TW202034364A - Shower head and gas processing apparatus - Google Patents
Shower head and gas processing apparatus Download PDFInfo
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- TW202034364A TW202034364A TW108141737A TW108141737A TW202034364A TW 202034364 A TW202034364 A TW 202034364A TW 108141737 A TW108141737 A TW 108141737A TW 108141737 A TW108141737 A TW 108141737A TW 202034364 A TW202034364 A TW 202034364A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32431—Constructional details of the reactor
- H01J37/3244—Gas supply means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B1/00—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
- B05B1/14—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with multiple outlet openings; with strainers in or outside the outlet opening
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J37/00—Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
- H01J37/32—Gas-filled discharge tubes
- H01J37/32009—Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
- H01J37/32082—Radio frequency generated discharge
- H01J37/321—Radio frequency generated discharge the radio frequency energy being inductively coupled to the plasma
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67126—Apparatus for sealing, encapsulating, glassing, decapsulating or the like
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68721—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by edge clamping, e.g. clamping ring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2237/00—Discharge tubes exposing object to beam, e.g. for analysis treatment, etching, imaging
- H01J2237/32—Processing objects by plasma generation
- H01J2237/33—Processing objects by plasma generation characterised by the type of processing
- H01J2237/334—Etching
Abstract
Description
本揭示係關於噴淋頭及氣體處理裝置。This disclosure relates to shower heads and gas treatment devices.
在液晶顯示裝置(LCD)等之平面面板顯示器(FPD)製造工程中,存在對矩形狀之玻璃基板之特定膜進行電漿蝕刻等之電漿處理的工程。作為如此之電漿處理裝置,具有如可以取得高真空度且高密度之電漿的大優點的感應耦合電漿(Inductively Coupled Plasma:ICP)處理裝置受到注目。In the process of manufacturing flat panel displays (FPD) such as liquid crystal display devices (LCD), there is a process of plasma etching a specific film of a rectangular glass substrate. As such a plasma processing device, an Inductively Coupled Plasma (ICP) processing device, which has great advantages such as high vacuum and high density plasma, has attracted attention.
以往之感應耦合電漿處理裝置係與被處理基板對應之矩形狀的介電質窗介於高頻天線和處理室之間,但是隨著基板之大型化,近來提案有使用金屬窗之感應耦合電漿處理裝置(專利文獻1)。在專利文獻1中,藉由分割矩形狀之金屬窗,絕緣被分割之金屬窗彼此,構成處理室之天壁,使構成金屬窗之複數分割片持有吐出氣體之噴淋頭的功能,而將處理氣體導入至腔室內。藉由如此之裝置,進行電漿蝕刻之情況,使用Cl2 氣體般之腐蝕性高的氣體。 [先前技術文獻] [專利文獻]In the conventional inductively coupled plasma processing device, a rectangular dielectric window corresponding to the substrate to be processed is located between the high-frequency antenna and the processing chamber. However, with the increase in size of the substrate, inductive coupling using metal windows has recently been proposed. Plasma processing device (Patent Document 1). In Patent Document 1, the rectangular metal window is divided to insulate the divided metal windows to form the sky wall of the processing chamber, and the plurality of divided pieces constituting the metal window function as a shower head that discharges gas. The processing gas is introduced into the chamber. With such a device, in the case of plasma etching, a highly corrosive gas like Cl 2 gas is used. [Prior Art Document] [Patent Document]
[專利文獻1]日本特開2016-225018號公報[Patent Document 1] JP 2016-225018 A
[發明所欲解決之問題][The problem to be solved by the invention]
本揭示提供即使使用高腐蝕性之處理氣體亦可以抑制腐蝕之噴淋頭及氣體處理裝置。 [解決問題之技術手段]The present disclosure provides a shower head and a gas processing device that can inhibit corrosion even if a highly corrosive processing gas is used. [Technical means to solve the problem]
與本揭示之一態樣有關之噴淋頭係在對基板施予氣體處理之氣體處理裝置中,對配置基板之腔室內,供給腐蝕性之處理氣體,該噴淋頭具備:基座構件;噴淋板,其係具有吐出處理氣體之複數氣體吐出孔;及氣體擴散空間,其係被設置在上述基座構件和上述噴淋板之間之一部分,導入上述處理氣體,與上述複數氣體吐出孔連通,上述基座構件及上述噴淋板係基材由金屬構成,上述基座構件之面對於上述氣體擴散空間的部分,以及上述噴淋板之面對於上述氣體擴散空間及上述氣體吐出孔之部分被耐蝕性金屬材或耐蝕性皮膜覆蓋。 [發明之效果]The shower head related to one aspect of the present disclosure is a gas processing device that applies gas processing to a substrate, and supplies corrosive processing gas to a chamber where the substrate is arranged. The shower head includes: a base member; The shower plate has a plurality of gas discharge holes for discharging processing gas; and a gas diffusion space is provided in a part between the base member and the shower plate, and the processing gas is introduced and the plural gas is discharged Holes are connected, the base member and the shower plate base material are made of metal, the surface of the base member faces the gas diffusion space, and the face of the shower plate faces the gas diffusion space and the gas discharge hole The part is covered by corrosion-resistant metal material or corrosion-resistant film. [Effects of Invention]
若藉由本揭示時,提供即使使用高腐蝕性之處理氣體亦可以抑制腐蝕之噴淋頭及氣體處理裝置。According to the present disclosure, a shower head and a gas processing device that can inhibit corrosion even if a highly corrosive processing gas is used.
以下,參照附件圖面針對實施型態予以說明。 [電漿處理裝置] 首先,針對適用與一實施型態有關之噴淋頭的電漿處理裝置進行說明。圖1為表示適用一實施型態所涉及之噴淋頭之電漿處理裝置之一例的剖面圖。Below, the implementation type will be explained with reference to the attached drawings. [Plasma processing device] First, a description will be given of a plasma processing device to which a shower head related to an embodiment is applied. FIG. 1 is a cross-sectional view showing an example of a plasma processing apparatus to which a shower head according to an embodiment is applied.
圖1所示之電漿處理裝置係作為感應耦合電漿處理裝置而被構成,可以適合使用於在矩形基板,例如FPD用玻璃基板上形成薄膜電晶體之時的金屬膜之蝕刻。The plasma processing device shown in FIG. 1 is configured as an inductively coupled plasma processing device, and can be suitably used for etching of metal films when forming thin film transistors on rectangular substrates, such as glass substrates for FPD.
該感應耦合電漿處理裝置具有由導電性材料,例如內壁面被陽極氧化處理之由鋁所構成之角筒形狀之氣密的本體容器1。該本體容器1被組裝成可分解,藉由接地線1a被電性接地。The inductively coupled plasma processing device has an airtight main body container 1 made of a conductive material, for example, aluminum having an anodized inner wall and formed of aluminum. The main body container 1 is assembled to be decomposable, and is electrically grounded by the
本體容器1藉由與本體容器1絕緣而形成的矩形狀之噴淋頭2被區劃成上下,上側成為區劃天線室之天線容器3,下側成為區劃處理室之腔室(處理容器)4。噴淋頭2當作金屬窗發揮功能,構成腔室4之天壁。The main container 1 is divided up and down by a
在天線容器3之側壁3a和腔室4之側壁4a之間,設置有朝至本體容器1之內側突出的支持棚架5,及支持樑6。支持棚架5及支持樑6係由導電性材料構成,以鋁等之金屬為佳。噴淋頭2係經由絕緣構件7被分割成複數而構成。而且,被分割成複數之噴淋頭2之分割部分經由絕緣構件7被支持於支持棚架5及支持樑6。支持樑6成為藉由複數根之吊桿(無圖示),被吊在本體容器1之頂棚的狀態。另外,即使藉由複數根之吊桿(無圖示)從本體容器1之頂棚懸吊噴淋頭2,以取代設置支持樑6亦可。Between the
成為金屬窗之噴淋頭2之各分割部50如後述般,基材由非磁性體之金屬構成,具有基座構件52、具有複數氣體吐出孔54之噴淋板53,和基座構件52和噴淋板53之間之一部分的箱型氣體擴散空間51。在基座構件52之中央部具有凹部,基座構件52之凹部之外側部分和噴淋板53被螺絲固定,被基座構件52之凹部和噴淋板53包圍之區域成為氣體擴散空間51。在氣體擴散空間51,從處理氣體供給機構20經由氣體供給管21導入處理氣體。氣體擴散空間51與複數氣體吐出孔54連通,處理氣體從氣體擴散空間51經由複數氣體吐出孔54被吐出。The divided
在噴淋頭2之上方的天線容器3內,以面對於噴淋頭2之與腔室4側相反側之面之方式,配置高頻天線13。高頻天線13係由導電性材料,例如銅等構成,被配置成藉由由絕緣構件構成之間隔物(無圖示)從噴淋頭2間隔開,在與矩形狀之噴淋頭2對應之面內,被形成例如漩渦狀。再者,即使被形成環狀亦可,天線即使為一根亦可即使為複數根亦可。In the
在各高頻天線13,經由供電線16、匹配部17連接有第1高頻電源18。而且,在電漿處理之間,例如13.56MHz之高頻電力經由從第1高頻電源18延伸之供電線16而被供給至高頻天線13。依此,如後述般,經由被作為金屬窗發揮功能之噴淋頭2激起的循環電流,在腔室4內形成感應電場。而且,藉由該感應電場,在腔室4內之噴淋頭2正下方之電漿生成空間S,從噴淋頭2被供給之處理氣體被電漿化,生成感應耦合電漿。即是,高頻天線13及第1高頻電源18作為電漿生成機構而發揮功能。Each high-
在腔室4內之底部,以夾著噴淋頭2而與高頻天線13對向之方式,用以載置作為被處理基板的矩形狀之FPD用玻璃基板(以下單記載為基板)G的載置台23經由絕緣體構件24被固定。載置台23係由導電性材料,例如表面被陽極氧化處理之鋁所構成。被載置於載置台23之基板G係藉由靜電夾具(無圖式)被吸附保持。At the bottom of the
在載置台23之上部周緣部設置絕緣性之屏蔽環25a,在載置台23之周面設置有絕緣環25b。在載置台23,經本體容器1之底壁、絕緣體構件24被插通用以搬入搬出基板G之升降銷26。升降銷26係藉由被設置在本體容器1外之升降機構(無圖示)而升降驅動來進行基板G之搬入搬出。An
本體容器1外,設置匹配器28及第2高頻電源29,在載置台23藉由供電線28a經由匹配器28連接有第2高頻電源29。該第2高頻電源29係在電漿處理中,對載置台23施加偏壓用之高頻電力,例如頻率為3.2MHz之高頻電力。藉由該偏壓用之高頻電力被生成的自偏壓,在腔室4內之電漿中之離子有效地被引入基板G。A
並且,在載置台23內設置有用以控制基板G之溫度,由加熱器等之加熱手段或冷媒流路等構成之溫度控制機構,和溫度感測器(任一者皆無圖式)。相對於該些機構或構件的配管或配線,皆通過被設置在本體容器1之底面及絕緣體構件24之開口部1b而被導出至本體容器1外。In addition, a temperature control mechanism composed of heating means such as a heater or a refrigerant flow path, etc., to control the temperature of the substrate G, and a temperature sensor are provided in the mounting table 23 (there is no drawing for any of them). The piping or wiring with respect to these mechanisms or components are all led out of the main container 1 through the bottom surface of the main container 1 and the opening 1b of the
在腔室4之側壁4a,設置用以搬入搬出基板G之搬入搬出口27a,及開關此之閘閥27。再者,在腔室4之底部經排氣管31連接包含真空泵等之排氣裝置30。藉由該排氣裝置30,腔室4被排氣,在電漿處理中,腔室4內被設定、維持在特定之真空環境(例如1.33Pa)。The
在被載置於載置台23之基板G之背面側,形成有冷卻空間(無圖式),設置有用以供給當作一定壓力之熱傳達用氣體之He氣體的He氣體流路41。如此一來,藉由將熱傳達用氣體供給至基板G之背面側,可以在真空下抑制基板G之電漿處理所致的溫度上升或溫度變化。On the back side of the substrate G placed on the mounting table 23, a cooling space (not shown) is formed, and a He
該感應耦合電漿處理裝置進一步具有控制部100。控制部100由電腦構成,具有由控制電漿處理裝置之各構成部的CPU構成的主控制部、輸入裝置、輸出裝置、顯示裝置和記憶裝置。在記憶裝置記憶在電漿處理裝置被實行之各種處理之參數,再者,設定儲存有用以控制在電漿處理裝置被實行的處理之程式,即是處理配方的記憶媒體。主控制部係以叫出被記憶於記憶媒體之特定處理配方,根據其處理配方使電漿處理裝置實行特定處理之方式進行控制。The inductively coupled plasma processing device further has a
[噴淋頭]
接著,針對與一實施型態所涉及之噴淋頭2予以詳細說明。
感應耦合電漿藉由在高頻天線流通高頻電流,在其周圍產生磁場,利用藉由其磁場所激起的感應電場產生高頻放電,依此生成的電漿。使用一片金屬窗作為腔室4之天壁之情況,在被設置成在面內被圍繞在圓周方向的高頻天線13中,因渦電流及磁場不到達至金屬窗之背面側,即是腔室4側,故不生成電漿。因此,在本實施型態中,設為以藉由在高頻天線13流通的高頻電流產生的磁場及渦電流到達至腔室4側之方式,以絕緣構件7將作為金屬窗發揮功能之噴淋頭2分割成複數的構造。[Sprinkler]
Next, the
噴淋頭2之分割部50係基座構件52之基材及噴淋板53之基材由非磁性之金屬構成,至少基座構件52之基材由例如鋁(或含鋁合金)構成。基座構件52和噴淋板53之間被密封構件(在圖1中無圖示)密封。The dividing
與噴淋頭2之處理氣體接觸的部分,即是分割部50之基座構件52之面對於氣體擴散空間51之部分,以及噴淋板53之面對於氣體擴散空間51及氣體吐出孔54之部分,被即使被具備即使與被導入至氣體擴散空間51之處理氣體接觸亦不腐蝕之程度之腐蝕性的耐蝕性金屬材或耐腐蝕性皮膜覆蓋。再者,密封構件係被設置成處理氣體不與基座構件52之基材及噴淋板53之基材直接接觸。
以下,針對噴淋頭2(分割部50)之幾個具體例予以說明。The part in contact with the processing gas of the
[第1例]
圖2為表示噴淋頭2(分割部50)之第1例的剖面圖。在本例中,基座構件52之基材61及噴淋板53之基材71皆為鋁製。作為鋁材以使用表面被陽極氧化處理者為佳。[First example]
Fig. 2 is a cross-sectional view showing a first example of the shower head 2 (dividing part 50). In this example, the
基座構件52具有被設置成在面對於氣體擴散空間51之部分覆蓋基材61的由耐蝕性金屬構成的蓋構件62。蓋構件62構成沿著氣體擴散空間51之箱型形狀。作為構成蓋構件62之耐蝕性金屬,以不鏽鋼或赫史特等之鎳基合金等、含鎳金屬為佳。亦可以使用鈦等之其他耐蝕性金屬。The
噴淋板53具有被設置在面對於氣體吐出孔54之部分的複數套筒72,和被設置在面對於氣體擴散空間51之部分的耐蝕性皮膜73,和被設置在面對於電漿生成空間S之部分的耐電漿性皮膜74。The
套筒72被嵌入至基材71,規定氣體吐出孔54。套筒72由耐蝕性金屬或陶瓷構成。作為耐蝕性金屬,以不鏽鋼或赫史特等之鎳基合金等、含鎳金屬為佳。亦可以使用鈦等之其他耐蝕性金屬。作為陶瓷,可以使用氧化鋁、石英等。The
氣體吐出孔54具有氣體擴散空間51側之大直徑部,和電漿生成空間S側之小直徑部。使電漿生成空間S側成為小直徑部,係防止電漿從電漿生成空間S進入至氣體吐出孔54的深處之故。The
耐蝕性皮膜73係由相對於處理氣體具有耐蝕性之材料構成。作為耐蝕性皮膜73,以陶瓷熔射皮膜或鐵氟龍(註冊商標)塗層為佳,以氧化鋁(Al2
O3
)熔射皮膜為特佳。作為溶射皮膜,使用浸漬材浸漬者為更佳,作為浸漬材,使用丙烯酸樹脂、環氧樹脂或矽氧樹脂等之合成樹脂。The corrosion-
耐電漿性皮膜74係相對於被生成在電漿空間S之處理氣體之電漿具有耐久性之材料構成。作為耐電漿性皮膜74,以陶瓷熔射皮膜為佳,以耐電漿性高的氧化釔(Y2
O3
)熔射皮膜或Y-Al-Si-O系混合熔射皮膜(氧化釔、氧化鋁及二氧化矽(或是氮化矽)之混合熔射皮膜等之含釔氧化物熔射皮膜為更佳。作為熔射皮膜,以使浸漬材浸漬者為更佳,作為浸漬材,使用丙烯酸樹脂、環氧樹脂或矽氧樹脂等之合成樹脂。The plasma-
基座構件52之基材61和噴淋板53之基材71係以在氣體擴散空間51之外側接觸之方式藉由螺絲被固定,在其接觸部之內側,以密封兩者之間之方式設置有密封構件81。具有在蓋構件62之端部不接觸於噴淋板53之表面的狀態被彎曲的彎曲部62a,彎曲部62a係在以推壓環狀密封構件81之方式接觸的狀態下被設置。彎曲部62a之前端部接觸於基座構件52之表面。密封構件81藉由彎曲部62a被保持。再者,密封構件81接觸於耐蝕性皮膜73。依此,腐蝕性之處理氣體到達至基材61及基材71之氣體擴散空間51之外側部分被阻止。蓋構件62係藉由安裝構件82被安裝於基材61。在安裝構件82和蓋構件62之間設置密封構件89,腐蝕性之處理氣體到達至基材61之情形被阻止。再者,蓋構件62在不接觸於噴淋板53之表面而設置有間隙之狀態下被彎曲。因此,可以抑制在噴淋頭2激起循環電流之時,可以在蓋構件62和基材71之間發生局部放電。並且,抑制由於熱膨脹差等導致蓋構件62和噴淋板53之摩擦引起的微粒產生。The
如此一來,可以以比較簡易的構成,使面對於氣體擴散空間51及氣體吐出孔54之接觸氣體部分全部被耐蝕性材料覆蓋,不會使既有的噴淋頭2之構造有太大變化,而可以有效地抑制噴淋頭2相對於腐蝕性之處理氣體的腐蝕。再者,由於藉由密封構件81被密封,可以有效果地抑制腐蝕性之處理氣體到達至基座構件52之基材61及噴淋板53之基材71。並且,因密封構件81使用相對於腐蝕性之處理氣體具有耐蝕性之氟橡膠等,故密封構件81之腐蝕也被抑制。In this way, it is possible to use a relatively simple structure, so that the gas-contacting parts of the
[第2例]
圖3為表示噴淋頭2(分割部50)之第2例的剖面圖。在本例中,基本構造與第1例相同。在本例中,密封構件81非蓋構件62,以構成環狀之耐蝕性固定構件83被保持、固定之點與第1例不同。耐蝕性固定構件83係由PTFE (polytetrafluoroethylene)般之絕緣性之耐蝕性樹脂構成,藉由固定構件84被固定。固定構件84係藉由安裝構件82與蓋構件62一起被安裝於基材61。在安裝構件82和蓋構件62之間設置密封構件89,腐蝕性之處理氣體到達至基材61之情形被阻止。再者,即使在本例中,密封構件81接觸於蓋構件62及耐蝕性皮膜73。因此,本例也可以取得與第1例相同的效果。再者,因以由絕緣性之耐蝕性樹脂構成之耐蝕性固定構件83保持設置在基座構件52和噴淋板53之間的密封構件81,故可以防止在耐蝕性固定構件83和噴淋板53之間產生放電之情形。[Example 2]
Fig. 3 is a cross-sectional view showing a second example of the shower head 2 (dividing part 50). In this example, the basic structure is the same as the first example. In this example, the sealing
[第3例]
圖4為表示噴淋頭2(分割部50)之第3例的剖面圖。在本例中,噴淋板53與第1例相同,具有基材71、複數套筒72、耐蝕性皮膜73和耐電漿性皮膜74。[Example 3]
Fig. 4 is a cross-sectional view showing a third example of the shower head 2 (dividing part 50). In this example, the
另外,基座構件52具有被形成覆蓋基材61之氣體擴散空間51上面側之面的耐蝕性皮膜63,和被設置成覆蓋基材61之氣體擴散空間51側面側之面的由耐蝕性金屬構成的環狀構件64。In addition, the
作為耐蝕性皮膜63,與上述耐蝕性皮膜73相同,以陶瓷熔射皮膜或鐵氟龍(註冊商標)塗層為佳,以氧化鋁熔射皮膜為特佳。作為熔射皮膜,使用使浸漬材浸漬者為更佳,作為浸漬材,使用丙烯酸樹脂、環氧樹脂或矽氧樹脂等之合成樹脂。As the corrosion-
環狀構件64由耐蝕性金屬構成。作為耐蝕性金屬,以不鏽鋼或赫史特等之鎳基合金等、含鎳金屬為佳。亦可以使用鈦等之其他耐蝕性金屬。The
在環狀構件64之上面及下面形成環狀溝,在該些溝,分別嵌入密封構件85及86。密封構件85及86分別成為被密接於形成有基座構件52之形成有耐蝕性皮膜63的面,及噴淋板53之形成有耐蝕性皮膜73的面。基座構件52之基材61和噴淋板53之基材71藉由螺絲固定被固定,基座構件52和環狀構件64之間,及環狀構件64和噴淋板53之間藉由密封構件85及86被密封。Ring-shaped grooves are formed on the upper and lower surfaces of the ring-shaped
如此一來,即使在本例中,亦可以以比較簡易的構成,使面對於氣體擴散空間51及氣體吐出孔54之接觸氣體部分全部被耐蝕性材料覆蓋,不會使既有的噴淋頭2之構造有太大變化,而可以有效地抑制噴淋頭2相對於腐蝕性之處理氣體的腐蝕。再者,因密封構件85及86密接於以耐蝕性金屬形成的環狀構件64、耐蝕性皮膜63、73,故腐蝕性之處理氣體從和環狀構件64之間隙到達至基材61及基材71之情形也被阻止。再者,因密封構件85及86使用相對於腐蝕性之處理氣體具有耐蝕性之氟橡膠等,故處理氣體所致的腐蝕也被抑制。In this way, even in this example, a relatively simple structure can be used so that the gas-contacting parts of the
[第4例]
圖5為表示噴淋頭2(分割部50)之第4例的剖面圖。在本例中,雖然基本構造與第3例相同,但是在基材61之氣體擴散空間51上面側之面,設置與蓋構件62相同的由耐蝕性金屬構成之蓋構件65,以取代第3例之耐蝕性皮膜63之點不同。蓋構件65係藉由安裝構件82被安裝於基材61。在安裝構件82和蓋構件65之間設置密封構件89,腐蝕性之處理氣體到達至基材61之情形被阻止。[Case 4]
Fig. 5 is a cross-sectional view showing a fourth example of the shower head 2 (dividing part 50). In this example, although the basic structure is the same as that of the third example, a
在本例中,與第3例略相同,面對於氣體擴散空間51及氣體吐出孔54之接觸氣體部分全部被耐蝕性材料覆蓋,可以取得與第3例相同的效果。In this example, similar to the third example, the gas-contacting parts of the
[第5例]
圖6為表示噴淋頭2(分割部50)之第5例的剖面圖。在本例中,設置有第4例之蓋構件65和環狀構件64成為一體的一體構件66者,其他與第4例相同。一體構件66係與圖4之例相同,藉由安裝構件82被安裝於基材61。在安裝構件82和一體構件66之間設置密封構件89,腐蝕性之處理氣體到達至基材61之情形被阻止。[Example 5]
Fig. 6 is a cross-sectional view showing a fifth example of the shower head 2 (dividing part 50). In this example, the
因此,除了取得與第4例相同之效果之外,可以消除在第4例中存在的處理氣體從蓋構件65和環狀構件64之間隙露出至基座構件52之基材61側之虞。Therefore, in addition to obtaining the same effect as the fourth example, it is possible to eliminate the risk that the processing gas existing in the fourth example will be exposed to the base 61 side of the
[第6例]
圖7為表示噴淋頭2(分割部50)之第6例的剖面圖。在本例中,噴淋板53與第1例相同,具有基材71、複數套筒72、耐蝕性皮膜73和耐電漿性皮膜74。[Case 6]
Fig. 7 is a cross-sectional view showing a sixth example of the shower head 2 (dividing part 50). In this example, the
另外,基座構件52在面對於基材61之氣體擴散空間51之部分的全面具有耐蝕性皮膜67。作為耐蝕性皮膜67,與上述耐蝕性皮膜73相同,以陶瓷熔射皮膜或鐵氟龍(註冊商標)塗層為佳,以氧化鋁熔射皮膜為特佳。作為溶射皮膜,使用浸漬材浸漬者為更佳,作為浸漬材,使用丙烯酸樹脂、環氧樹脂或矽氧樹脂等之合成樹脂。In addition, the
再者,在基座構件52之基材61之下面的氣體擴散空間51之外側部分,形成有環狀溝52a。耐蝕性皮膜67係沿著基材61之下面延伸至氣體擴散空間51之外方,也被形成在環狀溝52a內。再者,噴淋板53之耐蝕性皮膜73沿著基材71之上面而延伸至與氣體擴散空間之外方的環狀溝52a對應的部分。Furthermore, an
基座構件52之基材61和噴淋板53之基材71在環狀之密封構件87被插入至環狀溝52a內之狀態被螺絲固定。作為密封構件87,可以使用相對於腐蝕性處理氣體具有腐蝕性之氟橡膠等。The
如此一來,即使在本例中,亦可以以比較簡易的構成,使面對於氣體擴散空間51及氣體吐出孔54之接觸氣體部分全部被耐蝕性材料覆蓋,不會使既有的噴淋頭2之構造有太大變化,而可以有效地抑制噴淋頭2相對於腐蝕性之處理氣體的腐蝕。再者,基座構件52和噴淋板53之接縫之部分,因密封構件87介於耐蝕性皮膜67及73之間,故可以更有效果地抑制腐蝕性之處理氣體所致的腐蝕。In this way, even in this example, a relatively simple structure can be used so that the gas-contacting parts of the
[第7例]
圖8為表示噴淋頭2(分割部50)之第7例的剖面圖。在本例中,基座構件52與第6例相同,在基材61之面對於氣體擴散空間51之部分的全面具有耐蝕性皮膜67。腐蝕性皮膜67係沿著基材61之下面延伸至氣體擴散空間51之外方。但是,在氣體擴散空間51之周緣部設置傾斜之點,及無形成環狀溝之點與第6例不同。[Example 7]
Fig. 8 is a cross-sectional view showing a seventh example of the shower head 2 (dividing part 50). In this example, the
另外,噴淋板53具有由耐蝕性金屬構成之基材75,在面對於基材75之電漿生成空間S之部分,形成耐電漿性皮膜74。氣體吐出孔54直接被形成在基材75。基材75露出至氣體擴散空間51及氣體吐出孔54。作為構成基材75之耐蝕性金屬,以不鏽鋼或赫史特等之鎳基合金等、含鎳金屬為佳。亦可以使用鈦等之其他耐蝕性金屬。在較噴淋板53之上面之氣體擴散空間51更外側部分,形成環狀溝53a。另外,基座構件52之耐蝕性皮膜67往較環狀溝53a更外側延伸。In addition, the
基座構件52之基材61和噴淋板53之基材75在環狀之密封構件88被插入至環狀溝53a內之狀態被螺絲固定。作為密封構件88,可以使用相對於腐蝕性處理氣體具有腐蝕性之氟橡膠等。The
因基座構件52之體積大,故由於重量限制等,難使用不鏽鋼等之耐蝕性金屬,但是噴淋板53之體積小,故如本例般,能夠以不鏽鋼等之耐蝕性金屬構成除了耐電漿性皮膜74外的部分全體。Due to the large volume of the
如此一來,即使在本例中,亦可以以比較簡易的構成,使面對於氣體擴散空間51及氣體吐出孔54之接觸氣體部分全部被耐蝕性材料覆蓋,不會使既有的噴淋頭2之構造有太大變化,而可以有效地抑制噴淋頭2相對於腐蝕性之處理氣體的腐蝕。再者,基座構件52和噴淋板53之接縫之部分,藉由由耐蝕性皮膜67及耐蝕性金屬構成之基材75被密封,再者,因密封構件88介於該些之間,故可以更有效果地抑制腐蝕性之處理氣體所致的腐蝕。In this way, even in this example, a relatively simple structure can be used so that the gas-contacting parts of the
再者,藉由被設置在氣體擴散空間51之周緣部設置傾斜,故氣體擴散室51之側面成為緩和(以剖面看時為鈍角),故例如藉由熔射形成耐蝕性皮膜67之時,可以形成熔射材粒子之附著密度高的緻密膜。In addition, the side surface of the
[第8例]
圖9為表示噴淋頭2(分割部50)之第8例的剖面圖。在本例中,基本構造與第7例相同。在本例中,在基座構件52中,在面對於基材61之氣體擴散空間51之部分的全面,設置由耐蝕性金屬構成之蓋構件68,以取代耐蝕性皮膜67之點與第7例不同。作為耐蝕性金屬,以不鏽鋼或赫史特等之鎳基合金等、含鎳金屬為佳。亦可以使用鈦等之其他耐蝕性金屬。另外,蓋構件68係藉由安裝構件82被安裝於基材61。在安裝構件82和蓋構件68之間設置密封構件89,腐蝕性之處理氣體到達至基材61之情形被阻止。[Example 8]
Fig. 9 is a cross-sectional view showing an eighth example of the shower head 2 (dividing part 50). In this example, the basic structure is the same as the seventh example. In this example, in the
在本例中,由於第7例之腐蝕性皮膜67僅置換成由耐蝕性金屬構成之蓋構件68,故可以取得與第7例相同的效果。In this example, since the
(電漿處理裝置之動作) 接著,針對使用如上述般所構成之感應耦合電漿處理裝置而對基板G施予電漿處理例如電漿蝕刻處理之時之處理動作予以說明。(Action of plasma processing device) Next, the processing operation when the substrate G is subjected to plasma processing such as plasma etching processing using the inductively coupled plasma processing apparatus configured as described above will be described.
首先,在使閘閥27成為開啟之狀態藉由搬運機構(無圖示)將形成有特定膜之基板G從搬入搬出口27a搬入至腔室4內,載置於載置台23之載置面。接著,藉由靜電夾具(無圖示)將基板G固定在載置台23上。而且,邊藉由排氣裝置30對腔室4內進行真空排氣,邊藉由壓力控制閥(無圖示),將腔室4內維持在例如0.66~26.6Pa程度之壓力氛圍。在該狀態下,從處理氣體供給機構20經由氣體供給管21對具有金屬窗之功能的噴淋頭2供給處理氣體,使處理氣體從噴淋頭2噴淋狀地吐出至腔室4內。First, with the
再者,此時在基板G之背面側之冷卻空間,為了迴避基板G之溫度上升或溫度變化,經He氣體流路41,供給當作熱傳達用氣體之He氣體。Furthermore, at this time, in the cooling space on the back side of the substrate G, in order to avoid temperature rise or temperature change of the substrate G, He gas, which is used as a heat transfer gas, is supplied through the He
接著,從第1高頻電源18對高頻天線13施加例如1MHz以上27MHz以下之高頻,依此,經由當作金屬窗發揮功能之噴淋頭2而在腔室4內生成均勻的感應電場。藉由如此所生成之感應電場,在腔室4內處理氣體電漿化,生成高密度之感應耦合電漿。藉由該電漿,對基板G,進行電漿蝕刻處理。Next, a high frequency of, for example, 1 MHz to 27 MHz is applied to the
作為處理氣體,雖然自以往使用氟系或氯系之腐蝕性氣體,但是在最近,藉由處理裝置之高溫化等,處理氣體之腐蝕性更增加。判斷出在使用如此之高腐蝕性之處理氣體之情況,即使針對尤其較電漿空間S更上游部分之電漿化之前的階段之接觸部分,也必須進行充分的腐蝕對策。As the processing gas, fluorine-based or chlorine-based corrosive gas has been used from the past, but recently, the corrosiveness of the processing gas has increased due to the high temperature of the processing device. It is judged that in the case of using such a highly corrosive processing gas, sufficient corrosion countermeasures must be taken even for the contact part in the stage before the plasma formation of the part upstream of the plasma space S.
在專利文獻1中,針對在被供給處理氣體之噴淋頭2內部中之防止腐蝕對策並無記載。In Patent Document 1, there is no description of anti-corrosion measures in the
於是,在本實施型態中,以耐蝕性金屬材或耐蝕性皮膜覆蓋接觸於噴淋頭2(分割部50)之處理氣體的部分,即是基座構件52之面對於氣體擴散空間51之部分,以及噴淋板53之面對於氣體擴散空間51及氣體吐出孔54之部分。依此,可以以比較簡易的構成,抑制金屬製之噴淋頭之接觸氣體部分的腐蝕。Therefore, in this embodiment, the portion contacting the processing gas of the shower head 2 (divided portion 50) is covered with a corrosion-resistant metal material or a corrosion-resistant film, that is, the surface of the
具體而言,如上述第1~第8例所示般,基座構件52之面對於氣體擴散空間51之部分,使用由不鏽鋼等之耐蝕性金屬構成之蓋構件62、陶瓷熔射皮膜般之耐蝕性皮膜63、67、由耐蝕性金屬構成之環狀構件64。再者,在噴淋板53之面對於氣體擴散空間51之部分設置耐蝕性皮膜73,在面對於氣體吐出孔54之部分,設置由耐蝕性金屬或陶瓷構成之套筒72, 或由耐蝕性金屬構成噴淋板53之基材71本身。依此,可以有效果地抑制噴淋頭2之高腐蝕性之處理氣體所致的腐蝕。Specifically, as shown in the first to eighth examples above, the surface of the
再者,因在基座構件52之基材61及噴淋板53之基材71之間,被耐蝕性金屬或耐蝕性皮膜密封,並且被密封構件81、85、86、87、88密封,故處理氣體到達至有腐蝕性可能的金屬部之情形被阻止。Furthermore, since the
作為耐蝕性皮膜,以陶瓷熔射皮膜或鐵氟龍(註冊商標)塗層為佳。尤其,在使用Cl2 氣體等之鹵系的高腐蝕性之處理氣體之情況,以氧化鋁熔射皮膜為佳。再者,熔射皮膜以浸漬材被浸漬者為佳。藉由使浸漬材浸漬,熔射皮膜之氣孔被封孔,可以更有效果地抑制高腐蝕性之處理氣體所致的腐蝕。作為浸漬材,可使用丙烯酸樹脂、環氧樹脂或矽氧樹脂等之合成樹脂。該些樹脂藉由選擇硬化劑之材料作為主劑,可以使填充性或腐蝕性成為良好,可以更提升封孔所致的腐蝕抑制效果。As a corrosion-resistant coating, ceramic spray coating or Teflon (registered trademark) coating is preferred. In particular, in the case of using a halogen-based highly corrosive processing gas such as Cl 2 gas, the aluminum oxide spray coating is preferred. Furthermore, it is better to use the impregnating material for the spray coating. By impregnating the impregnating material, the pores of the spray film are sealed, which can more effectively inhibit corrosion caused by highly corrosive processing gases. As the impregnating material, synthetic resins such as acrylic resin, epoxy resin, or silicone resin can be used. These resins, by selecting the hardener material as the main agent, can make the filling or corrosiveness good, and can further improve the corrosion inhibition effect caused by the sealing.
再者,因在噴淋板53之面對於電漿空間S之面,被相對於處理氣體之電漿具有耐電漿性之耐電漿性皮膜74覆蓋,故處理氣體對電漿之耐性高。作為耐電漿性皮膜74,以陶瓷熔射皮膜為佳,尤其氧化釔(Y2
O3
)熔射皮膜或Y-Al-Si-O系混合熔射皮膜(氧化釔、氧化鋁及二氧化矽(或是氮化矽)之混合熔射皮膜)等之含釔氧化物熔射皮膜為更佳,可以取得更高的耐電漿性。再者,從取得更高的耐電漿性之觀點來看,熔射皮膜以使浸漬材浸漬而予以封孔者為更佳。即使在此情況下,作為含浸材,可以使用使填充性或耐電漿性成為良好之丙烯酸樹脂、環氧樹脂或矽氧樹脂等之合成樹脂。
(其他之適用)Furthermore, since the surface of the
以上,雖然針對實施型態予以說明,但是應理解成此次揭示的實施型態所有的點皆為例示,並非用以限制者。上述實施型態在不脫離附件的申請專利範圍及其主旨的情況下,即使以各種型態進行省略、替換或變更亦可。Although the above description is directed to the implementation type, it should be understood that all points of the implementation type disclosed this time are exemplifications and not intended to limit. The above-mentioned embodiments may be omitted, replaced or changed in various forms without departing from the scope of the appended patent application and the spirit thereof.
例如,在上述實施型態中,雖然使用感應耦合電漿處理裝置之例,但是不限定於此,若基材為金屬之噴淋頭時,即使為電容耦合電漿處理裝置等之其他電漿處理裝置亦可,即使為不使用電漿之氣體處理亦可。再者,雖然以非磁性之金屬構成基座構件之基材及噴淋板之基材,但是若為感應耦合電漿處理裝置以外時,則不限定於非磁性金屬。For example, in the above embodiment, although an inductively coupled plasma processing device is used, it is not limited to this. If the substrate is a metal shower head, even if it is a capacitively coupled plasma processing device or other plasma processing device The processing device is also possible, even if it is a gas processing that does not use plasma. Furthermore, although the base material of the base member and the base material of the shower plate are made of non-magnetic metal, it is not limited to non-magnetic metal if it is other than the inductively coupled plasma processing device.
再者,在上述實施型態中,雖然以蝕刻裝置為例進行說明,但是不限定於此,若為灰化或CVD等之使用腐蝕性高的氣體的氣體處理裝置時則可以適用。In addition, in the above-mentioned embodiment, although an etching device is used as an example, it is not limited to this, and it can be applied to a gas processing device using a highly corrosive gas such as ashing or CVD.
1:本體容器
2:噴淋頭
3:天線容器
4:腔室
5:支撐棚架
6:支持樑
7:絕緣構件
13:高頻天線
18:第1高頻電源
20:處理氣體供給機構
50:分割部
51:氣體擴散空間
52:基座構件
53:噴淋板
54:氣體吐出孔
61:基材
62,65,68:蓋構件
66:一體構件
63,67:耐蝕性皮膜
64:環狀構件
71,75:基材
72:套筒
73:耐蝕性皮膜
74:耐電漿性皮膜
81,85,86,87,88,89:密封構件
G:基板1: body container
2: spray head
3: antenna container
4: chamber
5: Support scaffold
6: Support beam
7: Insulating member
13: high frequency antenna
18: The first high frequency power supply
20: Process gas supply mechanism
50: Division
51: Gas diffusion space
52: base member
53: spray board
54: Gas vent hole
61:
[圖1]為表示適用一實施型態所涉及之噴淋頭之電漿處理裝置之一例的剖面圖。 [圖2]為表示噴淋頭之第1例的剖面圖。 [圖3]為表示噴淋頭之第2例的剖面圖。 [圖4]為表示噴淋頭之第3例的剖面圖。 [圖5]為表示噴淋頭之第4例的剖面圖。 [圖6]為表示噴淋頭之第5例的剖面圖。 [圖7]為表示噴淋頭之第6例的剖面圖。 [圖8]為表示噴淋頭之第7例的剖面圖。 [圖9]為表示噴淋頭之第8例的剖面圖。[Fig. 1] is a cross-sectional view showing an example of a plasma processing apparatus to which a shower head according to an embodiment is applied. [Figure 2] is a cross-sectional view showing the first example of the shower head. [Fig. 3] is a cross-sectional view showing a second example of the shower head. [Fig. 4] is a cross-sectional view showing a third example of the shower head. [Figure 5] is a cross-sectional view showing a fourth example of the shower head. [Figure 6] is a cross-sectional view showing the fifth example of the shower head. [Fig. 7] is a cross-sectional view showing the sixth example of the shower head. [Figure 8] is a cross-sectional view showing a seventh example of the shower head. [Figure 9] is a cross-sectional view showing an eighth example of the shower head.
2:噴淋頭 2: spray head
50:分割部 50: Division
51:氣體擴散空間 51: Gas diffusion space
52:基座構件 52: base member
53:噴淋板 53: spray board
54:氣體吐出孔 54: Gas vent hole
61:基材 61: Substrate
62:蓋構件 62: cover member
62a:彎曲部 62a: Bend
71:基材 71: Substrate
72:套筒 72: sleeve
73:耐蝕性皮膜 73: Corrosion resistance film
74:耐電漿性皮膜 74: Plasma resistant film
81,89:密封構件 81, 89: Sealing member
82:安裝構件 82: Install components
S:電漿生成空間 S: Plasma generation space
Claims (19)
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