TW202109021A - Quality control inspection device using two-dimensional image recognition technology to perform quality control inspection on connection terminals of electronic components to be tested and method thereof for greatly improving accuracy and yield of connection terminals - Google Patents
Quality control inspection device using two-dimensional image recognition technology to perform quality control inspection on connection terminals of electronic components to be tested and method thereof for greatly improving accuracy and yield of connection terminals Download PDFInfo
- Publication number
- TW202109021A TW202109021A TW108129115A TW108129115A TW202109021A TW 202109021 A TW202109021 A TW 202109021A TW 108129115 A TW108129115 A TW 108129115A TW 108129115 A TW108129115 A TW 108129115A TW 202109021 A TW202109021 A TW 202109021A
- Authority
- TW
- Taiwan
- Prior art keywords
- quality control
- tested
- electronic components
- electronic component
- adjacent
- Prior art date
Links
Images
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Supply And Installment Of Electrical Components (AREA)
Abstract
Description
本發明係關於電子零組件之品管檢測方法,尤指一種利用二維影像辨識技術對電子零組件(包括:微處理器、電子模組、機電模組、連接器插頭及連接器插座...等)上之連接端子執行理想規格的檢測方法,以期本發明之品管檢測方法不僅能大幅提高連接端子的製造精準度及良率,更能因此而令各該電子零組件精準地傳輸高頻串列數據,且能在高頻串列數據的傳輸上確保數據訊號的完整性。 The present invention relates to a quality control inspection method for electronic components, especially a method for electronic components (including microprocessors, electronic modules, electromechanical modules, connector plugs and connector sockets.. .Etc.) The connecting terminal implements the inspection method of the ideal specification, in order to hope that the quality control inspection method of the present invention can not only greatly improve the manufacturing accuracy and yield of the connecting terminal, but also enable the electronic components to accurately transmit high Frequency serial data, and can ensure the integrity of the data signal in the transmission of high-frequency serial data.
按,印刷電路板組裝業曾是台灣二十世紀的明星產業,特別是在電子產業蓬渤發展的年代裏,印刷電路板上電子零組件的數量愈多或體積愈大,其所形成之電子產品的體積及重量亦會隨之大幅增加,從而使得各該電子產品最終必需面對體積或重量過大的問題,然而,隨著科技日新月異地創新及進步,將被動元件設計整合至主動元件及積體電路,並據以製成各式表面黏著元件(Surface Mount Device,以下簡稱SMD),似乎已成為目前業界慣用的技術手段,以期所有表面黏著元件均能透過表面黏著技術逐一地被安裝至一印刷電路板(Printed Circuit Board,以下簡稱PCB)上,而為輕薄短小的台灣印刷電路板產業開創一全新的紀元。 By the way, the printed circuit board assembly industry was once a star industry in Taiwan in the 20th century. Especially in the era of the development of the electronic industry, the greater the number or the larger the volume of electronic components on the printed circuit board, the electronic The volume and weight of products will also increase significantly, so that each electronic product must eventually face the problem of excessive volume or weight. However, with the rapid innovation and progress of technology, the design of passive components is integrated into active components and products. Various surface mount devices (SMD for short) have been made into bulk circuits based on this. It seems that it has become a common technical method in the industry. It is hoped that all surface mount devices can be mounted one by one through surface mount technology. Printed Circuit Board (PCB) is used to create a new era for the thin, thin and short printed circuit board industry in Taiwan.
在此一全新紀元裏,有賴各式高科技工藝技術不斷地被創新 及開發出來,各式被動元件、主動元件及積體電路亦得以分別被製作成體積更小且重量更輕的各式表面黏著元件,從而令各種電子產品能一舉順利擺脫昔日體積過大的設計侷限,使得各種電子產品均能輕易符合「輕、薄、短、小」的市場趨勢,有鑑於此一不可逆轉的市場趨勢,已有愈來愈多財團紛紛投入巨額資金及優秀人才至此一高階電路板及電子零組件的開發及生產領域中,雖然各該高階電路板及電子零組件之製造及組裝過程均已十分地自動化了,但是,俟各該高階電路板及電子零組件組裝完成後,仍然有許多檢測工作需要透過檢測人員,以目測方式,搭配各該檢測人員的自由心證,對其上所安裝的各式連接端子逐一執行所需的各種檢測,這樣的檢測作法不僅浪費時間,且經常會因各該檢測人員主觀心證的不同或視覺疲勞所產生的誤差,而導致檢測結果南轅北轍、極不一致,從而無法實現精準且一致的品質控管。據此,許多業者乃投入巨資及龐大人力,針對各該高階電路板及電子零組件的各種檢測進行研究及開發,期能據以精準且一致地檢測出各該高階電路板及電子零組件上各式連接端子的生產品質,以令各該高階電路板及電子零組件始終能符合業界要求,提供預期的功能、作用及使用壽命。 In this new era, all kinds of high-tech technology are constantly being innovated And developed, various passive components, active components and integrated circuits can also be made into various smaller and lighter surface mount components, so that various electronic products can smoothly get rid of the design limitations of the past too large in one fell swoop , So that various electronic products can easily conform to the market trend of "light, thin, short and small". In view of this irreversible market trend, more and more consortia have invested huge amounts of money and talents to this high-end circuit In the field of development and production of boards and electronic components, although the manufacturing and assembling processes of the high-end circuit boards and electronic components have been fully automated, however, once the high-end circuit boards and electronic components are assembled, There are still many inspections that need to go through the inspection personnel, visually, with the free evaluation of the inspectors, and perform all the required inspections one by one on the various connection terminals installed on them. This inspection method is not only a waste of time, but also a waste of time. And often due to the different subjective testimony of the inspectors or errors caused by visual fatigue, the inspection results are very different and extremely inconsistent, so that accurate and consistent quality control cannot be achieved. According to this, many companies have invested huge sums of money and manpower to conduct research and development on the various inspections of high-end circuit boards and electronic components, hoping to accurately and consistently detect each of these high-end circuit boards and electronic components. The production quality of the above-mentioned various connection terminals ensures that the high-end circuit boards and electronic components can always meet the requirements of the industry and provide the expected functions, functions and service life.
查,目前業界所開發及使用的各式習知檢測治具,雖確實能有效改善前述品質控管上的問題,但是,由於各該檢測治具均係藉其上所設之探針,透過各該高階電路板及電子零組件上兩對應之連接端子(即,輸入端及輸出端),針對各該連接端子及其間之電氣特性,逐一執行短路、開路及歸零等狀態之檢測項目,另,基於各該檢測項目有其絕對的必要性,亦促使業者紛紛採用各該檢測治具來取代檢測人員之目視檢測,亦因此而 大幅地提升了各該高階電路板及電子零組件之檢測品質、生產數量及其所衍生的豐厚經濟效益。惟,當此種習知檢測治具在對各該高階電路板及電子零組件執行前述檢測項目時,由於係使用其上所設之探針抵靠及觸壓各該高階電路板及電子零組件上兩對應之連接端子,因此,該等探針常會因其抵靠及觸壓時所施加的力道無法獲得精準地控制,導致對應之連接端子受該等探針抵靠及觸壓力道過大而滑彈出檢測治具外,而使該等探針難以精準地完成前述檢測項目,此亦為各製造廠商當前經常面對且亟欲解決之一重要議題。 According to the investigation, although the various conventional testing tools developed and used in the industry can effectively improve the aforementioned quality control problems, because each of the testing tools is based on the probe set on it, through Each of the high-level circuit boards and electronic components has two corresponding connection terminals (i.e., input and output). According to the electrical characteristics of each of the connection terminals and the electrical characteristics between them, the detection items of short circuit, open circuit and reset to zero are carried out one by one, In addition, based on the absolute necessity of each test item, the industry has also encouraged the use of various test fixtures to replace the visual inspection by the inspectors. It has greatly improved the inspection quality, production quantity and the rich economic benefits derived from each of the high-end circuit boards and electronic components. However, when this conventional inspection fixture performs the aforementioned inspection items on each of the high-end circuit boards and electronic components, it uses the probes provided on it to abut and press each of the high-end circuit boards and electronic components. There are two corresponding connecting terminals on the component. Therefore, the force exerted by the probes when they are pressed and pressed cannot be accurately controlled, which results in the corresponding connecting terminals being exposed to excessive abutment and pressing force of the probes. The sliding ejection of the inspection jig makes it difficult for the probes to accurately complete the aforementioned inspection items. This is also an important issue that manufacturers often face and urgently want to solve.
另,為了令各該高階電路板及電子零組件能滿足業界所要求之「Press-fit技術」,在各該相關電子產品之設計、製造及檢測上,尚必需面對有待一一解決的諸多瓶頸。按,所謂「Press-fit技術」係期望能以按壓-配接的原理,將各該表面黏著元件或電子零組件上的連接端子按壓-組裝至一PCB上對應的端子孔H中,其作法依各該表面黏著元件或電子零組件上所使用之壓配銷(即,連接端子)結構的不同可概分成兩種不同的按壓-組裝類型;其中,請參閱第1圖所示,第一種類型係實心壓配銷P1,其具有一堅固的壓入區P11;請參閱第2圖所示,第二種類型係柔性壓配銷P2,其具有一彈性壓入區P21。在Press-fit技術白皮書中僅描述了具有彈性壓入區P21的柔性壓配銷P2,且將其統稱為壓配銷。 In addition, in order for the high-end circuit boards and electronic components to meet the "Press-fit technology" required by the industry, the design, manufacturing and testing of related electronic products still have to face many problems that need to be resolved one by one. bottleneck. Press, the so-called "Press-fit technology" is expected to be able to press-assemble the connection terminals on the surface-mounted components or electronic components into the corresponding terminal holes H on a PCB based on the principle of press-matching. Depending on the structure of the press-fitting pins (ie, connecting terminals) used on the surface mount components or electronic components, it can be roughly divided into two different press-assembly types; among them, please refer to Figure 1. One type is a solid press-fitting pin P 1 , which has a solid press-in area P 11 ; please refer to Figure 2, the second type is a flexible press-fitting pin P 2 , which has an elastic press-in area P 21 . In the Press-fit technical white paper, only the flexible press-fitting pin P 2 with the elastic press-in area P 21 is described, and they are collectively referred to as press-fitting pins.
此外,TE Connectivity(TE)的壓合技術在20世紀的70年代首次被引入電信行業;後來,在1988年,TE Connectivity的第一個壓配銷被引入至車輛行業;今天,TE Connectivity已為車輛應用提供了兩種獨特之壓配解決方案;其一請參閱第3圖所示,係被稱之為ACTION PIN連接端子P3(或 稱獨立銷、壓配銷);其二請參閱第4圖所示,係被稱之為Multispring連接端子P4(或稱獨立銷、壓配銷);一般言,壓配技術係可被應用至多個系列;其中,復請參閱第3圖所示,使用獨立銷P3的系列係壓配技術的最基本工法,該工法通常係通過自動設備將各獨立銷P3分別以高頻率且單獨地插入至PCB上對應之端子孔中;各該獨立銷P3所具有之肩部幾何形狀P30,則為各該獨立銷P3被壓配至PCB提供必要的支撐;對於相鄰獨立銷P3間具有5mm間距之獨立銷P3而言,使用TE Connectivity的P350插入機可每秒達到插入最多5個獨立銷P3的速率,而通過量測壓入力及/或深度來控制插入過程,亦能獲得最佳的連接質量控制。復請參閱第4圖所示,另一種最常見的系列則係使用具銷頭P40之壓配銷P4,該銷頭P40乃令該壓配銷P4得被穩固地定位至一絕緣塑料插頭(或插座)殼體C與PCB間的組件;通常,這些壓配銷P4係與PCB保持平行(0°)、某一預定角度或保持垂直(90°),且根據所需之壓配銷P4數量,令該等壓配銷P4得透過手工、半自動或全自動連接端子製造機予以加工完成;嗣,通過按壓各該壓配銷P4之銷頭P40肩部,即能將各該壓配銷P4按壓裝配至PCB上對應之端子孔H。當然,亦有一些應用可透過直接按壓該絕緣塑料插頭(或插座)殼體C來完成安裝至PCB上的程序。 In addition, TE Connectivity's (TE) compression technology was first introduced into the telecommunications industry in the 1970s; later, in 1988, TE Connectivity's first compression fitting was introduced to the vehicle industry; today, TE Connectivity has Vehicle applications provide two unique press-fitting solutions; one, please refer to figure 3, which is called ACTION PIN connection terminal P 3 (or independent pin, press-fit pin); the second, please refer to page As shown in figure 4, the system is called Multispring connection terminal P 4 (or independent pin, press-fit pin); in general, press-fit technology can be applied to multiple series; among them, please refer to figure 3 , The series using the independent pin P 3 is the most basic method of press-fitting technology. The method usually uses an automatic device to insert each independent pin P 3 separately into the corresponding terminal hole on the PCB at a high frequency; each independent P 3 has the pin shoulder geometry P 30, which was independent of each pin P 3 is press-fitted to the PCB to provide the necessary support; independently respect to the adjacent pin P 3 P Room independent pin spacing of 5mm 3, Using TE Connectivity's P350 insertion machine can reach the rate of inserting up to 5 independent pins P 3 per second, and by measuring the pressing force and/or depth to control the insertion process, the best connection quality control can also be obtained. Complex See Figure 4, another series is the most common system used with a press-fit pin P the pin head 40 of P 4, P of the pin head 40 of the press-fit pin Nailing P 4 is firmly positioned to have a The component between the insulated plastic plug (or socket) shell C and the PCB; usually, these press-fit pins P 4 are kept parallel to the PCB (0°), a predetermined angle or vertical (90°), and according to requirements The number of press-fitting pins P 4 , so that the press-fitting pins P 4 can be processed by manual, semi-automatic or fully automatic connection terminal making machine; then, by pressing the shoulders of the pins P 40 of each press-fitting pin P 4 , That is, each press-fitting pin P 4 can be press-fitted to the corresponding terminal hole H on the PCB. Of course, there are also some applications that can complete the installation procedure on the PCB by directly pressing the insulating plastic plug (or socket) shell C.
一般言,TE Connectivity的壓配解決方案實際上係以兼容且具有彈性的壓配銷P3、P4(或連接端子),予以實現,因此,在各該壓配銷P3、P4被插入至PCB上對應之各該端子孔H的過程中雖可能會發生變形,但其與實心壓配銷相比,顯然較能有效降低PCB上各該對應端子孔H上的應力,且能有效保持永久接觸插入時的正向作用力(Normal force),從而令其能在整個使用壽命期間內提供有效且可靠的電氣及機械連接。另,在各該壓配銷 P3、P4被插入至PCB上對應之各該端子孔H後,各該壓配銷P3、P4與各該對應端子孔H間的正向作用力將自動地產生冷焊互連;特別是,如果鍍錫用於兩個接觸件中的至少一個(如:端子孔),則由於冷焊接過程將令該等接觸件間產生金屬上的直接連接,而導致僅會在其間產生極低的接觸電阻值(通常低於0.1mOhm/亞毫歐範圍),據此,不僅能增加其在機械接觸上的穩定性,亦顯然能增加其在電氣上的穩定性。查,TE Connectivity的壓配技術目前已廣泛地被應用至車輛領域的諸多應用中,不僅為車輛業者在車輛的設計、製造及使用上提供了諸多具備便利性、輔助性及安全性的功能,尚證明了車輛業者對TE Connectivity壓配技術本身的高度認可及信任。此外,隨著更多電子設備不斷地被開發出來且日益地普及化,亦促使車輛中的電連接數量不斷地增加。然而,為了滿足使車輛變得更小、更安全、更便宜及更易於操控的市場趨勢,在車輛的諸多創新設計及應用上,主要均偏重在以電氣控制單元(electrical control unit,以下簡稱ECU)執行相關的控制,且各該ECU亦需要盡可能地緊湊(compact),據此,每個ECU內均獨立地配設有一PCB,且其上分別承載著具有相同小型化趨勢的電氣元件。基於前述電子化及小型化的市場趨勢,許多電子或電氣元件在相同或甚至更小的封裝空間上必需具備更多電氣上的互連能力,此一需求亦促使相關業者莫不汲汲營營地致力於開發小型化的互連零組件(或連接器)。為了迎合此一市場趨勢,已有相關業者利用TE Connectivity壓配技術推出了一款用於0.4x0.5mm連接端子且名為NanoMQS系列的微型連接器C1(miniaturized connector),請參閱第5圖所示。為了減少NanoMQS系列微型連接器C1在PCB上所佔用的空間,請參閱第6圖所示,其上二相鄰連接端子間的距離已從傳 統連接器C0的2.54mm一舉大幅縮減至1.8mm,同時,PCB上端子孔的尺寸亦從傳統的1.0mm大幅縮小至0.6mm。因此,根據其配置及規格,應可輕易看出,其與使用0.63x0.63mm連接端子的傳統連接器C0相較,NanoMQS系列微型連接器C1顯然能在PCB上節省高達60%的佔用空間。 Generally speaking, TE Connectivity’s press-fitting solution is actually realized with compatible and elastic press-fitting pins P 3 and P 4 (or connecting terminals). Therefore, the press-fitting pins P 3 and P 4 are Although it may be deformed when inserted into the corresponding terminal hole H on the PCB, it is obviously more effective in reducing the stress on the corresponding terminal hole H on the PCB than the solid press-fitting pin, and it can effectively reduce the stress on the corresponding terminal hole H on the PCB. It maintains permanent contact with the normal force during insertion, so that it can provide effective and reliable electrical and mechanical connections throughout its service life. In addition, after the press-fitting pins P 3 , P 4 are inserted into the corresponding terminal holes H on the PCB, the positive force between the press-fitting pins P 3 , P 4 and the corresponding terminal holes H Cold-welded interconnections will be automatically generated; in particular, if tinning is used for at least one of the two contacts (such as terminal holes), the cold-welding process will cause a direct metal connection between these contacts. As a result, only extremely low contact resistance values (usually lower than 0.1mOhm/sub-milliohm range) are generated between them. According to this, it can not only increase the stability of its mechanical contact, but also obviously increase its electrical resistance. stability. According to the investigation, TE Connectivity’s press-fitting technology has been widely used in many applications in the vehicle field. It not only provides vehicle operators with many convenient, auxiliary and safe functions in the design, manufacture and use of vehicles. It has proved that the vehicle industry has a high degree of recognition and trust in TE Connectivity's press-fitting technology itself. In addition, as more electronic devices continue to be developed and become more popular, the number of electrical connections in the vehicle is also increasing. However, in order to meet the market trend of making vehicles smaller, safer, cheaper and easier to handle, many innovative designs and applications of vehicles mainly focus on the use of electrical control unit (ECU) ) Perform related control, and each ECU needs to be as compact as possible. According to this, each ECU is independently equipped with a PCB, and each ECU carries electrical components with the same miniaturization trend. Based on the aforementioned electronic and miniaturization market trends, many electronic or electrical components must have more electrical interconnection capabilities in the same or even smaller packaging space. This demand has also prompted relevant industry players to devote themselves to Develop miniaturized interconnect components (or connectors). In order to cater to this market trend, related companies have used TE Connectivity press-fitting technology to introduce a miniature connector C1 (miniaturized connector) called NanoMQS series for 0.4x0.5mm connection terminals. Please refer to Figure 5 Show. In order to reduce the space occupied by the NanoMQS series miniature connector C 1 on the PCB, please refer to Figure 6. The distance between the upper two adjacent connecting terminals has been greatly reduced from 2.54mm of the traditional connector C 0 to 1.8 in one fell swoop At the same time, the size of the terminal hole on the PCB has been greatly reduced from the traditional 1.0mm to 0.6mm. Therefore, according to its configuration and specifications, it should be easy to see that, compared with the traditional connector C 0 that uses 0.63x0.63mm connection terminals, the NanoMQS series miniature connector C 1 can obviously save up to 60% of the footprint on the PCB. space.
又,市場上的另一趨勢,係欲將NanoMQS的連接端子與壓配技術結合使用,亦有相關業者已就此開發出了一種全新且名為NanoMultispring的壓配銷,且促使其上包括壓配觸點在內的電氣互連特性能符合更多且更可靠的產品標準,從而能適用於更嚴苛的環境條件及滿足更多且更高的功能性特性需求。此外,隨著每一電子裝置中配設有更多的電子零組件,該等電子零組件間自然形成了更多的電氣互連,從而令業者對每一電子零組件的要求亦逐漸增加,如此,始能有效確保每一電子零組件在其使用壽命期間始終能提供高品質且可靠的性能。雖然,在現今的車輛應用中,最常見的PCB厚度仍是1.6mm,但是,隨著前述市場趨勢的演變,在未來的應用中我們極有可能會看到厚度更薄的PCB(如:厚度為1.2mm、1.0mm或0.8mm的PCB)。據此,壓配技術解決方案為了滿足前述市場趨勢,在其設計、製造及檢測上自然必需面對更多且更嚴苛的要求,以令其得以適用於各式PCB互連系統,且能為各該互連系統提供許多符合市場趨勢的優點。 In addition, another trend in the market is to combine the connection terminals of NanoMQS with press-fitting technology. Related companies have also developed a brand new press-fitting pin called NanoMultispring, which has prompted it to include press-fitting technology. The electrical interconnection characteristics including the contacts meet more and more reliable product standards, which can be applied to more severe environmental conditions and meet the requirements of more and higher functional characteristics. In addition, as each electronic device is equipped with more electronic components, more electrical interconnections are naturally formed between these electronic components, which will gradually increase the industry’s requirements for each electronic component. In this way, it can effectively ensure that each electronic component can always provide high-quality and reliable performance during its service life. Although, in today's vehicle applications, the most common PCB thickness is still 1.6mm, but with the evolution of the aforementioned market trends, we are very likely to see thinner PCBs in future applications (such as: thickness 1.2mm, 1.0mm or 0.8mm PCB). Accordingly, in order to meet the aforementioned market trends, press-fit technology solutions must naturally face more and more stringent requirements in their design, manufacturing and testing, so that they can be applied to various PCB interconnection systems and can Provide many advantages in line with market trends for each interconnection system.
除了在前述壓配技術解決方案中所使用到之前述壓配銷P3、P4(或連接端子P3、P4),一般言,在車輛行業中最常使用的壓配銷P5,請參閱第7圖所示,其結構係在一基礎材料P50(base material)上形成兩個電鍍層(即,底部電鍍層(under plating)P51及頂部電鍍層(top plating)P52),而隨著 業界導入無鉛焊接技術(lead free soldering)後,平均焊接溫度亦需較以往提高許多,為了適應此種較高的作業溫度,各該電子零組件上即必需使用較特殊且昂貴的耐高溫塑料(如:LCP,PPS,PPA和PCT...等),作為其上之絕緣材料,然而,透過使用壓配技術且捨棄焊接工藝,不僅可完全避免此一缺點,尚可令無鉛應用亦無需使用昂貴的耐高溫塑料。此外,由於空間的有效利用一直是車輛設計上之一重要的考量環節,而壓配技術的應用恰為其提供了一極佳的解決方案,雖然該解決方案係很難透過傳統焊接工藝實現的小型化解決方案。卻為大型連接器及回流焊接工藝提供了有利的解決方案,使得業界在製造各式電子零組件的過程中,得以利用表面安裝技術(SMT)將許多電子零組件應用至現有PCB的焊接工藝步驟中,以有效避開大型焊接頭經常會干擾SMT回流焊工藝的問題。至於插頭及相鄰部件的端子因溫度太低,而導致焊接過程有缺陷的問題,亦可在焊接過程後通過壓配技術來添加頭部予以解決;此外,在前述壓配技術的應用中,還有一種非常常見之集成殼體(integrated housing)或模組(module)M的應用,請參閱第8圖所示,該項應用係將線圈(Coils)、電容器(capacitors),激發器(actuators)及感測器(sensors)...等電子元件或電機元件(圖中未室)集成在同一殼體或模組M中,而令其得以被壓配安裝至同一個PCB上,以令該等電子元件或電機元件得以共享同一個PCB所提供之功能及作用;其中,各該集成殼體或模組M一般係使用ABS/ESC材料製成,以期令壓配技術應用的組裝過程更加容易及可靠,且令機電一體化的諸多應用成為能被具體實現而非遙不可及的事實。 In addition to the aforementioned press-fitting pins P 3 , P 4 (or connecting terminals P 3 , P 4 ) used in the aforementioned press-fitting technology solutions, generally speaking, the most commonly used press-fitting pins P 5 in the vehicle industry, Please refer to Figure 7, the structure is formed on a base material P 50 (base material) with two plating layers (ie, the bottom plating layer (under plating) P 51 and the top plating layer (top plating) P 52 ) With the introduction of lead free soldering in the industry, the average soldering temperature needs to be much higher than before. In order to adapt to this higher operating temperature, it is necessary to use more special and expensive electronic components. High temperature resistant plastics (such as: LCP, PPS, PPA and PCT... etc.) are used as the insulating materials on top of them. However, through the use of press-fitting technology and the abandonment of soldering processes, not only this shortcoming can be completely avoided, but also lead-free The application also does not require the use of expensive high-temperature resistant plastics. In addition, because the effective use of space has always been an important consideration in vehicle design, the application of press-fitting technology provides an excellent solution for it, although this solution is difficult to achieve through traditional welding processes. Miniaturized solutions. However, it provides a favorable solution for large connectors and reflow soldering processes, enabling the industry to use surface mount technology (SMT) to apply many electronic components to existing PCB soldering process steps in the process of manufacturing various electronic components. In order to effectively avoid the problem that large solder joints often interfere with the SMT reflow soldering process. As for the problem that the terminals of the plug and adjacent components are too low in temperature, which leads to defects in the welding process, it can also be solved by adding heads after the welding process through press-fitting technology; in addition, in the application of the aforementioned press-fitting technology, There is also a very common application of integrated housing or module M. Please refer to Figure 8. This application combines coils, capacitors, and actuators. ) And sensors (sensors)... and other electronic components or motor components (not shown in the figure) are integrated in the same housing or module M, so that they can be press-fitted and mounted on the same PCB to make These electronic components or motor components can share the functions and functions provided by the same PCB; among them, each integrated housing or module M is generally made of ABS/ESC material, in order to make the assembly process of press-fitting technology application more convenient. It is easy and reliable, and makes many applications of mechatronics a reality that can be realized instead of being out of reach.
近年來,隨著電機、電子產業的日趨進步及複雜化,大數據 的高速傳輸似已成未來電子產業中不可逆轉的必然趨勢,茲以背板技術為例,背板技術是現今電信系統的基礎,背板結構的發展已將電信系統的數據傳輸頻寬由每秒幾Mb的傳輸速度推向了每秒幾Terabit(即,1012bits=1000000000000bits=1000gigabits)的傳輸速度,然而,在追求終極數據串流量的高速傳輸過程中,不僅背板內實體層結構非常關鍵,其上連接器內連接端子密度、端子孔及佈線走向亦是連接器設計師們在控制整個通道內超額電抗時所必需面臨的挑戰,雖然,透過採用先進微孔(microvia)技術及表面黏著技術,連接器及背板設計師們已能利用成熟的數位模擬設計程式,突破電信系統中的諸多障礙,設計出理想的背板、連接器及其對應之電子零組件;惟,由於目前電信平台均係依賴高速串列數據傳輸,而連接器及背板設計師們亦習慣性地經常會將電信系統之性能極限轉稼至連接器內連接端子所使用之銅材上,而為了打破Terabit的界限,近年來在網路交換機及路由器中均會採用了一種先進的背板技術,該先進背板技術因受惠於實體層元件中複雜的設計技術已被電腦化或數位化,而令其設計過程中對大部份元件的設計、建模、模擬、測量及驗證等...程序,均能在電腦化或數位化的模擬設計程式上逐一完成,且能充分利用既具備時域分析能力也具備頻域分析能力的模擬設計程式,令設計人員能將反射、串擾、阻抗失配及損耗...等複雜的現象直觀地顯示出來。 In recent years, with the increasing progress and complexity of the electrical and electronic industries, big data The high-speed transmission seems to have become an irreversible inevitable trend in the future electronics industry. Take backplane technology as an example. Backplane technology is the foundation of today’s telecommunications systems. The development of backplane structures has reduced the data transmission bandwidth of telecommunications systems. The transmission speed of a few Mb per second has been pushed to a transmission speed of a few Terabits per second (ie, 1012bits=1000000000000bits=1000gigabits). However, in the pursuit of high-speed transmission of ultimate data stream traffic, not only the physical layer structure in the backplane is very important, but also The density of connection terminals, terminal holes, and wiring direction in the upper connector are also challenges that connector designers must face when controlling the excess reactance in the entire channel. Although, through the use of advanced microvia technology and surface mount technology , Connector and backplane designers have been able to use mature digital analog design programs to break through many obstacles in the telecommunications system and design ideal backplanes, connectors and their corresponding electronic components; however, due to the current telecommunications platform All rely on high-speed serial data transmission, and connector and backplane designers habitually often transfer the performance limit of the telecommunication system to the copper used in the connection terminals in the connector, and in order to break the Terabit’s In recent years, an advanced backplane technology has been adopted in network switches and routers. This advanced backplane technology has been computerized or digitized due to the benefits of complex design technology in physical layer components. In the design process, the design, modeling, simulation, measurement and verification of most of the components...The procedures can be completed one by one in the computerized or digital simulation design program, and can make full use of the existing time domain analysis Ability The analog design program with frequency domain analysis capabilities enables designers to visually display complex phenomena such as reflection, crosstalk, impedance mismatch and loss.
誠如前述,雖然先進背板、連接器或其相關零組件的設計人員們已能利用電腦或數位模擬設計程式,設計出各式背板、連接器或其相關零組件上連接端子之理想規格,並令各該背板、連接器或其相關零組件因此而具備預期的理想電氣特性,然而,事與願違的是,俟透過先進自動 化生產技術及設備,製造出各該先進背板、連接器或其相關零組件後,各該先進背板、連接器或其相關零組件卻常會因自動化生產設備上的各項機械誤差或製程缺失,導致各該先進背板、連接器或其相關零組件上連接端子的製造規格不符合原設計之理想規格,從而令各該先進背板、連接器或其相關零組件無法在高頻傳輸環境下,發揮業者預期的理想電氣特性。有鑑於此,如何針對各該先進背板、連接器或其相關零組件上所安裝之各式連接器的實體結構進行精準的檢測,以確保各該連接器內每一支連接端子的腳位、間距及構形...等製造規格均完全符合所設計之理想規格,且使各式電子零組件得以透過對應之連接端子被精準地安裝至電信設備之PCB上,從而令各該電信設備不僅能精準地傳輸高頻串列數據,尚能在高頻串列數據的傳輸上具體實現數據訊號的完整性,即成為目前各大電信設備及元件設計及製造業者亟欲解決之一重要議題,亦為本發明欲在後續進行深入探討之一重要課題。 As mentioned above, although designers of advanced backplanes, connectors or related components have been able to use computers or digital analog design programs to design ideal specifications for the connection terminals on various backplanes, connectors or related components , And make each backplane, connector or its related components have the expected ideal electrical characteristics. After manufacturing the advanced backplanes, connectors, or related components, the advanced backplanes, connectors, or related components are often caused by various mechanical errors or manufacturing processes on the automated production equipment. Missing, resulting in the manufacturing specifications of the connecting terminals on the advanced backplanes, connectors or related components that do not meet the ideal specifications of the original design, so that the advanced backplanes, connectors or related components cannot transmit at high frequencies Under the environment, the ideal electrical characteristics expected by the industry are brought into play. In view of this, how to accurately detect the physical structure of the various connectors installed on each of the advanced backplanes, connectors or related components to ensure that the pins of each connection terminal in each connector , Spacing, configuration... and other manufacturing specifications are fully in line with the ideal specifications designed, and all kinds of electronic components can be accurately installed on the PCB of the telecommunications equipment through the corresponding connection terminals, so that each telecommunications equipment Not only can it accurately transmit high-frequency serial data, but it can also achieve the integrity of data signals in the transmission of high-frequency serial data. This has become an important issue that major telecommunications equipment and component designers and manufacturers urgently want to solve. It is also one of the important topics of the present invention to be discussed in depth later.
有鑑於此,為改進習知檢測各式電子零組件上連接端子時,所發生的諸多缺失,發明人經過長久努力研究與實驗,終於開發設計出本發明之一種利用二維影像辨識技術對待測電子零組件的連接端子執行品管檢測的品管檢測裝置及其方法。 In view of this, in order to improve the many deficiencies that occur when conventionally detecting the connection terminals on various electronic components, the inventor has finally developed and designed a two-dimensional image recognition technology of the present invention to be tested after a long period of hard research and experiments. A quality control inspection device and a method for performing quality control inspections on the connecting terminals of electronic components.
本發明之一目的,係提供一種利用二維影像辨識技術對待測電子零組件的連接端子執行品管檢測的品管檢測裝置,該品管檢測裝置至少包括一檢測平台(或托盤)、一光源裝置、一影像擷取裝置及一檢測電腦;其中,該檢測平台之頂側面至少能定位一待測電子零組件,且令各該待測 電子零組件上之連接端子鄰近自由端(或插接端)的部位朝向該檢測平台之上方,使得該檢測裝置能對各該待測電子零組件上之連接端子執行品管檢測;該光源裝置係安裝在該檢測平台頂側上方,且其所產生之投射光線能沿著連接端子之插拔方向呈一預定角度地投射至各該連接端子鄰近自由端之部位,以令各該待測電子零組件及其上各該連接端子鄰近自由端之部位能產生一整體光影;該影像擷取裝置亦係安裝在該檢測平台之頂側上方,且能精準地擷取到各該待測電子零組件及其上各該連接端子鄰近自由端部位之整體影像;該檢測電腦係分別與該光源裝置及該影像擷取裝置相電氣連接,以控制該光源裝置及該影像擷取裝置,分別對各該待測電子零組件及其上各該連接端子鄰近自由端部位投射光線及擷取影像,且能在接收到該影像擷取裝置傳來之整體影像後針對該整體影像進行濾波處理,以濾除掉該整體影像中與建構該待測電子零組件之二維製造規格無關的光影,並據以建構各該待測電子零組件的二維製造規格,且與原先電腦模擬設計之各該待測電子零組件及其上各該連接端子之腳位、厚度、數量、間距及構形...等理想規格,逐一進行品管比對及分析,以期能大幅提高連接端子製造的精準度及良率,從而令各該電子零組件不僅能精準地傳輸高頻串列數據,尚能在高頻串列數據的傳輸上確保數據訊號的完整性。 One object of the present invention is to provide a quality control inspection device that uses two-dimensional image recognition technology to perform quality control inspections on the connection terminals of electronic components to be tested. The quality control inspection device at least includes a detection platform (or tray) and a light source Device, an image capture device, and a testing computer; wherein the top side of the testing platform can locate at least one electronic component to be tested, and each The part of the connecting terminal on the electronic component that is adjacent to the free end (or the plug-in end) faces the upper side of the testing platform, so that the testing device can perform quality control testing on the connecting terminals on each electronic component to be tested; the light source device It is installed above the top side of the detection platform, and the projected light generated by it can be projected to the part adjacent to the free end of each connection terminal at a predetermined angle along the plugging and unplugging direction of the connection terminal, so that each of the electronic devices to be tested The components and the parts on the connecting terminals adjacent to the free ends can produce an overall light and shadow; the image capturing device is also installed on the top side of the detection platform, and can accurately capture each of the electronic zeros to be tested The overall image of the component and each connecting terminal adjacent to the free end; the detection computer is electrically connected with the light source device and the image capture device to control the light source device and the image capture device, respectively The electronic component to be tested and each of the connecting terminals on the adjacent free ends project light and capture images, and can perform filtering processing on the entire image after receiving the entire image from the image capture device to filter Remove the light and shadow in the overall image that have nothing to do with the construction of the two-dimensional manufacturing specifications of the electronic component to be tested, and construct the two-dimensional manufacturing specifications of each electronic component to be tested according to the original computer simulation design. Measure the ideal specifications of the electronic components and the pins, thickness, quantity, spacing and configuration of the connecting terminals, etc., and conduct quality control comparison and analysis one by one, in order to greatly improve the accuracy of the manufacturing of the connecting terminals and Yield rate, so that the electronic components can not only accurately transmit high-frequency serial data, but also ensure the integrity of the data signal in the transmission of high-frequency serial data.
本發明之另一目的,係提供一種利用二維影像辨識技術對待測電子零組件的連接端子執行品管檢測的方法,該方法係應用至一品管檢測裝置,該品管檢測裝置至少包括一檢測平台(或托盤)、一光源裝置、一影像擷取裝置及一檢測電腦;其中,該檢測平台之頂側面至少能定位一待測電子零組件,且令各該待測電子零組件上之連接端子鄰近自由端(或插接端) 的部位朝向該檢測平台之上方,使得該檢測裝置能對各該待測電子零組件上之連接端子執行品管檢測;該光源裝置係安裝在該檢測平台頂側上方,且其所產生之投射光線能沿著連接端子之插拔方向呈一預定角度地投射至各該連接端子鄰近自由端之部位,以令各該連接端子鄰近自由端之部位能分別產生一對應光影;該影像擷取裝置亦係安裝在該檢測平台之頂側上方,且能精準地擷取到各該待測電子零組件及其上連接端子鄰近自由端部位之整體影像;該檢測電腦係分別與該光源裝置及該影像擷取裝置相電氣連接,以控制該光源裝置及該影像擷取裝置分別對各該待測電子零組件及其上連接端子鄰近自由端部位投射光線及擷取影像,且能在接收到該影像擷取裝置傳來之整體影像後依下列步驟,對各該待測電子零組件上之連接端子執行品管檢測:首先,針對該影像擷取裝置所擷取之整體影像進行濾波處理,以濾除掉該整體影像中與建構該待測電子零組件的二維製造規格無關的光影;辨識該整體影像中對應於該檢測平台之頂側面上或該待測電子零組件上之至少一特定參考位置,並以各該參考位置,作為建構該待測電子零組件的二維製造規格時之參考點;根據各該參考點,計算出各該連接端子之自由端(或插接端)位置(即,腳位)及各該連接端子鄰近自由端(或插接端)部位之弧度或偏移量;俟計算出各該連接端子之自由端(或插接端)位置及各該連接端子鄰近自由端(或插接端)部位之弧度或偏移量後,即能與原先電腦模擬設計之各該連接端子的腳位、厚度、數量、間距及構形...等理想規格,逐一進行比對及分析,以判斷二者是否一致?若是,即顯示「該待測電子零組件上連接端子之製造規格符合原設計之理想規格,而能通過品管檢測!」;否則,即顯示「該待測電子零組件上連接端子之製造規格不 符合原設計之理想規格,而無法通過品管檢測!且檢測人員應對此一瑕疵狀態,探究原因及尋求解決方案,並予以註記!俾據以作為日後改善製造流程及調整機台誤差的參考」,以期能大幅提高連接端子製造的精準度及良率,從而令各該電子零組件不僅能精準地傳輸高頻串列數據,尚能在高頻串列數據的傳輸上確保數據訊號的完整性。 Another object of the present invention is to provide a method for performing quality control inspection on the connection terminals of electronic components under test by using two-dimensional image recognition technology. The method is applied to a quality control inspection device that includes at least one inspection Platform (or tray), a light source device, an image capture device and a testing computer; wherein the top side of the testing platform can position at least one electronic component to be tested, and connect each electronic component to be tested The terminal is adjacent to the free end (or plug-in end) The position of is facing above the inspection platform, so that the inspection device can perform quality control inspection on the connection terminals of the electronic components to be tested; the light source device is installed above the top side of the inspection platform, and the projection generated by it The light can be projected at a predetermined angle along the plugging and unplugging direction of the connecting terminal to the part of each connecting terminal adjacent to the free end, so that the part of each connecting terminal adjacent to the free end can generate a corresponding light and shadow; the image capturing device It is also installed above the top side of the detection platform, and can accurately capture the overall image of each electronic component to be tested and its connecting terminal adjacent to the free end; the detection computer is separately connected to the light source device and the The image capture device is electrically connected to control the light source device and the image capture device to project light and capture images on each of the electronic components to be tested and their connecting terminals adjacent to the free ends, and can receive the After the overall image from the image capture device, perform the quality control inspection on the connection terminals of each electronic component under test according to the following steps: First, filter the overall image captured by the image capture device to Filter out the light and shadow in the overall image that have nothing to do with the construction of the two-dimensional manufacturing specifications of the electronic component to be tested; identify the overall image corresponding to at least one specific on the top side of the inspection platform or on the electronic component to be tested The reference position, and each reference position is used as the reference point when constructing the two-dimensional manufacturing specifications of the electronic component under test; according to each reference point, the free end (or plug-in end) position of each connection terminal is calculated (Ie, the pin position) and the arc or offset of each connecting terminal adjacent to the free end (or plug-in end); until the position of the free end (or plug-in end) of each connecting terminal and each connecting terminal are calculated After the arc or offset of the adjacent free end (or plug-in end), it can be compared with the original computer simulation design of each terminal's pin position, thickness, number, spacing and configuration...and other ideal specifications, one by one Perform comparison and analysis to determine whether the two are consistent? If yes, it will display "The manufacturing specifications of the connection terminals on the electronic component under test meet the ideal specifications of the original design, and can pass the quality control inspection!"; otherwise, it will display "The manufacturing specifications of the connection terminals on the electronic component under test. Do not It meets the ideal specifications of the original design, but cannot pass the quality control inspection! And the inspector should explore the cause and seek a solution for this defect state, and make a note! This is to serve as a reference for improving the manufacturing process and adjusting machine errors in the future," in order to greatly improve the accuracy and yield of the connection terminal manufacturing, so that the electronic components can not only accurately transmit high-frequency serial data, but also It can ensure the integrity of the data signal in the transmission of high-frequency serial data.
為便 貴審查委員能對本發明之目的、形狀、構造裝置特徵及其功效,做更進一步之認識與瞭解,茲舉實施例配合圖式,詳細說明如下: In order to facilitate your reviewer to have a further understanding and understanding of the purpose, shape, features and effects of the structure of the present invention, a detailed description is given as follows:
P1‧‧‧實心壓配銷 P 1 ‧‧‧Solid press fitting
P11‧‧‧堅固的壓入區 P 11 ‧‧‧Sturdy press-in area
P2‧‧‧柔性壓配銷 P 2 ‧‧‧Flexible press fitting pin
P21‧‧‧彈性壓入區 P 21 ‧‧‧Elastic press-in area
P3、P4‧‧‧ACTION PIN連接端子 P 3 、P 4 ‧‧‧ACTION PIN connection terminal
P30‧‧‧肩部幾何形狀 P 30 ‧‧‧Shoulder geometry
P40‧‧‧銷頭 P 40 ‧‧‧pin
P5‧‧‧壓配銷 P 5 ‧‧‧Press fit pin
P50‧‧‧基礎材料 P 50 ‧‧‧Basic material
P51‧‧‧底部電鍍層 P 51 ‧‧‧Bottom plating layer
P52‧‧‧頂部電鍍層 P 52 ‧‧‧Top plating layer
C1‧‧‧微型連接器 C 1 ‧‧‧Miniature connector
C0‧‧‧傳統連接器 C 0 ‧‧‧Traditional connector
H‧‧‧端子孔 H‧‧‧Terminal hole
C‧‧‧絕緣塑料插頭(或插座)殼體 C‧‧‧Insulating plastic plug (or socket) shell
M‧‧‧殼體或模組 M‧‧‧Shell or module
PCB‧‧‧印刷電路板 PCB‧‧‧Printed Circuit Board
1‧‧‧品管檢測裝置 1‧‧‧Quality Control Testing Device
2‧‧‧電子零組件 2‧‧‧Electronic components
30‧‧‧檢測平台 30‧‧‧Testing platform
300‧‧‧零組件定位槽 300‧‧‧Parts positioning slot
31‧‧‧水平位移機構 31‧‧‧Horizontal displacement mechanism
320‧‧‧光源裝置 320‧‧‧Light source device
330‧‧‧影像擷取裝置 330‧‧‧Image capture device
34‧‧‧垂直位移機構 34‧‧‧Vertical displacement mechanism
38‧‧‧檢測電腦 38‧‧‧Testing computer
380‧‧‧二維影像辨識及檢測程式 380‧‧‧Two-dimensional image recognition and detection program
C9‧‧‧連接器 C 9 ‧‧‧Connector
M10‧‧‧集成殼體或模組 M 10 ‧‧‧Integrated shell or module
P9、P10、P11‧‧‧連接端子 P 9 , P 10 , P 11 ‧‧‧Connecting terminal
CPU‧‧‧電子元件 CPU‧‧‧Electronic components
100~107‧‧‧步驟 100~107‧‧‧step
第1圖係習知按壓-配接技術所使用之實心壓配銷的結構示意圖;第2圖係習知按壓-配接技術所使用之柔性壓配銷的結構示意圖;第3圖係TE Connectivity為車輛應用所提供之獨立銷P3系列的結構示意圖;第4圖係TE Connectivity為車輛應用所提供之Multispring銷P4系列的結構示意圖;第5圖係利用TE Connectivity壓配技術推出之一款用於0.4x0.5mm連接端子且名為NanoMQS系列的微型連接器C1及其對應之傳統連接器C0的外觀示意圖;第6圖係NanoMQS系列微型連接器C1及其對應之傳統連接器C0的頂側結構圖;第7圖係車輛行業中最常使用之壓配銷P5的外觀示意圖;第8圖係壓配技術應用中常見之集成殼體或模組應用的外觀示意圖; 第9圖係Dimm插接座的外觀示意圖;第10圖係按壓-配接技術所使用之插接座的底側結構示意圖;第11圖係按壓-配接技術所使用之另一插接座的頂側結構示意圖;第12圖係本發明之檢測裝置的硬體架構示意圖;及第13圖係本發明之檢測方法的流程示意圖。 Figure 1 is a schematic diagram of the structure of a solid press-fitting pin used in the conventional press-fitting technology; Figure 2 is a schematic diagram of the structure of a flexible press-fitting pin used in the conventional press-fitting technology; Figure 3 is TE Connectivity The structure diagram of the independent pin P 3 series provided for vehicle applications; Figure 4 is the structure diagram of the Multispring pin P 4 series provided by TE Connectivity for vehicle applications; Figure 5 is a model released by TE Connectivity press-fitting technology The appearance diagram of the micro connector C 1 and its corresponding traditional connector C 0 , which is used for 0.4x0.5mm connection terminals and named NanoMQS series; Figure 6 is the NanoMQS series micro connector C 1 and its corresponding traditional connector The top side structure diagram of C 0 ; Figure 7 is a schematic diagram of the appearance of the most commonly used press fitting pin P 5 in the vehicle industry; Figure 8 is a schematic diagram of the appearance of an integrated housing or module application commonly used in press-fitting technology applications; Figure 9 is a schematic diagram of the appearance of the Dimm socket; Figure 10 is a schematic diagram of the bottom side structure of the socket used by the push-fit technology; Figure 11 is another socket used by the push-mate technology Figure 12 is a schematic diagram of the hardware architecture of the detection device of the present invention; and Figure 13 is a schematic flow diagram of the detection method of the present invention.
誠如前述,基於目前電信平台均係採用高速串列數據傳輸,為了打破Terabit的界限,雖然各式連接器、背板、集成殼體或模組及其相關電子零組件之設計師們因受惠於實體層元件中複雜設計技術的電腦化或數位化,令其在設計過程中對大部份元件的設計、建模、模擬、測量及驗證等...程序,均能在電腦化或數位化的模擬設計程式上逐一完成,且能充分利用既具備時域分析能力也具備頻域分析能力的模擬設計程式,令設計人員能將反射、串擾、阻抗失配及損耗...等複雜的現象直觀地顯示出來,並據以修改調整後設計出所需之各式連接器、背板、集成殼體或模組及其相關零組件上連接端子之理想規格,且令各該連接器、背板、集成殼體或模組及其相關零組件因此而具備預期的理想電氣特性,但是,經常事與願違的是,俟業者透過先進自動化生產技術及設備,製造出各該連接器、背板、集成殼體或模組及其相關零組件後,各該連接器、背板、集成殼體或模組及其相關零組件卻常會因自動化生產設備上的各項機械誤差或製程缺失,導致各該連接器、背板、集成殼體或模組及其相關零組件上連接端子的製造規格不符合原設計之理想規格,從而令各該連接器、背板、集成殼體或模組及其相關零組件無法在高頻傳輸環境下,發揮業者預期的理想電氣特 性,有鑑於此,發明人基於二十多年來親身參與各式連接器、背板、集成殼體或模組及其相關零組件之開發、設計、製造及推廣之實務經驗,深刻體驗到無論係那一種類型的連接器C9(請參閱第9圖所示)、集成殼體或模組M10(請參閱第10圖所示)及其相關電子元件CPU(請參閱第11圖所示,以下均簡稱為「電子零組件」),其訊號傳輸品質之良窳均取決於其上用以傳輸訊號之連接端子P9、P10、P11製作品質之良窳,若各該電子零組件C9、M10、CPU上連接端子P9、P10、P11的製造規格符合原設計之理想規格,各該電子零組件C9、M10、CPU即能在高頻傳輸環境下,輕易地發揮業者預期的理想電氣特性,從而確保各該電子零組件C9、M10、CPU始終具備優異的高頻數據傳輸品質;據此,發明人乃思及究應如何針對各該電子零組件C9、M10、CPU上所安裝之每一支連接端子P9、P10、P11的實體結構進行精準的檢測,以能確保各該電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11的腳位、間距及構形...等製造規格均完全符合原設計之理想規格,從而使各該電子零組件C9、M10、CPU得以透過對應之各該連接端子P9、P10、P11被精準地安裝至各式電子及電信設備之PCB上,且令各該電子及電信設備不僅能精準地傳輸高頻串列數據,尚能在高頻串列數據的傳輸上具體實現數據訊號的完整性。 As mentioned above, based on the current telecommunications platforms adopting high-speed serial data transmission, in order to break the Terabit boundary, although the designers of various connectors, backplanes, integrated housings or modules and related electronic components suffer from Thanks to the computerization or digitization of the complex design technology in the physical layer components, the design, modeling, simulation, measurement and verification of most components in the design process can be computerized or The digital simulation design program is completed one by one, and it can make full use of the simulation design program with both time domain analysis ability and frequency domain analysis ability, so that the designer can make the reflection, crosstalk, impedance mismatch and loss... The phenomenon is displayed intuitively, and after modification and adjustment, the desired specifications of the connecting terminals on the various connectors, backplanes, integrated shells or modules and related components are designed, and the connectors are , Backplanes, integrated housings or modules and their related components have the expected ideal electrical characteristics. However, often contrary to expectations, the industry uses advanced automated production technology and equipment to manufacture the connectors and backplanes. , After the integrated shell or module and its related components, each connector, backplane, integrated shell or module and its related components are often caused by various mechanical errors or missing processes on the automated production equipment. The manufacturing specifications of each connector, backplane, integrated housing or module and its related components do not meet the ideal specifications of the original design, so that each connector, backplane, integrated housing or module and Its related components cannot play the ideal electrical characteristics expected by the industry under the high frequency transmission environment. In view of this, the inventor has personally participated in various connectors, backplanes, integrated housings or modules and their Practical experience in the development, design, manufacturing and promotion of related components. I have a deep experience of whichever type of connector C 9 (see Figure 9), integrated housing or module M 10 (see page Figure 10) and its related electronic components CPU (refer to Figure 11, hereinafter referred to as "electronic components"). The quality of its signal transmission depends on the connection terminals used to transmit the signal. The production quality of P 9 , P 10 and P 11 is good. If the manufacturing specifications of the electronic components C 9 , M 10 , and the connection terminals P 9 , P 10 , P 11 on the CPU meet the ideal specifications of the original design, each Electronic components C 9 , M 10 , and CPU can easily play the ideal electrical characteristics expected by the industry under high-frequency transmission environment, so as to ensure that each electronic component C 9 , M 10 , and CPU always have excellent high-frequency data Transmission quality; accordingly, the inventor is thinking about how to accurately determine the physical structure of each connecting terminal P 9 , P 10 , P 11 installed on each of the electronic components C 9 , M 10, and CPU Inspection to ensure the pin position, spacing and structure of each connecting terminal P 9 , P 10 , P 11 on each of the electronic components C 9 , M 10, and CPU The manufacturing specifications such as shape... are fully in line with the ideal specifications of the original design, so that the electronic components C 9 , M 10 , and CPU can be accurately installed through the corresponding connection terminals P 9 , P 10 , P 11 On the PCB of various electronic and telecommunications equipment, and so that each of the electronic and telecommunications equipment can not only accurately transmit high-frequency serial data, but also realize the integrity of the data signal in the transmission of high-frequency serial data.
有鑑於各該電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11之理想規格在設計完成時即已確定,且各該電子零組件C9、M10、CPU均係透過各該連接端子P9、P10、P11沿著其插拔方向而分別與對應之連接端子相互抵觸,形成電氣連接,而據以精準地傳輸高頻串列數據,一般言,對應連接端子間相互抵觸之部位均係位在上每一支連接端子P9、P10、 P11鄰近自由端(或插接端)之部位,且為了有效提升對應連接端子間之導電性及訊號傳輸品質,業者均會在每一支連接端子P9、P10、P11鄰近自由端(或插接端)之部位鍍上一層金或銀...等材料,也因此而令每一支連接端子P9、P10、P11鄰近自由端(或插接端)之部位具備更佳的反光及導電特性。 In view of the fact that the ideal specifications of each of the electronic components C 9 , M 10 , and each connection terminal P 9 , P 10 , P 11 on the CPU have been determined when the design is completed, and each of the electronic components C 9 , M 10 , CPU through each of the connection terminals P 9 , P 10 , P 11 along the plugging direction and respectively conflict with the corresponding connection terminals to form an electrical connection, and according to the precise transmission of high-frequency serial data, generally In other words, the conflicting parts between the corresponding connecting terminals are all located at the positions of each connecting terminal P 9 , P 10 , P 11 adjacent to the free end (or plug-in end), and in order to effectively improve the conduction between the corresponding connecting terminals The industry will coat each connecting terminal P 9 , P 10 , P 11 adjacent to the free end (or plug-in end) with a layer of gold or silver... and other materials. The parts of each connecting terminal P 9 , P 10 , P 11 adjacent to the free end (or plug-in end) have better reflective and conductive properties.
基於各該電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11之前述特性,發明人乃思及,若能對各該待測電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11鄰近自由端(或插接端)之部位,先沿其插拔方向,擷取其二維影像;嗣,利用二維影像辨識技術,對各該待測電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11鄰近自由端(或插接端)部位之二維影像進行精準的輪廓辨識,即能在確認各該待測電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11之腳位、間距及插接端構形...等製造規格後,據以與原設計之理想規格進行比較判斷,若判斷出該等製造規格完全符合原設計之該等理想規格,即表示各該待測電子零組件C9、M10、CPU係屬通過品管檢測之良品;反之,即表示各該待測電子零組件C9、M10、CPU係屬無法通過檢品管測之遐疵品。如此,不僅能令業者在最快速且精準的檢測過程中,以批次方式,對該等電子零組件C9、M10、CPU完成理想規格之檢測判斷,以確保各該電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11的腳位、間距及構形...等製造規格均完全符合原設計之理想規格,從而使各該電子零組件C9、M10、CPU得以透過對應之各該連接端子P9、P10、P11被精準地安裝至各式電子及電信設備之PCB上,且令各該電子及電信設備不僅能精準地傳輸高頻串列數據,尚能在高頻串列數據的傳輸上具體實現數據訊號的完整性;不僅如此,業者尚能在精準檢測出各該 電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11在腳位、間距及插接端構形...等製造規格上之具體遐疵後,據以迅速探究及尋找其自動化生產設備上對應之機械誤差或製程缺失,從而在獲得各該遐疵之解決方案後,能大幅提升各該電子零組件C9、M10、CPU之產品品質及生產良率。 Based on the aforementioned characteristics of each of the electronic components C 9 , M 10 , and each of the connection terminals P 9 , P 10 , P 11 on the CPU, the inventor thinks that if the electronic components C 9 , C 9, M 10 , the position of each connection terminal P 9 , P 10 , P 11 on the CPU adjacent to the free end (or plug-in end) is first taken along its plugging and unplugging direction to capture its two-dimensional image; then, using the two-dimensional image Identification technology to accurately contour the two-dimensional image of each of the electronic components C 9 , M 10 , and each connection terminal P 9 , P 10 , P 11 adjacent to the free end (or plug-in end) on each of the electronic components to be tested Identification, that is, it can be manufactured by confirming the pin position, spacing, and connector configuration of each connecting terminal P 9 , P 10 , P 11 on each of the electronic components C 9 , M 10, and CPU to be tested. After specifications, compare and judge with the ideal specifications of the original design. If it is determined that the manufacturing specifications completely meet the ideal specifications of the original design, it means that the electronic components C 9 , M 10 , and CPU under test belong to Good products that pass the quality control inspection; on the contrary, it means that the electronic components C 9 , M 10 , and CPU to be tested are defective products that cannot pass the quality control inspection. In this way, it not only enables the industry to complete the inspection and judgment of the ideal specifications of the electronic components C 9 , M 10 , and CPU in the fastest and accurate inspection process, so as to ensure that the electronic components C 9 , M 10 , the pin position, spacing and configuration of each connecting terminal P 9 , P 10 , P 11 on the CPU, etc., are fully in line with the ideal specifications of the original design, so that each electronic component C 9. M 10 , CPU can be accurately installed on the PCB of various electronic and telecommunications equipment through the corresponding connection terminals P 9 , P 10 , and P 11, and the electronic and telecommunications equipment can not only accurately transmit High-frequency serial data can still achieve the integrity of the data signal in the transmission of high-frequency serial data; not only that, the industry can still accurately detect each of the electronic components C 9 , M 10 , and CPU After the specific flaws in the manufacturing specifications of the supporting connection terminals P 9 , P 10 , P 11 in the pin position, spacing, and plug-in terminal configuration, etc., we can quickly explore and find the corresponding mechanical errors on the automated production equipment. Or the manufacturing process is lacking, so that after obtaining the solutions for the defects, the product quality and production yield of the electronic components C 9 , M 10, and CPU can be greatly improved.
基於前述發明理念,發明人憑藉著多年來從事自動化檢測機具設計及製造的豐富實務經驗,經過長久地努力地觀察與研究後,發現僅須利用二維影像辨識技術,即能批次地針對幾十個或上百個電子零組件C9、M10、CPU上連接端子P9、P10、P11之實體結構及位置,同時執行二維影像的擷取及辨識,而能大量且精準地完成對各該電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11理想規格之相關檢測工作,其首先必需要解決的問題,就是在對各該電子零組件C9、M10、CPU上之每一支連接端子P9、P10、P11鄰近自由端(或插接端)之部位,執行相關檢測工作前,必需使各該電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11鄰近自由端(或插接端)之部位能完全曝露在一開放且無死角的透視空間中。如此,在利用二維影像辨識技術對各該電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11執行相關檢測工作時,始能令二維影像辨識技術所使用之光源順利通過該開放且無死角的透視空間,投射至各該電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11鄰近自由端(或插接端)之部位上,同時,令二維影像辨識技術所使用之影像感測裝置能順利通過該開放且無死角的透視空間,擷取到每一電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11鄰近自由端(或插接端)之部位的清晰影像,從而始能令二維影像辨識技術利用其內建之自動化光學檢測技術,對每一支連接端子P9、P10、P11鄰近自由 端(或插接端)之部位分別進行二維影像(即,其製造規格)的重建,並據以分別與一對應且完美無瑕的二維參考影像(即,原設計之理想規格),進行規格特徵(如:腳位、間距及構形...等)之比對及分析,以快速且精準地沿著每一支連接端子P9、P10、P11之插拔方向完成對電子零組件C9、M10、CPU上每一支連接端子P9、P10、P11之腳位、間距及構形...等製造規格的各項檢測。 Based on the foregoing invention concept, the inventor has been engaged in the design and manufacture of automated inspection equipment for many years. After long-term observation and research, the inventor found that only two-dimensional image recognition technology can be used to target several batches. Ten or hundreds of electronic components C 9 , M 10 , the physical structure and position of the connection terminals P 9 , P 10 , P 11 on the CPU, and perform two-dimensional image capture and identification at the same time, which can be large and accurate To complete the relevant inspection work for the ideal specifications of each of the electronic components C 9 , M 10 , and each connection terminal P 9 , P 10 , P 11 on the CPU, the first problem that must be solved is to check the electronic components. Components C 9 , M 10 , and each connection terminal P 9 , P 10 , P 11 on the CPU adjacent to the free end (or plug-in end). Before performing related inspections, it is necessary to make each electronic component C 9 , M 10 , and each connecting terminal P 9 , P 10 , P 11 on the CPU adjacent to the free end (or plug-in end) can be completely exposed in an open perspective space without dead angles. In this way, when the two-dimensional image recognition technology is used to perform related inspections on each of the electronic components C 9 , M 10 , and each connection terminal P 9 , P 10 , P 11 on the CPU, the two-dimensional image recognition technology can only be used The light source used smoothly passes through the open and non-dead perspective space, and is projected to each of the electronic components C 9 , M 10 , and each connecting terminal P 9 , P 10 , P 11 on the CPU adjacent to the free end (or plug At the same time, the image sensing device used by the two-dimensional image recognition technology can smoothly pass through the open perspective space without dead angles, and capture each electronic component C 9 , M10 and CPU. The clear images of the parts adjacent to the free end (or the plug-in end) of the connecting terminals P 9 , P 10 , and P 11 can be used to enable the two-dimensional image recognition technology to use its built-in automatic optical detection technology to connect each The positions of the terminals P 9 , P 10 , and P 11 adjacent to the free end (or the plug-in end) are respectively reconstructed with two-dimensional images (that is, their manufacturing specifications), and are respectively corresponding to one-to-one and flawless two-dimensional reference images (That is, the ideal specification of the original design), compare and analyze the specification features (such as: pin position, spacing and configuration... etc.) to quickly and accurately follow each connection terminal P 9 , P 10. The plugging and unplugging direction of P 11 is completed. The electronic components C 9 , M 10 , and the pin positions, spacing and configuration of each connecting terminal P 9 , P 10 , P 11 on the CPU and other manufacturing specifications are completed. Item detection.
基於此一設計理念,請參閱第12圖所示,發明人乃思及設計一品管檢測裝置1,該品管檢測裝置1係利用一具特殊結構設計之檢測平台30(如第12圖所繪製的托盤態樣),該檢測平台30之頂側面係向下凹設形成有複數個零組件定位槽300,該等零組件定位槽300係彼此間隔且相互保持一預定的間距,各該零組件定位槽300之構形、大小及深浅係與各該電子零組件2之構形、大小及高低相匹配,以在每一個電子零組件2被承載在該檢測平台30之頂側面時,各該電子零組件2能被逐一地容納至各該零組件定位槽300內,復請參閱第12圖所示,且各該電子零組件2上每一支連接端子P9、P10、P11鄰近自由端(或插接端)之部位均外露在該檢測平台30之頂側面,而朝向該檢測平台30之頂側面上方。如此,該檢測平台30之頂側即能批次性地定位及承載複數個電子零組件2,且令該等電子零組件2在被位移至對應之一檢測位置時,各該電子零組件2上每一支連接端子P9、P10、P11鄰近自由端(或插接端)之部位均朝向該檢測平台30頂側之上方,使得各該連接端子P9、P10、P11鄰近自由端(或插接端)之部位均能分別對應至一開放且無死角的檢測空間。如此,本發明即能利用設在該檢測平台30頂側上方之一光源裝置320及一影像擷取裝置330,令該光源裝置320能逐一通過對應的檢測空
間,對各該連接端子P9、P10、P11鄰近自由端(或插接端)之部位投射光線,該影像擷取裝置330能在逐一擷取各該連接端子P9、P10、P11鄰近自由端(或插接端)部位所反射之一待檢測二維影像後,將各該待檢測二維影像傳送至一檢測電腦38,該檢測電腦38內建有一二維影像辨識及檢測程式380,能對每一待檢測二維影像進行辨識,且對其上各該連接端子P9、P10、P11鄰近自由端(或插接端)之部位分別進行二維影像的重建,並據以建構各該連接端子P9、P10、P11鄰近自由端(或插接端)部位之輪廓點及線,從而獲得各該連接端子P9、P10、P11鄰近自由端(或插接端)部位之製造規格(如:腳位、間距及構形...等),並據以分別與原設計之一對應的理想規格,進行特徵比對及分析,以快速且精準地由各該連接端子P9、P10、P11之插拔方向完成對各該電子零組件2上每一支連接端子P9、P10、P11的各項檢測。
Based on this design concept, please refer to Figure 12. The inventor thought and designed a quality control inspection device 1. The quality control inspection device 1 uses a special structural design of the inspection platform 30 (as drawn in the 12 The top side surface of the
復請參閱第12圖所示,在本發明前述品管檢測裝置1中,尚包括一水平位移機構31及一垂直位移機構34;其中,該水平位移機構31及該垂直位移機構34係分別與該檢測電腦38相電氣連接,且係分別用以承載該光源裝置320及該影像擷取裝置330,以接受該檢測電腦38之控制,對該光源裝置320及該影像擷取裝置330執行水平向及/或垂直向的位移,從而令該光源裝置320及該影像擷取裝置330能逐一對各該電子零組件2上每一支連接端子P9、P10、P11鄰近自由端(或插接端)之部位投射光線,且令該檢測電腦38能讀取該影像擷取裝置330所擷取之各該電子零組件2及其上每一支連接端子P9、P10、P11鄰近自由端(或插接端)部位之整體影像;最後,該檢測電腦38會利用其內建之二維影像辨識及檢測程式380,針對各該電子零組件2及其上每一支連接端子P9、P10、P11鄰近自由端(或插接端)部位之整體影
像進行二維點、線輪廓(即,製造規格)的重建,並據以與原設計之一對應的理想規格,進行規格特徵之比對及分析,即能快速且精準地由每一支連接端子P9、P10、P11之插拔方向完成對各該電子零組件2及其上每一支連接端子P9、P10、P11的各項檢測,不僅確保能以批次方式,同時實現對大量電子零組件2及其上每一支連接端子P9、P10、P11執行各項檢測之目的,尚能確保完成檢測的該等電子零組件2都能具備理想的工作效能及預期的使用壽命。
Please refer to Figure 12 again. In the aforementioned quality control inspection device 1 of the present invention, it further includes a
據上所述,該檢測電腦38即能根據該影像擷取裝置330所擷取及傳來之各該電子零組件2及其上每一支連接端子P9、P10、P11鄰近自由端(或插接端)部位之清晰的整體影像,利用其內建之二維影像辨識及檢測程式380,對該整體影像精準地進行二維影像的重建,以快速且精準地獲得各該電子零組件2及其上每一支連接端子P9、P10、P11的製造規格,俾據以精準地分析判斷及檢測出各該電子零組件2及其上每一支連接端子P9、P10、P11之製造精準度,以有效提升對各該電子零組件2及其上每一支連接端子P9、P10、P11之品管質量及效率。
According to the above description, the detection computer 38 can be based on each of the
以上所述,僅係本發明之一較佳實施例,惟,本發明在實際施作時,並不侷限於此,且其上所採用的任何機構或裝置,均能視實際的需要,予以簡單化或複雜化,但是,無論如何修飾及改變,只要該品管檢測裝置1係在該檢測平台30的輔助下,透過本發明之前述組成元件,利用二維影像辨識及比對技術,同時對複數個電子零組件C9、M10、CPU及其上每一支連接端子P9、P10、P11沿插拔方向執行批次的影像檢測,均係本發明在此欲主張保護之該品管檢測裝置1,合先指明。
The above is only a preferred embodiment of the present invention. However, the present invention is not limited to this when it is actually implemented, and any mechanism or device adopted on it can be implemented according to actual needs. Simplified or complicated, but no matter how modified or changed, as long as the quality control inspection device 1 is assisted by the
復請參閱第12圖所示,本發明係一種利用二維影像辨識技術
對待測電子零組件的連接端子執行品管檢測的裝置及其方法,該品管檢測方法係透過前述品管檢測裝置1予以實現,該品管檢測裝置1包括一檢測平台30(即,前述托盤)、一光源裝置320、一影像擷取裝置330及一檢測電腦38,其中,該檢測平台30之頂側面上能定位至少一待測電子零組件C9、M10、CPU,且各該待測電子零組件2上連接端子P9、P10、P11鄰近自由端(或插接端)的部位係朝向該檢測平台30之上方,以令該品管檢測裝置1能對各該待測電子零組件2及其上連接端子P9、P10、P11執行品管檢測;該光源裝置320係安裝在該檢測平台30之頂側上方,且其所產生的投射光線能沿著各該連接端子P9、P10、P11之插拔方向呈一預定角度地投射至各該連接端子P9、P10、P11鄰近自由端(或插接端)之部位,以令各該連接端子P9、P10、P11鄰近自由端(或插接端)之部位能分別產生一對應之反射光影;該影像擷取裝置330亦係安裝在該檢測平台30之頂側上方,使得該影像擷取裝置330能精準地擷取到各該待測電子零組件2及其上各連接端子P9、P10、P11鄰近自由端部位之整體影像;該檢測電腦38係分別與該光源裝置320及該影像擷取裝置330相電氣連接,以控制該光源裝置320及該影像擷取裝置330分別對各該待測電子零組件2及其上各連接端子P9、P10、P11鄰近自由端部位光源裝置及擷取影像,且能接收該影像擷取裝置330傳來之整體影像,請參閱第13圖所示,並依下列步驟,對各該待測電子零組件2及其上各連接端子P9、P10、P11執行品管檢測:
Please refer to Figure 12 again. The present invention is a device and method for performing quality control inspection on the connection terminals of electronic components under test using two-dimensional image recognition technology. The quality control inspection method is implemented by the aforementioned quality control inspection device 1 To achieve this, the quality control inspection device 1 includes a inspection platform 30 (ie, the aforementioned tray), a light source device 320, an image capture device 330, and a testing computer 38, wherein the top side of the inspection platform 30 can be positioned At least one electronic component to be tested C 9 , M 10 , CPU, and each of the electronic component 2 to be tested is connected to the terminals P 9 , P 10 , P 11 adjacent to the free end (or plug-in end) toward the detection Above the platform 30, so that the quality control inspection device 1 can perform quality control inspections on each of the electronic components 2 to be tested and the connecting terminals P 9 , P 10 , and P 11 ; the light source device 320 is installed in the inspection Above the top side of the platform 30, and the projected light generated by it can be projected to each of the connecting terminals P 9 , P 10 , P 9, P 10, at a predetermined angle along the plugging and unplugging direction of each of the connecting terminals P 9 , P 10 , P 11 The part of P 11 adjacent to the free end (or plug-in end), so that the parts of each of the connection terminals P 9 , P 10 , P 11 adjacent to the free end (or plug-in end) can respectively generate a corresponding reflected light and shadow; the image The capturing device 330 is also installed above the top side of the inspection platform 30, so that the image capturing device 330 can accurately capture each of the electronic components 2 to be tested and the connecting terminals P 9 , P 10 , P 11 is an overall image near the free end; the detection computer 38 is electrically connected to the light source device 320 and the image capture device 330 to control the light source device 320 and the image capture device 330 to control each of the waiting devices. The
(100)首先,令該光源裝置320能產生投射光線,且令該投射光線能沿著各該連接端子P9、P10、P11之插拔方向呈一預定角度地投射至各該連接端子P9、P10、P11鄰近自由端(或插接端)之部位;
(100) First, the
(101)令該影像擷取裝置330擷取該投射光線在各該待測電子零組件2及其上各該連接端子P9、P10、P11鄰近自由端(或插接端)部位所產生之一整體影像;
(101) Make the
(102)讀取該影像擷取裝置330傳來之該整體影像;
(102) Read the overall image from the
(103)針對該整體影像進行濾波處理(color filtering),以濾除掉該整體影像中與建構各該待測電子零組件2及其上各該連接端子P9、P10、P11鄰近自由端(或插接端)部位之二維製造規格無關的光影;
(103) Perform color filtering on the overall image to filter out and construct the
(104)重建各該待測電子零組件2及其上各該連接端子P9、P10、P11鄰近自由端(或插接端)部位之二維製造規格;其中,在辨識該整體影像中各該製造規格(如:其上各該連接端子P9、P10、P11之腳位、間距及構形等規格特徵)時,係以對應於該檢測平台30之頂側面上或各該待測電子零組件2上之至少一特定參考位置,作為運算比對時之參考點;
(104) Rebuild the two-dimensional manufacturing specifications of each
(105)根據各該參考點,計算出各該連接端子P9、P10、P11之自由端(或插接端)位置、間距(即,腳位)及各該連接端子P9、P10、P11鄰近自由端(或插接端)部位之弧度或偏移量(即,構形); (105) According to each reference point, calculate the free end (or plug-in end) position and spacing (ie, pin position) of each connecting terminal P 9 , P 10 , P 11 and each connecting terminal P 9 , P 10, P 11 adjacent the free ends (or end plug) or offset portion of the arc (i.e., configuration);
(106)俟計算出各該連接端子P9、P10、P11之自由端(或插接端)位置、間距及各該連接端子P9、P10、P11鄰近自由端(或插接端)部位之弧度或偏移量...等製造規格後,即能與原先電腦模擬設計之各該連接端子P9、P10、P11的腳位、厚度、數量、間距及構形...等理想規格,逐一進行比對,以判斷二者是否一致?若是,即執行步驟(107);否則,執行步驟(108); (106) once calculated for each of the connection terminals P 9, P 10, the free ends (or end plug) of the position P 11, and each pitch of the connection 9, P 10, P 11 adjacent the free end of the terminal P (or plug the rear end) portion of the curvature, or offset, ... other manufacturing specifications, i.e., each of the connecting terminals P 9, P 10, P 11 of the pin, thickness, number, spacing and configuration of the original design and that it can simulate the computer. .. Wait for the ideal specifications and compare them one by one to determine whether the two are consistent? If yes, go to step (107); otherwise, go to step (108);
(107)在該檢測電腦38上顯示「該待測電子零組件上複數支連接端子符合 理想的設計規格,通過品管檢測!」,且結束處理流程。 (107) The test computer 38 displays ``The multiple connection terminals on the electronic component to be tested conform to Ideal design specifications, through quality control testing! "And end the processing flow.
(108)在該檢測電腦38上顯示「該待測電子零組件上複數支連接端子不符合理想的設計規格,無法通過品管檢測!」且要求品管檢測人員應對此一瑕疵狀態,探究原因及尋求解決方案,並予註記,俾作為日後據以改善製程及調整機台誤差的參考依據,以期能大幅提高連接端子P9、P10、P11製造的精準度及良率,從而令各該電子零組件2不僅能精準地傳輸高頻串列數據,尚能在高頻串列數據的傳輸上確保數據訊號的完整性。
(108) The test computer 38 displays "The multiple connecting terminals on the electronic component under test do not meet the ideal design specifications and cannot pass the quality control inspection!" and the quality control inspectors are required to investigate the defect status and investigate the cause And seek a solution, and annotate it as a reference for improving the manufacturing process and adjusting the machine error in the future, in order to greatly improve the manufacturing accuracy and yield of the connecting terminals P 9 , P 10 , P 11 , so as to make each The
按,以上所述,僅為本發明最佳之一具體實施例,惟本發明之構造特徵並不侷限於此,任何熟悉該項技藝者在本發明領域內,可輕易思及之變化或修飾,皆可涵蓋在以下本案之專利範圍。 According to, the above is only one of the best specific embodiments of the present invention, but the structural features of the present invention are not limited to this. Anyone familiar with the art in the field of the present invention can easily think of changes or modifications , Can be covered in the following patent scope of this case.
1‧‧‧品管檢測裝置 1‧‧‧Quality Control Testing Device
2‧‧‧電子零組件 2‧‧‧Electronic components
30‧‧‧檢測平台 30‧‧‧Testing platform
300‧‧‧零組件定位槽 300‧‧‧Parts positioning slot
31‧‧‧水平位移機構 31‧‧‧Horizontal displacement mechanism
320‧‧‧光源裝置 320‧‧‧Light source device
330‧‧‧影像擷取裝置 330‧‧‧Image capture device
34‧‧‧垂直位移機構 34‧‧‧Vertical displacement mechanism
38‧‧‧檢測電腦 38‧‧‧Testing computer
380‧‧‧二維影像辨識及檢測程式 380‧‧‧Two-dimensional image recognition and detection program
Claims (5)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108129115A TWI696825B (en) | 2019-08-15 | 2019-08-15 | Quality control device and method using two-dimensional image recognition technology to perform quality control for connection terminals of electronic components to be tested |
CN202010453068.0A CN112113975A (en) | 2019-08-15 | 2020-05-26 | Quality control detection device and method for identifying connecting terminal by two-dimensional image |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW108129115A TWI696825B (en) | 2019-08-15 | 2019-08-15 | Quality control device and method using two-dimensional image recognition technology to perform quality control for connection terminals of electronic components to be tested |
Publications (2)
Publication Number | Publication Date |
---|---|
TWI696825B TWI696825B (en) | 2020-06-21 |
TW202109021A true TW202109021A (en) | 2021-03-01 |
Family
ID=72176183
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108129115A TWI696825B (en) | 2019-08-15 | 2019-08-15 | Quality control device and method using two-dimensional image recognition technology to perform quality control for connection terminals of electronic components to be tested |
Country Status (2)
Country | Link |
---|---|
CN (1) | CN112113975A (en) |
TW (1) | TWI696825B (en) |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH1140307A (en) * | 1997-05-22 | 1999-02-12 | Hitachi Ltd | Inspection method for pin terminal bend and its device, and correcting device for pin terminal bend and automatic component insertion system |
JP2001280935A (en) * | 2000-03-31 | 2001-10-10 | Matsushita Electric Ind Co Ltd | Method and device for optical inspection |
US8031929B2 (en) * | 2007-09-21 | 2011-10-04 | Teradyne, Inc. | X-ray inspection of solder reflow in high-density printed circuit board applications |
JP5175681B2 (en) * | 2008-10-20 | 2013-04-03 | トヨタ自動車株式会社 | PRESS-FIT TERMINAL INSERTION STATE INSPECTION DEVICE AND METHOD, AND METHOD FOR MANUFACTURING CONNECTED PRODUCT OF PRESS-FIT TERMINAL AND SUBSTRATE |
JP6224727B2 (en) * | 2013-11-13 | 2017-11-01 | ヤマハ発動機株式会社 | Component imaging apparatus and surface mounter using the same |
US9347890B2 (en) * | 2013-12-19 | 2016-05-24 | Kla-Tencor Corporation | Low-noise sensor and an inspection system using a low-noise sensor |
JP6277754B2 (en) * | 2014-02-06 | 2018-02-14 | オムロン株式会社 | Quality control system and internal inspection device |
KR20150106234A (en) * | 2014-03-11 | 2015-09-21 | 주식회사 두성테크 | Tester |
JP2018085486A (en) * | 2016-11-25 | 2018-05-31 | 富士通株式会社 | Optical inspection method |
CN210863584U (en) * | 2019-10-08 | 2020-06-26 | 捷智科技股份有限公司 | Quality control detection device for identifying connecting terminal by two-dimensional image |
-
2019
- 2019-08-15 TW TW108129115A patent/TWI696825B/en active
-
2020
- 2020-05-26 CN CN202010453068.0A patent/CN112113975A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
TWI696825B (en) | 2020-06-21 |
CN112113975A (en) | 2020-12-22 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN210863584U (en) | Quality control detection device for identifying connecting terminal by two-dimensional image | |
TWI432755B (en) | Test system and test method for pcba | |
KR20170024650A (en) | Test socket for camera module | |
WO2014017426A1 (en) | Probe unit, circuit board inspection device, and manufacturing method for probe units | |
KR20080034560A (en) | Fpcb test unit for portable electronic equipment | |
US10739382B2 (en) | Testing apparatus having a configurable probe fixture | |
TWM589280U (en) | Quality control and inspection device using two-dimensional image recognition technology to perform quality control and inspection of connection terminals of electronic components to be tested | |
TW202109021A (en) | Quality control inspection device using two-dimensional image recognition technology to perform quality control inspection on connection terminals of electronic components to be tested and method thereof for greatly improving accuracy and yield of connection terminals | |
US20120178299A1 (en) | Surface-mount on-board diagnostics connector-pin assembly | |
JP2006234780A (en) | Evaluation board and method for evaluating cable assembly | |
CN212965292U (en) | Portable plug testing device | |
CN203364760U (en) | Direct insertion type electronic component pin detecting machine | |
US10184978B2 (en) | Probe card and method for producing a probe card | |
TWI385391B (en) | Testing apparatus providing high efficiency and high accuracy | |
US11995389B2 (en) | Connector structure, and skew calculation method and device | |
US10966313B2 (en) | Method for manufacturing printed circuit board having test point, and printed circuit board manufactured thereby | |
JP4898600B2 (en) | A connector that enables efficient dimensional inspection. | |
JP2002299805A (en) | Method of checking circuit board and mounting position | |
CN112068041A (en) | Universal electric connector inspection device and inspection method | |
CN114814543A (en) | Temperature impact resistance test system and method for power management chip | |
TWM639854U (en) | Radio frequency circuit measurement fixture set and automatic measurement system thereof | |
JPH11329614A (en) | Connector and inspection method using it | |
JP2007281101A (en) | Printed wiring structure of control board | |
KR200265959Y1 (en) | Power connector of jig for tester | |
KR20030043327A (en) | Power connector of jig for tester |