TW202017701A - Blast machining device and blast machining method - Google Patents
Blast machining device and blast machining method Download PDFInfo
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- TW202017701A TW202017701A TW108135329A TW108135329A TW202017701A TW 202017701 A TW202017701 A TW 202017701A TW 108135329 A TW108135329 A TW 108135329A TW 108135329 A TW108135329 A TW 108135329A TW 202017701 A TW202017701 A TW 202017701A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/02—Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
- B24C5/04—Nozzles therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/02—Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C7/00—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts
- B24C7/0046—Equipment for feeding abrasive material; Controlling the flowability, constitution, or other physical characteristics of abrasive blasts the abrasive material being fed in a gaseous carrier
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
Description
本發明係關於一種噴射加工裝置及噴射加工方法。The invention relates to an injection processing device and an injection processing method.
藉由自噴射嘴朝被加工物噴射於壓縮空氣中混合有研磨材之氣固兩相流而進行表面處理之噴射加工廣為人知。噴射加工用於鑄造品之鏽垢去除或毛糙條痕消除、除鏽、塗裝皮膜之去除、基底處理等。進而,近年來亦用於電子零件或光學零件之去毛邊、倒角、面粗糙度調整、蝕刻、皮膜去除等要求較高加工精度之用途。It is widely known that the jet processing for surface treatment by jetting the gas-solid two-phase flow mixed with the abrasive material into the compressed air from the jet nozzle to the workpiece is processed. Jet processing is used to remove rust or roughness of castings, remove rust, remove coating film, and treat substrates. Furthermore, in recent years, it has also been used for applications requiring high processing accuracy such as deburring, chamfering, surface roughness adjustment, etching, and film removal of electronic parts or optical parts.
噴射加工能力受到氣固兩相流之噴射壓力、及氣固兩相流中包含之研磨材之量的影響。即,為提高加工精度,必須於噴射加工中將氣固兩相流之研磨材之含量保持為固定。The jet processing capability is affected by the jet pressure of the gas-solid two-phase flow and the amount of abrasive contained in the gas-solid two-phase flow. In other words, in order to improve the machining accuracy, the content of the abrasive in the gas-solid two-phase flow must be kept constant during the jet machining.
專利文獻1中,記載有噴射研磨材之裝置。該裝置具備:噴射嘴,其噴射研磨材;研磨材供給盤,其形成有裝填或捕獲研磨材之複數個研磨材供給孔;研磨材供給管,其與噴射嘴及研磨材供給孔連通;壓縮空氣供給源,其與研磨材供給管連通並供給壓縮空氣;導管,其將射出空氣導入;及收發管,其與導管及研磨材供給管連通。研磨材供給孔係研磨材供給盤之於圓周面沿圓周方向連續之槽,與中心軸方向平行地形成有複數個。研磨材藉由自導管及收發管射出之射出空氣而自研磨材供給孔飛揚,供給至研磨材供給管。研磨材藉由自壓縮空氣供給源供給之壓縮空氣而自研磨材供給管壓送至噴射嘴。
[先前技術文獻]
[專利文獻]
專利文獻1:日本專利特開2004-154901號公報Patent Document 1: Japanese Patent Laid-Open No. 2004-154901
[發明所欲解決之問題][Problems to be solved by the invention]
專利文獻1所記載之裝置中,自噴射嘴噴射之氣固兩相流之噴射壓力越高,則噴射加工能力越高。噴射嘴之噴射壓力為壓縮空氣之壓力與射出空氣之壓力之差。因此,為提高噴射壓力必須將射出空氣之壓力抑制為較小。然而,將射出空氣之壓力抑制為較小之情形時,有研磨材殘留於研磨材供給孔,從而無法將定量之研磨材供給至噴射嘴之虞。In the device described in
本發明提供一種可噴射定量之研磨材之噴射加工裝置及噴射加工方法。 [解決問題之技術手段]The invention provides a jet processing device and a jet processing method that can spray quantitative abrasive materials. [Technical means to solve the problem]
本發明之噴射加工裝置具備噴嘴、貯存部、輥、驅動部、填充部、取出部、及供給配管。噴嘴將研磨材與壓縮空氣一併噴射。貯存部將研磨材貯存於內部。輥呈圓筒狀,於圓周面上設置有槽狀之凹部,且具有於中心軸方向延伸之旋轉軸。驅動部使輥繞著旋轉軸旋轉。填充部與輥相鄰而配置,向對向之凹部填充貯存於貯存部之研磨材。取出部於較填充部更靠輥之旋轉方向之下游與輥相鄰而配置,利用與凹部之延伸方向平行之方向上產生之氣流,自對向之凹部取出研磨材。供給配管將由取出部取出之研磨材供給至噴嘴。The jet processing device of the present invention includes a nozzle, a storage section, a roller, a driving section, a filling section, a take-out section, and a supply pipe. The nozzle sprays the abrasive with compressed air. The storage unit stores the abrasives inside. The roller has a cylindrical shape, a groove-shaped concave portion is provided on the circumferential surface, and a rotation axis extending in the direction of the central axis is provided. The driving section rotates the roller around the rotation axis. The filling portion is arranged adjacent to the roller, and fills the abrasive material stored in the storage portion into the opposing concave portion. The take-out part is arranged adjacent to the roller in the downstream of the rotation direction of the roller more than the filling part, and the abrasive material is taken out from the opposite concave part by the air flow generated in the direction parallel to the extending direction of the concave part. The supply pipe supplies the abrasives taken out by the take-out section to the nozzle.
根據該噴射加工裝置,研磨材自貯存部移動至填充部。研磨材於填充部填充至輥之凹部。填充至凹部之研磨材藉由以驅動部使輥繞著旋轉軸旋轉而移動至取出部。於取出部,於與凹部之延伸方向平行之方向產生有氣流,故將研磨材自凹部取出。所取出之研磨材藉由氣流而自取出部通過供給配管供給至噴嘴。於取出部,由於凹部之延伸方向與氣流之產生方向一致,故無需使研磨材飛揚之力。進而,產生氣流之空氣之壓力直接作用於研磨材。因此,與使研磨材飛揚而取出之情形相比,可以較小之壓力自凹部取出研磨材。藉此,與使研磨材飛揚而取出之情形相比,取出部可抑制填充至凹部之研磨材之殘留量。由此,本發明之噴射加工裝置可噴射定量之研磨材。According to this jet processing apparatus, the abrasive material moves from the storage section to the filling section. The abrasive material is filled into the concave portion of the roller at the filling portion. The abrasive material filled into the concave portion is moved to the take-out portion by rotating the roller around the rotation axis with the driving portion. At the take-out part, an air flow is generated in a direction parallel to the extending direction of the concave part, so the abrasive is taken out from the concave part. The removed abrasive material is supplied to the nozzle from the extraction portion through the supply pipe by the air flow. In the take-out part, since the extending direction of the concave part coincides with the generating direction of the air flow, there is no need to force the abrasive to fly. Furthermore, the pressure of the air that generates air flow directly acts on the abrasive. Therefore, the abrasive can be taken out of the recessed portion at a lower pressure than when the abrasive is taken out by flying. By this, compared with the case where the abrasive is lifted up and taken out, the take-out portion can suppress the residual amount of the abrasive filled in the concave portion. Thus, the jet processing device of the present invention can jet a certain amount of abrasive material.
一實施形態之噴射加工裝置中,取出部亦可具有於與凹部之延伸方向平行之方向延伸之管路。而且,亦可藉由與取出部對向之凹部與管路之內壁而形成使取出研磨材並朝供給配管移送之氣流流通的流路。由於取出部之管路於與凹部之延伸方向平行之方向延伸,故藉由管路及對向之凹部而形成流路。藉由流路中產生氣流而將研磨材自凹部取出。流路中凹部之延伸方向、氣流之產生方向、及管路之延伸方向一致,故自凹部取出之研磨材穩定地自凹部供給至供給配管而不會飛散。由此,可自凹部對供給配管供給定量之研磨材。In the injection processing apparatus of one embodiment, the take-out portion may have a pipe extending in a direction parallel to the extending direction of the concave portion. Furthermore, a flow path that circulates the airflow that takes out the abrasive and transfers to the supply pipe may be formed by the concave portion facing the takeout portion and the inner wall of the pipe. Since the pipe of the take-out portion extends in a direction parallel to the extending direction of the recess, the flow path is formed by the pipe and the opposing recess. The abrasive material is taken out of the recess by generating air flow in the flow path. The extending direction of the concave portion in the flow path, the direction of generation of the air flow, and the extending direction of the pipeline are the same, so the abrasive material taken out from the concave portion is stably supplied from the concave portion to the supply piping without scattering. As a result, a fixed amount of abrasive can be supplied to the supply pipe from the recess.
一實施形態之噴射加工裝置中,凹部係輥之於中心軸方向延伸之槽,兩端亦可為開口端。該情形時,藉由凹部之兩端開口而可抑制朝向噴嘴之氣流之阻礙及分散,故可有效率地將研磨材供給至噴嘴。由此,本發明之噴射加工裝置可噴射定量之研磨材。In the jet processing apparatus of one embodiment, the concave portion is a groove of the roller extending in the direction of the central axis, and both ends may be open ends. In this case, the openings at both ends of the concave portion can suppress the obstruction and dispersion of the airflow toward the nozzle, so that the abrasive can be efficiently supplied to the nozzle. Thus, the jet processing device of the present invention can jet a certain amount of abrasive material.
一實施形態之噴射加工裝置中,亦可進而具備輔助壓縮空氣供給部,其與供給配管連接,供給較氣流之壓力低之輔助壓縮空氣。該情形時,氣流之空氣之壓力藉由產生氣流之空氣之壓力與輔助壓縮空氣之差壓而決定。藉由自輔助壓縮空氣供給部供給輔助壓縮空氣,可抑制取出部之產生氣流之空氣成為高壓。藉此,可抑制與輥之旋轉無關地將研磨材取入至供給配管,可穩定地將研磨材供給至噴嘴。The jet processing apparatus of one embodiment may further include an auxiliary compressed air supply unit connected to the supply piping and supplying auxiliary compressed air having a lower pressure than the air flow. In this case, the pressure of the air in the airflow is determined by the difference between the pressure of the air that generates the airflow and the auxiliary compressed air. By supplying auxiliary compressed air from the auxiliary compressed air supply section, it is possible to suppress the air that generates airflow in the take-out section from becoming high pressure. With this, it is possible to prevent the abrasive material from being taken into the supply pipe regardless of the rotation of the roller, and it is possible to stably supply the abrasive material to the nozzle.
一實施形態之噴射加工裝置中,亦可進而具備壓縮空氣供給部,其連接於貯存部及取出部,於噴嘴噴射研磨材之情形時,對貯存部及取出部供給加壓用壓縮空氣。而且,貯存部亦可為可密封。而且,亦可由自壓縮空氣供給部供給至貯存部之加壓用壓縮空氣,對貯存部內進行加壓。而且,亦可由自壓縮空氣供給部供給至取出部之加壓用壓縮空氣而產生氣流。該情形時,藉由自壓縮空氣供給部供給至貯存部之加壓用壓縮空氣,使能密封之貯存部內被加壓,藉此通過填充部而緊密地填充至凹部,故可將每一凹部之研磨材之量之差異抑制得較小。又,自壓縮空氣供給部對取出部供給加壓用壓縮空氣,產生氣流,故可將研磨材以擠出之方式自凹部取出。由此,可抑制填充至凹部之研磨材之殘留量。The injection processing apparatus of an embodiment may further include a compressed air supply unit connected to the storage unit and the take-out unit, and supplying compressed air for pressurization to the storage unit and the take-out unit when the nozzle sprays the abrasive. Furthermore, the storage portion may be sealable. Furthermore, the inside of the storage portion may be pressurized by the compressed air for pressurization supplied from the compressed air supply portion to the storage portion. Moreover, the compressed air supplied from the compressed air supply unit to the take-out unit may generate airflow. In this case, the compressed compressed air supplied from the compressed air supply part to the storage part enables the sealed storage part to be pressurized, thereby filling the concave part tightly through the filling part, so each concave part can be The difference in the amount of abrasive materials is suppressed to be small. In addition, the compressed air for pressurization is supplied from the compressed air supply unit to the take-out unit, and an air flow is generated, so that the abrasive can be taken out from the concave part by extrusion. Thereby, the residual amount of the abrasive material filled in the concave portion can be suppressed.
本發明之另一態樣即噴射加工方法係由噴射加工裝置進行者,且具備: (1)填充步驟,其對旋轉之圓筒狀輥之圓周面上所設置之槽狀之凹部填充研磨材; (2)移動步驟,其藉由使輥旋轉,而使凹部自經填充研磨材之位置移動至輥之旋轉方向之下游; (3)供給步驟,其利用與凹部之延伸方向平行之方向上產生之氣流,自對向之凹部取出研磨材,並供給至噴嘴;及 (4)噴射步驟,其自噴嘴將研磨材與壓縮空氣一併噴射。Another aspect of the present invention, that is, the blast processing method is performed by a blast processing device, and includes: (1) Filling step, which fills the groove-shaped concave portion provided on the circumferential surface of the rotating cylindrical roller with abrasive material; (2) Moving step, which rotates the roller to move the concave portion from the position filled with abrasive material to the downstream of the rotation direction of the roller; (3) The supplying step, which uses the air flow generated in the direction parallel to the extending direction of the concave portion to take out the abrasive material from the opposing concave portion and supply it to the nozzle; and (4) Spraying step, which sprays the abrasive with compressed air from the nozzle.
根據該噴射加工方法,於填充步驟中,將研磨材填充至輥之圓周面上所設置之凹部。於移動步驟中,填充至凹部之研磨材藉由輥旋轉而自填充有研磨材之位置移動至輥之旋轉方向之下游。供給步驟中,藉由於與凹部之延伸方向平行之方向產生氣流而將研磨材自凹部取出,並供給至噴嘴。噴射步驟中,噴嘴噴射自凹部供給之研磨材。移動步驟中,藉由輥之旋轉而使填充有研磨材之凹部依序移動,故藉由氣流而自凹部連續地取出研磨材。供給步驟中,凹部之延伸方向與氣流之產生方向一致,故無需使研磨材飛揚之力。進而,產生氣流之空氣之壓力直接作用於研磨材。因此,與使研磨材飛揚而取出之情形相比,可以較小之壓力自凹部取出研磨材。藉此,與使研磨材飛揚而取出之情形相比,取出部可抑制填充至凹部之研磨材之殘留量。由此,本發明之噴射加工方法可噴射定量之研磨材。According to this jet processing method, in the filling step, the abrasive is filled into the concave portion provided on the circumferential surface of the roller. In the moving step, the abrasive material filled into the recessed portion is moved from the position filled with the abrasive material to the downstream of the rotation direction of the roller by the rotation of the roller. In the supplying step, the abrasive material is taken out from the recessed portion due to the airflow generated in a direction parallel to the extending direction of the recessed portion, and supplied to the nozzle. In the spraying step, the nozzle sprays the abrasive material supplied from the concave portion. In the moving step, the concave portions filled with abrasive materials are sequentially moved by the rotation of the rollers, so the abrasive materials are continuously taken out from the concave portions by the air flow. In the supplying step, the extending direction of the concave portion coincides with the generating direction of the air flow, so there is no need to force the abrasive to fly. Furthermore, the pressure of the air that generates air flow directly acts on the abrasive. Therefore, the abrasive can be taken out of the recessed portion at a lower pressure than when the abrasive is taken out by flying. By this, compared with the case where the abrasive is lifted up and taken out, the take-out portion can suppress the residual amount of the abrasive filled in the concave portion. Thus, the jet processing method of the present invention can jet a certain amount of abrasive material.
一實施形態之噴射加工方法中,移動步驟亦可具有流路形成步驟,其藉由於與凹部之延伸方向平行之方向延伸之管路之內壁、及與管路對向之凹部而形成流路。於流路形成步驟中,管路於與凹部之延伸方向平行之方向延伸,故藉由管路及對向之凹部而形成流路。藉由於流路中產生氣流而將研磨材自凹部取出。流路中凹部之延伸方向、氣流之產生方向、及管路之延伸方向一致,故自凹部取出之研磨材穩定地自凹部供給至供給配管而不會飛散。由此,可自凹部對供給配管供給定量之研磨材。In the injection processing method of an embodiment, the moving step may also have a flow path forming step, which forms the flow path by the inner wall of the pipe extending in a direction parallel to the extending direction of the recess and the recess opposite to the pipe . In the flow path forming step, the pipeline extends in a direction parallel to the extending direction of the concave portion, so the flow path is formed by the pipeline and the opposed concave portion. By generating air flow in the flow path, the abrasive material is taken out from the concave portion. The extending direction of the concave portion in the flow path, the direction of generation of the air flow, and the extending direction of the pipeline are the same, so the abrasive material taken out from the concave portion is stably supplied from the concave portion to the supply piping without scattering. As a result, a fixed amount of abrasive can be supplied to the supply pipe from the recess.
一實施形態之噴射加工方法中,凹部係輥之於中心軸方向延伸之槽,兩端亦可為開口端。該情形時,藉由凹部之兩端開口而抑制朝向噴嘴之氣流之阻礙及分散,故可有效率地將研磨材供給至噴嘴。由此,本發明之噴射加工方法可噴射定量之研磨材。In the jet processing method of one embodiment, the concave portion is a groove extending in the direction of the central axis of the roller, and both ends may be open ends. In this case, the openings at both ends of the concave portion suppress the obstruction and dispersion of the airflow toward the nozzle, so that the abrasive can be efficiently supplied to the nozzle. Thus, the jet processing method of the present invention can jet a certain amount of abrasive material.
一實施形態之噴射加工方法中,供給步驟進而具備輔助步驟,其於對噴嘴供給研磨材時,供給較氣流之壓力低之輔助壓縮空氣。該情形時,氣流之空氣之壓力藉由產生氣流之空氣之壓力與輔助壓縮空氣之差壓而決定。於輔助步驟中,藉由供給輔助壓縮空氣而可抑制產生氣流之空氣成為高壓。藉此,可抑制與輥之旋轉無關地將研磨材取入至管路,可穩定地將研磨材供給至噴嘴。In the injection processing method of one embodiment, the supply step further includes an auxiliary step, which supplies auxiliary compressed air having a lower pressure than the air flow when the abrasive is supplied to the nozzle. In this case, the pressure of the air in the airflow is determined by the difference between the pressure of the air that generates the airflow and the auxiliary compressed air. In the auxiliary step, by supplying auxiliary compressed air, the air generating the air flow can be suppressed from becoming high pressure. With this, it is possible to prevent the abrasive material from being taken into the pipeline regardless of the rotation of the roller, and it is possible to stably supply the abrasive material to the nozzle.
一實施形態之噴射加工方法可為,噴射加工裝置進而具備貯存部,其貯存研磨材,且可密封;在填充步驟中,藉由對貯存部供給加壓用壓縮空氣而對貯存部內進行加壓;在供給步驟中,藉由對凹部供給加壓用壓縮空氣而產生氣流。該情形時,於填充步驟中,藉由加壓用壓縮空氣對能密封之貯存部內進行加壓而緊密地填充至凹部,故可抑制每一凹部之研磨材之量之差異。又,於供給步驟中供給加壓用壓縮空氣,產生氣流,故可將研磨材以擠出之方式自凹部取出。由此,可抑制填充至凹部之研磨材之殘留量。 [發明之效果]The jet processing method of an embodiment may be that the jet processing apparatus further includes a storage section that stores the abrasive material and can be sealed; in the filling step, the storage section is pressurized by supplying pressurized compressed air to the storage section In the supplying step, air flow is generated by supplying compressed air for pressurization to the recess. In this case, in the filling step, pressurized compressed air is used to pressurize the inside of the sealable storage portion to closely fill the concave portion, so that the difference in the amount of abrasive material for each concave portion can be suppressed. In addition, the compressed air for pressurization is supplied in the supplying step, and an air flow is generated, so that the abrasive can be taken out of the recessed portion by extrusion. Thereby, the residual amount of the abrasive material filled in the concave portion can be suppressed. [Effect of invention]
根據本發明之噴射加工裝置及噴射加工方法,可噴射定量之研磨材。According to the spray processing device and the spray processing method of the present invention, a certain amount of abrasive can be sprayed.
以下,參照圖式,對本發明之實施形態進行說明。再者,於以下說明中,對於相同或相當之要素標註相同符號,不反覆進行重複之說明。圖式之尺寸比率並非必須與所說明之情形一致。「上」「下」「左」「右」係基於圖示之狀態之用語,且係為方便起見而使用。Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In addition, in the following description, the same or corresponding elements are marked with the same symbols, and the descriptions are not repeated. The size ratio of the drawings does not have to be consistent with the situation described. "Up", "Down", "Left", and "Right" are terms based on the state of the icon, and are used for convenience.
(噴射加工裝置)
圖1係表示實施形態之噴射加工裝置之整體剖視圖。圖1所示之噴射加工裝置1係噴射由研磨材供給裝置2供給之定量之研磨材3的裝置。噴射加工裝置1藉由對被加工物4噴射研磨材3而進行切斷、槽加工、開孔加工等切削加工方法之一的噴射加工。噴射加工裝置1之噴射方式例如為直壓式噴砂。研磨材3例如為氧化鋁粉末、生鐵砂、鑄模砂等。被加工物4例如為陶瓷材料、玻璃材料等硬脆材料、CFRP(Carbon Fiber Reinforced Plastics,碳纖維強化塑膠)材料等難切削材料。(Jet processing device)
Fig. 1 is an overall cross-sectional view showing an injection processing apparatus of an embodiment. The
噴射加工裝置1可具備研磨材供給裝置2、加工部5、回收部6、及集塵部7。噴射加工裝置1將經由研磨材供給裝置2供給之研磨材3及壓縮空氣之混合流體於加工部5朝被加工物4噴射,進行噴射加工。噴射加工裝置1將加工部5中經使用之研磨材3回收再使用。於加工部5進行被加工物4之噴射加工時,產生包含所使用之研磨材3之粉粒體8。粉粒體8例如包含能再使用之研磨材3、破碎不能再使用之研磨材3、及自被加工物4藉由研磨材3之噴射而削剝所產生之切削粉。噴射加工裝置1將粉粒體8自加工部5回收至回收部6。噴射加工裝置1將粉粒體8中之能再使用之研磨材3自回收部6送往研磨材供給裝置2。噴射加工裝置1將能再使用之研磨材3經由研磨材供給裝置2再次向加工部5供給並噴射。噴射加工裝置1將不能再使用之研磨材3及切削粉自回收部6送往集塵部7加以聚積。The
(加工部)
加工部5進行被加工物4之噴射加工。加工部5具有蓋501、噴嘴502、加工台503、噴嘴驅動部504、及輸送器驅動部505。蓋501可具有上蓋506、下蓋507、及外框508。蓋501於其內部具有加工室509。加工室509例如係於上蓋506及下蓋507之內部劃分形成。(Processing Department)
The
上蓋506例如呈底面開口之箱狀。上蓋506係劃分形成加工室509之構件之一。上蓋506可包含觀察窗510及通過板511。觀察窗510設置於上蓋506之上部。觀察窗510例如係於連通於加工室509之開口,將由石英玻璃等形成之板構件嵌入窗框構件而形成。藉由觀察窗510可觀察加工室509之內部。通過板511配置於上蓋506之下端面。於通過板511,設置有粉粒體8能夠朝底部通過之複數個開口。The
下蓋507例如呈上端面開口之倒四角錐台形狀。下蓋507係劃分形成加工室509之構件之一。於下蓋507之上端,立設有供上蓋506之下端嵌裝之框體。上蓋506例如能旋動地連接於框體之一邊。藉由使上蓋506旋動而可將加工室509開閉。又,於下蓋507之下端,連接有下述回收導管601。加工室509與下述分級部602經由下述回收導管601而連結。The
外框508例如呈上下端面開口之箱狀。外框508相對於噴射加工裝置1之設置面具有加工部基台512。外框508立設於加工部基台512。外框508將下蓋507以使其離開加工部基台512之方式支持。外框508之上端例如固定於下蓋507之上端之框體。The
噴嘴502例如配置於上蓋506之加工室509內之上部。噴嘴502將研磨材3與壓縮空氣一併噴射。噴嘴502可將研磨材3與下述取出用壓縮空氣75及下述輔助壓縮空氣83一併作為混合流體(氣固兩相流)而噴射。噴嘴502例如為直壓式噴砂用之噴射嘴。The
加工台503係載置被加工物4之台。加工台503配置於上蓋506之加工室509內。加工台503於噴嘴502之研磨材3之噴射方向,以與噴嘴502之延伸方向正交之方式載置於輸送器驅動部505上。載置被加工物4之加工台503之面亦可為吸附被加工物4之面。The processing table 503 is a table on which the
噴嘴驅動部504配置於上蓋506之外側上表面。噴嘴驅動部504與噴嘴502連接。噴嘴驅動部504以被加工物4相對於噴嘴502噴射研磨材3之噴射區域進行相對移動之方式使噴嘴502移動。輸送器驅動部505載置於通過板511之上表面。輸送器驅動部505與加工台503之下表面連接。輸送器驅動部505以被加工物4相對於噴嘴502噴射研磨材3之噴射區域進行相對移動之方式使加工台503移動。輸送器驅動部505例如為X-Y平台等移動機構。噴嘴驅動部504或輸送器驅動部505之至少任一者可使被加工物進行相對移動。噴嘴驅動部504及輸送器驅動部505之掃描可對照被加工物4之大小、形狀等而調整。The
(回收部)
回收部6回收加工部5中之被加工物4於噴射加工過程中所產生之粉粒體8。回收部6將粉粒體8中能再使用之研磨材3輸送至下述罐11。回收部6將粉粒體8中不能再使用之研磨材3、被加工物4剝離所產生之切削粉等輸送至下述集塵機702。回收部6具有回收導管601及分級部602。回收導管601係一端與下蓋507連接、另一端與分級部602連接之管。回收導管601將粉粒體8借下述集塵機702產生之氣流自下蓋507輸送至分級部602。(Recycling Department)
The
分級部602之上部與下述集塵導管701連通。分級部602於下部經由下述供給閥12而與下述罐11連通。分級部602例如為研缽狀之中空構造。分級部602將自回收導管601輸送之粉粒體8分級成能再使用之研磨材3、與不能再使用之研磨材3及切削粉。分級部602例如為旋風分離器。The upper part of the
粉粒體8例如於分級部602內迴旋。粉粒體8中,能再使用之研磨材3較不能再使用之研磨材3及切削粉重。作為相對較重之粒子之能再使用之研磨材3於迴旋速度減速時藉由重力而掉落至分級部602內之下述供給閥12附近並聚積。下述貯存部用壓縮空氣74不流入下述罐11內,於下述供給閥12開放,下述罐11與分級部602連通之情形時,將分級部602內之聚積於下述供給閥12附近之能再使用之研磨材3輸送至研磨材供給裝置2之下述罐11。將作為相對較輕之粒子之不能再使用之研磨材3及切削粉輸送至連接於分級部602上部之下述集塵導管701。The powder and
(集塵部)
集塵部7使由回收部6回收之不能再使用之研磨材3及切削粉聚積。集塵部7具有集塵導管701及集塵機702。集塵導管701係一端連接於分級部602、另一端連接於集塵機702之管。集塵導管701自分級部602將不能再使用之研磨材3及切削粉輸送至集塵機702。(Dust collection department)
The
集塵機702將自集塵導管701輸送之不能再使用之研磨材3及切削粉聚積。集塵機702具有未圖示之吸引力產生源及過濾器。藉由使吸引力產生源作動而於連通於集塵機702之加工室509、回收導管601、分級部602、及集塵導管701內,朝集塵機702產生氣流。藉由吸引力產生源之作動,將自集塵導管701輸送之不能再使用之研磨材3及切削粉與空氣一併吸引至集塵機702內。於集塵機702內,過濾器配置於集塵導管701與吸引力產生源之路徑。過濾器捕獲不能再使用之研磨材3及切削粉。藉由過濾器僅將空氣移送至吸引力產生源。所捕獲之不能再使用之研磨材3及切削粉可藉由卸除過濾器而回收。The
(研磨材供給裝置)
圖2係表示圖1之研磨材供給裝置之立體剖視圖。圖3係圖1之研磨材供給裝置之取出部周邊之詳細立體圖。圖2及圖3所示之研磨材供給裝置2具備貯存部10、填充部20、輥30、驅動部40、取出部50、及供給配管60。研磨材供給裝置2可進而具備壓縮空氣供給部70、及輔助壓縮空氣供給部80。研磨材供給裝置2將貯存部10中貯存之研磨材3通過填充部20、輥30、取出部50、及供給配管60而供給至噴嘴502,且與壓縮空氣一併自噴嘴502噴射。(Abrasive material supply device)
FIG. 2 is a perspective cross-sectional view showing the abrasive material supply device of FIG. 1. 3 is a detailed perspective view of the periphery of the take-out portion of the abrasive material supply device of FIG. 1. The abrasive
貯存部10將研磨材3貯存於內部。貯存部10具有罐11、供給閥12、及振動器13。罐11係貯存研磨材3之容器。罐11例如由上部形成箱形狀之箱部、及下部呈上端面開口之倒四角錐台形狀之倒四角錐台部而構成。罐11於箱部之上表面,可與供給閥12及分級部602連接。罐11於倒四角錐台部之下端與填充部20連接。罐11使所貯存之研磨材3自箱部朝倒四角錐台部之下方降下,供給至連通之填充部20。罐11能密封。The
供給閥12連接於罐11之箱部之上表面。供給閥12係將罐11與分級部602連通或阻斷之閥。供給閥12例如係放泄閥或藉由氣缸等之驅動而使圓錐形狀之閥上下之三角閥。供給閥12係於罐11內相較特定之壓力進一步加壓之情形時關閉。該情形時,罐11密封。供給閥12藉由開閉而將罐11及分級部602連通或阻斷,控制研磨材3自分級部602向罐11之供給。振動器13連接於罐11之外表面。振動器13例如連接於罐11之倒四角錐台部之外表面。振動器13使罐11振動。振動器13藉由振動而抑制罐11內之研磨材3之不均分佈或殘留,可將研磨材3順利地供給至下部之填充部20。The
填充部20與輥30相鄰而配置,向對向之下述輥30上之凹部31填充貯存於罐11內之研磨材3。填充部20具有填充筒21。填充筒21例如為中空之構造。填充筒21之上端為罐開口部22,下端為填充開口部23。填充筒21之外側之面與下述本體42連接。填充筒21於罐開口部22,與罐11連通。填充開口部23與下述凹部31對向而配置。填充開口部23與輥30之圓周面接近或接觸。輥30之中心軸方向之填充開口部23之長度為輥30之圓周面之中心軸方向之長度以上。與輥30之中心軸正交之方向之填充開口部23之長度為凹部31之圓周方向之長度以上。即,填充開口部23以能夠被覆凹部31之方式而配置。The filling
輥30使自填充部20填充之研磨材3移動至取出部50。輥30呈圓筒狀。輥30之中心軸係連結相互對向之端面之圓之中心彼此的軸。輥30具有凹部31及旋轉軸32。凹部31於輥30之圓周面上設置成槽狀。凹部31係於中心軸方向延伸之槽,兩端可為開口端。凹部31之剖面形狀例如為四角形。輥30之圓周面以自填充部20能將研磨材3填充至凹部31之方式與填充部20之填充開口部23接近或接觸。旋轉軸32係於連結相互對向之端面之圓之中心彼此之中心軸方向延伸之軸。輥30能夠以旋轉軸32為中心而旋轉。The
驅動部40使輥30繞著旋轉軸32旋轉。驅動部40具有旋轉部41、未圖示之控制部、及本體42。旋轉部41連接於旋轉軸32及控制部。旋轉部41經由旋轉軸32而使輥30旋轉。旋轉部41例如為馬達。控制部設定旋轉部41之旋轉速度。控制部例如係由具有CPU(Central Processing Unit,中央處理單元)等運算裝置、ROM(Read Only Memory,唯讀記憶體)、RAM(Random Access Memory,隨機存取記憶體)、HDD(Hard Disk Drive,硬碟驅動器)等記憶裝置、及通信裝置等之通用電腦而構成。控制部例如亦可為PLC(Programmable Logic Controller,可編程邏輯控制器)。控制部亦可為控制噴射加工裝置1整體之硬體。輥30以由控制部設定之速度而藉由旋轉部41等速旋轉。藉由控制部變更輥30之旋轉速度,藉此可變更研磨材3對噴嘴502之每單位時間之供給量,可進行噴射加工裝置1之加工能力之調整。控制部亦可進行噴嘴驅動部504及輸送器驅動部505之控制。The driving
本體42於內部至少收容填充部20、輥30、驅動部40、及取出部50之一部分。本體42例如為中空且密封之箱形容器。振動器13亦可進而配置於本體42之外側。藉由本體42而可抑制自下述壓縮空氣供給部70供給之取出用壓縮空氣75流出至外部。The
取出部50與輥30相鄰而配置,使用氣流自對向之凹部31取出研磨材3。取出部50將研磨材3輸送至供給配管60。取出部50具有管路51。管路51係氣流能夠於內部通氣之管。管路51之通氣方向之剖面積與凹部31之圓周面寬度方向之剖面積相比為相同或較大。管路51係於與凹部31之延伸方向平行之方向上延伸之管路。管路51可與輥30之圓周面平行。管路51於較填充部20更靠輥30之旋轉方向之下游與輥30相鄰而配置。管路51配置於可抑制填充至凹部31之研磨材3自凹部31自然掉落之位置。管路51之外側之面與本體42連接。The take-out
管路51係具有開放部52之管,該開放部52之一部分以可供輥30之圓周面之一部分旋轉自如地嵌合之方式開放。管路51藉由供輥30之一部分旋轉自如地嵌合於開放部52而與1個或複數個凹部31對向。凹部31及管路51於開放部52對向,故藉由凹部31及管路51之內壁而形成流路53。流路53是指由凹部31及管路51之內壁形成之區間。流路53使取出研磨材3並移送至供給配管60之空氣流通。The
供給配管60將由取出部50取出之研磨材3供給至噴嘴502。供給配管60係連通管路51與噴嘴502之管。於供給配管60中,自流路53流入自凹部31取出之研磨材3及空氣之混合流體。The
壓縮空氣供給部70與貯存部10及取出部50連接,對貯存部10及取出部50分別供給加壓用壓縮空氣。壓縮空氣供給部70可具有壓縮空氣供給裝置71(參照圖1)、壓縮空氣導管72、及加壓用導管73。壓縮空氣供給裝置71係供給加壓用壓縮空氣之裝置。壓縮空氣供給裝置71例如為壓縮機。壓縮空氣導管72係使一端與壓縮空氣供給裝置71連接、使壓縮空氣導管72之另一端分支為管路51及加壓用導管73之分支管。加壓用導管73與罐11及壓縮空氣供給裝置71連通。加壓用導管73例如於罐11之箱部之上表面與罐11連通。加壓用壓縮空氣具有貯存部用壓縮空氣74及取出用壓縮空氣75。The compressed
壓縮空氣供給裝置71於自噴嘴502噴射研磨材3之情形時,可將加壓用壓縮空氣中之貯存部用壓縮空氣74供給至壓縮空氣導管72及加壓用導管73。貯存部用壓縮空氣74通過壓縮空氣導管72及加壓用導管73而流入罐11內。藉由貯存部用壓縮空氣74流入罐11內而對罐11內進行加壓。藉由貯存部用壓縮空氣74對罐11內加壓而使供給閥12閉合,阻斷罐11及分級部602。由貯存部用壓縮空氣74加壓後之罐11內之研磨材3移動至與罐11連通之填充筒21。填充筒21內之研磨材3藉由罐11內之貯存部用壓縮空氣74而向下方加壓,緊密地填充至每一凹部31。The compressed
壓縮空氣供給裝置71於自噴嘴502噴射研磨材3之情形時,可將加壓用壓縮空氣中之取出用壓縮空氣75供給至壓縮空氣導管72及流路53。取出用壓縮空氣75於與凹部31之延伸方向平行之方向上產生氣流。由取出用壓縮空氣75產生之氣流通過壓縮空氣導管72及流路53而撞擊填充至位於流路53內之凹部31之研磨材3,藉此將研磨材3朝供給配管60之方向擠出。壓縮空氣供給裝置71連續供給作為加壓用壓縮空氣之取出用壓縮空氣75,藉此將研磨材3自流路53供給至供給配管60。The compressed
輔助壓縮空氣供給部80將壓縮空氣供給至供給配管60。輔助壓縮空氣供給部80具有輔助壓縮空氣供給裝置81(參照圖1)及輔助導管82。輔助壓縮空氣供給裝置81係供給壓縮空氣之裝置。輔助壓縮空氣供給裝置81例如係壓縮機。輔助壓縮空氣供給裝置81與輔助導管82連通。輔助導管82與供給配管60及輔助壓縮空氣供給裝置81連通。輔助壓縮空氣供給裝置81通過輔助導管82而對供給配管60供給較貯存部用壓縮空氣74或取出用壓縮空氣75之壓力低之輔助壓縮空氣83。輔助壓縮空氣供給裝置81亦可根據取出用壓縮空氣75之壓力而控制輔助壓縮空氣83之供給量。研磨材3、取出用壓縮空氣75及輔助壓縮空氣83之混合流體通過供給配管60而移動至噴嘴502。The auxiliary compressed
取出用壓縮空氣75之壓力係由貯存部用壓縮空氣74與輔助壓縮空氣83之差壓而決定。於貯存部用壓縮空氣74與輔助壓縮空氣83之差壓較小之情形時,取出用壓縮空氣75之壓力較小,故無法對凹部31充分地加壓,有研磨材3殘留之虞。於貯存部用壓縮空氣74與輔助壓縮空氣83之差壓較高之情形時,可與輥30之旋轉無關地將研磨材3自凹部31取入至供給配管60,從而有無法穩定地將研磨材3供給至噴嘴502之虞。為了使取出用壓縮空氣75穩定地將定量之研磨材3供給至噴嘴502,貯存部用壓縮空氣74與輔助壓縮空氣83之差壓可設定於0.01 MPa至0.1 MPa之間。流路53及加壓用導管73連通於壓縮空氣導管72,故罐11內、本體42內、及取出部50內成為大致相同之壓力。The pressure of the extracted
(噴射加工裝置之步驟)
對由噴射加工裝置1執行之噴射加工步驟進行說明。圖4係表示實施形態之噴射加工裝置之整體步驟之流程圖。於集塵處理(S1)中,集塵機702於加工室509、回收導管601、分級部602、及集塵導管701之內部,朝集塵機702產生吸引粉粒體8及空氣之氣流。藉由集塵機702作動所產生之氣流,使加工室509內產生之粉粒體8依序移動至加工室509、回收導管601、及分級部602。藉由分級部602之分級,將能再使用之研磨材3回收至罐11,將不能再使用之研磨材3及切削粉通過集塵導管701而回收至集塵機702。(Steps of jet processing device)
The blast processing steps performed by the
其次,於工件設置處理(S2)中,將被加工物4通過觀察窗510而載置於加工台503之與噴嘴502對向之面上。其次,於調整處理(S3)中,調整噴嘴驅動部504之噴嘴502與被加工物4之距離、噴嘴502中之研磨材3之噴射壓力等。於調整處理(S3)中,設定輸送器驅動部505對被加工物4之掃描速度及軌跡。調整處理(S3)可於控制部進行處理。Next, in the workpiece setting process (S2), the
其次,於噴射加工處理(S4)中,將研磨材3與取出用壓縮空氣75及輔助壓縮空氣83一併自罐11供給至噴嘴502。被加工物4藉由自噴嘴502將研磨材3與取出用壓縮空氣75及輔助壓縮空氣83一併作為混合流體噴射而進行噴射加工。基於調整處理(S3)中設定之掃描速度及軌跡,輸送器驅動部505使輸送器驅動部505上之被加工物4及加工台503相對於噴嘴502進行相對運動。被加工物4基於由輸送器驅動部505之掃描所設定之軌跡而加工。於所設定之掃描及加工完成之情形時,停止自噴嘴502噴射之研磨材3、取出用壓縮空氣75及輔助壓縮空氣83之混合流體。最後,於工件回收處理(S5)中,將被加工物4通過觀察窗510而自加工台503之面上回收。Next, in the jet processing (S4), the abrasive 3 is supplied from the
對噴射加工處理(S4)中之研磨材供給裝置2之詳細步驟進行說明。圖5係噴射加工處理之流程圖。研磨材3於貯存部用壓縮空氣供給處理(S11)開始前貯存於罐11內。於貯存部用壓縮空氣供給處理(S11)中,將貯存部用壓縮空氣74自壓縮空氣供給裝置71通過壓縮空氣導管72、加壓用導管73而供給至罐11內。其次,於閥閉合處理(S12)中,藉由對罐11內供給貯存部用壓縮空氣74而使罐11內加壓,罐11上部之供給閥12閉合。藉此,罐11密封。其次,於填充部供給處理(S13)中,研磨材3藉由貯存部用壓縮空氣74而於罐11內被加壓,移動至填充筒21。其次,於研磨材填充處理(S14)中,研磨材3通過填充筒21而填充至凹部31。研磨材3通過罐11及填充筒21而由貯存部用壓縮空氣74加壓,藉此緊密地填充至每一凹部31。The detailed procedure of the abrasive
其次,於旋動處理(S21)中,輥30藉由驅動部40之動力而以由控制部設定之速度旋轉。其次,於流路形成處理(S22)中,填充至凹部31之研磨材3藉由旋動處理(S21)中之輥30之旋轉而自填充開口部23之位置移動至管路51之位置,形成流路53。於流路形成處理(S22)中,將填充至凹部31之研磨材3供給至流路53內。Next, in the turning process (S21), the
其次,於取出用壓縮空氣供給處理(S31)中,將取出用壓縮空氣75自壓縮空氣供給裝置71通過壓縮空氣導管72而供給至流路53內。取出用壓縮空氣75於與凹部31之延伸方向平行之方向上產生氣流。藉由取出用壓縮空氣75所產生之氣流,將填充至凹部31之研磨材3擠出至管路51內。研磨材3藉由取出用壓縮空氣75所產生之氣流而通過管路51供給至供給配管60。再者,於貯存部用壓縮空氣供給處理(S11)中,藉由加壓用壓縮空氣之供給,將貯存部用壓縮空氣74供給至罐11,並且將取出用壓縮空氣75供給至管路51,由此亦可不設置取出用壓縮空氣供給處理(S31)。Next, in the extraction compressed air supply process (S31), the extraction compressed
其次,於輔助壓縮空氣供給處理(S32)中,將輔助壓縮空氣83自輔助壓縮空氣供給裝置81供給至供給配管60。其次,於噴嘴供給處理(S33)中,將研磨材3與取出用壓縮空氣75及輔助壓縮空氣83一併通過供給配管60而供給至噴嘴502。Next, in the auxiliary compressed air supply process (S32), the auxiliary
最後,於噴射處理(S41)中,研磨材3自噴嘴502與取出用壓縮空氣75及輔助壓縮空氣83一併作為混合流體而噴射。藉此,被加工物4得以進行噴射加工。被加工物4可藉由輸送器驅動部505之掃描而加工。於被加工物4之加工結束之情形時,噴嘴502結束研磨材3之噴射。於噴嘴502結束研磨材3之噴射之情形時,噴射處理(S41)結束。藉由噴射處理(S41)結束,使噴射加工處理(S4)結束,移行至工件回收處理(S5)。於噴射處理(S41)中,於自噴嘴502連續地噴射研磨材3之情形時,連續地進行噴射加工處理(S4)內之各處理。Finally, in the injection process (S41), the abrasive 3 is injected as a mixed fluid from the
(效果)
以上,根據本實施形態之噴射加工裝置1,可噴射定量之研磨材3。又,於流路53,凹部31之延伸方向、與作為加壓用壓縮空氣之取出用壓縮空氣75之氣流之方向一致,故無需使研磨材3飛揚之力。進而,於流路53,取出用壓縮空氣75之壓力直接作用於研磨材3。因此,與使研磨材3飛揚而取出之情形相比,可以較小之壓力自凹部31取出研磨材3。藉此,與使研磨材3飛揚而取出之情形相比,取出部50可抑制填充至凹部31之研磨材3之殘留量。(effect)
As described above, according to the
凹部31之延伸方向、取出用壓縮空氣75之氣流之產生方向、及管路51之管路方向一致,故自凹部31取出之研磨材3穩定地自凹部31供給至供給配管60而不會飛散。可使自凹部31及管路51形成之流路53之剖面積對照凹部31之流路53方向之剖面積而減小。藉此,即便由噴嘴502之直徑變小而使管路51中之取出用壓縮空氣75之供給量變少,亦可抑制流路53中之取出用壓縮空氣75之壓力降低,可抑制填充至凹部31之研磨材3之殘留量。The extending direction of the
凹部31之兩端為開口端,故於流路53內之凹部31之兩端,可抑制朝向噴嘴502之取出用壓縮空氣75之氣流流動之阻礙及分散,故可有效率地將研磨材3供給至噴嘴502。Both ends of the
藉由對罐11內以貯存部用壓縮空氣74進行加壓而通過填充筒21緊密地填充至凹部31,故可將每一凹部31之研磨材3之量之差異抑制得較小。於管路51產生取出用壓縮空氣75之氣流,故可抑制填充至凹部31之研磨材3之殘留量。藉由自輔助壓縮空氣供給部80供給輔助壓縮空氣83,可抑制於取出部50產生之氣流之空氣成為高壓。藉此,可抑制與輥30之旋轉無關地將研磨材3取入至供給配管60,可穩定地將研磨材3供給至噴嘴502。By pressurizing the inside of the
(噴射加工方法)
如圖5所示,噴射加工方法係具備填充步驟(S10)、移動步驟(S20)、供給步驟(S30)、及噴射步驟(S40),且對噴嘴502供給研磨材3之方法。移動步驟(S20)可具有流路形成步驟(S22)。供給步驟(S30)可具有輔助步驟。填充步驟(S10)係包含閥閉合處理(S12)、填充部供給處理(S13)、及研磨材填充處理(S14)之3個處理之步驟。填充步驟(S10)於閥閉合處理(S12)之前,可進而包含貯存部用壓縮空氣供給處理(S11)。(Jet processing method)
As shown in FIG. 5, the injection processing method includes a filling step (S10), a moving step (S20), a supply step (S30), and an injection step (S40), and supplies the abrasive 3 to the
移動步驟(S20)係包含旋轉處理(S21)及流路形成處理(S22)之步驟。供給步驟(S30)係包含取出用壓縮空氣供給處理(S31)、輔助壓縮空氣供給處理(S32)、及噴嘴供給處理(S33)之步驟。輔助步驟係輔助壓縮空氣供給處理(S32)。噴射步驟(S40)係包含噴射處理(S41)之步驟。噴射加工方法之作用及效果與使用噴射加工裝置1內之研磨材供給裝置2實施之步驟中產生之作用及效果相同。The moving step (S20) is a step including a rotation process (S21) and a channel forming process (S22). The supplying step (S30) is a step including the extraction compressed air supplying process (S31), the auxiliary compressed air supplying process (S32), and the nozzle supplying process (S33). The assisting step assists the compressed air supply process (S32). The injection step (S40) is a step including the injection process (S41). The function and effect of the blast processing method are the same as those generated in the steps performed using the abrasive
(變化例)
以上,對本發明之實施形態進行了說明,但本發明並非限定於上述實施形態。例如,噴射加工裝置1只要僅具備研磨材供給裝置2及加工部5之噴嘴502即可,亦可不具備除該等以外之構成。取出部50只要可於與凹部31之延伸方向平行之方向產生氣流即可,並不限定於上述實施形態。例如,取出部50之管路51之開放部52亦可不必覆蓋1個凹部31之整體,而是覆蓋1個凹部31之僅一部分。或取出部50亦可代替管路51而具有具承接自凹部31擠出之研磨材3之承接口之管路。(Variation)
The embodiments of the present invention have been described above, but the present invention is not limited to the above embodiments. For example, the
實施形態中之噴嘴502為直壓式,但亦可為吸引式。圖6係表示變化例之研磨材供給裝置之立體剖視圖。於吸引式之情形時,可藉由於噴嘴502A供給取出用壓縮空氣75A而於噴嘴502A內產生之噴射現象之吸引負壓而將研磨材3自取出部50經由供給配管60供給至噴嘴502A。於吸引式之情形時,噴射加工裝置1亦可不具備供給閥12、壓縮空氣導管72、加壓用導管73或輔助壓縮空氣供給部80。於吸引式之情形時,無需供給閥12,故亦可與分級部602直接連接。壓縮空氣供給部70可具有導管。壓縮空氣供給部70亦可使導管之一端連通於壓縮空氣供給裝置71,使導管之另一端與噴嘴502A連通,將取出用壓縮空氣75A供給至噴嘴502。The
貯存部10或回收部6為了抑制振動器13之振動之影響,亦可於罐11或分級部602之外側配置防振橡膠。凹部31亦可為圓周方向之槽。該情形時,與中心軸方向平行地形成複數個凹部31作為輥30之於圓周面沿圓周方向之無端槽。管路51以沿著輥30之一部分圓周之方式配置。填充筒21亦可以與凹部31之兩端相鄰之方式相對於圓周方向平行地設置突出面。於自填充筒21對凹部31填充有研磨材3之情形時,有研磨材3自凹部31之端掉落之虞。藉由配置突出面,即便於帶有貯存部用壓縮空氣74之填充之情形時,亦可藉由突出面自填充筒21向凹部31之端延伸而使散落現象消失。In order to suppress the influence of the vibration of the
本體42亦可於內部隔著填充部20與輥30而於相反側劃分形成箱形之殘留部。殘留部於自填充部20向凹部31中填充研磨材3時,回收未填充至凹部31而是自填充部20灑落之研磨材3。殘留部亦可相對於本體42能裝卸。壓縮空氣供給部70及輔助壓縮空氣供給部80亦可不供給壓縮空氣。該情形時,只要能夠對噴嘴502供給定量之研磨材3,則供給至罐11、管路51、流路53、及供給配管60之貯存部用壓縮空氣74或取出用壓縮空氣75亦可並非壓縮空氣。The
(實施例) 以下,對本發明之實施例及比較例進行說明。本發明並非限定於以下實施例。(Example) Hereinafter, Examples and Comparative Examples of the present invention will be described. The present invention is not limited to the following examples.
實施例之噴射加工裝置係圖1所示之噴射加工裝置1。裝置尺寸及噴射加工之條件如下。
[表1]
比較例之噴射加工裝置與圖1所示之噴射加工裝置1相比,僅研磨材供給裝置不同,其他相同。圖7係表示比較例之研磨材供給裝置之立體剖視圖。比較例之研磨材供給裝置900與研磨材供給裝置2相比,縱凹部931、分離取出部950及分離接收部954不同,其他構成相同。The jet processing apparatus of the comparative example is different from the
以下說明研磨材供給裝置900中之與研磨材供給裝置2不同之構成。研磨材供給裝置2之凹部31係輥30上之於中心軸方向延伸之槽,兩端為開口端,相對於此,研磨材供給裝置900之縱凹部931係作為輥30上之於圓周面沿圓周方向之無端槽,與中心軸方向平行地形成有複數個。作為研磨材3及取出用壓縮空氣75之供給路,研磨材供給裝置2之取出部50藉由於開放部52中凹部31及管路51之嵌合而形成連續之流路53,相對於此,於研磨材供給裝置900之分離取出部950與分離接收部954之間,縱凹部931露出。比較例之裝置尺寸及噴射加工之條件中,凹部之延伸方向及個數不同,其他相同。比較例之縱凹部931為28個。The following describes the configuration of the abrasive
使用實施例及比較例之噴射加工裝置進行噴射加工。實施噴射加工之結果,於實施例之研磨材供給裝置2之情形時,自噴嘴502噴射研磨材3之後,未確認凹部31中之研磨材3之殘留。另一方面,於比較例之研磨材供給裝置900之情形時,自噴嘴502噴射研磨材3之後,確認縱凹部931中之研磨材3之殘留。如此,與比較例相比,實施例之研磨材供給裝置2可抑制填充至凹部之研磨材之殘留量,結果確認可噴射定量之研磨材。The blast processing was performed using the blast processing apparatus of Examples and Comparative Examples. As a result of the jet processing, in the case of the abrasive
1:噴射加工裝置 2:研磨材供給裝置 3:研磨材 4:被加工物 5:加工部 6:回收部 7:集塵部 8:粉粒體 10:貯存部 11:罐 12:供給閥 13:振動器 20:填充部 21:填充筒 22:罐開口部 23:填充開口部 30:輥 31:凹部 32:旋轉軸 40:驅動部 41:旋轉部 42:本體 50:取出部 51:管路 52:開放部 53:流路 60:供給配管 70:壓縮空氣供給部 71:壓縮空氣供給裝置 72:壓縮空氣導管 73:加壓用導管 74:貯存部用壓縮空氣 75:取出用壓縮空氣 75A:取出用壓縮空氣 80:輔助壓縮空氣供給部 81:輔助壓縮空氣供給裝置 82:輔助導管 83:輔助壓縮空氣 501:蓋 502:噴嘴 502A:噴嘴 503:加工台 504:噴嘴驅動部 505:輸送器驅動部 506:上蓋 507:下蓋 508:外框 509:加工室 510:觀察窗 511:通過板 512:加工部基台 601:回收導管 602:分級部 701:集塵導管 702:集塵機 900:研磨材供給裝置 931:縱凹部 950:分離取出部 954:分離接收部 S1:步驟 S2:步驟 S3:步驟 S4:步驟 S5:步驟 S10:步驟 S11:步驟 S12:步驟 S13:步驟 S14:步驟 S20:步驟 S21:步驟 S22:步驟 S30:步驟 S31:步驟 S32:步驟 S33:步驟 S40:步驟 S41:步驟1: Jet processing device 2: Abrasive material supply device 3: Abrasive materials 4: workpiece 5: Processing Department 6: Recycling Department 7: Dust collection department 8: powder and granules 10: Storage Department 11: Can 12: Supply valve 13: Vibrator 20: Filling section 21: Filling tube 22: Can opening 23: Fill the opening 30: Roller 31: recess 32: axis of rotation 40: drive section 41: Rotating part 42: Ontology 50: take out part 51: pipeline 52: Open Department 53: flow path 60: Supply piping 70: Compressed air supply unit 71: Compressed air supply device 72: compressed air duct 73: Catheter for compression 74: Compressed air for storage 75: Compressed air for removal 75A: Compressed air for removal 80: auxiliary compressed air supply section 81: auxiliary compressed air supply device 82: auxiliary catheter 83: auxiliary compressed air 501: cover 502: Nozzle 502A: Nozzle 503: processing table 504: Nozzle drive unit 505: Conveyor drive 506: upper cover 507: Lower cover 508: Outer frame 509: Processing room 510: observation window 511: Pass the board 512: processing department abutment 601: Recovery catheter 602: Classification Department 701: Dust collection duct 702: Dust collector 900: Abrasive material supply device 931: longitudinal recess 950: Separation and removal section 954: Separate receiving department S1: Step S2: Step S3: Step S4: Step S5: Step S10: Step S11: Step S12: Step S13: Step S14: Step S20: Step S21: Step S22: Step S30: Step S31: Step S32: Step S33: Step S40: Step S41: Step
圖1係表示實施形態之噴射加工裝置之整體剖視圖。 圖2係表示圖1之研磨材供給裝置之立體剖視圖。 圖3係圖1之研磨材供給裝置之取出部周邊之詳細立體圖。 圖4係表示實施形態之噴射加工裝置之整體步驟之流程圖。 圖5係噴射加工處理之流程圖。 圖6係表示變化例之研磨材供給裝置之立體剖視圖。 圖7係表示比較例之研磨材供給裝置之立體剖視圖。Fig. 1 is an overall cross-sectional view showing an injection processing apparatus of an embodiment. FIG. 2 is a perspective cross-sectional view showing the abrasive material supply device of FIG. 1. 3 is a detailed perspective view of the periphery of the take-out portion of the abrasive material supply device of FIG. 1. Fig. 4 is a flowchart showing the overall steps of the injection processing apparatus of the embodiment. Fig. 5 is a flowchart of the blast processing. 6 is a perspective cross-sectional view showing a polishing material supply device according to a modification. 7 is a perspective cross-sectional view showing a polishing material supply device of a comparative example.
1:噴射加工裝置 1: Jet processing device
2:研磨材供給裝置 2: Abrasive material supply device
3:研磨材 3: Abrasive materials
4:被加工物 4: workpiece
5:加工部 5: Processing Department
6:回收部 6: Recycling Department
7:集塵部 7: Dust collection department
8:粉粒體 8: powder and granules
10:貯存部 10: Storage Department
20:填充部 20: Filling section
30:輥 30: Roller
40:驅動部 40: drive section
60:供給配管 60: Supply piping
70:壓縮空氣供給部 70: Compressed air supply unit
71:壓縮空氣供給裝置 71: Compressed air supply device
73:加壓用導管 73: Catheter for compression
80:輔助壓縮空氣供給部 80: auxiliary compressed air supply section
81:輔助壓縮空氣供給裝置 81: auxiliary compressed air supply device
501:蓋 501: cover
502:噴嘴 502: Nozzle
503:加工台 503: processing table
504:噴嘴驅動部 504: Nozzle drive unit
505:輸送器驅動部 505: Conveyor drive
506:上蓋 506: upper cover
507:下蓋 507: Lower cover
508:外框 508: Outer frame
509:加工室 509: Processing room
510:觀察窗 510: observation window
511:通過板 511: Pass the board
512:加工部基台 512: processing department abutment
601:回收導管 601: Recovery catheter
602:分級部 602: Classification Department
701:集塵導管 701: Dust collection duct
702:集塵機 702: Dust collector
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