TW202124688A - Aluminum alloy cutting fluid having good emulsion stability, aluminum corrosion inhibition and iron rust prevention performance - Google Patents

Aluminum alloy cutting fluid having good emulsion stability, aluminum corrosion inhibition and iron rust prevention performance Download PDF

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TW202124688A
TW202124688A TW108146023A TW108146023A TW202124688A TW 202124688 A TW202124688 A TW 202124688A TW 108146023 A TW108146023 A TW 108146023A TW 108146023 A TW108146023 A TW 108146023A TW 202124688 A TW202124688 A TW 202124688A
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water
aluminum
cutting fluid
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corrosion inhibitor
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TWI693280B (en
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葉子儀
許宗儒
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台灣快密刀科技有限公司
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Abstract

The present invention relates to an aluminum alloy cutting fluid, which contains 27.3-30.3 wt% of water-soluble complex agent, 1.7-1.95 wt% of aluminum corrosion inhibitor, 0.43-0.48 wt% of copper corrosion inhibitor, 0.95-11 wt% of water-based rust inhibitor and 60-66.4 wt% of water. The water-soluble compounding agent includes fatty acid amide, N,N'-methylenebismorpholine, diethylene glycol monobutyl ether, and diethanolamine. The aluminum corrosion inhibitor includes CP-NF-3 containing phosphate derivatives manufactured by Lubrizol, MDIT containing phosphate derivatives manufactured by Clariant, or Innoan ALI containing phosphate derivatives sold by Innovision. The copper corrosion inhibitor contains tolyltriazole derivatives. The water-based rust inhibitor contains JK 203A-10 containing boric acid derivatives sold by Triol Trading LLC. Thereby, the aluminum alloy cutting fluid has good emulsion stability, aluminum corrosion inhibition and iron rust prevention performance.

Description

鋁合金切削液Aluminum alloy cutting fluid

本發明與切削液有關,特別是指一種鋁合金切削液。The present invention is related to cutting fluid, and particularly refers to an aluminum alloy cutting fluid.

鋁合金因其主要合金元素不同而區分為多種系列,其中以鋅為主要合金元素的7075系鋁合金其強度高、硬度高且質量輕,常用於航太、汽車或3C產品等新興產品上,然而其耐腐蝕性不佳,使得7075系鋁合金於加工時的困難度相較其他系列鋁合金高的許多,因此需慎選加工時用的切削液,以確保7075系鋁合金不會在加工過程中產生腐蝕氧化,除此之外,所選切削液不僅要對鋁合金具有良好的防腐蝕性能,同時也要防止鐵質或銅質的加工器具因切削液中的成分鏽蝕而加速損壞。一般水性切削液可分為乳化型、微乳化型(半乳化型)、及合成型切削液,其中因微乳化型切削液集結了乳化型及合成型切削液的潤滑、冷卻及清洗性能,使微乳化型切削液成為市面上最廣為使用的切削液。雖然目前市面上已有多種不同配方的切削液可供使用者選擇,然要如何令切削液的功能更臻完善,例如較佳的乳化安定性、較長的鋁腐蝕抑制時間及鐵材防鏽時間,成為所屬領域的業者一共同努力的目標。Aluminum alloys are divided into multiple series due to their different main alloying elements. Among them, the 7075 series aluminum alloy with zinc as the main alloying element has high strength, high hardness and light weight. It is often used in emerging products such as aerospace, automobiles or 3C products. However, its poor corrosion resistance makes 7075 series aluminum alloys more difficult to process than other series of aluminum alloys. Therefore, it is necessary to carefully select the cutting fluid used during processing to ensure that 7075 series aluminum alloys will not be processed. Corrosion and oxidation occurs during the process. In addition, the selected cutting fluid must not only have good corrosion resistance to aluminum alloy, but also prevent iron or copper processing tools from being accelerated due to the corrosion of the components in the cutting fluid. Generally, water-based cutting fluids can be divided into emulsified, microemulsified (half-emulsified), and synthetic cutting fluids. The microemulsified cutting fluid combines the lubricating, cooling and cleaning properties of the emulsified and synthetic cutting fluids. Microemulsion type cutting fluid has become the most widely used cutting fluid on the market. Although there are currently many cutting fluids with different formulations on the market for users to choose from, how to make the functions of the cutting fluid more perfect, such as better emulsification stability, longer aluminum corrosion inhibition time, and iron rust prevention Time has become the goal of the joint efforts of industry players in the field.

本發明之一目的在於提供一種鋁合金切削液,具有良好的乳化安定性、鋁腐蝕抑制性及鐵材防鏽性能。One object of the present invention is to provide an aluminum alloy cutting fluid, which has good emulsion stability, aluminum corrosion inhibition and iron rust prevention performance.

為了達成上述目的,本發明之鋁合金切削液包含有水溶性複合劑 27.3-30.3 wt%、鋁腐蝕抑制劑1.7-1.95 wt%、銅腐蝕抑制劑 0.43-0.48 wt%、水性防鏽劑 0.95-11 wt%、以及水 60-66.4 wt%,該水溶性複合劑包含有脂肪酸醯胺(Fatty acid amide)、N,N'-亞甲基雙𠰌啉(N,N'-methylenebismorpholine)、二甘醇單丁醚(Diethylene glycol monobutyl ether)、以及二乙醇胺(Diethanolamine),該鋁腐蝕抑制劑包含由路博潤公司(Lubrizol)所製造之包含有磷酸酯衍生物的CP-NF-3、由柯萊恩公司(Clariant)所製造之包含有磷酸酯衍生物的MDIT、或由Innovision公司所販售之包含有磷酸酯衍生物的Innoan ALI,該銅腐蝕抑制劑包含有甲苯并三唑衍生物,該水性防鏽劑包含由三醇國際貿易股份有限公司所販售之包含有硼酸衍生物的JK 203A-10。藉此,該鋁合金切削液具有良好的乳化安定性、鋁腐蝕抑制性及鐵材防鏽性能。In order to achieve the above purpose, the aluminum alloy cutting fluid of the present invention contains a water-soluble compounding agent 27.3-30.3 wt%, an aluminum corrosion inhibitor 1.7-1.95 wt%, a copper corrosion inhibitor 0.43-0.48 wt%, and a water-based rust inhibitor 0.95- 11 wt%, and water 60-66.4 wt%, the water-soluble compounding agent contains fatty acid amide (Fatty acid amide), N,N'-methylenebismorpholine (N,N'-methylenebismorpholine), diethylene glycol Diethylene glycol monobutyl ether, and Diethanolamine, the aluminum corrosion inhibitor includes CP-NF-3 containing phosphate derivatives manufactured by Lubrizol, and The MDIT containing phosphate derivatives manufactured by Clariant, or the Innoan ALI containing phosphate derivatives sold by Innovision, the copper corrosion inhibitor contains tolutriazole derivatives. The water-based rust inhibitor includes JK 203A-10 containing boric acid derivatives sold by Triol International Trading Co., Ltd. Thereby, the aluminum alloy cutting fluid has good emulsion stability, aluminum corrosion inhibition and iron rust prevention performance.

以下藉由六較佳實施例詳細說明本發明的技術內容及特徵,本發明之鋁合金切削液包含有水溶性複合劑、鋁腐蝕抑制劑、銅腐蝕抑制劑、水性防鏽劑以及水。The technical content and features of the present invention are described in detail in the following six preferred embodiments. The aluminum alloy cutting fluid of the present invention includes a water-soluble compounding agent, an aluminum corrosion inhibitor, a copper corrosion inhibitor, a water-based rust inhibitor, and water.

該鋁合金切削液中的各成份及其重量百分比分別為:The components and their weight percentages in the aluminum alloy cutting fluid are as follows:

水溶性複合劑27.3-30.3 wt%,該水溶性複合劑包含有脂肪酸醯胺(Fatty acid amide)、N,N'-亞甲基雙𠰌啉(N,N'-methylenebismorpholine)、二甘醇單丁醚(Diethylene glycol monobutyl ether)、以及二乙醇胺(Diethanolamine),於本實施例中,該水溶性複合劑為由路博潤公司(Lubrizol)所製造之Lubrizol® 5481。Water-soluble compounding agent 27.3-30.3 wt%, the water-soluble compounding agent contains fatty acid amide (Fatty acid amide), N,N'-methylenebismorpholine (N,N'-methylenebismorpholine), diethylene glycol mono Diethylene glycol monobutyl ether and Diethanolamine. In this embodiment, the water-soluble compounding agent is Lubrizol ® 5481 manufactured by Lubrizol.

鋁腐蝕抑制劑1.7-1.95 wt%,該鋁腐蝕抑制劑包含由路博潤公司(Lubrizol)所製造之包含有磷酸酯衍生物的CP-NF-3、由柯萊恩公司(Clariant)所製造之包含有磷酸酯衍生物的MDIT、或由Innovision公司所販售之包含有磷酸酯衍生物的Innoan ALI。Aluminum corrosion inhibitor 1.7-1.95 wt%, the aluminum corrosion inhibitor contains CP-NF-3 containing phosphate derivatives manufactured by Lubrizol and manufactured by Clariant MDIT containing phosphate derivatives, or Innoan ALI containing phosphate derivatives sold by Innovision.

銅腐蝕抑制劑0.43-0.48 wt%,包含有甲苯并三唑衍生物,於本實施例中,該銅腐蝕抑制劑係包含由巴斯夫公司(BASF)所製造之Irgament® 42。The copper corrosion inhibitor is 0.43-0.48 wt% and contains a tolyltriazole derivative. In this embodiment, the copper corrosion inhibitor contains Irgament ® 42 manufactured by BASF.

水性防鏽劑 0.95-11 wt%,該水性防鏽劑包含由三醇國際貿易股份有限公司所販售之包含有硼酸衍生物的JK 203A-10。Water-based rust inhibitor 0.95-11 wt%, which contains JK 203A-10 containing boric acid derivatives sold by Triol International Trading Co., Ltd.

水 60-66.4 wt%。Water 60-66.4 wt%.

以下藉由具體實施例及比較例來進一步說明本發明的技術方案,需要說明的是,於比較例中,該鋁腐蝕抑制劑選自由贏創工業(Evonik Industries)所製造之包含有磷酸酯衍生物的rewocoros® AL-200、由安鋒實業股份有限公司所販售之包含有聚氧烯衍生物的G50-N、由安鋒實業股份有限公司所販售之包含有聚氧烯衍生物的G50-50、及路博潤公司(Lubrizol)所製造之包含有磷酸酯衍生物的CP-NF-12中任一項。The technical solutions of the present invention are further illustrated by specific examples and comparative examples below. It should be noted that in the comparative examples, the aluminum corrosion inhibitor is selected from Evonik Industries (Evonik Industries) containing phosphate derivatives. Rewocoros ® AL-200, G50-N containing polyoxyalkylene derivatives sold by Anfeng Industrial Co., Ltd., G50-N containing polyoxyalkylene derivatives sold by Anfeng Industrial Co., Ltd. G50-50, and any one of CP-NF-12 containing phosphate derivatives manufactured by Lubrizol.

需要說明的是,下述鋁腐蝕測試方式係以水作為溶劑,將鋁合金切削液稀釋至濃度10 %的測試溶液,首先將測試溶液淋過整個測試鋁片,接著將部分測試鋁片浸入測試溶液中靜置,並分別於2小時(2H)、4小時(4H)、24小時(24H)、48小時(48H)以及72小時(72H)後進行觀察測試鋁片中未浸泡、浸泡以及兩者相交之處,同時採用1b、2b、3b代號表示三種腐蝕程度,其中1b為未腐蝕,2b為輕度腐蝕,即測試鋁片之浸泡處些微變色,3b為中度腐蝕,即測試鋁片之浸泡處明顯變色,且浸泡處與未浸泡處之間具有顯著介面,若腐蝕程度達3b,則停止紀錄。It should be noted that the following aluminum corrosion test method uses water as the solvent to dilute the aluminum alloy cutting fluid to a test solution with a concentration of 10%. First, the test solution is poured over the entire test aluminum sheet, and then part of the test aluminum sheet is immersed in the test Let stand in the solution, and observe and test the aluminum sheet after 2 hours (2H), 4 hours (4H), 24 hours (24H), 48 hours (48H) and 72 hours (72H). Where they intersect, the codes 1b, 2b, and 3b are used to indicate the three levels of corrosion. 1b is not corroded, 2b is mild corrosion, that is, the immersion part of the test aluminum sheet is slightly discolored, and 3b is moderate corrosion, that is, the aluminum sheet is tested. The soaked area is obviously discolored, and there is a significant interface between the soaked area and the unsoaked area. If the corrosion degree reaches 3b, stop recording.

首先,本發明係採用由路博潤公司(Lubrizol)所製造之Lubrizol® 5481的水溶性複合劑取代傳統微乳化型切削液的潤滑劑、乳化劑、殺菌劑與防鏽劑等成分,該水溶性複合劑的分散性相較於直接使用上述成分來的好,可避免油水分層,使本發明之鋁合金切削液可具有良好的乳化安定性。First of all, the present invention uses the water-soluble compound of Lubrizol ® 5481 manufactured by Lubrizol to replace the lubricant, emulsifier, bactericide, and rust inhibitor of traditional microemulsified cutting fluids. The water-soluble Compared with the direct use of the above-mentioned ingredients, the dispersibility of the sexual compounding agent is better, and the oil and water layer can be avoided, so that the aluminum alloy cutting fluid of the present invention can have good emulsification stability.

表1 化學品 比較例一   g wt % 水溶性複合劑 15.75 31.34 34.5 68.66 時間 鋁腐蝕程度 2H 3b Table 1 Chemicals Comparative example one g wt% Water-soluble compounding agent 15.75 31.34 water 34.5 68.66 time Aluminum corrosion degree 2H 3b

由表1的比較例一可知,水性複合劑無法有效抑制鋁腐蝕,因此,該鋁合金切削液仍需添加鋁腐蝕抑制劑來達成抑制鋁腐蝕的功能,以下即以實驗測試添加各種鋁腐蝕抑制劑之抑制腐蝕效果。From Comparative Example 1 in Table 1, it can be seen that the water-based compounding agent cannot effectively inhibit aluminum corrosion. Therefore, the aluminum alloy cutting fluid still needs to be added with aluminum corrosion inhibitors to achieve the function of inhibiting aluminum corrosion. The following is an experimental test to add various aluminum corrosion inhibitors The anti-corrosion effect of the agent.

表2 化學品 比較例二 比較例三 比較例四 比較例五 比較例六 比較例七 比較例八   g wt % g wt % g wt % g wt % g wt % g wt % g wt % 水溶性複合劑 15.75 31.19 15.75 31.03 15.75 30.88 15.75 30.73 15.75 30.58 15.75 30.43 15.75 32.29 CP-NF-3 0.25 0.50 0.5 0.99 0.75 1.47 1 1.95 1.25 2.43 1.5 2.90 1.75 3.37 34.5 68.32 34.5 67.98 34.5 67.65 34.5 67.32 34.5 66.99 34.5 66.67 34.5 66.35 外觀 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 褐色微霧 時間 鋁腐蝕程度 2H 3b 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b   4H 2b 1b~2b 1b~2b 1b~2b 1b~2b 24H 2b 2b 2b 2b 2b 48H 2b 2b 2b 2b 2b 72H 2b 2b 2b 2b 2b Table 2 Chemicals Comparative example two Comparative example three Comparative example four Comparative example five Comparative Example 6 Comparative Example 7 Comparative Example 8 g wt% g wt% g wt% g wt% g wt% g wt% g wt% Water-soluble compounding agent 15.75 31.19 15.75 31.03 15.75 30.88 15.75 30.73 15.75 30.58 15.75 30.43 15.75 32.29 CP-NF-3 0.25 0.50 0.5 0.99 0.75 1.47 1 1.95 1.25 2.43 1.5 2.90 1.75 3.37 water 34.5 68.32 34.5 67.98 34.5 67.65 34.5 67.32 34.5 66.99 34.5 66.67 34.5 66.35 Exterior Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent Brown mist time Aluminum corrosion degree 2H 3b 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 4H 2b 1b~2b 1b~2b 1b~2b 1b~2b 24H 2b 2b 2b 2b 2b 48H 2b 2b 2b 2b 2b 72H 2b 2b 2b 2b 2b

由表2的比較例二至八可知,由路博潤公司(Lubrizol)所製造之包含有磷酸酯衍生物的CP-NF-3添加量達0.5克時開始展現鋁腐蝕抑制效果,但當添加量達1.75克時(即比較例八),外觀呈褐色微霧狀,其乳化安定性不佳,進而可能影響鋁腐蝕抑制效果,故比較例八未作鋁腐蝕測試。因此由表2得出,該鋁腐蝕抑制劑為 CP-NF-3時添加量為0.5至1.5克具有良好的鋁腐蝕抑制性能。From Comparative Examples 2 to 8 in Table 2, it can be seen that the CP-NF-3 containing phosphate derivatives manufactured by Lubrizol started to exhibit aluminum corrosion inhibitory effects when the addition amount reached 0.5 g, but when added When the amount reaches 1.75 g (ie Comparative Example 8), the appearance is brown and misty, and its emulsion stability is not good, which may affect the aluminum corrosion inhibition effect. Therefore, Comparative Example 8 has not been tested for aluminum corrosion. Therefore, it can be concluded from Table 2 that when the aluminum corrosion inhibitor is CP-NF-3, the addition amount of 0.5 to 1.5 grams has good aluminum corrosion inhibition performance.

表3 化學品 比較例九 比較例十 比較例 十一 比較例 十二 比較例 十三   g wt % g wt % g wt % g wt % g wt % 水溶性複合劑 15.75 31.19 15.75 31.03 15.75 30.88 15.75 30.73 15.75 30.58 MDIT 0.25 0.50 0.5 0.99 0.75 1.47 1 1.95 1.25 2.43 34.5 68.32 34.5 67.98 34.5 67.65 34.5 67.32 34.5 66.99 外觀 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 時間 鋁腐蝕結果 2H 3b 1b~2b 1b~2b 1b~2b 1b 4H         1b~2b 1b~2b 1b~2b 1b~2b 24H 2b 2b 2b 2b 48H 2b 2b 2b 2b 72H 2b 2b 2b 2b table 3 Chemicals Comparative Example 9 Comparative Example 10 Comparative Example 11 Comparative Example 12 Comparative Example 13 g wt% g wt% g wt% g wt% g wt% Water-soluble compounding agent 15.75 31.19 15.75 31.03 15.75 30.88 15.75 30.73 15.75 30.58 MDIT 0.25 0.50 0.5 0.99 0.75 1.47 1 1.95 1.25 2.43 water 34.5 68.32 34.5 67.98 34.5 67.65 34.5 67.32 34.5 66.99 Exterior Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent time Aluminum corrosion results 2H 3b 1b~2b 1b~2b 1b~2b 1b 4H 1b~2b 1b~2b 1b~2b 1b~2b 24H 2b 2b 2b 2b 48H 2b 2b 2b 2b 72H 2b 2b 2b 2b

表4 化學品 比較例十四 比較例十五 比較例十六   g wt % g wt % g wt % 水溶性複合劑 15.75 30.43 15.75 32.29 15.75 30.29 MDIT 1.5 2.90 1.75 3.37 2 3.85 34.5 66.67 34.5 66.35 34.5 66.35 外觀 褐色透明 褐色透明 褐色微霧 時間 鋁腐蝕結果 2H 1b~2b 1b   4H 1b~2b 1b 24H 1b~2b 1b 48H 2b 1b~2b 72H 2b 1b~2b Table 4 Chemicals Comparative Example Fourteen Comparative Example 15 Comparative Example 16 g wt% g wt% g wt% Water-soluble compounding agent 15.75 30.43 15.75 32.29 15.75 30.29 MDIT 1.5 2.90 1.75 3.37 2 3.85 water 34.5 66.67 34.5 66.35 34.5 66.35 Exterior Brown transparent Brown transparent Brown mist time Aluminum corrosion results 2H 1b~2b 1b 4H 1b~2b 1b 24H 1b~2b 1b 48H 2b 1b~2b 72H 2b 1b~2b

由表3及表4的比較例九至十六可知,由柯萊恩公司(Clariant)所製造之包含有磷酸酯衍生物的MDIT添加量達0.5克時開始展現鋁腐蝕抑制效果,但當添加量達2克時(即比較例十六),外觀呈褐色微霧狀,其乳化安定性不佳,進而可能影響鋁腐蝕抑制效果,故比較例十六未作鋁腐蝕測試。因此由表3及表4得出,該鋁腐蝕抑制劑為MDIT時,添加量為0.5至1.75克具有良好的鋁腐蝕抑制性能。From Comparative Examples 9 to 16 in Table 3 and Table 4, it can be seen that when the addition amount of MDIT containing phosphate derivatives manufactured by Clariant reaches 0.5 g, the aluminum corrosion inhibitory effect begins to be exhibited, but when the amount is added When it reaches 2 grams (ie Comparative Example 16), the appearance is brown and misty, and its emulsification stability is not good, which may affect the aluminum corrosion inhibitory effect. Therefore, Comparative Example 16 has not been tested for aluminum corrosion. Therefore, it can be concluded from Table 3 and Table 4 that when the aluminum corrosion inhibitor is MDIT, the addition amount of 0.5 to 1.75 g has good aluminum corrosion inhibition performance.

表5 化學品 比較例 十七 比較例 十八 比較例 十九 比較例 二十 比較例 二十一 比較例 二十二   g wt % g wt % g wt % g wt % g wt % g wt % 水溶性複合劑 15.75 31.19 15.75 31.03 15.75 30.88 15.75 30.73 15.75 30.58 15.75 30.43 AL200 0.25 0.50 0.5 0.99 0.75 1.47 1 1.95 1.25 2.43 1.5 2.90 34.5 68.32 34.5 67.98 34.5 67.65 34.5 67.32 34.5 66.99 34.5 66.67 時間 鋁腐蝕結果 2H 2b 1b~2b 1b~2b 2b 1b 3b 4H 2b~3b 2b 1b~2b 2b 2b 24H 3b 2b 1b~2b 2b 2b 48H   2b 2b 2b 2b 72H 2b 2b 2b 2b table 5 Chemicals Comparative Example 17 Comparative Example 18 Comparative Example 19 Comparative Example 20 Comparative Example 21 Comparative Example 22 g wt% g wt% g wt% g wt% g wt% g wt% Water-soluble compounding agent 15.75 31.19 15.75 31.03 15.75 30.88 15.75 30.73 15.75 30.58 15.75 30.43 AL200 0.25 0.50 0.5 0.99 0.75 1.47 1 1.95 1.25 2.43 1.5 2.90 water 34.5 68.32 34.5 67.98 34.5 67.65 34.5 67.32 34.5 66.99 34.5 66.67 time Aluminum corrosion results 2H 2b 1b~2b 1b~2b 2b 1b 3b 4H 2b~3b 2b 1b~2b 2b 2b 24H 3b 2b 1b~2b 2b 2b 48H 2b 2b 2b 2b 72H 2b 2b 2b 2b

由表5的比較例十七至二十二可知,由贏創工業(Evonik Industries)所製造之包含有磷酸酯衍生物的rewocoros® AL-200達0.5克時開始展現鋁腐蝕抑制效果,但當添加量達1.5克時,鋁腐蝕抑制效果便開始下降。因此,該鋁腐蝕抑制劑為rewocoros® AL-200時,添加量為0.5至1.5克具有良好的鋁腐蝕抑制性能。From Comparative Examples 17 to 22 in Table 5, it can be seen that the rewocoros ® AL-200 containing phosphate derivatives manufactured by Evonik Industries starts to exhibit aluminum corrosion inhibitory effects when it reaches 0.5 g, but when When the addition amount reaches 1.5 g, the aluminum corrosion inhibitory effect begins to decrease. Therefore, when the aluminum corrosion inhibitor is rewocoros ® AL-200, the addition amount of 0.5 to 1.5 grams has good aluminum corrosion inhibition performance.

表6 化學品 比較例 二十三 比較例 二十四 比較例 二十五 比較例 二十六 比較例 二十七 比較例 二十八 比較例 二十九   g wt % g wt % g wt % g wt % g wt % g wt % g wt % 水溶性複合劑 15.75 31.03 15.75 30.88 15.75 30.73 15.75 30.58 15.75 30.43 15.75 32.29 15.75 30.29 ALI 0.5 0.99 0.75 1.47 1 1.95 1.25 2.43 1.5 2.90 1.75 3.37 2 3.85 34.5 67.98 34.5 67.65 34.5 67.32 34.5 66.99 34.5 66.67 34.5 66.35 34.5 66.35 外觀 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 褐色微霧 時間 鋁腐蝕結果 2H 3b 1b 1b 1b 1b~2b 1b   4H   1b~2b 1b 1b 1b~2b 1b 24H 1b~2b 1b 1b 1b~2b 1b~2b 48H 2b 2b 1b~2b 1b~2b 1b~2b 72H 2b 2b 2b 2b 2b Table 6 Chemicals Comparative Example 23 Comparative Example 24 Comparative Example 25 Comparative Example 26 Comparative Example 27 Comparative Example 28 Comparative Example 29 g wt% g wt% g wt% g wt% g wt% g wt% g wt% Water-soluble compounding agent 15.75 31.03 15.75 30.88 15.75 30.73 15.75 30.58 15.75 30.43 15.75 32.29 15.75 30.29 ALI 0.5 0.99 0.75 1.47 1 1.95 1.25 2.43 1.5 2.90 1.75 3.37 2 3.85 water 34.5 67.98 34.5 67.65 34.5 67.32 34.5 66.99 34.5 66.67 34.5 66.35 34.5 66.35 Exterior Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent Brown mist time Aluminum corrosion results 2H 3b 1b 1b 1b 1b~2b 1b 4H 1b~2b 1b 1b 1b~2b 1b 24H 1b~2b 1b 1b 1b~2b 1b~2b 48H 2b 2b 1b~2b 1b~2b 1b~2b 72H 2b 2b 2b 2b 2b

由表6的比較例二十三至二十九可知,由Innovision公司所販售之包含有磷酸酯衍生物的Innoan ALI達0.75克時開始展現鋁腐蝕抑制效果,但當添加量達2克時(即比較例二十九),外觀呈褐色微霧狀,其乳化安定性不佳,進而可能影響鋁腐蝕抑制效果,故比較例二十九未作鋁腐蝕測試。因此由表6得出,該鋁腐蝕抑制劑為Innoan ALI時,添加量為0.75至1.75克具有良好的鋁腐蝕抑制性能。From Comparative Examples 23 to 29 in Table 6, it can be seen that the Innoan ALI containing phosphate derivatives sold by Innovision starts to exhibit aluminum corrosion inhibitory effects when it reaches 0.75 grams, but when the amount of addition reaches 2 grams (Comparative Example 29), the appearance is brown and misty, and its emulsion stability is not good, which may affect the aluminum corrosion inhibition effect. Therefore, Comparative Example 29 has not been tested for aluminum corrosion. Therefore, it can be seen from Table 6 that when the aluminum corrosion inhibitor is Innoan ALI, the addition amount of 0.75 to 1.75 grams has good aluminum corrosion inhibition performance.

表7 化學品 比較例三十 比較例三十一 比較例三十二 比較例三十三 比較例三十四   g wt % g wt % g wt % g wt % g wt % 水溶性複合劑 15.75 31.03 15.75 30.73 15.75 30.43 15.75 30.73 15.75 30.43 G50-N 0.5 0.99 1 1.95 1.5 2.90 - 0.00 - 0.00 G50-50 - 0.00 - 0.00 - 0.00 1 1.95 1.5 2.90 34.5 67.98 34.5 67.32 34.5 66.67 34.5 67.32 34.5 66.67 時間 鋁腐蝕結果 2H 3b 3b 3b 3b 3b Table 7 Chemicals Comparative Example 30 Comparative Example 31 Comparative Example 32 Comparative Example 33 Comparative Example 34 g wt% g wt% g wt% g wt% g wt% Water-soluble compounding agent 15.75 31.03 15.75 30.73 15.75 30.43 15.75 30.73 15.75 30.43 G50-N 0.5 0.99 1 1.95 1.5 2.90 - 0.00 - 0.00 G50-50 - 0.00 - 0.00 - 0.00 1 1.95 1.5 2.90 water 34.5 67.98 34.5 67.32 34.5 66.67 34.5 67.32 34.5 66.67 time Aluminum corrosion results 2H 3b 3b 3b 3b 3b

由表7的比較例三十至三十四可知,安鋒實業股份有限公司所販售之包含有聚氧烯衍生物之G50-N及G50-50不論添加量為何都並不具有鋁腐蝕抑制功效。From Comparative Examples 30 to 34 in Table 7, it can be seen that G50-N and G50-50 containing polyoxyalkylene derivatives sold by Anfeng Industrial Co., Ltd. do not have aluminum corrosion inhibition regardless of the amount added. effect.

表8 化學品 比較例 三十五 比較例 三十六 比較例 三十七 比較例 三十八 比較例 三十九 比較例 四十 比較例 四十一   g wt % g wt % g wt % g wt % g wt % g wt % g wt % 水溶性複合劑 15.75 31.03 15.75 30.80 15.75 30.73 15.75 30.58 15.75 30.43 15.75 32.29 15.75 30.29 CP-NF-12 0.5 0.99 0.89 1.74 1 1.95 1.25 2.43 1.5 2.90 1.75 3.37 2 3.85 34.5 67.98 34.5 67.46 34.5 67.32 34.5 66.99 34.5 66.67 34.5 66.35 34.5 66.35 外觀 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 褐色微霧 時間 鋁腐蝕結果 2H 3b 1b~2b 1b 1b 1b 1b   4H   1b~2b 1b~2b 1b~2b 1b 1b 24H 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 48H 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 72H 2b 2b 2b 1b~2b 1b~2b Table 8 Chemicals Comparative Example 35 Comparative Example 36 Comparative Example 37 Comparative Example 38 Comparative Example 39 Comparative Example 40 Comparative Example 41 g wt% g wt% g wt% g wt% g wt% g wt% g wt% Water-soluble compounding agent 15.75 31.03 15.75 30.80 15.75 30.73 15.75 30.58 15.75 30.43 15.75 32.29 15.75 30.29 CP-NF-12 0.5 0.99 0.89 1.74 1 1.95 1.25 2.43 1.5 2.90 1.75 3.37 2 3.85 water 34.5 67.98 34.5 67.46 34.5 67.32 34.5 66.99 34.5 66.67 34.5 66.35 34.5 66.35 Exterior Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent Brown mist time Aluminum corrosion results 2H 3b 1b~2b 1b 1b 1b 1b 4H 1b~2b 1b~2b 1b~2b 1b 1b 24H 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 48H 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 72H 2b 2b 2b 1b~2b 1b~2b

由表8的比較例三十五至四十一可知,路博潤公司(Lubrizol)所製造之包含有磷酸酯衍生物的CP-NF-12達0.75克時開始展現鋁腐蝕抑制效果,但當添加量達2克時(即比較例四十一),外觀呈褐色微霧狀,其乳化安定性不佳,進而可能影響鋁腐蝕抑制效果,故比較例四十一未作鋁腐蝕測試。因此由表8得出,該鋁腐蝕抑制劑為CP-NF-12時,添加量為0.75至1.75克具有良好的鋁腐蝕抑制性能。From the comparative examples 35 to 41 in Table 8, it can be seen that the CP-NF-12 containing phosphate derivatives manufactured by Lubrizol starts to exhibit aluminum corrosion inhibitory effects when it reaches 0.75 g, but when When the addition amount reaches 2 grams (ie Comparative Example 41), the appearance is brown and misty, and its emulsion stability is not good, which may affect the aluminum corrosion inhibition effect. Therefore, Comparative Example 41 is not tested for aluminum corrosion. Therefore, it can be seen from Table 8 that when the aluminum corrosion inhibitor is CP-NF-12, the addition amount of 0.75 to 1.75 grams has good aluminum corrosion inhibition performance.

由表2至表8的比較例二至四十一可知,包含有聚氧烯衍生物的G50-N及G50-50並不具有鋁腐蝕抑制的功效,因此,該鋁腐蝕抑制劑包含有磷酸酯衍生物的CP-NF-3、MDIT、AL200、ALI以及CP-NF-12始具有鋁腐蝕抑制的功效。然而,由於該鋁合金切削液包含有多量的水,容易造成機床與刀具等加工器具的鏽蝕,其中一般加工器具係由鑄鐵或銅材製成,因此,該鋁合金切削液必須同時具備鑄鐵防鏽與抑制銅腐蝕的性能,故添加預防鐵生鏽的水性防鏽劑以及銅腐蝕抑制劑。From Comparative Examples 2 to 41 in Table 2 to Table 8, it can be seen that G50-N and G50-50 containing polyoxyalkylene derivatives do not have the effect of inhibiting aluminum corrosion. Therefore, the aluminum corrosion inhibitor contains phosphoric acid. The ester derivatives CP-NF-3, MDIT, AL200, ALI and CP-NF-12 have the effect of inhibiting aluminum corrosion. However, since the aluminum alloy cutting fluid contains a large amount of water, it is easy to cause corrosion of machine tools and cutting tools and other processing tools. Generally, the processing tools are made of cast iron or copper. Therefore, the aluminum alloy cutting fluid must also have cast iron protection. Rust and copper corrosion inhibition performance, so add water-based rust inhibitors to prevent iron rust and copper corrosion inhibitors.

需要說明的是,下述防鏽測試係以水作為溶劑,將該鋁合金切削液稀釋至濃度為5 %的測試溶液並參照1981年版的DIN51360-2測試方法進行測試,並藉由以下符號表示鏽蝕狀況:◎:完全無生繡;○:生繡十點以內;△:1/3的面積生繡;X :1/2的面積生繡;XX:2/3的面積生繡。It should be noted that the following anti-rust test system uses water as a solvent to dilute the aluminum alloy cutting fluid to a test solution with a concentration of 5% and test with reference to the DIN51360-2 test method of the 1981 edition, and is represented by the following symbols Corrosion status: ◎: No embroidery at all; ○: Embroidery within ten o'clock; △: Embroidery with an area of 1/3; X: Embroidery with an area of 1/2; XX: Embroidery with an area of 2/3.

於下列比較例及實施例中,該銅腐蝕抑制劑係採用由巴斯夫公司(BASF)所製造之包含有甲苯并三唑衍生物的Irgament® 42;該水性防鏽劑係採用由三醇國際貿易股份有限公司所販售之包含有硼酸衍生物的JK 203A-10,其中該銅腐蝕抑制劑Irgament® 42定量控制在0.25克。In the following comparative examples and examples, the copper corrosion inhibitor is made by BASF Corporation (BASF) and contains the toluotriazole derivative Irgament® 42; the water-based rust inhibitor is made by Triol International Trade JK 203A-10 containing boric acid derivatives sold by Co., Ltd., in which the copper corrosion inhibitor Irgament® 42 is quantitatively controlled at 0.25 grams.

表9 化學品 實施例一 實施例二 比較例四十二 實施例三 比較例四十三 g wt % g wt % g wt % g wt % g wt % 水溶性複合劑 15.75 28.38 15.75 28.38 15.75 28.38 15.75 28.38 15.75 28.38 CP-NF-3 1 1.80 - 0.00 - 0.00 - 0.00 - 0.00 MDIT - 0.00 1 1.80 - 0.00 - 0.00 - 0.00 AL200 - 0.00 - 0.00 1 1.80 - 0.00 - 0.00 ALI - 0.00 - 0.00 - 0.00 1 1.80 - 0.00 CP-NF-12 - 0.00 - 0.00 - 0.00 - 0.00 1 1.80 銅腐蝕抑制劑 0.25 0.45 0.25 0.45 0.25 0.45 0.25 0.45 0.25 0.45 水性防鏽劑 4 7.21 4 7.21 4 7.21 4 7.21 4 7.21 34.5 62.16 34.5 62.16 34.5 62.16 34.5 62.16 34.5 62.16 55.5 1 55.5 1 55.5 1 55.5 1 55.5 1 外觀 褐色透明 褐色透明 褐色微霧 褐色透明 褐色微霧 時間 鋁腐蝕結果 2H 1b~2b 1b 3b 1b~2b 3b 4H 2b 1b   1b~2b   72H 2b 1b~2b 2b 鑄鐵銹蝕結果 10天◎ 10天◎   10天◎   Table 9 Chemicals Example one Example two Comparative Example 42 Example three Comparative Example 43 g wt% g wt% g wt% g wt% g wt% Water-soluble compounding agent 15.75 28.38 15.75 28.38 15.75 28.38 15.75 28.38 15.75 28.38 CP-NF-3 1 1.80 - 0.00 - 0.00 - 0.00 - 0.00 MDIT - 0.00 1 1.80 - 0.00 - 0.00 - 0.00 AL200 - 0.00 - 0.00 1 1.80 - 0.00 - 0.00 ALI - 0.00 - 0.00 - 0.00 1 1.80 - 0.00 CP-NF-12 - 0.00 - 0.00 - 0.00 - 0.00 1 1.80 Copper corrosion inhibitor 0.25 0.45 0.25 0.45 0.25 0.45 0.25 0.45 0.25 0.45 Water-based rust inhibitor 4 7.21 4 7.21 4 7.21 4 7.21 4 7.21 water 34.5 62.16 34.5 62.16 34.5 62.16 34.5 62.16 34.5 62.16 55.5 1 55.5 1 55.5 1 55.5 1 55.5 1 Exterior Brown transparent Brown transparent Brown mist Brown transparent Brown mist time Aluminum corrosion results 2H 1b~2b 1b 3b 1b~2b 3b 4H 2b 1b 1b~2b 72H 2b 1b~2b 2b Cast iron corrosion results 10 days ◎ 10 days ◎ 10 days ◎

由表9的實施例一至三及比較例四十二至四十三可知,包含有硼酸衍生物的水性防鏽劑JK 203A-10會與部分的磷酸酯衍生物(即AL200及CP-NF-12)產生交互反應而造成溶液霧化,使其乳化安定性不佳,更是影響了其抑制鋁腐蝕的性能,其他磷酸酯衍生物(CP-NF-3、MDIT及ALI)則無影響。因此,下列實施例係分別採用CP-NF-3、MDIT及ALI其中一項作為鋁腐蝕抑制劑,同時搭配不同添加量的水性防鏽劑JK 203A-10進行實驗測試。From Examples 1 to 3 in Table 9 and Comparative Examples 42 to 43, it can be seen that the water-based rust inhibitor JK 203A-10 containing boric acid derivatives will interact with some phosphate derivatives (ie AL200 and CP-NF- 12) The mutual reaction caused the solution to atomize, which made the emulsion stability poor, and even affected its ability to inhibit aluminum corrosion. Other phosphate derivatives (CP-NF-3, MDIT and ALI) had no effect. Therefore, in the following examples, one of CP-NF-3, MDIT, and ALI is used as an aluminum corrosion inhibitor, and the water-based rust inhibitor JK 203A-10 with different addition amounts is used for experimental testing.

表10 化學品 實施例四 實施例五 實施例六 實施例七 實施例一 比較例四十四 g wt % g wt % g wt % g wt % g wt % g wt % 水溶性複合劑 15.75 30.29 15.75 30.00 15.75 29.44 15.75 28.90 15.75 28.38 15.75 27.88 銅腐蝕抑制劑 0.25 0.48 0.25 0.48 0.25 0.47 0.25 0.46 0.25 0.45 0.25 0.44 CP-NF-3 1 1.92 1 1.90 1 1.87 1 1.83 1 1.80 1 1.77 水性防鏽劑 0.5 0.96 1 1.90 2 3.74 3 5.50 4 7.21 5 8.85 34.5 66.35 34.5 65.71 34.5 62.16 34.5 64.49 34.5 62.16 34.5 64.49 外觀 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 時間 鋁腐蝕結果 2H 1b 1b 1b~2b 1b~2b 1b~2b 3b 4H 1b 1b 1b~2b 1b~2b 2b   24H 1b~2b 1b~2b 1b~2b 1b~2b 2b 72H 1b~2b 1b~2b 1b~2b 1b~2b 2b 鑄鐵銹蝕結果 10天 ◎ 1天◎ 10天○ 8天◎ 10天○ 10天 ◎ 10天◎ Table 10 Chemicals Example four Example five Example Six Example Seven Example one Comparative Example 44 g wt% g wt% g wt% g wt% g wt% g wt% Water-soluble compounding agent 15.75 30.29 15.75 30.00 15.75 29.44 15.75 28.90 15.75 28.38 15.75 27.88 Copper corrosion inhibitor 0.25 0.48 0.25 0.48 0.25 0.47 0.25 0.46 0.25 0.45 0.25 0.44 CP-NF-3 1 1.92 1 1.90 1 1.87 1 1.83 1 1.80 1 1.77 Water-based rust inhibitor 0.5 0.96 1 1.90 2 3.74 3 5.50 4 7.21 5 8.85 water 34.5 66.35 34.5 65.71 34.5 62.16 34.5 64.49 34.5 62.16 34.5 64.49 Exterior Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent time Aluminum corrosion results 2H 1b 1b 1b~2b 1b~2b 1b~2b 3b 4H 1b 1b 1b~2b 1b~2b 2b 24H 1b~2b 1b~2b 1b~2b 1b~2b 2b 72H 1b~2b 1b~2b 1b~2b 1b~2b 2b Cast iron corrosion results 10 days ◎ 1 day ◎ 10 days ○ 8 days ◎ 10 days ○ 10 days ◎ 10 days ◎

由表10的實施例一、四至七以及實施例四十四可知,採用路博潤公司(Lubrizol)所製造之包含有磷酸酯衍生物的CP-NF-3作為鋁腐蝕抑制劑時,該水性防鏽劑JK 203A-10添加量達0.5克即開始發揮鑄鐵防鏽的功能,但當添加量達5克時(即比較例四十四),雖然外觀仍呈現透明澄清狀,然其鋁腐蝕抑制效果係大幅下降。因此由表10得出,該鋁腐蝕抑制劑CP-NF-3為1克時,該水性防鏽劑JK 203A-10的添加量以0.5至4克較佳。From Examples 1, 4 to 7 and Example 44 in Table 10, it can be seen that when CP-NF-3 containing phosphate derivatives manufactured by Lubrizol is used as an aluminum corrosion inhibitor, the water-based The anti-rust agent JK 203A-10 starts to play the anti-rust function of cast iron when the addition amount reaches 0.5g, but when the addition amount reaches 5g (ie Comparative Example 44), although the appearance is still transparent and clear, the aluminum corrodes The suppression effect is greatly reduced. Therefore, it can be seen from Table 10 that when the aluminum corrosion inhibitor CP-NF-3 is 1 gram, the addition amount of the water-based rust inhibitor JK 203A-10 is preferably 0.5 to 4 grams.

表11 化學品 實施例八 實施例九 實施例十 實施例十一 實施例二 比較例四十五 比較例四十六 比較例 四十七 g wt % g wt % g wt % g wt % g wt % g wt % g wt % g wt % 水溶性複合劑 15.75 30.29 15.75 30.00 15.75 29.44 15.75 28.90 15.75 28.38 15.75 27.88 15.75 27.39 15.75 26.92 銅腐蝕抑制劑 0.25 0.48 0.25 0.48 0.25 0.47 0.25 0.46 0.25 0.45 0.25 0.44 0.25 0.43 0.25 0.43 MDIT 1 1.92 1 1.90 1 1.87 1 1.83 1 1.80 1 1.77 1 1.74 1 1.71 水性防鏽劑 0.5 0.96 1 1.90 2 3.74 3 5.50 4 7.21 5 8.85 6 10.43 7 11.97 34.5 66.35 34.5 65.71 34.5 62.16 34.5 64.49 34.5 62.16 34.5 64.49 34.5 60.00 34.5 58.97 外觀 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 時間 鋁腐蝕結果 2H 1b 1b 1b~2b 1b~2b 1b 1b 1b 3b 4H 1b 1b 1b~2b 1b~2b 1b 1b 1b   24H 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 1b 1b 72H 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 鑄鐵銹蝕結果 10天 ◎ 10天◎ 10天◎ 10天◎ 10天◎ 10天◎ 3天◎ 10天○ Table 11 Chemicals Example eight Example 9 Example ten Example 11 Example two Comparative Example 45 Comparative Example 46 Comparative Example 47 g wt% g wt% g wt% g wt% g wt% g wt% g wt% g wt% Water-soluble compounding agent 15.75 30.29 15.75 30.00 15.75 29.44 15.75 28.90 15.75 28.38 15.75 27.88 15.75 27.39 15.75 26.92 Copper corrosion inhibitor 0.25 0.48 0.25 0.48 0.25 0.47 0.25 0.46 0.25 0.45 0.25 0.44 0.25 0.43 0.25 0.43 MDIT 1 1.92 1 1.90 1 1.87 1 1.83 1 1.80 1 1.77 1 1.74 1 1.71 Water-based rust inhibitor 0.5 0.96 1 1.90 2 3.74 3 5.50 4 7.21 5 8.85 6 10.43 7 11.97 water 34.5 66.35 34.5 65.71 34.5 62.16 34.5 64.49 34.5 62.16 34.5 64.49 34.5 60.00 34.5 58.97 Exterior Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent time Aluminum corrosion results 2H 1b 1b 1b~2b 1b~2b 1b 1b 1b 3b 4H 1b 1b 1b~2b 1b~2b 1b 1b 1b 24H 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 1b 1b 72H 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b Cast iron corrosion results 10 days ◎ 10 days ◎ 10 days ◎ 10 days ◎ 10 days ◎ 10 days ◎ 3 days ◎ 10 days ○

由表11的實施例二、八至十一以及比較例四十五至四十七可知,採用柯萊恩公司(Clariant)所製造之包含有磷酸酯衍生物的MDIT作為鋁腐蝕抑制劑時,該水性防鏽劑JK 203A-10添加量達0.5克時即開始發揮鑄鐵防鏽的功能,但當添加量達7克時(即比較例四十七),雖然外觀仍呈現透明澄清狀,然其鋁腐蝕抑制效果係大幅下降。因此由表11得出,該鋁腐蝕抑制劑MDIT為1克時,該水性防鏽劑JK 203A-10的添加量以0.5至6克較佳。From Examples 2, 8 to 11 and Comparative Examples 45 to 47 in Table 11, it can be seen that when MDIT containing phosphate derivatives manufactured by Clariant is used as an aluminum corrosion inhibitor, the The water-based rust inhibitor JK 203A-10 starts to play the anti-rust function of cast iron when the addition amount reaches 0.5 g, but when the addition amount reaches 7 g (ie Comparative Example 47), although the appearance is still transparent and clear, its appearance The aluminum corrosion inhibitory effect is greatly reduced. Therefore, from Table 11, when the aluminum corrosion inhibitor MDIT is 1 gram, the addition amount of the water-based rust inhibitor JK 203A-10 is preferably 0.5 to 6 grams.

表12 化學品 實施例十二 實施例十三 實施例十四 實施例十五 實施例三 比較例四十八 比較例四十九 g wt % g wt % g wt % g wt % g wt % g wt % g wt % 水溶性複合劑 15.75 30.29 15.75 30.00 15.75 29.44 15.75 28.90 15.75 28.38 15.75 27.88 15.75 27.39 銅腐蝕抑制劑 0.25 0.48 0.25 0.48 0.25 0.47 0.25 0.46 0.25 0.45 0.25 0.44 0.25 0.43 ALI 1 1.92 1 1.90 1 1.87 1 1.83 1 1.80 1 1.77 1 1.74 水性防鏽劑 0.5 0.96 1 1.90 2 3.74 3 5.50 4 7.21 5 8.85 6 10.43 34.5 66.35 34.5 65.71 34.5 62.16 34.5 64.49 34.5 62.16 34.5 64.49 34.5 60.00 外觀 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 褐色透明 時間 鋁腐蝕結果 2H 1b 1b 1b~2b 1b~2b 1b~2b 1b 3b 4H 1b 1b 1b~2b 1b~2b 1b~2b 1b 24H 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 72H 1b~2b 1b~2b 1b~2b 1b~2b 2b 1b~2b 鑄鐵銹蝕結果 10天 ○ 10天○ 10天◎ 10天◎ 10天◎ 10天◎ Table 12 Chemicals Example 12 Embodiment 13 Example Fourteen Example 15 Example three Comparative Example 48 Comparative Example 49 g wt% g wt% g wt% g wt% g wt% g wt% g wt% Water-soluble compounding agent 15.75 30.29 15.75 30.00 15.75 29.44 15.75 28.90 15.75 28.38 15.75 27.88 15.75 27.39 Copper corrosion inhibitor 0.25 0.48 0.25 0.48 0.25 0.47 0.25 0.46 0.25 0.45 0.25 0.44 0.25 0.43 ALI 1 1.92 1 1.90 1 1.87 1 1.83 1 1.80 1 1.77 1 1.74 Water-based rust inhibitor 0.5 0.96 1 1.90 2 3.74 3 5.50 4 7.21 5 8.85 6 10.43 water 34.5 66.35 34.5 65.71 34.5 62.16 34.5 64.49 34.5 62.16 34.5 64.49 34.5 60.00 Exterior Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent Brown transparent time Aluminum corrosion results 2H 1b 1b 1b~2b 1b~2b 1b~2b 1b 3b 4H 1b 1b 1b~2b 1b~2b 1b~2b 1b 24H 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 1b~2b 72H 1b~2b 1b~2b 1b~2b 1b~2b 2b 1b~2b Cast iron corrosion results 10 days ○ 10 days ○ 10 days ◎ 10 days ◎ 10 days ◎ 10 days ◎

由表12的實施例三、十二至十五以及比較例四十八至四十九可知,採用由Innovision公司所販售之包含有磷酸酯衍生物的Innoan ALI作為鋁腐蝕抑制劑時,該水性防鏽劑JK 203A-10添加量達0.5克時即開始發揮鑄鐵防鏽的功能,但當添加量達6克時(即比較例四十九),雖然外觀仍呈現透明澄清狀,然其鋁腐蝕抑制效果係大幅下降。因此由表12得出,該鋁腐蝕抑制劑ALI為1克時,該水性防鏽劑JK 203A-10的添加量以0.5至5克較佳。From Examples 3, 12 to 15 and Comparative Examples 48 to 49 in Table 12, it can be seen that when Innoan ALI containing phosphate derivatives sold by Innovision is used as an aluminum corrosion inhibitor, the water-based anticorrosion The rust agent JK 203A-10 starts to play the anti-rust function of cast iron when the addition amount reaches 0.5 g, but when the addition amount reaches 6 g (ie Comparative Example 49), although the appearance is still transparent and clear, the aluminum corrodes The suppression effect is greatly reduced. Therefore, it can be seen from Table 12 that when the aluminum corrosion inhibitor ALI is 1 gram, the addition amount of the water-based rust inhibitor JK 203A-10 is preferably 0.5 to 5 grams.

由表10至表12可得知,當該鋁腐蝕抑制劑採用CP-NF-3、MDIT或Innoan ALI時,該水性防鏽劑JK 203A-10最佳添加量範圍為0.5至4克,進一步,將表10至12中各成分之添加量(克)轉換為總配方的重量百分比區間可知,該鋁合金切削液之水溶性複合劑Lubrizol® 5481為27.3-30.3 wt%、該鋁腐蝕抑制劑CP-NF-3、MDIT或Innoan ALI為1.7-1.95 wt%、該銅腐蝕抑制劑Irgament® 42為0.43-0.48 wt%、該水性防鏽劑JK 203A-10為0.95-11 wt%、以及水為60-66.4 wt%時,該鋁合金切削液相較於其他比較例中不僅具有良好的防鏽性能與鋁腐蝕抑制性能,更具有良好的乳化安定性。It can be seen from Table 10 to Table 12 that when CP-NF-3, MDIT or Innoan ALI is used as the aluminum corrosion inhibitor, the optimal addition amount of the water-based rust inhibitor JK 203A-10 ranges from 0.5 to 4 grams. , Converting the addition amount (g) of each component in Tables 10 to 12 into the weight percentage interval of the total formula shows that the water-soluble compounding agent Lubrizol ® 5481 of the aluminum alloy cutting fluid is 27.3-30.3 wt%, and the aluminum corrosion inhibitor CP-NF-3, MDIT or Innoan ALI is 1.7-1.95 wt%, the copper corrosion inhibitor Irgament ® 42 is 0.43-0.48 wt%, the water-based rust inhibitor JK 203A-10 is 0.95-11 wt%, and water When it is 60-66.4 wt%, the aluminum alloy cutting liquid phase not only has good anti-rust performance and aluminum corrosion inhibition performance, but also has good emulsion stability compared with other comparative examples.

上述僅為本創作實施例的說明,不可用來限制本創作的專利範圍,舉凡未超脫本創作精神所做的簡易潤飾或變化,均應為本創作申請專利範圍所涵蓋。The above is only an explanation of the embodiment of this creation, and cannot be used to limit the scope of patent of this creation. Any simple modification or change made without going beyond the spirit of this creation should be covered by the scope of the patent application for this creation.

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Claims (3)

一種鋁合金切削液,包含有: 水溶性複合劑 27.3-30.3 wt%,包含有脂肪酸醯胺(Fatty acid amide)、N,N'-亞甲基雙𠰌啉(N,N'-methylenebismorpholine)、二甘醇單丁醚(Diethylene glycol monobutyl ether)、以及二乙醇胺(Diethanolamine); 鋁腐蝕抑制劑1.7-1.95wt%,包含由路博潤公司(Lubrizol)所製造之包含有磷酸酯衍生物的CP-NF-3或由柯萊恩公司(Clariant)所製造之包含有磷酸酯衍生物的MDIT、或由Innovision公司所販售之包含有磷酸酯衍生物的Innoan ALI; 銅腐蝕抑制劑 0.43-0.48 wt%,包含有甲苯并三唑衍生物; 水性防鏽劑 0.95-11 wt%,包含由三醇國際貿易股份有限公司所販售之包含有硼酸衍生物的JK 203A-10;以及 水 60-66.4 wt%。An aluminum alloy cutting fluid, which contains: Water-soluble compounding agent 27.3-30.3 wt%, containing fatty acid amide (Fatty acid amide), N,N'-methylenebismorpholine (N,N'-methylenebismorpholine), Diethylene glycol monobutyl ether (Diethylene glycol monobutyl ether), and diethanolamine (Diethanolamine); Aluminum corrosion inhibitor 1.7-1.95wt%, containing CP-NF-3 manufactured by Lubrizol and containing phosphate derivatives or manufactured by Clariant and containing phosphate derivatives Innoan ALI containing phosphate derivatives sold by Innovision or Innoan ALI; Copper corrosion inhibitor 0.43-0.48 wt%, containing toluotriazole derivatives; Water-based rust inhibitor 0.95-11 wt%, containing JK 203A-10 containing boric acid derivatives sold by Triol International Trading Co., Ltd.; and Water 60-66.4 wt%. 如請求項1所述的鋁合金切削液,其中該水溶性複合劑係包含有由路博潤公司(Lubrizol)所製造之Lubrizol® 5481。The aluminum alloy cutting fluid according to claim 1, wherein the water-soluble compounding agent contains Lubrizol ® 5481 manufactured by Lubrizol. 如請求項1所述的鋁合金切削液,其中該銅腐蝕抑制劑係包含由巴斯夫公司(BASF)所製造之Irgament® 42。The aluminum alloy cutting fluid according to claim 1, wherein the copper corrosion inhibitor contains Irgament ® 42 manufactured by BASF.
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