TW202115818A - Chip transferring method and apparatus - Google Patents

Chip transferring method and apparatus Download PDF

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TW202115818A
TW202115818A TW109131607A TW109131607A TW202115818A TW 202115818 A TW202115818 A TW 202115818A TW 109131607 A TW109131607 A TW 109131607A TW 109131607 A TW109131607 A TW 109131607A TW 202115818 A TW202115818 A TW 202115818A
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pattern
mask
substrate
transfer
transfer substrate
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TWI844728B (en
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白聖煥
金戊一
金鎬岩
金炯俊
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南韓商Ap系統股份有限公司
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    • H01L21/68Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
    • H01L21/681Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment using optical controlling means
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    • H01L21/68Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for positioning, orientation or alignment
    • H01L21/682Mask-wafer alignment
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    • H01L27/153Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars
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    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/03Manufacturing methods
    • H01L2224/034Manufacturing methods by blanket deposition of the material of the bonding area
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    • H01L2224/03436Lamination of a preform, e.g. foil, sheet or layer
    • H01L2224/0344Lamination of a preform, e.g. foil, sheet or layer by transfer printing

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Abstract

Provided are a chip transferring method including preparing a transferring substrate, on which a plurality of chips are provided, on a transferred substrate, emitting a line beam, shaping a plurality of pattern beams from the line beam by using a mask provided on a path of the line beam, separating the plurality of chips from the transferring substrate by irradiating the pattern beams to the transferring substrate, and seating the plurality of chips separated from the transferring substrate on the transferred substrate, and a chip transferring apparatus using the same. The chip transferring method and apparatus are capable of transferring a plurality of chips at a predetermined position on the transferred substrate by using the mask having a pattern.

Description

晶片移轉方法以及裝置Chip transfer method and device

本公開是關於一種晶片移轉方法及一種晶片移轉裝置,且更確切地說,是關於一種能夠通過使用具有圖案的罩幕來將多個晶片移轉到將被移轉的基底上的預置位置處的晶片移轉方法及一種晶片移轉裝置。The present disclosure relates to a wafer transfer method and a wafer transfer device, and more specifically, to a preset that can transfer a plurality of wafers to a substrate to be transferred by using a mask with a pattern. A wafer transfer method and a wafer transfer device at a location.

微型發光二極體(微型LED)顯示裝置是其中構成螢幕的所有畫素均由微型LED晶片形成的顯示裝置。微型LED顯示裝置已研究及研發為新一代顯示裝置,其比液晶顯示器(liquid crystal display, LCD)裝置消耗更少電力,具有極好的耐久性、較高發射效率以及靈活性,且在大規模、輕量化以及小型化方面是有利的。A micro light emitting diode (micro LED) display device is a display device in which all the pixels constituting the screen are formed by micro LED chips. Micro LED display devices have been researched and developed as a new generation of display devices, which consume less power than liquid crystal display (LCD) devices, have excellent durability, higher emission efficiency, and flexibility, and are available on a large scale. , Lightweight and miniaturization are advantageous.

製造微型LED顯示裝置的製程包含EPI製程、晶片製程、移轉製程以及接合製程。舉例來說,上文描述的製程當中的移轉製程是通過在其中形成有各種線和薄膜電晶體的基底上移轉多個微型LED晶片來形成畫素的製程。The manufacturing process of the micro LED display device includes the EPI process, the wafer process, the transfer process, and the bonding process. For example, the transfer process among the processes described above is a process of forming pixels by transferring a plurality of micro LED chips on a substrate on which various wires and thin film transistors are formed.

舉例來說,在其中製造有微型LED晶片的晶片上製備移轉基底,且接著將微型LED晶片附接到移轉基底上且與晶片分隔開。其後,將移轉基底安置在其中形成有各種線和薄膜電晶體的被移轉基底上方,且接著將微型LED晶片與移轉基底分隔開且移轉到被移轉基底上的預置位置。For example, a transfer substrate is prepared on a wafer in which a micro LED chip is manufactured, and then the micro LED chip is attached to the transfer substrate and separated from the wafer. Thereafter, the transfer substrate is placed on the transferred substrate in which various wires and thin film transistors are formed, and then the micro LED chip is separated from the transfer substrate and transferred to a preset on the transferred substrate position.

微型LED晶片具有100微米或更小的極小大小且因此難以處理。因此,單獨的晶片單元(例如,一個單元)中的微型LED晶片從移轉基底到被移轉基底的移轉具有極大難度。Micro LED chips have an extremely small size of 100 microns or less and are therefore difficult to handle. Therefore, it is extremely difficult to transfer the micro LED chip in a single chip unit (for example, a unit) from the transferred substrate to the transferred substrate.

在下文專利文獻中揭露本公開的背景技術。 [現有技術檔] [專利文獻] (專利文獻1)KR10-2019-0072196 AThe background art of the present disclosure is disclosed in the following patent documents. [Existing Technology File] [Patent Literature] (Patent Document 1) KR10-2019-0072196 A

本公開提供一種晶片移轉裝置及晶片移轉方法,其能夠通過使用具有圖案的罩幕將多個晶片一次性移轉到被移轉基底上的預定位置。The present disclosure provides a wafer transfer device and a wafer transfer method, which can transfer a plurality of wafers to a predetermined position on a transferred substrate at a time by using a mask with a pattern.

根據示例性實施例,一種晶片移轉方法包含:在將被移轉的基底(下文稱為被移轉基底)上製備其上設置有多個晶片的移轉基底;發射線光束;通過使用設置線上光束的路徑上的罩幕從線光束塑形多個圖案光束;通過將圖案光束照射到移轉基底來將多個晶片與移轉基底分隔開;以及將與移轉基底分隔開的多個晶片安放在被移轉基底上。According to an exemplary embodiment, a wafer transfer method includes: preparing a transfer substrate having a plurality of wafers disposed thereon on a substrate to be transferred (hereinafter referred to as a transferred substrate); emitting a line beam; The mask on the path of the line beam shapes a plurality of pattern beams from the line beam; separates the plurality of wafers from the transfer substrate by irradiating the pattern beam to the transfer substrate; and separates the plurality of wafers from the transfer substrate Multiple wafers are placed on the substrate to be transferred.

在示例性實施例中,多個晶片的分隔可包含以分別對應的方式將多個圖案光束照射到將與移轉基底分隔開的多個晶片。In an exemplary embodiment, the separation of the plurality of wafers may include irradiating the plurality of pattern beams to the plurality of wafers to be separated from the transfer substrate in a corresponding manner.

在示例性實施例中,晶片移轉方法可更包含通過改變罩幕的位置來替換圖案,以使得通過使線光束透射穿過在罩幕中形成的多個圖案當中的具有對應於多個晶片中的每一個的大小的圖案來將線光束塑形成圖案光束。In an exemplary embodiment, the wafer transfer method may further include replacing the pattern by changing the position of the mask so that by transmitting the line beam through the plurality of patterns formed in the mask, one of the patterns corresponding to the plurality of wafers Each of the size of the pattern is used to shape the line beam into a pattern beam.

在示例性實施例中,晶片移轉方法可更包含:通過使用設置線上光束的路徑上的罩幕塑形來自線光束的標記光束;通過將標記光束照射到移轉基底上且拍攝在移轉基底上的標記光束來產生標記光束圖像;以及通過使用標記光束圖像來相對於移轉基底初次對準罩幕的位置。In an exemplary embodiment, the wafer transfer method may further include: shaping the marking beam from the line beam by using a mask on the path of the line beam; irradiating the marking beam onto the transfer substrate and photographing the moving substrate. The marking beam on the substrate is used to generate a marking beam image; and the marking beam image is used to align the position of the mask for the first time with respect to the transfer substrate.

在示例性實施例中,可通過使用同一線光束來同時執行圖案光束的塑形及標記光束的塑形。在此,標記光束可塑形自線光束的一個部分,且圖案光束可塑形自線光束的其餘部分。In an exemplary embodiment, the shaping of the pattern beam and the shaping of the marking beam may be simultaneously performed by using the same line beam. Here, the marking beam can be shaped from one part of the line beam, and the pattern beam can be shaped from the remaining part of the line beam.

在示例性實施例中,晶片移轉方法可更包含:將圖案光束照射到移轉基底且通過拍攝透射穿過移轉基底的圖案光束產生圖案光束圖像;及通過使用圖案光束圖像來相對於移轉基底二次對準罩幕的傾斜度和距離,以用於聚焦透射穿過罩幕且照射到移轉基底的圖案光束。In an exemplary embodiment, the wafer transfer method may further include: irradiating the patterned light beam to the transferring substrate and generating a patterned beam image by photographing the patterned beam transmitted through the transferring substrate; and comparing the patterned beam image by using the patterned beam image. The inclination and distance of the mask screen are aligned for the second time on the transfer substrate, so as to focus the pattern beam transmitted through the mask screen and irradiated to the transfer substrate.

在示例性實施例中,標記光束的塑形可包含通過使線光束透射穿過在多個圖案的兩側中的每一側處形成的多個對準標記當中的一對對準標記來在圖案光束的兩側處形成一對標記光束,所述一對對準標記形成於具有對應於多個晶片的大小的圖案的兩側處。In an exemplary embodiment, the shaping of the marking beam may include performing a pair of alignment marks among a plurality of alignment marks formed at each of the two sides of the plurality of patterns by transmitting the line beam through a pair of alignment marks. A pair of marking beams are formed at both sides of the pattern beam, and the pair of alignment marks are formed at both sides of a pattern having a size corresponding to a plurality of wafers.

在示例性實施例中,標記光束圖像的產生可包含:拍攝在移轉基底上由自上向下照射到移轉基底的一對標記光束形成的一對對準標記;及將參考標記插入到圖像中,所述圖像是通過參照對應於標記光束的在移轉基底上顯示的參考標記的座標來拍攝對準標記而獲得的。In an exemplary embodiment, the generation of the marking beam image may include: photographing a pair of alignment marks formed on the transfer substrate by a pair of marking beams irradiated to the transfer substrate from top to bottom; and inserting a reference mark In the image, the image is obtained by photographing the alignment mark with reference to the coordinates of the reference mark displayed on the transfer substrate corresponding to the marking beam.

在示例性實施例中,初次對準可包含:從標記光束圖像計算對準標記相對於參考標記的偏移;及在與線光束的行進方向交叉的方向上將罩幕的位置及傾斜度調節與偏移一樣多的量,以使得對準標記與參考標記一致。In an exemplary embodiment, the initial alignment may include: calculating the offset of the alignment mark relative to the reference mark from the mark beam image; and adjusting the position and inclination of the mask in a direction intersecting the traveling direction of the line beam Adjust as much as the offset so that the alignment mark coincides with the reference mark.

在示例性實施例中,圖案光束的產生可包含在沿自上向下透射穿過移轉基底的多個圖案光束的佈置方向掃描移轉基底的同時拍攝多個圖案光束的聚焦圖像。In an exemplary embodiment, the generation of the pattern beam may include photographing a focused image of the plurality of pattern beams while scanning the transfer substrate in an arrangement direction of the plurality of pattern beams transmitted through the transfer substrate from top to bottom.

在示例性實施例中,二次對準可包含:從聚焦圖像收集圖案光束的特性且將所收集的特性與參考特性相比較;及線上光束的行進方向上調節罩幕的位置及傾斜度,以使得所收集的特性與參考特性一致。In an exemplary embodiment, the secondary alignment may include: collecting the characteristics of the pattern beam from the focused image and comparing the collected characteristics with the reference characteristics; and adjusting the position and inclination of the mask in the traveling direction of the line beam , So that the collected characteristics are consistent with the reference characteristics.

根據另一示例性實施例,一種將多個晶片從移轉基底移轉到被移轉基底的晶片移轉裝置包含:具有用於將線光束塑形成待照射到移轉基底的多個圖案光束的圖案的罩幕;配置成以可移動和可旋轉方式支撐罩幕的罩幕支撐件;以及配置成朝著罩幕發射線光束以便移轉多個晶片的鐳射源單元。According to another exemplary embodiment, a wafer transfer device for transferring a plurality of wafers from a transfer substrate to a transferred substrate includes: having a plurality of pattern beams for shaping a line beam to be irradiated to the transfer substrate A mask with a pattern of a mask; a mask support configured to support the mask in a movable and rotatable manner; and a laser source unit configured to emit a line beam toward the mask to transfer multiple wafers.

在示例性實施例中,多個不同圖案可形成於罩幕中,且多個圖案中的一個可具有對應於多個晶片中的每一個的大小。In an exemplary embodiment, a plurality of different patterns may be formed in the mask, and one of the plurality of patterns may have a size corresponding to each of the plurality of wafers.

在示例性實施例中,晶片移轉裝置可更包含圖案替換單元,其配置成通過控制罩幕支撐件來改變罩幕的位置,以使線光束透射穿過多個圖案當中的具有對應於附接到移轉基底的多個晶片的大小的圖案。In an exemplary embodiment, the wafer transfer device may further include a pattern replacement unit configured to change the position of the mask by controlling the mask support so that the line beam is transmitted through the plurality of patterns having a pattern corresponding to the attachment A pattern of the size of multiple wafers to the transfer substrate.

在示例性實施例中,多個圖案中的每一個可包含多個圖案孔。在此,線上光束的寬度方向上佈置在同一線上的圖案孔可具有彼此相同的形狀、大小以及佈置,且佈置在與線光束的寬度方向交叉的方向上的圖案孔可具有彼此不同的形狀、大小以及佈置。In an exemplary embodiment, each of the plurality of patterns may include a plurality of pattern holes. Here, the pattern holes arranged on the same line in the width direction of the line beam may have the same shape, size, and arrangement as each other, and the pattern holes arranged in the direction crossing the width direction of the line beam may have shapes different from each other, Size and layout.

在示例性實施例中,多個對準標記可形成於線光束的寬度方向上的多個圖案的兩側處;多個對準標記可線上光束的寬度方向上分別與多個圖案佈置在同一線上;以及可將透射穿過具有對應於多個微型LED晶片的大小的圖案的多個圖案光束及透射穿過安置在具有對應於多個微型LED晶片的大小的圖案的兩側的一對對準標記的一對標記光束同時照射到移轉基底。In an exemplary embodiment, a plurality of alignment marks may be formed on both sides of the plurality of patterns in the width direction of the line beam; the plurality of alignment marks may be arranged in the same line as the plurality of patterns in the width direction of the line beam, respectively. And can be transmitted through a plurality of pattern beams having a pattern corresponding to the size of the plurality of micro LED chips and transmitted through a pair of pairs disposed on both sides of the pattern corresponding to the size of the plurality of micro LED chips A pair of marking beams of quasi-marking are simultaneously irradiated to the transfer substrate.

在示例性實施例中,晶片移轉裝置可更包含:第一對準監測單元,配置成通過拍攝照射到移轉基底的標記光束而產生標記光束圖像;及第一對準調節單元,其配置成通過將罩幕支撐件控制成與移轉基底上顯示的參考標記一致來改變罩幕在與線光束的行進方向交叉的方向上的位置和傾斜度,以使得由自上向下照射到移轉基底的一對標記光束在移轉基底中形成的一對對準標記對應於標記光束。In an exemplary embodiment, the wafer transfer apparatus may further include: a first alignment monitoring unit configured to generate a marking beam image by photographing the marking beam irradiated to the transfer substrate; and a first alignment adjustment unit, which It is configured to change the position and inclination of the mask in the direction intersecting the traveling direction of the line beam by controlling the mask support to be consistent with the reference mark displayed on the transfer substrate, so that the illuminating from top to bottom The pair of marking beams of the transfer substrate forms a pair of alignment marks in the transfer substrate corresponding to the marking beams.

在示例性實施例中,晶片移轉裝置可更包含:第二對準監測單元,其配置成通過拍攝透射穿過移轉基底的圖案光束的聚焦圖像來產生標記光束圖像;及第二對準調節單元,其配置成通過控制罩幕支撐件來改變罩幕在與線光束的行進方向交叉的方向上的位置和傾斜度,以使得圖案光束的特性與參考特性一致,所述特性是從自上向下透射穿過移轉基底的多個圖案光束的聚焦圖像收集的。In an exemplary embodiment, the wafer transfer apparatus may further include: a second alignment monitoring unit configured to generate a marking beam image by capturing a focused image of the pattern beam transmitted through the transfer substrate; and second An alignment adjustment unit configured to change the position and inclination of the mask in a direction crossing the traveling direction of the line beam by controlling the mask support, so that the characteristic of the pattern beam is consistent with the reference characteristic, the characteristic being A focused image of a plurality of patterned light beams transmitted through the transfer substrate from top to bottom is collected.

下文,將參考附圖詳細描述本發明的實施例。然而,本發明可以不同形式實施,且不應被解釋為限於本文所闡述的實施例。確切地說,提供這些實施例是為使得本公開將是透徹且完整的,且這些實施例將把本發明的範圍充分地傳達給所屬領域的技術人員。在圖式中,出於說明清楚起見而放大層和區的尺寸。貫穿全文,相同的附圖標號指代相同的元件。Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. However, the present invention may be implemented in different forms, and should not be construed as being limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and these embodiments will fully convey the scope of the present invention to those skilled in the art. In the drawings, the sizes of layers and regions are exaggerated for clarity of description. Throughout the text, the same reference numerals refer to the same elements.

根據示例性實施例的晶片移轉方法及晶片移轉裝置展現通過使用具有圖案的罩幕將多個晶片一次性移轉到將被移轉的基底上的設置位置上的技術特徵。The wafer transfer method and the wafer transfer device according to the exemplary embodiment exhibit a technical feature of transferring a plurality of wafers at one time to an arrangement position on a substrate to be transferred by using a mask with a pattern.

另外,根據示例性實施例的晶片移轉方法及晶片移轉裝置展現通過使用具有多個圖案的罩幕將具有不同大小的多個晶片移轉到基底上的技術特徵。In addition, the wafer transfer method and the wafer transfer apparatus according to the exemplary embodiment exhibit a technical feature of transferring a plurality of wafers having different sizes to a substrate by using a mask having a plurality of patterns.

根據示例性實施例的晶片移轉方法及晶片移轉裝置可在通過使用雷射光束來移轉微型LED晶片的製程中使用。The wafer transfer method and wafer transfer device according to the exemplary embodiment may be used in a process of transferring micro LED chips by using a laser beam.

另外,根據示例性實施例的晶片移轉方法及晶片移轉裝置可在通過使用雷射光束來將各種電子裝置從犧牲基底移轉到目標基底的各種製程中使用。In addition, the wafer transfer method and the wafer transfer apparatus according to the exemplary embodiments may be used in various processes of transferring various electronic devices from a sacrificial substrate to a target substrate by using a laser beam.

在下文中,將參考微型LED晶片移轉製程詳細地描述根據示例性實施例的晶片移轉方法及晶片移轉裝置。Hereinafter, the wafer transfer method and wafer transfer apparatus according to exemplary embodiments will be described in detail with reference to the micro LED wafer transfer process.

圖1是示出根據示例性實施例的晶片移轉裝置的示意圖,且圖2是示出根據示例性實施例的具有形成於其中的多個圖案的罩幕的示意圖。另外,圖3到圖7是根據示例性實施例通過使用晶片移轉方法和晶片移轉裝置的微型LED晶片移轉製程的流程視圖。FIG. 1 is a schematic diagram showing a wafer transfer apparatus according to an exemplary embodiment, and FIG. 2 is a schematic diagram showing a mask having a plurality of patterns formed therein according to an exemplary embodiment. In addition, FIGS. 3 to 7 are flow views of a micro LED wafer transfer process by using a wafer transfer method and a wafer transfer device according to an exemplary embodiment.

參看圖1到圖7,描述根據示例性實施例的晶片移轉裝置。在此,晶片移轉裝置可被稱為微型LED晶片移轉裝置。Referring to FIGS. 1 to 7, a wafer transfer apparatus according to an exemplary embodiment will be described. Here, the wafer transfer device may be referred to as a micro LED wafer transfer device.

根據示例性實施例的晶片移轉裝置將多個晶片(例如,多個微型LED晶片1)從移轉基底S'移轉到將被移轉的基底(下文稱為被移轉基底)。晶片移轉裝置包含:具有圖案P以將線光束L塑形成圖案光束L'且將圖案光束L'照射到移轉基底S'的罩幕10;支撐罩幕10以使其能夠移動和旋轉的罩幕支撐件20;以及朝著罩幕10發射線光束L以移轉多個微型LED晶片1的鐳射源單元30。另外,晶片移轉裝置可包含將在穿過罩幕10時塑形的多個圖案光束L'反射到移轉基底S'的反射鏡單元40。The wafer transfer device according to the exemplary embodiment transfers a plurality of wafers (for example, a plurality of micro LED chips 1) from a transfer substrate S′ to a substrate to be transferred (hereinafter referred to as a transferred substrate). The wafer transfer device includes: a mask 10 having a pattern P to shape the line beam L into a pattern beam L'and irradiate the pattern beam L'to the transfer substrate S'; and support the mask 10 so that it can move and rotate The mask support 20; and the laser source unit 30 that emits a line beam L toward the mask 10 to transfer a plurality of micro LED chips 1. In addition, the wafer transfer device may include a mirror unit 40 that reflects a plurality of pattern beams L′ that are shaped when passing through the mask 10 to the transfer substrate S′.

在此,具有不同大小的多個圖案P可形成於罩幕10中。更具體地說,具有不同形狀、大小以及佈置的多個圖案P可形成於罩幕10中。另外,多個圖案P中的一個可具有對應於多個微型LED晶片1中的每一個的大小。在此,大小對應的特徵表示在預定公差值內,一個微型LED晶片1的大小與一個圖案光束L'的大小一致。在此,在預定公差值內,一個圖案光束的大小可大於一個微型LED晶片1的大小。在此,公差值可被稱為公差或容限。Here, a plurality of patterns P having different sizes may be formed in the mask 10. More specifically, a plurality of patterns P having different shapes, sizes, and arrangements may be formed in the mask 10. In addition, one of the plurality of patterns P may have a size corresponding to each of the plurality of micro LED chips 1. Here, the feature corresponding to the size indicates that the size of a micro LED chip 1 is consistent with the size of a patterned light beam L′ within a predetermined tolerance value. Here, within a predetermined tolerance value, the size of a patterned beam can be larger than the size of a micro LED chip 1. Here, the tolerance value may be referred to as tolerance or tolerance.

另外,多個圖案P中的一個可具有與多個微型LED晶片1中的每一個一致的形狀和佈置。In addition, one of the plurality of patterns P may have a shape and arrangement consistent with each of the plurality of micro LED chips 1.

另外,晶片移轉裝置可更包含圖案替換單元50,其通過控制罩幕支撐件20來改變罩幕10的位置,以使得線光束L穿過多個圖案P當中的具有對應於附接到移轉基底S'的多個微型LED晶片1的大小的圖案。In addition, the wafer transfer device may further include a pattern replacement unit 50, which changes the position of the mask 10 by controlling the mask support 20, so that the line beam L passes through the plurality of patterns P having a pattern corresponding to the attachment to the transfer A pattern of the size of a plurality of micro LED chips 1 on the substrate S′.

晶片可能為微型LED晶片1。替代地,晶片可包含除微型LED晶片1以外的各種電子裝置晶片。The chip may be a micro LED chip 1. Alternatively, the chip may include various electronic device chips other than the micro LED chip 1.

可以在藍寶石或矽基底上生長由例如Al、Ga、N、P、As以及In的無機材料製成的薄膜的方法來製造微型LED晶片1。微型LED晶片1可具有例如10 微米到100微米的大小。微型LED晶片1可包含藍色、綠色以及紅色微型LED晶片。可以將完全地製造的微型LED晶片1與藍寶石或矽基底分隔開,且接著將其附接到移轉基底S'。另一方面,可以在移轉基底S'上生長由例如Al、Ga、N、P、As以及In的無機材料製成的薄膜的方法來直接製造微型LED晶片1。The micro LED chip 1 can be manufactured by growing a thin film made of inorganic materials such as Al, Ga, N, P, As, and In on a sapphire or silicon substrate. The micro LED chip 1 may have a size of, for example, 10 micrometers to 100 micrometers. The micro LED chip 1 may include blue, green and red micro LED chips. The fully manufactured micro LED chip 1 can be separated from the sapphire or silicon substrate, and then attached to the transfer substrate S'. On the other hand, the micro LED chip 1 can be directly manufactured by growing a thin film made of inorganic materials such as Al, Ga, N, P, As, and In on the transfer substrate S′.

移轉基底S'可為其上以陣列型佈置且附接有多個微型LED晶片1的晶片。替代地,多個微型LED晶片1可以直接生長在移轉基底S'上。移轉基底S'可被稱為臨時基底。The transfer substrate S′ may be a chip on which a plurality of micro LED chips 1 are attached in an array type. Alternatively, a plurality of micro LED chips 1 may be directly grown on the transfer substrate S′. The transfer substrate S'may be referred to as a temporary substrate.

下文中,為描述方便起見,被移轉基底可簡稱為基底S。Hereinafter, for the convenience of description, the transferred substrate may be simply referred to as substrate S.

基底S可為玻璃。各種線和薄膜電晶體可形成於基底S上。可通過使用晶片移轉裝置將藍色、綠色以及紅色微型LED晶片從移轉基底S'移轉到基底S的畫素區域。替代地,基底S可具有不同種類及材料。另外,基底S可被稱為目標基底。基底S及形成於基底S上的各種線和薄膜電晶體中的每一個可由例如透明材料製成。The substrate S may be glass. Various wires and thin film transistors can be formed on the substrate S. The blue, green, and red micro LED chips can be transferred from the transfer substrate S′ to the pixel area of the substrate S by using a wafer transfer device. Alternatively, the substrate S may have different types and materials. In addition, the substrate S may be referred to as a target substrate. Each of the substrate S and various wires and thin film transistors formed on the substrate S may be made of, for example, a transparent material.

移轉基底S'可由第一平台(未繪示)支撐,且基底S可由第二平台(未繪示)支撐。第一和第二平台可容納在腔室(未繪示)中且在豎直方向Y上面向彼此。The transfer substrate S′ can be supported by a first platform (not shown), and the substrate S can be supported by a second platform (not shown). The first and second platforms can be accommodated in a chamber (not shown) and face each other in the vertical direction Y.

第一平台可具有例如長方形板形狀或圓形板形狀且包含限定在其中心部分處的開口。第一平台的面積可大於移轉基底S'的面積,且開口的面積可小於移轉基底S'的面積。The first platform may have, for example, a rectangular plate shape or a circular plate shape and includes an opening defined at a central portion thereof. The area of the first platform may be larger than the area of the transfer substrate S′, and the area of the opening may be smaller than the area of the transfer substrate S′.

可將吸附器(未繪示)設置在第一平台的下部。可以沿開口的周圍佈置吸附器。移轉基底S'可通過吸附器吸附到第一平台的下部且由第一平台支撐。在此,移轉基底S'的頂部表面的部分可經由開口暴露於外部。在此,圖案光束L'可穿過開口照射到移轉基底S'。在此,第一平台可具有用於支撐移轉基底S'的各種形狀和各種方法。The adsorber (not shown) can be arranged at the lower part of the first platform. The adsorber can be arranged around the opening. The transfer substrate S'can be adsorbed to the lower part of the first platform by the adsorber and supported by the first platform. Here, a portion of the top surface of the transfer substrate S′ may be exposed to the outside through the opening. Here, the patterned light beam L'can pass through the opening to irradiate the transfer substrate S'. Here, the first platform may have various shapes and various methods for supporting the transfer substrate S′.

第二平台可安置於第一平台下方。第二平台可支撐基底S。第二平台可具有例如長方形板形狀。基底S可安放在第二平台的頂部表面上且由其支撐。第二平台的頂部表面的面積可大於基底S的面積。第二平台可具有各種結構和形狀。The second platform can be placed under the first platform. The second platform can support the substrate S. The second platform may have, for example, a rectangular plate shape. The substrate S may be placed on and supported by the top surface of the second platform. The area of the top surface of the second platform may be greater than the area of the substrate S. The second platform may have various structures and shapes.

由於移轉基底S'安放在第一平台上,且基底S安放在第二平台上,所以移轉基底S'和基底S可在豎直方向上面向彼此。Since the transfer substrate S′ is placed on the first platform and the substrate S is placed on the second platform, the transfer substrate S′ and the substrate S can face each other in the vertical direction.

晶片移轉裝置可更包含第一和第二驅動單元(未繪示)。第一和第二平台可通過第一和第二驅動單元個別地移動及旋轉。因此,移轉基底S'和基底S可通過使用第一和第二驅動單元個別地移動第一和第二平台而在豎直方向Y上彼此對準。The wafer transfer device may further include first and second driving units (not shown). The first and second platforms can be moved and rotated individually by the first and second driving units. Therefore, the transfer substrate S′ and the substrate S may be aligned with each other in the vertical direction Y by using the first and second driving units to move the first and second platforms individually.

第一驅動單元可在前後方向Z、左右方向X以及豎直方向Y上移動第一平台且相對於豎直方向Y旋轉第一平台。另外,第二驅動單元可在前後方向Z、左右方向X以及豎直方向Y上移動第二平台且相對於豎直方向Y旋轉第二平台。為此目的,第一和第二驅動單元可具有各種構成和方法。The first driving unit can move the first platform in the front-rear direction Z, the left-right direction X, and the vertical direction Y and rotate the first platform relative to the vertical direction Y. In addition, the second driving unit can move the second platform in the front-rear direction Z, the left-right direction X, and the vertical direction Y and rotate the second platform relative to the vertical direction Y. For this purpose, the first and second driving units may have various configurations and methods.

罩幕10可由罩幕支撐件20支撐且安置於反射鏡單元40與鐳射源單元30之間。因此,罩幕10可經由限定在罩幕10中的圖案P將從鐳射源單元30行進的線光束L透射到反射鏡單元40且將線光束L塑形成圖案P的形狀。塑形成圖案P的形狀的圖案光束L'可由反射鏡單元40反射且照射到移轉基底S'。The mask 10 can be supported by the mask support 20 and arranged between the mirror unit 40 and the laser source unit 30. Therefore, the mask 10 can transmit the line beam L traveling from the laser source unit 30 to the mirror unit 40 through the pattern P defined in the mask 10 and shape the line beam L into the shape of the pattern P. The pattern light beam L′ molded into the shape of the pattern P may be reflected by the mirror unit 40 and irradiated to the transfer substrate S′.

罩幕10可具有板形狀。圖案P可形成於罩幕10中。圖案P可包含多個圖案孔。多個圖案孔可佈置線上光束L的寬度方向上,形成一個行,且使線光束L從多個圖案孔中透射穿過以塑形成圖案P的形狀。The mask 10 may have a plate shape. The pattern P may be formed in the mask 10. The pattern P may include a plurality of pattern holes. A plurality of pattern holes can be arranged in the width direction of the line beam L to form a row, and the line beam L is transmitted through the plurality of pattern holes to form the shape of the pattern P.

替代地,多個圖案P可形成於罩幕10中。使線光束L從多個圖案P中透射穿過以塑形成圖案形狀。多個圖案P可佈置在豎直方向Y上。Alternatively, a plurality of patterns P may be formed in the mask 10. The line beam L is transmitted through the plurality of patterns P to form a pattern shape. The plurality of patterns P may be arranged in the vertical direction Y.

多個圖案P可被稱為多個行r圖案P。在此,多個行r可包含例如第一行r1、第二行r2、第三行r3、第四行r4以及第五行r5。多個圖案P可沿每個行形成,且包含第一行圖案P1、第二行圖案P2、第三行圖案P3、第四行圖案P4以及第五行圖案P5。替代地,可不同地設置多個行的數目。The plurality of patterns P may be referred to as a plurality of row patterns P. Here, the plurality of rows r may include, for example, the first row r1, the second row r2, the third row r3, the fourth row r4, and the fifth row r5. A plurality of patterns P may be formed along each row, and include a first row pattern P1, a second row pattern P2, a third row pattern P3, a fourth row pattern P4, and a fifth row pattern P5. Alternatively, the number of rows may be set differently.

多個圖案P中的每一個可包含多個圖案孔。在左右方向Z上佈置在同一線上的多個圖案孔可形成一個行以形成一個圖案P。Each of the plurality of patterns P may include a plurality of pattern holes. A plurality of pattern holes arranged on the same line in the left-right direction Z may form one row to form one pattern P.

多個圖案孔可使線光束L從其透射穿過以塑形成圖案孔的形狀。也就是說,線光束L到達罩幕10的部分可穿過多個圖案孔且被塑形成圖案光束L',且線光束L的其餘部分可不穿過罩幕10。因此,已穿過多個圖案孔的圖案光束L'可以與多個圖案孔相同的圖案形狀被照射到移轉基底S'。The plurality of pattern holes can transmit the line beam L therethrough to form the shape of the pattern holes. In other words, the part of the line beam L that reaches the mask screen 10 may pass through a plurality of pattern holes and be molded into the pattern beam L′, and the remaining part of the line beam L may not pass through the mask screen 10. Therefore, the pattern light beam L′ that has passed through the plurality of pattern holes may be irradiated to the transfer substrate S′ with the same pattern shape as the plurality of pattern holes.

線上光束L的寬度方向(例如,左右方向X)上佈置在同一線上的形成一個圖案P的多個圖案孔可具有彼此相同的形狀、大小以及佈置。也就是說,彼此形成同一行r的圖案孔可具有彼此相同的形狀、大小以及佈置。在此,佈置表示圖案孔之間的左和右間隙。如上文所描述,在左右方向X上具有相同形狀、大小以及佈置的圖案孔可被佈置以形成一條線。The plurality of pattern holes forming one pattern P arranged on the same line in the width direction (for example, the left-right direction X) of the beam L on the line may have the same shape, size, and arrangement as each other. That is, the pattern holes forming the same row r each other may have the same shape, size, and arrangement as each other. Here, the arrangement means the left and right gaps between the pattern holes. As described above, pattern holes having the same shape, size, and arrangement in the left-right direction X may be arranged to form one line.

另外,佈置在與線光束L的寬度方向交叉的方向上(例如,豎直方向Y上)的圖案孔的形狀、大小以及佈置中的至少一個可能不同。也就是說,當行r不同時,圖案孔的形狀、大小以及佈置中的至少一個可能不同。舉例來說,具有不同形狀、大小或佈置的圖案孔可佈置在豎直方向Y上。In addition, at least one of the shape, size, and arrangement of the pattern holes arranged in a direction crossing the width direction of the line beam L (for example, in the vertical direction Y) may be different. That is, when the rows r are different, at least one of the shape, size, and arrangement of the pattern holes may be different. For example, pattern holes having different shapes, sizes or arrangements may be arranged in the vertical direction Y.

也就是說,沿第一行r1形成的第一行圖案P1的圖案孔和沿第二行r2形成的第二行圖案P2的圖案孔的形狀、大小以及佈置中的至少一個為不同的。類似地,第一行圖案P1的圖案孔和第三行圖案P3的圖案孔的形狀、大小以及佈置中的至少一個為不同的。也就是說,沿每一行r形成的圖案的圖案孔的形狀、大小以及佈置中的至少一個為不同的。因此,罩幕10可不同地塑形與圖案P的數目一樣多的圖案光束L'。也就是說,照射到移轉基底S'的圖案光束L'的形狀、大小以及佈置可通過從線光束L中透射穿過的圖案P的形狀、大小以及佈置確定。That is, at least one of the shape, size, and arrangement of the pattern holes of the first row pattern P1 formed along the first row r1 and the pattern holes of the second row pattern P2 formed along the second row r2 is different. Similarly, at least one of the shape, size, and arrangement of the pattern holes of the first row pattern P1 and the pattern holes of the third row pattern P3 is different. That is, at least one of the shape, size, and arrangement of the pattern holes of the pattern formed along each row r is different. Therefore, the mask 10 can shape as many pattern light beams L′ as the number of patterns P differently. That is, the shape, size, and arrangement of the pattern light beam L′ irradiated to the transfer substrate S′ can be determined by the shape, size, and arrangement of the pattern P transmitted through the line light beam L.

多個對準標記M可線上光束L的寬度方向上的多個圖案P的兩側中的每一側處形成。舉例來說,多個對準標記M可包含第一對準標記M1、第二對準標記M2、第三對準標記M3、第四對準標記M4以及第五對準標記M5。對準標記可線上光束的寬度方向上與多個圖案P佈置在同一線上。The plurality of alignment marks M may be formed at each of both sides of the plurality of patterns P in the width direction of the line beam L. For example, the plurality of alignment marks M may include a first alignment mark M1, a second alignment mark M2, a third alignment mark M3, a fourth alignment mark M4, and a fifth alignment mark M5. The alignment mark may be arranged on the same line with the plurality of patterns P in the width direction of the line beam.

舉例來說,安置在第一行上的對準標記和圖案可在左右方向X上安置在同一線上。類似地,安置在每一行上的對準標記和圖案可在左右方向X上安置在同一線上。對準標記可被稱為對準孔。對準標記可具有十字形狀。因此,在穿過對準標記時被塑形的標記光束LM在移轉基底S'上可顯示為十字形狀。替代地,對準標記可具有各種形狀。For example, the alignment marks and patterns arranged on the first row may be arranged on the same line in the left-right direction X. Similarly, the alignment marks and patterns arranged on each row may be arranged on the same line in the left-right direction X. The alignment mark may be referred to as an alignment hole. The alignment mark may have a cross shape. Therefore, the marking light beam LM that is shaped while passing through the alignment mark can be displayed in a cross shape on the transfer substrate S′. Alternatively, the alignment mark may have various shapes.

具有在左右方向X上延伸的形狀的線光束L可在穿過圖案孔和形成於多行中的一行中的對準標記時塑形成多個圖案光束L'和多個標記光束LM,且以多個光斑的形狀照射到移轉基底S'。在此,照射到移轉基底S'的圖案光束的形狀和大小可通過線光束L所穿過的行中的圖案孔的形狀和大小確定。另外,可通過觀察照射到移轉基底S'的十字形的標記光束LM的形狀和位置來檢查罩幕10與移轉基底S'的對準狀態。The line beam L having a shape extending in the left-right direction X can be shaped into a plurality of pattern beams L′ and a plurality of marking beams LM when passing through the pattern hole and the alignment mark formed in one of the rows, and The shapes of multiple light spots illuminate the transfer substrate S'. Here, the shape and size of the pattern beam irradiated to the transfer substrate S′ can be determined by the shape and size of the pattern hole in the row through which the line beam L passes. In addition, the alignment state of the mask 10 and the transfer substrate S′ can be checked by observing the shape and position of the cross-shaped marking beam LM irradiated to the transfer substrate S′.

罩幕支撐件20可以可移動及可旋轉方式支撐罩幕10。舉例來說,罩幕支撐件20可支撐罩幕10在左右方向X上、前後方向Z上以及豎直方向Y上移動。在此,罩幕支撐20可支撐罩幕10以使得罩幕10的四個角(即,上、下、左以及右角)在前後方向Z上移動不同的距離。另外,罩幕支撐件20可支撐罩幕10相對於前後方向Z旋轉。The screen support 20 can support the screen 10 in a movable and rotatable manner. For example, the screen support 20 can support the screen 10 to move in the left-right direction X, the front-rear direction Z, and the vertical direction Y. Here, the mask support 20 may support the mask 10 so that the four corners (ie, upper, lower, left, and right corners) of the mask 10 move different distances in the front-rear direction Z. In addition, the mask support 20 can support the rotation of the mask 10 with respect to the front-rear direction Z.

罩幕支撐件20可以與其上支撐有移轉基底S'的第一平台向上間隔開,且安置在鐳射源單元30與反射鏡單元40之間。罩幕支撐件20可通過在豎直方向Y及左右方向X上延伸而具有預定面積,且在前後方向Z上具有預定厚度。舉例來說,罩幕支撐件20可具有帶開口中心部分的長方形板形狀。替代地,罩幕支撐件20可具有各種形狀。罩幕支撐件20用以支撐罩幕10。The mask support 20 may be upwardly spaced from the first platform on which the transfer substrate S′ is supported, and is arranged between the laser source unit 30 and the mirror unit 40. The mask support 20 may have a predetermined area by extending in the vertical direction Y and the left-right direction X, and have a predetermined thickness in the front-rear direction Z. For example, the mask support 20 may have a rectangular plate shape with an open center portion. Alternatively, the mask support 20 may have various shapes. The screen support 20 is used to support the screen 10.

罩幕支撐件20可支撐罩幕10的周圍。限定在罩幕10的中心部分中的多個圖案P和對準標記M可經由罩幕支撐件20的中心部分處的開口暴露於鐳射源單元30。The mask support 20 can support the periphery of the mask 10. The plurality of patterns P and the alignment marks M defined in the central portion of the mask 10 may be exposed to the laser source unit 30 through the opening at the central portion of the mask support 20.

可向罩幕支撐件20提供驅動體(未繪示)。驅動體可包含前後驅動體(未繪示)、左右驅動體(未繪示)、豎直驅動體(未繪示)以及旋轉驅動體(未繪示)中的至少一個。罩幕10可由驅動體支撐。罩幕支撐件20可通過使用驅動體在多個方向上調節罩幕的位置和傾斜度。A driving body (not shown) may be provided to the screen support 20. The driving body may include at least one of a front and rear driving body (not shown), a left and right driving body (not shown), a vertical driving body (not shown), and a rotation driving body (not shown). The mask 10 can be supported by a driving body. The mask support 20 can adjust the position and inclination of the mask in multiple directions by using a driving body.

罩幕支撐件20可改變罩幕10的位置以使得線光束L穿過對應於附接到移轉基底S'上的微型LED晶片1的大小、形狀以及佈置的圖案P。也就是說,罩幕支撐件20可在多個方向上移動及旋轉罩幕以在多個圖案P當中選擇線光束L從中透射穿過的圖案P。因此,罩幕10可使線光束L透射穿過多個圖案P當中的對應於附接到移轉基底S'上的多個微型LED晶片1的形狀、大小以及佈置的一個行中的圖案。因此,可對應於微型LED晶片1的形狀、大小以及佈置來選擇照射到移轉基底S'的圖案光束L'的形狀、大小以及佈置。The mask support 20 may change the position of the mask 10 so that the line beam L passes through a pattern P corresponding to the size, shape, and arrangement of the micro LED chip 1 attached to the transfer substrate S′. That is, the mask support 20 can move and rotate the mask in a plurality of directions to select the pattern P through which the line beam L is transmitted among the plurality of patterns P. Therefore, the mask 10 can transmit the line beam L through the patterns in one row corresponding to the shape, size, and arrangement of the plurality of micro LED chips 1 attached to the transfer substrate S′ among the plurality of patterns P. Therefore, the shape, size, and arrangement of the pattern light beam L′ irradiated to the transfer substrate S′ can be selected corresponding to the shape, size, and arrangement of the micro LED chip 1.

鐳射源單元30可在例如前後方向Z上與罩幕10間隔開,且以例如線光束L的形式朝著罩幕10發射雷射光束。線光束L可在左右方向X上延伸且在前後方向Z上發射。鐳射源單元30可具有各種鐳射源。The laser source unit 30 may be spaced apart from the mask 10 in the front-rear direction Z, for example, and emit the laser beam toward the mask 10 in the form of a line beam L, for example. The line beam L may extend in the left-right direction X and be emitted in the front-rear direction Z. The laser source unit 30 may have various laser sources.

反射鏡單元40可與移轉基底S'向上間隔開且在前後方向Z上面向罩幕。反射鏡單元40可將多個圖案光束L'反射到移轉基底S',所述圖案光束L'在穿過罩幕10時被塑形。反射鏡單元40可相對於圖案光束L'的行進方向傾斜45°。The mirror unit 40 may be spaced upward from the transfer substrate S′ and face the mask in the front-rear direction Z. The mirror unit 40 can reflect a plurality of pattern light beams L′ to the transfer substrate S′, and the pattern light beams L′ are shaped when passing through the mask 10. The mirror unit 40 may be inclined by 45° with respect to the traveling direction of the pattern light beam L′.

反射鏡單元40可將透射穿過圖案的多個圖案光束L'和透射穿過一對對準標記的一對標記光束LM反射到移轉基底S',所述圖案具有對應於多個微型LED晶片的大小,所述一對對準標記安置在具有對應於多個微型LED晶片的大小的圖案的兩側處。因此,可同時將多個圖案光束L'和一對標記光束LM照射到移轉基底S'。The mirror unit 40 may reflect a plurality of pattern light beams L′ transmitted through a pattern and a pair of mark light beams LM transmitted through a pair of alignment marks to the transfer substrate S′, the pattern having a pattern corresponding to the plurality of micro LEDs The size of the wafer, the pair of alignment marks are arranged at both sides of a pattern having a size corresponding to the size of the plurality of micro LED wafers. Therefore, a plurality of pattern beams L'and a pair of marking beams LM can be irradiated to the transfer substrate S'at the same time.

圖案光束L'和標記光束LM可在罩幕10與反射鏡單元40之間沿前後方向Z行進,且通過反射鏡單元40向下反射以在豎直方向上朝著移轉基底S'行進。The pattern beam L′ and the marking beam LM may travel in the front-rear direction Z between the mask 10 and the mirror unit 40, and are reflected downward by the mirror unit 40 to travel in the vertical direction toward the transfer substrate S′.

圖案替換單元50可通過控制罩幕支撐件20來改變罩幕10的位置,以使得線光束L穿過多個圖案P當中的具有對應於附接到移轉基底S'上的多個微型LED晶片1的大小的圖案。The pattern replacement unit 50 can change the position of the mask 10 by controlling the mask support 20, so that the line beam L passes through the plurality of patterns P, which corresponds to the plurality of micro LED chips attached to the transfer substrate S′ 1 size pattern.

圖案替換單元50可通過以下操作來改變罩幕10的位置:從執行移轉微型LED晶片的製程的程序控制器(未繪示)接收附接到移轉基底S'微型LED晶片1的大小、形狀以及佈置的資訊;選擇對應於微型LED晶片的所接收大小、形狀以及佈置的圖案;以及控制罩幕支撐件20以使線光束L透射穿過所選圖案。The pattern replacement unit 50 can change the position of the mask 10 through the following operations: receiving the size of the micro LED chip 1 attached to the transfer substrate S'from the program controller (not shown) that executes the process of transferring the micro LED chip, Information on the shape and arrangement; selecting a pattern corresponding to the received size, shape, and arrangement of the micro LED chip; and controlling the mask support 20 to transmit the line beam L through the selected pattern.

根據示例性實施例的微型LED晶片移轉裝置可包含第一對準監測單元60、第一對準調節單元70、第二對準監測單元80以及第二對準調節單元90。The micro LED wafer transfer apparatus according to an exemplary embodiment may include a first alignment monitoring unit 60, a first alignment adjustment unit 70, a second alignment monitoring unit 80, and a second alignment adjustment unit 90.

第一對準監測單元60可為光學相機。第一對準監測單元60可設置於多個中,且安置在移轉基底S'上方。第一對準監測單元60可拍攝照射到移轉基底S'的標記光束LM且產生標記光束的圖像。第一對準監測單元60可用以檢查照射到移轉基底S'的標記光束LM的位置和形狀。The first alignment monitoring unit 60 may be an optical camera. The first alignment monitoring unit 60 may be arranged in a plurality of units and arranged above the transfer substrate S′. The first alignment monitoring unit 60 can photograph the marking light beam LM irradiated to the transfer substrate S′ and generate an image of the marking light beam. The first alignment monitoring unit 60 can be used to check the position and shape of the marking beam LM irradiated to the transfer substrate S′.

第一對準調節單元70可通過將罩幕支撐件20控制成與標記在移轉基底S'上的參考標記一致來在與線光束L的行進方向交叉的方向上改變罩幕的位置和傾斜度,以使得由自上向下照射到移轉基底S'的一對標記光束LM在移轉基底S'形成的一對對準標記對應於標記光束LM。第一對準調節單元70可通過從第一對準監測單元60接收標記光束圖像及根據標記光束圖像中所顯示的對準標記的位置和形狀控制罩幕支撐件20來調節罩幕10的對準狀態。The first alignment adjustment unit 70 can change the position and tilt of the mask in a direction crossing the traveling direction of the line beam L by controlling the mask support 20 to be consistent with the reference mark marked on the transfer substrate S′. The degree is so that a pair of alignment marks formed on the transfer substrate S′ by a pair of marking light beams LM irradiated from top to bottom to the transfer substrate S′ corresponds to the marking light beam LM. The first alignment adjustment unit 70 can adjust the mask 10 by receiving the marking beam image from the first alignment monitoring unit 60 and controlling the mask support 20 according to the position and shape of the alignment mark displayed in the marking beam image.的Alignment status.

由於通過使用第一對準監測單元60和第一對準調節單元70來檢查在移轉基底S'上的對準標記的位置和參考標記的位置,且罩幕10的對準狀態被調節以使得對準標記移動到參考標記位置,所以可相對於移轉基底S'初次對準罩幕10的位置。Since the position of the alignment mark and the position of the reference mark on the transfer substrate S'are checked by using the first alignment monitoring unit 60 and the first alignment adjustment unit 70, the alignment state of the mask 10 is adjusted to The alignment mark is moved to the position of the reference mark, so the position of the mask 10 can be aligned for the first time with respect to the transfer base S′.

第二對準監測單元80可為光束輪廓相機。第二對準監測單元80可以可移動方式安裝在基底S下方。第二對準監測單元80可通過拍攝透射穿過移轉基底S'的圖案光束L'的聚焦圖像來產生圖案光束圖像。第二對準監測單元80可用以檢查照射到移轉基底S'上的圖案光束L'的焦點形狀和特性。在此,圖案光束L'的特性可包含圖案光束L'的焦點的對比度和能量分佈曲線。在此,可從能量分佈曲線檢查圖案光束L'的能量濃度和均勻度,且可從圖案光束L'的對比度檢查可見度。The second alignment monitoring unit 80 may be a beam profile camera. The second alignment monitoring unit 80 may be movably installed under the substrate S. The second alignment monitoring unit 80 may generate a patterned beam image by shooting a focused image of the patterned beam L′ transmitted through the transfer substrate S′. The second alignment monitoring unit 80 can be used to check the focal shape and characteristics of the pattern beam L′ irradiated on the transfer substrate S′. Here, the characteristics of the pattern light beam L′ may include the contrast and energy distribution curve of the focus of the pattern light beam L′. Here, the energy density and uniformity of the pattern light beam L'can be checked from the energy distribution curve, and the visibility can be checked from the contrast of the pattern light beam L'.

第二對準調節單元90可通過控制罩幕支撐件20以使圖案光束的特性與參考特性一致來改變罩幕10線上光束L的行進方向上的位置和傾斜度,所述圖案光束的特性是從自上向下透射穿過移轉基底S'的多個圖案光束L'的聚焦圖像收集的。為此目的,第二對準調節單元90可從第二對準監測單元80接收圖案光束圖像且通過控制罩幕支撐件20來調節罩幕10的對準狀態,以使得從圖案光束圖像檢查的圖案光束的能量分佈曲線和對比度中的至少一個與參考能量分佈曲線和參考對比度中的至少一個一致。The second alignment adjustment unit 90 can change the position and inclination in the traveling direction of the light beam L on the mask 10 line by controlling the mask support 20 so that the characteristics of the pattern beam are consistent with the reference characteristics, and the characteristics of the pattern beam are The focused images of a plurality of pattern light beams L′ transmitted through the transfer substrate S′ from top to bottom are collected. For this purpose, the second alignment adjustment unit 90 may receive the pattern beam image from the second alignment monitoring unit 80 and adjust the alignment state of the mask 10 by controlling the mask support 20 so that the pattern beam image At least one of the energy distribution curve and the contrast of the checked pattern beam is consistent with at least one of the reference energy distribution curve and the reference contrast.

由於調節罩幕10的對準狀態以使得圖案光束的能量分佈曲線與參考能量分佈曲線一致,且通過使用第二對準監測單元80和第二對準調節單元90檢查照射在移轉基底S'上的圖案光束L'的狀態,使圖案光束的對比度與參考對比度一致,所以可相對於移轉基底S'二次對準罩幕10的位置。因此,可避免圖案光束L'的畸變。Since the alignment state of the mask 10 is adjusted so that the energy distribution curve of the pattern beam is consistent with the reference energy distribution curve, and the second alignment monitoring unit 80 and the second alignment adjustment unit 90 are used to check the irradiation on the transfer substrate S' The state of the upper pattern light beam L′ makes the contrast of the pattern light beam consistent with the reference contrast, so the position of the mask 10 can be aligned twice with respect to the transfer substrate S′. Therefore, the distortion of the pattern light beam L'can be avoided.

當相對於移轉基底S'對準罩幕10的位置時,圖案光束L'可恰好照射到移轉基底S'與附接到移轉基底S'的微型LED晶片1之間的附接表面,且微型LED晶片1可平穩地與移轉基底S'分隔開且恰好下落到期望位置。When aligning the position of the mask 10 with respect to the transfer substrate S', the pattern beam L'can just irradiate the attachment surface between the transfer substrate S'and the micro LED chip 1 attached to the transfer substrate S' , And the micro LED chip 1 can be smoothly separated from the transfer substrate S'and fall to the desired position.

如上文所描述,根據示例性實施例的晶片移轉裝置可通過使用具有圖案的罩幕來將多個晶片一次性移轉到被移轉基底的預定位置。As described above, the wafer transfer apparatus according to the exemplary embodiment may transfer a plurality of wafers to a predetermined position of the transferred substrate at a time by using a mask having a pattern.

也就是說,由於使用具有圖案的罩幕,所以可以圖案單元移轉微型LED晶片。In other words, since a mask with a pattern is used, the micro LED chip can be transferred in a pattern unit.

另外,根據示例性實施例的晶片移轉裝置可通過使用具有多個圖案的罩幕來將具有多個大小的微型LED晶片移轉到被移轉基底的預定位置。更具體地說,根據示例性實施例,可通過使用具有多個不同圖案的一個罩幕來將具有多個大小當中的期望大小的微型LED晶片簡單地移轉到被移轉基底的預定位置。In addition, the wafer transfer device according to the exemplary embodiment may transfer micro LED wafers having multiple sizes to a predetermined position of the transferred substrate by using a mask having multiple patterns. More specifically, according to an exemplary embodiment, a micro LED chip having a desired size among a plurality of sizes can be simply transferred to a predetermined position of the transferred substrate by using one mask having a plurality of different patterns.

也就是說,可將具有各種大小的微型LED晶片簡單地移轉到被移轉基底的預定位置,以使得儘管隨著生產模型改變,微型LED晶片的大小被改變,但是罩幕簡單地移動以替換鐳射線光束穿過的圖案而不是被替換,且通過調節透射穿過對應於微型LED晶片的改變後大小的圖案的多個圖案光束的大小、形狀以及間隙來照射移轉基底與多個微型LED晶片之間的附接表面。That is, the micro LED chips having various sizes can be simply transferred to a predetermined position of the transferred substrate, so that although the size of the micro LED chips is changed with the change of the production model, the mask is simply moved to The pattern through which the laser beam passes is replaced instead of being replaced, and by adjusting the size, shape, and gap of a plurality of pattern beams transmitted through a pattern corresponding to the changed size of the micro LED chip to irradiate the transfer substrate and the plurality of micro The attachment surface between the LED chips.

因此,可節約用於替換罩幕的時間以縮短製程時間,可減少因罩幕替換所致的工作人員的工作負擔,且可基本避免在罩幕替換期間出現的對準缺陷以確保穩定的雷射光束品質。因此,可提高微型LED晶片移轉製程的生產率。Therefore, the time for replacing the mask can be saved to shorten the process time, the workload of the staff due to the replacement of the mask can be reduced, and the alignment defects during the replacement of the mask can be basically avoided to ensure a stable mine. Beam quality. Therefore, the productivity of the micro LED chip transfer process can be improved.

圖8是根據示例性實施例的晶片移轉方法的流程圖。FIG. 8 is a flowchart of a wafer transfer method according to an exemplary embodiment.

下文中,將描述根據示例性實施例的晶片移轉方法。Hereinafter, a wafer transfer method according to an exemplary embodiment will be described.

根據示例性實施例的晶片移轉方法包含:在被移轉基底(下文稱為基底S)上製備其上設置有多個晶片(例如,多個微型LED晶片1)的移轉基底S';發射線光束L;通過使用設置線上光束L的路徑上的罩幕10從線光束L塑形多個圖案光束L';通過將圖案光束L'照射到移轉基底S'來將多個微型LED晶片1與移轉基底S'分隔開;以及將與移轉基底S'分隔開的多個晶片安放在基底S上。A wafer transfer method according to an exemplary embodiment includes: preparing a transfer substrate S′ on which a plurality of wafers (for example, a plurality of micro LED wafers 1) are disposed on a transferred substrate (hereinafter referred to as a substrate S); Emit a line beam L; shape a plurality of pattern beams L'from the line beam L by using the mask 10 on the path of the line beam L; irradiate the pattern beam L'to the transfer substrate S'to irradiate a plurality of micro LEDs The wafer 1 is separated from the transfer substrate S′; and a plurality of wafers separated from the transfer substrate S′ are placed on the substrate S.

另外,根據示例性實施例的晶片移轉方法可更包含在基底S上的移轉基底S'的製備與線光束L的發射之間,替換圖案以改變罩幕10的位置,以使得通過使線光束L透射穿過在罩幕10形成中的多個圖案P當中的具有對應於多個微型LED晶片1中的每一個的大小的圖案來將線光束L塑形成圖案光束L'。In addition, the wafer transfer method according to the exemplary embodiment may further include between the preparation of the transfer substrate S′ on the substrate S and the emission of the line beam L, replacing the pattern to change the position of the mask 10 so that the The line beam L is transmitted through a pattern having a size corresponding to each of the plurality of micro LED chips 1 among the plurality of patterns P being formed in the mask 10 to shape the line beam L into a pattern beam L′.

在此,大小對應的特徵表示在預定公差值內大小彼此一致。舉例來說,一個微型LED晶片1的大小(或'面積')和一個圖案光束L'的聚焦大小可與預定公差(例如,容限)彼此一致。在此,圖案光束的大小可相對大。因此,當將圖案光束照射到微型LED晶片與移轉基底S'之間的附接表面時,圖案光束可均勻地從附接表面的中心部分照射到邊緣。Here, the features corresponding to the sizes indicate that the sizes are consistent with each other within a predetermined tolerance value. For example, the size (or'area') of one micro LED chip 1 and the focus size of one pattern beam L'may be consistent with a predetermined tolerance (for example, tolerance). Here, the size of the pattern beam can be relatively large. Therefore, when the patterned light beam is irradiated to the attachment surface between the micro LED chip and the transfer substrate S′, the patterned light beam can be uniformly irradiated from the center portion of the attachment surface to the edge.

另外,根據示例性實施例的晶片移轉方法可更包含:線上光束L的發射與多個微型LED晶片1的分隔之間,通過使用設置線上光束L的路徑上的罩幕10從線光束L塑形標記光束LM;通過將標記光束LM照射到移轉基底S'且拍攝在移轉基底S'上的標記光束LM來產生標記光束圖像;以及通過使用標記光束圖像來相對於移轉基底S'初次對準罩幕10的位置。在此,可以同時執行標記光束LM的塑形與圖案光束L'的塑形。In addition, the wafer transfer method according to the exemplary embodiment may further include: between the emission of the in-line beam L and the separation of the plurality of micro LED chips 1, by using the mask 10 on the path of the in-line beam L to be separated from the line beam L Shaping the marking light beam LM; generating a marking light beam image by irradiating the marking light beam LM to the transfer substrate S'and photographing the marking light beam LM on the transfer substrate S'; and generating a marking beam image by using the marking beam image relative to the transfer The base S′ is aligned with the position of the mask 10 for the first time. Here, the shaping of the marking light beam LM and the shaping of the pattern light beam L′ can be simultaneously performed.

更具體地說,可通過使用同一線光束L,沿線光束L的寬度方向在同一線上同時執行標記光束LM的塑形及圖案光束L'的塑形。More specifically, by using the same linear light beam L, the shaping of the marking light beam LM and the shaping of the pattern light beam L′ can be simultaneously performed on the same line along the width direction of the linear light beam L.

也就是說,標記光束LM和圖案光束L'可同時塑形自同一個線光束L。在此,線光束L的一個部分可塑形成標記光束LM,且線光束L的其餘部分可塑形成圖案光束L'。也就是說,標記光束LM可塑形自線光束L的兩個側邊緣,且圖案光束L'可塑形自線光束L的其餘部分。In other words, the marking beam LM and the pattern beam L′ can be shaped from the same line beam L at the same time. Here, one part of the line beam L can be molded to form the marking beam LM, and the remaining part of the line beam L can be molded to form the pattern beam L′. That is, the marking light beam LM can be shaped from the two side edges of the line light beam L, and the pattern light beam L′ can be shaped from the remaining part of the line light beam L.

另外,根據示例性實施例的晶片移轉方法可更包含:在初次對準與多個微型LED晶片1的分隔之間,通過將圖案光束L'照射到移轉基底S'且拍攝透射穿過移轉基底S'的圖案光束L'來產生圖案光束圖像;及通過使用圖案光束圖像來相對於移轉基底S'二次對準罩幕10的距離和傾斜度,以用於聚焦透射穿過罩幕10且照射到移轉基底S'的圖案光束。In addition, the wafer transfer method according to the exemplary embodiment may further include: between the initial alignment and the separation of the plurality of micro LED chips 1, by irradiating the patterned light beam L'to the transfer substrate S'and photographing the transmission through The pattern beam L'of the transfer substrate S'is used to generate a pattern beam image; and the pattern beam image is used to re-align the distance and inclination of the mask 10 with respect to the transfer substrate S'for focusing transmission The pattern beam passing through the mask 10 and irradiating the transfer substrate S'.

根據示例性實施例的晶片移轉方法可將多個微型LED晶片1從移轉基底S'移轉到基底S。根據示例性實施例的晶片移轉方法可被稱為微型LED晶片移轉方法。The wafer transfer method according to the exemplary embodiment can transfer a plurality of micro LED chips 1 from the transfer substrate S′ to the substrate S. The wafer transfer method according to the exemplary embodiment may be referred to as a micro LED wafer transfer method.

步驟S100:首先,參考圖1,在基底S上製備其上設置有多個微型LED晶片1的移轉基底S'。在此,可在移轉基底S'上製造多個微型LED晶片1。替代地,可在單獨犧牲基底上製造多個微型LED晶片1且接著將其附接到移轉基底S'。Step S100: First, referring to FIG. 1, a transfer substrate S′ on which a plurality of micro LED chips 1 are arranged is prepared on the substrate S. Here, a plurality of micro LED chips 1 can be manufactured on the transfer substrate S′. Alternatively, a plurality of micro LED chips 1 can be fabricated on a single sacrificial substrate and then attached to the transfer substrate S'.

可製備在豎直方向Y上面向彼此的第一和第二平台(未繪示),移轉基底S'可由第一平台的底部表面支撐,且基底S可安放在第二平台的頂部表面上。在此,可通過使用第一和第二驅動單元(未繪示)在多個方向上移動及旋轉第一和第二平台中的每一個來使移轉基底S'與基底S彼此對準。The first and second platforms (not shown) facing each other in the vertical direction Y can be prepared, the transfer substrate S'can be supported by the bottom surface of the first platform, and the substrate S can be placed on the top surface of the second platform . Here, the transfer substrate S′ and the substrate S can be aligned with each other by using the first and second driving units (not shown) to move and rotate each of the first and second platforms in multiple directions.

在此,可不同地提供用於使移轉基底S'與基底S在豎直方向Y上彼此對準的方法。使移轉基底S'與基底S彼此對準的特徵可被稱為基底對準製程。Here, a method for aligning the transfer substrate S′ and the substrate S with each other in the vertical direction Y may be provided differently. The feature that aligns the transfer substrate S′ and the substrate S with each other can be referred to as a substrate alignment process.

步驟S200:其後,通過改變罩幕10的位置替換圖案,以使得通過使線光束L透射穿過在罩幕10中形成的多個圖案P當中的具有對應於多個微型LED晶片1的大小的圖案來將線光束L塑形成圖案光束L'。Step S200: Thereafter, the pattern is replaced by changing the position of the mask 10 so that the line beam L is transmitted through the plurality of patterns P formed in the mask 10 to have a size corresponding to the plurality of micro LED chips 1 The pattern is used to shape the line beam L into a pattern beam L'.

圖3是繪示線光束L透射穿過在第三行r3中形成的圖案的特徵的微型LED晶片移轉製程的流程視圖。另外,圖4是繪示移動罩幕10以使線光束L透射穿過在第一行r1中形成的圖案的特徵的微型LED晶片移轉製程的流程視圖。FIG. 3 is a flow chart of the micro LED chip transfer process in which the line beam L is transmitted through the features of the pattern formed in the third row r3. In addition, FIG. 4 is a flow diagram of the micro LED chip transfer process for moving the mask 10 to transmit the line beam L through the features of the pattern formed in the first row r1.

參考圖3及圖4,可通過在豎直方向Y上移動罩幕10而使線光束L透射穿過圖案P的多個行中的一個行中的圖案。在此,相對於移轉基底S'對準罩幕10可能畸變。3 and 4, the line beam L can be transmitted through the pattern in one of the rows of the pattern P by moving the mask 10 in the vertical direction Y. Here, the alignment mask 10 with respect to the transfer base S′ may be distorted.

步驟S300:朝著移轉基底S'發射線光束L。線光束L可從光源單元30朝著移轉基底S'發射,透射穿過罩幕10及安置在鐳射源單元30與移轉基底S'之間的路徑上的反射鏡單元40,且接著照射到移轉基底S'。Step S300: emit a line beam L toward the transfer substrate S'. The line beam L can be emitted from the light source unit 30 toward the transfer substrate S', transmitted through the mask 10 and the mirror unit 40 disposed on the path between the laser source unit 30 and the transfer substrate S', and then irradiate To the transfer base S'.

步驟S410:通過使用設置線上光束L的路徑上的罩幕10從線光束L塑形標記光束LM。舉例來說,通過使線光束L透射穿過在多個圖案P的兩側處形成的多個對準標記M當中的一對對準標記來分別在圖案光束L'的兩側處形成一對標記光束LM,所述一對對準標記形成於大小對應於多個微型LED晶片1的大小的圖案的兩側處。一對標記光束LM被塑形成對準標記的形狀,例如,十字形狀,且朝著反射鏡單元40在前後方向Z上行進。Step S410: Shaping the marking light beam LM from the line light beam L by using the mask 10 on the path of the setting line light beam L. For example, by transmitting the line beam L through a pair of alignment marks among a plurality of alignment marks M formed at both sides of the plurality of patterns P, a pair of alignment marks are formed at both sides of the pattern beam L′, respectively. The marking light beam LM, and the pair of alignment marks are formed at both sides of a pattern whose size corresponds to the size of the plurality of micro LED chips 1. The pair of marking light beams LM are molded into the shape of an alignment mark, for example, a cross shape, and travel in the front-rear direction Z toward the mirror unit 40.

步驟S420:其後,通過將標記光束LM照射到移轉基底S'且拍攝在移轉基底S'上的標記光束LM來產生標記光束圖像。也就是說,朝著反射鏡單元40在前後方向Z上行進的一對標記光束LM通過反射鏡單元40反射且行進到移轉基底S',且由自上向下照射到移轉基底S'的一對標記光束LM在移轉基底S'上形成的一對對準標記通過第一對準監測單元60拍攝。在此,也可在標記光束圖像中拍攝預先標記在移轉基底S'上的參考標記。替代地,可參照對應於標記光束LM在移轉基底S'上標記的參考標記的座標(0, 0)將參考標記插入到所拍攝的對準標記圖像中。Step S420: Thereafter, a marking beam image is generated by irradiating the marking beam LM to the transfer substrate S'and photographing the marking beam LM on the transfer substrate S'. That is, a pair of marking light beams LM traveling in the front-rear direction Z toward the mirror unit 40 are reflected by the mirror unit 40 and travel to the transfer substrate S', and are irradiated from top to bottom to the transfer substrate S' The pair of alignment marks formed by the pair of marking beams LM on the transfer substrate S′ is photographed by the first alignment monitoring unit 60. Here, the reference mark pre-marked on the transfer substrate S′ can also be photographed in the mark beam image. Alternatively, the reference mark may be inserted into the captured alignment mark image with reference to the coordinates (0, 0) corresponding to the reference mark marked on the transfer substrate S′ by the marking light beam LM.

圖5是繪示在罩幕10的初次對準中調節罩幕10的位置和傾斜度的特徵的微型LED晶片移轉製程的流程視圖。FIG. 5 is a flow chart of the micro LED chip transfer process for adjusting the characteristics of the position and inclination of the mask 10 during the initial alignment of the mask 10.

步驟S430:其後,通過使用標記光束圖像來相對於移轉基底S'初次對準罩幕10的位置。具體地說,通過以下操作來調節罩幕10的位置和傾斜度:從自第一對準監測單元60輸入到第一對準調節單元70的標記光束圖像來計算對準標記相對於參考標記的偏移Δx、偏移Δy以及偏移Δθ;通過第一對準監測單元60控制罩幕支撐件20;以及使罩幕10在與線光束L的行進方向(參考圖4和圖5)交叉的豎直方向Y及前後方向X上移動及旋轉與偏移一樣多的量。在此,傾斜度表示罩幕10相對於X-Z平面的傾斜度或旋轉角度。Step S430: After that, the position of the mask 10 is aligned for the first time with respect to the transfer base S′ by using the marking beam image. Specifically, the position and inclination of the mask 10 are adjusted by the following operations: the alignment mark relative to the reference mark is calculated from the mark beam image input from the first alignment monitoring unit 60 to the first alignment adjustment unit 70 The offset Δx, Δy and offset Δθ of Δx, Δy, and Δθ; the mask support 20 is controlled by the first alignment monitoring unit 60; and the mask 10 is crossed with the traveling direction of the line beam L (refer to FIGS. 4 and 5) Move and rotate in the vertical direction Y and the front-rear direction X as much as the offset. Here, the inclination indicates the inclination or rotation angle of the mask 10 with respect to the X-Z plane.

其後,可重複產生標記光束圖像及進行初次對準,以使得對準標記和參考標記在移轉基底S'上一致。通過上文描述的製程,可完成罩幕10的初次對準,且可將標記光束LM照射到移轉基底S'上的期望位置。因此,安置於標記光束LM之間的圖案光束L'也可恰好照射到移轉基底S'上的期望位置。Thereafter, the marking beam image can be repeatedly generated and the initial alignment can be performed so that the alignment mark and the reference mark are consistent on the transfer substrate S'. Through the above-described manufacturing process, the initial alignment of the mask 10 can be completed, and the marking beam LM can be irradiated to a desired position on the transfer substrate S′. Therefore, the pattern light beam L′ placed between the marking light beams LM can also be irradiated to the desired position on the transfer substrate S′.

步驟S510:通過使用設置線上光束L的路徑上的罩幕10從線光束L塑形多個圖案光束L'。在此,可以結合上文描述的標記光束LM從線光束L的塑形來執行這一製程。舉例來說,線光束L從鐳射源單元30發射到罩幕10且接著在穿過罩幕10時被塑形成圖案光束L'。Step S510: Shaping a plurality of pattern beams L′ from the line beam L by using the mask 10 on the path of the setting line beam L. Here, this process can be performed in combination with the shaping of the marking beam LM from the line beam L described above. For example, the line beam L is emitted from the laser source unit 30 to the mask 10 and then is shaped into a pattern beam L′ when passing through the mask 10.

圖6是繪示在通過使用第二對準監測單元80掃描移轉基底S'的同時拍攝透射穿過移轉基底S'的圖案光束L'的聚焦圖像的特徵的微型LED晶片移轉製程的流程視圖。FIG. 6 is a micro-LED chip transfer process that illustrates the feature of capturing a focused image of the patterned light beam L'transmitted through the transfer substrate S'while scanning the transfer substrate S'by using the second alignment monitoring unit 80 View of the process.

步驟S520:其後,通過將圖案光束L'照射到移轉基底S'且拍攝透射穿過移轉基底S'的圖案光束L'而產生圖案光束圖像。也就是說,透射穿過罩幕10的圖案光束L'行進到反射鏡單元40且由反射鏡單元40反射,因此照射到移轉基底S'。另外,通過使用第二對準監測單元80(參考圖6),通過拍攝透射穿過移轉基底S'的圖案光束L'以在微型LED晶片1與移轉基底S'之間的附接表面上形成焦點來產生圖案光束圖像。Step S520: Thereafter, a pattern beam image is generated by irradiating the pattern beam L'to the transfer substrate S'and photographing the pattern beam L'transmitted through the transfer substrate S'. That is, the pattern light beam L′ transmitted through the mask 10 travels to the mirror unit 40 and is reflected by the mirror unit 40, and thus irradiates the transfer substrate S′. In addition, by using the second alignment monitoring unit 80 (refer to FIG. 6), the patterned light beam L'transmitted through the transfer substrate S'is photographed to form an attachment surface between the micro LED chip 1 and the transfer substrate S'. A focal point is formed on it to produce a patterned beam image.

在此,在沿自上向下透射穿過移轉基底S'的多個圖案光束L'的佈置方向掃描移轉基底S'的同時,拍攝多個圖案光束的聚焦圖像。在初次對準與多個微型LED晶片的分隔之間執行這一製程。也就是說,通過拍攝透射穿過初次對準的罩幕10的圖案光束L'來產生圖案光束圖像。Here, while scanning the transfer substrate S′ along the arrangement direction of the plurality of pattern light beams L′ transmitted through the transfer substrate S′ from top to bottom, a focused image of the plurality of pattern beams is captured. This process is performed between the initial alignment and the separation of multiple micro LED chips. That is, the pattern light beam image is generated by photographing the pattern light beam L′ transmitted through the mask 10 that is aligned for the first time.

圖7是繪示在罩幕10的二次對準中調節罩幕10的位置和傾斜度的特徵的微型LED晶片移轉製程的流程視圖。FIG. 7 is a flow chart of the micro LED chip transfer process for adjusting the characteristics of the position and inclination of the mask 10 in the secondary alignment of the mask 10.

步驟S530:其後,通過使用第二對準調節單元90,通過使用圖案光束圖像來相對於移轉基底S'二次對準罩幕10的傾斜度和距離,以用於聚焦照射到移轉基底S'上的圖案光束L'。也就是說,圖案光束的特性是從由第二對準監測單元80拍攝的聚焦圖像收集的。從聚焦圖像收集的圖案光束的特性可包含圖案光束的能量分佈曲線和對比度中的至少一個。隨後,通過使用第二對準調節單元90,通過比較所收集的特性與參考特性且控制罩幕支撐件20而線上光束L的行進方向上(例如,前後方向Z上)調節罩幕10的位置和傾斜度,以使得所收集的特性與參考特性一致。在此,位置是在前後方向Z上的位置,且傾斜度是相對於X-Y平面的傾斜度。Step S530: After that, by using the second alignment adjustment unit 90, the inclination and distance of the mask 10 with respect to the transfer base S'are aligned twice by using the patterned beam image, so as to be used for focusing the irradiation to the transfer Turn the pattern beam L'on the substrate S'. That is, the characteristics of the pattern beam are collected from the focused image taken by the second alignment monitoring unit 80. The characteristics of the pattern light beam collected from the focused image may include at least one of the energy distribution curve and the contrast of the pattern light beam. Subsequently, by using the second alignment adjustment unit 90, the position of the mask 10 is adjusted in the traveling direction of the beam L on the line (for example, in the front-rear direction Z) by comparing the collected characteristics with the reference characteristics and controlling the mask support 20 And the inclination, so that the collected characteristics are consistent with the reference characteristics. Here, the position is the position in the front-rear direction Z, and the inclination is the inclination with respect to the X-Y plane.

在此,罩幕10的四個角(即,上、下、左以及右角)可在前後方向Z上分別移動不同距離ΔZ1到距離ΔZ4或相同距離(參考圖7)。舉例來說,當在前後方向Z上朝著鐳射源單元30拉動或推動罩幕10時,圖案光束L'可具有明顯的焦點,且在此,能量分佈曲線可沿推動或拉動方向增大或減小以具有期望值。Here, the four corners (ie, upper, lower, left, and right corners) of the mask 10 can be moved different distances ΔZ1 to distance ΔZ4 or the same distance in the front-rear direction Z, respectively (refer to FIG. 7). For example, when the mask 10 is pulled or pushed toward the laser source unit 30 in the front-rear direction Z, the pattern beam L'may have a clear focus, and here, the energy distribution curve may increase or increase along the pushing or pulling direction. Reduce to have the desired value.

通過上文描述的製程,可補償圖案光束L'的聚焦圖像的抖動,且可重複上文描述的圖案光束圖像的產生和二次對準以補償聚焦圖像的抖動達到所期望水準。因此,可完成罩幕10與移轉基底S'之間的對準。Through the above-described process, the jitter of the focused image of the pattern beam L′ can be compensated, and the generation and secondary alignment of the pattern beam image described above can be repeated to compensate for the jitter of the focused image to reach a desired level. Therefore, the alignment between the mask 10 and the transfer substrate S'can be completed.

步驟S600:其後,當在穿過完成初次和二次對準的罩幕10的同時塑形的圖案光束L'被照射到移轉基底S'時,熱能被施加至在移轉基底S'與微型LED晶片1之間的附接表面,且多個微型LED晶片1與移轉基底S'分隔開。具體地說,可以分別對應的方式同時將多個圖案光束照射到將與移轉基底S'分隔開的多個微型LED晶片1。在此,以對應的方式照射的特徵表示將一個圖案光束照射到一個微型LED晶片1。在這一製程中,可以圖案單元將多個微型LED晶片1一次性移轉到基底S,即,被移轉的基底S。Step S600: Thereafter, when the pattern beam L'shaped while passing through the mask 10 for completing the primary and secondary alignment is irradiated to the transfer substrate S', thermal energy is applied to the transfer substrate S' The attachment surface between the micro LED chip 1 and the micro LED chip 1 is separated from the transfer substrate S'. Specifically, a plurality of patterned light beams can be simultaneously irradiated to a plurality of micro LED chips 1 separated from the transfer substrate S′ in a corresponding manner. Here, the feature of irradiating in a corresponding manner means irradiating one patterned light beam to one micro LED chip 1. In this manufacturing process, a plurality of micro LED chips 1 can be transferred to the substrate S at one time by pattern units, that is, the transferred substrate S.

在此,由於罩幕10與移轉基底S'對準,且移轉基底S'與基底S對準,所以多個微型LED晶片1可平穩地與移轉基底S'分隔開,且在隨後將描述的製程中,微型LED晶片1可安放在基底上的位置上。Here, since the mask 10 is aligned with the transfer substrate S', and the transfer substrate S'is aligned with the substrate S, the plurality of micro LED chips 1 can be smoothly separated from the transfer substrate S', and In the manufacturing process that will be described later, the micro LED chip 1 can be placed on a position on the substrate.

其後,將與移轉基底S'分隔開的多個微型LED晶片1中的每一個精確地安放在基底S上的期望位置處。在此,通過使用與移轉基底S'分隔開的多個微型LED晶片1的自身重量使多個所述微型LED晶片1從移轉基底S'向下落。在這一製程中,微型LED晶片1可移轉到基底S。Thereafter, each of the plurality of micro LED chips 1 separated from the transfer substrate S′ is accurately placed at a desired position on the substrate S. Here, by using the weight of the plurality of micro LED chips 1 separated from the transfer substrate S′, the plurality of the micro LED chips 1 fall downward from the transfer substrate S′. In this manufacturing process, the micro LED chip 1 can be transferred to the substrate S.

在此,可將由接合材料製成的薄膜層(未繪示)設置在基底S的頂部表面上,以使得基底S的晶片附接部分與微型LED晶片1的基底附接部分彼此附接且電連接。Here, a thin film layer (not shown) made of a bonding material may be disposed on the top surface of the substrate S, so that the chip attachment portion of the substrate S and the substrate attachment portion of the micro LED chip 1 are attached to each other and electrically connected. connection.

由接合材料製成的薄膜層可為各向異性導電膜(anisotropically conductive film, ACF)。由接合材料製成的薄膜層可包含分佈於其中多個導電顆粒且具有預定的粘合性質。由接合材料製成的薄膜層可被稱為導電材料層或各向異性導電膜。The thin film layer made of the bonding material may be an anisotropically conductive film (ACF). The film layer made of the bonding material may include a plurality of conductive particles distributed therein and have predetermined adhesive properties. The thin film layer made of the bonding material may be referred to as a conductive material layer or an anisotropic conductive film.

當在圖案光束L'沿前後方向掃描移轉基底S'的同時重複晶片的分隔及分隔晶片到被移轉基底的移轉,且全部多個微型LED晶片1與移轉基底S'分隔開且從移轉基底S'移轉到基底S時,可將下一移轉基底S'裝載於第一平台上且可以執行下一移轉製程。While the pattern beam L'scans the transfer substrate S'in the forward and backward directions, the separation of the wafer and the transfer of the separated wafer to the transferred substrate are repeated, and all the micro LED chips 1 are separated from the transfer substrate S' And when transferring from the transfer substrate S'to the substrate S, the next transfer substrate S'can be loaded on the first platform and the next transfer process can be performed.

其後,當通過將多個微型LED晶片1分別移轉到基底S(例如,被移轉的基底S)的全部期望位置來完成畫素形成時,可將基底S移動到下一個製程位置且可執行後續製程。Thereafter, when the pixel formation is completed by transferring the plurality of micro LED chips 1 to all desired positions of the substrate S (for example, the transferred substrate S), the substrate S can be moved to the next process position and The follow-up process can be performed.

後續製程可為通過向在微型LED晶片1與基底S之間的附接表面施加熱量來將微型LED晶片1附接且電連接到由設置在基底S上的接合材料製成的薄膜層的製程。The subsequent process may be a process of attaching and electrically connecting the micro LED chip 1 to a thin film layer made of a bonding material provided on the substrate S by applying heat to the attachment surface between the micro LED chip 1 and the substrate S .

如上文所描述,在施加有根據示例性實施例的晶片移轉方法及裝置的晶片移轉製程中,儘管移轉基底S'上的微型LED晶片1的大小隨生產模型改變而改變,但通過移動罩幕10而不是替換罩幕10僅改變圖案位置。As described above, in the wafer transfer process to which the wafer transfer method and device according to the exemplary embodiment are applied, although the size of the micro LED chip 1 on the transfer substrate S'changes with the change of the production model, Moving the mask 10 instead of replacing the mask 10 only changes the pattern position.

具體地說,微型LED顯示裝置可包含微型LED晶片,其構成具有根據生產模型變化的大小的畫素。因此,即使當將在製程設施中生產的微型LED顯示裝置的生產模型改變時,通過移動罩幕10而不是替換罩幕10可僅改變圖案位置。Specifically, the micro LED display device may include a micro LED chip, which constitutes a pixel having a size that changes according to a production model. Therefore, even when the production model of the micro LED display device produced in the process facility is changed, only the pattern position can be changed by moving the mask 10 instead of replacing the mask 10.

也就是說,根據示例性實施例,由於生產模型發生了改變但罩幕10被不必要替換,工作人員不必停止製程設施,用具有大小對應於改變後的微型LED晶片的大小的圖案的新罩幕替換當前罩幕,且重新調節鐳射圖案光束的大小、形狀以及間隙。因此,可減少整個製程時間。That is, according to the exemplary embodiment, since the production model is changed but the mask 10 is replaced unnecessarily, the staff does not have to stop the process facility and use a new mask with a pattern whose size corresponds to the size of the changed micro LED chip. The screen replaces the current mask, and the size, shape and gap of the laser pattern beam are re-adjusted. Therefore, the entire process time can be reduced.

另外,根據示例性實施例,由於初次和二次對準在圖案替換之後依序執行,所以可確保穩定的鐳射品質。因此,移轉微型LED晶片的製程可具有提高的生產率。In addition, according to the exemplary embodiment, since the primary and secondary alignments are sequentially performed after the pattern replacement, stable laser quality can be ensured. Therefore, the process of transferring micro LED chips can have improved productivity.

另外,由於通過使鐳射線光束透射穿過罩幕10的圖案P來將鐳射線光束處理成彼此間隔開的多個鐳射圖案光束,且在微型LED晶片1與移轉基底S'分隔開時將多個已處理鐳射圖案光束L'照射到多個微型LED晶片與移轉基底之間的附接表面,所以多個微型LED晶片可被分隔開一個,且多個微型LED晶片1可同時被移轉到被移轉的基底S上的廣泛區域。因此,可提高處理速度。In addition, since the laser beam is processed into a plurality of laser pattern beams spaced apart from each other by transmitting the laser beam through the pattern P of the mask 10, and when the micro LED chip 1 is separated from the transfer substrate S' The multiple processed laser pattern beams L'are irradiated to the attachment surface between multiple micro LED chips and the transfer substrate, so multiple micro LED chips can be separated into one, and multiple micro LED chips 1 can be simultaneously It is transferred to a wide area on the substrate S to be transferred. Therefore, the processing speed can be increased.

根據示例性實施例,可通過使用具有圖案的罩幕將多個晶片一次性移轉到被移轉基底上的預定位置。According to an exemplary embodiment, a plurality of wafers may be transferred to a predetermined position on the transferred substrate at a time by using a mask having a pattern.

舉例來說,當應用於微型LED晶片移轉製程時,在將具有等於或小於100微米的大小的微型LED晶片從移轉基底移轉到被移轉基底時,可以一次性移轉與通過使用圖案塑形的多個圖案光束的數目一樣多的多個微型LED晶片。For example, when applied to a micro LED chip transfer process, when a micro LED chip with a size equal to or less than 100 microns is transferred from the transfer substrate to the transferred substrate, it can be transferred and used at once. A plurality of micro LED chips having the same number of pattern beams for pattern shaping.

因此,可減少製程時間,且可提高微型LED晶片移轉製程的生產率。Therefore, the process time can be reduced, and the productivity of the micro LED chip transfer process can be improved.

儘管已參考特定實施例描述了沉積裝置和方法,但其不限於此。因此,所屬領域的技術人員將容易理解,在不脫離由隨附權利要求書限定的本發明的精神和範圍的情況下,可以對其進行各種修改和改變。Although the deposition apparatus and method have been described with reference to specific embodiments, they are not limited thereto. Therefore, those skilled in the art will easily understand that various modifications and changes can be made to the present invention without departing from the spirit and scope of the present invention defined by the appended claims.

1:微型LED晶片 10:罩幕 20:罩幕支撐件 30:鐳射源單元 40:反射鏡單元 50:圖案替換單元 60:第一對準監測單元 70:第一對準調節單元 80:第二對準監測單元 90:第二對準調節單元 L:線光束 L':圖案光束 LM:標記光束 M:對準標記 M1:第一對準標記 M2:第二對準標記 M3:第三對準標記 M4:第四對準標記 M5:第五對準標記 P:圖案 P1:第一行圖案 P2:第二行圖案 P3:第三行圖案 P4:第四行圖案 P5:第五行圖案 r、r1、r2、r3、r4、r5:行 S:基底 S':移轉基底 S100、S200、S300、S410、S420、S430、S510、S520、S530、S600:步驟 X:左右方向 Y:豎直方向 Z:前後方向 Δx、Δy、Δθ:偏移 ΔZ1、ΔZ2、ΔZ3、ΔZ4:距離1: Micro LED chip 10: hood 20: Screen support 30: Laser source unit 40: Mirror unit 50: Pattern replacement unit 60: The first alignment monitoring unit 70: The first alignment adjustment unit 80: The second alignment monitoring unit 90: The second alignment adjustment unit L: Line beam L': pattern beam LM: marking beam M: Alignment mark M1: first alignment mark M2: Second alignment mark M3: Third alignment mark M4: Fourth alignment mark M5: Fifth alignment mark P: pattern P1: The first row of patterns P2: The second row of patterns P3: The third row of patterns P4: The fourth row of patterns P5: The fifth row of patterns r, r1, r2, r3, r4, r5: OK S: base S': transfer base S100, S200, S300, S410, S420, S430, S510, S520, S530, S600: steps X: left and right direction Y: vertical direction Z: front and rear direction Δx, Δy, Δθ: offset ΔZ1, ΔZ2, ΔZ3, ΔZ4: distance

圖1是示出根據示例性實施例的晶片移轉裝置的示意圖。 圖2是示出根據示例性實施例的具有形成於其中的多個圖案的罩幕的示意圖。 圖3到圖7是根據示例性實施例通過使用晶片移轉方法和晶片移轉裝置的晶片移轉製程的流程視圖。 圖8是根據示例性實施例的晶片移轉方法的流程圖。FIG. 1 is a schematic diagram showing a wafer transfer apparatus according to an exemplary embodiment. FIG. 2 is a schematic diagram showing a mask having a plurality of patterns formed therein according to an exemplary embodiment. 3 to 7 are flow views of a wafer transfer process by using a wafer transfer method and a wafer transfer apparatus according to an exemplary embodiment. FIG. 8 is a flowchart of a wafer transfer method according to an exemplary embodiment.

S100、S200、S300、S410、S420、S430、S510、S520、S530、S600:步驟S100, S200, S300, S410, S420, S430, S510, S520, S530, S600: steps

Claims (18)

一種晶片移轉方法,包括: 在將被移轉的基底(下文稱為被移轉基底)上製備移轉基底,所述移轉基底上設置有多個晶片; 發射線光束; 通過使用設置在所述線光束的路徑上的罩幕,從所述線光束塑形多個圖案光束; 通過將所述圖案光束照射到所述移轉基底,以將多個所述晶片與所述移轉基底分隔開;以及 將與所述移轉基底分隔開的多個所述晶片安放在所述被移轉基底上。A method for transferring wafers, including: Preparing a transfer substrate on the substrate to be transferred (hereinafter referred to as the transferred substrate), and a plurality of wafers are arranged on the transfer substrate; Emit a line beam; Shaping a plurality of pattern beams from the line beam by using a mask provided on the path of the line beam; By irradiating the patterned light beam to the transfer substrate to separate a plurality of the wafers from the transfer substrate; and A plurality of the wafers separated from the transfer substrate are placed on the transferred substrate. 如請求項1所述的晶片移轉方法,其中多個所述晶片的分隔包括以分別對應的方式將多個所述圖案光束照射到將與所述移轉基底分隔開的多個所述晶片。The wafer transfer method according to claim 1, wherein the separation of the plurality of wafers includes irradiating a plurality of the pattern beams to the plurality of the substrates that will be separated from the transfer substrate in a corresponding manner. Wafer. 如請求項2所述的晶片移轉方法,更包括通過改變所述罩幕的位置來替換圖案,使所述線光束透射穿過在所述罩幕中形成的多個圖案當中的具有對應於多個所述晶片中的每一個的大小的圖案,以將所述線光束塑形成所述圖案光束。The wafer transfer method according to claim 2, further comprising replacing the pattern by changing the position of the mask, so that the line beam is transmitted through the plurality of patterns formed in the mask. A pattern of the size of each of the plurality of wafers to shape the line beam into the pattern beam. 如請求項3所述的晶片移轉方法,更包括: 通過使用設置在所述線光束的路徑上的所述罩幕,以從所述線光束塑形標記光束; 通過將所述標記光束照射到所述移轉基底以及拍攝在所述移轉基底上的所述標記光束,以產生標記光束圖像;以及 通過使用所述標記光束圖像,以相對於所述移轉基底初次對準所述罩幕的位置。The wafer transfer method described in claim 3 further includes: By using the mask provided on the path of the line beam to shape the marking beam from the line beam; Irradiating the marking beam to the transfer substrate and photographing the marking beam on the transfer substrate to generate a marking beam image; and By using the marking beam image, the position of the mask is aligned for the first time with respect to the transfer base. 如請求項4所述的晶片移轉方法,其中通過使用同一所述線光束來同時執行所述圖案光束的塑形及所述標記光束的塑形, 其中所述標記光束塑形自所述線光束的一個部分,以及所述圖案光束塑形自所述線光束的其餘部分。The wafer transfer method according to claim 4, wherein the shaping of the pattern beam and the shaping of the marking beam are simultaneously performed by using the same line beam, The marking beam is shaped from one part of the line beam, and the pattern beam is shaped from the remaining part of the line beam. 如請求項4所述的晶片移轉方法,更包括: 將所述圖案光束照射到所述移轉基底,並通過拍攝透射穿過所述移轉基底的所述圖案光束,以產生圖案光束圖像;以及 通過使用所述圖案光束圖像,以相對於所述移轉基底二次對準所述罩幕的傾斜度及距離,用於聚焦透射穿過所述罩幕以及照射到所述移轉基底的所述圖案光束。The wafer transfer method described in claim 4 further includes: Irradiating the pattern light beam to the transfer substrate, and photographing the pattern light beam transmitted through the transfer substrate to generate a pattern beam image; and By using the patterned light beam image, the inclination and distance of the mask are aligned with respect to the transfer base for the second time, for focusing transmission through the mask and irradiating to the transfer base The pattern beam. 如請求項4所述的晶片移轉方法,其中所述標記光束的塑形包括通過使所述線光束透射穿過在多個圖案的兩側中的每一側處形成的多個對準標記當中的一對所述對準標記,以在所述圖案光束的兩側處形成一對所述標記光束,一對所述對準標記形成於具有對應於多個所述晶片的大小的圖案的兩側處。The wafer transfer method according to claim 4, wherein the shaping of the marking beam includes by transmitting the line beam through a plurality of alignment marks formed at each of both sides of a plurality of patterns A pair of the alignment marks is formed to form a pair of the mark beams at both sides of the pattern beam, and a pair of the alignment marks is formed in a pattern having a size corresponding to a plurality of the wafers On both sides. 如請求項7所述的晶片移轉方法,其中所述標記光束圖像的產生包括: 拍攝在所述移轉基底上由自上向下照射到所述移轉基底的一對所述標記光束形成的一對所述對準標記;以及 將參考標記插入到圖像中,所述圖像是通過參照對應於所述標記光束的所述移轉基底上顯示的所述參考標記的座標來拍攝所述對準標記而獲得的。The wafer transfer method according to claim 7, wherein the generation of the marking beam image includes: Photographing a pair of the alignment marks formed on the transfer substrate by a pair of the marking light beams irradiated to the transfer substrate from top to bottom; and Inserting a reference mark into an image, the image being obtained by photographing the alignment mark with reference to the coordinates of the reference mark displayed on the transfer substrate corresponding to the marking beam. 如請求項8所述的晶片移轉方法,其中初次對準包括: 從所述標記光束圖像計算所述對準標記相對於所述參考標記的偏移;以及 在與所述線光束的行進方向交叉的方向上將所述罩幕的位置及傾斜度調節與所述偏移一樣多的量,以使得所述對準標記與所述參考標記一致。The wafer transfer method according to claim 8, wherein the initial alignment includes: Calculating the offset of the alignment mark relative to the reference mark from the marking beam image; and The position and inclination of the mask are adjusted as much as the offset in a direction crossing the traveling direction of the line beam, so that the alignment mark is consistent with the reference mark. 如請求項6所述的晶片移轉方法,其中所述圖案光束的產生包括:在沿自上向下透射穿過所述移轉基底的多個所述圖案光束的佈置方向掃描所述移轉基底的同時,拍攝多個所述圖案光束的聚焦圖像。The wafer transfer method according to claim 6, wherein the generation of the pattern beam comprises: scanning the transfer in an arrangement direction of the plurality of pattern beams transmitted through the transfer substrate from top to bottom. At the same time as the substrate, a plurality of focused images of the pattern beams are taken. 如請求項10所述的晶片移轉方法,其中二次對準包括: 從所述聚焦圖像收集所述圖案光束的特性以及將所收集的特性與參考特性相比較;以及 在所述線光束的行進方向上調節所述罩幕的位置及傾斜度,以使得所收集的特性與所述參考特性一致。The wafer transfer method according to claim 10, wherein the secondary alignment includes: Collecting the characteristics of the pattern beam from the focused image and comparing the collected characteristics with reference characteristics; and The position and inclination of the mask are adjusted in the traveling direction of the line beam, so that the collected characteristics are consistent with the reference characteristics. 一種晶片移轉裝置,將多個晶片從移轉基底移轉到被移轉基底,包括: 罩幕,具有用於將線光束塑形成待照射到所述移轉基底的多個圖案光束的圖案; 罩幕支撐件,配置成以可移動及可旋轉方式支撐所述罩幕;以及 鐳射源單元,配置成朝著所述罩幕發射所述線光束以便移轉多個所述晶片。A wafer transfer device, which transfers a plurality of wafers from a transfer substrate to a transferred substrate, includes: A mask having a pattern for shaping the line beam into a plurality of pattern beams to be irradiated to the transfer substrate; The screen support is configured to support the screen in a movable and rotatable manner; and The laser source unit is configured to emit the line beam toward the mask so as to transfer a plurality of the wafers. 如請求項12所述的晶片移轉裝置,其中多個不同圖案形成於所述罩幕中,以及 多個圖案中的一個具有對應於多個所述晶片中的每一個的大小。The wafer transfer device according to claim 12, wherein a plurality of different patterns are formed in the mask, and One of the plurality of patterns has a size corresponding to each of the plurality of wafers. 如請求項13所述的晶片移轉裝置,更包括圖案替換單元,其配置成通過控制所述罩幕支撐件來改變所述罩幕的位置,以使所述線光束透射穿過多個圖案當中的具有對應於附接到所述移轉基底的多個所述晶片的大小的圖案。The wafer transfer device according to claim 13, further comprising a pattern replacement unit configured to change the position of the mask by controlling the mask support, so that the line beam is transmitted through a plurality of patterns的 has a pattern corresponding to the size of the plurality of wafers attached to the transfer substrate. 如請求項13所述的晶片移轉裝置,其中多個圖案中的每一個包括多個圖案孔, 其中在所述線光束的寬度方向上佈置在同一線上的圖案孔具有彼此相同的形狀、大小以及佈置,以及佈置在與所述線光束的寬度方向交叉的方向上的圖案孔具有彼此不同的形狀、大小以及佈置。The wafer transfer device according to claim 13, wherein each of the plurality of patterns includes a plurality of pattern holes, Wherein the pattern holes arranged on the same line in the width direction of the line beam have the same shape, size and arrangement as each other, and the pattern holes arranged in the direction crossing the width direction of the line beam have different shapes from each other , Size and layout. 如請求項14或15所述的晶片移轉裝置,其中多個對準標記形成於所述線光束的寬度方向上的多個圖案的兩側處, 多個所述對準標記在所述線光束的寬度方向上分別與多個圖案佈置在同一線上,以及 將透射穿過具有對應於多個微型LED晶片的大小的圖案的多個所述圖案光束,以及透射穿過安置在具有對應於多個所述微型LED晶片的大小的圖案的兩側的一對對準標記的一對標記光束,同時照射到所述移轉基底。The wafer transfer device according to claim 14 or 15, wherein a plurality of alignment marks are formed on both sides of the plurality of patterns in the width direction of the line beam, A plurality of the alignment marks are respectively arranged on the same line with a plurality of patterns in the width direction of the line beam, and Transmitting through a plurality of the pattern light beams having a pattern corresponding to the size of the plurality of micro LED chips, and transmitting through a pair arranged on both sides of the pattern having the size corresponding to the plurality of the micro LED chips A pair of marking beams aligned with the markings are simultaneously irradiated to the transfer substrate. 如請求項16所述的晶片移轉裝置,更包括: 第一對準監測單元,配置成通過拍攝照射到所述移轉基底的所述標記光束而產生標記光束圖像;以及 第一對準調節單元,配置成通過將所述罩幕支撐件控制成與所述移轉基底上顯示的參考標記一致,來改變所述罩幕在與所述線光束的行進方向交叉的方向上的位置及傾斜度,以使得由自上向下照射到所述移轉基底的一對所述標記光束在所述移轉基底中形成的一對所述對準標記對應於所述標記光束。The wafer transfer device described in claim 16 further includes: A first alignment monitoring unit configured to generate a marking beam image by photographing the marking beam irradiated to the transfer substrate; and The first alignment adjustment unit is configured to change the direction of the mask that intersects the traveling direction of the line beam by controlling the mask support to be consistent with the reference mark displayed on the transfer base The position and the inclination of the upper part are such that a pair of the alignment marks formed in the transfer substrate from a pair of the marking beams irradiated from the top to the bottom on the transfer substrate corresponds to the marking beam . 如請求項16所述的晶片移轉裝置,更包括: 第二對準監測單元,配置成通過拍攝透射穿過所述移轉基底的所述圖案光束的聚焦圖像來產生標記光束圖像;以及 第二對準調節單元,配置成通過控制所述罩幕支撐件,來改變所述罩幕在與所述線光束的行進方向交叉的方向上的位置及傾斜度,以使得所述圖案光束的特性與參考特性一致,所述特性是從自上向下透射穿過所述移轉基底的多個所述圖案光束的所述聚焦圖像收集的。The wafer transfer device described in claim 16 further includes: A second alignment monitoring unit configured to generate a marking beam image by shooting a focused image of the pattern beam transmitted through the transfer substrate; and The second alignment adjustment unit is configured to change the position and inclination of the mask in the direction crossing the traveling direction of the line beam by controlling the mask support, so that the pattern beam is The characteristics are consistent with the reference characteristics, which are collected from the focused images of the plurality of pattern beams transmitted through the transfer substrate from top to bottom.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI798879B (en) * 2021-10-18 2023-04-11 雷傑科技股份有限公司 Die removing device and die removing method

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