TW202036729A - Laser annealing method and laser annealing device - Google Patents
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- 238000005224 laser annealing Methods 0.000 title claims description 90
- 238000000034 method Methods 0.000 title claims description 46
- 239000000758 substrate Substances 0.000 claims abstract description 51
- 239000013078 crystal Substances 0.000 claims abstract description 19
- 238000012986 modification Methods 0.000 claims abstract description 10
- 230000004048 modification Effects 0.000 claims abstract description 10
- 229910021417 amorphous silicon Inorganic materials 0.000 claims description 39
- 238000011144 upstream manufacturing Methods 0.000 claims description 26
- 230000010355 oscillation Effects 0.000 claims description 24
- 239000004065 semiconductor Substances 0.000 claims description 15
- 230000007423 decrease Effects 0.000 claims description 11
- 229910021419 crystalline silicon Inorganic materials 0.000 claims description 10
- 238000002844 melting Methods 0.000 claims description 5
- 230000008018 melting Effects 0.000 claims description 5
- 230000001678 irradiating effect Effects 0.000 claims description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 abstract description 3
- 229910052710 silicon Inorganic materials 0.000 abstract description 3
- 239000010703 silicon Substances 0.000 abstract description 3
- 239000010408 film Substances 0.000 description 47
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 11
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- 150000001875 compounds Chemical class 0.000 description 5
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- 238000004519 manufacturing process Methods 0.000 description 4
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- 239000010409 thin film Substances 0.000 description 4
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- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000000137 annealing Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
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Abstract
Description
本發明係關於雷射退火方法及雷射退火裝置。The invention relates to a laser annealing method and a laser annealing device.
薄膜電晶體(TFT:Thin Film Transistor)係被使用作為用以將薄型顯示器(FPD:Flat Panel Display)進行主動驅動的切換元件。以薄膜電晶體(以下稱為TFT)的半導體層的材料而言,係使用非晶矽(a-Si:amorphous Silicon)、或多晶矽(p-Si:polycrystalline Silicon)等。A thin film transistor (TFT: Thin Film Transistor) is used as a switching element for actively driving a thin display (FPD: Flat Panel Display). As for the material of the semiconductor layer of the thin film transistor (hereinafter referred to as TFT), amorphous silicon (a-Si: amorphous Silicon) or polycrystalline silicon (p-Si: polycrystalline silicon) is used.
非晶矽係電子移動容易度的指標亦即移動度(μ)低。因此,在非晶矽中,並無法完全對應在高密度/高精細化更加進展的FPD中所被要求的高移動度。因此,以FPD中的切換元件而言,較佳為以移動度大幅高於非晶矽的多晶矽形成通道半導體層。以形成多晶矽膜的方法而言,有以使用準分子雷射的準分子雷射退火(ELA:Excimer Laser Annealing)裝置,對非晶矽膜照射雷射光,使非晶矽再結晶化而形成多晶矽的方法。The mobility (μ), an index of the mobility of amorphous silicon-based electrons, is low. Therefore, in amorphous silicon, it cannot fully correspond to the high mobility required in FPD where high density and high definition are more advanced. Therefore, as for the switching element in the FPD, it is preferable to form the channel semiconductor layer with polysilicon whose mobility is much higher than that of amorphous silicon. Regarding the method of forming polysilicon film, there is an Excimer Laser Annealing (ELA: Excimer Laser Annealing) device using an excimer laser to irradiate the amorphous silicon film with laser light to recrystallize the amorphous silicon to form polysilicon Methods.
以習知之雷射退火方法而言,已知在被照射區域中,使用藉由準分子雷射退火(以下稱為ELA)裝置所發生的準分子雷射光的脈衝雷射射束的技術(參照專利文獻1)。With regard to the conventional laser annealing method, it is known that in the irradiated area, the technique of using a pulsed laser beam of excimer laser light generated by an excimer laser annealing (hereinafter referred to as ELA) device (refer to Patent Document 1).
在該雷射退火方法中,將被處理區域,藉由使脈衝雷射射束發生的高能量部進行照射,該高能量部通過後,逐次地進行由比其為更小的能量的雷射射束而成的低能量部的照射。在該雷射退火方法中,藉由低能量部的照射來達成因高能量部所產生的殘留結晶化不良區域的結晶化。In this laser annealing method, the area to be treated is irradiated with a high-energy portion that generates a pulsed laser beam. After the high-energy portion passes, the laser beam with a smaller energy is sequentially performed. Irradiation of the low-energy part of the beam. In this laser annealing method, the low-energy part is irradiated to achieve the crystallization of the residual poor crystallization area caused by the high-energy part.
以其他雷射退火方法而言,已提案出使藉由ELA裝置所得之脈衝雷射光的雷射射束沿著掃描方向而具有能量分布者等。 [先前技術文獻] [專利文獻]As for other laser annealing methods, it has been proposed that the laser beam of the pulsed laser light obtained by the ELA device has an energy distribution along the scanning direction. [Prior Technical Literature] [Patent Literature]
[專利文獻1]日本特開2002-313724號公報[Patent Document 1] JP 2002-313724 A
(發明所欲解決之課題)(The problem to be solved by the invention)
但是,ELA裝置係使用特殊氣體的氣體雷射,有設備成本及維持成本高的問題。此外,ELA裝置係發生輸出強,有難以將雷射光的相位的一致情形(相干性(coherence))或輸出保持為一定的狀態的問題。However, the ELA device is a gas laser using a special gas, which has the problem of high equipment cost and maintenance cost. In addition, the ELA device has a strong output, and there is a problem that it is difficult to match the phase of the laser light (coherence) or maintain the output in a constant state.
在上述專利文獻1所揭示之雷射退火方法中,由於需要為數眾多的光源,因此有成本更高的問題。此外,藉由準分子雷射的脈衝光照射所形成的多晶矽係結晶粒徑為數10~350nm左右。在該程度的結晶粒徑中,並無法滿足更高的移動度。目前,將FPD中的像素電晶體進行ON/OFF的驅動電路的TFT亦在通道半導體層區域被要求高移動度。此外,在FPD中,伴隨其大型化、高解像度化、動態畫像特性的高速化,在作為像素的切換元件的TFT中亦迫切期望高移動度化。In the laser annealing method disclosed in the
本發明係鑑於上述課題而完成者,目的在提供可將移動度高的多晶矽膜或擬單晶矽膜等安定地形成在必要區域,對被處理基板的雷射照射條件的控制性佳,可達成大幅的低成本化的雷射退火方法及雷射退火裝置。 (解決課題之手段)The present invention was made in view of the above-mentioned problems, and its object is to provide a polycrystalline silicon film or a pseudo-single-crystal silicon film with high mobility that can be stably formed in a necessary area, and the laser irradiation conditions of the substrate to be processed can be controlled well. A laser annealing method and a laser annealing device that achieve a substantial cost reduction. (Means to solve the problem)
為解決上述課題且達成目的,本發明之態樣係一種雷射退火方法,其係對非晶矽膜的改質預定區域,使雷射光的射束點相對移動,將前述非晶矽膜進行雷射退火而改質為結晶矽的雷射退火方法,其特徵為:前述雷射光係由連續振盪雷射被出射的連續振盪雷射光,將前述射束點中之使該射束點相對移動的移動方向的下游側部分的能量密度,設定為比前述射束點的前述移動方向的上游側部分的能量密度為更高,在前述改質預定區域的端緣部,投影前述射束點而形成種晶區域之後,將前述射束點朝向前述移動方向移動,以前述種晶區域為起點而使前述改質預定區域的全面改質為結晶矽膜。In order to solve the above-mentioned problems and achieve the objective, the aspect of the present invention is a laser annealing method, which is to modify a predetermined region of an amorphous silicon film, move the beam spot of the laser light relatively, and perform the above-mentioned amorphous silicon film. The laser annealing method for upgrading to crystalline silicon by laser annealing is characterized in that the laser light is a continuous oscillating laser light emitted from a continuous oscillating laser, and the beam spot is relatively moved among the beam spots The energy density of the downstream part of the moving direction of the beam spot is set to be higher than the energy density of the upstream part of the moving direction of the beam spot, and the beam spot is projected on the edge of the predetermined modification area. After the seed crystal area is formed, the beam spot is moved toward the moving direction, and the entire area of the predetermined modification area is modified into a crystalline silicon film using the seed crystal area as a starting point.
以上述態樣而言,較佳為形成前述種晶區域後,使前述連續振盪雷射光的出射停止,之後,在預定時間內使前述連續振盪雷射光的出射開始,而使前述射束點移動。In the above aspect, it is preferable to stop the emission of the continuous oscillation laser light after forming the seed crystal region, and then start the emission of the continuous oscillation laser light within a predetermined time to move the beam spot .
以上述態樣而言,較佳為形成前述種晶區域後,保持使前述連續振盪雷射光出射的狀態而連續使前述射束點移動。In the above aspect, it is preferable that after the seed crystal region is formed, the beam spot is continuously moved while maintaining the state of emitting the continuously oscillating laser light.
以上述態樣而言,較佳為前述射束點中的前述上游側部分的能量密度朝向前述移動方向的上游側逐漸減少。In the above aspect, it is preferable that the energy density of the upstream portion of the beam spot gradually decreases toward the upstream side of the moving direction.
以上述態樣而言,較佳為前述連續振盪雷射係半導體雷射。In terms of the above aspect, the aforementioned continuous oscillation laser-based semiconductor laser is preferable.
以上述態樣而言,較佳為將前述射束點中的前述下游側部分的能量密度,設定為比使前述非晶矽膜熔融的臨限值為更高,將前述射束點的前述上游側部分中的能量密度,設定為朝向前述移動方向的上游側,通過前述臨限值而逐漸降低。In the above aspect, it is preferable to set the energy density of the downstream part of the beam spot to be higher than the threshold value for melting the amorphous silicon film. The energy density in the upstream portion is set toward the upstream side of the aforementioned movement direction, and gradually decreases by the aforementioned threshold value.
以上述態樣而言,較佳為將前述射束點形成為細長矩形狀,以前述射束點的長軸成為與前述移動方向呈正交的方向的方式,將該射束點投影至前述非晶矽膜。In the above aspect, it is preferable that the beam spot is formed into a slender rectangular shape, and the beam spot is projected onto the beam spot so that the long axis of the beam spot becomes a direction orthogonal to the moving direction. Amorphous silicon film.
以本發明之其他態樣而言,為一種雷射退火裝置,其係對形成在被處理基板之上的非晶矽膜,使射束點相對移動,將前述非晶矽膜進行雷射退火而改質為結晶矽的雷射退火裝置,其特徵為:具備:基台,其係配置前述被處理基板;及雷射射束照射部,其係對被配置在前述基台的前述被處理基板相對移動,具備有出射連續振盪雷射光的連續振盪雷射,由前述連續振盪雷射被出射的連續振盪雷射光的前述射束點中之使該射束點相對移動的移動方向的下游側部分的能量密度,被設定為比前述射束點的前述移動方向的上游側部分的能量密度為更高。In another aspect of the present invention, it is a laser annealing device, which moves the beam spot relative to the amorphous silicon film formed on the substrate to be processed, and performs laser annealing on the amorphous silicon film The laser annealing device modified to crystalline silicon is characterized by: a base on which the substrate to be processed is disposed; and a laser beam irradiation section for the treated substrate disposed on the base. The substrate is relatively moved, provided with a continuous oscillation laser that emits continuous oscillation laser light, and the continuous oscillation laser light emitted by the continuous oscillation laser is on the downstream side of the moving direction of the beam spot relative to the aforementioned beam spot. The energy density of the part is set to be higher than the energy density of the part on the upstream side of the movement direction of the beam spot.
以上述態樣而言,較佳為前述射束點中的前述上游側部分的能量密度設定為朝向前述移動方向的上游側逐漸減少。In the above aspect, it is preferable that the energy density of the upstream portion in the beam spot is set to gradually decrease toward the upstream side of the movement direction.
以上述態樣而言,較佳為前述連續振盪雷射係半導體雷射。In terms of the above aspect, the aforementioned continuous oscillation laser-based semiconductor laser is preferable.
以上述態樣而言,較佳為前述射束點的前述下游側部分中的能量密度係設定為比使前述非晶矽膜熔融的臨限值為更高,前述射束點的前述上游側部分中的能量密度係設定為朝向前述移動方向的上游側,通過前述臨限值而逐漸降低。In the above aspect, it is preferable that the energy density in the downstream portion of the beam spot is set to be higher than the threshold for melting the amorphous silicon film, and the upstream side of the beam spot The energy density in the part is set toward the upstream side of the aforementioned moving direction, and gradually decreases by the aforementioned threshold value.
以上述態樣而言,較佳為前述射束點形成為細長的矩形狀,前述射束點的長軸被配置為成為與前述移動方向呈正交的方向。In the above aspect, it is preferable that the beam spot is formed in an elongated rectangular shape, and the long axis of the beam spot is arranged in a direction orthogonal to the moving direction.
以上述態樣而言,較佳為雷射射束照射部係具備:非對稱柱狀透鏡,其係被設定為相較於前述射束點的前述上游側部分的能量密度,以前述下游側部分的能量密度為較高。 (發明之效果)In the above aspect, it is preferable that the laser beam irradiation unit is provided with: an asymmetric cylindrical lens, which is set to be compared with the energy density of the upstream part of the beam spot, and the downstream Part of the energy density is higher. (Effect of Invention)
藉由本發明,可實現可將移動度高的多晶矽膜或擬單晶矽膜等安定地形成在必要區域,對被處理基板的雷射照射條件的控制性佳,且可達成大幅的低成本化的雷射退火方法及雷射退火裝置。With the present invention, it is possible to stably form a polycrystalline silicon film or a pseudo-single crystal silicon film with high mobility in a necessary area. The laser irradiation conditions of the substrate to be processed can be controlled well, and a substantial cost reduction can be achieved. The laser annealing method and laser annealing device.
以下根據圖示,詳細說明本發明之實施形態之雷射退火方法及雷射退火裝置。但是,應留意圖示為模式者,各構件數、各構件的尺寸、尺寸的比率、形狀等與實際者不同。此外,圖示相互間亦包含有彼此的尺寸的關係或比率或形狀為不同的部分。Hereinafter, the laser annealing method and the laser annealing device of the embodiment of the present invention will be described in detail based on the drawings. However, it should be noted that if the figure is a model, the number of members, the size of each member, the ratio of the dimensions, the shape, etc. are different from the actual ones. In addition, the drawings also include portions where the relationship or ratio or shape of each other is different.
[實施形態]
說明雷射退火方法之前,說明以該雷射退火方法進行退火處理的被處理基板的一例、及雷射退火方法所使用的雷射退火裝置10。[Implementation form]
Before describing the laser annealing method, an example of a substrate to be processed that is annealed by the laser annealing method and the
(被處理基板)
如圖1所示,被處理基板1係具備:玻璃基板2、配置在該玻璃基板2的表面的閘極配線3、形成在玻璃基板2及閘極配線3之上的閘極絕緣膜4、及全面堆積在該閘極絕緣膜4之上的非晶矽膜5。被處理基板1係成為最終被製入薄膜電晶體(TFT)等的TFT基板。其中,在本實施形態中,係將非晶矽膜5的全面設為改質預定區域,惟並非為限定於此者,大小或形狀可適當變更。(Substrate to be processed)
As shown in FIG. 1, the
(雷射退火裝置的概略構成)
以下使用圖1至圖4,說明本實施形態之雷射退火裝置10的概略構成。如圖1所示,雷射退火裝置10係具備:基台11、及雷射射束照射部12。(Schematic structure of laser annealing equipment)
Hereinafter, the schematic configuration of the
基台11係具備有未圖示的基板搬送手段。在該雷射退火裝置10中,係在將被處理基板1配置在基台11之上的狀態下,藉由未圖示的基板搬送手段,朝向與後述之射束點LBS的相對移動方向Tr為相反的基板移動方向T搬送。其中,如圖6-1所示,射束點LBS的相對移動方向Tr係指圖6-1中以箭號Tr所示方向,與被處理基板1的基板移動方向T為相反的方向。The
如圖1所示,雷射射束照射部12係具備:將連續振盪雷射光(CW雷射光)進行振盪之作為光源的半導體雷射13;第1透鏡14;第2透鏡15;第1複眼透鏡16;第2複眼透鏡17;第1柱狀透鏡18;第2柱狀透鏡19;及非對稱柱狀透鏡20。在雷射射束照射部12中,如圖4所示,以被投影在非晶矽膜5的射束點LBS成為細長矩形狀的方式作設定。As shown in FIG. 1, the laser
在本實施形態中,由半導體雷射13被振盪的連續振盪雷射光係成為藉由第1透鏡14及第2透鏡15而被擴散而擴展的雷射射束。由半導體雷射13被振盪的雷射射束(圖1的位置A中的雷射射束)係如圖3(A)所示之能量密度分布,形成左右對稱的高斯分布。此外,通過第2柱狀透鏡19的雷射射束係形成如圖3(B)所示之矩形波狀的能量密度分布。In this embodiment, the continuous oscillation laser light system oscillated by the
如圖1及圖2所示,非對稱柱狀透鏡20係以分別沿著長邊方向延伸的方式形成有凸透鏡部21、與凹透鏡部22。如圖1所示,凸透鏡部21係具有使構成雷射射束LB的光線收斂的作用。此外,凹透鏡部22係具有使構成雷射射束LB的光線分散的作用。As shown in FIGS. 1 and 2, the asymmetric
因此,如圖3(C)所示,通過非對稱柱狀透鏡20的雷射射束LB(圖1的位置C中的雷射射束)的短軸方向(與基板移動方向T形成平行的方向)的能量密度的分布係具有:高區域AH與低區域AL。若高區域AH被投影作為射束點LBS的一部分,因該高能量密度而起而將非晶矽膜5加熱的溫度被設定為比使非晶矽膜5熔融的溫度的臨限值為更高。Therefore, as shown in FIG. 3(C), the short axis direction of the laser beam LB (the laser beam at position C in FIG. 1) passing through the asymmetric cylindrical lens 20 (forms parallel to the substrate moving direction T) The distribution of energy density in the direction) has: a high area AH and a low area AL. If the high area AH is projected as part of the beam spot LBS, the temperature at which the
另一方面,在圖3(C)所示之能量密度的低區域AL中,能量密度被設定為朝向射束點LBS的移動方向(與基板移動方向T相反的方向)的上游側而逐漸降低。On the other hand, in the low energy density area AL shown in FIG. 3(C), the energy density is set to gradually decrease toward the upstream side of the movement direction of the beam spot LBS (the direction opposite to the substrate movement direction T) .
在圖3(C)中的低區域AL的能量密度分布中的傾斜部SP中,係成為通過使非晶矽膜5熔融的溫度而逐漸降低的傾斜。其中,該傾斜部SP的傾斜程度係根據實驗值而設定。In the slope part SP in the energy density distribution of the low region AL in FIG. 3(C), the slope gradually decreases by the temperature at which the
(雷射退火方法)
以上說明本實施形態之雷射退火裝置10,接著說明使用該雷射退火裝置10而在被處理基板1的表面的非晶矽膜5進行雷射退火處理的雷射退火方法。(Laser annealing method)
The
在本實施形態中,使用如圖4所示在基台11之上配置複數被處理基板1之例來進行說明,惟並非為限定於如上所示之處理形態者。以下說明在圖5-1所示之1枚被處理基板1的表面的非晶矽膜5的全面進行雷射退火處理的情形。In this embodiment, an example in which a plurality of
首先,對以雷射射束照射部12所作成的射束點LBS的位置,將被處理基板1配置在待機位置。其中,在此時點,雷射射束照射部12係形成為OFF的狀態。First, with respect to the position of the beam spot LBS formed by the laser
接著,在固定射束點LBS的位置的狀態下,將被處理基板1朝向基板移動方向T以預定的速度搬送。如圖5-2所示,作為改質預定區域的非晶矽膜5的端緣部移動至被投影射束點LBS的位置時,在將雷射射束照射部12以預定短時間形成為ON之後,切換成OFF。Next, while the position of the beam spot LBS is fixed, the
在本實施形態中,藉由該短時間在射束點LBS的雷射射束的照射,在非晶矽膜5的端緣部係形成種晶區域5A(參照圖5-3及圖6-1)。其中,圖6-1所示之種晶區域5A的短軸方向的寬幅尺寸W係與射束點LBS的短軸方向的寬幅相同,如圖6-2所示,對應射束點LBS的短軸方向(基板長度方向)的能量密度分布中的時間寬幅t。In this embodiment, by irradiation of the laser beam at the beam point LBS for a short time, a
其中,進行藉由上述預定短時間的射束點LBS所為之退火時,對應圖3(C)所示之高區域AH的區域的非晶矽膜5瞬時熔融。此時,藉由對應低區域AL的區域的非晶矽膜5熔融後的非晶矽膜5(熔融後的矽)逐漸朝向基板移動方向T下降的溫度梯度(能量密度的梯度),朝向基板移動方向T形成由微晶矽而成的種晶區域5A。Among them, when annealing by the beam spot LBS for a predetermined short time is performed, the
接著,如上述形成種晶區域5A的瞬後,如圖6-2所示,將雷射射束照射部12再度形成為ON狀態而重新開始雷射射束LB的照射。此時,被處理基板1係以一定的速度,沿著基板移動方向T移動。接著,到達射束點LBS被投影在被處理基板1的改質預定區域的另一方的端緣部的位置時,將雷射射束照射部12形成為OFF。Next, immediately after the formation of the
藉由進行如上所示之雷射退火方法,如圖6-1所示,由非晶矽膜5的其中一方端緣部至另一方端緣部,可將改質預定區域的大致全面改質為作為結晶矽的擬單晶矽膜5B。在此,具有在擬單晶矽膜5B成長時,種晶區域5A作為起點,而促進良質的擬單晶矽膜5B的結晶成長的作用。其中,在上述實施形態中,形成種晶區域5A時,係使用具有能量強度的高區域AH與低區域AL的分布的射束點LBS,但是亦可使用具有均一能量強度的射束點。如上所示之種晶區域5A的形成亦可在被處理基板1相對射束點LBS呈靜止的狀態下進行。此外,使用在形成該種晶區域5A的雷射亦可為脈衝雷射。By performing the laser annealing method as shown above, as shown in Fig. 6-1, from one end edge to the other end edge of the
如以上所示,在本實施形態之雷射退火方法中,使用由連續振盪雷射被出射的CW雷射光,作為雷射光。此外,在該雷射退火方法中,將射束點LBS中作相對移動的移動方向(與基板移動方向T相反的方向)的下游側部分(高區域AH)的能量密度,設定為比上游側部分(低區域AL)的能量密度為更高。As described above, in the laser annealing method of this embodiment, CW laser light emitted from a continuous oscillation laser is used as the laser light. In addition, in this laser annealing method, the energy density of the downstream portion (high area AH) in the relative movement direction (the direction opposite to the substrate movement direction T) of the beam spot LBS is set to be higher than that of the upstream The energy density of the part (low area AL) is higher.
接著,在本實施形態中,如圖6-2所示,形成種晶區域5A之後,將雷射射束照射部12形成為OFF而使連續振盪雷射光的出射停止。之後,在預定短時間內使連續振盪雷射光的出射開始,而使射束點LBS相對被處理基板1作相對移動。Next, in this embodiment, as shown in FIG. 6-2, after the
在本實施形態中,如上述雷射退火方法所示,藉由設定為射束點LBS中的低區域AH(上游側部分)的能量密度朝向移動方向(與基板移動方向T相反的方向)Tr的上游側逐漸減少,僅使射束點LBS朝向非晶矽膜5投影,即可形成良質的種晶區域5A。因此,可以該種晶區域5A為起點,而與之後的良質擬單晶矽膜5B的成長相連。In this embodiment, as shown in the above-mentioned laser annealing method, the energy density of the low region AH (upstream part) in the beam spot LBS is set toward the moving direction (the direction opposite to the substrate moving direction T) Tr The upstream side of φ is gradually reduced, and only the beam spot LBS is projected toward the
本實施形態之雷射退火裝置10係使用半導體雷射作為連續振盪雷射,因此可實現裝置的小型化。The
在上述之雷射退火方法及雷射退火裝置10中,係將射束點LBS形成為細長矩形狀,且設定為射束點LBS的長軸成為與移動方向(與基板移動方向T相反的方向)Tr呈正交的方向,藉此對於寬幅寬的改質預定區域亦可對應。In the above-mentioned laser annealing method and
(雷射退火方法及雷射退火裝置的效果)
藉由本實施形態之雷射退火方法及雷射退火裝置10,可將移動度高的多晶矽膜或擬單晶矽膜等結晶矽安定地形成在必要區域。(Laser annealing method and effect of laser annealing device)
With the laser annealing method and
此外,藉由本實施形態之雷射退火裝置10,可使用連續振盪雷射光,尤其可使用半導體雷射13,因此對被處理基板1的雷射照射條件的控制性佳,可達成大幅的低成本化。In addition, with the
在本實施形態之雷射退火裝置10中,係可使用單一光源,來進行種晶區域5A的製作及擬單晶矽膜5B的製作,因此有使雷射退火工程數大幅減低的效果。因此,藉由在TFT的製造適用本實施形態之雷射退火裝置10,可簡化TFT的製造工程。In the
[其他實施形態] 以上說明實施形態,惟應理解構成該實施形態之揭示的一部分的論述及圖示並非為限定本發明者。該領域熟習該項技術者可由該揭示清楚可知各種替代實施形態、實施例及運用技術。[Other embodiments] The embodiments have been described above, but it should be understood that the statements and drawings constituting a part of the disclosure of the embodiments are not meant to limit the present invention. Those who are familiar with the technology in this field can clearly understand various alternative embodiments, embodiments, and application technologies from this disclosure.
例如,在上述之實施形態之雷射退火方法及雷射退火裝置10中,係適用將連續振盪雷射光(CW雷射光)進行振盪之作為光源的半導體雷射13,惟並非為限定於此者,亦可使用固體雷射、氣體雷射、金屬雷射等將連續振盪雷射光進行振盪的各種雷射。此外,以連續振盪雷射而言,使用脈衝寬幅比熔融矽的冷卻時間為更長,例如包含具有數百ns~1ms左右以上的脈衝寬幅的雷射的擬連續振盪雷射,亦為本發明之適用範圍。For example, in the laser annealing method and the
在上述之實施形態之雷射退火方法中,如圖6-2所示,形成種晶區域5A後,將雷射射束照射部12形成為OFF而使連續振盪雷射光的出射停止,但是亦可如圖6-3的其他實施例所示,形成種晶區域5A之後,連續使射束點LBS相對移動。In the laser annealing method of the above-mentioned embodiment, as shown in Fig. 6-2, after the
在上述之實施形態之雷射退火裝置10中,係適用具備凹透鏡部22作為非對稱柱狀透鏡20的構造者,惟亦可適用如圖7所示之非對稱柱狀透鏡20A般,具有凸透鏡部21與平面部23的構造者。其中,要選擇如圖2所示之非對稱柱狀透鏡20的凹透鏡部22、或選擇如圖7所示之非對稱柱狀透鏡20所示之平面部23,係可依賦予給所作成的射束點LBS的能量密度分布來決定。In the
在上述實施形態中,係形成擬單晶矽膜5B,作為結晶矽膜,但是,當然亦可形成為由種晶區域使多晶矽膜成長的構成。此時,亦可以種晶區域5A為起點,而形成良質的多晶矽膜。In the above-mentioned embodiment, the pseudo-single
A,B,C:位置
AH:高區域
AL:低區域
LB:雷射射束
LBS:射束點
SP:傾斜部
t:時間寬幅
T:基板移動方向(與射束點的相對移動方向Tr相反的方向)
Tr:相對移動方向
W:寬幅尺寸
1:被處理基板
2:玻璃基板
3:閘極配線
4:閘極絕緣膜
5:非晶矽膜
5A:種晶區域
5B:擬單晶矽(結晶矽)膜
10:雷射退火裝置
11:基台
12:雷射射束照射部
13:半導體雷射
14:第1透鏡
15:第2透鏡
16:第1複眼透鏡
17:第2複眼透鏡
18:第1柱狀透鏡
19:第2柱狀透鏡
20:非對稱柱狀透鏡
21:凸透鏡部
22:凹透鏡部A, B, C: location
AH: High area
AL: low area
LB: Laser beam
LBS: beam point
SP: Inclined part
t: time width
T: substrate movement direction (the direction opposite to the relative movement direction Tr of the beam spot)
Tr: relative movement direction
W: wide size
1: substrate to be processed
2: glass substrate
3: Gate wiring
4: Gate insulating film
5:
[圖1]係本發明之實施形態之雷射退火方法所使用的雷射退火裝置的概略構成圖。 [圖2]係顯示本發明之實施形態之雷射退火裝置所使用的非對稱柱狀透鏡的斜視圖。 [圖3(A)]係顯示在圖1的A位置的雷射射束的能量密度分布的說明圖,[圖3(B)]係顯示在圖1的B位置的雷射射束的能量密度分布的說明圖,[圖3(C)]係顯示在圖1的C位置的雷射射束的能量密度分布的說明圖。 [圖4]係顯示使用本發明之實施形態之雷射退火裝置,使被處理基板移動而開始雷射退火的狀態的平面說明圖。 [圖5-1]係顯示施行藉由本發明之實施形態之雷射退火方法所為之雷射退火的被處理基板的平面說明圖。 [圖5-2]係顯示藉由本發明之實施形態之雷射退火方法,對改質預定區域的端緣投影射束點的狀態的平面說明圖。 [圖5-3]係顯示藉由本發明之實施形態之雷射退火方法,使射束點移動至改質預定區域的中間部的狀態的平面說明圖。 [圖6-1]係顯示藉由本發明之實施形態之雷射退火方法,使射束點移動至改質預定區域的另一方端緣的狀態的平面說明圖。 [圖6-2]係顯示藉由本發明之實施形態之雷射退火方法,將改質預定區域進行雷射退火時的時間與能量強度的關係的說明圖。 [圖6-3]係顯示藉由本發明之實施形態之雷射退火方法的其他實施例,將改質預定區域進行雷射退火時的時間與能量強度的關係的說明圖。 [圖7]係顯示本發明之本實施形態之雷射退火裝置所使用的非對稱柱狀透鏡的變形例的斜視圖。Fig. 1 is a schematic configuration diagram of a laser annealing device used in the laser annealing method of the embodiment of the present invention. [Fig. 2] A perspective view showing the asymmetric lenticular lens used in the laser annealing apparatus of the embodiment of the present invention. [Fig. 3(A)] is an explanatory diagram showing the energy density distribution of the laser beam at position A in Fig. 1, and [Fig. 3(B)] shows the energy of the laser beam at position B in Fig. 1 An explanatory diagram of the density distribution, [FIG. 3(C)] is an explanatory diagram showing the energy density distribution of the laser beam at position C in FIG. 1. Fig. 4 is a plan explanatory view showing a state in which the substrate to be processed is moved using the laser annealing apparatus of the embodiment of the present invention to start laser annealing. [FIG. 5-1] is a plan explanatory view showing a substrate to be processed that is subjected to laser annealing by the laser annealing method of the embodiment of the present invention. [Fig. 5-2] is a plan explanatory view showing the state of projecting a beam spot on the edge of a planned modification area by the laser annealing method of the embodiment of the present invention. [Fig. 5-3] is a plan explanatory view showing a state where the beam spot is moved to the middle part of the region to be modified by the laser annealing method of the embodiment of the present invention. [Fig. 6-1] is a plan explanatory view showing a state in which the beam spot is moved to the other edge of the intended modification area by the laser annealing method of the embodiment of the present invention. [FIG. 6-2] is an explanatory diagram showing the relationship between time and energy intensity when laser annealing is performed on a region to be modified by the laser annealing method of the embodiment of the present invention. [FIG. 6-3] It is an explanatory diagram showing the relationship between time and energy intensity when laser annealing is performed on a planned area to be modified by another example of the laser annealing method of the embodiment of the present invention. Fig. 7 is a perspective view showing a modification of the asymmetric lenticular lens used in the laser annealing apparatus of the present embodiment of the present invention.
A,B,C:位置 A, B, C: location
LB:雷射射束 LB: Laser beam
LBS:射束點 LBS: beam point
T:基板移動方向(與射束點的相對移動方向Tr相反的方向) T: substrate movement direction (the direction opposite to the relative movement direction Tr of the beam spot)
1:被處理基板 1: substrate to be processed
2:玻璃基板 2: glass substrate
3:閘極配線 3: Gate wiring
4:閘極絕緣膜 4: Gate insulating film
5:非晶矽膜 5: Amorphous silicon film
10:雷射退火裝置 10: Laser annealing device
11:基台 11: Abutment
12:雷射射束照射部 12: Laser beam irradiation section
13:半導體雷射 13: Semiconductor laser
14:第1透鏡 14: The first lens
15:第2透鏡 15: The second lens
16:第1複眼透鏡 16: 1st compound eye lens
17:第2複眼透鏡 17: 2nd compound eye lens
18:第1柱狀透鏡 18: The first cylindrical lens
19:第2柱狀透鏡 19: The second cylindrical lens
20:非對稱柱狀透鏡 20: Asymmetric cylindrical lens
21:凸透鏡部 21: Convex lens part
22:凹透鏡部 22: Concave lens part
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JP3847172B2 (en) * | 2002-01-18 | 2006-11-15 | 住友重機械工業株式会社 | Crystal growth method and laser annealing apparatus |
JP4314797B2 (en) * | 2002-08-28 | 2009-08-19 | ソニー株式会社 | Method for crystallizing amorphous silicon |
JP2005129769A (en) * | 2003-10-24 | 2005-05-19 | Hitachi Ltd | Method for modifying semiconductor thin film, modified semiconductor thin film, method for evaluating the same, thin film transistor formed of semiconductor thin film, and image display device having circuit constituted by using the thin film transistor |
JP4092414B2 (en) * | 2004-11-29 | 2008-05-28 | 住友重機械工業株式会社 | Laser annealing method |
-
2018
- 2018-12-27 JP JP2018244801A patent/JP2020107716A/en active Pending
-
2019
- 2019-12-04 WO PCT/JP2019/047443 patent/WO2020137399A1/en active Application Filing
- 2019-12-11 TW TW108145303A patent/TW202036729A/en unknown
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JP2020107716A (en) | 2020-07-09 |
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