TW202113089A - Rectangular steel pipe and method for manufacturing same, and building structure - Google Patents

Rectangular steel pipe and method for manufacturing same, and building structure Download PDF

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TW202113089A
TW202113089A TW109128879A TW109128879A TW202113089A TW 202113089 A TW202113089 A TW 202113089A TW 109128879 A TW109128879 A TW 109128879A TW 109128879 A TW109128879 A TW 109128879A TW 202113089 A TW202113089 A TW 202113089A
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square
steel pipe
corner
square steel
forming machine
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TW109128879A
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Chinese (zh)
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TWI747459B (en
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松本晃英
松本昌士
井手信介
岡部能知
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日商Jfe鋼鐵股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/15Making tubes of special shape; Making tube fittings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B21C37/06Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
    • B21C37/08Making tubes with welded or soldered seams
    • B21C37/0803Making tubes with welded or soldered seams the tubes having a special shape, e.g. polygonal tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/02Making hollow objects characterised by the structure of the objects
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/10Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/60Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Rod-Shaped Construction Members (AREA)

Abstract

Provided are: a rectangular steel pipe that has small variation in hardness in a circumferential cross-section and excellent ductility and toughness on corner outer surfaces, and has a flat plate section; a method for manufacturing same; and a building structure. A plurality of flat plate sections 11 and a plurality of corner sections 12 are alternately formed in the pipe peripheral direction, a weld section 13 extending in the pipe axis direction is further formed, the pipe peripheral width of a melt solidified section in the weld section 13 is 1.0-1,000 [mu]m inclusive, and the radius of curvature of the corner outer side is greater than 3.0 times and no greater than 4.0 times the average plate width. The average plate thickness t (mm) can be greater than 0.030 times the average side length H (mm).

Description

方形鋼管及其製造方法、以及建築結構物Square steel pipe, manufacturing method thereof, and building structure

本發明是關於高度超過20m的中層建築物、工廠、倉庫等的大型建築物之建築構件所使用之韌性優異、高強度、低降伏比之方形鋼管。The present invention relates to square steel pipes with excellent toughness, high strength, and low yield ratio used in construction components of large buildings such as middle-rise buildings, factories, warehouses, etc., with a height of more than 20m.

在建築物的柱材,以往是廣泛採用:將4片厚鋼板熔接而製造成之四面箱型柱、或是將1片或2片厚鋼板進行冷壓彎曲成形後實施熔接而製造成之衝壓成形方形鋼管,近年為了降低成本、縮短施工期間,價廉且可在短期內製造之輥壓成形方形鋼管的使用正在增加。In the past, pillars of buildings have been widely used: four-sided box-shaped columns manufactured by welding four thick steel plates, or presses manufactured by cold bending and forming one or two thick steel plates and then welding them. In order to reduce costs and shorten the construction period for forming square steel pipes, the use of low-cost roll-forming square steel pipes that can be manufactured in a short period of time is increasing in recent years.

輥壓成形方形鋼管,是藉由冷輥壓成形將鋼帶成形為圓筒狀的開口管(open pipe)形狀,將其對接部分實施電阻熔接後,藉由配置於上下左右之輥子保持圓筒狀而在管軸方向施加引伸(drawing),接著成形為方形而製造出。在上述電阻熔接,對接部分被加熱而熔融,被壓接而凝固,藉此完成接合。Roll-formed square steel pipes are formed by cold roll forming to form a steel strip into a cylindrical open pipe shape. After the butt joints are subjected to resistance welding, the cylinder is held by rollers arranged on the top, bottom, left, and right. It is manufactured by applying drawing in the direction of the tube axis, and then forming it into a square shape. In the above-mentioned resistance welding, the abutted portion is heated and melted, and is crimped and solidified, thereby completing the bonding.

輥壓成形方形鋼管的角部,因為在方形成形時產生加工硬化,相較於平板部,其強度高,延性及韌性低。The corners of a square steel pipe formed by roll forming have higher strength, lower ductility and toughness than the flat part due to work hardening during the square forming.

特別是輥壓成形方形鋼管,平均板厚t和平均邊長H的比(t/H)越大則角部的加工硬化量越大。因此,在上述比(t/H)較大的輥壓成形方形鋼管,周剖面內之強度差、延性及韌性的差有變大的傾向。In particular, for roll forming square steel pipes, the greater the ratio (t/H) of the average plate thickness t to the average side length H, the greater the amount of work hardening at the corners. Therefore, in the roll-formed square steel pipe with a larger ratio (t/H), the difference in strength, ductility, and toughness in the circumferential section tends to increase.

基於上述的理由,輥壓成形方形鋼管因為周剖面內之強度差、延性及韌性的差較大,會產生以下問題,亦即與隔板(diaphragm)進行熔接時之熔接材料的選定、熔接方法、建築結構設計變得複雜。此外,又為了讓使用輥壓成形方形鋼管作為柱材之建築結構物的耐震性能進一步提高,期望藉由抑制輥壓成形方形鋼管的延性、靭性之局部降低,而讓作為柱材之變形性能及耐衝撃性能進一步提高。特別是方形鋼管,在因地震等的外力而發生變形時,因為在角部外表面產生大的應變,必須讓角部外表面的延性及靭性提高。For the above reasons, due to the poor strength, ductility and toughness in the circumferential section of the roll-formed square steel pipe, the following problems will arise, namely, the selection of the welding material and the welding method when welding with the diaphragm. , Building structure design becomes complicated. In addition, in order to further improve the seismic performance of building structures using roll-formed square steel pipes as columns, it is desirable to suppress the local decrease in ductility and toughness of the roll-formed square steel pipes, so as to increase the deformability and performance of the columns. The impact resistance is further improved. In particular, when the square steel pipe deforms due to external forces such as earthquakes, large strains are generated on the outer surface of the corner, and the ductility and toughness of the outer surface of the corner must be improved.

在專利文獻1提出一種方形鋼管,其特徵在於,將添加有作為化學成分的釩(V)之鋼板實施彎折加工之後,進行熔接而成為半成形方形鋼管,將該半成形方形鋼管加熱到A3 變態點附近而進行熱成形之後,將其冷卻而製得。Patent Document 1 proposes a square steel pipe characterized in that a steel plate containing vanadium (V) as a chemical component is bent and then welded to form a semi-formed square steel pipe, and the semi-formed square steel pipe is heated to A 3 After thermoforming near the metamorphic point, it is made by cooling it.

在專利文獻2提出一種方形鋼管,是對冷成形部實施了熱處理。Patent Document 2 proposes a square steel pipe in which a cold formed part is heat treated.

然而,專利文獻1及2所載的方形鋼管,因為在成形時或成形後必須具有加熱工序,相較於冷成形之輥壓成形方形鋼管,其成本非常高。亦即,希望能確定一種技術,不一定需要成形時或成形後的加熱工序就能獲得所期望的方形鋼管。However, since the square steel pipes described in Patent Documents 1 and 2 must have a heating process during or after forming, the cost is very high compared to cold-formed roll-formed square steel pipes. That is, it is desired to determine a technique that does not necessarily require a heating process during or after forming to obtain the desired square steel pipe.

關於這點,在專利文獻3提出一種方形鋼管,藉由將坯料鋼板的化學成分、金屬組織之變韌鐵(bainite)分率及角部之表層部的維氏硬度適切地控制,而讓角部之韌性及塑性變形能力提高。In this regard, Patent Document 3 proposes a square steel pipe, by appropriately controlling the chemical composition of the blank steel plate, the bainite fraction of the metal structure, and the Vickers hardness of the surface layer of the corner, so that the corner The toughness and plastic deformation ability of the part are improved.

此外,在專利文獻4提出一種方形鋼管,藉由將坯料鋼板的化學成分、金屬組織的硬質相及肥粒鐵的平均結晶粒徑適切地控制,而讓角部的韌性提高。In addition, Patent Document 4 proposes a square steel pipe in which the chemical composition of the blank steel sheet, the hard phase of the metal structure, and the average crystal grain size of the ferrous iron are appropriately controlled to improve the toughness of the corners.

然而,專利文獻3及4所載的方形鋼管,平板部和角部的強度差、延性差依然有較大的問題。亦即,在這些方形鋼管,無法將包含角部及平板部之周剖面內之硬度的偏差充分減少。此外,無法充分確保角部外表面的延性及靭性。However, the square steel pipes described in Patent Documents 3 and 4 still have major problems with poor strength and poor ductility at the flat portion and the corner portion. That is, in these square steel pipes, it is impossible to sufficiently reduce the variation in hardness in the circumferential cross section including the corner portion and the flat plate portion. In addition, the ductility and toughness of the outer surface of the corner portion cannot be sufficiently ensured.

而且,在輥壓成形方形鋼管,還要求讓形狀特性提高的技術之確立,特別是使平板部非常平坦的技術之確立。關於這點,在專利文獻5、6揭示出,調整輥壓成形時的製造條件而讓形狀特性提高的技術。 具體而言,專利文獻5揭示一種方鋼管的成形方法之技術,在利用3段或4段的方形成形輥子且將最終段輥子的壓下率設為一定而將鋼管進行方形成形時,以隨著鋼管之壁厚/外徑比增大而將最終段的輥子之孔型(caliber)減小(從凸模變成凹模)的方式進行成形。 此外,在專利文獻6揭示一種結構用方管的製造方法之技術,在將圓筒狀的坯管輥壓成形為方管時,當將坯管的外徑設為D,將坯管的壁厚設為t,且將最大孔型高度設為H時,經由第1段的成形工序及第2段以後的成形工序來製造結構用方管,在該第1段的成形工序,是將由Q=(D-H)/(D-t)×100定義之設定壓凹率Q維持在12~23%的範圍並將坯管成形為矩形剖面形狀;在該第2段以後的成形工序,是將成形為矩形剖面形狀後的坯管成形為目標形狀。 [先前技術文獻] [專利文獻]In addition, the roll forming of square steel pipes requires the establishment of a technology to improve the shape characteristics, especially the establishment of a technology to make the flat part extremely flat. Regarding this point, Patent Documents 5 and 6 disclose techniques for improving the shape characteristics by adjusting the manufacturing conditions during roll forming. Specifically, Patent Document 5 discloses a technique for forming a square steel tube. When a square forming roller of 3 or 4 stages is used and the reduction rate of the final stage roller is set to be constant, the steel tube is formed into a square shape. As the wall thickness/outer diameter ratio of the steel pipe increases, the caliber of the roller in the final stage is reduced (from a convex mold to a concave mold). In addition, Patent Document 6 discloses a technique for manufacturing a square tube for structure. When a cylindrical blank tube is roll-formed into a square tube, when the outer diameter of the blank tube is set to D, the wall of the blank tube When the thickness is set to t and the maximum hole height is set to H, the structural square tube is manufactured through the first stage of forming process and the second and subsequent forming processes. In the first stage of forming process, the Q =(DH)/(Dt)×100 defines the set indentation rate Q to be maintained in the range of 12~23% and the blank tube is formed into a rectangular cross-sectional shape; the forming process after the second stage is to be formed into a rectangular shape The blank tube after the cross-sectional shape is formed into the target shape. [Prior Technical Literature] [Patent Literature]

專利文獻1:日本特開2004-330222號公報 專利文獻2:日本特開平10-60580號公報 專利文獻3:日本特許第5385760號公報 專利文獻4:日本特開2018-53281號公報 專利文獻5:日本特開平4-224023號公報 專利文獻6:日本特許第3197661號公報Patent Document 1: Japanese Patent Application Publication No. 2004-330222 Patent Document 2: Japanese Patent Application Laid-Open No. 10-60580 Patent Document 3: Japanese Patent No. 5385760 Patent Document 4: Japanese Patent Application Publication No. 2018-53281 Patent Document 5: Japanese Patent Laid-Open No. 4-224023 Patent Document 6: Japanese Patent No. 3197661

[發明所欲解決之問題][The problem to be solved by the invention]

然而,專利文獻5、6所載的技術,作為使方形鋼管的平板部平坦、將周剖面內之硬度的偏差減小而充分確保角部外表面的延性及靭性之技術而言,尚嫌不足。However, the techniques described in Patent Documents 5 and 6 are insufficient as a technique for flattening the flat portion of a square steel pipe, reducing the variation in hardness in the circumferential section, and sufficiently ensuring the ductility and toughness of the outer surface of the corner portion. .

本發明是有鑑於上述事情而開發完成的,其目的是為了提供:周剖面內之硬度的偏差小、角部外表面之延性及靭性優異且具有平坦的平板部之方形鋼管、及其製造方法以及具有優異的耐震性能之建築結構物。 又在本發明中,周剖面內之硬度的偏差小是指鋼管內之維氏硬度的最大值和最小值的差為80HV以下。此外,在本發明中,角部外表面的延性優異是指:在距離角部外表面t/4的位置之均勻伸長率為在距離平板部外表面t/4的位置之均勻伸長率的0.80倍以上。 此外,在本發明中,角部外表面的靭性優異,是指在0℃之角部的夏比試驗吸收能量為70J以上。 此外,在本發明中,平板部平坦是指:在周剖面,在平板部外表面的同一邊上,用對於通過周方向兩端的2點的直線之最大凸起量及最大凹陷量表示之平坦度為2.5mm以下(參照圖10)。 [解決問題之技術手段]The present invention was developed in view of the above-mentioned matters, and its purpose is to provide a square steel pipe with a small deviation in hardness in the circumferential section, excellent ductility and toughness of the outer surface of the corner portion, and a flat flat plate portion, and a manufacturing method thereof And building structures with excellent seismic performance. In the present invention, the small deviation of the hardness in the circumferential section means that the difference between the maximum value and the minimum value of the Vickers hardness in the steel pipe is 80 HV or less. In addition, in the present invention, the excellent ductility of the outer surface of the corner means that the uniform elongation at a position t/4 from the outer surface of the corner is 0.80 of the uniform elongation at a position t/4 from the outer surface of the flat plate. Times more. In addition, in the present invention, the excellent toughness of the outer surface of the corner part means that the energy absorbed by the Charpy test at the corner part at 0°C is 70 J or more. In addition, in the present invention, the flat plate part is flat means: in the circumferential section, on the same side of the outer surface of the flat plate part, the flatness is expressed by the maximum protrusion amount and the maximum depression amount for a straight line passing through the two ends of the circumferential direction. The degree is 2.5mm or less (refer to Figure 10). [Technical means to solve the problem]

本發明人等為了解決上述問題而進行苦心研究的結果發現了,為了將方形鋼管之周剖面內之硬度的偏差(特別是平板部和角部之硬度的偏差)減小以充分確保角部外表面的延性及靭性,只要將方形鋼管之角部外側的曲率半徑設定為平均板厚的大於3.0倍即可。此外還發現,為了使平板部充分平坦,只要將輥壓成形方形鋼管之角部外側的曲率半徑設定為平均板厚的4.0倍以下即可。 而且發現了,將方形成形機座(stand)入口側之電阻熔接鋼管的周長相對於方形成形機座出口側之方形鋼管的周長控制在適切的範圍,可製造出角部外側的曲率半徑為板厚之大於3.0倍~4.0倍之方形鋼管,可將周剖面內之硬度的偏差減小到所期望的水準而使角部外表面之延性及靭性變得良好,且能使平板部變得充分地平坦。The inventors of the present invention conducted painstaking studies to solve the above-mentioned problems, and found that in order to reduce the deviation of the hardness in the circumferential section of the square steel pipe (especially the deviation of the hardness of the flat part and the corner part), it is necessary to sufficiently ensure the outside of the corner. For the ductility and toughness of the surface, it is sufficient to set the radius of curvature outside the corners of the square steel pipe to be greater than 3.0 times the average plate thickness. It has also been found that in order to make the flat plate portion sufficiently flat, the radius of curvature outside the corner portion of the roll-formed square steel pipe may be set to 4.0 times or less the average plate thickness. Moreover, it was found that the perimeter of the resistance welded steel pipe on the entrance side of the square forming stand (stand) is controlled to a proper range relative to the perimeter of the square steel pipe on the exit side of the square forming stand, and the curvature of the outside corner can be manufactured. A square steel pipe with a radius greater than 3.0 to 4.0 times the thickness of the plate can reduce the deviation of the hardness in the circumferential section to the desired level, so that the ductility and toughness of the outer surface of the corner become good, and it can make the flat part It becomes sufficiently flat.

本發明是根據上述見解而開發完成者,其要旨構成如下。 [1]一種方形鋼管,係在管周方向交互地形成有複數個平板部及複數個角部,且進一步形成有朝管軸方向延伸之熔接部,前述熔接部的熔融凝固部之管周方向的寬度為1.0μm~1000μm,前述角部外側的曲率半徑為平均板厚t之大於3.0倍~4.0倍。 [2]如前述[1]所述之方形鋼管,其中,前述平均板厚t為平均邊長H的大於0.030倍。 [3]如前述[1]或[2]所述之方形鋼管,其中,鋼管內之維氏硬度的最大值和最小值的差為80HV以下。 [4]如前述[1]~[3]之任一項所述之方形鋼管,其中,前述平均板厚t為20mm~40mm,前述平板部的降伏強度為295MPa以上,前述平板部的抗拉強度為400MPa以上,前述角部的降伏比為90%以下,前述角部在0℃的夏比試驗吸收能量為70J以上。 [5]如前述[1]~[4]之任一項所述之方形鋼管,其中,在距離前述角部外表面t/4的位置之均勻伸長率是在距離平板部外表面t/4的位置之均勻伸長率的0.80倍以上。 [6]一種方形鋼管之製造方法,係將鋼板實施輥壓成形,接著將輥壓成形後之前述鋼板進行電阻熔接而成為電阻熔接鋼管之後,將前述電阻熔接鋼管藉由定徑機座(sizing stand)進行成形,接著藉由方形成形機座進行方形成形而製造方形鋼管,以滿足以下式(1)的方式,根據前述方形成形機座的輥縫(gap)來控制即將方形成形前之前述定徑機座的輥縫, 0.30×t/H+0.99≦CIN /COUT <0.50×t/H+0.99…式(1) 又在式(1)中, CIN :在第一段的方形成形機座入口側之電阻熔接鋼管的周長(mm), COUT :在最終段的方形成形機座出口側之方形鋼管的周長(mm), t:方形成形後的平均板厚(mm), H:方形成形後的平均邊長(mm), (但在藉由1段的方形成形機座來進行前述方形成形的情況,前述第一段的方形成形機座和前述最終段的方形成形機座是相同的方形成形機座)。 [7]如前述[6]所述之方形鋼管之製造方法,其中,前述平均板厚t為20mm~40mm。 [8]一種建築結構物,係使用前述[1]至[5]之任一項所述之方形鋼管來作為柱材。The present invention was developed based on the above-mentioned knowledge, and its gist is structured as follows. [1] A square steel pipe in which a plurality of flat plate portions and a plurality of corner portions are alternately formed in the circumferential direction of the pipe, and a welded portion extending in the direction of the pipe axis is further formed. The melting and solidification portion of the welded portion is in the pipe peripheral direction The width is 1.0μm~1000μm, and the radius of curvature on the outside of the aforementioned corners is greater than 3.0 times to 4.0 times the average plate thickness t. [2] The square steel pipe described in [1] above, wherein the average plate thickness t is greater than 0.030 times the average side length H. [3] The square steel pipe according to [1] or [2] above, wherein the difference between the maximum value and the minimum value of the Vickers hardness in the steel pipe is 80 HV or less. [4] The square steel pipe according to any one of [1] to [3], wherein the average plate thickness t is 20 mm to 40 mm, the yield strength of the flat part is 295 MPa or more, and the tensile strength of the flat part is The strength is 400 MPa or more, the yield ratio of the corner portion is 90% or less, and the energy absorption of the corner portion in the Charpy test at 0° C. is 70 J or more. [5] The square steel pipe according to any one of [1] to [4], wherein the uniform elongation at a position t/4 from the outer surface of the corner portion is t/4 from the outer surface of the flat portion The position of the uniform elongation is more than 0.80 times. [6] A method for manufacturing square steel pipes. Roll forming a steel plate, and then performing resistance welding on the steel plate after the roll forming to become a resistance welding steel pipe. Then, the aforementioned resistance welding steel pipe is passed through a sizing machine. stand) for forming, and then the square steel pipe is manufactured by square forming by a square forming machine to meet the following formula (1), and the former is controlled according to the roll gap of the aforementioned square forming machine. The roll gap of the aforementioned sizing machine base before forming, 0.30×t/H+0.99≦C IN /C OUT <0.50×t/H+0.99...Equation (1) and in Eq. (1), C IN : in The circumference of the resistance welded steel pipe at the entrance side of the square forming machine base in the first section (mm), C OUT : the circumference of the square steel pipe at the exit side of the square forming machine base in the final section (mm), t: square formation The average plate thickness after forming (mm), H: the average side length after square forming (mm), (but in the case of the square forming by a single stage of square forming machine, the first stage The square forming machine base of and the square forming machine base of the aforementioned final stage are the same square forming machine base). [7] The method for manufacturing a square steel pipe according to [6], wherein the average plate thickness t is 20 mm to 40 mm. [8] A building structure using the square steel pipe described in any one of [1] to [5] as a column material.

在此,曲率半徑可為平均曲率半徑,亦可為任意處的曲率半徑。但基於確保更優異的效果之觀點,較佳為任意處的曲率半徑。Here, the radius of curvature may be an average radius of curvature, or may be an arbitrary radius of curvature. However, from the viewpoint of ensuring a more excellent effect, the radius of curvature at any place is preferable.

此外,平均板厚t可由以下的式(2)得出。 t=(t1+t2+t3)/3…式(2) 式(2)中,t1、t2:對於包含熔接部(電阻熔接部)之平板部隔著角部鄰接之2個平板部各個之管周方向中央的板厚(mm),t3:與包含熔接部(電阻熔接部)之平板部相對向之平板部之管周方向中央的板厚(mm)。In addition, the average plate thickness t can be obtained by the following formula (2). t=(t1+t2+t3)/3…Equation (2) In formula (2), t1, t2: For the flat plate part including the welded part (resistance welding part), the plate thickness (mm) of each of the two flat plate parts adjacent to each other via the corners in the circumferential direction of the tube (mm), t3: and the welded part The thickness (mm) in the center of the tube circumferential direction of the flat part facing the flat part (resistance welding part).

此外,平均邊長H可由以下的式(3)得出。 H=(H1+H2)/2…式(3) 式(3)中,H1:在管軸方向垂直剖面,以包含任意的平板部和兩側的角部為1邊時之大致長方形的邊長(圖1中之縱向的邊長,也可以說是,在相對向的1對的平板部,從一方的平板部外表面到另一方的平板部外表面之距離)(mm);H2:包含對於邊長H1的平板部隔著角部鄰接之平板部和兩側的角部之邊的邊長(圖1中之橫向的邊長)(mm)。亦即,H是將隔著角部鄰接之2個平板部在管軸方向垂直剖面上的邊長H1、H2分別相加再除以2者。 [發明之效果]In addition, the average side length H can be obtained by the following formula (3). H=(H1+H2)/2…Equation (3) In formula (3), H1: the vertical cross section in the tube axis direction, the side length of a substantially rectangular shape when one side includes an arbitrary flat plate and the corners on both sides (the longitudinal side length in Figure 1 can also be said Yes, in a pair of facing flat portions, the distance from the outer surface of one flat portion to the outer surface of the other flat portion) (mm); H2: includes the distance between the flat portion with side length H1 adjacent to the corner portion The side length of the side of the flat part and the corners on both sides (the horizontal side length in Figure 1) (mm). That is, H is the sum of the side lengths H1 and H2 of the two adjacent flat plate portions in the vertical cross section of the tube axis direction and divided by two, respectively. [Effects of Invention]

依據本發明,可提供周剖面內之硬度的偏差減小、角部外表面的延性及靭性優異且具有平坦的平板部之方形鋼管及其製造方法、以及建築結構物。 藉此,可製造出周剖面內的強度差小且延性及韌性優異之冷輥壓成形方形鋼管。此外,使用本發明的方形鋼管作為柱材之建築結構物,比起使用以往的冷成形方形鋼管之建築結構物,可發揮更優異的耐震性能。According to the present invention, it is possible to provide a square steel pipe having a flat flat plate portion, a method of manufacturing the square steel pipe, and a building structure with reduced variation in hardness in the circumferential section, excellent ductility and toughness of the outer surface of the corner portion, and flat plate portion. Thereby, it is possible to manufacture a cold-rolled square steel pipe with a small difference in strength in the circumferential section and excellent ductility and toughness. In addition, a building structure using the square steel pipe of the present invention as a column material can exhibit more excellent earthquake resistance than a building structure using a conventional cold-formed square steel pipe.

關於本發明,參照圖式做說明。又並非藉由此實施形態來限定。The present invention will be described with reference to the drawings. It is not limited by this embodiment.

<方形鋼管> 圖1係顯示與本發明之方形鋼管10的管軸方向垂直的剖面之示意圖。本發明之方形鋼管10,係在管周方向交互地形成有複數個平板部11及複數個角部12。方形鋼管10,如圖1所示般,係在管周方向依角部12、平板部11、角部12、平板部11、角部12、平板部11、角部12及平板部11的順序形成有4個平板部及4個角部,而成為管軸方向垂直剖面視呈長方形(大致長方形)或正方形(大致正方形)之方形鋼管。此外,本發明之方形鋼管10,可為從電阻熔接鋼管製得之輥壓成形方形鋼管,還具有形成於平板部11之朝管軸方向延伸的熔接部(電阻熔接部)13。<Square steel pipe> FIG. 1 is a schematic diagram showing a cross-section perpendicular to the tube axis direction of the square steel tube 10 of the present invention. In the square steel pipe 10 of the present invention, a plurality of flat plate portions 11 and a plurality of corner portions 12 are alternately formed in the circumferential direction of the pipe. The square steel pipe 10, as shown in Figure 1, is in the order of the corner 12, the flat portion 11, the corner 12, the flat portion 11, the corner 12, the flat portion 11, the corner 12, and the flat portion 11 in the circumferential direction of the pipe Formed with 4 flat plate parts and 4 corner parts, it becomes a rectangular steel pipe with a rectangular (substantially rectangular) or square (substantially square) cross section in the tube axis direction. In addition, the square steel pipe 10 of the present invention may be a roll-formed square steel pipe made from an electric resistance welding steel pipe, and further has a welding portion (resistance welding portion) 13 formed on the flat plate portion 11 and extending in the pipe axis direction.

本發明的方形鋼管10,角部外側之曲率半徑為平均板厚t之大於3.0倍~4.0倍。In the square steel pipe 10 of the present invention, the radius of curvature outside the corners is greater than 3.0 times to 4.0 times the average plate thickness t.

如圖1所示般,角部外側的曲率半徑是指:通過分別包含與該角部12鄰接之兩側的平板部11之外表面之2條直線L1及L2的交點P且與L1或L2的夾角為45°之直線L、和角部外側的交點之曲率半徑。 此外,本發明的曲率半徑,可為平均曲率半徑,亦可為任意處的曲率半徑。但基於確保更優異的效果之觀點,較佳為任意處的曲率半徑。 上述曲率半徑的測定,是在由平板部11和角部12的連接點(A、A’)及角部外表面所構成且中心位在上述L上之中心角90°的扇形中,以上述L和角部外表面的交點為中心之中心角65°的範圍進行。又曲率半徑的測定方法,例如可採用:在上述中心角65°的範圍內,使用與角部外表面完全一致之半徑規來計測曲率半徑的方法等,但並不限定於這些。As shown in Figure 1, the radius of curvature on the outside of the corner part means: passing through the intersection point P of two straight lines L1 and L2 that respectively include the outer surfaces of the flat plate parts 11 on both sides adjacent to the corner part 12 and and L1 or L2 The included angle of is the radius of curvature of the intersection of the straight line L of 45° and the outside of the corner. In addition, the radius of curvature of the present invention may be an average radius of curvature, or may be an arbitrary radius of curvature. However, from the viewpoint of ensuring a more excellent effect, the radius of curvature at any place is preferable. The above-mentioned radius of curvature is measured in a sector formed by the connecting points (A, A') of the flat plate portion 11 and the corner portion 12 and the outer surface of the corner portion, and the center is located at the center angle 90° on the above L. The intersection of L and the outer surface of the corner is the center angle of 65°. In addition, the method of measuring the radius of curvature can be, for example, a method of measuring the radius of curvature using a radius gauge that exactly matches the outer surface of the corner within the range of the above-mentioned center angle of 65°, but it is not limited to these.

若上述角部外側之曲率半徑為平均板厚t之3.0倍以下,會使周剖面內之硬度的偏差變大,而無法成為所期望的方形鋼管。亦即,角部顯著加工硬化,比起平板部其強度提高而使延性及韌性降低。 另一方面,若角部外側的曲率半徑為平均板厚t的大於4.0倍,平板部的平坦度變得不足,無法成為所期望的方形鋼管。此外,周剖面積變小,無法獲得充分的構件強度。 因此,在本發明,將上述角部外側的曲率半徑設為平均板厚t之大於3.0倍~4.0倍。 較佳為,上述角部外側的曲率半徑是平均板厚t之3.1倍~3.9倍,更佳為3.2倍~3.8倍。If the radius of curvature on the outside of the corner portion is 3.0 times or less the average plate thickness t, the variation of the hardness in the circumferential section will increase, and the desired square steel pipe will not be obtained. That is, the corners are significantly work hardened, and their strength is increased compared to the flat portions, and ductility and toughness are reduced. On the other hand, if the radius of curvature outside the corner portion is greater than 4.0 times the average plate thickness t, the flatness of the flat plate portion becomes insufficient, and the desired square steel pipe cannot be obtained. In addition, the peripheral cross-sectional area becomes small, and sufficient member strength cannot be obtained. Therefore, in the present invention, the radius of curvature outside the corner portion is set to be greater than 3.0 times to 4.0 times the average plate thickness t. Preferably, the radius of curvature outside the corner portion is 3.1 to 3.9 times the average plate thickness t, and more preferably 3.2 to 3.8 times.

在本發明,方形鋼管10是從電阻熔接鋼管製得。因此,熔接部13是電阻熔接部。電阻熔接部之熔融凝固部之管周方向的寬度,在整個管厚都是1.0μm~1000μm。In the present invention, the square steel pipe 10 is made from electric resistance welding steel pipe. Therefore, the welding part 13 is a resistance welding part. The width of the melting and solidification part of the resistance welding part in the circumferential direction of the tube is 1.0μm~1000μm in the entire tube thickness.

此外,在本發明,距離平板部外表面t/4的位置之均勻伸長率E1和距離角部外表面t/4的位置之均勻伸長率E2的比(E2/E1),較佳為0.80倍以上。E2/E1更佳為0.83倍以上,特佳為0.85倍以上。此外, E2/E1較佳為1.00倍以下。In addition, in the present invention, the ratio of the uniform elongation E1 at a position t/4 from the outer surface of the flat portion to the uniform elongation E2 at a position t/4 from the outer surface of the corner portion (E2/E1) is preferably 0.80 times the above. E2/E1 is more preferably 0.83 times or more, particularly preferably 0.85 times or more. In addition, E2/E1 is preferably 1.00 times or less.

此外,在本發明,方形鋼管10之平均板厚t(mm)和平均邊長H的關係,可將t/H設定為大於0.030。 在方形鋼管,平均板厚t和平均邊長H的比(t/H)越大則角部的加工硬化量越大。因此,在上述比(t/H)較大的方形鋼管,有周剖面內之強度差、延性及韌性差變大的傾向。 在本發明,因為將上述角部外側的曲率半徑設定為平均板厚之大於3.0倍~4.0倍,縱使t/H大於0.030,仍能使周剖面內的強度差減小,而獲得優異的延性及韌性。In addition, in the present invention, the relationship between the average plate thickness t (mm) of the square steel pipe 10 and the average side length H can be set to t/H greater than 0.030. In a square steel pipe, the greater the ratio (t/H) of the average plate thickness t to the average side length H, the greater the amount of work hardening at the corners. Therefore, a square steel pipe with a larger ratio (t/H) has a tendency that the strength difference, ductility, and toughness difference in the circumferential section become larger. In the present invention, because the radius of curvature outside the corner portion is set to be greater than 3.0 times to 4.0 times the average plate thickness, even if t/H is greater than 0.030, the strength difference in the circumferential section can be reduced, and excellent ductility can be obtained. And toughness.

在此,平均板厚t可由以下的式(2)得出。 t=(t1+t2+t3)/3…式(2) 式(2)中,t1、t2:對於包含熔接部(電阻熔接部)13之平板部11隔著角部12鄰接之2個平板部11各個之管周方向中央的板厚(mm),t3:與包含熔接部(電阻熔接部)13之平板部11相對向的平板部11之管周方向中央的板厚(mm)。Here, the average plate thickness t can be obtained by the following formula (2). t=(t1+t2+t3)/3…Equation (2) In formula (2), t1, t2: For the flat plate portion 11 including the welded portion (resistance welded portion) 13, the plate thickness (mm) of each of the two flat plate portions 11 adjacent to each other via the corner portion 12 in the center of the pipe circumferential direction (mm), t3 : Plate thickness (mm) of the center of the tube circumferential direction of the flat plate portion 11 facing the flat plate portion 11 including the welded portion (resistance welded portion) 13.

此外,平均邊長H可由以下的式(3)得出。 H=(H1+H2)/2…式(3) 式(3)中,H1:圖1中之縱向邊長(mm),H2:圖1中之橫向邊長(mm),亦即H是在管軸方向垂直剖面中,將隔著角部12鄰接之2個平板部11各個之包含兩側的角部12之邊長H1、H2相加再除以2者。In addition, the average side length H can be obtained by the following formula (3). H=(H1+H2)/2…Equation (3) In formula (3), H1: the length of the longitudinal side in Figure 1 (mm), H2: the length of the lateral side in Figure 1 (mm), that is, H is in the vertical section in the direction of the tube axis, which will be separated by the corner 12 The side lengths H1 and H2 of each of the two adjacent flat plate portions 11 including the corner portions 12 on both sides are added and divided by two.

在圖1是H1>H2,亦即,包含形成有熔接部13之平板部11之管軸方向垂直剖面的邊長H2,比與該平板部11鄰接之平板部11的邊長H1短,但本發明並不限定於此例,亦可為H1=H2、H1<H2。In Fig. 1, H1>H2, that is, the side length H2 of the vertical cross section in the tube axis direction including the flat plate portion 11 where the welded portion 13 is formed is shorter than the side length H1 of the flat plate portion 11 adjacent to the flat plate portion 11, but The present invention is not limited to this example, and may be H1=H2, H1<H2.

本發明的方形鋼管10,鋼管內之維氏硬度的最大值和最小值之差較佳為80HV以下。具體而言較佳為,分別在平板部11、角部12及熔接部(電阻熔接部)13測定,距離管內面在厚度方向1mm的位置、距離管外表面在厚度方向1mm的位置及板厚中央位置之維氏硬度的最大值和最小值之差為80HV以下。 上述維氏硬度試驗,可依JIS Z 2244的規定,將試驗力設定為98N(10kgf)來實施。In the square steel pipe 10 of the present invention, the difference between the maximum value and the minimum value of the Vickers hardness in the steel pipe is preferably 80 HV or less. Specifically, it is preferable to measure the plate portion 11, the corner portion 12, and the welding portion (resistance welding portion) 13, respectively, at a position 1 mm from the inner surface of the tube in the thickness direction, a position 1 mm from the outer surface of the tube in the thickness direction, and the plate The difference between the maximum and minimum Vickers hardness at the center of the thickness is 80HV or less. The above-mentioned Vickers hardness test can be implemented by setting the test force to 98N (10kgf) in accordance with JIS Z 2244.

此外,本發明的方形鋼管10較佳為,平均板厚t為20mm~40mm,平板部11之降伏強度為295MPa以上,平板部11的抗拉強度為400MPa以上,角部12的降伏比為90%以下,角部12在0℃的夏比試驗吸收能量為70J以上。 上述降伏強度、抗拉強度、降伏比、均勻伸長率(平板部:E1、角部:E2),是依JIS Z 2241的規定實施抗拉試驗而獲得。夏比試驗吸收能量,是依JIS Z 2242的規定,使用V形缺口標準試驗片,於試驗溫度:0℃實施夏比衝撃試驗來獲得。In addition, the square steel pipe 10 of the present invention preferably has an average plate thickness t of 20 mm to 40 mm, a yield strength of the flat portion 11 of 295 MPa or more, a tensile strength of the flat portion 11 of 400 MPa or more, and a yield ratio of the corner portion 12 of 90. % Or less, the energy absorbed by the Charpy test at the corner 12 at 0°C is 70J or more. The above-mentioned yield strength, tensile strength, yield ratio, and uniform elongation (flat part: E1, corner part: E2) are obtained by conducting a tensile test in accordance with JIS Z 2241. The energy absorption of the Charpy test is obtained by using a V-notch standard test piece in accordance with the provisions of JIS Z 2242 and performing a Charpy impact test at a test temperature of 0°C.

本發明的方形鋼管10之成分組成,為了確保機械特性及熔接性,較佳為由式(4)所定義之Ceq為0.15%~0.50%。此外,較佳為由式(5)所定義之Pcm為0.30%以下。但式(4)及式(5)中之各種元素的成分組成都是質量%。又以下、除非另有說明,表示成分組成之「%」為「質量%」。In order to ensure the mechanical properties and weldability of the component composition of the square steel pipe 10 of the present invention, the Ceq defined by the formula (4) is preferably 0.15% to 0.50%. In addition, it is preferable that Pcm defined by formula (5) is 0.30% or less. However, the composition of each element in formula (4) and formula (5) is mass %. In the following, unless otherwise specified, the "%" of the component composition is the "mass%".

Ceq=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14…式(4) 在此,式(4)中,C、Mn、Si、Ni、Cr、Mo、V表示各元素的含量(質量%)。(其中,不包含的元素為0(零)%。) Pcm=C+Si/30+Mn/20+Cu/20+Ni/60+Cr/20+Mo/15+ V/10+5B…式(5) 在此,式(5)中、C、Si、Mn、Cu、Ni、Cr、Mo、V、B表示各元素的含量(質量%)。(其中,不包含的元素為0(零)%。) 式(4)中的Ceq為碳當量,成為熔接部(電阻熔接部)13及熱影響部之硬度的指標。若Ceq小於0.15%,有無法獲得作為建築結構物之柱材所需的強度的情況。此外,若Ceq大於0.50%,有使熔接部13及熱影響部過度硬化,而使周剖面強度的偏差變大的情況。因此,在本發明,Ceq較佳為0.15%~0.50%。此外,Ceq更佳為0.20%以上,特佳為0.25%以上。此外,Ceq更佳為0.45%以下,特佳為0.40%以下。Ceq=C+Mn/6+Si/24+Ni/40+Cr/5+Mo/4+V/14…Equation (4) Here, in the formula (4), C, Mn, Si, Ni, Cr, Mo, and V represent the content (mass %) of each element. (Among them, the elements that are not included are 0 (zero)%.) Pcm=C+Si/30+Mn/20+Cu/20+Ni/60+Cr/20+Mo/15+ V/10+5B…Equation (5) Here, in the formula (5), C, Si, Mn, Cu, Ni, Cr, Mo, V, and B represent the content (mass %) of each element. (Among them, the elements that are not included are 0 (zero)%.) Ceq in the formula (4) is a carbon equivalent and serves as an index of the hardness of the welded part (resistance welded part) 13 and the heat-affected zone. If the Ceq is less than 0.15%, it may not be possible to obtain the strength required for the pillars of the building structure. In addition, if Ceq is greater than 0.50%, the welded portion 13 and the heat-affected zone may be excessively hardened, which may increase the variation in the circumferential section strength. Therefore, in the present invention, Ceq is preferably 0.15% to 0.50%. In addition, Ceq is more preferably 0.20% or more, particularly preferably 0.25% or more. In addition, Ceq is more preferably 0.45% or less, particularly preferably 0.40% or less.

式(5)中的Pcm表示熔接裂痕敏感度,若Pcm大於0.30%,在熔接部13及熱影響部容易引發低溫裂痕。因此在本發明,Pcm較佳為0.30%以下。此外,Pcm更佳為0.10%以上,特佳為0.15%以上。此外,Pcm更佳為0.28%以下,特佳為0.25%以下。The Pcm in formula (5) represents the sensitivity to weld cracks. If Pcm is greater than 0.30%, low-temperature cracks are likely to occur in the welded part 13 and the heat-affected zone. Therefore, in the present invention, Pcm is preferably 0.30% or less. In addition, Pcm is more preferably 0.10% or more, particularly preferably 0.15% or more. In addition, Pcm is more preferably 0.28% or less, particularly preferably 0.25% or less.

此外,雖沒有特別的限定,本發明的方形鋼管10,為了確保機械特性及熔接性,可具有以下的成分組成,以質量%計,含有C:0.04~0.45%、Si:0.02~0.50%、Mn:0.40~2.5%、P:0.10%以下、S:0.050%以下、Al:0.005~0.10%、N:0.010%以下、Ti:0.005~0.15%,且剩餘部分為Fe及不可避的雜質所構成。此外,本發明的方形鋼管10,可進一步含有:以質量%計,選自Nb:0.005~0.15%、V:0.005~0.15%、Cr:0.02~1.0%、Mo:0.02~1.0%、Cu:0.02~1.0%、Ni:0.02~1.0%之1種或2種以上。In addition, although not particularly limited, in order to ensure mechanical properties and weldability, the square steel pipe 10 of the present invention may have the following component composition, in terms of mass %, containing C: 0.04 to 0.45%, Si: 0.02 to 0.50%, Mn: 0.40~2.5%, P: 0.10% or less, S: 0.050% or less, Al: 0.005~0.10%, N: 0.010% or less, Ti: 0.005~0.15%, and the remainder is composed of Fe and unavoidable impurities . In addition, the square steel pipe 10 of the present invention may further contain: in mass %, selected from Nb: 0.005~0.15%, V: 0.005~0.15%, Cr: 0.02~1.0%, Mo: 0.02~1.0%, Cu: 0.02~1.0%, Ni: 0.02~1.0% of one or more than two.

<方形鋼管之製造方法> 接下來,說明本發明的方形鋼管10之製造方法。<Method of manufacturing square steel pipe> Next, the manufacturing method of the square steel pipe 10 of this invention is demonstrated.

本發明的方形鋼管10之製造方法,是將鋼板實施輥壓成形,接著將輥壓成形後的鋼板進行電阻熔接而成為電阻熔接鋼管之後,將電阻熔接鋼管藉由定徑機座進行成形,接著藉由方形成形機座進行方形成形而製造方形鋼管,以滿足以下式(1)的方式,根據方形成形機座之輥縫來控制即將方形成形前之定徑機座的輥縫。 0.30×t/H+0.99≦CIN /COUT <0.50×t/H+0.99…式(1) 又在式(1)中, CIN :第一段之方形成形機座入口側之電阻熔接鋼管的周長(mm), COUT :最終段之方形成形機座出口側之方形鋼管的周長(mm), t:方形成形後的平均板厚(mm), H:方形成形後的平均邊長(mm)。The method of manufacturing the square steel pipe 10 of the present invention is to roll-form a steel plate, then perform resistance welding on the rolled steel plate to become a resistance-welded steel pipe, and then shape the resistance-welded steel pipe by a sizing machine base. The square steel tube is manufactured by square forming by the square forming machine base to satisfy the following formula (1). According to the roll gap of the square forming machine base, the roll gap of the sizing machine base before the square forming is controlled . 0.30×t/H+0.99≦C IN /C OUT <0.50×t/H+0.99…Equation (1) Also in Eq. (1), C IN : Resistance at the entrance of the square forming machine base in the first stage The circumference of the welded steel pipe (mm), C OUT : the circumference of the square steel pipe on the exit side of the square forming machine base of the final stage (mm), t: the average plate thickness after square forming (mm), H: square forming The average side length after shape (mm).

又平均板厚t是由以下式(2)得出。 t=(t1+t2+t3)/3…式(2) 式(2)中,t1、t2:對於包含熔接部(電阻熔接部)13之平板部11隔著角部12鄰接之2個平板部11各個之管周方向中央的板厚(mm),t3:與包含熔接部(電阻熔接部)13之平板部11相對向的平板部11之管周方向中央的板厚(mm)。The average plate thickness t is obtained by the following formula (2). t=(t1+t2+t3)/3…Equation (2) In formula (2), t1, t2: For the flat plate portion 11 including the welded portion (resistance welded portion) 13, the plate thickness (mm) of each of the two flat plate portions 11 adjacent to each other via the corner portion 12 in the center of the pipe circumferential direction (mm), t3 : Plate thickness (mm) of the center of the tube circumferential direction of the flat plate portion 11 facing the flat plate portion 11 including the welded portion (resistance welded portion) 13.

此外,平均邊長H可由以下式(3)得出。 H=(H1+H2)/2…式(3) 式(3)中,H1:圖1中之縱向邊長(mm),H2:圖1中之橫向邊長(mm),亦即H是在管軸方向垂直剖面中,將隔著角部12鄰接之2個平板部11各個之包含兩側的角部12之邊長H1、H2相加再除以2者。In addition, the average side length H can be obtained by the following formula (3). H=(H1+H2)/2…Equation (3) In formula (3), H1: the length of the longitudinal side in Figure 1 (mm), H2: the length of the lateral side in Figure 1 (mm), that is, H is in the vertical section in the direction of the tube axis, which will be separated by the corner 12 The side lengths H1 and H2 of each of the two adjacent flat plate portions 11 including the corner portions 12 on both sides are added and divided by two.

但在藉由1段的方形成形機座來進行上述方形成形的情況,第一段的方形成形機座和最終段的方形成形機座是相同的方形成形機座。However, in the case of performing the above-mentioned square forming with a single-stage square forming machine base, the first-stage square forming machine base and the final-stage square forming machine base are the same square forming machine base.

在此,參照圖2,針對為了獲得本發明的方形鋼管10所使用之電阻熔接鋼管之製造方法做說明。圖2係顯示電阻熔接鋼管的製造設備的一例之示意圖。Here, referring to FIG. 2, a method of manufacturing the electric resistance welding steel pipe used in order to obtain the square steel pipe 10 of the present invention will be described. Fig. 2 is a schematic diagram showing an example of the manufacturing equipment of the resistance welding steel pipe.

如圖2所示般,將捲繞成鋼卷(coil)之具有前述成分組成的鋼板1(以下也稱為「鋼帶1」)放出並藉由矯平機2進行矯正,藉由複數個輥子所構成之排輥(cage roll)群3進行中間成形而成為開口管之後,藉由複數個輥子所構成之精整輥(fin pass roll)群4進行精加工成形。上述開口管,可藉由冷輥壓成形而成為圓筒狀。As shown in Figure 2, the steel sheet 1 (hereinafter also referred to as "steel strip 1") wound into a coil (coil) having the aforementioned composition is discharged and corrected by a leveler 2, and a plurality of After the cage roll group 3 constituted by the rollers is formed into an open tube by intermediate molding, the fin pass roll group 4 constituted by a plurality of rollers is subjected to finishing forming. The above-mentioned open tube can be formed into a cylindrical shape by cold roll forming.

在精加工成形之後,一邊藉由擠壓輥(squeeze roll)5壓接一邊將在鋼帶1的周方向相對向之一對的對接部彼此藉由熔接機6進行電阻熔接而成為電阻熔接鋼管7。又在本發明,電阻熔接鋼管7的製造設備並不限定於圖2般的造管工序。此外,在上述的電阻熔接,對接部被加熱而熔融,被壓接而凝固,藉此完成接合。藉此,在管軸方向延伸設置一條熔接部(電阻熔接部)13(再度參照圖1)。After finishing forming, a pair of butting parts facing each other in the circumferential direction of the steel strip 1 are resistance-welded by a welding machine 6 while being crimped by a squeeze roll 5 to form a resistance-welded steel pipe. 7. In the present invention, the manufacturing equipment of the resistance welding steel pipe 7 is not limited to the pipe manufacturing process as shown in FIG. 2. In addition, in the above-mentioned resistance welding, the abutting portion is heated and melted, and is crimped and solidified, thereby completing the bonding. Thereby, one welding part (resistance welding part) 13 is extended in the tube axis direction (refer FIG. 1 again).

擠壓輥5之壓下(upset)量較佳為電阻熔接鋼管7的板厚之20%~100%。當壓下量小於板厚之20%的情況,熔鋼的排出變得不足,熔接部的韌性變差。此外,當壓下量大於板厚之100%的情況,擠壓輥負荷增大,熔接部(電阻熔接部)13的加工硬化量變大,而造成硬度變得過高。The upset amount of the squeeze roller 5 is preferably 20%-100% of the plate thickness of the resistance welding steel pipe 7. When the reduction is less than 20% of the plate thickness, the discharge of molten steel becomes insufficient, and the toughness of the welded part deteriorates. In addition, when the reduction is greater than 100% of the plate thickness, the load of the squeeze roll increases, and the work hardening amount of the welded portion (resistance welded portion) 13 becomes large, resulting in excessively high hardness.

在電阻熔接後之定徑工序,雖參照圖4而在之後也會敘述,為了滿足較佳的真圓度及管軸方向的殘留應力,能以使鋼管周長減少合計0.30%以上的比例的方式將鋼管縮徑。 但當鋼管周長以合計超過2.0%的比例減少的方式進行縮徑的情況,在通過輥子時之管軸方向的彎曲量變大,反而造成縮徑後之管軸方向的殘留應力上升。因此較佳為,以使鋼管周長減少0.30%~2.0%的比例的方式進行縮徑。The sizing process after resistance welding will be described later with reference to Figure 4. In order to satisfy the better roundness and residual stress in the pipe axis direction, the circumference of the steel pipe can be reduced by a total of 0.30% or more. Way to reduce the diameter of the steel pipe. However, when the diameter of the steel pipe is reduced in a proportion of more than 2.0% in total, the amount of bending in the pipe axis direction when passing through the rollers increases, and the residual stress in the pipe axis direction after the diameter reduction increases. Therefore, it is preferable to reduce the diameter of the steel pipe by a ratio of 0.30% to 2.0%.

又在定徑工序,為了將通過輥子時之管軸方向的彎曲量極力減小而抑制管軸方向之殘留應力的產生,較佳為進行基於複數機座之多階段的縮徑,各機座之縮徑較佳為以使鋼管周長減少1.0%以下的比例的方式來進行。In the sizing process, in order to minimize the amount of bending in the tube axis direction when passing through the rollers and suppress the generation of residual stress in the tube axis direction, it is preferable to perform multi-stage diameter reduction based on a plurality of bases. The diameter reduction is preferably performed so that the circumference of the steel pipe is reduced by a ratio of 1.0% or less.

方形鋼管10是否是從電阻熔接鋼管7製得可藉由以下方式判斷,亦即,將方形鋼管10與管軸方向垂直地切斷,將包含熔接部(電阻熔接部)13之切斷面研磨後腐蝕,利用光學顯微鏡觀察。只要熔接部(電阻熔接部)13之熔融凝固部之管周方向的寬度在整個管厚都是1.0μm~1000μm,就是從電阻熔接鋼管7製得。Whether the square steel pipe 10 is made from the resistance welding steel pipe 7 can be judged by cutting the square steel pipe 10 perpendicular to the pipe axis direction, and grinding the cut surface including the welding part (resistance welding part) 13 After corrosion, use an optical microscope to observe. As long as the width of the melting and solidification part of the welding part (resistance welding part) 13 in the circumferential direction of the tube is 1.0 μm to 1000 μm over the entire tube thickness, it is produced from the resistance welding steel pipe 7.

在此,腐蝕液只要按照鋼成分、鋼管的種類來選擇適切者即可。圖3係熔接部13之熔融凝固部的示意圖。腐蝕後之上述剖面,如圖3所示般,熔融凝固部,是作為圖3中與母材部14及熱影響部15具有不同的組織形態、對比(contrast)之區域16而被目視確認。例如,碳鋼及低合金鋼之電阻熔接鋼管的熔融凝固部16,在利用硝太蝕劑(nital)腐蝕後之上述剖面,是作為用光學顯微鏡觀察為白色的區域而被確定。此外,碳鋼及低合金鋼之UOE鋼管的熔融凝固部16,在利用硝太蝕劑腐蝕後的上述剖面,是作為用光學顯微鏡觀察為含有細胞狀或樹枝狀的凝固組織的區域而被確定。Here, the corrosive liquid may be selected according to the steel composition and the type of steel pipe. FIG. 3 is a schematic diagram of the melting and solidification part of the welding part 13. As shown in FIG. 3, the above-mentioned cross-section after corrosion is visually confirmed as a region 16 having a different microstructure and contrast from the base material portion 14 and the heat-affected portion 15 in FIG. 3. For example, in the melting and solidification portion 16 of the resistance welding steel pipe of carbon steel and low-alloy steel, the above-mentioned cross section after corrosion with nital is determined as a white area observed with an optical microscope. In addition, the melting and solidification portion 16 of the UOE steel pipe of carbon steel and low-alloy steel, the above-mentioned cross section after corrosion with nitrate etching agent, is determined as a region containing a cell-like or dendritic solidification structure observed with an optical microscope .

接下來,參照圖4來說明,使用所獲得的電阻熔接鋼管7來製造方形鋼管10之方法。圖4係顯示本發明的方形鋼管10的成形過程之示意圖。Next, referring to FIG. 4, a method of manufacturing the square steel pipe 10 using the obtained electric resistance welding steel pipe 7 will be described. Fig. 4 is a schematic diagram showing the forming process of the square steel pipe 10 of the present invention.

如圖4所示般,藉由配置於上下左右之複數個輥子所構成之定徑輥群(定徑機座)8將電阻熔接鋼管7維持圓筒形狀而進行縮徑之後,藉由複數個輥子所構成之方形成形輥群(方形成形機座)9,依序成形為R1、R2、R3般的形狀,而成為方形鋼管10。方形成形機座9的輥子,是具有孔型曲率之孔型輥子,隨著成為後段機座而使孔型曲率半徑增大,藉此形成方形鋼管10的平板部11和角部12。又定徑輥群8及方形成形輥群9的機座數沒有特別的限定。此外,定徑輥群8或方形成形輥群9的孔型曲率較佳為1條件。As shown in Fig. 4, after the electric resistance welding steel pipe 7 is maintained in a cylindrical shape and the diameter is reduced by the sizing roller group (sizing frame) 8 composed of a plurality of rollers arranged on the top, bottom, left, and right, a plurality of A group of square forming rolls (square forming stand) 9 formed by the rollers are sequentially formed into shapes like R1, R2, and R3 to form a square steel pipe 10. The rollers of the square forming stand 9 are perforated rolls with perforated curvature. As they become the rear stage, the perforated radius of curvature increases, thereby forming the flat portion 11 and the corners 12 of the square steel pipe 10. In addition, the number of stands of the sizing roll group 8 and the square forming roll group 9 is not particularly limited. Moreover, it is preferable that the curvature of the pass of the sizing roll group 8 or the square forming roll group 9 is 1 condition.

在本發明,即將方形成形前之電阻熔接鋼管7的周長(第一段的方形成形機座入口側之電阻熔接鋼管7的周長(mm),以下稱為「CIN 」)與剛方形成形後之方形鋼管10的周長(最終段的方形成形機座出口側之鋼管的周長(mm),以下稱為「COUT 」)之比(CIN /COUT )、及方形成形後之平均板厚t與方形成形後之平均邊長H的比(t/H),滿足式(1)。In the present invention, the circumference of the resistance welded steel pipe 7 before square forming (the circumference (mm) of the resistance welded steel pipe 7 on the entrance side of the square forming machine base of the first stage, hereinafter referred to as "C IN ") and The ratio (C IN /C OUT ) of the circumference of the square steel tube 10 immediately after square forming (the circumference of the steel pipe on the exit side of the square forming machine base in the final stage (mm), hereinafter referred to as "C OUT "), And the ratio of the average plate thickness t after square forming to the average side length H after square forming (t/H) satisfies formula (1).

0.30×t/H+0.99≦CIN /COUT <0.50×t/H+0.99…式(1) 當將圓筒狀的坯管、即電阻熔接鋼管7成形為方形鋼管10的情況,如上述般,藉由在方形成形輥群9讓鋼管通過,而逐漸從圓筒形往方形實施成形。在如此般的方形成形,會產生邊之直線部(平板部11(也再度參照圖1))之伸直、角部12的彎曲及周方向的引伸變形。0.30×t/H+0.99≦C IN /C OUT <0.50×t/H+0.99...Equation (1) When a cylindrical blank tube, that is, a resistance welding steel pipe 7 is formed into a square steel pipe 10, as described above Generally, by passing a steel pipe through the square forming roll group 9, the forming is gradually performed from a cylindrical shape to a square shape. In such a square shape, straightening of the straight portion (flat portion 11 (refer to FIG. 1 again)) of the side, bending of the corner portion 12, and extensional deformation in the circumferential direction occur.

特別在角部12周邊,是以輥子大致不接觸的方式完成方形成形。亦即,在方形成形,角部12是經由自由變形向外突出,而藉此形成。這時角部12的剛性越高、周方向引伸量越小,則角部12的彎曲變形量越小,角部外側的曲率半徑越大。另一方面,角部12的剛性越低、周方向引伸量越大,則角部12的彎曲變形量越大,角部外側的曲率半徑越小。Especially in the periphery of the corner 12, the square forming is completed in such a way that the rollers do not substantially touch each other. That is, in the square shape, the corners 12 are formed to protrude outward through free deformation. At this time, the higher the rigidity of the corner portion 12 and the smaller the amount of extension in the circumferential direction, the smaller the bending deformation amount of the corner portion 12 and the larger the radius of curvature outside the corner portion. On the other hand, the lower the rigidity of the corner portion 12 and the greater the amount of extension in the circumferential direction, the greater the bending deformation amount of the corner portion 12 and the smaller the radius of curvature outside the corner portion.

角部12之對於彎曲變形的剛性,隨著平均板厚t與平均邊長H之比(t/H)變大而增高。The rigidity of the corner 12 with respect to bending deformation increases as the ratio (t/H) of the average plate thickness t to the average side length H increases.

方形成形之周方向引伸量,是由周長比(CIN /COUT )求出,該周長比越大則周方向引伸量越大。The circumferential extension of square forming is calculated from the circumference ratio (C IN /C OUT ). The larger the circumferential ratio, the greater the circumferential extension.

因此,為了獲得角部外側的曲率半徑相等之方形鋼管,因為平均板厚t與平均邊長H之比(t/H)越大則需要更大的周方向引伸量,必須將周長比(CIN /COUT )增大。Therefore, in order to obtain a square steel pipe with the same radius of curvature on the outside of the corner, because the larger the ratio of the average plate thickness t to the average side length H (t/H), the greater the circumferential extension is required, and the circumference must be compared to ( C IN /C OUT ) increase.

當(CIN /COUT )比式(1)之左邊的值更小的情況,加工變得不足,無法獲得平坦的平板部。此外,因為周方向引伸量小,角部外側的曲率半徑成為平均板厚t之大於4.0倍,周剖面積變小,無法獲得充分構件強度。When (C IN /C OUT ) is smaller than the value on the left side of the formula (1), the processing becomes insufficient, and a flat flat portion cannot be obtained. In addition, because the amount of extension in the circumferential direction is small, the radius of curvature on the outside of the corner portion becomes more than 4.0 times the average plate thickness t, the circumferential cross-sectional area becomes small, and sufficient member strength cannot be obtained.

當(CIN /COUT )為式(1)之右邊的值以上的情況,周方向引伸量大,因此角部外側的曲率半徑成為平均板厚t的3.0倍以下,角部顯著加工硬化,比起平板部其強度變高且延性及韌性降低。When (C IN /C OUT ) is greater than the value on the right side of the formula (1), the circumferential extension is large, so the radius of curvature outside the corner is 3.0 times the average plate thickness t or less, and the corner is significantly work hardened. Compared with the flat part, the strength becomes higher and the ductility and toughness are lowered.

(CIN /COUT )較佳為0.33×t/H+0.99以上,更佳為0.35×t/H+0.99以上。此外,(CIN /COUT )較佳為0.47×t/ H+0.99以下,更佳為0.45×t/H+0.99以下。(C IN /C OUT ) is preferably 0.33×t/H+0.99 or more, more preferably 0.35×t/H+0.99 or more. In addition, (C IN /C OUT ) is preferably 0.47×t/H+0.99 or less, more preferably 0.45×t/H+0.99 or less.

CIN 是第一段的方形成形機座入口側之電阻熔接鋼管7的周長(管周方向之外周的長度)(mm)。當將造管方向設為X軸的正方向,將即將方形成形前的定徑機座之任一個旋轉軸的X座標設為Xa(m),且將第一段的方形成形機座之任一個旋轉軸的X座標設為Xb(m)時,是將在與X軸垂直的平面X=(Xa+Xb)/2(m)處之管的周剖面之外周長利用捲尺測定來獲得CIN (參照圖4)。此外,COUT 是最終段的方形成形機座出口側之方形鋼管10的周長(管周方向之外周的長度)(mm)。當將輥群之最終段的方形成形機座之任一個旋轉軸的X座標設為Xc(m)時,將在與X軸垂直的平面X=Xc+1(m)處之管的周剖面之外周長利用捲尺測定來獲得COUT (參照圖4)。C IN is the circumference (length of the outer circumference in the pipe circumference direction) (mm) of the resistance welding steel pipe 7 on the entrance side of the square forming machine base of the first stage. When the pipe making direction is set to the positive direction of the X axis, the X coordinate of any rotation axis of the sizing machine base before square forming is set to Xa(m), and the square forming machine base of the first stage is set to Xa(m). When the X coordinate of any one of the rotation axes is set to Xb(m), the outer circumference of the tube at the plane X=(Xa+Xb)/2(m) perpendicular to the X axis is measured with a tape measure Obtain C IN (refer to Figure 4). In addition, C OUT is the circumference (length of the outer circumference in the pipe circumference direction) (mm) of the square steel pipe 10 on the exit side of the square forming machine base in the final stage. When the X coordinate of any rotation axis of the square forming machine base of the final stage of the roller group is set to Xc(m), the circumference of the tube at the plane X=Xc+1(m) perpendicular to the X axis will be The outer circumference of the section is measured with a tape measure to obtain C OUT (see Fig. 4).

CIN 及COUT 的控制,是藉由控制孔型輥子之凹部間輥縫來進行。較佳為將即將方形成形前之定徑機座的輥縫調整成,使即將方形成形前之定徑機座的凹部間最大輥縫(以下也稱為「定徑機座的輥縫」)和方形成形機座的凹部間最大輥縫(以下也稱為「方形成形機座的輥縫」)之差△g除以(t/H)的值G(=△g/(t/H))成為70~180。The control of C IN and C OUT is carried out by controlling the gap between the recesses of the perforated roller. It is better to adjust the roll gap of the sizing stand before the square is formed so that the maximum roll gap between the recesses of the sizing stand before the square is formed (hereinafter also referred to as the "roll gap of the sizing stand" ``) and the maximum roll gap between the recesses of the square forming machine base (hereinafter also referred to as "the roll gap of the square forming machine base") △g divided by the value of (t/H) G (=△g/( t/H)) becomes 70~180.

若G小於70,式(1)之(CIN /COUT )變得比左邊的值更小,若G大於180,式(1)之(CIN /COUT )成為右邊的值以上。 又當定徑機座有複數段存在的情況,可將上述即將方形成形前之定徑機座的輥縫和其他定徑機座的輥縫設為相同。 此外,當方形成形機座有複數段存在的情況,上述方形成形機座的輥縫較佳為第一段的方形成形機座之輥縫。此外,第一段和其他方形成形機座的輥縫是全部相同亦可。If G is less than 70, (C IN /C OUT ) of formula (1) becomes smaller than the value on the left. If G is greater than 180, (C IN /C OUT ) of formula (1) becomes more than the value on the right. Also, when there are multiple sections of the sizing stand, the roll gap of the sizing stand before the square forming can be set to be the same as the roll gaps of the other sizing stand. In addition, when the square forming machine base has a plurality of stages, the roll gap of the square forming machine base is preferably the roll gap of the square forming machine base of the first stage. In addition, the roll gaps of the first stage and other square forming machines are all the same.

<建築結構物> 本發明的建築結構物是使用前述本發明的方形鋼管10作為柱材。 圖5係顯示本發明的建築結構物100的一例之示意圖。本發明的建築結構物100,是將隔板17和方形鋼管10熔接,且使用方形鋼管10作為柱材。此外,如圖5所示般,建築結構物100是由大樑18、小樑19、柱子20所形成,也能由其他公知的構件所形成。 方形鋼管10,如前述般,周剖面內之硬度的偏差小,且具有平坦的平板部11。因此,使用該方形鋼管10作為柱材之本發明的建築結構物100可發揮優異的耐震性能。 實施例<Building structure> The building structure of the present invention uses the aforementioned square steel pipe 10 of the present invention as a column material. FIG. 5 is a schematic diagram showing an example of the building structure 100 of the present invention. In the building structure 100 of the present invention, the partition plate 17 and the square steel pipe 10 are welded together, and the square steel pipe 10 is used as the column material. In addition, as shown in FIG. 5, the building structure 100 is formed by the beam 18, the small beam 19, and the pillar 20, and it can also be formed by other well-known members. The square steel pipe 10 has a small variation in hardness in the circumferential section as described above, and has a flat flat plate portion 11. Therefore, the building structure 100 of the present invention using the square steel pipe 10 as a column material can exhibit excellent earthquake resistance. Example

以下,根據實施例進一步詳細地說明本發明。又本發明並不限定於以下的實施例。Hereinafter, the present invention will be described in further detail based on examples. In addition, the present invention is not limited to the following examples.

將具有表1所示的成分組成之熱軋鋼板,藉由排輥群及精整輥群連續成形為橢圓形剖面的開口管,接著將開口管之相對向的端面藉由高頻感應加熱或高頻電阻加熱來加熱到熔點,藉由擠壓輥進行壓接而成為電阻熔接鋼管的坯管。對於所獲得的電阻熔接鋼管,利用2機座(2段)的定徑輥群成形為圓筒狀之後,利用4機座(4段)的方形成形輥群進行方形成形,如表2所示般分別獲得管軸方向垂直剖面視呈大致長方形之方形鋼管。The hot-rolled steel sheet with the composition shown in Table 1 is continuously formed into an open tube with an elliptical cross-section through a group of rolls and a group of finishing rolls, and then the opposite end faces of the open tube are heated by high-frequency induction heating or It is heated to the melting point by high-frequency resistance heating, and is crimped by squeeze rollers to become the blank tube of the resistance welded steel pipe. For the obtained resistance welding steel pipe, after forming into a cylindrical shape with a group of sizing rollers of 2 bases (2 stages), a square forming roll group of 4 bases (4 stages) is used for square forming, as shown in Table 2. As shown, square steel pipes with a substantially rectangular cross-section in the direction of the pipe axis were obtained.

又平均板厚t是由以下的式(2)得出。 t=(t1+t2+t3)/3…式(2) 式(2)中,t1、t2:對於包含熔接部(電阻熔接部)之平板部隔著角部鄰接之2個平板部各個之管周方向中央的板厚(mm),t3:與包含電阻熔接部之平板部相對向之平板部之管周方向中央的板厚(mm)。The average plate thickness t is obtained by the following equation (2). t=(t1+t2+t3)/3…Equation (2) In formula (2), t1, t2: For the flat plate part including the welding part (resistance welding part), the plate thickness (mm) of each of the two flat plate parts adjacent to each other through the corners in the circumferential direction of the tube (mm), t3: and the resistance including the resistance The plate thickness (mm) of the center of the tube circumferential direction of the opposite flat plate part of the welded part.

此外,平均邊長H是由以下的式(3)得出。 H=(H1+H2)/2…式(3) 式(3)中,H2:在管軸方向垂直剖面中,包含形成有電阻熔接部之平板部和兩側的角部之邊的邊長,H1:包含對於邊長H2的平板部隔著角部鄰接之平板部和兩側的角部之邊的邊長(mm)。In addition, the average side length H is obtained by the following formula (3). H=(H1+H2)/2…Equation (3) In the formula (3), H2: in the vertical section of the tube axis, the side length including the flat plate part where the resistance welding part is formed and the corners on both sides, H1: including the flat part with the side length H2 separated by the angle The side length (mm) between the adjacent flat part and the corners on both sides.

此外,在各方形鋼管中,將方形鋼管與管軸方向垂直地切斷,將包含電阻熔接部之切斷面進行研磨後利用硝太蝕劑腐蝕,用光學顯微鏡觀察,確認了電阻熔接部之熔融凝固部之管周方向的寬度在整個管厚都是1.0μm~1000μm。熔融凝固部,在用硝太蝕劑腐蝕後之上述剖面中,作為用光學顯微鏡觀察為白色的區域而被確定。In addition, in each square steel pipe, the square steel pipe was cut perpendicularly to the pipe axis direction, and the cut surface including the resistance welding part was polished and corroded with nitrate etching agent. Observed with an optical microscope, it was confirmed that the resistance welding part was The width of the melting and solidification part in the circumferential direction of the tube is 1.0 μm to 1000 μm throughout the thickness of the tube. The melting and solidification part was identified as a white area observed with an optical microscope in the above-mentioned cross section after etching with a nitrate etching agent.

關於第一段的方形成形機座入口側之電阻熔接鋼管的周長CIN (mm),當將造管方向設為X軸的正方向,將即將方形成形前之定徑機座的任一個旋轉軸之X座標設為Xa(m),將第一段的方形成形機座之任一個旋轉軸的X座標設為Xb(m)時,將在與X軸垂直的平面X=(Xa+Xb)/2(m)處之管的周剖面之外周長用捲尺測定,而作為電阻熔接鋼管的周長CIN (mm)(再度參照圖4)。 Regarding the circumference C IN (mm) of the resistance welding steel pipe at the entrance side of the square forming machine base in the first stage, when the pipe making direction is set to the positive direction of the X axis, the diameter of the sizing machine base before the square forming When the X coordinate of any rotating axis is set to Xa(m), and the X coordinate of any rotating axis of the square forming machine base of the first stage is set to Xb(m), it will be in the plane perpendicular to the X axis X= The outer circumference of the pipe at (Xa+Xb)/2(m) is measured with a tape measure, and is taken as the circumference C IN (mm) of the electric resistance welding steel pipe (refer to Fig. 4 again).

關於最終段的方形成形機座出口側之方形鋼管的周長COUT (mm),當將方形成形輥群之第四段的方形成形機座之任一個旋轉軸的X座標設為Xc(m)時,將在與X軸垂直的平面X=Xc+1(m)處之管的周剖面之外周用捲尺測定,而作為方形鋼管的周長COUT (mm)(再度參照圖4)。 Regarding the circumference C OUT (mm) of the square steel tube on the exit side of the square forming machine base in the final stage, when the X coordinate of any one of the rotation axes of the square forming machine base in the fourth stage of the square forming roll group is set to For Xc(m), measure the outer circumference of the pipe at the plane X=Xc+1(m) perpendicular to the X axis with a tape measure, and use it as the circumference of the square steel pipe C OUT (mm) (refer to the figure again) 4).

此外,關於上述CIN 、COUT ,分別測定即將方形成形前之定徑機座的孔型輥子和第一段的方形成形機座的孔型輥子之凹部間的最大輥縫,使用其等的差△g來算出G(=△g/(t/H))。In addition, with respect to the above C IN and C OUT , the maximum roll gap between the grooved roll of the sizing stand before the square forming and the concave portion of the grooved roll of the square forming stand of the first stage were measured respectively, and they were used. Calculate G (=△g/(t/H)) with the difference △g.

進而,在所獲得之方形鋼管之管軸方向的任意位置10處,分別測定角部4處之外表面(角部外側)的曲率半徑,分別求出合計40處之最大值Rmax及最小值Rmin。 角部外側的曲率半徑測定是使用半徑規。關於曲率半徑的測定方法,是測定通過分別包含與角部鄰接之兩側的平板部外表面之2條直線L1及L2的交點P且與L1或L2的夾角為45°之直線L、和角部外側的交點之曲率半徑,來作為角部外側的曲率半徑(再度參照圖1)。具體而言,曲率半徑的測定,是在由平板部和角部的連接點(A、A’)及角部外表面所構成且中心位在上述L上之中心角90°的扇形中,以上述L和角部外表面的交點為中心之中心角65°的範圍進行。在上述中心角65°的範圍內,使用與角部外表面完全一致的半徑規來計測曲率半徑。Furthermore, at 10 arbitrary positions in the tube axis direction of the obtained square steel pipe, the radius of curvature of the outer surface (outside the corner) at 4 corners was measured, and the maximum value Rmax and the minimum value Rmin were obtained at a total of 40 points. . The radius of curvature on the outside of the corner is measured using a radius gauge. The method for measuring the radius of curvature is to measure the straight line L and the angle passing through the intersection P of the two straight lines L1 and L2 on the outer surfaces of the flat plate portions adjacent to the corners and the angle between L1 or L2 is 45° The radius of curvature of the intersection on the outside of the corner is taken as the radius of curvature of the outside of the corner (refer to Fig. 1 again). Specifically, the radius of curvature is measured in a sector formed by the connecting points (A, A') of the flat portion and the corner portion and the outer surface of the corner portion and centered on the above-mentioned L on the central angle of 90°. The intersection of the above-mentioned L and the outer surface of the corner is the center angle of 65°. In the range of the above-mentioned center angle of 65°, the radius of curvature is measured using a radius gauge that is exactly the same as the outer surface of the corner.

在將所獲得的方形鋼管與管軸方向垂直地切斷後之剖面,測定平板部、角部及熔接部(電阻熔接部)之距離內外表面在厚度方向分別為1mm位置及板厚中央位置的維氏硬度,分別求出其等的最大值HVmax及最小值HVmin。 上述維氏硬度試驗,是依JIS Z 2244的規定,將試驗力設為98N(10kgf)而實施。平板部的硬度測定,是在包含電阻熔接部之平板部之旁邊的平板部進行;角部的硬度測定,是在與包含電阻熔接部之平板部鄰接的角部進行。After cutting the cross section of the obtained square steel pipe perpendicular to the pipe axis direction, measure the dimensions of the flat part, the corner part, and the welded part (resistance welded part) from the inner and outer surfaces in the thickness direction at the position of 1mm and the center of the plate thickness. For the hardness, the maximum value HVmax and the minimum value HVmin are obtained respectively. The above-mentioned Vickers hardness test was carried out in accordance with JIS Z 2244 with a test force of 98 N (10 kgf). The hardness of the flat part is measured on the flat part beside the flat part including the resistance welding part; the hardness of the corner part is measured in the corner adjacent to the flat part including the resistance welding part.

圖6係分別顯示平板部及角部的抗拉試驗片的採取位置之概略圖。圖7係顯示角部之抗拉試驗片的詳細採取位置之概略圖。圖11係分別顯示距離平板部外表面t/4的位置及距離角部外表面t/4的位置之抗拉試驗片的採取位置之概略圖。圖12係顯示距離角部外表面t/4的位置之抗拉試驗片的詳細採取位置之概略圖。Fig. 6 is a schematic diagram showing the locations of the tensile test pieces of the flat plate portion and the corner portion, respectively. Fig. 7 is a schematic diagram showing the detailed locations of the tensile test pieces at the corners. Fig. 11 is a schematic diagram showing the location of the tensile test piece taken at a position t/4 from the outer surface of the flat plate portion and a position t/4 from the outer surface of the corner portion, respectively. Fig. 12 is a schematic diagram showing the detailed location of the tensile test piece at a position t/4 from the outer surface of the corner.

如圖6所示般,以拉張方向與管軸方向平行的方式,分別從方形鋼管的平板部及角部採取JIS5號抗拉試驗片及JIS12B號抗拉試驗片。關於角部的抗拉試驗片,更詳細的說是如圖7所示般,是從通過將與該角部鄰接之兩側的平板部外表面分別延長之交點且分別與上述平板部外表面成為45°的線上進行採取。As shown in Fig. 6, JIS No. 5 tensile test pieces and JIS 12B No. tensile test pieces were taken from the flat portion and corner portion of the square steel pipe so that the tensile direction was parallel to the pipe axis direction. Regarding the corner tensile test piece, as shown in FIG. 7 in more detail, it is from the intersection point of extending the outer surfaces of the flat plate portions on both sides adjacent to the corner portion and is respectively connected to the outer surface of the flat plate portion. It becomes a 45° line to take.

此外,如圖11所示般,以拉張方向與管軸方向平行的方式從方形鋼管之平板部及角部分別採取虛線所示之JIS5號抗拉試驗片及JIS12B號抗拉試驗片,以其等厚度成為5mm且厚度中心距離管外表面成為板厚t之t/4位置的方式分別進行磨削,獲得抗拉試驗片。關於角部的抗拉試驗片,更詳細的說是如圖12所示般,是從通過將與該角部鄰接之兩側的平板部外表面分別延長後的交點且與上述平板部外表面分別成為45°的線上進行採取。 使用其等依JIS Z 2241的規定實施抗拉試驗,測定降伏強度YS、抗拉強度TS、均勻伸長率(平板部:E1、角部:E2),算出由(降伏強度)/(抗拉強度)所定義之降伏比。均勻伸長率是最大荷重時之總延伸率的值。又平板部的抗拉試驗片,是從方形鋼管之包含電阻熔接部的平板部的旁邊之平板部之寬度中央部的位置採取。角部的抗拉試驗片,是從與包含電阻熔接部之平板部鄰接的角部採取。 試驗片個數為各2片,算出其等的平均值而求出降伏強度YS、抗拉強度TS、降伏比、均勻伸長率。In addition, as shown in FIG. 11, the JIS No. 5 tensile test piece and JIS 12B No. tensile test piece shown by the dotted line are respectively taken from the flat part and the corner part of the square steel tube so that the tensile direction is parallel to the pipe axis direction. The equal thickness is 5 mm, and the thickness center is at the position t/4 of the plate thickness t from the outer surface of the tube, respectively, and ground is performed to obtain a tensile test piece. Regarding the corner tensile test piece, in more detail, as shown in FIG. 12, it is from the intersection of the outer surfaces of the flat plate portions on both sides adjacent to the corner portion and the outer surface of the flat plate portion. They are taken on the line of 45° respectively. Use them to perform a tensile test in accordance with JIS Z 2241, measure yield strength YS, tensile strength TS, uniform elongation (flat part: E1, corner part: E2), and calculate by (yield strength)/(tensile strength) ) Yield ratio defined by. The uniform elongation is the value of the total elongation at the maximum load. In addition, the tensile test piece of the flat part is taken from the position of the width center part of the flat part beside the flat part including the resistance welding part of the square steel pipe. The corner tensile test piece is taken from the corner adjacent to the flat plate including the resistance welding part. The number of test specimens is two each, and the average value of these is calculated to obtain yield strength YS, tensile strength TS, yield ratio, and uniform elongation.

圖8係顯示角部的夏比試驗片之採取位置的概略圖。圖9係顯示角部的夏比試驗片之詳細採取位置之概略圖。Fig. 8 is a schematic diagram showing the picking position of the Charpy test piece at the corner. Fig. 9 is a schematic diagram showing the detailed location of the Charpy test piece at the corner.

在夏比衝撃試驗,如圖8及圖9所示般,在距離方形鋼管之管外表面為板厚t之t/4位置,以試驗片長度方向與管軸方向平行的方式進行採取,而使用依JIS Z 2242的規定之V形缺口標準試驗片。依JIS Z 2242的規定,在試驗溫度:0℃實施夏比衝撃試驗,求出吸收能量(J)。又試驗片個數為各3片,算出其等的平均值而求出吸收能量(J)。In the Charpy impact test, as shown in Fig. 8 and Fig. 9, at a position t/4 from the outer surface of the square steel pipe which is the plate thickness t, the test piece length direction is parallel to the pipe axis direction. Use the V-notch standard test piece according to JIS Z 2242. According to JIS Z 2242, the Charpy impact test was carried out at the test temperature: 0°C to obtain the absorbed energy (J). The number of test pieces was 3 pieces each, and the average value thereof was calculated to obtain the absorbed energy (J).

圖10係用於說明平坦度的測定方法之示意圖。 平坦度的測定,是在方形鋼管的管軸方向之任意位置10處,使用平板部4處分別作為測定對象,在合計40處進行。如圖10所示般,分別測定對於通過各平板部外表面之周方向兩端的2點之直線的最大凸起量及最大凹陷量,使用各測定處之最大凸起量及最大凹陷量的絕對值之最大值作為平坦度。其中,凸起量為正值,凹陷量為負值,當凸起或凹陷不存在的情況,凸起量或凹陷量的值為0。Fig. 10 is a schematic diagram for explaining the method of measuring flatness. The flatness was measured at 10 arbitrary positions in the tube axis direction of the square steel pipe, using 4 flat plate portions as measurement objects, and performed at a total of 40 places. As shown in Fig. 10, the maximum protrusion amount and the maximum depression amount of a straight line passing through two points at both ends in the circumferential direction of the outer surface of each flat plate portion were measured respectively, and the absolute value of the maximum protrusion amount and the maximum depression amount at each measurement location was used. The maximum value is regarded as the flatness. Among them, the amount of protrusion is a positive value, and the amount of depression is a negative value. When the protrusion or depression does not exist, the value of the amount of protrusion or depression is 0.

所獲得的結果如表3所示。The results obtained are shown in Table 3.

Figure 02_image001
Figure 02_image001

Figure 02_image003
Figure 02_image003

Figure 02_image005
Figure 02_image005

表2及表3中,No.1、3、4、6、7、9、11、13、14、16、17為本發明例,No.2、5、8、10、12、15、18為比較例。In Table 2 and Table 3, No. 1, 3, 4, 6, 7, 9, 11, 13, 14, 16, 17 are examples of the present invention, and No. 2, 5, 8, 10, 12, 15, 18 As a comparative example.

本發明例的方形鋼管都是,周長比(CIN /COUT )在(1)式的範圍內,角部外側的曲率半徑(Rmin、Rmax)為板厚的大於3.0倍~4.0倍,距離角部外表面t/4的位置之均勻伸長率是距離平板部外表面t/4的位置之均勻伸長率的0.80倍以上,角部及平板部的硬度差,在距離內外表面1mm的位置及板厚中央位置之維氏硬度的最大值和最小值之差為80HV以下。 此外,本發明例的方形鋼管之平坦度為2.5mm以下。The square steel pipes of the examples of the present invention all have a circumference ratio (C IN /C OUT ) within the range of formula (1), and the radius of curvature (Rmin, Rmax) outside the corners is greater than 3.0 times to 4.0 times the plate thickness, The uniform elongation at the position t/4 from the outer surface of the corner is more than 0.80 times the uniform elongation at the position t/4 from the outer surface of the flat part. The hardness difference between the corner and the flat part is 1mm away from the inner and outer surfaces. The difference between the maximum and minimum Vickers hardness at the center of the plate thickness is 80HV or less. In addition, the flatness of the square steel pipe of the example of the present invention is 2.5 mm or less.

比較例No.2、10、12、15都是,周長比(CIN /COUT )超出式(1)的範圍,角部外側的曲率半徑為板厚的3.0倍以下,距離角部外表面t/4的位置之均勻伸長率為距離平板部外表面t/4的位置之均勻伸長率的小於0.80倍,維氏硬度的最大值和最小值之差未達所期望的值。 此外,比較例No.2、10、12、15都是,周長比(CIN /COUT )超出式(1)的範圍,角部外側的曲率半徑為板厚的3.0倍以下,夏比試驗吸收能量未達所期望的值。For Comparative Example Nos. 2, 10, 12, and 15, the circumference ratio (C IN /C OUT ) is outside the range of formula (1), and the radius of curvature outside the corner is 3.0 times the plate thickness or less, and the distance from the outside of the corner The uniform elongation at the position t/4 of the surface is less than 0.80 times the uniform elongation at the position t/4 from the outer surface of the flat portion, and the difference between the maximum and minimum Vickers hardness does not reach the expected value. In addition, in Comparative Example Nos. 2, 10, 12, and 15, the circumference ratio (C IN /C OUT ) is outside the range of formula (1), and the radius of curvature outside the corner is 3.0 times or less the plate thickness. Charpy The energy absorbed by the test did not reach the expected value.

比較例No.5、8、18都是,周長比(CIN /COUT )低於式(1)的範圍,因為周方向引伸量不足,角部外側的曲率半徑為板厚的大於4.0倍,無法獲得平坦的平板部。For Comparative Example Nos. 5, 8, and 18, the circumference ratio (C IN /C OUT ) is lower than the range of formula (1) because of insufficient circumferential extension, and the radius of curvature on the outside of the corner is greater than 4.0 for the thickness of the plate. Times, a flat plate portion cannot be obtained.

基於以上說明,藉由將方形成形的周長比(CIN /COUT )設定在本發明的範圍內,可提供一種方形鋼管,其角部外側的曲率半徑為平均板厚的大於3.0倍~4.0倍,周剖面內的硬度偏差小,角部外表面的延性及靭性優異且具有平坦的平板部,並提供該方形鋼管之製造方法以及具有優異的耐震性能之建築結構物。Based on the above description, by setting the perimeter ratio (C IN /C OUT ) of the square forming within the scope of the present invention, a square steel pipe can be provided, the radius of curvature outside the corners of which is greater than 3.0 times the average plate thickness~ 4.0 times, the hardness deviation in the circumferential section is small, the outer surface of the corner has excellent ductility and toughness, and has a flat plate part. It also provides a method for manufacturing the square steel pipe and a building structure with excellent earthquake resistance.

1:鋼帶(鋼板) 2:矯平機 3:排輥群 4:精整輥群 5:擠壓輥 6:熔接機 7:電阻熔接鋼管 8:定徑輥群 9:方形成形輥群 10:方形鋼管 11:平板部 12:角部 13:熔接部(電阻熔接部) 14:母材部 15:熔接熱影響部 16:熔融凝固部 17:隔板 18:大樑 19:小樑 20:柱子 100:建築結構物 A,A’:連接點 H1:圖1中之縱向邊長 H2:圖1中之橫向邊長 L1,L2:直線 P:交點 t1,t2:對於包含熔接部(電阻熔接部)之平板部隔著角部鄰接之2個平板部各個之管周方向中央的板厚 t3:與包含熔接部(電阻熔接部)之平板部相對向之平板部之管周方向中央的板厚1: Steel strip (steel plate) 2: Leveling machine 3: Row roller group 4: Finishing roll group 5: Squeeze roller 6: Welding machine 7: Resistance welding steel pipe 8: Sizing roller group 9: Square forming roll group 10: Square steel pipe 11: Flat part 12: corner 13: Welding part (resistance welding part) 14: Base metal department 15: Welding heat affected zone 16: melting and solidification part 17: partition 18: Girder 19: Trabecular 20: Pillar 100: Building structure A,A’: Connection point H1: Longitudinal side length in Figure 1 H2: Horizontal side length in Figure 1 L1, L2: straight line P: intersection t1, t2: For the flat plate part including the welding part (resistance welding part), the plate thickness of each of the two flat plate parts that are adjacent to each other through the corners in the circumferential direction of the tube t3: The thickness of the center of the tube in the circumferential direction of the flat part facing the flat part including the welding part (resistance welding part)

[圖1]係顯示與本發明之方形鋼管的管軸方向垂直的剖面之示意圖。 [圖2]係顯示電阻熔接鋼管之製造設備的一例之示意圖。 [圖3]係用於說明熔接部之熔融凝固部的示意圖。 [圖4]係顯示本發明之方形鋼管的成形過程之示意圖。 [圖5]係顯示本發明之建築結構物的一例之示意圖。 [圖6]係分別顯示平板部及角部之抗拉試驗片的採取位置之概略圖。 [圖7]係顯示角部之抗拉試驗片之詳細採取位置之概略圖。 [圖8]係顯示角部之夏比試驗片的採取位置之概略圖。 [圖9]係顯示角部之夏比試驗片之詳細採取位置之概略圖。 [圖10]係用於說明平坦度的測定方法之示意圖。 [圖11]係分別顯示距離平板部外表面t/4的位置及距離角部外表面t/4的位置之抗拉試驗片的採取位置之概略圖。 [圖12]係顯示距離角部外表面t/4的位置之抗拉試驗片之詳細採取位置之概略圖。[Fig. 1] is a schematic diagram showing a cross section perpendicular to the pipe axis direction of the square steel pipe of the present invention. [Figure 2] is a schematic diagram showing an example of manufacturing equipment for resistance welding of steel pipes. [Fig. 3] is a schematic diagram for explaining the melting and solidification part of the welding part. [Figure 4] is a schematic diagram showing the forming process of the square steel pipe of the present invention. [Figure 5] is a schematic diagram showing an example of the building structure of the present invention. [Fig. 6] A schematic diagram showing the locations of the tensile test pieces of the flat part and the corner part, respectively. [Figure 7] is a schematic diagram showing the detailed locations of the tensile test pieces at the corners. [Figure 8] is a schematic diagram showing the location of the Charpy test piece at the corner. [Figure 9] is a schematic diagram showing the detailed location of the Charpy test piece at the corner. [Fig. 10] is a schematic diagram for explaining the method of measuring flatness. [Fig. 11] is a schematic diagram showing the location of the tensile test piece taken at a position t/4 from the outer surface of the flat plate portion and a position t/4 from the outer surface of the corner portion. [Fig. 12] is a schematic diagram showing the detailed location of the tensile test piece at a position t/4 from the outer surface of the corner.

10:方形鋼管 10: Square steel pipe

11:平板部 11: Flat part

12:角部 12: corner

13:熔接部(電阻熔接部) 13: Welding part (resistance welding part)

A,A’:連接點 A,A’: Connection point

H1:圖1中之縱向邊長 H1: Longitudinal side length in Figure 1

H2:圖1中之橫向邊長 H2: Horizontal side length in Figure 1

L,L1,L2:直線 L, L1, L2: straight line

P:交點 P: intersection

t1,t2:對於包含熔接部(電阻熔接部)之平板部隔著角部鄰接之2個平板部各個之管周方向中央的板厚 t1, t2: For the flat plate part including the welding part (resistance welding part), the plate thickness of each of the two flat plate parts that are adjacent to each other through the corners in the circumferential direction of the tube

t3:與包含熔接部(電阻熔接部)之平板部相對向之平板部之管周方向中央的板厚 t3: The thickness of the center of the tube in the circumferential direction of the flat part facing the flat part including the welding part (resistance welding part)

Claims (8)

一種方形鋼管,係在管周方向交互地形成有複數個平板部及複數個角部, 且進一步形成有朝管軸方向延伸之熔接部, 前述熔接部的熔融凝固部之管周方向的寬度為1.0μm ~1000μm,前述角部外側的曲率半徑為平均板厚t之大於3.0倍~4.0倍。A square steel pipe in which a plurality of flat plates and a plurality of corners are alternately formed in the circumferential direction of the pipe, And further formed with a welding part extending in the direction of the tube axis, The width of the melting and solidification part of the welding part in the circumferential direction of the tube is 1.0 μm to 1000 μm, and the radius of curvature outside the corner part is greater than 3.0 times to 4.0 times the average plate thickness t. 如請求項1所述之方形鋼管,其中, 前述平均板厚t為平均邊長H的大於0.030倍。The square steel pipe as described in claim 1, in which: The aforementioned average plate thickness t is greater than 0.030 times the average side length H. 如請求項1或2所述之方形鋼管,其中, 鋼管內之維氏硬度的最大值和最小值之差為80HV以下。The square steel pipe described in claim 1 or 2, wherein: The difference between the maximum and minimum Vickers hardness in the steel pipe is less than 80HV. 如請求項1至3之任一項所述之方形鋼管,其中, 前述平均板厚t為20mm~40mm, 前述平板部的降伏強度為295MPa以上, 前述平板部的抗拉強度為400MPa以上, 前述角部的降伏比為90%以下, 前述角部在0℃之夏比試驗吸收能量為70J以上。The square steel pipe according to any one of claims 1 to 3, wherein: The aforementioned average plate thickness t is 20mm~40mm, The yield strength of the aforementioned flat portion is 295MPa or more, The tensile strength of the aforementioned flat portion is 400 MPa or more, The yield ratio of the aforementioned corners is 90% or less, The energy absorbed in the Charpy test of the aforementioned corner at 0°C is 70J or more. 如請求項1至4之任一項所述之方形鋼管,其中, 距離前述角部外表面t/4的位置之均勻伸長率,是距離平板部外表面t/4的位置之均勻伸長率的0.80倍以上。The square steel pipe according to any one of claims 1 to 4, wherein: The uniform elongation at a position t/4 from the outer surface of the corner portion is 0.80 times or more of the uniform elongation at a position t/4 from the outer surface of the flat portion. 一種方形鋼管之製造方法,係將鋼板實施輥壓成形,接著將輥壓成形後之前述鋼板進行電阻熔接而成為電阻熔接鋼管之後,將前述電阻熔接鋼管藉由定徑機座進行成形,接著藉由方形成形機座進行方形成形而製造方形鋼管, 以滿足以下式(1)的方式,根據前述方形成形機座的輥縫來控制即將方形成形前之前述定徑機座的輥縫, 0.30×t/H+0.99≦CIN /COUT <0.50×t/H+0.99…式(1) 又在式(1)中, CIN :在第一段的方形成形機座入口側之電阻熔接鋼管的周長(mm), COUT :在最終段的方形成形機座出口側之方形鋼管的周長(mm), t:方形成形後的平均板厚(mm), H:方形成形後的平均邊長(mm), (但在藉由1段的方形成形機座來進行前述方形成形的情況,前述第一段的方形成形機座和前述最終段的方形成形機座是相同的方形成形機座)。A method for manufacturing square steel pipes is to roll-form a steel plate, and then perform resistance welding on the rolled steel plate to form a resistance-welded steel pipe. Then, the aforementioned resistance-welded steel pipe is formed by a sizing machine, and then The square steel tube is manufactured by square forming by a square forming machine base to satisfy the following formula (1). According to the roll gap of the aforementioned square forming machine stand, the rolls of the aforementioned sizing stand before the square forming machine are controlled Seam, 0.30×t/H+0.99≦C IN /C OUT <0.50×t/H+0.99...Equation (1) and in Eq. (1), C IN : at the entrance of the square forming machine base in the first section The circumference of the resistance welding steel pipe on the side (mm), C OUT : the circumference of the square steel pipe on the exit side of the square forming machine base in the final stage (mm), t: the average plate thickness after square forming (mm), H: The average side length (mm) after square forming. (However, when the square forming is performed by the square forming machine in one stage, the square forming machine in the first stage and the final stage are The square forming machine base is the same square forming machine base). 如請求項6所述之方形鋼管之製造方法,其中, 前述平均板厚t為20mm~40mm。The method of manufacturing a square steel pipe as described in claim 6, wherein: The aforementioned average plate thickness t is 20 mm to 40 mm. 一種建築結構物,是使用如請求項1至5之任一項所述之方形鋼管作為柱材。A building structure that uses the square steel tube described in any one of claims 1 to 5 as the column material.
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