以下,參照圖式說明本發明的實施方式。再者,在以下的說明中,將搬運多個粒狀物的方向稱為「搬運方向」,將相對於搬運方向垂直且水準的方向稱為「寬度方向」。Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, in the following description, the direction which conveys a some granular material is called "conveyance direction", and the direction perpendicular and horizontal with respect to a conveyance direction is called "width direction."
<1.錠劑印刷裝置的整體構成>
圖1是作為本發明的搬運處理裝置的一例的錠劑印刷裝置1的側視圖。圖2是錠劑印刷裝置1的俯視圖。圖3是錠劑印刷裝置1的底視圖。<1. The overall structure of the tablet printing device>
FIG. 1 is a side view of a lozenge printing apparatus 1 as an example of the conveyance processing apparatus of the present invention. FIG. 2 is a plan view of the tablet printing device 1. FIG. 3 is a bottom view of the tablet printing device 1.
所述錠劑印刷裝置1是如下的裝置:一邊搬運作為粒狀物的多個錠劑9,一邊在各錠劑9的表背兩面印刷產品名、產品代碼、公司名、品牌標誌等圖像。另外,於本實施方式中,作為錠劑9,設想除包衣錠、糖衣錠、及膠囊錠之外的未包衣錠(裸錠)等容易產生微粉的錠劑。其中,錠劑9亦可為作為醫藥品的錠劑以外的、作為保健食品的錠劑、汽水糖等錠糖。另外,本實施方式中,作為錠劑9,設想白色系或淡黃色等淺色系的錠劑。圖13是錠劑9的立體圖。如圖13所示,錠劑9包括圓形的表面及背面、以及圓環狀的側面。其中,錠劑9的形狀並不限定於此。The tablet printing device 1 is a device that conveys a plurality of tablets 9 as granular materials while printing images such as product name, product code, company name, brand logo, etc. on the front and back sides of each tablet 9 . In addition, in the present embodiment, as the lozenge 9, an uncoated tablet (bare tablet) other than a coated tablet, a sugar-coated tablet, and a capsule tablet is conceivable that is easy to produce fine powder. Among them, the lozenge 9 may also be lozenges such as lozenges as health foods and soda candies other than lozenges as pharmaceuticals. In addition, in the present embodiment, as the lozenge 9, a light-colored lozenge such as a white color or a pale yellow color is assumed. FIG. 13 is a perspective view of the tablet 9. As shown in FIG. 13, the lozenge 9 includes a circular surface and a back surface, and an annular side surface. However, the shape of the tablet 9 is not limited to this.
如圖1~圖3所示,本實施方式的錠劑印刷裝置1包括:送料器10、搬運輸送機20、吸附滾筒30、吸附輸送機40、第一照相機50、印刷部60、第二照相機70、乾燥機構80、反轉機構90、不合格品回收機構100、合格品排出機構110、清掃裝置120、以及控制部130。As shown in FIGS. 1 to 3, the tablet printing device 1 of this embodiment includes: a feeder 10, a conveying conveyor 20, a suction roller 30, a suction conveyor 40, a first camera 50, a printing unit 60, and a second camera 70. The drying mechanism 80, the reversing mechanism 90, the defective product recovery mechanism 100, the qualified product discharge mechanism 110, the cleaning device 120, and the control unit 130.
送料器10是用於將投入至錠劑印刷裝置1中的多個錠劑9向搬運輸送機20搬入的機構。送料器10例如由投入料斗、旋轉送料器、振動送料器等構成。投入至錠劑印刷裝置1中的多個錠劑9藉由該些機構被排列成多行,同時被搬運至搬運輸送機20。具體而言,沿搬運方向排列的錠劑9的行在寬度方向上形成多行。在本實施方式中,錠劑9的行在寬度方向上形成3行。而且,將排列後的多個錠劑9向搬運輸送機20供給。再者,在圖1中僅示出一行的錠劑9。The feeder 10 is a mechanism for carrying in the plurality of tablets 9 put in the tablet printing device 1 to the conveying conveyor 20. The feeder 10 is constituted by, for example, an input hopper, a rotary feeder, a vibrating feeder, and the like. The plurality of tablets 9 put into the tablet printing apparatus 1 are arranged in a plurality of rows by these mechanisms, and are conveyed to the conveying conveyor 20 at the same time. Specifically, the rows of the tablets 9 arranged in the conveying direction are formed in multiple rows in the width direction. In this embodiment, the rows of tablets 9 are formed in three rows in the width direction. In addition, the arranged plurality of tablets 9 are supplied to the conveying conveyor 20. Furthermore, only one row of tablets 9 is shown in FIG. 1.
搬運輸送機20是在送料器10與吸附滾筒30之間一邊保持錠劑9一邊水準地搬運的機構。搬運輸送機20包括一對帶輪21以及架設於一對帶輪21之間的環狀的搬運帶22。一對帶輪21中的一方藉由自馬達M1獲得的動力進行旋轉。藉此,搬運帶22沿圖1中的箭頭方向轉動。一對帶輪21中的另一方隨著搬運帶22的轉動而從動旋轉。The conveying conveyor 20 is a mechanism for horizontally conveying the tablet 9 between the feeder 10 and the suction drum 30. The conveying conveyor 20 includes a pair of pulleys 21 and an endless conveying belt 22 spanned between the pair of pulleys 21. One of the pair of pulleys 21 is rotated by the power obtained from the motor M1. Thereby, the conveying belt 22 rotates in the arrow direction in FIG. 1. The other of the pair of pulleys 21 rotates in accordance with the rotation of the conveying belt 22.
自送料器10供給的多個錠劑9載置於搬運帶22的上表面,與搬運帶22一起沿搬運方向移動。此時,雖然錠劑9藉由所述送料器10在寬度方向上已排列為多行,但各行中的錠劑9在搬運方向上的間隔不均勻。多個錠劑9以在搬運方向上相互緊密接觸的狀態或隔開微小的間隔地搬運。The plurality of tablets 9 supplied from the feeder 10 are placed on the upper surface of the conveying belt 22 and move in the conveying direction together with the conveying belt 22. At this time, although the tablets 9 are arranged in multiple rows in the width direction by the feeder 10, the intervals of the tablets 9 in each row in the conveying direction are not uniform. The plurality of tablets 9 are conveyed in a state of being in close contact with each other in the conveying direction or with a slight interval.
吸附滾筒30位於較搬運輸送機20更靠搬運路徑的下游側處,是用於自搬運輸送機20向吸附輸送機40移載錠劑9的機構。吸附滾筒30具有以沿寬度方向水準延伸的旋轉軸O為中心的大致圓筒狀的外周面。如圖1中的虛線所示,在吸附滾筒30上連接有馬達M2。另外,圖4是錠劑印刷裝置1的吸附滾筒30附近的局部側視圖。在圖4中,與圖1同樣地,僅示出一行錠劑9。如圖4所示,吸附滾筒30包括固定滾筒31及可動滾筒32。The suction roller 30 is located on the downstream side of the conveying path relative to the conveying conveyor 20 and is a mechanism for transferring the tablet 9 from the conveying conveyor 20 to the suction conveyor 40. The suction drum 30 has a substantially cylindrical outer peripheral surface centered on a rotation axis O extending horizontally in the width direction. As shown by the broken line in FIG. 1, a motor M2 is connected to the suction drum 30. In addition, FIG. 4 is a partial side view of the vicinity of the suction drum 30 of the tablet printing apparatus 1. In FIG. 4, as in FIG. 1, only one row of tablets 9 is shown. As shown in FIG. 4, the suction roller 30 includes a fixed roller 31 and a movable roller 32.
固定滾筒31是配置在可動滾筒32的內側的圓柱狀的滾筒。固定滾筒31固定於錠劑印刷裝置1的框體。因此,固定滾筒31在馬達M2驅動時亦保持為非旋轉。在固定滾筒31的外周部中,在後述的第一交接位置P1與第二交接位置P2之間的角度範圍的位置形成有內部空間R1。The fixed roller 31 is a cylindrical roller arranged inside the movable roller 32. The fixed roller 31 is fixed to the frame of the tablet printing device 1. Therefore, the fixed roller 31 is kept non-rotating even when the motor M2 is driven. In the outer peripheral part of the fixed drum 31, the internal space R1 is formed in the position of the angle range between the 1st delivery position P1 and the 2nd delivery position P2 mentioned later.
可動滾筒32是配置在固定滾筒31的外側的圓筒狀的滾筒。可動滾筒32形成吸附滾筒30的外周部。可動滾筒32連接在馬達M2的輸出軸上。因此,當驅動馬達M2時,可動滾筒32以旋轉軸O為中心旋轉。可動滾筒32上設置有多個滾筒吸附孔301。多個滾筒吸附孔301在與多個錠劑9的寬度方向上排列的各行對應的多個寬度方向位置,在搬運方向上空開間隔設置。多個滾筒吸附孔301分別與上述內部空間R1連通。而且,各滾筒吸附孔301朝向寬度方向水準地開口。The movable roller 32 is a cylindrical roller arranged outside the fixed roller 31. The movable roller 32 forms the outer peripheral portion of the suction roller 30. The movable roller 32 is connected to the output shaft of the motor M2. Therefore, when the motor M2 is driven, the movable roller 32 rotates with the rotation axis O as the center. The movable roller 32 is provided with a plurality of roller suction holes 301. The plurality of roller suction holes 301 are provided at a plurality of widthwise positions corresponding to each row arranged in the width direction of the plurality of tablets 9 at intervals in the conveying direction. The plurality of roller suction holes 301 respectively communicate with the aforementioned internal space R1. In addition, each drum suction hole 301 opens horizontally in the width direction.
當吸附滾筒30旋轉時,多個滾筒吸附孔301沿著包括與搬運帶22的上表面接近的第一交接位置P1及與後述的吸附帶42的表面接近的第二交接位置P2的圓環狀的路徑移動。在本實施方式中,第一交接位置P1位於吸附滾筒30的旋轉軸O的正下方。而且,第二交接位置P2位於較吸附滾筒30的旋轉軸O的正上方更靠搬運方向的上游側的位置。但是,第一交接位置P1及第二交接位置P2的位置關係不限於此。When the suction drum 30 rotates, the plurality of drum suction holes 301 follow an annular shape including a first transfer position P1 close to the upper surface of the conveying belt 22 and a second transfer position P2 close to the surface of the suction belt 42 described later The path moves. In this embodiment, the first delivery position P1 is located directly below the rotation axis O of the suction drum 30. Furthermore, the second delivery position P2 is located on the upstream side in the conveying direction from directly above the rotation axis O of the suction drum 30. However, the positional relationship between the first transfer position P1 and the second transfer position P2 is not limited to this.
進而,如圖1及圖4所示,在吸附滾筒30上連接有第一抽吸機構302。當使第一抽吸機構302運行時,自吸附滾筒30的內部空間R1抽出氣體。藉此,所述內部空間R1成為低於大氣壓的負壓。由搬運輸送機20搬運並到達第一交接位置P1的錠劑9由於此負壓,被逐一吸附保持於吸附滾筒30的滾筒吸附孔301。多個錠劑9逐一地吸附保持於各滾筒吸附孔301。藉此,多個錠劑9的搬運方向的間隔為與滾筒吸附孔301的間隔相對應的規定的間隔。即,除了寬度方向外,在搬運方向上亦可空開規定的間隔排列多個錠劑9。Furthermore, as shown in FIGS. 1 and 4, a first suction mechanism 302 is connected to the suction drum 30. When the first suction mechanism 302 is operated, gas is extracted from the internal space R1 of the suction drum 30. Thereby, the said internal space R1 becomes a negative pressure lower than atmospheric pressure. The tablets 9 conveyed by the conveying conveyor 20 and reaching the first delivery position P1 are sucked and held by the roller suction holes 301 of the suction roller 30 one by one due to this negative pressure. The plurality of tablets 9 are adsorbed and held in each drum suction hole 301 one by one. Thereby, the interval of the conveyance direction of the plurality of tablets 9 is a predetermined interval corresponding to the interval of the drum suction holes 301. That is, in addition to the width direction, a plurality of tablets 9 may be arranged at predetermined intervals in the conveying direction.
錠劑9一邊被吸附保持於滾筒吸附孔301,一邊藉由吸附滾筒30的旋轉自第一交接位置P1沿著圖1及圖4中的箭頭方向被搬運至第二交接位置P2。而且,當滾筒吸附孔301通過第二交接位置P2時,偏離了保持為所述負壓的內部空間R1的角度範圍,藉此錠劑9的吸附被解除。While being sucked and held by the drum suction hole 301, the tablet 9 is conveyed from the first handover position P1 to the second handover position P2 along the arrow direction in FIGS. 1 and 4 by the rotation of the suction drum 30. Moreover, when the drum suction hole 301 passes through the second transfer position P2, it deviates from the angular range of the internal space R1 maintained at the negative pressure, whereby the suction of the tablet 9 is released.
進而,吸附滾筒30包括第一送風機構B1。第一送風機構B1設置在吸附滾筒30的較包括多個滾筒吸附孔301的外周部更靠內側的位置。另外,第一送風機構B1設置在緊靠上述內部空間R1的搬運方向下游側處。第一送風機構B1包括省略了圖示的噴嘴,且僅對多個滾筒吸附孔301中的正好通過第二交接位置P2的滾筒吸附孔301吹送氣體。即,本實施方式的吸附滾筒30在將錠劑9吸附保持於滾筒吸附孔301同時進行旋轉並沿著搬運路徑搬運之後,在搬運路徑上的第二交接位置P2,藉由第一送風機構B1使正壓作用於吸附保持有該錠劑9的滾筒吸附孔301。藉此,錠劑9順利地交接至吸附輸送機40的後述的吸附孔421。Furthermore, the suction drum 30 includes a first air blowing mechanism B1. The first air blowing mechanism B1 is provided on the inner side of the suction drum 30 than the outer peripheral portion including the plurality of drum suction holes 301. In addition, the first air blowing mechanism B1 is provided immediately downstream of the internal space R1 in the conveying direction. The first air blowing mechanism B1 includes a nozzle (not shown), and blows gas only to the drum suction hole 301 that passes through the second transfer position P2 among the plurality of drum suction holes 301. That is, the suction drum 30 of the present embodiment sucks and holds the lozenge 9 in the drum suction hole 301 while rotating and conveying it along the conveying path. Then, at the second transfer position P2 on the conveying path, the first air blowing mechanism B1 is used. A positive pressure is applied to the roller suction hole 301 in which the tablet 9 is adsorbed and held. Thereby, the lozenge 9 is smoothly delivered to the adsorption hole 421 of the adsorption conveyor 40 mentioned later.
再者,滾筒吸附孔301亦可在吸附滾筒30的外周面沿半徑方向開口。在該情況下,第一送風機構B1亦可經由該滾筒吸附孔301對錠劑9賦予朝向吸附輸送機40的壓力。Furthermore, the roller suction hole 301 may be opened in the radial direction on the outer peripheral surface of the suction roller 30. In this case, the first air blowing mechanism B1 may also apply pressure to the tablet 9 toward the suction conveyor 40 through the drum suction hole 301.
吸附輸送機40是一邊吸附保持多個錠劑9一邊沿著規定的環狀的搬運路徑進行搬運的機構。吸附輸送機40具有一對帶輪41以及架設於一對帶輪41之間的環狀的吸附帶42。一對帶輪41中的一方藉由自馬達M3獲得的動力,以在寬度方向上水平地延伸的旋轉軸為中心進行旋轉。藉此,吸附帶42沿圖1中的箭頭的方向轉動。一對帶輪41中的另一方隨著吸附帶42的轉動,以在寬度方向上水平地延伸的旋轉軸為中心從動旋轉。另外,在本實施方式中,吸附帶42的外周面420(外表面)的顏色例如是茶色系或深色系。即,在孟塞爾表色系中,錠劑9的明度較吸附帶42中吸附保持錠劑9的外表面的明度大。而且,吸附帶42的外周面420的本來顏色與錠劑9的顏色之間產生了高對比度。The suction conveyor 40 is a mechanism that conveys a plurality of tablets 9 along a predetermined ring-shaped conveying path while sucking and holding the plurality of tablets 9. The suction conveyor 40 has a pair of pulleys 41 and an endless suction belt 42 spanned between the pair of pulleys 41. One of the pair of pulleys 41 rotates around a rotating shaft extending horizontally in the width direction by the power obtained from the motor M3. Thereby, the suction belt 42 rotates in the direction of the arrow in FIG. 1. The other of the pair of pulleys 41 rotates in accordance with the rotation of the suction belt 42 around a rotating shaft extending horizontally in the width direction as a center. In addition, in the present embodiment, the color of the outer peripheral surface 420 (outer surface) of the suction belt 42 is, for example, a brown color or a dark color. That is, in the Munsell color system, the lightness of the tablet 9 is larger than the lightness of the outer surface of the tablet 9 that is adsorbed and held in the adsorption belt 42. Furthermore, a high contrast is generated between the original color of the outer peripheral surface 420 of the suction belt 42 and the color of the tablet 9.
圖5是吸附輸送機40的局部立體圖。如圖5所示,在吸附帶42的外周面420設置有多個吸附孔421。多個吸附孔421在搬運方向及寬度方向上等間隔地排列。另外,本實施方式的吸附輸送機40更包括:第二抽吸機構44(參照圖1)。第二抽吸機構44是自吸附帶42的內側的空間R2抽出氣體的負壓產生部。當使第二抽吸機構44運行時,空間R2成為低於大氣壓的負壓。多個錠劑9藉由該負壓而逐一地吸附保持於吸附孔421。各吸附孔421吸附保持錠劑9的表面或背面。FIG. 5 is a partial perspective view of the suction conveyor 40. As shown in FIG. 5, a plurality of suction holes 421 are provided on the outer peripheral surface 420 of the suction belt 42. The plurality of suction holes 421 are arranged at equal intervals in the conveying direction and the width direction. In addition, the suction conveyor 40 of this embodiment further includes a second suction mechanism 44 (refer to FIG. 1 ). The second suction mechanism 44 is a negative pressure generating part that sucks gas from the space R2 inside the suction belt 42. When the second suction mechanism 44 is operated, the space R2 becomes a negative pressure lower than the atmospheric pressure. The plurality of tablets 9 are adsorbed and held in the adsorption hole 421 one by one by the negative pressure. Each adsorption hole 421 adsorbs and holds the surface or the back surface of the tablet 9.
如此,多個錠劑9以沿搬運方向及寬度方向排列的狀態保持在吸附帶42的外周面420(外表面)。而且,吸附輸送機40藉由使吸附帶42轉動,而沿著由吸附帶42的外周面420構成的規定的環狀搬運路徑使多個錠劑9移動。再者,所述規定的環狀搬運路徑的一部分包括水平面。本實施方式中,在後述的4個噴頭61的下方、後述的三個第二送風機構B2、後述的第三送風機構B3以及後述的第四送風機構B4的下方,多個錠劑9沿水準方向被搬運。In this manner, the plurality of tablets 9 are held on the outer peripheral surface 420 (outer surface) of the suction belt 42 in a state of being aligned in the conveying direction and the width direction. Then, the suction conveyor 40 rotates the suction belt 42 to move the plurality of tablets 9 along a predetermined annular conveyance path formed by the outer peripheral surface 420 of the suction belt 42. Furthermore, a part of the predetermined endless conveyance path includes a horizontal surface. In this embodiment, below the four nozzle heads 61 described later, the three second air blowing mechanisms B2 described later, the third air blowing mechanism B3 described later, and the fourth air blowing mechanism B4 described below, a plurality of lozenges 9 are arranged horizontally. The direction is moved.
如圖1中所示,吸附輸送機40更包括三個第二送風機構B2、一個第三送風機構B3、一個第四送風機構B4。三個第二送風機構B2設置在吸附帶42的內側。另外,三個第二送風機構B2設置在介隔吸附帶42而分別與後述的第一傾斜滾筒91、第三傾斜滾筒93及第五傾斜滾筒95相向的位置。三個第二送風機構B2僅向吸附帶42的多個吸附孔421中的與第一傾斜滾筒91、第三傾斜滾筒93及第五傾斜滾筒95相向的吸附孔421吹送氣體。如此,所述吸附孔421成為較大氣壓高的正壓。藉此,所述吸附孔421上的錠劑9的吸附被解除,自吸附帶42向第一傾斜滾筒91、第三傾斜滾筒93以及第五傾斜滾筒95交接錠劑9。再者,關於第三送風機構B3及第四送風機構B4的構成將在後面敘述。As shown in FIG. 1, the suction conveyor 40 further includes three second air blowing mechanisms B2, a third air blowing mechanism B3, and a fourth air blowing mechanism B4. The three second air blowing mechanisms B2 are provided inside the suction belt 42. In addition, the three second air blowing mechanisms B2 are provided at positions facing the first inclined drum 91, the third inclined drum 93, and the fifth inclined drum 95, which will be described later, with the suction belt 42 interposed therebetween. The three second air blowing mechanisms B2 blow gas only to the suction holes 421 facing the first inclined drum 91, the third inclined drum 93, and the fifth inclined drum 95 among the plurality of suction holes 421 of the suction belt 42. In this way, the adsorption hole 421 becomes a relatively high positive pressure. Thereby, the suction of the tablet 9 on the suction hole 421 is released, and the tablet 9 is transferred from the suction belt 42 to the first inclined drum 91, the third inclined drum 93, and the fifth inclined drum 95. In addition, the configuration of the third air blowing mechanism B3 and the fourth air blowing mechanism B4 will be described later.
如圖2及圖3所示,於本實施方式的吸附帶42的外周面420,存在保持由後述的反轉機構90進行反轉前的錠劑9的第一區域A1、及保持反轉後的錠劑9的第二區域A2。第一區域A1與第二區域A2在寬度方向上鄰接。在本實施方式中,在第一區域A1及第二區域A2,在寬度方向上各設置3行多個吸附孔421。自所述的吸附滾筒30交接的錠劑9吸附保持於第一區域A1的吸附孔421。另外,於表背兩面實施印刷處理的多個錠劑9藉由不合品回收機構100或合格品排出機構110自第二區域A2的吸附孔421排出至錠劑印刷裝置1的外部。As shown in FIGS. 2 and 3, on the outer peripheral surface 420 of the suction belt 42 of the present embodiment, there is a first area A1 that holds the tablet 9 before being reversed by the reversing mechanism 90 described later, and after the reversal is maintained The second area of the lozenge 9 is A2. The first area A1 and the second area A2 are adjacent to each other in the width direction. In this embodiment, in the first area A1 and the second area A2, a plurality of suction holes 421 are provided in three rows in the width direction each. The lozenge 9 delivered from the adsorption drum 30 is adsorbed and held in the adsorption hole 421 of the first area A1. In addition, the plurality of tablets 9 subjected to the printing process on the front and back sides are discharged from the suction holes 421 of the second area A2 to the outside of the tablet printing device 1 by the defective product recovery mechanism 100 or the qualified product discharge mechanism 110.
第一照相機50是用於拍攝印刷前的錠劑9的處理部。第一照相機50位於較所述第二交接位置P2更靠搬運路徑的下游側且較印刷部60更靠搬運路徑的上游側的第一檢查位置P3。並且,第一照相機50跨第一區域A1和第二區域A2雙方而在寬度方向上延伸。第一照相機50例如使用電荷耦合器件(Charge Coupled Device,CCD)、互補金氧半導體(Complementary Metal Oxide Semiconductor,CMOS)等拍攝元件沿寬度方向排列的線感測器。第一照相機50在搬運路徑上的第一檢查位置P3對藉由吸附帶42搬運的多個錠劑9進行拍攝。藉由拍攝而獲得的圖像自第一照相機50發送至控制部130。控制部130基於對自第一照相機50獲得的圖像的畫素亮度值的分佈進行解析的結果,檢測各吸附孔421上的錠劑9的有無、錠劑9的表背、錠劑9繞鉛垂軸的旋轉姿勢、及錠劑9相對於吸附孔421的位置偏移。另外,控制部130亦基於對自第一照相機50獲得的圖像的畫素亮度值的分佈進行解析的結果,進行各錠劑9是否存在缺口等缺陷的檢查。The first camera 50 is a processing unit for photographing the tablet 9 before printing. The first camera 50 is located at the first inspection position P3 that is closer to the downstream side of the conveyance path than the second transfer position P2 and is closer to the upstream side of the conveyance path than the printing unit 60. In addition, the first camera 50 extends in the width direction across both the first area A1 and the second area A2. The first camera 50 uses, for example, a line sensor in which imaging elements such as a charge coupled device (CCD) or a complementary metal oxide semiconductor (CMOS) are arranged in the width direction. The first camera 50 images the plurality of tablets 9 conveyed by the suction belt 42 at the first inspection position P3 on the conveyance path. The image obtained by shooting is sent from the first camera 50 to the control unit 130. Based on the result of analyzing the pixel brightness value distribution of the image obtained from the first camera 50, the control unit 130 detects the presence or absence of the lozenge 9 on each adsorption hole 421, the front and back of the lozenge 9, and the winding of the lozenge 9 The rotation posture of the vertical axis and the position of the tablet 9 with respect to the suction hole 421 are shifted. In addition, the control unit 130 also checks whether or not each tablet 9 has defects such as a chip based on the result of analyzing the distribution of the pixel brightness value of the image obtained from the first camera 50.
印刷部60是在基於吸附輸送機40的搬運路徑上的印刷位置,以噴墨方式對錠劑9的表面進行印刷的處理部。如圖1及圖2所示,本實施方式的印刷部60具有四個噴頭61。四個噴頭61位於吸附帶42的上方,沿錠劑9的搬運方向配置成一行。各噴頭61跨吸附帶42的第一區域A1和第二區域A2雙方而在寬度方向上延伸。四個噴頭61朝向錠劑9噴出相互不同的顏色的墨滴。例如,四個噴頭61噴出青色、洋紅色、黃色、以及黑色的各色的墨滴。於是,藉由由該些各色所形成的單色圖像的重合,在錠劑9的表面或背面記錄多色圖像。再者,自各噴頭61噴出的墨水使用由日本藥典、食品衛生法等所認可的原料製造的可食性墨水。The printing unit 60 is a processing unit that prints the surface of the tablet 9 by an inkjet method at a printing position on a conveyance path by the suction conveyor 40. As shown in FIGS. 1 and 2, the printing unit 60 of this embodiment has four heads 61. The four nozzles 61 are located above the adsorption belt 42 and are arranged in a row along the conveying direction of the tablet 9. Each head 61 extends in the width direction across both the first area A1 and the second area A2 of the suction belt 42. The four nozzles 61 eject ink droplets of mutually different colors toward the tablet 9. For example, the four heads 61 eject ink droplets of each color of cyan, magenta, yellow, and black. Then, by superimposing the monochromatic images formed by the respective colors, a multi-color image is recorded on the front or back of the tablet 9. In addition, the ink ejected from each nozzle 61 uses an edible ink made from a raw material approved by the Japanese Pharmacopoeia, the Food Sanitation Law, and the like.
圖6是一個噴頭61的底視圖。在圖6中,用兩點鏈線表示吸附帶42和保持於吸附帶42的多個錠劑9。如圖6中放大所示,在噴頭61的下表面設置有能夠噴出墨滴的多個噴嘴611。在本實施方式中,在噴頭61的下表面,沿搬運方向和寬度方向二維地排列有多個噴嘴611。各噴嘴611在寬度方向上錯開位置地排列。如此,若二維地配置多個噴嘴611,則能夠使各噴嘴611的寬度方向的位置相互接近。但是,多個噴嘴611亦可沿寬度方向排列成一行。FIG. 6 is a bottom view of a spray head 61. As shown in FIG. In FIG. 6, the adsorption belt 42 and the plurality of tablets 9 held by the adsorption belt 42 are represented by a two-dot chain line. As shown enlarged in FIG. 6, a plurality of nozzles 611 capable of ejecting ink droplets are provided on the lower surface of the ejection head 61. In the present embodiment, on the lower surface of the shower head 61, a plurality of nozzles 611 are arranged two-dimensionally in the conveying direction and the width direction. The nozzles 611 are arranged in a shifted position in the width direction. In this way, if a plurality of nozzles 611 are arranged two-dimensionally, the positions of the nozzles 611 in the width direction can be brought close to each other. However, the plurality of nozzles 611 may also be arranged in a row along the width direction.
自噴嘴611噴出墨滴的方式例如使用所謂的壓電方式,所述壓電方式是通過對壓電元件施加電壓而使其變形,從而對噴嘴611內的墨水加壓並使其噴出的方式。但是,墨滴的噴出方式亦可以是所謂的熱敏方式,所述熱敏方式是通過對加熱器通電來使噴嘴611內的墨水加熱膨脹而將其噴出的方式。The method of ejecting ink droplets from the nozzle 611 uses, for example, a so-called piezoelectric method, which deforms a piezoelectric element by applying a voltage to pressurize the ink in the nozzle 611 and eject it. However, the ink droplet ejection method may also be a so-called thermal method, which is a method in which the ink in the nozzle 611 is heated and expanded by energizing a heater to eject it.
第二照相機70是用於拍攝印刷後的錠劑9的處理部。第二照相機70位於較印刷部60更靠搬運路徑的下游側且較乾燥機構80更靠搬運路徑的上游側的第二檢查位置P4。另外,第二照相機70跨第一區域A1及第二區域A2雙方而在寬度方向上延伸。第二照相機70例如使用CCD、CMOS等拍攝元件沿寬度方向排列的線感測器。第二照相機70在搬運路徑上的第二檢查P4對由吸附帶42搬運的多個錠劑9進行拍攝。藉由拍攝而獲得的圖像自第二照相機70發送至控制部130。控制部130基於對自第二照相機70獲得的圖像的畫素亮度值的分佈進行解析的結果,檢查錠劑9上印刷的圖像中是否有污垢、印刷部位的偏移或者點缺損等。The second camera 70 is a processing unit for photographing the lozenge 9 after printing. The second camera 70 is located at the second inspection position P4 on the downstream side of the conveying path than the printing unit 60 and on the upstream side of the conveying path than the drying mechanism 80. In addition, the second camera 70 extends in the width direction across both the first area A1 and the second area A2. The second camera 70 uses, for example, line sensors in which imaging elements such as CCD and CMOS are arranged in the width direction. The second inspection P4 on the conveyance path by the second camera 70 images the plurality of tablets 9 conveyed by the suction belt 42. The image obtained by shooting is sent from the second camera 70 to the control unit 130. Based on the result of analyzing the distribution of the pixel brightness values of the image obtained from the second camera 70, the control unit 130 checks whether there are dirt, offset of the printing part, dot defect, etc. in the image printed on the lozenge 9.
乾燥機構80是使附著於錠劑9的表面的墨水乾燥的機構。乾燥機構80位於較第二照相機70更靠搬運路徑的下游側處。另外,乾燥機構80位於較反轉機構90、不合格品回收機構100、及合格品排出機構110更靠搬運路徑上游側處。另外,乾燥機構80跨第一區域A1及第二區域A2雙方而在寬度方向上延伸。乾燥機構80例如使用朝向由吸附帶42搬運的錠劑9吹送加熱後的氣體(熱風)的熱風供給機構。附著於錠劑9的墨水藉由熱風而乾燥,從而定影於錠劑9的表面。The drying mechanism 80 is a mechanism for drying the ink attached to the surface of the tablet 9. The drying mechanism 80 is located closer to the downstream side of the conveying path than the second camera 70. In addition, the drying mechanism 80 is located closer to the upstream side of the conveying path than the reversing mechanism 90, the defective product recovery mechanism 100, and the qualified product discharge mechanism 110. In addition, the drying mechanism 80 extends in the width direction across both the first area A1 and the second area A2. The drying mechanism 80 uses, for example, a hot air supply mechanism that blows heated gas (hot air) toward the tablet 9 conveyed by the adsorption belt 42. The ink attached to the tablet 9 is dried by hot air, and is fixed to the surface of the tablet 9.
反轉機構90是反轉由吸附帶42搬運的錠劑9的表背、並且自第一區域A1向第二區域A2移動錠劑9的機構。反轉機構90位於較不合格品回收機構100及合格品排出機構110更靠搬運路徑下游側、且較吸附滾筒30更靠搬運路徑上游側的位置。The reversing mechanism 90 is a mechanism that reverses the front and back of the tablet 9 conveyed by the suction belt 42 and moves the tablet 9 from the first area A1 to the second area A2. The reversing mechanism 90 is located closer to the downstream side of the conveying path than the defective product recovery mechanism 100 and the non-defective product discharging mechanism 110 and closer to the upstream side of the conveying path than the suction drum 30.
圖7是自圖1中的空心箭頭V1的方向觀察吸附輸送機40及反轉機構90的圖。如圖1、圖3及圖7所示,本實施方式的反轉機構90包括第一傾斜滾筒91、第二傾斜滾筒92、第三傾斜滾筒93、第四傾斜滾筒94、第五傾斜滾筒95及第六傾斜滾筒96。Fig. 7 is a view of the suction conveyor 40 and the reversing mechanism 90 viewed from the direction of the hollow arrow V1 in Fig. 1. As shown in FIGS. 1, 3, and 7, the reversing mechanism 90 of the present embodiment includes a first tilting roller 91, a second tilting roller 92, a third tilting roller 93, a fourth tilting roller 94, and a fifth tilting roller 95 And the sixth inclined roller 96.
第一傾斜滾筒91與第二傾斜滾筒92在寬度方向上鄰接地配置。第三傾斜滾筒93與第四傾斜滾筒94在較第一傾斜滾筒91及第二傾斜滾筒92更靠搬運路徑的下游側處,在寬度方向上鄰接地配置。第五傾斜滾筒95與第六傾斜滾筒96在較第三傾斜滾筒93及第四傾斜滾筒94更靠搬運路徑的下游側處,在寬度方向上相鄰地配置。以下,將吸附輸送機40的搬運路徑上的設置第一傾斜滾筒91及第二傾斜滾筒92的位置稱為「第一反轉位置P5」,將設置第三傾斜滾筒93及第四傾斜滾筒94的位置稱為「第二反轉位置P6」,將設置第五傾斜滾筒95及第六傾斜滾筒96的位置稱為「第三反轉位置P7」。The first inclined roller 91 and the second inclined roller 92 are arranged adjacent to each other in the width direction. The third inclined roller 93 and the fourth inclined roller 94 are located on the downstream side of the conveyance path relative to the first inclined roller 91 and the second inclined roller 92, and are arranged adjacent to each other in the width direction. The fifth inclined roller 95 and the sixth inclined roller 96 are arranged on the downstream side of the conveyance path relative to the third inclined roller 93 and the fourth inclined roller 94 and are arranged adjacent to each other in the width direction. Hereinafter, the position where the first inclined roller 91 and the second inclined roller 92 are installed on the conveyance path of the suction conveyor 40 is referred to as the "first inversion position P5", and the third inclined roller 93 and the fourth inclined roller 94 are installed. The position at which is referred to as the "second reversal position P6", and the position where the fifth and sixth inclined rollers 95 and 96 are provided is referred to as the "third reversal position P7".
第一傾斜滾筒91具有以相對於寬度方向傾斜的第一軸C1為中心的圓錐狀的第一側面910。第一側面910的一部分與吸附帶42的第一區域A1隔著細微的間隙相向。另外,第一傾斜滾筒91固定於馬達91M的輸出軸。若驅動馬達91M,則第一傾斜滾筒91以第一軸C1為中心旋轉。The first inclined roller 91 has a conical first side surface 910 centered on the first axis C1 inclined with respect to the width direction. A part of the first side surface 910 faces the first area A1 of the suction belt 42 with a slight gap therebetween. In addition, the first inclined roller 91 is fixed to the output shaft of the motor 91M. If the motor 91M is driven, the first inclined roller 91 rotates around the first axis C1.
第二傾斜滾筒92具有以相對於寬度方向傾斜的第二軸C2為中心的圓錐狀的第二側面920。第一傾斜滾筒91和第二傾斜滾筒92以彼此的頂部相向的方式在寬度方向上鄰接配置。第二側面920的一部分與吸附帶42的第二區域A2隔著細微的間隙相向。第二側面920的另一部分與第一側面910隔著微小的間隙相向。另外,第二傾斜滾筒92固定於馬達92M的輸出軸。若驅動馬達92M,則第二傾斜滾筒92以第二軸C2為中心旋轉。The second inclined roller 92 has a conical second side surface 920 centered on the second axis C2 inclined with respect to the width direction. The first inclined roller 91 and the second inclined roller 92 are arranged adjacent to each other in the width direction so that their tops face each other. A part of the second side surface 920 faces the second area A2 of the suction belt 42 with a slight gap therebetween. The other part of the second side surface 920 faces the first side surface 910 with a slight gap. In addition, the second inclined roller 92 is fixed to the output shaft of the motor 92M. When the motor 92M is driven, the second inclined roller 92 rotates around the second axis C2.
在本實施方式中,在吸附輸送機40的搬運方向觀察時的第一傾斜滾筒91的頂角與第二傾斜滾筒92的頂角均為90°。另外,第一軸C1相對於吸附帶42的外周面420的傾斜角度是45°。另外,第二軸C2相對於吸附帶42的外周面420的傾斜角度是45°。因此,第一側面910與第二側面920在相對於外周面420為90°的位置處彼此相向。另外,第一傾斜滾筒91與第二傾斜滾筒92具有相互相同的形狀、結構及大小。因此,可將第一傾斜滾筒91與第二傾斜滾筒92作為零件而共用化。藉此,能夠降低錠劑印刷裝置1的製造成本。In this embodiment, the apex angle of the first inclined roller 91 and the apex angle of the second inclined roller 92 when viewed in the conveying direction of the suction conveyor 40 are both 90°. In addition, the inclination angle of the first axis C1 with respect to the outer circumferential surface 420 of the suction belt 42 is 45°. In addition, the inclination angle of the second axis C2 with respect to the outer peripheral surface 420 of the suction belt 42 is 45°. Therefore, the first side surface 910 and the second side surface 920 face each other at a position of 90° with respect to the outer peripheral surface 420. In addition, the first inclined roller 91 and the second inclined roller 92 have the same shape, structure, and size as each other. Therefore, the first inclined roller 91 and the second inclined roller 92 can be shared as parts. Thereby, the manufacturing cost of the tablet printing apparatus 1 can be reduced.
在第一側面910設置有多個第一反轉吸附孔911。多個第一反轉吸附孔911以第一軸C1為中心等角度間隔地設置成圓環狀。同樣,在第二側面920亦設置有多個第二反轉吸附孔921。多個第二反轉吸附孔921以第二軸C2為中心等角度間隔地設置成圓環狀。A plurality of first reverse suction holes 911 are provided on the first side surface 910. The plurality of first reversing suction holes 911 are arranged in an annular shape at equal angular intervals with the first axis C1 as the center. Similarly, a plurality of second reverse suction holes 921 are also provided on the second side surface 920. The plurality of second reversal suction holes 921 are arranged in an annular shape at equal angular intervals with the second axis C2 as the center.
第一傾斜滾筒91的內部空間的壓力通過省略圖示的抽吸機構而保持為較大氣壓低的負壓。第一傾斜滾筒91藉由此負壓,將多個錠劑9逐一地保持在多個第一反轉吸附孔911中。同樣,第二傾斜滾筒92的內部空間的壓力亦利用省略圖示的抽吸機構而保持為較大氣壓低的負壓。第二傾斜滾筒92藉由此負壓,將多個錠劑9逐一地保持在多個第二反轉吸附孔921中。The pressure in the internal space of the first inclined roller 91 is maintained at a relatively large and low negative pressure by a suction mechanism (not shown). The first inclined roller 91 retains the plurality of tablets 9 one by one in the plurality of first reverse suction holes 911 by this negative pressure. Similarly, the pressure of the internal space of the second inclined drum 92 is also maintained at a relatively large and low negative pressure by a suction mechanism (not shown). The second inclined roller 92 holds the plurality of tablets 9 one by one in the plurality of second reverse suction holes 921 by this negative pressure.
如圖7中虛線所示,在第一傾斜滾筒91的內部設置有第五送風機構B5。第五送風機構B5僅對第一傾斜滾筒91的多個第一反轉吸附孔911中與第二傾斜滾筒92相向的第一反轉吸附孔911吹送氣體。如此,所述第一反轉吸附孔911成為較大氣壓高的正壓。藉此,該第一反轉吸附孔911中的錠劑9的吸附被解除,自第一傾斜滾筒91的第一反轉吸附孔911向第二傾斜滾筒92的第二反轉吸附孔921交接錠劑9。As shown by the broken line in FIG. 7, a fifth air blowing mechanism B5 is provided inside the first inclined drum 91. The fifth air blowing mechanism B5 blows gas only to the first inverted suction hole 911 facing the second inclined drum 92 among the plurality of first inverted suction holes 911 of the first inclined drum 91. In this way, the first reversal suction hole 911 becomes a relatively high positive pressure. Thereby, the suction of the tablet 9 in the first inverted suction hole 911 is released, and the first inverted suction hole 911 of the first inclined drum 91 is transferred to the second inverted suction hole 921 of the second inclined drum 92 Tablet 9.
另外,如圖7中虛線所示,在第二傾斜滾筒92的內部設置有第六送風機構B6。第六送風機構B6僅向第二傾斜滾筒92的多個第二反轉吸附孔921中與吸附帶42的第二區域A2相向的第二反轉吸附孔921吹送氣體。如此,所述第二反轉吸附孔921成為較大氣壓高的正壓。藉此,所述第二反轉吸附孔921中的錠劑9的吸附被解除,自第二傾斜滾筒92的第二反轉吸附孔921向吸附帶42的第二區域A2的吸附孔421交接錠劑9。In addition, as shown by the broken line in FIG. 7, a sixth air blowing mechanism B6 is provided inside the second inclined drum 92. The sixth air blowing mechanism B6 blows gas only to the second inverted suction hole 921 that faces the second area A2 of the suction belt 42 among the plurality of second inverted suction holes 921 of the second inclined drum 92. In this way, the second reversal suction hole 921 becomes a relatively high positive pressure. Thereby, the suction of the tablet 9 in the second inverted suction hole 921 is released, and the second inverted suction hole 921 of the second inclined drum 92 is transferred to the suction hole 421 of the second area A2 of the suction belt 42 Tablet 9.
再者,第二側面920上的多個第二反轉吸附孔921對錠劑9的吸附力以稍大於第一側面910上的多個第一反轉吸附孔911對錠劑9的吸附力為宜。如此,在自第一傾斜滾筒91的第一反轉吸附孔911向第二傾斜滾筒92的第二反轉吸附孔921交接錠劑9時,不易產生錠劑9的脫落。其中,第一傾斜滾筒91的多個第一反轉吸附孔911的吸附力與第二傾斜滾筒92的多個第二反轉吸附孔921的吸附力亦可相同。Furthermore, the adsorption force of the plurality of second inverted adsorption holes 921 on the second side surface 920 on the tablet 9 is slightly greater than the adsorption force of the plurality of first inverted adsorption holes 911 on the first side surface 910 on the tablet 9 Appropriate. In this way, when the tablet 9 is transferred from the first inverted suction hole 911 of the first inclined drum 91 to the second inverted suction hole 921 of the second inclined drum 92, the tablet 9 is unlikely to fall off. Wherein, the suction force of the plurality of first inverted suction holes 911 of the first inclined drum 91 and the suction force of the plurality of second inverted suction holes 921 of the second inclined drum 92 may also be the same.
第三傾斜滾筒93及第四傾斜滾筒94具有與第一傾斜滾筒91及第二傾斜滾筒92相同的結構,且與第一傾斜滾筒91及第二傾斜滾筒92同樣地鄰接配置。其中,第三傾斜滾筒93及第四傾斜滾筒94配置在較配置第一傾斜滾筒91及第二傾斜滾筒92的第一反轉位置P5更靠搬運路徑下游側的第二反轉位置P6。另外,第三傾斜滾筒93及第四傾斜滾筒94配置在較第一傾斜滾筒91及第二傾斜滾筒92在寬度方向上錯開錠劑9的寬度方向的一個排列間隔量的位置。第三傾斜滾筒93固定於馬達93M的輸出軸。第四傾斜滾筒94固定於馬達94M的輸出軸。The third inclined roller 93 and the fourth inclined roller 94 have the same structure as the first inclined roller 91 and the second inclined roller 92, and are arranged adjacent to each other in the same manner as the first inclined roller 91 and the second inclined roller 92. Among them, the third inclined roller 93 and the fourth inclined roller 94 are arranged at a second inverted position P6 on the downstream side of the conveyance path than the first inverted position P5 where the first inclined roller 91 and the second inclined roller 92 are arranged. In addition, the third inclined roller 93 and the fourth inclined roller 94 are arranged at positions shifted from the first inclined roller 91 and the second inclined roller 92 by one arrangement interval in the width direction of the tablets 9 in the width direction. The third inclined roller 93 is fixed to the output shaft of the motor 93M. The fourth inclined roller 94 is fixed to the output shaft of the motor 94M.
第五傾斜滾筒95及第六傾斜滾筒96亦具有與第一傾斜滾筒91及第二傾斜滾筒92相同的結構,且與第一傾斜滾筒91及第二傾斜滾筒92同樣地鄰接配置。其中,第五傾斜滾筒95及第六傾斜滾筒96配置在較配置第三傾斜滾筒93及第四傾斜滾筒94的第二反轉位置P6更靠搬運路徑下游側的第三反轉位置P7。另外,第五傾斜滾筒95及第六傾斜滾筒96配置在較第三傾斜滾筒93及第四傾斜滾筒94在寬度方向上錯開錠劑9的寬度方向的一個排列間隔量的位置。第五傾斜滾筒95固定於馬達95M的輸出軸。第六傾斜滾筒96固定於馬達96M的輸出軸。The fifth inclined roller 95 and the sixth inclined roller 96 also have the same structure as the first inclined roller 91 and the second inclined roller 92, and are arranged adjacent to each other in the same manner as the first inclined roller 91 and the second inclined roller 92. Among them, the fifth inclined roller 95 and the sixth inclined roller 96 are arranged at a third inversion position P7 on the downstream side of the conveyance path than the second inversion position P6 where the third and fourth inclined rollers 93 and 94 are arranged. In addition, the fifth inclined roller 95 and the sixth inclined roller 96 are arranged at positions shifted from the third inclined roller 93 and the fourth inclined roller 94 by one arrangement interval in the width direction of the tablets 9 in the width direction. The fifth inclined roller 95 is fixed to the output shaft of the motor 95M. The sixth inclined roller 96 is fixed to the output shaft of the motor 96M.
如圖3所示,由吸附帶42的寬度方向的第一位置W1的吸附孔421保持並被搬運至搬運路徑上的第一反轉位置P5的錠劑9交接至第一傾斜滾筒91。第一傾斜滾筒91在所述第一反轉位置P5將自吸附帶42接收到的錠劑9吸附保持在第一側面910的第一反轉吸附孔911進行旋轉後,交接至第二傾斜滾筒92。其後,第二傾斜滾筒92將自第一傾斜滾筒91接收到的錠劑9吸附保持在第二側面920的第二反轉吸附孔921進行旋轉後,交接至吸附帶42的寬度方向的第二位置W2的吸附孔421。藉此,搬運路徑中的錠劑9的寬度方向的位置自屬於第一區域A1的第一位置W1移動至屬於第二區域A2的第二位置W2,並且錠劑9的表背反轉。As shown in FIG. 3, the tablet 9 held by the suction hole 421 at the first position W1 in the width direction of the suction belt 42 and conveyed to the first reversal position P5 on the conveyance path is delivered to the first inclined drum 91. The first inclined roller 91 sucks and holds the tablet 9 received from the suction belt 42 at the first inverted suction hole 911 of the first side surface 910 at the first inverted position P5, rotates, and then transfers it to the second inclined roller 92. After that, the second inclined roller 92 sucks and holds the lozenge 9 received from the first inclined roller 91 in the second inverted suction hole 921 of the second side surface 920, rotates, and then transfers it to the first in the width direction of the suction belt 42. Two suction holes 421 at position W2. Thereby, the position in the width direction of the tablet 9 in the conveyance path moves from the first position W1 belonging to the first area A1 to the second position W2 belonging to the second area A2, and the front and back of the tablet 9 are reversed.
同樣,第三傾斜滾筒93及第四傾斜滾筒94在搬運路徑上的第二反轉位置P6,使搬運路徑上的錠劑9的寬度方向的位置自屬於第一區域A1的寬度方向上的第三位置W3移動至屬於第二區域A2的寬度方向上的第四位置W4,並且使錠劑9的表背反轉。另外,同樣地,第五傾斜滾筒95及第六傾斜滾筒96在搬運方向的第三反轉位置P7,使搬運路徑上的錠劑9的寬度方向的位置自屬於第一區域A1的寬度方向上的第五位置W5移動至屬於第二區域A2的寬度方向上的第六位置W6,並且使錠劑9的表背反轉。Similarly, the second reversal position P6 of the third inclined roller 93 and the fourth inclined roller 94 on the conveying path makes the position of the tablet 9 in the width direction on the conveying path belong to the first area A1 in the width direction. The third position W3 is moved to the fourth position W4 in the width direction belonging to the second area A2, and the front and back of the tablet 9 are reversed. In addition, similarly, the fifth inclined roller 95 and the sixth inclined roller 96 are at the third reversal position P7 in the conveying direction, so that the position of the tablet 9 in the width direction on the conveying path belongs to the width direction of the first area A1. The fifth position W5 of A2 is moved to the sixth position W6 in the width direction belonging to the second area A2, and the front and back of the tablet 9 are reversed.
圖8是自圖2中的空心箭頭V2的方向觀察吸附輸送機40、不合格品回收機構100(圖式省略一部分)、及合格品排出機構110的圖。不合格品回收機構100是用於在搬運路徑上的較第一檢查位置P3及第二檢查位置P4更靠搬運方向下游側的不合格品排出位置P8,將由控制部130判定為不合格品的錠劑9自吸附輸送機40搬出的排出機構。如圖8所示,不合格品回收機構100包括不合格品滑槽101、及省略圖示的回收箱。FIG. 8 is a diagram of the suction conveyor 40, the defective product recovery mechanism 100 (part of the drawing is omitted), and the non-defective product discharge mechanism 110 viewed from the direction of the hollow arrow V2 in FIG. 2. The defective product collection mechanism 100 is used to determine the defective product discharge position P8 on the downstream side of the conveying direction from the first inspection position P3 and the second inspection position P4 on the conveying path, and to determine the defective product by the control unit 130 A discharge mechanism in which the tablet 9 is carried out from the suction conveyor 40. As shown in FIG. 8, the defective product collection mechanism 100 includes a defective product chute 101 and a collection box (not shown).
不合格品滑槽101位於較乾燥機構80更靠搬運路徑的下游側且較合格品排出機構110更靠搬運路徑上游側的位置。不合格品滑槽101形成為圓筒狀。不合格品滑槽101的上端部的開口即不合格品回收口102與吸附帶42的外周面420的第二區域A2隔開間隙在鉛垂方向上相向。The defective product chute 101 is located closer to the downstream side of the conveying path than the drying mechanism 80 and closer to the upstream side of the conveying path than the non-defective product discharge mechanism 110. The defective product chute 101 is formed in a cylindrical shape. The opening of the upper end of the defective product chute 101, that is, the defective product recovery port 102 and the second area A2 of the outer peripheral surface 420 of the suction belt 42 are opposed to each other in the vertical direction with a gap therebetween.
吸附輸送機40的第三送風機構B3設置在吸附帶42的內側。另外,第三送風機構B3設置在介隔吸附帶42而與不合格品回收口102相向的位置。當吸附保持著被判定為不合格品的錠劑9的吸附孔421到達與不合格品回收口102相向的不合格品排出位置P8時,第三送風機構B3僅對吸附帶42的多個吸附孔421中的不合格品排出位置P8的吸附孔421鉛垂向下地吹送氣體。如此,所述吸附孔421成為較大氣壓高的正壓。藉此,所述吸附孔421上的錠劑9的吸附被解除,錠劑9自吸附帶42向不合格品回收口102落下。The third air blowing mechanism B3 of the suction conveyor 40 is provided inside the suction belt 42. In addition, the third air blowing mechanism B3 is provided at a position facing the defective product recovery port 102 with the suction belt 42 interposed therebetween. When the suction hole 421 holding the tablet 9 that is judged as defective has reached the defective product discharge position P8 opposite to the defective product recovery port 102, the third air blowing mechanism B3 only adsorbs the plurality of adsorption belts 42 The suction hole 421 of the defective product discharge position P8 in the hole 421 blows the gas vertically downward. In this way, the adsorption hole 421 becomes a relatively high positive pressure. Thereby, the adsorption of the tablet 9 on the adsorption hole 421 is released, and the tablet 9 falls from the adsorption belt 42 to the defective product recovery port 102.
自吸附帶42的吸附孔421向不合格品滑槽101的不合格品回收口102落下的錠劑9通過不合格品滑槽101的內部而收容在所述的回收箱內。然後,收容在回收箱內的錠劑9由作業者等回收,被廢棄到錠劑印刷裝置1的外部。The lozenges 9 dropped from the suction hole 421 of the suction belt 42 to the defective product collection port 102 of the defective product chute 101 pass through the interior of the defective product chute 101 and are contained in the aforementioned recovery box. Then, the lozenges 9 contained in the recovery box are collected by an operator or the like, and are discarded outside the lozenges printing apparatus 1.
合格品排出機構110是用於在搬運路徑上的較第一檢查位置P3、第二檢查位置P4及不合格品排出位置P8更靠搬運方向下游側的合格品排出位置P9,將被控制部130判定為合格品的錠劑9自吸附輸送機40搬出的排出機構。如圖8所示,合格品排出機構110包括合格品滑槽111、合格品排出輸送機112及蓋113。The qualified product discharge mechanism 110 is used for the qualified product discharge position P9 that is on the downstream side in the conveying direction than the first inspection position P3, the second inspection position P4, and the defective product discharge position P8 on the conveyance path, and is controlled by the control unit 130 A discharge mechanism in which the lozenge 9 judged to be a qualified product is carried out from the adsorption conveyor 40. As shown in FIG. 8, the qualified product discharge mechanism 110 includes a qualified product chute 111, a qualified product discharge conveyor 112 and a cover 113.
合格品滑槽111位於較不合格品回收機構100更靠搬運路徑的下游側處。合格品滑槽111具有圓筒形狀且具有一部分彎曲的結構。合格品滑槽111的上端部的開口即合格品排出口114與吸附帶42的外周面420的第二區域A2隔開間隙在鉛垂方向上相向。The qualified product chute 111 is located closer to the downstream side of the conveying path than the defective product recovery mechanism 100. The good product chute 111 has a cylindrical shape and has a partially curved structure. The opening of the upper end of the qualified product chute 111, that is, the qualified product discharge port 114, and the second area A2 of the outer peripheral surface 420 of the suction belt 42 are opposed to each other in the vertical direction with a gap therebetween.
吸附輸送機40的第四送風機構B4設置在吸附帶42的內側。並且,第四送風機構B4設置在介隔吸附帶42而與合格品排出口114相向的位置。當吸附保持著被判定為合格品的錠劑9的吸附孔421到達與合格品排出口114相向的合格品排出位置P9時,第四送風機構B4僅對吸附帶42的多個吸附孔421中的合格品排出位置P9的吸附孔421鉛垂向下地吹送氣體。如此,所述吸附孔421成為較大氣壓高的正壓。藉此,所述吸附孔421中的錠劑9的吸附被解除,錠劑9自吸附帶42向合格品排出口114落下。The fourth air blowing mechanism B4 of the suction conveyor 40 is provided inside the suction belt 42. In addition, the fourth air blowing mechanism B4 is provided at a position facing the qualified product discharge port 114 with the suction belt 42 interposed therebetween. When the suction hole 421 holding the tablet 9 which is judged to be a qualified product reaches the qualified product discharge position P9 opposite to the qualified product discharge port 114, the fourth air blowing mechanism B4 only applies to the plurality of suction holes 421 of the adsorption belt 42 The suction hole 421 of the qualified product discharge position P9 blows the gas vertically downward. In this way, the adsorption hole 421 becomes a relatively high positive pressure. Thereby, the adsorption of the tablet 9 in the adsorption hole 421 is released, and the tablet 9 falls from the adsorption belt 42 to the qualified product discharge port 114.
自吸附帶42的吸附孔421向合格品滑槽111的合格品排出口114落下的錠劑9通過合格品滑槽111的內部而落下至合格品排出輸送機112。合格品排出輸送機112具有與所述的搬運輸送機20同等的構成。合格品排出輸送機112的帶輪115藉由自馬達M4獲得的動力而旋轉,從而搬運帶116沿圖8中的箭頭的方向轉動。落下至合格品排出輸送機112的多個錠劑9載置在搬運帶116上,並且被搬出到錠劑印刷裝置1的外部。The tablets 9 falling from the suction hole 421 of the suction belt 42 to the qualified product discharge port 114 of the qualified product chute 111 pass through the inside of the qualified product chute 111 and fall to the qualified product discharge conveyor 112. The non-defective product discharge conveyor 112 has the same structure as the above-mentioned conveyance conveyor 20. The pulley 115 of the qualified product discharge conveyor 112 is rotated by the power obtained from the motor M4, so that the conveying belt 116 rotates in the direction of the arrow in FIG. 8. The plurality of lozenges 9 that have fallen to the qualified product discharge conveyor 112 are placed on the conveying belt 116 and carried out to the outside of the lozenge printing apparatus 1.
清掃裝置120是用於清掃吸附帶42的裝置。將在後面詳細描述清掃裝置120的構成。The cleaning device 120 is a device for cleaning the suction belt 42. The configuration of the cleaning device 120 will be described in detail later.
控制部130對錠劑印刷裝置1內的各部進行運行控制。圖9是表示控制部130與錠劑印刷裝置1內的各部的連接的框圖。如圖9中示意性地所示,控制部130由包括中央處理單元(Central Processing Unit,CPU)等處理器131、隨機存取記憶體(Random Access Memory,RAM)等記憶體132、以及硬磁碟驅動機等儲存部133的電腦構成。在儲存部133內安裝有用於執行印刷處理的電腦程式CP。The control unit 130 controls the operation of each unit in the tablet printing apparatus 1. FIG. 9 is a block diagram showing the connection between the control unit 130 and each unit in the tablet printing apparatus 1. As shown schematically in FIG. 9, the control unit 130 is composed of a processor 131 such as a central processing unit (Central Processing Unit, CPU), a memory 132 such as a random access memory (Random Access Memory, RAM), and a hard magnetic The computer structure of the storage unit 133 such as a disc drive. A computer program CP for executing printing processing is installed in the storage unit 133.
另外,如圖9所示,控制部130分別與所述的送料器10、搬運輸送機20(包括馬達M1)、吸附滾筒30(包括馬達M2、第一抽吸機構302、及第一送風機構B1)、吸附輸送機40(包括馬達M3、第二抽吸機構44、及送風機構B2~送風機構B4)、第一照相機50、印刷部60(包括噴頭61)、第二照相機70、乾燥機構80、反轉機構90(包括馬達91M~馬達96M、第五送風機構B5、第六送風機構B6、及抽吸機構)、合格品排出機構110(包括馬達M4)、以及清掃裝置120(包括後述的第七送風機構B7、及回收機構121)藉由有線或無線可通信地連接。控制部130將儲存於儲存部133的電腦程式CP、資料暫時地讀取到記憶體132,基於所述電腦程式CP,處理器131進行運算處理,藉此對所述的各部進行運行控制。藉此,進行多個錠劑9的搬運及對各錠劑9的印刷處理。In addition, as shown in FIG. 9, the control unit 130 is connected to the feeder 10, the conveying conveyor 20 (including the motor M1), the suction drum 30 (including the motor M2, the first suction mechanism 302, and the first air blowing mechanism), respectively, as shown in FIG. B1), suction conveyor 40 (including motor M3, second suction mechanism 44, and air blowing mechanism B2 to air blowing mechanism B4), first camera 50, printing unit 60 (including nozzle 61), second camera 70, drying mechanism 80. Reversing mechanism 90 (including motors 91M to 96M, fifth blowing mechanism B5, sixth blowing mechanism B6, and suction mechanism), qualified product discharge mechanism 110 (including motor M4), and cleaning device 120 (including the following The seventh air supply mechanism B7 and the recovery mechanism 121) are communicably connected by wire or wireless. The control unit 130 temporarily reads the computer program CP and data stored in the storage unit 133 to the memory 132, and based on the computer program CP, the processor 131 performs arithmetic processing to control the operation of each unit. Thereby, the conveyance of a plurality of tablets 9 and the printing process for each tablet 9 are performed.
另外,如上所述,控制部130對自第一照相機50及第二照相機70接收到的圖像中的畫素亮度值的分佈進行解析,並基於其解析結果,檢查各錠劑9中的缺口等缺陷的有無、或印刷在錠劑9上的圖像上的污垢、印刷部位的偏移、或點缺損等的有無。然後,基於所檢查的結果,判定各錠劑9是合格品還是不合格品。即,控制部130作為基於由第一照相機50及第二照相機70分別拍攝的各圖像,檢查錠劑9,判定錠劑9的印刷狀態或形狀的好壞的檢查部及判定部發揮作用。In addition, as described above, the control unit 130 analyzes the distribution of pixel brightness values in the images received from the first camera 50 and the second camera 70, and based on the analysis results, checks the gaps in each lozenge 9 The presence or absence of other defects, or the presence or absence of dirt on the image printed on the tablet 9, offset of the printed part, or dot defect. Then, based on the result of the inspection, it is determined whether each lozenge 9 is a qualified product or a defective product. That is, the control unit 130 functions as an inspection unit and a determination unit that inspect the tablet 9 based on the respective images captured by the first camera 50 and the second camera 70, and determine whether the printing state or shape of the tablet 9 is good or bad.
<2.清掃裝置的構成>
繼而,將詳細描述清掃裝置120的構成。圖10是清掃裝置120及吸附輸送機40的局部立體圖。<2. Structure of cleaning device>
Next, the configuration of the cleaning device 120 will be described in detail. FIG. 10 is a partial perspective view of the cleaning device 120 and the suction conveyor 40.
如圖4及圖10所示,清掃裝置120配置在吸附滾筒30的上方。清掃裝置120包括一對第七送風機構B7及位於一對第七送風機構B7之間的回收機構121。一對第七送風機構B7及回收機構121分別固定在錠劑印刷裝置1的框體上。另外,一對第七送風機構B7及回收機構121分別與吸附帶42相向,並跨吸附帶42的第一區域A1與第二區域A2雙方在寬度方向上延伸。As shown in FIGS. 4 and 10, the cleaning device 120 is arranged above the suction drum 30. The cleaning device 120 includes a pair of seventh air blowing mechanisms B7 and a recovery mechanism 121 located between the pair of seventh air blowing mechanisms B7. The pair of seventh air blowing mechanism B7 and the recovery mechanism 121 are respectively fixed to the housing of the tablet printing apparatus 1. In addition, the pair of seventh air blowing mechanism B7 and the recovery mechanism 121 respectively face the suction belt 42 and extend in the width direction across both the first area A1 and the second area A2 of the suction belt 42.
再者,圖10中,為了便於說明,空開間隔圖示了一對第七送風機構B7及回收機構121。但是,一對第七送風機構B7與回收機構121亦可相互接近地配置。另外,一對第七送風機構B7與回收機構121亦可作為一體化單元固定在錠劑印刷裝置1的框體上。In addition, in FIG. 10, for convenience of description, a pair of seventh air blowing mechanism B7 and recovery mechanism 121 are shown at intervals. However, the pair of seventh air blowing mechanism B7 and the recovery mechanism 121 may be arranged close to each other. In addition, the pair of seventh air blowing mechanism B7 and the recovery mechanism 121 may also be fixed to the frame of the tablet printing apparatus 1 as an integrated unit.
各第七送風機構B7具有一個線性噴嘴71。本實施方式的各線性噴嘴71設有6個吹出口710。六個吹出口710分別設置於與吸附帶42中的在寬度方向上鄰接的六個吸附孔421相向的位置。但是,該些吹出口710亦可相互連接。即,各線性噴嘴71具有配置於與吸附帶42中的在寬度方向上鄰接的一個或多個吸附孔421相向的位置的吹出口710即可。Each seventh air blowing mechanism B7 has one linear nozzle 71. Each linear nozzle 71 of this embodiment is provided with six blowing outlets 710. The six air outlets 710 are respectively provided at positions facing the six suction holes 421 adjacent in the width direction in the suction belt 42. However, these blower outlets 710 may be connected to each other. That is, each linear nozzle 71 has only to have the air outlet 710 arranged at a position facing the one or more suction holes 421 adjacent in the width direction in the suction belt 42.
各線性噴嘴71經由空氣軟管72而連接於空氣供給源73(參照圖4)。另外,在空氣軟管72上設有開閉閥74。打開開閉閥74後,自空氣供給源73通過空氣軟管72向線性噴嘴71供給加壓後的清潔乾燥空氣(壓縮空氣)。Each linear nozzle 71 is connected to an air supply source 73 via an air hose 72 (refer to FIG. 4 ). In addition, an on-off valve 74 is provided on the air hose 72. After the opening and closing valve 74 is opened, pressurized clean dry air (compressed air) is supplied from the air supply source 73 through the air hose 72 to the linear nozzle 71.
在本實施方式中,一對第七送風機構B7彼此在上下方向上配置。而且,一對第七送風機構B7彼此向吸附帶42的外周面420中的搬運路徑上的同一位置吹送壓縮空氣。在本實施方式中,一對第七送風機構B7分別在搬運路徑上的自吸附滾筒30向吸附輸送機40交接錠劑9的第二交接位置P2的下游側的清掃位置P10,向吸附帶42的外周面420吹送壓縮空氣。清掃位置P10是搬運路徑上的較配置照相機50、照相機70的檢查位置P3、檢查位置P4更靠上游側的位置。更具體而言,一對第七送風機構B7分別向吸附帶42的外周面420中的、彼此在搬運方向上位於相同位置(清掃位置P10)且在寬度方向上彼此鄰接的六個吸附孔421及它們的周邊吹送壓縮空氣。藉由向吸附帶42的外周面420吹送壓縮空氣,附著在外周面420上的錠劑9的微粉被吹向一對第七送風機構B7的上下方向之間的空間。In this embodiment, the pair of seventh air blowing mechanisms B7 are arranged in the vertical direction. In addition, the pair of seventh air blowing mechanisms B7 each other blow compressed air to the same position on the conveyance path on the outer peripheral surface 420 of the suction belt 42. In the present embodiment, a pair of seventh air blowing mechanism B7 is in the cleaning position P10 on the downstream side of the second delivery position P2 where the tablet 9 is delivered to the suction conveyor 40 from the suction drum 30 on the conveying path to the suction belt 42. The outer peripheral surface 420 blows compressed air. The cleaning position P10 is a position on the conveyance route that is more upstream than the inspection position P3 and the inspection position P4 where the camera 50 and the camera 70 are arranged. More specifically, the pair of seventh air blowing mechanisms B7 are directed to the six suction holes 421 of the outer peripheral surface 420 of the suction belt 42 that are located at the same position (cleaning position P10) in the conveying direction and are adjacent to each other in the width direction. And blow compressed air around them. By blowing compressed air to the outer circumferential surface 420 of the suction belt 42, the fine powder of the tablet 9 adhering to the outer circumferential surface 420 is blown to the space between the pair of seventh air blowing mechanisms B7 in the vertical direction.
回收機構121包括主體配管81及真空泵82。在主體配管81的一端側形成有沿寬度方向延伸的吸氣口810。吸氣口810跨吸附帶42的外周面420的第一區域A1及第二區域A2雙方而相向。當使真空泵82工作時,自吸氣口810與空氣等氣體一起,如上所述抽吸自吸附帶42的外周面420吹走的錠劑9的微粉。進而,在主體配管81的內部設有過濾器83,該過濾器83具有較錠劑9的微粉更細的網格。藉此,回收機構121能夠使自吸氣口810抽吸的空氣等氣體通過過濾器83排出,並且在過濾器83中回收錠劑9的微粉。但是,過濾器83未必需要設置。即使在此種情況下,亦可在排出自吸氣口810抽吸的氣體處回收該氣體中含有的錠劑9的微粉。The recovery mechanism 121 includes a main body pipe 81 and a vacuum pump 82. An intake port 810 extending in the width direction is formed on one end side of the main body pipe 81. The suction port 810 faces across both the first area A1 and the second area A2 of the outer peripheral surface 420 of the suction belt 42. When the vacuum pump 82 is operated, the fine powder of the tablet 9 blown away from the outer peripheral surface 420 of the adsorption belt 42 is sucked from the suction port 810 together with gas such as air as described above. Furthermore, a filter 83 is provided inside the main body pipe 81, and the filter 83 has a finer mesh than the powder of the tablet 9. Thereby, the recovery mechanism 121 can discharge gas such as air sucked from the air suction port 810 through the filter 83 and recover the fine powder of the tablet 9 in the filter 83. However, the filter 83 does not necessarily need to be installed. Even in this case, the fine powder of the tablet 9 contained in the gas can be recovered at the place where the gas sucked from the gas suction port 810 is discharged.
再者,在本實施方式中,藉由控制部130控制一對第七送風機構B7的開閉閥74的開閉及回收機構121的真空泵82的運行。但是,該些亦可由作業者等手動進行。另外,自第七送風機構B7噴出的氣體不僅可使用清潔乾燥空氣,亦可使用不影響錠劑9的製造的其他氣體。例如,自第七送風機構B7噴出的氣體亦可使用氮氣等。另外,第七送風機構B7可一直噴出固定量的氣體,但根據清掃作業的步驟,亦可斷續地進行噴出,或者暫時停止氣體的噴出,或者每隔固定時間改變噴出量。Furthermore, in this embodiment, the opening and closing of the on-off valve 74 of the pair of seventh air blowing mechanism B7 and the operation of the vacuum pump 82 of the recovery mechanism 121 are controlled by the control unit 130. However, these can also be performed manually by an operator or the like. In addition, not only clean and dry air can be used for the gas ejected from the seventh air blowing mechanism B7, but other gases that do not affect the production of the tablet 9 can also be used. For example, nitrogen gas or the like may be used for the gas ejected from the seventh air blowing mechanism B7. In addition, the seventh air blowing mechanism B7 can always blow out a fixed amount of gas, but depending on the cleaning operation procedure, it may blow out intermittently, temporarily stop the gas blowing, or change the blowing amount every fixed time.
此處,如上所述,為了自吸附滾筒30向吸附輸送機40順利地交接錠劑9,吸附滾筒30的第一送風機構B1向正好通過第二交接位置P2的滾筒吸附孔301吹送氣體。因此,有時會自錠劑9的表面進一步產生微粉,或者產生的微粉向吸附輸送機40飛散,從而進一步附著並積層在吸附帶42的吸附孔421或吸附孔421的周緣部附近。在此種情況下,若在不進行清掃的情況下重新搬運錠劑9,並藉由第一照相機50及第二照相機70拍攝錠劑9,則在獲得的圖像資料中,錠劑9與附著有微粉的吸附孔421的判別變得困難,有可能在控制部130的檢查結果中產生不良情況。Here, as described above, in order to smoothly transfer the tablet 9 from the adsorption roller 30 to the adsorption conveyor 40, the first air blowing mechanism B1 of the adsorption roller 30 blows gas to the roller adsorption hole 301 just passing through the second delivery position P2. Therefore, fine powder may be further generated from the surface of the tablet 9 or the generated fine powder may be scattered to the suction conveyor 40 and may be further adhered and layered near the periphery of the suction hole 421 or the suction hole 421 of the suction belt 42. In this case, if the tablet 9 is transported again without cleaning, and the tablet 9 is photographed by the first camera 50 and the second camera 70, in the obtained image data, the tablet 9 and It becomes difficult to distinguish the adsorption holes 421 to which the fine powder is adhered, and there is a possibility that defects may occur in the inspection result of the control unit 130.
但是,在本實施方式中,藉由使用清掃裝置120進行吸附帶42的清掃,能夠去除附著在吸附孔421或吸附孔421的周緣部附近的錠劑9的微粉,或者減少微粉的量。因此,可抑制由錠劑9的微粉附著或積層的情況對之後的檢查帶來的不良影響。另外,藉由使用所述的清掃裝置120,可在不與吸附帶42直接接觸的情況下去除或減少附著在吸附帶42上的錠劑9的微粉。因此,能夠防止在與吸附帶42直接接觸的情況下可能發生的、吸附帶42受損或異物混入的狀況,從而抑制對作為產品的錠劑9的品質帶來不良影響。However, in this embodiment, by cleaning the suction belt 42 using the cleaning device 120, it is possible to remove the fine powder of the tablet 9 adhering to the suction hole 421 or the vicinity of the periphery of the suction hole 421, or to reduce the amount of fine powder. Therefore, it is possible to suppress the adverse effects of the adhesion or layering of the fine powder of the tablet 9 on subsequent inspections. In addition, by using the cleaning device 120 described above, the fine powder of the tablet 9 adhering to the adsorption belt 42 can be removed or reduced without directly contacting the adsorption belt 42. Therefore, it is possible to prevent damage to the suction belt 42 or mixing of foreign substances that may occur in the case of direct contact with the suction belt 42, thereby suppressing adverse effects on the quality of the tablet 9 as a product.
另外,藉由使用本實施方式的清掃裝置120,無需新追加用於清掃吸附帶42的路徑,就能夠去除或減少附著在吸附帶42上的錠劑9的微粉。因此,能夠抑制包括吸附帶42在內的錠劑印刷裝置1整體大型化。其結果是,即使在有限的空間中亦可進行吸附帶42的清掃作業。In addition, by using the cleaning device 120 of the present embodiment, it is possible to remove or reduce the fine powder of the lozenge 9 adhering to the suction belt 42 without adding a new path for cleaning the suction belt 42. Therefore, it is possible to prevent the entire tablet printing apparatus 1 including the suction belt 42 from increasing in size. As a result, the cleaning operation of the suction belt 42 can be performed even in a limited space.
另外,本實施方式的清掃裝置120自在上下方向上空開間隔配置的一對第七送風機構B7彼此向在搬運方向上相同的清掃位置P10吹送壓縮空氣。而且,藉此被吹向一對第七送風機構B7的上下方向之間的空間的錠劑9的微粉由位於一對第七送風機構B7之間的回收機構121回收。因此,不會使錠劑9的微粉飛散到吸附帶42或清掃裝置120的周圍,能夠效率良好地回收。再者,一對第七送風機構B7亦可在左右方向上空開間隔配置,回收機構121亦可配置在左右的一對第七送風機構B7之間。In addition, the cleaning device 120 of the present embodiment blows compressed air to the cleaning position P10 that is the same in the conveying direction from a pair of seventh air blowing mechanisms B7 arranged at an interval in the vertical direction. Then, the fine powder of the lozenge 9 blown to the space between the pair of seventh air blowing mechanisms B7 in the vertical direction is recovered by the recovery mechanism 121 located between the pair of seventh air blowing mechanisms B7. Therefore, the fine powder of the lozenge 9 does not scatter around the adsorption belt 42 or the cleaning device 120, and can be collected efficiently. Furthermore, the pair of seventh air blowing mechanisms B7 may be arranged at intervals in the left-right direction, and the recovery mechanism 121 may be arranged between the pair of left and right seventh air blowing mechanisms B7.
圖11表示驗證在使用本實施方式的錠劑印刷裝置1進行一批量份錠劑9的印刷處理後,使用清掃裝置120進行吸附帶42的清掃時看到的效果的結果。再者,在本實施方式中,驗證了在進行了作為一批量份的約100萬個錠劑的印刷處理之後進行吸附帶42的清掃時看到的效果。圖11的左圖表示對利用錠劑印刷裝置1進行約100萬個錠劑9的印刷處理之後的吸附帶42立即進行拍攝的圖像。圖11的右圖表示對此後使用清掃裝置120完成吸附帶42的清掃時的吸附帶42拍攝的圖像。FIG. 11 shows the result of verifying the effect seen when the cleaning device 120 is used to clean the suction belt 42 after the printing process of one batch of tablets 9 is performed using the tablet printing device 1 of the present embodiment. Furthermore, in this embodiment, the effect seen when cleaning the suction belt 42 after performing the printing process of about 1 million tablets as one batch was verified. The left diagram of FIG. 11 shows an image taken immediately after the printing process of approximately 1 million tablets 9 by the tablet printing device 1 of the suction belt 42. The right diagram of FIG. 11 shows an image taken by the suction belt 42 when the cleaning device 120 is used to complete the cleaning of the suction belt 42 thereafter.
如圖11所示,作為目視結果確認到:使用清掃裝置120進行清掃的情況(右圖)與進行清掃之前(左圖)相比,吸附孔421及吸附孔421的周緣部附近的微粉的附著量得到顯著抑制。As shown in Fig. 11, as a result of visual inspection, it was confirmed that when the cleaning device 120 was used for cleaning (right figure), compared with before cleaning (left figure), adhesion of fine powder near the periphery of the suction hole 421 and suction hole 421 was confirmed. The amount is significantly suppressed.
<3.關於處理流程>
繼而,對使用了所述錠劑印刷裝置1的搬運處理、印刷處理、及清掃作業的流程進行說明。以下,依次說明對某一錠劑9進行的處理及其後的作業。其中,所述錠劑印刷裝置1在搬運處理時及印刷處理時,一邊沿著搬運路徑依次搬運多個錠劑9,一邊進行規定的處理。因此,在錠劑印刷裝置1的內部,同時存在多個錠劑9。<3. Regarding the processing flow>
Next, the flow of conveyance processing, printing processing, and cleaning operations using the tablet printing apparatus 1 will be described. Hereinafter, the processing performed on a certain lozenge 9 and the subsequent operations will be described in order. Here, the tablet printing apparatus 1 carries out predetermined processing while sequentially conveying a plurality of tablets 9 along the conveying path during the conveying process and the printing process. Therefore, inside the lozenge printing apparatus 1, a plurality of lozenges 9 exist at the same time.
圖12是表示錠劑印刷裝置1中的處理流程的流程圖。當向錠劑印刷裝置1投入規定數量的錠劑9時(步驟S1),首先,送料器10向搬運輸送機20供給多個錠劑9。此處,所謂規定數量例如是錠劑的一批量份,例如為約100萬個。被供給到搬運輸送機20的多個錠劑9載置在搬運帶22的上表面,隨著搬運帶22的轉動,在搬運方向上大致水準地移動到第一交接位置P1(步驟S2)。FIG. 12 is a flowchart showing the flow of processing in the tablet printing apparatus 1. When a predetermined number of tablets 9 are put into the tablet printing device 1 (step S1 ), first, the feeder 10 supplies a plurality of tablets 9 to the conveying conveyor 20. Here, the predetermined number is, for example, a batch of tablets, for example, about 1 million. The multiple lozenges 9 supplied to the conveying conveyor 20 are placed on the upper surface of the conveying belt 22 and move to the first delivery position P1 approximately horizontally in the conveying direction along with the rotation of the conveying belt 22 (step S2).
接著,錠劑9在第一交接位置P1被吸附保持在吸附滾筒30的滾筒吸附孔301中,藉由吸附滾筒30的旋轉而沿搬運方向移動至上方的第二交接位置P2。此時,以多個錠劑9的搬運方向的間隔成為與滾筒吸附孔301的間隔對應的規定間隔的方式進行排列。當錠劑9到達第二交接位置P2時,滾筒吸附孔301中的錠劑9的吸附被解除。藉此,錠劑9從吸附滾筒30交接至吸附輸送機40(步驟S3)。Next, the tablet 9 is sucked and held in the drum suction hole 301 of the suction drum 30 at the first delivery position P1, and moves in the conveying direction to the upper second delivery position P2 by the rotation of the suction drum 30. At this time, the plurality of tablets 9 are arranged so that the interval in the conveying direction of the plurality of tablets 9 becomes a predetermined interval corresponding to the interval of the drum suction hole 301. When the tablet 9 reaches the second delivery position P2, the adsorption of the tablet 9 in the drum suction hole 301 is released. Thereby, the lozenge 9 is delivered from the adsorption drum 30 to the adsorption conveyor 40 (step S3).
繼而,錠劑9被吸附保持在吸附帶42的第一區域A1的吸附孔421中。然後,伴隨著吸附帶42的轉動,沿環狀的搬運路徑搬運錠劑9。以下,將在被第一區域A1的吸附孔421保持的狀態下,錠劑9的朝向外側的面稱為「第一面」。另外,將此狀態下被吸附孔421吸附的面稱為「第二面」。在圖2及圖3中,為了區分第一面和第二面,對錠劑9的第一面標注了斜線。但是,所述「第一面」及「第二面」與錠劑9的本來的表面及背面無關。例如,在錠劑9是僅在單面具有分割線140(參照圖13)的分割線錠的情況下,也可在保持於第一區域A1的多個錠劑9中混合存在具有分割線140的面為第一面的錠劑9和沒有分割線140的面為第一面的錠劑9。Then, the tablet 9 is adsorbed and held in the adsorption hole 421 of the first area A1 of the adsorption belt 42. Then, as the suction belt 42 rotates, the tablet 9 is conveyed along an endless conveying path. Hereinafter, the surface of the tablet 9 facing the outside while being held by the suction holes 421 of the first region A1 is referred to as the "first surface". In addition, the surface adsorbed by the adsorption holes 421 in this state is referred to as the "second surface". In FIG. 2 and FIG. 3, in order to distinguish the first side and the second side, the first side of the tablet 9 is marked with diagonal lines. However, the above-mentioned "first side" and "second side" have nothing to do with the original surface and back surface of the tablet 9. For example, when the tablet 9 is a dividing line ingot having a dividing line 140 (refer to FIG. 13) only on one side, a plurality of tablets 9 held in the first area A1 may be mixed with the dividing line 140. The side of the tablet 9 is the first side and the side without the dividing line 140 is the tablet 9 of the first side.
當錠劑9到達第一照相機50下方的第一檢查位置P3時,第一照相機50拍攝錠劑9的第一面。藉此,獲取錠劑9的第一面的圖像數據。所獲取的圖像數據從第一照相機50發送給控制部130。控制部130基於從第一照相機50接收到的圖像數據,進行第一面的印刷前檢查(步驟S4)。具體而言,檢查吸附孔421上的錠劑9的有無、錠劑9的表背、錠劑9繞鉛垂軸的旋轉姿勢、錠劑9相對於吸附孔421的位置偏移、以及錠劑9的形狀缺陷的有無等。When the lozenge 9 reaches the first inspection position P3 below the first camera 50, the first camera 50 photographs the first side of the lozenge 9. In this way, the image data of the first side of the tablet 9 is acquired. The acquired image data is sent from the first camera 50 to the control unit 130. The control unit 130 performs a pre-print inspection of the first side based on the image data received from the first camera 50 (step S4). Specifically, check the presence or absence of the tablet 9 on the adsorption hole 421, the front and back of the tablet 9, the rotation posture of the tablet 9 around the vertical axis, the positional deviation of the tablet 9 with respect to the adsorption hole 421, and the tablet The presence or absence of shape defects of 9 and so on.
接著,當錠劑9到達印刷部60的下方的印刷位置時,4個噴頭61朝向錠劑9的第一面噴出墨滴。藉此,對錠劑9的第一面進行印刷處理。其結果,在錠劑9的第一面上印刷圖像(步驟S5)。此時,控制部130基於所述的步驟S4的檢查結果,調整應印刷在各錠劑9上的圖像。例如,根據具有分割線140的面還是其相反側的面來選擇適當的圖像,根據各錠劑9的旋轉姿勢使被選擇的圖像旋轉。而且,基於調整後的圖像,向噴頭61輸入印刷信號。其結果,在各錠劑9的第一面上,以適當的姿勢印刷適當的圖像。Next, when the pastille 9 reaches the printing position below the printing unit 60, the four nozzles 61 eject ink droplets toward the first surface of the pastille 9. In this way, the printing process is performed on the first side of the tablet 9. As a result, an image is printed on the first surface of the tablet 9 (step S5). At this time, the control unit 130 adjusts the image to be printed on each tablet 9 based on the inspection result of step S4 described above. For example, an appropriate image is selected according to the surface having the dividing line 140 or the surface on the opposite side thereof, and the selected image is rotated according to the rotation posture of each lozenge 9. Then, based on the adjusted image, a printing signal is input to the head 61. As a result, an appropriate image is printed in an appropriate posture on the first surface of each tablet 9.
繼而,當錠劑9到達第二照相機70下方的第二檢查位置P4時,第二照相機70拍攝錠劑9的第一面。藉此,獲取錠劑9的第一面的圖像數據。所獲取的圖像數據從第二照相機70發送到控制部130。另外,控制部130基於從第二照相機70接收到的圖像數據,進行第一面的印刷後檢查(步驟S6)。具體而言,控制部130例如通過比較從第二照相機70接收到的圖像數據和預先準備的正常圖像的數據,來判定各錠劑9的第一面的印刷狀態的好壞。Then, when the lozenge 9 reaches the second inspection position P4 below the second camera 70, the second camera 70 photographs the first side of the lozenge 9. In this way, the image data of the first side of the tablet 9 is acquired. The acquired image data is sent from the second camera 70 to the control unit 130. In addition, the control unit 130 performs a post-printing inspection of the first side based on the image data received from the second camera 70 (step S6). Specifically, the control unit 130 compares the image data received from the second camera 70 with the data of the normal image prepared in advance to determine whether the printing state of the first side of each lozenge 9 is good or bad, for example.
繼而,當錠劑9到達乾燥機構80附近時,乾燥機構80朝向錠劑9的第一面吹送熱風。藉此,附著在錠劑9的第一面上的墨水乾燥,墨水定影在第一面上(步驟S7)。Then, when the tablet 9 reaches the vicinity of the drying mechanism 80, the drying mechanism 80 blows hot air toward the first surface of the tablet 9. Thereby, the ink adhering to the first surface of the tablet 9 is dried, and the ink is fixed on the first surface (step S7).
之後,當錠劑9到達搬運路徑上的作為反轉位置的第一反轉位置P5、第二反轉位置P6或第三反轉位置P7時,反轉機構90使錠劑9的表背反轉,並且將錠劑9自第一區域A1移動至第二區域A2(步驟S8)。藉由所述步驟S8,錠劑9成為第一面被第二區域A2的吸附孔421吸附,第二面朝向外側的狀態。After that, when the tablet 9 reaches the first inversion position P5, the second inversion position P6, or the third inversion position P7 as the inversion position on the conveying path, the inversion mechanism 90 reverses the front and back of the tablet 9 Then, the lozenge 9 is moved from the first area A1 to the second area A2 (step S8). According to the step S8, the tablet 9 is in a state where the first surface is adsorbed by the adsorption hole 421 of the second area A2, and the second surface faces the outside.
繼而,當錠劑9到達第一照相機50下方的第一檢查位置P3時,第一照相機50拍攝錠劑9的第二面。藉此,獲取錠劑9的第二面的圖像數據。所獲取的圖像數據從第一照相機50發送至控制部130。另外,控制部130基於從第一照相機50接收到的圖像數據進行第二面的印刷前檢查(步驟S9)。具體而言,檢查吸附孔421上的錠劑9的有無、錠劑9的表背、錠劑9繞鉛垂軸的旋轉姿勢、錠劑9相對於吸附孔421的位置偏移、以及錠劑9的形狀缺陷的有無等。Then, when the lozenge 9 reaches the first inspection position P3 below the first camera 50, the first camera 50 photographs the second side of the lozenge 9. In this way, the image data of the second side of the tablet 9 is acquired. The acquired image data is sent from the first camera 50 to the control unit 130. In addition, the control unit 130 performs a pre-printing inspection of the second side based on the image data received from the first camera 50 (step S9). Specifically, check the presence or absence of the tablet 9 on the adsorption hole 421, the front and back of the tablet 9, the rotation posture of the tablet 9 around the vertical axis, the positional deviation of the tablet 9 with respect to the adsorption hole 421, and the tablet The presence or absence of shape defects of 9 and so on.
接著,當錠劑9到達印刷部60的下方的印刷位置時,4個噴頭61朝向錠劑9的第二面噴出墨滴。藉此,對錠劑9的第二面進行印刷處理。其結果,在錠劑9的第二面上印刷圖像(步驟S10)。此時,控制部130基於所述的步驟S9的檢查結果,調整應印刷在各錠劑9上的圖像。例如,根據具有分割線140的面還是其相反側的面來選擇適當的圖像,根據各錠劑9的旋轉姿勢使被選擇的圖像旋轉。而且,基於調整後的圖像,向噴頭61輸入印刷信號。其結果,在各錠劑9的第二面上,以適當的姿勢印刷適當的圖像。Then, when the pastille 9 reaches the printing position below the printing section 60, the four nozzles 61 eject ink droplets toward the second surface of the pastille 9. In this way, the printing process is performed on the second side of the tablet 9. As a result, an image is printed on the second surface of the tablet 9 (step S10). At this time, the control unit 130 adjusts the image to be printed on each tablet 9 based on the inspection result of step S9 described above. For example, an appropriate image is selected according to the surface having the dividing line 140 or the surface on the opposite side thereof, and the selected image is rotated according to the rotation posture of each lozenge 9. Then, based on the adjusted image, a printing signal is input to the head 61. As a result, an appropriate image is printed in an appropriate posture on the second surface of each tablet 9.
繼而,當錠劑9到達第二照相機70下方的第二檢查位置P4時,第二照相機70拍攝錠劑9的第二面。藉此,獲取錠劑9的第二面的圖像數據。所獲取的圖像數據從第二照相機70發送到控制部130。另外,控制部130基於從第二照相機70接收到的圖像數據,來進行第二面的印刷後檢查(步驟S11)。具體而言,控制部130例如通過比較從第二照相機70接收到的圖像數據和預先準備的正常圖像的數據,來判定各錠劑9的第二面的印刷狀態的好壞。Then, when the lozenge 9 reaches the second inspection position P4 below the second camera 70, the second camera 70 photographs the second side of the lozenge 9. In this way, the image data of the second side of the tablet 9 is acquired. The acquired image data is sent from the second camera 70 to the control unit 130. In addition, the control unit 130 performs a post-printing inspection of the second side based on the image data received from the second camera 70 (step S11). Specifically, the control unit 130 compares the image data received from the second camera 70 with the data of the normal image prepared in advance to determine whether the printing state of the second side of each lozenge 9 is good or bad, for example.
繼而,當錠劑9到達乾燥機構80的附近時,乾燥機構80朝向錠劑9的第二面吹送熱風。藉此,附著在錠劑9的第二面上的墨水乾燥,墨水定影在第二面上(步驟S12)。Then, when the tablet 9 reaches the vicinity of the drying mechanism 80, the drying mechanism 80 blows hot air toward the second surface of the tablet 9. Thereby, the ink adhering to the second surface of the tablet 9 is dried, and the ink is fixed on the second surface (step S12).
如上所述,控制部130作為基於由第一照相機50及第二照相機70分別拍攝的各圖像,檢查錠劑9,判定錠劑9的印刷狀態或形狀的好壞的檢查部及判定部發揮作用。另外,控制部130對各錠劑9判定是印刷狀態良好且沒有缺口等形狀缺陷的合格品,還是印刷不良或有形狀缺陷的不合格品(步驟S13)。As described above, the control unit 130 functions as an inspection unit and a determination unit that inspects the tablet 9 based on each image captured by the first camera 50 and the second camera 70, and determines whether the printing state or shape of the tablet 9 is good or bad. effect. In addition, the control unit 130 determines for each tablet 9 whether it is a qualified product with a good printing state and no shape defects such as notches, or a defective product with poor printing or shape defects (step S13).
在錠劑9由控制部130判定為不合格品的情況下(步驟S13=否(NO)),之後,當被判定為不合格品的錠劑9到達不合格品排出位置P8時,對吸附保持有該錠劑9的吸附輸送機40的吸附孔421作用正壓,而解除吸附孔421中的錠劑9的吸附。藉此,被判定為不合格品的錠劑9被排出至不合格品回收口102(步驟S14)。In the case where the tablet 9 is determined as a defective product by the control unit 130 (step S13=No (NO)), after that, when the tablet 9 determined as a defective product reaches the defective product discharge position P8, the adsorption Positive pressure is applied to the adsorption hole 421 of the adsorption conveyor 40 holding the tablet 9 to release the adsorption of the tablet 9 in the adsorption hole 421. Thereby, the lozenge 9 determined as a defective product is discharged to the defective product collection port 102 (step S14).
在錠劑9由控制部130判定為合格品的情況下(步驟S13=是(YES)),之後,當被判定為合格品的錠劑9到達合格品排出位置P9時,對吸附保持有該錠劑9的吸附輸送機40的吸附孔421作用正壓,而解除吸附孔421中的錠劑9的吸附。藉此,被判定為合格品的錠劑9向合格品排出口114排出(步驟S15)。自合格品排出口114落下到合格品排出輸送機112上的多個錠劑9一邊載置在搬運帶116上,一邊被搬出到錠劑印刷裝置1的外部。When the tablet 9 is determined to be a qualified product by the control unit 130 (step S13=YES), after that, when the tablet 9 determined to be a qualified product reaches the qualified product discharge position P9, the adsorption retains this A positive pressure is applied to the adsorption hole 421 of the adsorption conveyor 40 of the tablet 9 to release the adsorption of the tablet 9 in the adsorption hole 421. Thereby, the lozenge 9 judged to be a qualified product is discharged to the qualified product discharge port 114 (step S15). The plurality of tablets 9 dropped from the qualified product discharge port 114 onto the qualified product discharge conveyor 112 are carried out to the outside of the tablet printing apparatus 1 while being placed on the conveying belt 116.
其後,控制部130判定是否對投入到錠劑印刷裝置1的規定數量的全部錠劑9進行搬運處理及印刷處理、並藉由合格品排出機構110或不合格品回收機構100排出至錠劑印刷裝置1的外部(步驟S16)。在判定為對規定數量的全部錠劑9的處理完成並排出至錠劑印刷裝置1的外部的情況下(步驟S16=是(YES)),控制部130使清掃裝置120運作,在清掃位置P10進行吸附帶42的清掃作業(步驟S17)。此時,控制部130在所有吸附孔421中未保持錠劑9的狀態下使吸附帶42轉動,同時使清掃裝置120連續地運作來進行吸附帶42的清掃作業。藉此,能夠去除或減少設置在環狀吸附帶42上的全部吸附孔421及它們周邊所附著的錠劑9的微粉。其結果,在之後向錠劑印刷裝置1重新投入規定數量(例如,1批量份=約100萬個)的錠劑9進行處理時,能夠抑制錠劑9的微粉對之後的檢查產生不良影響。After that, the control unit 130 determines whether or not to carry out the transportation and printing of all the tablets 9 of a predetermined number put into the tablet printing device 1, and discharge them to the tablets by the qualified product discharge mechanism 110 or the defective product recovery mechanism 100 The outside of the printing apparatus 1 (step S16). When it is determined that the processing of all the tablets 9 of the predetermined number is completed and they are discharged to the outside of the tablet printing apparatus 1 (step S16=YES), the control unit 130 operates the cleaning device 120 and is at the cleaning position P10 The cleaning operation of the suction belt 42 is performed (step S17). At this time, the control unit 130 rotates the suction belt 42 in a state where the tablets 9 are not held in all the suction holes 421, and at the same time continuously operates the cleaning device 120 to perform the cleaning operation of the suction belt 42. Thereby, it is possible to remove or reduce all the suction holes 421 provided on the endless suction belt 42 and the fine powder of the tablets 9 attached to the periphery of them. As a result, when a predetermined number of tablets 9 (for example, 1 batch=approximately 1 million) are re-inserted into the tablet printing device 1 for processing, the fine powder of the tablets 9 can be prevented from adversely affecting subsequent inspections.
<4.變形例>
以上,說明了本發明的一個實施方式,但是本發明並不限定於所述的實施方式。<4. Modifications>
In the foregoing, one embodiment of the present invention has been described, but the present invention is not limited to the above-mentioned embodiment.
在所述實施方式中,對投入到錠劑印刷裝置1的規定數量的全部錠劑9進行搬運處理及印刷處理,並排出至錠劑印刷裝置1的外部後,在未保持錠劑9的狀態下使吸附帶42轉動,同時使清掃裝置120運作來進行吸附帶42的清掃作業。但是,亦可在對多個錠劑9進行搬運處理或印刷處理的途中,並行地使清掃裝置120運作來進行吸附帶42的清掃作業。In the above embodiment, all the tablets 9 of a predetermined number put into the tablet printing device 1 are transported and printed, and are discharged to the outside of the tablet printing device 1, and the tablets 9 are not kept in the state. The suction belt 42 is rotated downward, and the cleaning device 120 is operated to perform the cleaning operation of the suction belt 42 at the same time. However, it is also possible to operate the cleaning device 120 in parallel to perform the cleaning operation of the suction belt 42 while the plurality of tablets 9 are being transported or printed.
此種情況下,將清掃裝置120例如配置在第一傾斜滾筒91~第六傾斜滾筒96的搬運方向下游側的第一區域A1附近即可。然後,在搬運路徑上的第一反轉位置P5、第二反轉位置P6以及第三反轉位置P7的下游側的清掃位置P11(參照圖3)上,藉由一對第七送風機構B7向吸附帶42的外周面420吹送壓縮空氣,並藉由回收機構121回收自吸附帶42吹走的錠劑9的微粉即可。In this case, the cleaning device 120 may be arranged, for example, in the vicinity of the first area A1 on the downstream side of the first inclined roller 91 to the sixth inclined roller 96 in the conveying direction. Then, at the cleaning position P11 (refer to FIG. 3) downstream of the first reversal position P5, the second reversal position P6, and the third reversal position P7 on the conveyance path, a pair of seventh air blowing mechanisms B7 The compressed air is blown to the outer peripheral surface 420 of the adsorption belt 42 and the fine powder of the tablet 9 blown away from the adsorption belt 42 is recovered by the recovery mechanism 121.
另外,將清掃裝置120配置在合格品排出機構110的搬運方向下游側的第二區域A2附近即可。然後,在搬運路徑上的合格品排出機構110的下游側的清掃位置P12(參照圖3)上,藉由一對第七送風機構B7向吸附帶42的外周面420吹送壓縮空氣,藉由回收機構121回收自吸附帶42吹走的錠劑9的微粉即可。In addition, the cleaning device 120 may be arranged in the vicinity of the second area A2 on the downstream side of the non-defective product discharge mechanism 110 in the conveying direction. Then, at the cleaning position P12 (refer to FIG. 3) on the downstream side of the qualified product discharge mechanism 110 on the conveyance path, the compressed air is blown to the outer peripheral surface 420 of the adsorption belt 42 by a pair of seventh air blowing mechanisms B7, and the recovery The mechanism 121 only needs to collect the fine powder of the tablet 9 blown away from the adsorption belt 42.
如圖3所示,該些清掃位置P11、清掃位置P12與未保持錠劑9的吸附孔421相向。因此,即使在對多個錠劑9進行搬運處理或印刷處理的途中,並行地使清掃裝置120運作的情況下,亦可抑制壓縮空氣或微粉與處理中的錠劑9接觸而產生的影響。As shown in FIG. 3, the cleaning position P11 and the cleaning position P12 are opposed to the suction hole 421 where the tablet 9 is not held. Therefore, even when the cleaning device 120 is operated in parallel during the conveyance process or printing process of a plurality of tablets 9, the influence of compressed air or fine powder contact with the tablets 9 being processed can be suppressed.
在所述實施方式中,清掃裝置120具有兩個第七送風機構B7及一個回收機構121。但是,清掃裝置120所具有的第七送風機構B7及回收機構121的數量並不限定於此。例如,清掃裝置120亦可具有一個第七送風機構B7及一個回收機構121。而且,例如亦可在第七送風機構B7的下方配置回收機構121。進而,亦可藉由上方的該第七送風機構B7向吸附帶42的外周面420吹送壓縮空氣,藉由下方的回收機構121回收自吸附帶42吹走的錠劑9的微粉。In the above embodiment, the cleaning device 120 has two seventh air blowing mechanisms B7 and one recovery mechanism 121. However, the number of the seventh air blowing mechanism B7 and the recovery mechanism 121 included in the cleaning device 120 is not limited to this. For example, the cleaning device 120 may also have a seventh air blowing mechanism B7 and a recovery mechanism 121. Furthermore, for example, the recovery mechanism 121 may be arranged below the seventh air blowing mechanism B7. Furthermore, the compressed air may be blown to the outer peripheral surface 420 of the adsorption belt 42 by the upper seventh air blowing mechanism B7, and the fine powder of the tablet 9 blown away from the adsorption belt 42 may be recovered by the lower recovery mechanism 121.
上述實施方式的第一傾斜滾筒91~第六傾斜滾筒96分別具有多個小孔即吸附孔。但是,第一傾斜滾筒91~第六傾斜滾筒96亦可分別在側面具有圓環狀的吸附狹縫(省略圖示)。例如,第一傾斜滾筒91亦可在第一側面910上具有以第一軸C1為中心的圓環狀的第一吸附狹縫。另外,第二傾斜滾筒92亦可在第二側面920上具有以第二軸C2為中心的圓環狀的第二吸附狹縫。而且,亦可在該些吸附狹縫吸附保持多個錠劑9。如此,能夠在吸附狹縫的任意位置吸附保持錠劑9。因此,在進行錠劑9的交接時,即使錠劑9存在些許位置偏移,亦能夠吸附保持錠劑9。Each of the first inclined roller 91 to the sixth inclined roller 96 of the above-described embodiment has a plurality of small holes, that is, suction holes. However, each of the first inclined roller 91 to the sixth inclined roller 96 may have an annular suction slit (not shown) on the side surface. For example, the first inclined roller 91 may also have an annular first suction slit centered on the first axis C1 on the first side surface 910. In addition, the second inclined roller 92 may also have an annular second suction slit centered on the second axis C2 on the second side surface 920. In addition, a plurality of tablets 9 may be adsorbed and held in these adsorption slits. In this way, the tablet 9 can be sucked and held at any position of the sucking slit. Therefore, when the tablet 9 is transferred, even if the tablet 9 is slightly shifted in position, the tablet 9 can be adsorbed and held.
在所述實施方式中,第一傾斜滾筒91~第六傾斜滾筒96均具有圓錐狀的側面。但是,第一傾斜滾筒91~第六傾斜滾筒96的側面的形狀亦可為四角錐、六角錐或八角錐等多角錐狀。In the above-mentioned embodiment, each of the first inclined roller 91 to the sixth inclined roller 96 has a conical side surface. However, the shape of the side surfaces of the first inclined roller 91 to the sixth inclined roller 96 may be a polygonal pyramid shape such as a quadrangular pyramid, a hexagonal pyramid, or an octagonal pyramid.
另外,在所述實施方式中,在印刷部60中設置有4個噴頭61。然而,包含在印刷部60中的噴頭61的數量可為1~3個,亦可多於4個。In addition, in the above-described embodiment, four heads 61 are provided in the printing unit 60. However, the number of nozzles 61 included in the printing unit 60 may be 1 to 3, or may be more than 4.
另外,上述的實施方式及變形例的錠劑印刷裝置1包括在基於吸附輸送機40的搬運路徑上的印刷位置對錠劑9的表面或背面進行印刷處理的印刷部60。但是,錠劑印刷裝置1亦可包括進行錠劑9的包裝的包裝裝置等其他處理部。即,上述的實施方式以及變形例中的「搬運多個錠劑進行印刷處理」被替換為「搬運多個錠劑進行規定的處理」。In addition, the tablet printing apparatus 1 of the above-described embodiment and modification examples includes a printing unit 60 that performs printing processing on the front or back surface of the tablet 9 at the printing position on the conveying path based on the suction conveyor 40. However, the tablet printing device 1 may include other processing units such as a packaging device that packs the tablets 9. That is, in the above-mentioned embodiment and modification examples, "carrying a plurality of tablets and performing printing processing" is replaced with "carrying a plurality of tablets and performing a predetermined processing".
另外,裝置內的細節部分的構成可與本申請案的各圖不同。另外,在不產生矛盾的範圍內,亦可適當組合所述實施方式或變形例中出現的各要素。In addition, the configuration of the details in the device may be different from the drawings in this application. In addition, as long as there is no contradiction, each element appearing in the above-mentioned embodiment or modification may be appropriately combined.