TW202020307A - Constant-pressure liquid supply device - Google Patents
Constant-pressure liquid supply device Download PDFInfo
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- TW202020307A TW202020307A TW108132772A TW108132772A TW202020307A TW 202020307 A TW202020307 A TW 202020307A TW 108132772 A TW108132772 A TW 108132772A TW 108132772 A TW108132772 A TW 108132772A TW 202020307 A TW202020307 A TW 202020307A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/08—Regulating by delivery pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/10—Other safety measures
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Abstract
Description
本發明關於一種定壓液體供給裝置,係對於具有液體噴出孔之對象物供給液體。The present invention relates to a constant-pressure liquid supply device that supplies liquid to an object having a liquid ejection hole.
專利文獻1係記載工作機械的冷卻液供給裝置。前述冷卻液供給裝置係具備:泵、電動馬達、壓力感應器以及控制器。泵係噴出冷卻液。電動馬達係讓泵運轉。壓力感應器係檢測泵所噴出冷卻液之噴出壓力。控制器係根據壓力感應器之檢測值,且以泵之噴出壓力達到目標壓力之方式,控制變頻器電路對馬達輸出的頻率。Patent Document 1 describes a coolant supply device of a working machine. The aforementioned coolant supply device includes a pump, an electric motor, a pressure sensor, and a controller. The pump system sprays coolant. The electric motor runs the pump. The pressure sensor detects the discharge pressure of the coolant discharged from the pump. The controller controls the output frequency of the inverter circuit to the motor based on the detection value of the pressure sensor and the way that the pump's discharge pressure reaches the target pressure.
專利文獻1所記載之冷卻液供給裝置係根據壓力感應器所檢測噴出壓力而進行反饋控制。本申請發明人發現冷卻液供給裝置中電動馬達的實際扭矩與泵之噴出壓力成正比關係。根據該發現,本申請發明人提出一種冷卻液供給裝置,係根據電動馬達的實際扭矩調節泵之噴出壓力(參照專利文獻2)。The coolant supply device described in Patent Document 1 performs feedback control based on the discharge pressure detected by the pressure sensor. The inventor of the present application found that the actual torque of the electric motor in the coolant supply device is directly proportional to the discharge pressure of the pump. Based on this finding, the inventor of the present application has proposed a coolant supply device that adjusts the discharge pressure of the pump based on the actual torque of the electric motor (refer to Patent Document 2).
伴隨電動馬達之旋轉速度上升,容積式泵的旋轉速度也會上升,從而提高泵之噴出流量。工作機械之工具係具有噴出冷卻液的孔。因此,隨著泵之噴出流量提高,泵之噴出壓力也會提高。隨著容積式泵之噴出壓力提高,電動馬達的實際扭矩也會提高。因此,電動馬達的實際扭矩與泵之噴出壓力成正比關係。As the rotation speed of the electric motor increases, the rotation speed of the positive displacement pump also increases, thereby increasing the discharge flow rate of the pump. The tool of the working machine has a hole for spraying the cooling liquid. Therefore, as the discharge flow rate of the pump increases, the discharge pressure of the pump also increases. As the discharge pressure of the positive displacement pump increases, the actual torque of the electric motor will also increase. Therefore, the actual torque of the electric motor is directly proportional to the discharge pressure of the pump.
專利文獻2所記載之冷卻液供給裝置之控制器係具有表或關係式,該表或關係式係決定電動馬達的實際扭矩與泵之噴出壓力兩者的關係。控制器係根據表或關係式,以電動馬達的實際扭矩達到目標扭矩之方式控制電動馬達。其結果,泵之噴出壓力會達到目標壓力。電動馬達的實際扭矩例如能夠由變頻器的輸出電流計算之輸出扭矩代替。專利文獻2所記載冷卻液供給裝置不需要壓力感應器,有可簡化裝置構成之優點。
[先前技術文獻]
[專利文獻]The controller of the coolant supply device described in
專利文獻1 :日本特開2004-36421號公報。 專利文獻2 :日本特開2009-215935號公報。Patent Document 1: Japanese Patent Laid-Open No. 2004-36421. Patent Document 2: Japanese Patent Laid-Open No. 2009-215935.
(發明所欲解決之課題)(Problems to be solved by the invention)
雖專利文獻2中未明確揭示,但以往冷卻液供給裝置係使用通用馬達作為電動馬達。通用馬達在低旋轉速度域中無法連續地穩定輸出固定扭矩。因此,以往冷卻液供給裝置要以使電動馬達在特定旋轉速度以下不運轉之方式,限制變頻器之輸出頻率。Although not explicitly disclosed in
相對於通用馬達,變頻器專用馬達在低旋轉速度域中的定扭矩特性優異。若於冷卻液供給裝置使用變頻器專用馬達,則能夠讓泵在低旋轉速度域運轉。若讓泵在低旋轉速度域運轉,則可期待冷卻液供給裝置之節能化。再者,變頻器專用馬達係包括變頻器專用定扭矩馬達。Compared with general-purpose motors, motors dedicated to inverters have excellent constant torque characteristics in the low rotation speed range. If a motor dedicated to the inverter is used for the coolant supply device, the pump can be operated in the low rotation speed range. If the pump is operated in the low rotation speed range, energy saving of the coolant supply device can be expected. Furthermore, the inverter-specific motor system includes a constant-torque motor dedicated to the inverter.
但是,根據本申請發明人之檢討,具有變頻器專用馬達之冷卻液供給裝置在低旋轉速度域難以根據電動馬達的實際扭矩進行反饋控制。其理由為:容積式泵若旋轉速度變低,則容積效率會急劇降低。電動馬達的實際扭矩與泵之噴出壓力之間之正比關係尤其在低旋轉速度域不會成立或難以成立。However, according to the review by the inventor of the present application, it is difficult for the coolant supply device with a motor dedicated to the inverter to perform feedback control based on the actual torque of the electric motor in the low rotation speed range. The reason is that if the rotational speed of the positive displacement pump becomes lower, the volumetric efficiency will drop sharply. The proportional relationship between the actual torque of the electric motor and the discharge pressure of the pump will not be established or difficult to establish especially in the low rotation speed domain.
又,根據本申請發明人之檢討可知,就變頻器專用馬達而言,即使實際扭矩相同,旋轉速度較高時與旋轉速度較低時,變頻器之輸出電流也會相異。因此,利用由變頻器之輸出電流計算之輸出扭矩調節泵之噴出壓力之結構,係難以調節泵之噴出壓力。In addition, according to the review by the inventors of the present application, it can be seen that, as far as the inverter-specific motor is concerned, even if the actual torque is the same, the output current of the inverter will be different when the rotation speed is high and when the rotation speed is low. Therefore, it is difficult to adjust the discharge pressure of the pump by using the output torque calculated from the output current of the inverter to adjust the discharge pressure of the pump.
因此,專利文獻2所記載冷卻液供給裝置,即使要讓電動馬達及泵在低旋轉速度域運轉,也難以適當地調節泵之噴出壓力。Therefore, the coolant supply device described in
再者,該問題不限定於工作機械用冷卻液供給裝置,清洗裝置用清洗液供給裝置亦有同樣問題。清洗裝置係為了清洗以工作機械加工之加工品而於加工品供給特定壓力清洗液之裝置。冷卻液供給裝置及清洗液供給裝置皆為將特定壓力液體供向對象物之定壓液體供給裝置。Furthermore, this problem is not limited to the cooling liquid supply device for the working machine, and the cleaning liquid supply device for the cleaning device has the same problem. The cleaning device is a device that supplies a specific pressure cleaning liquid to the processed product in order to clean the processed product processed by the working machine. Both the cooling liquid supply device and the cleaning liquid supply device are constant-pressure liquid supply devices that supply a specific pressure liquid to an object.
本案所揭示之技術係在定壓液體供給裝置中適當地調節泵之噴出壓力。 (用以解決課題的手段)The technique disclosed in this case is to properly adjust the pump discharge pressure in a constant-pressure liquid supply device. (Means to solve the problem)
具體而言,本案所揭示之技術為對於具有液體噴出孔之對象物供給液體之定壓液體供給裝置。Specifically, the technology disclosed in this case is a constant-pressure liquid supply device that supplies liquid to an object having a liquid ejection hole.
定壓液體供給裝置具備:泵部,係具有噴出液體之容積式泵本體以及與前述泵本體連結且使前述泵本體運轉之電動馬達;變頻器,係改變前述電動馬達之旋轉速度;以及控制器,係藉由前述變頻器控制前述泵部。前述控制器具有表或關係式,前述表或前述關係式係決定與前述電動馬達的實際扭矩相關之第一參數、前述泵部的旋轉速度亦即第二參數以及前述泵部之噴出壓力三者的關係。前述控制器係一邊反饋前述第一參數以及前述第二參數,一邊以使前述泵部之噴出壓力達到目標壓力之方式,根據前述表或前述關係式控制前述電動馬達。The constant-pressure liquid supply device includes: a pump unit having a positive displacement pump body that discharges liquid and an electric motor connected to the pump body and operating the pump body; an inverter that changes the rotational speed of the electric motor; and a controller , The pump is controlled by the inverter. The controller has a table or a relational expression that determines the first parameter related to the actual torque of the electric motor, the second parameter of the rotation speed of the pump portion, and the discharge pressure of the pump portion Relationship. The controller controls the electric motor according to the table or the relational expression in such a manner that the first parameter and the second parameter are fed back while the discharge pressure of the pump unit reaches the target pressure.
控制器係具有表或關係式,前述表或前述關係式係決定第一參數、第二參數以及泵部之噴出壓力三者的關係。第一參數係與電動馬達的實際扭矩相關。第二參數為泵部之旋轉速度。專利文獻2所記載以往裝置具有表或關係式,前述表或前述關係式係決定電動馬達的實際扭矩與泵部之噴出壓力的關係。前述定壓液體供給裝置之表或關係式中,相較於以往追加了泵部之旋轉速度亦即第二參數。再者,泵部之旋轉速度為電動馬達的旋轉速度,且為泵本體之旋轉速度。The controller has a table or relational expression. The aforementioned table or relational expression determines the relationship between the first parameter, the second parameter, and the discharge pressure of the pump. The first parameter is related to the actual torque of the electric motor. The second parameter is the rotation speed of the pump. The conventional device described in
將泵部之旋轉速度加入表或關係式中,藉此能夠使容積式泵本體之特性反映於表或關係式中。如上所述,泵本體之特性為若旋轉速度變低,則容積效率降低。又,電動馬達之特性亦能夠反映於表或關係式中。如上所述,電動馬達之特性為即使電動馬達輸出相同扭矩,在旋轉速度較高時與較低時,變頻器之輸出電流值相異。於讓泵部在低旋轉速度域運轉時,控制器能夠根據表或關係式適當地將泵部之噴出壓力調節至目標壓力。By adding the rotation speed of the pump part to the table or relational expression, the characteristics of the positive displacement pump body can be reflected in the table or relational expression. As described above, the characteristic of the pump body is that as the rotational speed becomes lower, the volumetric efficiency decreases. In addition, the characteristics of the electric motor can also be reflected in the table or relationship. As mentioned above, the characteristic of the electric motor is that even if the electric motor outputs the same torque, the output current value of the inverter is different when the rotational speed is high and when it is low. When the pump part is operated in the low rotation speed range, the controller can appropriately adjust the discharge pressure of the pump part to the target pressure according to the table or the relationship.
再者,泵部之作為第二參數的旋轉速度能夠以變頻器所計算出的電動馬達之旋轉速度來代替。如此一來則不需要新的感應器,定壓液體供給裝置之結構會更簡化。Furthermore, the rotation speed of the pump unit as the second parameter can be replaced by the rotation speed of the electric motor calculated by the inverter. In this way, no new sensor is needed, and the structure of the constant pressure liquid supply device will be more simplified.
前述第一參數亦可以是前述變頻器之輸出扭矩、或亦可以是前述電動馬達之電流值。The aforementioned first parameter may also be the output torque of the aforementioned inverter, or may be the current value of the aforementioned electric motor.
控制器係使用變頻器之輸出扭矩或電動馬達之電流值而能夠將泵之噴出壓力適當地調節至目標壓力。變頻器之輸出扭矩為由變頻器所計算出的輸出扭矩。尤其,第一參數若為變頻器之輸出扭矩,則不需新的感應器。能夠簡化定壓液體供給裝置之結構。The controller uses the output torque of the inverter or the current value of the electric motor to properly adjust the pump's discharge pressure to the target pressure. The output torque of the inverter is the output torque calculated by the inverter. In particular, if the first parameter is the output torque of the inverter, no new sensor is needed. The structure of the constant pressure liquid supply device can be simplified.
前述控制器具有表或關係式,前述表或前述關係式係決定前述第一參數、前述第二參數、第三參數、前述泵部之噴出壓力四者的關係,前述控制器一邊反饋前述第一參數、前述第二參數以及前述第三參數,一邊以使前述泵部之噴出壓力達到目標壓力之方式,根據前述表或前述關係式控制前述電動馬達,前述第三參數亦可以是前述液體溫度以及前述電動馬達運轉時間中之至少一者。The controller has a table or a relational expression, the table or the relational expression determines the relationship among the first parameter, the second parameter, the third parameter, and the discharge pressure of the pump part, and the controller feeds back the first Parameter, the second parameter and the third parameter, while controlling the electric motor according to the table or the relational expression in such a way that the discharge pressure of the pump part reaches the target pressure, the third parameter may also be the liquid temperature and At least one of the aforementioned operating times of the electric motor.
若液體溫度改變,則液體黏度會改變。因此,若液體溫度改變,則電動馬達的實際扭矩與泵部之噴出壓力的關係也會改變。又,若電動馬達運轉時間較長,則電動馬達的實際扭矩相對於馬達之輸入電流值之特性會改變。電動馬達運轉時間例如為總運轉時間。控制器用液體溫度及/或電動馬達運轉時間,能夠更適當地調節泵部之噴出壓力。If the temperature of the liquid changes, the viscosity of the liquid will change. Therefore, if the liquid temperature changes, the relationship between the actual torque of the electric motor and the discharge pressure of the pump part will also change. In addition, if the electric motor runs for a long time, the characteristics of the actual torque of the electric motor relative to the input current value of the motor will change. The operation time of the electric motor is, for example, the total operation time. The controller uses the liquid temperature and/or the operating time of the electric motor to adjust the discharge pressure of the pump unit more appropriately.
再者,第三參數亦可以是前述液體溫度及前述電動馬達運轉時間中之任一者或兩者。Furthermore, the third parameter may be either or both of the aforementioned liquid temperature and the aforementioned electric motor operating time.
前述泵部之運轉區域亦可分為複數旋轉速度域,前述控制器可具有分別對應前述複數旋轉速度域之複數關係式,且可因應前述泵部之旋轉速度,根據對應之關係式控制前述電動馬達。The operation area of the pump section can also be divided into a plurality of rotation speed domains, the controller can have a plurality of relational expressions corresponding to the plurality of rotation speed domains, respectively, and can control the electric power according to the corresponding relational expression in accordance with the rotation speed of the pumping section motor.
本申請發明人發現:較佳為分別設定泵部之旋轉速度較高時之關係式、及旋轉速度較低時之關係式。泵部之旋轉速度為電動馬達的旋轉速度,且為泵本體之旋轉速度。例如泵部之旋轉速度較低時,電動馬達之特性會強烈地反映在關係式中,泵部之旋轉速度較高時,泵本體之特性強烈地反映在關係式。此時,控制器具有兩個關係式,且因應泵部之旋轉速度選擇兩個關係式。The inventor of the present application has found that it is preferable to set the relational expression when the rotation speed of the pump portion is high and the relational expression when the rotation speed is low, respectively. The rotation speed of the pump is the rotation speed of the electric motor and the rotation speed of the pump body. For example, when the rotation speed of the pump part is low, the characteristics of the electric motor are strongly reflected in the relational expression. When the rotation speed of the pump part is high, the characteristics of the pump body are strongly reflected in the relational expression. At this time, the controller has two relational expressions, and the two relational expressions are selected according to the rotation speed of the pump part.
控制器具有複數關係式,且根據對應泵部之旋轉速度之關係式控制電動馬達。藉此,控制器能夠將泵部之噴出壓力更適當地調節至目標壓力。The controller has a complex relationship, and controls the electric motor according to the relationship of the rotation speed of the corresponding pump part. With this, the controller can more appropriately adjust the discharge pressure of the pump to the target pressure.
前述對象物亦可以是工作機械之工具,前述液體亦可以是冷卻液。亦即,定壓液體供給裝置可以是工作機械之冷卻液供給裝置。The aforementioned object may also be a tool of a working machine, and the aforementioned liquid may also be a cooling fluid. That is, the constant pressure liquid supply device may be a cooling liquid supply device of a working machine.
前述電動馬達亦可以是變頻器專用馬達。The aforementioned electric motor may also be a motor dedicated to the inverter.
變頻器專用馬達在以低旋轉速度連續運轉時,前述變頻器專用馬達的扭矩穩定。若電動馬達為變頻器專用馬達,則定壓液體供給裝置能夠讓電動馬達以及泵本體在低旋轉速度域運轉。讓電動馬達以及泵本體在低旋轉速度域運轉,藉此定壓液體供給裝置能夠實現節能化。如上所述,表或關係式係包括第二參數亦即電動馬達旋轉速度。讓電動馬達以及泵本體在低旋轉速度域運轉時,控制器能夠將泵部之噴出壓力適當地調節至目標壓力。 (發明功效)When the motor dedicated to the inverter is continuously operated at a low rotational speed, the torque of the motor dedicated to the foregoing inverter is stable. If the electric motor is an inverter-specific motor, the constant-pressure liquid supply device can operate the electric motor and the pump body in the low rotation speed range. By operating the electric motor and the pump body in the low rotation speed range, the constant pressure liquid supply device can achieve energy saving. As mentioned above, the table or relational system includes the second parameter, namely the rotation speed of the electric motor. When the electric motor and the pump body are operated in the low rotation speed range, the controller can appropriately adjust the discharge pressure of the pump part to the target pressure. (Effect of invention)
如上所述,根據前述定壓液體供給裝置能夠適當地調節泵之噴出壓力。As described above, the discharge pressure of the pump can be adjusted appropriately according to the aforementioned constant-pressure liquid supply device.
以下根據圖面詳細說明定壓液體供給裝置之實施形態。以下說明為定壓液體供給裝置之一例。The embodiment of the constant pressure liquid supply device will be described in detail below based on the drawings. The following description is an example of a constant-pressure liquid supply device.
(冷卻液供給裝置之結構) 圖1係顯示使本案所揭示將定壓液體供給裝置應用於冷卻液供給裝置1之結構例。(Structure of coolant supply device) FIG. 1 shows a configuration example in which the constant-pressure liquid supply device disclosed in this case is applied to the cooling liquid supply device 1.
冷卻液供給裝置1係於工作機械2中的工具21供給冷卻液。工具21可以是任意者。如圖1所例示,工具21中形成有噴出冷卻液之噴出孔22。冷卻液係藉由前述噴出孔22噴出至加工處。工具21為具有噴出液體的孔之對象物的一例。The coolant supply device 1 is attached to the
冷卻液之供給線23連接於工具21上。供給線23透過冷卻液供給裝置1之連接部20而與冷卻液供給裝置1中的噴出線3連接。冷卻液係藉由噴出線3以及供給線23而供給至工具21。The
噴出線3中配置有泵部4。泵部4係使冷卻液朝向工具21噴出。泵部4係含有泵本體41以及電動馬達42。A
泵本體41為定容量之容積式泵。泵本體41具體而言可以是齒輪泵、輪葉泵、螺桿泵等旋轉泵。泵部4又可以是活塞泵、柱塞泵等往返移動泵。The
電動馬達42係與泵本體41相連。電動馬達42例如可以是變頻器專用馬達。電動馬達42更可以是PM馬達或通用馬達。The
電動馬達42係與變頻器72相連。變頻器72係對電動馬達42輸出旋轉速度指令。電動馬達42能夠根據變頻器72所輸出的旋轉速度指令而改變旋轉速度。The
變頻器72上係連接有控制器71。控制器71係藉由變頻器72而控制電動馬達42。工作機械2進行加工時,一直要改變所需冷卻液的流量,故控制器71係一直藉由變頻器72控制電動馬達42之旋轉速度。A
變頻器72係計算對電動馬達42之輸出扭矩以及電動馬達42之旋轉速度。詳細情形如後述,但變頻器72係將變頻器72之輸出扭矩及電動馬達42之旋轉速度作為反饋訊號而輸出至控制器71。控制器71係根據變頻器72之輸出扭矩以及電動馬達42之旋轉速度而對電動馬達42進行反饋控制。再者,變頻器72之輸出扭矩為與電動馬達42之扭矩相關之第一參數的一例。電動馬達42之旋轉速度為第二參數。The
在噴出線3上且在連接部20與泵部4之間連接有安全線(relief line)5。安全線5中配置有安全閥51。安全閥51係於特定壓力下打開。在工具21所需冷卻液流量大量減少時以及控制器71所輸出之控制指令產生異常時,安全閥51係為了安全而打開。A
安全線5係連接在冷卻液之槽6上。流過安全線5之剩餘冷卻液會返回槽6中。供給於工具21之冷卻液也會返回槽6中,在此省略其圖示。泵部4係與槽6相連,藉此吸入槽6內之冷卻液。The
再者,噴出線3上係連接有顯示冷卻液壓力之壓力計31。Furthermore, a
(冷卻液供給裝置之運轉控制)
另外,說明冷卻液供給裝置1之運轉。如上所述,控制器71係進行電動馬達42之反饋控制。(Operation control of coolant supply device)
In addition, the operation of the coolant supply device 1 will be described. As described above, the
被供給冷卻液之工具21係具有噴出冷卻液的噴出孔22。因此,若噴出線3以及供給線23中的冷卻液流量增加,則泵部4之噴出壓力會變高。電動馬達42之旋轉速度係與泵部4之噴出壓力成正比關係。又,定容量型之容積式泵本體41中,噴出壓力係與扭矩成正比關係。電動馬達42之實際扭矩相當於變頻器72之輸出扭矩。因此,變頻器72之輸出扭矩係與泵部4之噴出壓力成正比關係。控制器71係將變頻器72之輸出扭矩使用作為反饋訊號。控制器71係以使電動馬達42之扭矩達到目標扭矩之方式而控制電動馬達42。控制器71即使不使用檢測泵部4之噴出壓力之壓力感應器,也可以使泵部4之噴出壓力達到目標壓力之方式而控制泵部4。省略壓力感應器,藉此能夠簡化冷卻液供給裝置1之結構。The
噴出線3以及供給線23之壓力變高且特定扭矩以上之反饋訊號輸入至控制器71時,控制器71會迅速降低電動馬達42之旋轉速度而降低壓力。由於噴出孔22噴出之冷卻液量得到調節,故冷卻液供給裝置1正常工作時,安全閥51不會打開。多餘的冷卻液不會流入安全線5。When the pressure of the
在此,變頻器專用馬達在低旋轉速度域中的定扭矩特性優異。若電動馬達42為變頻器專用馬達,則能夠讓泵部4在低旋轉速度域運轉。藉由泵部4在低旋轉速度域運轉,能夠使冷卻液供給裝置1節能化。但是,容積式泵本體41若旋轉速度變低,則容積效率會急劇降低。因此,在低旋轉速度域中,前述變頻器72之輸出扭矩與泵部4之噴出壓力之間之正比關係不會成立或難以成立。Here, the inverter-specific motor has excellent constant torque characteristics in the low rotation speed domain. If the
又,本申請發明人發現:變頻器專用馬達在旋轉速度較高時與較低時,即使馬達所輸出實際扭矩相同,變頻器72之輸出電流值也會相異。In addition, the inventor of the present application found that when the motor dedicated to the inverter has a higher rotation speed and a lower rotation speed, even if the actual torque output by the motor is the same, the output current value of the
泵部4之總效率包括泵本體41之容積效率降低、與電動馬達42之輸入電流值及實際扭矩的關係。泵部4在低旋轉速度域運轉時、以及泵部4以比低旋轉速度域更高之旋轉速度運轉時,泵部4之總效率會相異。因此,在泵部4在低旋轉速度域運轉時,如上所述,控制器71難以僅根據變頻器72之輸出扭矩與泵部4之噴出壓力之間的關係控制泵部4。The total efficiency of the
因此,前述冷卻液供給裝置1之控制器71係具有表或關係式,前述表或前述關係式係決定電動馬達42之實際扭矩相關之第一參數、泵部4的旋轉速度即第二參數、泵部4之噴出壓力三者的關係,並根據前述表或前述關係式控制泵部4。第一參數具體而言為變頻器72之輸出扭矩。Therefore, the
圖2係例示決定變頻器72之輸出扭矩(y)、泵部4之噴出壓力(x1
)、泵部4之旋轉速度(x2
)三者的關係之關係式(y=a1
x1
+a2
x2
+b1
)。可對於具有泵本體41以及電動馬達42之泵部4以各種運轉條件運轉,並對試驗結果(參照圖2中的黑點)進行多變量分析,藉此設定前述關係式。例如以扭矩(y)為應變數,並以噴出壓力(x1)與旋轉速度(x2)為自變數,可藉由多元線性迴歸分析而設定關係式。一次式之關係式之各常數a1
、a2
、b1
例如可使用最小平方法(ordinary least square;OLS)而設定。再者,關係式並不限定於一次式。關係式可以是二次式或三次式。控制器71能夠根據泵部4之目標壓力、泵部4之旋轉速度以及關係式,而設定變頻器72之目標輸出扭矩。FIG. 2 is an example of a relationship formula (y=a 1 x 1 ) that determines the relationship between the output torque (y) of the
再者,雖省略圖示,但前述表係與前述關係式同樣地決定變頻器72之輸出扭矩、泵部4之旋轉速度、泵部4之噴出壓力三者的關係。控制器71能夠根據泵部4之目標壓力、泵部4之旋轉速度以及表,而設定變頻器72之目標輸出扭矩。In addition, although not shown in the figure, the aforementioned table determines the relationship between the output torque of the
控制器71係將變頻器72之輸出扭矩、變頻器72計算出的泵部4之旋轉速度作為反饋訊號,並根據前述表或前述關係式控制泵部4。如圖1所示,控制器71係具有表或關係式711以及減算器712而作為功能方塊。控制器71係接受工作機械2所指定目標壓力之訊號。控制器71還接受變頻器72所輸出之電動馬達42的旋轉速度訊號。電動馬達42之旋轉速度與泵本體41之旋轉速度一致。控制器71係根據目標壓力及旋轉速度,並根據表或關係式711,而設定目標之輸出扭矩。The
減算器712係計算目標之輸出扭矩與變頻器72之輸出扭矩的偏差。變頻器72之輸出扭矩為變頻器72所輸出反饋訊號。控制器71將因應扭矩偏差之控制訊號輸出至變頻器72。變頻器72係以消去扭矩偏差之方式讓電動馬達42運轉。其結果,泵部4之噴出壓力會達到目標壓力。The
將泵部4之旋轉速度加入至表或關係式711,藉此能夠將泵本體41之容積效率降低、以及將電動馬達42之輸入電流值與所輸出實際扭矩的關係反映至泵部4之控制中。其結果,於泵部4在低旋轉速度域中運轉時,控制器71能夠適當地將泵部4之噴出壓力調節至目標壓力。泵部4在低旋轉速度域中運轉,藉此能夠使冷卻液供給裝置1節能化。又,在泵部4以較低旋轉速度域更高之旋轉速度運轉時,控制器71也能夠適當地調節泵部4之噴出壓力。The rotation speed of the
冷卻液供給裝置1之反饋訊號為變頻器72之輸出扭矩以及泵部4之藉由變頻器72計算出的旋轉速度。無需於冷卻液供給裝置1追加檢測為反饋訊號之第一參數及第二參數之感應器。能夠使冷卻液供給裝置1之結構更簡略。The feedback signal of the coolant supply device 1 is the output torque of the
再者,上述構成之冷卻液供給裝置1中,表或關係式711係含有第一參數及第二參數。表或關係式711可進一步含有冷卻液溫度作為第三參數。若冷卻液溫度改變,則冷卻液之黏度會改變。若冷卻液之黏度改變,則電動馬達42之實際扭矩與泵本體41之噴出壓力的關係也會改變。因此,將冷卻液溫度作為第三參數追加於表或關係式711,藉此,冷卻液供給裝置1能夠更適當地調節泵部4之噴出壓力。此時,決定變頻器72之輸出扭矩(y)、泵部4之噴出壓力(x1
)、泵部4之旋轉速度(x2
)、冷卻液溫度(x3
)四者的關係之關係式一例為y=a1
x1
+a2
x2
+a3
x3
+b1
。Furthermore, in the coolant supply device 1 configured as described above, the table or
又,第三參數可以是電動馬達42之運轉時間。若電動馬達42之運轉時間變長,則電動馬達42之實際扭矩相對於電動馬達42之輸入電流值之特性會改變。因此,將電動馬達42之運轉時間追加至表或關係式711,藉此冷卻液供給裝置1能夠更適當地調節泵部4之噴出壓力。In addition, the third parameter may be the operating time of the
再者,如上所述,第三參數可僅為冷卻液溫度、或僅為電動馬達42之運轉時間。又,第三參數可以是冷卻液溫度及電動馬達42之運轉時間兩者。Furthermore, as mentioned above, the third parameter may be only the coolant temperature or only the operating time of the
第一參數可以是電動馬達42之電流值,來取代變頻器72之輸出扭矩。電動馬達42之電流值可由感應器檢測。The first parameter may be the current value of the
又,第一參數可以是組合電壓值與電力值之與電動馬達42之實際扭矩成比例的值,來取代變頻器72之輸出扭矩。In addition, the first parameter may be a value proportional to the actual torque of the
(關係式之變形例)
圖2係顯示對於泵部4之整個運轉區域設定一個關係式的例子。本申請發明人發現較佳為分別設定泵部4之旋轉速度較高時之關係式、及較低時之關係式。泵部4之旋轉速度為電動馬達42的旋轉速度,且為泵本體41之旋轉速度。例如泵部4之旋轉速度較低時,電動馬達42之特性強烈反映於關係式中,泵部4之旋轉速度較高時,泵本體41之特性強烈反映於關係式。此時,控制器71具有兩個關係式,且因應泵部4之旋轉速度而選擇兩個關係式。(Variation of relational expression)
FIG. 2 shows an example of setting a relational expression for the entire operation area of the
圖3係顯示將泵部4之運轉區域分為低旋轉速度域與高旋轉速度域,控制器71具有與低旋轉速度域對應之關係式以及與高旋轉速度域對應之關係式的例子。再者,如圖3所示,單點直線的平面係顯示特定旋轉速度N中的假想平面。低旋轉速度域為特定旋轉速度N以下之區域,高旋轉速度域為超過特定旋轉速度N之區域。圖3之例中,第一關係式(y=a3
x1
+a4
x2
+b2
)與低旋轉速度域對應,第二關係式(y=a5
x1
+a6
x2
+b3
)與高旋轉速度域對應。特定旋轉速度N中,關係式具有變曲點。FIG. 3 shows an example in which the operation area of the
於泵部4之旋轉速度在低旋轉速度域內時,控制器71係根據第一關係式控制電動馬達42。又,在泵部4之旋轉速度在高旋轉速度域內時,控制器71係根據第二關係式控制電動馬達42。藉此,在泵部4為低旋轉速度時或在高旋轉速度時,控制器71皆可將泵部4之噴出壓力更適當地調節至目標壓力。When the rotation speed of the
再者,泵部4之運轉區域不限於分為如圖3所顯示兩個區域。泵部4之運轉區域可分為三個以上的區域。控制器71具有對應各區域之關係式即可。Furthermore, the operation area of the
本案所揭示定壓液體供給裝置並不限於冷卻液供給裝置。雖省略圖示,但本案所揭示定壓液體供給裝置例如可以是清洗裝置用清洗液供給裝置。清洗裝置係為了清洗以工作機械加工之加工品而向加工品噴出清洗液。清洗液供給裝置係對清洗裝置供給特定壓力清洗液。The constant pressure liquid supply device disclosed in this case is not limited to the cooling liquid supply device. Although not shown in the drawings, the constant pressure liquid supply device disclosed in this case may be, for example, a cleaning liquid supply device for a cleaning device. The cleaning device sprays a cleaning liquid to the processed product in order to clean the processed product processed by the work machine. The cleaning liquid supply device supplies a specific pressure of cleaning liquid to the cleaning device.
1:冷卻液供給裝置 2:工作機械 3:噴出線 4:泵部 5:安全線 6:槽 20:連接部 21:工具(對象物) 22:噴出孔 23:供給線 31:壓力計 41:泵本體 42:電動馬達 51:安全閥 71:控制器 72:變頻器 711:表或關係式 712:減算器1: Coolant supply device 2: working machinery 3: ejection line 4: Pump Department 5: Safety line 6: slot 20: Connection 21: Tool (object) 22: Spray hole 23: Supply line 31: Pressure gauge 41: Pump body 42: Electric motor 51: Safety valve 71: Controller 72: frequency converter 711: Table or relation 712: Subtractor
圖1係例示冷卻液供給裝置之結構的電路圖。 圖2係例示變頻器之輸出扭矩、泵部之旋轉速度、泵部之噴出壓力三者的關係式。 圖3係例示與圖2相異之關係式。FIG. 1 is a circuit diagram illustrating the configuration of a cooling liquid supply device. Fig. 2 illustrates the relationship between the output torque of the inverter, the rotation speed of the pump part, and the discharge pressure of the pump part. FIG. 3 illustrates a relationship different from FIG. 2.
1:冷卻液供給裝置 1: Coolant supply device
2:工作機械 2: working machinery
3:噴出線 3: ejection line
4:泵部 4: Pump Department
5:安全線 5: Safety line
6:槽 6: slot
20:連接部 20: Connection
21:工具(對象物) 21: Tool (object)
22:噴出孔 22: Spray hole
23:供給線 23: Supply line
31:壓力計 31: Pressure gauge
41:泵本體 41: Pump body
42:電動馬達 42: Electric motor
51:安全閥 51: Safety valve
71:控制器 71: Controller
72:變頻器 72: frequency converter
711:表或關係式 711: Table or relation
712:減算器 712: Subtractor
Claims (9)
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JP5207780B2 (en) * | 2008-03-10 | 2013-06-12 | 住友精密工業株式会社 | Hydraulic control device |
JP2012106292A (en) * | 2010-11-15 | 2012-06-07 | Toyota Motor Corp | Apparatus and method for feeding coolant |
JP5907712B2 (en) * | 2011-12-07 | 2016-04-26 | 日立アプライアンス株式会社 | Motor drive device and equipment using the same |
JP6013031B2 (en) * | 2012-06-08 | 2016-10-25 | ナブテスコ株式会社 | Three-phase AC motor drive controller and actuator hydraulic system |
JP5464247B1 (en) * | 2012-09-26 | 2014-04-09 | ダイキン工業株式会社 | Control device |
JP6360442B2 (en) * | 2015-01-14 | 2018-07-18 | 株式会社日立製作所 | Permanent magnet synchronous motor, winding switching motor drive device, refrigeration and air conditioning equipment using them, and electric vehicle |
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- 2019-09-02 WO PCT/JP2019/034439 patent/WO2020054480A1/en active Application Filing
- 2019-09-02 JP JP2020501410A patent/JP6785394B2/en active Active
- 2019-09-11 TW TW108132772A patent/TWI730404B/en active
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Publication number | Publication date |
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JPWO2020054480A1 (en) | 2020-10-22 |
TWI730404B (en) | 2021-06-11 |
JP6785394B2 (en) | 2020-11-18 |
WO2020054480A1 (en) | 2020-03-19 |
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