TW202134554A - Refluxing auxiliary device and ball screw using the same - Google Patents

Refluxing auxiliary device and ball screw using the same Download PDF

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TW202134554A
TW202134554A TW109107058A TW109107058A TW202134554A TW 202134554 A TW202134554 A TW 202134554A TW 109107058 A TW109107058 A TW 109107058A TW 109107058 A TW109107058 A TW 109107058A TW 202134554 A TW202134554 A TW 202134554A
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wall
oblique
return
auxiliary device
nut
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TW109107058A
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TWI718020B (en
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蕭建富
易崇皓
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銀泰科技股份有限公司
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Abstract

The invention provides a refluxing auxiliary device and ball screw using the same, which mainly includes a top surface, a bottom end and a peripheral wall. The peripheral wall has a vertical wall shape with respect to a radial reference line defined by the nut. An arc-shaped surface is formed on one side of the bottom end, and an oblique pipe insertion hole extending downward is formed on the top surface, and a part of the lower end of the oblique pipe jack is penetrated to form a perforation. The other part of the lower end of the oblique tube insertion hole has a the thickness of the partition wall between the bottom end and the bottom end to form a stop end wall. The stop end wall is further formed with an inserting portion; and a connecting surface is formed on the inner side of the thickness of the partition wall, and the inner diameter of the connecting surface is smaller than the inner diameter of the inclined pipe insertion hole.

Description

迴流彎管輔助器及應用其之滾珠螺桿Reflux elbow auxiliary device and ball screw using it

本發明係涉及一種滾珠螺桿;特別是指一種滾珠螺桿之迴流彎管輔助器結構之創新型態揭示者。The present invention relates to a ball screw; in particular, it refers to an innovative type revealer of the structure of the return elbow auxiliary device of the ball screw.

滾珠螺桿結構型態設計上,有關滾珠迴流的部份,一直以來是為相關業界所開發突破的重點之一。In the design of the ball screw structure, the part of the ball recirculation has always been one of the key points for the development of breakthroughs in the relevant industry.

就目前相關先前技術資料顯示,滾珠迴流所採用的形式主要分為外循環式以及內循環式兩種,而本發明特別是針對其中的外循環式結構型態者加以探討,再就所述外循環式結構型態而言,其主要是透過一迴流管件將若干滾子(滾珠或滾柱)從螺帽的一處導引位移至另一處。According to current related prior technical data, the forms of ball recirculation are mainly divided into two types: outer circulation type and inner circulation type. The present invention particularly discusses the outer circulation type structure among them, and then discusses the external circulation type. In terms of the circulation type structure, it mainly uses a return pipe to guide and move a number of rollers (balls or rollers) from one part of the nut to another.

前段中所述迴流管件之構成元素,通常包括管身以及二腳座,而就該管身與二腳座之現有具體實施型態而言,概分為一體式及分體式兩種,此兩種型態各有其優缺點存在,舉其中的一體式型態為例,通常採用塑膠材料射出成型,構件雖最為精簡,但隨其管身尺寸越長,則成品產生彎曲形變的機率越高,因此對於某些滾珠螺桿的結構條件並不合適;再舉所述分體式之習知結構型態為例,通常其管身的彎管段係以垂直角度插組於腳座,且其管身的設置延伸方向,係與螺桿的螺帽延伸軸線之間呈彼此斜向交錯關係,如此一來係造成其應用上仍舊存在一些問題與缺弊,例如該管身外露體積過大、管身與腳座組合穩固性不佳、加工不易(例如需進行多軸加工)以及迴流通道銜接順暢度不佳等等;而本發明即是特別針對此種分體式之滾珠螺桿迴流結構加以創新突破者。The constituent elements of the return pipe mentioned in the previous paragraph usually include a tube body and a two-leg base. In terms of the existing specific implementation of the tube body and the two-leg base, there are two types: one-piece type and two-piece type. Each type has its advantages and disadvantages. Take the one-piece type as an example. It is usually injection molded with plastic materials. Although the components are the most streamlined, the longer the tube size, the higher the probability of bending deformation of the finished product. Therefore, it is not suitable for some ball screw structure conditions; take the split type conventional structure as an example, usually the elbow section of the pipe body is inserted in the foot at a vertical angle, and the pipe The extension direction of the body and the extension axis of the screw cap are diagonally staggered with each other. As a result, there are still some problems and shortcomings in its application, such as the exposed volume of the tube body is too large, the tube body and the The foot seat assembly is not stable enough, processing is not easy (for example, multi-axis processing is required), and the return channel is not smoothly connected, etc.; and the present invention is specifically aimed at innovative breakthroughs in such a split ball screw return structure.

是以,針對上述習知滾珠螺桿之迴流結構所存在的問題點,如何研發出一種能夠更具理想實用性之創新構造,實有待相關業界再加以思索突破之目標及方向者;有鑑於此,發明人本於多年從事相關產品之製造開發與設計經驗,針對上述之目標,詳加設計與審慎評估後,終得一確具實用性之本發明。Therefore, in view of the above-mentioned problems of the conventional ball screw recirculation structure, how to develop an innovative structure that can be more ideal and practical is really awaiting the relevant industry to think about the goal and direction of breakthrough; in view of this, The inventor has been engaged in the manufacturing, development and design of related products for many years. Aiming at the above goals, after detailed design and careful evaluation, he finally obtained a practical invention.

本發明之主要目的,係在提供一種迴流彎管輔助器及應用其之滾珠螺桿,其所欲解決之技術問題,係針對如何研發出一種更具理想實用性之新式滾珠螺桿結構型態為目標加以思索創新突破;該迴流彎管輔助器係用以供裝設於一滾珠螺桿之螺帽外側所設裝設用槽穴,以與迴流彎管相組合構成一滾珠迴流通道。The main purpose of the present invention is to provide a return elbow auxiliary device and a ball screw using it. The technical problem to be solved is to develop a new type of ball screw structure that is more ideal and practical. To think about innovative breakthroughs; the return elbow auxiliary device is used for installation on the outside of the nut of a ball screw, and is combined with the return elbow to form a ball return channel.

基於前述目的,本發明解決問題之技術特點,主要在於該迴流彎管輔助器係包括一頂面、一底端及一周壁,該周壁相對於由螺帽所定義出之一徑向基準線呈垂直壁面型態,底端一側形成有一弧形面,該弧形面包括上升端及下降端,該下降端與底端連接,弧形面鄰近上升端處向下凸設形成一唇部,該唇部形成有撐持部,頂面形成向下延伸之斜向管插孔,該斜向管插孔相對於徑向基準線呈傾斜角度向下延伸型態,且令斜向管插孔下端其中一部份穿出唇部與下降端之間的區域,從而界定形成一穿口,而斜向管插孔下端另一部份則與底端之間保持有一間隔壁厚,從而界定形成一止擋端壁,且該止擋端壁形成有嵌卡部;且間隔壁厚之內側形成一連接面以使滾珠迴流通道內徑差異達到平順連接狀態,該連接面的內徑小於斜向管插孔的內徑,且連接面具有內端口及外端口,該內端口與止擋端壁相連接。Based on the foregoing objective, the technical feature of the present invention to solve the problem is mainly that the return elbow auxiliary device includes a top surface, a bottom end, and a peripheral wall. The peripheral wall is relative to a radial reference line defined by the nut In the vertical wall surface, an arc-shaped surface is formed on one side of the bottom end. The arc-shaped surface includes an ascending end and a descending end. The descending end is connected to the bottom end. The lip is formed with a supporting portion, and the top surface forms a downwardly extending oblique tube insertion hole. The oblique tube insertion hole extends downward at an oblique angle relative to the radial reference line, and the lower end of the oblique tube insertion hole One part penetrates the area between the lip and the lower end to define a through hole, while the other part of the lower end of the oblique tube insertion hole maintains a partition wall thickness from the bottom end, thereby defining a The stop end wall, and the stop end wall is formed with an embedding part; and the inner side of the thickness of the partition wall forms a connecting surface so that the difference in the inner diameter of the ball return channel can reach a smooth connection state, and the inner diameter of the connecting surface is smaller than the diagonal pipe The inner diameter of the jack has an inner port and an outer port on the connecting surface, and the inner port is connected with the stop end wall.

本發明之另一目的,係更提供一種滾珠螺桿,該滾珠螺桿包括一螺桿、供該螺桿螺合之一螺帽、若干滾珠、一迴流彎管以及前述迴流彎管輔助器;其中該螺帽沿一中心軸線延伸設置而界定形成有二端部及一外壁,又依據中心軸線還定義出一徑向基準線係與中心軸線呈同平面彼此正交關係;螺帽內形成有貫穿二端部之一螺孔,又外壁設有連通螺孔且沿著中心軸線成對間隔配置的二裝設用槽穴,各該裝設用槽穴的週側形成一槽壁;該迴流彎管包括一橫跨區段以及形成於橫跨區段相對兩端之二斜向彎曲段,各斜向彎曲段相對於橫跨區段為朝側向彎折傾斜延伸之型態,且二斜向彎曲段之傾斜方向彼此相反,又各斜向彎曲段形成有管口端;該斜向彎曲段插組於迴流彎管輔助器之斜向管插孔中,管口端抵靠於斜向管插孔下端的止擋端壁,且管口端形成有嵌插部以嵌卡配合於止擋端壁形成之嵌卡部,復將迴流彎管輔助器嵌組於螺帽外側所設相對應之裝設用槽穴中,且令裝設用槽穴之槽壁設置角度垂直於徑向基準線,並構成迴流彎管之橫跨區段平行於中心軸線,且構成連接面之內端口與相對應螺紋溝之間界定形成之非負荷區段內徑,係大於連接面之外端口與相對應螺紋溝之間界定形成之負荷區段內徑。Another object of the present invention is to provide a ball screw. The ball screw includes a screw, a nut for screwing the screw, a plurality of balls, a return elbow and the aforementioned return elbow auxiliary device; wherein the nut It extends along a central axis to define two ends and an outer wall. According to the central axis, a radial reference line system and the central axis are in the same plane and orthogonal to each other; two through ends are formed in the nut One screw hole, and the outer wall is provided with two connecting screw holes arranged in pairs and spaced along the central axis for installation slots, each of the installation slots forms a groove wall on the peripheral side; the return elbow includes a The cross section and the two obliquely curved sections formed at opposite ends of the cross section, each oblique curved section is a form of bending and extending obliquely to the side with respect to the cross section, and two obliquely curved sections The oblique directions are opposite to each other, and each oblique bending section is formed with a nozzle end; the oblique bending section is inserted into the oblique pipe insertion hole of the return elbow auxiliary device, and the nozzle end abuts against the oblique pipe insertion hole The stop end wall at the lower end, and the nozzle end is formed with an inserting part to be fitted into the inserting part formed by the stop end wall, and the return elbow auxiliary device is inserted into the corresponding installation on the outer side of the nut. In the installation slot, and make the installation angle of the groove wall of the installation slot perpendicular to the radial reference line, and constitute the cross section of the return elbow parallel to the central axis, and constitute the inner port of the connecting surface and the corresponding The inner diameter of the non-load section defined between the thread grooves is greater than the inner diameter of the load section defined between the port outside the connecting surface and the corresponding thread groove.

本發明之效果與優點,主要係包括下列各點: 一、使迴流彎管可以等壁厚金屬管材彎曲製成,從而降低製造成本; 二、迴流彎管輔助器為直插式型態,讓迴流彎管無須設成兩段式,構件數量減少,故可降低製造成本; 三、使螺帽的裝設用槽穴加工更簡易,僅須透過直軸刀具即可製成,無須使用四軸加工機,加工成本及不良率均可降低; 四、無論是金屬或塑膠材質的迴流彎管,可以通用於同一結構型式的螺帽,以減少同一規格的螺帽種類分別,從而降低庫存管理及倉儲成本; 五、使迴流彎管的立向彎折段呈斜向與螺桿螺帽滾珠流道能夠直順銜接,以降低運作噪音及震動,且迴流彎管外露體積可達到最小,而更利於小型化結構發展趨勢; 六、使滾珠迴流通道的負荷區段與非負荷區段之間必須存在的內徑差異能夠達到平順連接狀態,從而令滾珠迴流狀態平順無跳動之虞。 七、藉由該迴流彎管輔助器為直插式型態,以及該迴流彎管的立向彎折段呈斜向插組於該迴流彎管輔助器之型態特徵,俾可利用該固定輔助器之組裝狀態即可同時穩固定位迴流彎管。The effects and advantages of the present invention mainly include the following points: 1. The return elbow can be made by bending metal pipes with the same wall thickness, thereby reducing manufacturing costs; 2. The return elbow auxiliary device is a direct plug-in type, so that the return elbow does not need to be set in two sections, and the number of components is reduced, so the manufacturing cost can be reduced; 3. It makes the installation of the nut easier to process with the slot, and it can be made by straight-axis cutting tools, without the need to use a four-axis processing machine, and the processing cost and defect rate can be reduced; 4. Recirculation elbows made of metal or plastic materials can be universally used for nuts of the same structural type to reduce the types of nuts of the same specification, thereby reducing inventory management and storage costs; 5. Make the vertical bending section of the return elbow obliquely connect with the screw nut and ball flow channel to reduce operating noise and vibration, and the exposed volume of the return elbow can be minimized, which is more conducive to the miniaturization of the structure. development trend; 6. The inner diameter difference that must exist between the load section and the non-load section of the ball return channel can achieve a smooth connection state, so that the ball return state is smooth and there is no risk of bounce. 7. Since the return elbow auxiliary device is a straight plug-in type, and the vertical bending section of the return elbow pipe is diagonally inserted into the return elbow auxiliary device, the fixing can be used When the auxiliary device is assembled, the return elbow can be firmly fixed at the same time.

請參閱圖1至圖9所示,係本發明迴流彎管輔助器及應用其之滾珠螺桿之較佳實施例,惟此等實施例僅供說明之用,在專利申請上並不受此結構之限制。Please refer to Figures 1 to 9, which are the preferred embodiments of the reflux elbow auxiliary device of the present invention and the ball screw using it. However, these embodiments are for illustrative purposes only and are not subject to this structure in the patent application. The limit.

該迴流彎管輔助器50係用以供裝設於一滾珠螺桿100之一螺帽20外側所設一裝設用槽穴24,以與一迴流彎管40相組合從而構成一滾珠迴流通道;該迴流彎管輔助器50包括一頂面51、一底端52以及一周壁53,該周壁53相對於由該螺帽20所定義出之一徑向基準線L2呈垂直壁面型態,該底端52一側形成有一弧形面54,該弧形面54包括一上升端541以及一下降端542,該下降端542與該底端52連接,該弧形面54鄰近該上升端541處向下凸設形成一唇部55,該唇部55形成有一撐持部551  ( 註:用以支撐該迴流彎管40的局部位置 ),該頂面51形成向下延伸之一斜向管插孔56,該斜向管插孔56相對於該徑向基準線L2呈傾斜角度向下延伸型態,且令該斜向管插孔56的下端其中一部份穿出該唇部55與該下降端542之間的區域,從而界定形成一穿口561,而該斜向管插孔56的下端另一部份則與該底端52之間保持有一間隔壁厚H1 (僅標示於圖2 ),從而界定形成一止擋端壁562,且該止擋端壁562形成有一嵌卡部563;且其中,該間隔壁厚H1之內側形成一連接面57 ( Connecting surface )以使該滾珠迴流通道之內徑差異達到平順連接狀態(註:此功效容於後文詳述) ,該連接面57的內徑小於該斜向管插孔56的內徑,且該連接面57具有一內端口571以及一外端口572,該內端口571與該止擋端壁562相連接。The return elbow assistant 50 is used to install an installation slot 24 on the outer side of a nut 20 of a ball screw 100 to be combined with a return elbow 40 to form a ball return channel; The return elbow assistant 50 includes a top surface 51, a bottom end 52, and a peripheral wall 53, the peripheral wall 53 is in a vertical wall shape with respect to a radial reference line L2 defined by the nut 20, and the bottom An arc-shaped surface 54 is formed on one side of the end 52. The arc-shaped surface 54 includes a rising end 541 and a falling end 542. The falling end 542 is connected to the bottom end 52. The arc surface 54 is adjacent to the rising end 541. A lip portion 55 is formed protruding downward, and the lip portion 55 is formed with a supporting portion 551 (note: used to support a partial position of the return elbow 40), and the top surface 51 forms an oblique pipe insertion hole 56 extending downward , The oblique tube insertion hole 56 extends downward at an oblique angle with respect to the radial reference line L2, and a part of the lower end of the oblique tube insertion hole 56 penetrates the lip 55 and the descending end The area between 542 defines a through hole 561, and the other part of the lower end of the oblique tube insertion hole 56 and the bottom end 52 maintain a separation wall thickness H1 (only shown in FIG. 2), Thereby, a stop end wall 562 is defined, and the stop end wall 562 is formed with an embedding portion 563; and the inner side of the partition wall thickness H1 forms a connecting surface 57 (Connecting surface) to make the ball return channel The inner diameter difference achieves a smooth connection state (note: this effect will be described in detail later), the inner diameter of the connecting surface 57 is smaller than the inner diameter of the oblique tube insertion hole 56, and the connecting surface 57 has an inner port 571 and An outer port 572, and the inner port 571 is connected to the stop end wall 562.

如圖4所示,本例中,該嵌卡部563之立向剖切斷面係為向斜下方向錐縮成三角形態樣。As shown in FIG. 4, in this example, the vertical cut section of the inserting portion 563 is tapered obliquely downward into a triangular shape.

如圖1及圖3所示,本例中,該頂面51還形成有間隔配置的二夾持槽58;本例中所揭夾持槽58,其功效主要是方便作業人員以夾具進行夾持施力,從而達到方便拆、裝該迴流彎管輔助器50之目的。As shown in Figures 1 and 3, in this example, the top surface 51 is also formed with two clamping grooves 58 arranged at intervals; the clamping groove 58 disclosed in this example mainly facilitates the operation of the operator to clamp with a clamp. The force is continuously applied, thereby achieving the purpose of facilitating disassembly and assembly of the return elbow auxiliary device 50.

如圖5至圖9所示,本發明係更提供一種滾珠螺桿100,該滾珠螺桿100包括具有一螺紋溝11之一螺桿10、供該螺桿10螺合之一螺帽20、若干滾珠30、至少一迴流彎管40以及如前述圖1至圖4所示之迴流彎管輔助器50;其中,該螺帽20沿一中心軸線L1延伸設置而界定形成有二端部21以及一外壁22,又依據該中心軸線L1還定義出一徑向基準線L2係與該中心軸線L1呈同平面彼此正交關係;該螺帽20內形成有貫穿該二端部21之一螺孔23,又該外壁22設有連通該螺孔23且沿著該中心軸線L1成對間隔配置的二裝設用槽穴24,各該裝設用槽穴24的週側形成一槽壁241;該迴流彎管40包括一橫跨區段41以及形成於該橫跨區段41相對兩端之二斜向彎曲段42,各該斜向彎曲段42相對於該橫跨區段41為朝側向彎折傾斜延伸之型態,且該二斜向彎曲段42之傾斜方向彼此相反(如一左一右),又各該斜向彎曲段42形成有一管口端43;該斜向彎曲段42係插組於該迴流彎管輔助器50之該斜向管插孔56中,該管口端43抵靠於該斜向管插孔56下端之該止擋端壁562,且該管口端43形成有一嵌插部433以嵌卡配合於該止擋端壁562所形成之該嵌卡部563,復將該迴流彎管輔助器50嵌組於該螺帽20外側所設相對應之該裝設用槽穴24中,且如圖8所示,令該裝設用槽穴24之該槽壁241設置角度(如圖8中的虛擬線L3所示角度)垂直於該徑向基準線L2,並構成該迴流彎管40之該橫跨區段41係平行於該中心軸線L1  (如圖6所示) ,並且構成該連接面57之內端口571與相對應的螺紋溝11之間界定形成之非負荷區段內徑R1,係大於該連接面57之外端口572與相對應的螺紋溝11之間界定形成之負荷區段內徑R2。As shown in FIGS. 5-9, the present invention further provides a ball screw 100. The ball screw 100 includes a screw 10 with a thread groove 11, a nut 20 for screwing the screw 10, a number of balls 30, At least one return elbow 40 and the return elbow assistant 50 shown in FIGS. 1 to 4; wherein, the nut 20 extends along a central axis L1 to define two ends 21 and an outer wall 22, According to the central axis L1, a radial reference line L2 and the central axis L1 are in the same plane and orthogonal to each other; the nut 20 is formed with a screw hole 23 penetrating the two ends 21, and The outer wall 22 is provided with two installation slots 24 communicating with the screw hole 23 and arranged in pairs and spaced along the central axis L1, and a groove wall 241 is formed on the peripheral side of each of the installation slots 24; the return elbow 40 includes a transverse section 41 and two obliquely curved sections 42 formed at opposite ends of the transverse section 41, each of the obliquely curved sections 42 is bent and inclined to the side with respect to the transverse section 41 The two oblique curved sections 42 are in an extended form, and the oblique directions of the two oblique curved sections 42 are opposite to each other (such as one left and one right), and each of the oblique curved sections 42 forms a nozzle end 43; the oblique curved sections 42 are inserted into the group In the oblique pipe insertion hole 56 of the return elbow auxiliary device 50, the nozzle end 43 abuts against the stop end wall 562 at the lower end of the oblique pipe insertion hole 56, and the nozzle end 43 is formed with an insert The inserting portion 433 is inserted into the inserting portion 563 formed by the stop end wall 562, and the return elbow auxiliary device 50 is inserted into the corresponding installation groove on the outer side of the nut 20 In the cavity 24, and as shown in FIG. 8, the setting angle of the groove wall 241 of the installation cavity 24 (the angle shown by the virtual line L3 in FIG. 8) is perpendicular to the radial reference line L2, and constitutes The cross section 41 of the return elbow 40 is parallel to the central axis L1 (as shown in FIG. 6), and forms the non-limiting gap formed between the inner port 571 of the connecting surface 57 and the corresponding thread groove 11 The inner diameter R1 of the load section is greater than the inner diameter R2 of the load section defined between the port 572 outside the connecting surface 57 and the corresponding thread groove 11.

如圖7所示,本例中,該螺帽20之該外壁22於該二裝設用槽穴24之間更形成一連接凹溝25,用以供該迴流彎管40之該橫跨區段41部份沉入其中;本例所揭實施型態的好處請參考圖8,係可降低該橫跨區段41的外露高度,從而達到減少滾珠迴流通道構件外露體積、利於產品小型化設計與發展趨勢等優點。As shown in FIG. 7, in this example, the outer wall 22 of the nut 20 further forms a connecting groove 25 between the two mounting slots 24 for the cross area of the return elbow 40 Section 41 sinks into it; please refer to FIG. 8 for the benefits of the implementation type disclosed in this example, which can reduce the exposed height of the cross section 41, thereby reducing the exposed volume of the ball return channel components and facilitating product miniaturization design And development trends and other advantages.

又其中,該迴流彎管輔助器50之該頂面51相對於該螺帽20之該外壁22表面係具有一凸出高度(註:圖面省略繪示,具體可為0.05mm左右),復以一壓制構件60加以壓制;本例中所述壓制構件60具體可如圖7及圖8所示,可為但不限於設成利用螺栓鎖附定位之一剛性板片型態,其功效是能夠透過緊壓狀態而增進迴流彎管輔助器50的定位狀態緊實度。In addition, the top surface 51 of the return elbow assistant 50 has a protruding height relative to the surface of the outer wall 22 of the nut 20 (Note: the drawing is omitted, and it can be about 0.05 mm). A pressing member 60 is used for pressing; the pressing member 60 in this example can be specifically as shown in Figures 7 and 8, and can be, but not limited to, a rigid plate type set to be locked and positioned by bolts, and its effect is The tightness of the positioning state of the return elbow assistant 50 can be improved through the pressing state.

詳如圖9所示,其中相互嵌卡配合之該嵌卡部563與該嵌插部433,其立向剖切斷面係為三角形之凹面與凸面嵌卡配合型態;本例所揭嵌卡型態的好處,是讓該迴流彎管40的斜向彎曲段42的定位狀態,除了抵靠效果之外,還加上三角形凹凸面相配合之錐狀嵌卡效果,如此一來對於該迴流彎管40的斜向彎曲段42具有更好的防掉落定位效果。As shown in Fig. 9 in detail, the embedding part 563 and the embedding part 433 that are mated with each other have a vertical cross-section of a triangular concave and convex embedding type; this example reveals the embedding The advantage of the card type is that the positioning state of the oblique curved section 42 of the return elbow 40, in addition to the abutting effect, also adds the tapered embedding effect of the triangular concave-convex surface, so that the return elbow 40 The obliquely curved section 42 of the elbow 40 has a better anti-drop positioning effect.

藉由上述結構組成型態與技術特徵,本發明所揭迴流彎管輔助器50進行安裝時請參考圖7所示,係先將各該迴流彎管輔助器50組合於該迴流彎管40之斜向彎曲段42之管口端43,然後再將各該迴流彎管輔助器50向下插組於該螺帽20之外壁22所設裝設用槽穴24中,接著進行該壓制構件60的鎖附,即完成該迴流彎管輔助器50之安裝定位(如圖5所示)。本發明所揭屬於一種分體式之螺桿滾珠迴流型態,基於此種型態特徵,使迴流彎管40成為獨立構件,因此製造上能夠以等壁厚金屬管材彎曲製成,從而降低製造成本;且無論是採用金屬或塑膠材質製成的迴流彎管,均可通用於同一結構型式的螺帽,俾可減少同一規格的螺帽種類分別,從而降低庫存管理及倉儲成本。再者,因為該迴流彎管輔助器50為直插式型態,讓迴流彎管40無須設成兩段式,所以構件數量減少而能降低製造成本。且藉由該裝設用槽穴24之槽壁241設置角度(如圖8中的虛擬線L3所示角度)垂直於該徑向基準線L2之技術特徵,能夠讓螺帽20的裝設用槽穴24加工更加簡易,僅須透過直軸刀具即可製成,無須使用較昂貴的四軸加工機,故加工成本及不良率均可大幅降低。又,透過各斜向彎曲段42相對於橫跨區段41為朝側向彎折傾斜延伸之型態特徵,使得迴流彎管40的立向彎折段呈斜向與螺帽20之滾珠流道能夠直順銜接,以降低運作噪音及震動,且迴流彎管外露體積可達到最小 (註:對比於習知ㄇ形迴流彎管的直角彎折型態者而言),而更利於小型化結構發展趨勢。另一方面,藉由該迴流彎管輔助器50為直插式型態,以及該迴流彎管40的斜向彎曲段42係呈斜向插組於該迴流彎管輔助器50之整合型態特徵,俾可利用該迴流彎管輔助器50之組裝狀態即可同時穩固定位迴流彎管40。Based on the above-mentioned structural composition and technical features, please refer to FIG. 7 when installing the return elbow auxiliary device 50 disclosed in the present invention. The nozzle end 43 of the obliquely bent section 42, and then the return elbow assistants 50 are inserted downwards into the installation slots 24 on the outer wall 22 of the nut 20, and then the pressing member 60 is performed. The installation and positioning of the return elbow auxiliary device 50 is completed (as shown in Fig. 5). The invention discloses a split screw ball recirculation type. Based on the characteristics of this type, the recirculation elbow 40 becomes an independent component, so it can be manufactured by bending a metal pipe with equal wall thickness, thereby reducing the manufacturing cost; And whether it is made of metal or plastic material, the return elbow can be universally used for the same structural type of nut, so that the types of nuts of the same specification can be reduced, thereby reducing inventory management and storage costs. Furthermore, because the return elbow auxiliary device 50 is a direct plug-in type, the return elbow 40 does not need to be arranged in a two-stage type, so the number of components is reduced and the manufacturing cost can be reduced. And by the technical feature that the installation angle of the groove wall 241 of the installation cavity 24 (the angle shown by the virtual line L3 in FIG. 8) is perpendicular to the radial reference line L2, the installation of the nut 20 can be used The slot 24 is easier to process, and it can be made by only a straight-axis tool, without using a more expensive four-axis processing machine, so the processing cost and defect rate can be greatly reduced. In addition, the oblique bending section 42 is bent and extending obliquely to the side with respect to the cross section 41, so that the vertical bending section of the return elbow 40 is inclined and the ball flow of the nut 20 is oblique. The channels can be connected straight and smooth to reduce operating noise and vibration, and the exposed volume of the return elbow can be minimized (Note: Compared with the conventional right-angled bending type of the ㄇ-shaped return elbow), it is more conducive to miniaturization Structural development trends. On the other hand, the return elbow assistant 50 is a straight-insertion type, and the oblique bending section 42 of the return elbow 40 is an integrated type of the return elbow assistant 50 that is diagonally inserted and assembled. Characteristically, the assembled state of the return elbow assistant 50 can be used to stabilize the position of the return elbow 40 at the same time.

此外,藉由該連接面57之技術特徵,使得滾珠迴流通道的負荷區段與非負荷區段之間必須存在的內徑差異能夠達到平順連接狀態,從而令滾珠迴流狀態平順無跳動之虞,關於此部份需進一步詳述的是,前述”負荷區段 ”即螺帽20之螺孔23與螺桿10之間所界定形成的滾珠迴流通道區段,此區段需承受較大負載,故此區段與滾珠30之間會預留較小配合間隙以獲得較穩定之作動狀態,而所述”非負荷區段 ”所指即為該迴流彎管輔助器50與該迴流彎管40所包含的滾珠迴流通道區段,此區段並無直接承受負載,故此區段與滾珠30之間所預留之配合間隙相對較大;如圖10所揭,R1為非負荷區段內徑,R2則為負荷區段內徑,因此R2 > R1,為滾珠迴流通道之最佳型態設計,基於此,前述技術特徵即可輕易滿足此功效需求,且透過該迴流彎管輔助器50之成型模具預先規劃即可達成;當然,這是基於本發明的創新獨特結構型態才能夠達成的功效。In addition, with the technical characteristics of the connecting surface 57, the necessary inner diameter difference between the loaded section and the non-loaded section of the ball return channel can achieve a smooth connection state, so that the ball return state is smooth and there is no risk of bounce. What needs to be further elaborated on this part is that the aforementioned "load section" is the section of the ball return passage defined between the screw hole 23 of the nut 20 and the screw 10, and this section needs to bear a relatively large load, so A small fit gap is reserved between the section and the ball 30 to obtain a more stable operating state, and the “non-load section” refers to the return elbow auxiliary device 50 and the return elbow 40 included The ball return passage section of the ball, this section does not directly bear the load, so the matching clearance reserved between this section and the ball 30 is relatively large; as shown in Figure 10, R1 is the inner diameter of the non-load section, and R2 It is the inner diameter of the load section, so R2> R1, which is the best type design of the ball return channel. Based on this, the aforementioned technical features can easily meet this function requirement, and the mold of the return elbow assistant 50 Pre-planning can be achieved; of course, this is the effect that can be achieved based on the innovative and unique structure of the present invention.

另一方面,本發明中所述迴流彎管40的橫跨區段41平行於螺帽20中心軸線L1的配置型態特徵(如圖6所揭),其優點主要是讓螺帽20的最小外徑設計能夠有進一步縮小的空間存在,因為習知迴流彎管相對於螺帽的中心軸線通常為斜向延伸配置型態,此型態條件下,由於習知迴流彎管的兩彎折端之跨距,會直接受到滾珠螺桿最小外徑所侷限,且為考量該兩彎折端能夠與螺桿外螺紋形成的滾珠通道順暢連接,其螺帽之壁厚必須增厚才能滿足所需,而反觀本發明的此一技術特徵,確實能夠解決此一問題。On the other hand, in the present invention, the cross section 41 of the return elbow 40 is parallel to the central axis L1 of the nut 20 (as shown in FIG. 6). The advantage is that the minimum size of the nut 20 is The outer diameter design can have a further reduced space, because the conventional return elbow is usually obliquely extended with respect to the central axis of the nut. Under this type of condition, due to the two bending ends of the conventional return elbow The span is directly limited by the minimum outer diameter of the ball screw, and in order to consider that the two bent ends can be smoothly connected with the ball channel formed by the outer thread of the screw, the wall thickness of the nut must be thickened to meet the requirements. In contrast, this technical feature of the present invention can indeed solve this problem.

100:滾珠螺桿 10:螺桿 11:螺紋溝 20:螺帽 21:端部 22:外壁 23:螺孔 24:裝設用槽穴 241:槽壁 30:滾珠 40:迴流彎管 41:橫跨區段 42:斜向彎曲段 43:管口端 50:迴流彎管輔助器 51:頂面 52:底端 53:周壁 54:弧形面 541:上升端 542:下降端 55:唇部 551:撐持部 56:斜向管插孔 561:穿口 562:止擋端壁 563:嵌卡部 57:連接面 571:內端口 572:外端口 58:夾持槽 L1:中心軸線 L2:徑向基準線 H1:間隔壁厚 W1:連接面的內徑 W2:斜向管插孔的內徑 R1:非負荷區段內徑 R2:負荷區段內徑100: Ball screw 10: Screw 11: Thread groove 20: Nut 21: End 22: Outer Wall 23: screw hole 24: Slot for installation 241: Groove Wall 30: Ball 40: return elbow 41: Across the section 42: Oblique bending section 43: Nozzle end 50: Reflux elbow assistant 51: top surface 52: bottom 53: Zhou Bi 54: Curved surface 541: Rising End 542: falling end 55: Lips 551: Support Department 56: Diagonal tube socket 561: piercing 562: Stop End Wall 563: Embedding Department 57: connecting surface 571: internal port 572: external port 58: clamping groove L1: Central axis L2: Radial reference line H1: Partition wall thickness W1: the inner diameter of the connecting surface W2: The inner diameter of the oblique pipe socket R1: Inner diameter of unloaded section R2: Inner diameter of load section

圖1係本發明之迴流彎管輔助器較佳實施例之俯視角度立體圖。 圖2係本發明之迴流彎管輔助器較佳實施例之仰視角度立體圖。 圖3係本發明之迴流彎管輔助器較佳實施例之俯視圖。 圖4係為圖3之4 - 4剖面圖。 圖5係本發明之滾珠螺桿較佳實施例之組合立體圖。 圖6係本發明之滾珠螺桿較佳實施例之俯視圖(註:其中壓制構件 於本圖中為移除狀態)。 圖7係本發明之滾珠螺桿較佳實施例之分解立體圖。 圖8係為圖6之8-8剖面圖。 圖9係為圖8之局部放大圖。 圖10係本發明之局部結構剖示放大圖。Fig. 1 is a top-view perspective view of a preferred embodiment of the return elbow auxiliary device of the present invention. Fig. 2 is a bottom perspective view of the preferred embodiment of the return elbow auxiliary device of the present invention. Fig. 3 is a top view of a preferred embodiment of the return elbow auxiliary device of the present invention. Figure 4 is a cross-sectional view of 4-4 of Figure 3. Figure 5 is a combined perspective view of a preferred embodiment of the ball screw of the present invention. Figure 6 is a top view of a preferred embodiment of the ball screw of the present invention (Note: the pressing member (Removed state in this picture). Fig. 7 is an exploded perspective view of a preferred embodiment of the ball screw of the present invention. Fig. 8 is a cross-sectional view of Fig. 6 at 8-8. Fig. 9 is a partial enlarged view of Fig. 8. Fig. 10 is an enlarged cross-sectional view of a partial structure of the present invention.

50:迴流彎管輔助器50: Reflux elbow assistant

51:頂面51: top surface

52:底端52: bottom

53:周壁53: Zhou Bi

54:弧形面54: Curved surface

541:上升端541: Rising End

542:下降端542: falling end

55:唇部55: Lips

551:撐持部551: Support Department

56:斜向管插孔56: Diagonal tube socket

561:穿口561: piercing

562:止擋端壁562: Stop End Wall

563:嵌卡部563: Embedding Department

57:連接面57: connecting surface

571:內端口571: internal port

572:外端口572: external port

H1:間隔壁厚H1: Partition wall thickness

W1:連接面的內徑W1: the inner diameter of the connecting surface

W2:斜向管插孔的內徑W2: The inner diameter of the oblique pipe socket

Claims (6)

一種迴流彎管輔助器,該迴流彎管輔助器係用以供裝設於一滾珠螺桿之一螺帽外側所設一裝設用槽穴,以與一迴流彎管相組合從而構成一滾珠迴流通道;該迴流彎管輔助器包括一頂面、一底端以及一周壁,該周壁相對於由該螺帽所定義出之一徑向基準線呈垂直壁面型態,該底端一側形成有一弧形面,該弧形面包括一上升端以及一下降端,該下降端與該底端連接,該弧形面鄰近該上升端處向下凸設形成一唇部,該頂面形成向下延伸之一斜向管插孔,該斜向管插孔相對於該徑向基準線呈傾斜角度向下延伸型態,且令該斜向管插孔的下端其中一部份穿出該唇部與該下降端之間的區域,從而界定形成一穿口,而該斜向管插孔的下端另一部份則與該底端之間保持有一間隔壁厚,從而界定形成一止擋端壁,且該止擋端壁形成有一嵌卡部;且其中,該間隔壁厚之內側形成一連接面以使該滾珠迴流通道之內徑差異達到平順連接狀態,該連接面的內徑小於該斜向管插孔的內徑,且該連接面具有一內端口以及一外端口,該內端口與該止擋端壁相連接。A return elbow auxiliary device, the return elbow auxiliary device is used to install an installation slot on the outer side of a nut of a ball screw to be combined with a return elbow to form a ball return Channel; the return elbow auxiliary device includes a top surface, a bottom end and a peripheral wall, the peripheral wall relative to a radial reference line defined by the nut is a vertical wall surface, the bottom side is formed with a The curved surface includes a rising end and a falling end. The falling end is connected to the bottom end. Extend an oblique tube insertion hole, the oblique tube insertion hole extends downward at an oblique angle relative to the radial reference line, and a part of the lower end of the oblique tube insertion hole penetrates the lip The area between the lower end and the lower end defines a through hole, and the other part of the lower end of the oblique pipe insertion hole maintains a separation wall thickness from the bottom end, thereby defining a stop end wall , And the stop end wall is formed with an embedding part; and wherein the inner side of the thickness of the partition wall forms a connecting surface so that the difference in the inner diameter of the ball return channel reaches a smooth connection state, and the inner diameter of the connecting surface is smaller than the oblique The inner diameter of the pipe insertion hole, and the connecting mask has an inner port and an outer port, and the inner port is connected with the stop end wall. 如請求項1所述之迴流彎管輔助器,其中該嵌卡部之立向剖切斷面係為向斜下方向錐縮成三角形態樣。The reflux elbow auxiliary device according to claim 1, wherein the vertical cut surface of the inserting part is tapered in a downward direction into a triangular shape. 如請求項1所述之迴流彎管輔助器,其中該頂面還形成有間隔配置的二夾持槽。The return elbow auxiliary device according to claim 1, wherein the top surface is further formed with two clamping grooves arranged at intervals. 一種滾珠螺桿,包括具有一螺紋溝之一螺桿、供該螺桿螺合之一螺帽、若干滾珠、至少一迴流彎管以及二個如請求項1至3所述之迴流彎管輔助器;其中,該螺帽沿一中心軸線延伸設置而界定形成有二端部以及一外壁,又依據該中心軸線還定義出一徑向基準線係與該中心軸線呈同平面彼此正交關係;該螺帽內形成有貫穿該二端部之一螺孔,又該外壁設有連通該螺孔且沿著該中心軸線成對間隔配置的二裝設用槽穴,各該裝設用槽穴的週側形成一槽壁;該至少一迴流彎管包括一橫跨區段以及形成於該橫跨區段相對兩端之二斜向彎曲段,各該斜向彎曲段相對於該橫跨區段為朝側向彎折傾斜延伸之型態,且該二斜向彎曲段之傾斜方向彼此相反,又各該斜向彎曲段形成有一管口端;該斜向彎曲段係插組於該至少一迴流彎管輔助器之該斜向管插孔中,該管口端抵靠於該斜向管插孔下端之該止擋端壁,且該管口端形成有一嵌插部以嵌卡配合於該止擋端壁所形成之該嵌卡部,復將該至少一迴流彎管輔助器嵌組於該螺帽外側所設相對應之該裝設用槽穴中,且令該裝設用槽穴之該槽壁設置角度垂直於該徑向基準線,並構成該至少一迴流彎管之該橫跨區段係平行於該中心軸線,且構成該連接面之內端口與相對應的螺紋溝之間界定形成之一非負荷區段內徑,係大於該連接面之外端口與相對應的螺紋溝之間界定形成之一負荷區段內徑,以使該滾珠迴流通道之內徑差異達到平順連接狀態。A ball screw includes a screw with a thread groove, a nut for screwing the screw, a plurality of balls, at least one return elbow, and two return elbow assistants as described in claims 1 to 3; wherein The nut extends along a central axis to define two ends and an outer wall. According to the central axis, a radial reference line system and the central axis are orthogonal to each other in the same plane; the nut A screw hole penetrating the two ends is formed inside, and the outer wall is provided with two installation slots communicating with the screw hole and arranged in pairs and spaced along the central axis, and the peripheral side of each of the installation slots A groove wall is formed; the at least one return elbow includes a spanning section and two obliquely curved sections formed at opposite ends of the spanning section, each of the obliquely curved sections facing toward the spanning section A form of lateral bending and oblique extension, and the oblique directions of the two oblique bending sections are opposite to each other, and each of the oblique bending sections forms a nozzle end; the oblique bending section is inserted into the at least one return bend In the oblique tube insertion hole of the tube auxiliary device, the nozzle end abuts against the stop end wall at the lower end of the oblique tube insertion hole, and the nozzle end is formed with an inserting portion to be inserted into the stopper. The embedding portion formed by the end wall of the stopper inserts the at least one return elbow auxiliary device into the corresponding installation slot provided on the outer side of the nut, and makes the installation slot The groove wall is set at an angle perpendicular to the radial reference line, and the span section constituting the at least one return elbow is parallel to the central axis, and forms between the inner port of the connecting surface and the corresponding thread groove The inner diameter of a non-load section is defined, which is larger than the inner diameter of a load section defined between the port outside the connecting surface and the corresponding thread groove, so that the difference in the inner diameter of the ball return channel achieves a smooth connection state. 如請求項4所述之滾珠螺桿,其中該迴流彎管輔助器之該頂面相對於該螺帽之該外壁表面係具有一凸出高度,復以一壓制構件加以壓制。The ball screw according to claim 4, wherein the top surface of the return elbow auxiliary device has a convex height relative to the outer wall surface of the nut, and is pressed by a pressing member. 如請求項4所述之滾珠螺桿,其中相互嵌卡配合之該嵌卡部與該嵌插部,其立向剖切斷面係為三角形之凹面與凸面嵌卡配合型態。The ball screw according to claim 4, wherein the vertical section of the embedding part and the embedding part that are mated with each other is a triangular concave and convex embedding type.
TW109107058A 2020-03-04 2020-03-04 Refluxing auxiliary device and ball screw using the same TWI718020B (en)

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