TW202040195A - Photoelectric composite transmission module - Google Patents
Photoelectric composite transmission module Download PDFInfo
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- TW202040195A TW202040195A TW109109154A TW109109154A TW202040195A TW 202040195 A TW202040195 A TW 202040195A TW 109109154 A TW109109154 A TW 109109154A TW 109109154 A TW109109154 A TW 109109154A TW 202040195 A TW202040195 A TW 202040195A
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/10—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type
- G02B6/12—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings of the optical waveguide type of the integrated circuit kind
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/24—Coupling light guides
- G02B6/42—Coupling light guides with opto-electronic elements
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
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Abstract
Description
本發明係關於一種光電複合傳送模組。The invention relates to a photoelectric composite transmission module.
先前,提出一種光電複合傳送模組,其具備:光電混載基板,其包含光波導及電路基板,且安裝有VCSEL(Vertical Cavity Surface Emitting Laser,垂直共振腔面射型雷射)等光元件;及印刷配線板,其電連接於電路基板(例如,參照專利文獻1)。Previously, an optoelectronic composite transmission module was proposed, which is provided with: an optoelectronic hybrid substrate, which includes an optical waveguide and a circuit substrate, and is equipped with optical elements such as VCSEL (Vertical Cavity Surface Emitting Laser); and A printed wiring board is electrically connected to a circuit board (for example, refer to Patent Document 1).
專利文獻1之光電複合傳送模組中,作為光電混載基板及印刷配線板之接合方法,於其等之端子間設置凸塊,其後,使非導電性樹脂流入至光電混載基板及印刷配線板,其後,利用150℃之加熱爐進行加熱。
[先前技術文獻]
[專利文獻]In the photoelectric composite transmission module of
[專利文獻1]日本專利特開2008-310066號公報[Patent Document 1] Japanese Patent Laid-Open No. 2008-310066
[發明所欲解決之問題][The problem to be solved by the invention]
然而,專利文獻1記載之方法中,於加熱時,有光元件損傷之不良情形。However, in the method described in
本發明提供一種可抑制光元件損傷之光電複合傳送模組。 [解決問題之技術手段]The present invention provides a photoelectric composite transmission module that can inhibit damage to optical elements. [Technical means to solve the problem]
本發明(1)包含一種光電複合傳送模組,其具備:光電混載基板,其於厚度方向上依序具備光波導及電路基板;印刷配線板,其以與上述電路基板電連接之方式接合於上述電路基板;光學元件,其以與上述光波導光學連接、且與上述電路基板電連接之方式安裝於上述光電混載基板;及接合構件,其被覆上述印刷配線板及上述電路基板之電連接部分,將上述印刷配線板及上述電路基板接合;且上述接合構件係能夠藉由於100℃下加熱2小時而硬化之材料之硬化物。The present invention (1) includes an optoelectronic composite transmission module, which includes: an optoelectronic hybrid substrate having an optical waveguide and a circuit substrate sequentially in the thickness direction; and a printed wiring board that is electrically connected to the circuit substrate. The above-mentioned circuit board; an optical element mounted on the above-mentioned opto-electric hybrid board in a manner that is optically connected to the above-mentioned optical waveguide and electrically connected to the above-mentioned circuit board; , The above-mentioned printed wiring board and the above-mentioned circuit board are joined; and the above-mentioned joining member is a cured product of a material that can be cured by heating at 100°C for 2 hours.
光電複合傳送模組中,由於材料能夠藉由於100℃下加熱2小時而硬化,故被覆印刷配線板及電路基板之電連接部分,其後,於可抑制光元件損傷之低溫條件下加熱,形成作為硬化物之接合構件,藉此,可將印刷配線板及電路基板接合。In the photoelectric composite transmission module, since the material can be cured by heating at 100°C for 2 hours, the electrical connection part of the printed wiring board and the circuit board is covered, and then heated under low-temperature conditions that can prevent damage to the optical element. As a bonding member of the cured product, the printed wiring board and the circuit board can be bonded by this.
因此,該光電複合傳送模組可抑制光元件之損傷。Therefore, the photoelectric composite transmission module can suppress the damage of the optical element.
本發明(2)包含如(1)之光電複合傳送模組,其中上述硬化物係對上述材料進行加熱而形成之硬化物,或對上述材料進行加熱及照射活性能量線而形成之硬化物。The present invention (2) includes the photoelectric composite transmission module according to (1), wherein the cured product is a cured product formed by heating the aforementioned material, or a cured product formed by heating the aforementioned material and irradiating active energy rays.
由於硬化物係對材料進行加熱而形成之硬化物,或對材料進行加熱及照射活性能量線而形成之硬化物,故可藉由能夠抑制光元件損傷之低溫加熱而形成作為其硬化物之接合構件。Since the cured product is a cured product formed by heating a material, or a cured product formed by heating a material and irradiating active energy rays, it can be formed as a joint of the cured product by low-temperature heating that can suppress damage to the optical element member.
本發明(3)包含如(1)或(2)之光電複合傳送模組,其中上述接合構件具有70 ppm以下之線膨脹係數。The present invention (3) includes the photoelectric composite transmission module as (1) or (2), wherein the above-mentioned joining member has a linear expansion coefficient of 70 ppm or less.
光電複合傳送模組中,由於接合構件具有70 ppm以下之線膨脹係數,故可抑制光電混載基板之翹曲。因此,接合構件對印刷配線板及電路基板之接合性優異。In the photoelectric composite transmission module, since the bonding member has a linear expansion coefficient of 70 ppm or less, the warpage of the photoelectric hybrid substrate can be suppressed. Therefore, the bonding member has excellent bonding properties to the printed wiring board and the circuit board.
本發明(4)包含如(1)至(3)中任一項之光電複合傳送模組,其中上述光波導之材料為環氧樹脂。The present invention (4) includes the photoelectric composite transmission module according to any one of (1) to (3), wherein the material of the optical waveguide is epoxy resin.
該光電複合傳送模組中,由於光波導之材料為環氧樹脂,故耐熱性及光之傳送性優異。In the photoelectric composite transmission module, since the material of the optical waveguide is epoxy resin, it has excellent heat resistance and light transmission.
本發明(5)包含如(1)至(4)中任一項之光電複合傳送模組,其中上述電路基板具備第1端子,上述印刷配線板具備第2端子,上述連接部分包含與上述第1端子及上述第2端子接觸之導電構件。The present invention (5) includes the photoelectric composite transmission module according to any one of (1) to (4), wherein the circuit board includes a first terminal, the printed wiring board includes a second terminal, and the connection portion includes the A conductive member that contacts the first terminal and the second terminal.
該光電複合傳送模組中,由於連接部分包含與第1端子及第2端子接觸之導電構件,故印刷配線板及電路基板之電連接可靠性優異。 [發明之效果]In the photoelectric composite transmission module, since the connection part includes the conductive member contacting the first terminal and the second terminal, the electrical connection reliability of the printed wiring board and the circuit board is excellent. [Effects of Invention]
本發明之光電複合傳送模組可抑制光元件之損傷。The photoelectric composite transmission module of the present invention can inhibit the damage of the optical element.
參照圖1~圖2說明本發明之光電複合傳送模組之一實施形態。An embodiment of the photoelectric composite transmission module of the present invention will be described with reference to FIGS. 1 to 2.
該光電複合傳送模組1具有於長度方向上延伸之大致板(或片)形狀。光電複合傳送模組1具備光電混載基板2、印刷配線板3、光學元件4、及接合部5。The photoelectric
光電混載基板2具有於長度方向上延伸之大致板形狀。光電混載基板2朝上側(厚度方向一側之一例)依序具備光波導6、及電路基板7。The
光波導6位於光電混載基板2之下側部分。光波導6具有於長度方向上延伸之大致片形狀。光波導6朝下側(厚度方向另一側之一例)依序具備底包覆層8、核心層9及上包覆層10。核心層9之前視剖視下之周面由底包覆層8及上包覆層10被覆。再者,於核心層9之長度方向一端部,形成有反射鏡11。作為光波導6之材料,可列舉例如環氧樹脂、丙烯酸系樹脂、聚矽氧樹脂等透明材料。較佳為,自耐熱性及光信號之傳送性之觀點而言,可列舉環氧樹脂。The
電路基板7配置於光波導6之上側。電路基板7具有於長度方向上延伸之大致板形狀。電路基板7朝上側依序具備金屬支持層12、基底絕緣層13及第1導體層14。金屬支持層12形成於與第1導體層14對應之區域。基底絕緣層13具有與電路基板7相同之俯視形狀。The
第1導體層14具備第1端子15、第3端子17及第1配線16。The
第1端子15於光電混載基板2之長度方向一端部配置複數個。具體而言,複數個第1端子15於長度方向一端部,配置於沿上下方向投影時與印刷配線板3重疊之接合區域18。複數個第1端子15於俯視下,以包圍以下說明之複數個第3端子17之方式配置成大致コ字形狀。接合區域18於俯視下,於長度方向一端部,具有朝長度方向另一側打開之大致コ字形狀。複數個第1端子15於接合區域18內,彼此隔開間隔而整齊排列配置。A plurality of
第3端子17於俯視下在電路基板7之長度方向一端部之中央部配置複數個。複數個第3端子17與第1端子15隔開間隔。複數個第3端子17於長度方向及寬度方向上彼此隔開間隔而整齊排列配置。A plurality of
第1配線16將複數個第1端子15之各者及複數個第3端子17之各者電連接。The
再者,雖未圖示,但該電路基板7亦可於基底絕緣層之上表面具備被覆第1配線16之覆蓋絕緣層。Furthermore, although not shown, the
印刷配線板3與電路基板7電連接並接合。印刷配線板3具有於長度方向延伸、且較光電混載基板2更寬幅之大致平板形狀。印刷配線板3之長度方向另一端部之寬度方向中央被切開成俯視下大致矩形狀。藉此,印刷配線板3具備朝長度方向另一側延伸之2個延出部19、及連結2個延出部19之基端部之連結部20。2個延出部19與連結部20於沿上下方向投影時,包含光電混載基板2之接合區域18。2個延出部19配置於第3端子17之寬度方向兩側。印刷配線板3具備支持板21、及導體電路22。The printed
支持板21具有於長度方向延伸、且長度方向另一端部之中央被切開之大致板形狀。作為支持板21之材料,可列舉例如玻璃纖維強化環氧樹脂等硬質材料。The
導體電路22具備第2端子23、第4端子24、及導體線25。The
第2端子23於支持板21之下側配置複數個。複數個第2端子23之各者與光電混載基板2之複數個第1端子15之各者之上側隔開間隔而對向配置。複數個第2端子23之各者於沿上下方向投影時,與複數個第1端子15之各者一致。複數個第2端子23於支持板21之2個延出部19及連結部20,彼此隔開間隔配置成大致コ字形狀。A plurality of
第4端子24配置於支持板21之長度方向一端面。The
導體線25將第2端子23及第4端子24電連接。再者,導體線25包含供支持板21於上下方向貫通之通孔26。通孔26之下端緣與第2端子23之上端緣接觸。The
作為導體電路22之材料,可列舉例如銅等導體材料。Examples of the material of the
光學元件4安裝於光電混載基板2之長度方向一端部之上表面之中央部。詳細而言,光學元件4於俯視下被大致コ字形狀之接合區域18包圍。光學元件4具備未圖示之光之出入口及電極。出入口與反射鏡11光學連接。電極與第3端子17電連接。藉此,光學元件4與光波導6光學連接,且與電路基板7電連接。The
接合部5具備導電構件27、及接合構件28。The
導電構件27配置於第1端子15及第2端子23之間,且與其等接觸。導電構件27將第1端子15及第2端子23於上下方向連接。導電構件27對應於複數個第1端子15及複數個第2端子23而設置複數個。再者,導電構件27例如與第1端子15之上表面及第3端子17之下表面接觸,但不與其等之周側面接觸。The
導電構件27、第1端子15及第3端子17存在電性導通關係,因此,構成將印刷配線板3及電路基板7電連接之連接部分29。連接部分29包含導電構件27、第1端子15及第3端子17。The
連接部分29對應於複數個第1端子15、複數個第3端子17、及複數個導電構件27而設置複數個。The connecting
作為導電構件27之材料,可列舉例如金、合金(焊料等)等金屬。Examples of the material of the
接合構件28被覆複數個連接部分29,將印刷配線板3及電路基板7接合。The bonding
具體而言,接合構件28配置於接合區域18整體,且填充至與該接合區域18對應之光電混載基板2及印刷配線板3之間。接合構件28被覆複數個連接部分29之側面。接合構件28於接合區域18,相對於複數個連接部分29設置1個。接合構件28俯視之外形形狀與接合區域18俯視之外形形狀相同。Specifically, the bonding
接合構件28為硬化性組合物之硬化物。換言之,接合構件28之材料(原料)為硬化性組合物,將其硬化後之硬化物為接合構件28。The joining
硬化性組合物能夠藉由於100℃下加熱2小時而硬化。The curable composition can be cured by heating at 100°C for 2 hours.
具體而言,硬化性組合物含有硬化性樹脂。Specifically, the curable composition contains a curable resin.
作為硬化性樹脂,可列舉例如能夠藉由加熱而硬化之熱硬化性樹脂,例如能夠藉由加熱及照射光(活性能量線)而硬化之熱-光硬化性樹脂,例如濕氣硬化性樹脂等。該等可單獨使用或將2種以上併用。再者,上述硬化性樹脂之種類並未嚴格區分。Examples of curable resins include thermosetting resins that can be cured by heating, such as thermo-photocurable resins that can be cured by heating and irradiating light (active energy rays), such as moisture-curable resins. . These can be used individually or in combination of 2 or more types. Furthermore, the type of the above-mentioned curable resin is not strictly distinguished.
作為硬化性樹脂,可列舉例如環氧樹脂、聚矽氧樹脂、聚胺酯樹脂、聚醯亞胺樹脂、尿素樹脂、三聚氰胺樹脂、不飽和聚酯樹脂等。該等可單獨使用或將2種以上併用。再者,於硬化性樹脂含有環氧樹脂之情形時,將硬化性組合物設為環氧樹脂組合物。Examples of curable resins include epoxy resins, silicone resins, polyurethane resins, polyimide resins, urea resins, melamine resins, and unsaturated polyester resins. These can be used individually or in combination of 2 or more types. In addition, when the curable resin contains an epoxy resin, the curable composition is an epoxy resin composition.
作為環氧樹脂,可列舉例如雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚S型環氧樹脂、溴化雙酚A型環氧樹脂、氫化雙酚A型環氧樹脂、雙酚AF型環氧樹脂、聯苯型環氧樹脂、萘型環氧樹脂、茀型環氧樹脂、酚系酚醛清漆型環氧樹脂、鄰甲酚酚醛清漆型環氧樹脂、三羥基苯基甲烷型環氧樹脂、及四酚基乙烷型環氧樹脂等二官能環氧樹脂或多官能環氧樹脂。作為環氧樹脂,亦可列舉乙內醯脲型環氧樹脂、異氰尿酸三縮水甘油酯型環氧樹脂、及縮水甘油胺型環氧樹脂。該等可單獨使用或將2種以上併用。Examples of epoxy resins include bisphenol A epoxy resins, bisphenol F epoxy resins, bisphenol S epoxy resins, brominated bisphenol A epoxy resins, and hydrogenated bisphenol A epoxy resins. , Bisphenol AF type epoxy resin, biphenyl type epoxy resin, naphthalene type epoxy resin, sulphur type epoxy resin, phenol novolak type epoxy resin, o-cresol novolak type epoxy resin, trihydroxybenzene Difunctional epoxy resin or multifunctional epoxy resin such as methane type epoxy resin and tetraphenol ethane type epoxy resin. Examples of epoxy resins include hydantoin type epoxy resins, triglycidyl isocyanurate type epoxy resins, and glycidylamine type epoxy resins. These can be used individually or in combination of 2 or more types.
作為聚矽氧樹脂,可列舉例如甲基聚矽氧樹脂、苯基聚矽氧樹脂、甲基苯基聚矽氧樹脂等純聚矽氧樹脂,例如醇酸改性聚矽氧樹脂、聚酯改性聚矽氧樹脂、聚胺酯改性聚矽氧樹脂、環氧改性聚矽氧樹脂、丙烯酸改性聚矽氧樹脂等改性聚矽氧樹脂等。該等可單獨使用或將2種以上併用。Examples of silicone resins include pure silicone resins such as methyl silicone resin, phenyl silicone resin, and methyl phenyl silicone resin, such as alkyd modified silicone resin and polyester. Modified silicone resin, polyurethane modified silicone resin, epoxy modified silicone resin, acrylic modified silicone resin and other modified silicone resins. These can be used individually or in combination of 2 or more types.
再者,於硬化性組合物為環氧樹脂組合物之情形時,硬化性組合物例如可進而含有咪唑化合物、胺化合物等硬化劑。進而,硬化性組合物例如可包含尿素化合物、3級胺化合物、磷化合物、4級銨鹽化合物、有機金屬鹽化合物等硬化促進劑。Furthermore, when the curable composition is an epoxy resin composition, the curable composition may further contain a curing agent such as an imidazole compound and an amine compound. Furthermore, the curable composition may contain, for example, a curing accelerator such as a urea compound, a tertiary amine compound, a phosphorus compound, a tertiary ammonium salt compound, and an organic metal salt compound.
又,於硬化性樹脂為熱-光硬化性樹脂之情形時,硬化性組合物例如可含有光起始劑。In addition, when the curable resin is a thermo-photocurable resin, the curable composition may contain a photoinitiator, for example.
進而,硬化性組合物可含有反應性單體。Furthermore, the curable composition may contain a reactive monomer.
進而,除以上所述之外,硬化性組合物可含有填料。Furthermore, in addition to the above, the curable composition may contain a filler.
作為填料,並未特別限定,可列舉例如氫氧化鋁、氫氧化鎂、碳酸鈣、碳酸鎂、石英玻璃、滑石、氧化矽、氮化鋁、氮化矽、氮化硼等無機填料、例如丙烯酸系樹脂粒子、聚矽氧樹脂粒子等有機填料。The filler is not particularly limited. Examples thereof include inorganic fillers such as aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, quartz glass, talc, silicon oxide, aluminum nitride, silicon nitride, and boron nitride, such as acrylic acid. Organic fillers such as resin particles and silicone resin particles.
再者,硬化性組合物進而能以適當之比例含有偶合劑、潤滑劑等添加劑。Furthermore, the curable composition can further contain additives such as a coupling agent and a lubricant in an appropriate ratio.
硬化性組合物中之各成分之比例根據用途及目的而適當設定。硬化性組合物中之硬化性樹脂之比例例如為50質量%以上,且為90質量%以下。硬化性組合物中之硬化劑之比例例如為1質量%以上,且例如為40質量%以下。硬化性組合物中之硬化促進劑之比例例如為0.5質量%以上,且例如為10質量%以下。硬化性組合物中之反應性單體之比例例如為1質量%以上,且為10質量%以下。硬化性組合物中之填料之比例例如為1質量%以上,且為40質量%以下。The ratio of each component in the curable composition is appropriately set according to the application and purpose. The ratio of the curable resin in the curable composition is, for example, 50% by mass or more and 90% by mass or less. The ratio of the curing agent in the curable composition is, for example, 1% by mass or more, and for example, 40% by mass or less. The ratio of the curing accelerator in the curable composition is, for example, 0.5% by mass or more, and for example, 10% by mass or less. The ratio of the reactive monomer in the curable composition is, for example, 1% by mass or more and 10% by mass or less. The proportion of the filler in the curable composition is, for example, 1% by mass or more and 40% by mass or less.
而且,如上所述,上述硬化性組合物能夠藉由於100℃下加熱2小時而硬化。所謂硬化並非指作為B階段化之半硬化,而是指作為C階段化之完全硬化。Furthermore, as described above, the curable composition can be cured by heating at 100°C for 2 hours. The so-called hardening does not mean semi-hardening as B-staged, but refers to complete hardening as C-staged.
相反,若硬化性組合物係藉由如上述般於100℃下加熱2小時未硬化但藉由較上述加熱條件更嚴酷之加熱條件(例如,於150℃下加熱2小時)而開始硬化之硬化性組合物,則於硬化性組合物在嚴酷之加熱條件下硬化時,光學元件4會損傷。On the contrary, if the curable composition is cured by heating at 100°C for 2 hours as described above, but is cured by heating conditions that are more severe than the above heating conditions (for example, heating at 150°C for 2 hours) When the curable composition is cured under severe heating conditions, the
又,硬化性組合物係如下之樹脂:即便為能夠藉由加熱及光之照射而硬化之上述熱-光硬化性樹脂,亦無需照射光,僅藉由上述之於100℃下加熱2小時便能夠硬化。In addition, the curable composition is a resin as follows: Even if it is the above-mentioned thermo-photo-curable resin that can be cured by heating and light irradiation, it does not need to be irradiated with light, and it is simply heated at 100°C for 2 hours as described above. Can harden.
較佳為,硬化性組合物能夠藉由於80℃下加熱2小時而硬化。Preferably, the curable composition can be cured by heating at 80°C for 2 hours.
又,較佳為,硬化性組合物能夠藉由於100℃下加熱1小時而硬化。Furthermore, it is preferable that the curable composition can be cured by heating at 100°C for 1 hour.
接合構件28之熱膨脹係數例如為150 ppm以下,較佳為100 ppm以下,更佳為70 ppm以下,進而較佳為50 ppm以下。又,接合構件28之熱膨脹係數例如為0 ppm以上。The thermal expansion coefficient of the joining
若接合構件28之熱膨脹係數低於上述上限,則可抑制光電混載基板2之翹曲。因此,接合構件28對印刷配線板3及電路基板7之接合性優異。If the thermal expansion coefficient of the
其次,說明該光電複合傳送模組1之製造方法。Next, the manufacturing method of the photoelectric
首先,準備光電混載基板2、印刷配線板3、及光學元件4之各者。First, each of the photoelectric
製備硬化性組合物(接合構件28之原料)。具體而言,將上述各成分以上述比例混合。A curable composition (raw material of the joining member 28) is prepared. Specifically, the above-mentioned components are mixed in the above-mentioned ratio.
繼而,將光學元件4安裝於光電混載基板2。將光學元件之未圖示之電極與光電混載基板2之第3端子17電連接。並且,將光學元件之未圖示之光之出入口與反射鏡11光學連接。Then, the
繼而,將導電構件27配置於第1端子15之上表面。Then, the
繼而,以第2端子23與導電構件27之上端接觸之方式,將印刷配線板3配置於光電混載基板2(安裝有光學元件4之光電混載基板2)。Then, the printed
然後,將硬化性組合物(接合構件28之原料)以與第1端子15、第2端子23及導電構件27之側面接觸之方式填充(注入)至光電混載基板2及印刷配線板3之接合區域18。Then, the curable composition (raw material of the bonding member 28) is filled (injected) into the bonding of the optoelectronic
其後,於硬化性組合物包含熱硬化性樹脂之情形時,加熱硬化性組合物。加熱條件例如為不會損傷光學元件4之低溫條件,例如,130℃以下,較佳為110℃以下,更佳為100℃以下,進而佳為80℃以下,又,例如為50℃以上。加熱時間例如未達2小時,較佳為1小時以下,更佳為45分鐘以下,進而佳為30分鐘以下,特佳為15分鐘以下。After that, when the curable composition contains a thermosetting resin, the curable composition is heated. The heating conditions are, for example, low temperature conditions that do not damage the
具體而言,若加熱時間為130℃以下,則將加熱條件設定為15分鐘以下。若加熱時間為110℃以下,則將加熱條件設定為30分鐘以下。若加熱時間為100℃以下,則將加熱條件設定為45分鐘以下。若加熱時間為80℃以下,則將加熱條件設定為1小時以下。Specifically, if the heating time is 130°C or less, the heating conditions are set to 15 minutes or less. If the heating time is 110°C or less, the heating conditions are set to 30 minutes or less. If the heating time is 100°C or less, the heating conditions are set to 45 minutes or less. If the heating time is 80°C or less, the heating conditions are set to 1 hour or less.
又,於硬化性組合物包含熱-光硬化性樹脂及光起始劑之情形時,對硬化性組合物實施光之照射及加熱。Moreover, when the curable composition contains a thermo-photocurable resin and a photoinitiator, the curable composition is irradiated with light and heated.
例如,對含有熱-光硬化性樹脂及光起始劑之硬化性組合物,首先照射光,其後加熱硬化性組合物。For example, a curable composition containing a thermo-photocurable resin and a photoinitiator is first irradiated with light, and then the curable composition is heated.
作為光,可列舉例如紫外線等。Examples of light include ultraviolet rays.
光之能量並未特別限定,例如為10 J/m2 以上,較佳為100 J/m2 以上,又,例如為10,000 J/m2 以下,較佳為1,000 J/m2 以下。The energy of light is not particularly limited. For example, it is 10 J/m 2 or more, preferably 100 J/m 2 or more, and, for example, 10,000 J/m 2 or less, preferably 1,000 J/m 2 or less.
再者,該情形時,容許於接合區域18局部地包含未對硬化性組合物照射光之部位。Furthermore, in this case, it is allowed to partially include a portion where the curable composition is not irradiated with light in the
繼而,加熱硬化性組合物。加熱條件可與硬化性組合物包含熱硬化性樹脂之情形時之加熱條件相同,較佳為較其更平和。例如為110℃以下,較佳為100℃以下,更佳為80℃以下,進而佳為70℃以下,又,例如為40℃以上。加熱時間例如未達1小時,較佳為30分鐘以下,更佳為15分鐘以下,進而佳為10分鐘以下,特佳為5分鐘以下。Then, the curable composition is heated. The heating conditions may be the same as the heating conditions when the curable composition contains a thermosetting resin, and are preferably more gentle. For example, it is 110°C or lower, preferably 100°C or lower, more preferably 80°C or lower, still more preferably 70°C or lower, and, for example, 40°C or higher. The heating time is, for example, less than 1 hour, preferably 30 minutes or less, more preferably 15 minutes or less, still more preferably 10 minutes or less, and particularly preferably 5 minutes or less.
具體而言,若加熱時間為110℃以下,則將加熱條件設定為5分鐘以下。若加熱時間為100℃以下,則將加熱條件設定為10分鐘以下。若加熱時間為80℃以下,則將加熱條件設定為15分鐘以下。若加熱時間為70℃以下,則將加熱條件設定為30分鐘以下。Specifically, if the heating time is 110°C or less, the heating conditions are set to 5 minutes or less. If the heating time is 100°C or less, the heating conditions are set to 10 minutes or less. If the heating time is 80°C or less, the heating conditions are set to 15 minutes or less. If the heating time is 70°C or less, the heating conditions are set to 30 minutes or less.
藉由該加熱而未被照射光之部位係藉由以下之加熱而硬化。The part not irradiated with light by this heating is hardened by the following heating.
藉由上述加熱,導電構件27被回焊,經由導電構件27將第1端子15與第2端子23電連接。由第1端子15、第2端子23、及回焊之導電構件27而形成連接部分29。By the above heating, the
藉由上述加熱、或加熱及光之照射而產生硬化性組合物硬化而成之硬化體,作為硬化體之接合構件28將接合區域18之光電混載基板2、與印刷配線板3接合(接著)。同時,接合構件28補強複數個連接部分29。The hardened body produced by curing the curable composition by the above-mentioned heating, or heating and light irradiation, and the joining
再者,於硬化性組合物包含濕氣硬化性樹脂之情形時,預先將導電構件27藉由加熱而回焊,形成連接部分29之後,將硬化性組合物注入至連接部分29之周圍,其後,於常溫常濕(或高濕)之條件下放置。放置時間例如為10小時以上,且例如為100小時以下。Furthermore, when the curable composition contains a moisture curable resin, the
而且,該光電複合傳送模組中,作為材料之硬化性組合物能夠藉由於100℃下加熱2小時而硬化,故被覆印刷配線板3及電路基板7之電連接部分29,其後,於可抑制光學元件4損傷之低溫條件下加熱,而可形成作為硬化物之接合構件28。Moreover, in this photoelectric composite transmission module, the curable composition as a material can be cured by heating at 100°C for 2 hours, so that the
因此,該光電複合傳送模組1可抑制光學元件4之損傷。Therefore, the photoelectric
又,該光電複合傳送模組1中,接合構件28係對材料進行加熱而形成之硬化物,或對材料進行加熱及照射光而形成之硬化物,故可藉由能夠抑制光學元件4之損傷之低溫加熱而形成接合構件28。In addition, in the photoelectric
再者,可考慮接合構件28為僅由光之照射而形成之硬化物之構成。於該構成中,硬化性組合物包含光硬化性樹脂,於製造步驟中,對硬化性組合物照射光。於上述步驟中,根據接合區域18之配置及/或形狀而無法對硬化性組合物之全部照射光,故殘留有未硬化部分。因此,該構成並不適合。Furthermore, it may be considered that the joining
又,該光電複合傳送模組1中,若接合構件28具有70 ppm以下之線膨脹係數,則可抑制光電混載基板2之翹曲。因此,接合構件28所致之印刷配線板3及電路基板7之接合性優異。In addition, in the photoelectric
該光電複合傳送模組1中,若光波導6之材料為環氧樹脂組合物,則耐熱性及光信號之傳送性優異。In the photoelectric
該光電複合傳送模組1中,連接部分29包含與第1端子15及第2端子23接觸之導電構件27,故印刷配線板3及電路基板7之電連接可靠性優異。In the photoelectric
<變化例> 於以下各變化例中,對與上述一實施形態相同之構件及步驟標註相同之參照符號,省略其詳細之說明。又,除特別記載之外,各變化例可發揮與一實施形態相同之作用效果。進而,可將一實施形態及其變化例適當組合。<Change example> In the following modification examples, the same reference numerals are given to the same members and steps as those in the above-mentioned embodiment, and detailed descriptions thereof are omitted. In addition, each modified example can exert the same effect as the first embodiment, except for special description. Furthermore, an embodiment and its modification examples can be combined as appropriate.
一實施形態之製造方法中,首先將導電構件27配置於第1端子15,但例如亦可首先將導電構件27首先配置於第2端子23,繼而,使導電構件27之下端與第1端子15之上表面接觸。In the manufacturing method of one embodiment, the
一實施形態中,接合區域18之俯視形狀為大致コ字形狀,但並不限定於此,例如,亦可為寬度方向上較長之矩形狀,或長度方向上較長之矩形狀。In one embodiment, the top view shape of the
於使熱-光硬化性樹脂硬化時,光之照射、及加熱之順序並不限定於以上所述,例如,亦可首先加熱,其後照射光。 [實施例]When curing the thermo-photocurable resin, the order of light irradiation and heating is not limited to the above. For example, it may be heated first and then light irradiated. [Example]
以下呈示實施例及比較例,更具體地說明本發明。再者,本發明並不限定於任何實施例及比較例。又,以下記載中使用之調配比例(比例)、物性值、參數等具體的數值可代替上述「實施方式」中記載之與其等對應之調配比例(比例)、物性值、參數等相關記載之上限(定義為「以下」、「未達」之數值)或下限(定義為「以上」、「超過」之數值)。Examples and comparative examples are presented below to explain the present invention more specifically. In addition, the present invention is not limited to any Examples and Comparative Examples. In addition, specific numerical values such as the mixing ratio (ratio), physical property values, and parameters used in the following description can replace the upper limit of the corresponding mixing ratio (ratio), physical property values, parameters, etc., described in the above-mentioned "embodiment" (Defined as "below", "not reached" value) or lower limit (defined as "above", "over" value).
首先,將所使用之接合構件28之原料記述於下。
硬化性組合物A:SUF1575(Namics公司製造)
硬化性組合物B:熱-光硬化型環氧樹脂
硬化性組合物C:TB2274S(Threebond公司製造)
硬化性組合物D:87776SL1(共立化學產業公司製造)
硬化性組合物E:TB2280C(ThreeBond公司製造)
實施例1~4、比較例1
製造一實施形態之光電複合傳送模組1。First, the raw materials of the joining
再者,藉由表1中記載之方法使表1中記載之原料硬化,形成作為硬化物之接合構件28。Furthermore, the raw materials described in Table 1 were cured by the method described in Table 1 to form the joining
又,光波導均由環氧樹脂形成。In addition, the optical waveguides are all formed of epoxy resin.
比較例2
嘗試進行一實施形態之光電複合傳送模組1之製造。藉由表1中記載之方法(100℃,2小時)加熱表1中記載之原料,但未使原料硬化,從而未形成作為硬化物之接合構件28。亦即,未製造出光電複合傳送模組1。Comparative example 2
Try to manufacture the photoelectric
<評估> 評估以下項目。<Evaluation> Evaluate the following items.
(1)光學元件之損傷
觀察實施例1~4及比較例1之光電複合傳送模組1中之光學元件4,以下述基準進行評估。
○:未觀察到光學元件4之損傷。
×:觀察到光學元件4之損傷。(1) Damage to optical components
The
(2)硬化試驗A及B 於表1中記載之硬化試驗A之加熱條件下,使實施例1~4之原料硬化。(2) Hardening test A and B Under the heating conditions of Hardening Test A described in Table 1, the materials of Examples 1 to 4 were hardened.
於表1中記載之硬化試驗B之加熱條件下,使比較例1之原料硬化。Under the heating conditions of Hardening Test B described in Table 1, the raw material of Comparative Example 1 was hardened.
於表1中記載之硬化試驗A之加熱條件下,嘗試使比較例2之原料硬化,但並未硬化。Under the heating conditions of Hardening Test A described in Table 1, an attempt was made to harden the raw material of Comparative Example 2, but it did not harden.
(3)翹曲
觀察實施例1~4及比較例1之光電複合傳送模組1之接合區域18附近之光電混載基板2,如下對翹曲進行評估。
○:未觀察到翹曲。
△:觀察到輕微翹曲。(3) Warpage
The optoelectronic
(4)接合構件之熱膨脹係數
求出實施例1~4及比較例1之光電複合傳送模組1中之接合構件28之熱膨脹係數。(4) Thermal expansion coefficient of joint components
The thermal expansion coefficients of the joining
[表1]
再者,上述發明作為本發明之例示之實施形態而提供,但其僅為例示,並非限定性解釋。由該技術領域之業者明確之本發明之變化例包含於下述申請專利範圍中。 [產業上之可利用性]In addition, the above-mentioned invention is provided as an exemplary embodiment of the present invention, but this is only an illustration and is not interpreted in a restrictive manner. Variations of the present invention cleared by the industry in this technical field are included in the scope of the following patent applications. [Industrial availability]
光電複合傳送模組用於光及電之複合傳送。The photoelectric composite transmission module is used for the composite transmission of light and electricity.
1:光電複合傳送模組
2:光電混載基板
3:印刷配線板
4:光學元件
5:接合部
6:光波導
7:電路基板
8:底包覆層
9:核心層
10:上包覆層
11:反射鏡
12:金屬支持層
13:基底絕緣層
14:第1導體層
15:第1端子
16:第1配線
17:第3端子
18:接合區域
19:延出部
20:連結部
21:支持板
22:導體電路
23:第2端子
24:第4端子
25:導體線
26:通孔
27:導電構件
28:接合構件
29:連接部分1: Photoelectric composite transmission module
2: Optical hybrid substrate
3: Printed wiring board
4: optical components
5: Joint
6: Optical waveguide
7: Circuit board
8: bottom coating
9: core layer
10: Upper cladding layer
11: Mirror
12: Metal support layer
13: Base insulating layer
14: The first conductor layer
15:
圖1係本發明之光電複合傳送模組之一實施形態之俯視圖。 圖2係圖1所示之光電複合傳送模組之沿X-X線的側剖視圖。Fig. 1 is a top view of an embodiment of the photoelectric composite transmission module of the present invention. Fig. 2 is a side cross-sectional view of the photoelectric composite transmission module shown in Fig. 1 along line X-X.
1:光電複合傳送模組 1: Photoelectric composite transmission module
2:光電混載基板 2: Optical hybrid substrate
3:印刷配線板 3: Printed wiring board
4:光學元件 4: optical components
5:接合部 5: Joint
6:光波導 6: Optical waveguide
7:電路基板 7: Circuit board
8:底包覆層 8: bottom coating
9:核心層 9: core layer
10:上包覆層 10: Upper cladding layer
11:反射鏡 11: Mirror
12:金屬支持層 12: Metal support layer
13:基底絕緣層 13: Base insulating layer
14:第1導體層 14: The first conductor layer
15:第1端子
15:
16:第1配線 16: first wiring
17:第3端子
17:
18:接合區域 18: Joint area
20:連結部 20: Connection
21:支持板 21: Support board
22:導體電路 22: Conductor circuit
23:第2端子 23: 2nd terminal
25:導體線 25: Conductor wire
26:通孔 26: Through hole
27:導電構件 27: Conductive member
28:接合構件 28: Joint member
29:連接部分 29: Connection part
Claims (5)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2019-066216 | 2019-03-29 | ||
JP2019066216A JP2020166108A (en) | 2019-03-29 | 2019-03-29 | Optical/electrical composite transmission module |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202040195A true TW202040195A (en) | 2020-11-01 |
Family
ID=72668242
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW109109154A TW202040195A (en) | 2019-03-29 | 2020-03-19 | Photoelectric composite transmission module |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP2020166108A (en) |
TW (1) | TW202040195A (en) |
WO (1) | WO2020202982A1 (en) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7042106B2 (en) * | 2003-06-24 | 2006-05-09 | Intel Corporation | Underfill integration for optical packages |
JP4246563B2 (en) * | 2003-08-22 | 2009-04-02 | 日本特殊陶業株式会社 | Optical component support substrate and manufacturing method thereof, optical component support substrate with optical component and manufacturing method thereof |
JP2006351718A (en) * | 2005-06-14 | 2006-12-28 | Nec Corp | Optical element and optical module using it |
JP2014026268A (en) * | 2012-06-19 | 2014-02-06 | Sumitomo Bakelite Co Ltd | Optical waveguide, optical wiring component, optical module, photoelectric hybrid board, and electronic apparatus |
JP6251989B2 (en) * | 2012-06-19 | 2017-12-27 | 住友ベークライト株式会社 | Opto-electric hybrid board and electronic equipment |
JP6013906B2 (en) * | 2012-12-27 | 2016-10-25 | ナミックス株式会社 | Liquid epoxy resin composition |
-
2019
- 2019-03-29 JP JP2019066216A patent/JP2020166108A/en active Pending
-
2020
- 2020-03-03 WO PCT/JP2020/008879 patent/WO2020202982A1/en active Application Filing
- 2020-03-19 TW TW109109154A patent/TW202040195A/en unknown
Also Published As
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WO2020202982A1 (en) | 2020-10-08 |
JP2020166108A (en) | 2020-10-08 |
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