CN207696949U - New diverter plate valve pin plug - Google Patents
New diverter plate valve pin plug Download PDFInfo
- Publication number
- CN207696949U CN207696949U CN201721709928.2U CN201721709928U CN207696949U CN 207696949 U CN207696949 U CN 207696949U CN 201721709928 U CN201721709928 U CN 201721709928U CN 207696949 U CN207696949 U CN 207696949U
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- valve needle
- hot nozzle
- cylinder
- splitter plate
- diameter
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Abstract
Description
技术领域technical field
本实用新型涉及热塑加工技术领域,尤其是指一种在热塑加工过程中,为了减轻热流道型腔内部的注塑压力的新型分流板阀针堵头。The utility model relates to the technical field of thermoplastic processing, in particular to a novel diverter plate valve needle plug for reducing the injection molding pressure inside the cavity of a hot runner during the thermoplastic processing.
背景技术Background technique
热流道加工技术是通过注塑机将加工后的塑料颗粒用加热的方法来保证流道和浇口的塑料保持熔融状态进行注塑。在现有产品的生产过中,如附图1所示,阀针4在气缸1的带动下,在热喷嘴3内往复运动,使得分流板2内部的流道21中熔融状态的塑料颗粒源源不断地送入热喷嘴3内与阀针4之间的通道,进入模具的型腔中。在热流道系统的工作过程中,热流道型腔内封胶靠热咀5前端出胶位置进行封胶,而在封胶的同时,分流板2内部的流道21中熔融状态的塑料颗粒依然源源不断地送入热喷嘴3内与阀针4之间的通道,这样整套热流道系统内部型腔压力较大,在下一次注塑的时候容易造成浇口位置剪切热过大,发生产品发黄、发黑等注塑不良缺陷在产品上,客户不接受。The hot runner processing technology is to heat the processed plastic particles through the injection molding machine to ensure that the plastic in the runner and gate remains in a molten state for injection molding. In the production process of the existing product, as shown in Figure 1, the valve needle 4 is driven by the cylinder 1 to reciprocate in the hot nozzle 3, so that the plastic particles in the molten state in the flow channel 21 inside the distributor plate 2 are flowing It is continuously sent into the channel between the hot nozzle 3 and the valve needle 4, and enters the cavity of the mold. During the working process of the hot runner system, the glue sealing in the hot runner cavity is carried out by the glue outlet position at the front end of the hot nozzle 5, and at the same time of glue sealing, the plastic particles in the molten state in the flow channel 21 inside the manifold 2 are still It is continuously fed into the channel between the hot nozzle 3 and the valve needle 4, so that the cavity pressure inside the whole hot runner system is relatively high, and it is easy to cause excessive shear heat at the gate position during the next injection molding, resulting in yellowing of the product , blackening and other poor injection molding defects on the product, the customer does not accept.
发明内容Contents of the invention
本实用新型的目的在于克服上述现有技术的不足之处,而提供一种新型分流板阀针堵头。The purpose of the utility model is to overcome the disadvantages of the above-mentioned prior art, and provide a new diverter plate valve needle plug.
本实用新型是通过如下技术方案实现的:新型分流板阀针堵头,由气缸、分流板、热喷嘴、热咀及阀针组成,阀针的一端固定在气缸的活动端,阀针的另一端穿过分流板及固定在分流板上中空的热喷嘴,插设在热喷嘴的孔中,带孔的热咀固定在热喷嘴的另一端,在分流板内设有中空的流道,所述的流道与阀针上、下运动的通孔相贯通,所述的阀针靠近气缸的活动端的直径大于远离气缸端的直径。The utility model is realized through the following technical scheme: the valve needle plug of the new splitter plate is composed of a cylinder, a splitter plate, a hot nozzle, a hot nozzle and a valve needle. One end of the valve needle is fixed on the movable end of the cylinder, and the other end of the valve needle is One end passes through the splitter plate and the hollow hot nozzle fixed on the splitter plate is inserted into the hole of the hot nozzle, the hot nozzle with holes is fixed at the other end of the hot nozzle, and a hollow flow channel is provided in the splitter plate, so The above-mentioned flow passage communicates with the through hole through which the valve needle moves up and down, and the diameter of the movable end of the valve needle close to the cylinder is larger than the diameter of the end away from the cylinder.
所述的阀针靠近气缸的活动端的直径恰可等于或大于分流板内的流道的直径。The diameter of the movable end of the valve needle close to the cylinder may just be equal to or greater than the diameter of the flow channel in the splitter plate.
本实用新型通过阀针堵头把热流道分流板内部的塑胶和热喷嘴进行分割隔开,减轻了热喷嘴内部的塑胶压力,促使下次注塑之前塑胶可以快速注塑到模具型腔中去,且不会产生剪切热,从而导致的产品发黄、发黑等注塑缺陷产生。The utility model divides and separates the plastic inside the hot runner manifold and the hot nozzle through the valve needle plug, which reduces the pressure of the plastic inside the hot nozzle, so that the plastic can be quickly injected into the mold cavity before the next injection, and No shear heat will be generated, resulting in injection molding defects such as yellowing and blackening of the product.
附图说明:Description of drawings:
附图1为现有技术结构示意图;Accompanying drawing 1 is the structural representation of prior art;
附图2为本实用新型结构示意图;Accompanying drawing 2 is the structural representation of the utility model;
附图3为本实用新型实施例示意图。Accompanying drawing 3 is the schematic diagram of the utility model embodiment.
具体实施方式:Detailed ways:
见附图2~3,新型分流板阀针堵头,由气缸1、分流板2、热喷嘴3、热咀5及阀针6组成,阀针6的一端固定在气缸1的活动端,阀针6的另一端穿过分流板2及固定在分流板2上中空的热喷嘴3,插设在热喷嘴3的孔中,带孔的热咀5固定在热喷嘴3的另一端,在分流板2内设有中空的流道21,所述的流道21与阀针6上、下运动的通孔相贯通,所述的阀针6靠近气缸1的活动端的直径61大于远离气缸1端的直径。See attached drawings 2 to 3, the new splitter plate valve needle plug is composed of cylinder 1, splitter plate 2, hot nozzle 3, hot nozzle 5 and valve needle 6, one end of valve needle 6 is fixed on the movable end of cylinder 1, and the valve The other end of the needle 6 passes through the splitter plate 2 and the hollow hot nozzle 3 fixed on the splitter plate 2, and is inserted in the hole of the hot nozzle 3, and the hot nozzle 5 with a hole is fixed on the other end of the hot nozzle 3. A hollow flow channel 21 is provided inside the plate 2, and the flow channel 21 communicates with the through hole through which the valve needle 6 moves up and down. The diameter 61 of the movable end of the valve needle 6 close to the cylinder 1 is larger than the diameter 61 of the end away from the cylinder 1. diameter.
所述的阀针6靠近气缸1的活动端的直径61恰可等于或大于分流板2内的流道21的直径。The diameter 61 of the movable end of the valve needle 6 close to the cylinder 1 may just be equal to or larger than the diameter of the flow channel 21 in the distributor plate 2 .
当应用本实用新型时,气缸1的活动端运动,带动阀针6在热喷嘴3内向下运动,使得熔融状态的塑料颗粒从热咀5的孔中被挤出;当阀针6的顶端凸伸入热咀5的孔中,热咀5前端出胶位置进行封胶,而在封胶的同时,由于此时的阀针6靠近气缸1的活动端的直径61恰可移动至分流板2内的流道21的位置,又由于阀针6靠近气缸1的活动端的直径61等于或大于分流板2内的流道21的直径,亦将流道21的孔堵住,形成堵头效应,关闭了分流板2内的流道21,把热流道分流板2内部的塑胶和热喷嘴5进行分割隔开,减轻了热喷嘴5内部的塑胶压力,解决了由此产生的产品发黄、发黑等注塑缺陷的问题。When the utility model is applied, the movable end of the cylinder 1 moves, driving the valve needle 6 to move downward in the hot nozzle 3, so that the plastic particles in the molten state are extruded from the hole of the hot nozzle 5; when the top of the valve needle 6 protrudes Extend into the hole of the hot nozzle 5, seal the glue at the front end of the hot nozzle 5, and at the same time of sealing, because the diameter 61 of the movable end of the valve needle 6 close to the cylinder 1 can just move into the manifold 2 The position of the flow channel 21, and because the diameter 61 of the movable end of the valve needle 6 close to the cylinder 1 is equal to or greater than the diameter of the flow channel 21 in the manifold 2, the hole of the flow channel 21 is also blocked, forming a plugging effect, closing The flow channel 21 in the manifold 2 is separated, the plastic inside the hot runner manifold 2 is separated from the hot nozzle 5, the pressure of the plastic inside the hot nozzle 5 is reduced, and the resulting yellowing and blackening of the product are solved. And other injection molding defects.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721709928.2U CN207696949U (en) | 2017-12-11 | 2017-12-11 | New diverter plate valve pin plug |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721709928.2U CN207696949U (en) | 2017-12-11 | 2017-12-11 | New diverter plate valve pin plug |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207696949U true CN207696949U (en) | 2018-08-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721709928.2U Expired - Fee Related CN207696949U (en) | 2017-12-11 | 2017-12-11 | New diverter plate valve pin plug |
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| Country | Link |
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| CN (1) | CN207696949U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110978413A (en) * | 2019-12-28 | 2020-04-10 | 况仁鹏 | Valve needle nozzle core structure for hot runner and hot runner system comprising same |
-
2017
- 2017-12-11 CN CN201721709928.2U patent/CN207696949U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110978413A (en) * | 2019-12-28 | 2020-04-10 | 况仁鹏 | Valve needle nozzle core structure for hot runner and hot runner system comprising same |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180807 |
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| CF01 | Termination of patent right due to non-payment of annual fee |