TW202122254A - Lens forming system and forming method thereof - Google Patents

Lens forming system and forming method thereof Download PDF

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Publication number
TW202122254A
TW202122254A TW109106968A TW109106968A TW202122254A TW 202122254 A TW202122254 A TW 202122254A TW 109106968 A TW109106968 A TW 109106968A TW 109106968 A TW109106968 A TW 109106968A TW 202122254 A TW202122254 A TW 202122254A
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gas
pressure
lens
template
mold
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TW109106968A
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Chinese (zh)
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TWI718885B (en
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劉雪石
汪志勳
謝志波
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大陸商東莞市旭瑞光電科技有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/0053Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/2602Mould construction elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/34Moulds having venting means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C45/77Measuring, controlling or regulating of velocity or pressure of moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2011/00Optical elements, e.g. lenses, prisms
    • B29L2011/0016Lenses

Abstract

The invention relates to the technical field of optical lens manufacturing, in particular to a lens forming system and a forming method thereof. The lens forming system comprises a lens forming mold, a gas pressure control device and a high-pressure gas generating device. The lens forming mold comprises a first mold plate and a second mold plate, a lens mold cavity is formed between the first mold plate and the second mold plate, and the second mold plate is provided with a runner communicating with the lens mold cavity. The first mold plate is provided with a pouring gate for communicating with the runner; the second mold plate is provided with a gas channel communicating with the lens mold cavity; and the output end of the high-pressure gas generating device communicates with the gas channel through the gas pressure control device. According to the system, by controlling the pressure change of gas in the lens mold cavity to conduct reverse pressure application on the flow front of melt, the pressure of the flow front of the melt in the forming process is improved, and the gush phenomenon of the melt on the upper and lower sides is suppressed, so that the melt flow direction is changed, and the bonding angle of a joint line is changed to eliminate the joint line.

Description

鏡片成型系統及其成型方法Lens molding system and molding method thereof

本發明涉及光學鏡片製造技術領域,具體涉及一種鏡片成型系統及其成型方法。The invention relates to the technical field of optical lens manufacturing, in particular to a lens molding system and a molding method thereof.

近年來,隨著移動電子產業比如智能手機行業的蓬勃發展,對於其內部裝載的攝像鏡頭的需求不斷提升,進而帶動了光學鏡片製造行業的發展,對於光學鏡片的需求不斷地增加,如何提高光學鏡片產能以及質量成為了極待解決的重要問題。In recent years, with the vigorous development of the mobile electronics industry such as the smart phone industry, the demand for camera lenses installed in them has continued to increase, which in turn has driven the development of the optical lens manufacturing industry. The demand for optical lenses has continued to increase. Lens productivity and quality have become important issues to be solved.

目前的光學鏡片主要使用塑料材質,傳統的光學鏡片通過CIM工藝注塑成型;如圖1以及圖2所示,鏡片在該工藝的製造過程中,由於模腔的中部的深度大於四周(產品的邊緣肉厚大於中心肉厚),故熔體的流向如圖1所示,上下兩側的熔體在結合的時候,會在結合處形成如圖2的一條結合線A,該結合線A大大地影響了光學鏡片的質量。The current optical lenses mainly use plastic materials, and the traditional optical lenses are injection molded through the CIM process; as shown in Figure 1 and Figure 2, during the manufacturing process of the lens, the depth of the middle of the mold cavity is greater than the surrounding (the edge of the product). The thickness of the flesh is greater than the thickness of the central flesh), so the flow of the melt is shown in Figure 1. When the upper and lower sides of the melt are combined, a junction line A as shown in Figure 2 will be formed at the junction. The junction line A is greatly Affected the quality of optical lenses.

在傳統注塑工藝中,鏡片模腔內流動前沿的熔體可視為自由流動狀態,前沿熔體壓力幾乎為零,產品壁厚大小直接影響前沿的熔體流向即圖1所示。所以目前在光學白件鏡片凸凹結構的特徵下注塑成形時所產生的結合線是必然存在的,當前對注塑產品結合線的工藝試調方法大多是通過提高料溫、模溫及提高注塑壓力及流量來弱化結合線的視覺感,其使用的工藝方法較淺顯且通用性不強,在根本上也無法消除結合線。In the traditional injection molding process, the melt at the front of the lens mold cavity can be regarded as a free-flowing state, the melt pressure at the front is almost zero, and the wall thickness of the product directly affects the flow of the melt at the front, as shown in Figure 1. Therefore, at present, under the characteristics of the convex-concave structure of the optical white lens, the bonding line generated during injection molding must exist. The current process trial adjustment methods for the injection molding product bonding line are mostly by increasing the material temperature, mold temperature, and increasing injection pressure. Flow to weaken the visual sense of the bonding line, the process method used is relatively simple and not very versatile, and it is fundamentally impossible to eliminate the bonding line.

本發明的目的是針對現有技術中的上述不足,提供了一種鏡片成型系統及其成型方法,從而消除鏡片的結合線。The purpose of the present invention is to provide a lens molding system and a molding method for the above-mentioned shortcomings in the prior art, so as to eliminate the joint line of the lens.

本發明的目的通過以下技術方案實現:一種鏡片成型系統,包括鏡片成型模具、氣體壓力控制設備以及高壓氣體產生設備;The objective of the present invention is achieved by the following technical solutions: a lens forming system, including a lens forming mold, a gas pressure control device, and a high-pressure gas generating device;

所述鏡片成型模具包括第一模板以及第二模板;所述第一模板與第二模板之間形成有鏡片模腔;所述第二模板設有與鏡片模腔連通的流道;所述第一模板設有用於與流道連通的注澆口;所述第二模板設有與鏡片模腔連通的氣體通道;The lens forming mold includes a first mold plate and a second mold plate; a lens mold cavity is formed between the first mold plate and the second mold plate; the second mold plate is provided with a flow channel communicating with the lens mold cavity; A template is provided with a pouring port for communicating with the flow channel; the second template is provided with a gas channel communicating with the lens mold cavity;

所述高壓氣體產生設備的輸出端通過氣體壓力控制設備後與氣體通道連通。The output end of the high-pressure gas generating device is communicated with the gas channel after passing through the gas pressure control device.

本發明進一步設置為,所述氣體通道包括設於第二模板的第一氣路;所述第二模板設有氣槽;所述氣體通道還包括由第一模板與第二模板之間形成並且與鏡片模腔連通的第一氣道;氣體通道還包括由所述第一模板與氣槽之間形成並且與第一氣路連通的第二氣道;所述第一氣道與第二氣道連通;The present invention is further provided that the gas channel includes a first gas path provided on the second template; the second template is provided with a gas groove; the gas channel further includes a gas channel formed between the first template and the second template; A first air passage communicating with the lens mold cavity; the gas passage further includes a second air passage formed between the first template and the air groove and communicating with the first air passage; the first air passage is communicated with the second air passage;

所述高壓氣體產生設備的輸出端通過氣體壓力控制設備後與第一氣路連通。The output end of the high-pressure gas generating device is communicated with the first gas path after passing through the gas pressure control device.

本發明進一步設置為,所述第一模板設有第一鑲件;所述第二模板設有第二鑲件;所述鏡片模腔設於第一鑲件與第二鑲件之間;所述氣槽設於第二鑲件的頂部;所述第一氣道設於第一鑲件與第二鑲件之間;所述第二氣道設於第一鑲件與氣槽之間;The present invention further provides that the first template is provided with a first insert; the second template is provided with a second insert; the lens cavity is provided between the first insert and the second insert; The air groove is arranged on the top of the second insert; the first air passage is arranged between the first insert and the second insert; the second air passage is arranged between the first insert and the air groove;

所述第一氣道環設於鏡片模腔的四周;所述第二氣道環設於第一氣道的四周;所述第二氣道的截面寬度大於第一氣道的截面寬度;The first air passage is arranged around the lens mold cavity; the second air passage is arranged around the first air passage; the cross-sectional width of the second air passage is greater than the cross-sectional width of the first air passage;

所述第一氣路設於第二模板內;所述第二模板設有與第一氣路連通的進氣口;所述第二模板的頂部設有直線槽;所述氣體通道還包括由所述第一模板與直線槽之間形成並且與第一氣路連通的第二氣路;所述第二氣道通過第二氣路與第一氣路連通;The first gas path is provided in the second template; the second template is provided with an air inlet communicating with the first gas path; the top of the second template is provided with a linear groove; the gas channel also includes A second air path formed between the first template and the linear groove and communicated with the first air path; the second air path communicates with the first air path through the second air path;

所述第二氣路的一端與第二氣道連通;所述第二氣路的另一端設有第一密封圈;所述第二模板設有用於放置第一密封圈的密封槽;One end of the second air path is connected to the second air path; the other end of the second air path is provided with a first sealing ring; the second template is provided with a sealing groove for placing the first sealing ring;

所述高壓氣體產生設備的輸出端通過氣體壓力控制設備後與進氣口連通。The output end of the high-pressure gas generating device is communicated with the air inlet after passing through the gas pressure control device.

本發明進一步設置為,所述第二鑲件設有與鏡片模腔連通的進澆口;所述流道的一端與進澆口連通;所述流道的另一端用於與注澆口連通;所述進澆口設有進澆斜面。The present invention is further provided that the second insert is provided with a gate communicating with the lens mold cavity; one end of the runner is connected with the gate; the other end of the runner is used for communicating with the gate ; The gate is provided with a pouring inclined surface.

本發明進一步設置為,所述第二模板活動設有頂板;所述頂板上設有第一頂針以及第二頂針;所述第一頂針的一端與頂板連接;所述第一頂針的另一端活動設於流道;The present invention is further provided that the second template is movably provided with a top plate; the top plate is provided with a first thimble and a second thimble; one end of the first thimble is connected to the top plate; the other end of the first thimble is movable Located in the flow channel;

所述第二頂針的一端與頂板連接;所述第二頂針的另一端活動設於鏡片模腔;One end of the second thimble is connected to the top plate; the other end of the second thimble is movably arranged in the lens mold cavity;

所述第一頂針與第二模板之間以及第二頂針與第二模板之間設有第二密封圈;A second sealing ring is provided between the first thimble and the second template and between the second thimble and the second template;

所述第一模板為固定模;所述第二模板為活動模;The first template is a fixed mold; the second template is a movable mold;

所述固定模設有導向柱;所述活動模設有與導向柱配合的導向槽。 本發明進一步設置為,所述第二模板的頂部設有與流道連通的檢測槽;所述第二模板內設有與檢測槽連通的檢測路;所述第二模板設有與檢測路連通的壓力錶;The fixed mold is provided with a guide post; the movable mold is provided with a guide groove matched with the guide post. The present invention is further provided that the top of the second template is provided with a detection groove communicating with the flow channel; the second template is provided with a detection path communicating with the detection groove; the second template is provided with a detection path communicating with the detection path Pressure gauge

所述檢測槽包括第一檢測槽以及第二檢測槽;所述第一檢測槽的一端與流道連通;所述第一檢測槽的另一端與第二檢測槽的一端連通;所述第二檢測槽的另一端與檢測路連通;所述第二檢測槽的截面寬度大於第一檢測槽的截面寬度。The detection groove includes a first detection groove and a second detection groove; one end of the first detection groove communicates with the flow channel; the other end of the first detection groove communicates with one end of the second detection groove; The other end of the detecting groove is connected with the detecting path; the cross-sectional width of the second detecting groove is larger than the cross-sectional width of the first detecting groove.

本發明進一步設置為,所述高壓氣體產生設備包括惰性氣體供應源以及高壓儲氣缸;所述惰性氣體供應源通過高壓儲氣缸與氣體壓力控制設備連接;所述高壓儲氣缸設有氣體增壓器;The present invention further provides that the high-pressure gas generating equipment includes an inert gas supply source and a high-pressure accumulator; the inert gas supply source is connected to the gas pressure control device through the high-pressure accumulator; the high-pressure accumulator is provided with a gas booster ;

所述惰性氣體供應源內設有氮氣。Nitrogen is provided in the inert gas supply source.

本發明進一步設置為,所述氣體壓力控制設備包括氣體調壓閥以及用於控制氣體調壓閥的控制器;所述氣體調壓閥的輸入端與高壓氣體產生設備連接;所述氣體調壓閥的輸出端與氣體通道連接;所述控制器為單片機。The present invention further provides that the gas pressure control device includes a gas pressure regulating valve and a controller for controlling the gas pressure regulating valve; the input end of the gas pressure regulating valve is connected to a high-pressure gas generating device; the gas pressure regulating valve The output end of the valve is connected with the gas channel; the controller is a single-chip microcomputer.

一種鏡片成型方法,包括以下步驟:A lens forming method includes the following steps:

A、參數設定步驟:設定鏡片成型模具的參數、氣體壓力控制設備的參數以及高壓氣體產生設備的參數;A. Parameter setting steps: set the parameters of the lens forming mold, the parameters of the gas pressure control equipment, and the parameters of the high-pressure gas generating equipment;

B、合模步驟:對第一模板以及第二模板進行合模操作;B. Mold clamping step: perform a mold clamping operation on the first template and the second template;

C、增壓步驟:通過控制高壓氣體產生設備和氣體壓力控制設備使得惰性氣體從氣體通道進入鏡片模腔,實現鏡片模腔氣體的快速增壓;C. Pressurization step: by controlling the high-pressure gas generating equipment and gas pressure control equipment, the inert gas enters the lens cavity from the gas channel to realize the rapid pressurization of the lens cavity gas;

D、充填步驟:鏡片模腔氣體壓力達到設定值時將停止對鏡片模腔增壓,同時通過注澆口以及流道進行熔體的注射過程;D. Filling step: When the gas pressure of the lens cavity reaches the set value, the pressure of the lens cavity will be stopped, and the melt injection process will be carried out through the injection gate and runner at the same time;

E、恆壓步驟:通過氣體壓力控制設備控制,借由氣體通道使得鏡片模腔保持設定的恆定高壓狀態;E. Constant pressure step: Controlled by gas pressure control equipment, through the gas channel to keep the lens mold cavity at a set constant high pressure state;

F、保壓步驟:氣體壓力控制設備對氣體作用設定保壓時間以及保壓壓力同步設定彌補溶體收縮不均引起不良;F. Pressure-holding steps: the gas pressure control equipment sets the pressure-holding time for the gas action and the pressure-holding pressure is set simultaneously to compensate for the defects caused by uneven shrinkage of the solution;

G、卸壓步驟:氣體作用完成與保壓結束時,鏡片模腔內的高壓氣體經氣體通道在氣體壓力控制設備卸壓排出至鏡片模腔外;G. Pressure relief step: When the gas action is completed and the pressure holding is completed, the high-pressure gas in the lens cavity is discharged out of the lens cavity through the gas pressure control device through the gas channel;

H、冷卻步驟:卸壓結束後,對鏡片模腔內的產品進行冷卻;H. Cooling step: After the pressure is relieved, the product in the lens cavity is cooled;

I、開模步驟:對第一模板以及第二模板進行開模,從而頂出產品。I. Mold opening step: mold the first template and the second template to eject the product.

本發明進一步設置為,在步驟E中,氣體壓力控制設備通過穩壓閥對鏡片模腔進行保持恆定高壓。The present invention is further provided that, in step E, the gas pressure control device maintains a constant high pressure on the lens mold cavity through a stabilizing valve.

本發明的有益效果:本發明通過控制鏡片模腔內的氣體壓力變化對熔體流動前沿進行反向施壓,提高成型過程中熔體流動前沿的壓力,壓抑上下二側熔體的泉湧現象,從而改變溶體流動方向,從而達到改變結合線的熔接角度使其實現消除結合線目的。The beneficial effects of the present invention: the present invention reversely pressurizes the melt flow front by controlling the gas pressure change in the lens mold cavity, increases the pressure of the melt flow front during the molding process, and suppresses the surge phenomenon of the upper and lower melts. Thereby changing the flow direction of the melt, so as to achieve the purpose of changing the welding angle of the bonding line to eliminate the bonding line.

為了便於理解本發明,下面將參照相關附圖對本發明進行更全面的描述。附圖中給出了本發明的較佳的實施例。但是,本發明可以以許多不同的形式來實現,並不限於本文所描述的實施例。相反地,提供這些實施例的目的是使對本發明的公開內容的理解更加透徹全面。需要說明的是,當元件被稱為“固定於”另一個元件,它可以直接在另一個元件上或者也可以存在居中的元件。當一個元件被認為是“連接”另一個元件,它可以是直接連接到另一個元件或者可能同時存在居中元件。本文所使用的術語“垂直的”、“水平的”、“左”、“右”以及類似的表述只是為了說明的目的。In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are shown in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or a central element may also be present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or an intermediate element may be present at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

由圖3至圖12可知,本實施例所述的一種鏡片成型系統,包括鏡片成型模具1、氣體壓力控制設備2以及高壓氣體產生設備3;It can be seen from FIGS. 3 to 12 that the lens forming system described in this embodiment includes a lens forming mold 1, a gas pressure control device 2 and a high-pressure gas generating device 3;

所述鏡片成型模具1包括第一模板11以及第二模板12;所述第一模板11與第二模板12之間形成有鏡片模腔13;所述第二模板12設有與鏡片模腔13連通的流道121;所述第一模板11設有用於與流道121連通的注澆口111;所述第二模板12設有與鏡片模腔13連通的氣體通道;The lens forming mold 1 includes a first template 11 and a second template 12; a lens mold cavity 13 is formed between the first template 11 and the second template 12; the second template 12 is provided with a lens mold cavity 13 A communicating flow channel 121; the first template 11 is provided with a pouring port 111 for communicating with the flow channel 121; the second template 12 is provided with a gas channel communicating with the lens cavity 13;

所述高壓氣體產生設備3的輸出端通過氣體壓力控制設備2後與氣體通道連通。The output end of the high-pressure gas generating device 3 passes through the gas pressure control device 2 and then communicates with the gas channel.

具體地,本實施例所述的鏡片成型系統,在合模之前先設定鏡片成型模具1的參數、氣體壓力控制設備2的參數以及高壓氣體產生設備3的參數;該參數為氣體壓力和氣體作用時間以及傳統注塑機所需基本參數設定;然後在參數設定完成後保證密封性進行合模過程對第一模板11以及第二模板12進行合模操作;之後通過控制高壓氣體產生設備3和氣體壓力控制設備2使得惰性氣體從氣體通道進入鏡片模腔13,實現鏡片模腔13氣體的快速增壓;當氣體充滿至鏡片模腔13後直接反饋到氣壓錶,當鏡片模腔13氣體壓力達到設定值時將停止對鏡片模腔13增壓,同時通過注澆口111以及流道121進行熔體的注射過程;而由於熔體填充過程中鏡片模腔13的氣體被壓縮,原設定值氣體壓力將逐漸增大,通過氣體壓力控制設備2控制,借由氣體通道使得鏡片模腔13保持設定的恒定高壓狀態;氣體壓力控制設備2對氣體作用設定保壓時間以及保壓壓力同步設定彌補溶體收縮不均引起不良;在氣體作用完成與保壓結束時,鏡片模腔13內的高壓氣體經氣體通道在氣體壓力控制設備2卸壓排出至鏡片模腔13外;在卸壓結束之後,對鏡片模腔13內的產品進行冷卻;然後對第一模板11以及第二模板12進行開模,從而頂出產品。Specifically, in the lens molding system of this embodiment, the parameters of the lens molding mold 1, the parameters of the gas pressure control device 2, and the parameters of the high-pressure gas generating device 3 are set before the mold clamping; the parameters are gas pressure and gas effect Time and basic parameter setting required for traditional injection molding machine; then after the parameter setting is completed, the sealing is ensured, and the mold clamping process is performed on the first template 11 and the second template 12; then by controlling the high-pressure gas generating device 3 and the gas pressure The control device 2 makes the inert gas enter the lens cavity 13 from the gas channel to realize the rapid pressurization of the gas of the lens cavity 13; when the gas is filled into the lens cavity 13, it directly feeds back to the barometer, and when the gas pressure of the lens cavity 13 reaches the setting When the value is set, the pressurization of the lens cavity 13 will be stopped, and the melt injection process will be carried out through the pouring gate 111 and the runner 121; however, since the gas in the lens cavity 13 is compressed during the melt filling process, the original set value of gas pressure Will be gradually increased, controlled by the gas pressure control device 2, through the gas channel to keep the lens mold cavity 13 at a constant high pressure state; the gas pressure control device 2 sets the pressure holding time for the gas action and the pressure holding pressure is set to compensate for the solution. Uneven shrinkage causes defects; when the gas action is completed and the pressure holding is completed, the high-pressure gas in the lens mold cavity 13 is discharged to the outside of the lens mold cavity 13 through the gas channel in the gas pressure control device 2; after the pressure relief is completed, The product in the lens cavity 13 is cooled; then the first template 11 and the second template 12 are opened to eject the product.

本實施例通過控制鏡片模腔13內的氣體壓力變化對熔體流動前沿進行反向施壓,提高成型過程中熔體流動前沿的壓力,壓抑上下二側熔體的泉湧現象,從而改變溶體流動方向,從而達到改變結合線的熔接角度使其實現消除結合線目的。In this embodiment, by controlling the gas pressure change in the lens cavity 13 to reversely pressurize the melt flow front, the pressure at the melt flow front during the molding process is increased, and the surge of the upper and lower melts is suppressed, thereby changing the melt. Flow direction, so as to achieve the purpose of changing the welding angle of the bonding line to eliminate the bonding line.

從附圖14中可以看出,本實施例所述的鏡片成型系統,通過控制鏡片模腔13內的氣體壓力變化對熔體流動前沿進行反向施壓,提高成型過程中熔體流動前沿的壓力,壓抑上下二側熔體的泉湧現象,從而改變溶體流動方向,從而達到改變結合線的熔接角度使其實現消除結合線目的。It can be seen from FIG. 14 that the lens molding system of this embodiment controls the gas pressure change in the lens cavity 13 to reversely pressurize the melt flow front to improve the melt flow front during the molding process. The pressure suppresses the springing phenomenon of the upper and lower sides of the melt, thereby changing the direction of the melt flow, so as to achieve the purpose of changing the welding angle of the bonding line and eliminating the bonding line.

本實施例所述的一種鏡片成型系統,所述氣體通道包括設於第二模板12的第一氣路122;所述第二模板12設有氣槽151;所述氣體通道還包括由第一模板11與第二模板12之間形成並且與鏡片模腔13連通的第一氣道141;氣體通道還包括由所述第一模板11與氣槽151之間形成並且與第一氣路122連通的第二氣道142;所述第一氣道141與第二氣道142連通;In the lens molding system of this embodiment, the gas channel includes a first gas path 122 provided on the second template 12; the second template 12 is provided with an air groove 151; the gas channel also includes a first gas path 122 A first air passage 141 formed between the template 11 and the second template 12 and communicated with the lens cavity 13; the gas passage further includes a first air passage 141 formed between the first template 11 and the air groove 151 and communicated with the first air passage 122 The second airway 142; the first airway 141 communicates with the second airway 142;

所述高壓氣體產生設備3的輸出端通過氣體壓力控制設備2後與第一氣路122連通。The output end of the high-pressure gas generating device 3 is in communication with the first gas path 122 after passing through the gas pressure control device 2.

具體地,本實施例所述的鏡片成型系統,在合模的之前,首先通過高壓氣體產生設備3將高壓氣體從第一氣路122進入,並且通過第二氣道142以及第一氣道141後進入至鏡片模腔13中,實現鏡片模腔13氣體的快速增壓;然後熔體從注澆口111進入流道121中,並且通過流道121流入鏡片模腔13從而開始注塑成型;通過在注塑成型的時候氣體壓力控制設備2控制鏡片模腔13內保持高壓,從而能夠達到消除鏡片結合線的目的;另外在鏡片模腔13的氣體快速加壓或者卸壓效率上,原則上氣道尺寸設計越大,效率越高,但鏡片產品對應氣道位置所產生披風或者氣痕缺陷的風險越高。為了保證成型過程順利進行並獲得高品質產品,本實施例通過設置第一氣道141以及第二氣道142,由於貫通分型面面積較大充填前時將高氣壓經過第一氣道141以及第二氣道142迅速達到鏡片模腔13內部,當隨溶體充填進入鏡片模腔13利用第一氣道141的狹縫被逐漸排出,起了自排氣作用,從而防止產生披風或者氣痕。Specifically, in the lens molding system of this embodiment, before the mold is closed, the high-pressure gas is first introduced from the first gas path 122 through the high-pressure gas generating device 3, and enters after passing through the second air path 142 and the first air path 141 Into the lens cavity 13, the gas in the lens cavity 13 is rapidly pressurized; then the melt enters the runner 121 from the pouring gate 111, and flows into the lens cavity 13 through the runner 121 to start injection molding; During molding, the gas pressure control device 2 controls the lens mold cavity 13 to maintain high pressure, so as to eliminate the lens bonding line; in addition, in terms of the rapid gas pressure or pressure relief efficiency of the lens mold cavity 13, the larger the airway size design is in principle Larger, higher efficiency, but the higher the risk of cloak or air mark defects caused by the position of the lens product corresponding to the airway. In order to ensure the smooth progress of the molding process and obtain high-quality products, in this embodiment, the first air passage 141 and the second air passage 142 are provided. Due to the large penetrating parting surface area, the high pressure passes through the first air passage 141 and the second air passage before filling. 142 quickly reaches the inside of the lens mold cavity 13, and when the melt is filled into the lens mold cavity 13, it is gradually discharged by the slit of the first air passage 141, which plays a role of self-exhausting, thereby preventing the generation of cloaks or air marks.

本實施例所述的一種鏡片成型系統,所述第一模板11設有第一鑲件112;所述第二模板12設有第二鑲件15;所述鏡片模腔13設於第一鑲件112與第二鑲件15之間;所述氣槽151設於第二鑲件15的頂部;所述第一氣道141設於第一鑲件112與第二鑲件15之間;所述第二氣道142設於第一鑲件112與氣槽151之間;具體地,本實施例通過將鏡片模腔13以及氣槽151集成在第二鑲件15上,從而便於用戶通過更換不同的第二鑲件15從而製作不同形狀的鏡片。 所述第一氣道141環設於鏡片模腔13的四周;所述第二氣道142環設於第一氣道141的四周;所述第二氣道142的截面寬度大於第一氣道141的截面寬度;通過上述設置能夠進一步防止鏡片產生披風或者氣痕。In the lens molding system of this embodiment, the first template 11 is provided with a first insert 112; the second template 12 is provided with a second insert 15; the lens mold cavity 13 is provided on the first insert 112; Between the first insert 112 and the second insert 15; the air groove 151 is arranged on the top of the second insert 15; the first air passage 141 is arranged between the first insert 112 and the second insert 15; The second air passage 142 is provided between the first insert 112 and the air groove 151; specifically, this embodiment integrates the lens mold cavity 13 and the air groove 151 on the second insert 15, so as to facilitate the user to replace different The second insert 15 thus produces lenses of different shapes. The first air passage 141 is arranged around the lens mold cavity 13; the second air passage 142 is arranged around the first air passage 141; the cross-sectional width of the second air passage 142 is greater than the cross-sectional width of the first air passage 141; The above arrangement can further prevent the lens from producing cloaks or air marks.

所述第一氣路122設於第二模板12內;所述第二模板12設有與第一氣路122連通的進氣口123;所述第二模板12的頂部設有直線槽124;所述氣體通道還包括由所述第一模板11與直線槽124之間形成並且與第一氣路122連通的第二氣路125;所述第二氣道142通過第二氣路125與第一氣路122連通;所述高壓氣體產生設備3的輸出端通過氣體壓力控制設備2後與進氣口123連通。通過上述設置,使得第二模板12的結構更加緊湊以及合理。The first gas path 122 is provided in the second template 12; the second template 12 is provided with an air inlet 123 communicating with the first gas path 122; the top of the second template 12 is provided with a linear groove 124; The gas passage further includes a second gas passage 125 formed between the first template 11 and the linear groove 124 and communicating with the first gas passage 122; the second gas passage 142 is connected to the first gas passage 125 through the second gas passage 125 The gas path 122 is connected; the output end of the high-pressure gas generating device 3 is connected to the air inlet 123 after passing through the gas pressure control device 2. Through the above arrangement, the structure of the second template 12 is made more compact and reasonable.

所述第二氣路125的一端與第二氣道142連通;所述第二氣路125的另一端設有第一密封圈161;所述第二模板12設有用於放置第一密封圈161的密封槽162;通過設置第一密封圈161,能夠防止第二氣路125與模具之間出現漏氣的情況。One end of the second air path 125 is in communication with the second air path 142; the other end of the second air path 125 is provided with a first sealing ring 161; the second template 12 is provided with a first sealing ring 161 Sealing groove 162; by providing the first sealing ring 161, air leakage between the second air path 125 and the mold can be prevented.

本實施例所述的一種鏡片成型系統,所述第二鑲件15設有與鏡片模腔13連通的進澆口152;所述流道121的一端與進澆口152連通;所述流道121的另一端用於與注澆口111連通;所述進澆口152設有進澆斜面153。具體,通過在第二鑲件15上設置進澆口152,便於流道121中的熔體進入鏡片模腔13中,通過設置進澆斜面153,能夠減少鏡片成型後的餘料的厚度。In the lens molding system of this embodiment, the second insert 15 is provided with a gate 152 communicating with the lens cavity 13; one end of the runner 121 is connected with the gate 152; the runner The other end of 121 is used to communicate with the pouring port 111; the pouring port 152 is provided with a pouring inclined surface 153. Specifically, the second insert 15 is provided with a gate 152 to facilitate the melt in the runner 121 to enter the lens mold cavity 13, and the thickness of the remaining material after the lens is formed can be reduced by setting the pouring bevel 153.

本實施例所述的一種鏡片成型系統,所述第二模板12活動設有頂板17;所述頂板17上設有第一頂針171以及第二頂針172;所述第一頂針171的一端與頂板17連接;所述第一頂針171的另一端活動設於流道121;所述第二頂針172的一端與頂板17連接;所述第二頂針172的另一端活動設於鏡片模腔13;所述第一頂針171與第二模板12之間以及第二頂針172與第二模板12之間設有第二密封圈173;In the lens molding system of this embodiment, the second template 12 is movably provided with a top plate 17; the top plate 17 is provided with a first thimble 171 and a second thimble 172; one end of the first thimble 171 and the top plate 17 is connected; the other end of the first thimble 171 is movably arranged in the flow channel 121; one end of the second thimble 172 is connected to the top plate 17; the other end of the second thimble 172 is movably arranged in the lens mold cavity 13; A second sealing ring 173 is provided between the first thimble 171 and the second template 12 and between the second thimble 172 and the second template 12;

具體地,第一頂針171用於將鏡片成型後的餘料頂出,而第二頂針172用於將成型後的鏡片頂出;通過設置第二密封圈173起到密封的作用。Specifically, the first ejector pin 171 is used to eject the remaining material after the lens is molded, and the second ejector pin 172 is used to eject the molded lens; the second sealing ring 173 is provided to play the role of sealing.

所述第一模板11為固定模;所述第二模板12為活動模;所述固定模設有導向柱113;所述活動模設有與導向柱113配合的導向槽126。通過設置導向柱113以及導向槽126,便於固定模以及活動模進行合模時候的導向定位。The first mold plate 11 is a fixed mold; the second mold plate 12 is a movable mold; the fixed mold is provided with a guide post 113; the movable mold is provided with a guide groove 126 that cooperates with the guide post 113. By providing the guide post 113 and the guide groove 126, it is convenient to guide and position the fixed mold and the movable mold during mold clamping.

本實施例所述的一種鏡片成型系統,所述第二模板12的頂部設有與流道121連通的檢測槽;所述第二模板12內設有與檢測槽連通的檢測路183;所述第二模板12設有與檢測路183連通的壓力錶184;通過上述設置,能夠便於用戶通過壓力錶184觀察鏡片模腔13內的氣壓。In the lens molding system of this embodiment, the top of the second template 12 is provided with a detection groove communicating with the flow channel 121; the second template 12 is provided with a detection path 183 communicating with the detection groove; The second template 12 is provided with a pressure gauge 184 communicating with the detection path 183; through the above arrangement, it is convenient for the user to observe the air pressure in the lens cavity 13 through the pressure gauge 184.

所述檢測槽包括第一檢測槽181以及第二檢測槽182;所述第一檢測槽181的一端與流道121連通;所述第一檢測槽181的另一端與第二檢測槽182的一端連通;所述第二檢測槽182的另一端與檢測路183連通;所述第二檢測槽182的截面寬度大於第一檢測槽181的截面寬度。具體地,本實施例通過上述設置,能夠達到防止溢膠的目的。The detection groove includes a first detection groove 181 and a second detection groove 182; one end of the first detection groove 181 communicates with the flow channel 121; the other end of the first detection groove 181 and one end of the second detection groove 182 Connected; the other end of the second detection groove 182 communicates with the detection path 183; the cross-sectional width of the second detection groove 182 is greater than the cross-sectional width of the first detection groove 181. Specifically, this embodiment can achieve the purpose of preventing glue overflow through the above arrangement.

本實施例所述的一種鏡片成型系統,所述高壓氣體產生設備3包括惰性氣體供應源31以及高壓儲氣缸32;所述惰性氣體供應源31通過高壓儲氣缸32與氣體壓力控制設備2連接;所述高壓儲氣缸32設有氣體增壓器33;In the lens molding system of this embodiment, the high-pressure gas generating device 3 includes an inert gas supply source 31 and a high-pressure accumulator 32; the inert gas supply source 31 is connected to the gas pressure control device 2 through the high-pressure accumulator 32; The high-pressure accumulator 32 is provided with a gas supercharger 33;

所述惰性氣體供應源31內設有氮氣。The inert gas supply source 31 is provided with nitrogen gas.

本實施例所述的一種鏡片成型系統,所述氣體壓力控制設備2包括氣體調壓閥21以及用於控制氣體調壓閥21的控制器22;所述氣體調壓閥21的輸入端與高壓氣體產生設備3連接;所述氣體調壓閥21的輸出端與氣體通道連接;所述控制器22為單片機。In the lens molding system of this embodiment, the gas pressure control device 2 includes a gas pressure regulating valve 21 and a controller 22 for controlling the gas pressure regulating valve 21; the input end of the gas pressure regulating valve 21 is connected to the high pressure The gas generating device 3 is connected; the output end of the gas pressure regulating valve 21 is connected to the gas channel; the controller 22 is a single-chip microcomputer.

本實施例所述的一種鏡片成型方法,包括以下步驟:The lens forming method described in this embodiment includes the following steps:

A、參數設定步驟:設定鏡片成型模具1的參數、氣體壓力控制設備2的參數以及高壓氣體產生設備3的參數;該參數為氣體壓力和氣體作用時間以及傳統注塑機所需基本參數設定;A. Parameter setting steps: set the parameters of the lens forming mold 1, the parameters of the gas pressure control device 2 and the parameters of the high-pressure gas generating device 3; the parameters are the gas pressure and the gas action time and the basic parameter settings required by the traditional injection molding machine;

B、合模步驟:在參數設定完成後保證密封性進行合模過程對第一模板11以及第二模板12進行合模操作;B. Mold clamping step: After the parameter setting is completed, the tightness is ensured, and the mold clamping process is performed on the first template 11 and the second template 12;

C、增壓步驟:通過控制高壓氣體產生設備3和氣體壓力控制設備2使得惰性氣體從氣體通道進入鏡片模腔13,實現鏡片模腔13氣體的快速增壓;C. Pressurization step: by controlling the high-pressure gas generating device 3 and the gas pressure control device 2 so that the inert gas enters the lens cavity 13 from the gas channel, so as to realize the rapid pressurization of the gas in the lens cavity 13;

D、充填步驟:當氣體充滿至鏡片模腔13後直接反饋到氣壓錶,當鏡片模腔13氣體壓力達到設定值時將停止對鏡片模腔13增壓,同時外部的射出機噴嘴4通過注澆口111以及流道121進行熔體的注射過程;D. Filling step: When the gas is filled into the lens cavity 13, it will be directly fed back to the barometer. When the gas pressure of the lens cavity 13 reaches the set value, the pressure of the lens cavity 13 will be stopped, and the external injection machine nozzle 4 will pass the injection The gate 111 and the runner 121 perform the melt injection process;

E、恆壓步驟:由於熔體填充過程中鏡片模腔13的氣體被壓縮,原設定值氣體壓力將逐漸增大,通過氣體壓力控制設備2控制,借由氣體通道使得鏡片模腔13保持設定的恆定高壓狀態;當鏡片模腔13氣體大於設定值氣體時,通過氣體壓力控制設備2中的穩壓閥打開,建立穩壓管路通道,鏡片模腔13的氣體經氣體通道、穩壓管路和穩壓閥排出鏡片模腔13,當鏡片模腔13壓力降低到原設定範圍後,氣體壓力控制設備2控制穩壓閥關閉;停止鏡片模腔13卸壓;E. Constant pressure step: As the gas in the lens cavity 13 is compressed during the melt filling process, the original set value gas pressure will gradually increase. It is controlled by the gas pressure control device 2, and the lens cavity 13 is kept set through the gas channel. When the gas in the lens mold cavity 13 is greater than the set value, the pressure regulator valve in the gas pressure control device 2 is opened to establish a pressure regulator pipeline channel, and the gas in the lens mold cavity 13 passes through the gas channel and the pressure regulator tube When the pressure of the lens mold cavity 13 drops to the original setting range, the gas pressure control device 2 controls the pressure regulator valve to close; stop the lens mold cavity 13 to relieve pressure;

F、保壓步驟:氣體壓力控制設備2對氣體作用設定保壓時間以及保壓壓力同步設定彌補溶體收縮不均引起不良;由於光學鏡片要求較高的功能,對外觀及面精度要求高,故這樣對壓力相對敏感的光學鏡片V/P壓需使用壓力切換;F. Pressure holding step: The gas pressure control device 2 sets the holding time for gas action and sets the holding pressure synchronously to make up for the defects caused by uneven shrinkage of the solution; due to the higher functions of the optical lens, the requirements for appearance and surface accuracy are high. Therefore, the V/P pressure of the optical lens, which is relatively sensitive to pressure, needs to be switched by pressure;

G、卸壓步驟:氣體作用完成與保壓結束時,鏡片模腔13內的高壓氣體經氣體通道在氣體壓力控制設備2卸壓排出至鏡片模腔13外;G. Pressure relief step: When the gas action is completed and the pressure holding is completed, the high-pressure gas in the lens mold cavity 13 is relieved and discharged out of the lens mold cavity 13 through the gas channel in the gas pressure control device 2;

H、冷卻步驟:卸壓結束後,對鏡片模腔13內的產品進行冷卻;H. Cooling step: After the pressure is relieved, the product in the lens mold cavity 13 is cooled;

I、開模步驟:對第一模板11以及第二模板12進行開模,從而頂出產品。I. Mold opening step: mold the first template 11 and the second template 12 to eject the product.

在步驟E中,氣體壓力控制設備2通過穩壓閥對鏡片模腔13進行保持恆定高壓。In step E, the gas pressure control device 2 maintains a constant high pressure on the lens mold cavity 13 through a stabilizing valve.

從附圖14中可以看出,本實施例所述的鏡片成型方法,通過控制鏡片模腔13內的氣體壓力變化對熔體流動前沿進行反向施壓,提高成型過程中熔體流動前沿的壓力,壓抑上下二側熔體的泉湧現象,從而改變溶體流動方向,從而達到改變結合線的熔接角度使其實現消除結合線目的。It can be seen from FIG. 14 that the lens molding method of this embodiment controls the gas pressure change in the lens mold cavity 13 to reversely press the melt flow front to increase the melt flow front during the molding process. The pressure suppresses the springing phenomenon of the upper and lower sides of the melt, thereby changing the direction of the melt flow, so as to achieve the purpose of changing the welding angle of the bonding line and eliminating the bonding line.

最後應當說明的是,以上實施例僅用以說明本發明的技術方案,而非對本發明保護範圍的限制,儘管參照較佳實施例對本發明作了詳細地說明,本領域的普通技術人員應當理解,可以對本發明的技術方案進行修改或者等同替換,而不脫離本發明技術方案的實質和範圍。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand The technical solution of the present invention can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the present invention.

1:鏡片成型模具 11:第一模板 111:注澆口 112:第一鑲件 113:導向柱 12:第二模板 121:流道 122:第一氣路 123:進氣口 124:直線槽 125:第二氣路 126:導向槽 13:鏡片模腔 141:第一氣道 142:第二氣道 15:第二鑲件 151:氣槽 152:進澆口 153:進澆斜面 161:第一密封圈 162:密封槽 17:頂板 171:第一頂針 172:第二頂針 173:第二密封圈 181:第一檢測槽 182:第二檢測槽 183:檢測路 184:壓力錶 2:氣體壓力控制設備 21:氣體調壓閥 22:控制器 3:高壓氣體產生設備 31:惰性氣體供應源 32:高壓儲氣缸 33:氣體增壓器 4:射出機噴嘴1: Lens forming mold 11: The first template 111: pouring gate 112: The first insert 113: Guiding Post 12: The second template 121: Runner 122: First Air Path 123: air inlet 124: straight groove 125: Second Air Path 126: Guide groove 13: Lens cavity 141: First Airway 142: Second Airway 15: The second insert 151: Air Groove 152: Inlet 153: Pouring slope 161: The first sealing ring 162: Seal groove 17: Top plate 171: The first thimble 172: second thimble 173: second sealing ring 181: first detection slot 182: second detection slot 183: Detection Road 184: Pressure gauge 2: Gas pressure control equipment 21: Gas pressure regulator 22: Controller 3: High-pressure gas generating equipment 31: Inert gas supply source 32: High pressure accumulator 33: Gas booster 4: Nozzle of injection machine

[圖1]是傳統CIM工藝的光學鏡片成型過程圖; [圖2]是傳統光學鏡片的結構示意圖; [圖3]是本發明增壓時的結構示意圖; [圖4]是本發明保持恒定高壓時的結構示意圖; [圖5]是本發明卸壓時的結構示意圖; [圖6]是本發明鏡片成型模具的結構示意圖; [圖7]是本發明鏡片成型模具的結構分解圖; [圖8]是本發明第二模板的結構示意圖; [圖9]是本發明第二鑲件的結構示意圖; [圖10]是本發明鏡片成型模具的截面圖; [圖11]是本發明第一鑲件與第二鑲件配合的結構分解圖; [圖12]是圖10中A部位的局部放大圖; [圖13]是圖11中B部位的局部放大圖; [圖14]是本發明光學鏡片的成型過程圖;[Figure 1] is a diagram of the optical lens molding process of the traditional CIM process; [Figure 2] is a schematic diagram of the structure of a traditional optical lens; [Figure 3] is a schematic diagram of the structure of the present invention during pressurization; [Figure 4] is a schematic diagram of the structure of the present invention when maintaining a constant high pressure; [Figure 5] is a schematic diagram of the structure of the present invention when the pressure is relieved; [Figure 6] is a schematic diagram of the structure of the lens forming mold of the present invention; [Figure 7] is an exploded view of the structure of the lens forming mold of the present invention; [Figure 8] is a schematic diagram of the structure of the second template of the present invention; [Figure 9] is a schematic view of the structure of the second insert of the present invention; [Fig. 10] is a cross-sectional view of the lens forming mold of the present invention; [Figure 11] is an exploded view of the structure of the first insert and the second insert of the present invention; [Fig. 12] is a partial enlarged view of part A in Fig. 10; [Fig. 13] is a partial enlarged view of part B in Fig. 11; [Figure 14] is a diagram of the molding process of the optical lens of the present invention;

1:成型模具1: Forming mold

11:第一模板11: The first template

12:第二模板12: The second template

123:進氣口123: air inlet

2:氣體壓力控制設備2: Gas pressure control equipment

21:氣體調壓閥21: Gas pressure regulator

22:控制器22: Controller

3:高壓氣體產生設備3: High-pressure gas generating equipment

31:惰性氣體供應源31: Inert gas supply source

32:高壓儲氣缸32: High pressure accumulator

33:氣體增壓器33: Gas booster

4:射出機噴嘴4: Nozzle of injection machine

Claims (10)

一種鏡片成型系統,其特徵在於:包括鏡片成型模具、氣體壓力控制設備以及高壓氣體產生設備;   所述鏡片成型模具包括第一模板以及第二模板;所述第一模板與第二模板之間形成有鏡片模腔; 所述第二模板設有與鏡片模腔連通的流道;所述第一模板設有用於與流道連通的注澆口;所述第二模板設有與鏡片模腔連通的氣體通道;所述高壓氣體產生設備(3)的輸出端通過氣體壓力控制設備(2)後與氣體通道連通。A lens forming system, characterized in that it includes a lens forming mold, a gas pressure control device, and a high-pressure gas generating device;    the lens forming mold includes a first template and a second template; the first template and the second template are formed There is a lens cavity; The second template is provided with a flow channel communicating with the lens mold cavity; the first template is provided with a pouring port for communicating with the flow channel; the second template is provided with a gas channel communicating with the lens mold cavity; The output end of the high-pressure gas generating device (3) is communicated with the gas channel after passing through the gas pressure control device (2). 如申請專利範圍第1項所述的一種鏡片成型系統,其中,所述氣體通道包括設於第二模板的第一氣路; 所述第二模板設有氣槽;所述氣體通道還包括由第一模板與第二模板之間形成並且與鏡片模腔連通的第一氣道; 氣體通道還包括由所述第一模板與氣槽之間形成並且與第一氣路連通的第二氣道;所述第一氣道與第二氣道連通;所述高壓氣體產生設備的輸出端通過氣體壓力控制設備後與第一氣路連通。The lens forming system according to the first item of the scope of patent application, wherein the gas channel includes a first gas path provided on the second template; The second template is provided with an air groove; the gas passage further includes a first air passage formed between the first template and the second template and communicated with the lens cavity; The gas passage further includes a second gas passage formed between the first template and the gas groove and communicated with the first gas path; the first gas passage is communicated with the second gas passage; the output end of the high-pressure gas generating device passes through the gas The pressure control device is connected with the first gas path. 如申請專利範圍第2項所述的一種鏡片成型系統,其中,所述第一模板設有第一鑲件;所述第二模板設有第二鑲件;所述鏡片模腔設於第一鑲件與第二鑲件之間;所述氣槽設於第二鑲件的頂部;所述第一氣道設於第一鑲件與第二鑲件之間;所述第二氣道設於第一鑲件與氣槽之間; 所述第一氣道環設於鏡片模腔的四周;所述第二氣道環設於第一氣道的四周;所述第二氣道的截面寬度大於第一氣道(141)的截面寬度; 所述第一氣路設於第二模板內;所述第二模板設有與第一氣路連通的進氣口;所述第二模板的頂部設有直線槽;所述氣體通道還包括由所述第一模板與直線槽之間形成並且與第一氣路連通的第二氣路;所述第二氣道通過第二氣路與第一氣路連通; 所述第二氣路的一端與第二氣道連通;所述第二氣路的另一端設有第一密封圈;所述第二模板(設有用於放置第一密封圈的密封槽; 所述高壓氣體產生設備的輸出端通過氣體壓力控制設備後與進氣口連通。As described in the second item of the scope of patent application, a lens molding system, wherein the first template is provided with a first insert; the second template is provided with a second insert; the lens mold cavity is provided on the first Between the insert and the second insert; the air groove is arranged on the top of the second insert; the first air passage is arranged between the first insert and the second insert; the second air passage is arranged on the first insert Between an insert and the air groove; The first air passage is arranged around the lens mold cavity; the second air passage is arranged around the first air passage; the cross-sectional width of the second air passage is greater than the cross-sectional width of the first air passage (141); The first gas path is provided in the second template; the second template is provided with an air inlet communicating with the first gas path; the top of the second template is provided with a linear groove; the gas channel also includes A second air path formed between the first template and the linear groove and communicated with the first air path; the second air path communicates with the first air path through the second air path; One end of the second air path is connected to the second air path; the other end of the second air path is provided with a first sealing ring; the second template (with a sealing groove for placing the first sealing ring; The output end of the high-pressure gas generating device is communicated with the air inlet after passing through the gas pressure control device. 如申請專利範圍第3項所述的一種鏡片成型系統,其中,所述第二鑲件設有與鏡片模腔連通的進澆口;所述流道的一端與進澆口連通;所述流道的另一端用於與注澆口連通;所述進澆口設有進澆斜面。A lens molding system as described in item 3 of the scope of patent application, wherein the second insert is provided with a gate communicating with the lens cavity; one end of the runner is connected with the gate; the flow The other end of the channel is used to communicate with the pouring port; the pouring port is provided with a pouring inclined surface. 如申請專利範圍第1項所述的一種鏡片成型系統,其中,所述第二模板活動設有頂板; 所述頂板上設有第一頂針以及第二頂針; 所述第一頂針的一端與頂板連接;所述第一頂針的另一端活動設於流道; 所述第二頂針的一端與頂板連接;所述第二頂針的另一端活動設於鏡片模腔; 所述第一頂針與第二模板之間以及第二頂針與第二模板之間設有第二密封圈; 所述第一模板為固定模;所述第二模板為活動模; 所述固定模設有導向柱;所述活動模設有與導向柱配合的導向槽。A lens forming system as described in item 1 of the scope of patent application, wherein the second template is movably provided with a top plate; A first thimble and a second thimble are provided on the top plate; One end of the first thimble is connected to the top plate; the other end of the first thimble is movably arranged in the flow channel; One end of the second thimble is connected to the top plate; the other end of the second thimble is movably arranged in the lens mold cavity; A second sealing ring is provided between the first thimble and the second template and between the second thimble and the second template; The first template is a fixed mold; the second template is a movable mold; The fixed mold is provided with a guide post; the movable mold is provided with a guide groove matched with the guide post. 如申請專利範圍第1項所述的一種鏡片成型系統,其中,所述第二模板的頂部設有與流道連通的檢測槽; 所述第二模板內設有與檢測槽連通的檢測路; 所述第二模板設有與檢測路連通的壓力錶; 所述檢測槽包括第一檢測槽以及第二檢測槽; 所述第一檢測槽的一端與流道連通; 所述第一檢測槽的另一端與第二檢測槽的一端連通; 所述第二檢測槽的另一端與檢測路連通; 所述第二檢測槽的截面寬度大於第一檢測槽的截面寬度。A lens molding system as described in item 1 of the scope of patent application, wherein the top of the second template is provided with a detection groove communicating with the flow channel; The second template is provided with a detection path communicating with the detection groove; The second template is provided with a pressure gauge communicating with the detection path; The detection slot includes a first detection slot and a second detection slot; One end of the first detection groove is communicated with the flow channel; The other end of the first detection groove is communicated with one end of the second detection groove; The other end of the second detection groove is connected to the detection path; The cross-sectional width of the second detection groove is greater than the cross-sectional width of the first detection groove. 如申請專利範圍第1項所述的一種鏡片成型系統,其中,所述高壓氣體產生設備包括惰性氣體供應源以及高壓儲氣缸; 所述惰性氣體供應源通過高壓儲氣缸與氣體壓力控制設備連接; 所述高壓儲氣缸設有氣體增壓器; 所述惰性氣體供應源內設有氮氣。A lens forming system as described in item 1 of the scope of patent application, wherein the high-pressure gas generating equipment includes an inert gas supply source and a high-pressure storage cylinder; The inert gas supply source is connected to a gas pressure control device through a high-pressure storage cylinder; The high-pressure accumulator is provided with a gas supercharger; Nitrogen is provided in the inert gas supply source. 如申請專利範圍第1項所述的一種鏡片成型系統,其中,所述氣體壓力控制設備包括氣體調壓閥以及用於控制氣體調壓閥的控制器; 所述氣體調壓閥的輸入端與高壓氣體產生設備連接; 所述氣體調壓閥的輸出端與氣體通道連接;所述控制器為單片機。A lens forming system as described in item 1 of the scope of patent application, wherein the gas pressure control device includes a gas pressure regulating valve and a controller for controlling the gas pressure regulating valve; The input end of the gas pressure regulating valve is connected with a high-pressure gas generating device; The output end of the gas pressure regulating valve is connected with the gas channel; the controller is a single-chip microcomputer. 一種鏡片成型方法,其特徵在於:包括申請專利範圍第1-8項中任一所述的鏡片成型系統;還包括以下步驟: A、參數設定步驟:設定鏡片成型模具的參數、氣體壓力控制設備的參數以及高壓氣體產生設備的參數; B、合模步驟:對第一模板以及第二模板進行合模操作; C、增壓步驟:通過控制高壓氣體產生設備和氣體壓力控制設備使得惰性氣體從氣體通道進入鏡片模腔,實現鏡片模腔氣體的快速增壓; D、充填步驟:鏡片模腔氣體壓力達到設定值時將停止對鏡片模腔增壓,同時通過注澆口以及流道進行熔體的注射過程; E、恆壓步驟:通過氣體壓力控制設備控制,借由氣體通道使得鏡片模腔(13)保持設定的恆定高壓狀態; F、保壓步驟:氣體壓力控制設備對氣體作用設定保壓時間以及保壓壓力同步設定彌補溶體收縮不均引起不良; G、卸壓步驟:氣體作用完成與保壓結束時,鏡片模腔內的高壓氣體經氣體通道在氣體壓力控制設備卸壓排出至鏡片模腔外; H、冷卻步驟:卸壓結束後,對鏡片模腔內的產品進行冷卻; I、開模步驟:對第一模板以及第二模板進行開模,從而頂出產品。A lens forming method, characterized in that it comprises the lens forming system described in any one of items 1-8 in the scope of patent application; and further comprises the following steps: A. Parameter setting steps: set the parameters of the lens forming mold, the parameters of the gas pressure control equipment, and the parameters of the high-pressure gas generating equipment; B. Mold clamping step: perform a mold clamping operation on the first template and the second template; C. Pressurization step: by controlling the high-pressure gas generating equipment and gas pressure control equipment, the inert gas enters the lens cavity from the gas channel to realize the rapid pressurization of the lens cavity gas; D. Filling step: When the gas pressure of the lens cavity reaches the set value, the pressure of the lens cavity will be stopped, and the melt injection process will be carried out through the injection gate and runner at the same time; E. Constant pressure step: controlled by a gas pressure control device, the lens mold cavity (13) is maintained at a set constant high pressure state through the gas channel; F. Pressure-holding steps: the gas pressure control equipment sets the pressure-holding time for the gas action and the pressure-holding pressure is set simultaneously to compensate for the defects caused by the uneven shrinkage of the solution; G. Pressure relief step: When the gas action is completed and the pressure holding is completed, the high-pressure gas in the lens cavity is discharged out of the lens cavity through the gas pressure control device through the gas channel; H. Cooling step: After the pressure is relieved, the product in the lens cavity is cooled; I. Mold opening step: mold the first template and the second template to eject the product. 申請專利範圍第9項所述的一種鏡片成型方法,其中,在步驟E中,氣體壓力控制設備通過穩壓閥對鏡片模腔進行保持恆定高壓。A lens molding method described in item 9 of the scope of patent application, wherein, in step E, the gas pressure control device maintains a constant high pressure on the lens mold cavity through a pressure regulator valve.
TW109106968A 2019-12-04 2020-03-03 Lens molding system and molding method thereof TWI718885B (en)

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