TW202120931A - Probe processing device - Google Patents

Abstract

The present invention is a probe processing device, the probe processing device comprises a rotating shaft, a first modulating structure, a second modulating structure, an electrolyte conveying member and a power supply component. One of the clamping members of the rotating shaft holds a processing member, and a driving member drives the processing member to move and abut the first modulating structure and the second modulating structure. The electrolyte conveying member conveys an electrolyte to the processing member, the first adjustment structure and the second adjustment structure, and is electrically connected. At least one positive end of the power supply component is connected to the processing member or the rotating shaft, and at least one negative end is connected to the first modulating structure and the second modulating structure.

Description

Probe processing device

The invention relates to a processing device, particularly a probe processing device.

The traditional probe manufacturing device is to drive the grinding wheel to rotate, and then grind the rod into a probe, or lay the sandpaper flat, and then place the rod on the sandpaper for overburden grinding, whether it is driving the grinding wheel or The probe is made through sandpaper, and the abrasive wheel and sandpaper are worn out very quickly.

In the traditional probe manufacturing method, first take the bar material and grind it through the grinding wheel or sandpaper on the grinder, and then take it out to confirm the shape of the probe and whether it is damaged. The force, angle, and direction of the grinding will cause different grinding results of the bar. In addition, the material of the bar itself (such as hardness, density, etc.) will also affect the result of the bar forming the probe, so it needs to be repeatedly ground And confirmation, in order to ensure the shape of the probe, but due to repeated confirmation and grinding, it takes a long time, and the probability of damage is very high, which also results in a long probe production time.

In addition, with the development of current technology, the size of the chip is becoming smaller and smaller, resulting in the size of the measuring chip becoming smaller and smaller. Therefore, the size of the detection probe is also becoming smaller. Therefore, in addition to the traditional probe production method, there are also ECM electrochemical machining is used to produce probes with a size of ≦200 ㎛. Electrochemical machining (Electro chemical machining, abbreviation: ECM) is a machining method that uses electrochemical corrosion that occurs when a metal workpiece is used as an anode in an electrolyte. Machining is not a traditional electrochemical machining method. The electrochemical machining method can be used to process extremely hard materials (tool steel, cemented carbide, superalloy or titanium alloy, etc.) or materials that are difficult to process by traditional methods. The electrochemical machining method is mainly limited to machining The object must be conductive. During electrochemical machining, the tool is the cathode and the processed object is the anode. Through low voltage and high current, the electrolyte flows through the electrode and the processed object at a high speed under pressure for electrolysis. The tool runs along the path to be processed. The path machining does not contact the workpiece, nor does it generate electric sparks. During the machining process, the workpiece is immersed in the electrolyte to be dissolved, and then the tool is used to produce the required machining appearance.

Although the electrochemical machining method can quickly produce the required shape of the processed object, the electrochemical machining method requires electrolysis under high pressure. Therefore, this processing method requires relatively expensive instruments and equipment to be processed.

It can be understood from the above three methods that grinding with a grinder and sandpaper requires a longer processing time and a higher chance of damage. Although the electrochemical machining method can quickly and accurately produce the shape of the processed object, it requires expensive The machine will lead to higher production costs.

Therefore, in order to solve the durability problem of the grinding wheel and sandpaper mentioned above, and improve the production efficiency of the probe, while effectively shortening the processing time of the probe, and avoiding the need for special instruments and equipment to be manufactured and thus increasing the manufacturing cost, the present invention uses The electrolysis method combined with the improved probe processing device effectively solves the above-mentioned problems.

Based on the above content, it can be known that the present invention provides a probe processing device, which adjusts the angle of the probe tip through the angle adjustment element, and provides the negative charge of the workpiece to be processed, and provides the positive charge of the angle adjustment element. The electrolyte makes the workpiece and the angle adjustment element conduct electrical conduction, forming the shape of the required probe.

One object of the present invention is to provide a probe processing device, which shortens the processing time and improves the production efficiency, and can reduce the wear of the friction parts, and quickly process the required probes.

In view of the above-mentioned object, the present invention provides a probe processing device. The structure includes a rotating shaft, which includes a clamping member and a driving member. One side of the rotating shaft is connected to the clamping member, and the clamping member clamps a processing device. The driving member drives the rotating shaft to perform uniaxial reciprocating movement. A first adjustment structure is arranged on one side of the processing member. The first adjustment structure includes a first angle adjustment member. A first grinding element is provided on the piece, and further, the first adjustment structure forms a first angle with the clamping piece, and a second adjustment structure is correspondingly disposed on the first adjustment structure and is connected to another part of the processing piece. On one side, the second adjustment structure includes a second angle adjustment member, the second angle adjustment member is provided with a second grinding member, and further, the second adjustment structure forms a second angle with the clamping member, and Electrolyte delivery member, the electrolyte delivery member is arranged between the first adjustment structure and the second adjustment structure, and is arranged on the upper side of the workpiece, a power supply element, which is provided with at least one positive terminal and at least one A negative terminal, the at least one positive terminal is connected to the processed part or the rotating shaft, and the at least one negative terminal is connected to the first adjustment structure and the second adjustment structure.

The present invention provides an embodiment, which further includes a base, and the first adjustment structure and the second adjustment structure are disposed on the base.

The present invention provides an embodiment, wherein the first included angle is equal to the second included angle.

The present invention provides an embodiment, which further includes a first drive motor and a second drive motor. The first drive motor and the second drive motor are disposed on the underside of a base. Further, the first drive motor penetrates The base is connected to the first angle adjustment element, and the second drive motor penetrates the base and is connected to the second angle adjustment element.

The present invention provides an embodiment, wherein the range of the first included angle is between 1∘ to 22.5∘.

The present invention provides an embodiment, wherein the range of the second included angle is between 1∘ to 22.5∘.

The present invention provides an embodiment, wherein the rotating shaft further includes a rotating drive member disposed in the rotating shaft body and connected with the clamping member.

The present invention provides an embodiment, wherein the electrolyte conveying element structure includes a spray head and a tube body, and one side of the tube body is connected to the spray head.

In order to enable your reviewer to have a further understanding and understanding of the features of the present invention and the effects achieved, a preferred embodiment and detailed description are provided. The description is as follows:

The conventional pin grinding device is to drive the grinding wheel to directly grind the probe, or to lay the sandpaper flat and place the probe on it to grind it over and over. The wear of the grinding wheel and sandpaper is quite fast. Therefore, how to reduce the consumables The consumption and rapid production of the film are the problems that need to be solved at present.

The invention improves the shortcomings of the traditional processing method, shortens the processing time and improves the production efficiency. It can also reduce the wear of the grinding wheel and sandpaper and other friction parts, and quickly process the required probes. The electrolysis method is equipped with an angle adjustment device. The processing method requires repeated processing and confirmation, and it can be directly made to the preset probe specifications.

Hereinafter, various embodiments of the present invention will be described in detail through the use of drawings. However, the concept of the present invention may be embodied in many different forms, and should not be construed as being limited to the exemplary embodiments described herein.

First of all, please refer to Figure 1, which is a schematic diagram of the device structure assembly of an embodiment of the present invention. As shown in the figure, a probe processing device 1 structure includes a rotating shaft 10, a first adjustment structure 20, and a second adjustment The structure 30, an electrolyte conveying member 40 and a base 60.

The probe processing device 1 structure of the present invention includes the rotating shaft 10, the first adjusting structure 20, the second adjusting structure 30, the electrolyte conveying member 40, and a power supply element 50. Please also refer to FIG. 2. This is an exploded and exploded schematic diagram of the device of an embodiment of the present invention. The rotating shaft 10 includes a clamping member 12 and a driving member 14. One side of the rotating shaft 10 is connected to the clamping member 12, and the clamping member 12 clamps a Processing part 16, the driving part 14 drives the rotating shaft 10 to perform uniaxial reciprocating movement, wherein the rotating shaft 10 is fixed on the driving part 14. An embodiment of the present invention fixes the rotating shaft 10 through a fixing seat 142, but Not limited to this, in addition, the rotating shaft 10 further includes a rotating drive member 18 disposed in the body of the rotating shaft 10 and connected with the clamping member 12, and the clamping member 12 is driven by the rotating drive member 18 to perform Spin.

In addition, the first adjustment structure 20 and the second adjustment structure 30 are disposed on a base 60, and the first adjustment structure 20 and the second adjustment structure 30 are respectively disposed on opposite sides of the workpiece 16, respectively, This means that the first adjustment structure 20 and the second adjustment structure 30 are arranged opposite to each other with the processing part 16 as the center, wherein the first adjustment structure 20 includes a first angle adjustment part 22, and the first angle adjustment part 22 A first grinding member 24 is provided thereon, and further, the first adjusting structure 20 forms a first angle θ ₁ with the clamping member 12, and further, the second adjusting structure 30 includes a second angle adjusting member 32 , The second angle adjusting member 32 is provided with a second grinding member 34. Further, please refer to FIG. 3, which is a schematic top view of the device according to an embodiment of the present invention. As shown in the figure, the second adjusting structure 30 is _{A second included angle θ 2 is} formed with the clamping member 12, the first included angle θ ₁ and the second included angle θ ₂ may be the same angle, and the range of _{the first included angle θ 1} and the second included angle θ _{2 is} Between 1∘ and 22.5∘.

Wherein, the first adjusting structure 20 and the second adjusting structure 30 are driven by a first driving motor 70 and a second driving motor 80, and the first driving motor 70 and the second driving motor 80 are arranged on a base 60. Further, the first drive motor 70 penetrates a first through hole 62 of the base 60 and is connected to the first angle adjustment element 20, and the second drive motor 80 penetrates a first hole 62 of the base 60. The two through holes 64 are connected to the second angle adjusting element 80. The first driving motor 70 and the second driving motor 80 use stepping motors, but not limited to this.

In addition, the electrolyte conveying member 40 is disposed between the first adjusting structure 20 and the second adjusting structure 30, and is disposed on the upper side of the processing part 16, and the electrolyte conveying member 40 is used to convey an electrolyte 42 The electrolyte delivery member 40 includes a spray head 44, a tube body 46, and an electrolyte tank (not shown). One side of the tube body 46 is connected to the spray head 44, and the other side of the tube body 46 is connected to an extraction An element (not shown), the extraction element is arranged in the electrolyte tank, and the electrolyte conveying member 40 extracts the electrolyte 42 through the extraction element.

Next, a power supply element 50 is provided with at least one positive terminal 52 and at least one negative terminal 54. The at least one positive terminal 52 is connected to the workpiece 16 or the shaft 10, and the at least one negative terminal 54 is connected to the first adjustment In the structure 20 and the second adjusting structure 30, the electrolyte 42 flows through the workpiece 16, the first adjusting structure 20, and the second adjusting structure 30 and is electrically connected to produce an electrolysis process.

The probe processing device 1 of the present invention is an improvement on the traditional manual use of a sander or sandpaper to make probes, which is time-consuming and laborious. If the operator makes a mistake, the probe will be scrapped. The first adjustment structure 20 And the second adjusting structure 30 is connected to the at least one negative terminal 54, the processing part 16 is connected to the at least one positive terminal 52, and the processed part 16, the first adjusting structure 20 and the second adjusting structure are made by the electrolyte 42 30 The electrolysis process is generated by electrical conduction, and the required probe specifications can be quickly generated through the electrolysis process.

In addition, the process of using the probe processing device 1 of the present invention during processing is shown in Figure 4A, which is a schematic diagram of the process of using the device according to an embodiment of the present invention. As shown in the figure, the steps are as follows:

Step S10: clamping and fixing the processed part through the clamping part on the rotating shaft;

Step S20: Adjust the first angle and the second angle of the first adjustment structure and the second adjustment structure and the workpiece, and drive the driving part of the rotating shaft to move the workpiece to the first adjustment structure and the second adjustment structure;

Step S30: transport the electrolyte through the electrolyte conveying member, so that the electrolyte flows through the processed part, the first adjustment structure and the second adjustment structure, so that the processed part, the first adjustment structure and the second adjustment structure are electrically connected;

Step S40: Use the power supply device to supply at least one positive terminal of the workpiece or the rotating shaft, while at least one negative terminal is supplied in parallel to the first adjustment structure and the second adjustment structure; and

Step S50: Start the power supply component and execute the electrolysis program.

The process of using the device of the present invention is from step S10 to step S50. As shown in the steps, the workpiece 16 is clamped on the clamping member 12 of the rotating shaft 10, and the first adjustment structure 20 is adjusted to the clamping The member 12 forms the first included angle θ ₁ , the second adjusting structure 32 forms the second included angle θ ₂ with the clamping member 12, and drives the rotating shaft 10 toward the first adjusting structure 20 and the second adjusting structure 30 Move, transport the electrolyte 42 through the electrolyte transport member 40, the electrolyte 42 flows through the processing member 16, the first adjustment structure 20 and the second adjustment structure 30 and is electrically conducted, and the power supply device is activated at the same time 50 supplies the processed part 16 or the at least one positive terminal 52 of the rotating shaft 10, provides the first adjustment structure 20 and the second adjustment structure 30 and the at least one negative terminal 54, and performs the electrolysis process to obtain the required probe.

In order to more clearly explain the process of using the probe processing device 1 of the present invention, here is a practical example, please refer to Figures 4B to 4C, which are schematic diagrams of the processing state of the device according to an embodiment of the present invention, as shown in the figure. As shown, after the rod to be ground (the workpiece 16) is clamped and fixed on the shaft 10, the shaft 10 is erected on the drive member 14. The first adjustment structure 20 and the second adjustment structure 30 are used for the rod to be ground The first grinding element 24 and the second grinding element 34 are also arranged symmetrically. The first adjusting structure 20 and the second adjusting structure 30 are mounted on the first driving motor 70 and the second driving motor 70 and the second driving motor. The motor 80 drives the first adjusting structure 20 and the second adjusting structure 30 to rotate through the first driving motor 70 and the second driving motor 80, and the at least one positive terminal 52 of the power supply element 50 is connected to the grinding A bar material, the power supply element 50 supplies the at least one negative terminal 54 connected to the first adjustment structure 20 and the second adjustment structure 30.

Then, according to the included angle of the probe preparation, drive the first drive motor 70 and the second drive motor 80 to change the angles of the first adjustment structure 20 and the second adjustment structure 30, and simultaneously drive the first grinding member 24 and After the second grinding member 34 is adjusted to an appropriate angle, the power supply element 50 is activated to provide the power required for the electrolysis process. In addition, the rotating shaft 10 is activated and the rotating drive member 18 of the rotating shaft 10 rotates and drives the rod to be polished The material rotates, the drive member 14 is controlled to move to the angle gap between the first grinding member 24 and the second grinding member 34, and the electrolyte transporting member 40 is used to transport the electrolyte 42 to the rod to be ground and the first grinding member. The electrolysis process is performed on the second grinding piece 24 and the second grinding piece 34. When the rod to be ground is formed to the required blade length of the probe, it can exit the angle gap between the first grinding piece 24 and the second grinding piece 34, and then close the The power supply component 50 can complete the probe production.

Wherein, the at least one negative terminal 54 of the present invention can be electrically connected to the first adjusting structure 20 and the second adjusting structure 30 in parallel or in series. The above practical example is to use the at least one negative terminal 54 in parallel. The method is explained, but the actual processing is not limited by this.

The probe processing device 1 of the present invention adjusts the angle between the first grindstone 24 and the second grindstone 34 to meet the requirements of the angle between the workpiece 16 and at the same time applies the electrolysis process to reduce the degree of the workpiece 16 Hardness, delays the wear of the first grindstone 24 and the second grindstone 34. The first grindstone 24 and the second grindstone 34 of the present invention do not need to design special geometric shapes according to the probe, but the first adjustment structure 20 and the second adjustment structure 30 achieve the angle adjustment requirements, and the present invention The electric field control of the probe processing device 1 of the invention is easier to control than ECM electrochemical processing.

The above-mentioned embodiment, the method of the present invention, is a probe processing device, which shortens the processing time and improves the production efficiency, and can reduce the wear of friction parts, and quickly process the required probes. The probe processing The device adjusts the formed angle of the probe tip through the angle adjustment element, and provides the negative charge of the workpiece to be processed, and the positive charge of the angle adjustment element. The electrolytic solution makes the processing element and the angle adjustment element conduct electrical conduction. Form the shape of the required probe.

Therefore, the present invention is really novel, progressive, and available for industrial use. It should meet the patent application requirements of my country's patent law. Undoubtedly, I filed an invention patent application in accordance with the law. I pray that the Bureau will grant the patent as soon as possible.

However, the above are only the preferred embodiments of the present invention, and are not used to limit the scope of implementation of the present invention. For example, the shapes, structures, features and spirits described in the scope of the patent application of the present invention are equally changed and modified. , Should be included in the scope of patent application of the present invention.

1: Probe processing device 10: Rotating shaft 12: Clamping part 14: Drive part 142: Fixed seat 16: Processing part 18: Rotary driving part 20: First adjustment structure 22: First angle adjustment part 24: First grinding part 30: Second adjustment structure 32: Second angle adjustment member 34: Second grinding member 40: Electrolyte delivery member 42: Electrolyte 44: Nozzle 46: Tube body 50: Power supply element 52: Positive terminal 54: Negative terminal 60 : Base 62: first perforation 64: second perforation 70: first drive motor 80: second drive motor θ ₁ : first included angle θ ₂ : second included angle

Figure 1: It is a schematic diagram of the device structure assembly of an embodiment of the present invention; Figure 2: This is an exploded and exploded schematic diagram of the device of an embodiment of the present invention; Figure 3: It is a schematic top view of a device according to an embodiment of the present invention; Figure 4A: It is a schematic diagram of a flow chart of the steps of using the device according to an embodiment of the present invention; and Figures 4B-4C: It is a schematic diagram of the processing state of the device according to an embodiment of the present invention.

1: Probe processing device

10: Hinge

12: Clamping parts

14: Driver

142: fixed seat

16: Machining parts

20: First adjustment structure

22: The first angle adjustment piece

24: The first grinding piece

30: Second adjustment structure

32: The second angle adjustment piece

34: The second grinding piece

40: Electrolyte delivery parts

44: Nozzle

46: tube body

50: Power supply components

60: Pedestal

62: first piercing

64: second perforation

70: The first drive motor

80: second drive motor

Claims (8)

A probe processing device, which comprises: A rotating shaft comprising a clamping part and a driving part, one side of the rotating shaft is connected with the clamping part, the clamping part clamps a processed part, and the driving part drives the rotating shaft to perform uniaxial reciprocating movement; A first adjustment structure, which is arranged on one side of the workpiece, the first adjustment structure includes a first angle adjustment piece, and a first grinding piece is provided on the first angle adjustment piece. Further, the first adjustment The structure forms a first angle with the clamping member; A second adjustment structure corresponding to the other side of the first adjustment structure and the workpiece, the second adjustment structure includes a second angle adjustment member, and the second angle adjustment member is provided with a second grinding member , Further, the second adjustment structure forms a second included angle with the clamping member; An electrolyte conveying part, the electrolyte conveying part is arranged between the first adjustment structure and the second adjustment structure, and is arranged on the upper side of the processing part; and A power supply element is provided with at least one positive terminal and at least one negative terminal, the at least one positive terminal is connected to the workpiece or the rotating shaft, and the at least one negative terminal is connected to the first adjustment structure and the second adjustment structure . The probe processing device described in item 1 of the application item further includes a base, and the first adjustment structure and the second adjustment structure are disposed on the base. The probe processing device described in item 1 of the application item, wherein the first included angle is equal to the second included angle. For example, the probe processing device described in item 1 of the application item further includes a first drive motor and a second drive motor, the first drive motor and the second drive motor are arranged on the lower side of a base, and further, The first drive motor penetrates a first through hole of the base and is connected to the first angle adjusting element, and the second drive motor penetrates through a second through hole of the base and is connected to the second angle adjusting element. The probe processing device described in item 1 of the application item, wherein the range of the first included angle is between 1∘ to 22.5∘. The probe processing device described in item 1 of the application item, wherein the range of the second included angle is between 1∘ to 22.5∘. The probe processing device described in item 1 of the application item, wherein the rotating shaft further comprises: A rotary driving part is arranged in the rotating shaft body and connected with the clamping part. The probe processing device according to item 1 of the application item, wherein the electrolyte transport element structure includes: A nozzle; and A pipe body, one side of the pipe body is connected with the spray head.

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