TW202019740A - Collision buffer device including an outer tube assembly and an inner tube assembly - Google Patents

Collision buffer device including an outer tube assembly and an inner tube assembly Download PDF

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TW202019740A
TW202019740A TW107141929A TW107141929A TW202019740A TW 202019740 A TW202019740 A TW 202019740A TW 107141929 A TW107141929 A TW 107141929A TW 107141929 A TW107141929 A TW 107141929A TW 202019740 A TW202019740 A TW 202019740A
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tube
inner tube
buffer device
collision buffer
plate
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TW107141929A
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Chinese (zh)
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TWI679136B (en
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童培鈞
林典永
王智楷
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財團法人金屬工業研究發展中心
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Abstract

An collision buffer device includes: an outer tube assembly, including an outer tube top plate, a top outer tapered tube, an outer tube middle plate, a bottom outer tube and an outer tube bottom plate, which are coaxially joined in sequence; and an inner tube assembly, arranged in the outer tube assembly and including an inner tube top plate, and a top inner tube and a bottom inner tube having different outer diameters, which are coaxially joined in sequence. The inner tube top plate is fixed to the outer tube top plate. One end of the top inner tube is joined to the inner tube top plate. One end of the bottom inner tube is in contact with the outer tube bottom plate. The closed tube of the bottom outer tube is used as a support portion at the other end of the bottom inner tube at the time of collision. When impacted by a collision, a roll-up tube-shrinking effect is generated in the bottom inner tube of the inner tube assembly, thereby providing an energy absorbing effect. The corrugated structure on the surface of the top outer tapered tube of the outer tube assembly is folded to provide an energy absorbing effect.

Description

碰撞緩衝裝置 Collision buffer

本發明是有關於一種碰撞緩衝裝置,且特別是有關於一種碰撞緩衝裝置,其產生翻捲縮管效應以提供穩定的緩衝與吸能效果。 The invention relates to a collision buffer device, and in particular to a collision buffer device, which produces a roll-over shrink tube effect to provide stable buffer and energy absorption effects.

目前應用於車輛碰撞衝擊時的能量吸收結構有許多種類型,例如美國US 6231095 B1專利文獻,其係用於車輛碰撞衝擊系統的通道式能量吸收單元90。請參考圖1A及1B,該通道式能量吸收單元90可吸收衝擊能量,並防止或最小化在衝擊下車輛框架軌道94的損壞。其基本實施例是一個管91,其一端在一個端板92的孔921處張開並銲接。當通道式能量吸收單元90承受軸向負載時,管91分裂、剝離並反轉以吸收大部分的能量衝擊。管91中的優選通道93在該過程期間穩定內縮以確保預定的能量吸收特性。惟該先前技術所應用的通道式能量吸收單元90為簡單圓管結構,雖容易取得,但其變形過程為穩定受力模式,該通道式能量吸收單元90需縱向設置(加工)溝槽以利產生穩定撕裂剝離模式,這會增加成本,且通道式能量吸收單元90於通道93內需要擴管、外翻並與於剛性板接合,衝擊時有接合點破裂與失效的風險。 There are many types of energy absorption structures currently used in vehicle collision impacts, for example, US 6231095 B1 patent document, which is a channel-type energy absorption unit 90 used in vehicle collision impact systems. 1A and 1B, the channel-type energy absorption unit 90 can absorb impact energy and prevent or minimize damage to the vehicle frame rail 94 under impact. The basic embodiment is a tube 91, one end of which is flared and welded at a hole 921 of an end plate 92. When the channel-type energy absorption unit 90 is subjected to an axial load, the tube 91 splits, peels, and reverses to absorb most of the energy impact. The preferred channel 93 in the tube 91 is stably retracted during this process to ensure predetermined energy absorption characteristics. However, the channel-type energy absorbing unit 90 used in the prior art is a simple round tube structure, although it is easy to obtain, but its deformation process is a stable force mode. The channel-type energy absorbing unit 90 needs to be longitudinally (processed) grooves to facilitate A stable tear-peeling pattern is generated, which increases costs, and the channel-type energy absorption unit 90 needs to be expanded, valgused, and joined to the rigid plate in the channel 93, and there is a risk of joint breakage and failure during impact.

另外,美國US 8,511,745 B2之綜合能量吸收的車輛碰撞結構之專利案。其構件主要係分為軌道殼體內部與外部以及連接突出部所組成,突出部有一斜率止擋在軌道殼體端口。當管件受到衝擊時,利用突出部與斜率將軌道殼體圓形內壁往腔室徑向擠壓變形。當管構件為鐵質、軌道殼體為鋁質:靜摩擦係數為0.61,動摩擦係數為0.47,該專利所述軌道殼體為鋁或鋁合金,並以六邊形或八邊形雙層共用牆結構。本專利的軌道殼體為六邊形或是八邊形,擁有抗彎曲 的高剛性幾何外型,且其軌道殼體內腔室、徑向肋的多寡與肋寬度為結構變形、吸能之關鍵。惟,其滑動管構件突出部與斜率兩幾何成形不易,加工成本提高,且滑動管構件突出部若太高,衝擊過程會造成無法擠入軌道殼體而使管構件外露部軸向疊合變形,無法達到預期的軌道殼體的外廓變形。 In addition, the United States US 8,511,745 B2 patent case of a comprehensive energy absorption vehicle collision structure. Its components are mainly composed of the inner and outer parts of the track housing and the connecting protrusions, and the protrusions have a slope stop at the port of the track housing. When the tube is impacted, the circular inner wall of the rail shell is radially squeezed and deformed toward the chamber by the protrusion and the slope. When the tube member is made of iron and the track shell is made of aluminum: the coefficient of static friction is 0.61 and the coefficient of dynamic friction is 0.47. The track shell of this patent is aluminum or aluminum alloy, and the hexagonal or octagonal double-layer shared wall structure. The track shell of this patent is hexagonal or octagonal, with bending resistance The high-rigidity geometric appearance, and the inner cavity of the track shell, the number of radial ribs and the width of the ribs are the key to structural deformation and energy absorption. However, the geometric shape of the sliding tube member protrusion and the slope is not easy, and the processing cost is increased. If the sliding tube member protrusion is too high, the impact process will cause it to be unable to squeeze into the rail shell and cause the axial overlap deformation of the exposed tube member , Can not achieve the expected outer profile deformation of the track shell.

再者,美國US 4,272,114衝擊吸收裝置之總成結構為兩結構組成專利案,其外部為盒狀梯形板金成型件與內部管件,子件的斜面有數個孔,孔周圍為沖壓褶邊的百葉幾何形狀,總成受到衝擊時,防撞桿會將衝擊力藉由桿件與底座將力量傳遞至子件梯形盒體並壓縮變形,因子件斜面有沖孔外型與百葉幾何形狀進行疊合變形,而管透過子件底部中央孔往大樑結構移動。沖孔外型可為C型、H型、骨頭型。本專利的子件斜面沖孔摺邊幾何之間會有一個間隙形成結構截面積較少的區域,結構受衝擊時會於該處先變形;其軌道殼體內腔室、徑向肋的多寡與肋寬度為結構變形、吸能之關鍵。惟,前述子件沖孔摺邊加工後容易在孔周圍產生撕裂的裂縫缺陷,使結構受衝擊過程中可能會有結構破裂造成衝擊吸收能不連續的缺點。沖孔摺邊工程可能於梯形成形前完成,於梯形鈑折工程時不易,容易傷到已完成之沖孔摺邊幾何外型;若梯形成形先完成後進行沖孔摺邊,需要由外往內與由內往外沖壓各一次,需增加模具、工時與成本。 Furthermore, the assembly structure of the US 4,272,114 impact absorbing device is a patent case composed of two structures. The outer part is a box-shaped trapezoidal sheet metal forming part and an inner pipe part. The inclined surface of the sub-piece has several holes. Shape, when the assembly is impacted, the anti-collision bar will transfer the impact force to the trapezoidal box body of the sub-component through the rod and the base and compress the deformation. The slope of the factor has a punching shape and the louver geometry is superimposed and deformed , And the tube moves to the beam structure through the central hole at the bottom of the component. The punching shape can be C type, H type, bone type. There will be a gap between the beveled punching flanges of the sub-components of this patent to form an area with a small cross-sectional area of the structure, where the structure will first deform when impacted; the number of chambers and radial ribs in the track shell Rib width is the key to structural deformation and energy absorption. However, after the punching and hemming of the aforementioned sub-components, it is easy to produce tearing cracks around the hole, so that the structure may be broken during the impact process and the impact absorption energy is not continuous. The punching and hemming process may be completed before the trapezoidal forming, which is not easy during the trapezoidal sheet bending process, and it is easy to hurt the geometric shape of the completed punching and hemming; if the trapezoidal forming is completed before the punching and hemming, it is necessary to go from the outside Stamping inside and out once from inside to outside requires increased mold, man-hours and cost.

因此,便有需要提供一種碰撞緩衝裝置,解決前述的問題。 Therefore, there is a need to provide a collision buffer device to solve the aforementioned problems.

本發明之一目的是提供一種碰撞緩衝裝置,其產生翻捲縮管效應以提供穩定的緩衝與吸能效果。 An object of the present invention is to provide a collision buffer device that produces a roll-over shrink tube effect to provide stable buffer and energy absorption effects.

依據上述之目的,本發明提供一種碰撞緩衝裝置,適用於一載具,該碰撞緩衝裝置包括:一外管總成,包括一外管頂板、一頂外錐管、一外管中板、一底外管及一外管底板依序共軸接合,其中:該外管頂板,用以固定於該載具之一第一元件;該頂外錐管,其一端具有一第一外徑的底管部,相對的另一 端具有一第二外徑的頂管部,該第二外徑小於該第一外徑,該管底部係連接於該外管中板之一正面,該頂管部連接於該外管頂板,該頂外錐管之管身與一中心軸共軸並沿軸向間隔地設有多個摺合導引部;該外管中板,用以固定於該載具之一第二元件;該底外管,其之一端為開口端,該開口端與該外管中板之一背面接合;以及該外管底板,接合於該底外管之另一端,使其形成一封閉管的幾何結構;以及一內管總成,設置於該外管總成內,並包括一內管頂板、不同外徑之一頂內管及一底內管依序共軸接合,其中:該內管頂板,其與該外管頂板固定;該頂內管之一端與該內管頂板接合;以及該底內管之一端與該外管底板接觸,其中該底外管之該封閉管用以作為碰撞時在該底內管之另一端位置的一支持部。 According to the above purpose, the present invention provides a collision buffer device suitable for a vehicle. The collision buffer device includes: an outer tube assembly including an outer tube top plate, a top outer tapered tube, an outer tube middle plate, a The bottom outer tube and an outer tube bottom plate are sequentially coaxially joined, wherein: the outer tube top plate is used to be fixed to a first element of the carrier; the top outer tapered tube has a first outer diameter bottom at one end Tube, opposite the other The end has a second outer diameter jacking tube portion, the second outer diameter is smaller than the first outer diameter, the bottom of the tube is connected to a front face of the outer tube middle plate, the jacking tube portion is connected to the outer tube top plate, The body of the top outer cone tube is coaxial with a central axis and is provided with a plurality of folding guides at intervals in the axial direction; the middle plate of the outer tube is used for fixing to a second element of the carrier; the bottom One end of the outer tube is an open end, which is joined to the back of one of the middle plates of the outer tube; and the bottom plate of the outer tube is joined to the other end of the bottom outer tube to form a closed tube geometry; And an inner tube assembly, which is arranged in the outer tube assembly, and includes an inner tube top plate, a top inner tube with different outer diameters, and a bottom inner tube coaxially connected in sequence, wherein: the inner tube top plate, which Fixed to the top plate of the outer tube; one end of the top inner tube is engaged with the top plate of the inner tube; and one end of the bottom inner tube is in contact with the bottom plate of the outer tube, wherein the closed tube of the bottom outer tube is used as the bottom in the collision A support portion at the other end of the inner tube.

藉由上述碰撞緩衝裝置之結構,該內管總成受碰撞衝擊時該頂內管軸向擠壓該底內管,使該底內管產生翻捲縮管效應以提供穩定的緩衝與吸能效果。再者,該外管總成受碰撞衝擊時,該外管頂板、頂外錐管及外管中板受衝擊力壓縮時,該頂外錐管之鋼材之會依該頂外錐管表面之波紋狀結構波紋外型摺合,再因縱切截面呈現梯形幾何形式使摺合過程所需能量(吸能)會提升。因而使整體之碰撞緩衝裝置受衝擊時,會因該內管總成受縮管變形後位置仍保持在中心位置,可使該碰撞緩衝裝置之結構不會歪斜變形。 With the structure of the above-mentioned collision buffer device, when the inner tube assembly is impacted by the collision, the top inner tube axially compresses the bottom inner tube, so that the bottom inner tube produces a roll-up and shrink tube effect to provide stable cushioning and energy absorption effects . Furthermore, when the outer tube assembly is impacted by impact, when the outer tube top plate, top outer tapered tube, and outer tube middle plate are compressed by the impact force, the steel of the top outer tapered tube will depend on the surface of the top outer tapered tube The corrugated structure is corrugated, and then the longitudinal section shows a trapezoidal geometric form, so that the energy required for the folding process (energy absorption) will increase. Therefore, when the entire collision buffer device is impacted, the position of the inner tube assembly after being deformed by the shrink tube will remain at the center position, so that the structure of the collision buffer device will not be deformed by deflection.

90‧‧‧通道式能量吸收單元 90‧‧‧channel energy absorption unit

91‧‧‧管 91‧‧‧ tube

92‧‧‧端板 92‧‧‧End plate

921‧‧‧孔 921‧‧‧hole

93‧‧‧通道 93‧‧‧channel

94‧‧‧車輛框架軌道 94‧‧‧vehicle frame track

100‧‧‧碰撞緩衝裝置 100‧‧‧Collision buffer device

100’‧‧‧碰撞緩衝裝置 100’‧‧‧Collision cushioning device

101‧‧‧外管總成 101‧‧‧Outer tube assembly

1011‧‧‧頂外錐管 1011‧‧‧External conical tube

10111‧‧‧頂管部 10111‧‧‧Jacketing Department

10112‧‧‧底管部 10112‧‧‧Bottom tube department

10113‧‧‧摺合導引部 10113‧‧‧Folded guide

1012‧‧‧底外管 1012‧‧‧Bottom outer tube

10121‧‧‧開口端 10121‧‧‧Open end

10122‧‧‧封閉端 10122‧‧‧Closed end

10123‧‧‧支持部 10123‧‧‧Support

102‧‧‧內管總成 102‧‧‧Inner tube assembly

102’‧‧‧內管總成 102’‧‧‧Inner tube assembly

1021‧‧‧頂內管 1021‧‧‧Inner tube

1021’‧‧‧頂內管 1021’‧‧‧Inner tube

10213‧‧‧法蘭面 10213‧‧‧Flange

10214‧‧‧法蘭面 10214‧‧‧Flange

1022‧‧‧底內管 1022‧‧‧Bottom inner tube

1022’‧‧‧底內管 1022’‧‧‧Bottom inner tube

10223‧‧‧法蘭面 10223‧‧‧Flange

10224‧‧‧法蘭面 10224‧‧‧Flange

1031‧‧‧外管頂板 1031‧‧‧Outer tube roof

1032‧‧‧內管頂板 1032‧‧‧Inner tube top plate

104‧‧‧外管底板 104‧‧‧Outer tube bottom plate

105‧‧‧外管中板 105‧‧‧Outer tube middle plate

1051‧‧‧正面 1051‧‧‧Front

1052‧‧‧背面 1052‧‧‧Back

200‧‧‧前大樑 200‧‧‧Front girder

201‧‧‧框體 201‧‧‧Frame

400‧‧‧前保險桿 400‧‧‧Front bumper

401‧‧‧板體 401‧‧‧Board

C1‧‧‧中心軸 C1‧‧‧Central axis

D1‧‧‧外徑 D1‧‧‧Outer diameter

D1’‧‧‧外徑 D1’‧‧‧Outer diameter

D2‧‧‧外徑 D2‧‧‧Outer diameter

D2’‧‧‧外徑 D2’‧‧‧Outer diameter

F‧‧‧力量 F‧‧‧Strength

L1‧‧‧長度 L1‧‧‧Length

L1’‧‧‧長度 L1’‧‧‧Length

L2‧‧‧長度 L2‧‧‧Length

L2’‧‧‧長度 L2’‧‧‧Length

T1’‧‧‧厚度 T1’‧‧‧thickness

T2‧‧‧厚度 T2‧‧‧thickness

θ‧‧‧夾角 θ‧‧‧ included angle

圖1A~圖1B為先前技術之衝擊能量吸收系統的衝擊力吸收前及吸收後的示意圖。 FIGS. 1A-1B are schematic diagrams of the prior art impact energy absorption system before and after absorption of impact force.

圖2為本發明之一實施例之碰撞緩衝裝置設置於車體底盤之部分立體示意圖。 FIG. 2 is a partial perspective view of a collision buffer device disposed on a chassis of a vehicle body according to an embodiment of the invention.

圖3為本發明之第一實施例之碰撞緩衝裝置設置於車體底盤之前 大樑與前保險桿之間的縱切截面示意圖。 FIG. 3 is the collision buffer device of the first embodiment of the present invention before the chassis of the vehicle body Schematic diagram of the longitudinal section between the beam and the front bumper.

圖4為本發明之第一實施例之碰撞緩衝裝置的縱切截面示意圖。 FIG. 4 is a schematic longitudinal cross-sectional view of the collision buffer device according to the first embodiment of the present invention.

圖5為本發明之第一實施例之碰撞緩衝裝置受到碰撞衝擊時的縱切截面示意圖。 FIG. 5 is a schematic longitudinal cross-sectional view of the collision buffer device according to the first embodiment of the present invention when it is impacted by a collision.

圖6為本發明之第一實施例之內管總成之頂內管及底內管的縱切截面示意圖。 6 is a schematic diagram of a longitudinal section of a top inner tube and a bottom inner tube of the inner tube assembly of the first embodiment of the present invention.

圖7為本發明之另一實施例之內管總成之頂內管及底內管的縱切截面示意圖。 7 is a schematic longitudinal cross-sectional view of a top inner tube and a bottom inner tube of an inner tube assembly according to another embodiment of the present invention.

圖8為本發明之又一實施例之內管總成之頂內管及底內管的縱切截面示意圖。 8 is a schematic diagram of a longitudinal section of a top inner tube and a bottom inner tube of an inner tube assembly according to another embodiment of the present invention.

圖9為本發明之第二實施例之碰撞緩衝裝置的縱切截面示意圖。 9 is a schematic longitudinal cross-sectional view of a collision buffer device according to a second embodiment of the invention.

圖10為本發明之第二實施例之內管總成之頂內管及底內管的縱切截面示意圖。 FIG. 10 is a schematic longitudinal cross-sectional view of the top inner tube and the bottom inner tube of the inner tube assembly of the second embodiment of the present invention.

圖11為本發明之另一實施例之內管總成之頂內管及底內管的縱切截面示意圖。 11 is a schematic diagram of a longitudinal section of a top inner tube and a bottom inner tube of an inner tube assembly according to another embodiment of the present invention.

圖12為本發明之又一實施例之內管總成之頂內管及底內管的縱切截面示意圖。 12 is a schematic diagram of a longitudinal section of a top inner tube and a bottom inner tube of an inner tube assembly according to another embodiment of the present invention.

為讓本發明之上述目的、特徵和特點能更明顯易懂,茲配合圖式將本發明相關實施例詳細說明如下。 To make the above objects, features, and characteristics of the present invention more comprehensible, the relevant embodiments of the present invention are described in detail below in conjunction with the drawings.

圖2為本發明之一實施例之碰撞緩衝裝置100設置於一載具(例如車體底盤)之部分立體示意圖。該碰撞緩衝裝置100可配置於該車體底盤之前大樑200與該車體底盤之前保險桿400之間。理所當然,該碰撞緩衝裝置100也可配置於該車體底盤之後大樑與該車體底盤之後保險桿之間。圖3為本發明之第一實施例之碰撞緩衝裝置100設置於該車體底盤之前大樑200與前保險桿400之間的縱切截面示意圖。理所當然,該碰撞緩衝裝置 100也可設置於該車體底盤之前大樑200與前保險桿400之間。圖4為本發明之第一實施例之碰撞緩衝裝置100的縱切截面示意圖。本發明之碰撞緩衝裝置適用於該載具(例如車體底盤)。該碰撞緩衝裝置100包括一外管總成101與一內管總成102。 FIG. 2 is a partial perspective view of a collision buffer device 100 according to an embodiment of the present invention disposed on a vehicle (such as a chassis of a vehicle body). The collision buffer device 100 can be disposed between the front frame 200 of the vehicle body chassis and the front bumper 400 of the vehicle body chassis. As a matter of course, the collision buffer device 100 may also be disposed between the beam behind the vehicle body chassis and the bumper behind the vehicle body chassis. FIG. 3 is a schematic longitudinal cross-sectional view of the collision buffer device 100 according to the first embodiment of the present invention between the front frame 200 and the front bumper 400 before the vehicle body chassis is installed. Of course, the collision buffer device 100 may also be provided between the front frame 200 and the front bumper 400 of the vehicle body chassis. FIG. 4 is a schematic longitudinal cross-sectional view of the collision buffer device 100 according to the first embodiment of the present invention. The collision buffer device of the present invention is suitable for the vehicle (for example, the chassis of a vehicle body). The collision buffer device 100 includes an outer tube assembly 101 and an inner tube assembly 102.

請參考圖3及圖4,該外管總成101包括一外管頂板1031、一頂外錐管1011、一外管中板105、一底外管1012及一外管底板104依序共軸接合。該外管頂板104用以固定於該載具(例如車體底盤)之一第一元件(例如前保險桿400之板體401)。該頂外錐管1011之一端具有一第一外徑的底管部10112,相對的另一端具有一第二外徑的頂管部10111,該第二外徑小於該第一外徑,該底管部10112係連接於該外管中板105之一正面1051,該頂外錐管1011之管身與一中心軸C1共軸,並沿軸向間隔地設有剛性較弱的多個摺合導引部10113。該外管中板105用以固定於該載具(例如車體底盤)之一第二元件(例如前大樑200之框體201)。該底外管1012之一端為開口端10121,該開口端10121與該外管中板105之一背面1052接合。該外管底板104接合於該底外管1012之另一端,使該底外管1012之另一端形成一封閉端10122的幾何結構。 3 and 4, the outer tube assembly 101 includes an outer tube top plate 1031, a top outer cone tube 1011, an outer tube middle plate 105, a bottom outer tube 1012, and an outer tube bottom plate 104 in order to be coaxial Join. The outer tube top plate 104 is used to be fixed to a first element (such as the plate body 401 of the front bumper 400) of the carrier (such as the chassis of the vehicle body). One end of the top outer cone tube 1011 has a bottom tube portion 10112 with a first outer diameter, and the opposite end has a top tube portion 10111 with a second outer diameter. The second outer diameter is smaller than the first outer diameter, the bottom The tube portion 10112 is connected to a front surface 1051 of the outer tube middle plate 105. The body of the top outer tapered tube 1011 is coaxial with a central axis C1, and a plurality of weakly folded guides are provided at intervals in the axial direction引部10113。 Lead portion 10113. The outer tube middle plate 105 is used to be fixed to a second element (such as the frame 201 of the front frame 200) of the vehicle (such as the chassis of the vehicle body). One end of the bottom outer tube 1012 is an open end 10121, and the open end 10121 is joined to a back surface 1052 of a middle plate 105 of the outer tube. The outer tube bottom plate 104 is joined to the other end of the bottom outer tube 1012 so that the other end of the bottom outer tube 1012 forms a closed end 10122 geometry.

該內管總成102設置於該外管總成101內,並包括一內管頂板1032、不同外徑之一頂內管1021及一底內管1022依序共軸接合。該內管頂板1032與該外管頂板1031固定。該頂內管1021之一端與該內管頂板1032接合。該底內管1022之一端與該外管底板104接觸,其中該底外管1012之封閉端10122用以作為碰撞時在該底內管1022之另一端位置的支持部10123。該底外管1012及該底內管1022與前大樑200之框體201形成套管重疊。 The inner tube assembly 102 is disposed in the outer tube assembly 101, and includes an inner tube top plate 1032, a top inner tube 1021 with a different outer diameter, and a bottom inner tube 1022 coaxially joined in sequence. The inner tube top plate 1032 is fixed to the outer tube top plate 1031. One end of the top inner tube 1021 is joined to the top plate 1032 of the inner tube. One end of the bottom inner tube 1022 is in contact with the outer tube bottom plate 104, wherein the closed end 10122 of the bottom outer tube 1012 is used as a support portion 10123 at the other end of the bottom inner tube 1022 during a collision. The bottom outer tube 1012 and the bottom inner tube 1022 overlap the frame 201 of the front frame 200 to form a sleeve.

該頂外錐管1011與該底外管1012之間設有該外管中板105之結構,提供該碰撞緩衝裝置100安裝於該車體底盤之前大樑200(或後大樑)末端,以進行鎖固接合。該頂外錐管1011 前方有該外管頂板1031之結構,提供該碰撞緩衝裝置100安裝於該前保險桿400(或後保險桿)之板體401背面,以進行鎖固接合。 The structure of the outer tube middle plate 105 is provided between the top outer tapered tube 1011 and the bottom outer tube 1012 to provide the collision buffer device 100 installed at the end of the front frame 200 (or rear frame) of the vehicle body chassis for locking Solid joint. The top outer cone tube 1011 The structure of the outer tube top plate 1031 is provided at the front, and the collision buffer device 100 is provided on the back of the plate body 401 of the front bumper 400 (or rear bumper) for locking engagement.

圖5為本發明之第一實施例之碰撞緩衝裝置100受到碰撞衝擊時的縱切截面示意圖。請參考圖5及圖4,本發明之碰撞緩衝裝置100具有變形吸能的組件主要有兩個:一為該外管總成101,當該碰撞緩衝裝置100受到力量F碰撞衝擊時,藉由該外管頂板1031將該前保險桿400(或後保險桿)傳遞之能量藉由該頂外錐管1011軸向疊合變形吸收;另一為該內管總成102,當該碰撞緩衝裝置100受到力量F碰撞衝擊時,該前保險桿400(或後保險桿)傳遞之能量藉由該外管頂板1031與該內管頂板1032傳遞至該頂內管1021,使該頂內管1021向該底內管1022軸向擠壓造成內翻捲之縮管變形而吸收能量。 FIG. 5 is a schematic longitudinal cross-sectional view of the collision buffer device 100 according to the first embodiment of the present invention when it is impacted by a collision. Please refer to FIGS. 5 and 4, the collision buffer device 100 of the present invention has two main components of deformation and energy absorption: one is the outer tube assembly 101, and when the collision buffer device 100 is impacted by a force F, by The outer tube top plate 1031 absorbs the energy transmitted by the front bumper 400 (or rear bumper) through the axial superimposed deformation of the top outer cone tube 1011; the other is the inner tube assembly 102, when the collision buffer device When 100 is impacted by a force F, the energy transmitted by the front bumper 400 (or rear bumper) is transmitted to the top inner tube 1021 through the outer tube top plate 1031 and the inner tube top plate 1032, so that the top inner tube 1021 The axial compression of the bottom inner tube 1022 causes the inwardly rolled shrink tube to deform and absorb energy.

請參考圖6,根據本發明之內管總成102,上述頂內管1021之外徑D1與底內管之外徑D2、厚度T2之幾何關係為:該底內管1022之外徑D2大於或等於該頂內管1021之外徑D1與2倍該底內管1022厚度T2之總和尺寸。 6, according to the inner tube assembly 102 of the present invention, the geometric relationship between the outer diameter D1 of the top inner tube 1021, the outer diameter D2 of the bottom inner tube, and the thickness T2 is: the outer diameter D2 of the bottom inner tube 1022 is greater than Or equal to the sum of the outer diameter D1 of the top inner tube 1021 and twice the thickness T2 of the bottom inner tube 1022.

上述頂內管1021之長度L1與底內管1022之長度L2之幾何關係為:該頂內管1021之長度L1大於或等於1/2倍該底內管1022之長度L2。 The geometric relationship between the length L1 of the top inner tube 1021 and the length L2 of the bottom inner tube 1022 is: the length L1 of the top inner tube 1021 is greater than or equal to 1/2 times the length L2 of the bottom inner tube 1022.

上述頂內管1021與底內管1022之截面積的幾何關係為:該底內管1022之截面積小於該頂內管1021之截面積,其中截面積是指管體之外半徑*外半徑*π減去內半徑*內半徑*π的面積。 The geometric relationship between the cross-sectional area of the top inner tube 1021 and the bottom inner tube 1022 is: the cross-sectional area of the bottom inner tube 1022 is smaller than the cross-sectional area of the top inner tube 1021, where the cross-sectional area refers to the outer radius of the tube body * the outer radius * π minus the area of inner radius * inner radius * π.

請再參考圖4,該外管總成101係由高強度鋼板件之外管頂板1031、高延伸率波紋形鋼材之頂外錐管1011、外管中板105、高強度鋼管材之底外管1012與高強度鋼板件之外管底板104相互接合(例如以銲接或膠合等工法)之構件組成。 4 again, the outer tube assembly 101 is composed of a high-strength steel plate outer tube top plate 1031, a high-elongation corrugated steel top outer cone tube 1011, an outer tube middle plate 105, and a high-strength steel tube material outside the bottom The tube 1012 and the high-strength steel plate and the tube bottom plate 104 are joined together (for example, by welding or gluing).

該內管總成102可被實施之組合,係由鋁或鋁合金板件之板材的內管頂板1032、鋁或鋁合金管材之頂內管1021 與底內管1022相互接合(例如以銲接或膠合等工法)之構件組成,如圖6、圖7所示。 The inner tube assembly 102 can be implemented as a combination of an inner tube top plate 1032 made of aluminum or aluminum alloy plate, a top inner tube 1021 made of aluminum or aluminum alloy tube It is composed of components that are joined to the bottom inner tube 1022 (for example, by welding or gluing), as shown in FIGS. 6 and 7.

該內管總成102可被實施之另一組合,係由鋁或鋁合金板件之板材的內管頂板1032與鋁或鋁合金管材之一體式不同管徑之內管1023相互接合(例如以銲接或膠合等工法)之構件組成,如圖8所示。 The inner tube assembly 102 can be implemented in another combination. The inner tube top plate 1032 of the aluminum or aluminum alloy plate is joined to the inner tube 1023 of one type of aluminum or aluminum alloy tube with different diameters (for example, by Welding or gluing and other construction methods), as shown in Figure 8.

請再參考圖4,此碰撞緩衝裝置100之構件總成的中心線為C1,高強度鋼板件之外管底板104與內管總成102末端接觸處,其底內管1022之外徑D2大於頂內管1021之外徑D1。波紋形鋼材之頂外錐管1011管壁與該中心線C1有一夾角θ,使巨觀縱切截面呈現梯形幾何。 Please refer to FIG. 4 again. The center line of the component assembly of the collision buffer device 100 is C1. Where the outer end of the high-strength steel plate is in contact with the end of the bottom plate 104 and the inner tube assembly 102, the outer diameter D2 of the bottom inner tube 1022 is greater than The outer diameter D1 of the top inner tube 1021. The wall of the top outer conical tube 1011 of corrugated steel has an angle θ with the center line C1, so that the macroscopic longitudinal section has a trapezoidal geometry.

在本實施例中,該頂外錐管1011之該些摺合導引部10113為凸出或凹入於該錐管1011表面之波紋狀結構或梯形狀結構。該些摺合導引部10113之剛性較弱,用以容易形成摺合效應。 In this embodiment, the folding guides 10113 of the top and outer cone tubes 1011 are corrugated structures or trapezoidal structures that are convex or concave on the surface of the cone tube 1011. The rigidity of the folding guides 10113 is relatively weak, so as to easily form a folding effect.

在本實施例中,該內管總成之該頂內管1021之外徑D1小於底內管1022之外徑D2,係由該底內管1022之一端內折其法蘭面10223,以提供該頂內管1021軸向對接而成(例如以銲接或膠合等工法),如圖6所示。 In this embodiment, the outer diameter D1 of the top inner tube 1021 of the inner tube assembly is smaller than the outer diameter D2 of the bottom inner tube 1022. The flange surface 10223 is folded from one end of the bottom inner tube 1022 to provide The top inner tube 1021 is axially butted (for example, welded or glued), as shown in FIG. 6.

在另一實施例中,該內管總成之該頂內管1021之外徑D1小於底內管1022之外徑D2,係由該底內管1022之一端縮管其法蘭面10224,以提供該頂內管1021軸向搭接而成(例如以銲接或膠合等工法),如圖7所示。 In another embodiment, the outer diameter D1 of the top inner tube 1021 of the inner tube assembly is smaller than the outer diameter D2 of the bottom inner tube 1022. The flange surface 10224 of the bottom inner tube 1022 is shrunk at one end to The top inner tube 1021 is provided to be axially overlapped (for example, by welding or gluing), as shown in FIG. 7.

在又一實施例中,該內管總成之該頂內管1021之外徑D1小於底內管1022之外徑D2,該頂內管1021與該底內管1022可為一體式異外徑截面之內管1023,如圖8所示。 In yet another embodiment, the outer diameter D1 of the top inner tube 1021 of the inner tube assembly is smaller than the outer diameter D2 of the bottom inner tube 1022, and the top inner tube 1021 and the bottom inner tube 1022 may be an integrally different outer diameter The inner tube 1023 of the cross section is shown in FIG. 8.

上述之該碰撞緩衝裝置100,係適用於該載具之第一元件(例如車體底盤之前大樑200的框體201)與該載具之第二元件(車體底盤之前保險桿400的板體401)之間,該外管頂板1031 之背向該內管頂板1032之一面係連接該前保險桿400的板體401,如圖3所示。 The above-mentioned collision buffer device 100 is applicable to the first element of the vehicle (for example, the frame 201 of the frame 200 before the chassis of the vehicle body) and the second element of the vehicle (the plate of the bumper 400 before the chassis of the vehicle body) 401), the outer tube top plate 1031 A surface of the inner tube top plate 1032 facing away is connected to the plate body 401 of the front bumper 400, as shown in FIG.

藉由上述碰撞緩衝裝置之結構,該內管總成受碰撞衝擊時該頂內管軸向擠壓該底內管,使該底內管產生翻捲縮管效應以提供穩定的緩衝與吸能效果。再者,該外管總成受碰撞衝擊時,該外管頂板、頂外錐管及外管中板會受衝擊力壓縮,使該頂外錐管表面之波紋狀結構摺合,再因縱切截面呈現梯形幾何形式使摺合過程所需能量(吸能)會提升。因而使整體之碰撞緩衝裝置受衝擊時,會因該內管總成受縮管變形後位置仍保持在中心位置,可使該碰撞緩衝裝置之結構不會歪斜變形。 With the structure of the above-mentioned collision buffer device, when the inner tube assembly is impacted by the collision, the top inner tube axially compresses the bottom inner tube, so that the bottom inner tube produces a roll-up and shrink tube effect to provide stable cushioning and energy absorption effects . Furthermore, when the outer tube assembly is impacted by impact, the outer tube top plate, top outer tapered tube, and outer tube middle plate will be compressed by the impact force, so that the corrugated structure on the surface of the top outer tapered tube is folded, and then due to longitudinal cutting The cross section presents a trapezoidal geometric form, so that the energy required for the folding process (energy absorption) will increase. Therefore, when the entire collision buffer device is impacted, the position of the inner tube assembly after being deformed by the shrink tube will remain at the center position, so that the structure of the collision buffer device will not be skewed and deformed.

圖9為本發明之第二實施例之碰撞緩衝裝置100’的縱切截面圖。該第二實施例之碰撞緩衝裝置100’大體上類似於該第一實施例之碰撞緩衝裝置100,類似的元件標示類似的標號,其主要差異為:該內管總成102’之頂內管1021’之外徑D1’大於底內管1022’之外徑D2’。同樣地,當該碰撞緩衝裝置100’受到力量碰撞衝擊時,該前保險桿傳遞之能量藉由該外管頂板1031與該內管頂板1032傳遞至該頂內管1021’,使該底內管1022’向該頂內管1021’軸向擠壓造成內翻捲之縮管變形而吸收能量。 Fig. 9 is a longitudinal sectional view of a collision buffer device 100' according to a second embodiment of the present invention. The collision buffering device 100' of the second embodiment is substantially similar to the collision buffering device 100 of the first embodiment, similar components are marked with similar reference numerals, and the main differences are: the top inner tube of the inner tube assembly 102' The outer diameter D1' of 1021' is greater than the outer diameter D2' of the bottom inner tube 1022'. Similarly, when the collision buffer device 100' is impacted by a strong impact, the energy transmitted by the front bumper is transmitted to the top inner tube 1021' through the outer tube top plate 1031 and the inner tube top plate 1032, so that the bottom inner tube 1022' Axial squeezing towards the top inner tube 1021' causes the inwardly rolled shrink tube to deform and absorb energy.

請參考圖10,根據本發明之內管總成102’,上述頂內管1021’之外徑D1’、厚度T1’與底內管1022’之外徑D2’之幾何關係為:該頂內管1021’之外徑D1’大於或等於該底內管1022’之外徑D2’與2倍該頂內管1021’之厚度T1’的總和尺寸。 10, according to the inner tube assembly 102' of the present invention, the geometric relationship between the outer diameter D1' of the top inner tube 1021', the thickness T1' and the outer diameter D2' of the bottom inner tube 1022' is: The outer diameter D1' of the tube 1021' is greater than or equal to the total size of the outer diameter D2' of the bottom inner tube 1022' and twice the thickness T1' of the top inner tube 1021'.

上述頂內管1021’之長度L1’與底內管1022’之長度L2’之幾何關係為:該底內管1022’之長度L2’大於或等於1/2倍該頂內管1021’之長度L1’。 The geometric relationship between the length L1' of the top inner tube 1021' and the length L2' of the bottom inner tube 1022' is: the length L2' of the bottom inner tube 1022' is greater than or equal to 1/2 times the length of the top inner tube 1021' L1'.

上述頂內管1021’與底內管1022’之截面積的幾何關係為:該頂內管1021’之截面積小於該底內管1022’之截面積,其中截面積是指管體之外半徑*外半徑*π減去內半徑*內半徑*π的面積。 The geometric relationship between the cross-sectional area of the top inner tube 1021' and the bottom inner tube 1022' is: the cross-sectional area of the top inner tube 1021' is smaller than the cross-sectional area of the bottom inner tube 1022', where the cross-sectional area refers to the outer radius of the tube body *Outer radius*π minus inner radius*inner radius*π area.

在一實施例中,該內管總成102’之頂內管1021’之外徑D1’大於該底內管1022’之外徑D2’,係由該頂內管1021之一端內折其法蘭面10213,以提供該底內管1022’軸向對接而成(例如以銲接或膠合等工法),如圖10所示。 In one embodiment, the outer diameter D1' of the top inner tube 1021' of the inner tube assembly 102' is greater than the outer diameter D2' of the bottom inner tube 1022', which is folded inwardly by one end of the top inner tube 1021 The blue surface 10213 is formed by axially butting the bottom inner tube 1022' (for example, by welding or gluing), as shown in FIG. 10.

在另一實施例中,該內管總成之該頂內管1021’之外徑D1’大於底內管1022’之外徑D2’,係由該頂內管1021’之一端縮管其法蘭面10214,以提供該底內管1022’軸向搭接而成(例如以銲接或膠合等工法),如圖11所示。 In another embodiment, the outer diameter D1' of the top inner tube 1021' of the inner tube assembly is greater than the outer diameter D2' of the bottom inner tube 1022', which is reduced by one end of the top inner tube 1021' The blue surface 10214 is formed by axially overlapping the bottom inner tube 1022' (for example, by welding or gluing), as shown in FIG. 11.

在又一實施例中,該內管總成之該頂內管1021’之外徑D1’大於底內管1022之外徑D2’,該頂內管1021’與該底內管1022’可為一體式異外徑截面之內管1023’,如圖12所示。 In yet another embodiment, the outer diameter D1' of the top inner tube 1021' of the inner tube assembly is greater than the outer diameter D2' of the bottom inner tube 1022. The top inner tube 1021' and the bottom inner tube 1022' may be An integrated inner tube 1023' with a different outer diameter cross section is shown in FIG.

綜上所述,乃僅記載本發明為呈現解決問題所採用的技術手段之較佳實施方式或實施例而已,並非用來限定本發明專利實施之範圍。即凡與本發明專利申請範圍文義相符,或依本發明專利範圍所做的均等變化與修飾,皆為本發明專利範圍所涵蓋。 In summary, it only describes the preferred embodiments or examples of the technical means adopted by the present invention to solve the problem, and is not intended to limit the scope of the patent implementation of the present invention. That is, any changes and modifications that are consistent with the context of the patent application scope of the present invention or made in accordance with the patent scope of the present invention are covered by the patent scope of the present invention.

100‧‧‧碰撞緩衝裝置 100‧‧‧Collision buffer device

101‧‧‧外管總成 101‧‧‧Outer tube assembly

1011‧‧‧頂外錐管 1011‧‧‧External conical tube

10111‧‧‧頂管部 10111‧‧‧Jacketing Department

10112‧‧‧底管部 10112‧‧‧Bottom tube department

10113‧‧‧摺合導引部 10113‧‧‧Folded guide

1012‧‧‧底外管 1012‧‧‧Bottom outer tube

102‧‧‧內管總成 102‧‧‧Inner tube assembly

1021‧‧‧頂內管 1021‧‧‧Inner tube

1022‧‧‧底內管 1022‧‧‧Bottom inner tube

1031‧‧‧外管頂板 1031‧‧‧Outer tube roof

1032‧‧‧內管頂板 1032‧‧‧Inner tube top plate

104‧‧‧外管底板 104‧‧‧Outer tube bottom plate

105‧‧‧外管中板 105‧‧‧Outer tube middle plate

1051‧‧‧正面 1051‧‧‧Front

1052‧‧‧背面 1052‧‧‧Back

200‧‧‧前大樑 200‧‧‧Front girder

201‧‧‧框體 201‧‧‧Frame

400‧‧‧前保險桿 400‧‧‧Front bumper

401‧‧‧板體 401‧‧‧Board

C1‧‧‧中心軸 C1‧‧‧Central axis

Claims (15)

一種碰撞緩衝裝置,適用於一載具,該碰撞緩衝裝置包括:一外管總成,包括一外管頂板、一頂外錐管、一外管中板、一底外管及一外管底板依序共軸接合,其中:該外管頂板,用以固定於該載具之一第一元件;該頂外錐管,其一端具有一第一外徑的底管部,相對的另一端具有一第二外徑的頂管部,該第二外徑小於該第一外徑,該底管部係連接於該外管中板之一正面,該頂管部連接於該外管頂板,該頂外錐管之管身與一中心軸共軸並沿軸向間隔地設有多個摺合導引部;該外管中板,用以固定於該載具之一第二元件;該底外管,其之一端為開口端,該開口端與該外管中板之一背面接合;以及該外管底板,接合於該底外管之另一端,使其形成一封閉管的幾何結構;以及一內管總成,設置於該外管總成內,並包括一內管頂板、不同外徑之一頂內管及一底內管依序共軸接合,其中:該內管頂板,其與該外管頂板固定;該頂內管之一端與該內管頂板接合;以及該底內管之一端與該外管底板接觸,其中該底外管之該封閉管用以作為碰撞時在該底內管之另一端位置的一支持部。 A collision buffer device is suitable for a vehicle. The collision buffer device includes: an outer tube assembly including an outer tube top plate, a top outer cone tube, an outer tube middle plate, a bottom outer tube and an outer tube bottom plate Sequentially co-axially joined, wherein: the outer tube top plate is used to be fixed to a first component of the carrier; the top outer tapered tube has a bottom tube portion with a first outer diameter at one end and the opposite end has A second outer diameter top tube portion, the second outer diameter is smaller than the first outer diameter, the bottom tube portion is connected to a front surface of the outer tube middle plate, the top tube portion is connected to the outer tube top plate, the The body of the top outer cone tube is coaxial with a central axis and is provided with a plurality of folding guides at intervals in the axial direction; the middle plate of the outer tube is used for fixing to a second element of the carrier; One end of the tube is an open end, the open end is joined to the back of one of the outer tube mid plates; and the outer tube bottom plate is joined to the other end of the bottom outer tube to form a closed tube geometry; and An inner tube assembly is arranged inside the outer tube assembly, and includes an inner tube top plate, a top inner tube with different outer diameters, and a bottom inner tube coaxially connected in sequence, wherein: the inner tube top plate, which is The outer tube top plate is fixed; one end of the top inner tube is engaged with the inner tube top plate; and one end of the bottom inner tube is in contact with the outer tube bottom plate, wherein the closed tube of the bottom outer tube is used as a collision in the bottom A support section at the other end of the tube. 如申請專利範圍第1項所述之碰撞緩衝裝置,其中該底內管之外徑大於或等於該頂內管之外徑與2倍該底內管之厚度的總和尺寸。 The collision buffer device as described in item 1 of the patent application scope, wherein the outer diameter of the bottom inner tube is greater than or equal to the sum of the outer diameter of the top inner tube and twice the thickness of the bottom inner tube. 如申請專利範圍第2項所述之碰撞緩衝裝置,其中該頂內管之長度大於或等於1/2倍該底內管之長度。 The collision buffer device as described in item 2 of the patent application scope, wherein the length of the top inner tube is greater than or equal to 1/2 times the length of the bottom inner tube. 如申請專利範圍第2項所述之碰撞緩衝裝置,其中該底內管之截面積小於該頂內管之截面積。 The collision buffer device as described in item 2 of the patent application scope, wherein the cross-sectional area of the bottom inner tube is smaller than the cross-sectional area of the top inner tube. 如申請專利範圍第2項所述之碰撞緩衝裝置,其中該底內管之一端內折其法蘭面,以提供該頂內管軸向對接而成。 The collision buffer device as described in item 2 of the patent application scope, wherein one end of the bottom inner tube is folded inwardly at its flange surface to provide axial butting of the top inner tube. 如申請專利範圍第2項所述之碰撞緩衝裝置,其中該底內管之一端縮管其法蘭面,以提供該頂內管軸向搭接而成。 The collision buffer device as described in item 2 of the patent application scope, wherein one end of the bottom inner tube shrinks its flange surface to provide axial overlap of the top inner tube. 如申請專利範圍第1項所述之碰撞緩衝裝置,其中該頂內管之外徑大於或等於該底內管之外徑與2倍該頂內管之厚度的總合尺寸。 The collision buffer device as described in item 1 of the patent application scope, wherein the outer diameter of the top inner tube is greater than or equal to the total size of the outer diameter of the bottom inner tube and twice the thickness of the top inner tube. 如申請專利範圍第7項所述之碰撞緩衝裝置,其中該底內管之長度大於或等於1/2倍該頂內管之長度。 The collision buffer device as described in item 7 of the patent application scope, wherein the length of the bottom inner tube is greater than or equal to 1/2 times the length of the top inner tube. 如申請專利範圍第7項所述之碰撞緩衝裝置,其中該頂內管之截面積小於該底內管之截面積。 The collision buffer device as described in item 7 of the patent application scope, wherein the cross-sectional area of the top inner tube is smaller than the cross-sectional area of the bottom inner tube. 如申請專利範圍第7項所述之碰撞緩衝裝置,其中該頂內管之一端內折法蘭面,以提供該底內管軸向對接而成。 The collision buffer device as described in item 7 of the patent application scope, wherein one end of the top inner tube is folded inwardly at a flange surface to provide axial butt connection of the bottom inner tube. 如申請專利範圍第7項所述之碰撞緩衝裝置,其中該頂內管之一端縮管法蘭面,以提供該底內管軸向搭接而成。 The collision buffer device as described in item 7 of the patent application scope, wherein one end of the top inner tube shrinks the flange surface to provide axial overlap of the bottom inner tube. 如申請專利範圍第2或7項所述之碰撞緩衝裝置,其中該底內管與該頂內管為一體式異外徑截面之內管。 The collision buffer device as described in item 2 or 7 of the patent application scope, wherein the bottom inner tube and the top inner tube are integral inner tubes with different outer diameter sections. 如申請專利範圍第1項所述之碰撞緩衝裝置,其中該頂外錐管之該摺合導引部為凸出或凹入於該錐管表面之波紋狀結構或梯形狀結構。 The collision buffer device as described in item 1 of the patent application scope, wherein the folding guide portion of the top and outer tapered tube is a corrugated structure or a trapezoidal structure protruding or recessed on the surface of the tapered tube. 如申請專利範圍第1項所述之碰撞緩衝裝置,其中該外管總成之外管頂板、頂外錐管、中板、底外管及底板係為鋼質材料製成,且該內管總成之內管頂板、頂內管及底內管係為鋁質材料製成。 The collision buffer device as described in item 1 of the scope of the patent application, wherein the outer tube assembly outer tube top plate, top outer tapered tube, middle plate, bottom outer tube and bottom plate are made of steel material, and the inner tube The inner tube top plate, top inner tube and bottom inner tube of the assembly are made of aluminum material. 如申請專利範圍第1項所述之碰撞緩衝裝置,其中該載具之第一元件為一車體底盤之一保險桿,該載具之第二元件為該車體底盤之一大樑,該衝擊吸能結構適用於該大樑與該保險桿之間。 The collision buffer device as described in item 1 of the patent application, wherein the first element of the vehicle is a bumper of a chassis of the vehicle body, and the second element of the vehicle is a beam of the chassis of the vehicle body, the impact The energy absorbing structure is suitable between the beam and the bumper.
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