TW202120260A - Automatic dressing structure of multi-axis tool grinder comprises a machine station, a clamping device, a processing device, and a dressing device - Google Patents
Automatic dressing structure of multi-axis tool grinder comprises a machine station, a clamping device, a processing device, and a dressing device Download PDFInfo
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- TW202120260A TW202120260A TW108142176A TW108142176A TW202120260A TW 202120260 A TW202120260 A TW 202120260A TW 108142176 A TW108142176 A TW 108142176A TW 108142176 A TW108142176 A TW 108142176A TW 202120260 A TW202120260 A TW 202120260A
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Abstract
Description
本發明係一種多軸工具磨床之自動修整結構方面的技術領域,尤指可於加工製程期間即時對加工砂輪進行自動修整作業,而可大幅節省人力及時間,進而有效提昇工作效率之多軸工具磨床之自動修整結構者。 The present invention relates to the technical field of the automatic dressing structure of a multi-axis tool grinder, in particular to a multi-axis tool that can perform automatic dressing operations on the processing grinding wheel in real time during the processing process, which can greatly save manpower and time, thereby effectively improving work efficiency The automatic trimming structure of the grinder.
一般習知的多軸工具磨床在進行加工時,通常會依據加工製程的需求而規劃於加工頭上安裝1~4只等數量不等之加工砂輪,藉由該些形狀及功能不同之加工砂輪的配合,以使其可一次完成加工作業。然而,加工砂輪在連續的加工過程之中,常會因磨耗產生變形而無法使用,或是會有因氣孔被鐵屑堵塞而影響加工效率之情形,而一旦加工砂輪發生上述變形或氣孔堵塞之狀況,便需先停機,然後拆下加工砂輪,再至一修整機具上以人工進行修整或是將表面磨掉一定深度以去除表面氣孔雜質,最後再將修整完成之加工砂輪裝回,繼續進行加工。如此,則不但需耗費非常多的人力及時間進行加工砂輪的修整,而且頻繁的停機及拆裝作業更是會嚴重影響產能,而使工作效率非常的低落。 Generally, when the conventional multi-axis tool grinder is processing, it is usually planned to install 1~4 processing grinding wheels with different numbers on the processing head according to the needs of the processing process. Cooperate so that it can complete the processing operation at one time. However, in the continuous machining process, the grinding wheel is often deformed due to abrasion and cannot be used, or the pores are blocked by iron filings, which affects the processing efficiency. Once the processing wheel is deformed or blocked by the pores , You need to stop the machine first, then remove the processing wheel, and then go to a dressing machine to manually dress or grind the surface to a certain depth to remove surface pores and impurities, and finally put the trimmed grinding wheel back and continue processing . In this way, it not only takes a lot of manpower and time to repair the processing grinding wheel, but also frequent shutdowns and disassembly operations will seriously affect the production capacity and cause the work efficiency to be very low.
本發明之主要目的係在解決習知多軸工具磨床在 加工砂輪變形或氣孔堵塞時,需人工將其拆下再另外以一修整機進行人工修整,進而導致人力成本過高及工作效率極差等之諸多問題。 The main purpose of the present invention is to solve the problem of the conventional multi-axis tool grinder When the processing wheel is deformed or the pores are blocked, it needs to be manually removed and then another trimmer is used for manual trimming, which leads to many problems such as high labor costs and poor work efficiency.
本發明所述之多軸工具磨床之自動修整結構,係包括一機台、一夾持裝置、一加工裝置及一修整裝置。其中,該夾持裝置係包含可在該機台上第一水平方向位移及旋轉之一工作平台,該工作平台上具有一夾頭及驅動該夾頭轉動之一夾頭驅動器,該夾頭可供夾持欲加工之加工件。該加工裝置係包含可在該機台上第二水平方向移動及升降之一加工頭,該加工頭具有一加工驅動器及安裝於該加工驅動器上可被其驅動旋轉以對該加工件加工之複數加工砂輪。該修整裝置係包含一承座、一修整驅動器及複數修整砂輪,該承座結合於該工作平台上,該修整驅動器設於該承座上,該複數修整砂輪係可被該修整驅動器驅動同軸旋轉,且該複數修整砂輪係分別具有不同的外徑尺寸。 The automatic dressing structure of the multi-axis tool grinder of the present invention includes a machine table, a clamping device, a processing device and a dressing device. Wherein, the clamping device includes a work platform that can be displaced and rotated in a first horizontal direction on the machine platform. The work platform has a chuck and a chuck driver that drives the chuck to rotate. The chuck can For clamping the workpiece to be processed. The processing device includes a processing head that can be moved and raised in the second horizontal direction on the machine table. The processing head has a processing drive and is mounted on the processing drive and can be driven to rotate to process the processing piece. Processing grinding wheel. The dressing device includes a seat, a dressing drive and a plurality of dressing grinding wheels. The bearing is combined with the work platform, the dressing drive is arranged on the bearing, and the plurality of dressing grinding wheels can be driven to rotate coaxially by the dressing drive. , And the plural dressing wheels have different outer diameters.
本發明所提供之多軸工具磨床之自動修整結構,係可藉由該夾持裝置、該加工裝置及該修整裝置連動該複數加工砂輪與該修整砂輪相對位移及接觸,以達到在加工製程期間能依據該複數加工砂輪之磨損狀況,即時的對該複數加工砂輪進行自動修整作業,而無需再進行停機、拆、裝加工砂輪及人工修整等費時費力之製程,因此可大幅節省人力及時間,進而可有效且大幅的提昇工作效率。 The automatic dressing structure of the multi-axis tool grinder provided by the present invention can be linked to the relative displacement and contact of the plurality of processing grinding wheels and the dressing grinding wheel by the clamping device, the processing device and the dressing device, so as to achieve the According to the wear condition of the plural processing grinding wheels, the plural processing grinding wheels can be automatically trimmed in real time, without the need for time-consuming and laborious processes such as shutdown, disassembly, assembly of the processing grinding wheels, and manual trimming, which can greatly save manpower and time. In turn, work efficiency can be effectively and greatly improved.
10‧‧‧機台 10‧‧‧machine
11‧‧‧基座 11‧‧‧Pedestal
12‧‧‧支架 12‧‧‧Bracket
20‧‧‧夾持裝置 20‧‧‧Clamping device
21‧‧‧第一水平移動座 21‧‧‧The first horizontal movable seat
22‧‧‧旋轉座 22‧‧‧Rotating seat
23‧‧‧工作平台 23‧‧‧Working platform
24‧‧‧夾頭 24‧‧‧Chuck
25‧‧‧夾頭驅動器 25‧‧‧Chuck Driver
26‧‧‧加工件 26‧‧‧Processed parts
30‧‧‧加工裝置 30‧‧‧Processing device
31‧‧‧第二水平移動座 31‧‧‧Second horizontal moving seat
32‧‧‧加工頭 32‧‧‧Processing head
33‧‧‧加工驅動器 33‧‧‧Processing drive
34‧‧‧加工砂輪 34‧‧‧Processing wheel
40‧‧‧修整裝置 40‧‧‧Trimming device
41‧‧‧承座 41‧‧‧Seat
42‧‧‧修整驅動器 42‧‧‧Finishing the drive
43‧‧‧修整砂輪 43‧‧‧ Dressing wheel
第1圖係本發明之立體外觀示意圖。 Figure 1 is a schematic view of the three-dimensional appearance of the present invention.
第2圖係本發明之修整裝置及加工頭之立體放大示意圖。 Figure 2 is a three-dimensional enlarged schematic view of the trimming device and processing head of the present invention.
第3圖係本發明之第一種自動修整動作示意圖。 Figure 3 is a schematic diagram of the first automatic trimming action of the present invention.
第4圖係本發明之第二種自動修整動作示意圖。 Figure 4 is a schematic diagram of the second automatic trimming action of the present invention.
第5圖係本發明之第三種自動修整動作示意圖。 Figure 5 is a schematic diagram of the third automatic trimming action of the present invention.
請、參閱第1圖所示,係顯示本發明所述之多軸工具磨床之自動修整結構包括一機台10、一夾持裝置20、一加工裝置30及一修整裝置40。其中:
Please refer to Fig. 1, which shows that the automatic dressing structure of the multi-axis tool grinder according to the present invention includes a machine table 10, a
該機台10,係包含一基座11及設於該基座11上且呈ㄇ形之一支架12。
The
該夾持裝置20,係包含一第一水平移動座21、一旋轉座22及一工作平台23。該第一水平移動座21結合在該基座11上,且可於第一水平方向(如前、後)移動。該旋轉座22係可轉動地結合在該第一水平移動座21上。該工作平台23係固定在該旋轉座22上,且頂面具有一夾頭24及驅動該夾頭24轉動之一夾頭驅動器25,該夾頭24可供夾持欲加工之加工件26(如銑刀之刀胚)。
The
該加工裝置30,係包含一第二水平移動座31及一加工頭32。該第二水平移動座31結合在該支架12上,且可於該工作平台23的上方進行第二水平方向(如左、右)移動。該加工頭32係可升降地結合在該第二水平移動座31上,且具有一加工驅動器33
及安裝於該加工驅動器33上而可被其驅動旋轉之複數加工砂輪34。該複數加工砂輪34係依據不同之加工製程而由不同尺寸或不同形狀者配合組成。
The
該修整裝置40,係包含一承座41、一修整驅動器42及複數修整砂輪43。該承座41係結合於該工作平台23上。該修整驅動器42係設於該承座41上,該複數修整砂輪43係可被該修整驅動器42驅動同軸旋轉,且該複數修整砂輪43係分別設有不同的外徑、形狀及粗細。例如,該修整砂輪43可為兩個,一者為大砂輪、另一者為小砂輪,一者呈盤狀、另一者呈柱狀,一者較粗、另一者較細…。
The
其中,本發明所述之多軸工具磨床在實際運作時,係會利用一控制系統之CAM軟體控制上述該夾持裝置20、該加工裝置30及該修整裝置40之進行相對位移及運轉,以達到各種加工及修整狀況,而此控制系統及其中之CAM軟體對自動化機械來講乃係常見之技術,而且其用於路徑設定、動態模擬、干涉檢查……等軟體功能乃係電腦程式之設計領域而非屬本發明專利範疇,故不再另外加以贅述。
Wherein, in actual operation of the multi-axis tool grinder of the present invention, the CAM software of a control system is used to control the relative displacement and operation of the
請配合參閱第3~5圖所示,係舉出本發明所述多軸工具磨床之自動修整結構之其中數個常見修整動作以便於說明,其中係可看出針對不同尺寸及形狀之複數加工砂輪34及其不同之修整位置,可利用不同尺寸、形狀之該複數修整砂輪43分別對其進行修整。亦可利用不同粗、細之該複數修整砂輪43來對該
複數加工砂輪34分別進行粗條及精修動作,以大幅提昇修整之效率及精細度。
Please refer to Figs. 3 to 5, which lists several common dressing actions of the automatic dressing structure of the multi-axis tool grinder of the present invention for ease of explanation. Among them, it can be seen that the complex processing for different sizes and shapes can be seen. The grinding
本發明所提供之多軸工具磨床之自動修整結構,係可藉由該夾持裝置20、該加工裝置30及該修整裝置40連動該複數加工砂輪34與該修整砂輪43相對位移及接觸,以達到在加工製程期間能依據該複數加工砂輪34之磨損狀況,即時的對該複數加工砂輪34進行自動修整作業,而無需再進行停機、拆、裝加工砂輪34及人工修整等費時費力之製程,因此可大幅節省人力及時間,進而可有效且大幅的提昇工作效率。
The automatic dressing structure of the multi-axis tool grinder provided by the present invention can be linked to the plurality of
綜上所述,由於本發明具有上述優點及實用價值,而且在同類產品中均未見有類似之產品發表,故已符合發明專利之申請要件,乃爰依法提出申請。 To sum up, because the present invention has the above advantages and practical value, and no similar products have been published in similar products, it has met the requirements of an invention patent application, and an application is filed in accordance with the law.
10‧‧‧機台 10‧‧‧machine
11‧‧‧基座 11‧‧‧Pedestal
12‧‧‧支架 12‧‧‧Bracket
20‧‧‧夾持裝置 20‧‧‧Clamping device
21‧‧‧第一水平移動座 21‧‧‧The first horizontal movable seat
22‧‧‧旋轉座 22‧‧‧Rotating seat
23‧‧‧工作平台 23‧‧‧Working platform
24‧‧‧夾頭 24‧‧‧Chuck
25‧‧‧夾頭驅動器 25‧‧‧Chuck Driver
26‧‧‧加工件 26‧‧‧Processed parts
30‧‧‧加工裝置 30‧‧‧Processing device
31‧‧‧第二水平移動座 31‧‧‧Second horizontal moving seat
32‧‧‧加工頭 32‧‧‧Processing head
33‧‧‧加工驅動器 33‧‧‧Processing drive
34‧‧‧加工砂輪 34‧‧‧Processing wheel
40‧‧‧修整裝置 40‧‧‧Trimming device
41‧‧‧承座 41‧‧‧Seat
42‧‧‧修整驅動器 42‧‧‧Finishing the drive
43‧‧‧修整砂輪 43‧‧‧ Dressing wheel
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TW108142176A TW202120260A (en) | 2019-11-20 | 2019-11-20 | Automatic dressing structure of multi-axis tool grinder comprises a machine station, a clamping device, a processing device, and a dressing device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115042067A (en) * | 2022-05-25 | 2022-09-13 | 厦门鼎铸智能设备有限公司 | Novel polishing device and control system thereof |
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Cited By (1)
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CN115042067A (en) * | 2022-05-25 | 2022-09-13 | 厦门鼎铸智能设备有限公司 | Novel polishing device and control system thereof |
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