TW202132439A - Manufacturing method of b-stage coat, manufacturing method of three-dimensional molded body - Google Patents

Manufacturing method of b-stage coat, manufacturing method of three-dimensional molded body Download PDF

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TW202132439A
TW202132439A TW109146102A TW109146102A TW202132439A TW 202132439 A TW202132439 A TW 202132439A TW 109146102 A TW109146102 A TW 109146102A TW 109146102 A TW109146102 A TW 109146102A TW 202132439 A TW202132439 A TW 202132439A
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coating film
film
mentioned
meth
acrylate
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鷲尾望
安藤幹規
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日商理研科技股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/12Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/02Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
    • B05D7/04Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/22Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
    • B29C43/30Making multilayered or multicoloured articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/14Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor using multilayered preforms or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/16Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/18Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D133/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Coating compositions based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • C09D175/14Polyurethanes having carbon-to-carbon unsaturated bonds
    • C09D175/16Polyurethanes having carbon-to-carbon unsaturated bonds having terminal carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D201/00Coating compositions based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/61Additives non-macromolecular inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention is a method for producing a B-stage coating film, comprising the steps of: (1) forming a wet coating film on at least one surface of a film base material using a coating material containing (A) an active-energy-ray-curable resin and (B) a photopolymerization initiator; (2) pre-drying the wet coating film formed in step (1) to form a dry coating film; and (3) subjecting the dry coating film formed in step (2) to an autoclave treatment. The method may further include a step of overlaying a protection film on the surface of the dry coating film formed in step (2) and temporality bonding the protection film subsequent to step (2) or prior to step (3). The autoclave treatment in step (3) may be carried out under such a condition that the film is retained under a pressure of 0.15 to 1 MPa at a temperature of 23 to 100 DEG C for 1 to 60 minutes. The method may further include a step of carrying out an aging treatment subsequent to step (3). The coating material may contain (C) microparticles (which may be an antibacterial agent or an antiviral agent).

Description

B階塗膜、積層膜、三維成型體及它們的製造方法B-stage coating film, laminated film, three-dimensional molded body and their manufacturing method

本發明是有關於一種B級塗膜以及B級塗膜之製造方法。更為具體地說,本發明是有關於一種B級塗膜、積層膜、三維成型體以及該等之製造方法。The present invention relates to a B-level coating film and a manufacturing method of the B-level coating film. More specifically, the present invention relates to a Class B coating film, a laminated film, a three-dimensional molded body, and methods for manufacturing the same.

先前,為向家用電器和資訊電子設備的外殼等、以及汽車儀表板等成型體賦予表面硬度以及耐擦性等功能,經常在上述成型體的基體之表面上塗佈丙烯酸樹脂、三聚氰胺樹脂、異氰酸酯樹脂以及胺甲酸乙酯樹脂等硬化樹脂塗料,形成硬化塗膜。Previously, in order to impart functions such as surface hardness and abrasion resistance to molded bodies such as housings of household appliances and information electronic equipment, and automobile dashboards, acrylic resin, melamine resin, and isocyanate were often coated on the surface of the matrix of the molded body. Hardening resin paint such as resin and urethane resin to form a hardened coating film.

作為形成上述硬化塗膜之方法,廣泛採用首先使上述基體成型,在得到的該基體之表面上使用浸塗、噴塗、旋塗以及氣動刮刀塗佈等方法,並應用上述硬化樹脂塗料進行硬化的方法。另一方面,上述方法存在以下問題:特別是在上述基體具有三維形狀/立體形狀(例如,整體彎曲的形狀、表面具有凹凸的形狀等)的情況下有以下各種不妥之處,例如,在上述基體之表面上應用上述硬化樹脂塗料使之厚度均勻較為困難;在塗佈後硬化前上述硬化樹脂塗料流動,容易導致硬化塗膜之厚度不均勻/外觀缺陷;以及由於在每個基體上應用塗料而導致生產力不足。As a method of forming the above-mentioned hardened coating film, a method of first forming the above-mentioned substrate, using methods such as dip coating, spraying, spin coating, and pneumatic knife coating on the surface of the obtained substrate, and applying the above-mentioned hardened resin coating for hardening is widely used. method. On the other hand, the above method has the following problems: especially when the above-mentioned base has a three-dimensional shape/three-dimensional shape (for example, an overall curved shape, a shape with irregularities on the surface, etc.), there are the following various inconveniences, for example, It is difficult to apply the above-mentioned hardened resin coating on the surface of the above-mentioned substrate to make the thickness uniform; after coating, the above-mentioned hardened resin coating flows before hardening, which easily leads to uneven thickness of the hardened coating film/appearance defect; and due to the application on each substrate Lack of productivity due to paint.

因此,提出了以下方法:利用輥塗、凹版塗佈、反轉塗佈、以及剛模塗佈等輥對輥的方法以較高的生產力應用塗料在熱塑性樹脂薄膜之表面上形成B級塗膜,在藉由熱壓成型等方法賦予得到的積層膜規定形狀之後,使上述B級塗膜完全硬化;向射出成型的成型模內插入上述積層膜,使上述積層膜加熱軟化而賦予規定形狀,向上述成型模內注入期望的熱塑性樹脂之後使上述B級塗膜完全硬化(例如,參照專利文獻1、2)等。但是,在該等之技術中很難在工業上穩定地製造B級塗膜,特別是很難在工業上穩定地保持使濕塗膜硬化為B級狀態與使濕塗膜的硬化保持在B級狀態之間的平衡。又,塗膜在B級時的三維成型性(在賦予三維形狀時引起裂紋與白化等不良現象之難度)不足。此外,不能充分滿足使塗膜完全硬化之後的表面硬度與耐擦性。 [現有技術文獻]Therefore, the following methods have been proposed: roll-to-roll methods such as roll coating, gravure coating, reverse coating, and rigid die coating are used to apply coatings with high productivity to form a Class B coating on the surface of the thermoplastic resin film. , After giving the obtained laminated film a predetermined shape by a method such as hot press molding, the above-mentioned Class B coating film is completely cured; the above-mentioned laminated film is inserted into the injection molding mold, and the above-mentioned laminated film is heated and softened to give the predetermined shape, After injecting the desired thermoplastic resin into the above-mentioned molding die, the above-mentioned Class B coating film is completely cured (for example, refer to Patent Documents 1 and 2). However, in these technologies, it is difficult to industrially produce a Class B coating film stably, and it is particularly difficult to stably maintain the hardening of the wet coating film to the Class B state and the hardening of the wet coating film at the B state in the industry. The balance between level states. In addition, the three-dimensional moldability (difficulty of causing defects such as cracks and whitening when imparting a three-dimensional shape) of the coating film at the B-level is insufficient. In addition, the surface hardness and abrasion resistance after the coating film is completely hardened cannot be sufficiently satisfied. [Prior Art Literature]

[專利文獻] [專利文獻1]  日本特表2012-521476號公報 [專利文獻2]  日本特開2016-221922號公報[Patent Literature] [Patent Document 1] Japanese Special Form No. 2012-521476 Bulletin [Patent Document 2] Japanese Patent Application Publication No. 2016-221922

本發明之課題在於提供一種新型B級塗膜之製造方法。本發明之另一課題在於提供一種新型B級塗膜。本發明之又一課題在於提供一種三維成型性(在賦予三維形狀時引起裂縫、裂紋以及外觀缺陷(例如,白化)等不良現象之難度)良好的B級塗膜及其製造方法。本發明之再一課題在於提供一種在B級中三維成型性良好、完全硬化後(在C級中)表面硬度、耐擦性以及耐化學藥品性良好之塗膜、具有該塗膜之積層膜、包含上述塗膜或該積層膜之成型體、以及該等之製造方法。The subject of the present invention is to provide a new type of B-level coating film manufacturing method. Another subject of the present invention is to provide a new class B coating film. Another subject of the present invention is to provide a Class B coating film with good three-dimensional moldability (difficulty of causing cracks, cracks, and appearance defects (for example, whitening) when imparting a three-dimensional shape) and a manufacturing method thereof. Another subject of the present invention is to provide a coating film with good three-dimensional moldability in class B, and good surface hardness, abrasion resistance, and chemical resistance after being completely cured (in class C), and a laminated film with the coating film , A molded body containing the above-mentioned coating film or the laminated film, and the manufacturing method thereof.

本發明人經銳意研究之結果發現,藉由特定之方法,可以實現上述課題。As a result of intensive research, the inventor found that the above-mentioned problem can be achieved by a specific method.

即,本發明之諸態樣如下。 [1].一種B級塗膜之製造方法,其包括以下步驟: (1)在薄膜基材的至少一側表面上,使用包含(A)有效電能線硬化樹脂以及(B)光聚合反應起始劑的塗料形成濕塗膜; (2)對上述步驟(1)中形成的上述濕塗膜進行預乾燥,形成乾燥塗膜;以及 (3)對上述步驟(2)中形成的上述乾燥塗膜進行高壓處理。 [2].上述[1]項所述之方法,還包括以下步驟:在上述步驟(2)之後、上述步驟(3)之前,在上述步驟(2)中形成的上述乾燥塗膜的表面上疊放保護膜並臨時黏貼。 [3].上述[1]項或[2]項所述之方法,上述步驟(3)的高壓處理在壓力0.15~1MPa、溫度23~100℃下保持1~60分鐘時間之條件下進行。 [4].上述[1]~[3]項中任意1項所述之方法,還包括以下步驟:在上述步驟(3)之後進行老化處理。 [5].上述[1]~[4]項中任意1項所述之方法,上述塗料還包含(C)微粒。 [6].上述[5]項所述之方法,上述成分(C)微粒包含發揮抗菌劑或抗病毒劑之功能的微粒。 [7].上述[1]~[6]項中任意1項所述之方法,上述塗料還包含(D)撥水劑。 [8].上述[1]~[7]項中任意1項所述之方法,上述塗料不包含熱聚合反應起始劑。 [9].上述[1]~[8]項中任意1項所述之方法,上述(A)有效電能線硬化樹脂包含(A1)胺甲酸乙酯(甲基)丙烯酸酯。 [10].上述[1]~[9]項中任意1項所述之方法,上述(A)有效電能線硬化樹脂包含(A2)(a1)多官能(甲基)丙烯酸酯與(a2)多官能硫醇之共聚物。 [11].上述[1]~[10]項中任意1項所述之方法,還包括以下步驟:將在上述步驟(3)中形成的上述薄膜基材上的經高壓處理之塗膜轉錄至該薄膜基材以外的基材上。 [12].一種三維成型體之製造方法,其包括以下步驟: (P)藉由[1]~[11]項中任意1項所述之方法,得到適用於上述薄膜基材上的B級塗膜或轉錄至上述薄膜基材以外的基材上的B級塗膜; (Q)對上述步驟(P)中得到的適用於上述薄膜基材上的上述B級塗膜或轉錄至上述薄膜基材以外的基材上的上述B級塗膜賦予三維形狀;以及 (R)使在上述步驟(Q)中被賦予三維形狀的上述B級塗膜完全硬化。 [發明的效果]That is, the aspects of the present invention are as follows. [1]. A manufacturing method of Class B coating film, which includes the following steps: (1) On at least one surface of the film substrate, a wet coating film is formed using a coating material containing (A) an effective electric energy ray hardening resin and (B) a photopolymerization initiator; (2) Pre-drying the wet coating film formed in the above step (1) to form a dry coating film; and (3) High-pressure processing is performed on the above-mentioned dry coating film formed in the above-mentioned step (2). [2]. The method described in the above item [1], further comprising the following steps: after the above step (2) and before the above step (3), on the surface of the dry coating film formed in the above step (2) Stack the protective film and temporarily paste it. [3]. In the method described in [1] or [2] above, the high-pressure treatment of the above step (3) is carried out under the conditions of a pressure of 0.15 to 1 MPa and a temperature of 23 to 100°C for 1 to 60 minutes. [4]. The method described in any one of the above [1] to [3], further comprising the following step: performing an aging treatment after the above step (3). [5]. The method according to any one of the above [1] to [4], wherein the coating further contains (C) fine particles. [6]. The method according to the above item [5], wherein the component (C) microparticles include microparticles that function as an antibacterial agent or an antiviral agent. [7]. The method according to any one of the above [1] to [6], wherein the paint further contains (D) a water repellent. [8]. The method according to any one of the above [1] to [7], wherein the coating does not contain a thermal polymerization initiator. [9]. The method described in any one of the above [1] to [8], wherein the (A) effective electric energy ray hardening resin contains (A1) urethane (meth)acrylate. [10]. The method described in any one of the above [1] to [9], wherein the (A) effective electric energy ray hardening resin includes (A2) (a1) polyfunctional (meth)acrylate and (a2) Multifunctional mercaptan copolymer. [11]. The method described in any one of the above [1] to [10], further comprising the step of: transcribing the high-pressure treated coating film on the thin film substrate formed in the above step (3) To a substrate other than the film substrate. [12]. A method for manufacturing a three-dimensional molded body, which includes the following steps: (P) By the method described in any one of items [1] to [11], a B-grade coating film suitable for use on the above-mentioned film substrate or a B-grade film transcribed onto a substrate other than the above-mentioned film substrate is obtained Coating (Q) imparting a three-dimensional shape to the B-level coating film suitable for use on the film substrate or the B-level coating film transcribed on a substrate other than the film substrate obtained in the above step (P); and (R) Completely harden the above-mentioned Class B coating film given the three-dimensional shape in the above-mentioned step (Q). [Effects of the invention]

藉由本發明之製造方法,能夠在工業上穩定地製造B級塗膜。藉由本發明之較佳製造方法,能夠在工業上穩定地製造三維成型性良好的B級塗膜。本發明之B級塗膜三維成型性良好。本發明之較佳B級塗膜,在B級中三維成型性良好、完全硬化後(在C級中)表面硬度、耐擦性以及耐化學藥品性良好。因此,使用本發明之B級塗膜與具有該B級塗膜的本發明之積層膜成型之成型體表面硬度、耐擦性以及耐化學藥品性良好,表面外觀亦良好(無裂縫、裂紋以及外觀缺陷(例如,白化)等不良現象)。因此,為向具有三維形狀/立體形狀的成型體,例如,家用電器和資訊電子設備的外殼等、以及汽車儀表板等成型體的表面賦予表面硬度、耐擦性以及耐化學藥品性等功能,能夠較佳地使用本發明之B級塗膜與具有該B級塗膜的本發明之積層膜。According to the manufacturing method of the present invention, a Class B coating film can be stably manufactured industrially. With the preferred manufacturing method of the present invention, it is possible to stably manufacture a Class B coating film with good three-dimensional formability in the industry. The Class B coating film of the present invention has good three-dimensional moldability. The preferred grade B coating film of the present invention has good three-dimensional formability in grade B, and has good surface hardness, abrasion resistance and chemical resistance after being completely cured (in grade C). Therefore, the surface hardness, abrasion resistance, and chemical resistance of the molded body formed by using the Class B coating film of the present invention and the laminated film of the present invention having the Class B coating film are good, and the surface appearance is also good (no cracks, cracks, and Appearance defects (for example, whitening) and other undesirable phenomena). Therefore, in order to impart functions such as surface hardness, abrasion resistance, and chemical resistance to the surface of molded objects having three-dimensional shapes/three-dimensional shapes, such as housings of household appliances and information electronic equipment, and automobile instrument panels, etc., The B-level coating film of the present invention and the laminated film of the present invention having the B-level coating film can be preferably used.

在本說明書中,用語“樹脂”作為亦包含包括2種以上樹脂之樹脂混合物以及包括樹脂以外之成分之樹脂組合物之用語使用。在本說明書中,用語“薄膜”可以與“薄片”相互交換或相互替代而使用。在本說明書中,用語“薄膜”以及“薄片”用於在工業上可捲繞成捲狀者。用語“板”用於在工業上不能捲繞成捲狀者。又,在本說明書中,依次積層某一層與其他層,包括直接積層該等層以及在該等層之間使1層以上錨固塗層(anchor coat)等其他層存在而積層之兩者。In this specification, the term "resin" is used as a term that also includes a resin mixture including two or more resins and a resin composition including components other than resin. In this specification, the term "film" and "sheet" can be used interchangeably or instead of each other. In this specification, the terms "film" and "sheet" are used for those that can be industrially wound into rolls. The term "board" is used for those that cannot be wound into rolls in the industry. In addition, in this specification, laminating a certain layer and another layer in sequence includes both directly laminating these layers and laminating one or more other layers such as an anchor coat between the layers.

在本說明書中,數值範圍之“以上”之用語,以某一數值或超過某一數值之意思使用。例如,20%以上意味著20%或超過20%。數值範圍之“以下”之用語,以某一數值或小於某一數值之意思使用。例如,20%以下意味著20%或小於20%。再則,數值範圍之“~”之符號,以某一數值、超過某一數值且小於其他某一數值、或其他某一數值之意思使用。此處,其他某一數值為大於某一數值之數值。例如,10~90%意味著10%、超過10%且小於90%、或90%。再則,數值範圍之上限與下限,為可以任意組合者,可以讀取任意組合之實施方式者。例如,從某一特性之數值範圍“通常為10%以上、較佳為20%以上。另一方面,通常為40%以下、較佳為30%以下”與“通常為10~40%、較佳為20~30%”之記載可知,其某一特性之數值範圍,在一實施方式中可以讀取為10~40%、20~30%、10~30%、或者20~40%。In this specification, the term "above" in the numerical range is used with the meaning of a certain value or exceeding a certain value. For example, 20% or more means 20% or more than 20%. The term "below" in the numerical range is used to mean a certain value or less than a certain value. For example, 20% or less means 20% or less than 20%. Furthermore, the symbol "~" in the numerical range is used with the meaning of a certain value, exceeding a certain value and less than another certain value, or another certain value. Here, a certain other value is a value greater than a certain value. For example, 10 to 90% means 10%, more than 10% and less than 90%, or 90%. Furthermore, the upper limit and the lower limit of the numerical range are those that can be combined arbitrarily, and the embodiments of any combination can be read. For example, from the numerical range of a certain characteristic "usually 10% or more, preferably 20% or more. On the other hand, it is usually 40% or less, preferably 30% or less" and "usually 10-40%, which is more The description of "preferably 20-30%" shows that the numerical range of a certain characteristic can be read as 10-40%, 20-30%, 10-30%, or 20-40% in one embodiment.

在實施例以外,或者只要未另行指定,在本說明書以及申請權利範圍中使用之所有數值,均應理解為藉由用語“約”而被修飾者。無需對申請權利範圍之均等論的適用進行限制,各數值應對照有效數字並藉由適用通常的四捨五入方法而被解釋。In addition to the examples, or unless otherwise specified, all numerical values used in this specification and the scope of application rights should be understood as modified by the term "about." There is no need to limit the application of the theory of equalization of the scope of application rights. Each value should be interpreted by referring to valid figures and applying the usual rounding method.

在本說明書中,用語“B級”,對於熱硬化樹脂以JIS K6800-1985規定之意思、即“熱硬化樹脂之中度硬化狀態。該狀態下的樹脂若進行加熱則軟化,若與某種溶劑接觸則膨脹,但不會完全熔化或溶解。”之意思使用;對於有效電能線硬化樹脂以“有效電能線硬化樹脂之中度硬化狀態。該狀態下的樹脂若進行加熱則軟化,若與某種溶劑接觸則膨脹,但不會完全熔化或溶解。”之意思使用。In this specification, the term "B grade" refers to the meaning specified in JIS K6800-1985 for thermosetting resins, that is, "thermosetting resins are in a moderately hardened state. The resin in this state will soften if heated, and if it is Solvent will expand, but will not melt or dissolve completely.” It is used for the meaning of “effective electric energy ray hardening resin moderately hardened state. The resin in this state will soften if heated, if it is A certain solvent will swell when it comes in contact with it, but it will not completely melt or dissolve. "It means to use.

在本說明書中,用語“C級”,對於熱硬化樹脂以及有效電能線硬化樹脂之任何一者都適合JIS K6800-1985規定之意思,以“硬化樹脂之硬化反應的最終狀態。該狀態之樹脂既不會熔化亦不會溶解。完全硬化的塗膜中的硬化樹脂處於該狀態。”之意思使用。In this specification, the term "C-level" refers to the meaning specified in JIS K6800-1985 for any of the thermosetting resin and the effective electric energy ray curing resin, which means the final state of the curing reaction of the curing resin. The resin in this state It neither melts nor dissolves. The hardened resin in the completely hardened coating film is in this state. "It means to use.

1.B級塗膜之製造方法 本發明之製造方法包括以下步驟:(1)在薄膜基材的至少一側表面上,使用包含(A)有效電能線硬化樹脂以及(B)光聚合反應起始劑之塗料(以下,有時簡稱為“B級塗膜形成用塗料”)形成濕塗膜;(2)對上述步驟(1)中形成的上述濕塗膜進行預乾燥,形成乾燥塗膜;以及(3)對上述步驟(2)中形成的上述乾燥塗膜進行高壓處理。1. The manufacturing method of Class B coating film The manufacturing method of the present invention includes the following steps: (1) On at least one surface of the film substrate, use a coating containing (A) an effective electric energy ray hardening resin and (B) a photopolymerization initiator (hereinafter, sometimes Abbreviated as "B-grade coating film formation paint") to form a wet coating film; (2) to pre-dry the wet coating film formed in the above step (1) to form a dry coating film; and (3) to perform the above step ( 2) The above-mentioned dry coating film formed in the process is subjected to high pressure treatment.

上述步驟(1),在薄膜基材的至少一側表面上,使用上述B級塗膜形成用塗料形成濕塗膜。上述步驟(1),通常在上述薄膜基材一側表面上,使用上述B級塗膜形成用塗料形成濕塗膜。In the above step (1), on at least one surface of the film substrate, a wet coating film is formed using the above-mentioned B-level coating film forming paint. In the above step (1), usually, a wet coating film is formed on the surface of the film substrate by using the above-mentioned B-grade coating film forming paint.

上述步驟(1)中使用的薄膜基材,並不受特殊限制,可以使用任意薄膜作為薄膜基材。作為上述步驟(1)中使用的薄膜基材,可以較佳地使用下述“3.B級塗膜積層膜”等中說明的薄膜基材。作為上述步驟(1)中使用的上述B級塗膜形成用塗料,可以較佳地使用下述“2.B級塗膜”等中說明的塗料。The film substrate used in the above step (1) is not particularly limited, and any film can be used as the film substrate. As the film substrate used in the above step (1), the film substrate described in the following "3. Class B Coating Laminated Film" and the like can be preferably used. As the paint for forming the B-level coating film used in the above step (1), the paint described in the following "2. B-level coating film" and the like can be preferably used.

在上述步驟(1)中,在上述薄膜基材的表面上使用上述B級塗膜形成用塗料形成濕塗膜之方法,並不受特殊限制,可以使用公知的捲繞應用方法。作為上述捲繞應用方法,從利用輥對輥方法以較高的生產力應用塗料之觀點考慮,較佳為,例如,棒塗、輥塗、凹版塗佈、反轉塗佈、吻式反轉塗佈以及剛模塗佈等方法。In the above step (1), the method of forming a wet coating film using the above-mentioned Class B coating film forming paint on the surface of the film substrate is not particularly limited, and a well-known winding application method can be used. As the above-mentioned winding application method, from the viewpoint of applying the coating material with higher productivity by the roll-to-roll method, for example, bar coating, roll coating, gravure coating, reversal coating, kiss reversal coating are preferred. Methods such as cloth and rigid die coating.

上述步驟(2),對上述步驟(1)中形成的上述濕塗膜進行預乾燥,形成乾燥塗膜。藉由對上述濕塗膜進行預乾燥並作為上述乾燥塗膜,在上述步驟(3)中,可以抑制塗膜起泡等製造問題。上述預乾燥,例如,藉由使卷箔紙以從入口至出口所需通過時間為0.5~10分左右、較佳為1~5分的線速度通過設定溫度通常為23~150℃左右、較佳為50~130℃、更佳為70~120℃的乾燥爐內而得以實施。In the above step (2), the wet coating film formed in the above step (1) is pre-dried to form a dry coating film. By pre-drying the wet coating film as the dry coating film, in the above step (3), manufacturing problems such as coating film blistering can be suppressed. The above-mentioned pre-drying is, for example, by passing the rolled foil paper at a linear velocity of about 0.5-10 minutes, preferably 1-5 minutes, from the inlet to the outlet, and the set temperature is usually about 23-150°C. It is preferably carried out in a drying furnace at 50 to 130°C, more preferably 70 to 120°C.

較佳為,在上述步驟(2)之後、上述步驟(3)之前,在上述步驟(2)中形成的上述乾燥塗膜的表面上疊放保護膜並臨時黏貼。可以抑制完全硬化(變為C級)前塗膜(乾燥塗膜或B級塗膜)出現劃痕等製造問題。又,三維成型後向塗膜照射有效電能線,在從B級變為C級的步驟中,可以抑制氧化性損傷引起的硬化缺陷等製造問題。Preferably, after the step (2) and before the step (3), a protective film is superimposed on the surface of the dried coating film formed in the step (2) and temporarily pasted. It can suppress manufacturing problems such as scratches on the pre-coating film (dry coating film or B-class coating film) before fully curing (changing to C-level). In addition, after three-dimensional molding, effective electric energy rays are irradiated to the coating film, and in the step of changing from B-level to C-level, manufacturing problems such as hardening defects caused by oxidative damage can be suppressed.

利用圖1對在上述乾燥塗膜的表面上疊放上述保護膜並臨時黏貼之方法的示例進行說明。圖1是顯示用於在上述乾燥塗膜的表面上疊放上述保護膜並臨時黏貼之裝置之一例之示意圖。上述步驟(2)中得到的積層體1(在上述薄膜基材之一側表面上具有上述乾燥塗膜之積層體)放置於旋轉的轉桶(rotating drum)3上,使積層體1的與上述乾燥塗膜相反一側的面成為轉桶3側,此外,保護膜2放置於積層體1的上述乾燥塗膜的表面上,並藉由壓輥4壓接。在上述乾燥塗膜的表面上疊放保護膜2並臨時黏貼之積層體5藉由導輥6從轉桶3脫離,送至步驟(3)。轉桶3可以預熱至期望的溫度。轉桶3之溫度,可以通常為室溫(約23℃)~約100℃、較佳為室溫(約23℃)~約50℃。An example of a method of temporarily attaching the protective film on the surface of the dried coating film will be described with reference to FIG. 1. Fig. 1 is a schematic diagram showing an example of an apparatus for temporarily attaching the protective film on the surface of the dried coating film. The laminated body 1 obtained in the above step (2) (the laminated body with the above-mentioned dry coating film on one side surface of the film substrate) is placed on a rotating drum 3, so that the laminated body 1 and The surface on the opposite side of the above-mentioned dry coating film becomes the drum 3 side. In addition, the protective film 2 is placed on the surface of the above-mentioned dry coating film of the laminate 1 and is pressed by a pressure roller 4. The laminated body 5 with the protective film 2 superimposed on the surface of the above-mentioned dry coating film and temporarily pasted is separated from the drum 3 by the guide roller 6 and sent to step (3). The drum 3 can be preheated to a desired temperature. The temperature of the drum 3 can usually be room temperature (about 23°C) to about 100°C, preferably room temperature (about 23°C) to about 50°C.

作為上述保護膜,較佳為具有有效電能線透射性者(以下,有時稱為“有效電能線透射性保護膜”)。在使本發明之B級塗膜完全硬化(變為C級)時,即使不剝離保護膜也能夠照射有效電能線,因此可以抑制製造問題。又,保護膜之厚度,並不受特殊限制,例如,可以為約10μm~約600μm的範圍、較佳為20μm~250μm的範圍。As the above-mentioned protective film, one having effective electric energy ray permeability (hereinafter, sometimes referred to as "effective electric energy ray transmitting protective film") is preferable. When the B-grade coating film of the present invention is completely cured (to be C-grade), even if the protective film is not peeled off, effective electric energy rays can be irradiated, so manufacturing problems can be suppressed. In addition, the thickness of the protective film is not particularly limited. For example, it may be in the range of about 10 μm to about 600 μm, and preferably in the range of 20 μm to 250 μm.

此處,“具有有效電能線透射性”意味著薄膜之有效電能線透射率通常為70%以上、較佳為80%以上。在本說明書中,有效電能線透射率是波長200~600納米中有效電能線的透射光譜的積分面積相對於假設波長200~600納米的整個範圍中有效電能線的透射率為100%之情況下的透射光譜的積分面積的比例。上述透射光譜使用分光光度計、以入射角0°使光入射薄膜進行測定。作為上述分光光度計,例如,可以使用島津製作所株式會社的分光光度計“SolidSpec-3700”(商品名)。Here, "having effective electrical energy ray transmittance" means that the effective electrical energy ray transmittance of the film is usually 70% or more, preferably 80% or more. In this specification, the effective power line transmittance is the integral area of the transmission spectrum of the effective power line at a wavelength of 200 to 600 nanometers relative to the assumption that the transmittance of the effective power line in the entire range of the wavelength 200 to 600 nanometers is 100% The ratio of the integrated area of the transmission spectrum. The above-mentioned transmission spectrum was measured using a spectrophotometer, and light was incident on the film at an incident angle of 0°. As the above-mentioned spectrophotometer, for example, a spectrophotometer "SolidSpec-3700" (trade name) manufactured by Shimadzu Corporation can be used.

作為上述有效電能線透射性保護膜,可以列舉出,例如,聚對苯二甲酸乙二酯樹脂薄膜、聚丙烯樹脂薄膜、芳香族聚碳酸酯樹脂薄膜以及氟樹脂薄膜等。Examples of the above-mentioned effective electric energy ray-transmissive protective film include, for example, polyethylene terephthalate resin film, polypropylene resin film, aromatic polycarbonate resin film, and fluororesin film.

上述保護膜與上述乾燥塗膜之貼合面,可以為進行易剝離處理者,亦可以為未進行易剝離處理者,亦可以為進行易黏合處理者。 上述易剝離處理,例如,可以為藉由矽氧樹脂等形成剝離層等任意公知的處理方法。 上述易黏合處理,例如,可以為電暈放電處理、電漿處理以及錨固塗層形成等任意公知的處理方法。The bonding surface of the protective film and the dried coating film may be those subjected to easy peeling treatment, may be those not subjected to easy peeling treatment, or may be subjected to easy adhesion treatment. The above-mentioned easy peeling treatment may be any known treatment method such as forming a peeling layer by silicone resin or the like, for example. The above-mentioned easy adhesion treatment may be any known treatment methods such as corona discharge treatment, plasma treatment, and anchor coating formation, for example.

作為上述保護膜,藉由使用對與上述乾燥塗膜之貼合面進行易剝離處理者,典型地,即使在使用該貼合面上具有壓印圖案者,並藉由將其形狀轉錄至上述乾燥塗膜而欲在上述乾燥塗膜表面形成壓印圖案之情況下,亦能夠抑制剝離並去除上述保護膜時的製造問題。As the above-mentioned protective film, the adhesive surface with the above-mentioned dry coating film is easily peeled off, typically, even if there is an embossed pattern on the adhesive surface, the shape is transferred to the above-mentioned protective film. When the coating film is dried to form an imprint pattern on the surface of the dried coating film, it is also possible to suppress peeling and remove the manufacturing problem when the protective film is removed.

作為上述保護膜,藉由使用對與上述乾燥塗膜之貼合面未進行易剝離處理者,特別地,即使在上述B級塗膜形成用塗料僅在對塗膜進行乾燥時表現出無黏性之情況下,也能夠在進行捲繞處理時,使上述乾燥塗膜與上述保護膜的黏著性保持在最低要求的水準。此處的“無黏性”意味著在捲繞處理時塗膜與搬運輥等接觸引起劃痕與外觀缺陷之難度。As the above-mentioned protective film, by using the one that has not been subjected to easy peeling treatment on the bonding surface with the above-mentioned dried coating film, in particular, even if the above-mentioned B-grade coating film formation paint only exhibits no stickiness when the coating film is dried In the case of flexibility, it is also possible to maintain the adhesiveness of the dry coating film and the protective film at the minimum required level during the winding process. The "non-sticky" here means the difficulty of scratches and appearance defects caused by contact between the coating film and the transfer roller during the winding process.

作為上述保護膜,使用對與上述乾燥塗膜之貼合面進行易黏合處理者,作為在作為上述步驟(1)中使用的薄膜基材使用對其B級塗膜形成面進行易剝離處理者之情況下的一個實施方式較為實用。在該情況下,B級塗膜通常從上述步驟(1)中使用的薄膜基材轉錄至上述保護膜而使用。此外,在該情況下,理所當然地,“臨時黏貼”在技術上可以理解為“貼合、黏合”。As the above-mentioned protective film, use the one that has been subjected to easy adhesion treatment on the bonding surface of the above-mentioned dry coating film, and the one that performs easy peeling treatment on the surface of the B-grade coating film formed as the film substrate used in the above step (1) In this case, an embodiment is more practical. In this case, the B-grade coating film is usually transcribed from the film substrate used in the above step (1) to the above-mentioned protective film and used. In addition, in this case, of course, "temporary pasting" can be understood technically as "fitting, bonding".

上述保護膜之與上述乾燥塗膜之貼合面,可以為高度光滑者,亦可以為緞紋者,還可以為具有壓印圖案者。藉由使用具有高度光滑的貼合面之保護膜,使用本發明之B級塗膜形成的完全硬化(C級)塗膜變為具有高光澤度者。藉由使用具有緞紋貼合面之保護膜,使用本發明之B級塗膜形成的完全硬化(C級)塗膜變為毛面者(具有低光澤度者)。藉由使用具有壓印圖案的貼合面之保護膜,使用本發明之B級塗膜形成的完全硬化(C級)塗膜變為具有壓印圖案者。The bonding surface of the protective film and the dried coating film may be highly smooth, satin, or embossed. By using a protective film with a highly smooth bonding surface, the fully hardened (C-level) coating film formed using the B-level coating film of the present invention becomes one with high gloss. By using a protective film with a satin-grained bonding surface, the fully hardened (C-level) coating film formed by the B-level coating film of the present invention becomes a matte surface (those with low gloss). By using the protective film on the bonding surface with the embossed pattern, the fully cured (level C) coating film formed using the B-level coating film of the present invention becomes one with the embossed pattern.

上述步驟(3),對上述步驟(2)中形成的上述乾燥塗膜進行高壓處理。藉由上述步驟(3),在使用具有本發明之B級塗膜的積層體製造三維成型體時,例如,在向本發明之B級塗膜賦予三維形狀的步驟以及使本發明之B級塗膜完全硬化(變為C級)的步驟等中,可以抑制塗膜起泡等製造問題。此外,在使用上述保護膜的實施方式中,藉由上述步驟(3),能夠將上述保護膜之與上述乾燥塗膜之貼合面的形狀轉錄至上述乾燥塗膜表面。此外,在使用上述保護膜的實施方式中,藉由上述步驟(3),即使在上述保護膜與上述乾燥塗膜之間夾帶空氣,也能夠排出該空氣,防止發生外觀缺陷。In the above step (3), the dry coating film formed in the above step (2) is subjected to high pressure treatment. Through the above-mentioned step (3), when a three-dimensional molded body is produced using the layered body with the B-level coating film of the present invention, for example, in the step of imparting a three-dimensional shape to the B-level coating film of the present invention and the step of making the B-level coating film of the present invention It is possible to suppress manufacturing problems such as coating film blistering in the process of complete curing of the coating film (to become C-level). In addition, in the embodiment using the above-mentioned protective film, by the above-mentioned step (3), the shape of the bonding surface of the above-mentioned protective film and the above-mentioned dry coating film can be transcribed to the surface of the above-mentioned dry coating film. In addition, in the embodiment using the above-mentioned protective film, by the above-mentioned step (3), even if air is trapped between the above-mentioned protective film and the above-mentioned dry coating film, the air can be exhausted and appearance defects can be prevented.

上述步驟(3)可以按照以下步驟進行。在典型的一實施方式中,首先,在高壓處理裝置內部靜置上述步驟(2)中形成的上述乾燥塗膜(在上述薄膜基材的至少一側表面上具有上述乾燥塗膜之積層體;在上述薄膜基材的至少一側表面上具有上述乾燥塗膜,再則在其表面上疊放上述保護膜並臨時黏貼之積層體;或該等積層體之纏繞體;以下,在本段落中相同),並蓋上上述高壓處理裝置的蓋子。接著,將上述高壓處理裝置內部昇溫昇壓至規定溫度以及壓力,達到該溫度以及壓力後,在規定時間(以下,有時稱為“保持時間”)內保持該溫度以及壓力。接著,使壓力降低至常壓,較佳為使溫度也降低至接近室溫後,打開上述高壓處理裝置的蓋子,能夠取出上述步驟(2)中形成的上述乾燥塗膜。The above step (3) can be carried out according to the following steps. In a typical embodiment, first, the dry coating film formed in the above step (2) (a laminate having the dry coating film on at least one surface of the film substrate is placed on at least one surface of the film substrate; A laminated body with the above-mentioned dry coating film on at least one surface of the above-mentioned film substrate, and then the above-mentioned protective film is laminated on the surface and temporarily pasted; or a winding body of the laminated bodies; hereinafter, in this paragraph Same), and close the lid of the above-mentioned high-pressure processing device. Next, the inside of the high-pressure processing device is increased in temperature and pressure to a predetermined temperature and pressure, and after reaching the temperature and pressure, the temperature and pressure are maintained for a predetermined time (hereinafter, sometimes referred to as “holding time”). Next, after the pressure is reduced to normal pressure, preferably the temperature is also reduced to near room temperature, the lid of the high-pressure processing apparatus is opened, and the dried coating film formed in the step (2) can be taken out.

作為上述高壓處理裝置,並不受特殊限制,可以使用任意公知的高壓處理裝置。考慮到用於形成本發明之B級塗膜的塗料以及上述薄膜基材的特性,可以適當選擇高壓處理的溫度、壓力以及保持時間。在使用上述保護膜的實施方式中,考慮到用於形成本發明之B級塗膜的塗料、上述薄膜基材以及上述保護膜的特性,可以適當選擇高壓處理的溫度、壓力以及保持時間。高壓處理的壓力,可以通常為比常壓(0.1MPa)高的壓力、較佳為0.15~1MPa、更佳為0.2~0.7MPa、再更佳為0.3~0.6MPa。高壓處理的溫度,可以通常為室溫(約23℃)~100℃、較佳為30~80℃、更佳為40~60℃。高壓處理的保持時間,可以通常為1~60分鐘、較佳為3~30分鐘、更佳為5~20分鐘。As the above-mentioned high-pressure processing device, there is no particular limitation, and any known high-pressure processing device can be used. In consideration of the characteristics of the coating used to form the Class B coating film of the present invention and the above-mentioned film substrate, the temperature, pressure, and holding time of the high-pressure treatment can be appropriately selected. In the embodiment using the above-mentioned protective film, the temperature, pressure, and holding time of the high-pressure treatment can be appropriately selected in consideration of the characteristics of the paint used to form the Class B coating film of the present invention, the above-mentioned film substrate, and the above-mentioned protective film. The pressure of the high-pressure treatment may generally be a pressure higher than normal pressure (0.1 MPa), preferably 0.15 to 1 MPa, more preferably 0.2 to 0.7 MPa, and still more preferably 0.3 to 0.6 MPa. The temperature of the high-pressure treatment may generally be room temperature (about 23°C) to 100°C, preferably 30 to 80°C, more preferably 40 to 60°C. The retention time of the high-pressure treatment can be usually 1 to 60 minutes, preferably 3 to 30 minutes, more preferably 5 to 20 minutes.

較佳為在上述步驟(3)後進行老化處理。能夠使本發明之B級塗膜的特性穩定化。此外,在使用具有本發明之B級塗膜的積層膜製造三維成型體時,例如,在向本發明之B級塗膜賦予三維形狀的步驟以及使本發明之B級塗膜完全硬化(變為C級)的步驟等中,能夠進一步抑制引起塗膜起泡等製造問題的風險。上述老化處理的條件,並不受特殊限制。上述老化處理的溫度,可以通常為23~150℃左右、較佳為溫度50~120℃、更佳為70~100℃。上述老化處理的時間,可以通常為10分鐘~10小時左右、較佳為30分鐘~4小時、更佳為1~3小時。Preferably, the aging treatment is performed after the above step (3). It is possible to stabilize the characteristics of the Class B coating film of the present invention. In addition, when manufacturing a three-dimensional molded body using the layered film having the Class B coating film of the present invention, for example, in the step of imparting a three-dimensional shape to the Class B coating film of the present invention and completely hardening (changing) the Class B coating film of the present invention. In the steps of Class C), the risk of causing manufacturing problems such as coating film blistering can be further suppressed. The conditions of the above-mentioned aging treatment are not subject to special restrictions. The temperature of the above-mentioned aging treatment may usually be about 23 to 150°C, preferably the temperature is 50 to 120°C, and more preferably 70 to 100°C. The time of the above-mentioned aging treatment can be usually about 10 minutes to 10 hours, preferably 30 minutes to 4 hours, more preferably 1 to 3 hours.

無受理論約束之意圖,但可以觀察到,藉由上述步驟(2)中預乾燥時的熱量、在使用上述保護膜的實施方式中疊放上述保護膜並臨時黏貼時的熱量、上述步驟(3)中高壓處理時的熱量與壓力、以及(實施的情況下)老化處理時的熱量,塗膜由於熱量逐漸硬化,變為B級狀態。There is no intention to be bound by theory, but it can be observed that the heat during the pre-drying in the above step (2), the heat when the protective film is stacked and temporarily pasted in the embodiment using the above protective film, the above step ( 3) The heat and pressure during the medium and high pressure treatment, and (in the case of implementation) the heat during the aging treatment, the coating film gradually hardens due to the heat and becomes a Class B state.

2.B級塗膜 本發明之B級塗膜,使用上述B級塗膜形成用塗料(包含上述成分(A)有效電能線硬化樹脂與上述成分(B)光聚合反應起始劑之塗料),並藉由任意方法而形成。本發明之B級塗膜,較佳為使用上述B級塗膜形成用塗料(包含上述成分(A)有效電能線硬化樹脂與上述成分(B)光聚合反應起始劑之塗料),並藉由本發明之製造方法而形成。以下,對上述B級塗膜形成用塗料(包含上述成分(A)有效電能線硬化樹脂與上述成分(B)光聚合反應起始劑之塗料)進行說明。2. Grade B coating film The B-level coating film of the present invention uses the above-mentioned B-level coating film forming coating (a coating containing the above-mentioned component (A) effective electric energy ray hardening resin and the above-mentioned component (B) photopolymerization initiator), and by any method And formed. The B-grade coating film of the present invention preferably uses the above-mentioned B-grade coating film forming coating (a coating containing the above-mentioned component (A) effective electric energy ray hardening resin and the above-mentioned component (B) photopolymerization initiator), and It is formed by the manufacturing method of the present invention. Hereinafter, the above-mentioned B-grade coating film formation paint (a paint containing the above-mentioned component (A) effective electric energy ray hardening resin and the above-mentioned component (B) photopolymerization initiator) will be described.

(A)有效電能線硬化樹脂 上述成分(A)有效電能線硬化樹脂發揮藉由紫外線與電子束等有效電能線聚合硬化而形成塗膜之作用。(A) Effective power line hardening resin The above-mentioned component (A) effective electric energy ray hardening resin plays a role of forming a coating film by polymerization and hardening of effective electric energy rays such as ultraviolet rays and electron beams.

作為上述成分(A)有效電能線硬化樹脂,可以列舉出,例如,胺甲酸乙酯(甲基)丙烯酸酯(或聚胺酯(甲基)丙烯酸酯)、聚酯(甲基)丙烯酸酯、聚丙烯酸(甲基)丙烯酸酯、環氧(甲基)丙烯酸酯、聚亞烷基二醇聚(甲基)丙烯酸酯、以及聚醚(甲基)丙烯酸酯等含有(甲基)丙烯醯基之預聚物或低聚物。Examples of the component (A) effective electric energy ray hardening resin include, for example, urethane (meth)acrylate (or polyurethane (meth)acrylate), polyester (meth)acrylate, and polyacrylic acid. (Meth)acrylate, epoxy (meth)acrylate, polyalkylene glycol poly(meth)acrylate, and polyether (meth)acrylate, etc. containing (meth)acrylic acid Polymer or oligomer.

作為上述成分(A)有效電能線硬化樹脂,可以列舉出,例如,甲基(甲基)丙烯酸酯、乙基(甲基)丙烯酸酯、n-丁基(甲基)丙烯酸酯、己基(甲基)丙烯酸酯、2-乙己基((甲基)丙烯酸酯、月桂基(甲基)丙烯酸酯、異冰片基(甲基)丙烯酸酯、二環戊烯基(甲基)丙烯酸酯、二環戊烯氧乙基(甲基)丙烯酸酯、苯基(甲基)丙烯酸酯、苯溶纖劑(甲基)丙烯酸酯、2-甲氧乙基(甲基)丙烯酸酯、羥乙基(甲基)丙烯酸酯、羥丙基(甲基)丙烯酸酯、2-鄰苯二甲醯氧基氧乙基氫、二甲基氨乙基(甲基)丙烯酸酯、三氟乙基(甲基)丙烯酸酯、以及、甲基丙烯酸三甲基甲矽烷氧基乙酯等含有(甲基)丙烯醯基之單官能反應性單體;N-乙烯基吡咯烷酮、苯乙烯等單官能反應性單體;二甘醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、2,2’-雙(4-(甲基)丙烯醯氧聚乙烯氧苯基)丙烷、以及、2,2’-雙(4-(甲基)丙烯醯氧聚丙烯氧苯基)丙烷等含有(甲基)丙烯醯基之雙官能反應性單體;三羥甲丙烷三(甲基)丙烯酸酯、以及三羥甲乙烷三(甲基)丙烯酸酯等含有(甲基)丙烯醯基之三官能反應性單體;季戊四醇四(甲基)丙烯酸酯等含有(甲基)丙烯醯基之四官能反應性單體;雙季戊四醇六丙烯酸酯等含有(甲基)丙烯醯基之六官能反應性單體;三季戊四醇八丙烯酸酯等含有(甲基)丙烯醯基之八官能反應性單體;以及、以該等之1種以上作為構成單體之預聚物或低聚物等。Examples of the component (A) effective electric energy ray hardening resin include, for example, methyl (meth)acrylate, ethyl (meth)acrylate, n-butyl (meth)acrylate, hexyl (meth)acrylate, and hexyl (meth)acrylate. Base) acrylate, 2-ethylhexyl ((meth)acrylate, lauryl (meth)acrylate, isobornyl (meth)acrylate, dicyclopentenyl (meth)acrylate, bicyclic Pentenoxyethyl (meth)acrylate, phenyl (meth)acrylate, benzene cellosolve (meth)acrylate, 2-methoxyethyl (meth)acrylate, hydroxyethyl (meth)acrylate Base) acrylate, hydroxypropyl (meth)acrylate, 2-phthaloyloxyoxyethyl hydrogen, dimethylaminoethyl (meth)acrylate, trifluoroethyl (meth) Monofunctional reactive monomers containing (meth)acrylic acid groups such as acrylate and trimethylsilyloxyethyl methacrylate; monofunctional reactive monomers such as N-vinylpyrrolidone and styrene; Diethylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, 1,6-hexanediol di(meth)acrylate, polyethylene glycol di(meth)acrylate, 2,2'-bis(4-(meth)acryloxypolyethyleneoxyphenyl)propane, and 2,2'-bis(4-(meth)acryloxypolypropyleneoxyphenyl)propane, etc. Bifunctional reactive monomers containing (meth)acrylic acid groups; trimethylolpropane tri(meth)acrylate, trimethylolethane tri(meth)acrylate, etc., containing (meth)acrylic acid groups The trifunctional reactive monomer; pentaerythritol tetra(meth)acrylate and other tetrafunctional reactive monomers containing (meth)acrylic acid; dipentaerythritol hexaacrylate, etc., containing (meth)acrylic hexafunctional Reactive monomers; octafunctional reactive monomers containing (meth)acrylic acid groups such as tripentaerythritol octaacrylate; and, prepolymers or oligomers with one or more of these as constituent monomers.

作為上述成分(A)有效電能線硬化樹脂,可以列舉出,例如,1,2-乙二硫醇、乙二醇二(3-巰丙酸酯)、二乙二醇二(3-巰丙酸酯)、1,4-雙(3-巰丁氧基)丁烷、以及四乙二醇二(3-巰丙酸酯)等在1個分子中具有2個硫醇基之化合物;1,3,5-三(3-巰丁醯氧乙基)-1,3,5-三嗪-2,4,6(1H,3H,5H)-三酮、三羥甲丙烷三(3-巰丁酸酯)、三羥甲乙烷三(3-巰丁酸酯)、以及三[(3-巰丙氧基)乙基]異氰脲酸酯等在1個分子中具有3個硫醇基之化合物;季戊四醇四(3-巰丙酸酯)、以及季戊四醇四(3-巰丁酸酯)等在1個分子中具有4個硫醇基之化合物;以及、雙季戊四醇六(3-巰丙酸酯)等在1個分子中具有6個硫醇基之化合物等。Examples of the component (A) effective electric energy ray hardening resin include, for example, 1,2-ethanedithiol, ethylene glycol bis(3-mercaptopropionate), and diethylene glycol bis(3-mercaptopropane). Acid ester), 1,4-bis(3-mercaptobutoxy)butane, and tetraethylene glycol bis(3-mercaptopropionate), etc., compounds having two thiol groups in one molecule; 1 ,3,5-Tris(3-mercaptobutyroxyethyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione, trimethylolpropane tri(3- Mercaptobutyrate), trimethylolethane tris(3-mercaptobutyrate), and tris[(3-mercaptopropoxy)ethyl]isocyanurate, etc. have 3 sulfur in one molecule Alcohol-based compounds; pentaerythritol tetra(3-mercaptopropionate), and pentaerythritol tetra(3-mercaptobutyrate) and other compounds having 4 thiol groups in one molecule; and, dipentaerythritol hexa(3- Mercaptopropionate) and other compounds having 6 thiol groups in one molecule.

作為上述成分(A)有效電能線硬化樹脂,可以使用該等之1種或2種以上之混合物或由該等中特定之2種以上形成的共聚物。另,在本說明書中,(甲基)丙烯酸酯意味著丙烯酸酯或甲基丙烯酸酯。As the above-mentioned component (A) effective electric energy ray hardening resin, a mixture of one or more of these or a copolymer of two or more specific of these can be used. In addition, in this specification, (meth)acrylate means acrylate or methacrylate.

作為上述成分(A)有效電能線硬化樹脂,較佳為使用包含(A1)胺甲酸乙酯(甲基)丙烯酸酯者。藉此,能夠均衡地提高B級塗膜中之三維成型性、以及完全硬化後(在C級中)之表面硬度、耐擦性以及耐化學藥品性兩者。As said component (A) effective electric energy ray hardening resin, it is preferable to use what contains (A1) urethane (meth)acrylate. By this, it is possible to balance the three-dimensional moldability of the B-level coating film, and the surface hardness, abrasion resistance, and chemical resistance after being fully cured (in the C-level).

作為上述成分(A)有效電能線硬化樹脂,在使用包含上述成分(A1)胺甲酸乙酯(甲基)丙烯酸酯者之情況下,從確實獲得上述成分(A1)的使用效果之觀點考慮,上述成分(A1)之摻合比,以上述成分(A)之總和為100質量%,可以通常為10質量%以上、較佳為25質量%以上、更佳為40質量%以上。另一方面,從表面硬度之觀點考慮,上述成分(A1)之摻合比,可以通常為99質量%以下、較佳為95質量%以下、更佳為93質量%以下、再更佳為85質量%以下、最佳為65質量%以下。在特別重視按照下述實施例之試驗(iv)以及試驗(v)的環境試驗測定的耐環境性之情況下,上述成分(A1)之摻合比,以上述成分(A)之總和為100質量%,可以較佳為65~100質量%、更佳為75~100質量%。In the case of using a urethane (meth)acrylate containing the above component (A1) as the component (A) effective electric energy ray curing resin, from the viewpoint of surely obtaining the use effect of the component (A1), The blending ratio of the above-mentioned component (A1), based on the total of the above-mentioned components (A) as 100% by mass, may be usually 10% by mass or more, preferably 25% by mass or more, and more preferably 40% by mass or more. On the other hand, from the viewpoint of surface hardness, the blending ratio of the above-mentioned component (A1) can be generally 99% by mass or less, preferably 95% by mass or less, more preferably 93% by mass or less, and still more preferably 85 Mass% or less, preferably 65% by mass or less. In the case of paying special attention to the environmental resistance measured in accordance with the environmental test of test (iv) and test (v) of the following examples, the blending ratio of the above-mentioned component (A1) shall be the sum of the above-mentioned components (A) as 100 The mass% may preferably be 65-100% by mass, more preferably 75-100% by mass.

作為上述成分(A)有效電能線硬化樹脂,較佳為使用(A2)包含(a1)多官能(甲基)丙烯酸酯與(a2)多官能硫醇之共聚物者。藉此,能夠提高完全硬化後(在C級中)之表面硬度、耐擦性、以及耐化學藥品性。此外,在僅在上述薄膜基材之一側表面上形成本發明之B級塗膜之實施方式中,能夠抑制積層體的捲曲、翹曲。As the component (A) effective electric energy ray hardening resin, it is preferable to use (A2) a copolymer containing (a1) a polyfunctional (meth)acrylate and (a2) a polyfunctional thiol. By this, it is possible to improve the surface hardness, abrasion resistance, and chemical resistance after being completely cured (in the C grade). In addition, in the embodiment in which the Class B coating film of the present invention is formed only on one side surface of the above-mentioned film substrate, curling and warping of the laminate can be suppressed.

作為上述成分(A)有效電能線硬化樹脂,在使用上述成分(A2)包含(a1)多官能(甲基)丙烯酸酯與(a2)多官能硫醇之共聚物者之情況下,從確實獲得上述成分(A2)的使用效果之觀點考慮,上述成分(A2)之摻合比,以上述成分(A)之總和為100質量%,可以通常為1質量%以上、較佳為5質量%以上、更佳為7質量%以上。另一方面,從完全硬化後(在C級中)的抗裂性之觀點考慮,上述成分(A2)之摻合比,可以通常為90質量%以下、較佳為75質量%以下、更佳為60質量%以下。As the above-mentioned component (A) effective electric energy ray hardening resin, when the above-mentioned component (A2) contains (a1) a copolymer of polyfunctional (meth)acrylate and (a2) polyfunctional mercaptan, it can be reliably obtained From the viewpoint of the effect of the above-mentioned component (A2), the blending ratio of the above-mentioned component (A2), based on the total of the above-mentioned components (A) as 100% by mass, can usually be 1% by mass or more, preferably 5% by mass or more , More preferably, it is 7 mass% or more. On the other hand, from the viewpoint of crack resistance after fully hardened (in class C), the blending ratio of the above-mentioned component (A2) can usually be 90% by mass or less, preferably 75% by mass or less, more preferably It is 60% by mass or less.

作為上述成分(A)有效電能線硬化樹脂,更佳為使用上述成分(A1)胺甲酸乙酯(甲基)丙烯酸酯以及上述成分(A2)包含(a1)多官能(甲基)丙烯酸酯與(a2)多官能硫醇之共聚物者。能夠更加均衡地提高B級塗膜中之三維成型性、以及完全硬化後(在C級中)之表面硬度、耐擦性以及耐化學藥品性兩者。As the above-mentioned component (A) effective electric energy ray hardening resin, it is more preferable to use the above-mentioned component (A1) urethane (meth)acrylate and the above-mentioned component (A2) containing (a1) polyfunctional (meth)acrylate and (A2) Copolymers of multifunctional mercaptans. It can more evenly improve the three-dimensional formability of the B-grade coating film, and the surface hardness, abrasion resistance and chemical resistance after being fully cured (in the C-grade).

作為上述成分(A)有效電能線硬化樹脂,在使用上述成分(A1)胺甲酸乙酯(甲基)丙烯酸酯以及上述成分(A2)包含(a1)多官能(甲基)丙烯酸酯與(a2)多官能硫醇之共聚物者之情況下,從B級塗膜中之三維成型性、以及完全硬化後(在C級中)之表面硬度、耐擦性以及耐化學藥品性兩者之平衡之觀點考慮,上述成分(A1)與上述成分(A2)之摻合比(上述成分(A1)的質量/上述成分(A2)的質量),可以通常為99/1~10/90、較佳為95/5~25/75、更佳為93/7~40/60。在特別重視按照下述實施例之試驗(iv)以及試驗(v)的環境試驗測定的耐環境性之情況下,該摻合比,可以較佳為99/1~65/35、更佳為95/5~75/25、再更佳為93/7~75/25。As the above-mentioned component (A) effective electric energy ray hardening resin, the above-mentioned component (A1) urethane (meth)acrylate and the above-mentioned component (A2) include (a1) polyfunctional (meth)acrylate and (a2) ) In the case of multifunctional mercaptan copolymers, the balance of the three-dimensional moldability in the B-level coating film and the surface hardness after fully hardening (in the C-level), abrasion resistance and chemical resistance From the point of view, the blending ratio of the above-mentioned component (A1) and the above-mentioned component (A2) (the mass of the above-mentioned component (A1) / the mass of the above-mentioned component (A2)) can usually be 99/1 to 10/90, preferably It is 95/5 to 25/75, more preferably 93/7 to 40/60. In the case of paying particular attention to the environmental resistance measured according to the environmental test of test (iv) and test (v) of the following examples, the blending ratio may be preferably 99/1 to 65/35, more preferably 95/5~75/25, more preferably 93/7~75/25.

作為上述成分(A)有效電能線硬化樹脂,在使用上述成分(A1)胺甲酸乙酯(甲基)丙烯酸酯以及上述成分(A2)包含(a1)多官能(甲基)丙烯酸酯與(a2)多官能硫醇之共聚物者之情況下,從B級塗膜中之三維成型性、以及完全硬化後(在C級中)之表面硬度、耐擦性以及耐化學藥品性兩者之平衡之觀點考慮,上述成分(A1)的摻合量與上述成分(A2)的摻合量之和,以上述成分(A)之總和為100質量%,可以通常為80質量%以上、較佳為90質量%以上、更佳為95質量%以上、再更佳為98~100質量%。As the above-mentioned component (A) effective electric energy ray hardening resin, the above-mentioned component (A1) urethane (meth)acrylate and the above-mentioned component (A2) include (a1) polyfunctional (meth)acrylate and (a2) ) In the case of multifunctional mercaptan copolymers, the balance of the three-dimensional moldability in the B-level coating film and the surface hardness after fully hardening (in the C-level), abrasion resistance and chemical resistance From this point of view, the sum of the blending amount of the above-mentioned component (A1) and the blending amount of the above-mentioned component (A2), based on the sum of the above-mentioned components (A) as 100% by mass, may usually be 80% by mass or more, preferably 90% by mass or more, more preferably 95% by mass or more, still more preferably 98-100% by mass.

(A1)胺甲酸乙酯(甲基)丙烯酸酯 上述成分(A1)胺甲酸乙酯(甲基)丙烯酸酯為具有胺甲酸乙酯構造(-NH-CO-O-)之化合物、或為其衍生物且具有1個以上(甲基)丙烯醯基之化合物。上述成分(A1)胺甲酸乙酯(甲基)丙烯酸酯,並不受特殊限制,典型地,可以為在1個分子中具有2個以上異氰酸酯基(-N=C=O)之化合物、多元醇化合物、以及使用含有羥基之(甲基)丙烯酸酯製造者,即可以為包含來源於該等化合物之構造單位者。(A1) Urethane (meth)acrylate The above-mentioned component (A1) urethane (meth)acrylate is a compound having a urethane structure (-NH-CO-O-), or a derivative thereof and having more than one (meth)acrylic acid The base compound. The above-mentioned component (A1) urethane (meth)acrylate is not particularly limited. Typically, it may be a compound having two or more isocyanate groups (-N=C=O) in one molecule, or a polybasic Alcohol compounds and those that use hydroxyl-containing (meth)acrylates can be considered to contain structural units derived from these compounds.

作為上述在1個分子中具有2個以上異氰酸酯基之化合物,可以列舉出,例如,二苯甲烷二異氰酸酯、六亞甲二異氰酸酯、異佛酮二異氰酸酯、甲苯二異氰酸酯以及亞甲基雙(4-環己基異氰酸酯)等在1個分子中具有2個異氰酸酯基之化合物。作為上述在1個分子中具有2個以上異氰酸酯基之化合物之其他示例,可以列舉出,甲苯二異氰酸酯之三羥甲丙烷加成物、六亞甲二異氰酸酯之三羥甲丙烷加成物、異佛酮二異氰酸酯之三羥甲丙烷加成物、甲苯二異氰酸酯之異氰脲酸酯體、六亞甲二異氰酸酯之異氰脲酸酯體、異佛酮二異氰酸酯之異氰脲酸酯體以及六亞甲二異氰酸酯之縮二脲體等聚異氰酸酯。Examples of the compound having two or more isocyanate groups in one molecule include, for example, diphenylmethane diisocyanate, hexamethylene diisocyanate, isophorone diisocyanate, toluene diisocyanate, and methylene bis(4 -Cyclohexyl isocyanate) and other compounds having two isocyanate groups in one molecule. As other examples of the above-mentioned compound having two or more isocyanate groups in one molecule, trimethylolpropane adduct of toluene diisocyanate, trimethylolpropane adduct of hexamethylene diisocyanate, and isocyanate Trimethylolpropane adduct of phorone diisocyanate, isocyanurate of toluene diisocyanate, isocyanurate of hexamethylene diisocyanate, isocyanurate of isophorone diisocyanate, and Biuret and other polyisocyanates of hexamethylene diisocyanate.

作為上述在1個分子中具有2個以上異氰酸酯基之化合物,可以使用該等之1種或2種以上之混合物。As the above-mentioned compound having two or more isocyanate groups in one molecule, one or a mixture of two or more of these can be used.

作為上述多元醇化合物,可以列舉出,聚醚多元醇、聚酯多元醇以及聚碳酸酯多元醇等。As said polyol compound, polyether polyol, polyester polyol, polycarbonate polyol, etc. are mentioned.

作為上述聚醚多元醇,可以列舉出,例如,聚乙二醇、聚丙二醇以及聚丁二醇等聚亞烷基二醇;聚環氧乙烷以及聚環氧丙烷等聚環氧烷;環氧乙烷與環氧丙烷之共聚物;環氧乙烷與四氫呋喃之共聚物;二羥基酚化合物與聚氧化烯二醇之共聚物;以及二羥基酚與碳原子數2~4之環氧烷(例如,環氧乙烷、環氧丙烷、1,2-環氧丁烷以及1,4-環氧丁烷等)之1種以上之共聚物等。Examples of the above-mentioned polyether polyol include polyalkylene glycols such as polyethylene glycol, polypropylene glycol, and polybutylene glycol; polyalkylene oxides such as polyethylene oxide and polypropylene oxide; Copolymer of ethylene oxide and propylene oxide; Copolymer of ethylene oxide and tetrahydrofuran; Copolymer of dihydric phenol compound and polyoxyalkylene glycol; and Dihydric phenol and alkylene oxide with 2 to 4 carbon atoms (For example, ethylene oxide, propylene oxide, 1,2-butylene oxide, 1,4-butylene oxide, etc.) copolymers of one or more types.

作為上述聚酯多元醇,可以列舉出,例如,聚(乙烯己二酸酯)、聚(丁烯己二酸酯)、聚(新戊基己二酸酯)、聚(六亞甲基己二酸酯)、聚(丁烯壬二酸酯)、聚(丁烯癸二酸酯)以及聚己內酯等。Examples of the above-mentioned polyester polyols include, for example, poly(ethylene adipate), poly(butylene adipate), poly(neopentyl adipate), poly(hexamethylene adipate), and poly(hexamethylene adipate). Diester), poly(butene azelate), poly(butene sebacate) and polycaprolactone, etc.

作為上述聚碳酸酯多元醇,可以列舉出,例如,聚(丁二醇碳酸酯)、聚(己二醇碳酸酯)以及聚(壬二醇碳酸酯)等。As said polycarbonate polyol, poly (butanediol carbonate), poly (hexanediol carbonate), poly (nonanediol carbonate), etc. are mentioned, for example.

作為上述多元醇化合物,可以使用該等之1種或2種以上之混合物。As the above-mentioned polyol compound, one kind or a mixture of two or more kinds of these can be used.

作為上述含有羥基之(甲基)丙烯酸酯,可以列舉出,例如,2-羥乙基(甲基)丙烯酸酯、2-羥丙基(甲基)丙烯酸酯、2-羥丁基(甲基)丙烯酸酯、4-羥丁基(甲基)丙烯酸酯、6-羥己基(甲基)丙烯酸酯、以及2-羥基-3-(甲基)丙烯醯氧丙基(甲基)丙烯酸酯等羥烷基(甲基)丙烯酸酯;二丙二醇(甲基)丙烯酸酯、聚乙二醇單(甲基)丙烯酸酯、以及聚丙二醇單(甲基)丙烯酸酯等乙二醇系(甲基)丙烯酸酯;甘油二(甲基)丙烯酸酯等甘油系(甲基)丙烯酸酯;脂肪酸改質-縮水甘油(甲基)丙烯酸酯等改質縮水甘油系(甲基)丙烯酸酯;含有2-羥乙丙烯醯基磷酸酯等燐原子之(甲基)丙烯酸酯;2-(甲基)丙烯醯氧乙基-2-羥丙基酞酸酯等酯或酯衍生物的(甲基)丙烯酸加成物;季戊四醇三(甲基)丙烯酸酯、季戊四醇五(甲基)丙烯酸酯、環氧乙烷改質季戊四醇三(甲基)丙烯酸酯、以及環氧乙烷改質季戊四醇五(甲基)丙烯酸酯等季戊四醇系(甲基)丙烯酸酯;以及、己內酯改質2-羥乙基(甲基)丙烯酸酯、己內酯改質季戊四醇三(甲基)丙烯酸酯、以及己內酯改質季戊四醇五(甲基)丙烯酸酯等己內酯改質(甲基)丙烯酸酯。Examples of the hydroxyl-containing (meth)acrylates include, for example, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, 2-hydroxybutyl (methyl) ) Acrylate, 4-hydroxybutyl (meth)acrylate, 6-hydroxyhexyl (meth)acrylate, 2-hydroxy-3-(meth)acryloxypropyl (meth)acrylate, etc. Hydroxyalkyl (meth)acrylate; dipropylene glycol (meth)acrylate, polyethylene glycol mono(meth)acrylate, and polypropylene glycol mono(meth)acrylate and other glycol series (meth) Acrylic esters; glycerol-based (meth)acrylates such as glycerol di(meth)acrylate; fatty acid modification-modified glycidyl (meth)acrylates such as glycidyl (meth)acrylate; containing 2-hydroxyl (Meth) acrylic acid esters of ethylene propylene phosphate, etc.; 2-(meth)acrylic acid oxyethyl-2-hydroxypropyl phthalate and other esters or ester derivatives of (meth)acrylic acid Products; pentaerythritol tri(meth)acrylate, pentaerythritol penta(meth)acrylate, ethylene oxide modified pentaerythritol tri(meth)acrylate, and ethylene oxide modified pentaerythritol penta(meth)acrylic acid Esters and other pentaerythritol-based (meth)acrylates; and, caprolactone-modified 2-hydroxyethyl (meth)acrylate, caprolactone-modified pentaerythritol tri(meth)acrylate, and caprolactone-modified Caprolactones such as pentaerythritol penta(meth)acrylate are modified (meth)acrylates.

作為上述含有羥基之(甲基)丙烯酸酯,可以使用該等之1種或2種以上之混合物。As the above-mentioned hydroxyl group-containing (meth)acrylate, one kind or a mixture of two or more kinds of these can be used.

從三維成型性之觀點,以及在使用上述保護膜之實施方式中進行捲繞處理時使上述乾燥塗膜與上述保護膜之間的黏著性保持在最低限度要求的水準之觀點考慮,從藉由上述成分(A1)胺甲酸乙酯(甲基)丙烯酸酯之凝膠滲透層析法(以下,有時簡稱為“GPC”)測定的微分分子量分佈曲線(以下,有時簡稱為“GPC曲線”)求得的聚苯乙烯換算之數均分子量(Mn),可以通常為500以上、較佳為1000以上。另一方面,從塗佈性之觀點考慮,該數均分子量(Mn),可以通常為3萬以下、較佳為2萬以下。From the viewpoint of three-dimensional moldability, and in the embodiment using the protective film, the adhesiveness between the dry coating film and the protective film is kept to the minimum required level during the winding process, from the viewpoint of The differential molecular weight distribution curve (hereinafter, sometimes abbreviated as "GPC curve") measured by gel permeation chromatography (hereinafter, sometimes abbreviated as "GPC") of the above component (A1) urethane (meth)acrylate ) The number-average molecular weight (Mn) in terms of polystyrene obtained can be usually 500 or more, preferably 1000 or more. On the other hand, from the viewpoint of coatability, the number average molecular weight (Mn) may be usually 30,000 or less, and preferably 20,000 or less.

從三維成型性之觀點,以及在使用上述保護膜之實施方式中進行捲繞處理時使上述乾燥塗膜與上述保護膜之間的黏著性保持在最低限度要求的水準之觀點考慮,從藉由上述成分(A1)胺甲酸乙酯(甲基)丙烯酸酯之GPC測定的GPC曲線求得的聚苯乙烯換算之質量平均分子量(Mw),可以通常為1000以上、較佳為2000以上。另一方面,從塗佈性之觀點考慮,該質量平均分子量(Mw),可以通常為10萬以下、較佳為5萬以下。From the viewpoint of three-dimensional moldability, and in the embodiment using the protective film, the adhesiveness between the dry coating film and the protective film is kept to the minimum required level during the winding process, from the viewpoint of The mass average molecular weight (Mw) in terms of polystyrene calculated from the GPC curve of the GPC measurement of the above-mentioned component (A1) urethane (meth)acrylate can be usually 1000 or more, preferably 2000 or more. On the other hand, from the viewpoint of coatability, the mass average molecular weight (Mw) may be usually 100,000 or less, and preferably 50,000 or less.

從捲繞操控性之觀點、以及完全硬化後(在C級中)之表面硬度、耐擦性以及耐化學藥品性之觀點考慮,上述成分(A1)胺甲酸乙酯(甲基)丙烯酸酯所具有的(甲基)丙烯醯基的數量,每1000從GPC曲線求得的聚苯乙烯換算之數均分子量(Mn),可以通常為2個以上、較佳為3個以上。另一方面,從三維成型性之觀點考慮,該(甲基)丙烯醯基的數量,可以通常為20個以下、較佳為12個以下、更佳為10個以下。此處的捲繞操控性與上述同樣,意味著捲繞處理時塗膜與搬運輥等接觸引起劃痕或外觀缺陷的難度。From the point of view of winding maneuverability, and the surface hardness after fully hardening (in the C grade), scratch resistance and chemical resistance, the above-mentioned component (A1) urethane (meth)acrylate The number of (meth)acrylic groups possessed per 1000 polystyrene conversion number average molecular weight (Mn) calculated from the GPC curve may be usually 2 or more, preferably 3 or more. On the other hand, from the viewpoint of three-dimensional moldability, the number of (meth)acrylic groups may be generally 20 or less, preferably 12 or less, and more preferably 10 or less. The winding maneuverability here is the same as the above, which means the difficulty of scratches or appearance defects caused by contact between the coating film and the conveyance roller during the winding process.

從三維成型性之觀點,以及在使用上述保護膜之實施方式中進行捲繞處理時使上述乾燥塗膜與上述保護膜之間的黏著性保持在最低限度要求的水準之觀點考慮,從藉由上述成分(A1)胺甲酸乙酯(甲基)丙烯酸酯之GPC測定的GPC曲線求得的聚苯乙烯換算之Z平均分子量(Mz),可以通常為1500以上、較佳為2500以上。另一方面,從塗佈性之觀點考慮,該Z平均分子量(Mz),可以通常為15萬以下、較佳為10萬以下。From the viewpoint of three-dimensional moldability, and in the embodiment using the protective film, the adhesiveness between the dry coating film and the protective film is kept to the minimum required level during the winding process, from the viewpoint of The Z average molecular weight (Mz) in terms of polystyrene obtained from the GPC curve of the GPC measurement of the above-mentioned component (A1) urethane (meth)acrylate may be usually 1500 or more, preferably 2500 or more. On the other hand, from the viewpoint of coatability, the Z average molecular weight (Mz) may be usually 150,000 or less, preferably 100,000 or less.

GPC之測定,作為系統使用東曹株式會社的高效液相層析系統“HLC-8320”(商品名)(包括脫氣機、液體進料泵、自動進樣器、柱溫箱以及RI(差示折射率)檢測器之系統),作為GPC柱,使用Shodex公司的GPC柱“KF-806L”(商品名)2根、“KF-802”(商品名)以及“KF-801”(商品名)各1根總計4根,從上游側依次連接KF-806L、KF-806L、KF-802以及KF-801而使用,將和光純藥工業株式會社的高效液相層析儀用四氫呋喃(不含穩定劑)作為流動相;可以在流速1.0毫昇/分、柱溫40℃、樣本濃度1毫克/毫昇以及樣本注入量100微昇之條件下進行。各保持容量中的溶析量,可以視為無測定樣本折射率之分子量依賴性而藉由RI檢測器之檢測量求得。此外,從保持容量至聚苯乙烯換算分子量之校準曲線可以使用市售的標準聚苯乙烯製作。此時,應注意適當選擇標準聚苯乙烯,使測定值內插至校準曲線。分析程式可以使用東曹株式會社的“TOSOH HLC-8320GPC EcoSEC”(商品名)。另,實際GPC的理論以及測定,可以參照共立出版株式會社的“粒徑篩析層析法 高分子的高效液相層析法,作者:森定雄,初版第1次印刷1991年12月10日”、OHM株式會社的“合成高分子層析法,編者:大穀肇、寶崎達也(“崎”的上部為“立”),初版第1次印刷2013年7月25日”等參考書籍。For GPC measurement, Tosoh Corporation’s high-performance liquid chromatography system "HLC-8320" (trade name) (including degasser, liquid feed pump, autosampler, column oven, and RI (differential Reflecting refractive index) detector system). As the GPC column, two GPC columns "KF-806L" (trade name), "KF-802" (trade name) and "KF-801" (trade name) from Shodex are used ) 1 each, 4 in total, connected to KF-806L, KF-806L, KF-802, and KF-801 in order from the upstream side. Use Wako Pure Chemical Industries, Ltd.'s tetrahydrofuran for high-performance liquid chromatography (excluding Stabilizer) as the mobile phase; it can be performed under the conditions of a flow rate of 1.0 ml/min, a column temperature of 40°C, a sample concentration of 1 mg/ml, and a sample injection volume of 100 microliters. The amount of elution in each holding capacity can be determined from the detection amount of the RI detector without the dependence of the refractive index of the measurement sample on the molecular weight. In addition, the calibration curve from holding capacity to polystyrene conversion molecular weight can be made using commercially available standard polystyrene. At this time, care should be taken to appropriately select standard polystyrene so that the measured value can be interpolated to the calibration curve. The analysis program can use "TOSOH HLC-8320GPC EcoSEC" (trade name) of Tosoh Corporation. In addition, for the theory and measurement of actual GPC, please refer to "High Performance Liquid Chromatography of Particle Size Screening Chromatography for Polymers" by Kyoritsu Publishing Co., Ltd., Author: Mori Masao, first edition, first printing December 10, 1991 "Synthetic Polymer Chromatography", OHM Co., Ltd., edited by Otani Hajime, Takarazaki Tatsuya (the upper part of "Saki" is "立"), the first edition first printed July 25, 2013 and other reference books .

圖2顯示實施例中使用的下述成分(A1-1)的微分分子量分佈曲線。在分子量相對較低的區域中可以確認2個尖銳的峰值,其峰頂位置的聚苯乙烯換算分子量從低分子量側依次為280以及610。在相比該等之2個峰值分子量高側可以確認主要成分的峰值,其峰頂位置的聚苯乙烯換算分子量為2400。此外,總數均分子量(Mn)為1000、質量平均分子量(Mw)為2900、Z平均分子量(Mz)為4700。又,每1個分子的(甲基)丙烯醯基的數量為2個,因此每1000從GPC曲線求得的聚苯乙烯換算之數均分子量(Mn)的(甲基)丙烯醯基的數量為2個。Fig. 2 shows the differential molecular weight distribution curve of the following component (A1-1) used in the examples. Two sharp peaks can be confirmed in a region with a relatively low molecular weight, and the molecular weights in terms of polystyrene at the peak top positions are 280 and 610 in order from the low molecular weight side. The peak of the main component can be confirmed on the higher molecular weight side than these two peaks, and the molecular weight in terms of polystyrene at the peak top position is 2,400. In addition, the total average molecular weight (Mn) was 1,000, the mass average molecular weight (Mw) was 2,900, and the Z average molecular weight (Mz) was 4,700. In addition, the number of (meth)acrylic groups per molecule is two, so the number of (meth)acrylic groups per 1000 polystyrene conversion number average molecular weight (Mn) calculated from the GPC curve For two.

(A2)(a1)多官能(甲基)丙烯酸酯與(a2)多官能硫醇之共聚物 上述成分(A2)為(a1)多官能(甲基)丙烯酸酯與(a2)多官能硫醇之共聚物。由於上述成分(a1)與上述成分(a2)均為多官能單體,因此上述成分(A2)通常為具有高度分支的構造即所謂樹枝狀構造之共聚物。(A2) (a1) Copolymer of multifunctional (meth)acrylate and (a2) multifunctional mercaptan The above component (A2) is a copolymer of (a1) a polyfunctional (meth)acrylate and (a2) a polyfunctional mercaptan. Since the above-mentioned component (a1) and the above-mentioned component (a2) are both polyfunctional monomers, the above-mentioned component (A2) is usually a copolymer having a highly branched structure, that is, a so-called dendritic structure.

上述成分(a1)多官能(甲基)丙烯酸酯為在1個分子中具有2個以上(甲基)丙烯醯基之(甲基)丙烯酸酯。從使上述成分(A2)共聚物之構造為具有所謂樹枝狀構造者之觀點考慮,上述成分(a1)的1個分子中的(甲基)丙烯醯基之數量,可以較佳為3個以上、更佳為4個以上、再更佳為5個以上。另一方面,從使塗膜完全硬化後(在C級中)的抗裂性之觀點考慮,可以通常為20個以下、較佳為12個以下。The said component (a1) polyfunctional (meth)acrylate is a (meth)acrylate which has 2 or more (meth)acryloyl groups in 1 molecule. From the viewpoint of making the structure of the above-mentioned component (A2) copolymer have a so-called dendritic structure, the number of (meth)acrylic groups in one molecule of the above-mentioned component (a1) may preferably be 3 or more , More preferably 4 or more, still more preferably 5 or more. On the other hand, from the viewpoint of crack resistance after the coating film is completely cured (in class C), it may be generally 20 or less, preferably 12 or less.

作為上述成分(a1)多官能(甲基)丙烯酸酯,可以列舉出,例如,二甘醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、2,2’-雙(4-(甲基)丙烯醯氧聚乙烯氧苯基)丙烷、以及、2,2’-雙(4-(甲基)丙烯醯氧聚丙烯氧苯基)丙烷等含有(甲基)丙烯醯基之雙官能反應性單體;三羥甲丙烷三(甲基)丙烯酸酯、三羥甲乙烷三(甲基)丙烯酸酯、以及環氧化三羥甲丙烷三(甲基)丙烯酸酯等含有(甲基)丙烯醯基之三官能反應性單體;二三羥甲基丙烷四(甲基)丙烯酸酯、以及季戊四醇四甲基丙烯酸酯等含有(甲基)丙烯醯基之四官能反應性單體;雙季戊四醇六丙烯酸酯等含有(甲基)丙烯醯基之六官能反應性單體;三季戊四醇八丙烯酸酯等含有(甲基)丙烯醯基之八官能反應性單體;以及以該等之1種以上作為構成單體之聚合物(低聚物或預聚物)且在1個分子中具有2個以上(甲基)丙烯醯基者。又,作為上述成分(a1),可以列舉出,例如,聚胺酯(甲基)丙烯酸酯、聚酯(甲基)丙烯酸酯、聚丙烯酸(甲基)丙烯酸酯、聚環氧(甲基)丙烯酸酯、聚亞烷基二醇聚(甲基)丙烯酸酯、以及聚醚(甲基)丙烯酸酯等預聚物或低聚物且在1個分子中具有2個以上(甲基)丙烯醯基者。作為上述成分(a1),可以使用該等之1種或2種以上之混合物。Examples of the above-mentioned component (a1) polyfunctional (meth)acrylate include, for example, diethylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate, 1,6-hexanedi Alcohol di(meth)acrylate, polyethylene glycol di(meth)acrylate, 2,2'-bis(4-(meth)acryloyloxypolyethyleneoxyphenyl)propane, and, 2,2 '-Bis(4-(meth)acryloyloxypolypropyleneoxyphenyl)propane and other bifunctional reactive monomers containing (meth)acrylic acid groups; trimethylolpropane tris(meth)acrylate, trimethylolpropane Trifunctional reactive monomers containing (meth)acrylic acid groups such as hydroxymethylethane tri(meth)acrylate and epoxidized trimethylolpropane tri(meth)acrylate; ditrimethylolpropane four (Meth) acrylate and pentaerythritol tetramethacrylate and other tetrafunctional reactive monomers containing (meth)acrylic acid; dipentaerythritol hexaacrylate and other hexafunctional reactive monomers containing (meth)acrylic acid Monomers; octafunctional reactive monomers containing (meth)acrylic acid groups such as tripentaerythritol octaacrylate; and polymers (oligomers or prepolymers) using one or more of these as constituent monomers and Those having two or more (meth)acrylic groups in one molecule. In addition, as the above-mentioned component (a1), for example, polyurethane (meth)acrylate, polyester (meth)acrylate, polyacrylic (meth)acrylate, and polyepoxy (meth)acrylate can be cited. , Prepolymers or oligomers such as polyalkylene glycol, poly(meth)acrylate, and polyether (meth)acrylate, which have two or more (meth)acrylic acid groups in one molecule . As the above-mentioned component (a1), one or a mixture of two or more of these can be used.

上述成分(a2)多官能硫醇為在1個分子中具有2個以上硫醇基之化合物。從使上述成分(A2)共聚物之構造為具有所謂樹枝狀構造者之觀點考慮,上述成分(a2)的1個分子中的硫醇基之數量,可以較佳為3個以上、更佳為4個以上。另一方面,從使塗膜完全硬化後(在C級中)的抗裂性之觀點考慮,可以通常為20個以下、較佳為12個以下。從反應性與操控性的平衡之觀點考慮,上述成分(a2)具有之硫醇基可以較佳為2級硫醇基。The said component (a2) polyfunctional thiol is a compound which has 2 or more thiol groups in 1 molecule. From the viewpoint of making the structure of the above-mentioned component (A2) copolymer have a so-called dendritic structure, the number of thiol groups in one molecule of the above-mentioned component (a2) may preferably be 3 or more, more preferably 4 or more. On the other hand, from the viewpoint of crack resistance after the coating film is completely cured (in class C), it may be generally 20 or less, preferably 12 or less. From the viewpoint of the balance between reactivity and handling, the thiol group possessed by the above-mentioned component (a2) may preferably be a secondary thiol group.

上述成分(a2)多官能硫醇可以為在1個分子中具有1個或2個以上(甲基)丙烯醯基、乙烯基、環氧基、以及異氰酸酯基等硫醇基以外之聚合性官能基者。在本說明書中,在1個分子中具有2個以上硫醇基且具有2個以上(甲基)丙烯醯基之化合物為分類為上述成分(a2)者。The above-mentioned component (a2) polyfunctional thiol may be a polymerizable function other than thiol groups such as (meth)acrylic groups, vinyl groups, epoxy groups, and isocyanate groups having one or more (meth)acrylic groups, vinyl groups, epoxy groups, and isocyanate groups in one molecule Base. In this specification, a compound having two or more thiol groups and two or more (meth)acryloyl groups in one molecule is classified as the aforementioned component (a2).

作為上述成分(a2)多官能硫醇,可以列舉出,例如,1,2-乙二硫醇、乙二醇二(3-巰丙酸酯)、二乙二醇二(3-巰丙酸酯)、1,4-雙(3-巰丁氧基)丁烷、以及四乙二醇二(3-巰丙酸酯)等在1個分子中具有2個硫醇基之化合物;1,3,5-三(3-巰丁醯氧乙基)-1,3,5-三嗪-2,4,6(1H,3H,5H)-三酮、三羥甲丙烷三(3-巰丁酸酯)、三羥甲乙烷三(3-巰丁酸酯)、以及三[(3-巰丙氧基)乙基]異氰脲酸酯等在1個分子中具有3個硫醇基之化合物;季戊四醇四(3-巰丙酸酯)、以及季戊四醇四(3-巰丁酸酯)等在1個分子中具有4個硫醇基之化合物;雙季戊四醇六(3-巰丙酸酯)等在1個分子中具有6個硫醇基之化合物;以及以該等之1種以上作為構成單體之聚合物(低聚物或預聚物)且在1個分子中具有2個以上硫醇基者。作為上述成分(a2),可以使用該等之1種或2種以上之混合物。As the above-mentioned component (a2) polyfunctional thiol, for example, 1,2-ethanedithiol, ethylene glycol bis(3-mercaptopropionate), diethylene glycol bis(3-mercaptopropionic acid Esters), 1,4-bis(3-mercaptobutoxy)butane, and tetraethylene glycol bis(3-mercaptopropionate) and other compounds having two thiol groups in one molecule; 1, 3,5-Tris(3-mercaptobutyroxyethyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione, trimethylolpropane tris(3-mercapto Butyrate), trimethylolethane tris(3-mercaptobutyrate), and tris[(3-mercaptopropoxy)ethyl]isocyanurate, etc. have 3 mercaptans in one molecule Group compounds; pentaerythritol tetra (3-mercaptopropionate), and pentaerythritol tetra (3-mercaptobutyrate) and other compounds with 4 thiol groups in one molecule; dipentaerythritol hexa(3-mercaptopropionic acid Esters) and other compounds having 6 thiol groups in one molecule; and polymers (oligomers or prepolymers) using one or more of these as constituent monomers and having two in one molecule Above thiol group. As the aforementioned component (a2), one or a mixture of two or more of these can be used.

在以不違背本發明之目的之範圍內,上述成分(A2)共聚物,除上述成分(a1)多官能(甲基)丙烯酸酯與上述成分(a2)多官能硫醇以外,可以為包含來源於可與該等共聚合之單體之構造單位者。該可共聚合之單體,通常為具有碳-碳雙鍵之化合物,典型地為具有乙烯雙鍵之化合物。To the extent that the objective of the present invention is not violated, the above-mentioned component (A2) copolymer, in addition to the above-mentioned component (a1) polyfunctional (meth)acrylate and the above-mentioned component (a2) polyfunctional mercaptan, may be a source of inclusion It is the structural unit of monomers that can be copolymerized with these. The copolymerizable monomer is usually a compound having a carbon-carbon double bond, typically a compound having an ethylene double bond.

從使上述成分(A2)共聚物之構造為具有所謂樹枝狀構造者之觀點以及耐擦性之觀點考慮,上述成分(A2)共聚物中來源於上述成分(a1)多官能(甲基)丙烯酸酯之構造單位之含量(以下,有時簡稱為“(a1)含量”),以來源於聚合性單體之構造單位之總和為100莫耳%,可以通常為50莫耳%以上、較佳為60莫耳%以上、更佳為70莫耳%以上、再更佳為80莫耳%以上。另一方面,從使上述成分(A2)共聚物之構造為具有所謂樹枝狀構造者之觀點、以及使塗膜完全硬化後(在C級中)的抗裂性與操控性之觀點考慮,可以通常為99莫耳%以下、較佳為97莫耳%以下、更佳為95莫耳%以下、再更佳為93莫耳%以下。From the viewpoint of making the structure of the above-mentioned component (A2) copolymer have a so-called dendritic structure and the viewpoint of scratch resistance, the above-mentioned component (A2) copolymer is derived from the above-mentioned component (a1) polyfunctional (meth)acrylic acid The content of the structural units of the ester (hereinafter sometimes referred to as "(a1) content") is 100 mol% based on the total of the structural units derived from polymerizable monomers, and it can usually be 50 mol% or more, preferably It is 60 mol% or more, more preferably 70 mol% or more, and still more preferably 80 mol% or more. On the other hand, from the viewpoint of making the structure of the above-mentioned component (A2) copolymer have a so-called dendritic structure, and from the viewpoint of crack resistance and handling properties after the coating film is completely cured (in the C grade), it can be Generally, it is 99 mol% or less, preferably 97 mol% or less, more preferably 95 mol% or less, and still more preferably 93 mol% or less.

從使上述成分(A2)之構造為具有所謂樹枝狀構造者之觀點、以及使塗膜完全硬化後(在C級中)的抗裂性與操控性之觀點考慮,上述成分(A2)共聚物中來源於上述成分(a2)多官能硫醇之構造單位之含量(以下,有時簡稱為“(a2)含量”),以來源於聚合性單體之構造單位之總和為100莫耳%,可以通常為1莫耳%以上、較佳為3莫耳%以上、更佳為5莫耳%以上、再更佳為7莫耳%以上。另一方面,從使上述成分(A2)共聚物之構造為具有所謂樹枝狀構造者之觀點、以及耐擦性之觀點考慮,可以通常為50莫耳%以下、較佳為40莫耳%以下、更佳為30莫耳%以下、再更佳為20莫耳%以下。From the viewpoint of making the structure of the above component (A2) have a so-called dendritic structure, and from the viewpoint of crack resistance and handling properties after the coating film is completely cured (in the C grade), the above component (A2) copolymer The content of structural units derived from the above-mentioned component (a2) polyfunctional thiol (hereinafter, sometimes referred to as "(a2) content"), the sum of structural units derived from polymerizable monomers is 100 mol%, It may be generally 1 mol% or more, preferably 3 mol% or more, more preferably 5 mol% or more, and still more preferably 7 mol% or more. On the other hand, from the viewpoint of making the structure of the above-mentioned component (A2) copolymer to have a so-called dendritic structure, and from the viewpoint of scratch resistance, it may be usually 50 mol% or less, preferably 40 mol% or less , It is more preferably 30 mol% or less, and still more preferably 20 mol% or less.

此處,上述(a1)多官能(甲基)丙烯酸酯含量與上述(a2)多官能硫醇含量之和,以來源於聚合性單體之構造單位之總和為100莫耳%,可以通常為80莫耳%以上、較佳為90莫耳%以上、更佳為95莫耳%以上、再更佳為99莫耳%以上、100莫耳%以下。另,“聚合性單體”意味著上述成分(a1)、上述成分(a2)以及可與該等共聚合之單體。該可共聚合之單體,通常為具有碳-碳雙鍵之化合物,典型地為具有乙烯雙鍵之化合物。Here, the sum of the content of (a1) polyfunctional (meth)acrylate and the content of polyfunctional thiol (a2) above is 100 mol% based on the sum of structural units derived from polymerizable monomers, which may usually be 80 mol% or more, preferably 90 mol% or more, more preferably 95 mol% or more, still more preferably 99 mol% or more, and 100 mol% or less. In addition, "polymerizable monomer" means the above-mentioned component (a1), the above-mentioned component (a2), and a monomer copolymerizable with these. The copolymerizable monomer is usually a compound having a carbon-carbon double bond, typically a compound having an ethylene double bond.

從使上述(a2)多官能硫醇含量為上述較佳範圍之觀點考慮,上述成分(A2)共聚物中硫含量,可以通常為0.1~12質量%、較佳為0.5~10質量%、更佳為1~7質量%、再更佳為1.5~5質量%。From the viewpoint of making the content of the (a2) polyfunctional thiol in the above preferable range, the content of sulfur in the copolymer of the component (A2) can be usually 0.1 to 12% by mass, preferably 0.5 to 10% by mass, and more Preferably it is 1-7 mass %, More preferably, it is 1.5-5 mass %.

此處,硫含量為,藉由原子吸光分析法,對利用微波裝置並使用硝酸與鹽酸的混合酸(體積比8:2)進行樣本的灰化(濕分解)後,加入鹽酸水溶液進行過濾,用純淨水對過濾液進行定容得到的測定樣本進行測定的值。此時,作為內部標準使用釔。又,由於硫容易與鐵等結合發生沉澱,故應注意防止其發生。具體地說,可以與日本特開2018-187924號公報的0035~0039段落所述之方法同樣地進行硫含量的測定。Here, the sulfur content refers to the ashing (wet decomposition) of a sample using a microwave device and a mixed acid of nitric acid and hydrochloric acid (volume ratio 8:2) by atomic absorption analysis, and then adding an aqueous hydrochloric acid solution to filter. The value of the measurement sample obtained by constant volume of the filtrate with purified water. At this time, yttrium is used as an internal standard. Also, since sulfur is easily combined with iron and the like to precipitate, care should be taken to prevent it from occurring. Specifically, the sulfur content can be measured in the same manner as the method described in paragraphs 0035 to 0039 of JP 2018-187924 A.

從使塗膜完全硬化後(在C級中)之耐擦性與抗裂性之平衡之觀點考慮,從藉由上述成分(A2)共聚物之GPC測定的GPC曲線求得的聚苯乙烯換算之質量平均分子量(Mw),可以較佳為5千以上、更佳為8千以上、再更佳為1萬以上。另一方面,從包含上述成分(A2)共聚物之塗料的塗佈性之觀點考慮,該質量平均分子量(Mw),可以較佳為20萬以下、更佳為10萬以下、再更佳為5萬以下。From the viewpoint of the balance between scratch resistance and crack resistance after the coating film is completely cured (in class C), it is calculated from the polystyrene conversion obtained from the GPC curve measured by the GPC of the above-mentioned component (A2) copolymer The mass average molecular weight (Mw) may preferably be 5,000 or more, more preferably 8,000 or more, and still more preferably 10,000 or more. On the other hand, from the viewpoint of the coatability of the coating containing the above-mentioned component (A2) copolymer, the mass average molecular weight (Mw) may be preferably 200,000 or less, more preferably 100,000 or less, and still more preferably Below 50,000.

從使塗膜完全硬化後(在C級中)之耐擦性與抗裂性之平衡之觀點考慮,從上述成分(A2)共聚物之GPC曲線求得的聚苯乙烯換算之Z平均分子量(Mz),可以較佳為5千以上、更佳為1萬以上、再更佳為3萬以上。另一方面,從包含上述成分(A2)共聚物之塗料的塗佈性之觀點考慮,該Z平均分子量(Mz),可以較佳為20萬以下、更佳為15萬以下、再更佳為12萬以下。From the viewpoint of the balance between the scratch resistance and the crack resistance after the coating film is completely cured (in the C level), the Z average molecular weight in terms of polystyrene ( Mz), may preferably be 5,000 or more, more preferably 10,000 or more, and still more preferably 30,000 or more. On the other hand, from the viewpoint of coating properties of a coating containing the above-mentioned component (A2) copolymer, the Z average molecular weight (Mz) may preferably be 200,000 or less, more preferably 150,000 or less, and still more preferably Below 120,000.

從使塗膜完全硬化後(在C級中)之耐擦性與抗裂性之平衡之觀點考慮,從上述成分(A2)共聚物之GPC曲線求得的聚苯乙烯換算之數均分子量(Mn),可以較佳為300以上、更佳為500以上。另一方面,從包含上述成分(A2)共聚物之塗料的塗佈性之觀點考慮,該數均分子量(Mn),可以較佳為10萬以下、更佳為5萬以下、再更佳為2萬以下。From the viewpoint of the balance between the scratch resistance and the crack resistance after the coating film is completely cured (in class C), the polystyrene conversion number average molecular weight ( Mn), may preferably be 300 or more, more preferably 500 or more. On the other hand, from the viewpoint of the coatability of a coating containing the above-mentioned component (A2) copolymer, the number average molecular weight (Mn) may be preferably 100,000 or less, more preferably 50,000 or less, and still more preferably Below 20,000.

上述成分(A2)共聚物之GPC測定,可以與上述成分(A1)之說明中的上述方法同樣地進行。The GPC measurement of the copolymer of the aforementioned component (A2) can be performed in the same manner as the aforementioned method in the description of the aforementioned component (A1).

圖3顯示實施例中使用的下述成分(A2-1)的微分分子量分佈曲線。在分子量相對較低的區域可以確認3個明確的峰值,其峰頂位置的聚苯乙烯換算分子量從低分子量側依次為340、570以及970。又,在相比該等之3個峰值高分子量側可以確認相互重疊之較寬的多個峰值,可以確認最高分子量側的成分的聚苯乙烯換算分子量為20萬左右。此外,總數均分子量(Mn)為940、質量平均分子量(Mw)為1萬2千、Z平均分子量(Mz)為7萬3千。Fig. 3 shows the differential molecular weight distribution curve of the following component (A2-1) used in the examples. Three clear peaks can be confirmed in a region with a relatively low molecular weight, and the polystyrene conversion molecular weight at the peak top position is 340, 570, and 970 in order from the low molecular weight side. In addition, it can be confirmed that multiple peaks overlapping each other on the high molecular weight side are wider than these three peaks, and it can be confirmed that the polystyrene conversion molecular weight of the component on the highest molecular weight side is about 200,000. In addition, the total average molecular weight (Mn) is 940, the mass average molecular weight (Mw) is 12,000, and the Z average molecular weight (Mz) is 73,000.

(B)光聚合反應起始劑 上述成分(B)光聚合反應起始劑是藉由有效電能線照射而產生自由基等活性物種之化合物。上述成分(B)光聚合反應起始劑發揮藉由產生自由基等活性物種而使上述成分(A)有效電能線硬化樹脂聚合、硬化,並使塗膜完全硬化(變為C級)之作用。(B) Initiator for photopolymerization The above-mentioned component (B) photopolymerization initiator is a compound that generates active species such as free radicals by irradiation with effective electric energy rays. The above-mentioned component (B) photopolymerization initiator plays the role of polymerizing and hardening the above-mentioned component (A) effective electric energy ray hardening resin by generating active species such as free radicals, and completely hardening the coating film (to C-level) .

作為上述光聚合反應起始劑,可以列舉出,例如,二苯基酮、鄰苯甲醯苯甲酸甲酯、4-甲基二苯基酮、4,4’-雙(二乙胺)二苯基酮、鄰苯甲醯苯甲酸甲酯、4-苯基二苯基酮、4-苯甲醯-4’-甲基二苯基硫醚、3,3’,4,4’-四(三級丁基過氧羰基)二苯基酮以及2,4,6-三甲基二苯基酮等二苯基酮系化合物;安息香、安息香甲醚、安息香乙醚、安息香異丙醚以及聯苯甲醯縮酮等安息香系化合物;苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、1-羥環己基苯基酮以及2-羥丙氧基-1-{4-[4-(2-羥基-2-甲基-丙醯)-芐基]苯基}-2-甲基-丙烷-1-酮等苯乙酮系化合物、α-羥烷基苯酮系化合物、以及苯乙酮二甲基縮醛等烷基苯酮系化合物;甲蒽醌、2-乙蒽醌以及2-戊蒽醌等蒽醌系化合物;噻噸酮(Thioxanthone)、2,4-二乙基噻噸酮以及2,4-二異丙基噻噸酮等噻噸酮系化合物;醯基膦氧化物系化合物;聯咪唑化合物;茂鈦系化合物;肟酯系化合物;肟苯基乙酸酯系化合物;羥基酮系化合物;三嗪系化合物;以及氨基苯甲酸酯系化合物等。 另,上述用語“烷基苯酮系化合物”定義為具有苯乙酮骨架(苯環-CO-烷基)或來源於苯乙酮骨架之構造之化合物。在該烷基苯酮系化合物中,維持有來源於苯乙酮骨架之羰基C=O之化合物相當於上述用語“苯乙酮系化合物”。即,“苯乙酮系化合物”為包含於“烷基苯酮系化合物”之下位概念。Examples of the photopolymerization initiator include, for example, diphenyl ketone, methyl phthalate, 4-methyl diphenyl ketone, 4,4'-bis(diethylamine) two Phenyl ketone, methyl phthalate, 4-phenyl diphenyl ketone, 4-benzyl-4'-methyl diphenyl sulfide, 3,3',4,4'-tetra (Tertiary butylperoxycarbonyl) benzophenone and 2,4,6-trimethyldiphenyl ketone and other benzophenone compounds; benzoin, benzoin methyl ether, benzoin ethyl ether, benzoin isopropyl ether and biphenyl ketone Benzoin compounds such as benzophenone ketal; acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 1-hydroxycyclohexylphenyl ketone, and 2-hydroxypropoxy-1-{ Acetophenone compounds such as 4-[4-(2-hydroxy-2-methyl-propionyl)-benzyl]phenyl}-2-methyl-propane-1-one, α-hydroxyalkylphenone Series compounds, and alkyl phenone series compounds such as acetophenone dimethyl acetal; anthraquinone series compounds such as methylanthraquinone, 2-ethylanthraquinone and 2-pentanthraquinone; thioxanthone (Thioxanthone), 2, Thioxanthone compounds such as 4-diethylthioxanthone and 2,4-diisopropylthioxanthone; phosphine oxide compounds; biimidazole compounds; titanocene compounds; oxime ester compounds; oximes Phenyl acetate-based compounds; hydroxyketone-based compounds; triazine-based compounds; and aminobenzoate-based compounds, etc. In addition, the above term "alkylphenone compound" is defined as a compound having an acetophenone skeleton (benzene ring-CO-alkyl) or a structure derived from the acetophenone skeleton. Among the alkylphenone-based compounds, a compound that maintains the carbonyl group C=O derived from the acetophenone skeleton corresponds to the term "acetophenone-based compound" described above. That is, "acetophenone-based compound" is a subordinate concept included in "alkylphenone-based compound".

從三維成型後使塗膜確實完全硬化(變為C級)之觀點考慮,作為上述成分(B)光聚合反應起始劑,較佳為藉由有效電能線照射而產生自由基之化合物。從使塗膜穩定地保持在B級狀態直至三維成型之觀點考慮,作為上述成分(B)光聚合反應起始劑,較佳為苯乙酮系化合物等烷基苯酮系化合物,更佳為羥基苯乙酮系化合物(具有羥基之苯乙酮系化合物)等羥烷基苯酮系化合物(具有羥烷基之苯酮系化合物)。又,從抑制三維成型時的熱量引起光聚合反應起始劑揮發之觀點考慮,較佳為低揮發性者。作為低揮發性光聚合反應起始劑,可以列舉出,例如,1-羥環己基-苯基酮、2-羥丙氧基-1-{4-[4-(2-羥基-2-甲基-丙醯)-芐基]苯基}-2-甲基-丙烷-1-酮。作為上述成分(B),可以使用該等之1種或2種以上之混合物。From the viewpoint of ensuring that the coating film is completely hardened (to C-level) after three-dimensional molding, the above-mentioned component (B) photopolymerization initiator is preferably a compound that generates free radicals by irradiation with effective electric energy rays. From the viewpoint of stably maintaining the coating film in the B-stage state until three-dimensional molding, the photopolymerization initiator of the above-mentioned component (B) is preferably an alkyl phenone compound such as an acetophenone compound, and more preferably Hydroxyalkylphenone compounds (phenone compounds having a hydroxyalkyl group) such as hydroxyacetophenone compounds (acetophenone compounds having a hydroxyl group). In addition, from the viewpoint of suppressing the volatilization of the photopolymerization initiator caused by heat during three-dimensional molding, one with low volatility is preferred. Examples of the low-volatile photopolymerization initiator include, for example, 1-hydroxycyclohexyl-phenyl ketone, 2-hydroxypropoxy-1-{4-[4-(2-hydroxy-2-methyl -Propyl)-benzyl]phenyl}-2-methyl-propan-1-one. As the aforementioned component (B), one or a mixture of two or more of these can be used.

綜合考慮使塗膜硬化為B級狀態之觀點、使塗膜之硬化保持在B級狀態之觀點、使塗膜穩定地保持在B級狀態直至三維成型之觀點以及三維成型後確實完全硬化(變為C級)之觀點,可以適當選擇上述成分(B)光聚合反應起始劑的摻合量。從使塗膜硬化為B級狀態之觀點以及三維成型後確實完全硬化(變為C級)之觀點考慮,上述成分(B)光聚合反應起始劑的摻合量,相對於上述成分(A)有效電能線硬化樹脂100質量份,可以通常為1質量份以上、較佳為2質量份以上、更佳為3質量份以上、再更佳為4質量份以上。另一方面,從使塗膜之硬化保持在B級狀態之觀點以及使塗膜穩定地保持在B級狀態直至三維成型之觀點考慮,上述成分(B)光聚合反應起始劑的摻合量,可以通常為20質量份以下、較佳為15質量份以下、更佳為12質量份以下、再更佳為10質量份以下Comprehensively consider the viewpoints of curing the coating film to the B-level state, the viewpoints of maintaining the curing of the coating film in the B-level state, the viewpoints of stably maintaining the coating film in the B-level state until three-dimensional molding, and the three-dimensional molding. From the viewpoint of class C), the blending amount of the above-mentioned component (B) photopolymerization initiator can be appropriately selected. From the viewpoint of curing the coating film into a B-level state and from the viewpoint that it is completely cured (to C-level) after three-dimensional molding, the blending amount of the above-mentioned component (B) photopolymerization initiator is relative to the above-mentioned component (A). ) 100 parts by mass of the effective electric energy ray hardening resin may usually be 1 part by mass or more, preferably 2 parts by mass or more, more preferably 3 parts by mass or more, and still more preferably 4 parts by mass or more. On the other hand, from the viewpoint of maintaining the curing of the coating film in the B-level state and the viewpoint of stably maintaining the coating film in the B-level state until three-dimensional molding, the blending amount of the above-mentioned component (B) photopolymerization initiator , Can be generally 20 parts by mass or less, preferably 15 parts by mass or less, more preferably 12 parts by mass or less, and still more preferably 10 parts by mass or less

(C)微粒 上述B級塗膜形成用塗料,可以較佳為進一步包含上述成分(C)微粒者。上述成分(C)微粒發揮提高使用本發明之B級塗膜得到的成型體(塗膜為C級)之表面硬度之作用。(C) Particles The paint for forming a Class B coating film may preferably further contain fine particles of the component (C). The above-mentioned component (C) fine particles play a role in increasing the surface hardness of the molded body (coating film is C grade) obtained by using the B grade coating film of the present invention.

作為上述成分(C)微粒,可以列舉出無機微粒以及有機微粒。作為上述無機微粒,可以列舉出,例如,矽石(二氧化矽);氧化鋁、氧化鋯、二氧化鈦、氧化鋅、氧化鍺、氧化銦、氧化錫、氧化銦錫、氧化銻以及氧化鈰等金屬氧化物微粒;氟化鎂以及氟化鈉等金屬氟化物微粒;金屬硫化物微粒;金屬氮化物微粒;以及金屬微粒等。Examples of the fine particles of the component (C) include inorganic fine particles and organic fine particles. Examples of the above-mentioned inorganic particles include, for example, silica (silica); aluminum oxide, zirconium oxide, titanium dioxide, zinc oxide, germanium oxide, indium oxide, tin oxide, indium tin oxide, antimony oxide, and metals such as cerium oxide. Oxide particles; metal fluoride particles such as magnesium fluoride and sodium fluoride; metal sulfide particles; metal nitride particles; and metal particles.

作為上述有機微粒,可以列舉出,例如,矽氧樹脂、苯乙烯樹脂、丙烯酸樹脂、氟樹脂、聚碳酸酯樹脂、乙烯樹脂以及氨基化合物與甲醛之硬化樹脂等樹脂微粒。Examples of the aforementioned organic particles include resin particles such as silicone resins, styrene resins, acrylic resins, fluororesins, polycarbonate resins, vinyl resins, and cured resins of amino compounds and formaldehyde.

在該等之中,從獲得更高表面硬度之觀點考慮,較佳為矽石與氧化鋁微粒,更佳為矽石微粒。作為矽石微粒的市售品,可以列舉出,日產化學工業株式會社的SNOWTEX(商品名)、扶桑化學工業株式會社的QUARTRON(商品名)等。Among them, from the viewpoint of obtaining higher surface hardness, silica and alumina particles are preferred, and silica particles are more preferred. As commercially available products of silica fine particles, SNOWTEX (trade name) of Nissan Chemical Industry Co., Ltd., QUARTTRON (trade name) of Fuso Chemical Industry Co., Ltd., and the like can be cited.

較佳為,使用藉由乙烯基矽烷以及氨基矽烷等矽烷偶聯劑;鈦酸酯偶聯劑;鋁酸鹽偶聯劑;(甲基)丙烯醯基、乙烯基以及烯丙基等具有乙烯不飽和鍵基與環氧基等反應性官能基之有機化合物;以及脂肪酸、脂肪酸金屬鹽等表面處理劑等,對上述成分(C)微粒之表面,特別是在作為上述成分(C)使用無機微粒之情況下對該無機微粒之表面進行處理者。藉由如此處理表面,能夠提高上述無機微粒之塗料中的分散性或提高表面硬度。Preferably, a silane coupling agent such as vinyl silane and amino silane; titanate coupling agent; aluminate coupling agent; Organic compounds with reactive functional groups such as unsaturated bond groups and epoxy groups; and surface treatment agents such as fatty acids and fatty acid metal salts, etc., on the surface of the above-mentioned component (C) fine particles, especially when inorganic compounds are used as the above-mentioned component (C) In the case of fine particles, the surface of the inorganic fine particles is treated. By treating the surface in this way, the dispersibility in the coating of the above-mentioned inorganic particles can be improved or the surface hardness can be improved.

在一實施方式中,上述成分(C)微粒可以為包含發揮抗菌劑或抗病毒劑之功能的微粒(以下,有時稱為“功能性微粒”)者。 作為上述成分(C)微粒的一部分或全部(即以成分(C)超過0質量%至100質量%以下的量),藉由使用上述功能性微粒,能夠對本發明之塗膜賦予抗菌性與抗病毒性。在使用上述功能性微粒之實施方式中,上述成分(C)微粒中的上述功能性微粒之比例,可以通常為10質量%以上至100質量%以下、較佳為30質量%以上至100質量%以下、更佳為50質量%以上至100質量%以下。 作為上述功能性微粒,可以列舉出,例如,銅化合物、銀化合物、錫化合物、鉬化合物以及鋅化合物等發揮抗菌劑或抗病毒劑之功能的無機微粒(以下,有時稱為“功能性無機微粒”)等。 作為上述銅化合物,可以列舉出,例如,氯化亞銅(CuCl)、溴化亞銅(CuBr)以及碘化亞銅(CuI)等滷化亞銅、以及硫氰酸亞銅(CuSCN)等亞銅化合物;碳酸銅(CuCO3 )、氧化銅(CuO)以及氯化銅(CuCl2 )等銅化合物。 作為上述銀化合物,可以列舉出,例如,碘化亞銀(AgI)等滷化銀化合物等。 作為上述錫化合物,可以列舉出,例如,四碘化錫(SnI4 )等滷化錫化合物等。 作為上述鉬化合物,可以列舉出,例如,氧化鉬(MoO3 )、鉬銀複合氧化物、鉬鋅複合氧化物以及鉬銅複合氧化物等氧化鉬化合物等。 作為上述鋅化合物,可以列舉出,例如,氧化鋅(ZnO)等氧化鋅化合物等。 作為上述功能性微粒,除此以外,可以列舉出,例如,硫酸鋁鉀、銀/鈉/氫/磷酸鋯、銀/鎂/鋁/磷酸鹽玻璃(美國食品藥物管理局之FCN註冊號433)、銀/鎂/鈣/磷酸/硼酸鹽玻璃(美國食品藥物管理局之FCN註冊號432)、銀/鋅/鎂/鋁/鈣/鈉/硼酸/磷酸鹽玻璃(美國食品藥物管理局之FCN註冊號476)、銀/鎂/鈉/磷酸鹽玻璃(美國食品藥物管理局之FCN註冊號434)、銀/鎂/鋅/鋁/鈣/鈉/硼酸/磷酸鹽玻璃(美國食品藥物管理局之FCN註冊號1981)、銀沸石(CAS號0130328-18-6)、銀銅沸石(CAS號0130328-19-7)、銀鋅沸石(CAS號0130328-20-0)以及銅錫合金等功能性無機微粒。In one embodiment, the component (C) fine particles may be those containing fine particles that function as an antibacterial agent or an antiviral agent (hereinafter, sometimes referred to as “functional fine particles”). As part or all of the above-mentioned component (C) particles (that is, the amount of component (C) exceeding 0% by mass to 100% by mass), by using the above-mentioned functional particles, it is possible to impart antibacterial properties and resistance to the coating film of the present invention. Viral. In the embodiment using the above-mentioned functional fine particles, the ratio of the above-mentioned functional fine particles in the above-mentioned component (C) fine particles may generally be 10% by mass or more and 100% by mass or less, preferably 30% by mass or more and 100% by mass. Below, more preferably 50% by mass or more and 100% by mass or less. Examples of the above-mentioned functional particles include, for example, copper compounds, silver compounds, tin compounds, molybdenum compounds, zinc compounds, and other inorganic particles that function as antibacterial or antiviral agents (hereinafter, sometimes referred to as "functional inorganic Particles") and so on. Examples of the above-mentioned copper compounds include, for example, cuprous halides such as cuprous chloride (CuCl), cuprous bromide (CuBr), and cuprous iodide (CuI), and cuprous thiocyanate (CuSCN). Copper compounds; copper compounds such as copper carbonate (CuCO 3 ), copper oxide (CuO), and copper chloride (CuCl 2 ). As said silver compound, silver halide compounds, such as silver iodide (AgI), etc. are mentioned, for example. Examples of the tin compound include tin halide compounds such as tin tetraiodide (SnI 4 ). Examples of the molybdenum compound include molybdenum oxide compounds such as molybdenum oxide (MoO 3 ), molybdenum-silver composite oxide, molybdenum-zinc composite oxide, and molybdenum-copper composite oxide. As said zinc compound, zinc oxide compounds, such as zinc oxide (ZnO), etc. are mentioned, for example. As the above-mentioned functional particles, in addition to these, for example, aluminum potassium sulfate, silver/sodium/hydrogen/zirconium phosphate, silver/magnesium/aluminum/phosphate glass (FCN registration number 433 of the US Food and Drug Administration) , Silver/magnesium/calcium/phosphate/borate glass (FCN registration number 432 of the US Food and Drug Administration), silver/zinc/magnesium/aluminum/calcium/sodium/boric acid/phosphate glass (FCN of the US Food and Drug Administration) Registration number 476), silver/magnesium/sodium/phosphate glass (FCN registration number 434 of the US Food and Drug Administration), silver/magnesium/zinc/aluminum/calcium/sodium/boric acid/phosphate glass (US Food and Drug Administration FCN registration number 1981), silver zeolite (CAS number 0130328-18-6), silver-copper zeolite (CAS number 0130328-19-7), silver-zinc zeolite (CAS number 0130328-20-0), copper-tin alloy and other functions Sexual inorganic particles.

作為上述成分(C)微粒,可以使用該等之1種或2種以上之混合物。例如,作為上述成分(C)微粒,可以使用有機微粒以及無機微粒之1種或2種以上之混合物。此外,例如,作為上述成分(C)微粒,可以使用功能性微粒以及除此以外的微粒(有機微粒及/或無機微粒)之1種或2種以上之混合物。As the above-mentioned component (C) fine particles, one or a mixture of two or more of these can be used. For example, as the above-mentioned component (C) fine particles, one kind or a mixture of two or more kinds of organic fine particles and inorganic fine particles can be used. In addition, for example, as the above-mentioned component (C) fine particles, one or a mixture of two or more kinds of functional fine particles and other fine particles (organic fine particles and/or inorganic fine particles) can be used.

從保持塗膜透明度之觀點以及確實得到硬度改進效果之觀點考慮,上述成分(C)微粒的平均粒徑,可以通常為300nm以下、較佳為200nm以下、更佳為120nm以下。另一方面,對平均粒徑的下限並沒有特殊限制,通常可得到的微粒最多也細微至1nm左右。From the standpoint of maintaining the transparency of the coating film and the standpoint of ensuring the hardness improvement effect, the average particle size of the fine particles of the component (C) may be generally 300 nm or less, preferably 200 nm or less, and more preferably 120 nm or less. On the other hand, there is no particular limitation on the lower limit of the average particle diameter, and generally the fine particles that can be obtained are as fine as about 1 nm at most.

在本說明書中,在使用雷射繞射/散射粒度分析儀並利用雷射繞射/散射法測定的粒徑分佈曲線中,微粒的平均粒徑為從顆粒較小者累積為50質量%之粒徑。作為上述雷射繞射/散射粒度分析儀,例如,可以使用日機裝株式會社的“MT3200II”(商品名)等。In this specification, in the particle size distribution curve measured by the laser diffraction/scattering method using a laser diffraction/scattering particle size analyzer, the average particle size of the particles is 50% by mass from the smaller particles. Particle size. As the above-mentioned laser diffraction/scattering particle size analyzer, for example, “MT3200II” (trade name) of Nikkiso Co., Ltd. can be used.

上述成分(C)微粒的摻合量由於為任選成分,因此並不受特殊限制。從完全硬化(變為C級)後之表面硬度與抗裂性之觀點考慮,可以適當選擇上述成分(C)微粒的摻合量。從完全硬化(變為C級)後之表面硬度之觀點考慮,上述成分(C)的摻合量,相對於上述成分(A)有效電能線硬化樹脂100質量份,可以較佳為10質量份以上、更佳為80質量份以上、再更佳為120質量份以上、最佳為150質量份以上。另一方面,從完全硬化(變為C級)後之抗裂性之觀點考慮,上述成分(C)微粒的摻合量,可以較佳為500質量份以下、更佳為400質量份以下、再更佳為300質量份以下、最佳為250質量份以下。Since the blending amount of the above-mentioned component (C) fine particles is an optional component, it is not particularly limited. From the viewpoint of surface hardness and crack resistance after being fully cured (to C-level), the blending amount of the above-mentioned component (C) fine particles can be appropriately selected. From the viewpoint of the surface hardness after being completely cured (to C level), the blending amount of the above-mentioned component (C) can be preferably 10 parts by mass relative to 100 parts by mass of the above-mentioned component (A) effective electric energy ray hardening resin Above, more preferably 80 parts by mass or more, still more preferably 120 parts by mass or more, most preferably 150 parts by mass or more. On the other hand, from the viewpoint of crack resistance after being completely cured (to C grade), the blending amount of the fine particles of the above component (C) may be preferably 500 parts by mass or less, more preferably 400 parts by mass or less, It is still more preferably 300 parts by mass or less, and most preferably 250 parts by mass or less.

在上述成分(C)微粒包含上述功能性微粒之實施方式中,從確實體現出抗菌性與抗病毒性之觀點以及使上述成分(C)的總量不超過上述範圍之觀點考慮,適當決定上述功能性微粒的摻合量。 從確實體現出抗菌性與抗病毒性之觀點考慮,上述功能性微粒的摻合量,相對於上述成分(A)有效電能線硬化樹脂100質量份,可以通常為1質量份以上、較佳為4質量份以上、更佳為7質量份以上、再更佳為10質量份以上。另一方面,從完全硬化(變為C級)後之抗裂性之觀點考慮,上述功能性微粒的摻合量,可以較佳為500質量份以下、更佳為400質量份以下、再更佳為300質量份以下、最佳為250質量份以下。在其他實施方式中,從上述觀點考慮,上述功能性微粒的摻合量,可以為10質量份以上200質量份以下、或10質量份以上100質量份以下、或10質量份以上50質量份以下。In the embodiment in which the fine particles of the component (C) include the functional fine particles, the above is appropriately determined from the viewpoint of surely showing the antibacterial and antiviral properties and the viewpoint that the total amount of the above component (C) does not exceed the above range The blending amount of functional particles. From the viewpoint of realizing antibacterial and antiviral properties, the blending amount of the functional particles can be generally 1 part by mass or more, preferably more than 100 parts by mass of the component (A) effective electric energy ray hardening resin. 4 parts by mass or more, more preferably 7 parts by mass or more, still more preferably 10 parts by mass or more. On the other hand, from the viewpoint of crack resistance after being fully cured (to C-grade), the blending amount of the above-mentioned functional fine particles may be preferably 500 parts by mass or less, more preferably 400 parts by mass or less, and still more. It is preferably 300 parts by mass or less, and most preferably 250 parts by mass or less. In other embodiments, from the above viewpoint, the blending amount of the functional fine particles may be 10 parts by mass or more and 200 parts by mass or less, or 10 parts by mass or more and 100 parts by mass or less, or 10 parts by mass or more and 50 parts by mass or less. .

(D)撥水劑 上述B級塗膜形成用塗料,可以較佳為進一步包含上述成分(D)撥水劑者。藉由使用上述成分(D)撥水劑,可以提高使用本發明之B級塗膜得到的成型體(塗膜為C級)之耐擦性、防止汙漬黏附性以及汙漬擦拭性。(D) Water repellent The paint for forming a Class B coating film may preferably further contain the component (D) water-repellent agent. By using the above-mentioned component (D) water repellent, it is possible to improve the abrasion resistance, stain adhesion prevention and stain wiping properties of the molded body (coating film is C grade) obtained by using the B-grade coating film of the present invention.

作為上述成分(D)撥水劑,可以列舉出,例如,石蠟、聚乙烯蠟以及丙烯・乙烯共聚物蠟等蠟撥水劑;矽油、矽氧樹脂、聚二甲基矽氧烷、烷苯基酮等矽撥水劑;氟聚醚撥水劑、氟聚烷撥水劑等含氟撥水劑等。As the above-mentioned component (D) water repellent, for example, wax water repellents such as paraffin wax, polyethylene wax, and propylene-ethylene copolymer wax; silicone oil, silicone resin, polydimethylsiloxane, alkylbenzene Silicone water repellents such as base ketones; fluorine-containing water repellents such as fluoropolyether water repellents, fluoropolyalkyl water repellents, etc.

該等之中,作為上述成分(D)撥水劑,從耐擦性以及撥水性能之觀點考慮,較佳為含氟撥水劑。作為上述成分(D)撥水劑,從耐擦性、撥水性能以及藉由使上述成分(D)與上述成分(A)有效電能線硬化樹脂發生化學鍵乃至強烈地相互作用而防止上述成分(D)溢出等問題之觀點考慮,更佳為含氟撥水劑且含有(甲基)丙烯醯基之撥水劑(以下,有時簡稱為“含有(甲基)丙烯醯基之氟撥水劑”)。此處,含有(甲基)丙烯醯基之氟撥水劑為分子內具有1個以上(甲基)丙烯醯基,且分子內具有1個以上、較佳為3個以上、更佳為5個以上氟-碳鍵(典型地,烴基等有機官能基的1個或2個以上氫原子被取代為氟原子之構造),並發揮撥水功能之化合物。Among these, as the component (D) water-repellent agent, from the viewpoint of rub resistance and water-repellent performance, a fluorine-containing water-repellent agent is preferred. As the above component (D) water repellent agent, it prevents the above component ( D) From the viewpoint of overflow and other issues, it is more preferable to be a fluorine-containing water-repellent and a (meth)acrylic-based water-repellent (hereinafter, sometimes referred to as "(meth)acrylic-based fluorine water-repellent) Agent"). Here, the fluorine water-repellent agent containing (meth)acryloyl groups has one or more (meth)acryloyl groups in the molecule, and has one or more, preferably three or more, more preferably five in the molecule. A compound that has more than one fluorine-carbon bond (typically, a structure in which one or more hydrogen atoms of an organic functional group such as a hydrocarbyl group are substituted with fluorine atoms) and exerts a water-repellent function.

作為上述含有(甲基)丙烯醯基之氟撥水劑,可以列舉出,例如,含有(甲基)丙烯醯基之氟醚撥水劑、含有(甲基)丙烯醯基之氟烷撥水劑、含有(甲基)丙烯醯基之氟烯撥水劑、含有(甲基)丙烯醯基之氟聚醚撥水劑、含有(甲基)丙烯醯基之氟聚烷撥水劑以及含有(甲基)丙烯醯基之氟聚烯撥水劑等。Examples of the above-mentioned (meth)acryloyl group-containing fluorine water-repellent agent include, for example, (meth)acryloyl group-containing fluoroether water-repellent agent, and (meth)acryloyl group-containing halothane water-repellent agent Agent, fluoroalkene water repellent containing (meth)acrylic acid group, fluoropolyether water-repellent containing (meth)acrylic acid group, fluoropolyalkylene water repellent containing (meth)acrylic acid group, and (Meth) acryl-based fluoropolyene water repellent, etc.

作為上述成分(D)撥水劑,更佳為含有(甲基)丙烯醯基之氟聚醚撥水劑(分子內含有(甲基)丙烯醯基與氟聚醚基之化合物)。作為上述成分(D)撥水劑,從適當調整上述成分(D)與上述成分(A)有效電能線硬化樹脂的化學鍵乃至相互作用、在保持較高透明度的同時體現出良好的耐擦性以及撥水性、且防止上述成分(D)之溢出之觀點考慮,最佳為含有丙烯醯基之氟聚醚撥水劑與含有甲基丙烯醯基之氟聚醚撥水劑的混合物。The component (D) water repellent is more preferably a fluoropolyether water repellent containing a (meth)acryloyl group (a compound containing a (meth)acryloyl group and a fluoropolyether group in the molecule). As the above-mentioned component (D) water repellent, from the proper adjustment of the above-mentioned component (D) and the above-mentioned component (A) the chemical bond and interaction of the effective electric energy ray hardening resin, it exhibits good abrasion resistance while maintaining high transparency and From the viewpoint of water repellency and prevention of the above-mentioned component (D) from overflowing, it is most preferable to be a mixture of a fluoropolyether water repellent containing an acrylic group and a fluoropolyether water repellent containing a methacryl group.

作為上述成分(D)撥水劑,可以使用該等之1種或2種以上之混合物。As the said component (D) water repellent, these 1 type or the mixture of 2 or more types can be used.

上述成分(D)撥水劑的摻合量由於為任選成分,因此並不受特殊限制。從使完全硬化(變為C級)後的耐擦性、防止汙漬黏附性以及汙漬擦拭性良好之觀點考慮,可以適當決定上述成分(D)撥水劑的摻合量。從獲得上述成分(D)的使用效果之觀點考慮,上述成分(D)撥水劑的摻合量,相對於上述成分(A)有效電能線硬化樹脂100質量份,可以通常為0.01質量份以上、較佳為0.05質量份以上、更佳為0.1質量份以上、再更佳為0.2質量份以上。另一方面,從防止上述成分(D)溢出等問題之觀點考慮,上述成分(D)撥水劑的摻合量,可以通常為7質量份以下、較佳為4質量份以下、更佳為2質量份以下、再更佳為1質量份以下。Since the blending amount of the above-mentioned component (D) water repellent is an optional component, it is not particularly limited. From the viewpoint of good abrasion resistance, stain adhesion prevention, and stain wiping performance after being fully cured (to C-level), the blending amount of the above-mentioned component (D) water repellent can be appropriately determined. From the viewpoint of obtaining the effect of the above-mentioned component (D), the blending amount of the above-mentioned component (D) water repellent can be generally 0.01 parts by mass or more relative to 100 parts by mass of the above-mentioned component (A) effective electric energy ray hardening resin , Preferably it is 0.05 parts by mass or more, more preferably 0.1 parts by mass or more, and still more preferably 0.2 parts by mass or more. On the other hand, from the viewpoint of preventing the above-mentioned component (D) from overflowing, the blending amount of the above-mentioned component (D) water repellent can be generally 7 parts by mass or less, preferably 4 parts by mass or less, more preferably 2 parts by mass or less, more preferably 1 part by mass or less.

在不違背本發明之目的之範圍內,根據需要,可以使上述B級塗膜形成用塗料(包含上述成分(A)有效電能線硬化樹脂與上述成分(B)光聚合反應起始劑之塗料)包含1種或2種以上在1個分子中具有2個以上異氰酸酯基之化合物、抗靜電劑、表面活性劑、調平劑、觸變劑、防汙劑、印刷性改良劑、抗氧化劑、耐候性穩定劑、耐光性穩定劑、紫外線吸收劑、熱穩定劑、無機顆粒、無機著色劑、有機顆粒、有機著色劑以及分散劑(例如,具有多胺結構的高分子量共聚物之磷酸酯鹽等胺基分散劑)等添加劑。在使用該等添加劑之情況下的摻合量並不受特殊限制,例如,相對於上述成分(A)有效電能線硬化樹脂100質量份,從獲得添加劑的使用效果之觀點考慮,可以通常為0.001質量份以上,從不妨礙本發明的期望效果之觀點考慮,可以通常為10質量份以下。Within the scope that does not violate the purpose of the present invention, if necessary, the above-mentioned Class B coating film formation coating (coating containing the above-mentioned component (A) effective electric energy ray hardening resin and the above-mentioned component (B) photopolymerization initiator can be used ) Containing one or more compounds having two or more isocyanate groups in one molecule, antistatic agents, surfactants, leveling agents, thixotropic agents, antifouling agents, printability improvers, antioxidants, Weather resistance stabilizers, light resistance stabilizers, ultraviolet absorbers, heat stabilizers, inorganic particles, inorganic colorants, organic particles, organic colorants, and dispersants (for example, phosphate salts of high molecular weight copolymers with polyamine structures) And other amine-based dispersants) and other additives. In the case of using these additives, the blending amount is not particularly limited. For example, relative to 100 parts by mass of the effective electric energy ray hardening resin of the above component (A), from the viewpoint of obtaining the effect of the additive, it can usually be 0.001 Part by mass or more, from the viewpoint of not impairing the desired effect of the present invention, it may usually be 10 parts by mass or less.

上述B級塗膜形成用塗料,可以較佳為不包含熱聚合反應起始劑者。藉由上述B級塗膜形成用塗料不包含上述熱聚合反應起始劑,容易使所形成之塗膜保持在B級狀態,並且容易使塗膜穩定地保持在B級狀態直至三維成型。此處,“不包含”意味著未有意摻合上述熱聚合反應起始劑。在有意摻合上述熱聚合反應起始劑之情況下,相對於上述成分(A)有效電能線硬化樹脂100質量份,通常摻合0.01質量份以上。因此,所謂“上述B級塗膜形成用塗料不包含上述熱聚合反應起始劑”,亦可以換言之上述熱聚合反應起始劑之含量相對於上述成分(A)有效電能線硬化樹脂100質量份,通常為小於0.01質量份、較佳為0.005質量份以下、更佳為0.001質量份以下、再更佳為0.0005質量份以下、最佳為約0質量份。The paint for forming the B-stage coating film may preferably be one that does not contain a thermal polymerization initiator. Since the paint for forming a Class B coating film does not contain the thermal polymerization initiator, it is easy to maintain the formed coating film in a Class B state, and it is easy to maintain the coating film in a Class B state stably until it is three-dimensionally formed. Here, "does not contain" means that the above-mentioned thermal polymerization initiator is not intentionally blended. In the case where the thermal polymerization initiator described above is intentionally blended, it is usually blended at 0.01 parts by mass or more with respect to 100 parts by mass of the effective electric energy ray hardening resin of the aforementioned component (A). Therefore, the so-called "the coating for forming a coating film of class B does not contain the thermal polymerization initiator", in other words, the content of the thermal polymerization initiator is relative to 100 parts by mass of the component (A) effective electric energy ray hardening resin It is usually less than 0.01 parts by mass, preferably 0.005 parts by mass or less, more preferably 0.001 parts by mass or less, still more preferably 0.0005 parts by mass or less, and most preferably about 0 parts by mass.

上述熱聚合反應起始劑為藉由加熱產生自由基等活性物種之化合物。另,在本說明書中,藉由有效電能線之照射(或光照射)或加熱均產生自由基等活性物種之化合物為分類成熱聚合反應起始劑者。作為上述熱聚合反應起始劑,可以列舉出,2,2’-偶氮二異丁腈(2,2’-偶氮二(2-甲基丙腈))等偶氮化合物;過氧化苯甲醯等有機過氧化物;以及p-甲苯磺酸環己基等苯磺酸酯等。The thermal polymerization initiator is a compound that generates active species such as free radicals by heating. In addition, in this specification, compounds that generate active species such as free radicals by effective electric energy ray irradiation (or light irradiation) or heating are classified as thermal polymerization initiators. Examples of the thermal polymerization initiator include azo compounds such as 2,2'-azobisisobutyronitrile (2,2'-azobis(2-methylpropionitrile)); benzene peroxide Organic peroxides such as formazan; and benzenesulfonates such as p-toluenesulfonate cyclohexyl.

為稀釋成易塗佈之濃度,根據需要亦可以使上述B級塗膜形成用塗料包含溶劑。上述溶劑只要不與上述成分(A)、上述成分(B)以及其他任選成分反應、或催化(促進)該等成分之自體反應(包含劣化反應),則並不受特殊限制。作為上述溶劑,可以列舉出,例如,1-甲氧基-2-丙醇、乙酸乙酯、乙酸正丁酯、甲苯、甲乙基酮、甲異丁基酮、雙丙酮醇以及丙酮等。作為上述溶劑,可以使用該等之1種或2種以上之混合物。In order to dilute to a concentration that is easy to coat, the above-mentioned paint for forming a Class B coating film may contain a solvent as needed. The solvent is not particularly limited as long as it does not react with the above-mentioned component (A), the above-mentioned component (B), and other optional components, or catalyze (promote) the self-reaction (including deterioration reaction) of these components. As said solvent, 1-methoxy-2-propanol, ethyl acetate, n-butyl acetate, toluene, methyl ethyl ketone, methyl isobutyl ketone, diacetone alcohol, acetone, etc. are mentioned, for example. As the above-mentioned solvent, one or a mixture of two or more of these can be used.

上述B級塗膜形成用塗料,可以藉由混合攪拌該等成分而得到。The above-mentioned paint for forming a Class B coating film can be obtained by mixing and stirring these components.

本發明之B級塗膜之厚度,並不受特殊限制。從完全硬化(變為C級)後之表面硬度、耐擦性、以及耐化學藥品性之觀點考慮,本發明之B級塗膜之厚度,可以通常為0.5μm以上、較佳為1μm以上、更佳為5μm以上、再更佳為10μm以上。另一方面,從三維成型性之觀點考慮,B級塗膜之厚度,可以通常為100μm以下、較佳為50μm以下、更佳為30μm以下、再更佳為20μm以下。The thickness of the Class B coating film of the present invention is not particularly limited. From the viewpoints of surface hardness, abrasion resistance, and chemical resistance after being completely cured (changed to grade C), the thickness of the grade B coating film of the present invention can be generally 0.5 μm or more, preferably 1 μm or more, It is more preferably 5 μm or more, and still more preferably 10 μm or more. On the other hand, from the viewpoint of three-dimensional moldability, the thickness of the Class B coating film may be generally 100 μm or less, preferably 50 μm or less, more preferably 30 μm or less, and still more preferably 20 μm or less.

從三維成型性之觀點考慮,本發明之B級塗膜之拉伸伸長率,可以通常為10%以上、較佳為20%以上、更佳為25%以上、再更佳為30%以上。拉伸伸長率更高為佳。此處,拉伸伸長率為,按照JIS K7127:1999,使用以使B級塗膜或具有B級塗膜的積層膜之寬度方向與拉伸方向一致的方式採集之2類試驗片(寬度15mm、總長150mm),在標距(gauge length)50mm、卡盤間初始距離100mm以及試驗速度10mm/分之條件下測定的值。From the viewpoint of three-dimensional moldability, the tensile elongation of the Class B coating film of the present invention can be generally 10% or more, preferably 20% or more, more preferably 25% or more, and still more preferably 30% or more. Higher tensile elongation is better. Here, the tensile elongation is based on JIS K7127:1999, using two types of test specimens (width 15mm) collected so that the width direction of the B-class coating film or the laminated film with the B-class coating film coincides with the stretching direction , Total length 150mm), the value measured under the conditions of gauge length 50mm, initial distance between chucks 100mm, and test speed 10mm/min.

本發明之B級塗膜完全硬化(變為C級)後之表面鉛筆硬度,可以通常為H以上(1H以上)、較佳為3H以上、更佳為4H以上、再更佳為5H以上、最佳為6H以上。鉛筆硬度更高為佳。此處,鉛筆硬度為,按照JIS K5600-5-4:1999,在試驗長度25mm以及負載750g之條件下測定的值。The surface pencil hardness of the B-grade coating film of the present invention after being completely cured (changed to C-grade) can be generally H or higher (1H or higher), preferably 3H or higher, more preferably 4H or higher, and even more preferably 5H or higher, The best is 6H or more. Higher pencil hardness is better. Here, the pencil hardness is a value measured under the conditions of a test length of 25 mm and a load of 750 g in accordance with JIS K5600-5-4:1999.

3.B級塗膜積層膜 本發明之B級塗膜積層膜包含本發明之B級塗膜。本發明之B級塗膜積層膜在薄膜基材的至少一側表面上具有本發明之B級塗膜。本發明之B級塗膜積層膜通常在薄膜基材之一側表面上具有本發明之B級塗膜,該B級塗膜形成表面。3. B-level coating laminated film The B-level coating film laminated film of the present invention includes the B-level coating film of the present invention. The B-grade coating film laminated film of the present invention has the B-grade coating film of the present invention on at least one surface of the film substrate. The B-grade coating laminated film of the present invention usually has the B-grade coating film of the present invention on one side surface of the film substrate, and the B-grade coating film forms the surface.

本發明之B級塗膜積層膜,可以使用上述B級塗膜形成用塗料(包含上述成分(A)有效電能線硬化樹脂與上述成分(B)光聚合反應起始劑之塗料),藉由任選方法並藉由在上述薄膜基材的至少一側表面上形成本發明之B級塗膜而製造。本發明之B級塗膜積層膜,較佳為使用上述B級塗膜形成用塗料,藉由本發明之B級塗膜製造方法並藉由在上述薄膜基材的至少一側表面上形成本發明之B級塗膜而製造。The B-level coating film laminate film of the present invention can use the above-mentioned B-level coating film forming coating (a coating containing the above-mentioned component (A) effective electric energy ray hardening resin and the above-mentioned component (B) photopolymerization initiator), by Optional method and manufactured by forming the B-grade coating film of the present invention on at least one surface of the above-mentioned film substrate. The B-level coating film laminate film of the present invention preferably uses the above-mentioned B-level coating film forming paint, by the B-level coating film manufacturing method of the present invention and by forming the present invention on at least one surface of the above-mentioned film substrate Manufactured by the Class B coating film.

在“1.B級塗膜之製造方法”項中已經對本發明之B級塗膜製造方法進行說明。在“2.B級塗膜”項中已經對上述B級塗膜形成用塗料(包含上述成分(A)有效電能線硬化樹脂與上述成分(B)光聚合反應起始劑之塗料)進行說明。The manufacturing method of the B-grade coating film of the present invention has been described in the item "1. B-grade coating film manufacturing method". In the item "2. B-level coating film", the above-mentioned B-level coating film formation coating (coating containing the above-mentioned component (A) effective electric energy ray hardening resin and the above-mentioned component (B) photopolymerization initiator) has been described .

薄膜基材 上述薄膜基材是成為在其至少一側表面上形成本發明之B級塗膜的基材的薄膜。Film substrate The above-mentioned film substrate is a film that becomes a substrate on which the Class B coating film of the present invention is formed on at least one surface thereof.

作為上述薄膜基材,並不受特殊限制,可以使用任意薄膜作為薄膜基材。作為上述薄膜,可以列舉出,例如,芳香族聚酯、脂肪族聚酯等聚酯樹脂;丙烯酸樹脂;聚碳酸酯樹脂;聚(甲基)丙烯醯亞胺樹脂;聚乙烯、聚丙烯、以及聚4-甲基戊烯-1等聚烯烴樹脂;玻璃紙、三乙醯纖維素、二乙醯纖維素、以及乙醯纖維素丁酸酯等纖維素樹脂;聚苯乙烯、丙烯腈-丁二烯-苯乙烯共聚樹脂(ABS樹脂)、苯乙烯-乙烯-丁二烯-苯乙烯共聚物、苯乙烯-乙烯-丙烯-苯乙烯共聚物、以及苯乙烯-乙烯-乙烯-丙烯-苯乙烯共聚物等苯乙烯樹脂;聚氯乙烯樹脂;聚偏二氯乙烯樹脂;聚偏二氟乙烯等氟樹脂;其他,聚乙烯醇、乙烯-乙烯醇、聚醚醚酮、尼龍、聚醯胺、聚醯亞胺、聚胺甲酸酯、聚醚醯亞胺、聚碸、聚醚碸等樹脂薄膜。該等之薄膜包含無向薄膜、單軸定向膜、以及雙軸定向膜。又,包含將該等之1種以上積層2層以上之積層膜。此外,該等之薄膜可以透明或不透明,可以為具有隱藏性者,亦可以為著色者,還可以為具有固有色者。As the above-mentioned film base material, there is no particular limitation, and any film can be used as the film base material. Examples of the above-mentioned film include polyester resins such as aromatic polyesters and aliphatic polyesters; acrylic resins; polycarbonate resins; poly(meth)acrylimide resins; polyethylene, polypropylene, and Polyolefin resins such as poly-4-methylpentene-1; cellulose resins such as cellophane, triacetyl cellulose, diacetyl cellulose, and acetyl cellulose butyrate; polystyrene, acrylonitrile butadiene Ethylene-styrene copolymer resin (ABS resin), styrene-ethylene-butadiene-styrene copolymer, styrene-ethylene-propylene-styrene copolymer, and styrene-ethylene-ethylene-propylene-styrene copolymer Styrene resin; polyvinyl chloride resin; polyvinylidene chloride resin; fluorine resin such as polyvinylidene fluoride; others, polyvinyl alcohol, ethylene-vinyl alcohol, polyether ether ketone, nylon, polyamide, polyvinyl Resin films such as imide, polyurethane, polyetherimide, polyether, and polyether. These films include unoriented films, uniaxially oriented films, and biaxially oriented films. In addition, it includes a laminated film in which one or more of these and two or more layers are laminated. In addition, these films can be transparent or opaque, can be hidden, colored, or inherently colored.

薄膜基材作為成型體構成材料之一使用之情況 在上述薄膜基材作為本發明之成型體(下文中在“4.成型體”項中進行說明)構成材料之一使用之情況下,從提高上述薄膜基材與本發明之B級塗膜的黏著性之觀點考慮,上述薄膜基材之塗膜形成面可以為實施電暈放電處理、電漿處理以及錨固塗層形成等易黏合處理者。When the film substrate is used as one of the constituent materials of the molded body When the above-mentioned film substrate is used as one of the constituent materials of the molded article of the present invention (described in the item "4. Molded article" below), the improvement of the film substrate and the B-level coating film of the present invention From the viewpoint of adhesion, the coating film forming surface of the above-mentioned film substrate may be subjected to easy adhesion treatments such as corona discharge treatment, plasma treatment, and anchor coating formation.

在上述薄膜基材作為本發明之成型體構成材料之一使用之情況下,考慮到成型體的用途可適當決定上述薄膜基材之厚度。在上述薄膜基材作為本發明之成型體構成材料之一使用之情況下,從操控性之觀點考慮,上述薄膜基材之厚度,可以通常為20μm以上、較佳為50μm以上。從成型體強度之觀點考慮,上述薄膜基材之厚度,可以通常為100μm以上、較佳為150μm以上。另一方面,從成型體輕量化之觀點考慮,上述薄膜基材之厚度,可以通常為2000μm以下、較佳為800μm以下、更佳為600μm以下。When the above-mentioned film substrate is used as one of the constituent materials of the molded article of the present invention, the thickness of the above-mentioned film substrate can be appropriately determined in consideration of the application of the molded article. When the above-mentioned film substrate is used as one of the materials constituting the molded article of the present invention, the thickness of the above-mentioned film substrate may be generally 20 μm or more, preferably 50 μm or more from the viewpoint of handling properties. From the viewpoint of the strength of the molded body, the thickness of the film substrate may be generally 100 μm or more, preferably 150 μm or more. On the other hand, from the viewpoint of reducing the weight of the molded body, the thickness of the above-mentioned film substrate may be generally 2000 μm or less, preferably 800 μm or less, and more preferably 600 μm or less.

在上述薄膜基材作為本發明之成型體構成材料之一使用之情況下,較佳為,作為上述薄膜基材使用具有較高透明度且無顏色者。藉此,可以使本發明之B級塗膜積層膜較佳地用作要求較高透明度以及無色性之物品,例如,車輛儀表板等車輛零件。作為此類薄膜,可以列舉出,例如,三乙醯纖維素等纖維素酯樹脂;聚對苯二甲酸乙二酯等聚酯樹脂;乙烯降莰烯共聚物等環烴樹脂;聚甲基丙烯酸甲酯、聚甲基丙烯酸乙酯、以及乙烯環己烷-(甲基)丙烯酸甲酯共聚物等丙烯酸樹脂;芳香族聚碳酸酯樹脂;聚丙烯、以及聚4-甲基戊烯-1等聚烯烴樹脂;聚醯胺樹脂;聚芳酯樹脂;聚合物型聚氨酯丙烯酸酯樹脂;以及聚醯亞胺樹脂等透明樹脂薄膜。該等之薄膜包含無向薄膜、單軸定向膜、以及雙軸定向膜。又,該等之薄膜包含將該等之1種或2種以上積層2層以上之積層膜。When the above-mentioned film base material is used as one of the materials constituting the molded article of the present invention, it is preferable to use a material having high transparency and no color as the above-mentioned film base material. Thereby, the B-grade coating film laminated film of the present invention can be preferably used as articles that require higher transparency and colorlessness, for example, vehicle parts such as vehicle dashboards. Examples of such films include cellulose ester resins such as triacetyl cellulose; polyester resins such as polyethylene terephthalate; cyclic hydrocarbon resins such as ethylene norbornene copolymer; polymethacrylic acid Acrylic resins such as methyl ester, polyethyl methacrylate, and vinyl cyclohexane-(meth)methyl acrylate copolymer; aromatic polycarbonate resin; polypropylene, and poly 4-methylpentene-1, etc. Polyolefin resins; polyamide resins; polyarylate resins; polymeric urethane acrylate resins; and transparent resin films such as polyimide resins. These films include unoriented films, uniaxially oriented films, and biaxially oriented films. In addition, these thin films include a laminated film in which one or more of these two or more layers are laminated.

在將本發明之B級塗膜積層膜用於要求較高透明度以及無色性的物品之情況下,本發明之B級塗膜積層膜的總透光率,在使其B級塗膜完全硬化(變為C級)後,可以通常為80%以上、較佳為85%以上、更佳為88%以上、再更佳為90%以上。總透光率愈高愈佳。此處,總透光率為按照JIS K7361-1:1997測定的值。作為濁度計,可以使用例如日本電色工業株式會社的濁度計“NDH2000”(商品名)。When the B-level coating film of the present invention is used for articles that require high transparency and colorlessness, the total light transmittance of the B-level coating film of the present invention is sufficient to harden the B-level coating film. After (becoming C-level), it may be usually 80% or more, preferably 85% or more, more preferably 88% or more, and still more preferably 90% or more. The higher the total light transmittance, the better. Here, the total light transmittance is a value measured in accordance with JIS K7361-1:1997. As the turbidity meter, for example, the turbidity meter "NDH2000" (trade name) of Nippon Denshoku Industries Co., Ltd. can be used.

在將本發明之B級塗膜積層膜用於要求較高透明度以及無色性的物品之情況下,且在期望清澈透明度之情況下,本發明之B級塗膜積層膜的霧度,在使其B級塗膜完全硬化(變為C級)後,可以通常為3%以下、較佳為2%以下、更佳為1%以下。從獲得清澈透明度之觀點考慮,霧度愈低愈佳。In the case of using the B-level coating film laminate film of the present invention for articles that require higher transparency and colorlessness, and when clear transparency is desired, the haze of the B-level coating film laminate film of the present invention is After the B-grade coating film is completely cured (changed to C-grade), it can usually be 3% or less, preferably 2% or less, and more preferably 1% or less. From the viewpoint of obtaining clear transparency, the lower the haze, the better.

在將本發明之B級塗膜積層膜用於要求較高透明度以及無色性的物品之情況下,且在期望防光眩之情況下,本發明之B級塗膜積層膜的霧度,在使其B級塗膜完全硬化(變為C級)後,亦取決於期望的防光眩之位準,但可以通常為3~30%、較佳為5~25%、更佳為7~20%。In the case of using the Class B coating film laminate film of the present invention for articles that require higher transparency and colorlessness, and when anti-glare is desired, the haze of the Class B coating film laminate film of the present invention is lower than After the B-grade coating film is completely cured (changed to C-grade), it also depends on the desired anti-glare level, but it can usually be 3-30%, preferably 5-25%, more preferably 7- 20%.

在將本發明之B級塗膜積層膜用於要求較高透明度以及無色性的物品之情況下,本發明之B級塗膜積層膜的黃色指數可以通常為5以下、較佳為3以下、更佳為2~-2、再更佳為1~-1。此處,黃色指數為按照JIS K7105:1981測定的值。作為色度計,可以使用,例如,株式會社島津製作所的色度計“SolidSpec-3700”(商品名)。In the case of using the Class B coating film laminate film of the present invention for articles that require higher transparency and colorlessness, the yellow index of the Class B coating film laminate film of the present invention can be generally 5 or less, preferably 3 or less, It is more preferably 2 to -2, and still more preferably 1 to -1. Here, the yellow index is a value measured in accordance with JIS K7105:1981. As the colorimeter, for example, the colorimeter "SolidSpec-3700" (trade name) of Shimadzu Corporation can be used.

上述透明樹脂薄膜,可以較佳為丙烯酸樹脂之透明樹脂薄膜。作為上述丙烯酸樹脂,可以列舉出,例如,(甲基)丙烯酸酯(共)聚合物、主要包含來源於(甲基)丙烯酸酯之構造單位(通常為50莫耳%以上、較佳為65莫耳%以上、更佳為70莫耳%以上)的共聚物、以及該等之改質體等。另,(甲基)丙烯酸意味著丙烯酸或甲基丙烯酸。又,(共)聚合物意味著聚合物或共聚物。The above-mentioned transparent resin film may preferably be a transparent resin film of acrylic resin. Examples of the above-mentioned acrylic resin include, for example, (meth)acrylate (co)polymers, which mainly contain structural units derived from (meth)acrylate (usually 50 mol% or more, preferably 65 mol%). Ear% or more, more preferably 70 mol% or more) copolymers, and these modified products. In addition, (meth)acrylic acid means acrylic acid or methacrylic acid. In addition, (co)polymer means polymer or copolymer.

作為上述(甲基)丙烯酸酯(共)聚合物,可以列舉出,例如,聚(甲基)丙烯酸甲酯、聚(甲基)丙烯酸乙酯、聚(甲基)丙烯酸丙酯、聚(甲基)丙烯酸丁酯、(甲基)丙烯酸甲酯-(甲基)丙烯酸丁酯共聚物、以及(甲基)丙烯酸乙酯-(甲基)丙烯酸丁酯共聚物等。As the above-mentioned (meth)acrylate (co)polymer, for example, polymethyl(meth)acrylate, polyethyl(meth)acrylate, poly(meth)acrylate, poly(meth)acrylate, poly(meth)acrylate, poly(meth)acrylate, poly(meth)acrylate, poly(meth)acrylate, poly(meth)acrylate, Base) butyl acrylate, methyl (meth)acrylate-butyl (meth)acrylate copolymer, and ethyl (meth)acrylate-butyl (meth)acrylate copolymer, etc.

作為主要包含來源於上述(甲基)丙烯酸酯之構造單位的共聚物,可以列舉出,例如,乙烯-(甲基)丙烯酸甲酯共聚物、苯乙烯-(甲基)丙烯酸甲酯共聚物、乙烯環己烷-(甲基)丙烯酸甲酯共聚物、順丁烯二酐-(甲基)丙烯酸甲酯共聚物以及N-取代順丁烯二醯亞胺-(甲基)丙烯酸甲酯共聚物等。As a copolymer mainly containing structural units derived from the above-mentioned (meth)acrylate, for example, ethylene-methyl (meth)acrylate copolymer, styrene-methyl (meth)acrylate copolymer, Copolymerization of vinyl cyclohexane-methyl (meth)acrylate copolymer, maleic anhydride-methyl (meth)acrylate copolymer and N-substituted maleimide-methyl (meth)acrylate Things and so on.

作為上述改質體,可以列舉出,例如,藉由分子內環化反應導入內酯環構造之聚合物;藉由分子內環化反應導入戊二酸酐之聚合物;以及藉由使其與醯亞胺化劑(可以列舉出,例如,甲胺、環己胺以及氨等)反應而導入醯亞胺構造之聚合物等。Examples of the above-mentioned modified body include, for example, a polymer in which a lactone ring structure is introduced by an intramolecular cyclization reaction; a polymer in which glutaric anhydride is introduced by an intramolecular cyclization reaction; An imidizing agent (for example, methylamine, cyclohexylamine, ammonia, etc.) reacts to introduce a polymer having an imine structure, and the like.

作為上述丙烯酸樹脂之透明樹脂薄膜,可以列舉出,該等之1種或2種以上之混合物的薄膜。又,該等之薄膜包含將該等之1種或2種以上積層2層以上之積層膜。Examples of the above-mentioned transparent resin film of acrylic resin include films of one kind or a mixture of two or more kinds of these. In addition, these thin films include a laminated film in which one or more of these two or more layers are laminated.

作為上述透明樹脂薄膜,更佳為,N-取代順丁烯二醯亞胺-(甲基)丙烯酸甲酯共聚物等(甲基)丙烯酸酯與具有醯亞胺構造之聚合性單體之共聚物;以及、藉由使丙烯酸樹脂與醯亞胺化劑反應而導入醯亞胺構造之聚合物(以下,有時將該等統稱為“聚(甲基)丙烯醯亞胺樹脂”)的透明薄膜、包含1層以上使用上述聚(甲基)丙烯醯亞胺樹脂形成的層之透明多層膜。藉由使用該透明薄膜或該透明多層膜作為本發明之B級塗膜積層膜之薄膜基材,使用本發明之B級塗膜積層膜形成的成型體可以成為表面硬度、耐擦性、透明度、表面光滑性、外觀、剛性、耐熱性以及耐熱尺寸穩定性良好者。As the above-mentioned transparent resin film, the copolymerization of (meth)acrylate such as N-substituted maleimide-methyl (meth)acrylate copolymer and polymerizable monomer having an imine structure is more preferable And, by reacting an acrylic resin with an imidizing agent to introduce a polymer of imide structure (hereinafter, these may be collectively referred to as "poly(meth)acryl imide resin") transparent A thin film, a transparent multilayer film including one or more layers formed using the above-mentioned poly(meth)acrylimide resin. By using the transparent film or the transparent multilayer film as the film substrate of the Class B coating film laminate film of the present invention, the molded body formed by using the Class B coating film laminate film of the present invention can have surface hardness, abrasion resistance, and transparency. , Surface smoothness, appearance, rigidity, heat resistance and heat-resistant dimensional stability are good.

上述聚(甲基)丙烯醯亞胺樹脂亦可以定義為具有丙烯酸構造與醯亞胺構造之兩種構造的熱塑性樹脂。由於具有丙烯酸構造,上述聚(甲基)丙烯醯亞胺樹脂具有丙烯酸樹脂的高透明度、高表面硬度、高剛性之特徵。又,由於具有醯亞胺構造,上述聚(甲基)丙烯醯亞胺樹脂具有聚醯亞胺的耐熱性與尺寸穩定性良好之特徵。此外,上述聚(甲基)丙烯醯亞胺樹脂,通常從聚醯亞胺之淡黃色著色為紅褐色之缺點得到改進。The above-mentioned poly(meth)acrylimide resin can also be defined as a thermoplastic resin having two structures, an acrylic structure and an amide structure. Due to its acrylic structure, the above-mentioned poly(meth)acrylimide resin has the characteristics of high transparency, high surface hardness, and high rigidity of acrylic resin. In addition, due to the polyimide structure, the poly(meth)acrylimide resin has the characteristics of good heat resistance and dimensional stability of polyimide. In addition, the above-mentioned poly(meth)acrylimide resin is usually improved from the shortcomings of polyimide coloring from light yellow to reddish brown.

從耐熱性之觀點考慮,上述聚(甲基)丙烯醯亞胺樹脂之玻璃轉移溫度,可以通常為110℃以上、較佳為115℃以上、更佳為120℃以上、再更佳為130℃以上、再更加佳為140℃以上。另一方面,從三維成型性之觀點考慮,上述聚(甲基)丙烯醯亞胺樹脂之玻璃轉移溫度,可以通常為170℃以下、較佳為165℃以下、更佳為160℃以下、再更佳為155℃以下。此處,玻璃轉移溫度為,按照JIS K7121-1987,從以在250℃保持3分鐘、以10℃/分冷卻至20℃、在20℃下保持3分鐘、以10℃/分昇溫至250℃之程式測定的最後昇溫過程曲線計算之中間點玻璃轉移溫度。作為差分掃描熱量計,可以使用,例如,株式會社PerkinElmerJapan的Diamond DSC。From the viewpoint of heat resistance, the glass transition temperature of the poly(meth)acrylimide resin can be generally 110°C or higher, preferably 115°C or higher, more preferably 120°C or higher, and still more preferably 130°C Above, and more preferably above 140°C. On the other hand, from the viewpoint of three-dimensional moldability, the glass transition temperature of the poly(meth)acrylimide resin can be generally 170°C or lower, preferably 165°C or lower, more preferably 160°C or lower, and more More preferably, it is 155°C or less. Here, the glass transition temperature is, in accordance with JIS K7121-1987, from holding at 250°C for 3 minutes, cooling at 10°C/min to 20°C, holding at 20°C for 3 minutes, and raising temperature at 10°C/min to 250°C The glass transition temperature at the middle point of the curve calculation of the final heating process measured by the program. As the differential scanning calorimeter, for example, Diamond DSC of PerkinElmer Japan Co., Ltd. can be used.

上述聚(甲基)丙烯醯亞胺樹脂之黃色指數,可以通常為5以下、較佳為3以下、更佳為2~-2、再更佳為1~-1。藉由使用黃色指數為5以下的聚(甲基)丙烯醯亞胺樹脂,可以得到適合車輛儀表板等車輛零件的色調的B級塗膜積層膜以及使用該等之成型體。此處,黃色指數為按照JIS K7105:1981測定的值。作為色度計,可以使用,例如,株式會社島津製作所的色度計“SolidSpec-3700”(商品名)。The yellow index of the poly(meth)acrylimide resin may be usually 5 or less, preferably 3 or less, more preferably 2 to -2, and still more preferably 1 to -1. By using a poly(meth)acrylimide resin with a yellow index of 5 or less, it is possible to obtain a Class B coating layered film suitable for the hue of vehicle parts such as vehicle dashboards and molded products using these. Here, the yellow index is a value measured in accordance with JIS K7105:1981. As the colorimeter, for example, the colorimeter "SolidSpec-3700" (trade name) of Shimadzu Corporation can be used.

從薄膜製作時之擠出載荷與熔融薄膜穩定性之觀點考慮,上述聚(甲基)丙烯醯亞胺樹脂之熔體質量流動速率(按照ISO1133,在260℃、98.07N之條件下測定),可以較佳為0.1~20g/10分、更佳為0.5~10g/10分。From the viewpoint of extrusion load and melt film stability during film production, the melt mass flow rate of the above poly(meth)acrylimide resin (measured under the conditions of 260°C and 98.07N in accordance with ISO1133), It may be preferably 0.1 to 20 g/10 minutes, more preferably 0.5 to 10 g/10 minutes.

在不違背本發明之目的之範圍內,根據需要,可以使上述聚(甲基)丙烯醯亞胺樹脂進一步包含聚(甲基)丙烯醯亞胺樹脂以外的熱塑性樹脂;顏料、無機填料、有機填料、樹脂填料;潤滑劑、抗氧化劑、耐候性穩定劑、熱穩定劑、脫模劑、抗靜電劑以及表面活性劑等添加劑等。該等之任選成分的摻合量,在將上述聚(甲基)丙烯醯亞胺樹脂設為100質量份時,通常為10質量份以下或0.01~10質量份左右。As far as the purpose of the present invention is not violated, the above-mentioned poly(meth)acrylimide resin may further contain thermoplastic resins other than poly(meth)acrylimide resin; pigments, inorganic fillers, organic Fillers, resin fillers; lubricants, antioxidants, weather resistance stabilizers, heat stabilizers, mold release agents, antistatic agents, surfactants and other additives. The blending amount of these optional components is usually 10 parts by mass or less or about 0.01-10 parts by mass when the poly(meth)acrylimide resin is 100 parts by mass.

上述透明樹脂薄膜,可以較佳為丙烯酸樹脂層(α)、芳香族聚碳酸酯樹脂層(β)按照以上順序直接積層而成的透明多層膜。上述透明樹脂薄膜,可以更佳為第一丙烯酸樹脂層(α1)、芳香族聚碳酸酯樹脂層(β)、第二丙烯酸樹脂層(α2)按照以上順序直接積層而成的透明多層膜。The above-mentioned transparent resin film may preferably be a transparent multilayer film in which an acrylic resin layer (α) and an aromatic polycarbonate resin layer (β) are directly laminated in the above order. The above-mentioned transparent resin film may more preferably be a transparent multilayer film in which the first acrylic resin layer (α1), the aromatic polycarbonate resin layer (β), and the second acrylic resin layer (α2) are directly laminated in the above order.

丙烯酸樹脂雖然表面硬度較佳,但切削加工性容易變得不足,相對於此,芳香族聚碳酸酯樹脂切削加工性較佳,但表面硬度容易變得不足。因此,藉由使用上述之層構成之透明多層膜,可以互相彌補兩者之缺點,在使B級塗膜完全硬化後(C級),能夠容易得到表面硬度以及切削加工性均較佳之B級塗膜積層膜。Although acrylic resins have good surface hardness, they tend to be insufficient in machinability. On the other hand, aromatic polycarbonate resins have better machinability but tend to be insufficient in surface hardness. Therefore, by using the transparent multilayer film composed of the above-mentioned layers, the shortcomings of the two can be compensated for each other. After the B-grade coating film is completely cured (C-grade), it is easy to obtain B-grade with better surface hardness and machinability. Laminated film coating.

以下,作為在上述α1層側形成B級塗膜者,對第一丙烯酸樹脂層(α1)、芳香族聚碳酸酯樹脂層(β)、第二丙烯酸樹脂層(α2)按照以上順序直接積層而成的透明多層膜進行說明。Hereinafter, as a B-level coating film formed on the side of the α1 layer, the first acrylic resin layer (α1), the aromatic polycarbonate resin layer (β), and the second acrylic resin layer (α2) are directly laminated in the above order. The resulting transparent multilayer film will be described.

上述α1層之層厚度不受特殊限制,但從使B級塗膜完全硬化後(C級)的表面硬度之觀點考慮,可以通常為20μm以上、較佳為40μm以上、更佳為50μm以上、再更佳為80μm以上。The thickness of the above-mentioned α1 layer is not particularly limited, but from the viewpoint of the surface hardness of the B-grade coating film (grade C) after being completely cured, it can be generally 20 μm or more, preferably 40 μm or more, more preferably 50 μm or more, More preferably, it is 80 μm or more.

上述α2層之層厚度不受特殊限制,但從耐捲曲性之觀點考慮,較佳為與上述α1層相同的層厚度。The layer thickness of the α2 layer is not particularly limited, but from the viewpoint of curl resistance, it is preferably the same layer thickness as the α1 layer.

另,此處所謂“相同的層厚度”從物理化學之嚴格意義上講,不應被解釋為相同的層厚度。而應該解釋為在工業上通常實施之步驟、品質管理的振幅範圍內相同的層厚度。這是因為只要是在工業上通常實施之步驟、品質管理之振幅範圍內相同的層厚度,即可良好地保持多層膜之耐捲曲性。在藉由T字模共擠法形成之無向多層膜(co-extruded polyolefin film)之情況下,通常以-5~+5μm左右之幅度進行步驟、品質管理,故應該解釋為例如,層厚度65μm與75μm相同。In addition, the so-called "same layer thickness" herein should not be interpreted as the same layer thickness in a strict physical and chemical sense. It should be interpreted as the same layer thickness within the amplitude range of the steps and quality management commonly implemented in the industry. This is because as long as it is the same layer thickness within the amplitude range of the steps and quality control generally implemented in the industry, the curl resistance of the multilayer film can be maintained well. In the case of a co-extruded polyolefin film formed by a T-die co-extrusion method, the steps and quality control are usually carried out in the range of -5~+5μm, so it should be interpreted as, for example, the layer thickness is 65μm and 75μm is the same.

上述β層之層厚度不受特殊限制,但從切削加工性之觀點考慮,可以通常為20μm以上、較佳為70μm以上。The layer thickness of the above β layer is not particularly limited, but from the viewpoint of machinability, it may be generally 20 μm or more, preferably 70 μm or more.

以上對用於上述α1層以及上述α2層之丙烯酸樹脂進行說明。The acrylic resin used in the above-mentioned α1 layer and the above-mentioned α2 layer has been described above.

另,用於上述α1層之丙烯酸樹脂與用於上述α2層之丙烯酸樹脂,亦可以使用不同樹脂特性者,例如,種類、熔體質量流動速率以及玻璃轉移溫度等不同之丙烯酸樹脂。從硬塗積層膜(hard coating laminated film)之耐捲曲性之觀點考慮,較佳為使用相同樹脂特性者。例如,使用同一位準同一批次為較佳實施方式之一。In addition, the acrylic resin used for the α1 layer and the acrylic resin used for the α2 layer may also use different resin characteristics, for example, acrylic resins with different types, melt mass flow rates, and glass transition temperatures. From the viewpoint of the curl resistance of the hard coating laminated film, it is preferable to use the same resin characteristics. For example, using the same level and the same batch is one of the preferred embodiments.

作為用於上述β層之芳香族聚碳酸酯樹脂,可以使用,例如,藉由界面聚合法得到的雙酚A、二甲基雙酚A、1,1-雙(4-羥苯基)-3,3,5-三甲環己烷等芳香族二羥基化合物與光氣的聚合物;藉由轉酯反應得到的雙酚A、二甲基雙酚A、1,1-雙(4-羥苯基)-3,3,5-三甲環己烷等芳香族二羥基化合物與碳酸二苯酯等碳酸二酯的聚合物等芳香族聚碳酸酯樹脂之1種或2種以上之混合物。As the aromatic polycarbonate resin used for the above β layer, for example, bisphenol A, dimethyl bisphenol A, 1,1-bis(4-hydroxyphenyl)- Polymers of aromatic dihydroxy compounds such as 3,3,5-trimethylcyclohexane and phosgene; bisphenol A, dimethyl bisphenol A, 1,1-bis(4-hydroxyl Phenyl) One or a mixture of two or more aromatic polycarbonate resins such as polymers of aromatic dihydroxy compounds such as 3,3,5-trimethylcyclohexane and carbonic acid diesters such as diphenyl carbonate.

作為上述芳香族聚碳酸酯樹脂中可以包含的較佳之任選成分,可以列舉出,內核-外殼橡膠。在將芳香族聚碳酸酯樹脂與內核-外殼橡膠之合計作為100質量份時,藉由以0~30質量份(芳香族聚碳酸酯樹脂100~70質量份)、較佳為0~10質量份(芳香族聚碳酸酯樹脂100~90質量份)的量使用內核-外殼橡膠,可以更加提高切削加工性與耐衝擊性。As a preferable optional component that can be contained in the above-mentioned aromatic polycarbonate resin, a core-shell rubber can be cited. When the total of the aromatic polycarbonate resin and the core-shell rubber is taken as 100 parts by mass, 0 to 30 parts by mass (100 to 70 parts by mass of the aromatic polycarbonate resin), preferably 0 to 10 parts by mass The core-shell rubber is used in the amount of parts (100-90 parts by mass of aromatic polycarbonate resin), which can further improve the machinability and impact resistance.

作為上述內核-外殼橡膠,可以列舉出,例如,甲基丙烯酸酯-苯乙烯/丁二烯橡膠接枝共聚物、丙烯腈-苯乙烯/丁二烯橡膠接枝共聚物、丙烯腈-苯乙烯/乙烯-丙烯橡膠接枝共聚物、丙烯腈-苯乙烯/丙烯酸酯接枝共聚物、甲基丙烯酸酯/丙烯酸酯橡膠接枝共聚物、甲基丙烯酸酯-苯乙烯/丙烯酸酯橡膠接枝共聚物以及甲基丙烯酸酯-丙烯腈/丙烯酸酯橡膠接枝共聚物等內核-外殼橡膠。作為上述內核-外殼橡膠,可以使用該等之1種或2種以上之混合物。Examples of the above-mentioned core-shell rubber include, for example, methacrylate-styrene/butadiene rubber graft copolymer, acrylonitrile-styrene/butadiene rubber graft copolymer, and acrylonitrile-styrene graft copolymer. /Ethylene-propylene rubber graft copolymer, acrylonitrile-styrene/acrylate graft copolymer, methacrylate/acrylate rubber graft copolymer, methacrylate-styrene/acrylate rubber graft copolymer As well as core-shell rubbers such as methacrylate-acrylonitrile/acrylate rubber graft copolymer. As the above-mentioned core-shell rubber, one or a mixture of two or more of these can be used.

又,在不違背本發明之目的之範圍內,根據需要可以使上述芳香族聚碳酸酯樹脂進一步包含芳香族聚碳酸酯樹脂與內核-外殼橡膠以外的熱塑性樹脂;顏料、無機填料、有機填料、樹脂填料;潤滑劑、抗氧化劑、耐候性穩定劑、熱穩定劑、脫模劑、抗靜電劑以及表面活性劑等添加劑等。該等之任選成分的摻合量,通常在將芳香族聚碳酸酯樹脂與內核-外殼橡膠之合計設為100質量份時,通常為10質量份以下或0.01~10質量份左右。In addition, as long as the purpose of the present invention is not violated, the above-mentioned aromatic polycarbonate resin may further include aromatic polycarbonate resin and thermoplastic resins other than core-shell rubber; pigments, inorganic fillers, organic fillers, Resin fillers; additives such as lubricants, antioxidants, weather resistance stabilizers, heat stabilizers, mold release agents, antistatic agents, and surfactants. The blending amount of these optional components is usually 10 parts by mass or less or about 0.01-10 parts by mass when the total of the aromatic polycarbonate resin and the core-shell rubber is 100 parts by mass.

上述透明樹脂薄膜之製造方法不受特殊限制。作為在上述透明樹脂薄膜為將第一聚(甲基)丙烯醯亞胺樹脂層(α1)、芳香族聚碳酸酯樹脂層(β)、第二聚(甲基)丙烯醯亞胺樹脂層(α2)按照以上順序直接積層而成的透明多層膜之情況下的較佳製造方法,可以列舉出,日本特開2015-083370號公報所述之方法。又,在形成上述B級塗膜時,為提高與上述B級塗膜之黏合強度,亦可以在上述透明樹脂薄膜之一面或兩面提前實施電暈放電處理、電漿處理以及錨固塗層形成等易黏合處理。The manufacturing method of the above-mentioned transparent resin film is not particularly limited. As the above-mentioned transparent resin film, the first poly(meth)acrylimide resin layer (α1), the aromatic polycarbonate resin layer (β), and the second poly(meth)acrylimide resin layer ( α2) A preferable manufacturing method in the case of a transparent multi-layer film directly laminated in the above order can be exemplified by the method described in Japanese Patent Application Laid-Open No. 2015-083370. In addition, when forming the above-mentioned Class B coating film, in order to improve the adhesion strength with the above-mentioned Class B coating film, corona discharge treatment, plasma treatment, and anchor coating formation may be performed on one or both sides of the transparent resin film in advance. Easy bonding process.

上述透明樹脂薄膜之總透光率,可以通常為85%以上、較佳為88%以上、更佳為90%以上。總透光率愈高愈佳。藉由使用總透光率為85%以上的透明樹脂薄膜,可以得到要求較高透明度的物品,例如,適合車輛儀表板等車輛零件的B級塗膜積層膜以及使用該等之成型體。此處,總透光率為按照JIS K7361-1:1997測定的值。作為濁度計,可以使用,例如,日本電色工業株式會社的濁度計“NDH2000”(商品名)。The total light transmittance of the above-mentioned transparent resin film may usually be 85% or more, preferably 88% or more, and more preferably 90% or more. The higher the total light transmittance, the better. By using a transparent resin film with a total light transmittance of 85% or more, it is possible to obtain articles that require higher transparency, such as a Class B coating laminated film suitable for vehicle parts such as vehicle dashboards and molded products using these. Here, the total light transmittance is a value measured in accordance with JIS K7361-1:1997. As the turbidity meter, for example, the turbidity meter "NDH2000" (trade name) of Nippon Denshoku Industries Co., Ltd. can be used.

上述透明樹脂薄膜之黃色指數,可以通常為5以下、較佳為3以下、更佳為2~-2、再更佳為1~-1。藉由使用黃色指數為5以下的透明樹脂薄膜,可以得到要求較高無色性的物品,例如,適合車輛儀表板等車輛零件用的B級塗膜積層膜以及使用該等之成型體。此處,黃色指數為按照JIS K7105:1981測定的值。作為色度計,可以使用,例如,株式會社島津製作所的色度計“SolidSpec-3700”(商品名)。The yellow index of the above-mentioned transparent resin film may usually be 5 or less, preferably 3 or less, more preferably 2 to -2, and still more preferably 1 to -1. By using a transparent resin film with a yellow index of 5 or less, articles that require high colorlessness can be obtained, for example, a B-level coating laminated film suitable for vehicle parts such as vehicle dashboards and molded articles using these. Here, the yellow index is a value measured in accordance with JIS K7105:1981. As the colorimeter, for example, the colorimeter "SolidSpec-3700" (trade name) of Shimadzu Corporation can be used.

上述透明樹脂薄膜之延遲(retardation),可以通常為75nm以下、較佳為50nm、更佳為40nm以下、再更佳為30nm以下、更加佳為20nm以下、最佳為15nm以下。延遲愈低愈佳。藉由使用延遲為75nm以下的透明樹脂薄膜,可以得到要求清澈透明度的物品,例如,適合車輛儀表板等車輛零件用的B級塗膜積層膜以及使用該等之成型體。此處,延遲為藉由平行尼克爾旋轉法測定的值。作為測定裝置,可以使用,例如,王子計測機器株式會社的藉由平行尼克爾旋轉法的相位差測定裝置“KOBRA-WR”(商品名)。The retardation of the above-mentioned transparent resin film may generally be 75 nm or less, preferably 50 nm, more preferably 40 nm or less, still more preferably 30 nm or less, even more preferably 20 nm or less, and most preferably 15 nm or less. The lower the delay, the better. By using a transparent resin film with a retardation of 75nm or less, it is possible to obtain articles that require clarity and transparency, for example, a Class B coating laminated film suitable for vehicle parts such as vehicle dashboards and molded products using these. Here, the retardation is a value measured by the parallel Nikkor rotation method. As the measuring device, for example, a phase difference measuring device "KOBRA-WR" (trade name) by the parallel Nikkor rotation method of Oji Measurement Instruments Co., Ltd. can be used.

將形成的B級塗膜轉錄至其他基材使用之情況 將在上述薄膜基材表面上形成的本發明之B級塗膜轉錄至其他基材(例如,薄膜、薄片、板以及任意形狀之基體等)使用之情況下(即,在薄膜基材不構成成型體之情況下),上述薄膜基材之塗膜形成面可以為經易剝離處理者。Transcribing the formed B-level coating film to other substrates for use When the B-grade coating film of the present invention formed on the surface of the above-mentioned film substrate is transcribed to other substrates (for example, films, sheets, plates, and substrates of arbitrary shapes, etc.) (that is, when the film substrate does not constitute In the case of a molded body), the coating film forming surface of the above-mentioned film substrate may be one that has undergone easy peeling treatment.

將在上述薄膜基材表面上形成的本發明之B級塗膜轉錄至其他基材使用之情況下,上述薄膜基材之厚度不受特殊限制。將在上述薄膜基材表面上形成的本發明之B級塗膜轉錄至其他基材使用之情況下,從操控性之觀點考慮,上述薄膜基材之厚度,可以通常為20μm以上、較佳為30μm以上。另一方面,在此情況下,從經濟性之觀點考慮,上述薄膜基材之厚度,可以通常為100μm以下、較佳為75μm以下。When the B-grade coating film of the present invention formed on the surface of the above-mentioned film substrate is transcribed to other substrates for use, the thickness of the above-mentioned film substrate is not particularly limited. In the case of transcribing the B-grade coating film of the present invention formed on the surface of the above-mentioned film substrate to another substrate for use, from the viewpoint of handling, the thickness of the above-mentioned film substrate may generally be 20 μm or more, preferably More than 30μm. On the other hand, in this case, from the viewpoint of economy, the thickness of the above-mentioned film substrate may be generally 100 μm or less, preferably 75 μm or less.

將在上述薄膜基材表面上形成的本發明之B級塗膜轉錄至其他基材使用之情況下,作為上述薄膜基材,較佳為,例如,聚對苯二甲酸乙二酯等聚酯樹脂之雙軸定向膜以及聚丙烯樹脂之雙軸定向膜等。When the B-grade coating film of the present invention formed on the surface of the above-mentioned film substrate is transcribed to another substrate for use, the above-mentioned film substrate is preferably, for example, polyester such as polyethylene terephthalate Biaxially oriented film of resin and biaxially oriented film of polypropylene resin, etc.

4.成型體 本發明之成型體具有使本發明之B級塗膜完全硬化之塗膜(C級)。本發明之成型體,通常由使本發明之B級塗膜完全硬化之塗膜(C級)構成成型體表面的一部分或全部。本發明之成型體,在向本發明之B級塗膜(以及基材)賦予期望的形狀後,可以藉由使該B級塗膜完全硬化(變為C級)而製造。作為此類成型體,可以列舉出,例如,具有使本發明之B級塗膜完全硬化的塗膜(C級)之薄膜、薄片以及板(保持平坦形狀的成型體);使用具有本發明之B級塗膜薄膜、薄片並藉由真空成型、加壓成型以及熱壓成型等熱成型賦予期望的形狀後,使該B級塗膜完全硬化(變為C級)而得到的成型體;以及、將具有本發明之B級塗膜的薄膜、薄片作為表皮材料插入模具內,將任意熱塑性樹脂作為芯材注入後,使該B級塗膜完全硬化(變為C級)而得到的複合成型體等。4. Molded body The molded body of the present invention has a coating film (Class C) that completely hardens the Class B coating film of the present invention. The molded body of the present invention usually consists of a coating film (C level) that completely hardens the B-level coating film of the present invention to form part or all of the surface of the molded body. The molded body of the present invention can be produced by completely curing the B-level coating film (to C-level) after imparting a desired shape to the B-level coating film (and base material) of the present invention. Examples of such molded articles include, for example, films, sheets, and plates (molded articles that maintain a flat shape) having a coating film (Class C) that completely hardens the Class B coating film of the present invention; A grade B coating film or sheet is formed into a desired shape by thermoforming such as vacuum forming, pressure molding, and thermoforming, and then the B grade coating film is completely cured (to C grade); and , The film or sheet with the B-grade coating film of the present invention is inserted into the mold as the skin material, and after injecting any thermoplastic resin as the core material, the B-grade coating film is completely hardened (changed to C-grade) to obtain a composite molding体等。 Body and so on.

以真空成型之情況為例,對使用本發明之B級塗膜積層膜(塗膜為B級),在應用真空成型以及真空加壓成型等三維成型法賦予三維形狀後,使該B級塗膜完全硬化(變為C級)而製造本發明之成型體的方法進行說明。Taking vacuum forming as an example, for the B-grade coating film laminated film of the present invention (the coating film is B-grade), after applying vacuum forming and vacuum pressure forming and other three-dimensional molding methods to give a three-dimensional shape, the B-grade coating The method of manufacturing the molded body of the present invention by completely curing the film (becoming C-level) will be described.

圖4為顯示真空成型裝置之一例之示意圖。首先,如圖4的(a)所示,使用紅外線加熱器等加熱裝置8對B級塗膜積層膜7進行加熱並使之軟化。然後,從加熱裝置8取下B級塗膜積層膜7,迅速蓋上成型模9,使與B級塗膜積層膜7之B級塗膜側的面相反一側之面成為成型模9側(圖4的(b))。此時,亦可以對成型模9進行預熱。接著,對B級塗膜積層膜7與成型模9之間的空間10進行減壓,使B級塗膜積層膜7黏著於成型模9,將成型模9的形狀轉錄至B級塗膜積層膜7,得到成型體11(塗膜為B級)(圖4的(c))。在使成型體11從成型模9脫模之前,亦可以對成型模9進行冷卻。接著,可以藉由使用任意有效電能線照射裝置使成型體11之B級塗膜完全硬化(變為C級)而製造本發明之成型體。Fig. 4 is a schematic diagram showing an example of a vacuum forming apparatus. First, as shown in (a) of FIG. 4, a heating device 8 such as an infrared heater is used to heat and soften the B-stage coating film laminated film 7. Then, remove the B-level coating film build-up film 7 from the heating device 8, and quickly cover the molding die 9 so that the side opposite to the B-level coating film side of the B-level coating film build-up film 7 becomes the molding die 9 side (Figure 4(b)). At this time, the molding die 9 may also be preheated. Next, depressurize the space 10 between the B-level coating film build-up film 7 and the molding die 9, so that the B-level coating film build-up film 7 is adhered to the molding die 9, and the shape of the molding die 9 is transcribed to the B-level coating film build-up. Film 7 was formed into molded body 11 (coating film was grade B) (FIG. 4( c )). Before the molded body 11 is released from the molding die 9, the molding die 9 may be cooled. Next, the molded body of the present invention can be manufactured by using any effective electric energy ray irradiation device to completely harden the B-level coating film of the molded body 11 (change to C-level).

從無需使空氣殘留於B級塗膜積層膜7與成型模9之間而使之充分黏著之觀點考慮,上述空間10之壓力,可以較佳為10KPa以下、更佳為1Kpa以下。另,雖然空間10的壓力愈小黏著力愈大,但考慮到使壓力減小將快速增加成本,以及B級塗膜積層膜7的機械強度,實際上空間10的壓力下限可以為10-5 KPa左右。From the viewpoint that there is no need to allow air to remain between the B-class coating film layered film 7 and the molding die 9 for sufficient adhesion, the pressure of the space 10 may be preferably 10 KPa or less, more preferably 1 Kpa or less. In addition, although the pressure in the space 10 is smaller, the adhesive force is larger, but considering that the pressure is reduced, the cost will be increased quickly, and the mechanical strength of the B-grade coating layer film 7, in fact, the lower limit of the pressure in the space 10 can be 10 -5 Around KPa.

從使B級塗膜完全硬化(變為C級)需要充分的照射量之觀點考慮,可以適當選擇並確定上述有效電能線之照射量。上述有效電能線之照射量,可以通常為10~10000mJ/cm2 左右、較佳為200~2000mJ/cm2 、更佳為300~700mJ/cm2From the point of view that sufficient exposure is required to completely harden the B-level coating film (to C-level), the above-mentioned effective electric energy ray exposure can be appropriately selected and determined. The irradiation dose of the above-mentioned effective electric energy rays can be usually about 10 to 10000 mJ/cm 2 , preferably 200 to 2000 mJ/cm 2 , more preferably 300 to 700 mJ/cm 2 .

在一實施方式中,本發明之成型體可以為具有使本發明之B級塗膜完全硬化之塗膜(C級)與任意基體者。該實施方式之成型體,例如,可以藉由使用上述基體代替成型模9並使B級塗膜積層膜7黏著於上述基體、一體化之後使B級塗膜完全硬化(變為C級)而製造。 作為上述基體,可以列舉出,例如,由木材、合板、層積板材、木粒板以及硬紙板等木質材料構成之基體;由聚苯乙烯、丙烯腈-丁二烯-苯乙烯共聚物(ABS樹脂)、聚碳酸酯、聚酯、聚氯乙烯以及聚烯烴等樹脂材料構成之基體;由鐵以及鋁等金屬材料構成之基體;以及由石膏和矽酸鈣等礦物材料構成之基體等。In one embodiment, the molded body of the present invention may be one having a coating film (C-level) that completely hardens the B-level coating film of the present invention and any substrate. The molded body of this embodiment, for example, can be obtained by using the above-mentioned base in place of the molding die 9 and adhering the B-level coating film laminated film 7 to the above-mentioned base, and integrating the B-level coating film to completely harden (becoming C-level). manufacture. As the above-mentioned matrix, for example, a matrix composed of wood, plywood, laminated board, wood particle board, cardboard and other wooden materials; composed of polystyrene, acrylonitrile-butadiene-styrene copolymer (ABS Resin), polycarbonate, polyester, polyvinyl chloride, polyolefin and other resin materials; matrix composed of metal materials such as iron and aluminum; and matrix composed of mineral materials such as gypsum and calcium silicate.

本發明之成型體,由於如上所述具有較佳特性,因此可以作為物品(包含物品的零件)較佳地使用。作為上述物品,可以列舉出,例如,液晶顯示器、電漿顯示器以及電致發光顯示器等影像顯示裝置、以及該等之顯示面板、透明導電性基板、以及外殼等零件;電視、個人電腦、平板電腦型資訊設備、智慧型手機、以及該等之外殼與顯示面板等零件;再則,冰箱、洗衣機、櫥櫃、衣櫃、以及構成該等之面板;建築物的門窗等;車輛、車窗、擋風玻璃、車頂窗、以及儀表板等;抬頭顯示器、電子標牌、以及該等之保護板;櫥窗;太陽能電池及其外殼與前面板等零件等。 [實施例]Since the molded body of the present invention has preferable characteristics as described above, it can be preferably used as an article (part including an article). Examples of the above-mentioned articles include, for example, image display devices such as liquid crystal displays, plasma displays, and electroluminescence displays, and parts such as display panels, transparent conductive substrates, and casings; TVs, personal computers, and tablet computers -Type information equipment, smart phones, and parts such as their casings and display panels; furthermore, refrigerators, washing machines, cabinets, wardrobes, and panels constituting them; doors and windows of buildings, etc.; vehicles, car windows, and windshields Glass, roof windows, dashboards, etc.; head-up displays, electronic signs, and protective panels for these; showcases; solar cells, their casings, and front panels, etc. [Example]

以下,藉由實施例對本發明進行說明,但本發明並不僅限於該等。Hereinafter, the present invention will be described with examples, but the present invention is not limited to these.

物理特性的測定與評估方法 (i)三維成型性1 使用紅外線加熱器對積層膜(塗膜為B級)進行預熱後,將上述積層膜展開疊放在預熱至130℃之成型模(參照圖5)上,使與該積層膜之塗膜面相反一側之面成為上述成型模側。圖5的(a)為成型模之正視圖,此處,高度(h)為10mm,周圍曲線部分的曲率半徑(R)為16.25mm。圖5的(b)為成型模之平面圖,此處外周直徑(φ)為90mm。如上所述,在將該積層膜展開疊放到上述成型模上之狀態下等待30秒後,使上述積層膜與上述成型模之間的空間減壓至壓力1.0×10-3 KPa,將上述成型模之形狀轉錄至上述積層膜,得到成型體(塗膜為B級)。藉由使用高壓汞燈型紫外線照射裝置,在累積光量600mJ/cm2 之條件下照射,使該成型體之B級塗膜完全硬化(變為C級),得到成型體(塗膜為C級)。矯正視力為1.0者用肉眼或放大鏡(10倍)目視觀察該成型體(塗膜為C級)之外觀,按照以下標準評估。另,在上述積層膜為具有保護膜者時,藉由紫外線照射使B級塗膜完全硬化後,剝離保護膜,用於目視觀察。 A:即使使用放大鏡,也未見裂縫、裂紋以及外觀缺陷。 B:即使使用放大鏡,也未見裂縫以及裂紋。但當近距離透過光線觀察時,可見有輕微渾濁之處。 C:若使用放大鏡,則在周圍曲線部分,可見輕微裂縫與裂紋。 D:用肉眼也可見裂縫以及裂紋。Measurement and evaluation method of physical properties (i) Three-dimensional moldability 1 After preheating the laminated film (coating film is grade B) with an infrared heater, unfold and stack the laminated film on a molding die preheated to 130°C ( Referring to Fig. 5), the side opposite to the coating film surface of the laminated film is made the above-mentioned molding die side. Figure 5(a) is a front view of the molding die. Here, the height (h) is 10mm, and the radius of curvature (R) of the surrounding curved part is 16.25mm. Figure 5(b) is a plan view of the molding die, where the outer diameter (φ) is 90mm. As described above, after waiting for 30 seconds with the laminated film unfolded and stacked on the molding die, the space between the laminated film and the molding die is reduced to a pressure of 1.0×10 -3 KPa, and the pressure is reduced to 1.0×10 -3 KPa. The shape of the molding die is transcribed to the above-mentioned laminated film to obtain a molded body (coating film is grade B). By using a high-pressure mercury lamp type ultraviolet irradiation device, irradiating under the condition of a cumulative light amount of 600mJ/cm 2 , the B-level coating film of the molded body is completely cured (changed to C-level), and a molded body (coating film is C-level) ). If the corrected vision is 1.0, use the naked eye or a magnifying glass (10 times) to visually observe the appearance of the molded body (coating film is Grade C), and evaluate according to the following standards. In addition, when the above-mentioned laminated film has a protective film, after the B-class coating film is completely cured by ultraviolet irradiation, the protective film is peeled off and used for visual observation. A: Even with a magnifying glass, no cracks, cracks, and appearance defects were seen. B: Even if a magnifying glass is used, no cracks and cracks are seen. However, when observed through light at close range, a slight turbidity can be seen. C: If a magnifying glass is used, slight cracks and cracks can be seen in the surrounding curve. D: Cracks and cracks are also visible with the naked eye.

(ii)三維成型性2 作為成型模使用高度(h)13.5mm、周圍曲線部分的曲率半徑(R)13.5mm以及外周直徑(φ)90mm者,除此以外,與上述試驗(i)三維成型性1同樣進行成型體之製造、觀察以及評估。(Ii) Three-dimensional formability 2 As the molding die, a height (h) of 13.5 mm, a radius of curvature (R) of the surrounding curved portion (R) of 13.5 mm, and an outer diameter (φ) of 90 mm were used. Except for this, the molding was performed in the same manner as in the above test (i) Three-dimensional moldability 1. Manufacturing, observation and evaluation.

(iii)拉伸伸長率(具有B級塗膜的積層膜之拉伸伸長率) 按照JIS K7127:1999,使用從具有B級塗膜之積層膜上以使該積層膜之寬度方向與拉伸方向一致的方式採集之2類試驗片(寬度15mm、總長150mm),在標距50mm、卡盤間初始距離100mm以及試驗速度10mm/分之條件下測定拉伸伸長率。在拉伸試驗中,目視觀察上述試驗片,將在上述試驗片之塗膜上產生裂紋的瞬間拉伸率作為上述積層膜之拉伸伸長率。另,在技術上,可以認為上述試驗(iii)拉伸伸長率的值相當於上述積層膜所具有的B級塗膜之拉伸伸長率。又,在上述積層膜為具有保護膜者時,在採集上述試驗片後,剝離保護膜,用於試驗。(Iii) Tensile elongation (tensile elongation of laminated film with B-grade coating film) According to JIS K7127:1999, use two types of test specimens (width 15mm, total length 150mm) collected from a laminate film with a Class B coating film so that the width direction of the laminate film coincides with the stretching direction, at a gauge length of 50mm , The initial distance between the chucks is 100mm and the test speed is 10mm/min. The tensile elongation is measured. In the tensile test, the test piece was visually observed, and the instantaneous elongation at which cracks occurred in the coating film of the test piece was taken as the tensile elongation of the laminated film. In addition, technically, it can be considered that the value of the tensile elongation in the test (iii) is equivalent to the tensile elongation of the Class B coating film possessed by the laminated film. In addition, when the laminated film has a protective film, after collecting the test piece, the protective film is peeled off and used for a test.

(iv)環境試驗1 將在上述試驗(ii)中得到的成型體(塗膜為C級)在溫度90℃的齒輪烘箱中處理4小時後,矯正視力為1.0者用肉眼或放大鏡(10倍)目視觀察上述成型體(塗膜為C級)之外觀,按照以下標準評估。另,在上述積層膜為具有保護膜者時,進行齒輪烘箱處理後剝離保護膜,用於目視觀察。 A:即使使用放大鏡,也未見裂縫、裂紋以及外觀缺陷。 B:即使使用放大鏡,也未見裂縫以及裂紋。但當近距離透過光線觀察時,可見有輕微渾濁之處。 C:若使用放大鏡,則在周圍曲線部分,可見輕微裂縫與裂紋。 D:用肉眼也可見裂縫以及裂紋。(Iv) Environmental test 1 The molded body (coating film is Grade C) obtained in the above test (ii) was treated in a gear oven at a temperature of 90°C for 4 hours, and those with a corrected vision of 1.0 were visually observed with the naked eye or a magnifying glass (10 times). (The coating film is Grade C) The appearance is evaluated according to the following standards. In addition, when the above-mentioned laminated film has a protective film, the protective film is peeled off after the gear oven treatment and used for visual observation. A: Even with a magnifying glass, no cracks, cracks, and appearance defects were seen. B: Even if a magnifying glass is used, no cracks and cracks are seen. However, when observed through light at close range, a slight turbidity can be seen. C: If a magnifying glass is used, slight cracks and cracks can be seen in the surrounding curve. D: Cracks and cracks are also visible with the naked eye.

(v)環境試驗2 除將上述齒輪烘箱之溫度變更為130℃以外,與上述試驗(iv)環境試驗1同樣進行成型體之處理、觀察以及評估。(V) Environmental test 2 Except that the temperature of the gear oven was changed to 130°C, the processing, observation, and evaluation of the molded body were performed in the same manner as in the test (iv) Environmental Test 1 above.

在以下(vi)鉛筆硬度、(vii)總透光率、(viii)霧度、(ix)耐化學藥品性、(x)棋盤格試驗、(xi)濕熱處理後的棋盤格試驗以及(xii)耐擦性試驗中,使用高壓汞燈型紫外線照射裝置,在累積光量600mJ/cm2 之條件下照射具有B級塗膜的積層膜之B級塗膜並將完全硬化(變為C級)者作為樣本使用。對於具有保護膜者,剝離該保護膜後用於試驗。In the following (vi) pencil hardness, (vii) total light transmittance, (viii) haze, (ix) chemical resistance, (x) checkerboard test, (xi) checkerboard test after wet heat treatment, and (xii) ) In the abrasion resistance test, a high-pressure mercury lamp type ultraviolet irradiation device is used to irradiate the B-level coating film of the laminated film with the B-level coating film under the condition of a cumulative light amount of 600mJ/cm 2 and it will be completely cured (become C-level) The person is used as a sample. For those with a protective film, peel off the protective film and use it for testing.

(vi)鉛筆硬度 按照JIS K 5600-5-4:1999,在試驗長度25mm以及負載750g之條件下,利用三菱鉛筆株式會社的鉛筆“UNI”(商品名),對上述樣本之塗膜面測定鉛筆硬度。對於是否產生劃痕,在螢光燈下距離螢光燈50cm的位置,藉由目視觀察上述樣本表面進行判定。(Vi) Pencil hardness According to JIS K 5600-5-4:1999, under the conditions of a test length of 25mm and a load of 750g, the pencil hardness of the coating film surface of the above sample was measured using the pencil "UNI" (trade name) of Mitsubishi Pencil Co., Ltd. Regarding whether scratches are generated, determine by visually observing the surface of the sample under the fluorescent lamp at a distance of 50 cm from the fluorescent lamp.

(vii)總透光率 按照JIS K7361-1:1997,利用日本電色工業株式會社的濁度計“NDH2000”(商品名)測定上述樣本的總透光率。(Vii) Total light transmittance In accordance with JIS K7361-1:1997, the total light transmittance of the above-mentioned sample was measured using the turbidity meter "NDH2000" (trade name) of Nippon Denshoku Industries Co., Ltd.

(viii)霧度 按照JIS K7136:2000,利用日本電色工業株式會社的濁度計“NDH2000”(商品名)測定上述樣本的霧度。(Viii) Haze In accordance with JIS K7136: 2000, the haze of the above-mentioned sample was measured with a turbidity meter "NDH2000" (trade name) of Nippon Denshoku Industries Co., Ltd.

(ix)耐化學藥品性 將Johnson&Johnson公司的防曬霜“Neutrogena Ultra Sheer Dry-Touch Sunblock”(商品名)20ml與株式會社Pilot的紅色墨水“Pilot ink red”(商品名)10滴進行混合,作為試驗液。從上述樣本採集大小為100mm×100mm的試驗片,在該試驗片之塗膜面上展開放置切割成大小為30mm×40mm的紙抹布(Paper wiper)(日本製紙Crecia株式會社的“Kimwipe”(商品名)),使用滴管向上述紙抹布上均勻滴加10滴上述試驗液。滴加後,使用鑷子去除上述紙抹布與上述試驗片之間的氣泡,使上述紙抹布與上述試驗片黏著後,在溫度23℃、相對濕度50%之環境下儲存。該儲存進行72小時,每24小時儲存時間,重複進行滴加10滴上述試驗液並去除氣泡使之黏著的操作。經過規定時間後,去除上述試驗片上包含上述試驗液之上述紙抹布,用浸水的紙抹布擦拭上述試驗片,再用乾燥紙抹布擦乾,除去附著於上述試驗片表面的上述試驗液。然後,矯正視力為1.0者用肉眼或放大鏡(10倍)目視觀察上述試驗片,按照以下標準進行評估。 A:即使使用放大鏡,也未見裂紋。在上述積層膜之塗膜面與上述試驗液接觸的部位以及未接觸部位,未見顏色差異。 B:即使使用放大鏡,也未見裂紋。但是,在上述積層膜之塗膜面與上述試驗液接觸的部位以及未接觸部位,可見顏色差異。(與未接觸部位相比,接觸部位略帶紅色。) C:用肉眼未見裂紋。但如果使用放大鏡,可見裂紋。 D:即使用肉眼也可見裂紋。(Ix) Chemical resistance 20 ml of "Neutrogena Ultra Sheer Dry-Touch Sunblock" (trade name) of Johnson & Johnson's sunscreen and 10 drops of "Pilot ink red" (trade name) of Pilot Co., Ltd. were mixed to prepare a test liquid. A test piece with a size of 100mm×100mm is collected from the above sample, and a paper wiper ("Kimwipe" (product of Nippon Paper Crecia Co., Ltd.) ("Kimwipe" (product Name)), use a dropper to evenly drop 10 drops of the test solution on the paper cloth. After the dripping, use tweezers to remove the air bubbles between the paper wipe and the test piece. After the paper wipe and the test piece are adhered, the paper wipes are stored in an environment with a temperature of 23° C. and a relative humidity of 50%. The storage was carried out for 72 hours, and the operation of adding 10 drops of the above test liquid and removing air bubbles to make it sticky was repeated every 24 hours of storage time. After a predetermined period of time, remove the paper cloth containing the test liquid on the test piece, wipe the test piece with a paper cloth soaked in water, and dry it with a dry paper cloth to remove the test liquid adhering to the surface of the test piece. Then, those with a corrected visual acuity of 1.0 visually observe the above test piece with the naked eye or a magnifying glass (10 times), and evaluate it according to the following criteria. A: Even if a magnifying glass is used, no cracks are seen. There was no color difference in the parts where the coating film surface of the above-mentioned laminated film was in contact with the above-mentioned test liquid and the parts not in contact with each other. B: Even if a magnifying glass is used, no cracks are seen. However, the color difference was seen in the parts where the coating film surface of the above-mentioned laminated film was in contact with the above-mentioned test liquid and the parts not in contact with each other. (Compared with the untouched part, the touched part is slightly red.) C: No cracks were seen with naked eyes. But if you use a magnifying glass, cracks are visible. D: Cracks are visible even with naked eyes.

(x)棋盤格試驗(塗膜黏著性) 按照JIS K5600-5-6:1999,在從樣本的塗膜面側加入100格(1格=1mm×1mm)之棋盤格之切痕後,向棋盤格黏貼黏著試驗用膠帶並用手指梳理後剝離。評估標準遵從JIS之上述標準的表1。 分類0:切割邊緣完全平整,所有格子之格均未剝離。 分類1:切割交叉點中之塗膜有較小之剝離。橫切(cross cut)部分受影響之面積不明顯超過5%。 分類2:塗膜沿切割之邊緣及/或在交叉點發生剝離。橫切部分受影響之面積明顯超過5%但不超過15%。 分類3:塗膜沿切割邊緣部分或整體發生較大剝離及/或格之各個部分發生部分或整體剝離。橫切部分受影響之面積明顯超過15%但不超過35%。 分類4:塗膜沿切割邊緣部分或整體發生較大剝離及/或多處格發生部分或整體剝離。橫切部分受影響之面積明顯超過35%但不超過65%。 分類5:剝離程度超過分類4之情況為本分類。(X) Checkerboard test (coating film adhesion) According to JIS K5600-5-6:1999, after adding 100 grids (1 grid = 1mm×1mm) of the cut marks of a checkerboard from the side of the coating film of the sample, stick the test tape to the checkerboard and comb it with your fingers and peel it off . The evaluation standard complies with Table 1 of the above-mentioned standard of JIS. Category 0: The cutting edge is completely flat, and all grids are not peeled off. Classification 1: The coating film in the cutting intersection has a small peeling. The area affected by the cross cut part does not significantly exceed 5%. Category 2: The coating film peels off along the cutting edge and/or at the intersection. The affected area of the cross-cut part obviously exceeds 5% but not more than 15%. Classification 3: The coating film is peeled off partly or as a whole along the cutting edge and/or partly or wholly peeled off in each part of the grid. The affected area of the cross-cut part obviously exceeds 15% but not more than 35%. Classification 4: The coating film is peeled off partially or entirely along the cutting edge and/or partially or entirely peeled off in multiple places. The affected area of the cross-cut part obviously exceeds 35% but not more than 65%. Category 5: The case where the degree of peeling exceeds Category 4 is this category.

(xi)濕熱處理後的棋盤格試驗(濕熱試驗) 對上述樣本在溫度85℃、相對濕度85%之條件下進行72小時濕熱處理後,與上述試驗(x)棋盤格試驗同樣進行試驗,評估黏著性。(Xi) Checkerboard test after wet heat treatment (damp heat test) After the above sample was subjected to 72 hours of wet heat treatment at a temperature of 85°C and a relative humidity of 85%, the same test as the above test (x) checkerboard test was carried out to evaluate the adhesion.

(xii)耐擦性(耐鋼絲絨性) 按照縱150mm、橫50mm的大小,將以使積層膜之機器方向成為試驗片之縱向之方式採集之試驗片放置於JIS L0849:2013之學振型試驗機(摩擦試驗機2型),使塗膜成為表面。接著,在向學振型試驗機之摩擦端子安裝#0000鋼絲絨後,加載250g負載,將試驗片之塗膜面在摩擦端子之移動速度300mm/分、移動距離30mm之條件下往復擦拭5次後目視觀察該摩擦部位。在未見劃痕的情況下,再往復擦拭5次後重複目視觀察該摩擦部位之操作,按照以下標準進行評估。 A:往復15次後亦未見劃痕。 B:往復10次後未見劃痕,但往復15次後可見劃痕。 C:往復5次後未見劃痕,但往復10次後可見劃痕。 D:往復5次後可見劃痕。(Xii) Scratch resistance (steel wool resistance) According to the size of 150mm in length and 50mm in width, the test piece collected so that the machine direction of the laminated film becomes the longitudinal direction of the test piece is placed on the Gakushin Tester (Friction Tester Type 2) of JIS L0849:2013 to make the coating The film becomes the surface. Then, after installing #0000 steel wool on the friction terminal of the Gakushin type testing machine, load a 250g load, and wipe the coating surface of the test piece 5 times at a moving speed of 300mm/min and a moving distance of 30mm at the friction terminal. Then visually observe the friction part. In the case of no scratches, repeat the operation of visually observing the rubbed part after 5 reciprocating wiping, and evaluate according to the following standards. A: No scratches were seen after 15 reciprocations. B: No scratches were seen after 10 reciprocations, but scratches were seen after 15 reciprocations. C: No scratches were seen after 5 reciprocations, but scratches were seen after 10 reciprocations. D: Scratches are visible after reciprocating 5 times.

使用的原材料 (A)有效電能線硬化樹脂 (A1)胺甲酸乙酯(甲基)丙烯酸酯 (A1-1)DAICEL-ALLNEX株式會社的多官能胺甲酸乙酯(甲基)丙烯酸酯“EBECRYL284”(商品名)。固體含量100質量%,官能基數量2,數均分子量1000,質量平均分子量2900,Z平均分子量4700。 (A1-2)DAICEL-ALLNEX株式會社的多官能胺甲酸乙酯(甲基)丙烯酸酯“EBECRYL4101”(商品名)。固體含量100質量%,官能基數量3,數均分子量1100,質量平均分子量2800,Z平均分子量4900。 (A1-3)根上工業株式會社的多官能胺甲酸乙酯(甲基)丙烯酸酯的稀釋液“ART RESIN-952”(商品名)。固體含量60質量%,官能基數量10,數均分子量2500,質量平均分子量9100,Z平均分子量23000。 (A1-4)根上工業株式會社的多官能胺甲酸乙酯(甲基)丙烯酸酯的稀釋液“ART RESIN-954”(商品名)。固體含量60質量%,官能基數量6,數均分子量2000,質量平均分子量4800,Z平均分子量9600。Raw materials used (A) Effective power line hardening resin (A1) Urethane (meth)acrylate (A1-1) Multifunctional urethane (meth)acrylate "EBECRYL284" (trade name) of DAICEL-ALLNEX Corporation. The solid content is 100% by mass, the number of functional groups is 2, the number average molecular weight is 1,000, the mass average molecular weight is 2,900, and the Z average molecular weight is 4,700. (A1-2) Multifunctional urethane (meth)acrylate "EBECRYL4101" (trade name) of DAICEL-ALLNEX Corporation. The solid content is 100% by mass, the number of functional groups is 3, the number average molecular weight is 1,100, the mass average molecular weight is 2,800, and the Z average molecular weight is 4,900. (A1-3) "ART RESIN-952" (trade name), a diluent of multifunctional urethane (meth)acrylate produced by Nekami Kogyo Co., Ltd. The solid content is 60% by mass, the number of functional groups is 10, the number average molecular weight is 2500, the mass average molecular weight is 9100, and the Z average molecular weight is 23,000. (A1-4) "ART RESIN-954" (trade name), a diluent of multifunctional urethane (meth)acrylate produced by Nejo Industrial Co., Ltd. The solid content is 60% by mass, the number of functional groups is 6, the number average molecular weight is 2000, the mass average molecular weight is 4800, and the Z average molecular weight is 9600.

(A2)(a1)多官能(甲基)丙烯酸酯與(a2)多官能硫醇之共聚物 (A2-1)大阪有機化學工業株式會社的“SIRIUS-501”(商品名)。具有雙季戊四醇六丙烯酸酯與4官能硫醇之所謂樹枝狀構造之共聚物的稀釋液。固體含量50質量%、硫含量2.2質量%、質量平均分子量1萬2千、數均分子量940、Z平均分子量7萬3千。(A2) (a1) Copolymer of multifunctional (meth)acrylate and (a2) multifunctional mercaptan (A2-1) "SIRIUS-501" (trade name) of Osaka Organic Chemical Industry Co., Ltd. A diluent of the so-called dendritic structure copolymer of dipentaerythritol hexaacrylate and 4-functional mercaptan. The solid content is 50% by mass, the sulfur content is 2.2% by mass, the mass average molecular weight is 12,000, the number average molecular weight is 940, and the Z average molecular weight is 73,000.

(B)光聚合反應起始劑 (B-1)IGM Resins公司的苯乙酮光聚合反應起始劑(2-羥丙氧基-1-{4-[4-(2-羥基-2-甲基-丙醯)-芐基]苯基}-2-甲基-丙烷-1-酮)“Omnirad127”(商品名)。 (B-2)IGM Resins公司的苯乙酮光聚合反應起始劑(1-羥環己基-苯酮)“Omnirad184”(商品名)。(B) Initiator for photopolymerization (B-1) Acetophenone photopolymerization initiator from IGM Resins (2-hydroxypropoxy-1-{4-[4-(2-hydroxy-2-methyl-propanol)-benzyl ]Phenyl}-2-methyl-propan-1-one) "Omnirad127" (trade name). (B-2) Acetophenone photopolymerization initiator (1-hydroxycyclohexyl-phenone) "Omnirad 184" (trade name) from IGM Resins.

(C)微粒 (C-1)日產化學株式會社的矽石微粒之丙二醇單甲醚分散液“PGM-AC-2140Y”(商品名)。固體含量42質量%、平均粒徑15nm。 (C-2)株式會社NBC Meshtec的抗病毒劑(碘化亞銅微粒的乙醇懸浮液)、碘化亞銅微粒之平均粒徑(在藉由雷射繞射/散射法測定的粒徑分佈曲線中,從顆粒較小者累積為50質量%之粒徑)120nm、固體含量11質量%。(C) Particles (C-1) Nissan Chemical Co., Ltd.'s propylene glycol monomethyl ether dispersion of silica particles "PGM-AC-2140Y" (trade name). The solid content is 42% by mass and the average particle size is 15nm. (C-2) NBC Meshtec's antiviral agent (ethanol suspension of cuprous iodide particles), the average particle size of cuprous iodide particles (in the particle size distribution measured by the laser diffraction/scattering method) In the curve, the particle size from the smaller particle is 50% by mass) 120nm and the solid content is 11% by mass.

(D)撥水劑 (D-1)信越化學工業株式會社之含有丙烯醯基之氟聚醚撥水劑的稀釋液“KY-1203”(商品名)。固體含量20質量%。 (D-2)Unimatec株式會社之含有丙烯醯基之氟烷撥水劑(2-(全氟丁基)丙烯酸乙酯)“CHEMINOXFAAC-4”(商品名)。固體含量100質量%。(D) Water repellent (D-1) Shin-Etsu Chemical Industry Co., Ltd.'s diluent "KY-1203" (trade name) of fluoropolyether water repellent containing acrylic groups. The solid content is 20% by mass. (D-2) The fluoroalkane water repellent containing acrylic group (2-(perfluorobutyl) ethyl acrylate) "CHEMINOXFAAC-4" (trade name) of Unimatec Co., Ltd. The solid content is 100% by mass.

(E)其他成分 (E-1)BYK Japan株式會社之胺基分散劑“DISPERBY K-145”(商品名)。具有多胺結構的高分子量共聚物之磷酸酯鹽。胺值71mgKOH/g。固體含量100質量%。(E) Other ingredients (E-1) Amine-based dispersant "DISPERBY K-145" (trade name) of BYK Japan Co., Ltd. Phosphate salt of high molecular weight copolymer with polyamine structure. The amine value is 71mgKOH/g. The solid content is 100% by mass.

(H)B級塗膜形成用塗料 (H-1)混合攪拌上述成分(A1-1)50質量份、上述成分(A2-1)100質量份(固體含量換算50質量份)、上述成分(B-1)5質量份、上述成分(C-1)555質量份(固體含量換算233質量份)、上述成分(D-1)1.25質量份(固體含量換算0.25質量份)以及甲基異丁酮(表中記述為“MIBK”)233質量份,得到B級塗膜形成用塗料。另,表中記述了除溶劑以外所有固體含量換算的值。(H) Class B coating film formation paint (H-1) Mix and stir 50 parts by mass of the above-mentioned component (A1-1), 100 parts by mass of the above-mentioned component (A2-1) (50 parts by mass in terms of solid content), 5 parts by mass of the above-mentioned component (B-1), and the above-mentioned component (C-1) 555 parts by mass (233 parts by mass in terms of solid content), 1.25 parts by mass of the above component (D-1) (0.25 parts by mass in terms of solid content), and methyl isobutyl ketone (described as "MIBK" in the table) 233 parts by mass to obtain a paint for forming a Class B coating film. In addition, the table describes all solid content conversion values except for solvents.

(H-2~H-11) 如表1~3中任意1個所示,除變更摻合以外,與上述(H-1)同樣得到塗料。另,表中記述了除溶劑以外所有固體含量換算的值。(H-2~H-11) As shown in any one of Tables 1 to 3, except for changing the blending, the paint was obtained in the same manner as in the above (H-1). In addition, the table describes all solid content conversion values except for solvents.

(P)透明樹脂薄膜 (P-1)使用具備包含2種3層多歧管方式的共擠T字模以及第一鏡面輥(帶著熔融薄膜送出至下一個搬運輥側之輥)與第二鏡面輥一起模壓熔融薄膜之機構的拉伸繞線機的裝置,作為2種3層多層樹脂薄膜的兩個外層(α1層與α2層)將Evonik公司的聚(甲基)丙烯醯亞胺“PLEXIMID TT50”(商品名),作為中間層(β層)將Sumika Styron Polycarbonate株式會社的芳香族聚碳酸酯“CALIBER301-4”(商品名),從共擠T字模中連續共擠出,為使α1層成為第一鏡面輥側,供給投入至旋轉的第一鏡面輥與第二鏡面輥之間,進行模壓,得到總厚度170μm、α1層的層厚度50μm、β層的層厚度70μm、α2層的層厚度50μm之透明樹脂薄膜。此時,設定條件為T字模的設定溫度300℃、第一鏡面輥的設定溫度130℃、第二鏡面輥的設定溫度120℃、牽引速度9.5m/分。(P) Transparent resin film (P-1) Use a co-extrusion T-die with two types of three-layer multi-manifolds, and the first mirror roll (roller with the molten film sent to the next conveying roll) and the second mirror roll to mold the molten film The device of the stretch winding machine of the mechanism, as the two outer layers (α1 layer and α2 layer) of the two types of three-layer multilayer resin film ), as the intermediate layer (β layer), the aromatic polycarbonate "CALIBER301-4" (trade name) of Sumika Styron Polycarbonate Co., Ltd. was continuously co-extruded from the co-extrusion T-die to make the α1 layer become the first mirror surface On the roll side, it is fed between the rotating first mirror roll and the second mirror roll, and is molded to obtain a total thickness of 170μm, the layer thickness of the α1 layer is 50μm, the layer thickness of the β layer is 70μm, and the layer thickness of the α2 layer is 50μm. Resin film. At this time, the setting conditions are 300°C set temperature of the T-shaped mold, 130°C set temperature of the first mirror roll, 120°C set temperature of the second mirror roll, and 9.5 m/min of pulling speed.

(Q)保護膜 (Q-1)帝人株式會社的芳香族聚碳酸酯樹脂薄膜“PanLightFilm PC-2151”(商品名),厚度125μm。 (Q-2)使用具備包含單層T字模以及利用第1冷卻輥(鏡面金屬輥)與夾棍(矽橡膠輥)夾持從上述單層T字模擠出的熔融狀態薄膜之機構的拉伸繞線機的薄膜成膜裝置,並使用株式會社BELL PET之共聚對苯二甲酸乙二酯樹脂“PIFG5”(商品名),在上述T字模之設定溫度250℃、第1冷卻輥之設定溫度50℃、牽引速度10.8m/分之條件下,得到厚度75μm的樹脂薄膜。將該樹脂薄膜之第1冷卻輥側的面(高光澤表面)作為與塗膜之貼合面。(Q) Protective film (Q-1) Teijin Co., Ltd.'s aromatic polycarbonate resin film "PanLightFilm PC-2151" (trade name), with a thickness of 125 μm. (Q-2) The use of a stretch-winding mechanism including a single-layer T-die and a mechanism that clamps the molten film extruded from the single-layer T-die with the first cooling roll (mirror metal roller) and nip rollers (silicon rubber roller) The film forming device of the wire machine, and uses the copolymerized polyethylene terephthalate resin "PIFG5" (trade name) of BELL PET Co., Ltd., and the set temperature of the above T-shaped mold is 250 ℃, and the set temperature of the first cooling roll is 50. A resin film with a thickness of 75 μm was obtained under the conditions of ℃ and a drawing speed of 10.8 m/min. The surface (high-gloss surface) on the side of the first cooling roll of the resin film was used as the bonding surface with the coating film.

例1 (1)對上述(P-1)之兩面進行電暈放電處理。兩面濕潤指數均為64mN/m。 (2)然後,使用鋼模塗佈裝置向上述(P-1)之α1層側表面上進行塗佈,使上述(H-1)完全硬化(變為C級)後之厚度為18μm,並形成濕塗膜。 (3)接著,使上述濕塗膜以從入口至出口所需通過時間為2分鐘的線速度通過爐內溫度設定為90℃的乾燥爐進行預乾燥,得到乾燥塗膜。 (4)接著,使用圖1所示的層壓裝置,將上述(P-1)之α1層側表面上具有上述乾燥塗膜之積層體1放置於旋轉的轉桶3上,使與該積層體1之上述乾燥塗膜之相對側面成為轉桶3側。與此同時,將上述(Q-1)之保護膜2疊放在上述積層體1之上述乾燥塗膜面上,使上述(Q-1)之保護膜2的第1冷卻輥側面(高光澤表面)成為上述乾燥塗膜面側,藉由壓輥4進行壓接,接著藉由導輥6從轉桶3上脫離,得到在上述積層體1之上述乾燥塗膜面上疊放上述(Q-1)之保護膜2並臨時黏貼的積層體5。此時,轉桶3之溫度為室溫(23℃)。 (5)接著,使用株式會社栗原製作所之高壓蒸汽滅菌“YKP-500型”(商品名),在該高壓蒸汽滅菌內靜置具有上述(P-1)、上述乾燥塗膜以及上述(Q-1)之順序的積層體後,在溫度50℃、壓力0.5MPa以及保持時間10分鐘之條件下進行高壓蒸汽滅菌處理。 (6)接著,在溫度80℃下進行2小時老化處理,形成B級塗膜,得到在上述(P-1)之α1層側表面上具有B級塗膜之積層膜。 (7)進行上述試驗(i)~(xii)。結果如表1所示。example 1 (1) Perform corona discharge treatment on both sides of the above (P-1). The wetness index of both sides is 64mN/m. (2) Then, use a steel die coating device to coat the side surface of the α1 layer of the above (P-1) to make the thickness of the above (H-1) completely hardened (become C grade), and A wet coating film is formed. (3) Next, the wet coating film is pre-dried through a drying furnace set to 90° C. in the furnace at a linear speed with a passage time of 2 minutes from the entrance to the exit to obtain a dry coating film. (4) Next, using the laminating device shown in Fig. 1, the laminate 1 with the dry coating film on the side surface of the α1 layer of (P-1) is placed on the rotating drum 3, and the laminate The opposite side of the above-mentioned dry coating film of the body 1 becomes the drum 3 side. At the same time, the protective film 2 of (Q-1) is stacked on the dry coating surface of the laminate 1 so that the protective film 2 of (Q-1) is on the side of the first cooling roll (high gloss The surface) becomes the side of the dry coating film, which is crimped by the pressure roller 4, and then detached from the drum 3 by the guide roller 6 to obtain the layer (Q -1) The protective film 2 and the laminated body 5 temporarily pasted. At this time, the temperature of the drum 3 is room temperature (23°C). (5) Next, use the high-pressure steam sterilization "YKP-500 type" (trade name) of Kurihara Manufacturing Co., Ltd., and let stand in the high-pressure steam sterilization with the above-mentioned (P-1), the above-mentioned dry coating film and the above-mentioned (Q- 1) After the laminated body in the order of 1), perform autoclave sterilization under the conditions of a temperature of 50°C, a pressure of 0.5 MPa, and a holding time of 10 minutes. (6) Next, perform an aging treatment at a temperature of 80°C for 2 hours to form a B-level coating film, and obtain a layered film having a B-level coating film on the surface of the α1 layer side of the above (P-1). (7) Perform the above tests (i) to (xii). The results are shown in Table 1.

例2~10 作為B級塗膜形成用塗料,使用表1或表2所示之塗料代替上述(H-1),除此以外,與例1同樣得到具有B級塗膜之積層膜。進行上述試驗(i)~(xii)。結果如表1或表2所示。Examples 2~10 As the coating material for forming a Class B coating film, the coating material shown in Table 1 or Table 2 was used instead of the above (H-1). In the same manner as in Example 1, a laminated film having a Class B coating film was obtained. Carry out the above tests (i) to (xii). The results are shown in Table 1 or Table 2.

例11 作為B級塗膜形成用塗料,使用上述(H-11)代替上述(H-1),作為保護膜使用上述(Q-2)代替上述(Q-1),除此以外,與例1同樣得到具有B級塗膜之積層膜。進行上述試驗(i)~(xii)。結果如表2所示。Example 11 As a paint for forming a B-grade coating film, the above (H-11) was used instead of the above (H-1), and the above (Q-2) was used as a protective film instead of the above (Q-1), except that the same as Example 1 A build-up film with a B-level coating film is obtained. Carry out the above tests (i) to (xii). The results are shown in Table 2.

例12 在形成濕塗膜時,以使完全硬化(變為C級)後之厚度為13μm之方式進行塗佈,除此以外,與例1同樣得到具有B級塗膜之積層膜。進行上述試驗(i)~(xii)。結果如表3所示。Example 12 When forming the wet coating film, coating was performed so that the thickness after being completely cured (to be C-level) was 13 μm, and except for this, a laminated film having a B-level coating film was obtained in the same manner as in Example 1. Carry out the above tests (i) to (xii). The results are shown in Table 3.

例13 除將預乾燥條件變更為表1所示之條件以外,與例1同樣得到具有B級塗膜之積層膜。進行上述試驗(i)~(xii)。結果如表3所示。Example 13 Except that the pre-drying conditions were changed to the conditions shown in Table 1, the same as in Example 1 was carried out to obtain a laminated film having a Class B coating film. Carry out the above tests (i) to (xii). The results are shown in Table 3.

例14~17 除將高壓蒸汽滅菌處理條件變更為表1所示之條件以外,與例1同樣得到具有B級塗膜之積層膜。進行上述試驗(i)~(xii)。結果如表3所示。Examples 14-17 Except that the conditions of the high-pressure steam sterilization treatment were changed to the conditions shown in Table 1, the same as in Example 1 was carried out to obtain a laminated film having a Class B coating film. Carry out the above tests (i) to (xii). The results are shown in Table 3.

例18 除省略高壓蒸汽滅菌處理以外,與例1同樣得到具有B級塗膜之積層膜。進行上述試驗(i),在得到的成型體中觀察到因塗膜起泡引起的諸多外觀缺陷。因此,省略試驗(ii)~(xii)。Example 18 Except for omitting the high-pressure steam sterilization treatment, a laminated film having a B-grade coating film was obtained in the same manner as in Example 1. The above test (i) was performed, and many appearance defects due to blistering of the coating film were observed in the obtained molded body. Therefore, experiments (ii) to (xii) are omitted.

[表1]   例1 例2 例3 例4 例4-2 例4-3 例5 塗料 H-1 H-2 H-3 H-4 H-4-2 H-4-3 H-5 塗料摻合(質量份) A1-1 50 50 70 80 80 80 90 A1-2 - - - - - - - A1-3 - - - - - - - A1-4 - - - - - - - A2-1 50 50 30 20 20 20 10 B-1 5 10 5 5 5 - 5 B-2 - - - - - 5 - C-1 233 233 233 233 - 233 233 C-2 - - - - 11 - - D-1 0.25 0.25 0.25 0.25 0.25 0.25 0.25 D-2 - - - - - - - E-1 - - - - 5 - - MIBK 233 233 233 233 100 233 233 薄膜基材 P-1 P-1 P-1 P-1 P-1 P-1 P-1 保護膜 Q-1 Q-1 Q-1 Q-1 Q-1 Q-1 Q-1 C級塗膜厚度μm 18 18 18 18 18 18 18 製造條件 預乾燥溫度℃ 90 90 90 90 90 90 90 預乾燥時間min 2 2 2 2 2 2 2 高壓蒸汽滅菌溫度℃ 50 50 50 50 50 50 50 同上之壓力MPa 0.5 0.5 0.5 0.5 0.5 0.5 0.5 同上之保持時間min 10 10 10 10 10 10 10 老化溫度℃ 80 80 80 80 80 80 80 老化時間hr 2 2 2 2 2 2 2 評估結果 三維成型性1 A A A A A A A 三維成型性2 A A A A A A A 拉伸伸長率% 30 30 35 35 35 35 40 環境試驗1(90℃) A A A A A A A 環境試驗2(130℃) D D C A A A A 鉛筆硬度 6H 6H 5H 5H 2H 5H 4H 總透光率% 91.4 91.4 91.4 91.4 84.4 91.1 91.4 霧度% 0.4 0.4 0.4 0.4 7.8 0.4 0.4 耐化學藥品性 A A A A A A A 棋盤格試驗 分類0 分類0 分類0 分類0 分類0 分類0 分類0 濕熱試驗 分類0 分類0 分類0 分類0 分類0 分類0 分類0 耐擦性 A A B B C B C [Table 1] example 1 Example 2 Example 3 Example 4 Example 4-2 Example 4-3 Example 5 coating H-1 H-2 H-3 H-4 H-4-2 H-4-3 H-5 Coating blending (parts by mass) A1-1 50 50 70 80 80 80 90 A1-2 - - - - - - - A1-3 - - - - - - - A1-4 - - - - - - - A2-1 50 50 30 20 20 20 10 B-1 5 10 5 5 5 - 5 B-2 - - - - - 5 - C-1 233 233 233 233 - 233 233 C-2 - - - - 11 - - D-1 0.25 0.25 0.25 0.25 0.25 0.25 0.25 D-2 - - - - - - - E-1 - - - - 5 - - MIBK 233 233 233 233 100 233 233 Film substrate P-1 P-1 P-1 P-1 P-1 P-1 P-1 Protective film Q-1 Q-1 Q-1 Q-1 Q-1 Q-1 Q-1 Grade C coating film thickness μm 18 18 18 18 18 18 18 Manufacturing conditions Pre-drying temperature ℃ 90 90 90 90 90 90 90 Pre-drying time min 2 2 2 2 2 2 2 High pressure steam sterilization temperature ℃ 50 50 50 50 50 50 50 Same as above pressure MPa 0.5 0.5 0.5 0.5 0.5 0.5 0.5 Same as above holding time min 10 10 10 10 10 10 10 Aging temperature °C 80 80 80 80 80 80 80 Aging time hr 2 2 2 2 2 2 2 evaluation result Three-dimensional formability 1 A A A A A A A Three-dimensional formability 2 A A A A A A A Tensile elongation% 30 30 35 35 35 35 40 Environmental test 1 (90℃) A A A A A A A Environmental test 2 (130℃) D D C A A A A Pencil hardness 6H 6H 5H 5H 2H 5H 4H Total light transmittance% 91.4 91.4 91.4 91.4 84.4 91.1 91.4 Haze% 0.4 0.4 0.4 0.4 7.8 0.4 0.4 Chemical resistance A A A A A A A Checkerboard test Category 0 Category 0 Category 0 Category 0 Category 0 Category 0 Category 0 Damp heat test Category 0 Category 0 Category 0 Category 0 Category 0 Category 0 Category 0 Scratch resistance A A B B C B C

[表2]   例5-2 例6 例7 例8 例9 例10 例11 塗料 H-5-2 H-6 H-7 H-8 H-9 H-10 H-11 塗料摻合(質量份) A1-1 100 - - - 50 - 50 A1-2 - 50 - - - 90 - A1-3 - - 50 - - - - A1-4 - - - 50 - - - A2-1 - 50 50 50 50 10 50 B-1 5 5 5 5 5 5 5 B-2 - - - - - - - C-1 233 233 233 233 233 135 100 C-2 - - - - - - - D-1 0.25 0.25 0.25 0.25 - 0.25 0.25 D-2 - - - - 0.25 - - E-1 - - - - - - - MIBK 233 233 233 233 233 160 145 薄膜基材 P-1 P-1 P-1 P-1 P-1 P-1 P-1 保護膜 Q-1 Q-1 Q-1 Q-1 Q-1 Q-1 Q-2 C級塗膜厚度μm 18 18 18 18 18 18 18 製造條件 預乾燥溫度℃ 90 90 90 90 90 90 90 預乾燥時間min 2 2 2 2 2 2 2 高壓蒸汽滅菌溫度℃ 50 50 50 50 50 50 50 同上之壓力MPa 0.5 0.5 0.5 0.5 0.5 0.5 0.5 同上之保持時間min 10 10 10 10 10 10 10 老化溫度℃ 80 80 80 80 80 80 80 老化時間hr 2 2 2 2 2 2 2 評估結果 三維成型性1 A A A A A A A 三維成型性2 A A B A A A A 拉伸伸長率% 50 30 25 30 30 30 30 環境試驗1(90℃) A A A A A A A 環境試驗2(130℃) A D D D D A A 鉛筆硬度 2H 6H 6H 6H 6H 3H 3H 總透光率% 91.5 91.4 91.4 91.4 91.4 91.4 91.4 霧度% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 耐化學藥品性 A A A A A A A 棋盤格試驗 分類0 分類0 分類0 分類0 分類0 分類0 分類0 濕熱試驗 分類0 分類0 分類0 分類0 分類0 分類0 分類0 耐擦性 C A A A A C C [Table 2] Example 5-2 Example 6 Example 7 Example 8 Example 9 Example 10 Example 11 coating H-5-2 H-6 H-7 H-8 H-9 H-10 H-11 Coating blending (parts by mass) A1-1 100 - - - 50 - 50 A1-2 - 50 - - - 90 - A1-3 - - 50 - - - - A1-4 - - - 50 - - - A2-1 - 50 50 50 50 10 50 B-1 5 5 5 5 5 5 5 B-2 - - - - - - - C-1 233 233 233 233 233 135 100 C-2 - - - - - - - D-1 0.25 0.25 0.25 0.25 - 0.25 0.25 D-2 - - - - 0.25 - - E-1 - - - - - - - MIBK 233 233 233 233 233 160 145 Film substrate P-1 P-1 P-1 P-1 P-1 P-1 P-1 Protective film Q-1 Q-1 Q-1 Q-1 Q-1 Q-1 Q-2 Grade C coating film thickness μm 18 18 18 18 18 18 18 Manufacturing conditions Pre-drying temperature ℃ 90 90 90 90 90 90 90 Pre-drying time min 2 2 2 2 2 2 2 High pressure steam sterilization temperature ℃ 50 50 50 50 50 50 50 Same as above pressure MPa 0.5 0.5 0.5 0.5 0.5 0.5 0.5 Same as above holding time min 10 10 10 10 10 10 10 Aging temperature °C 80 80 80 80 80 80 80 Aging time hr 2 2 2 2 2 2 2 evaluation result Three-dimensional formability 1 A A A A A A A Three-dimensional formability 2 A A B A A A A Tensile elongation% 50 30 25 30 30 30 30 Environmental test 1 (90℃) A A A A A A A Environmental test 2 (130℃) A D D D D A A Pencil hardness 2H 6H 6H 6H 6H 3H 3H Total light transmittance% 91.5 91.4 91.4 91.4 91.4 91.4 91.4 Haze% 0.4 0.4 0.4 0.4 0.4 0.4 0.4 Chemical resistance A A A A A A A Checkerboard test Category 0 Category 0 Category 0 Category 0 Category 0 Category 0 Category 0 Damp heat test Category 0 Category 0 Category 0 Category 0 Category 0 Category 0 Category 0 Scratch resistance C A A A A C C

[表3]   例12 例13 例14 例15 例16 例17 塗料 H-1 H-1 H-1 H-1 H-1 H-1 塗料摻合(質量份) A1-1 50 50 50 50 50 50 A1-2 - - - - - - A1-3 - - - - - - A1-4 - - - - - - A2-1 50 50 50 50 50 50 B-1 5 5 5 5 5 5 B-2 - - - - - - C-1 233 233 233 233 233 233 C-2 - - - - - - D-1 0.25 0.25 0.25 0.25 0.25 0.25 D-2 - - - - - - E-1 - - - - - - MIBK 233 233 233 233 233 233 薄膜基材 P-1 P-1 P-1 P-1 P-1 P-1 保護膜 Q-1 Q-1 Q-1 Q-1 Q-1 Q-1 C級塗膜厚度μm 13 18 18 18 18 18 製造條件 預乾燥溫度℃ 90 120 90 90 90 90 預乾燥時間min 2 1 2 2 2 2 高壓蒸汽滅菌溫度℃ 50 50 30 70 50 50 同上之壓力MPa 0.5 0.5 0.5 0.5 0.5 0.3 同上之保持時間min 10 10 10 10 5 10 老化溫度℃ 80 80 80 80 80 80 老化時間hr 2 2 2 2 2 2 評估結果 三維成型性1 A A A A A A 三維成型性2 A A A A A A 拉伸伸長率% 30 30 30 30 30 30 環境試驗1(90℃) A A A A A A 環境試驗2(130℃) D D D D D D 鉛筆硬度 6H 6H 6H 6H 6H 6H 總透光率% 91.5 91.4 91.4 91.4 91.4 91.4 霧度% 0.4 0.4 0.4 0.4 0.4 0.4 耐化學藥品性 A A A A A A 棋盤格試驗 分類0 分類0 分類0 分類0 分類0 分類0 濕熱試驗 分類0 分類0 分類0 分類0 分類0 分類0 耐擦性 A A A A A A [table 3] Example 12 Example 13 Example 14 Example 15 Example 16 Example 17 coating H-1 H-1 H-1 H-1 H-1 H-1 Coating blending (parts by mass) A1-1 50 50 50 50 50 50 A1-2 - - - - - - A1-3 - - - - - - A1-4 - - - - - - A2-1 50 50 50 50 50 50 B-1 5 5 5 5 5 5 B-2 - - - - - - C-1 233 233 233 233 233 233 C-2 - - - - - - D-1 0.25 0.25 0.25 0.25 0.25 0.25 D-2 - - - - - - E-1 - - - - - - MIBK 233 233 233 233 233 233 Film substrate P-1 P-1 P-1 P-1 P-1 P-1 Protective film Q-1 Q-1 Q-1 Q-1 Q-1 Q-1 Grade C coating film thickness μm 13 18 18 18 18 18 Manufacturing conditions Pre-drying temperature ℃ 90 120 90 90 90 90 Pre-drying time min 2 1 2 2 2 2 High pressure steam sterilization temperature ℃ 50 50 30 70 50 50 Same as above pressure MPa 0.5 0.5 0.5 0.5 0.5 0.3 Same as above holding time min 10 10 10 10 5 10 Aging temperature °C 80 80 80 80 80 80 Aging time hr 2 2 2 2 2 2 evaluation result Three-dimensional formability 1 A A A A A A Three-dimensional formability 2 A A A A A A Tensile elongation% 30 30 30 30 30 30 Environmental test 1 (90℃) A A A A A A Environmental test 2 (130℃) D D D D D D Pencil hardness 6H 6H 6H 6H 6H 6H Total light transmittance% 91.5 91.4 91.4 91.4 91.4 91.4 Haze% 0.4 0.4 0.4 0.4 0.4 0.4 Chemical resistance A A A A A A Checkerboard test Category 0 Category 0 Category 0 Category 0 Category 0 Category 0 Damp heat test Category 0 Category 0 Category 0 Category 0 Category 0 Category 0 Scratch resistance A A A A A A

藉由本發明之製造方法,能夠在工業上穩定地製造B級塗膜。藉由本發明之較佳之製造方法,能夠在工業上穩定地製造三維成型性良好的B級塗膜。本發明之較佳之B級塗膜在B級中三維成型性良好,完全硬化後(在C級中)耐熱性、表面硬度、透明度、耐化學藥品性、塗膜黏著性、濕熱試驗後的塗膜黏著性以及耐擦性良好。因此,為了向具有三維形狀/立體形狀的成型體,例如,家用電器和資訊電子設備的外殼等、以及汽車儀表板等成型體的表面賦予表面硬度、耐擦性以及耐化學藥品性等功能,能夠較佳地使用本發明之B級塗膜。According to the manufacturing method of the present invention, a Class B coating film can be stably manufactured industrially. With the preferred manufacturing method of the present invention, a Class B coating film with good three-dimensional formability can be manufactured stably in industry. The preferred grade B coating film of the present invention has good three-dimensional moldability in grade B, and after fully hardened (in grade C) heat resistance, surface hardness, transparency, chemical resistance, coating film adhesion, and coating after damp heat test The film has good adhesion and scratch resistance. Therefore, in order to impart functions such as surface hardness, abrasion resistance, and chemical resistance to the surface of molded objects having three-dimensional shapes/three-dimensional shapes, such as housings of household appliances and information electronic equipment, and automobile dashboards, etc., The B-grade coating film of the present invention can be preferably used.

本發明之B級塗膜實施方式的示例總結如下。 [1].一種B級塗膜, 其使用包含(A)有效電能線硬化樹脂與(B)光聚合反應起始劑之塗料形成; 上述B級塗膜之拉伸伸長率為10%以上。 [2].[1]項所述之B級塗膜,上述塗料進一步包含(C)平均粒徑1~300nm之微粒。 [3].[1]項或[2]項所述之B級塗膜,上述塗料進一步包含(D)撥水劑。 [4].[1]~[3]項中任意1項所述之B級塗膜,上述塗料不包含熱聚合反應起始劑。 [5].[1]~[4]項中任意1項所述之B級塗膜,上述(A)有效電能線硬化樹脂包含(A1)胺甲酸乙酯(甲基)丙烯酸酯。 [6].[1]~[5]項中任意1項所述之B級塗膜,上述(A)有效電能線硬化樹脂包含(A2)(a1)多官能(甲基)丙烯酸酯與(a2)多官能硫醇之共聚物。Examples of embodiments of the Class B coating film of the present invention are summarized as follows. [1]. A grade B coating film, It is formed by a coating containing (A) an effective electric energy line hardening resin and (B) a photopolymerization initiator; The tensile elongation of the above-mentioned Class B coating film is more than 10%. [2]. The Class B coating film described in [1], wherein the coating further comprises (C) fine particles with an average particle diameter of 1 to 300 nm. [3]. The Class B coating film described in [1] or [2], wherein the coating further contains (D) a water repellent. [4]. The Class B coating film described in any one of [1] to [3], wherein the coating does not contain a thermal polymerization initiator. [5]. In the Class B coating film described in any one of [1] to [4], the (A) effective electric energy ray hardening resin contains (A1) urethane (meth)acrylate. [6]. For the Class B coating film described in any one of [1] to [5], the above (A) effective electric energy ray hardening resin contains (A2) (a1) multifunctional (meth)acrylate and ( a2) Copolymer of multifunctional mercaptan.

1:在薄膜基材之一側表面上具有乾燥塗膜的積層體 2:保護膜 3:轉桶 4:壓輥 5:在積層體1的乾燥塗膜表面上疊放保護膜2並臨時黏貼的積層體 6:導輥 7:B級塗膜積層膜 8:加熱裝置 9:成型模 10:B級塗膜積層膜與成型模之間的空間 11:成型體1: A laminate with a dry coating film on one side of the film substrate 2: Protective film 3: turn bucket 4: pressure roller 5: Laminated body in which the protective film 2 is stacked on the dry coating film surface of the laminated body 1 and temporarily pasted 6: Guide roller 7: B-level coating laminated film 8: heating device 9: Forming mold 10: The space between the B-level coating film laminated film and the molding die 11: Molded body

圖1是顯示用於在乾燥塗膜的表面上疊放保護膜並臨時黏貼之裝置之一例之示意圖。 圖2是實施例中使用的成分(A1-1)之GPC曲線。 圖3是實施例中使用的成分(A2-1)之GPC曲線。 圖4是說明真空成型之示意圖。 圖5是實施例中使用的成型模之正視圖(a)與平面圖(b)。Fig. 1 is a schematic diagram showing an example of a device for temporarily attaching a protective film on the surface of a dry coating film. Figure 2 is a GPC curve of the component (A1-1) used in the examples. Fig. 3 is a GPC curve of the component (A2-1) used in the examples. Fig. 4 is a schematic diagram illustrating vacuum forming. Fig. 5 is a front view (a) and a plan view (b) of the molding die used in the embodiment.

Claims (12)

一種B級塗膜之製造方法,其特徵在於,包括以下步驟: (1)在薄膜基材的至少一側表面上,使用包含(A)有效電能線硬化樹脂以及(B)光聚合反應起始劑的塗料形成濕塗膜; (2)對上述步驟(1)中形成的上述濕塗膜進行預乾燥,形成乾燥塗膜;以及 (3)對上述步驟(2)中形成的上述乾燥塗膜進行高壓蒸汽滅菌處理。A method for manufacturing Class B coating film, which is characterized in that it comprises the following steps: (1) On at least one surface of the film substrate, a wet coating film is formed using a coating material containing (A) an effective electric energy ray hardening resin and (B) a photopolymerization initiator; (2) Pre-drying the wet coating film formed in the above step (1) to form a dry coating film; and (3) Perform high-pressure steam sterilization on the dry coating film formed in the above step (2). 如請求項1所述之方法,其中進一步包含在上述步驟(2)後、上述步驟(3)前,在上述步驟(2)中形成的上述乾燥塗膜的表面上疊放保護膜並臨時黏貼之步驟。The method according to claim 1, which further comprises, after the above step (2) and before the above step (3), stacking a protective film on the surface of the dried coating film formed in the above step (2) and temporarily sticking it的步。 The steps. 如請求項1或2所述之方法,其中上述步驟(3)的高壓蒸汽滅菌處理在壓力0.15~1MPa、溫度23~100℃下保持1~60分鐘的時間之條件下進行。The method according to claim 1 or 2, wherein the high-pressure steam sterilization treatment in the above step (3) is performed under the conditions of a pressure of 0.15 to 1 MPa and a temperature of 23 to 100°C for a period of 1 to 60 minutes. 如請求項1~3中任意一項所述之方法,其中進一步包含在上述步驟(3)之後進行老化處理之步驟。The method according to any one of claims 1 to 3, which further comprises a step of performing an aging treatment after the above step (3). 如請求項1~4中任意一項所述之方法,其中上述塗料進一步包含(C)微粒。The method according to any one of claims 1 to 4, wherein the paint further contains (C) fine particles. 如請求項5所述之方法,其中上述成分(C)微粒包含發揮抗菌劑或抗病毒劑之功能的微粒。The method according to claim 5, wherein the fine particles of the component (C) include fine particles that function as an antibacterial agent or an antiviral agent. 如請求項1~6中任意一項所述之方法,其中上述塗料進一步包含(D)撥水劑。The method according to any one of claims 1 to 6, wherein the paint further contains (D) a water repellent. 如請求項1~7中任意一項所述之方法,其中上述塗料不包含熱聚合反應起始劑。The method according to any one of claims 1 to 7, wherein the coating does not contain a thermal polymerization initiator. 如請求項1~8中任意一項所述之方法,其中上述(A)有效電能線硬化樹脂包含(A1)胺甲酸乙酯(甲基)丙烯酸酯。The method according to any one of claims 1 to 8, wherein the (A) effective electric energy ray hardening resin comprises (A1) urethane (meth)acrylate. 如請求項1~9中任意一項所述之方法,其中上述(A)有效電能線硬化樹脂包含(A2)(a1)多官能(甲基)丙烯酸酯與(a2)多官能硫醇之共聚物。The method according to any one of claims 1 to 9, wherein the above-mentioned (A) effective electric energy ray hardening resin comprises (A2) (a1) copolymerization of (a2) polyfunctional (meth)acrylate and (a2) polyfunctional mercaptan Things. 如請求項1~10中任意一項所述之方法,其中進一步包括以下步驟:將上述步驟(3)中形成的上述薄膜基材上已進行高壓蒸汽滅菌處理之塗膜轉錄至該薄膜基材以外的基材上。The method according to any one of claims 1 to 10, which further comprises the following step: transcribing the high-pressure steam sterilized coating film on the film substrate formed in the above step (3) to the film substrate Other than the substrate. 一種三維成型體之製造方法,其特徵在於,包括以下步驟: (P)藉由請求項1~11中任意一項所述之方法,得到適用於上述薄膜基材上的B級塗膜或轉錄至上述薄膜基材以外的基材上的B級塗膜; (Q)對上述步驟(P)中得到的、適用於上述薄膜基材上的上述B級塗膜或轉錄至上述薄膜基材以外的基材上的上述B級塗膜賦予三維形狀;以及 (R)使在上述步驟(Q)中賦予三維形狀的上述B級塗膜完全硬化。A method for manufacturing a three-dimensional molded body, which is characterized in that it comprises the following steps: (P) By the method described in any one of claims 1 to 11, obtain a B-grade coating film suitable for the above-mentioned film substrate or a B-grade coating film transcribed onto a substrate other than the above-mentioned film substrate; (Q) imparting a three-dimensional shape to the B-grade coating film obtained in the above step (P) and suitable for use on the film substrate or the B-grade coating film transcribed on a substrate other than the film substrate; and (R) Completely harden the above-mentioned Class B coating film given the three-dimensional shape in the above-mentioned step (Q).
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