TW202120238A - Scribing method and dividing method wherein the scribing method forms a scribe line for easily and satisfactorily dividing an end portion from a substrate along a scribe line formed on a substrate - Google Patents

Scribing method and dividing method wherein the scribing method forms a scribe line for easily and satisfactorily dividing an end portion from a substrate along a scribe line formed on a substrate Download PDF

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TW202120238A
TW202120238A TW109131273A TW109131273A TW202120238A TW 202120238 A TW202120238 A TW 202120238A TW 109131273 A TW109131273 A TW 109131273A TW 109131273 A TW109131273 A TW 109131273A TW 202120238 A TW202120238 A TW 202120238A
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scribing
substrate
sub
main
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TW109131273A
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今出崇昭
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日商三星鑽石工業股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/0222Scoring using a focussed radiation beam, e.g. laser
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/033Apparatus for opening score lines in glass sheets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/02Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
    • C03B33/023Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor the sheet or ribbon being in a horizontal position
    • C03B33/027Scoring tool holders; Driving mechanisms therefor

Abstract

The present invention provides a scribing method and a dividing method. The scribing method forms a scribe line for easily and satisfactorily dividing an end portion from a substrate along a scribe line formed on a substrate, and the dividing method is implemented for dividing the substrate along the scribe line. The scribing method for dividing the substrate 1 and forming a scribe line on the substrate 1 includes the scribe line forming step (S11, S12) of forming a main scribe line L1 on the substrate 1 along the contour shape of the product part 2 and forming a sub-scribe line L2 on the area other than the product part 2 of the substrate 1, that is, the end portion 3. In the scribe line forming step (S11, S12), the sub-scribe line L2 has a greater effect on the formation of cracks in comparison with the main scribe line L1. In the scribe line forming step, the sub-scribe line is formed by irradiating a laser beam or using a knife tip. The sub-scribe line is formed together with the main scribe line along a predetermined line corresponding to the sub-scribe line. According to the present invention, the dividing method for dividing a substrate includes a scribe line forming step of forming a main scribe line on the substrate along the contour shape of the product part and forming a sub-scribe line on the area other than the product part of the substrate; and a dividing step of dividing the substrate along the main scribe line and the sub-scribe line, wherein the main scribe line is formed on the substrate along the contour shape of the product part, the sub-scribe line is formed on the end portion which is a region other than the product part, and the sub-scribe line has a greater effect on the formation of cracks in comparison with the main scribe line in the scribe line forming step.

Description

刻劃方法及分斷方法Scribing method and breaking method

本發明係關於一種在基板形成刻劃線之刻劃方法,以及沿著該刻劃線分斷基板之基板分斷方法。The present invention relates to a scribing method for forming a scribe line on a substrate, and a substrate breaking method for slicing the substrate along the scribe line.

習知,玻璃基板等脆性材料基板之分斷,係藉由於基板之表面形成刻劃線之刻劃步驟、與沿著已形成之刻劃線於基板之表面施加既定之力之斷裂步驟而進行。於刻劃步驟中,沿著要從基板分斷之製品部的形狀形成刻劃線。又,存在有為了將製品部容易地自基板分斷,而在製品部以外之處(端材部)形成刻劃線之情形。Conventionally, the breaking of brittle material substrates such as glass substrates is performed by a scribing step in which a scribe line is formed on the surface of the substrate, and a breaking step in which a predetermined force is applied to the surface of the substrate along the formed scribe line. . In the scribing step, a scribing line is formed along the shape of the product part to be separated from the substrate. In addition, in order to easily separate the product portion from the substrate, there are cases where a scribe line is formed outside the product portion (end material portion).

於專利文獻1中,揭示有用以自玻璃板取出圓盤狀之玻璃製品之切斷方法。於該切斷方法中,為了自玻璃板切下玻璃板製品而設置輪廓線。該輪廓線所圍繞之區域為製品部。輪廓線係使用切刀等周知的切斷手段而形成於玻璃板。In Patent Document 1, a cutting method for taking out a disc-shaped glass product from a glass plate is disclosed. In this cutting method, a contour line is provided in order to cut the glass plate product from the glass plate. The area surrounded by the contour line is the product section. The contour line is formed on the glass plate using well-known cutting means such as a cutter.

又,與輪廓相同地,於端材部使用切刀等周知的切斷手段而在玻璃板之外周與輪廓線之外周之間設置引出線。沿著輪廓線及引出線分斷端材部,製品部自基板被切出。 [先前技術文獻] [專利文獻]In addition, as with the outline, a lead wire is provided between the outer circumference of the glass plate and the outer circumference of the outline using a known cutting means such as a cutter at the end material portion. The end material part is divided along the contour line and the lead line, and the product part is cut out from the substrate. [Prior Technical Literature] [Patent Literature]

[專利文獻1]日本特開2006-240948號公報[Patent Document 1] JP 2006-240948 A

[發明所欲解決之問題][The problem to be solved by the invention]

於專利文獻1之切斷方法中,與輪廓線之形成相同地在玻璃板形成引出線。於形成輪廓線及引出線時,在將對基板之刻劃負載設定為兩者皆大之情形時,容易於基板形成較深的裂紋。然而,對基板施加過大的按壓力,恐有於分斷後之製品部的端面產生缺損(碎屑)之虞。因此,製品部之品質下降。In the cutting method of Patent Document 1, lead lines are formed on the glass plate in the same manner as the formation of contour lines. When the contour line and the lead-out line are formed, when the scribing load on the substrate is set to be both large, it is easy to form a deeper crack in the substrate. However, if an excessive pressing force is applied to the substrate, there is a risk that a chip (debris) may be generated on the end surface of the product portion after the division. Therefore, the quality of the product department is degraded.

另一方面,形成輪廓線及引出線時,在將對基板之刻劃負載設定為兩者皆小之情形時,施加於基板之按壓力減少,因此產生於分斷後之製品部之端面的缺損被抑制。然而,由於對基板之刻劃負載較小,因此不於基板形成較深的裂紋,而難以順利地進行基板之分斷。On the other hand, when the contour line and the lead-out line are formed, when the scribing load on the substrate is set to be both small, the pressing force applied to the substrate is reduced, resulting in defects on the end surface of the part after the split suppressed. However, since the scribing load on the substrate is small, no deep cracks are formed in the substrate, and it is difficult to smoothly separate the substrate.

鑒於以上課題,本發明之目的在於提供一種刻劃方法及分斷方法,該刻劃方法為了沿著形成於基板之刻劃線容易且良好地自基板分斷端材部而形成刻劃線,該分斷方法沿著刻劃線分斷基板。 [解決問題之技術手段]In view of the above problems, the object of the present invention is to provide a scribing method and a cutting method for forming a scribing line along the scribing line formed on the substrate to easily and well separate the end material portion from the substrate. This breaking method breaks the substrate along the scribe line. [Technical means to solve the problem]

本發明之第1態樣,係關於為了分斷基板而於前述基板形成刻劃線之刻劃方法。本態樣之刻劃方法包含:刻劃線形成步驟,於前述基板形成沿著製品部之輪廓形狀的主刻劃線,以及於前述基板之前述製品部以外的區域即端材部形成副刻劃線;於前述刻劃線形成步驟中,對前述副刻劃線相較於前述主刻劃線讓用於形成裂紋之更大之作用產生。The first aspect of the present invention relates to a scribing method for forming a scribe line on the substrate in order to separate the substrate. The scribing method of this aspect includes the step of forming a scribing line, forming a main scribing line along the contour shape of the product portion on the substrate, and forming a sub-scribing on the end portion of the substrate other than the product portion. Line; In the step of forming the scribe line, the secondary scribe line has a greater effect on the formation of cracks than the main scribe line.

若於基板形成主刻劃線及副刻劃線,則沿著主刻劃線及副刻劃線之各個於基板產生裂紋(龜裂)。根據本態樣之刻劃方法,於刻劃線形成步驟中,對前述副刻劃線相較於前述主刻劃線讓用於形成裂紋之更大之作用產生。也就是,沿著副刻劃線形成之裂紋相較於沿著主刻劃線形成之裂紋較深地形成於基板、或形成於基板之裂紋之數量變多。If the main scribing line and the sub-scribing line are formed on the substrate, cracks (cracks) are generated in the substrate along each of the main scribing line and the sub-scribing line. According to the scribing method of this aspect, in the scribing line forming step, the aforementioned secondary scribing line has a greater effect on forming cracks than the aforementioned main scribing line. That is, the number of cracks formed along the sub-scribing line is deeper or formed in the substrate than the cracks formed along the main scribing line.

據此,能夠沿著副刻劃線容易地自基板分斷端材部。According to this, the end material portion can be easily separated from the substrate along the sub-scribing line.

又,於形成主刻劃線時,施加於基板之作用相較於副刻劃線形成時被抑制為較低,因此不會有於主刻劃線形成時於製品部施加過度之作用(壓力)之情況。因此,於製品部產生缺損及殘留得以抑制。In addition, when the main scribe line is formed, the effect applied to the substrate is suppressed to be lower than that when the sub-scribe line is formed. Therefore, there is no excessive effect (pressure) applied to the product part when the main scribe line is formed. ) Situation. Therefore, the occurrence of defects and residues in the product part can be suppressed.

如上所述,由於即使抑制對主刻劃線之作用,亦能如上所述地沿著副刻劃線順利地分斷基板,因此能夠伴隨副刻劃線之分斷,裂紋向主刻劃線順利地伸展而沿著主刻劃線將基板順利地分斷。據此,能夠將製品部順利且良好地切出。As described above, even if the effect on the main scribing line is suppressed, the substrate can be smoothly divided along the sub-scribing line as described above. Therefore, the crack can be moved toward the main scribing line along with the breaking of the sub-scribing line. It stretches smoothly and breaks the substrate smoothly along the main scribe line. According to this, the product part can be cut out smoothly and well.

本態樣之刻劃方法中,可為:於前述刻劃線形成步驟中,前述副刻劃線形成為與前述主刻劃線連續。In the scribing method of this aspect, it may be: in the scribing line forming step, the sub-scribing line is formed to be continuous with the main scribing line.

根據本態樣之刻劃方法,由於主刻劃線與副刻劃線連續,因此沿著副刻劃線產生之裂痕更加平滑地伸展,向主刻劃線連接。因此,能夠沿著主刻劃線及副刻劃線更容易且良好地分斷端材部,切出製品部。According to the scribing method of this aspect, since the main scribing line and the sub-scribing line are continuous, the cracks generated along the sub-scribing line extend more smoothly and connect to the main scribing line. Therefore, it is possible to more easily and satisfactorily split the end material part along the main scribe line and the sub-scribe line, and cut out the product part.

於本態樣之刻劃方法中,可為:於前述刻劃線形成步驟中,至少前述副刻劃線係藉由照射雷射光而形成,且以如下方式設定前述雷射光之功率:對前述副刻劃線相較於前述主刻劃線形成更多的裂紋。In the scribing method of this aspect, it may be: in the scribing line forming step, at least the sub-scribing line is formed by irradiating laser light, and the power of the laser light is set as follows: The score line forms more cracks than the aforementioned main score line.

根據本態樣之刻劃方法,由於相較於副刻劃線形成時,主刻劃線形成時之雷射光之功率被抑制,因此能夠抑制於主刻劃線形成時施加於基板之熱。藉此,能夠抑制熱對製品部之影響,能夠抑制於製品部產生由熱所導致的損害。又,由於在基板形成更多的裂紋,因此能夠於基板之分斷時,沿著副刻劃線順利地分斷基板。又,沿著副刻劃線產生之裂紋順利地伸展至主刻劃線,藉此能夠容易且順利地切出製品部。According to the scribing method of this aspect, since the power of the laser light during the formation of the main scribing line is suppressed compared with the formation of the sub-scribing line, the heat applied to the substrate during the formation of the main scribing line can be suppressed. Thereby, the influence of heat on the product portion can be suppressed, and the occurrence of damage due to heat in the product portion can be suppressed. In addition, since more cracks are formed in the substrate, the substrate can be smoothly divided along the sub-scribing line when the substrate is divided. In addition, the cracks generated along the sub-scribing line smoothly extend to the main scribing line, thereby making it possible to cut out the product part easily and smoothly.

於該情形時,可為:照射雷射光而形成前述主刻劃線及前述副刻劃線之雙方。In this case, it may be: irradiating laser light to form both the main scribe line and the sub-scribe line.

根據本態樣之刻劃方法,主刻劃線及副刻劃線係藉由照射雷射光而形成。因此,於形成副刻劃線時,能夠僅以變更雷射光之功率來形成副刻劃線。據此,能夠藉由一系列之流程來形成兩刻劃線,可簡單化步驟。According to the scribing method of this aspect, the main scribing line and the sub-scribing line are formed by irradiating laser light. Therefore, when forming the sub-scribing line, it is possible to form the sub-scribing line only by changing the power of the laser light. Accordingly, two scribe lines can be formed by a series of processes, which can simplify the steps.

於本態樣之刻劃方法中,可為:於前述刻劃線形成步驟中,至少前述副刻劃線係使用刀尖來形成,且以如下方式設定刻劃負載:對前述副刻劃線相較於前述主刻劃線形成更深之裂紋。In the scribing method of this aspect, it may be: in the step of forming the scribing line, at least the sub-scribing line is formed using a knife tip, and the scribing load is set as follows: A deeper crack is formed than the aforementioned main scribe line.

根據本態樣之刻劃方法,由於相較於副刻劃線形成時,主刻劃線形成時之刻劃負載之大小被抑制,因此能夠抑制於主刻劃線形成時施加於基板之按壓力。藉此,能夠防止對製品部施加過大之按壓力,抑制於製品部產生缺損。According to the scribing method of this aspect, since the scribing load during the formation of the main scribing line is suppressed compared to the formation of the sub-scribing line, the pressing force applied to the substrate during the formation of the main scribing line can be suppressed. . Thereby, it is possible to prevent excessive pressing force from being applied to the product part, and to suppress the occurrence of chipping in the product part.

又,由於在副刻劃線形成更深之裂紋,因此能夠於基板之分斷時,沿著副刻劃線順利地分斷基板。又,沿著副刻劃線產生之裂紋順利地伸展至主刻劃線,藉此能夠容易且順利地切出製品部。In addition, since deeper cracks are formed on the sub-scribing line, the substrate can be smoothly divided along the sub-scribing line when the substrate is divided. In addition, the cracks generated along the sub-scribing line smoothly extend to the main scribing line, thereby making it possible to cut out the product part easily and smoothly.

於該場合,可為:使用刀尖來形成前述主刻劃線及前述副刻劃線之雙方。In this case, it is possible to use the tip of a knife to form both the main scribe line and the secondary scribe line.

根據本態樣之刻劃方法,主刻劃線及副刻劃線藉由刀尖來形成。因此,於形成副刻劃線時,能夠僅以變更對基板之刻劃負載來形成副刻劃線。據此,能夠藉由一系列之流程來形成兩刻劃線,可簡化步驟。According to the scribing method of this aspect, the main scribing line and the sub-scribing line are formed by the tip of a knife. Therefore, when forming the sub-scribing line, it is possible to form the sub-scribing line only by changing the scribing load on the substrate. Accordingly, two scribe lines can be formed by a series of processes, which can simplify the steps.

於本態樣之刻劃方法中,可為:前述刻劃線形成步驟,包含形成前述主刻劃線之主刻劃線形成步驟、與形成前述副刻劃線之副刻劃線形成步驟。In the scribing method of this aspect, the scribing line forming step may include the main scribing line forming step of forming the main scribing line and the sub-scribing line forming step of forming the sub-scribing line.

根據本態樣之刻劃方法,主刻劃線與副刻劃線各別地形成。主刻劃線係製品部之輪廓形狀。因此,於例如形成主刻劃線後形成副刻劃線之情形時,能夠視製品部之尺寸或形狀,而適當地形成副刻劃線。According to the scribing method of this aspect, the main scribing line and the sub-scribing line are formed separately. The main scribe line is the contour shape of the product department. Therefore, in the case of forming the sub-scribing line after the main scribing line is formed, for example, the sub-scribing line can be appropriately formed depending on the size or shape of the product portion.

於本態樣之刻劃方法中,可為:於前述刻劃線形成步驟中,與前述主刻劃線一起地,沿著對應於前述副刻劃線之既定的線形成副刻劃線。In the scribing method of this aspect, in the scribing line forming step, together with the main scribing line, the auxiliary scribing line is formed along a predetermined line corresponding to the auxiliary scribing line.

根據本態樣之刻劃方法,能夠於刻劃線形成步驟中,同時形成主刻劃線及副刻劃線。據此,能夠很有效率地進行刻劃線之形成步驟。According to the scribing method of this aspect, the main scribing line and the sub-scribing line can be simultaneously formed in the scribing line forming step. Accordingly, the step of forming the scribe line can be efficiently performed.

本發明之第2態樣係關於分斷基板之分斷方法。本態樣之分斷方法包含:刻劃線形成步驟,於前述基板形成沿著製品部之輪廓形狀的主刻劃線,以及於前述製品部以外的區域即端材部形成副刻劃線;分斷步驟,沿著前述主刻劃線以及前述副刻劃線分斷前述基板;於前述刻劃線形成步驟中,對前述副刻劃線相較於前述主刻劃線讓用於形成裂紋之更大之作用產生。The second aspect of the present invention relates to a method of breaking the substrate. The severing method of this aspect includes the step of forming a scribing line, forming a main scribing line along the contour shape of the product part on the aforementioned substrate, and forming a sub-scribing line in an area other than the product part, that is, the end material part; In the breaking step, the substrate is divided along the main scribing line and the sub-scribing line; in the scribing line forming step, the sub-scribing line is compared to the main scribing line for forming cracks. A greater effect is produced.

根據本態樣之分斷方法,於刻劃線形成步驟中,對副刻劃線相較於主刻劃線讓用以形成裂紋之更大之作用產生。也就是,沿著副刻劃線形成之裂紋較沿著主刻劃線形成之裂紋較深地形成於基板、或於基板形成較多之裂紋。如上所述,即使抑制對主刻劃線之作用,亦能沿著副刻劃線順利地分斷基板,因此能夠伴隨副刻劃線之分斷,裂紋向主刻劃線順利地伸展而沿著主刻劃線將基板順利地分斷。據此,能夠將製品部順利且良好地切出。 [發明之效果]According to the dividing method of this aspect, in the scribe line forming step, the secondary scribe line has a greater effect on the formation of cracks than the main scribe line. That is, the cracks formed along the sub-scribing line are formed deeper in the substrate or more cracks are formed in the substrate than the cracks formed along the main scribing line. As described above, even if the effect on the main scribe line is suppressed, the substrate can be smoothly divided along the sub-scribe line. Therefore, the crack can be smoothly extended to the main scribe line along with the division of the sub-scribe line. Follow the main scribe line to smoothly break the substrate. According to this, the product part can be cut out smoothly and well. [Effects of Invention]

如以上所述,根據本發明,可提供一種刻劃方法及分斷方法,該刻劃方法為了能夠沿著形成於基板之刻劃線容易且良好地自基板分斷端材部而形成刻劃線,該分斷方法沿著刻劃線分斷基板。As described above, according to the present invention, it is possible to provide a scribing method and a scribing method in order to be able to easily and well separate the end material portion from the substrate along the scribing line formed on the substrate to form a scribing Line, this breaking method breaks the substrate along the scribe line.

本發明之效果及意義,藉由以下所示之實施形態之說明可更加明瞭。但是,以下所示之實施形態僅是實施本發明時之一示例,本發明並不受以下之實施形態所記載之內容之任何限制。The effect and significance of the present invention will be more apparent from the description of the embodiments shown below. However, the embodiment shown below is only an example when implementing the present invention, and the present invention is not limited at all by the content described in the following embodiment.

<實施形態1> 圖1係表示適用本實施形態之分斷方法之基板1自母基板4被分割之樣子的示意圖。<Embodiment 1> FIG. 1 is a schematic diagram showing a state in which a substrate 1 to which the dividing method of this embodiment is applied is divided from a mother substrate 4.

如圖1所示,於母基板4形成複數個縱方向及橫方向之刻劃線L。當沿著刻劃線L分斷母基板4時,可得到複數個既定尺寸之分割單元1。於本實施形態中,從自母基板4被切出之各分割單元1進一步切出製品部。以下,於本實施形態中,將分割單元1作為基板1而進行說明。As shown in FIG. 1, a plurality of scribe lines L in the vertical direction and the horizontal direction are formed on the mother substrate 4. When the mother substrate 4 is divided along the scribe line L, a plurality of divided units 1 of a predetermined size can be obtained. In this embodiment, the product part is further cut out from each dividing unit 1 cut out from the mother substrate 4. Hereinafter, in this embodiment, the dividing unit 1 will be described as the substrate 1.

如圖1所示,基板1區分為製品部2與端材部3。製品部2形成於基板1之內側。於圖1所示之製品部2之輪廓形狀為角部圓滑之長方形。沿著此種製品部2之輪廓形狀,形成用以切出製品部2之主刻劃線L1。As shown in FIG. 1, the substrate 1 is divided into a product part 2 and an end material part 3. The product part 2 is formed inside the substrate 1. The contour shape of the product part 2 shown in FIG. 1 is a rectangle with rounded corners. Along the contour shape of the product part 2, a main scribe line L1 for cutting out the product part 2 is formed.

又,於基板1之端材部3,為了將製品部2自基板1容易且良好地分斷,而形成副刻劃線L2。例如,如圖1所示,於製品部2之輪廓形狀,副刻劃線L2形成於主刻劃線L1中、對向配置之兩個直線部之延長線上。於圖1之基板1,副刻劃線L2形成於端材部3之四處,端材部3被區分為四個區域R1~R4。Moreover, in the end material part 3 of the board|substrate 1, in order to separate the product part 2 from the board|substrate 1 easily and well, the subscribed line L2 is formed. For example, as shown in FIG. 1, in the contour shape of the product portion 2, the sub-scribing line L2 is formed on the extension line of the two straight portions that are arranged oppositely in the main scribing line L1. In the substrate 1 of FIG. 1, the sub-scribing lines L2 are formed at four places of the end material portion 3, and the end material portion 3 is divided into four regions R1 to R4.

以下,對於使用圖1所示之基板1中之主刻劃線L1及副刻劃線L2切出製品部2時的本實施形態之分斷方法進行說明。Hereinafter, the cutting method of the present embodiment when the product portion 2 is cut out using the main scribe line L1 and the sub-scribe line L2 in the substrate 1 shown in FIG. 1 will be described.

圖1之主刻劃線L1及副刻劃線L2,藉由參照圖2說明之基板分斷系統50之刻劃裝置20來形成。端材部3中之四個區域R1~R4藉由裂斷裝置30自基板1依序被分斷,製品部2自基板1被切出。The main scribing line L1 and the sub-scribing line L2 of FIG. 1 are formed by the scribing device 20 of the substrate cutting system 50 described with reference to FIG. 2. The four regions R1 to R4 in the end material part 3 are sequentially broken from the substrate 1 by the breaking device 30, and the product part 2 is cut out from the substrate 1.

基板1例如係玻璃基板、低溫燒結陶瓷或高溫燒結陶瓷等之陶瓷基板、矽基板、化合物半導體基板、藍寶石基板、石英基板等之脆性材料基板。又,基板1亦可於表面或內部附著非脆性材料之薄膜或半導體材料,進而,基板1亦可為兩片基板貼合而成之貼合基板。貼合基板例如可列舉於一方之基板形成有濾色片(CF,color filter),於另一方之基板形成有薄膜電晶體(TFT,thin film transistor)。The substrate 1 is, for example, a ceramic substrate such as a glass substrate, a low-temperature sintered ceramic or a high-temperature sintered ceramic, a silicon substrate, a compound semiconductor substrate, a sapphire substrate, a quartz substrate, and other brittle material substrates. In addition, the substrate 1 may also be attached with a thin film of a non-brittle material or a semiconductor material on the surface or inside. Furthermore, the substrate 1 may also be a bonded substrate formed by bonding two substrates. For the laminated substrate, for example, a color filter (CF) is formed on one substrate, and a thin film transistor (TFT) is formed on the other substrate.

圖2係用以分斷基板1之基板分斷系統50之示意圖。另外,於圖2中,圖示有在主刻劃線L1及副刻劃線L2被形成之前的基板1被設定於刻劃裝置20,分別形成主刻劃線L1及副刻劃線L2之情形。FIG. 2 is a schematic diagram of a substrate cutting system 50 for cutting the substrate 1. In addition, in FIG. 2, it is shown that the substrate 1 before the main scribing line L1 and the sub-scribing line L2 are formed is set in the scribing device 20, and the main scribing line L1 and the sub-scribing line L2 are formed respectively. situation.

如圖2所示,基板分斷系統50具備搬送裝置10、刻劃裝置20、裂斷裝置30、及控制部40。As shown in FIG. 2, the substrate cutting system 50 includes a conveying device 10, a scribing device 20, a breaking device 30, and a control unit 40.

搬送裝置10將基板1搬送至刻劃裝置20以及裂斷裝置30。搬送裝置10具備保持部11、機器手臂12、以及回旋構件13。保持部11保持基板1。於保持部11之下表面設有吸附部11a。吸附部11a抵接於基板1之表面,若自未圖示之壓力調整部施加負壓於吸附部11a,則基板1被吸附於吸附部11a。以如上所述之方式,保持部11保持基板1。The conveying device 10 conveys the substrate 1 to the scribing device 20 and the breaking device 30. The conveying device 10 includes a holding part 11, a robot arm 12, and a turning member 13. The holding portion 11 holds the substrate 1. A suction portion 11a is provided on the lower surface of the holding portion 11. The suction part 11a abuts on the surface of the substrate 1, and if a negative pressure is applied to the suction part 11a from a pressure adjusting part not shown, the substrate 1 is suctioned to the suction part 11a. In the manner described above, the holding portion 11 holds the substrate 1.

機器手臂12之臂之一端部可三維地移動。於機器手臂12之一端部設有上述保持部11。機器手臂12將以保持部11保持之基板1設定於刻劃裝置20及裂斷裝置30之既定的位置。One end of the arm of the robotic arm 12 can move three-dimensionally. The above-mentioned holding portion 11 is provided at one end of the robot arm 12. The robot arm 12 sets the substrate 1 held by the holding portion 11 at a predetermined position of the scribing device 20 and the breaking device 30.

回旋構件13設於保持部11之上方,使保持部11於X-Y平面上回旋。藉此,以保持部11所保持之基板1回旋。例如,於機器手臂12搬送基板1至刻劃裝置20時,藉由回旋構件13使保持部11於X-Y平面上移動,藉此將形成主刻劃線L1之區域設定於適當之位置。The revolving member 13 is provided above the holding portion 11, so that the holding portion 11 revolves on the X-Y plane. Thereby, the substrate 1 held by the holding portion 11 is rotated. For example, when the robot arm 12 transports the substrate 1 to the scribing device 20, the holding portion 11 is moved on the X-Y plane by the rotating member 13, thereby setting the area where the main scribing line L1 is formed at an appropriate position.

刻劃裝置20藉由對基板1照射雷射光,而於基板1形成主刻劃線L1及副刻劃線L2。刻劃裝置20具備兩個刻劃頭21,該兩個刻劃頭21配置為上下對向。兩個刻劃頭21構成為可在X-Y平面上移動。當藉由機器手臂12於兩個刻劃頭21之間設定基板1之端材部3時,兩個刻劃頭21分別一邊沿著主刻劃線L1及副刻劃線L2移動,一邊朝向基板1之上表面及下表面照射雷射光。The scribing device 20 irradiates the substrate 1 with laser light to form the main scribing line L1 and the sub-scribing line L2 on the substrate 1. The scribing device 20 is provided with two scribing heads 21, and the two scribing heads 21 are arranged to face up and down. The two scoring heads 21 are configured to be movable on the X-Y plane. When the end material portion 3 of the substrate 1 is set between the two scribing heads 21 by the robot arm 12, the two scribing heads 21 move along the main scribing line L1 and the sub-scribing line L2, while facing The upper surface and the lower surface of the substrate 1 are irradiated with laser light.

如上所述,若於基板1照射雷射光,則於雷射光聚光之部分產生多個極細微之龜裂(裂紋)。使此種龜裂沿著既定之線繼續地產生而使基板1脆弱化。於基板1產生之龜裂被稱為「加工痕」。如此,若對基板1照射雷射光,則產生用以形成裂紋之作用。As described above, if the substrate 1 is irradiated with laser light, a large number of very fine cracks (cracks) are generated in the part where the laser light is condensed. Such cracks are continuously generated along a predetermined line, and the substrate 1 is weakened. The cracks generated on the substrate 1 are called "processing marks". In this way, if the substrate 1 is irradiated with laser light, a function for forming cracks occurs.

若藉由於下面要說明的裂斷裝置30對端材部3施加衝擊,則裂紋於基板1進一步滲透,滲透之裂紋沿著主刻劃線L1及副刻劃線L2伸展。If an impact is applied to the end material portion 3 by the breaking device 30 described below, the crack further penetrates into the substrate 1, and the penetrated crack extends along the main scribe line L1 and the sub-scribe line L2.

於本實施形態中,於在基板1形成副刻劃線L2時,對於主刻劃線L1及副刻劃線L2,讓用以形成裂紋之更大的作用產生。於副刻劃線L2形成時,相較於主刻劃線L1形成時,於基板1形成更多的裂紋。In the present embodiment, when the sub-scribing line L2 is formed on the substrate 1, the main scribing line L1 and the sub-scribing line L2 are given a greater effect for forming cracks. When the secondary scribe line L2 is formed, more cracks are formed in the substrate 1 than when the main scribe line L1 is formed.

於形成主刻劃線L1時,被照射於基板1之雷射光的能量密度以在製品部2不產生缺損或熱影響之方式調整。於形成副刻劃線L2時,被照射於基板1之雷射光的能量密度以較主刻劃線L1大之方式調整。另外,如果要將被照射於基板1之雷射光的能量密度設定為較大,則只要將雷射發振器之功率(輸出)提高或延遲掃描速度來進行設定即可。When the main scribe line L1 is formed, the energy density of the laser light irradiated on the substrate 1 is adjusted in such a way that no defect or heat influence is generated in the product part 2. When forming the secondary scribe line L2, the energy density of the laser light irradiated on the substrate 1 is adjusted to be larger than the main scribe line L1. In addition, if the energy density of the laser light irradiated on the substrate 1 is to be set to be larger, it is only necessary to increase the power (output) of the laser oscillator or delay the scanning speed to set it.

於如上所述設定了雷射光之照射條件之情形下,於分斷時,副刻劃線L2較主刻劃線L1容易被分斷,又,朝主刻劃線L1順利地伸展。藉此,沿著主刻劃線L1形成之裂紋於基板1滲透並伸展。據此,能夠沿著主刻劃線L1及副刻劃線L2容易且良好地分斷基板1。In the case where the irradiation conditions of the laser light are set as described above, the sub-scribing line L2 is easier to be broken than the main scribing line L1 at the time of breaking, and also extends smoothly toward the main scribing line L1. Thereby, the crack formed along the main scribe line L1 penetrates and extends into the substrate 1. According to this, the substrate 1 can be easily and satisfactorily divided along the main scribing line L1 and the sub-scribing line L2.

裂斷裝置30,沿著以刻劃裝置20形成之主刻劃線L1及副刻劃線L2分斷基板1。裂斷裝置30具備握持部31a、31b、及旋動部32。The breaking device 30 breaks the substrate 1 along the main scribing line L1 and the sub-scribing line L2 formed by the scribing device 20. The breaking device 30 includes grip portions 31 a and 31 b and a rotating portion 32.

握持部31a、31b夾持端材部3。具體而言,於下側之握持部31a上載置有端材部3後,上側之握持部31b下降而夾持端材部3。The grip parts 31a and 31b clamp the end material part 3. Specifically, after the end material part 3 is placed on the lower grip part 31a, the upper grip part 31b is lowered to clamp the end material part 3.

旋動部32係於上下方向可旋動之構件。於旋動部32設置有握持部31a、31b。若於以握持部31a、31b夾持端材部3之狀態下旋動部32往下方旋動,則端材部3中之四個區域R1~R4自基板1分斷。The rotating part 32 is a member that can rotate in the up-down direction. The rotating portion 32 is provided with grip portions 31a and 31b. If the rotating part 32 rotates downward in a state where the end material part 3 is clamped by the grip parts 31a and 31b, the four regions R1 to R4 in the end material part 3 are separated from the substrate 1.

另外,於基板1之分斷時,為了沿著主刻劃線L1及副刻劃線L2順利地進行分斷,例如亦可於主刻劃線L1及副刻劃線L2附近以加熱器等加熱,而易於分斷基板1。藉此,沿著主刻劃線L1及副刻劃線L2產生之裂紋進一步更深地滲透。據此,變得更易於分斷基板1。In addition, in order to cut the substrate 1 smoothly along the main scribing line L1 and the sub-scribing line L2, for example, a heater or the like may be used near the main scribing line L1 and the sub-scribing line L2. Heating, and easy to break the substrate 1. Thereby, the cracks generated along the main scribing line L1 and the sub-scribing line L2 penetrate further and deeper. According to this, it becomes easier to break the substrate 1.

另外,刻劃頭21亦可為一個,亦可為僅對基板1之一面照射雷射光。In addition, there may be one scribing head 21, or only one surface of the substrate 1 may be irradiated with laser light.

控制部40具備CPU(Central Processing Unit:中央處理單元)等之運算處理電路、ROM(Read Only Memory:唯讀記憶體)及RAM(Random Access Memory:隨機存取記憶體)等之儲存媒體。控制部40依照儲存於儲存媒體之程式來控制各部。The control unit 40 includes arithmetic processing circuits such as a CPU (Central Processing Unit), and storage media such as ROM (Read Only Memory) and RAM (Random Access Memory). The control unit 40 controls each unit in accordance with the program stored in the storage medium.

其次,針對使用了上述基板分斷系統50之基板1的分斷方法進行說明。Next, a method of cutting the substrate 1 using the above-mentioned substrate cutting system 50 will be described.

圖3係表示用以自基板1分斷端材部3而切出製品部2之分斷方法的流程圖。FIG. 3 is a flowchart showing a cutting method for cutting the end material portion 3 from the substrate 1 to cut out the product portion 2.

基板1之分斷方法係藉由以下步驟來進行:沿著基板1中的製品部2之輪廓形狀形成主刻劃線L1以及於端材部3形成副刻劃線L2之刻劃線形成步驟、沿著主刻劃線L1及副刻劃線L2分斷基板1之分斷步驟。The cutting method of the substrate 1 is carried out by the following steps: forming a main scribe line L1 along the contour shape of the product part 2 in the substrate 1 and forming a scribe line L2 on the end material part 3 , The dividing step of dividing the substrate 1 along the main scribe line L1 and the secondary scribe line L2.

具體而言,如圖3所示,刻劃線形成步驟包含形成主刻劃線L1之主刻劃線形成步驟(S11)、與形成副刻劃線L2之副刻劃線形成步驟(S12)。Specifically, as shown in FIG. 3, the scribing line forming step includes a main scribing line forming step (S11) of forming a main scribing line L1, and a sub-scribing line forming step (S12) of forming a sub-scribing line L2. .

又,於分斷步驟中,沿著主刻劃線L1及副刻劃線L2將端材部3中之區域R1~R4自基板1依序分斷而得到製品部2(S13)。另外,搬送裝置10、刻劃裝置20、以及裂斷裝置30之動作藉由控制部40控制。Furthermore, in the dividing step, the regions R1 to R4 in the end material portion 3 are sequentially divided from the substrate 1 along the main scribe line L1 and the sub-scribe line L2 to obtain the product portion 2 (S13). In addition, the operations of the conveying device 10, the scoring device 20, and the breaking device 30 are controlled by the control unit 40.

上述步驟S11~S13中、步驟S11、S12之步驟,係藉由刻劃裝置20而進行。於步驟S11之主刻劃線形成步驟中,控制部40藉由使基板1之製品部2吸附於搬送裝置10之吸附部11a,而使基板1保持於保持部11。控制部40藉由機器手臂12使基板1搬送至刻劃裝置20。Among the above steps S11 to S13, the steps S11 and S12 are performed by the scribing device 20. In the main scribe line forming step of step S11, the control section 40 holds the substrate 1 in the holding section 11 by adsorbing the product section 2 of the substrate 1 to the suction section 11a of the conveying device 10. The control unit 40 conveys the substrate 1 to the scribing device 20 by the robot arm 12.

機器手臂12將基板1中之製品部2的形成對象區域設定於兩個刻劃頭21之間。其後,基板1被上下之刻劃頭21於基板1之上表面及下表面照射雷射光。藉此,沿著雷射光之照射軌跡形成加工痕。如此,沿著基板1之製品部2之輪廓形狀,形成主刻劃線L1(參照圖1)。The robot arm 12 sets the formation target area of the product part 2 in the substrate 1 between the two scribing heads 21. Thereafter, the substrate 1 is irradiated with laser light on the upper and lower surfaces of the substrate 1 by the upper and lower scribing heads 21. Thereby, processing marks are formed along the irradiation track of the laser light. In this way, the main scribe line L1 is formed along the contour shape of the product portion 2 of the substrate 1 (refer to FIG. 1).

於步驟S12之副刻劃線形成步驟中,藉由刻劃裝置20,而以與上述同樣之方式,於端材部3形成副刻劃線L2。此時之雷射光的功率,設定為較主刻劃線L1之形成時高。In the sub-scribing line forming step of step S12, the sub-scribing line L2 is formed on the end material portion 3 by the scribing device 20 in the same manner as described above. The power of the laser light at this time is set to be higher than when the main scribe line L1 is formed.

圖4(a)~(d)分別係表示相對於形成於基板1之主刻劃線L1之副刻劃線L2之形成圖案的示意圖。另外,圖4(a)~(d)中之製品部2之輪廓形狀與圖1所示之製品部2相同形狀。又,圖4(a)亦與圖1之副刻劃線L2之圖案相同。又,於圖4(a)~(d)中,主刻劃線L1以實線表示,副刻劃線L2以虛線表示。4(a) to (d) are schematic diagrams showing the formation patterns of the sub-scribing line L2 with respect to the main scribing line L1 formed on the substrate 1, respectively. In addition, the contour shape of the product part 2 in Figs. 4(a) to (d) is the same as the product part 2 shown in Fig. 1. In addition, Fig. 4(a) is also the same as the pattern of the sub-scribing line L2 in Fig. 1. In addition, in FIGS. 4(a) to (d), the main scribing line L1 is shown by a solid line, and the sub-scribing line L2 is shown by a broken line.

於製品部2之輪廓形狀為角部圓滑之長方形之情形時,例如,可形成如圖4(a)~(d)所示之副刻劃線L2。圖4(a)係在主刻劃線L1中、對向配置於Y軸方向之兩個直線部之延長線上形成副刻劃線L2之圖案。相對於此,圖4(b)係在主刻劃線L1中、對向配置於X軸方向之兩個直線部之延長線上形成副刻劃線L2之圖案。When the contour shape of the product part 2 is a rectangle with rounded corners, for example, a sub-scribing line L2 as shown in Figs. 4(a) to (d) can be formed. Fig. 4(a) is a pattern in which the sub-scribing line L2 is formed on the extension line of the two linear portions oppositely arranged in the Y-axis direction in the main scribing line L1. On the other hand, FIG. 4(b) shows a pattern in which the sub-scribing line L2 is formed on the extension line of the two linear portions oppositely arranged in the X-axis direction in the main scribing line L1.

圖4(c)係在鄰接於主刻劃線L1之直線部的四個曲線部(亦即,於製品部2之輪廓形狀中相當於帶有圓角之角部的部分)與基板1之角部之間形成副刻劃線L2之圖案。如圖4(c)所示,四個副刻劃線L2之各個,從基板1之四個角部分別朝向主刻劃線L1之曲線部形成為放射狀。Fig. 4(c) is the four curved parts adjacent to the straight line part of the main scribe line L1 (that is, the part corresponding to the corners with rounded corners in the contour shape of the product part 2) and the substrate 1 A pattern of sub-scribed lines L2 is formed between the corners. As shown in FIG. 4(c), each of the four sub-scribing lines L2 is formed radially from the four corners of the substrate 1 toward the curved portions of the main scribing line L1.

圖4(d)係於基板1之外周與主刻劃線L1之直線部之間形成副刻劃線L2之圖案。如圖4(d)所示,四條副刻劃線L2之各個,從主刻劃線L1之四個直線部向基板1之外周垂直地延伸。Fig. 4(d) is a pattern of a sub-scribing line L2 formed between the outer periphery of the substrate 1 and the straight portion of the main scribing line L1. As shown in FIG. 4(d), each of the four sub-scribing lines L2 extends perpendicularly from the four straight portions of the main scribing line L1 to the outer periphery of the substrate 1.

於步驟S12中,副刻劃線L2形成於基板1之端材部3。若如上所述形成副刻劃線L2,則如圖4(a)~(d)所示,端材部3被區分為四個區域R1~R4。In step S12, the sub-scribing line L2 is formed on the end material portion 3 of the substrate 1. If the sub-scribed line L2 is formed as described above, as shown in FIGS. 4(a) to (d), the end material portion 3 is divided into four regions R1 to R4.

另外,於圖4(d)中,四條副刻劃線L2之各個亦可為以自基板1之外周朝向主刻劃線L1之四個直線部傾斜之方式形成。又,圖4(a)~(d)於端材部3形成有四條副刻劃線L2,但亦可為例如組合圖4(a)之情形與圖4(c)之情形之副刻劃線L2形成於端材部3,端材部3被區分為複數個區域。In addition, in FIG. 4(d), each of the four sub-scribing lines L2 may be formed so as to be inclined from the outer periphery of the substrate 1 toward the four straight portions of the main scribing line L1. 4(a)~(d) has four sub-scribing lines L2 formed on the end material part 3. However, it can also be a sub-scribing combining the situation of Fig. 4(a) and the situation of Fig. 4(c), for example The line L2 is formed in the end material part 3, and the end material part 3 is divided into a plurality of regions.

於步驟S13中,圖4(a)~(d)所示之區域R1~R4就每個區域自基板1被分斷,切出製品部2。In step S13, the regions R1 to R4 shown in FIGS. 4(a) to (d) are divided from the substrate 1 for each region, and the product part 2 is cut out.

於本實施形態中,在刻劃線形成步驟中,形成副刻劃線L2時(S12)較形成主刻劃線L1時(S11),雷射光之功率被設定為較高。針對該理由進行說明。In this embodiment, in the scribe line forming step, the power of the laser light is set to be higher when the sub scribe line L2 is formed (S12) than when the main scribe line L1 is formed (S11). The reason is explained.

當於基板1形成主刻劃線L1及副刻劃線L2時,沿著主刻劃線L1及副刻劃線L2於基板1形成裂紋(S11、S12)。基板1之分斷時,若該裂紋於基板1滲透,沿著主刻劃線L1及副刻劃線L2伸展,則藉由副刻劃線L2區分之區域R1~R4就每個區域被分斷,製品部2被分斷。When the main scribing line L1 and the sub-scribing line L2 are formed on the substrate 1, a crack is formed in the substrate 1 along the main scribing line L1 and the sub-scribing line L2 (S11, S12). When the substrate 1 is divided, if the crack penetrates the substrate 1 and stretches along the main scribe line L1 and the sub-scribe line L2, the regions R1~R4 divided by the sub-scribe line L2 are divided into each region. The product department 2 is disconnected.

此處,在自形成主刻劃線L1之起初,以沿著主刻劃線L1形成多個裂紋之方式照射了雷射光之情形下,於基板1之分斷時,首先,裂紋沿著副刻劃線L2進展而分斷基板1。而且,沿著副刻劃線L2進展之裂紋朝主刻劃線L1之側伸展,被認為可容易地沿著主刻劃線自基板1分斷製品部2。Here, when the laser light is irradiated to form a plurality of cracks along the main scribe line L1 since the formation of the main scribe line L1, when the substrate 1 is divided, first, the cracks are along the auxiliary scribe line L1. The scribe line L2 progresses and the substrate 1 is divided. In addition, the cracks that progressed along the sub-scribing line L2 extend to the side of the main scribing line L1, and it is considered that the product portion 2 can be easily separated from the substrate 1 along the main scribing line.

因此,被認為較佳為不僅於副刻劃線L2之形成時,亦於主刻劃線L1之形成時,在提高雷射光之功率的狀態下將主刻劃線L1形成於基板1。Therefore, it is considered that it is preferable to form the main scribe line L1 on the substrate 1 in a state where the power of the laser light is increased not only when the sub-scribe line L2 is formed, but also when the main scribe line L1 is formed.

另外,上述之雷射光的功率為雷射光之能量密度,如果要將雷射光之能量密度設定為較大,則只要將雷射發振器之功率(輸出)提高或者延遲掃描速度來進行設定即可。In addition, the power of the above-mentioned laser light is the energy density of the laser light. If the energy density of the laser light is to be set to be larger, you only need to increase the power (output) of the laser oscillator or delay the scanning speed to set it. can.

一般而言,於將雷射光照射於基板而形成刻劃線之情形時,雷射光之功率越大,基板越容易受雷射光之熱影響。例如,有於基板之表面損傷之情形。又,亦有附著於基板表面之金屬或半導體、樹脂等薄膜變質之情形。若基板受到此種熱影響,則被切出之製品部的品質劣化之可能性高。Generally speaking, when the laser light is irradiated on the substrate to form a scribe line, the greater the power of the laser light, the more susceptible the substrate is to the heat of the laser light. For example, there are cases where the surface of the substrate is damaged. In addition, there are cases in which thin films such as metal, semiconductor, and resin attached to the surface of the substrate have deteriorated. If the substrate is affected by such heat, the quality of the cut-out product portion is likely to be degraded.

因此,沿著製品部之輪廓形狀照射雷射光而形成刻劃線後,於自基板切出製品部之情形時,對雷射光之功率大小賦予限制。雷射光之功率大小之上限,根據基板之材質、厚度、尺寸等調整。據此,提高雷射光之功率來形成主刻劃線L1及副刻劃線L2之雙方並不佳。Therefore, after the laser light is irradiated along the contour shape of the product part to form a scribe line, when the product part is cut from the substrate, the power of the laser light is restricted. The upper limit of the power of the laser light is adjusted according to the material, thickness and size of the substrate. Accordingly, it is not good to increase the power of the laser light to form both the main scribe line L1 and the secondary scribe line L2.

因而,想到如上所述,以基板不受熱影響之方式,減弱雷射光之功率來形成主刻劃線L1及副刻劃線L2之方法。Therefore, as described above, a method of reducing the power of the laser light to form the main scribing line L1 and the sub-scribing line L2 in a way that the substrate is not affected by heat is conceived.

然而,於將雷射光之功率設定為較小而於基板1形成主刻劃線L1及副刻劃線L2之情形時,沿著主刻劃線L1及副刻劃線L2形成之裂紋數減少。因此,基板1之分斷時,沿著主刻劃線L1及副刻劃線L2產生之裂紋之滲透不充分,使得裂紋之伸展不充分。因此,產生難以分斷基板1、無法順利地分斷基板之問題。However, when the power of the laser light is set to be small and the main scribing line L1 and the sub-scribing line L2 are formed on the substrate 1, the number of cracks formed along the main scribing line L1 and the sub-scribing line L2 decreases . Therefore, when the substrate 1 is divided, the penetration of the cracks generated along the main scribe line L1 and the sub-scribe line L2 is insufficient, so that the crack extension is insufficient. Therefore, there is a problem that it is difficult to separate the substrate 1 and the substrate cannot be smoothly separated.

因此,於本實施形態中,在副刻劃線L2之形成中,對副刻劃線L2相較於主刻劃線L1,讓用以形成裂紋之更大的作用產生。也就是,於副刻劃線L2之形成時相較於主刻劃線L1形成時,將雷射光之功率設定為較高來形成副刻劃線L2,使基板1產生裂紋。Therefore, in the present embodiment, in the formation of the sub-scribing line L2, the sub-scribing line L2 has a greater effect on the formation of cracks than the main scribing line L1. That is, when the secondary scribe line L2 is formed, compared to when the main scribe line L1 is formed, the power of the laser light is set to be higher to form the secondary scribe line L2 and cause the substrate 1 to crack.

形成副刻劃線L2之情形係在端材部3內。因此,副刻劃線L2之形成時,將雷射光之功率設定為較高而對基板1照射雷射光之結果,即使端材部3受到熱影響,並不對製品部2造成影響,或即使有也很小。據此,能夠自基板1切出高品質之製品部2。The situation where the secondary scribe line L2 is formed is in the end material part 3. Therefore, when the secondary scribe line L2 is formed, the power of the laser light is set to be higher and the laser light is irradiated to the substrate 1. Even if the end material part 3 is affected by heat, it will not affect the product part 2, or even if there is It's also very small. According to this, a high-quality product part 2 can be cut out from the substrate 1.

又,由於副刻劃線L2之形成時,相較於主刻劃線L1之形成時將雷射光之功率設定為較高,因此沿著副刻劃線L2形成之裂紋較沿著主刻劃線形成之裂紋多。基板1之分斷時,沿著副刻劃線L2形成之裂紋進展,首先,沿著副刻劃線L2分斷基板1。而且,沿著副刻劃線L2進展之裂紋朝向主刻劃線L1伸展。In addition, since the power of the laser light is set to be higher when the secondary scribe line L2 is formed than when the main scribe line L1 is formed, the cracks formed along the secondary scribe line L2 are longer than along the main scribe line. There are many cracks formed by the line. When the substrate 1 is divided, the crack formed along the sub-scribing line L2 progresses. First, the substrate 1 is divided along the sub-scribing line L2. Furthermore, the cracks that progressed along the sub-scribing line L2 extend toward the main scribing line L1.

以如此之方式,沿著主刻劃線L1及副刻劃線L2,裂紋良好地伸展。據此,能夠沿著主刻劃線L1及副刻劃線L2容易地分斷基板1。In this way, along the main scribing line L1 and the sub-scribing line L2, the crack spreads well. According to this, the substrate 1 can be easily divided along the main scribing line L1 and the sub-scribing line L2.

如上所述,於刻劃線形成步驟中,於形成副刻劃線L2時(S12),相較於形成主刻劃線L1時(S11)提高雷射光之功率而形成之情形,能夠沿著主刻劃線L1及副刻劃線L2容易且良好地分斷基板1(S13)。As described above, in the scribe line forming step, when forming the sub scribe line L2 (S12), compared to the case of forming the main scribe line L1 (S11) by increasing the power of the laser light, it can be formed along The main scribing line L1 and the sub-scribing line L2 break the substrate 1 easily and well (S13).

也就是,形成副刻劃線L2時,以如下方式設定雷射光之功率:較沿著主刻劃線L1形成之裂紋形成更多的裂紋,且沿著主刻劃線L1及副刻劃線L2良好地進展。That is, when forming the sub-scribing line L2, the power of the laser light is set as follows: more cracks are formed than the cracks formed along the main scribing line L1, and along the main scribing line L1 and the sub-scribing line L2 is progressing well.

<實施形態1之效果> 如圖3、圖4(a)~(d)所示,形成副刻劃線L2時較形成主刻劃線L1時,對基板1讓用以形成裂紋之更大的作用產生。具體而言,將形成副刻劃線L2時之雷射光之功率,設定為較形成主刻劃線L1時高。<Effects of Embodiment 1> As shown in FIGS. 3 and 4 (a) to (d), the formation of the sub-scribing line L2 has a greater effect on the substrate 1 for forming cracks than when the main scribing line L1 is formed. Specifically, the power of the laser light when forming the secondary scribe line L2 is set to be higher than when the main scribe line L1 is formed.

藉此,於形成主刻劃線L1時施加於基板1之作用較副刻劃線L2形成時被抑制為較低,因此於主刻劃線L1形成時不會對製品部2施加過度的作用(壓力)。因此,於製品部2產生缺損或殘存之情況被抑制。As a result, the effect applied to the substrate 1 when the main scribe line L1 is formed is suppressed to be lower than that when the sub-scribe line L2 is formed, so that no excessive effect is exerted on the product portion 2 when the main scribe line L1 is formed (pressure). Therefore, the occurrence of defects or remaining in the product portion 2 is suppressed.

如上所述,即使抑制對主刻劃線L1之作用,亦能如上所述沿著副刻劃線L2順利地分斷基板1,因此能夠伴隨副刻劃線L2之分斷,裂紋向主刻劃線L1順利地伸展而沿著主刻劃線L1順利地分斷基板1。據此,能夠順利且良好地切出製品部2。As described above, even if the effect on the main scribing line L1 is suppressed, the substrate 1 can be smoothly divided along the sub-scribing line L2 as described above. Therefore, it is possible to follow the division of the sub-scribing line L2 and the crack to the main scribing line. The scribing line L1 extends smoothly and the substrate 1 is smoothly divided along the main scribing line L1. According to this, the product part 2 can be cut out smoothly and well.

如圖4(a)~(d)所示,副刻劃線L2於基板1形成為與主刻劃線L1連續。因此,沿著副刻劃線L2產生之裂紋更加平滑地伸展,朝向主刻劃線L1連接。因此,能夠沿著主刻劃線L1及副刻劃線L2,更容易且良好地將端材部3就每個區域R1~R4進行分斷,切出製品部2。As shown in Figs. 4(a) to (d), the sub-scribing line L2 is formed on the substrate 1 to be continuous with the main scribing line L1. Therefore, the cracks generated along the sub-scribing line L2 spread more smoothly and are connected toward the main scribing line L1. Therefore, along the main scribe line L1 and the sub-scribe line L2, the end material part 3 can be divided for each region R1 to R4 more easily and well, and the product part 2 can be cut out.

如圖3、圖4(a)~(d)所示,主刻劃線L1及副刻劃線L2係藉由於基板1照射雷射光而形成,但此時,相較於副刻劃線L2形成時,主刻劃線L1形成時之雷射光之功率被抑制。因此,能夠抑制於主刻劃線L1形成時施加在基板1之熱。藉此,能夠抑制對製品部2之熱的影響,能夠抑制於製品部2產生因熱所造成之損傷。As shown in Figure 3 and Figure 4(a)~(d), the main scribing line L1 and the sub-scribing line L2 are formed by irradiating the substrate 1 with laser light, but at this time, compared to the sub-scribing line L2 When forming, the power of the laser light when the main scribe line L1 is formed is suppressed. Therefore, it is possible to suppress heat applied to the substrate 1 when the main scribe line L1 is formed. Thereby, the influence of heat on the product portion 2 can be suppressed, and the occurrence of damage due to heat in the product portion 2 can be suppressed.

又,沿著副刻劃線L2形成更多的裂紋,因此於基板1之分斷時,能夠沿著副刻劃線L2順利地分斷基板1。進而,沿著副刻劃線L2產生之裂紋向主刻劃線L1順利地伸展,藉此能夠容易且順利地切出製品部2。In addition, since more cracks are formed along the sub-scribing line L2, when the substrate 1 is divided, the substrate 1 can be smoothly divided along the sub-scribing line L2. Furthermore, the cracks generated along the sub-scribing line L2 smoothly extend to the main scribing line L1, whereby the product portion 2 can be easily and smoothly cut out.

又,形成副刻劃線L2時,僅變更雷射光之功率,即可形成副刻劃線L2。據此,能夠以一系列之流程形成主刻劃線L1及副刻劃線L2,可簡化步驟。In addition, when forming the sub-scribing line L2, only by changing the power of the laser light, the sub-scribing line L2 can be formed. Accordingly, the main scribing line L1 and the sub-scribing line L2 can be formed in a series of processes, which can simplify the steps.

<實施形態2> 於上述實施形態1中,將雷射光照射於基板1而形成主刻劃線L1及副刻劃線L2。於實施形態2中,使用刀尖5來形成主刻劃線L1及副刻劃線L2。<Embodiment 2> In the first embodiment described above, the substrate 1 is irradiated with laser light to form the main scribing line L1 and the sub-scribing line L2. In the second embodiment, the cutting edge 5 is used to form the main scribing line L1 and the sub-scribing line L2.

實施形態2之分斷方法,與圖3之顯示流程圖而說明之實施形態1相同地,藉由刻劃線形成步驟與分斷步驟(S13)來進行。刻劃線形成步驟包含主刻劃線形成步驟(S11)與副刻劃線形成步驟(S12)。The dividing method of the second embodiment is performed by the scribe line forming step and the dividing step (S13) in the same way as the first described embodiment with the flow chart shown in FIG. 3. The scribing line forming step includes a main scribing line forming step (S11) and a sub-scribing line forming step (S12).

以下,針對實施形態2之刻劃裝置100進行說明。Hereinafter, the scribing device 100 of the second embodiment will be described.

圖5係示意性地表示實施形態2之刻劃裝置100之構成的圖。刻劃裝置100具備移動台101、刻劃頭120。移動台101與滾珠螺桿102螺合。移動台101藉由一對引導軌道103而被支承為可於Y軸方向移動。藉由馬達之驅動而滾珠螺桿102旋轉,藉此移動台101沿著一對引導軌道103於Y軸方向移動。FIG. 5 is a diagram schematically showing the structure of the scribing apparatus 100 according to the second embodiment. The scribing device 100 includes a mobile station 101 and a scribing head 120. The moving table 101 is screwed with the ball screw 102. The moving table 101 is supported by a pair of guide rails 103 so as to be movable in the Y-axis direction. Driven by the motor, the ball screw 102 rotates, whereby the moving table 101 moves along the pair of guide rails 103 in the Y-axis direction.

於移動台101之上表面,設置有馬達104。馬達104使位於上部之載置部105在X-Y平面旋轉而定位於既定角度。藉由馬達104而能夠水平旋轉之載置部105,具備未圖示之真空吸附手段。載置於載置部105上之基板1,藉由該真空吸附手段而被保持於載置部105上。A motor 104 is provided on the upper surface of the mobile station 101. The motor 104 rotates the mounting part 105 located at the upper part in the X-Y plane, and positions it at a predetermined angle. The mounting part 105 which can be rotated horizontally by the motor 104 is equipped with the vacuum suction means which is not shown in figure. The substrate 1 placed on the placing portion 105 is held on the placing portion 105 by the vacuum suction means.

刻劃裝置100,在被載置於載置部105之基板1上方,具備兩台攝影機106,其等對形成於該基板1之對準標記進行拍攝。又,以橫跨移動台101與其上部之載置部105之方式,於支柱108a、108b架設有橋107。The scribing apparatus 100 is provided with two cameras 106 above the substrate 1 placed on the mounting portion 105, and the scribing device 100 images the alignment marks formed on the substrate 1. In addition, a bridge 107 is bridged on the pillars 108a and 108b so as to straddle the moving table 101 and the placement portion 105 above it.

於橋107安裝有軌道109。軌道109與刻劃頭120經由移動部110連接,藉由移動部110於軌道109滑動,刻劃頭120設置為於X軸方向移動。A rail 109 is installed on the bridge 107. The track 109 and the scribing head 120 are connected via the moving part 110, and the moving part 110 slides on the track 109 so that the scribing head 120 is set to move in the X-axis direction.

於使用刻劃裝置100於基板1形成刻劃線之情形時,首先,安裝有刀尖5之保持具單元130被安裝於刻劃頭120之支承部121。When the scribing device 100 is used to form a scribing line on the substrate 1, first, the holder unit 130 with the blade tip 5 is installed on the support 121 of the scribing head 120.

刻劃裝置100藉由一對攝影機106進行基板1之定位。而且,刻劃裝置100使刻劃頭120移動至既定位置,對刀尖5施加既定之負載,使其向基板1接觸。其後,刻劃裝置100藉由使刻劃頭120於X軸方向移動,於基板1形成主刻劃線L1。The scribing device 100 uses a pair of cameras 106 to position the substrate 1. Furthermore, the scribing device 100 moves the scribing head 120 to a predetermined position, and applies a predetermined load to the blade tip 5 to make it contact the substrate 1. After that, the scribing device 100 moves the scribing head 120 in the X-axis direction to form the main scribing line L1 on the substrate 1.

刻劃裝置100視需要可使載置部105旋動、或使其於Y軸方向移動。若於基板1形成主刻劃線L1,則刻劃裝置100使載置部105旋動,於基板1形成副刻劃線L2。The scribing device 100 can rotate the mounting part 105 or move it in the Y-axis direction as needed. When the main scribe line L1 is formed on the substrate 1, the scribing device 100 rotates the placing portion 105 to form the sub-scribe line L2 on the substrate 1.

於上述實施形態2中,雖示出了刻劃頭120於X軸方向移動,載置部105於Y軸方向移動並且旋轉之刻劃裝置100,但刻劃裝置100只要係刻劃頭120與載置部105相對移動者即可。例如,亦可為刻劃頭120固定,載置部105於X軸、Y軸方向移動且旋轉之刻劃裝置100。又,於該情形時,亦可為攝影機106被固定於刻劃頭120。In the second embodiment described above, although the scribing head 120 moves in the X-axis direction and the placement portion 105 moves and rotates in the Y-axis direction, the scribing device 100 only needs to be connected to the scribing head 120. It is sufficient for the placing portion 105 to move relatively. For example, it may also be a scribing device 100 in which the scribing head 120 is fixed, and the placement portion 105 moves and rotates in the X-axis and Y-axis directions. Moreover, in this case, the camera 106 may also be fixed to the scoring head 120.

利用刻劃裝置100於基板1形成主刻劃線L1及副刻劃線L2時,與上述實施形態1相同地,對副刻劃線L2相較於主刻劃線L1讓用以形成裂紋之更大的作用產生。也就是,將對基板1之刻劃負載以副刻劃線L2較主刻劃線L1大之方式進行設定來形成副刻劃線L2。When the scribing device 100 is used to form the main scribing line L1 and the sub-scribing line L2 on the substrate 1, the sub-scribing line L2 is compared to the main scribing line L1 for forming cracks in the same way as the above-mentioned embodiment 1. A greater effect is produced. That is, the scribing load on the substrate 1 is set such that the sub-scribing line L2 is larger than the main scribing line L1 to form the sub-scribing line L2.

於形成主刻劃線L1及副刻劃線L2時被設定之刻劃負載,根據基板1之種類、厚度、尺寸等而適當地被設定。例如,可以如下之方式進行設定:藉由副刻劃線L2之形成而於基板1產生之裂紋的深度,為藉由主刻劃線L1之形成而於基板1產生之裂紋的深度的1.2倍以上。The scribing load set when the main scribing line L1 and the sub-scribing line L2 are formed is appropriately set according to the type, thickness, size, etc. of the substrate 1. For example, it can be set as follows: the depth of the crack generated in the substrate 1 by the formation of the sub-scribe line L2 is 1.2 times the depth of the crack generated in the substrate 1 by the formation of the main scribe line L1 the above.

於以如上所述之方式設定之情形時,於分斷時,沿著副刻劃線L2形成之裂紋,於基板1更深地滲透,又,朝向主刻劃線L1順利地伸展。藉此,沿著主刻劃線L1形成之裂紋於基板1滲透且伸展。據此,能夠沿著主刻劃線L1及副刻劃線L2容易且良好地分斷基板1。In the case of setting as described above, the cracks formed along the sub-scribing line L2 penetrate deeper into the substrate 1 at the time of breaking, and further extend smoothly toward the main scribing line L1. Thereby, the crack formed along the main scribe line L1 penetrates and extends in the substrate 1. According to this, the substrate 1 can be easily and satisfactorily divided along the main scribing line L1 and the sub-scribing line L2.

另外,於副刻劃線L2之形成時被使用之刀尖5,亦可與主刻劃線L1之形成時相同。In addition, the tip 5 used in the formation of the auxiliary scribe line L2 may be the same as that in the formation of the main scribe line L1.

若藉由上述之刻劃裝置100,於基板1形成主刻劃線L1及副刻劃線L2(圖3之S11、S12),則基板1被搬送至未圖示之裂斷裝置,就每個區域R1~R4而被分斷(圖3之S13)。裂斷裝置例如將裂斷桿設定在被載置於載置台之基板1之主刻劃線L1及副刻劃線L2,施加既定之壓力於基板1。藉此,如上所述,裂紋沿著主刻劃線L1及副刻劃線L2而伸展,藉此能夠將基板1就每個區域R1~R4進行分斷。If the main scribing line L1 and the sub-scribing line L2 are formed on the substrate 1 by the above-mentioned scribing device 100 (S11, S12 in FIG. 3), the substrate 1 is transported to a cleaving device not shown in the figure. Each area R1~R4 is divided (S13 in Fig. 3). The breaking device, for example, sets the breaking bar on the main scribe line L1 and the sub-scribe line L2 of the substrate 1 placed on the mounting table, and applies a predetermined pressure to the substrate 1. Thereby, as described above, the crack extends along the main scribe line L1 and the sub-scribe line L2, whereby the substrate 1 can be divided for each of the regions R1 to R4.

於上述實施形態2,形成副刻劃線L2時(圖3之S12)相較於形成主刻劃線L1時(圖3之S11),刻劃負載設定為較高。In the second embodiment described above, when the sub-scribe line L2 is formed (S12 in FIG. 3), the scribing load is set to be higher than when the main scribe line L1 is formed (S11 in FIG. 3).

假設將在主刻劃線L1之形成時被設定的刻劃負載設定成與副刻劃線L2之形成時同樣高之情形時,則恐有於基板1施加過大之按壓力,於分斷後之製品部2之端面產生缺損之虞。Assuming that the scribing load set during the formation of the main scribing line L1 is set to be as high as that of the sub-scribing line L2, there is a risk that an excessive pressing force may be applied to the substrate 1 after breaking. The end surface of the product part 2 may be damaged.

另一方面,將在副刻劃線L2之形成時被設定的刻劃負載設定成與主刻劃線L1同樣小之情形時,則裂紋將沿著主刻劃線L1及副刻劃線L2較淺地形成。於該情形,於基板1之分斷時,難以沿著主刻劃線L1及副刻劃線L2分斷基板1,而無法順利地分斷基板1。On the other hand, when the scribing load set during the formation of the sub-scribing line L2 is set to be as small as the main scribing line L1, the crack will follow the main scribing line L1 and the sub-scribing line L2 Formed relatively shallowly. In this case, when the substrate 1 is divided, it is difficult to divide the substrate 1 along the main scribe line L1 and the sub-scribe line L2, and the substrate 1 cannot be divided smoothly.

因此,於實施形態2,在刻劃線形成步驟中,形成副刻劃線L2時(S12)相較於形成主刻劃線L1時(S11),刻劃負載設定為較高。Therefore, in the second embodiment, in the scribe line forming step, when the sub scribe line L2 is formed (S12), the scribing load is set to be higher than when the main scribe line L1 is formed (S11).

也就是,形成副刻劃線L2時,以如下方式設定刻劃負載:相較於沿著主刻劃線L1形成之裂紋,於基板1較深地形成裂紋,且沿著主刻劃線L1及副刻劃線L2良好地進展。That is, when forming the sub-scribing line L2, the scribing load is set as follows: compared with the cracks formed along the main scribing line L1, the cracks are formed deeper in the substrate 1 and along the main scribing line L1 And the sub-score L2 progresses well.

如上所述,相較於副刻劃線L2形成時,主刻劃線L1形成時之刻劃負載之大小被抑制,因此可抑制於主刻劃線L1形成時施加於基板1之按壓力。藉此,能夠防止對製品部2施加過大之按壓力,抑制於製品部2產生缺損。As described above, compared with the formation of the sub-scribing line L2, the size of the scribing load when the main scribing line L1 is formed is suppressed, and therefore the pressing force applied to the substrate 1 when the main scribing line L1 is formed can be suppressed. Thereby, it is possible to prevent excessive pressing force from being applied to the product portion 2 and to suppress the occurrence of chipping in the product portion 2.

又,於副刻劃線L2更深地形成裂紋,因此能夠於基板1之分斷時,沿著副刻劃線L2順利地分斷基板1。又,沿著副刻劃線L2產生之裂紋向主刻劃線L1順利地伸展,藉此能夠容易且順利地切出製品部2。In addition, since the cracks are formed deeper in the sub-scribing line L2, the substrate 1 can be smoothly divided along the sub-scribing line L2 when the substrate 1 is divided. In addition, the cracks generated along the sub-scribing line L2 smoothly extend to the main scribing line L1, whereby the product portion 2 can be cut out easily and smoothly.

如實施形態2之分斷方法,作為使用刀尖5於基板1形成主刻劃線L1及副刻劃線L2較佳之情形,例如可列舉基板1之厚度、尺寸大、又製品部2之尺寸也大之情形。於此種基板1之情形時,即使是以強至某程度之刻劃負載亦無須擔心基板1破裂,由於並無難以利用刀尖5加工之微小的曲線部分,因此即便使用刀尖5也能正確地形成主刻劃線L1及副刻劃線L2。As in the cutting method of the second embodiment, it is preferable to use the tip 5 to form the main scribe line L1 and the sub scribe line L2 on the substrate 1, for example, the thickness and size of the substrate 1 and the size of the product part 2 It's also a big situation. In the case of this type of substrate 1, there is no need to worry about cracking of the substrate 1 even if the scribing load is strong to a certain degree. Since there is no small curved part that is difficult to process with the tool tip 5, it can be used even if the tool tip 5 is used. The main scribing line L1 and the sub-scribing line L2 are correctly formed.

另外,於實施形態2,使用刀尖並調整刻劃負載,藉此作為主刻劃線及副刻劃線分別形成所期望之深度的裂紋,但取而代之,亦可為藉由雷射消熔(laser ablation)加工,作為主刻劃線及副刻劃線分別形成所期望之深度的槽。於該情形時,只要藉由調整雷射發振器之輸出或雷射照射之掃描速度,來變更雷射照射之能量密度,形成所期望之深度的槽即可。In addition, in the second embodiment, a knife tip is used and the scribing load is adjusted to form cracks of the desired depth as the main scribing line and the sub-scribing line. However, instead of it, laser melting can be used ( Laser ablation) processing to form grooves of the desired depth as the main scribing line and the sub-scribing line. In this case, just by adjusting the output of the laser oscillator or the scanning speed of the laser irradiation, the energy density of the laser irradiation can be changed to form a groove of the desired depth.

<變更例1> 於上述實施形態1及2中,在刻劃線形成步驟中,主刻劃線L1與副刻劃線L2係以分開之步驟來形成。於變更例1中,在刻劃線形成步驟中,主刻劃線L1與副刻劃線L2係同時形成。<Change example 1> In the above-mentioned Embodiments 1 and 2, in the scribe line forming step, the main scribe line L1 and the sub-scribe line L2 are formed in separate steps. In Modification 1, in the scribe line forming step, the main scribe line L1 and the sub-scribe line L2 are formed at the same time.

圖6(a)係表示變更例1之分斷方法之流程圖。Fig. 6(a) is a flowchart showing the breaking method of Modification Example 1.

如圖6(a)所示,變更例1之分斷方法係藉由以下步驟來進行:刻劃線形成步驟(S21),沿著製品部2之輪廓形狀形成主刻劃線L1,並且於端材部3形成副刻劃線L2;以及分斷步驟(S22),沿著主刻劃線L1及副刻劃線L2將端材部3中之區域R1~R4自基板1依序分斷而得到製品部2。另外,於變更例1之分斷方法中,針對與實施形態1同樣地照射雷射光而於基板1形成主刻劃線L1及副刻劃線L2之情形進行說明。As shown in Figure 6(a), the cutting method of Modification 1 is performed by the following steps: a scribe line forming step (S21), forming a main scribe line L1 along the contour shape of the product part 2, and The end material portion 3 forms a sub-scribing line L2; and a dividing step (S22), the regions R1 to R4 in the end material portion 3 are sequentially divided from the substrate 1 along the main scribing line L1 and the sub-scribing line L2 And get the product department 2. In addition, in the cutting method of Modified Example 1, the case where the main scribe line L1 and the sub-scribe line L2 are formed on the substrate 1 by irradiating laser light in the same manner as in the first embodiment will be described.

圖6(b)係於變更例1之分斷方法中,針對主刻劃線L1及副刻劃線L2之形成進行說明之示意圖。Fig. 6(b) is a schematic diagram illustrating the formation of the main scribe line L1 and the auxiliary scribe line L2 in the cutting method of Modification Example 1.

於圖6(b)中,圖示有待形成主刻劃線L1及副刻劃線L2之預定的線。以虛線表示之部分,係形成副刻劃線L2之線L21~L24,以實線表示之部分,係形成主刻劃線L1之線L11~L14。若沿著該等之線L11~L14、L21~L24照射雷射光,則形成圖1及圖4(a)所示之主刻劃線L1及副刻劃線L2。In FIG. 6(b), a predetermined line for forming the main scribing line L1 and the sub-scribing line L2 is shown. The part indicated by the dashed line is the line L21~L24 forming the auxiliary scribe line L2, and the part indicated by the solid line is the line L11~L14 forming the main scribe line L1. If laser light is irradiated along these lines L11~L14, L21~L24, the main scribing line L1 and the sub-scribing line L2 shown in Figs. 1 and 4(a) are formed.

上述步驟S21之步驟,藉由圖2之刻劃裝置20進行。以下,針對照射雷射光時之路徑進行說明。The above-mentioned step S21 is performed by the scribing device 20 of FIG. 2. The following describes the path when the laser light is irradiated.

如圖6(b)所示,將位於基板1之端緣1a上之點LA作為起點,通過線L21,照原樣筆直地通過線L11,往返於位於線L11之延長線上之線L22。往返於線L22後,通過線L11之終端部附近(線L12之起始端部)之曲線部、線L12、以及線L12之終端部附近(線L13之起始端部)之曲線部,往返於線L23。往返於線L23後,通過線L13,照原樣往返於位於線L13之延長線上的線L24。往返於線L24後,通過線L13之終端部附近(線L14之起始端部)之曲線部,通過線L14、線L14之終端部附近(線L11之起始端部)之曲線部,再次通過線L21,回到端緣1a上之點LA。As shown in Fig. 6(b), taking the point LA located on the end edge 1a of the substrate 1 as the starting point, passing through the line L21, passing straight through the line L11 as it is, going back and forth to the line L22 located on the extension of the line L11. After going back and forth to the line L22, it passes through the curved part near the terminal part of the line L11 (the starting end of the line L12), the line L12, and the curved part near the terminal part of the line L12 (the starting end of the line L13) to and from the line L23. After going back and forth to the line L23, it passes through the line L13 and goes back and forth to the line L24 on the extension line of the line L13 as it is. After going back and forth to the line L24, pass through the curved part near the terminal part of the line L13 (the starting end of the line L14), pass through the curved part near the terminal part of the line L14 and the line L14 (the starting end of the line L11), and pass through the line again L21, return to the point LA on the edge 1a.

若沿著如上所述之路徑照射雷射光,則沿著線L21~L24形成副刻劃線L2,沿著L11~L14形成主刻劃線L1。If the laser light is irradiated along the path described above, the sub-scribing line L2 is formed along the lines L21 to L24, and the main scribing line L1 is formed along the lines L11 to L14.

如上所述,於變更例1中,主刻劃線L1及副刻劃線L2以一筆到底之方式形成(S21)。As described above, in Modification Example 1, the main scribing line L1 and the sub-scribing line L2 are formed with one stroke to the bottom (S21).

形成有主刻劃線L1及副刻劃線L2後,藉由裂斷裝置30,沿著主刻劃線L1及副刻劃線L2將基板1分斷(S22)。步驟S22與上述實施形態1之步驟S13相同,因此省略說明。After the main scribing line L1 and the sub-scribing line L2 are formed, the substrate 1 is divided along the main scribing line L1 and the sub-scribing line L2 by the breaking device 30 (S22). Step S22 is the same as step S13 of the above-mentioned first embodiment, so the description is omitted.

於變更例1中,於主刻劃線L1之形成時亦形成副刻劃線L2。據此,能夠以一系列之流程來形成主刻劃線L1及副刻劃線L2,因此可簡化步驟。In Modification Example 1, the sub-scribing line L2 is also formed when the main scribing line L1 is formed. According to this, the main scribe line L1 and the sub-scribe line L2 can be formed in a series of processes, so the steps can be simplified.

另外,亦可為於變更例1之分斷方法中,與實施形態2同樣地,使用刻劃裝置100藉由刀尖5來形成主刻劃線L1及副刻劃線L2。In addition, in the cutting method of Modified Example 1, as in Embodiment 2, the scribing device 100 may be used to form the main scribing line L1 and the sub-scribing line L2 with the blade edge 5.

又,於上述刻劃線形成步驟(S21)中,為了形成副刻劃線L2,對線L21~L24進行兩次雷射光之照射。於使用實施形態2之刻劃裝置100之情形,刀尖5對線L21~L24進行兩次刻劃。In addition, in the above-mentioned scribe line forming step (S21), in order to form the sub-scribe line L2, the lines L21 to L24 are irradiated with laser light twice. In the case of using the scribing device 100 of the second embodiment, the knife tip 5 scribes the lines L21 to L24 twice.

此處,藉由對基板1照射複數次雷射光,於基板1形成更多條裂紋。或者,於以刀尖5對基板1進行複數次刻劃動作之情形時,於基板1形成更深的裂紋。Here, by irradiating the substrate 1 with laser light multiple times, more cracks are formed in the substrate 1. Or, when the substrate 1 is scribed several times with the blade 5, a deeper crack is formed in the substrate 1.

因此,於變更例1之分斷方法中,如上述實施形態1、2所述,於副刻劃線L2之形成時,相較於主刻劃線L1之形成時,即使不進行提高雷射光之功率、或提高刻劃負載之設定,亦可以與形成主刻劃線L1時相同之雷射光的功率或刻劃負載來形成副刻劃線L2。據此,能夠更加簡化刻劃線形成步驟。Therefore, in the cutting method of Modification 1, as described in the above-mentioned Embodiments 1 and 2, when the secondary scribe line L2 is formed, compared to the main scribe line L1, the laser beam is not increased. The power or the setting of increasing the scribing load can also be the same as the power of the laser light or the scribing load when forming the main scribing line L1 to form the secondary scribing line L2. According to this, it is possible to further simplify the scribe line forming step.

另外,於變更例1之分斷方法,亦如上述實施形態1所述,於副刻劃線L2之形成時,亦可相較於主刻劃線L1之形成時將雷射光之功率設定為較高。於使用刀尖5之情形,於副刻劃線L2之形成時,相較於主刻劃線L1之形成時,刻劃負載被設定為較高。In addition, in the breaking method of Modified Example 1, as described in the first embodiment, when forming the sub-scribing line L2, the power of the laser light can also be set as compared with that of the main scribing line L1. Higher. In the case of using the tip 5, the scribing load is set to be higher when forming the auxiliary scribing line L2 than when forming the main scribing line L1.

又,於上述中,雖自基板1之端緣1a的點LA開始刻劃線之形成,但並不限於此,可任意地決定開始點。又,副刻劃線L2亦可係例如像圖4(b)、(c)所示那樣之圖案。In addition, in the above, although the formation of the scribe line is started from the point LA of the edge 1a of the substrate 1, it is not limited to this, and the starting point can be determined arbitrarily. In addition, the sub-scribing line L2 may be a pattern as shown in, for example, FIGS. 4(b) and (c).

<其他之變更例> 於上述實施形態1、2及變更例1中,製品部2之輪廓形狀係矩形,但製品部2之輪廓形狀亦可為矩形以外之形狀。<Other modification examples> In the above-mentioned Embodiments 1, 2 and Modification 1, the outline shape of the product portion 2 is rectangular, but the outline shape of the product portion 2 may be a shape other than the rectangle.

圖7(a)~圖8(d)係分別於其他變更例之分斷方法中,表示製品部2之形狀與副刻劃線L2之圖案的示意圖。Figs. 7(a) to 8(d) are schematic diagrams showing the shape of the product part 2 and the pattern of the subscribed line L2 in the separation method of other modified examples, respectively.

圖7(a)~(d)表示製品部2之輪廓形狀為梯形之情形。圖7(a)中,於主刻劃線L1中彼此大致平行配置之直線部的延長線上形成有副刻劃線L2。Figures 7(a) to (d) show the case where the contour shape of the product part 2 is trapezoidal. In FIG. 7(a), a sub-scribing line L2 is formed on the extension line of the straight portions arranged substantially parallel to each other in the main scribing line L1.

圖7(b)中,於主刻劃線L1中與圖7(a)不同之直線部,且對向配置之直線部的延長線上形成有副刻劃線L2。In Fig. 7(b), the main scribing line L1 is different from the straight line part of Fig. 7(a), and the sub-scribing line L2 is formed on the extension line of the straight line part arranged opposite to each other.

圖7(c),於主刻劃線L1中曲線部(相當於在製品部2之輪廓形狀中帶圓之角部之部分)之各個與基板1之四個角部之各個之間形成有副刻劃線L2。圖7(c),也就是,副刻劃線L2自基板1之四個角部之各個向主刻劃線L1之曲線部形成為放射狀。Fig. 7(c), in the main scribe line L1, the curve part (corresponding to the rounded corner part in the contour shape of the product part 2) is formed between each of the four corners of the substrate 1. Vice scribe line L2. 7(c), that is, the sub-scribing line L2 is formed radially from each of the four corners of the substrate 1 to the curved part of the main scribing line L1.

另外,製品部2之輪廓形狀為如圖7(a)~(c)所示之情形,但亦可如圖4(d)所示般,於基板1之外周與主刻劃線L1之直線部之間形成副刻劃線L2。In addition, the contour shape of the product part 2 is as shown in Fig. 7(a)~(c), but it may be a straight line between the outer circumference of the substrate 1 and the main scribe line L1 as shown in Fig. 4(d) A sub-scribed line L2 is formed between the parts.

又,亦可為例如將圖7(a)之情形與圖7(c)之情形組合之副刻劃線L2形成於端材部3,端材部3被區分為複數個區域。Furthermore, for example, the sub-scribing line L2 combining the situation of FIG. 7(a) and the situation of FIG. 7(c) may be formed in the end material part 3, and the end material part 3 may be divided into a plurality of regions.

圖8(a)、(b)表示製品部2之輪廓形狀為矩形,但一個端緣形成為曲線狀之情形。圖8(a)中,主刻劃線L1中彼此大致平行配置之直線部之延長線上形成有副刻劃線L2。8(a) and (b) show the case where the outline shape of the product part 2 is rectangular, but one edge is formed in a curved shape. In Fig. 8(a), a sub-scribing line L2 is formed on the extension line of the straight portions arranged substantially parallel to each other in the main scribing line L1.

圖8(b)與圖4(c)以及圖7(c)同樣地,自基板1之四個角部,分別向主刻劃線L1中之曲線部(相當於在製品部2之輪廓形狀中帶圓之角部之部分)形成為放射狀。Fig. 8(b) is the same as Fig. 4(c) and Fig. 7(c), from the four corners of the substrate 1 to the curved part of the main scribe line L1 (corresponding to the contour shape of the work-in-progress part 2). The part with rounded corners) is formed radially.

圖8(c)、(d)表示於圖8(a)、(b)之製品部2之輪廓形狀中,與形成為曲線狀之端緣對向而配置之端緣亦形成為曲線狀之情形。Figures 8(c) and (d) show the contour shape of the product part 2 in Figures 8(a) and (b), and the edge arranged opposite to the curved edge is also formed in a curved shape situation.

圖8(c)與圖8(a)同樣地,於主刻劃線L1中彼此大致平行配置之直線部之延長線上形成有副刻劃線L2。In Fig. 8(c), similar to Fig. 8(a), a sub-scribing line L2 is formed on the extension line of the straight portions arranged substantially parallel to each other in the main scribing line L1.

圖8(d)與圖8(b)同樣地,自基板1之四個角部,分別向主刻劃線L1中之曲線部(相當於在製品部2之輪廓形狀中帶圓之角部之部分)形成為放射狀。Fig. 8(d) is the same as Fig. 8(b), from the four corners of the substrate 1 to the curved part of the main scribe line L1 (equivalent to the rounded corners in the contour shape of the product part 2 ) Is formed into a radial shape.

另外,製品部2之輪廓形狀為如圖8(a)~(d)所示之情形,但亦可如圖4(d)所示般,於基板1之外周與主刻劃線L1之直線部之間形成副刻劃線L2。In addition, the contour shape of the product part 2 is as shown in Fig. 8(a)~(d), but it may be a straight line between the outer circumference of the substrate 1 and the main scribe line L1 as shown in Fig. 4(d) A sub-scribed line L2 is formed between the parts.

又,於上述實施形態1、2中,雖將主刻劃線L1及副刻劃線L2之形成,以照射雷射光而形成、或使用刀尖5來形成,但亦可為使用雷射光之照射與刀尖5兩者。In addition, in the above-mentioned first and second embodiments, although the main scribe line L1 and the auxiliary scribe line L2 are formed by irradiating laser light, or by using the blade 5, it may be formed by using laser light. Irradiate both with the tip 5.

例如,於如圖4(a)所示之基板1,在主刻劃線形成步驟中,使用刀尖5來形成主刻劃線L1(圖3之S11),在副刻劃線形成步驟中,照射雷射光而形成副刻劃線L2(圖3之S12)。For example, in the substrate 1 shown in FIG. 4(a), in the main scribe line forming step, the knife tip 5 is used to form the main scribe line L1 (S11 in FIG. 3), and in the sub-scribe line forming step , The laser light is irradiated to form the sub-scribing line L2 (S12 in Fig. 3).

於如上所述形成主刻劃線L1及副刻劃線L2之情形時,雷射光之功率及刻劃負載以如下方式設定:對副刻劃線L2之形成裂紋之作用相較於主刻劃線L1大。When the main scribe line L1 and the sub-scribe line L2 are formed as described above, the power of the laser light and the scribing load are set as follows: the effect of forming cracks on the sub-scribe line L2 is compared with that of the main scribe Line L1 is large.

又,本實施形態之分斷方法,例如也可有效地適用於搭載在智慧型手機之顯示器之加工時。近年來,智慧型手機之顯示器被期望為大面積。因而,不將終端裝置尺寸設為較大而將攝影機或感測器設於智慧型手機之前表面,因此於顯示器形成凹口(凹狀之缺口部)之情形(凹口加工)多。於該凹口配置攝影機或感測器。若將本實施形態之分斷方法應用於凹口加工,便能製造於凹口部分之端部不產生缺損之高品質的顯示器。In addition, the breaking method of this embodiment can also be effectively applied to the processing of a display mounted on a smart phone, for example. In recent years, the display of smart phones is expected to have a large area. Therefore, the size of the terminal device is not large, and the camera or the sensor is installed on the front surface of the smartphone. Therefore, a notch (concave-shaped notch) is often formed in the display (notch processing). A camera or sensor is arranged in the notch. If the cutting method of this embodiment is applied to the notch processing, it is possible to manufacture a high-quality display with no defects at the end of the notch portion.

關於其他,本發明之實施形態,係於申請專利範圍所示之技術性思想的範圍內可適當地做各種的變更。Regarding others, the embodiments of the present invention can be appropriately modified in various ways within the scope of the technical idea shown in the scope of the patent application.

1:基板 1a:端緣 2:製品部 3:端材部 4:母基板 5:刀尖 10:搬送裝置 11:保持部 11a:吸附部 12:機器手臂 13:回旋構件 20:刻劃裝置 30:裂斷裝置 31a、31b:握持部 32:旋動部 40:控制部 50:分斷系統 100:刻劃裝置 101:移動台 102:滾珠螺桿 103:引導軌道 104:馬達 105:載置部 106:攝影機 107:橋 108a、108b:支柱 109:軌道 110:移動部 120:刻劃頭 121:支承部 130:保持具單元 L1:主刻劃線 L2:副刻劃線 L11、L12、L13、L14、L21、L22、L23、L24:線 LA:點 R1、R2、R3、R4:區域1: substrate 1a: End edge 2: Product Department 3: End parts 4: Mother board 5: Tip of the knife 10: Conveying device 11: Holding part 11a: Adsorption part 12: Robotic arm 13: Swivel member 20: Scribing device 30: Fracture device 31a, 31b: grip 32: Rotating part 40: Control Department 50: Breaking system 100: Scribing device 101: mobile station 102: Ball screw 103: Guide track 104: Motor 105: Placement Department 106: Camera 107: Bridge 108a, 108b: pillars 109: Orbit 110: Mobile Department 120: Scribe head 121: Support 130: Holder unit L1: Main score line L2: Subscribed line L11, L12, L13, L14, L21, L22, L23, L24: Line LA: point R1, R2, R3, R4: area

[圖1]係說明適用實施形態1之分斷方法之基板之示意圖。 [圖2]係執行實施形態1之分斷方法之基板分斷系統的概略構成圖。 [圖3]係表示實施形態1之分斷方法之流程圖。 [圖4]圖4(a)~(d)分別係於實施形態1之分斷方法中,表示副刻劃線之圖案之示意圖。 [圖5]係執行實施形態2之分斷方法之基板分斷系統的概略構成圖。 [圖6]係針對變更例1之分斷方法中之主刻劃線及副刻劃線之形成進行說明之示意圖。 [圖7]圖7(a)~(c)分別係於其他之變更例之分斷方法中,表示製品部之形狀與副刻劃線之圖案之示意圖。 [圖8]圖8(a)~(d)分別係於其他之變更例之分斷方法中,表示製品部之形狀與副刻劃線之圖案之示意圖。[Figure 1] is a schematic diagram illustrating a substrate to which the cutting method of Embodiment 1 is applied. [Figure 2] is a schematic configuration diagram of a substrate cutting system that implements the cutting method of the first embodiment. [Fig. 3] is a flow chart showing the breaking method of the first embodiment. [Fig. 4] Fig. 4(a)~(d) are schematic diagrams showing the pattern of sub-scribing lines in the dividing method of the first embodiment. [Fig. 5] is a schematic configuration diagram of a substrate cutting system that implements the cutting method of the second embodiment. [Fig. 6] is a schematic diagram illustrating the formation of the main scribe line and the auxiliary scribe line in the cutting method of Modification Example 1. [Figure 7] Figures 7(a)~(c) are schematic diagrams showing the shape of the product part and the pattern of the sub-scribing line in the separation method of other modified examples, respectively. [Figure 8] Figures 8 (a) to (d) are schematic diagrams showing the shape of the product part and the pattern of the sub-scribing line in the separation method of other modified examples, respectively.

Claims (13)

一種刻劃方法,為了分斷基板而在前述基板形成刻劃線,該刻劃方法包含: 刻劃線形成步驟,於前述基板形成沿著製品部之輪廓形狀的主刻劃線,以及於前述基板之前述製品部以外的區域即端材部形成副刻劃線; 於前述刻劃線形成步驟中,對前述副刻劃線相較於前述主刻劃線讓用於形成裂紋之更大之作用產生。A scribing method, which forms a scribing line on the aforementioned substrate in order to break the substrate. The scribing method includes: The scribing line forming step is to form a main scribing line along the contour shape of the product portion on the substrate, and forming a secondary scribing line on the end portion of the substrate other than the product portion; In the step of forming the scribing line, the secondary scribing line has a greater effect on the formation of cracks than the main scribing line. 如請求項1之刻劃方法,其中, 於前述刻劃線形成步驟中,前述副刻劃線形成為與前述主刻劃線連續。Such as the scribing method of claim 1, in which, In the step of forming the scribing line, the sub-scribing line is formed to be continuous with the main scribing line. 如請求項1之刻劃方法,其中, 於前述刻劃線形成步驟中,至少前述副刻劃線係藉由照射雷射光而形成,且 以如下方式設定前述雷射光之功率:對前述副刻劃線相較於前述主刻劃線形成更多的裂紋。Such as the scribing method of claim 1, in which, In the step of forming the scribe line, at least the sub-scribe line is formed by irradiating laser light, and The power of the laser light is set as follows: more cracks are formed on the sub-scribing line than the main scribing line. 如請求項2之刻劃方法,其中, 於前述刻劃線形成步驟中,至少前述副刻劃線係藉由照射雷射光而形成,且 以如下方式設定前述雷射光之功率:對前述副刻劃線相較於前述主刻劃線形成更多的裂紋。Such as the scribing method of claim 2, in which, In the step of forming the scribe line, at least the sub-scribe line is formed by irradiating laser light, and The power of the laser light is set as follows: more cracks are formed on the sub-scribing line than the main scribing line. 如請求項3之刻劃方法,其中, 照射雷射光而形成前述主刻劃線及前述副刻劃線之雙方。Such as the scribing method of claim 3, where: Laser light is irradiated to form both the main scribe line and the sub-scribe line. 如請求項4之刻劃方法,其中, 照射雷射光而形成前述主刻劃線及前述副刻劃線之雙方。Such as the scribing method of claim 4, where: Laser light is irradiated to form both the main scribe line and the sub-scribe line. 如請求項1之刻劃方法,其中, 於前述刻劃線形成步驟中,至少前述副刻劃線係使用刀尖來形成,且 以如下方式設定刻劃負載:對前述副刻劃線相較於前述主刻劃線形成更深之裂紋。Such as the scribing method of claim 1, in which, In the aforementioned scoring line forming step, at least the aforementioned secondary scoring line is formed using a knife tip, and The scoring load is set in such a way that a deeper crack is formed on the aforementioned sub-scribing line compared to the aforementioned main scribing line. 如請求項2之刻劃方法,其中, 於前述刻劃線形成步驟中,至少前述副刻劃線係使用刀尖來形成,且 以如下方式設定刻劃負載:對前述副刻劃線相較於前述主刻劃線形成更深之裂紋。Such as the scribing method of claim 2, in which, In the aforementioned scoring line forming step, at least the aforementioned secondary scoring line is formed using a knife tip, and The scoring load is set in such a way that a deeper crack is formed on the aforementioned sub-scribing line compared to the aforementioned main scribing line. 如請求項7之刻劃方法,其中, 使用刀尖來形成前述主刻劃線及前述副刻劃線之雙方。Such as the scribing method of claim 7, in which, The tip of a knife is used to form both the aforementioned main scribe line and the aforementioned secondary scribe line. 如請求項8之刻劃方法,其中, 使用刀尖來形成前述主刻劃線及前述副刻劃線之雙方。Such as the scribing method of claim 8, in which, The tip of a knife is used to form both the aforementioned main scribe line and the aforementioned secondary scribe line. 如請求項1至10中任一項之刻劃方法,其中, 前述刻劃線形成步驟,包含形成前述主刻劃線之主刻劃線形成步驟、與形成前述副刻劃線之副刻劃線形成步驟。Such as the scribing method of any one of claims 1 to 10, wherein: The aforementioned scribing line forming step includes a main scribing line forming step of forming the aforementioned main scribing line, and a sub-scribing line forming step of forming the aforementioned sub-scribing line. 如請求項1至10中任一項之刻劃方法,其中, 於前述刻劃線形成步驟中,與前述主刻劃線一起地,沿著對應於前述副刻劃線之既定的線形成副刻劃線。Such as the scribing method of any one of claims 1 to 10, wherein: In the aforementioned scribing line forming step, together with the aforementioned main scribing line, a sub-scribing line is formed along a predetermined line corresponding to the aforementioned sub-scribing line. 一種分斷方法,將基板分斷,其包含: 刻劃線形成步驟,於前述基板形成沿著製品部之輪廓形狀的主刻劃線,以及於前述製品部以外的區域即端材部形成副刻劃線; 分斷步驟,沿著前述主刻劃線以及前述副刻劃線分斷前述基板; 於前述刻劃線形成步驟中,對前述副刻劃線相較於前述主刻劃線讓用於形成裂紋之更大之作用產生。A method for breaking the substrate, which includes: The scribing line forming step is to form a main scribing line along the contour shape of the product portion on the aforementioned substrate, and forming a secondary scribing line in an area other than the aforementioned product portion, that is, the end material portion; In the breaking step, the substrate is broken along the aforementioned main scribe line and the aforementioned secondary scribe line; In the step of forming the scribing line, the secondary scribing line has a greater effect on the formation of cracks than the main scribing line.
TW109131273A 2019-09-27 2020-09-11 Scribing method and dividing method wherein the scribing method forms a scribe line for easily and satisfactorily dividing an end portion from a substrate along a scribe line formed on a substrate TW202120238A (en)

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