TW202127498A - Plasma processing system having opening-and-closing faraday assembly, and opening-and-closing faraday assembly thereof - Google Patents

Plasma processing system having opening-and-closing faraday assembly, and opening-and-closing faraday assembly thereof Download PDF

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TW202127498A
TW202127498A TW109111630A TW109111630A TW202127498A TW 202127498 A TW202127498 A TW 202127498A TW 109111630 A TW109111630 A TW 109111630A TW 109111630 A TW109111630 A TW 109111630A TW 202127498 A TW202127498 A TW 202127498A
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coil
knob
ring segment
faraday
radio frequency
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TW109111630A
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Chinese (zh)
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TWI733401B (en
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劉海洋
胡冬冬
劉小波
李娜
程實然
郭頌
吳志浩
許開東
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大陸商江蘇魯汶儀器有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/32623Mechanical discharge control means
    • H01J37/32651Shields, e.g. dark space shields, Faraday shields
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32091Radio frequency generated discharge the radio frequency energy being capacitively coupled to the plasma
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/3244Gas supply means
    • H01J37/32449Gas control, e.g. control of the gas flow
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32431Constructional details of the reactor
    • H01J37/32798Further details of plasma apparatus not provided for in groups H01J37/3244 - H01J37/32788; special provisions for cleaning or maintenance of the apparatus
    • H01J37/32853Hygiene
    • H01J37/32862In situ cleaning of vessels and/or internal parts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041Cleaning
    • H01L21/02043Cleaning before device manufacture, i.e. Begin-Of-Line process
    • H01L21/02046Dry cleaning only

Abstract

A plasma processing system having an opening-and-closing Faraday assembly, and an opening-and-closing Faraday assembly thereof are disclosed. The opening-and-closing Faraday assembly comprises a Faraday layer, and the Faraday layer comprises a knob, a radio frequency access block, a lift mechanism, and a plurality of annular sector pieces. The annular sector pieces are driven by the knob to synchronously rotate around a first positioning element disposed on respective sectors, and are limited in rotation amplitude between a first limit position and a second limit position by guide connection of a second positioning element and a guide chute on the knob. When each annular sector piece is located at the first limit position, the Faraday layer is in a closed state. When each annular sector piece is located at the second limit position, the Faraday layer is in an open state, and in this case, a central area on an inner side of the knob is completely exposed. Therefore, the present invention achieves thorough cleaning of a coupling window by controlling the Faraday layer to open and close in etching and cleaning processes. In addition, the Faraday layer is in the open state during the etching process, and does not affect the etching process.

Description

具有開合法拉第元件的等離子體處理系統及其開合法拉第元件Plasma processing system with opening legal Raday element and opening legal Raday element

本發明關於一種等離子體處理系統,尤指一種具有開合法拉第清洗元件的等離子體處理系統,屬於半導體積體電路製造技術領域。The invention relates to a plasma processing system, in particular to a plasma processing system with a raday cleaning element for opening, and belongs to the technical field of semiconductor integrated circuit manufacturing.

在半導體積體電路製造工藝中,刻蝕是其中最為重要的一道工序,其中等離子體刻蝕是常用的刻蝕方式之一,通常刻蝕發生在真空反應腔室內,通常真空反應腔室內包括靜電吸附卡盤,用於承載吸附晶圓、射頻負載及冷卻晶圓等作用,目前在對半導體器件等的製作過程中,通常將靜電吸附卡盤放置在真空的處理腔室中部的基座上,晶圓位於靜電吸附卡盤的上表面,在基座頂部的電極中施加射頻,使在處理腔室內形成引入的反應氣體的等離子體對晶圓進行加工處理。In the semiconductor integrated circuit manufacturing process, etching is one of the most important processes. Plasma etching is one of the commonly used etching methods. The etching usually takes place in a vacuum reaction chamber. Usually, the vacuum reaction chamber includes static electricity. The adsorption chuck is used to carry the functions of adsorbing wafers, RF loads and cooling wafers. At present, in the manufacturing process of semiconductor devices, etc., electrostatic adsorption chucks are usually placed on a susceptor in the middle of a vacuum processing chamber. The wafer is located on the upper surface of the electrostatic adsorption chuck, and a radio frequency is applied to the electrode on the top of the susceptor, so that plasma of the introduced reaction gas is formed in the processing chamber to process the wafer.

目前在進行一些非揮發性金屬材料的刻蝕過程中,等離子體在偏壓的作用下加速達到金屬材料表面,從刻蝕材料表面濺射出的金屬顆粒會附著在腔體內所有暴露的表面上,包括腔體內壁及腔體頂部的耦合窗,造成污染,為了解決污染,需要在腔室內部通入清洗氣體,並在頂部載入射頻功率對清洗氣體進行電離,帶走這些污染顆粒,整個清洗過程中,由於腔體是接地的,且頂部耦合窗為絕緣材質,所以清洗過程中頂部射頻載入射頻功率激發等離子體,活性的等離子體會清洗接地的腔體,但對耦合窗清洗效果幾乎沒有,隨著時間的推移污染物疊加更加嚴重,出現沉積物脫落污染晶圓的現象。At present, in the etching process of some non-volatile metal materials, the plasma is accelerated to the surface of the metal material under the action of the bias voltage, and the metal particles sputtered from the surface of the etching material will adhere to all exposed surfaces in the cavity. Including the inner wall of the cavity and the coupling window on the top of the cavity, causing pollution. In order to solve the pollution, it is necessary to pass the cleaning gas into the cavity, and load the radio frequency power at the top to ionize the cleaning gas, take away these polluting particles, and clean the whole During the process, since the cavity is grounded and the top coupling window is made of insulating material, RF power is applied to the top to excite the plasma during the cleaning process. The active plasma will clean the grounded cavity, but it has almost no cleaning effect on the coupling window. As time goes by, the contaminant stack becomes more serious, and the phenomenon that the deposit falls off and contaminates the wafer.

為了徹底清潔耦合窗,可以採用法拉第層。法拉第層用於等離子體處理腔室中可以減少等離子體對腔體材料的侵蝕,但仍有部分等離子體可以穿過法拉第層間的狹縫而污染耦合窗。法拉第層置於射頻線圈與耦合窗之間可以減少由射頻電場誘發的離子對腔壁的侵蝕。這種屏蔽可以是接地的也可以是浮動的。當法拉第屏蔽接地時,由於電容耦合減少使射頻電場強度降低,導致引發等離子體放電變得非常困難。當等離子體為浮動設計時,不會過度妨礙等離子體的激發,但對於防止等離子體侵蝕腔體不是十分有效。In order to thoroughly clean the coupling window, a Faraday layer can be used. The use of the Faraday layer in the plasma processing chamber can reduce the erosion of the cavity material by the plasma, but there is still some plasma that can pass through the slits between the Faraday layers to contaminate the coupling window. The Faraday layer is placed between the RF coil and the coupling window to reduce the erosion of the cavity wall by ions induced by the RF electric field. This shield can be grounded or floating. When the Faraday shield is grounded, the intensity of the radio frequency electric field is reduced due to the reduced capacitive coupling, which makes it very difficult to initiate plasma discharge. When the plasma is a floating design, it will not excessively hinder the excitation of the plasma, but it is not very effective in preventing the plasma from eroding the cavity.

本發明針對先前技術的不足,提供一種開合法拉第元件,其配裝在等離子體處理系統的耦合窗外,清洗時,構成該開合法拉第元件的各環扇片處於閉合狀態,能夠覆蓋耦合窗正與等離子體接觸的區域,此時各環扇片的內圓弧面處於同心圓a上,而各環扇片的外圓弧面則處於同心圓b上;而刻蝕時,構成該開合法拉第元件的各環扇片處於打開狀態,能夠將位於開合法拉第元件上的中部線圈完全暴露,此時各環扇片的第一截面均能夠與最大打開內切圓相切,最大打開內切圓的直徑大於中部線圈的外徑。由此可知,本發明該開合法拉第元件,可以有效地避免對晶圓刻蝕造成的不良影響,而對耦合窗清洗時,又能夠利用法拉第層來實現耦合窗的徹底清洗。In view of the shortcomings of the prior art, the present invention provides an opening method pull element, which is installed outside the coupling window of a plasma processing system. When cleaning, each ring segment constituting the opening method pull element is in a closed state and can cover the coupling The area where the window is in contact with the plasma. At this time, the inner arc surface of each ring segment is on the concentric circle a, and the outer arc surface of each ring segment is on the concentric circle b; The ring segments of the open-ended pull element are in an open state, and the middle coil on the open-ended pull element can be completely exposed. At this time, the first section of each ring segment can be tangent to the maximum open inscribed circle. The diameter of the largest open inscribed circle is larger than the outer diameter of the middle coil. It can be seen from this that the Raday element of the open method of the present invention can effectively avoid adverse effects on wafer etching, and when cleaning the coupling window, the Faraday layer can be used to completely clean the coupling window.

為實現上述的技術方案,本發明將採取如下的技術方案:In order to realize the above technical solutions, the present invention will adopt the following technical solutions:

一種開合法拉第元件,包括法拉第層,該法拉第層包括旋鈕、射頻接入塊、驅動射頻接入塊移動的升降機構、多個均布在O軸外側並呈分體設置的環扇片;其中:An open-leg pull element, including a Faraday layer, the Faraday layer including a knob, a radio frequency access block, a lifting mechanism that drives the radio frequency access block to move, and a plurality of ring segments that are evenly distributed on the outer side of the O axis and arranged in separate bodies; in:

該旋鈕,整體呈圓環狀,可旋轉地同心設置在O軸外側,並沿著旋鈕的環面等距設置有數量與環扇片數量匹配的導向滑槽;The knob has an annular shape as a whole, and is rotatably arranged concentrically on the outer side of the O axis, and is equidistantly provided along the annular surface of the knob with a number of guide chutes matching the number of ring segments;

每一塊環扇片均包括內圓弧面、外圓弧面以及將內圓弧面、外圓弧面的同側分別連接的第一側型面、第二側型面;同時,每一塊環扇片均在靠近外圓弧面的扇面上分別設置有兩根定位件;該兩根定位件分別為第一定位件和第二定位件;Each ring segment includes an inner circular arc surface, an outer circular arc surface, and a first side profile and a second side profile that connect the same sides of the inner circular arc surface and the outer circular arc surface respectively; at the same time, each ring The fan pieces are each provided with two positioning members on the fan surface close to the outer arc surface; the two positioning members are respectively a first positioning member and a second positioning member;

各環扇片均在旋鈕的帶動下能夠同步圍繞各自扇面上所設置的第一定位件旋轉,並通過第二定位件與旋鈕上的導向滑槽的導向連接而限制旋轉幅度在第一極限位置和第二極限位置之間;Driven by the knob, each ring segment can rotate synchronously around the first positioning member provided on the respective fan surface, and the second positioning member is connected to the guide chute on the knob to limit the rotation range to the first limit position Between and the second extreme position;

當各環扇片處於第一極限位置時,法拉第層處於閉合狀態,此時各環扇片的內圓弧面處於O軸外側的同心圓a的圓周上並等距佈置,而各環扇片的外圓弧面則處於O軸外側的同心圓b的圓周上並等距佈置,且同心圓a的內徑小於同心圓b的內徑;When each ring segment is in the first limit position, the Faraday layer is in a closed state. At this time, the inner arc surface of each ring segment is on the circumference of the concentric circle a outside the O axis and is arranged equidistantly. The outer arc surface of is on the circumference of the concentric circle b outside the O axis and is arranged equidistantly, and the inner diameter of the concentric circle a is smaller than the inner diameter of the concentric circle b;

當各環扇片處於第二極限位置時,法拉第層處於打開狀態,此時各環扇片的第一側型面能夠與最大打開內切圓相切,旋鈕內側與最大打開內切圓對應的區域完全暴露;When each ring segment is in the second limit position, the Faraday layer is in the open state. At this time, the first side profile of each ring segment can be tangent to the maximum open inscribed circle, and the inner side of the knob corresponds to the maximum open inscribed circle The area is completely exposed;

射頻接入塊與升降機構的動力輸出端連接;The radio frequency access block is connected with the power output end of the lifting mechanism;

在升降機構的動力驅動下,射頻接入塊能夠朝向法拉第層移動,以與處於閉合狀態的法拉第層的各環扇片的內圓弧面導電連接,或者背離法拉第層移動,以與處於打開狀態的法拉第層分離。Driven by the power of the lifting mechanism, the radio frequency access block can move toward the Faraday layer to electrically connect with the inner arc surface of each ring segment of the Faraday layer in the closed state, or move away from the Faraday layer to be in the open state. The Faraday layer is separated.

進一步地,該導向滑槽為條形槽。Further, the guide chute is a strip groove.

進一步地,該條形槽傾斜設置。Further, the strip-shaped groove is arranged obliquely.

進一步地,該第一側型面和第二側型面均為平直型面;或者該第一側型面為外凸弧形型面、而第二側型面則為內凹弧形型面。Further, the first side profile and the second side profile are both straight profiles; or the first side profile is a convex arc profile, and the second profile is a concave arc profile. noodle.

進一步地,該升降機構包括氣缸、氣缸轉接板以及氣缸轉接絕緣桿;氣缸的動力輸出端依次通過氣缸轉接板、氣缸轉接絕緣桿與射頻接入塊固定。Further, the lifting mechanism includes a cylinder, a cylinder adapter plate and a cylinder adapter insulating rod; the power output end of the cylinder is sequentially fixed by the cylinder adapter plate, the cylinder adapter insulating rod and the radio frequency access block.

進一步地,該第一定位件和該第二定位件均為銷釘。Further, the first positioning member and the second positioning member are both pins.

本發明的另一個技術目的是提供一種具有開合法拉第元件的等離子體處理系統,包括耦合窗,耦合窗外側設置有如上所述之開合法拉第元件;Another technical objective of the present invention is to provide a plasma processing system with an opening method Raday element, including a coupling window, and the opening method Raday element as described above is arranged outside the coupling window;

各環扇片均通過各自扇面上所設置的第一定位件與耦合窗定位連接;Each ring segment is positioned and connected with the coupling window through the first positioning member provided on the respective segment surface;

耦合窗在與旋鈕的外緣對應的位置處設置旋轉定位面;旋鈕能夠通過旋轉定位面的定位而圍繞O軸旋轉。The coupling window is provided with a rotating positioning surface at a position corresponding to the outer edge of the knob; the knob can be rotated around the O axis through the positioning of the rotating positioning surface.

進一步地,開合法拉第元件外側設置有線圈結構,包括中部線圈;中部線圈正投影在旋鈕的內側區域,且中部線圈的外徑不大於最大打開內切圓的直徑;Further, a coil structure is provided on the outside of the open-ended Raday element, including a middle coil; the middle coil is orthographically projected on the inner area of the knob, and the outer diameter of the middle coil is not greater than the diameter of the largest open inscribed circle;

當各環扇片處於第一極限位置時,處於閉合狀態的各環扇片的內圓弧面通過射頻接入塊與法拉第射頻電源連接;When each ring segment is in the first limit position, the inner arc surface of each ring segment in the closed state is connected to the Faraday RF power supply through the radio frequency access block;

當各環扇片處於第二極限位置時,中部線圈完全暴露在耦合窗表面;中部線圈、邊緣線圈均與線圈射頻電源連接。When each ring segment is at the second limit position, the middle coil is completely exposed on the surface of the coupling window; both the middle coil and the edge coil are connected to the coil radio frequency power supply.

進一步地,該線圈結構還包括相對於中部線圈獨立設置的邊緣線圈;邊緣線圈能夠正投影在旋鈕的內側區域;Further, the coil structure further includes an edge coil that is independently arranged relative to the middle coil; the edge coil can be orthographically projected on the inner area of the knob;

當各環扇片處於第二極限位置時,中部線圈、邊緣線圈均完全暴露在耦合窗表面;中部線圈、邊緣線圈均與線圈射頻電源連接。When each ring segment is in the second limit position, the middle coil and the edge coil are completely exposed on the surface of the coupling window; the middle coil and the edge coil are both connected to the coil radio frequency power supply.

進一步地,該第一定位件為第一銷釘;耦合窗在與各環扇片上的第一銷釘對應的位置處均設置有銷孔;各環扇片通過各自扇面上所設置的第一銷釘與耦合窗上的各銷孔一一對應配合連接;Further, the first positioning member is a first pin; the coupling window is provided with a pin hole at a position corresponding to the first pin on each ring segment; each ring segment passes through the first pin provided on the respective fan surface and Each pin hole on the coupling window is connected in a one-to-one correspondence;

該耦合窗沿中部位置處設置中部固定孔;中部固定孔配裝有陶瓷進氣嘴,該陶瓷進氣嘴的出氣部位配裝噴嘴。A middle fixing hole is arranged at the middle position of the coupling window; the middle fixing hole is equipped with a ceramic air inlet nozzle, and the air outlet part of the ceramic air inlet nozzle is equipped with a nozzle.

進一步地,還包括反應腔室;反應腔室的上端敞口設置;且反應腔室的敞口端密封連接有腔蓋;腔蓋的中部位置設置有與耦合窗匹配的視窗;Further, it also includes a reaction chamber; the upper end of the reaction chamber is opened; and the open end of the reaction chamber is sealed with a cavity cover; the middle of the cavity cover is provided with a window matching the coupling window;

反應腔室內設置基座;該基座頂部與偏置電極固定連接,偏置電極與噴嘴正對,且偏置電極頂面吸附有晶圓;A susceptor is arranged in the reaction chamber; the top of the susceptor is fixedly connected with the bias electrode, the bias electrode is directly opposite to the nozzle, and the top surface of the bias electrode adsorbs the wafer;

該反應腔室頂部固定有屏蔽盒,該屏蔽盒截面呈U形結構,該屏蔽盒與腔蓋之間密封連接;A shielding box is fixed on the top of the reaction chamber, the cross-section of the shielding box is in a U-shaped structure, and the shielding box is in a sealed connection with the cavity cover;

射頻接入塊、升降機構均設置在屏蔽盒中;升降機構的一端與屏蔽盒的頂部固定,升降機構的另一端則與射頻接入塊固定。The radio frequency access block and the lifting mechanism are both arranged in the shielding box; one end of the lifting mechanism is fixed to the top of the shielding box, and the other end of the lifting mechanism is fixed to the radio frequency access block.

本發明的再一個發明目的是提供一種基於具有開合法拉第元件的等離子體處理系統的方法,包括兩個工序,分別為耦合窗清洗工序和晶圓刻蝕工序,其中,Another objective of the present invention is to provide a method based on a plasma processing system with a Raday element having an opening method, which includes two processes, namely a coupling window cleaning process and a wafer etching process, wherein,

該晶圓刻蝕工序的具體步驟為:The specific steps of the wafer etching process are:

1.1)    將晶圓放進反應腔室內偏置電極上方;1.1) Place the wafer above the bias electrode in the reaction chamber;

1.2)    氣缸上行,將射頻接入塊與法拉第層分離;1.2) The cylinder goes up to separate the RF access block from the Faraday layer;

1.3)    旋轉旋鈕,使得法拉第層打開,直至第二極限位置;此時,構成法拉第層的各環扇片的第一側型面能夠與最大打開內切圓相切,與最大打開內切圓正對的中部線圈直接與耦合窗正對;1.3) Rotate the knob to open the Faraday layer to the second limit position; at this time, the first side profile of each ring segment constituting the Faraday layer can be tangent to the maximum open inscribed circle, and is in line with the maximum open inscribed circle The middle coil of the pair is directly opposite to the coupling window;

1.4)    通過陶瓷進氣嘴向反應腔室通入工藝氣體;給中部線圈通入滿足需求的射頻電源;1.4) Pass the process gas into the reaction chamber through the ceramic gas inlet nozzle; pass the RF power supply that meets the demand into the middle coil;

1.5)    在晶圓表面作等離子刻蝕;1.5) Plasma etching on the surface of the wafer;

1.6)    刻蝕工藝結束,停止向反應腔室通入工藝氣體以及停止向中部線圈通電,並對反應腔室作抽真空處理;1.6) After the etching process is finished, stop the process gas flow into the reaction chamber and stop the power supply to the middle coil, and vacuumize the reaction chamber;

該耦合窗清洗工序的具體步驟為:The specific steps of the coupling window cleaning process are:

2.1)將襯底片置於反應腔室內偏置電極上方;2.1) Place the substrate sheet above the bias electrode in the reaction chamber;

2.2)旋轉旋鈕,使得法拉第層處於閉合狀態,此時各環扇片的內圓弧面處於O軸外側的同心圓a的圓周上,而各環扇片的外圓弧面則處於O軸外側的同心圓b的圓周上;2.2) Rotate the knob to make the Faraday layer in the closed state. At this time, the inner arc surface of each ring segment is on the circumference of the concentric circle a outside the O axis, and the outer arc surface of each ring segment is outside the O axis On the circumference of the concentric circle b;

2.3)氣缸下行,將射頻接入塊壓緊處於閉合狀態的法拉第層的各環扇片緊靠著內圓弧面的部位,使得射頻接入塊與各環扇片導電連接;2.3) When the cylinder goes down, press the RF access block to the position where each ring segment of the Faraday layer in the closed state is close to the inner circular arc surface, so that the RF access block is conductively connected to each ring segment;

2.4)通過陶瓷進氣嘴向反應腔室通入清洗氣體;2.4) Purge the cleaning gas into the reaction chamber through the ceramic gas inlet nozzle;

2.5)通過射頻接入塊給法拉第層通入滿足需求的射頻電源;2.5) Access to the Faraday layer with RF power that meets the requirements through the RF access block;

2.6)清洗完成,停止向反應腔室通入清洗氣體以及停止向法拉第層通電,並對反應腔室作抽真空處理。2.6) After cleaning is completed, stop supplying cleaning gas to the reaction chamber and stop supplying power to the Faraday layer, and vacuumize the reaction chamber.

根據上述的技術方案,相對於現有技術,本發明具有如下的有益效果:According to the above technical solution, compared with the prior art, the present invention has the following beneficial effects:

本發明該開合法拉第元件,配裝在等離子體處理系統的耦合窗外,清洗時,構成該開合法拉第元件的各環扇片處於閉合狀態,能夠覆蓋耦合窗正與等離子體接觸的區域,此時各環扇片的內圓弧面處於同心圓a上,而各環扇片的外圓弧面則處於同心圓b上;而刻蝕時,構成該開合法拉第元件的各環扇片處於打開狀態,能夠將位於開合法拉第元件上的中部線圈完全暴露,此時各環扇片的第一截面均能夠與最大打開內切圓相切,最大打開內切圓的直徑大於中部線圈的外徑。由此可知,本發明該開合法拉第元件,可以有效地避免對晶圓刻蝕造成的不良影響,而對耦合窗清洗時,又能夠利用法拉第層來實現耦合窗的徹底清洗。即本發明有利於解決傳統的法拉第屏蔽單元導致的射頻電場強度降低的問題,有利於對耦合窗進行清潔,也不會影響射頻電場的強度,方便進行操作。The opening method pull element of the present invention is installed outside the coupling window of the plasma processing system. During cleaning, the ring segments constituting the opening method pull element are in a closed state, which can cover the area where the coupling window is in contact with the plasma , At this time, the inner arc surface of each ring segment is on the concentric circle a, and the outer arc surface of each ring segment is on the concentric circle b; The fan is in the open state, which can completely expose the middle coil located on the open element. At this time, the first section of each ring fan can be tangent to the maximum open inscribed circle, and the diameter of the maximum open inscribed circle is greater than The outer diameter of the middle coil. It can be seen from this that the Raday element of the open method of the present invention can effectively avoid adverse effects on wafer etching, and when cleaning the coupling window, the Faraday layer can be used to completely clean the coupling window. That is, the present invention is beneficial to solve the problem of the reduction of the radio frequency electric field intensity caused by the traditional Faraday shielding unit, is beneficial to cleaning the coupling window, and does not affect the intensity of the radio frequency electric field, and is convenient for operation.

下面將結合本發明實施例中的附圖,對本發明實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例僅僅是本發明一部分實施例,而不是全部的實施例。以下對至少一個示例性實施例的描述實際上僅僅是說明性的,決不作為對本發明及其應用或使用的任何限制。基於本發明中的實施例,本領域普通技術人員在沒有作出創造性勞動前提下所獲得的所有其他實施例,都屬於本發明保護的範圍。除非另外具體說明,否則在這些實施例中闡述的部件和步驟的相對佈置、運算式和數值不限制本發明的範圍。同時,應當明白,為了便於描述,附圖中所示出的各個部分的尺寸並不是按照實際的比例關係繪製的。對於相關領域普通技術人員已知的技術、方法和設備可能不作詳細討論,但在適當情況下,該技術、方法和設備應當被視為授權說明書的一部分。在這裏示出和討論的所有示例中,任何具體值應被解釋為僅僅是示例性的,而不是作為限制。因此,示例性實施例的其他示例可以具有不同的值。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative, and in no way serves as any limitation to the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention. Unless specifically stated otherwise, the relative arrangement, calculation formulas and numerical values of the components and steps set forth in these embodiments do not limit the scope of the present invention. At the same time, it should be understood that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to actual proportional relationships. The technologies, methods, and equipment known to those of ordinary skill in the relevant fields may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be regarded as part of the authorization specification. In all examples shown and discussed herein, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of the exemplary embodiment may have different values.

為了便於描述,在這裏可以使用空間相對術語,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用來描述如在圖中所示的一個器件或特徵與其他器件或特徵的空間位置關係。應當理解的是,空間相對術語旨在包含除了器件在圖中所描述的方位之外的在使用或操作中的不同方位。例如,如果附圖中的器件被倒置,則描述為“在其他器件或構造上方”或“在其他器件或構造之上”的器件之後將被定位為“在其他器件或構造下方”或“在其他器件或構造之下”。因而,示例性術語“在……上方”可以包括“在……上方”和“在……下方”兩種方位。該器件也可以其他不同方式定位(旋轉90度或處於其他方位)。For ease of description, spatial relative terms can be used here, such as "above", "above", "above the surface", "above", etc., to describe as shown in the figure Shows the spatial positional relationship between one device or feature and other devices or features. It should be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation of the device described in the figure. For example, if the device in the drawing is turned upside down, then a device described as "above other devices or structures" or "above other devices or structures" will then be positioned as "below the other devices or structures" or "on Under other devices or structures". Thus, the exemplary term "above" may include both orientations "above" and "below". The device can also be positioned in other different ways (rotated by 90 degrees or in other orientations).

本發明公開了一種開合法拉第元件14,包括法拉第層,如第1圖至第5圖所示,該法拉第層包括旋鈕10、射頻接入塊22、驅動射頻接入塊22移動的升降機構、多個均布在O軸外側並呈分體設置的環扇片14-1;扇形片材料較佳為銅或鋁,其中:該旋鈕10,整體呈圓環狀,可旋轉地同心設置在O軸外側,並沿著旋鈕10的環面等距設置有數量與環扇片14-1數量匹配的導向滑槽11;附圖中,導向滑槽11在旋鈕10的環面圍繞o軸呈中心對稱均勻分佈,其中心線與法拉第層打開的最大打開內切圓相切。旋鈕10的材料較佳為絕緣材料ULTEM-1000,旋鈕10的旋轉中心為耦合窗7的中心軸o軸,其旋轉定位面8為耦合窗7邊緣所設置的旋轉定位面8,旋鈕10的動力來源可以使手動,也可以是外加電極驅動或者外加旋轉氣缸19驅動,本發明不做描述The present invention discloses a Faraday element 14 including a Faraday layer. As shown in Figures 1 to 5, the Faraday layer includes a knob 10, a radio frequency access block 22, and a lifting mechanism that drives the radio frequency access block 22 to move. , A plurality of ring segments 14-1 evenly distributed on the outside of the O axis and arranged separately; the material of the segments is preferably copper or aluminum, wherein: the knob 10 is in the shape of a ring as a whole, and is rotatably arranged concentrically on the On the outer side of the O axis, and along the annular surface of the knob 10, there are equidistant guide chutes 11 with a number matching the number of the ring segments 14-1; The center is symmetric and evenly distributed, and its center line is tangent to the largest open inscribed circle opened by the Faraday layer. The material of the knob 10 is preferably an insulating material ULTEM-1000, the rotation center of the knob 10 is the central axis o axis of the coupling window 7, and the rotation positioning surface 8 is the rotation positioning surface 8 provided on the edge of the coupling window 7. The power of the knob 10 The source can be manual, or it can be driven by an external electrode or driven by a rotating cylinder 19, which is not described in the present invention.

每一塊環扇片14-1均包括內圓弧面14-1b、外圓弧面14-1d以及將內圓弧面14-1b、外圓弧面14-1d的同側分別連接的第一側型面14-1a、第二側型面14-1c;為構成不同形狀的法拉第層,可以採用不同形狀的環扇片14-1,即本發明第一側型面14-1a和第二側型面14-1c可以如第5圖所示的形狀,即第一側型面14-1a為外凸弧形型面、而第二側型面14-1c則為內凹弧形型面,也可以均為平直型面。同時,每一塊環扇片14-1均在靠近外圓弧面14-1d的扇面上分別設置有兩根定位件;該兩根定位件分別為第一定位件和第二定位件;第一定位件和第二定位件均為銷釘,則第一定位件和第二定位件對應為第一銷釘12和第二銷釘13。Each ring segment 14-1 includes an inner circular arc surface 14-1b, an outer circular arc surface 14-1d, and a first connecting the same sides of the inner circular arc surface 14-1b and the outer circular arc surface 14-1d. Side profile 14-1a, second side profile 14-1c; to form Faraday layers of different shapes, ring segments 14-1 of different shapes can be used, namely, the first side profile 14-1a and the second side profile 14-1a of the present invention The side profile 14-1c can be as shown in Figure 5, that is, the first side profile 14-1a is a convex curved profile, and the second side profile 14-1c is a concave curved profile. , It can also be a straight profile. At the same time, each ring segment 14-1 is respectively provided with two positioning members on the fan surface close to the outer arc surface 14-1d; the two positioning members are the first positioning member and the second positioning member respectively; The positioning member and the second positioning member are both pins, and the first positioning member and the second positioning member are corresponding to the first pin 12 and the second pin 13.

各環扇片14-1均在旋鈕10的帶動下能夠同步圍繞各自扇面上所設置的第一定位件旋轉,並通過第二定位件與旋鈕10上的導向滑槽11的導向連接而限制旋轉幅度在第一極限位置、第二極限位置之間;本發明中,該導向滑槽11為條形槽,且該條形槽傾斜設置。Each ring segment 14-1 is driven by the knob 10 to rotate synchronously around the first positioning member provided on the respective fan surface, and the rotation is restricted by the guiding connection between the second positioning member and the guide chute 11 on the knob 10 The amplitude is between the first limit position and the second limit position; in the present invention, the guide chute 11 is a strip groove, and the strip groove is inclined.

當各環扇片14-1處於第一極限位置時,法拉第層處於閉合狀態,此時各環扇片14-1的內圓弧面14-1b處於O軸外側的同心圓a的圓周上並等距佈置,而各環扇片14-1的外圓弧面14-1d則處於O軸外側的同心圓b的圓周上並等距佈置,且同心圓a的內徑小於同心圓b的內徑;When each ring segment 14-1 is at the first limit position, the Faraday layer is in a closed state. At this time, the inner circular arc surface 14-1b of each ring segment 14-1 is on the circumference of the concentric circle a outside the O axis. The outer circular arc surface 14-1d of each ring segment 14-1 is on the circumference of the concentric circle b outside the O axis and is arranged equidistantly, and the inner diameter of the concentric circle a is smaller than the inner diameter of the concentric circle b. path;

當各環扇片14-1處於第二極限位置時,法拉第層處於打開狀態,此時各環扇片14-1的第一側型面14-1a能夠與最大打開內切圓相切,旋鈕10內側與最大打開內切圓對應的區域完全暴露;When each ring segment 14-1 is in the second limit position, the Faraday layer is in an open state. At this time, the first side profile 14-1a of each ring segment 14-1 can be tangent to the maximum open inscribed circle, and the knob 10 The inner side and the area corresponding to the largest open inscribed circle are completely exposed;

射頻接入塊22與升降機構的動力輸出端連接;本發明中,該升降機構包括氣缸19、氣缸轉接板20以及氣缸轉接絕緣桿21;氣缸的動力輸出端依次通過氣缸轉接板20、氣缸轉接絕緣桿21與射頻接入塊22固定。The radio frequency access block 22 is connected to the power output end of the lifting mechanism; in the present invention, the lifting mechanism includes a cylinder 19, a cylinder adapter plate 20, and a cylinder adapter insulating rod 21; the power output end of the cylinder passes through the cylinder adapter plate 20 in turn , The cylinder transfer insulating rod 21 and the radio frequency access block 22 are fixed.

在升降機構的動力驅動下,射頻接入塊22能夠朝向法拉第層移動,以與處於閉合狀態的法拉第層的各環扇片14-1的內圓弧面14-1b導電連接,或者背離法拉第層移動,以與處於打開狀態的法拉第層分離。Driven by the power of the lifting mechanism, the radio frequency access block 22 can move toward the Faraday layer to electrically connect with the inner arc surface 14-1b of each ring segment 14-1 of the Faraday layer in the closed state, or away from the Faraday layer Move to separate from the open Faraday layer.

將上述的開合法拉第元件14應用於等離子體處理系統,則所得的具有開合法拉第元件14的等離子體處理系統,包括耦合窗7,本發明中,耦合窗7的材質一般為陶瓷,位於反應腔室1和腔蓋6的正上方,中部通過所設置的中部固定孔安裝有進氣噴嘴9,該陶瓷進氣嘴16的出氣部位配裝噴嘴,為腔室中的工藝過程提供工藝氣體/清洗氣體,反應腔室1內有偏置電極4及位於偏置電極4正上方的晶圓5;耦合窗7上方安裝有線圈結構,該線圈為立體式線圈17,立體式線圈17包括中心線圈和邊緣線圈兩個相互獨立的部分,中心線圈和邊緣線圈均為兩個單立體線圈耦合而成,每個單立體線圈高度上2層、3層甚至是更多層,在平面上為2圈、3圈甚至是更多圈,兩個單立體線圈的一端連接到一起與外部射頻裝置相連,另外一端也連接到一起接地;上述的開合法拉第元件14位於耦合窗7與立體式線圈17的中間層。此時,各環扇片14-1均通過各自扇面上所設置的第一定位件與耦合窗7定位連接;耦合窗7在與旋鈕10的外緣對應的位置處設置旋轉定位面8;旋鈕10能夠通過旋轉定位面8的定位而圍繞O軸旋轉。立體式線圈17正投影在旋鈕10的內側區域,且立體式線圈17的外徑不大於最大打開內切圓的直徑;即:中部線圈、邊緣線圈均能夠正投影在旋鈕10的外側區域,且邊緣線圈的外徑不大於最大打開內切圓的直徑。Applying the above-mentioned opening method Raday element 14 to a plasma processing system, the resulting plasma processing system with opening method Raday element 14 includes the coupling window 7. In the present invention, the material of the coupling window 7 is generally ceramic. Located directly above the reaction chamber 1 and the chamber cover 6, an air inlet nozzle 9 is installed in the middle part through a fixed hole in the middle part, and the gas outlet part of the ceramic air inlet nozzle 16 is equipped with a nozzle to provide a process for the process in the chamber Gas/cleaning gas, the reaction chamber 1 has a bias electrode 4 and a wafer 5 directly above the bias electrode 4; a coil structure is installed above the coupling window 7. The coil is a three-dimensional coil 17, and the three-dimensional coil 17 includes The center coil and the edge coil are two independent parts. Both the center coil and the edge coil are coupled by two single three-dimensional coils. Each single three-dimensional coil has 2 layers, 3 layers or even more layers in height. 2 turns, 3 turns or even more turns. One end of the two single three-dimensional coils is connected together to connect to the external radio frequency device, and the other end is also connected to ground; The middle layer of the coil 17. At this time, each ring segment 14-1 is positioned and connected to the coupling window 7 through the first positioning member provided on the respective fan surface; the coupling window 7 is provided with a rotary positioning surface 8 at a position corresponding to the outer edge of the knob 10; 10 can be rotated around the O axis by the positioning of the rotating positioning surface 8. The three-dimensional coil 17 is orthographically projected on the inner area of the knob 10, and the outer diameter of the three-dimensional coil 17 is not greater than the diameter of the largest open inscribed circle; that is, both the middle coil and the edge coil can be orthographically projected on the outer area of the knob 10, and The outer diameter of the edge coil is not greater than the diameter of the largest open inscribed circle.

當各環扇片14-1處於第一極限位置時,處於閉合狀態的各環扇片14-1的內圓弧面14-1b通過射頻接入塊22與法拉第射頻電源連接;When each ring segment 14-1 is in the first limit position, the inner arc surface 14-1b of each ring segment 14-1 in the closed state is connected to the Faraday radio frequency power supply through the radio frequency access block 22;

當各環扇片14-1處於第二極限位置時,立體式線圈17完全暴露在耦合窗7表面;中部線圈、邊緣線圈均與線圈射頻電源連接。When each ring segment 14-1 is in the second limit position, the three-dimensional coil 17 is completely exposed on the surface of the coupling window 7; the middle coil and the edge coil are both connected to the coil radio frequency power supply.

該第一定位件為第一銷釘12;耦合窗7在與各環扇片14-1上的第一銷釘12對應的位置處均設置有銷孔15;各環扇片14-1通過各自扇面上所設置的第一銷釘12與耦合窗7上的各銷孔15一一對應配合連接;The first positioning member is a first pin 12; the coupling window 7 is provided with a pin hole 15 at a position corresponding to the first pin 12 on each ring segment 14-1; each ring segment 14-1 passes through its respective fan surface The first pins 12 provided on the above are connected to each pin hole 15 on the coupling window 7 in a one-to-one correspondence;

進一步地,還包括反應腔室1;反應腔室1的上端敞口設置;且反應腔室1的敞口端密封連接有腔蓋6;腔蓋6的中部位置設置有與耦合窗7匹配的視窗;Further, it also includes a reaction chamber 1; the upper end of the reaction chamber 1 is opened; and the open end of the reaction chamber 1 is sealed with a cavity cover 6; the middle position of the cavity cover 6 is provided with a matching window 7 Windows;

反應腔室1內設置基座3;該基座3頂部與偏置電極4固定連接,偏置電極4與噴嘴正對,且偏置電極4頂面吸附有晶圓5;A susceptor 3 is provided in the reaction chamber 1; the top of the susceptor 3 is fixedly connected to the bias electrode 4, the bias electrode 4 is directly opposite to the nozzle, and the top surface of the bias electrode 4 is adsorbed with a wafer 5;

耦合窗7上部的開合法拉第元件14與中部線圈之間採用絕緣件絕緣,整個上射頻屏蔽由屏蔽盒18屏蔽,同時開合法拉第元件14射頻接入的射頻接入塊22、升降機構也分別固定於屏蔽盒18之內,升降機構的一端與屏蔽盒18的頂部固定,另一端則與射頻接入塊22固定。升降機構包括氣缸、氣缸轉接板20、氣缸轉接絕緣桿21,氣缸轉接板20材料較佳316L不銹鋼,氣缸轉接絕緣桿21材料較佳ULTEM-1000,其提供氣缸轉接板20與射頻接入塊22之間的絕緣支撐的同時為中部陶瓷進氣留有足夠空間,射頻接入塊22材料較佳為銅或鋁,射頻接入塊22與射頻相連接。The opening of the upper part of the coupling window 7 is insulated with an insulator between the pull element 14 and the middle coil. The entire upper radio frequency shield is shielded by the shielding box 18. At the same time, the radio frequency access block 22 for the radio frequency access of the pull element 14 and the lifting mechanism are opened. They are also respectively fixed in the shielding box 18, one end of the lifting mechanism is fixed to the top of the shielding box 18, and the other end is fixed to the radio frequency access block 22. The lifting mechanism includes a cylinder, a cylinder adapter plate 20, and a cylinder adapter insulating rod 21. The material of the cylinder adapter plate 20 is preferably 316L stainless steel. The material of the cylinder adapter insulating rod 21 is preferably ULTEM-1000, which provides the cylinder adapter plate 20 and The radio frequency access blocks 22 are insulated and supported while leaving enough space for the central ceramic air inlet. The material of the radio frequency access blocks 22 is preferably copper or aluminum, and the radio frequency access blocks 22 are connected to the radio frequency.

本發明的再一個發明目的是提供一種基於具有開合法拉第元件14的等離子體處理系統的方法,如第6圖所示,包括兩個工序,分別為耦合窗7清洗工序和晶圓5刻蝕工序,其中,Another objective of the present invention is to provide a method based on a plasma processing system having a Raday element 14 with an opening method. Etch process, in which,

該晶圓5刻蝕工序的具體步驟為:The specific steps of the wafer 5 etching process are:

1.1)    將晶圓5放進反應腔室1內偏置電極4上方;1.1) Place the wafer 5 above the bias electrode 4 in the reaction chamber 1;

1.2)    氣缸上行,將射頻接入塊22與法拉第層分離;1.2) The cylinder goes up, and the radio frequency access block 22 is separated from the Faraday layer;

1.3)    旋轉旋鈕10,使得法拉第層打開,直至第二極限位置;此時,構成法拉第層的各環扇片14-1的第一側型面14-1a能夠與最大打開內切圓相切,與最大打開內切圓正對的中部線圈直接與耦合窗7正對;1.3) Rotate the knob 10 to open the Faraday layer to the second limit position; at this time, the first side profile 14-1a of each ring segment 14-1 constituting the Faraday layer can be tangent to the maximum open inscribed circle, The middle coil that is directly opposite to the maximum open inscribed circle is directly opposite to the coupling window 7;

1.4)    通過陶瓷進氣嘴16向反應腔室1通入工藝氣體;給中部線圈通入滿足需求的射頻電源;1.4) Pass the process gas into the reaction chamber 1 through the ceramic gas inlet 16; pass the RF power supply that meets the demand into the middle coil;

1.5)    在晶圓5表面作等離子刻蝕;1.5) Plasma etching is performed on the surface of wafer 5;

1.6)    刻蝕工藝結束,停止向反應腔室1通入工藝氣體以及停止向中部線圈通電,並對反應腔室1作抽真空處理;1.6) After the etching process is over, stop the process gas flow to the reaction chamber 1 and stop the power supply to the middle coil, and vacuumize the reaction chamber 1;

晶圓5刻蝕工序結束時,法拉第層處於打開狀態。At the end of the etching process of the wafer 5, the Faraday layer is in an open state.

晶圓5刻蝕工序後,需要進行耦合窗7清洗工序時,該耦合窗7清洗工序的具體步驟為:After the wafer 5 etching process, when the coupling window 7 cleaning process needs to be performed, the specific steps of the coupling window 7 cleaning process are as follows:

2.1)將襯底片置於反應腔室1內偏置電極4上方;2.1) Place the substrate sheet above the bias electrode 4 in the reaction chamber 1;

2.2)旋鈕10通過耦合窗7上的旋轉定位面8的定位,圍繞O軸順時針旋轉,旋鈕10上的導向滑槽11帶動環扇片14-1的第二銷釘13旋轉,第二銷釘13控制著環扇片14-1圍繞第一銷釘12旋轉,第一銷釘12與耦合窗7上的銷孔15配合轉動,最終實現法拉第層處於閉合狀態,此時各環扇片14-1的內圓弧面14-1b處於O軸外側的同心圓a的圓周上,而各環扇片14-1的外圓弧面14-1d則處於O軸外側的同心圓b的圓周上;2.2) The knob 10 is positioned by the rotary positioning surface 8 on the coupling window 7, and rotates clockwise around the O axis. The guide chute 11 on the knob 10 drives the second pin 13 of the ring segment 14-1 to rotate, and the second pin 13 The ring segment 14-1 is controlled to rotate around the first pin 12, and the first pin 12 rotates in cooperation with the pin hole 15 on the coupling window 7, and finally the Faraday layer is in a closed state. At this time, the inner portion of each ring segment 14-1 The arc surface 14-1b is located on the circumference of the concentric circle a outside the O axis, and the outer arc surface 14-1d of each ring segment 14-1 is located on the circumference of the concentric circle b outside the O axis;

2.3)氣缸下行,通過氣缸轉接板20和氣缸轉接絕緣桿21帶動著射頻接入塊22下行,並最終使得射頻接入塊22壓緊每個環扇片14-1,即可將射頻接入塊22壓緊處於閉合狀態的法拉第層的各環扇片14-1緊靠著內圓弧面14-1b的部位,使得射頻接入塊22與各環扇片14-1導電連接;2.3) The cylinder goes down, the radio frequency access block 22 is driven down by the cylinder adapter plate 20 and the cylinder adapter insulating rod 21, and finally the radio frequency access block 22 is pressed against each ring sector 14-1, and the radio frequency can be The access block 22 presses each ring segment 14-1 of the Faraday layer in the closed state close to the part of the inner circular arc surface 14-1b, so that the radio frequency access block 22 is conductively connected to each ring segment 14-1;

2.4)通過陶瓷進氣嘴16向反應腔室1通入清洗氣體;2.4) Purge the cleaning gas into the reaction chamber 1 through the ceramic gas inlet 16;

2.5)通過射頻接入塊22給法拉第層通入滿足需求的射頻電源;2.5) The Faraday layer is connected to the Faraday layer through the radio frequency access block 22 to meet the demand of radio frequency power;

2.6)清洗一段時間後,當相鄰兩環扇片14-1之間存在間隙時,需要推動法拉第層旋轉,旋轉角度至少能夠使得旋轉後的環扇片14-1能夠覆蓋旋轉前相鄰兩片環扇片14-1之間的狹縫,然後維持這一狀態繼續進行清洗一段時間,通過這一步驟,可以較好地完成耦合窗7清洗;反之,當相鄰兩環扇片14-1之間無間隙,完全覆蓋耦合窗7與等離子體接觸的區域,則無需推動法拉第層旋轉。2.6) After cleaning for a period of time, when there is a gap between two adjacent ring sectors 14-1, it is necessary to push the Faraday layer to rotate. The slits between the ring segments 14-1, and then maintain this state to continue cleaning for a period of time. Through this step, the coupling window 7 can be cleaned well; on the contrary, when two adjacent ring segments 14- There is no gap between 1 and completely covers the area where the coupling window 7 is in contact with the plasma, so there is no need to push the Faraday layer to rotate.

2.7)清洗完成,停止向反應腔室1通入清洗氣體以及停止向法拉第層通電,並對反應腔室1作抽真空處理。2.7) After the cleaning is completed, stop supplying cleaning gas to the reaction chamber 1 and stop supplying power to the Faraday layer, and vacuumize the reaction chamber 1.

當清洗工藝結束時,氣缸上行,通過氣缸轉接板20和氣缸轉接絕緣桿21帶動著射頻接入塊22上行,射頻接入塊22與每個環扇片14-1分離,旋鈕10通過耦合窗7上的旋轉定位面8的定位圍繞O軸逆時針旋轉,旋鈕10上的導向滑槽11帶動環扇片14-1的第二銷釘13旋轉,第二銷釘13控制著環扇片14-1圍繞第一銷釘12旋轉,第一銷釘12與耦合窗7的銷孔15的配合轉動,最終實現法拉第層處於打開狀態,對中部線圈沒有任何遮擋,即中部線圈完全暴露至耦合窗7,可以開始刻蝕工藝。When the cleaning process is over, the cylinder moves up, and the radio frequency access block 22 is driven up by the cylinder adapter plate 20 and the cylinder adapter insulating rod 21. The radio frequency access block 22 is separated from each ring segment 14-1, and the knob 10 passes through The positioning of the rotary positioning surface 8 on the coupling window 7 rotates counterclockwise around the O axis, the guide chute 11 on the knob 10 drives the second pin 13 of the ring segment 14-1 to rotate, and the second pin 13 controls the ring segment 14 -1 rotates around the first pin 12, the first pin 12 rotates with the pin hole 15 of the coupling window 7, and finally realizes that the Faraday layer is in an open state without any shielding of the middle coil, that is, the middle coil is completely exposed to the coupling window 7, The etching process can be started.

本發明該開合法拉第元件14可以全覆蓋,或者部分覆蓋耦合窗7與等離子體接觸的區域,保證了清洗的全覆蓋,通過控制法拉第層的開、合分別配合刻蝕和清洗工藝,實現了腔室尤其是耦合窗7的徹底清洗,同時開合法拉第層在打開狀態時,對激勵射頻線圈沒有任何遮擋,即開合法拉第層的存在不會對線圈的激勵有任何影響,不會削弱線圈耦合的電場強度,從而不會對刻蝕工藝有任何影響。 以上所述僅為本發明之較佳實施例,凡依本發明申請專利範圍所做之均等變化與修飾,皆應屬本發明之涵蓋範圍。The opening method of the present invention can fully cover the Raday element 14 or partially cover the area where the coupling window 7 is in contact with the plasma, ensuring full coverage of cleaning. By controlling the opening and closing of the Faraday layer to cooperate with the etching and cleaning processes, it is achieved The chamber, especially the coupling window 7, is thoroughly cleaned. At the same time, when the opening and pulling layer is in the open state, there is no shielding of the excitation radio frequency coil, that is, the existence of the opening and pulling layer will not have any influence on the excitation of the coil. It will weaken the electric field strength of the coil coupling, so that it will not have any influence on the etching process. The foregoing descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made in accordance with the scope of the patent application of the present invention shall fall within the scope of the present invention.

1:反應腔室 2:支撐臂 3:基座 4:偏置電極 5:晶圓 6:腔蓋 7:耦合窗 7-1:耦合窗的中部固定孔 8:旋轉定位面 9:進氣噴嘴 10:旋鈕 11:導向滑槽 12:第一銷釘 13:第二銷釘 14:開合法拉第元件 14-1:環扇片 14-1a:環扇片的第一側型面 14-1b:環扇片的內圓弧面 14-1c:環扇片的第二側型面 14-1d:環扇片的外圓弧面 15:銷孔 16:陶瓷進氣嘴 17:立體式線圈 18:屏蔽盒 19:氣缸 20:氣缸轉接板 21:氣缸轉接絕緣桿 22:射頻接入塊 23:切換盒 24:功率分配盒1: Reaction chamber 2: Support arm 3: Pedestal 4: Bias electrode 5: Wafer 6: Cavity cover 7: Coupling window 7-1: The central fixing hole of the coupling window 8: Rotate positioning surface 9: intake nozzle 10: Knob 11: Guide chute 12: The first pin 13: second pin 14: Open the legal Raday element 14-1: Ring fan 14-1a: The first side profile of the ring sector 14-1b: Inner arc surface of ring segment 14-1c: The second side profile of the ring sector 14-1d: The outer arc surface of the ring segment 15: pin hole 16: ceramic air inlet 17: Three-dimensional coil 18: shielding box 19: Cylinder 20: Cylinder adapter plate 21: Cylinder transfer insulating rod 22: RF access block 23: switch box 24: Power distribution box

第1圖為一種具有開合法拉第元件的等離子體處理系統。 第2圖為第1圖中耦合窗的結構示意圖。 第3圖為第1圖中開合法拉第元件處於閉合狀態時的一種結構示意圖。 第4圖為第3圖中開合法拉第元件處於打開狀態時的結構示意圖。 第5圖為第3圖中扇形片的結構示意圖。 第6圖為本發明基於具有開合法拉第元件的等離子體處理系統的方法的流程圖。Figure 1 shows a plasma processing system with a Raday element opening method. Figure 2 is a schematic diagram of the structure of the coupling window in Figure 1. Fig. 3 is a schematic diagram of a structure when the opening and closing of the Raday element in Fig. 1 is in a closed state. Fig. 4 is a schematic diagram of the structure of the opening of the Raday element in Fig. 3 when it is in an open state. Figure 5 is a schematic diagram of the structure of the fan-shaped piece in Figure 3. Fig. 6 is a flow chart of the method of the present invention based on the plasma processing system with the open-ended Raday element.

1:反應腔室1: Reaction chamber

2:支撐臂2: Support arm

3:基座3: Pedestal

4:偏置電極4: Bias electrode

5:晶圓5: Wafer

6:腔蓋6: Cavity cover

7:耦合窗7: Coupling window

8:旋轉定位面8: Rotate positioning surface

9:進氣噴嘴9: intake nozzle

10:旋鈕10: Knob

13:第二銷釘13: second pin

14:開合法拉第元件14: Open the legal Raday element

16:陶瓷進氣嘴16: ceramic air inlet

17:立體式線圈17: Three-dimensional coil

18:屏蔽盒18: shielding box

19:氣缸19: Cylinder

20:氣缸轉接板20: Cylinder adapter plate

21:氣缸轉接絕緣桿21: Cylinder transfer insulating rod

22:射頻接入塊22: RF access block

23:切換盒23: switch box

24:功率分配盒24: Power distribution box

Claims (12)

一種開合法拉第元件,包括法拉第層,該法拉第層包括旋鈕、射頻接入塊、驅動該射頻接入塊移動的升降機構、多個均布在O軸外側並呈分體設置的環扇片;其中: 該旋鈕整體呈圓環狀,可旋轉地同心設置在O軸外側,並沿著該旋鈕的環面等距設置有數量與該環扇片數量匹配的導向滑槽; 每一塊環扇片均包括內圓弧面、外圓弧面以及將內圓弧面、外圓弧面的同側分別連接的第一側型面、第二側型面;同時,每一塊環扇片均在靠近外圓弧面的扇面上分別設置有兩根定位件;該兩根定位件分別為第一定位件和第二定位件; 各該環扇片均在該旋鈕的帶動下能夠同步圍繞各自扇面上所設置的該第一定位件旋轉,並通過該第二定位件與該旋鈕上的導向滑槽的導向連接而限制旋轉幅度在第一極限位置和第二極限位置之間; 當各該環扇片處於該第一極限位置時,該法拉第層處於閉合狀態,各該環扇片的內圓弧面處於O軸外側的同心圓a的圓周上並等距佈置,而各該環扇片的外圓弧面則處於O軸外側的同心圓b的圓周上並等距佈置,且該同心圓a的內徑小於該同心圓b的內徑; 當各該環扇片處於該第二極限位置時,該法拉第層處於打開狀態,各該環扇片的第一側型面能夠與最大打開內切圓相切,該旋鈕內側與最大打開內切圓對應的區域完全暴露; 該射頻接入塊與該升降機構的動力輸出端連接;以及 在該升降機構的動力驅動下,該射頻接入塊能夠朝向該法拉第層移動,以與處於閉合狀態的該法拉第層的各該環扇片的內圓弧面導電連接,或者背離該法拉第層移動,以與處於打開狀態的該法拉第層分離。An open-leg pull element, including a Faraday layer, the Faraday layer includes a knob, a radio frequency access block, a lifting mechanism that drives the radio frequency access block to move, and a plurality of ring segments that are evenly distributed on the outer side of the O axis and arranged in separate bodies ;in: The knob is in an annular shape as a whole, and is rotatably arranged concentrically on the outer side of the O axis, and is equidistantly provided along the annular surface of the knob with a number of guide chutes matching the number of ring segments; Each ring segment includes an inner circular arc surface, an outer circular arc surface, and a first side profile and a second side profile that connect the same sides of the inner circular arc surface and the outer circular arc surface respectively; at the same time, each ring The fan pieces are each provided with two positioning members on the fan surface close to the outer arc surface; the two positioning members are respectively a first positioning member and a second positioning member; Each ring segment is driven by the knob to rotate synchronously around the first positioning member provided on the respective fan surface, and the rotation range is limited by the guiding connection between the second positioning member and the guide chute on the knob Between the first extreme position and the second extreme position; When each of the ring segments is in the first limit position, the Faraday layer is in a closed state, the inner arc surface of each ring segment is on the circumference of the concentric circle a outside the O axis and is arranged equidistantly, and each of the The outer arc surfaces of the ring segments are located on the circumference of the concentric circle b outside the O axis and are arranged equidistantly, and the inner diameter of the concentric circle a is smaller than the inner diameter of the concentric circle b; When each ring segment is in the second limit position, the Faraday layer is in an open state, the first side profile of each ring segment can be tangent to the maximum opening inscribed circle, and the inner side of the knob is inscribed with the maximum opening The area corresponding to the circle is completely exposed; The radio frequency access block is connected to the power output end of the lifting mechanism; and Driven by the power of the lifting mechanism, the radio frequency access block can move toward the Faraday layer to electrically connect with the inner arc surface of each ring segment of the Faraday layer in the closed state, or move away from the Faraday layer , To separate from the Faraday layer in the open state. 如請求項1所述之開合法拉第元件,其中該導向滑槽為條形槽。According to the opening method of claim 1, wherein the guide chute is a strip-shaped groove. 如請求項2所述之開合法拉第元件,其中該條形槽傾斜設置。According to claim 2, the opening method of the Raday element, wherein the strip-shaped groove is inclined. 如請求項1所述之開合法拉第元件,其中該第一側型面和該第二側型面均為平直型面;或者該第一側型面為外凸弧形型面,而該第二側型面則為內凹弧形型面。The opening method of the Raday element according to claim 1, wherein the first side profile and the second side profile are both straight profiles; or the first profile surface is a convex arc profile, and The second side profile is a concave arc profile. 如請求項1所述之開合法拉第元件,其中該升降機構包括氣缸、氣缸轉接板以及氣缸轉接絕緣桿;該氣缸的動力輸出端依次通過該氣缸轉接板、該氣缸轉接絕緣桿與該射頻接入塊固定。The opening and pulling element of claim 1, wherein the lifting mechanism includes a cylinder, a cylinder adapter plate, and a cylinder adapter insulating rod; the power output end of the cylinder is sequentially insulated through the cylinder adapter plate and the cylinder The rod is fixed with the radio frequency access block. 如請求項1所述之開合法拉第元件,其中該第一定位件和該第二定位件均為銷釘。According to the opening method of claim 1, wherein the first positioning member and the second positioning member are both pins. 一種具有開合法拉第元件的等離子體處理系統,包括耦合窗,該耦合窗外側設置有如請求項1所述之開合法拉第元件;各該環扇片均通過各自扇面上所設置的該第一定位件與該耦合窗定位連接;該耦合窗在與該旋鈕的外緣對應的位置處設置旋轉定位面;該旋鈕能夠通過該旋轉定位面的定位而圍繞O軸旋轉。A plasma processing system with an opening method pull element, including a coupling window, the coupling window is provided with the opening method pull element as described in claim 1; A positioning member is positioned and connected with the coupling window; the coupling window is provided with a rotating positioning surface at a position corresponding to the outer edge of the knob; the knob can be rotated around the O axis through the positioning of the rotating positioning surface. 如請求項7所述之具有開合法拉第元件的等離子體處理系統,其中該開合法拉第元件外側設置有線圈結構,包括中部線圈;該中部線圈正投影在該旋鈕的內側區域,且該中部線圈的外徑不大於最大打開內切圓的直徑;當各該環扇片處於該第一極限位置時,處於閉合狀態的各該環扇片的內圓弧面通過該射頻接入塊與法拉第射頻電源連接;當各該環扇片處於該第二極限位置時,該中部線圈完全暴露在該耦合窗表面;該中部線圈、邊緣線圈均與線圈射頻電源連接。According to claim 7, the plasma processing system with the opening method Raday element, wherein the opening method Raday element is provided with a coil structure, including a middle coil; the middle coil is orthographically projected on the inner area of the knob, and the The outer diameter of the middle coil is not greater than the diameter of the largest open inscribed circle; when each ring segment is in the first limit position, the inner arc surface of each ring segment in the closed state passes through the radio frequency access block and The Faraday radio frequency power supply is connected; when each of the ring segments is at the second limit position, the middle coil is completely exposed on the surface of the coupling window; the middle coil and the edge coil are both connected with the coil radio frequency power supply. 如請求項8所述之具有開合法拉第元件的等離子體處理系統,其中該線圈結構更包括相對於該中部線圈獨立設置的邊緣線圈;該邊緣線圈能夠正投影在該旋鈕的內側區域;當各該環扇片處於該第二極限位置時,該中部線圈、該邊緣線圈均完全暴露在該耦合窗表面;該中部線圈、該邊緣線圈均與該線圈射頻電源連接。According to claim 8, the plasma processing system with the open-leg Raday element, wherein the coil structure further includes an edge coil independently provided with respect to the middle coil; the edge coil can be orthographically projected on the inner area of the knob; When each ring segment is at the second limit position, the middle coil and the edge coil are completely exposed on the surface of the coupling window; the middle coil and the edge coil are both connected to the coil's radio frequency power supply. 如請求項7所述之具有開合法拉第元件的等離子體處理系統,其中該第一定位件為第一銷釘;該耦合窗在與各該環扇片上的該第一銷釘對應的位置處均設置有銷孔;各該環扇片通過各自扇面上所設置的該第一銷釘與該耦合窗上的各該銷孔一一對應配合連接;該耦合窗沿中部位置處設置中部固定孔;該中部固定孔配裝有陶瓷進氣嘴,該陶瓷進氣嘴的出氣部位配裝噴嘴。According to claim 7, the plasma processing system having the opening method and the pull element, wherein the first positioning member is a first pin; the coupling window is uniformly located at a position corresponding to the first pin on each ring segment A pin hole is provided; each ring segment is connected in a one-to-one correspondence with each of the pin holes on the coupling window through the first pin provided on the respective fan surface; the middle portion of the coupling window is provided with a middle fixing hole; the middle portion The fixed hole is equipped with a ceramic air inlet nozzle, and the air outlet part of the ceramic air inlet nozzle is equipped with a nozzle. 如請求項7所述之具有開合法拉第元件的等離子體處理系統,更包括反應腔室;該反應腔室的上端敞口設置;且該反應腔室的敞口端密封連接有腔蓋;該腔蓋的中部位置設置有與該耦合窗匹配的視窗;該反應腔室內設置基座;該基座頂部與偏置電極固定連接,該偏置電極與噴嘴正對,且該偏置電極頂面吸附有晶圓;該反應腔室頂部固定有屏蔽盒,該屏蔽盒截面呈U形結構,該屏蔽盒與該腔蓋之間密封連接;該射頻接入塊、該升降機構均設置在該屏蔽盒中;該升降機構的一端與該屏蔽盒的頂部固定,該升降機構的另一端則與該射頻接入塊固定。According to claim 7, the plasma processing system with the open Raday element further includes a reaction chamber; the upper end of the reaction chamber is opened; and the open end of the reaction chamber is sealed with a cavity cover; A window matching the coupling window is arranged in the middle of the cavity cover; a base is arranged in the reaction chamber; Wafers are adsorbed on the surface; a shielding box is fixed on the top of the reaction chamber, the cross-section of the shielding box is U-shaped, and the shielding box and the cavity cover are hermetically connected; the radio frequency access block and the lifting mechanism are both set in the In the shielding box; one end of the lifting mechanism is fixed with the top of the shielding box, and the other end of the lifting mechanism is fixed with the radio frequency access block. 一種基於具有開合法拉第元件的等離子體處理系統的方法,包括兩個工序,分別為耦合窗清洗工序和晶圓刻蝕工序,其中: 該晶圓刻蝕工序的具體步驟為: 1.1)  將晶圓放進反應腔室內偏置電極上方; 1.2)  氣缸上行,將射頻接入塊與法拉第層分離; 1.3)   旋轉旋鈕,使得法拉第層打開,直至第二極限位置; 構成法拉第層的各環扇片的第一側型面能夠與最大打開內切圓相切,與最大打開內切圓正對的中部線圈直接與耦合窗正對; 1.4)   通過陶瓷進氣嘴向反應腔室通入工藝氣體; 給中部線圈通入滿足需求的射頻電源; 1.5)  在晶圓表面作等離子刻蝕; 1.6)   刻蝕工藝結束,停止向反應腔室通入工藝氣體以及停止向中部線圈通電,並對反應腔室作抽真空處理; 該耦合窗清洗工序的具體步驟為: 2.1) 將襯底片置於反應腔室內偏置電極上方; 2.2) 旋轉旋鈕,使得法拉第層處於閉合狀態,此時各環扇片的內圓弧面處於O軸外側的同心圓a的圓周上,而各環扇片的外圓弧面則處於O軸外側的同心圓b的圓周上; 2.3) 氣缸下行,將射頻接入塊壓緊處於閉合狀態的法拉第層的各環扇片緊靠著內圓弧面的部位,使得射頻接入塊與各環扇片導電連接; 2.4) 通過陶瓷進氣嘴向反應腔室通入清洗氣體; 2.5) 通過射頻接入塊給法拉第層通入滿足需求的射頻電源; 2.6) 清洗完成,停止向反應腔室通入清洗氣體以及停止向法拉第層通電,並對反應腔室作抽真空處理。A method based on a plasma processing system with a Raday element having an opening method includes two processes, namely a coupling window cleaning process and a wafer etching process, in which: The specific steps of the wafer etching process are: 1.1) Put the wafer above the bias electrode in the reaction chamber; 1.2) The cylinder goes up, and the radio frequency access block is separated from the Faraday layer; 1.3) Rotate the knob to open the Faraday layer to the second limit position; The first side profile of each ring segment constituting the Faraday layer can be tangent to the maximum open inscribed circle, and the middle coil directly opposite to the maximum open inscribed circle directly faces the coupling window; 1.4) Pass the process gas into the reaction chamber through the ceramic gas inlet nozzle; Connect the central coil with a radio frequency power supply that meets the demand; 1.5) Plasma etching on the surface of the wafer; 1.6) When the etching process is finished, stop the process gas flow into the reaction chamber and stop the power supply to the middle coil, and vacuumize the reaction chamber; The specific steps of the coupling window cleaning process are: 2.1) Place the substrate sheet above the bias electrode in the reaction chamber; 2.2) Turn the knob to make the Faraday layer in the closed state. At this time, the inner arc surface of each ring segment is on the circumference of the concentric circle a outside the O axis, and the outer arc surface of each ring segment is outside the O axis On the circumference of the concentric circle b; 2.3) When the cylinder goes down, press the RF access block to the position where each ring segment of the Faraday layer in the closed state is close to the inner arc surface, so that the RF access block is conductively connected to each ring segment; 2.4) Pour cleaning gas into the reaction chamber through the ceramic gas inlet nozzle; 2.5) Access to the Faraday layer with RF power that meets the requirements through the RF access block; 2.6) After the cleaning is completed, stop supplying cleaning gas to the reaction chamber and stop supplying power to the Faraday layer, and vacuumize the reaction chamber.
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