TW202045398A - Disc brake caliper for a human powered vehicle - Google Patents
Disc brake caliper for a human powered vehicle Download PDFInfo
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- TW202045398A TW202045398A TW109117834A TW109117834A TW202045398A TW 202045398 A TW202045398 A TW 202045398A TW 109117834 A TW109117834 A TW 109117834A TW 109117834 A TW109117834 A TW 109117834A TW 202045398 A TW202045398 A TW 202045398A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D55/02—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
- F16D55/22—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
- F16D55/228—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a separate actuating member for each side
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J11/00—Supporting arrangements specially adapted for fastening specific devices to cycles, e.g. supports for attaching maps
- B62J11/10—Supporting arrangements specially adapted for fastening specific devices to cycles, e.g. supports for attaching maps for mechanical cables, hoses, pipes or electric wires, e.g. cable guides
- B62J11/16—Supporting arrangements specially adapted for fastening specific devices to cycles, e.g. supports for attaching maps for mechanical cables, hoses, pipes or electric wires, e.g. cable guides specially adapted for hoses or pipes, e.g. hydraulic, pneumatic, coolant or air filter hoses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K19/00—Cycle frames
- B62K19/30—Frame parts shaped to receive other cycle parts or accessories
- B62K19/38—Frame parts shaped to receive other cycle parts or accessories for attaching brake members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62L—BRAKES SPECIALLY ADAPTED FOR CYCLES
- B62L1/00—Brakes; Arrangements thereof
- B62L1/005—Brakes; Arrangements thereof constructional features of brake elements, e.g. fastening of brake blocks in their holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62L—BRAKES SPECIALLY ADAPTED FOR CYCLES
- B62L3/00—Brake-actuating mechanisms; Arrangements thereof
- B62L3/02—Brake-actuating mechanisms; Arrangements thereof for control by a hand lever
- B62L3/023—Brake-actuating mechanisms; Arrangements thereof for control by a hand lever acting on fluid pressure systems
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/005—Components of axially engaging brakes not otherwise provided for
- F16D65/0056—Brake supports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/005—Components of axially engaging brakes not otherwise provided for
- F16D65/0068—Brake calipers
- F16D65/0075—Brake calipers assembled from a plurality of parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/14—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
- F16D65/16—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
- F16D65/18—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake adapted for drawing members together, e.g. for disc brakes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L27/00—Adjustable joints, Joints allowing movement
- F16L27/08—Adjustable joints, Joints allowing movement allowing adjustment or movement only about the axis of one pipe
- F16L27/087—Joints with radial fluid passages
- F16L27/093—Joints with radial fluid passages of the "banjo" type, i.e. pivoting right-angle couplings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D2055/0004—Parts or details of disc brakes
- F16D2055/0008—Brake supports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D2055/0004—Parts or details of disc brakes
- F16D2055/0016—Brake calipers
- F16D2055/002—Brake calipers assembled from a plurality of parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D55/00—Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
- F16D2055/0004—Parts or details of disc brakes
- F16D2055/0016—Brake calipers
- F16D2055/0029—Retraction devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/78—Features relating to cooling
- F16D2065/789—External cooling ribs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2121/00—Type of actuator operation force
- F16D2121/02—Fluid pressure
- F16D2121/04—Fluid pressure acting on a piston-type actuator, e.g. for liquid pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
- F16D65/092—Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
- F16D65/095—Pivots or supporting members therefor
Abstract
Description
本發明關於用於人力車輛的盤式制動器卡鉗。在此內文中,用語「人力車輛」涵蓋主要由人力所驅動的任何車輛,包括但不受限於自行車、電輔助自行車及電動自行車。更特別地,本發明關於液壓操作盤式制動器卡鉗,且特別是液壓軟管至盤式制動器卡鉗之連接。The present invention relates to a disc brake caliper for human-powered vehicles. In this article, the term "human-powered vehicle" covers any vehicle mainly driven by human power, including but not limited to bicycles, electric assisted bicycles and electric bicycles. More specifically, the present invention relates to hydraulically operated disc brake calipers, and particularly the connection of hydraulic hoses to disc brake calipers.
用於人力車輛的盤式制動器卡鉗是一般地所知曉的。在這樣的盤式制動器卡鉗中,液壓軟管被連接於圓柱形凸台部(boss)中所形成的軟管裝配(fitting)孔,圓柱形凸台部與卡鉗本體一體地被形成。 即便這樣的盤式制動器卡鉗已經是所知曉的,針對關於液壓軟管至卡鉗本體的連接之可安裝性及維護的容易而言,有持續的需求去改善盤式制動器卡鉗。又,有想要去允許液壓軟管在人力車輛處的簡潔配置,以提供整齊外觀。Disc brake calipers for human-powered vehicles are generally known. In such a disc brake caliper, a hydraulic hose is connected to a hose fitting hole formed in a cylindrical boss portion (boss), and the cylindrical boss portion is formed integrally with the caliper body. Even though such disc brake calipers are already known, there is a continuing need to improve the disc brake calipers regarding the ease of installation and maintenance of the connection of the hydraulic hose to the caliper body. In addition, there is a desire to allow the simple configuration of hydraulic hoses at the manpowered vehicle to provide a neat appearance.
因此,本揭示的目標在於建議一種盤式制動器卡鉗,其提供可安裝性及維護的容易且允許液壓軟管在人力車輛處的簡潔配置。 根據第一方面,一種用於人力車輛的盤式制動器卡鉗,包含卡鉗本體及第一活塞。卡鉗本體可安裝於人力車輛。卡鉗本體包括被配置在卡鉗本體的面向人力車輛的安裝側處之安裝表面、界定第一安裝軸線且被設置於安裝表面以用來經由第一安裝構件將卡鉗本體安裝於人力車輛之第一安裝孔、及用來附接液壓軟管之軟管裝配孔。第一活塞回應於來自液壓軟管的液壓流而沿著與第一安裝軸線不平行的第一活塞軸線被可移動地設置於卡鉗本體。軟管裝配孔被設置於卡鉗本體的安裝側處而在第一活塞軸線的方向上與安裝表面偏位,且軟管裝配孔界定裝配軸線,裝配軸線在以第一活塞軸線的方向觀看時實質垂直地延伸至安裝表面。 利用第一方面的盤式制動器卡鉗,液壓軟管能沿著人力車輛的結構元件(像是車架)被配置。在一個範例中,液壓軟管可沿著人力車輛的後下叉或前叉被配置。液壓軟管甚至可被內部地根植在結構元件中。因此,液壓軟管在人力車輛處的簡潔配置被實現,以提供整齊外觀。此外,液壓軟管至卡鉗本體的連接對於初始組裝及維護而言可容易地進接(accessible)。 根據第二方面,根據第一方面的盤式制動器卡鉗被建構,使得卡鉗本體還包括裝配表面,其中裝配表面被配置在安裝側處而與安裝表面偏位,且軟管裝配孔被設置於裝配表面。 利用第二方面,液壓軟管的簡潔配置的可能性及人力車輛的整齊外觀被進一步地改善。 根據第三方面,一種用於人力車輛的盤式制動器卡鉗包含卡鉗本體及第一活塞。卡鉗本體可安裝於人力車輛。卡鉗本體包括被配置在卡鉗本體的面向人力車輛的安裝側處之安裝表面、被配置在安裝側處而與安裝表面偏位之裝配表面、界定第一安裝軸線且被設置於安裝表面之第一安裝孔、及用來附接液壓軟管之軟管裝配孔。第一安裝孔被設置於安裝表面,以用來經由第一安裝構件將卡鉗本體安裝於人力車輛。軟管裝配孔界定裝配軸線且被設置於裝配表面。第一活塞回應於來自液壓軟管的液壓流而沿著與第一安裝軸線不平行的第一活塞軸線被可移動地設置於卡鉗本體。 利用第三方面的盤式制動器卡鉗,液壓軟管能沿著人力車輛的結構元件(像是車架)被配置。在一個範例中,液壓軟管可沿著人力車輛的後下叉或前叉被配置。液壓軟管甚至可被內部地根植在結構元件中。因此,液壓軟管在人力車輛處的簡潔配置被實現,以提供整齊外觀。此外,液壓軟管至卡鉗本體的連接對於初始組裝及維護而言可容易地進接。 根據第四方面,根據第一至第三方面中任一者的盤式制動器卡鉗被建構,使得軟管裝配孔在卡鉗本體被安裝於人力車輛之狀態下比安裝表面更接近人力車輛的中心平面。 利用第四方面,人力車輛的整齊外觀甚至可被進一步地提升,因為液壓軟管藉由卡鉗本體及/或人力車輛(特別是像是車架的結構元件)而被隱藏。 根據第五方面,根據第一至第四方面中任一者的盤式制動器卡鉗被建構,使得第一安裝孔包括螺紋孔,以用來接收作為第一安裝構件的螺栓。 利用第五方面,獲得卡鉗本體至人力車輛的可安裝性的容易,且因此獲得可保養性的容易。 根據第六方面,根據第一至第五方面中任一者的盤式制動器卡鉗被建構,使得卡鉗本體還包括第二安裝孔,第二安裝孔界定第二安裝軸線且被設置於安裝表面,以用來經由第二安裝構件將卡鉗本體安裝於人力車輛。 利用第六方面,利用卡鉗本體至人力車輛的改善固定,維持可安裝性的容易。據此,達成具有較少維護需求的盤式制動器的可靠操作。 根據第七方面,根據第六方面的盤式制動器卡鉗被建構,使得第二安裝孔包括螺紋孔,以用來接收作為第二安裝構件的螺栓。 利用第七方面,獲得卡鉗本體至人力車輛的可安裝性的容易,且因此獲得可保養性的容易。 根據第八方面,根據第六或第七方面中任一者的盤式制動器卡鉗被建構,使得第二安裝軸線與第一安裝軸線平行。 利用第八方面,第一安裝孔及第二安裝孔在不須改變工件(卡鉗本體)的定向之情形下可被製造。這允許製造的容易,且因此允許盤式制動器卡鉗的符合成本效益的生產。 根據第九方面,根據第八方面的盤式制動器卡鉗被建構,使得安裝表面包括第一部分及與第一部分分開的第二部分。第一安裝孔及第二安裝孔分別被設置於第一部分及第二部分。 利用第九方面,空間被形成在具有第一安裝孔的第一部分與具有第二安裝孔的第二部分之間。因此,使用較少材料,且能獲得盤式制動器轉子的較輕構造。 根據第十方面,根據第一至第九方面中任一者的盤式制動器卡鉗被建構,使得軟管裝配孔被設置成使得裝配軸線在以任何方向觀看時與第一安裝軸線未交叉。 利用第十方面,能在裝配軸線的定向期間獲得製造的容易。 根據第十一方面,根據第十方面的盤式制動器卡鉗被建構,使得軟管裝配孔被設置成使得裝配軸線與第一安裝軸線平行。 利用第十一方面,第一安裝孔、選擇性第二安裝孔、及裝配孔在不須改變工件(卡鉗本體)的定向之情形下可被製造。結果,全部的孔可同時地被製造。這允許製造的容易,且因此允許盤式制動器卡鉗的有成本效益的生產。 根據第十二方面,根據第一至第十一方面中任一者的盤式制動器卡鉗被建構,使得軟管裝配孔包括螺紋孔,螺紋孔被建構成接收裝配構件,以用來將液壓軟管附接於軟管裝配孔。 利用第十二方面,螺紋孔的使用允許液壓軟管至卡鉗本體的容易且可靠連接。 根據第十三方面,根據第十二方面的盤式制動器卡鉗被建構,使得裝配構件是胡琴接頭裝配螺栓,以用來在液壓軟管的一端部處穿過胡琴接頭且具有被建構成與軟管裝配孔流體性連通的流體通道。 利用第十三方面,胡琴接頭裝配的使用允許液壓軟管的方向的容易調整。特別地,液壓軟管的具有胡琴接頭的一端部可繞著與裝配軸線切齊的旋轉軸線被旋轉。因此,液壓軟管離開卡鉗本體的方向可被調整。 根據第十四方面,根據第一至第十三方面中任一者的盤式制動器卡鉗被建構,使得卡鉗本體還包括接收槽縫,接收槽縫被建構成接收人力車輛的盤式轉子,其中接收槽縫被配置在安裝表面與軟管裝配孔之間。 利用第十四方面,由於軟管裝配孔的配置及被建構成接收盤式轉子的接收槽縫的設置,液壓軟管藉由盤式轉子、卡鉗本體及/或人力車輛(特別是其結構元件,像是車架)而被隱藏。因此,人力車輛的更加整齊外觀可被達成。 根據第十五方面,根據第一至第十四方面中任一者的盤式制動器卡鉗還包含第二活塞,其回應於來自液壓軟管的液壓流而沿著與第一安裝軸線不平行的第二活塞軸線被可移動地設置於卡鉗本體。 利用第十五方面,因此,相反的活塞可分別移動朝向盤式轉子,以提供改善制動力。 根據第十六方面,根據第一至第十五方面中任一者的盤式制動器卡鉗被建構,使得第二活塞軸線與第一活塞軸線共軸線。 利用第十六方面,可達成容易且符合成本效益來製造之小型緊湊的盤式制動器卡鉗。 附加方面係關於包含根據第一至第十六方面的盤式制動器卡鉗之盤式制動器、液壓軟管及盤式轉子。附加地,盤式等級可包含像是操作桿件的操作裝置,以用來操作盤式制動器。 更進一步的方面係關於包含盤式制動器的人力車輛,像是自行車。Therefore, the objective of the present disclosure is to propose a disc brake caliper that provides installability and ease of maintenance and allows a simple configuration of hydraulic hoses at the manpowered vehicle. According to a first aspect, a disc brake caliper for a human-powered vehicle includes a caliper body and a first piston. The caliper body can be installed in a human-powered vehicle. The caliper body includes a mounting surface disposed at the mounting side of the caliper body facing the human-powered vehicle, defining a first mounting axis and being provided on the mounting surface for the first mounting of the caliper body to the human-powered vehicle via the first mounting member Holes, and hose assembly holes for attaching hydraulic hoses. The first piston is movably disposed on the caliper body along a first piston axis that is not parallel to the first installation axis in response to the hydraulic flow from the hydraulic hose. The hose assembly hole is provided at the mounting side of the caliper body to be offset from the mounting surface in the direction of the first piston axis, and the hose assembly hole defines the assembly axis, which is substantially when viewed in the direction of the first piston axis. Extend vertically to the mounting surface. With the disc brake caliper of the first aspect, the hydraulic hose can be arranged along a structural element of a human-powered vehicle (such as a frame). In one example, the hydraulic hose may be configured along the chainstay or front fork of a human-powered vehicle. Hydraulic hoses can even be rooted internally in structural elements. Therefore, the simple configuration of the hydraulic hose at the human-powered vehicle is realized to provide a neat appearance. In addition, the connection of the hydraulic hose to the caliper body is easily accessible for initial assembly and maintenance. According to a second aspect, the disc brake caliper according to the first aspect is constructed such that the caliper body further includes a mounting surface, wherein the mounting surface is arranged at the mounting side to be offset from the mounting surface, and the hose mounting hole is provided in the mounting surface. Using the second aspect, the possibility of simple configuration of hydraulic hoses and the neat appearance of human-powered vehicles are further improved. According to a third aspect, a disc brake caliper for a human-powered vehicle includes a caliper body and a first piston. The caliper body can be installed in a human-powered vehicle. The caliper body includes a mounting surface disposed at the mounting side of the caliper body facing the human-powered vehicle, a mounting surface disposed at the mounting side and offset from the mounting surface, and a first mounting surface that defines a first mounting axis and is disposed on the mounting surface. Mounting holes and hose assembly holes for attaching hydraulic hoses. The first mounting hole is provided on the mounting surface for mounting the caliper body to the human-powered vehicle via the first mounting member. The hose assembly hole defines an assembly axis and is provided on the assembly surface. The first piston is movably disposed on the caliper body along a first piston axis that is not parallel to the first installation axis in response to the hydraulic flow from the hydraulic hose. With the disc brake caliper of the third aspect, the hydraulic hose can be arranged along the structural elements of the human-powered vehicle (such as the frame). In one example, the hydraulic hose may be configured along the chainstay or front fork of a human-powered vehicle. Hydraulic hoses can even be rooted internally in structural elements. Therefore, the simple configuration of the hydraulic hose at the human-powered vehicle is realized to provide a neat appearance. In addition, the connection of the hydraulic hose to the caliper body can be easily accessed for initial assembly and maintenance. According to a fourth aspect, the disc brake caliper according to any one of the first to third aspects is constructed so that the hose fitting hole is closer to the center plane of the human-powered vehicle than the installation surface in a state where the caliper body is mounted on the human-powered vehicle . With the fourth aspect, the neat appearance of the human-powered vehicle can even be further improved, because the hydraulic hose is hidden by the caliper body and/or the human-powered vehicle (especially structural elements like the frame). According to a fifth aspect, the disc brake caliper according to any one of the first to fourth aspects is constructed such that the first mounting hole includes a threaded hole for receiving the bolt as the first mounting member. With the fifth aspect, it is easy to obtain the installability of the caliper body to the human-powered vehicle, and thus the maintainability. According to a sixth aspect, the disc brake caliper according to any one of the first to fifth aspects is constructed such that the caliper body further includes a second mounting hole that defines a second mounting axis and is provided on the mounting surface, The utility model is used to install the caliper body on the human-powered vehicle via the second mounting member. Using the sixth aspect, the improved fixation of the caliper body to the human-powered vehicle is used to maintain ease of installation. Accordingly, reliable operation of the disc brake with less maintenance requirements is achieved. According to a seventh aspect, the disc brake caliper according to the sixth aspect is constructed such that the second mounting hole includes a threaded hole for receiving the bolt as the second mounting member. With the seventh aspect, it is easy to obtain the installability of the caliper body to the human-powered vehicle, and thus the maintainability. According to an eighth aspect, the disc brake caliper according to any one of the sixth or seventh aspects is constructed such that the second mounting axis is parallel to the first mounting axis. With the eighth aspect, the first mounting hole and the second mounting hole can be manufactured without changing the orientation of the workpiece (caliper body). This allows for ease of manufacture, and therefore for the cost-effective production of disc brake calipers. According to a ninth aspect, the disc brake caliper according to the eighth aspect is constructed such that the mounting surface includes a first part and a second part separated from the first part. The first mounting hole and the second mounting hole are respectively provided in the first part and the second part. With the ninth aspect, the space is formed between the first part having the first mounting hole and the second part having the second mounting hole. Therefore, less material is used, and a lighter structure of the disc brake rotor can be obtained. According to a tenth aspect, the disc brake caliper according to any one of the first to ninth aspects is constructed such that the hose fitting hole is provided so that the fitting axis does not cross the first fitting axis when viewed in any direction. With the tenth aspect, ease of manufacture can be obtained during the orientation of the assembly axis. According to the eleventh aspect, the disc brake caliper according to the tenth aspect is constructed such that the hose fitting hole is provided so that the fitting axis is parallel to the first fitting axis. With the eleventh aspect, the first mounting hole, the optional second mounting hole, and the assembly hole can be manufactured without changing the orientation of the workpiece (caliper body). As a result, all holes can be manufactured at the same time. This allows for ease of manufacture, and therefore for the cost-effective production of disc brake calipers. According to a twelfth aspect, the disc brake caliper according to any one of the first to eleventh aspects is constructed so that the hose fitting hole includes a threaded hole, and the threaded hole is constructed to receive the fitting member for the hydraulic soft The tube is attached to the hose assembly hole. With the twelfth aspect, the use of threaded holes allows easy and reliable connection of the hydraulic hose to the caliper body. According to the thirteenth aspect, the disc brake caliper according to the twelfth aspect is constructed so that the assembly member is a Huqin joint assembly bolt for passing the Huqin joint at one end of the hydraulic hose and has a built-in structure and soft The pipe assembly hole is a fluid passage for fluid communication. With the thirteenth aspect, the use of the Huqin joint assembly allows easy adjustment of the direction of the hydraulic hose. In particular, the end portion of the hydraulic hose with the Huqin joint can be rotated about a rotation axis that is aligned with the assembly axis. Therefore, the direction of the hydraulic hose leaving the caliper body can be adjusted. According to a fourteenth aspect, the disc brake caliper according to any one of the first to thirteenth aspects is constructed such that the caliper body further includes a receiving slot, the receiving slot is configured to receive a disc rotor of a human-powered vehicle, wherein The receiving slot is arranged between the installation surface and the hose assembly hole. With the fourteenth aspect, due to the arrangement of the hose assembly hole and the setting of the receiving slot that is constructed to receive the disc rotor, the hydraulic hose is provided by the disc rotor, the caliper body and/or the human vehicle (especially its structural elements). , Like a frame) and hidden. Therefore, a more neat appearance of the human-powered vehicle can be achieved. According to a fifteenth aspect, the disc brake caliper according to any one of the first to fourteenth aspects further includes a second piston that responds to the hydraulic flow from the hydraulic hose along a line that is not parallel to the first mounting axis The second piston axis is movably arranged on the caliper body. With the fifteenth aspect, therefore, the opposite pistons can be moved toward the disc rotor respectively to provide improved braking force. According to a sixteenth aspect, the disc brake caliper according to any one of the first to fifteenth aspects is constructed so that the second piston axis is coaxial with the first piston axis. Using the sixteenth aspect, a small and compact disc brake caliper can be easily and cost-effectively manufactured. The additional aspect relates to a disc brake, a hydraulic hose and a disc rotor including the disc brake caliper according to the first to sixteenth aspects. Additionally, the disc level may include an operating device such as an operating lever for operating the disc brake. A further aspect relates to human-powered vehicles that include disc brakes, such as bicycles.
現在將參照圖式來解釋實施例。對於熟習自行車領域者從此揭示將會明白的是,以下實施例說明僅被提供來用於繪示說明,而非以限制由隨附的申請專利範圍所界定的本發明為目的。
在本文中,以下說明描述被安裝於自行車(作為人力車輛的範例)的車架1000之盤式制動器卡鉗。但是,要了解的是,盤式制動器卡鉗可被安裝於任何其他人力車輛。又,本範例顯示被安裝於車架1000的後下叉(chain stay) 1001之盤式制動器卡鉗10,因此,其為後盤式制動器的一部分。然而,盤式制動器卡鉗10亦可被安裝於車架1000的另一個結構元件,像是被可旋轉地配置在車架1000上的前叉,而為前盤式制動器的一部分。
如果在以下提及用語「前、後、上(頂)、下(底)、左及右」,這些用語是指盤式制動器卡鉗被安裝於人力車輛(特別是自行車的車架)之狀態,其中車輛的騎士正坐著且面朝向車把(前方)。
盤式制動器卡鉗10包含卡鉗本體12。卡鉗本體12被分開成第一部分(第一半部)12a及第二部分(第二半部)12b(參圖5)。
卡鉗本體12可安裝於人力車輛,其在本範例中為自行車的車架1000的後下叉1001。為此目的,卡鉗本體12包含安裝表面14,其被配置在卡鉗本體12的面向人力車輛的安裝側16處(參圖7)。在一個範例中,安裝表面14可被配置在卡鉗本體12的第一部分12a(參圖5及圖7)。
第一安裝孔18界定第一安裝軸線18a。第一安裝孔18被設置於安裝表面14,以用來經由第一安裝構件將卡鉗本體12安裝於人力車輛(參圖5及圖7)。第一安裝孔18在安裝表面14中界定第一安裝開口18c。第一安裝構件可為螺栓20。第一安裝孔18包括螺紋孔18b,以用來接收作為第一安裝構件的螺栓20。
第二安裝孔22界定第二安裝軸線22a。第二安裝孔22被設置於安裝表面14,以用來經由第二安裝構件將卡鉗本體12安裝於人力車輛(參圖5)。第二安裝孔22在安裝表面14中界定第二安裝開口22c。第二安裝構件可為螺栓24。第二安裝孔22包括螺紋孔22b,以用來接收作為第二安裝構件的螺栓24。
安裝表面14包括第一部分14a及第二部分14b,其中第二部分14b與第一部分14a分開(參圖7)。因此,第一部分14a及第二部分14b被分開,且空間34被形成在第一部分14a與第二部分14b之間(參圖1及圖4)。
特別地,第一安裝孔18及第二安裝孔24分別被設置於第一部分14a及第二部分14b。
在本範例中,安裝表面14(第一部分14a及第二部分14b)在車架1000的後下叉1001的上側面向車架安裝表面1002(參圖1及圖5)。又,車架安裝表面1002被分開成對應於卡鉗本體12的安裝表面14的第一部分14a及第二部分14b之第一部分1002a及第二部分1002b。為了將盤式制動器卡鉗10安裝於人力車輛,作為第一安裝構件的螺栓20及作為第二安裝構件的螺栓24被從下方置入至位在車架1000的後下叉1001中之通孔1003a及1003b中,且被螺合至第一安裝孔18的螺紋孔18b及第二安裝孔22的螺紋孔22b中。當鎖緊時,螺栓20及24、安裝表面14的第一部分14a及第二部分14b去與車架安裝表面1002接觸,特別是第一部分1002a及第二部分1002b(參圖5)。結果,盤式制動器卡鉗10可被可靠地固定於人力車輛。
如從圖3中將最佳可見,第一安裝軸線18a及第二安裝軸線22a垂直地延伸至安裝表面14,特別地分別是第一部分14a及第二部分14b的表面。又,第二安裝軸線22a與第一安裝軸線18a平行。又,第一部分14a的表面及第二部分14b的表面可為平行的。
此外,盤式制動器卡鉗10包含第一活塞26,其回應於來自液壓軟管100的液壓流而沿著與第一安裝軸線18a不平行的第一活塞軸線26a被可移動地設置於卡鉗本體12(參圖5及圖6)。在所繪示的實施例中,第一活塞軸線26a與第一安裝軸線18a垂直,因而與第二安裝軸線18b、以及稍後描述的裝配軸線56a垂直。盤式制動器卡鉗10,更特別是卡鉗本體12的第二部分12b,可包含第一活塞缸筒28。第一活塞26被容納在第一活塞缸筒28中,且可在第一活塞缸筒28內沿著第一活塞軸線26a移動。第一活塞環30被設置在位於第一活塞缸筒28的內周壁28a(缸筒的殼體)與第一活塞26的外周表面26b之間的溝槽28c中。因此,第一液壓室32被界定在第一活塞26的內部面26c與第一活塞缸筒28的底部28b之間(參圖6)。
第一活塞26的與內部面26c相反的外部面26d係與具有第一支撐壓板(platen)36a的第一制動塊36接觸。第一支撐壓板36a支撐第一制動靴36b。
此外,盤式制動器卡鉗10包含第二活塞38,其回應於液壓軟管100的液壓流而沿著與第一安裝軸線18a不平行的第二活塞軸線38a被可移動地設置於卡鉗本體12。第二活塞軸線38a與第一活塞軸線26a共軸線。
盤式制動器卡鉗10,更特別是卡鉗本體12的第一部分12a,可包含第二活塞缸筒40。第二活塞38被容納在第二活塞缸筒40中,且可在第二活塞缸筒40內沿著第二活塞軸線38a移動。第二活塞環42被設置在第二活塞缸筒40的內周壁40a(缸筒的殼體)與第二活塞38的外周表面38b之間。因此,第二液壓室44被界定在第二活塞38的內部面38c與第二活塞缸筒28的底部40b之間(參圖6)。底部40b由蓋件40d所形成,蓋件40d被可卸除地固定於卡鉗本體12的第一部分12a。
第二活塞38的與內部面38c相反的外部面38d係與具有第一支撐壓板46a的第二制動塊46接觸。第一支撐壓板46a支撐第二制動靴46b。
塊間隔件48被設置在與第一支撐壓板36a及第二支撐壓板46a接觸之第一制動塊36與第二制動塊46之間。塊間隔件48是迫使第一制動塊36及第二制動塊46彼此離開之彈性彈簧構件。
為了容易維護,特別是制動塊的替換,第一制動塊36、塊間隔件48及第二制動塊46藉由銷50而被可釋放地固定於卡鉗本體12。如從圖5最佳可見,銷50穿過卡鉗本體12的第一部分12a、第二支撐壓板46a、塊間隔件48、第一支撐壓板36a及卡鉗本體12的第二部分12b。銷50藉由夾52而被固定於定位。在夾52的卸除時,銷50可被移除,且第一制動塊36及第二制動塊46可被替換。
此外,卡鉗本體12還包括接收槽縫53,其被建構成接收人力車輛的盤式制動器的盤式轉子103(參圖1、圖2及圖8)。接收槽縫53被形成在卡鉗本體12的第一部分12a與第二部分12b之間。第一制動塊36及第二制動塊46被配置在接收槽縫53中,且盤式轉子103被設置在第一制動靴36a與第二制動靴46a之間(參圖8)。
額外於安裝表面14,卡鉗本體12還包括裝配表面54,其被配置在與安裝表面14偏位的安裝側16。
又,卡鉗本體12包括軟管裝配孔56,以用來附接液壓軟管100。軟管裝配孔56界定裝配軸線56a。此外,軟管裝配孔56在裝配表面54中界定軟管裝配開口56b。
此外,軟管裝配孔56被設置於裝配表面54。因此,軟管裝配孔56被設置在卡鉗本體12的安裝側16處而在第一活塞軸線26a的方向上與安裝表面14偏位。
特別地,安裝表面被配置在卡鉗本體12的第一部分12a處,且裝配表面54及軟管裝配孔56被配置在卡鉗本體12的第二部分12b處。因此,接收槽縫53位在安裝表面14與軟管裝配孔56之間。
裝配軸線56a在以第一活塞軸線26a的方向(參圖3)觀看時實質垂直地延伸至安裝表面14。在此方面的用語「實質」涵蓋與垂直定向的±5°偏差。
又,裝配軸線56a及通過接收槽縫53的中心之平面P(參圖6及圖8)未交叉。在本文中,安裝表面14及/或裝配表面54可被配置成垂直於平面P。
又,軟管裝配孔56被設置成使得裝配軸線56a在以任何方向觀看時與第一安裝軸線18a未交叉。在一個組態中,軟管裝配孔56被設置成使得裝配軸線56a與第一安裝軸線18a平行(參圖8)。
此外,軟管裝配孔56在卡鉗本體12被安裝於人力車輛之狀態下比安裝表面14更接近人力車輛的中心平面1004(參圖8)。換言之,軟管裝配孔56被設置在卡鉗本體12的面向人力車輛的中心平面1004的內側上。
軟管裝配孔56還包括螺紋孔58,其被建構成接收裝配構件,以用來將液壓軟管100附接於軟管裝配孔56。裝配構件是胡琴接頭(banjo)裝配螺栓60,以用來在液壓軟管100的一端部處穿過胡琴接頭102且具有被建構成與軟管裝配孔56流體性連通的流體通道。
如先前所描述,液壓軟管100在其兩端部的一者處具有胡琴接頭102。胡琴接頭102是環形(ring shape)構件,其在其內周表面中具有開口104。胡琴接頭裝配螺栓60穿過胡琴接頭102。結果,胡琴接頭102可在裝配軸線56a作為旋轉軸線的情形下繞著胡琴接頭裝配螺栓60旋轉。因此,藉由將液壓軟管100在其包含胡琴接頭102的端部處繞著裝配軸線56a旋轉,液壓軟管100的縱向定向可被改變。
胡琴接頭裝配螺栓60在頭部60a與螺紋端部60c之間具有較小直徑部分60b(參圖6)。較小直徑部分60b具有比螺紋端部60c及/或頭部60a更小的直徑。螺紋端部60c被接收且被固定在螺紋孔58中。較小直徑部分60b與位在胡琴接頭102的內周表面中的開口104連通。
又,胡琴接頭裝配螺栓60具有帶底孔60d,其在螺紋端部60c處從面60e延伸至較小直徑部分60b中。此外,較小直徑部分60b在其外周表面中具有與帶底孔60d連通的開口60f。
因此,液壓流體可在胡琴接頭102的內周表面與較小直徑部分60b的外周表面之間的空間中從液壓軟管100流動通過胡琴接頭102的內周表面中的開口。液壓流體還可從此空間經由開口60f流動至帶底孔60d中,最後至軟管裝配孔56中。
此外,盤式制動器卡鉗10包含液壓管道系統62,其被形成在卡鉗本體12中,以用來將軟管裝配孔56且因此將液壓軟管100流體性地連通至第一液壓室32及第二液壓室44。液壓管道系統62包含複數個管道62a至62f,且係從圖6最佳可見。在此方面,管道62d被整合至用來將卡鉗本體12的第一部分12a附接至第二部分12b之第一螺栓64中。不包含這樣的管道之第二螺栓66可被附加地設置成將第一部分12a及第二部分12b固定於彼此。
在利用例如制動桿件而操作盤式制動器時,液壓流體被強迫經由胡琴接頭通過液壓軟管100(參以上)至軟管裝配孔56中。隨後,流體流動通過管道62a至第一液壓室32中,且經由管道62b至62f流動至第二液壓室44中。
結果,第一活塞26及第二活塞40回應於來自液壓軟管100通過液壓管道系統62的液壓流而沿著第一活塞軸線26a及第二活塞軸線40a被朝向彼此移動。藉此,第一制動靴36b及第二制動靴46b被按壓抵頂盤式轉子103,以提供制動力。
修改例
如先前所指出,本發明針對被安裝於自行車的車架1000的後下叉1001之盤式制動器卡鉗而被描述。但是,盤式制動器卡鉗亦可被安裝於自行車的車架1000的前叉,特別是前叉的後側。
在以上實施例中,盤式制動器卡鉗10被直接地安裝於人力車輛,特別是車架1000。但是,亦可明瞭的是,提供被配置在卡鉗本體12與人力車輛之間的配接器或底座構件,以致盤式制動器卡鉗10被直接地安裝於人力車輛。更特別地,卡鉗本體12可被安裝於配接器或底座構件,且底座構件然後可被安裝於人力車輛,像是車架1000。此方面的更詳細內容及這樣的底座構件能如何被建構可從US 9,347,505 B2得到,US 9,347,505 B2的內容(特別是關於底座構件)整體以參照方式被併入。
以上實施例已經利用作為所謂的固定卡鉗之兩個相反的可移動活塞(第一活塞26及第二活塞38)而被描述。但是,亦可能利用作為所謂的浮動卡鉗之僅一個可移動活塞來實施盤式制動器卡鉗。The embodiments will now be explained with reference to the drawings. For those familiar with the bicycle field from this disclosure, it will be clear that the following embodiments are only provided for illustration and not for the purpose of limiting the present invention defined by the scope of the attached patent application.
In this context, the following description describes a disc brake caliper installed on the
6:線 10:盤式制動器卡鉗 12:卡鉗本體 12a:第一部分 12b:第二部分 14:安裝表面 14a:第一部分 14b:第二部分 16:安裝側 18:第一安裝孔 18a:第一安裝軸線 18b:螺紋孔 18c:第一安裝開口 20:螺栓 22:第二安裝孔 22a:第二安裝軸線 22b:螺紋孔 22c:第二安裝開口 24:螺栓 26:第一活塞 26a:第一活塞軸線 26b:外周表面 26c:內部面 26d:外部面 28:第一活塞缸筒 28a:內周壁 28b:底部 28c:溝槽 30:第一活塞環 32:第一液壓室 34:空間 36:第一制動塊 36a:第一支撐壓板 36b:第一制動靴 38:第二活塞 38a:第二活塞軸線 38b:外周表面 38c:內部面 38d:外部面 40:第二活塞缸筒 40a:內周壁 40b:底部 40c:溝槽 40d:蓋件 42:第二活塞環 44:第二液壓室 46:第二制動塊 46a:第二支撐壓板 46b:第二制動靴 48:塊間隔件 50:銷 52:夾 53:接收槽縫 54:裝配表面 56:軟管裝配孔 56a:裝配軸線 56b:軟管裝配開口 58:螺紋孔 60:胡琴接頭裝配螺栓 60a:頭部 60b:較小直徑部分 60c:螺紋端部 60d:帶底孔 60e:面 60f:開口 62:液壓管道系統 62a:管道 62b:管道 62c:管道 62d:管道 62e:管道 62f:管道 64:第一螺栓 66:第二螺栓 100:液壓軟管 102:胡琴接頭 106:盤式轉子 104:開口 1000:車架 1001:後下叉 1002:車架安裝表面 1002a:第一部分 1002b:第二部分 1003a:通孔 1003b:通孔 1004:中心平面 P:平面6: line 10: Disc brake calipers 12: Caliper body 12a: Part One 12b: Part Two 14: Installation surface 14a: Part One 14b: Part Two 16: installation side 18: The first mounting hole 18a: first installation axis 18b: threaded hole 18c: First installation opening 20: Bolt 22: second mounting hole 22a: second installation axis 22b: threaded hole 22c: second mounting opening 24: Bolt 26: The first piston 26a: first piston axis 26b: outer peripheral surface 26c: internal face 26d: External face 28: The first piston cylinder 28a: inner peripheral wall 28b: bottom 28c: groove 30: The first piston ring 32: The first hydraulic chamber 34: Space 36: The first brake block 36a: The first support platen 36b: First brake shoe 38: second piston 38a: second piston axis 38b: outer peripheral surface 38c: internal face 38d: External surface 40: The second piston cylinder 40a: inner peripheral wall 40b: bottom 40c: groove 40d: cover 42: second piston ring 44: The second hydraulic chamber 46: second brake pad 46a: second support platen 46b: second brake shoe 48: block spacer 50: pin 52: Clip 53: receiving slot 54: assembly surface 56: Hose assembly hole 56a: assembly axis 56b: Hose assembly opening 58: threaded hole 60: Huqin joint assembly bolt 60a: head 60b: Smaller diameter part 60c: threaded end 60d: with bottom hole 60e: noodles 60f: opening 62: Hydraulic Piping System 62a: pipe 62b: pipe 62c: pipe 62d: pipe 62e: pipe 62f: pipe 64: first bolt 66: second bolt 100: hydraulic hose 102: Huqin Connector 106: Disc rotor 104: open 1000: Frame 1001: chainstay 1002: Frame mounting surface 1002a: part one 1002b: part two 1003a: Through hole 1003b: Through hole 1004: center plane P: plane
隨著本發明的更完整知曉及其許多伴隨優點藉由參照以下詳細說明並結合隨附圖式來考量而變得被更佳地瞭解,本發明的更完整知曉及其許多伴隨優點將會被容易地獲得。 [圖1]:係根據本發明的實施例的盤式制動器卡鉗的立體圖; [圖2]:係圖1的盤式制動器卡鉗的另一個立體圖; [圖3]:係在以第一活塞軸線的方向及就盤式制動器卡鉗的面向人力車輛的中心平面之內側來觀看時之圖1中的盤式制動器卡鉗的立體側視圖; [圖4]:係在以第一活塞軸線的方向及就盤式制動器卡鉗的背向人力車輛的中心平面之外側來觀看時之圖1中的盤式制動器卡鉗的立體側視圖; [圖5]:係圖1的盤式制動器卡鉗的分解圖; [圖6]:係沿著圖3中的線6-6之圖1的盤式制動器卡鉗的剖面圖; [圖7]:係在以安裝側的方向觀看時之與人力車輛分開的盤式制動器卡鉗的立體圖;且 [圖8]:係圖1的盤式制動器卡鉗的另一個立體後視圖。With the more complete knowledge of the present invention and many of its attendant advantages, the more complete knowledge of the present invention and its many attendant advantages will be better understood by considering the following detailed description in conjunction with the accompanying drawings. Easy to obtain. [Figure 1]: A perspective view of a disc brake caliper according to an embodiment of the present invention; [Figure 2]: Another perspective view of the disc brake caliper of Figure 1; [Fig. 3]: A perspective side view of the disc brake caliper in Fig. 1 when viewed from the direction of the first piston axis and from the inner side of the disc brake caliper facing the center plane of the human-powered vehicle; [Fig. 4]: A perspective side view of the disc brake caliper in Fig. 1 when viewed from the direction of the axis of the first piston and outside the center plane of the disc brake caliper facing away from the human-powered vehicle; [Figure 5]: An exploded view of the disc brake caliper of Figure 1; [Figure 6]: A cross-sectional view of the disc brake caliper of Figure 1 along the line 6-6 in Figure 3; [Fig. 7]: A perspective view of the disc brake caliper separated from the human-powered vehicle when viewed from the direction of the installation side; and [Fig. 8]: Another perspective rear view of the disc brake caliper of Fig. 1.
12:卡鉗本體 12: Caliper body
12a:第一部分 12a: Part One
12b:第二部分 12b: Part Two
53:接收槽縫 53: receiving slot
54:裝配表面 54: assembly surface
60:胡琴接頭裝配螺栓 60: Huqin joint assembly bolt
100:液壓軟管 100: hydraulic hose
102:胡琴接頭 102: Huqin Connector
1003a:通孔 1003a: Through hole
1003b:通孔 1003b: Through hole
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