TW202025943A - Brush-stuffing machine and stuffing method - Google Patents

Brush-stuffing machine and stuffing method Download PDF

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Publication number
TW202025943A
TW202025943A TW108139229A TW108139229A TW202025943A TW 202025943 A TW202025943 A TW 202025943A TW 108139229 A TW108139229 A TW 108139229A TW 108139229 A TW108139229 A TW 108139229A TW 202025943 A TW202025943 A TW 202025943A
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anchor
wire
plugging
tip
guide
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TW108139229A
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Chinese (zh)
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TWI803708B (en
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巴特傑拉德 布舍里
漢可 維丹布斯奇
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比利時商Gb保捷利股份有限公司
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    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies
    • A46D3/042Machines for inserting or fixing bristles in bodies for fixing bristles using an anchor or staple

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Brushes (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Bridges Or Land Bridges (AREA)
  • Sealing Devices (AREA)

Abstract

A brush-stuffing machine comprises a stuffing tool (12) having a tip (34) and an intermediate portion (36), which bears the tip (34). The stuffing tool is moved back and forth along a non-linear path. During the rearward movement of the stuffing tool (12), an anchor, already located in its receiving position, is retained in a stationary manner while the intermediate portion (36) is moved towards the anchor and receives the anchor in a feeding channel (42).

Description

刷子塞孔機以及用於塞孔的方法Brush plugging machine and method for plugging holes

本發明係關於一種刷子塞孔機,該刷子塞孔機包括:具有尖端、中間部分與用於舌部之引導件的塞孔工具,該中間部分與該尖端相鄰並與該尖端連接,其中該塞孔工具在毛束接收位置和塞孔位置之間沿著彎曲的非線性路徑可來回移動地被引導,該舌部將錨連同毛束推送入刷毛載體中,其中該舌部可縱向滑動地被接收在引導件中,且該引導件設置在該尖端與該中間部分中,且該舌部可相對於該尖端在塞孔方向上可逆地移動,且該刷子塞孔機包括:錨進給器,該錨進給器將錨側向於該尖端和該中間部分的移動方向而往該塞孔工具進給。The present invention relates to a brush plugging machine. The brush plugging machine includes a plugging tool having a tip, a middle part and a guide for the tongue, the middle part is adjacent to the tip and connected to the tip, wherein The plugging tool is movably guided along a curved non-linear path between the tuft receiving position and the plugging position. The tongue pushes the anchor and the tuft into the bristle carrier, wherein the tongue can slide longitudinally The ground is received in a guide, and the guide is disposed in the tip and the middle portion, and the tongue can move reversibly in the plugging direction relative to the tip, and the brush plugging machine includes: anchoring The anchor feeder feeds the anchoring tool toward the moving direction of the tip and the middle part of the anchor.

錨是用於刷毛載體中之毛束的固定件,且可以例如是金屬片、線材塊或線材套環。The anchor is a fixing member for the bristle bundle in the bristle carrier, and can be, for example, a metal sheet, a wire block or a wire loop.

從WO 2016/102223 A1中已知此種刷子塞孔機。其中,存在可繞水平軸樞轉的塞孔工具,以及可繞軸樞轉的毛束摘取器。毛束摘取器將毛束從刷毛匣分離,並立即將該毛束轉移到塞孔工具,在尖端後方。用於舌部的引導件設置在尖端中,使得舌部將接收的毛束連同錨沿著引導件引導至形成成品刷子的至少一部分的刷毛載體,且推送入刷毛載體中的開口中。Such a brush plugging machine is known from WO 2016/102223 A1. Among them, there are plugging tools that can pivot about a horizontal axis, and hair tuft extractors that can pivot about an axis. The tuft extractor separates the tuft from the bristle cassette and immediately transfers the tuft to the plugging tool, behind the tip. A guide for the tongue is provided in the tip so that the tongue guides the received tufts along the guide along the guide to the bristle carrier forming at least a part of the finished brush, and pushes into the opening in the bristle carrier.

塞孔工具在接收經分離的毛束之後往刷毛載體的方向樞轉,其中舌部參與此樞轉移動,並在樞轉移動期間或在抵達塞孔位置後更深地伸入尖端中,最後將毛束連同錨一起推送入刷毛載體中。The plugging tool pivots in the direction of the bristle carrier after receiving the separated tufts, wherein the tongue participates in this pivotal movement, and extends deeper into the tip during the pivoting movement or after reaching the plugging position, and finally The tufts together with the anchor are pushed into the bristle carrier.

在現有技術中,塞孔工具連同尖端中的引導件以及舌部一起在圓弧區段上移動。In the prior art, the plugging tool moves on the arc section together with the guide in the tip and the tongue.

此外,存在具有直線狀舌部的線性可移動塞孔工具,該等直線狀舌部橫截地往復移動。In addition, there are linear movable plugging tools with linear tongues that reciprocate transversely.

最後,已知如下塞孔工具:如同在弧形引導件的狀況下,該等塞孔工具同樣不會橫截地直線行進,而是沿著彎曲路徑,該彎曲路徑例如由某種類型的桿(Gestänge)引導,例如類似於平行四邊形。Finally, the following plugging tools are known: as in the case of arc-shaped guides, the plugging tools also do not travel in a straight cross-section, but follow a curved path, for example, by a certain type of rod (Gestänge) guide, for example similar to a parallelogram.

刷子塞孔機以每分鐘超過1000個循環的週期運行,並努力提高到每分鐘至少1200至1500個循環。此等巨大的週期率可能導致噪音增加和磨損。The brush plugging machine operates at a cycle exceeding 1,000 cycles per minute, and strives to increase to at least 1,200 to 1,500 cycles per minute. Such a huge cycle rate can lead to increased noise and wear.

因此,本發明的目的在於:改良刷子塞孔機,以使該刷子塞孔機在更高週期下平穩運行。Therefore, the object of the present invention is to improve the brush plugging machine so that the brush plugging machine runs smoothly at a higher cycle.

這在上述類型的刷子塞孔機中藉由以下方式實現:該中間部分具有上側,用於該錨的進給通道從該上側延伸到該舌部的位於較深處的該引導件,其中該錨進給器可將錨移動至位於該中間部分之上側上方的轉移位置,其中該錨的進給和該塞孔工具的移動彼此相適配,使得將被加工的錨移動至轉移位置。塞孔工具移動時所沿著的該路徑是彎曲的,使得該中間部分沿著已位於該轉移位置上的固定的該錨下方行進並且將該進給通道定位在該固定的錨下方,使得在該塞孔工具移動至該毛束接收位置上時,該固定的錨移入該進給通道。This is achieved in the above-mentioned type of brush plugging machine by the following way: the middle part has an upper side, and the feed channel for the anchor extends from the upper side to the guide at the deeper part of the tongue, wherein the The anchor feeder can move the anchor to a transfer position located above the upper side of the middle part, wherein the feed of the anchor and the movement of the plugging tool are adapted to each other, so that the processed anchor is moved to the transfer position. The path along which the plugging tool moves is curved, so that the middle part travels under the fixed anchor already in the transfer position and the feed channel is positioned under the fixed anchor so that When the plugging tool moves to the receiving position of the tuft, the fixed anchor moves into the feed channel.

根據本發明的塞孔機具有全新概念,為藉由塞孔工具進給錨與轉移錨提供基礎,這提供了很大的優點。迄今為止,僅當塞孔工具處於毛束接收位置,即在該塞孔工具的後方止點時,才將錨側向引導至塞孔工具中。然而,在此位置上,不僅必須主動進給毛束,而且還必須主動進給錨,這導致在週期過程中產生大量的停滯時間,或導致在推送線材和切斷過程中產生極高的速度。現有技術中的另一種可能性是:在塞孔工具回移時已經將錨移動到中間部分上方,然後在毛束接收位置上僅以短的供給移動向下引導該錨,以將錨帶入引導件中。然而,在兩種變化中,錨本身在毛束接收位置上主動移動。本發明採用完全不同的方式,因為本發明在將先前的毛束塞孔之前、之時或之後(亦即在先前要加工的錨向前移動時,在藉由先前要加工的錨進行塞孔時,或者在藉由先前要加工的錨進行塞孔之後的回移時),將在中間部分表面上方的錨定位到該錨的轉移位置。塞孔工具在返回行程中沿其移動的彎曲非直線路徑確保了錨可保持固定,並且可以說,塞孔工具進行了用於錨的供給移動,且因而塞孔工具移動到錨上,且進給通道安放在錨「上」。亦即,中間部分移動至錨,使得該錨最終位於進給通道中。由於塞孔工具原本就進行往復移動,因此不存在將錨帶至進給通道中的附加移動。一方面,這使得可以進行明顯更高的週期信號,且另一方面,在測試機中已經發現,與根據現有技術的本已更有效率的現有塞孔機相比,該等測試機運行時更加安靜且振動更少。The plugging machine according to the present invention has a brand-new concept and provides a foundation for feeding and transferring anchors by a plugging tool, which provides great advantages. So far, only when the plugging tool is in the tuft receiving position, that is, at the rear dead point of the plugging tool, the anchor is guided laterally into the plugging tool. However, in this position, not only must the tufts be actively fed, but also the anchors must be actively fed, which leads to a large amount of dead time during the cycle, or to extremely high speeds in the process of pushing the wire and cutting . Another possibility in the prior art is that the anchor has been moved above the middle part when the plugging tool is moved back, and then the anchor is guided downward with only a short supply movement at the tuft receiving position to bring the anchor into In the guide. However, in both variations, the anchor itself actively moves in the tuft receiving position. The present invention adopts a completely different method, because the present invention uses the previously processed anchor to plug the hole before, during or after the previous hair tuft is plugged (that is, when the previously processed anchor is moved forward. At the same time, or when moving back after plugging with the anchor to be processed previously), the anchor above the surface of the middle part is positioned to the transfer position of the anchor. The curved non-linear path along which the plugging tool moves in the return stroke ensures that the anchor can remain fixed, and it can be said that the plugging tool performs a supply movement for the anchor, and thus the plugging tool moves onto the anchor and advances Place the channel "on" the anchor. That is, the middle part moves to the anchor so that the anchor is finally located in the feed channel. Since the plugging tool originally reciprocates, there is no additional movement to bring the anchor into the feed channel. On the one hand, this makes it possible to perform significantly higher periodic signals, and on the other hand, it has been found in testing machines that, compared with existing plugging machines that are already more efficient according to the prior art, these testing machines are More quiet and less vibration.

塞孔工具移動時所沿著的路徑較佳地是連續彎曲的,即完全沒有凸起(Absatz)。例如,在此是特別有利的圓形路徑區段,抑或例如藉由桿(Gestänge)、平行四邊形引導件或開槽引導件所產生的路徑。然而,此等示例並非理解為限制。The path along which the plugging tool moves is preferably continuously curved, that is, there is no protrusion at all (Absatz). For example, here are particularly advantageous circular path sections, or paths created, for example, by rods, parallelogram guides or slotted guides. However, these examples are not to be understood as limitations.

再者,可存在當塞孔工具移動時用於加工錨的至少一個加工單元。此加工單元永久地處於空間固定位置。因此,根據本發明,加工單元同樣非常靠近塞孔工具,以實現短的供給路徑。此外,不必在每個週期上整體地供給加工單元,這又減少了移動質量。當然,「空間固定位置」之概念並不意味著加工單元的所有部件在空間上保持固定,而是整個空間加工單元本身在空間上固定。但是,此加工單元的部件必須移動,因為該等部件應加工錨。Furthermore, there may be at least one processing unit for processing the anchor when the plugging tool is moved. This processing unit is permanently in a fixed position in space. Therefore, according to the present invention, the processing unit is also very close to the plugging tool to achieve a short supply path. In addition, it is not necessary to supply the processing unit as a whole in each cycle, which in turn reduces the moving mass. Of course, the concept of "spatial fixed position" does not mean that all parts of the processing unit remain fixed in space, but the entire space processing unit itself is fixed in space. However, the parts of this processing unit must be moved because these parts should be processed with anchors.

至少一個加工單元可例如包括彎曲設備或可為彎曲設備。該彎曲設備用於從形成為線材的錨彎曲成套環,並具有可移動的彎曲部件,該彎曲部件可伸入中間部分的狹槽中,該狹槽實現(或更好地說,開放)彎曲部件的移動路徑,且該狹槽從上側向下至少延伸至舌部的引導件。線材的彎曲在為此專設的變形結構中進行,該變形結構具有凹部,用於彎曲線材並形成套環的彎曲部件可樞轉至該凹部中。在該套環被接收在引導件中之前,已完全形成該套環。The at least one processing unit may for example comprise a bending device or may be a bending device. The bending device is used to bend a ring set from an anchor formed as a wire, and has a movable bending part that can be extended into a slot in the middle part, which realizes (or better, opens) bending The moving path of the component, and the slot extends from the upper side down at least to the guide of the tongue. The bending of the wire is carried out in a deformed structure specially designed for this purpose, the deformed structure has a recess into which a bending member for bending the wire and forming a loop can be pivoted. Before the collar is received in the guide, the collar is completely formed.

在該彎曲部件彎曲線材後,該彎曲部件可保持在上述凹部中,且接著保持在中間部分的狹槽中,以在此位置上保持套環,直到該套環被接收在進給通道中為止,或者彎曲部件亦可以直接再次往回樞轉。在後一種情況下,取消彎曲部件的保持功能。此保持功能是否必要完全取決於所使用線材的特性(例如彈力)、套環本身的形狀或凹部的構造,套環在該凹部中被彎曲並被保持在該凹部中。中間部分內的狹槽可例如在塞孔工具的移動方向上延伸,使得已同時正確地定位了套環,以便由舌部和塞孔工具進一步移動。狹槽允許彎曲部件在開放位置上開放和回移到開放位置上。After the bending member bends the wire, the bending member can be held in the above-mentioned recess and then held in the slot of the middle part to hold the collar in this position until the collar is received in the feed channel , Or the bent part can be directly pivoted back again. In the latter case, the retaining function of the bent part is cancelled. Whether this holding function is necessary depends entirely on the characteristics of the wire used (such as elasticity), the shape of the collar itself, or the configuration of the recess in which the collar is bent and held in the recess. The slot in the middle part may for example extend in the direction of movement of the plugging tool, so that the collar has been correctly positioned at the same time for further movement by the tongue and the plugging tool. The slot allows the curved part to open in the open position and move back to the open position.

用於彎曲部件的狹槽和用於錨的進給通道較佳地形成十字形(從上側上方觀之)。The slot for the curved part and the feed channel for the anchor preferably form a cross shape (viewed from the upper side).

使用加工單元的另一種可能性是提供切斷設備。該切斷設備可作為上述彎曲設備的補充或替代而存在,且同樣在空間上固定。切斷設備用於:割斷線材塊以形成錨,其中線材藉由錨進給器側向於尖端和中間部分的該移動方向被進給到塞孔工具。亦即,當塞孔工具移回到毛束接收位置上時,線材在不被切斷的情況下以自由末端位於中間部分上方且靠近表面,以接著進入進給通道,以使進給通道往線材上移動且接收該線材。Another possibility of using processing units is to provide cutting equipment. The cutting device can exist as a supplement or alternative to the above-mentioned bending device, and is also fixed in space. The cutting device is used to cut the wire block to form an anchor, wherein the wire is fed to the plugging tool by the anchor feeder lateral to the direction of movement of the tip and the middle part. That is, when the plugging tool is moved back to the tuft receiving position, the free end of the wire rod is located above the middle part and close to the surface without being cut, and then enters the feeding channel to move the feeding channel toward The wire moves up and receives the wire.

例如設有用於切斷設備的固定的或可移動的相對支架,該相對支架將進給通道向上封閉。相對支架用於在切斷時將線材沿豎直方向定位且接著保持該線材。設置可移動的刀,該刀鄰接進給通道並且可逆向移動,以將線材塊從線材分離。當刀切斷線材塊時,相對支架防止線材向上從進給通道移出。For example, a fixed or movable relative bracket for the cutting device is provided, which closes the feed channel upwards. The opposing bracket is used to position the wire in the vertical direction when cutting and then hold the wire. A movable knife is provided, which abuts the feed channel and can move in a reverse direction to separate the wire block from the wire. When the knife cuts the wire block, the relative bracket prevents the wire from moving upward from the feed channel.

進給通道較佳地僅在一側上開放,亦即在進給方向上觀之的左側或右側開放。尚未切斷的線材透過此開放側延伸至線材儲存裝置。The feed channel is preferably open only on one side, that is, it is open on the left or right side viewed in the feed direction. The wires that have not been cut extend through the open side to the wire storage device.

本發明還係關於一種藉由刷子塞孔機塞孔刷子的方法,其特徵在於以下步驟:The invention also relates to a method for plugging a brush by a brush plugging machine, which is characterized by the following steps:

提供塞孔工具,該塞孔工具具有尖端和支撐該尖端的中間部分,其中在該尖端和該中間部分中設置用於舌部的引導件,該舌部將錨連同刷毛的毛束推送入該刷毛載體中,A plugging tool is provided, the plugging tool has a tip and a middle portion supporting the tip, wherein a guide for a tongue is provided in the tip and the middle portion, and the tongue pushes the anchor together with the tuft of bristles into the In the bristle carrier,

其中該中間部分具有包括用於錨的進給通道的上側,該進給通道從該上側延伸至該舌部的該引導件中,Wherein the middle portion has an upper side including a feed channel for anchors, the feed channel extending from the upper side into the guide of the tongue,

提供錨進給器,該錨進給器可使該錨側向於該尖端的該移動方向移動到轉移位置上,該轉移位置位於該中間部分的該上側上方,An anchor feeder is provided that can move the anchor laterally to the moving direction of the tip to a transfer position, the transfer position being located above the upper side of the middle part,

在該塞孔工具處於該塞孔位置之前、之時或之後,將錨進給至該轉移位置,以及Feed the anchor to the transfer position before, while or after the plugging tool is in the plugging position, and

沿著彎曲的非線性路徑將該尖端和該中間部分移動到該毛束接收位置,且同時將該中間部分移動到下一個要加工的該錨上,下一個要加工的該錨處於該轉移位置,使得該中間部分沿著固定的該錨下方移動,且固定的該錨抵達該進給通道中。Move the tip and the middle part to the tuft receiving position along a curved nonlinear path, and at the same time move the middle part to the next anchor to be processed, and the next anchor to be processed is in the transfer position , So that the middle part moves along the fixed anchor, and the fixed anchor reaches the feeding channel.

與根據本發明的刷子塞孔機一樣,在根據本發明的方法中,路徑當然也必須形成為使得該路徑實現中間部分在豎直方向上直至固定錨的進給運動。在塞孔工具移動時或在藉由先前的錨進行塞孔的過程中,進給下一個錨。As with the brush plugging machine according to the invention, in the method according to the invention, the path must of course also be formed so that the path realizes the feed movement of the intermediate part in the vertical direction up to the fixed anchor. When the plugging tool is moved or during plugging with the previous anchor, the next anchor is fed.

結合根據本發明的刷子塞孔機所闡釋的優點和個別特徵亦適用於該方法,相反地,以下所述的根據本發明的方法的特徵可適用於根據本發明的刷子塞孔機。The advantages and individual features explained in combination with the brush plugging machine according to the present invention are also applicable to this method. On the contrary, the features of the method according to the invention described below can be applied to the brush plugging machine according to the present invention.

該塞孔工具如上所述沿著連續彎曲路徑,特別是沿著圓弧區段樞轉,或沿著由平行四邊形引導件或開槽引導件產生的路徑樞轉。The plugging tool pivots along a continuous curved path as described above, in particular along a circular arc section, or along a path created by a parallelogram guide or a slotted guide.

根據本發明的方法,錨進給器可選地是線材進給器,該線材進給器將未切斷線材橫截於(亦即垂直或傾斜於)該塞孔工具的該移動方向地加以導引,並且將自由的線材末端推到該中間部分的該上側上方。接著,此自由的線材末端成為稍後的錨,並且此自由的線材末端被容納在移近的中間部分中,更具體而言被容納在此中間部分的進給通道中。According to the method of the present invention, the anchor feeder is optionally a wire feeder that crosses (that is, perpendicular or oblique to) the moving direction of the plugging tool. Guide it and push the free wire end above the upper side of the middle part. Then, this free wire end becomes a later anchor, and this free wire end is accommodated in the moved middle part, more specifically, in the feed channel of this middle part.

在進給線材之後,可選地將該線材彎曲成套環,並在將線材接收在中間部分的進給通道中之前或之時在中間部分外部切斷線材。線材的切斷是緊接彎曲過程之前或彎曲過程剛開始時進行的。After the wire is fed, the wire is optionally bent into a set of loops, and the wire is cut outside the middle part before or while receiving the wire in the feed channel of the middle part. The cutting of the wire is performed immediately before the bending process or at the beginning of the bending process.

如果線材沒有被彎曲,則該線材可進入進給通道並在進給通道中或引導通道中被切斷。在此情況下,藉由相對支架向上封閉該進給通道,接著切斷線材。相對支架特別是加工單元上的靜止突出部(Fortsatz),該突出部位於線材上方,且因此當進給通道接收線材時,可藉由中間部分的移近而至少部分地向上封閉進給通道。If the wire is not bent, the wire can enter the feed channel and be cut in the feed channel or in the guide channel. In this case, the feed channel is closed upward by the opposite bracket, and then the wire is cut. The opposite bracket, especially the stationary protrusion (Fortsatz) on the processing unit, is located above the wire, and therefore when the feeding channel receives the wire, the feeding channel can be at least partially closed upwards by moving the middle part closer.

此外,根據本發明的另一個實施方式,如下設置:使線材在中間部分上方彎曲,直到塞孔工具移動到毛束接收位置上,且在中間部件移動到毛束接收位置期間,藉由彎曲部件使所產生的套環保持固定。因此,彎曲部件具有雙重功能。In addition, according to another embodiment of the present invention, the following arrangement is provided: the wire is bent over the middle part until the plugging tool is moved to the tuft receiving position, and during the movement of the middle part to the tuft receiving position, by the bending part Keep the resulting collar fixed. Therefore, the curved part has a dual function.

在第1圖中圖示一種刷子塞孔機,該刷子塞孔機將刷毛推入具有開口的刷毛載體10中,並藉由錨(例如錨定板、線材或線材套環)將刷毛固定在刷毛載體10中。對於套環通常使用圓線,且對於錨定板通常使用扁線。In Figure 1, a brush plugging machine is shown. The brush plugging machine pushes the bristles into the bristle carrier 10 with openings, and fixes the bristles on the bristle by anchors (such as anchor plates, wires or wire loops) In the bristle carrier 10. A round wire is usually used for the collar, and a flat wire is usually used for the anchor plate.

刷毛載體10可為完整刷體,抑或只是刷體的一部分,例如板或類似物。但是,這不會改變刷子塞孔機及其結構。The bristle carrier 10 can be a complete brush body, or just a part of the brush body, such as a plate or the like. However, this will not change the brush plugging machine and its structure.

刷子塞孔機包括塞孔工具12、刷毛匣14、可圍繞軸X樞轉的毛束摘取器16以及用於塞孔的舌部18。所謂的錨進給器20將錨沿箭頭A的方向側向地並且在俯視圖中垂直於塞孔方向地進給至塞孔工具12。The brush plugging machine includes a plugging tool 12, a bristle box 14, a tuft extractor 16 pivotable about an axis X, and a tongue 18 for plugging. The so-called anchor feeder 20 feeds the anchor to the plug hole tool 12 laterally in the direction of arrow A and perpendicular to the plug hole direction in a plan view.

在所圖示的實施例中,錨是線材22,該線材22從滾輪上解繞,並且藉由電驅動器24(特別是伺服驅動器)被進給。In the illustrated embodiment, the anchor is a wire 22, which is unwound from a roller and is fed by an electric drive 24 (especially a servo drive).

塞孔工具12坐落於軸26上,且可繞軸(在此為水平軸D)往復樞轉,也就是從第1圖所圖示的塞孔位置(最前端的止點)樞轉到相反的所謂毛束接收位置,該毛束接收位置見於第4圖中並形成後方止點。The plug hole tool 12 is seated on the shaft 26 and can be pivoted back and forth around the shaft (here, the horizontal axis D), that is, from the plug hole position (the front end stop point) shown in Figure 1 to the opposite The so-called tuft receiving position, which is seen in Figure 4 and forms the rear dead center.

塞孔工具12以這種往復移動沿著彎曲的非線性路徑移動,此處沿著圓形路徑區段移動。可替代地,此處亦可使用另一彎曲路徑,例如經由平行四邊形或開槽引導件,亦即,不僅設置有軸26以及坐落於該軸26之上的連接臂28,而且塞孔工具12也藉由第二間隔開的軸以及連接臂被安裝。The plugging tool 12 moves along a curved non-linear path in this reciprocating movement, here along a circular path section. Alternatively, another curved path can also be used here, such as via a parallelogram or slotted guide, that is, not only a shaft 26 and a connecting arm 28 sitting on the shaft 26 are provided, but also a plugging tool 12 It is also installed by the second spaced apart shaft and connecting arm.

彎曲路徑被設計成提供塞孔工具12從塞孔位置到毛束接收位置的垂直向上移動,如以下所闡釋的。The curved path is designed to provide vertical upward movement of the plugging tool 12 from the plugging position to the tuft receiving position, as explained below.

舌部18在後端處鉸接到連接臂30上,該連接臂30同樣可繞軸D樞轉。The tongue 18 is hinged to the connecting arm 30 at the rear end, and the connecting arm 30 can also pivot about the axis D.

如WO 2016/102223 A1中所示,凸輪滾輪32允許例如藉由共同的凸輪軸來控制連接臂28、30。As shown in WO 2016/102223 A1, the cam roller 32 allows, for example, a common camshaft to control the connecting arms 28, 30.

舌部18的移動與塞孔工具的其餘部分的移動不同,確切而言,舌部18在塞孔位置和毛束接收位置之間移動時趕在塞孔工具12的其餘部分的移動之前。The movement of the tongue 18 is different from the movement of the rest of the plugging tool. Specifically, the tongue 18 moves between the plugging position and the tuft receiving position before the movement of the rest of the plugging tool 12.

塞孔工具12不僅包括舌部18,還包括尖端34,當毛束和錨被接著進一步朝刷毛載體10之方向移動的舌部18所推入時,該尖端34可以接觸刷毛載體10或可相當移近刷毛載體10之表面。The plugging tool 12 includes not only the tongue 18, but also the tip 34. When the tufts and anchors are pushed in by the tongue 18 that then moves further toward the bristle carrier 10, the tip 34 can contact the bristle carrier 10 or can be equivalent. Move closer to the surface of the bristle carrier 10.

尖端34在後端處固定在所謂的中間部分36上,且亦可一體成型地過渡至該中間部分36。The tip 34 is fixed to the so-called middle part 36 at the rear end, and can also be integrated into the middle part 36.

尖端34和中間部分36在內部具有用於舌部18的引導件38。The tip 34 and the middle portion 36 have a guide 38 for the tongue 18 inside.

進給通道42穿出上側40(見第2圖),該進給通道42穿至下層引導件38,但在該處終止,從而存在底部。The feed channel 42 passes out of the upper side 40 (see Figure 2), the feed channel 42 passes to the lower guide 38, but ends there, so that there is a bottom.

在所圖示的實施方式中,還存在一個用於被進給的錨的加工單元46,此處用於從線材22上切出該等錨,該線材22部分地位於中間部分36的側向凹槽48中。加工單元46被固定,且不與塞孔機的其餘部分一起往復移動。In the illustrated embodiment, there is also a processing unit 46 for the anchors to be fed, where they are used to cut out the anchors from the wire 22, which is partially located in the lateral direction of the middle portion 36 In the groove 48. The processing unit 46 is fixed and does not reciprocate with the rest of the plugging machine.

加工單元46包含用於線材22的通孔,該通孔在進給方向A上延伸。The processing unit 46 includes a through hole for the wire 22 that extends in the feed direction A.

在根據第1圖的塞孔位置上,舌部18剛好到達最前方的位置,且已將被進給的毛束和錨一起塞孔到刷毛載體10的相應開口中。在此位置上或緊接在此位置之後,亦即在先前週期的塞孔工具12回移以用於先前加工的錨之前、之時或之後,將線材22藉由驅動器24推入恰在上側40上方的加工單元46的通孔中。第2圖圖示線材末端,亦即線材22的尖端50,該線材末端已經位於上側40的上方。At the position of the plug hole according to Figure 1, the tongue 18 has just reached the most forward position, and the fed tufts and anchors have been plugged into the corresponding openings of the bristle carrier 10 together. In this position or immediately after this position, that is, before, during or after the plugging tool 12 of the previous cycle is moved back for the previously processed anchor, the wire 22 is pushed by the driver 24 just on the upper side 40 above the through hole of the processing unit 46. FIG. 2 shows the end of the wire, that is, the tip 50 of the wire 22, which is already above the upper side 40.

在塞孔工具12回移時,舌部18在返回移動時趕在尖端34之前。When the plug tool 12 moves back, the tongue 18 rushes ahead of the tip 34 when it moves back.

線材22的尖端50(稍後成為錨)保持靜止,但尖端34連同中間部分36一起向後並同時向上移動,如第11圖中的箭頭所示。線材22的尖端50的位置與彎曲路徑相適配,使得在線材22沒有任何垂直供給移動的情況下,尖端50進入進給通道42,如第3圖所示。亦即,中間部分36朝著稍後的錨移動,並且抓取線材22的尖端50,並將之接收到進給通道42中。The tip 50 (later to become an anchor) of the wire 22 remains stationary, but the tip 34 together with the middle portion 36 moves backward and simultaneously upward, as shown by the arrow in Figure 11. The position of the tip 50 of the wire 22 is adapted to the curved path, so that without any vertical feeding movement of the wire 22, the tip 50 enters the feeding channel 42 as shown in FIG. 3. That is, the middle portion 36 moves toward the later anchor, and grabs the tip 50 of the wire 22 and receives it into the feed channel 42.

因此,線材22在引導件38的高度處橫截於引導件38。舌部18的尖端參照第1至4圖處於正後方。Therefore, the wire 22 crosses the guide 38 at the height of the guide 38. The tip of the tongue 18 is located directly behind with reference to FIGS. 1 to 4.

先前往回樞轉以藉由側向接收槽沿著刷毛匣移動並摘取刷毛束的毛束摘取器16根據第3圖向前移動至尖端34和中間部分36之間的側向插入開口54(見第1圖)中。毛束接著位於錨的前方且位於舌部18前端的前方。The tuft extractor 16 that first pivots back and forth to move along the bristle cassette by the lateral receiving groove and extract the tufts of bristles moves forward to the lateral insertion opening between the tip 34 and the middle portion 36 according to Fig. 3 54 (see Figure 1). The tufts are then located in front of the anchor and in front of the front end of the tongue 18.

在第4圖所圖示的稍後位置中,毛束摘取器16即將回移。舌部18已經稍微向前移動,以移動接著已經被切斷的線材,且因此使所產生的錨朝刷毛束的方向移動,並將此等刷毛束一起攜走。接著立即可側向進給準備用於下一週期的新線材22。隨後,連接臂28將尖端34向前移動至到刷毛載體10。In the later position illustrated in Figure 4, the tuft extractor 16 is about to move back. The tongue 18 has moved forward slightly to move the wire that has then been cut, and thus move the resulting anchor in the direction of the bristle bundles, and carry these bristle bundles away together. The new wire 22 ready for the next cycle can then be fed sideways immediately. Subsequently, the connecting arm 28 moves the tip 34 forward to the bristle carrier 10.

即使在尖端34的此向前移動期間,加工單元46亦可保持靜止。Even during this forward movement of the tip 34, the processing unit 46 can remain stationary.

在加工單元46中,可以整合第10圖中圖示的切斷設備。在第10圖中可見到中間部分36在引導件38和進給通道42之區域的剖面。線材22從一側打開的引導件38側向延伸至線材儲存裝置,此處為滾輪60,線材22從該滾輪60解繞。In the processing unit 46, the cutting device shown in FIG. 10 can be integrated. In Figure 10, a cross-section of the intermediate portion 36 in the area between the guide 38 and the feed channel 42 can be seen. The wire 22 extends laterally from the guide 38 opened on one side to the wire storage device, here a roller 60 from which the wire 22 is unwound.

在加工單元46上設置有相對支架62,該相對支架62僅在第10圖中圖示,且當線材22的尖端50經由進給通道42抵達引導件38時,該相對支架62可以向上封閉進給通道42。相對支架62例如為在加工單元的所圖示端壁上的參照第2圖緊接在線材22的側向伸出尖端50上方的突出區段。The processing unit 46 is provided with an opposing bracket 62, which is only shown in Figure 10, and when the tip 50 of the wire 22 reaches the guide 38 through the feed channel 42, the opposing bracket 62 can be closed upwards. Give channel 42. The opposite bracket 62 is, for example, a protruding section on the illustrated end wall of the processing unit immediately above the laterally protruding tip 50 of the wire 22 with reference to Figure 2.

相對支架62應防止錨朝上並從引導件18移出的移動,該移動在下述切斷過程中發生。藉此,相對支架甚至可以可選地從上方抵壓線材22的尖端50。在相對支架62旁上下移動的刀64安裝在加工單元46中。僅象徵性地圖示刀引導件66。The opposite bracket 62 should prevent movement of the anchor upward and out of the guide 18, which movement occurs during the cutting process described below. Thereby, the opposite bracket can even optionally press the tip 50 of the wire 22 from above. A knife 64 that moves up and down beside the relative bracket 62 is installed in the processing unit 46. The knife guide 66 is only shown symbolically.

較佳地在毛束接收位置中進行切斷線材塊以形成錨。Preferably, the wire block is cut in the bristle bundle receiving position to form an anchor.

根據第5至9圖的實施方式,雖使用由線材22形成的錨,但此線材22彎曲成套環100。According to the embodiment shown in FIGS. 5 to 9, although the anchor formed of the wire 22 is used, the wire 22 is bent into the ring 100.

由於已經引入的等同的、相同的或功能相同的特徵、部件和部分及類似物等帶有已經引入的元件符號並因此被指稱,因此現在可省去已根據前面的附圖所闡述的刷子塞孔機的特徵。因此,只需要討論主要差異。Since the already introduced equivalent, identical or functionally identical features, parts and parts and the like carry the already introduced component symbols and are therefore referred to, the brush plugs described in the previous drawings can now be omitted The characteristics of the hole machine. Therefore, only the main differences need to be discussed.

為了更好地說明,在第5至9圖中未示出連接臂30以及舌部18,但存在連接臂30以及舌部18。類似地,未示出匣14和毛束摘取器16。然而,匣14和毛束摘取器16亦存在,匣14和毛束摘取器16按前述實施方式實施。For a better description, the connecting arm 30 and the tongue 18 are not shown in Figures 5-9, but the connecting arm 30 and the tongue 18 are present. Similarly, the cassette 14 and the tuft extractor 16 are not shown. However, the cassette 14 and the hair bundle extractor 16 also exist, and the cassette 14 and the hair bundle extractor 16 are implemented in the aforementioned embodiment.

與第一實施方式的基本區別在於,加工單元46在此實施為用於以線材22製造套環100的彎曲設備。The basic difference from the first embodiment is that the processing unit 46 is implemented here as a bending device for manufacturing the collar 100 from the wire 22.

同樣,加工單元在塞孔工具12的移動過程中保持靜止。Likewise, the processing unit remains stationary during the movement of the plugging tool 12.

此處,中間部分36相對於尖端34在上側40上凹陷;參見凹陷37。Here, the middle portion 36 is recessed on the upper side 40 relative to the tip 34; see recess 37.

彎曲設備包括可樞轉的彎曲部件70,在此為受驅桿的形式。The bending device includes a pivotable bending member 70, here in the form of a driven rod.

對於彎曲部件70,中間部分36具有狹槽80,如下所述,該狹槽80允許彎曲部件70在中間部分36中以及在引導件38的區域中移動。狹槽80因此延伸至處於下方的引導件38,較佳地甚至比引導件38稍深。For the curved member 70, the middle portion 36 has a slot 80, which, as described below, allows the curved member 70 to move in the middle portion 36 and in the area of the guide 38. The slot 80 therefore extends to the guide 38 lying below, preferably even slightly deeper than the guide 38.

狹槽80因此從進給通道進一步向前往尖端34的方向延伸。The slot 80 therefore extends further from the feed channel towards the tip 34.

在下文中,將針對根據第5至9圖的實施方式來描述藉由所圖示的刷子塞孔機將刷子塞孔的方法。Hereinafter, a method of plugging a brush hole by the illustrated brush plugging machine will be described with respect to the embodiment according to FIGS. 5-9.

在第5圖中,塞孔工具12位於塞孔位置,在該塞孔位置上舌部18亦位於最靠前的位置。In Figure 5, the plug hole tool 12 is located at the plug hole position, and the tongue 18 is also located at the frontmost position at the plug hole position.

在前一週期中,在尖端32的向前移動期間,在前一毛束的塞孔期間或在塞孔工具的往回移動期間,線材22已可側向地進給到保持器82中。In the previous cycle, during the forward movement of the tip 32, during the plugging of the previous tuft or during the back movement of the plugging tool, the wire 22 has been laterally fed into the holder 82.

保持器82具有用於線材22的截面為L形的引導結構84。該引導結構84被凹部86截斷,該凹部86側向地(即,從上方觀之)與引導件38對準。彎曲部件70可樞轉至凹部86中。The holder 82 has a guide structure 84 having an L-shaped cross section for the wire 22. The guide structure 84 is intercepted by a recess 86 which is aligned laterally (ie, viewed from above) with the guide 38. The curved member 70 can pivot into the recess 86.

線材22沿著引導結構84側向地供給,其中在此(見第6圖)該線材22還橋接凹部86。彎曲部件70仍向前樞轉。The wire 22 is fed laterally along the guide structure 84, wherein here (see FIG. 6) the wire 22 also bridges the recess 86. The bending part 70 still pivots forward.

根據第7圖,彎曲部件70接著藉由驅動器往回樞轉,並藉由將彎曲部件70樞轉到凹部86中而將線材22(更確切地說是線材末端)彎曲成「U」形。第7圖中可看到線材22的尖端50。在彎曲過程開始的同時或在即將彎曲時,藉由如第10圖所圖示的設備切斷線材22,其中在第5至9圖中為了簡化而省略根據第10圖的加工單元。藉此產生套環100形式的錨,該套環100在第9圖中可見。套環100保持在此位置上,而塞孔工具12如第8圖所示往回樞轉。套環100在此較佳地由彎曲部件70保持,但亦可藉由本身彈力、本身形狀或藉由凹部86的適當設計來保持在凹部86中。在後一種情況下,彎曲部件可在彎曲後立即樞轉回其起始點。According to Fig. 7, the bending member 70 is then pivoted back by the driver, and the wire 22 (more precisely, the wire end) is bent into a "U" shape by pivoting the bending member 70 into the recess 86. In Figure 7, the tip 50 of the wire 22 can be seen. At the same time when the bending process is started or just before bending, the wire 22 is cut by the device as shown in FIG. 10, in which the processing unit according to FIG. 10 is omitted in FIGS. 5 to 9 for simplicity. This produces an anchor in the form of a collar 100, which can be seen in Figure 9. The collar 100 remains in this position, and the plugging tool 12 pivots back as shown in FIG. 8. The collar 100 is preferably held by the curved member 70 here, but it can also be held in the recess 86 by its own elastic force, its own shape, or by the appropriate design of the recess 86. In the latter case, the bending member can pivot back to its starting point immediately after bending.

由於在回移過程中向上存在移動分量,因此中間部分36以如下的方式移至加工單元46:錨經由進給通道42到達引導件38。Due to the upward movement component during the back movement, the intermediate portion 36 moves to the processing unit 46 in the following manner: the anchor reaches the guide 38 via the feed channel 42.

如第8圖中所見,彎曲部件70已經伸入狹槽80中(更好的描述是,狹槽80已被帶到彎曲部件70上)。As seen in Figure 8, the curved member 70 has been extended into the slot 80 (better description is that the slot 80 has been brought to the curved member 70).

彎曲部件70接著向前樞轉,使得該彎曲部件70位於中間部分36的上側40上方。The curved part 70 then pivots forward so that the curved part 70 is located above the upper side 40 of the middle portion 36.

最後添加刷毛束,且舌部18可向前移動,如同尖端34。尚在尖端向前移動期間,當套環100移開時,已可接著引導線材22。這為彎曲和切斷操作提供了大量時間,從而減少週期時間,並允許降低舌部和尖端的速度,以及線材的進給速度和加工單元中移動部件的速度。所有這些確保了即使週期率提高,運轉亦更加平穩,磨損更少。Finally, bundles of bristles are added, and the tongue 18 can move forward, like the tip 34. While the tip is moving forward, when the loop 100 is removed, the wire 22 can be guided. This provides a lot of time for bending and cutting operations, thereby reducing cycle time and allowing the speed of the tongue and tip to be reduced, as well as the feed speed of the wire and the speed of moving parts in the processing unit. All this ensures that even if the cycle rate is increased, the operation is more stable and there is less wear.

在根據第5至9圖的實施方式中,由於套環100由彎曲部件70保持,可選地亦可省略相對支架62。In the embodiment according to FIGS. 5 to 9, since the collar 100 is held by the bending member 70, the opposite bracket 62 may optionally be omitted.

然而,相對支架亦可如先前實施方式中那樣設計,例如,當彎曲部件70在相對於所產生之套環100的側上具有向上的凸起(Absatz)時,當刀64切斷時,該凸起可作為阻止線材向上移動的止擋。However, the opposite bracket can also be designed as in the previous embodiment. For example, when the curved member 70 has an upward protrusion (Absatz) on the side opposite to the produced collar 100, when the knife 64 is cut off, the The protrusion can be used as a stop to prevent the wire from moving upward.

而且,根據第5至9圖的實施方式,塞孔工具12所完成的路徑當然不僅可為圓形路徑或圓形路徑區段,而是可為任意其他形狀的連續曲率路徑,該連續曲率使中間部分36向上垂直移動至錨。Moreover, according to the embodiment of Figs. 5-9, the path completed by the plugging tool 12 can of course not only be a circular path or a circular path section, but can be a continuous curvature path of any other shape, which continuous curvature makes The middle portion 36 moves vertically upward to the anchor.

作為具有所圖示的線材錨的實施的替代,亦可側向地進給錨板。然而,這並沒有改變刷子塞孔設備的整體概念。As an alternative to the implementation with the illustrated wire anchor, the anchor plate can also be fed laterally. However, this does not change the overall concept of the brush plugging device.

在第5至9圖中,凹陷37清晰可見,這是因為中間部分36首先從後部開始具有較高的部分102,且然後往尖端34具有凹陷37。In Figures 5 to 9, the depression 37 is clearly visible, because the middle portion 36 first has a higher portion 102 from the rear, and then a depression 37 toward the tip 34.

還要強調的是,對於任何實施方式,不需要單獨的驅動設備以將錨垂直地壓入引導件38中。It is also emphasized that, for any embodiment, no separate drive device is required to press the anchor into the guide 38 vertically.

錨的位置與轉軸D的半徑及位置以及上側40的走向完全相適配,因此中間部分36和進給通道42可在往回移動中「抓取」錨,參見第11圖。The position of the anchor is fully adapted to the radius and position of the rotating shaft D and the direction of the upper side 40, so the middle portion 36 and the feed channel 42 can "grab" the anchor during the backward movement, see Fig. 11.

10:刷毛載體 12:塞孔工具 14:刷毛匣 16:毛束摘取器 18:舌部 20:錨進給器 22:線材 24:電驅動器 26:軸 28:連接臂 30:連接臂 32:凸輪滾輪 34:尖端 36:中間部分 37:凹陷 38:引導件 40:上側 42:進給通道 46:加工單元 48:凹槽 50:尖端 54:插入開口 60:滾輪 62:相對支架 64:刀 66:刀引導件 70:彎曲部件 80:狹槽 82:保持器 84:引導結構 86:凹部 100:套環 102:較高的部分 A:箭頭 B:移動方向 D:軸 X:軸 10: bristle carrier 12: Plug hole tool 14: Brush box 16: Hair bundle extractor 18: Tongue 20: Anchor feeder 22: Wire 24: electric drive 26: axis 28: connecting arm 30: connecting arm 32: Cam roller 34: Tip 36: middle part 37: sunken 38: guide 40: upper side 42: Feed channel 46: Processing unit 48: Groove 50: tip 54: Insert opening 60: Roller 62: Relative bracket 64: Knife 66: knife guide 70: curved parts 80: Slot 82: retainer 84: boot structure 86: recess 100: collar 102: higher part A: Arrow B: Moving direction D: axis X: axis

在圖式中:In the schema:

第1圖圖示根據本發明的刷子塞孔設備的第一變化的示意性透視圖,Figure 1 illustrates a schematic perspective view of a first variation of the brush plugging device according to the present invention,

第2圖圖示在隨後的製造步驟中根據第1圖的刷子塞孔機的放大細節,Figure 2 shows an enlarged detail of the brush plugging machine according to Figure 1 in a subsequent manufacturing step,

第3圖圖示在隨後的方法步驟中根據第2圖的刷子塞孔機的細節,Figure 3 shows the details of the brush plugging machine according to Figure 2 in the subsequent method steps,

第4圖圖示在更隨後的方法步驟中根據第2圖的細節,Fig. 4 illustrates the details of Fig. 2 in a more subsequent method step,

第5圖圖示根據本發明的刷子塞孔機的第二變化的示意性透視圖,此處在第一方法步驟中具有彎曲裝置,Figure 5 illustrates a schematic perspective view of a second variation of the brush plugging machine according to the invention, where there is a bending device in the first method step,

第6圖圖示在第二方法步驟中的根據第5圖的刷子塞孔機,Figure 6 illustrates the brush plugging machine according to Figure 5 in a second method step,

第7圖圖示在第三方法步驟中的根據第5圖的刷子塞孔機,Figure 7 illustrates the brush plugging machine according to Figure 5 in a third method step,

第8圖圖示在第四方法步驟中的根據第5圖的刷子塞孔機,Figure 8 illustrates the brush plugging machine according to Figure 5 in a fourth method step,

第9圖圖示在第五方法步驟中的根據第5圖的刷子塞孔機,Figure 9 illustrates the brush plugging machine according to Figure 5 in a fifth method step,

第10圖圖示根據第5圖的刷子塞孔機的塞孔工具的示意性剖面圖,以及Figure 10 illustrates a schematic cross-sectional view of the plugging tool of the brush plugging machine according to Figure 5, and

第11圖圖示中間部分之變化的進給通道區域的縱向剖面圖。Figure 11 shows a longitudinal cross-sectional view of the changing feed channel area in the middle part.

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14:刷毛匣 14: Brush box

16:毛束摘取器 16: Hair bundle extractor

22:線材 22: Wire

34:尖端 34: Tip

36:中間部分 36: middle part

38:引導件 38: guide

40:上側 40: upper side

42:進給通道 42: Feed channel

46:加工單元 46: Processing unit

48:凹槽 48: Groove

50:尖端 50: tip

Claims (16)

一種刷子塞孔機,該刷子塞孔機包括:具有一尖端(34)、一中間部分(36)與用於一舌部(18)之一引導件(38)的一塞孔工具(12),該中間部分(36)與該尖端(34)相鄰並與該尖端(34)連接,其中該塞孔工具(12)在一毛束接收位置和一塞孔位置之間沿著一彎曲的非線性路徑可來回移動地被引導,該引導件(38)設置在該尖端(34)與該中間部分(36)中,該舌部(18)將一錨連同毛束推送入一刷毛載體(10)中,其中該舌部(18)可縱向滑動地被接收在該引導件(38)中,且該舌部(18)可相對於該尖端(34)在塞孔方向上可逆地移動,且該刷子塞孔機包括:錨進給器(20),該錨進給器(20)將錨側向於該尖端(34)和該中間部分(36)的移動方向(B)而往該塞孔工具(12)進給,其中該中間部分(36)具有一上側(40),用於該錨的一進給通道(42)從該上側(40)延伸到該舌部(18)的位於較深處的該引導件(38),其中該錨進給器(20)可將錨移動至位於該中間部分(36)之該上側(40)上方的一轉移位置,其中該錨的進給和該塞孔工具(12)的移動彼此相適配,使得一將被加工的錨移動至該錨的該轉移位置,且其中彎曲該路徑,使得該中間部分(36)沿著位於該轉移位置上的固定的該錨下方行進並且將該進給通道(42)定位在該固定的錨下方,使得在該塞孔工具(12)移動至該毛束接收位置上時,該固定的錨移入該進給通道(42)。A brush plugging machine, which includes a plugging tool (12) with a tip (34), a middle portion (36) and a guide (38) for a tongue (18) , The middle portion (36) is adjacent to the tip (34) and connected to the tip (34), wherein the plugging tool (12) is along a curved line between a tuft receiving position and a plugging position The non-linear path is guided so as to move back and forth, the guide (38) is arranged in the tip (34) and the middle part (36), and the tongue (18) pushes an anchor together with the tuft into a bristle carrier ( 10), wherein the tongue (18) is longitudinally slidably received in the guide (38), and the tongue (18) is reversibly movable relative to the tip (34) in the direction of the plug hole, And the brush plugging machine includes: an anchor feeder (20), the anchor feeder (20) moves the anchor side to the tip (34) and the moving direction (B) of the middle part (36) toward the The plugging tool (12) is fed, wherein the middle portion (36) has an upper side (40), and a feed channel (42) for the anchor extends from the upper side (40) to the tongue (18) The guide (38) located at a deeper position, wherein the anchor feeder (20) can move the anchor to a transfer position located above the upper side (40) of the middle part (36), wherein the anchor feeder The movement of the plugging tool (12) is adapted to each other, so that an anchor to be processed is moved to the transfer position of the anchor, and the path is bent therein so that the middle part (36) is located along the transfer position The position of the fixed anchor travels and the feed channel (42) is positioned below the fixed anchor, so that when the plugging tool (12) moves to the tuft receiving position, the fixed anchor moves in The feed channel (42). 如請求項1所述之刷子塞孔機,其中,該路徑連續彎曲。The brush plugging machine according to claim 1, wherein the path is continuously curved. 如請求項2所述之刷子塞孔機,其中,該路徑是一圓形路徑區段或由一平行四邊形引導件或一開槽引導件產生的一路徑。The brush plugging machine according to claim 2, wherein the path is a circular path section or a path generated by a parallelogram guide or a slotted guide. 如請求項1或2所述之刷子塞孔機,其中,在該塞孔工具移動時用於加工該錨的至少一個加工單元(46)永久地處於一空間固定位置。The brush plugging machine according to claim 1 or 2, wherein the at least one processing unit (46) for processing the anchor is permanently in a space fixed position when the plugging tool moves. 如請求項1或2所述之刷子塞孔機,其中,該至少一個加工單元(36)包含一彎曲設備,該彎曲設備用於從形成為線材(22)的一錨產生套環,該彎曲設備具有一可移動的彎曲部件(70),該彎曲部件(70)可伸入該中間部分(36)中的一狹槽(80)中,其中該狹槽(80)實現該彎曲部件(70)的一移動路徑,且從該上側(40)至少延伸至該舌部(18)的該引導件(38)。The brush plugging machine according to claim 1 or 2, wherein the at least one processing unit (36) includes a bending device for generating a collar from an anchor formed as a wire (22), the bending The device has a movable bending part (70) that can extend into a slot (80) in the middle part (36), wherein the slot (80) realizes the bending part (70) ) Is a moving path, and extends from the upper side (40) to at least the guide piece (38) of the tongue (18). 如請求項5所述之刷子塞孔機,其中,該狹槽(80)在該尖端(34)的移動方向(B)上延伸。The brush plugging machine according to claim 5, wherein the slot (80) extends in the moving direction (B) of the tip (34). 如請求項4所述之刷子塞孔機,其中,該加工單元(46)包含:用於切斷一線材塊以形成該錨的一切斷設備,其中該線材(22)藉由該錨進給器(20)側向於該尖端(34)和該中間部分(36)的該移動方向(B)被進給到該塞孔工具(12)。The brush plugging machine according to claim 4, wherein the processing unit (46) comprises: a cutting device for cutting a piece of wire to form the anchor, wherein the wire (22) is fed by the anchor The tool (20) is fed to the plugging tool (12) lateral to the moving direction (B) of the tip (34) and the middle part (36). 如請求項7所述之刷子塞孔機,其中,設置一相對支架(62),當在該進給通道(42)中接收該錨時,該相對支架(62)將該進給通道(42)向上封閉,以將該線材(22)沿豎直方向定位,且其中設置一可移動的刀(64),該刀(64)鄰接該進給通道(42)並且可逆向移動,以將該線材塊從該線材(22)分離。The brush plugging machine according to claim 7, wherein a counter bracket (62) is provided, and when the anchor is received in the feed channel (42), the counter bracket (62) moves the feed channel (42) ) Is closed upwards to position the wire (22) in the vertical direction, and a movable knife (64) is arranged therein, and the knife (64) is adjacent to the feed channel (42) and can be moved in reverse to the The wire block is separated from the wire (22). 如請求項1或2所述之刷子塞孔機,其中,該上側(40)具有一凹陷(37),該供給通道(42)從該凹陷(37)開始或該供給通道(42)過渡至該凹陷(37),其中在該塞孔工具(12)往毛束接收位置的方向移動時,該錨抵達該凹陷(37)並接著抵達該進給通道(42)。The brush plugging machine according to claim 1 or 2, wherein the upper side (40) has a depression (37), and the supply channel (42) starts from the depression (37) or the supply channel (42) transitions to The recess (37), wherein when the plugging tool (12) moves in the direction of the tuft receiving position, the anchor reaches the recess (37) and then the feed channel (42). 如請求項1或2所述之刷子塞孔機,其中,該進給通道(42)僅在一側開放,所進給的尚未切斷的一線材(22)透過該側延伸至一線材儲存裝置。The brush plugging machine according to claim 1 or 2, wherein the feed channel (42) is open only on one side, and the fed uncut wire (22) extends through the side to a wire storage Device. 一種藉由一刷子塞孔機塞孔一刷毛載體的方法,其特徵在於以下步驟: 提供一塞孔工具(12),該塞孔工具(12)具有一尖端(34)和支撐該尖端(34)的一中間部分(36),其中在該尖端(34)和該中間部分(36)中設置用於一舌部(18)的一引導件(38),該舌部(18)將一錨連同刷毛的一毛束推送入該刷毛載體(10)中,其中該中間部分(36)具有包括一進給通道(42)的一上側(40),該進給通道(42)從該上側(40)延伸至該舌部(18)的該引導件(38)中, 提供一錨進給器(20),該錨進給器(20)可使該錨側向於該尖端(34)的該移動方向(B)移動到一轉移位置上,該轉移位置位於該中間部分(36)的該上側(40)上方, 在該塞孔工具(12)處於該塞孔位置之前、之時或之後,將錨進給至該轉移位置,以及 沿著一彎曲的非線性路徑將該尖端(34)和該中間部分(36)移動到該毛束接收位置,且同時將該中間部分(36)移動到下一個要加工的該錨上,下一個要加工的該錨處於該轉移位置,使得該中間部分(36)沿著固定的該錨下方移動,且固定的該錨抵達該進給通道(42)中。A method for plugging a bristle carrier with a brush plugging machine is characterized by the following steps: A plugging tool (12) is provided. The plugging tool (12) has a tip (34) and a middle portion (36) supporting the tip (34), wherein the tip (34) and the middle portion (36) ) Is provided with a guide (38) for a tongue (18), the tongue (18) pushes an anchor together with a tuft of bristles into the bristle carrier (10), wherein the middle portion (36) ) Has an upper side (40) including a feed channel (42), the feed channel (42) extends from the upper side (40) to the guide piece (38) of the tongue (18), An anchor feeder (20) is provided, and the anchor feeder (20) can move the anchor laterally to the moving direction (B) of the tip (34) to a transfer position, the transfer position being located in the middle Above this upper side (40) of the part (36), Feed the anchor to the transfer position before, while or after the plugging tool (12) is in the plugging position, and Move the tip (34) and the middle part (36) to the tuft receiving position along a curved non-linear path, and at the same time move the middle part (36) to the next anchor to be processed, down An anchor to be processed is in the transfer position, so that the middle part (36) moves along the fixed anchor, and the fixed anchor arrives in the feed channel (42). 如請求項11所述之方法,其中,該塞孔工具(12)沿著一連續彎曲路徑,特別是沿著一圓弧區段樞轉,或沿著由一平行四邊形引導件或一開槽引導件產生的一路徑樞轉。The method according to claim 11, wherein the plugging tool (12) is pivoted along a continuous curved path, in particular along a circular arc section, or along a parallelogram guide or a slot A path created by the guide pivots. 如請求項11或12所述之方法,其中,該錨進給器(20)是一線材進給器,該線材進給器將未切斷線材(22)橫截於該尖端(34)的該移動方向(B)導引,並且將一自由的線材末端推到該中間部分(36)的該上側(40)上方。The method according to claim 11 or 12, wherein the anchor feeder (20) is a wire feeder, and the wire feeder crosses the uncut wire (22) across the tip (34) The moving direction (B) of the guide is guided, and a free wire end is pushed above the upper side (40) of the middle part (36). 如請求項13所述之方法,其中,在進給該線材(22)之後,該線材(22)在該中間部分(36)上方被彎曲成一套環(100),且/或,在該線材(22)被接收在該引導件(38)內之前,該線材(22)在該中間部分(36)上方被切斷。The method according to claim 13, wherein after feeding the wire (22), the wire (22) is bent into a set of loops (100) above the middle portion (36), and/or, in the wire (22) (22) Before being received in the guide (38), the wire (22) is cut above the middle portion (36). 如請求項14所述之方法,其中,在將該線材(22)配置在該進給通道(42)中之後,藉由一相對支架(62)向上封閉該進給通道(42)。The method according to claim 14, wherein after arranging the wire (22) in the feeding channel (42), the feeding channel (42) is closed upward by a relative bracket (62). 如請求項11所述之方法,其中,在根據請求項1或2所述的設備上使用該方法。The method according to claim 11, wherein the method is used on the device according to claim 1 or 2.
TW108139229A 2018-10-30 2019-10-30 Brush plugging machine and method for plugging holes TWI803708B (en)

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GB1156411A (en) * 1966-07-18 1969-06-25 Evans & Son Ltd J Filler Tool for a Brush making Machine
DE29716874U1 (en) * 1997-09-19 1999-01-28 G.B. Boucherie N.V., Izegem Drive for tamping tool of a brush manufacturing machine
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