TW202114927A - Transfering apparatus and transfering method - Google Patents
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Abstract
Description
本發明涉及一種移轉設備及一種移轉方法,且更具體來說,涉及一種能夠通過使晶片掉落在準確位置處來改善移轉程序的精度的移轉設備及一種移轉方法。The present invention relates to a transfer device and a transfer method, and more specifically, to a transfer device and a transfer method capable of improving the accuracy of a transfer procedure by dropping a wafer at an accurate position.
一般來說,微型發光二極體(light emitting diode,LED)代表其中一個側邊的尺寸等於或小於100 μm的LED。由於微型LED具有小的尺寸,因此微型LED具有比普通LED更小的熱產生量及功率消耗量以及比普通LED大的能量效率。Generally speaking, a miniature light emitting diode (LED) represents an LED whose side size is equal to or smaller than 100 μm. Since the micro LED has a small size, the micro LED has a smaller amount of heat generation and power consumption than an ordinary LED, and a greater energy efficiency than an ordinary LED.
為了將微型LED應用於顯示裝置,已使用了將其中形成有微型LED的晶片移轉到用於顯示面板的基板的每一像素的技術。移轉是通過用雷射光束輻照在晶圓上形成的晶片以使晶片掉落而將晶片移轉到晶圓下方的玻璃的程序。In order to apply the micro LED to a display device, a technique of transferring a wafer in which the micro LED is formed to each pixel of a substrate for a display panel has been used. Transfer is a process of transferring the wafer to the glass below the wafer by irradiating the wafer formed on the wafer with a laser beam to drop the wafer.
然而,晶圓與玻璃之間的對齊是複雜的過程。因此,當執行移轉程序時,晶圓與玻璃之間的對齊可能會扭曲。因此,晶片可能被移轉到錯誤的位置,從而引起缺陷。However, the alignment between wafer and glass is a complicated process. Therefore, when the transfer process is performed, the alignment between the wafer and the glass may be distorted. Therefore, the wafer may be moved to the wrong position, causing defects.
[專利文獻][Patent Literature]
(專利文獻1)KR 10-2019-0079147 A(Patent Document 1) KR 10-2019-0079147 A
本發明提供一種能夠通過使晶片掉落在準確位置處來改善移轉程序的精度的移轉設備及移轉方法。The present invention provides a transfer device and a transfer method that can improve the accuracy of a transfer procedure by dropping a wafer at an accurate position.
本發明還提供一種能夠通過單獨驅動用於支撐待移轉基板的載台及用於支撐移轉基板的載台來縮短程序時間的移轉設備及移轉方法。The present invention also provides a transfer device and a transfer method capable of shortening the program time by separately driving the stage for supporting the substrate to be transferred and the stage for supporting the substrate to be transferred.
根據示例性實施例,一種將設置到移轉基板的晶片移轉到待移轉基板(在下文中,稱為被移轉基板)的移轉設備包括:第一載台,被配置成支撐所述被移轉基板;第二載台,被配置成支撐所述移轉基板,使得所述移轉基板面對所述被移轉基板並與所述被移轉基板間隔開;雷射輻照單元,其至少一部分在所述移轉基板及所述被移轉基板彼此面對的方向上與所述第二載台間隔開,以使雷射光束輻照到所述移轉基板;以及移動單元,被配置成支撐所述雷射輻照單元,並在使所述雷射光束輻照的狀態下移動所述雷射輻照單元。According to an exemplary embodiment, a transfer apparatus that transfers a wafer set to a transfer substrate to a substrate to be transferred (hereinafter, referred to as a transferred substrate) includes: a first stage configured to support the A substrate to be transferred; a second stage configured to support the substrate to be transferred so that the substrate to be transferred faces the substrate to be transferred and is spaced apart from the substrate to be transferred; a laser irradiation unit At least a part thereof is spaced apart from the second stage in the direction in which the transfer substrate and the transferred substrate face each other, so that the laser beam is irradiated to the transfer substrate; and a moving unit , Configured to support the laser irradiation unit and move the laser irradiation unit in a state where the laser beam is irradiated.
在示例性實施例中,所述移動單元可包括:路徑構件,在與所述移轉基板及所述被移轉基板彼此面對的所述方向交叉的方向上延伸;以及移動構件,連接到所述雷射輻照單元並被安裝成能夠沿著所述路徑構件的延伸方向線性移動。In an exemplary embodiment, the moving unit may include: a path member extending in a direction crossing the direction in which the transferred substrate and the transferred substrate face each other; and a moving member connected to The laser irradiation unit is installed to be linearly movable along the extending direction of the path member.
在示例性實施例中,所述移轉設備可還包括:第一驅動單元,被配置成支撐所述第一載台,從而在多個方向上移動所述第一載台;以及第二驅動單元,被配置成支撐所述第二載台,從而獨立於所述第一載台在多個方向上移動所述第二載台。In an exemplary embodiment, the transfer device may further include: a first drive unit configured to support the first stage so as to move the first stage in multiple directions; and a second drive The unit is configured to support the second stage so as to move the second stage in multiple directions independently of the first stage.
在示例性實施例中,所述雷射輻照單元可包括:雷射產生器,被配置成產生雷射光束;角度調整器,設置在所述雷射產生器與所述第二載台之間,以調整所述雷射光束的輻照方向;形狀調整器,設置在所述雷射產生器與所述角度調整器之間,以調整輻照到所述移轉基板的所述雷射光束的形狀;以及殼體,被配置成支撐所述雷射產生器、所述角度調整器及所述形狀調整器,且能夠通過所述移動單元移動。In an exemplary embodiment, the laser irradiation unit may include: a laser generator configured to generate a laser beam; an angle adjuster disposed between the laser generator and the second stage To adjust the irradiation direction of the laser beam; a shape adjuster is arranged between the laser generator and the angle adjuster to adjust the laser irradiated to the transfer substrate The shape of the light beam; and a housing configured to support the laser generator, the angle adjuster, and the shape adjuster, and can be moved by the moving unit.
在示例性實施例中,所述形狀調整器可包括:遮罩構件,具有多個圖案孔;以及選擇構件,被配置成支撐所述遮罩構件並在多個方向上移動所述遮罩構件,以在所述多個圖案孔中選擇使所述雷射光束從中穿過的圖案孔。In an exemplary embodiment, the shape adjuster may include: a mask member having a plurality of pattern holes; and a selection member configured to support the mask member and move the mask member in a plurality of directions , To select a pattern hole through which the laser beam passes from among the plurality of pattern holes.
在示例性實施例中,所述遮罩構件可還設置有對齊孔,且所述移轉設備可還包括:拍攝單元,被配置成拍攝穿過所述對齊孔的所述雷射光束的形狀及位置,所述形狀及所述位置被輻照到所述移轉基板及所述被移轉基板中的至少一者;以及對齊單元,與所述拍攝單元連接,以根據穿過所述對齊孔的所述雷射光束的被輻照的所述形狀及所述位置來調整所述移轉基板及所述被移轉基板中的每一者的對齊狀態。In an exemplary embodiment, the mask member may be further provided with an alignment hole, and the transfer device may further include: a photographing unit configured to photograph the shape of the laser beam passing through the alignment hole And a position, the shape and the position are irradiated to at least one of the transfer substrate and the transferred substrate; and an alignment unit connected to the photographing unit to align according to the passing through The irradiated shape and position of the laser beam of the hole adjust the alignment state of each of the transferred substrate and the transferred substrate.
在示例性實施例中,所述第二載台可被移入及移出所述雷射輻照單元與所述第一載台之間的空間,且所述對齊單元可調整所述被移轉基板的所述對齊狀態,然後調整所述移轉基板的所述對齊狀態。In an exemplary embodiment, the second stage can be moved into and out of the space between the laser irradiation unit and the first stage, and the alignment unit can adjust the transferred substrate And then adjust the alignment state of the transfer substrate.
在示例性實施例中,所述被移轉基板的面積可大於所述移轉基板的面積,且穿過所述對齊孔的所述雷射光束的一部分可輻照到所述移轉基板,且所述雷射光束的另一部分透過所述第二載台可輻照到所述被移轉基板。In an exemplary embodiment, the area of the transferred substrate may be greater than the area of the transferred substrate, and a part of the laser beam passing through the alignment hole may be irradiated to the transferred substrate, And another part of the laser beam can be irradiated to the transferred substrate through the second stage.
根據另一示例性實施例,一種移轉方法包括:通過第一載台支撐被移轉基板;通過第二載台支撐設置有晶片的移轉基板,並將所述移轉基板佈置成面對所述被移轉基板;在移動被配置成輻照出雷射光束的雷射輻照單元的同時,使所述雷射光束輻照到所述移轉基板;以及通過使用所述雷射光束使設置到所述移轉基板的所述晶片掉落而將所述晶片移轉到所述被移轉基板。According to another exemplary embodiment, a transfer method includes: supporting a transferred substrate by a first stage; supporting a transfer substrate provided with a wafer by a second stage, and arranging the transfer substrate to face The transferred substrate; while moving the laser irradiation unit configured to irradiate the laser beam, irradiate the laser beam to the transferred substrate; and by using the laser beam The wafer set on the transfer substrate is dropped to transfer the wafer to the transferred substrate.
在示例性實施例中,所述晶片可設置成多個,且多個晶片可以陣列類型佈置。所述在移動所述雷射輻照單元的同時使所述雷射光束輻照可包括:產生雷射光束;以及沿著一個方向線性移動所述雷射輻照單元。In an exemplary embodiment, the wafers may be provided in plural, and the plural wafers may be arranged in an array type. The irradiating the laser beam while moving the laser irradiation unit may include: generating a laser beam; and linearly moving the laser irradiation unit in one direction.
在示例性實施例中,線性移動所述雷射輻照單元可包括使所述雷射光束適當地輻照到所述移轉基板,直至在所述一個方向上移動的所述雷射光束到達在所述一個方向上彼此間隔開的所述晶片中的每一者的時間。In an exemplary embodiment, linearly moving the laser irradiation unit may include appropriately irradiating the laser beam to the transfer substrate until the laser beam moving in the one direction reaches The time of each of the wafers spaced apart from each other in the one direction.
在示例性實施例中,通過所述第一載台支撐所述被移轉基板可包括:使對齊雷射輻照到所述被移轉基板;以及根據所述對齊雷射的輻照形狀及輻照位置中的至少一者,通過移動所述第一載台來調整所述被移轉基板的對齊狀態。通過所述第二載台支撐附著有所述晶片的所述移轉基板可包括:使所述對齊雷射輻照到附著有所述晶片的所述移轉基板;以及根據所述對齊雷射的所述輻照形狀及所述輻照位置中的至少一者,通過移動所述第二載台來調整所述移轉基板的對齊狀態。In an exemplary embodiment, supporting the transferred substrate by the first stage may include: irradiating an alignment laser to the transferred substrate; and according to the irradiation shape and the irradiation shape of the alignment laser At least one of the irradiation positions adjusts the alignment state of the transferred substrate by moving the first stage. Supporting the transfer substrate to which the wafer is attached by the second stage may include: irradiating the alignment laser to the transfer substrate to which the wafer is attached; and according to the alignment laser At least one of the irradiation shape and the irradiation position is adjusted by moving the second stage to adjust the alignment state of the transfer substrate.
在示例性實施例中,根據所述對齊雷射的所述輻照形狀及所述輻照位置來調整所述對齊狀態可包括調整所述移轉基板或所述被移轉基板的水平對齊狀態。In an exemplary embodiment, adjusting the alignment state according to the irradiation shape and the irradiation position of the alignment laser may include adjusting the horizontal alignment state of the transferred substrate or the transferred substrate .
在示例性實施例中,在所述移轉基板及所述被移轉基板中可形成有標記,且根據所述對齊雷射的所述輻照形狀及所述輻照位置來調整所述對齊狀態可包括調整所述移轉基板或所述被移轉基板的平面對齊狀態,使得所述標記設置在與所述對齊雷射的所述輻照位置對應的位置處。In an exemplary embodiment, marks may be formed in the transferred substrate and the transferred substrate, and the alignment is adjusted according to the irradiation shape and the irradiation position of the alignment laser The state may include adjusting the plane alignment state of the transferred substrate or the transferred substrate so that the mark is disposed at a position corresponding to the irradiation position of the alignment laser.
在示例性實施例中,通過所述第二載台支撐設置有所述晶片的所述移轉基板可包括將所述第二載台移動成設置在所述雷射輻照單元與所述第一載台之間,且調整所述被移轉基板的所述對齊狀態可在將所述第二載台移動成設置在所述第一載台與所述第二載台之間之前執行。In an exemplary embodiment, supporting the transfer substrate provided with the wafer by the second stage may include moving the second stage to be set between the laser irradiation unit and the second stage. Between a stage, and adjusting the alignment state of the transferred substrate may be performed before the second stage is moved to be set between the first stage and the second stage.
在示例性實施例中,使所述對齊雷射輻照可包括:產生多個對齊雷射;以及使所述多個對齊雷射的一部分輻照到所述移轉基板,並透過所述第二載台使另一部分輻照到所述被移轉基板。In an exemplary embodiment, irradiating the alignment laser may include: generating a plurality of alignment lasers; and irradiating a part of the plurality of alignment lasers to the transfer substrate and pass through the first The second stage irradiates the other part to the transferred substrate.
在下文中,將參照附圖詳細闡述具體實施例。然而,本發明可被實施為許多不同的形式,且不應被解釋為僅限於本文所陳述的實施例;相反,提供這些實施例是為了使本發明將透徹及完整起見,並向所屬領域中的技術人員全面傳達本發明的概念。在圖式中,為了清楚起見,層及區的厚度被誇大。在各圖中,相同的參考編號始終指代相同的元件。Hereinafter, specific embodiments will be explained in detail with reference to the drawings. However, the present invention can be implemented in many different forms, and should not be construed as being limited to the embodiments set forth herein; on the contrary, these embodiments are provided so that the present invention will be thorough and complete, and to inform the art. The technicians in fully convey the concept of the present invention. In the drawings, the thickness of layers and regions are exaggerated for clarity. In the various figures, the same reference numbers always refer to the same elements.
圖1是示出根據示例性實施例的移轉設備的立體圖,圖2是示出根據示例性實施例的第一載台及第一驅動單元的結構的立體圖,且圖3是示出根據示例性實施例的第二載台及第二驅動單元的結構的立體圖。在下文中,將闡述根據示例性實施例的移轉設備。1 is a perspective view showing a transfer device according to an exemplary embodiment, FIG. 2 is a perspective view showing a structure of a first stage and a first driving unit according to an exemplary embodiment, and FIG. 3 is a perspective view showing a structure according to an example A perspective view of the structure of the second stage and the second driving unit of an exemplary embodiment. Hereinafter, the transfer device according to the exemplary embodiment will be explained.
參照圖1至圖3,根據示例性實施例的移轉設備是將附著到移轉基板的晶片移轉到待移轉基板(在下文中,稱為被移轉基板)的移轉設備。移轉設備100包括第一載台110、第二載台120、雷射輻照單元130及移動單元140。1 to 3, the transfer device according to the exemplary embodiment is a transfer device that transfers a wafer attached to a transfer substrate to a substrate to be transferred (hereinafter, referred to as a transferred substrate). The
此處,晶片可為微型發光二極體(LED)。移轉基板W可為上面以陣列類型佈置及附著有多個晶片的晶圓。晶片可直接形成在移轉基板W上,或者形成在單獨基板上的晶片可附著到移轉基板W。因此,晶片可被設置到移轉基板W。被移轉基板G可為玻璃。然而,本發明的示例性實施例並非僅限於移轉基板W及被移轉基板G中的每一者的材料。例如,移轉基板W及被移轉基板G中的每一者可包含各種材料。Here, the chip may be a miniature light emitting diode (LED). The transfer substrate W may be a wafer on which a plurality of chips are arranged in an array type and attached. The wafer may be directly formed on the transfer substrate W, or a wafer formed on a separate substrate may be attached to the transfer substrate W. Therefore, the wafer can be set to the transfer substrate W. The substrate G to be transferred may be glass. However, the exemplary embodiment of the present invention is not limited to the material of each of the transferred substrate W and the transferred substrate G. For example, each of the transferred substrate W and the transferred substrate G may include various materials.
第一載台110支撐被移轉基板G,如圖2所示。例如,第一載台110可具有矩形板形狀。因此,被移轉基板G可位於第一載台110的頂表面上並由第一載台110的頂表面支撐。The
此外,第一載台110的頂表面可具有比被移轉基板G的底表面大的面積。因此,被移轉基板G的整個底表面可接觸第一載台110的頂表面並穩定地位於第一載台110的頂表面上。然而,示例性實施例並非僅限於第一載台110的結構及形狀。In addition, the top surface of the
第二載台120支撐移轉基板W,如圖3所示。第二載台120可相對於第一載台110向上間隔開,以面對第一載台110。因此,當移轉基板W由第二載台120支撐時,移轉基板W可在垂直方向上與位於第一載台110上的被移轉基板G間隔開,以面對被移轉基板G。因此,被移轉基板G的頂表面可面對移轉基板W的底表面。The
此外,第二載台120可具有矩形板形狀。在第二載台120的中心部分處可界定有開口。第二載台120可具有比移轉基板W大的面積,且開口可具有比移轉基板W小的面積。因此,移轉基板W可在接觸第二載台120的同時不穿過開口。In addition, the
此處,吸附器(圖中未示出)可設置到第二載台120的下部分。吸附器可被安裝成環繞開口的圓周的至少一部分。移轉基板W可由吸附器吸附到第二載台120的下部分並由第二載台120支撐,且移轉基板W的頂表面的一部分可通過第二載台120的開口暴露到外部。因此,設置在第二載台120上方的雷射輻照單元130可透過開口用雷射光束輻照移轉基板W的頂表面。然而,示例性實施例並非僅限於第二載台120的形狀及支撐移轉基板W的方法。例如,第二載台120可具有各種形狀,且移轉基板W可通過各種方法支撐。Here, an adsorber (not shown in the figure) may be provided to the lower part of the
移轉設備100可還包括第一驅動單元150及第二驅動單元160。第一載台110及第二載台120可由第一驅動單元150及第二驅動單元160單獨移動。The
參照圖2,第一驅動單元150可連接到第一載台110。第一驅動單元150可支撐第一載台110並在多個方向上移動第一載台110。第一驅動單元150可包括第一前後導軌151、第一前後驅動構件152、第一左右導軌153、第一左右驅動構件154、第一垂直驅動構件155及第一旋轉構件(圖中未示出)。Referring to FIG. 2, the
第一前後導軌151可在前後方向上延伸。第一前後導軌151提供第一前後驅動構件152的移動路徑。第一前後導軌151可成對設置,且一對第一前後導軌151可在左右方向上彼此間隔開。The first front and
第一前後驅動構件152可被安裝成可在第一前後導軌151上移動。第一前後驅動構件152可沿著第一前後導軌151的延伸方向在前後方向上移動。第一前後驅動構件152可成對設置,且一對第一前後驅動構件152可被安裝成可分別在所述一對第一前後導軌151上移動。因此,第一左右導軌153可安裝在所述一對第一前後驅動構件152上,並由所述一對第一前後驅動構件152穩定地支撐。The first front-
第一左右導軌153可在與第一前後導軌151的延伸方向交叉的左右方向上延伸。第一左右導軌153提供第一左右驅動構件154的移動路徑。第一左右導軌153可安裝在第一左右驅動構件152上並由第一左右驅動構件152支撐。例如,第一左右導軌153可在左右方向上具有等於或大於第一前後驅動構件152之間的間隔長度的延伸長度。因此,第一左右導軌153的兩端可分別由第一左右驅動構件152支撐。當第一左右驅動構件152在前後方向上移動時,第一左右導軌153也可在前後方向上移動。The first left and
第一前後驅動構件154可被安裝成可在第一左右導軌153上移動。第一左右驅動構件154可沿著第一左右導軌153的延伸方向在左右方向上移動。由於第一左右驅動構件154由第一左右導軌153支撐,因此當第一左右導軌153通過第一前後驅動構件152在前後方向上移動時,第一左右驅動構件154也可在前後方向上移動。The first front and rear driving member 154 may be installed to be movable on the first left and right guide rails 153. The first left and right driving members 154 may move in the left and right directions along the extending direction of the first left and right guide rails 153. Since the first left and right driving members 154 are supported by the first left and
第一垂直驅動構件155可安裝在第一左右驅動構件154上。第一垂直驅動構件155可具有連接到第一左右驅動構件154的下端及連接到第一載台110的上端。第一垂直驅動構件155的至少一部分可在垂直方向上延伸或收縮。因此,第一載台110可通過第一垂直驅動構件155的操作而垂直移動。The first vertical driving
此外,第一垂直驅動構件155可設置成多個。第一垂直驅動構件155可分別連接到第一載台110的下部分的不同部分。因此,當第一垂直驅動構件155的高度被不同地調整時,可調整第一載台110的傾斜度。In addition, the first vertical driving
此處,由於第一垂直驅動構件155由第一左右驅動構件154支撐,因此當第一左右驅動構件154在左右方向上移動時,第一垂直驅動構件155及第一載台110也可在左右方向上移動。當第一左右驅動構件154通過第一前後驅動構件152在前後方向上移動時,第一垂直驅動構件155及第一載台110也可在前後方向上移動。因此,可在多個方向上調整位於第一載台110上的被移轉基板G的位置。Here, since the first vertical driving
第一旋轉構件可安裝在第一垂直驅動構件155上。第一旋轉構件可使第一垂直驅動構件155旋轉。因此,當第一旋轉構件使第一垂直驅動構件155旋轉時,第一載台110可旋轉。因此,位於第一載台110上的被移轉基板G也可旋轉。然而,示例性實施例並非僅限於第一驅動單元150的部件的操作結構及連接方法。例如,第一驅動單元150的部件可具有各種操作結構及各種連接方法。The first rotating member may be installed on the first vertical driving
參照圖3,第二驅動單元160可連接到第二載台120。第二驅動單元160可支撐第二載台120,且獨立於第一載台110在多個方向上移動第二載台120。第二驅動單元160可包括第二前後導軌161、第二前後驅動構件162、第二左右導軌163、第二左右驅動構件(圖中未示出)、第二垂直驅動構件(圖中未示出)及第二旋轉構件(圖中未示出)。Referring to FIG. 3, the
第二前後導軌161可在前後方向上延伸。第二前後導軌161提供第二前後驅動構件162的移動路徑。可設置一對第二前後導軌161,且其在左右方向上彼此間隔開。例如,所述一對第二前後導軌161的間隔距離可大於所述一對第一前後導軌151的間隔距離。因此,第一前後導軌151可設置在第二前後導軌161之間。The second front and
此處,第二前後導軌161的頂表面可設置在第一前後導軌151的頂表面上方。因此,第二載台120可通過第二前後導軌161設置在第一載台110上方。然而,示例性實施例並非僅限於第二前後導軌161的結構。例如,第二前後導軌161可具有各種結構。Here, the top surface of the second front and
第二前後驅動構件162可被安裝成可在第二前後導軌161上移動。第二前後驅動構件162可沿著第二前後導軌161的延伸方向在前後方向上移動。可設置一對第二前後驅動構件162,且其被安裝成可分別在一對第二前後導軌161上移動。因此,第二左右導軌163可安裝在一對第二前後驅動構件162上並由所述一對第二前後驅動構件162穩定地支撐。The second front and rear driving
第二左右導軌163可在與第二前後導軌161的延伸方向交叉的左右方向上延伸。第二左右導軌163提供第二左右驅動構件的移動路徑。第二左右導軌163可安裝在第二前後驅動構件162上並由第二前後驅動構件162支撐。例如,第二左右導軌163可在左右方向上具有等於或大於第二前後驅動構件162之間的間隔距離的延伸方向。因此,第二左右導軌163的兩端可分別由第二前後驅動構件162支撐。因此,當第二前後驅動構件162在前後方向上移動時,第二左右導軌163也可在前後方向上移動。The second left and
此外,在第二左右導軌163的中心部分處可界定有孔。因此,吸附到第二載台120的移轉基板W可透過在第二左右導軌163中界定的孔直接面對其下方的被移轉基板G。然而,示例性實施例並非僅限於第二左右導軌163的結構及形狀。例如,第二左右導軌163可具有各種結構及形狀。In addition, a hole may be defined at the center portion of the second left and right guide rails 163. Therefore, the transferred substrate W adsorbed to the
第二左右驅動構件可被安裝成可在第二左右導軌163上移動。第二左右驅動構件可沿著第二左右導軌163的延伸方向在左右方向上移動。由於第二左右驅動構件由第二左右導軌163支撐,因此當第二左右導軌163通過第二前後驅動構件162在前後方向上移動時,第二左右驅動構件也可在前後方向上移動。The second left and right driving members may be installed to be movable on the second left and right guide rails 163. The second left and right driving members are movable in the left and right directions along the extending direction of the second left and right guide rails 163. Since the second left and right driving members are supported by the second left and
此外,在第二左右驅動構件的中心部分處可界定有孔。因此,吸附到第二載台120的移轉基板W可透過在第二左右驅動構件中界定的孔直接面對其下方的被移轉基板G。然而,示例性實施例並非僅限於第二左右驅動構件的結構及形狀。例如,第二左右驅動構件可具有各種結構及形狀。In addition, a hole may be defined at the center portion of the second left and right driving members. Therefore, the transferred substrate W adsorbed to the
第二垂直驅動構件可安裝在第二左右驅動構件與第二載台120之間。第二垂直驅動構件可具有與第二左右驅動構件的頂表面連接的下端及與第二載台120的底表面連接的上端。第二垂直驅動構件的至少一部分可在垂直方向上膨脹或收縮。因此,第二載台120可通過第二垂直驅動構件的操作而垂直移動。The second vertical driving member may be installed between the second left and right driving members and the
此外,第二垂直驅動構件可設置成多個。第二垂直驅動構件可分別連接到第二載台120的下部分的不同部分。因此,當不同地調整第二垂直驅動構件的高度時,可調整第二載台120的傾斜度。In addition, the second vertical driving member may be provided in plural. The second vertical driving members may be connected to different parts of the lower part of the
此處,由於第二垂直驅動構件由第二左右驅動構件支撐,因此當第二左右驅動構件在左右方向上移動時,第二垂直驅動構件及第二載台120也可在左右方向上移動。當第二左右驅動構件通過第二前後驅動構件在前後方向上移動時,第二垂直驅動構件及第二載台120也可在前後方向上移動。因此,可在多個方向上調整吸附到第二載台120的移轉基板W的位置。Here, since the second vertical driving member is supported by the second left-right driving member, when the second left-right driving member moves in the left-right direction, the second vertical driving member and the
第二旋轉構件可安裝在第二垂直驅動構件上。第二旋轉構件可使第二垂直驅動構件旋轉。因此,當第二旋轉構件使第二垂直驅動構件旋轉時,第二載台120可旋轉。因此,吸附到第二載台120的移轉基板W也可旋轉。然而,示例性實施例並非僅限於第二驅動單元160的部件的操作結構及連接方法。例如,第二驅動單元160的部件可具有各種操作結構及各種連接方法。The second rotating member may be mounted on the second vertical driving member. The second rotating member can rotate the second vertical driving member. Therefore, when the second rotating member rotates the second vertical driving member, the
如上所述,第一載台110及第二載台120可被單獨移動。因此,當執行允許被移轉基板G由第一載台110支撐的操作及允許移轉基板W由第二載台120支撐的操作時,第一載台110及第二載台120可被單獨移動。因此,通過縮短將被移轉基板G及移轉基板W轉移到程序位置的時間,程序效率可改善。As described above, the
此外,由於第一載台110及第二載台120被單獨移動,因此可單獨調整移轉基板W與被移轉基板G之間的對齊狀態。因此,當移轉基板W及被移轉基板G中的至少一者具有有缺陷對齊狀態時,可容易地僅調整有缺陷對齊狀態。In addition, since the
圖4是示出根據示例性實施例的雷射輻照單元的結構的剖視圖,圖5是示出根據示例性實施例的形狀調整器的結構的立體圖,且圖6是示出根據示例性實施例調整移轉基板的對齊的結構的視圖。在下文中,將詳細闡述根據示例性實施例的雷射輻照單元。4 is a cross-sectional view showing a structure of a laser irradiation unit according to an exemplary embodiment, FIG. 5 is a perspective view showing a structure of a shape adjuster according to an exemplary embodiment, and FIG. 6 is a perspective view showing a structure according to an exemplary embodiment Example of a view of the structure that adjusts the alignment of the transfer substrate. Hereinafter, the laser irradiation unit according to the exemplary embodiment will be explained in detail.
參照圖4,雷射輻照單元130的至少一部分可在被移轉基板G及移轉基板W彼此面對的方向(或者,垂直方向)上相對於第二載台120向上間隔開。因此,雷射輻照單元130的位置可與第一載台110或第二載台120分開調整,且雷射輻照單元130可用雷射光束輻照由第二載台120支撐的移轉基板W。雷射輻照單元130包括雷射產生器131、角度調整器132、形狀調整器133及殼體134。Referring to FIG. 4, at least a part of the
雷射產生器131用於產生雷射光束。當雷射產生器131產生雷射光束時,通過使用光學裝置(圖中未示出),雷射光束可具有在左右方向上延伸的線束形狀。The
角度調整器132可設置在雷射產生器131與第二載台120之間。角度調整器132可為使雷射光束反射的鏡子。也就是說,角度調整器132可調整雷射光束的輻照方向。因此,在殼體134中沿前後方向移動的雷射光束可由角度調整器132反射並向下輻照。因此,雷射光束可朝向雷射輻照單元130下方的第二載台120輻照。The
形狀調整器133可設置在雷射產生器131與角度調整器132之間。因此,從雷射產生器131移動到角度調整器132的線束形雷射光束可穿過形狀調整器133。因此,可調整穿過形狀調整器133的線束形雷射光束的形狀,且然後具有經調整形狀的雷射光束可輻照到移轉基板W。形狀調整器133可包括遮罩構件133a及選擇構件133b,如圖5所示。The
遮罩構件133a可具有板形狀,且包括使雷射光束從中穿過的多個圖案孔h1。從雷射產生器131移動到遮罩構件133a的雷射光束的一部分可穿過圖案孔h1且另一部分不穿過圖案孔h1。因此,輻照到移轉基板W的雷射光束的形狀可具有根據圖案孔h1的形狀而成的圖案。因此,線束形雷射光束可通過遮罩構件133a以在左右方向上彼此間隔開的多個點形狀輻照到移轉基板W。The
此處,圖案孔h1可根據其位置具有不同的形狀及尺寸。例如,具有相同形狀的圖案孔h1可在左右方向上彼此間隔開以形成一條線,且包括具有不同形狀或尺寸的圖案孔h1的線可在垂直方向上彼此間隔開。因此,在左右方向上延伸的線束形雷射光束可穿過遮罩構件133a的線之一。因此,輻照到移轉基板W的雷射光束的形狀或尺寸可根據遮罩構件133a的線的圖案孔h1的形狀或尺寸來確定。Here, the pattern hole h1 may have different shapes and sizes according to its position. For example, pattern holes h1 having the same shape may be spaced apart from each other in the left-right direction to form a line, and lines including pattern holes h1 having different shapes or sizes may be spaced apart from each other in the vertical direction. Therefore, the beam-shaped laser beam extending in the left-right direction may pass through one of the lines of the
此外,遮罩構件133a可還包括對齊孔h2。對齊孔h2可設置成多個。圖案孔h1可設置在遮罩構件133a的中心部分處,且多個對齊孔h2可設置在遮罩構件133a的環繞所述中心部分的外部分處。對齊孔h2中的每一者可具有十字形狀。因此,穿過對齊孔h2的雷射光束可變成對齊雷射,並在移轉基板W或被移轉基板G的表面上顯示為十字形狀。因此,可通過使用對齊雷射的所顯示形狀或位置作為參考來調整移轉基板W或被移轉基板G的對齊狀態。然而,示例性實施例並非僅限於對齊孔h2的形狀。例如,對齊孔h2可具有各種形狀。In addition, the
選擇構件133b可支撐遮罩構件133a。選擇構件133b可在多個方向上移動遮罩構件133a,以在所述多個圖案孔h1中選擇使雷射光束從中穿過的遮罩構件133a的線。選擇構件133b可根據附著到移轉基板W的晶片在左右方向上的形狀、尺寸或佈置方法來選擇使雷射光束從中穿過的圖案孔h1。The
例如,選擇構件133b可包括前後驅動本體、左右驅動本體、垂直驅動本體及旋轉驅動本體。因此,選擇構件133b可調整遮罩構件133a的垂直方向、前後方向、左右方向及傾斜度。當遮罩構件133a的位置被調整時,可選擇使雷射光束從中穿過的線的圖案孔h1,且因此可選擇雷射光束的形狀或尺寸。For example, the
殼體134具有在其中容納並支撐雷射產生器131、角度調整器132及形狀調整器133的內空間。殼體134可與移動單元140連接,且整個殼體134可由移動單元140移動。因此,當殼體134移動時,所有的雷射產生器131、角度調整器132及形狀調整器133也可移動。The
此外,殼體134可設置在第二載台120上方。殼體134可在前後方向上延伸。雷射產生器131、角度調整器132及形狀調整器133可在殼體134中沿前後方向彼此間隔開。因此,在雷射產生器131中產生的雷射光束可在殼體134中沿前後方向移動。In addition, the
此處,在殼體134的面對第二載台120的一部分中可界定有開口。因此,由角度調整器132反射的雷射光束可透過開口朝向第二載台120輻照。然而,示例性實施例並非僅限於殼體134的結構及形狀。例如,殼體可具有各種結構及形狀。Here, an opening may be defined in a portion of the
圖6中的移轉設備100可還包括拍攝單元180及對齊單元190。可通過使用拍攝單元180及對齊單元190來執行調整移轉基板W與被移轉基板G之間的對齊狀態的操作。The
拍攝單元180可為照相機。拍攝單元180可設置在第二載台120上方。因此,拍攝單元180可拍攝輻照到移轉基板W或被移轉基板G的表面的雷射光束。此外,拍攝單元180可檢查輻照到移轉基板W或被移轉基板G上的雷射光束的位置或形狀。The photographing
對齊單元190連接到拍攝單元180。對齊單元190可根據穿過對齊孔h2並輻照到移轉基板W或被移轉基板G上的雷射光束的位置或形狀來調整移轉基板W與被移轉基板G之間的對齊狀態。The
例如,在根據對齊雷射的輻照形狀調整對齊狀態的情況下,可檢查對齊雷射的輻照形狀。因此,當具有十字形狀的對齊雷射在形狀上扭曲時,可將移轉基板W與被移轉基板G之間的水平狀態確定為缺陷。因此,可通過調整第一載台110或第二載台120的水平狀態使得對齊雷射的形狀被不扭曲地顯示來調整移轉基板W與被移轉基板G之間的水平對齊狀態。For example, in the case where the alignment state is adjusted according to the irradiation shape of the alignment laser, the irradiation shape of the alignment laser can be checked. Therefore, when the alignment laser having the cross shape is distorted in shape, the horizontal state between the transferred substrate W and the transferred substrate G can be determined as a defect. Therefore, the horizontal alignment state between the transferred substrate W and the transferred substrate G can be adjusted by adjusting the horizontal state of the
在根據對齊雷射的輻照位置調整對齊狀態的情況下,可檢查對齊雷射的輻照位置。此外,在移轉基板W及被移轉基板G中可形成有與對齊雷射的形狀對應的標記。因此,當對齊雷射的位置不對應於(或不重合於)標記的位置時,可將移轉基板W與被移轉基板G之間在X-Y平面上的對齊狀態確定為缺陷。因此,可通過在前後方向及左右方向上移動第一載台110或第二載台120使得標記對應於(或重合於)對齊雷射的輻照位置來調整移轉基板W與被移轉基板G之間的平面對齊狀態。In the case of adjusting the alignment state according to the irradiation position of the alignment laser, the irradiation position of the alignment laser can be checked. In addition, marks corresponding to the shape of the alignment laser may be formed on the transferred substrate W and the transferred substrate G. Therefore, when the position of the alignment laser does not correspond to (or does not coincide with) the position of the mark, the alignment state between the transferred substrate W and the transferred substrate G on the X-Y plane can be determined as a defect. Therefore, the transfer substrate W and the transferred substrate can be adjusted by moving the
此處,第二載台120可通過第二驅動單元160移入或移出雷射輻照單元130與第一載台110之間的空間。當第二載台120設置在雷射輻照單元130與第一載台110之間時,對齊雷射可能不輻照到第一載台110上的被移轉基板G。因此,對齊單元190可在其中第二載台120被移出雷射輻照單元130與第一載台110之間的空間的狀態下調整被移轉基板G的對齊狀態,然後通過將第二載台120移動成設置在雷射輻照單元130與第一載台110之間來調整移轉基板W的對齊狀態。Here, the
此外,被移轉基板G可具有比移轉基板W大的面積。在第二載台120中可形成有透射窗(圖中未示出),使得對齊雷射透射過所述透射窗。所述透射窗可環繞移轉基板W的外圓周的至少一部分。因此,多個對齊雷射的一部分可輻照到移轉基板W,且所述多個對齊雷射的另一部分可透過第二載台120輻照到被移轉基板G。因此,可同時調整移轉基板W的及被移轉基板G的對齊狀態。In addition, the transferred substrate G may have a larger area than the transferred substrate W. A transmission window (not shown in the figure) may be formed in the
圖7是示出根據示例性實施例的雷射輻照單元及移動單元的結構的視圖。在下文中,將詳細闡述根據示例性實施例的移動單元。FIG. 7 is a view showing the structure of a laser irradiation unit and a mobile unit according to an exemplary embodiment. Hereinafter, the mobile unit according to the exemplary embodiment will be explained in detail.
參照圖4及圖7,移動單元140可支撐雷射輻照單元130。移動單元140可通過在使雷射光束輻照的狀態下移動雷射輻照單元130來調整雷射光束的輻照位置。因此,在其中第一載台110及第二載台120停止的狀態下,移轉基板W及被移轉基板G可被固定在適當位置,且移動單元140可移動雷射輻照單元130以通過使用雷射光束來掃描移轉基板W。移動單元140包括路徑構件141及移動構件142。Referring to FIGS. 4 and 7, the moving
路徑構件141可在與移轉基板W面對被移轉基板G的方向(或垂直方向)交叉的方向(或前後方向)上延伸。路徑構件141提供移動構件142的移動路徑。可設置一對路徑構件141,且其在左右方向上彼此間隔開。The
此處,移動單元140可還包括支撐構件143。支撐構件143可相對於第二載台120向上間隔開。路徑構件141可安裝在支撐構件143上。在支撐構件143的面對第二載台120的一部分中可界定有開口。因此,從雷射輻照單元130產生的雷射光束可透過在支撐構件143中界定的開口輻照到移轉基板W。Here, the moving
移動構件142可連接到雷射輻照單元130的殼體134,以支撐雷射輻照單元130。移動構件142可安裝在路徑構件141上,且在路徑構件141的延伸方向(或前後方向)上線性移動。因此,當移動構件142在前後方向上移動時,雷射輻照單元130也可在前後方向上線性移動。因此,可通過移動雷射輻照單元130而不是調整第一載台110的及第二載台120的位置來在前後方向上調整雷射光束的輻照位置。The moving
此外,移動構件142可通過懸浮在路徑構件141上而移動。例如,移動構件142可以空氣軸承方法或磁懸浮方法浮置在路徑構件141上。因此,可防止當移動構件142在路徑構件141上移動時產生的摩擦,且雷射輻照單元130可通過將移動構件142準確地移動到所期望位置來精確地調整雷射光束在移轉基板W上的輻照位置。In addition, the moving
如上所述,由於第一載台110及第二載台120被固定,因此與通過移動載台來調整雷射光束的輻照位置的情況相比,移轉程序可具有改善的精確度。也就是說,由於在載台被移動的情況下,面對移轉基板W的被移轉基板G的位置改變,因此當晶片從移轉基板W掉落時,晶片可能掉落到偏離準確位置的不同位置。由於當第一載台110及第二載台120被固定時,移轉基板W及被移轉基板G的位置不變,因此晶片可準確地掉落到所期望位置。As described above, since the
此外,由於移動單元140移動整個雷射輻照單元130,因此儘管雷射光束在移轉基板W上的輻照位置有所變化,然而可維持相同的光量及聚焦。因此,可防止其中輻照到移轉基板W的雷射光束的條件對於每一區而變化的特徵,且程序精度可改善。In addition, since the moving
圖8是表示根據示例性實施例的移轉方法的流程圖。在下文中,將闡述根據示例性實施例的移轉方法。Fig. 8 is a flowchart showing a migration method according to an exemplary embodiment. Hereinafter, the migration method according to the exemplary embodiment will be explained.
根據示例性實施例的移轉方法是將設置到移轉基板的晶片移轉到被移轉基板的方法。參照圖8,移轉方法包括:過程S110,將被移轉基板支撐到第一載台;過程S120,通過第二載台支撐附著有晶片的移轉基板,並將移轉基板定位成面對被移轉基板;過程S130,在移動輻照出雷射光束的雷射輻照單元的同時,用雷射光束輻照移轉基板;以及過程S140,通過使用雷射光束使附著到移轉基板的晶片掉落而將晶片移轉到被移轉基板。The transfer method according to the exemplary embodiment is a method of transferring a wafer set to a transfer substrate to a transferred substrate. 8, the transfer method includes: process S110, supporting the transferred substrate to the first stage; process S120, supporting the transferred substrate to which the wafer is attached through the second stage, and positioning the transferred substrate to face The transferred substrate; process S130, while moving the laser irradiation unit that irradiates the laser beam, irradiate the transferred substrate with the laser beam; and process S140, attach to the transferred substrate by using the laser beam The wafer falls and the wafer is transferred to the transferred substrate.
參照圖1至圖7,首先,可執行調整從雷射輻照單元130輻照的雷射光束的對齊狀態的操作。可在雷射輻照單元130下方準備參考基板(圖中未示出)。由於通過用雷射光束輻照參考基板來檢查雷射光束的形狀及位置,然後控制雷射產生器131、形狀調整器133及角度調整器132之一的操作,因此可調整雷射光束的光量及聚焦。1 to 7, first, an operation of adjusting the alignment state of the laser beam irradiated from the
此後,可通過第一載台110支撐被移轉基板G。也就是說,可將第一載台110移動到被移轉基板G被移動到的位置,且通過控制第一驅動單元150的操作,可使被移轉基板G位於第一載台110上。After that, the transferred substrate G can be supported by the
此處,可初級地調整被移轉基板G的對齊狀態。例如,可通過拍攝被移轉基板G的邊緣用肉眼檢查第一載台110上的被移轉基板G是否扭曲。當確定被移轉基板G的位置相對於準確位置扭曲時,可調整位於第一載台110上的被移轉基板G在X-Y平面上的位置。Here, the alignment state of the substrate G to be transferred can be adjusted initially. For example, it is possible to visually check whether the transferred substrate G on the
當被移轉基板G位於第一載台110上時,可通過控制第一驅動單元150的操作將第一載台110移動到雷射輻照單元130下方(或程序位置)。因此,位於第一載台110上的被移轉基板G可面對雷射輻照單元130。When the transferred substrate G is located on the
此處,可次級地調整被移轉基板G的對齊狀態。例如,可用對齊雷射輻照被移轉基板G。此外,通過使用拍攝單元180,根據輻照到被移轉基板G的對齊雷射的形狀及位置中的至少一者,通過移動第一載台110,可精確地調整被移轉基板G的對齊狀態。Here, the alignment state of the transferred substrate G can be adjusted in a secondary manner. For example, the transferred substrate G can be irradiated with an alignment laser. In addition, by using the
在根據對齊雷射的輻照形狀調整對齊狀態的情況下,可檢查輻照到被移轉基板G的對齊雷射的形狀。因此,當具有十字形狀的對齊雷射在形狀上扭曲時,可將被移轉基板G的水平狀態確定為缺陷。In the case of adjusting the alignment state according to the irradiation shape of the alignment laser, the shape of the alignment laser irradiated to the transferred substrate G can be checked. Therefore, when the alignment laser having the cross shape is distorted in shape, the horizontal state of the transferred substrate G can be determined as a defect.
因此,可通過調整第一載台110的水平狀態使得對齊雷射的形狀被不扭曲地顯示來調整被移轉基板G的水平對齊狀態。此處,當對齊孔h2具有十字形狀時,可容易地檢查被移轉基板G的水平對齊狀態。也就是說,當被移轉基板G的傾斜度扭曲時,可容易地檢查出在被移轉基板G的表面上顯示的對齊雷射的形狀扭曲。相反,當對齊雷射的形狀被正常顯示時,可容易地檢查出被移轉基板G的水平狀態正常。Therefore, the horizontal alignment state of the transferred substrate G can be adjusted by adjusting the horizontal state of the
在根據對齊雷射的輻照形狀調整對齊狀態的情況下,可檢查輻照到被移轉基板G的對齊雷射的位置。此外,在被移轉基板G中可形成有與對齊雷射的形狀對應的標記。因此,當對齊雷射的位置不對應於(或不重合於)標記的位置時,可將移轉基板W在X-Y平面上的對齊狀態確定為缺陷。因此,可通過在前後方向及左右方向上移動第一載台110使得標記對應於(或重合於)對齊雷射的輻照位置來調整被移轉基板G的平面對齊狀態。In the case of adjusting the alignment state according to the irradiation shape of the alignment laser, the position of the alignment laser irradiated to the transferred substrate G can be checked. In addition, a mark corresponding to the shape of the alignment laser may be formed in the transferred substrate G. Therefore, when the position of the alignment laser does not correspond to (or does not coincide with) the position of the mark, the alignment state of the transfer substrate W on the X-Y plane can be determined as a defect. Therefore, the plane alignment state of the transferred substrate G can be adjusted by moving the
此後,可通過第二載台120支撐附著有晶片的移轉基板W。也就是說,可將第二載台120移動到移轉基板W被移動到的位置,且通過控制第二驅動單元160的操作,可使移轉基板W位於第二載台120上。After that, the transfer substrate W to which the wafer is attached can be supported by the
此處,可初級地調整移轉基板W的對齊狀態。例如,移轉基板W可具有圓形形狀,且在移轉基板W的邊緣中可形成有凹槽。因此,可通過拍攝在移轉基板W中形成的凹槽的位置而用肉眼檢查凹槽是否設置在移轉基板W的後端處。當凹槽設置在不同的位置處時,可確定移轉基板W的位置相對於準確位置扭曲。因此,可將移轉基板W的凹槽的位置調整到準確位置,然後可將移轉基板W吸附到第二載台120的下部分。Here, the alignment state of the transfer substrate W can be adjusted initially. For example, the transfer substrate W may have a circular shape, and a groove may be formed in the edge of the transfer substrate W. Therefore, it is possible to visually check whether the groove is provided at the rear end of the transfer substrate W by photographing the position of the groove formed in the transfer substrate W. When the grooves are arranged at different positions, it can be determined that the position of the transferred substrate W is twisted relative to the accurate position. Therefore, the position of the groove of the transfer substrate W can be adjusted to an accurate position, and then the transfer substrate W can be adsorbed to the lower part of the
當移轉基板W被吸附到第二載台120時,可將第二載台120移動成設置在雷射輻照單元130與第一載台110之間。因此,第二載台120可被移動成面對第一載台110,且移轉基板W可面對被移轉基板G。When the transfer substrate W is adsorbed to the
此處,在被移轉基板G的對齊狀態被調整之後,可將第二載台120移動成設置在雷射輻照單元130與第一載台110之間。因此,可通過在第二載台120阻擋在雷射輻照單元130與第一載台110之間之前用對齊層[對齊雷射]輻照被移轉基板G來調整被移轉基板G的對齊狀態。Here, after the alignment state of the transferred substrate G is adjusted, the
當第二載台120完全移動時,可次級地調整移轉基板W的對齊狀態。例如,可用對齊雷射輻照移轉基板W。此外,通過使用拍攝單元180,根據輻照到移轉基板W的對齊雷射的形狀及位置中的至少一者,通過移動第二載台120,可精確地調整移轉基板W的對齊狀態。When the
在根據對齊雷射的輻照形狀調整對齊狀態的情況下,可檢查輻照到移轉基板W的對齊雷射的形狀。因此,當具有十字形狀的對齊雷射在形狀上扭曲時,可將移轉基板W的水平狀態確定為缺陷。因此,可通過調整第二載台120的水平狀態使得對齊雷射的形狀不扭曲來調整移轉基板W的水平對齊狀態。In the case of adjusting the alignment state according to the irradiation shape of the alignment laser, the shape of the alignment laser irradiated to the transfer substrate W can be checked. Therefore, when the alignment laser having the cross shape is distorted in shape, the horizontal state of the transfer substrate W can be determined as a defect. Therefore, the horizontal alignment state of the transfer substrate W can be adjusted by adjusting the horizontal state of the
此處,當對齊孔h2具有十字形狀時,可容易地檢查移轉基板W的水平對齊狀態。也就是說,當移轉基板W的傾斜度扭曲時,可容易地檢查出在移轉基板W的表面上顯示的對齊雷射的形狀扭曲。相反,當對齊雷射的形狀被正常顯示時,可容易地檢查出移轉基板W的水平狀態正常。Here, when the alignment hole h2 has a cross shape, the horizontal alignment state of the transfer substrate W can be easily checked. That is, when the inclination of the transfer substrate W is distorted, the shape distortion of the alignment laser displayed on the surface of the transfer substrate W can be easily checked. On the contrary, when the shape of the alignment laser is displayed normally, it can be easily checked that the horizontal state of the transfer substrate W is normal.
在根據對齊雷射的輻照位置調整對齊狀態的情況下,可檢查輻照到移轉基板W的對齊雷射的位置。此外,在移轉基板W中可形成有與對齊雷射的形狀對應的標記。因此,當對齊雷射的位置不對應於(或不重合於)標記的位置時,可將移轉基板W在X-Y平面上的對齊狀態確定為缺陷。因此,可通過在前後方向及左右方向上移動第二載台120使得標記對應於(或重合於)對齊雷射的輻照位置來調整移轉基板W的平面對齊狀態。In the case of adjusting the alignment state according to the irradiation position of the alignment laser, the position of the alignment laser irradiated to the transfer substrate W can be checked. In addition, a mark corresponding to the shape of the alignment laser may be formed in the transfer substrate W. Therefore, when the position of the alignment laser does not correspond to (or does not coincide with) the position of the mark, the alignment state of the transfer substrate W on the X-Y plane can be determined as a defect. Therefore, the plane alignment state of the transfer substrate W can be adjusted by moving the
如上所述,可通過使用對齊雷射作為參考來調整被移轉基板G及移轉基板W中的每一者的對齊狀態。因此,可調整移轉基板W與被移轉基板G之間的對齊狀態。As described above, the alignment state of each of the transferred substrate G and the transferred substrate W can be adjusted by using the alignment laser as a reference. Therefore, the alignment state between the transferred substrate W and the transferred substrate G can be adjusted.
此外,可同時執行次級地調整移轉基板W與被移轉基板G之間的對齊狀態的操作。也就是說,可將第一載台110及第二載台120移動成設置在雷射輻照單元130下方,然後可產生多個對齊雷射。所述多個對齊雷射的一部分可輻照到移轉基板W,且所述多個對齊雷射的另一部分可透過設置到第二載台120的透射窗輻照到被移轉基板G。因此,可通過使用輻照到移轉基板W及被移轉基板G中的每一者的對齊雷射來檢查移轉基板W與被移轉基板G之間的對齊狀態,然後當每一對齊狀態有缺陷時,可調整所述對齊狀態。因此,可通過同時調整被移轉基板G及移轉基板W中的每一者的對齊狀態來縮短程序時間。In addition, the operation of secondarily adjusting the alignment state between the transferred substrate W and the transferred substrate G can be performed at the same time. In other words, the
此外,在同時調整被移轉基板G及移轉基板W中的每一者的對齊狀態的情況下,也可同時執行使移轉基板G位於第一載台110上的操作及將被移轉基板G吸附到第二載台120的操作。因此,可縮短使基板位於載台上的操作時間。In addition, in the case of adjusting the alignment state of each of the transferred substrate G and the transferred substrate W at the same time, the operation of positioning the transferred substrate G on the
此後,可在移動輻照出雷射光束的雷射輻照單元130的同時用雷射光束輻照移轉基板W。也就是說,可在其中移轉基板W及被移轉基板G的位置由於第一載台110及第二載台120不移動而被固定的狀態下移動雷射輻照單元130,以通過使用雷射光束來掃描移轉基板W。因此,在被移轉基板G及移轉基板W中的每一者的對齊狀態被調整之後,可移動載台,以防止被移轉基板G與移轉基板W之間的對齊扭曲。Thereafter, the transfer substrate W may be irradiated with the laser beam while the
此處,可提供多個晶片並以陣列類型佈置在移轉基板W上。當具有線束形狀的雷射光束被引入到形狀調整器133時,形狀調整器133可將線束形狀轉換成線上束的延伸方向(或左右方向)上彼此間隔開的多個點的形狀,且用具有多個點的形狀的雷射光束輻照移轉基板W。也就是說,可使雷射光束對應於在左右方向上間隔開的晶片的位置而進行輻照。因此,當雷射輻照單元130沿著與線束的延伸方向交叉的方向(或前後方向)線性移動時,可用雷射光束輻照以陣列類型佈置的所有晶片。Here, a plurality of wafers may be provided and arranged on the transfer substrate W in an array type. When a laser beam having a wire beam shape is introduced to the
此外,雷射產生器131可用雷射光束適當地輻照移轉基板W,直至雷射光束到達在前後方向上彼此間隔開的晶片中的每一者的時間。In addition, the
例如,可根據預定頻率產生雷射光束。因此,當雷射光束掃描移轉基板W時,可用雷射光束輻照設置有晶片的位置,而可不用雷射光束輻照未設置有晶片的位置。因此,可用雷射光束僅輻照設置有晶片的位置。For example, a laser beam can be generated according to a predetermined frequency. Therefore, when the laser beam scans and shifts the substrate W, the position where the wafer is provided can be irradiated with the laser beam, but the position where the wafer is not provided can be irradiated without the laser beam. Therefore, the laser beam can be used to irradiate only the position where the wafer is provided.
此外,在雷射光束的移動路徑上可設置有斷路器(圖中未示出)。因此,由於斷路器在其中從雷射產生器131產生雷射光束的狀態下連續地執行開啟及關閉雷射光束的移動路徑的操作,因此當雷射光束掃描移轉基板W時,雷射光束可輻照在設置有晶片的位置處,且可不輻照在未設置有晶片的位置處。因此,雷射光束可僅輻照在設置有晶片的位置處。In addition, a circuit breaker (not shown in the figure) may be provided on the moving path of the laser beam. Therefore, since the circuit breaker continuously performs the operation of opening and closing the moving path of the laser beam in the state in which the laser beam is generated from the
此處,由於移動整個雷射輻照單元130以使雷射光束輻照,因此可對移轉基板W的整個區域輻照具有相同光量的等聚焦雷射光束。因此,可防止其中由於雷射光束的不同光量及聚焦而使一些晶片不從移轉基板W分離出的特徵。Here, since the entire
輻照到移轉基板W的雷射光束可使設置到移轉基板W的晶片掉落並將晶片移轉到被移轉基板G。也就是說,雷射光束可將熱能施加到晶片與移轉基板W之間的附著表面,以將晶片從移轉基板W分離出。因此,晶片可從移轉基板W分離出並掉落到被移轉基板G。由於被移轉基板G及移轉基板W中的每一者的對齊狀態被調整,因此從移轉基板W分離出的晶片可準確地掉落到被移轉基板G的預定位置。The laser beam irradiated to the transfer substrate W can drop the wafer set on the transfer substrate W and transfer the wafer to the transferred substrate G. That is, the laser beam can apply thermal energy to the attachment surface between the wafer and the transfer substrate W to separate the wafer from the transfer substrate W. Therefore, the wafer can be separated from the transferred substrate W and dropped onto the transferred substrate G. Since the alignment state of each of the transferred substrate G and the transferred substrate W is adjusted, the wafer separated from the transferred substrate W can accurately fall to the predetermined position of the transferred substrate G.
此處,由接合材料製成的薄膜層(圖中未示出)可設置到被移轉基板G的頂表面,使得被移轉基板G及晶片彼此接觸且彼此電連接。例如,由接合材料製成的薄膜層可為各向異性導電膜(anisotropically conductive film,ACF)層。由接合材料製成的薄膜層可包括分佈在其中的多個導電顆粒,且具有預定粘合性質。因此,從移轉基板W分離出並掉落的晶片可附著到被移轉基板G的頂表面。Here, a thin film layer (not shown in the figure) made of a bonding material may be provided on the top surface of the transferred substrate G so that the transferred substrate G and the wafer are in contact with each other and electrically connected to each other. For example, the thin film layer made of the bonding material may be an anisotropically conductive film (ACF) layer. The thin film layer made of the bonding material may include a plurality of conductive particles distributed therein, and have predetermined adhesive properties. Therefore, the wafer separated from the transferred substrate W and dropped can be attached to the top surface of the transferred substrate G.
當設置到移轉基板W的所有晶片被移轉到被移轉基板G時,可將被移轉基板G運送到用於執行後續程序的地方。在後續程序中,通過使用雷射光束將熱量施加到被移轉基板G與移轉到被移轉基板G的晶片之間的附著表面。因此,晶片及由設置在被移轉基板G上的接合材料製成的薄膜層可彼此附著且彼此電連接。When all the wafers set on the transfer substrate W are transferred to the transferred substrate G, the transferred substrate G can be transported to a place for performing subsequent procedures. In the subsequent procedure, heat is applied to the attachment surface between the transferred substrate G and the wafer transferred to the transferred substrate G by using a laser beam. Therefore, the wafer and the thin film layer made of the bonding material provided on the transferred substrate G can be attached to each other and electrically connected to each other.
如上所述,當執行移轉程序時,在其中移轉基板W及被移轉基板G被固定的狀態下,可通過使用移動單元140來精確地調整雷射光束的輻照位置。因此,在移轉程序期間,可防止移轉基板W及被移轉基板G的位置隨著第一載台110或第二載台120移動而變化。因此,由於晶片準確地掉落到被移轉基板G上的預定位置,因此移轉程序可改善精度。As described above, when the transfer program is executed, in a state in which the transferred substrate W and the transferred substrate G are fixed, the irradiation position of the laser beam can be precisely adjusted by using the moving
根據示例性實施例,當執行移轉程序時,可精確地調整雷射光束的輻照位置,以使晶片準確地掉落在預設位置處。因此,移轉程序可具有改善的精度,以改善通過所述程序製造的產品的品質。According to an exemplary embodiment, when the transfer procedure is performed, the irradiation position of the laser beam can be accurately adjusted so that the wafer accurately falls at the preset position. Therefore, the transfer procedure can have improved accuracy to improve the quality of the products manufactured through the procedure.
此外,根據示例性實施例,可單獨驅動用於支撐被移轉基板的載台及用於支撐移轉基板的載台。因此,可縮短用於將被移轉基板及移轉基板運送到用於執行移轉程序的位置的時間,以改善程序效率。In addition, according to exemplary embodiments, the stage for supporting the transferred substrate and the stage for supporting the transferred substrate may be driven separately. Therefore, the time for transporting the transferred substrate and the transferred substrate to the position for executing the transfer process can be shortened to improve the process efficiency.
儘管已在對實施例的詳細說明中闡述了本發明的優選實施例,然而在不背離由所附權利要求書界定的本發明的範圍及精神的條件下,可對本發明進行各種改變及修改。因此,本發明的範圍不是由對本發明的詳細說明界定,而是由所附權利要求書界定,且範圍內的所有差異將被解釋為包含在本發明中。Although the preferred embodiments of the present invention have been described in the detailed description of the embodiments, various changes and modifications can be made to the present invention without departing from the scope and spirit of the present invention defined by the appended claims. Therefore, the scope of the present invention is defined not by the detailed description of the present invention but by the appended claims, and all differences within the scope will be construed as being included in the present invention.
100:移轉設備
110:第一載台
120:第二載台
130:雷射輻照單元
131:雷射產生器
132:角度調整器
133:形狀調整器
133a:遮罩構件
133b:選擇構件
134:殼體
140:移動單元
141:路徑構件
142:移動構件
143:支撐構件
150:第一驅動單元
151:第一前後導軌
152:第一前後驅動構件
153:第一左右導軌
154:第一左右驅動構件
155:第一垂直驅動構件
160:第二驅動單元
161:第二前後導軌
162:第二前後驅動構件
163:第二左右導軌
180:拍攝單元
190:對齊單元
G:被移轉基板
h1:圖案孔
h2:對齊孔
S110、S120、S130、S140:過程
W:移轉基板100: Transfer equipment
110: First stage
120: second stage
130: Laser irradiation unit
131: Laser generator
132: Angle adjuster
133:
結合附圖閱讀以下說明,可更詳細地理解示例性實施例,附圖中: 圖1是示出根據示例性實施例的移轉設備的立體圖。 圖2是示出根據示例性實施例的第一載台及第一驅動單元的結構的立體圖。 圖3是示出根據示例性實施例的第二載台及第二驅動單元的結構的立體圖。 圖4是示出根據示例性實施例的雷射輻照單元的結構的剖視圖。 圖5是示出根據示例性實施例的形狀調整器的結構的立體圖。 圖6是示出根據示例性實施例調整移轉基板的對齊的結構的視圖。 圖7是示出根據示例性實施例的雷射輻照單元及移動單元的結構的視圖。 圖8是表示根據示例性實施例的移轉方法的流程圖。The exemplary embodiments can be understood in more detail by reading the following description in conjunction with the accompanying drawings. In the accompanying drawings: FIG. 1 is a perspective view showing a transfer device according to an exemplary embodiment. FIG. 2 is a perspective view showing the structure of a first stage and a first driving unit according to an exemplary embodiment. 3 is a perspective view showing the structure of a second stage and a second driving unit according to an exemplary embodiment. 4 is a cross-sectional view showing the structure of a laser irradiation unit according to an exemplary embodiment. FIG. 5 is a perspective view showing the structure of a shape adjuster according to an exemplary embodiment. FIG. 6 is a view showing a structure for adjusting the alignment of a transfer substrate according to an exemplary embodiment. FIG. 7 is a view showing the structure of a laser irradiation unit and a mobile unit according to an exemplary embodiment. Fig. 8 is a flowchart showing a migration method according to an exemplary embodiment.
100:移轉設備100: Transfer equipment
110:第一載台110: First stage
130:雷射輻照單元130: Laser irradiation unit
140:移動單元140: mobile unit
150:第一驅動單元150: the first drive unit
160:第二驅動單元160: second drive unit
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JP2023147767A (en) * | 2022-03-30 | 2023-10-13 | 東レエンジニアリング株式会社 | Transfer method and transfer device |
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JP4420065B2 (en) * | 2007-05-21 | 2010-02-24 | ソニー株式会社 | TRANSFER METHOD, TRANSFER DEVICE, AND METHOD FOR PRODUCING ORGANIC LIGHT EMITTING ELEMENT |
KR20120138472A (en) * | 2011-06-15 | 2012-12-26 | 삼성디스플레이 주식회사 | Liti apparatus, method of liti and fabricating method of using the same |
KR102001226B1 (en) * | 2012-11-12 | 2019-07-25 | 삼성디스플레이 주식회사 | Laser induced thermal imaging apparatus and laser induced thermal imaging method |
JP2018060993A (en) * | 2016-09-29 | 2018-04-12 | 東レエンジニアリング株式会社 | Transfer method, mounting method, transfer device, and mounting device |
KR102488274B1 (en) | 2017-12-27 | 2023-01-12 | 엘지디스플레이 주식회사 | Method of transferring micro led, method of manufacturing micro led display panel using the same and micro led display panel |
-
2019
- 2019-10-02 KR KR1020190122271A patent/KR102409763B1/en active IP Right Grant
-
2020
- 2020-09-11 TW TW109131205A patent/TW202114927A/en unknown
- 2020-09-24 JP JP2020159713A patent/JP2021061394A/en active Pending
- 2020-09-25 CN CN202011023766.3A patent/CN112599462A/en active Pending
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KR20210040210A (en) | 2021-04-13 |
KR102409763B1 (en) | 2022-06-20 |
CN112599462A (en) | 2021-04-02 |
JP2021061394A (en) | 2021-04-15 |
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