TW202020265A - Transfer paper - Google Patents
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- TW202020265A TW202020265A TW108132263A TW108132263A TW202020265A TW 202020265 A TW202020265 A TW 202020265A TW 108132263 A TW108132263 A TW 108132263A TW 108132263 A TW108132263 A TW 108132263A TW 202020265 A TW202020265 A TW 202020265A
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- transfer paper
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- resin
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- QDLAGTHXVHQKRE-UHFFFAOYSA-N lichenxanthone Natural products COC1=CC(O)=C2C(=O)C3=C(C)C=C(OC)C=C3OC2=C1 QDLAGTHXVHQKRE-UHFFFAOYSA-N 0.000 description 1
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- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
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- 230000007935 neutral effect Effects 0.000 description 1
- KCAMXZBMXVIIQN-UHFFFAOYSA-N octan-3-yl 2-methylprop-2-enoate Chemical compound CCCCCC(CC)OC(=O)C(C)=C KCAMXZBMXVIIQN-UHFFFAOYSA-N 0.000 description 1
- 239000001048 orange dye Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000001254 oxidized starch Substances 0.000 description 1
- 235000013808 oxidized starch Nutrition 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
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- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
本發明係有關於一種用以將圖案轉印至布帛之轉印用紙,就一實施態樣而言,係有關於一種為了將使用含有酸性染料的酸性印墨印刷而成之圖案轉印至耐綸布而使用之轉印用紙。 The present invention relates to a transfer paper for transferring a pattern to a fabric. In one embodiment, it relates to a method for transferring a pattern printed using an acid ink containing an acid dye to a Transfer paper used for nylon cloth.
就能夠再現性良好地得到精細的印染圖案的表現及卓越的均染性、以及柔軟的纖維觸感之印染用紙,習知一種轉印印染法所使用之印染用紙,該轉印印染法係使用含有染料的印墨將圖案印刷在印染用紙而得到印染紙,而且藉由將印染紙密著在纖維材料或皮革材料且加熱及加壓而將染料轉印,並且在將印染紙貼附在纖維材料或皮革材料之狀態下實施染料的固定處理,該印染用紙係藉由將相對於水溶性合成系黏結劑,天然系糊劑的調配比率以固體成分換算為5%至0%的範圍調配而且調配有各種助劑之親水性混合物塗布、噴霧或浸漬在原紙後,進行乾燥而具有被紙吸收或層積在紙上之印墨接受層兼接著層(例如參照專利文獻1)。 The printing and dyeing paper that can obtain the performance of fine printing and dyeing patterns with excellent reproducibility and excellent levelness, and soft fiber touch, is known as a printing and dyeing paper used in a transfer printing method, which is used Printing ink containing dye prints the pattern on the printing and dyeing paper to obtain the printing and dyeing paper, and the dye is transferred by adhering the printing and dyeing paper to the fiber material or leather material and heating and pressing, and the printing and dyeing paper is attached to the fiber Dye fixing treatment is carried out in the state of materials or leather materials. The printing paper is prepared by mixing the ratio of the natural paste with respect to the water-soluble synthetic binder in the range of 5% to 0% in terms of solid content conversion and The hydrophilic mixture prepared with various additives is coated, sprayed, or immersed in the base paper, and then dried to have an ink-receiving layer and an adhesive layer that are absorbed by the paper or laminated on the paper (for example, refer to Patent Document 1).
[專利文獻1]日本特開2016-102283號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2016-102283
一般認為通常的耐綸布之耐熱性為80℃至140℃,且在大約70℃附近起有產生熱變形之情形。因此,就將轉印紙密著在如專利文獻1所揭示的纖維材料且藉由加熱及加壓而將染料轉印,而且在將轉印紙貼附在纖維材料之狀態下實施染料的蒸氣處理之轉印印染法而言,纖維材料為耐綸時會有產生不良狀況之情形。 It is generally believed that the heat resistance of ordinary nylon fabrics is 80°C to 140°C, and thermal deformation may occur from around 70°C. Therefore, the transfer paper is adhered to the fiber material as disclosed in Patent Document 1 and the dye is transferred by heating and pressing, and the steam treatment of the dye is performed in a state where the transfer paper is attached to the fiber material As for the transfer printing and dyeing method, when the fiber material is nylon, there will be some bad conditions.
亦即,在將轉印紙貼附在耐綸布之狀態下進行蒸氣處理時,依照耐綸布對熱之尺寸安定性及轉印紙對水分之尺寸安定性,而在將轉印紙貼附在耐綸布之狀態下有轉印紙產生部分剝離、部分凹凸及產生部分皺紋之操作上的問題。結果所得到的耐綸布係變得有部分畫質低落。就現狀而言針對該問題,欲藉由蒸氣處理的操作人員之技術來解決、或藉由如使圖案集中在部分範圍的設計等來因應。又,如專利文獻1所揭示的印墨接受層兼接著層,因為屬於藉由加熱及加壓而堅固地接著於纖維之接著劑層,所以在將轉印紙密著在纖維材料而進行加熱及加壓後且蒸氣處理前,有無法以經濟上能夠滿足的速度將轉印紙從纖維材料剝離之問題。即便在能夠良好地將轉印紙從纖維材料剝離時,仍有在耐綸布所形成的圖案產生脫落、顏色不均及發色低落等不良狀況。 That is, when the transfer paper is attached to the nylon cloth for steam treatment, according to the size stability of the nylon cloth to heat and the size stability of the transfer paper to moisture, the transfer paper is attached to the resistant In the state of the nylon cloth, there is a problem that the transfer paper has partial peeling, partial unevenness and partial wrinkles. As a result, the resulting nylon fabric becomes partially degraded. In view of the current situation, this problem is to be solved by the technique of the operator of the steam treatment, or by a design such as a design that focuses the pattern on a part of the range. In addition, the ink receiving layer and the adhesive layer as disclosed in Patent Document 1 belong to the adhesive layer that is firmly adhered to the fiber by heating and pressing, so the transfer paper is adhered to the fiber material to heat and After pressurization and before steam treatment, there is a problem that the transfer paper cannot be peeled from the fiber material at an economically satisfactory speed. Even when the transfer paper can be peeled off from the fiber material well, the pattern formed by the nylon cloth still has some problems such as shedding, uneven color, and low color development.
有鑒於上述情形,本發明的目的係為了避免轉印紙產生部分剝離、部分凹凸及產生部分皺紋之操作上的問題,而提供一種轉印用 紙,其能夠藉由使轉印紙與布帛尤其就實施態樣而言係與耐綸布密著且進行加熱及加壓而在耐綸布形成圖案,而且在圖案形成後且蒸氣處理前能夠將轉印紙從耐綸布剝離乾淨,並且能夠抑制在耐綸布所形成的圖案產生脫落、顏色不均及發色低落等不良狀況。 In view of the above circumstances, the object of the present invention is to provide a transfer problem in order to avoid the operation problems of partial peeling, partial unevenness and partial wrinkles of the transfer paper. Paper, which can be formed on the nylon cloth by adhering the transfer paper and the cloth, especially in terms of implementation, and heating and pressurizing the nylon cloth, and after the pattern is formed and before the steam treatment The transfer paper is peeled off from the nylon cloth cleanly, and can prevent the pattern formed on the nylon cloth from peeling off, uneven colors, and low color development.
為了解決上述課題,本發明者專心研究之結果,本發明的目的可藉由下列者而達成。 In order to solve the above-mentioned problems, the present inventors concentrated on the results of research, and the objects of the present invention can be achieved by the following.
[1]一種轉印用紙,係用於轉印印染法之印刷圖案前的轉印用紙,該轉印印染法係使以染料印墨印刷圖案而得到的轉印紙與布帛密著,而且藉由加熱及加壓而將染料從轉印紙轉印至布帛,並且在轉印後將轉印紙從布帛剝離之後,將布帛進行蒸氣處理;該轉印用紙具備:在原紙的一面具有1層或2層以上的非水系樹脂層之基材、及在前述非水系樹脂層上之1層或2層以上的塗布層;其中,將基材作為基準時位於最外的位置之最外塗布層至少含有水溶性聚酯樹脂、羧酸改性聚乙烯醇樹脂、丙烯酸樹脂及澱粉類、以及白色顏料,前述丙烯酸樹脂的玻璃轉移點(Tg)為0℃以上且45℃以下而且最低成膜溫度(MFT)為0℃以上且50℃以下。 [1] A transfer paper, which is used to transfer the printing pattern before printing the printing pattern, the transfer printing method is to make the transfer paper obtained by printing the pattern with dye ink closely adhere to the fabric, and by Heat and pressure to transfer the dye from the transfer paper to the fabric, and after the transfer to peel the transfer paper from the fabric, the fabric is subjected to steam treatment; the transfer paper is equipped with: 1 or 2 layers on one side of the base paper The base material of the above non-aqueous resin layer, and one or more coating layers on the aforementioned non-aqueous resin layer; wherein, the outermost coating layer positioned at the outermost position with the base material as a reference contains at least water-soluble Polyester resin, carboxylic acid-modified polyvinyl alcohol resin, acrylic resin and starch, and white pigment, the acrylic resin has a glass transition point (Tg) of 0°C or more and 45°C or less and a minimum film-forming temperature (MFT) It is above 0°C and below 50°C.
藉由使將圖案印刷在本發明的轉印用紙而得到的轉印紙與布帛密著且進行加熱及加壓而能夠將圖案形成在布帛,而且能夠在圖案形成後且蒸氣處理前將轉印紙從布帛剝離乾淨,並且能夠抑制在布帛所形成的圖案產生脫落、顏色不均及發色低落等不良狀況。 By making the transfer paper obtained by printing the pattern on the transfer paper of the present invention adhere to the fabric and applying heat and pressure, the pattern can be formed on the fabric, and the transfer paper can be removed from the transfer paper after the pattern is formed and before the steam treatment. The fabric is peeled off cleanly, and it is possible to suppress the pattern formed on the fabric from falling off, uneven color, and low color development.
[2]如前述[1]所述之轉印用紙,在至少一實施形態中,前述白色顏料的至少一種中含有非晶質氧化矽,而且藉由雷射繞射/散射式粒度 分布測定所求得的體積基準之前述非晶質氧化矽的平均粒徑為27μm以上且40μm以下。 [2] The transfer paper as described in [1] above, in at least one embodiment, at least one of the white pigments contains amorphous silicon oxide and has a laser diffraction/scattering particle size The volume-based average particle diameter of the amorphous silicon oxide obtained by distribution measurement is 27 μm or more and 40 μm or less.
藉由本轉印用紙,能夠改善轉印紙從布帛的剝離性。 With this transfer paper, the peelability of the transfer paper from the fabric can be improved.
[3]如前述[2]所述之轉印用紙,在至少一實施形態中,前述非晶質氧化矽在藉由雷射繞射/散射式粒度分布測定所求得之橫軸為粒徑及縱軸為粒子數的頻率之體積基準的粒度分布曲線中,將粒徑為零作為起點之累積頻率20體積%的粒徑D20與將粒徑為零作為起點之累積頻率80體積%的粒徑D80之比(D80/D20)為2.9以上且4.5以下。 [3] The transfer paper described in [2] above, in at least one embodiment, the horizontal axis of the amorphous silicon oxide obtained by laser diffraction/scattering particle size distribution measurement is the particle size And the volume-based particle size distribution curve with the frequency at the vertical axis as the number of particles, the particle size D20 with a cumulative frequency of 20% by volume with a particle size of zero as the starting point and the particle size with a cumulative frequency of 80% by volume with a particle size of zero as the starting point The ratio of the diameter D80 (D80/D20) is 2.9 or more and 4.5 or less.
藉由本轉印用紙,能夠抑制在布帛所形成的圖案產生脫落、顏色不均及發色低落等不良狀況、及/或能夠改善轉印紙從布帛的剝離性。 With this transfer paper, it is possible to suppress the occurrence of defects such as peeling off of the pattern formed on the fabric, uneven color, and low color development, and/or to improve the peelability of the transfer paper from the fabric.
就至少一實施態樣而言,一種轉印用紙,係使用在染料印墨為含有酸性染料之酸性印墨且布帛為耐綸布之轉印印染法。 As for at least one embodiment, a transfer paper is a transfer printing method in which the dye printing ink is an acid printing ink containing an acid dye and the cloth is nylon cloth.
依照本發明,能夠提供一種轉印用紙,其能夠藉由使轉印紙與布帛密著且進行加熱及加壓而將圖案形成在布帛,而且在圖案形成後且蒸氣處理前能夠將轉印紙從布帛剝離乾淨,並且能夠抑制在布帛所形成的圖案產生脫落、顏色不均及發色低落等不良狀況。 According to the present invention, it is possible to provide a transfer paper which can form a pattern on a fabric by adhering the transfer paper to a fabric and applying heat and pressure, and can transfer the transfer paper from the fabric after the pattern is formed and before the steam treatment The peeling is clean, and it is possible to suppress the pattern formed on the fabric from falling off, uneven color, and low color development.
以下詳細地說明本發明。 The present invention will be described in detail below.
在本發明中,所謂「轉印用紙」係指處於欲轉印的圖案被印刷之前的白紙狀態之用紙。所謂「轉印紙」係指處於在轉印用紙印刷有欲轉印的圖 案的狀態之用紙。 In the present invention, the “transfer paper” refers to paper in a state of white paper before the pattern to be transferred is printed. The so-called "transfer paper" refers to the image printed on the transfer paper that is to be transferred Paper for the status of the case.
又,在本發明中,所謂「具有塗布層」係指使用電子顯微鏡觀察轉印用紙的剖面時,具有能夠與基材區別之明確的塗布層之用紙。例如塗布樹脂成分、聚合物成分並且所塗布的前述成分為少量且被基材吸收,結果使用電子顯微鏡觀察轉印用紙的剖面時未具有能夠與基材區別之明確的塗布層的情形,係不符合「具有塗布層」。 In addition, in the present invention, the term "having a coating layer" refers to paper having a clear coating layer that can be distinguished from the substrate when the cross section of the transfer paper is observed with an electron microscope. For example, when a resin component or a polymer component is applied and the aforementioned component is applied in a small amount and is absorbed by the substrate, when the cross section of the transfer paper is observed with an electron microscope, there is no clear coating layer that can be distinguished from the substrate. Conforms to "has a coating layer".
轉印用紙具備:在原紙的一面具有1層或2層以上的非水系樹脂層之基材、及在前述非水系樹脂層上之1層或2層以上的塗布層。塗布層中,將以基材作為基準時位於最外側的位置之塗布層稱為最外塗布層。塗布層為1層時該塗布層成為最外塗布層。最外塗布層至少含有水溶性聚酯樹脂、羧酸改性聚乙烯醇樹脂、丙烯酸樹脂及澱粉類、以及白色顏料。塗布層為2層以上時,在基材與最外塗布層之間存在的塗布層係在塗布紙領域中先前眾所周知的塗布層,且針對白色顏料的有無及種類、以及樹脂的有無及種類係沒有特別限定。又,在基材與最外塗布層之間存在的塗布層能夠含有在塗布紙領域中先前眾所周知的各種添加劑。 The transfer paper includes a base material having one or more non-aqueous resin layers on one side of the base paper, and one or more coating layers on the non-aqueous resin layer. Among the coating layers, the coating layer positioned at the outermost position with the base material as the reference is referred to as the outermost coating layer. When there is only one coating layer, the coating layer becomes the outermost coating layer. The outermost coating layer contains at least water-soluble polyester resin, carboxylic acid-modified polyvinyl alcohol resin, acrylic resin and starch, and white pigment. When the coating layer is 2 or more layers, the coating layer existing between the base material and the outermost coating layer is a coating layer previously well-known in the field of coated paper, and is directed to the presence and type of white pigment and the presence and type of resin There is no particular limitation. In addition, the coating layer existing between the base material and the outermost coating layer can contain various additives previously known in the field of coated paper.
從轉印用紙的製造成本之觀點而言、塗布層係以1層為佳。又,塗布層係設置在基材之非水系樹脂層側的面。轉印用紙可在基材的背面,亦即原紙之具有非水系樹脂層之面的相反側,具有先前眾所周知的背塗層。 From the viewpoint of the manufacturing cost of the transfer paper, the coating layer is preferably one layer. In addition, the coating layer is provided on the surface of the base material on the non-aqueous resin layer side. The transfer paper may have a previously well-known back coat layer on the back side of the base material, that is, the side opposite to the surface of the base paper having the non-aqueous resin layer.
塗布層的塗布量係沒有特別限定。從轉印用紙的製造成本及操作容易性的觀點而言,塗布量較佳係每一單面以乾燥固體成分量計5g/m2以上且70g/m2以下。塗布量的上限更佳係每一單面以乾燥固體成分 量計30g/m2以下。而且,從削減製造成本的觀點及在轉印紙與布帛密著時防止塗布層脫落的觀點而言,塗布量最佳係每一單面以乾燥固體成分量計10g/m2以上且30g/m2以下。每一單面存在複數個塗布層時,塗布量為此等的合計之值。 The coating amount of the coating layer is not particularly limited. From the viewpoint of production cost of the transfer paper and ease of handling, the coating amount is preferably 5 g/m 2 or more and 70 g/m 2 or less in terms of the dry solid content per one side. The upper limit of the coating amount is more preferably 30 g/m 2 or less in dry solid content per one side. Moreover, from the viewpoint of reducing the manufacturing cost and preventing the peeling of the coating layer when the transfer paper and the fabric are in close contact, the coating amount is preferably 10 g/m 2 or more and 30 g/m in terms of dry solid content per one side. 2 or less. When there are a plurality of coating layers on each side, the coating amount is the total value of these.
原紙係將紙料進行抄造而成之抄造紙,該紙料係在選自LBKP(Leaf Bleached Kraft Pulp;闊葉樹漂白牛皮紙漿)、NBKP(Needle Bleached Kraft Pulp;針葉樹漂白牛皮紙漿)等化學紙漿、GP(Groundwood Pulp;磨木紙漿)、PGW(Pressure GroundWood pulp;加壓磨木紙漿)、RMP(Refiner Mechanical Pulp;精磨機械紙漿)、TMP(ThermoMechanical Pulp;熱機械紙漿)、CTMP(ChemiThermoMechanical Pulp;化學熱機械紙漿)、CMP(ChemiMechanical Pulp;化學機械紙漿)、CGP(ChemiGroundwood Pulp;化學磨木紙漿)等機械紙漿、及DIP(DeInked Pulp;脫墨紙漿)等廢紙紙漿之至少一種紙漿中,視需要而調配重質碳酸鈣、輕質碳酸鈣、滑石、黏土、高嶺土及煅燒高嶺土等各種填料、以及上漿劑(sizing agent)、固定劑、助留劑、陽離子化劑、紙力劑等各種添加劑而成者。而且,原紙係包含對抄造紙施行壓光機處理、使用澱粉、聚乙烯醇等進行之表面上漿處理、或表面處理等而成之道林紙。而且,原紙係包含在對抄造紙施行表面上漿處理、表面處理之後,進行壓光機處理而成之道林紙。 The base paper is paper-made paper made by papermaking. The paper is selected from chemical pulps such as LBKP (Leaf Bleached Kraft Pulp; broadleaf bleached kraft pulp), NBKP (Needle Bleached Kraft Pulp; conifer bleached kraft pulp), GP (Groundwood Pulp), PGW (Pressure GroundWood pulp), RMP (Refiner Mechanical Pulp), TMP (ThermoMechanical Pulp), CTMP (ChemiThermoMechanical Pulp), Chemistry Thermomechanical pulp), CMP (ChemiMechanical Pulp; chemical mechanical pulp), CGP (ChemiGroundwood Pulp; chemical grinding wood pulp) and other mechanical pulp, and DIP (DeInked Pulp; deinked pulp) and other waste paper pulp at least one pulp, depending on Various fillers such as heavy calcium carbonate, light calcium carbonate, talc, clay, kaolin and calcined kaolin, sizing agent, fixing agent, retention agent, cationizing agent, paper strength agent, etc. Additives. In addition, the base paper includes Daolin paper made by subjecting the papermaking paper to calendering, surface sizing treatment using starch, polyvinyl alcohol, or the like, or surface treatment. In addition, the base paper includes Daolin paper which is subjected to surface sizing treatment and surface treatment on the papermaking paper, and is then processed by a calender.
抄造係將紙料調整成為酸性、中性或鹼性並且使用先前眾所周知的造紙機而進行。就造紙機的例子而言,能夠舉出長網造紙機、雙網(twin-wire)造紙機、組合造紙機、圓網造紙機、揚克式造紙機(Yankee machine)等。 The papermaking system adjusts the paper stock to be acidic, neutral or alkaline and uses a paper machine previously known. Examples of paper machines include long wire paper machines, twin-wire paper machines, combined paper machines, rotary wire paper machines, and Yankee paper machines (Yankee machine) etc.
原紙的基重係沒有特別限定。從用紙的操作容易性之觀點而言,原紙的基重(basis weight)係以10g/m2以上且100g/m2以下為佳,以30g/m2以上且100g/m2以下為更佳。 The basis weight of the base paper is not particularly limited. From the viewpoint of ease of handling paper, the basis weight of the base paper is preferably 10 g/m 2 or more and 100 g/m 2 or less, more preferably 30 g/m 2 or more and 100 g/m 2 or less. .
在紙料中,能夠在不損害本發明所期望的效果之範圍內,適當地調配選自黏結劑、顏料分散劑、增黏劑、流動性改良劑、消泡劑、抑泡劑、離型劑、發泡劑、滲透劑、著色染料、著色顏料、螢光增白劑、紫外線吸收劑、抗氧化劑、防腐劑、抗黴劑、耐水化劑、濕潤紙力增強劑、乾燥紙力增強劑等之一種或二種以上作為其它添加劑。 In the paper, it can be appropriately selected from binders, pigment dispersants, tackifiers, fluidity improvers, defoamers, foam inhibitors, and release agents without compromising the desired effect of the present invention. Agent, foaming agent, penetrating agent, coloring dye, coloring pigment, fluorescent whitening agent, ultraviolet absorber, antioxidant, preservative, antifungal agent, water resistance agent, wetting paper strength enhancer, dry paper strength enhancer One or two or more of them are used as other additives.
基材能夠藉由將非水系樹脂層設置在前述原紙的一面而得到。非水系樹脂層係具有支援將轉印紙從布帛剝離之操作的功能、及防止染料印墨滲透至原紙的功能者。假設在將轉印紙從布帛剝離時轉印紙的塗布層與布帛難以剝離時,藉由在轉印紙之塗布層的全部或一部分從非水系樹脂層剝離,則布帛包含塗布層的全部或一部分附著在布帛之狀態而能夠將轉印紙良好地剝離。若為將轉印紙從布帛剝離之後將布帛進行蒸氣處理之轉印印染法時,則能夠避免轉印紙產生部分剝離、部分凹凸及產生部分皺紋之操作上的問題。而且,在使用染料印墨將圖案印刷在轉印用紙時,藉由非水系樹脂層防止染料到達原紙而能夠進一步抑制在布帛所形成的圖案產生脫落、顏色不均及發色低落等不良狀況。 The base material can be obtained by providing a non-aqueous resin layer on one side of the aforementioned base paper. The non-aqueous resin layer has a function of supporting the operation of peeling the transfer paper from the fabric, and a function of preventing the dye ink from penetrating the base paper. Assuming that when the transfer paper is peeled from the fabric when the coating layer of the transfer paper and the fabric are difficult to peel off, by peeling off all or part of the coating layer of the transfer paper from the non-aqueous resin layer, the fabric including all or part of the coating layer adheres to In the state of the cloth, the transfer paper can be peeled off well. If it is a transfer printing method in which the transfer paper is steamed after the transfer paper is peeled off from the cloth, the operation problems of partial peeling, partial unevenness, and partial wrinkles of the transfer paper can be avoided. In addition, when printing a pattern on transfer paper using dye ink, the non-aqueous resin layer prevents the dye from reaching the base paper, which can further suppress the occurrence of defects such as shedding, uneven color, and low color development of the pattern formed on the fabric.
非水系樹脂層係由非水系樹脂形成之對水為不溶性的層。欲形成非水系樹脂層之非水系樹脂的一種係水以外的溶劑成為介質之樹脂。水以外的溶劑成為介質之樹脂,能夠舉出溶劑系類型的樹脂。又,欲形成 非水系樹脂層之非水系樹脂的一種為無溶劑系類型的樹脂。又,欲形成非水系樹脂層之非水系樹脂的一種為乳化液系類型的樹脂。非水系樹脂係例如聚烯烴樹脂、乙烯系樹脂或欲藉由電子射線而硬化之樹脂等。就非水系樹脂的具體例而言,能夠舉出高密度聚乙烯、低密度聚乙烯、中密度聚乙烯及直鏈狀低密度聚乙烯等聚乙烯;同排(isotactic)聚丙烯、對排聚丙烯、雜排聚丙烯、此等的混合物、與乙烯的無規共聚物及嵌段共聚物等聚丙烯;以及聚甲基戊烯、聚乙二醇對苯二甲酸酯、聚氯乙烯、聚偏二氯乙烯(polyvinylidene chloride)、乙烯乙烯醇共聚物、乙烯乙酸乙烯酯共聚物等。非水系樹脂能夠使用選自由該等樹脂所組成的群組之一種或二種以上。 The non-aqueous resin layer is a layer made of a non-aqueous resin that is insoluble in water. The non-aqueous resin to form the non-aqueous resin layer is a resin other than water, which is a medium resin. The solvent other than water becomes a resin of the medium, and a solvent type resin can be mentioned. Also, to form One type of non-aqueous resin in the non-aqueous resin layer is a solvent-free type resin. In addition, one of the non-aqueous resins to be formed into the non-aqueous resin layer is an emulsion type resin. The non-aqueous resin system is, for example, a polyolefin resin, a vinyl resin, or a resin to be hardened by electron beams. Specific examples of non-aqueous resins include polyethylenes such as high-density polyethylene, low-density polyethylene, medium-density polyethylene, and linear low-density polyethylene; isotactic polypropylene and counter-aligned polymer Polypropylene such as propylene, heteropolypropylene, mixtures of these, random copolymers and block copolymers with ethylene; and polymethylpentene, polyethylene glycol terephthalate, polyvinyl chloride, Polyvinylidene chloride (polyvinylidene chloride), ethylene vinyl alcohol copolymer, ethylene vinyl acetate copolymer, etc. As the non-aqueous resin, one kind or two or more kinds selected from the group consisting of these resins can be used.
將非水系樹脂層設置在基材之方法係沒有特別限定。若為無溶劑系類型的樹脂時,例如能夠舉出:使用通常的熔融擠製模、T型模、多層同時擠製模等先前眾所周知的積層機裝置之方法;若為溶劑系類型的樹脂時,例如能夠舉出將以溶劑作為介質而溶解非水系樹脂所成之非水系樹脂層塗布液,進行塗布及乾燥之方法;以及若為乳化液系類型的樹脂時,例如可舉出將以水作為介質而含有非水系樹脂的乳化液之非水系樹脂層塗布液,進行塗布及乾燥之方法。將非水系樹脂層塗布液進行塗布及乾燥之方法係沒有特別限定。例如能夠舉出使用在製紙領域中先前眾所周知的塗布裝置及乾燥裝置而進行塗布及乾燥之方法。就塗布裝置的例子而言,能夠舉出施膠壓榨機、閘輥塗布機、薄膜轉印塗布機、刮刀塗布機(blade coater)、桿塗布機、氣動刮刀塗布機、逗號式塗布機(comma coater)、凹版塗布機、棒塗布機、E棒塗布機、簾流塗布機等。就乾燥裝置的例子而言,可舉出直線隧道乾燥機、拱形乾燥機、空氣循環乾燥機、正弦曲線空氣浮 動乾燥機等熱風乾燥機、紅外線加熱乾燥機、利用微波等之乾燥機等。 The method of providing the non-aqueous resin layer on the substrate is not particularly limited. If it is a solvent-free type resin, for example, a method of using a conventional melt extrusion die, T-die, multi-layer simultaneous extrusion die, etc., a well-known laminator device; if it is a solvent type resin , For example, a method of coating and drying a non-aqueous resin layer coating liquid formed by dissolving a non-aqueous resin with a solvent as a medium; and in the case of an emulsion type resin, for example, water A method of coating and drying a non-aqueous resin layer coating liquid containing an emulsion of a non-aqueous resin as a medium. The method of applying and drying the non-aqueous resin layer coating liquid is not particularly limited. For example, a method of coating and drying using a coating device and a drying device that have been well-known in the papermaking field can be cited. Examples of coating devices include sizing presses, gate roll coaters, film transfer coaters, blade coaters, rod coaters, pneumatic blade coaters, and comma coaters (comma coater), gravure coater, bar coater, E bar coater, curtain flow coater, etc. Examples of drying devices include linear tunnel dryers, arch dryers, air circulation dryers, and sinusoidal air floaters. Hot air dryers such as dynamic dryers, infrared heating dryers, dryers using microwaves, etc.
在原紙的一面,非水系樹脂層為1層或2層以上。從製造成本的觀點而言,非水系樹脂層係以1層為佳。非水系樹脂層之厚度係以10μm以上為佳,以15μm以上為佳。其理由係對原紙具有充分的被覆性且非水系樹脂層的上述功能進一步提升之緣故。又,非水系樹脂層的厚度之上限,係以30μm以下為佳。其理由係在30μm時上述功能達到飽和,而大於30μm時材料成本上升之緣故。 On one side of the base paper, the non-aqueous resin layer is one layer or more than two layers. From the viewpoint of manufacturing cost, the non-aqueous resin layer system is preferably one layer. The thickness of the non-aqueous resin layer is preferably 10 μm or more, and preferably 15 μm or more. The reason is that the base paper has sufficient coverage and the above-mentioned function of the non-aqueous resin layer is further improved. In addition, the upper limit of the thickness of the non-aqueous resin layer is preferably 30 μm or less. The reason is that the above-mentioned functions are saturated at 30 μm, and the material cost increases when it is larger than 30 μm.
又,所謂非水系樹脂層的厚度,當非水系樹脂層為1層時係表示該層的厚度,當非水系樹脂層為2層以上時係表示該等層的合計厚度。 The thickness of the non-aqueous resin layer means the thickness of the non-aqueous resin layer when it is one layer, and the total thickness of the layers when the non-aqueous resin layer is two or more layers.
塗布層能夠藉由對基材或下位的塗布層進行塗布層塗布液的塗布及乾燥而設置。 The coating layer can be provided by applying and drying the coating liquid of the coating layer to the substrate or the lower coating layer.
設置塗布層之方法係沒有特別限定。例如能夠舉出使用在製紙領域中先前眾所周知的塗布裝置及乾燥裝置而進行塗布及乾燥之方法。就塗布裝置的例子而言,能夠舉出施膠壓榨機、閘輥塗布機、薄膜轉印塗布機、刮刀塗布機、桿塗布機、氣動刮刀塗布機、逗號式塗布機、凹版塗布機、棒塗布機、E棒塗布機、簾流塗布機等。就乾燥裝置的例子而言,能夠舉出直線隧道乾燥機、拱形乾燥機、空氣循環乾燥機、正弦曲線空氣浮動乾燥機等熱風乾燥機、紅外線加熱乾燥機、利用微波等之乾燥機等。 The method of providing the coating layer is not particularly limited. For example, a method of coating and drying using a coating device and a drying device that have been well-known in the papermaking field can be cited. Examples of the coating device include a size press, gate roller coater, film transfer coater, blade coater, rod coater, pneumatic blade coater, comma coater, gravure coater, and rod Coater, E-bar coater, curtain flow coater, etc. Examples of the drying device include hot air dryers such as linear tunnel dryers, arch dryers, air circulation dryers, and sinusoidal air floating dryers, infrared heating dryers, dryers using microwaves, and the like.
又,塗布層在塗布及乾燥後能夠施行壓光機處理。 In addition, the coating layer can be calendered after coating and drying.
最外塗布層至少含有水溶性聚酯樹脂、羧酸改性聚乙烯醇樹脂、丙烯酸樹脂及澱粉類、以及白色顏料。最外塗布層能夠藉由將水溶性聚酯樹脂、羧酸改性聚乙烯醇樹脂、丙烯酸樹脂及澱粉類、以及白色顏料 調配在最外塗布層的塗布層塗布液中,而含有水溶性聚酯樹脂、羧酸改性聚乙烯醇樹脂、丙烯酸樹脂及澱粉類、以及白色顏料。 The outermost coating layer contains at least water-soluble polyester resin, carboxylic acid-modified polyvinyl alcohol resin, acrylic resin and starch, and white pigment. The outermost coating layer can be made by combining water-soluble polyester resin, carboxylic acid modified polyvinyl alcohol resin, acrylic resin and starch, and white pigment It is formulated in the coating layer coating liquid of the outermost coating layer, and contains water-soluble polyester resin, carboxylic acid-modified polyvinyl alcohol resin, acrylic resin and starch, and white pigment.
水溶性聚酯樹脂係指由多元羧酸與多元醇藉由聚縮合反應而得到的樹脂,且係指作為構成成分之多元羧酸及多元醇佔樹脂的60質量%以上者。 The water-soluble polyester resin refers to a resin obtained by polycondensation reaction of a polycarboxylic acid and a polyhydric alcohol, and refers to a polycarboxylic acid and a polyhydric alcohol as constituent components accounting for 60% by mass or more of the resin.
就多元羧酸而言,例如能夠舉出對苯二甲酸、間苯二甲酸、鄰苯二甲酸、萘二羧酸、己二酸、琥珀酸、癸二酸、十二烷二酸等,以從由該等酸所組成的群組中選擇一種或二種以上而使用為佳。就多元醇而言,例如能夠舉出乙二醇、丙二醇、1,4-丁二醇、1,6-己二醇、新戊二醇、二乙二醇、二丙二醇、環己烷二甲醇、雙酚等,以從由該等多元醇所組成的群組中選擇一種或二種以上而使用為佳。又,水溶性聚酯樹脂能夠為了提高水溶性,而與具有羧基、磺酸基等親水性基之成分共聚合。水溶性聚酯樹脂係由互應化學工業公司、高松油脂公司及UNITIKA公司等市售,且在本發明中能夠使用該等市售品。又,所謂「水溶性」係指最終在20℃的水中能夠溶解1質量%以上。 Examples of polycarboxylic acids include terephthalic acid, isophthalic acid, phthalic acid, naphthalene dicarboxylic acid, adipic acid, succinic acid, sebacic acid, and dodecanedioic acid. It is better to choose one or more than one from the group consisting of these acids. Examples of polyols include ethylene glycol, propylene glycol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol, diethylene glycol, dipropylene glycol, and cyclohexanedimethanol. , Bisphenol, etc., preferably one or more than two kinds selected from the group consisting of these polyols and used. In addition, the water-soluble polyester resin can be copolymerized with a component having a hydrophilic group such as a carboxyl group or a sulfonic acid group in order to improve water solubility. Water-soluble polyester resins are commercially available from Mutual Chemical Industries Co., Ltd., Takamatsu Oil Co., Ltd., and UNITIKA Corporation, and such commercially available products can be used in the present invention. In addition, the term "water-soluble" means that it can finally be dissolved in water at 20°C by 1 mass% or more.
羧酸改性聚乙烯醇樹脂係導入羧基而具有經羧酸改性的聚乙烯醇部位者。 Carboxylic acid-modified polyvinyl alcohol resins have carboxyl groups introduced and have carboxylic acid-modified polyvinyl alcohol sites.
就羧酸改性聚乙烯醇樹脂而言,能夠舉出:聚乙烯醇與乙烯基羧酸化合物藉由接枝共聚合或嵌段共聚合而得到者;使乙烯酯化合物與乙烯基羧酸化合物共聚合之後,藉由進行皂化而得到者;及使聚乙烯醇與羧基化劑反應而得到者等。就前述乙烯基羧酸化合物而言,能夠舉出丙烯酸、甲基丙烯酸、順丁烯二酸(酐)、鄰苯二甲酸(酐)、伊康酸(酐)、及偏苯三甲酸(酐) 等含有羧基或其酸酐之化合物。就前述乙烯酯化合物而言,能夠舉出乙酸乙烯酯、甲酸乙烯酯、丙酸乙烯酯、新癸酸乙烯酯、及三甲基乙酸乙烯酯等。就前述羧基化劑而言,能夠舉出琥珀酸酐、順丁烯二酸酐、乙酸酐、偏苯三甲酸酐、鄰苯二甲酸酐、焦蜜石酸酐、戊二酸酐、氫化鄰苯二甲酸酐、及萘二羧酸酐等。羧酸改性聚乙烯醇係由三菱CHEMICAL公司、日本VAM & POVAL公司及KURARAY公司等市售,且在本發明中能夠使用該等市售品。 The carboxylic acid-modified polyvinyl alcohol resin can be exemplified by those obtained by graft copolymerization or block copolymerization of polyvinyl alcohol and a vinyl carboxylic acid compound; the vinyl ester compound and the vinyl carboxylic acid compound After copolymerization, those obtained by saponification; and those obtained by reacting polyvinyl alcohol with a carboxylating agent, etc. Examples of the aforementioned vinyl carboxylic acid compounds include acrylic acid, methacrylic acid, maleic acid (anhydride), phthalic acid (anhydride), itaconic acid (anhydride), and trimellitic acid (anhydride) ) Etc. compounds containing carboxyl groups or their anhydrides. Examples of the vinyl ester compounds include vinyl acetate, vinyl formate, vinyl propionate, vinyl neodecanoate, and trimethyl vinyl acetate. Examples of the carboxylating agent include succinic anhydride, maleic anhydride, acetic anhydride, trimellitic anhydride, phthalic anhydride, pyromellic anhydride, glutaric anhydride, hydrogenated phthalic anhydride, And naphthalene dicarboxylic anhydride. Carboxylic acid-modified polyvinyl alcohol is commercially available from Mitsubishi CHEMICAL Corporation, Japan VAM & POVAL Corporation, KURARAY Corporation, etc., and these commercially available products can be used in the present invention.
羧酸改性聚乙烯醇樹脂的數量平均聚合度及皂化度係沒有特別限定。針對羧酸改性聚乙烯醇樹脂的皂化度,係以85mol%以上且90mol%以下之部分皂化度為佳。其理由係能夠改善轉印紙從布帛的剝離性、或是能夠進一步抑制在布帛形成的圖案產生脫落、顏色不均及產生發色低落等不良狀況之緣故。 The number average polymerization degree and saponification degree of the carboxylic acid-modified polyvinyl alcohol resin are not particularly limited. For the saponification degree of carboxylic acid-modified polyvinyl alcohol resin, the partial saponification degree is preferably 85 mol% or more and 90 mol% or less. The reason is that it is possible to improve the peelability of the transfer paper from the fabric, or to further suppress the occurrence of defects such as peeling off of the pattern formed on the fabric, uneven color, and low color development.
丙烯酸樹脂係將丙烯酸及其酯等的衍生物、以及甲基丙烯酸及其酯等的衍生物作為主體之聚合物或共聚物的總稱。所謂主體係指丙烯酸及其酯等的衍生物、以及甲基丙烯酸及其酯等的衍生物佔樹脂全體的51質量%以上。丙烯酸酯例如能夠舉出丙烯酸甲酯、丙烯酸乙酯、丙烯酸丁酯、丙烯酸乙基己酯、丙烯酸2-二甲胺基乙酯及丙烯酸2-羥基乙酯等。又,甲基丙烯酸酯例如能夠舉出甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯、甲基丙烯酸乙基己酯、甲基丙烯酸2-二甲胺基乙酯及甲基丙烯酸2-羥基乙酯等。在本發明中,丙烯腈、丙烯醯胺、N-羥甲基丙烯醯胺等的共聚物亦包含在丙烯酸樹脂中。 Acrylic resin is a general term for polymers or copolymers mainly composed of derivatives of acrylic acid and its esters, and derivatives of methacrylic acid and its esters. The main system means that derivatives of acrylic acid and its esters and derivatives of methacrylic acid and its esters account for 51% by mass or more of the entire resin. Examples of the acrylic ester include methyl acrylate, ethyl acrylate, butyl acrylate, ethylhexyl acrylate, 2-dimethylaminoethyl acrylate, and 2-hydroxyethyl acrylate. In addition, examples of the methacrylate include methyl methacrylate, ethyl methacrylate, butyl methacrylate, ethylhexyl methacrylate, 2-dimethylaminoethyl methacrylate, and methyl 2-Hydroxyethyl acrylate, etc. In the present invention, copolymers of acrylonitrile, acrylamide, N-methylolacrylamide and the like are also included in the acrylic resin.
丙烯酸樹脂係由東亞合成公司、日本觸媒公司、Japan Coating Resin 公司、出光興產公司及三菱CHEMICAL公司等市售,且在本發明中能夠使用該等市售品。 Acrylic resin is produced by East Asia Synthetic Company, Japan Catalyst Company, Japan Coating Resin The company, Idemitsu Kosei Corporation, and Mitsubishi CHEMICAL Corporation are commercially available, and these commercially available products can be used in the present invention.
丙烯酸樹脂之玻璃轉移點(Tg)為0℃以上且45℃以下。又,丙烯酸樹脂之最低成膜溫度(MFT)為0℃以上且50℃以下。丙烯酸樹脂不滿足該等物性值範圍時,無法以在經濟上能夠滿足的速度將轉印紙從布帛剝離、或是無法抑制在布帛所形成的圖案產生脫落、顏色不均及產生發色低落等不良狀況。 The glass transition point (Tg) of acrylic resin is 0°C or higher and 45°C or lower. In addition, the minimum film-forming temperature (MFT) of the acrylic resin is 0°C or more and 50°C or less. When the acrylic resin does not meet these physical property value ranges, the transfer paper cannot be peeled off from the fabric at an economically satisfactory speed, or the pattern formed on the fabric can not be prevented from being peeled off, uneven in color, and low in color development. situation.
丙烯酸樹脂的玻璃轉移點(Tg)之設定,能夠藉由依照下述的Fox式設定各丙烯酸樹脂等單體的質量比率而進行。 The setting of the glass transition point (Tg) of acrylic resin can be performed by setting the mass ratio of monomers such as acrylic resin according to the following Fox formula.
<Fox式> 1/Tg=(W1/Tg1)+(W2/Tg2)+…+(Wm/Tgm) W1+W2+…+Wm=1 <Fox style> 1/Tg=(W1/Tg1)+(W2/Tg2)+…+(Wm/Tgm) W1+W2+…+Wm=1
式中,Tg係表示丙烯酸樹脂的玻璃轉移點。Tg1、Tg2、…、Tgm係表示各單體的玻璃轉移點。又,W1、W2、…、Wm係表示各單體的質量比率。在前述Fox式中之各單體的玻璃轉移點係使用例如Polymer Handbook Third Edition(聚合物手冊第三版)(Wiley-Interscience,1989)所記載之值即可。玻璃轉移點係例如能夠使用差示掃描熱量計EXSTAR 6000(SEIKO電子公司製)、DSC220C(SEIKO電子工業公司製)、DSC-7(Perkinelmer公司製)等進行測定而求取,且將基線與吸熱尖峰的傾斜線之交點作為玻璃轉移點。 In the formula, Tg represents the glass transition point of acrylic resin. Tg1, Tg2, ..., Tgm represent the glass transition point of each monomer. In addition, W1, W2,..., Wm represents the mass ratio of each monomer. The glass transition point of each monomer in the aforementioned Fox formula may be, for example, the value described in Polymer Handbook Third Edition (Wiley-Interscience, 1989). The glass transition point system can be obtained by measurement using, for example, a differential scanning calorimeter EXSTAR 6000 (manufactured by SEIKO Electronics Co., Ltd.), DSC220C (manufactured by SEIKO Electronics Co., Ltd.), DSC-7 (manufactured by Perkinelmer Co., Ltd.), and the baseline and endotherm The point of intersection of the oblique lines of the peaks serves as the glass transition point.
所謂最低成膜溫度(MFT)係意指熱塑性樹脂粒子結合而成膜之最低所需的溫度。該MFT能夠使用如室井宗一著「高分子乳膠的化學」(高分子 刊行會,1987年出版)等所記載之溫度梯度板法而測定。溫度梯度板法係記載在ISO-2115:1996[Plastics--Polymer dispersion--Determination of white point temperature and minimum film-forming temperature]之方法。 The so-called minimum film-forming temperature (MFT) means the minimum required temperature for the thermoplastic resin particles to form a film. This MFT can use, for example, Muroi Izu's "Chemistry of Polymer Latex" (Polymer Press conference, published in 1987) and other temperature gradient plate method. The temperature gradient plate method is described in ISO-2115: 1996 [Plastics--Polymer dispersion--Determination of white point temperature and minimum film-forming temperature].
澱粉類係葡萄糖藉由糖苷(glycoside)鍵而聚合而成之多糖類、以及在葡萄糖藉由糖苷鍵而聚合而成之多糖類中使用各種取代基將葡萄糖所具有的羥基改性而成之多糖類。就澱粉類的例子而言,能夠舉出澱粉、氧化澱粉、酵素改性澱粉、醚化澱粉、陽離子性澱粉、兩性澱粉、二醛澱粉、磷酸酯化澱粉及尿素磷酸酯化澱粉等酯化澱粉、羥乙基化澱粉、羥丙基化澱粉以及羥丁基化澱粉等。 Starch is a polysaccharide in which glucose is polymerized by glycoside bonds, and polysaccharides in which glucose is polymerized by glycoside bonds are modified by using various substituents to modify the hydroxyl group possessed by glucose carbohydrate. Examples of starches include esterified starches such as starch, oxidized starch, enzyme-modified starch, etherified starch, cationic starch, amphoteric starch, dialdehyde starch, phosphated starch, and urea phosphated starch. , Hydroxyethylated starch, hydroxypropylated starch and hydroxybutylated starch.
在最外塗布層中,水溶性聚酯樹脂、羧酸改性聚乙烯醇樹脂、丙烯酸樹脂及澱粉類的含量較佳係:以乾燥固體成分量計,相對於羧酸改性聚乙烯醇樹脂100質量份,水溶性聚酯樹脂為25質量份以上且75質量份以下、丙烯酸樹脂為25質量份以上且75質量份以下、澱粉類為100質量份以上且200質量份以下。 In the outermost coating layer, the content of the water-soluble polyester resin, carboxylic acid-modified polyvinyl alcohol resin, acrylic resin, and starch is preferably: based on the dry solid content, relative to the carboxylic acid-modified polyvinyl alcohol resin 100 parts by mass, the water-soluble polyester resin is 25 parts by mass or more and 75 parts by mass or less, the acrylic resin is 25 parts by mass or more and 75 parts by mass or less, and the starches are 100 parts by mass or more and 200 parts by mass or less.
最外塗布層除了含有水溶性聚酯樹脂、羧酸改性聚乙烯醇樹脂、丙烯酸樹脂及澱粉類以外,還能夠含有在塗布紙領域中先前眾所周知的黏結劑。黏結劑例如水溶性合成樹脂、水分散性合成樹脂、源自天然成分之樹脂及此等經物理性或化學性改性而得到的樹脂等。就黏結劑的具體例而言,能夠舉出聚乙烯醇樹脂及羧酸改性聚乙烯醇樹脂除外之此等的各種改性衍生物、胺甲酸酯樹脂、聚醯胺樹脂、乙酸乙烯酯樹脂、苯乙烯丁二烯系共聚物樹脂、水溶性聚酯樹脂除外之聚酯樹脂、聚乙烯基縮醛樹脂、蛋白質、酪蛋白、明膠、醚化大瑪琳膠、醚化刺槐豆膠、醚化瓜爾膠及阿 拉伯膠等膠類、纖維素以及羧甲基纖維素及羥乙基纖維素等纖維素的改性衍生物、以及海藻酸鈉等澱粉類以外的多糖類。 In addition to the water-soluble polyester resin, carboxylic acid-modified polyvinyl alcohol resin, acrylic resin, and starch, the outermost coating layer can also contain a binder that has been well-known in the field of coated paper. Examples of the binder include water-soluble synthetic resins, water-dispersible synthetic resins, resins derived from natural ingredients, and resins obtained by physically or chemically modifying these resins. Specific examples of the binder include various modified derivatives except for polyvinyl alcohol resins and carboxylic acid modified polyvinyl alcohol resins, urethane resins, polyamide resins, and vinyl acetate Resins, styrene butadiene copolymer resins, polyester resins other than water-soluble polyester resins, polyvinyl acetal resins, proteins, casein, gelatin, etherified Damarine gum, etherified locust bean gum, Etherified guar gum Gum and other polysaccharides other than gums such as rubber, cellulose and modified derivatives of cellulose such as carboxymethyl cellulose and hydroxyethyl cellulose, and starches such as sodium alginate.
最外塗布層之水溶性聚酯樹脂、羧酸改性聚乙烯醇樹脂、丙烯酸樹脂及澱粉類的合計含量,相對於含有水溶性聚酯樹脂、羧酸改性聚乙烯醇樹脂、丙烯酸樹脂及澱粉類之最外塗布層中的黏結劑而言,以佔有85質量%以上為佳。 The total content of the water-soluble polyester resin, carboxylic acid-modified polyvinyl alcohol resin, acrylic resin and starch in the outermost coating layer is relative to the water-soluble polyester resin, carboxylic acid-modified polyvinyl alcohol resin, acrylic resin and As for the binder in the outermost coating layer of starch, it is better to occupy 85% by mass or more.
白色顏料係在塗布紙領域中先前眾所周知的白色顏料。白色顏料例如能夠舉出重質碳酸鈣、輕質碳酸鈣、各種高嶺土、黏土、滑石、硫酸鈣、硫酸鋇、二氧化鈦、氧化鋅、硫化鋅、碳酸鋅、緞白(satin white)、矽酸鋁、矽藻土、矽酸鈣、矽酸鎂、非晶質氧化矽、膠質氧化矽、氫氧化鋁、氧化鋁、氧化鋁水合物、鋅鋇白(lithopone)、沸石、碳酸鎂、氫氧化鎂等無機白色顏料、苯乙烯系塑膠顏料、丙烯酸系塑膠顏料、苯乙烯-丙烯酸系塑膠顏料、聚乙烯、微膠囊、尿素樹脂、三聚氰胺樹脂等有機白色顏料。 White pigments are previously known white pigments in the field of coated paper. Examples of the white pigment include heavy calcium carbonate, light calcium carbonate, various kaolins, clay, talc, calcium sulfate, barium sulfate, titanium dioxide, zinc oxide, zinc sulfide, zinc carbonate, satin white, and aluminum silicate , Diatomaceous earth, calcium silicate, magnesium silicate, amorphous silica, colloidal silica, aluminum hydroxide, aluminum oxide, aluminum oxide hydrate, lithopone, zeolite, magnesium carbonate, magnesium hydroxide Inorganic white pigments such as inorganic white pigments, styrene-based plastic pigments, acrylic plastic pigments, styrene-acrylic plastic pigments, polyethylene, microcapsules, urea resins, melamine resins and other organic white pigments.
最外塗布層中的白色顏料,係以至少一種中含有非晶質氧化矽為佳。非晶質氧化矽能夠依照製造法而大致區別為濕式法氧化矽及氣相法氧化矽。而且,濕式法氧化矽能夠依照製造方法而分類為沈降法氧化矽及凝膠法氧化矽。沈降法氧化矽能夠在鹼條件下使矽酸鈉與硫酸反應而製造,成長後的氧化矽粒子凝聚、沈降且隨後經過過濾、水洗、乾燥、粉碎、分級的步驟而製造。沈降法氧化矽係例如由TOSOH‧SILICA公司以Nipsil(註冊商標)、由Oriental Silicas Corporation(OSC)公司以FINESIL(註冊商標)、TOKUSIL(註冊商標)、由水澤化學工業公司以MIZUKASIL(註冊商標)、由豐田化工公司以SILICA GEL市售。凝膠法氧 化矽能夠在酸性條件下使矽酸鈉與硫酸反應而製造。因為氧化矽的微小粒子係在熟化中溶解且以與其它的一次粒子彼此結合之方式再析出,所以凝膠法氧化矽之明確的一次粒子消失且形成具有內部空隙構造之較硬的凝聚粒子。凝膠法氧化矽係例如由TOSOH‧SILICA公司以Nipgel(註冊商標)、由Grace Japan公司以SYLOID(註冊商標)、SYLOJET(註冊商標)市售。氣相法係相對於濕式法而亦被稱為乾式法,氣相法氧化矽通常能夠藉由火焰水解法而製造。具體而言,通常已知將四氯化矽與氫及氧一起燃燒而製造之方法。亦能夠將甲基三氯矽烷、三氯矽烷等矽烷類單獨使用來代替四氯化矽,或將甲基三氯矽烷、三氯矽烷等矽烷類與四氯化矽併用。氣相法氧化矽係例如由日本AEROSIL公司以AEROSIL(註冊商標)、由Tokuyama公司以REOLOSIL(註冊商標)市售。非晶質氧化矽係以沈降法氧化矽為較佳。 The white pigment in the outermost coating layer is preferably at least one containing amorphous silicon oxide. Amorphous silicon oxide can be roughly classified into wet silicon oxide and gas phase silicon oxide according to the manufacturing method. Furthermore, wet-process silicon oxide can be classified into sedimentation silicon oxide and gel silicon oxide according to the manufacturing method. The silica by sedimentation method can be produced by reacting sodium silicate with sulfuric acid under alkaline conditions. The grown silica particles are aggregated, settled, and then produced through the steps of filtration, water washing, drying, crushing, and classification. The sedimentation method silicon oxide system is, for example, Nipsil (registered trademark) by TOSOH‧SILICA, FINESIL (registered trademark) by Oriental Silicas Corporation (OSC), TOKUSIL (registered trademark), and MIZUKASIL (registered trademark) by Mizusawa Chemical Industries It is marketed by Toyota Chemical Company as SILICA GEL. Gel oxygen Silica can be produced by reacting sodium silicate with sulfuric acid under acidic conditions. Because the fine particles of silicon oxide dissolve during aging and re-precipitate in such a way as to combine with other primary particles, the clear primary particles of the gel-processed silicon oxide disappear and form harder aggregated particles with internal void structures. The gel method silicon oxide system is commercially available as Nipgel (registered trademark) from TOSOH‧SILICA, SYLOID (registered trademark) and SYLOJET (registered trademark) from Grace Japan, for example. The gas-phase method is also known as the dry method relative to the wet method, and the gas-phase method of oxidizing silicon can usually be produced by flame hydrolysis method. Specifically, a method of burning silicon tetrachloride together with hydrogen and oxygen is generally known. It is also possible to use silanes such as methyltrichlorosilane and trichlorosilane alone instead of silicon tetrachloride, or to use silanes such as methyltrichlorosilane and trichlorosilane together with silicon tetrachloride. Vapor-phase method silicon oxide systems are commercially available from, for example, AEROSIL (registered trademark) by AEROSIL Corporation of Japan, and REOLOSIL (registered trademark) by Tokuyama Corporation. The amorphous silicon oxide system is preferably silicon oxide by sedimentation.
在至少一實施形態中,非晶質氧化矽含有粒徑為10μm以上之較大的粒子。其理由係轉印紙與布帛適當地密著且改善轉印紙從布帛的剝離性之緣故。較佳為非晶質氧化矽藉由雷射繞射/散射式粒度分布測定而求得的體積基準之平均粒徑為6.6μm以上且41μm以下。更佳是相同體積基準之平均粒徑為19μm以上且41μm以下。又更佳是相同體積基準之平均粒徑為27μm以上且40μm以下。最佳是相同體積基準之平均粒徑為27μm以上且37μm以下。藉此能夠改善轉印紙從布帛的剝離性。 In at least one embodiment, the amorphous silicon oxide contains larger particles with a particle size of 10 μm or more. The reason is that the transfer paper and the cloth are properly adhered, and the peelability of the transfer paper from the cloth is improved. Preferably, the amorphous silicon oxide has a volume-based average particle diameter determined by laser diffraction/scattering particle size distribution measurement of 6.6 μm or more and 41 μm or less. More preferably, the average particle size on the same volume basis is 19 μm or more and 41 μm or less. Even more preferably, the average particle size on the same volume basis is 27 μm or more and 40 μm or less. Preferably, the average particle size on the same volume basis is 27 μm or more and 37 μm or less. This can improve the peelability of the transfer paper from the fabric.
在至少一實施形態中,非晶質氧化矽之粒度分布具有適當的寬廣。亦即,非晶質氧化矽在藉由雷射繞射/散射式粒度分布測定而求得之橫軸為粒徑且縱軸為粒子數的頻率之體積基準的粒度分布曲線中,將粒徑為零作為 起點之累積頻率20體積%的粒徑D20與將粒徑為零作為起點之累積頻率80體積%的粒徑D80之比(D80/D20)為2.5以上且5.5以下。較佳是比(D80/D20)為2.9以上且4.5以下。更佳是比(D80/D20)為3.2以上且4.3以下。藉此能夠抑制在布帛形成的圖案產生脫落、顏色不均及發色低落等不良狀況、及/或能夠改善轉印紙從布帛的剝離性。 In at least one embodiment, the particle size distribution of amorphous silicon oxide has an appropriate broadness. That is, the amorphous silicon oxide has a particle size distribution curve obtained by laser diffraction/scattering particle size distribution measurement in which the horizontal axis is the particle size and the vertical axis is the frequency of the number of particles. Zero as The ratio (D80/D20) of the particle diameter D20 of the cumulative frequency of the starting point of 20% by volume to the particle diameter D80 of the cumulative frequency of 80% of the starting frequency with a particle diameter of zero is 2.5 or more and 5.5 or less. Preferably, the ratio (D80/D20) is 2.9 or more and 4.5 or less. More preferably, the ratio (D80/D20) is 3.2 or more and 4.3 or less. As a result, it is possible to suppress the occurrence of defects such as peeling off of the pattern formed on the fabric, unevenness in color, and low color development, and/or to improve the peelability of the transfer paper from the fabric.
「藉由雷射繞射/散射式粒度分布測定而求得的體積基準之平均粒徑」、以及「在藉由雷射繞射/散射式粒度分布測定而求得之橫軸為粒徑且縱軸為粒子數的頻率之體積基準的粒度分布曲線中,將粒徑為零作為起點之累積頻率20體積%的粒徑D20及將粒徑為零作為起點之累積頻率80體積%的粒徑D80」例如能夠使用日機裝公司製雷射繞射/散射式粒度分布測定器Microtrac MT3000II而測定且算出。 "The volume-based average particle diameter obtained by laser diffraction/scattering particle size distribution measurement", and "The horizontal axis obtained by laser diffraction/scattering particle size distribution measurement is the particle size and The vertical axis is the volume-based particle size distribution curve of the frequency of the number of particles, the particle size D20 with a cumulative frequency of 20 vol% with a particle size of zero as the starting point, and the particle size with a cumulative frequency of 80 vol% with a particle size of zero as the starting point "D80" can be measured and calculated using, for example, a laser diffraction/scattering particle size distribution analyzer Microtrac MT3000II manufactured by Nikkiso Co., Ltd.
滿足前述平均粒徑及/或前述比(D80/D20)之非晶質氧化矽,例如能夠藉由將具有較大的粒子之非晶質氧化矽進行粉碎及粒度分級而得到。又,該非晶質氧化矽能夠藉由將具有相對較小的平均粒徑之非晶質氧化矽與具有相對較大的平均粒徑之非晶質氧化矽混合而得到。或者,該非晶質氧化矽能夠使用滿足前述平均粒徑及/或前述比(D80/D20)之市售品。 The amorphous silicon oxide satisfying the aforementioned average particle diameter and/or the aforementioned ratio (D80/D20) can be obtained, for example, by crushing and particle size classification of amorphous silicon oxide having larger particles. In addition, the amorphous silicon oxide can be obtained by mixing amorphous silicon oxide having a relatively small average particle diameter and amorphous silicon oxide having a relatively large average particle diameter. Alternatively, as the amorphous silicon oxide, a commercially available product satisfying the aforementioned average particle diameter and/or the aforementioned ratio (D80/D20) can be used.
在最外塗布層中,以乾燥固體成分量計,相對於羧酸改性聚乙烯醇樹脂100質量份,白色顏料的含量係以15質量份以上且40質量份以下為佳。 In the outermost coating layer, the content of the white pigment is preferably 15 parts by mass or more and 40 parts by mass or less relative to 100 parts by mass of the carboxylic acid-modified polyvinyl alcohol resin based on the dry solid content.
最外塗布層係藉由含有水溶性聚酯樹脂、羧酸改性聚乙烯醇樹脂、Tg為0℃以上且45℃以下而且MFT為0℃以上且50℃以下的丙烯酸樹脂及澱粉類、以及白色顏料,而在對布帛具有優異的剝離能力的同時 對布帛具備適當的密著性,而且針對染料印墨,印刷時的接受及轉印時的釋出為良好,結果能夠抑制在布帛所形成的圖案產生脫落、顏色不均及發色低落等不良狀況。 The outermost coating layer consists of acrylic resin and starch containing water-soluble polyester resin, carboxylic acid-modified polyvinyl alcohol resin, Tg of 0°C to 45°C and MFT of 0°C to 50°C, and White pigment, while having excellent peeling ability to fabric Appropriate adhesion to fabrics, as well as dye inks, good acceptance during printing and release during transfer, as a result, it is possible to suppress defects such as shedding, uneven coloring, and low color development of the patterns formed on the fabric situation.
最外塗布層除了含有水溶性聚酯樹脂、羧酸改性聚乙烯醇樹脂、丙烯酸樹脂、澱粉類、及白色顏料以外,亦能夠視需要而含有在塗布紙領域中先前眾所周知的各種添加劑。就添加劑的例子而言,能夠舉出分散劑、固定劑、陽離子化劑、增黏劑、流動性改良劑、消泡劑、離型劑、發泡劑、滲透劑、著色劑、螢光增白劑、紫外線吸收劑、抗氧化劑、防腐劑、抗黴劑等。 In addition to the water-soluble polyester resin, carboxylic acid-modified polyvinyl alcohol resin, acrylic resin, starch, and white pigment, the outermost coating layer can also contain various additives previously known in the field of coated paper as needed. Examples of additives include dispersing agents, fixing agents, cationizing agents, tackifiers, fluidity improvers, defoaming agents, release agents, foaming agents, penetrating agents, colorants, fluorescent enhancers Whitening agent, ultraviolet absorber, antioxidant, preservative, antifungal agent, etc.
又,最外塗布層能夠含有在轉印印染法中先前眾所周知的各種助劑。助劑係為了使最外塗布層塗布液的各種物性最佳化、或是為了提升對布帛的染著性等而添加者。助劑例如可舉出各種界面活性劑、pH調整劑、鹼劑、濃染化劑、脫氣劑及抗還原劑等。 In addition, the outermost coating layer can contain various additives conventionally known in the transfer printing method. The auxiliary agent is added to optimize various physical properties of the coating liquid of the outermost coating layer, or to improve the dyeability to the fabric, and the like. Examples of the auxiliary agent include various surfactants, pH adjusting agents, alkaline agents, concentrated dyeing agents, degassing agents, and anti-reducing agents.
就實施態樣而言,本發明的轉印用紙係使用在轉印印染法,該轉印印染法係使用含有酸性染料之酸性印墨將圖案印刷在轉印用紙而作為轉印紙,藉由使前述轉印紙與耐綸布密著且進行加熱及加壓而使酸性染料從轉印紙轉印至耐綸布,轉印後,將轉印紙從耐綸布剝離之後,將耐綸布進行蒸氣處理。 In terms of the embodiment, the transfer paper of the present invention is used in a transfer printing method, which uses acid ink containing an acid dye to print a pattern on the transfer paper as a transfer paper, by using The aforementioned transfer paper is closely adhered to the nylon cloth and heated and pressurized to transfer the acid dye from the transfer paper to the nylon cloth. After the transfer, the transfer paper is peeled from the nylon cloth and then the nylon cloth is subjected to steam treatment .
酸性印墨係指含有酸性染料作為色料之印墨。能夠將屬於色料之酸性染料添加在水及醇等各種溶劑中而調製酸性印墨。酸性印墨能夠視需要而含有先前眾所周知的分散劑、樹脂、滲透劑、保濕劑、增黏劑、pH調整劑、抗氧化劑及還原劑等各種助劑。又,酸性印墨係被市售而能夠 取得。 Acid printing ink refers to printing ink containing acid dye as color material. It is possible to add acidic dyes belonging to colorants to various solvents such as water and alcohol to prepare acidic ink. The acid ink can contain various additives such as dispersants, resins, penetrants, humectants, tackifiers, pH adjusters, antioxidants, and reducing agents, which are well-known in the past. In addition, the acid printing ink system is commercially available Made.
酸性染料係作為色料而在國際色指數(Colour Index International)等資料庫中被註冊為「C.I.Acid」者。在分子中具有-SO3Na或-COOH作為官能基。酸性染料有單偶氮系酸性染料、雙偶氮系酸性染料、嗪系酸性染料、胺基酮系酸性染料、二苯并哌喃(xanthene)系酸性染料、喹啉系酸性染料、三苯基甲烷系酸性染料及蒽醌系酸性染料等。就酸性染料而言,例如能夠舉出:C.I.Acid Yellow 1、3、11、17、18、19、23、25、36、38、40、40:1、42、44、49、59、59:1、61、65、72、73、79、99、104、110、159、169、176、184、193、200、204、207、215、219、219:1、220、230、232、235、241、242、246等黃色系染料;C.I.Acid Orange 3、7、8、10、19、24、51、56、67、74、80、86、87、88、89、94、95、107、108、116、122、127、140、142、144、149、152、156、162、166、168等橙色系染料;C.I.Acid Brown 2、4、13、14、19、28、44、123、224、226、227、248、282、283、289、294、297、298、301、355、357、413等棕色系染料;C.I.Acid Red 1、6、8、9、13、18、27、35、37、52、54、57、73、82、88、97、97:1、106、111、114、118、119、127、131、138、143、145、151、183、195、198、211、215、217、225、226、249、251、254、256、257、260、261、265、266、274、276、277、289、296、299、315、318、336、337、357、359、361、362、364、366、399、407、415等紅色系染料;C.I.Acid Violet 17、19、21、42、43、47、48、49、54、66、78、90、97、102、109、126等紫色系染料;C.I.Acid Blue 1、7、9、15、23、25、40、61:1、62、72、74、80、83、 90、92、103、104、112、113、114、120、127、127:1、128、129、138、140、142、156、158、171、182、185、193、199、201、203、204、205、207、209、220、221、224、225、229、230、239、249、258、260、264、277:1、278、279、280、284、290、296、298、300、317、324、333、335、338、342、350等藍色系染料;C.I.Acid Green 9、12、16、19、20、25、27、28、40、43、56、73、81、84、104、108、109等綠色系染料;C.I.Acid Black 1、2、3、24、24:1、26、31、50、52、52:1、58、60、63、107、109、112、119、132、140、155、172、187、188、194、207、222等黑色系染料等各種顏色的染料。 Acid dyes are registered as "CIAcid" in databases such as the Colour Index International as colorants. It has -SO 3 Na or -COOH as a functional group in the molecule. Acid dyes include mono-azo acid dyes, disazo acid dyes, Acid dyes based on azines, acid dyes based on aminoketones, acid dyes based on xanthene, acid dyes based on quinoline, acid dyes based on triphenylmethane, acid dyes based on anthraquinone, etc. Examples of acid dyes include: CIAcid Yellow 1, 3, 11, 17, 18, 19, 23, 25, 36, 38, 40, 40: 1, 42, 44, 49, 59, 59: 1 , 61, 65, 72, 73, 79, 99, 104, 110, 159, 169, 176, 184, 193, 200, 204, 207, 215, 219, 219: 1, 220, 230, 232, 235, 241 , 242, 246 and other yellow dyes; CIAcid Orange 3, 7, 8, 10, 19, 24, 51, 56, 67, 74, 80, 86, 87, 88, 89, 94, 95, 107, 108, 116 , 122, 127, 140, 142, 144, 149, 152, 156, 162, 166, 168 and other orange dyes; CIAcid Brown 2, 4, 13, 14, 19, 28, 44, 123, 224, 226, 227 , 248, 282, 283, 289, 294, 297, 298, 301, 355, 357, 413 and other brown dyes; CIAcid Red 1, 6, 8, 9, 13, 18, 27, 35, 37, 52, 54 , 57, 73, 82, 88, 97, 97: 1, 106, 111, 114, 118, 119, 127, 131, 138, 143, 145, 151, 183, 195, 198, 211, 215, 217, 225 , 226, 249, 251, 254, 256, 257, 260, 261, 265, 266, 274, 276, 277, 289, 296, 299, 315, 318, 336, 337, 357, 359, 361, 362, 364 , 366, 399, 407, 415 and other red dyes; CIAcid Violet 17, 19, 21, 42, 43, 47, 48, 49, 54, 66, 78, 90, 97, 102, 109, 126 and other purple dyes ; CIAcid Blue 1, 7, 9, 15, 23, 25, 40, 61: 1, 62, 72, 74, 80, 83, 90, 92, 103, 104, 112, 113, 114, 120, 127, 127 : 1, 128, 129, 138, 140, 142, 156, 158, 171, 182, 185, 193, 199, 201, 203, 204, 205, 207, 209, 220, 221, 224, 225, 229, 230 , 239, 249, 258, 260, 264, 277: 1, 278, 279, 280, 284, 290, 296, 298, 300, 317, 324, 333, 335, 338, 342, 350 and other blue dyes; CIAcid Green 9, 12, 16, 19, 20, 25, 27, 28, 40, 43, 56, 73, 81, 84, 104, 108, 109 and other green dyes; CIAcid Black 1, 2, 3, 24, 24: 1, 26, 31, 50, 52, 52: 1, 58, 60, 63, 107, 109, 112, 119, 132, 140, 155, 172, 187, 188 , 194, 207, 222 and other black dyes and other colors of dyes.
能夠使用染料印墨將圖案印刷在轉印用紙而得到轉印紙。印刷係在轉印用紙之具有最外塗布層之側進行。印刷方法能夠舉出凹版印刷方式、網版印刷方式及噴墨印刷方式等。關於印刷圖案之方法,因為畫質及所使用的印墨之自由度較高,故以噴墨印刷方式為佳。 The transfer paper can be obtained by printing the pattern on the transfer paper using dye ink. Printing is performed on the side of the transfer paper with the outermost coating layer. Examples of the printing method include a gravure printing method, a screen printing method, and an inkjet printing method. Regarding the method of printing patterns, because the image quality and the degree of freedom of the ink used are high, the inkjet printing method is preferred.
使轉印紙與布帛密著而進行之加熱及加壓,係指使印刷有圖案之轉印紙的印刷面與布帛的欲印染面相向而使其密著且在密著狀態下進行加熱及加壓。使轉印紙與布帛密著而進行之加熱及加壓的條件,係在轉印印染法中先前眾所周知的條件。使轉印紙與布帛密著而進行之加熱及加壓,例如能夠舉出使用壓機、加熱輥及加熱筒(drum)等使轉印紙密著在布帛而進行加熱及加壓之方法。 Heating and pressurizing the transfer paper and the cloth in close contact means that the printing surface of the transfer paper printed with the pattern and the surface to be dyed and printed on the cloth face each other to make them adhere to each other, and heat and pressurize in the close state. The conditions for heating and pressurizing the transfer paper and the cloth in close contact are the conditions well known in the transfer printing method. The heating and pressurization performed by adhering the transfer paper to the fabric can be, for example, a method of heating and pressurizing the transfer paper adhering to the fabric using a press, a heating roller, and a drum.
轉印紙從布帛的剝離,係從密著狀態之布帛與轉印紙,將轉印紙物理性地從布帛剝離。剝離方法為先前眾所周知的方法且沒有特別限定。例如能夠舉出將在轉印紙與布帛為已密著的狀態下之卷狀轉印紙及布 帛,藉由各自個別地捲取至輥筒的方法而剝離之方法。 The peeling of the transfer paper from the cloth is to physically peel the transfer paper from the cloth from the cloth and the transfer paper in an adhering state. The peeling method is a previously well-known method and is not particularly limited. For example, a roll-shaped transfer paper and cloth in a state where the transfer paper and the cloth are in close contact can be cited Silk, a method of peeling by individually winding to the roller.
蒸氣處理係使從轉印紙轉印至布帛後的染料固定之處理。蒸氣處理亦被稱為濕式固定處理且在印染領域中為先前眾所周知的處理。代表性地,蒸氣處理有:常壓蒸氣法、HT蒸氣法及HP蒸氣法。通常,在常壓蒸氣法中係藉由100℃左右、15至30分鐘的濕熱處理,在HT蒸氣法中係藉由150至180℃、5至10分鐘的濕熱處理,在HP蒸氣法中係藉由120至135℃、20至40分鐘的濕熱處理,而進行將染料固定在纖維。又,蒸氣處理後,係以將布帛進行水洗為佳。 The steam treatment is a treatment for fixing the dye after transfer from the transfer paper to the fabric. Steam treatment is also referred to as wet-fixation treatment and is a previously well-known treatment in the field of printing and dyeing. Typically, the steam treatment includes the atmospheric steam method, the HT steam method, and the HP steam method. In general, the atmospheric steam method uses a wet heat treatment at about 100°C for 15 to 30 minutes, the HT steam method uses a wet heat treatment at 150 to 180°C for 5 to 10 minutes, and the HP steam method Fixing of the dye to the fiber is carried out by wet heat treatment at 120 to 135°C for 20 to 40 minutes. After the steam treatment, it is better to wash the cloth with water.
構成布帛之纖維係天然纖維、合成纖維及該等的複合纖維中的任一者均無妨。就天然纖維的例子而言,能夠舉出棉、麻、萊賽爾(Lyocell)、嫘縈、乙酸酯等纖維素系纖維材料、絹、羊毛、獸毛等蛋白質系纖維。就合成纖維的例子而言,能夠舉出聚醯胺(耐綸)、維尼綸(vinylon)、聚酯、聚丙烯酸等。就至少一實施形態而言,布帛為耐綸布。 The fibers constituting the fabric are any of natural fibers, synthetic fibers, and these composite fibers. Examples of natural fibers include cellulose-based fiber materials such as cotton, hemp, lyocell, rayon, and acetate, and protein-based fibers such as silk, wool, and animal hair. Examples of synthetic fibers include polyamide (nylon), vinylon, polyester, polyacrylic acid, and the like. In at least one embodiment, the cloth is nylon cloth.
以下,藉由實施例而更詳細地說明本發明。又,本發明係不被該等實施例限定。在此,「質量份」及「質量%」係分別表示乾燥固體成分量或實質成分量之「質量份」及「質量%」。塗布層的塗布量係表示乾燥固體成分量。 Hereinafter, the present invention will be described in more detail by examples. Moreover, the present invention is not limited by these embodiments. Here, "parts by mass" and "mass%" refer to "parts by mass" and "mass%" of dry solid content or substantial component, respectively. The coating amount of the coating layer indicates the dry solid content.
<原紙> <base paper>
在由濾水度380mlcsf(依據加拿大標準游離度測試儀(CANADIAN STANDARD FREENESS TESTER))的LBKP 100質量份所構成之紙漿漿料中,添加作為填料之碳酸鈣10質量份、兩性澱粉1.2質量份、硫酸鋁0.8 質量份、烷基烯酮二聚物(alkyl ketene dimer)型上漿劑0.1質量份且使用長網造紙機進行抄造,而且使用施膠壓榨機裝置使氧化澱粉以每一單面1.5g/m2而附著在兩面且進行機械壓光機(machine calender)處理而製造基重50g/m2的原紙。 To a pulp slurry composed of 100 parts by mass of LBKP with a water filtration of 380 ml csf (according to CANADIAN STANDARD FREENESS TESTER), add 10 parts by mass of calcium carbonate as a filler, 1.2 parts by mass of amphoteric starch, 0.8 parts by mass of aluminum sulfate, 0.1 parts by mass of alkyl ketene dimer type sizing agent, and papermaking using a long wire paper machine, and using a sizing press device to oxidize starch 1.5 per side g/m 2 is attached to both sides and processed by a mechanical calender to produce a base paper with a basis weight of 50 g/m 2 .
<基材1> <Substrate 1>
將高密度聚乙烯使用熔融擠製模以厚度成為15μm之方式在上述原紙的一面設置非水系樹脂層,而得到具有非水系樹脂層之基材1。 A high-density polyethylene is provided with a non-aqueous resin layer on one side of the base paper so that the thickness becomes 15 μm using a melt extrusion die, thereby obtaining a substrate 1 having a non-aqueous resin layer.
<基材2> <Substrate 2>
將上述原紙作為基材2。 The base paper described above is used as the base material 2.
<塗布層塗布液> <coating layer coating liquid>
將水作為介質,且以下述的調配調製塗布層塗布液。最後塗布層塗布液的濃度係設為15質量%。 Using water as a medium, the coating liquid for the coating layer was prepared by the following formulation. The concentration of the final coating layer coating liquid was set to 15% by mass.
在表1至表5中,各材料係使用下述者。又,Plas Coat、KURARAY POVAL、Gohsenx、Mowinyl、Penon、TOKUSIL及FINESIL為註冊商標。 In Tables 1 to 5, the following are used for each material system. In addition, Plas Coat, KURARAY POVAL, Gohsenx, Mowinyl, Penon, TOKUSIL and FINESIL are registered trademarks.
水溶性聚酯樹脂:互應化學工業公司Plas Coat RZ-142 Water-soluble polyester resin: Plas Coat RZ-142
聚乙烯醇樹脂A:KURARAY公司KURARAY POVAL 6-77KL羧酸改性 皂化度74至80mol% Polyvinyl alcohol resin A: KURARAY KURARAY POVAL 6-77KL carboxylic acid modification Saponification degree 74 to 80mol%
聚乙烯醇樹脂B:KURARAY公司KURARAY POVAL 25-88KL羧酸改性 皂化度85至90mol% Polyvinyl alcohol resin B: KURARAY company KURARAY POVAL 25-88KL carboxylic acid modification Saponification degree 85 to 90mol%
聚乙烯醇樹脂C:KURARAY公司KURARAY POVAL 32-97KL羧酸改性 皂化度95至99mol% Polyvinyl alcohol resin C: KURARAY company KURARAY POVAL 32-97KL carboxylic acid modification Saponification degree 95 to 99mol%
聚乙烯醇樹脂D:三菱CHEMICAL公司GohsenxT-350羧酸改性 皂化度93至95mol% Polyvinyl alcohol resin D: Mitsubishi CHEMICAL company GohsenxT-350 carboxylic acid modification Saponification degree 93 to 95mol%
聚乙烯醇樹脂E:KURARAY公司KURARAY POVAL 22-88皂化度87至89mol% Polyvinyl alcohol resin E: KURARAY KURARAY POVAL 22-88 saponification degree 87 to 89mol%
丙烯酸樹脂A:Japan Coating Resin公司Mowinyl 731A Tg=0℃/MFT=0℃ Acrylic resin A: Japan Coating Resin Mowinyl 731A Tg=0℃/MFT=0℃
丙烯酸樹脂B:Japan Coating Resin公司Mowinyl 727 Tg=5℃/MFT=25℃ Acrylic resin B: Japan Coating Resin Mowinyl 727 Tg=5℃/MFT=25℃
丙烯酸樹脂C:Japan Coating Resin公司Mowinyl 6520 Tg=41℃/MFT=50℃ Acrylic resin C: Japan Coating Resin Mowinyl 6520 Tg=41℃/MFT=50℃
丙烯酸樹脂D:Japan Coating Resin公司Mowinyl 718A Tg=-6℃/MFT=0℃ Acrylic resin D: Japan Coating Resin Mowinyl 718A Tg=-6℃/MFT=0℃
丙烯酸樹脂E:Japan Coating Resin公司Mowinyl 742A Tg=45℃/MFT=53℃ Acrylic resin E: Japan Coating Resin Mowinyl 742A Tg=45℃/MFT=53℃
澱粉類:羥烷基化澱粉,日澱化學公司Penon JE-66 Starch: Hydroxyalkylated starch, Penon JE-66
非晶質氧化矽A:OSC公司TOKUSIL GU-N平均粒徑17.8μm Amorphous silicon oxide A: OSC TOKUSIL GU-N average particle size 17.8μm
非晶質氧化矽B:OSC公司TOKUSIL NP平均粒徑10.3μm Amorphous silica B: OSC TOKUSIL NP average particle size 10.3μm
非晶質氧化矽C:OSC公司FINESIL X60 平均粒徑6.6μm Amorphous silicon oxide C: OSC FINESIL X60 Average particle size 6.6μm
非晶質氧化矽D:水澤化學工業公司MIZUKASIL P78F 平均粒徑19μm Amorphous silicon oxide D: MIZUKASIL P78F Average particle size 19μm
非晶質氧化矽E:豐田化工公司SILICA GEL A白200 UNDER平均粒徑47μm Amorphous silicon oxide E: Toyota Chemical Company SILICA GEL A white 200 UNDER average particle size 47μm
[表1]
[表2]
[表3]
[表4]
[表5]
<轉印用紙> <transfer paper>
將塗布層塗布液使用氣動刮刀塗布機而塗布在基材的一面上,且使用熱風乾燥機進行乾燥,將該塗布層作為最外塗布層,最後製成卷狀的轉印用紙。塗布量係設為20g/m2。在基材1中,對具有非水系樹脂層之側進行塗布及乾燥。 The coating liquid for the coating layer was applied to one side of the substrate using an air knife coater, and dried using a hot air dryer, using this coating layer as the outermost coating layer, and finally, a roll-shaped transfer paper was prepared. The coating amount is set to 20 g/m 2 . In the substrate 1, the side having the non-aqueous resin layer is coated and dried.
<轉印紙> <transfer paper>
對上述卷狀的轉印用紙,使用安裝有含酸性染料的酸性印墨之噴墨印表機(VJ-1628TD,武藤工業公司製),且使用含酸性染料的酸性印墨(青藍色(cyan)、品紅色、黃色、黑色)而將評估用圖案印刷在轉印用紙之具有最外塗布層之側,最後得到卷狀的轉印紙。含酸性染料的酸性印墨係使用紀和化學工業公司製EA印墨。 For the above-mentioned roll-shaped transfer paper, an inkjet printer (VJ-1628TD, manufactured by Muto Industries Co., Ltd.) equipped with acid ink containing acid dye is used, and acid ink containing acid dye (cyan blue ( cyan), magenta, yellow, and black) and print the evaluation pattern on the side of the transfer paper with the outermost coating layer, and finally obtain a roll-shaped transfer paper. Acid printing inks containing acid dyes use EA printing inks manufactured by Jihe Chemical Industry Company.
<轉印印染> <transfer printing>
使用未進行前處理的耐綸布作為布帛。使轉印紙的印刷面與耐綸布的欲印染面相向而搬運,而且藉由具備加熱筒之輥夾持方式使轉印紙與耐綸布密著而進行加熱及加壓。加熱及加壓的條件係設為溫度120℃、線壓70kg/cm、時間0.5秒。 Use nylon fabric without pretreatment as the fabric. The printing surface of the transfer paper and the surface of the nylon cloth to be printed are transported toward each other, and the transfer paper and the nylon cloth are adhered to each other by a roller clamping method with a heating cylinder to perform heating and pressurization. The heating and pressurizing conditions were set at a temperature of 120°C, a linear pressure of 70 kg/cm, and a time of 0.5 seconds.
<轉印紙的剝離> <Peeling of transfer paper>
將處於貼附有轉印紙的狀態之耐綸布,藉由將轉印紙與耐綸布個別地捲取至輥筒之方法,而將轉印紙從耐綸布剝下。 Peel the transfer paper from the nylon cloth by individually winding the transfer paper and the nylon cloth to the roller by individually winding the transfer paper and the nylon cloth to the roller.
<剝離的評估> <evaluation of divestiture>
藉由目視觀察轉印紙從耐綸布剝離的情形,依據下述基準而進行官能評估。將結果記載在表1至表5。在本發明中,評估為A至C時,轉印紙 係評定為在實用上沒有問題而能夠從耐綸布剝離者。 By visually observing the peeling of the transfer paper from the nylon cloth, the functional evaluation was performed according to the following criteria. The results are described in Tables 1 to 5. In the present invention, when evaluated as A to C, the transfer paper The system is rated as having no practical problems and can be peeled from the nylon cloth.
A:能夠順利地剝離。 A: It can be peeled off smoothly.
B:比上述A更強力地拉扯而能夠剝離。 B: It can be peeled off by pulling more strongly than the above A.
C:比上述B更降低速度而能夠剝離。 C: It can be peeled at a lower speed than the above B.
D:採用比上述C更低的速度而只能夠慢慢地剝離。 D: At a lower speed than the above C, it can only be slowly peeled off.
從生產性的觀點而言,乃是不佳。 From a productive point of view, it is not good.
E:轉印紙破損且剝離困難。 E: The transfer paper is damaged and peeling is difficult.
<耐綸布的蒸氣處理> <Steam treatment of nylon cloth>
將已將轉印紙剝離之卷狀的耐綸布,從開卷機(unwinder)起搬運至捲取機,在此期間使用常壓蒸氣法而進行100至105℃、20至30分鐘的濕熱處理。 The roll-shaped nylon fabric from which the transfer paper has been peeled off is transferred from an unwinder to a winder, and during this period, a wet heat treatment at 100 to 105°C and 20 to 30 minutes is performed using an atmospheric steam method.
<水洗> <washing>
蒸氣處理後,對所得到的耐綸布依照[常溫水洗]→[50℃水洗]→[常溫水洗]的程序進行水洗。 After the steam treatment, the obtained nylon cloth was washed in accordance with the procedure of [normal temperature water washing]→[50°C water washing]→[normal temperature water washing].
<圖案的評估> <Evaluation of patterns>
關於在耐綸布所形成的圖案,從脫落、顏色不均及發色低落的觀點而言,係依據下述的基準而進行官能評估。將結果記載在表1至表5。在本發明中,評估為A至C時,轉印用紙係評定為能夠抑制在耐綸布所形成的圖案產生脫落、顏色不均及發色低落等不良狀況者。 Regarding the pattern formed on the nylon cloth, from the standpoints of shedding, uneven color, and low color development, functional evaluation was performed based on the following criteria. The results are described in Tables 1 to 5. In the present invention, when the evaluations are A to C, the transfer paper system is evaluated as being able to suppress the occurrence of defects such as shedding, uneven color, and low color development of the pattern formed on the nylon cloth.
A:無法觀察到脫落、顏色不均及發色低落,良好。 A: Shedding, uneven color, and low hair color were not observed and were good.
B:能夠觀察到若干脫落、顏色不均及/或發色低落,但是大致良好。 B: Some shedding, uneven color, and/or low color development can be observed, but it is generally good.
C:比上述B差,能夠觀察到脫落、顏色不均及/或發色低落,但為在 實用上沒有問題的水準。 C: Poor than B above, shedding, uneven coloring and/or low hair color can be observed, but Practically no problem level.
D:比上述C差,能夠觀察到脫落、顏色不均及/或發色低落,不良。 D: It is worse than the above C, and peeling, uneven color, and/or low color development can be observed, which is unfavorable.
從表1至表5,得知滿足本發明的構成要件之實施例1至23,在蒸氣處理前能夠在實用上沒有問題地將轉印紙從耐綸布剝離,而且能夠抑制在耐綸布所形成的圖案產生脫落、顏色不均及發色低落等不良狀況。 From Tables 1 to 5, it is understood that Examples 1 to 23 that satisfy the constitutional requirements of the present invention can practically remove the transfer paper from the nylon cloth without problems before being steamed, and can be suppressed at the nylon cloth The formed pattern has such undesirable conditions as shedding, uneven color, and low hair color.
但是,不滿足本發明的構成要件之比較例1至9,在剝離的評估及圖案的評估之至少一者有問題。特別是比較例1因為最外塗布層的丙烯酸樹脂的玻璃轉移點低(-6℃),所以轉印紙的剝離有問題,比較例2因為最外塗布層的丙烯酸樹脂的最低成膜溫度高(53℃),所以轉印紙的剝離有問題,比較例3因為最外塗布層的聚乙烯醇樹脂不是羧酸改性,所以在轉印紙的剝離有問題,比較例4因為在原紙上不具有非水系樹脂層,所以轉印紙的剝離與圖案的評估之兩者都有問題,比較例5因為最外塗布層不含有水溶性聚酯樹脂,所以圖案的評估有問題,比較例6因為最外塗布層不含有羧酸改性聚乙烯醇樹脂,所以轉印紙的剝離與圖案的評估之兩者都有問題,比較例7因為最外塗布層不含有丙烯酸樹脂,所以圖案的評估有問題,比較例8因為最外塗布層不含有澱粉類,所以轉印紙的剝離與圖案的評估之兩者都有問題,比較例9因為最外塗布層不含有白色顏料,所以轉印紙的剝離有問題。 However, Comparative Examples 1 to 9 that do not satisfy the constitutional requirements of the present invention have a problem in at least one of the evaluation of peeling and the evaluation of patterns. In particular, in Comparative Example 1, the acrylic resin of the outermost coating layer has a low glass transition point (-6°C), so there is a problem with the peeling of the transfer paper. In Comparative Example 2, the minimum film-forming temperature of the acrylic resin of the outermost coating layer is high ( 53°C), so there is a problem with the peeling of the transfer paper. In Comparative Example 3, because the polyvinyl alcohol resin of the outermost coating layer is not modified with carboxylic acid, there is a problem with the peeling of the transfer paper. Comparative Example 4 has no There is a problem with both the peeling of the transfer paper and the evaluation of the pattern because of the water-based resin layer. In Comparative Example 5, because the outermost coating layer does not contain a water-soluble polyester resin, the evaluation of the pattern is problematic. In Comparative Example 6, the outermost coating The layer does not contain carboxylic acid-modified polyvinyl alcohol resin, so both the peeling of the transfer paper and the evaluation of the pattern have problems. Comparative Example 7 Because the outermost coating layer does not contain acrylic resin, there is a problem with the evaluation of the pattern. Comparative Example 8 Because the outermost coating layer does not contain starches, there is a problem with both the peeling of the transfer paper and the evaluation of the pattern. In Comparative Example 9, since the outermost coating layer does not contain the white pigment, there is a problem with the peeling of the transfer paper.
從表4,得知白色顏料的至少一種為非晶質氧化矽且藉由雷射繞射/散射式粒度分布測定而求得的體積基準之非晶質氧化矽的平均粒徑係以27μm以上且40μm以下為佳。 From Table 4, it is known that at least one of the white pigments is amorphous silica and the average particle size of the volume-based amorphous silica obtained by laser diffraction/scattering particle size distribution measurement is 27 μm or more Moreover, 40 μm or less is preferable.
又,從表4,得知非晶質氧化矽在藉由雷射繞射/散射式粒度分布測定而求得之橫軸為粒徑且縱軸為粒子數的頻率之體積基準的粒度分布曲線中,將粒徑為零作為起點之累積頻率20體積%的粒徑D20與將粒徑為零作為起點之累積頻率80體積%的粒徑D80之比(D80/D20)係以2.9以上且4.5以下為佳。 Also, from Table 4, the volume-based particle size distribution curve of the frequency of the amorphous silicon oxide obtained by the laser diffraction/scattering particle size distribution measurement on the horizontal axis is the particle size and the vertical axis is the number of particles In the ratio, the ratio (D80/D20) of the particle diameter D20 with the cumulative frequency of 20% by volume as the starting point to the particle diameter D80 with the cumulative frequency of 80% by volume as the starting point (D80/D20) is 2.9 or more and 4.5 The following is better.
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