TW202015916A - Polyamide-based laminated film and method for producing same - Google Patents

Polyamide-based laminated film and method for producing same Download PDF

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TW202015916A
TW202015916A TW108126978A TW108126978A TW202015916A TW 202015916 A TW202015916 A TW 202015916A TW 108126978 A TW108126978 A TW 108126978A TW 108126978 A TW108126978 A TW 108126978A TW 202015916 A TW202015916 A TW 202015916A
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polyamide
protective layer
film
laminated film
dicarboxylic acid
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松本真實
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日商尤尼吉可股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/34Layered products comprising a layer of synthetic resin comprising polyamides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings, jackets or wrappings of a single cell or a single battery
    • H01M50/102Primary casings, jackets or wrappings of a single cell or a single battery characterised by their shape or physical structure
    • H01M50/105Pouches or flexible bags
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The object of the present invention is to provide a polyamide-based laminated film capable of exhibiting excellent electrolytic solution resistance in spite of the fact that the protective layer of the film is relatively thin. The present invention relates to a polyamide-based laminated film comprising a polyamide-based film substrate and a protective layer formed on at least one side of the substrate, wherein (1) the protective layer is in direct contact with the surface of the polyamide-based film substrate, (2) at least one of the protective layers is disposed as the outermost surface layer of the polyamide-based laminated film, (3) the protective layer comprises a copolymerized polyester resin in which a dicarboxylic acid component and a diol component are contained as constituent components, and in which a content of a dicarboxylic acid component having a naphthalene skeleton is 50 mol% or more in 100 mol% of structural units derived from dicarboxylic acid, and (4) the thickness of the protective layer is 1.5 [mu]m or less.

Description

聚醯胺系積層薄膜及其製造方法Polyamide-based laminated film and manufacturing method thereof

發明領域 本發明涉及用以包裝或被覆特別是電子零件、電子、其他電子裝置等各種產品的聚醯胺系積層薄膜。Field of invention The invention relates to a polyamide-based laminated film for packaging or covering various products, especially electronic parts, electronics, other electronic devices and the like.

發明背景 以往大多使用包含聚醯胺薄膜的積層薄膜作為電池(鋰離子二次電池等)的外裝材。作為外裝材的代表例,已知依照聚醯胺薄膜/鋁箔/密封層的順序積層的積層體。在使用此積層體作為外裝材的鋰離子二次電池中,積層體以前述聚醯胺薄膜配置在電池外側,且密封層配置在內側(電池內部)的方式被加工成容器狀。然後,在將電極等包裝在容器內部後,注入電解液。Background of the invention Conventionally, a laminated film containing a polyamide film has been used as an exterior material for batteries (lithium ion secondary batteries, etc.). As a representative example of the exterior material, a laminate in which polyamide film/aluminum foil/sealing layer is laminated in this order is known. In a lithium ion secondary battery using this laminate as an exterior material, the laminate is processed into a container shape such that the aforementioned polyamide film is disposed outside the battery and the sealing layer is disposed inside (inside the battery). Then, after packing the electrodes and the like inside the container, the electrolyte is injected.

在製造這樣的鋰離子二次電池時,要進行將電解液注入電池內部的步驟,及在此注入後將外裝材進行熱封的步驟等。在這些步驟中,會有電解液濺出而附著在外裝材外側之聚醯胺薄膜的情形。由於聚醯胺薄膜對電解液的耐性(耐電解液性)低,因此在如前述積層體將聚醯胺薄膜配置於外側的情況下,若電解液附著在聚醯胺薄膜會使薄膜表面白化,或者產生分解反應等。結果,可能造成產品的外觀缺陷、薄膜的強度降低等。再者,當電解液從聚醯胺薄膜的劣化部分侵入並接觸到鋁箔時,會有鋁箔被腐蝕的疑慮。在此情況下,會造成外裝材喪失所需強度的問題。When manufacturing such a lithium ion secondary battery, a step of injecting an electrolyte into the battery and a step of heat-sealing the exterior material after the injection are performed. In these steps, the electrolyte may splash and adhere to the polyamide film on the outside of the exterior material. Since the polyamide film has a low resistance to electrolyte (electrolyte resistance), when the polyamide film is disposed outside as in the aforementioned laminate, if the electrolyte adheres to the polyamide film, the film surface will be whitened. , Or a decomposition reaction occurs. As a result, the appearance of the product may be defective, the strength of the film may be reduced, and so on. Furthermore, when the electrolyte penetrates from the deteriorated portion of the polyamide film and contacts the aluminum foil, there is a possibility that the aluminum foil is corroded. In this case, it will cause the problem that the exterior material loses the required strength.

為了解決上述的問題,已提案有在聚醯胺薄膜的外側表面設置保護層的方法。例如,在專利文獻1中,揭示有使用聚對苯二甲酸乙二酯作為保護層的外裝材。在專利文獻2中,揭示有使用將聚酯薄膜與聚醯胺薄膜的積層體延伸之薄膜的外裝材。在專利文獻3至5中,揭示有將特定樹脂製成之塗層作為保護層積層於最外層的外裝材。 先行技術文獻 專利文獻In order to solve the above problems, a method of providing a protective layer on the outer surface of the polyamide film has been proposed. For example, Patent Document 1 discloses an exterior material using polyethylene terephthalate as a protective layer. Patent Document 2 discloses an exterior material using a film that extends a laminate of a polyester film and a polyamide film. Patent Documents 3 to 5 disclose an exterior material in which a coating made of a specific resin is laminated as a protective layer on the outermost layer. Advanced technical literature Patent Literature

專利文獻1:日本國特開2002-56824號公報 專利文獻2:日本國特開2013-240938號公報 專利文獻3:日本國特開2000-123799號公報 專利文獻4:日本國特開2014-176999號公報 專利文獻5:日本國特開2014-176998號公報Patent Document 1: Japanese Patent Application Publication No. 2002-56824 Patent Literature 2: Japanese Patent Application Publication No. 2013-240938 Patent Document 3: Japanese Patent Laid-Open No. 2000-123799 Patent Document 4: Japanese Patent Application Publication No. 2014-176999 Patent Literature 5: Japanese Patent Application Publication No. 2014-176998

發明概要 發明欲解決的課題 專利文獻1至2之外裝材係使用聚酯系薄膜作為聚醯胺薄膜的保護層。然而,除了在聚醯胺薄膜與聚酯系薄膜之間設置接著劑層的步驟之外,還需要另行將聚酯系薄膜進行積層的步驟,因此製造步驟會變得複雜,此外還會妨礙成本降低。此外,由於總重量會增加接著劑的重量,因此在電池輕量化方面係屬不利。Summary of the invention Problems to be solved by the invention The exterior materials of Patent Documents 1 to 2 use a polyester film as a protective layer of a polyamide film. However, in addition to the step of providing an adhesive layer between the polyamide film and the polyester-based film, a separate step of laminating the polyester-based film is required, so the manufacturing process becomes complicated and the cost is also hindered reduce. In addition, since the total weight increases the weight of the adhesive, it is disadvantageous in terms of weight reduction of the battery.

在專利文獻3至5中揭示的塗層係包含聚偏二氯乙烯、聚胺酯等樹脂成分。然而,為了賦予對電解液足夠的保護功能,作為保護層有必要確保至少1μm以上的厚度。因此,由於除了保護層本身的材料成本會變高以外,乾燥步驟所需的能量成本也會變高,因此在經濟方面為不利。此外,由於藉由後塗佈法形成保護層,因此除了步驟數增加會導致成本增加以外,還會有乾燥步驟的熱量對基材薄膜的物性造成不良影響的疑慮。The coating systems disclosed in Patent Documents 3 to 5 contain resin components such as polyvinylidene chloride and polyurethane. However, in order to give a sufficient protection function to the electrolyte, it is necessary to ensure a thickness of at least 1 μm or more as a protective layer. Therefore, in addition to the material cost of the protective layer itself becoming higher, the energy cost required for the drying step is also higher, which is economically disadvantageous. In addition, since the protective layer is formed by the post-coating method, in addition to an increase in the number of steps leading to an increase in cost, there is a possibility that the heat of the drying step adversely affects the physical properties of the substrate film.

因此,本發明的主要目的係提供一種聚醯胺系積層薄膜,即使保護層較薄仍可發揮優良的耐電解液性。 用以解決課題的手段Therefore, the main object of the present invention is to provide a polyamide-based laminated film that can exhibit excellent electrolyte resistance even if the protective layer is thin. Means to solve the problem

本發明人係為了解決上述問題點不斷努力研究的結果,發現藉由在聚醯胺薄膜的表面設置包含特定共聚聚酯樹脂之保護層,可達成上述目的,而得以完成本發明。The present inventors have made continuous efforts to solve the above problems and found that by providing a protective layer containing a specific copolymerized polyester resin on the surface of the polyamide film, the above-mentioned object can be achieved and the present invention can be completed.

亦即,本發明涉及下述聚醯胺系積層薄膜及其製造方法。 1.一種聚醯胺系積層薄膜,包含聚醯胺系薄膜基材、及形成於前述基材至少單面的保護層,其特徵在於: (1)保護層以直接接觸聚醯胺系薄膜基材表面的方式形成; (2)至少1個保護層配置為聚醯胺系積層薄膜的最表面層; (3)保護層中包含共聚聚酯樹脂,該共聚聚酯樹脂包含二羧酸成分及二醇成分作為構成成分,且在衍生自二羧酸之結構單元100莫耳%中具有萘骨架之二羧酸成分為50莫耳%以上;;以及 (4)保護層的厚度為1.5μm以下。That is, the present invention relates to the following polyamide-based laminated film and its manufacturing method. 1. A polyamide-based laminated film comprising a polyamide-based film substrate and a protective layer formed on at least one side of the substrate, characterized in that: (1) The protective layer is formed by directly contacting the surface of the polyamide-based film substrate; (2) At least one protective layer is configured as the outermost layer of the polyamide-based laminated film; (3) The protective layer contains a copolymerized polyester resin containing a dicarboxylic acid component and a diol component as constituent components, and having a naphthalene skeleton in 100% of the structural units derived from the dicarboxylic acid The carboxylic acid content is more than 50 mole %; and (4) The thickness of the protective layer is 1.5 μm or less.

2.如前述第1項之聚醯胺系積層薄膜,其滿足下述通式(1): (HzX)-(Hz0)<3.0   …式(1) (惟,前述Hz0為依據日本工業規格「JIS K 7136」測量的霧度值,且前述HzX為在測量前述Hz0後使電解液附著於保護層的狀態下,在溫度23℃及濕度50%RH下保持12小時後,依與Hz0相同方式測量的霧度值。前述電解液為在由碳酸乙烯酯/碳酸二乙酯/碳酸甲乙酯=1/1/1(體積比)構成的混合液中將LiPF6 稀釋至濃度1莫耳/L的溶液), 且Hz0為10以下的範圍內。2. Polyamide-based laminated film as described in item 1 above, which satisfies the following general formula (1): (HzX)-(Hz0) <3.0 ... Formula (1) (However, the aforementioned Hz0 is based on the Japanese Industrial Standards " JIS K 7136” measured haze value, and the aforementioned HzX is the state where the electrolyte is attached to the protective layer after measuring the aforementioned Hz0, after maintaining at a temperature of 23°C and a humidity of 50%RH for 12 hours, in the same manner as Hz0 Measured haze value. The foregoing electrolyte solution was made by diluting LiPF 6 to a concentration of 1 mole/mole in a mixed liquid composed of ethylene carbonate/diethyl carbonate/ethyl methyl carbonate=1/1/1 (volume ratio). L solution), and Hz0 is within the range of 10 or less.

3.如第1項之聚醯胺系積層薄膜,其中保護層的表面粗度(Ra)為45nm以下。3. The polyamide-based laminated film according to item 1, wherein the surface roughness (Ra) of the protective layer is 45 nm or less.

4.如第1項之聚醯胺系積層薄膜,其中共聚聚酯樹脂的玻璃轉移溫度為60~145℃。4. The polyamide-based laminated film as described in item 1, wherein the glass transition temperature of the copolymerized polyester resin is 60 to 145°C.

5.如第1項之聚醯胺系積層薄膜,其中保護層更包含三聚氰胺樹脂、異氰酸酯化合物、碳二亞胺化合物、及

Figure 108126978-A0304-12-01
唑啉化合物中的至少1種。5. The polyimide-based laminated film according to item 1, wherein the protective layer further includes a melamine resin, an isocyanate compound, a carbodiimide compound, and
Figure 108126978-A0304-12-01
At least one of the oxazoline compounds.

6.如第1至5項中任一項之聚醯胺系積層薄膜,其係以使保護層直接接觸聚醯胺系薄膜基材之至少單面的方式積層,且為 (a)依序包含保護層、聚醯胺系薄膜基材、阻隔層、及熱熔接層的積層體,或 (b)依序包含保護層、聚醯胺系薄膜基材、保護層、阻隔層、及熱熔接層的積層體。6. The polyamide-based laminated film according to any one of items 1 to 5, which is laminated so that the protective layer directly contacts at least one side of the polyamide-based film base material, and is (a) A laminate including a protective layer, a polyamide-based film base material, a barrier layer, and a heat fusion layer in sequence, or (b) A laminate including a protective layer, a polyamide-based film base material, a protective layer, a barrier layer, and a heat welding layer in this order.

7.如第1至6項中任一項之聚醯胺系積層薄膜,其係用以包裝物品。7. The polyamide-based laminated film according to any one of items 1 to 6, which is used for packaging articles.

8.一種電池,包含: 發電要素,包含負極、正極、隔板、及電解質;及 外裝材,用以包裝該發電要素;其特徵為: 前述外裝材為如第1至5項中任一項之聚醯胺系積層薄膜,且配置成該保護層作為該電池的最外層。8. A battery, including: Elements of power generation, including negative electrode, positive electrode, separator, and electrolyte; and Exterior materials used to package the power generation elements; its characteristics are: The aforementioned exterior material is the polyamide-based laminated film according to any one of items 1 to 5, and the protective layer is arranged as the outermost layer of the battery.

9.一種聚醯胺系積層薄膜之製造方法,係製得如前述第1至5項中任一項之聚醯胺系積層薄膜的製造方法,包含: (1)將包含共聚聚酯樹脂之保護層形成用塗覆液塗佈至未延伸聚醯胺系薄膜或單軸延伸聚醯胺系薄膜的步驟,該共聚聚酯樹脂包含二羧酸成分及二醇成分作為構成成分,且在二羧酸成分100莫耳%中具有萘骨架之二羧酸成分為50莫耳%以上;及 (2)將具有藉前述塗佈而得之塗膜的聚醯胺系薄膜予以延伸,藉此而得到已朝MD方向及TD方向延伸之雙軸延伸薄膜之單面或雙面上形成有保護層之聚醯胺系積層薄膜的步驟。 發明效果9. A method for manufacturing a polyamide-based laminated film, which is a method for manufacturing a polyamide-based laminated film according to any one of items 1 to 5 above, comprising: (1) A step of applying a coating liquid for forming a protective layer containing a copolymerized polyester resin to an unstretched polyamide-based film or a uniaxially stretched polyamide-based film, the copolymerized polyester resin containing a dicarboxylic acid component and The diol component is a constituent component, and the dicarboxylic acid component having a naphthalene skeleton in 100 mol% of the dicarboxylic acid component is 50 mol% or more; and (2) Extend the polyamide-based film having the coating film obtained by the aforementioned coating, thereby obtaining protection on one or both sides of the biaxially stretched film that has been extended in the MD and TD directions The layer of polyamide is the step of laminating the film. Invention effect

根據本發明,可提供一種聚醯胺系積層薄膜,即使保護層相對較薄仍可發揮優良的耐電解液性。According to the present invention, a polyamide-based laminated film can be provided, which can exhibit excellent electrolyte resistance even when the protective layer is relatively thin.

尤其,由於本發明之聚醯胺系積層薄膜的保護層係含有在酸成分中具有萘骨架之二羧酸成分為50莫耳%以上的共聚聚酯樹脂,因此即使保護層的厚度為較薄的1.5μm以下,仍可發揮優良的耐電解液性。因此,即使在有電解液附著時,仍可有效地抑制聚醯胺系薄膜的白化、分解反應等。結果,可持續維持聚醯胺系積層薄膜的強度。In particular, since the protective layer of the polyamide-based laminated film of the present invention contains a copolymerized polyester resin having a dicarboxylic acid component having a naphthalene skeleton in an acid component of 50 mol% or more, even if the thickness of the protective layer is thin Less than 1.5μm, can still exert excellent electrolyte resistance. Therefore, even when the electrolyte is attached, the whitening and decomposition reaction of the polyamide-based film can be effectively suppressed. As a result, the strength of the polyamide-based laminated film can be maintained continuously.

此外,由於保護層的表面粗度相對較小(凹凸較少),因此在有電解液附著的情況下液滴也不易滯留。因此可防止由於電解液長時間附著造成保護層變質。In addition, since the surface roughness of the protective layer is relatively small (fewer irregularities), droplets are less likely to stay in the presence of the electrolyte. Therefore, it is possible to prevent the protective layer from being deteriorated due to long-term adhesion of the electrolyte.

而且,由於保護層厚度較薄,連帶以聚醯胺系積層薄膜而言也可變得較薄,因此即使是在密著於被包裝體的狀態下被覆的情況,仍可獲得優良的成形服貼性。因此,適合使用要求密著性等的鋰離子二次電池外裝材等。Moreover, since the thickness of the protective layer is thin, it can be made thinner even with the polyamide-based laminated film, so even if it is coated in a state of being closely adhered to the packaged body, an excellent molded clothing can still be obtained Stickiness. Therefore, it is suitable to use a lithium ion secondary battery exterior material that requires adhesion or the like.

由於保護層的厚度薄至1.5μm以下,而可在相對溫和的熱處理條件下輕易形成,因此可將對聚醯胺系薄膜基材之物性造成的影響抑制到最小限度。這也有助於實現兼顧優良之耐電解液性、機械特性、抗結塊性等的聚醯胺系積層薄膜。Since the thickness of the protective layer is as thin as 1.5 μm or less and can be easily formed under relatively mild heat treatment conditions, the influence on the physical properties of the polyamide-based film substrate can be minimized. This also contributes to the realization of a polyamide-based laminated film that combines excellent electrolyte resistance, mechanical properties, and anti-caking properties.

尤其,使用於鋰離子二次電池的電解液係使離子性物質溶解於極性溶劑而調製,是具有導電性的液體。離子性物質通常使用六氟磷酸鋰(LiPF6 )。LiPF6 若與水反應,會產生屬於強酸性介質的氫氟酸(氟化氫)。因此當電解液在空氣中附著的情況下,空氣中的水分會與電解液中的LiPF6 反應生成氫氟酸。使用於鋰離子二次電池外裝材的聚醯胺薄膜會因該氫氟酸而溶解。相對於此,本發明之聚醯胺系積層薄膜由於具有如上述的特定保護層,因此即使有包含LiPF6 等之電解液附著,聚醯胺薄膜仍可維持強度而不會劣化。In particular, an electrolyte system used for a lithium ion secondary battery is prepared by dissolving an ionic substance in a polar solvent, and is a conductive liquid. As the ionic substance, lithium hexafluorophosphate (LiPF 6 ) is generally used. If LiPF 6 reacts with water, it will generate hydrofluoric acid (hydrogen fluoride) which is a strongly acidic medium. Therefore, when the electrolyte adheres to the air, the moisture in the air will react with LiPF 6 in the electrolyte to generate hydrofluoric acid. Polyamide film used for exterior materials of lithium ion secondary batteries will be dissolved by the hydrofluoric acid. In contrast, the polyamide-based laminated film of the present invention has the specific protective layer as described above. Therefore, even if an electrolyte solution including LiPF 6 or the like is attached, the polyamide film can maintain strength without deterioration.

在本發明之製造方法中,由於可藉由將特定的保護層形成用塗覆液以線內塗佈(inline coat)進行塗佈來形成保護層,因此可用工業規模廉價地製造如上述在耐電解液性等方面為優良的聚醯胺系積層薄膜。尤其,由於保護層的厚度可薄至1.5μm以下,而可以相對溫和條件之線內塗佈輕易形成,結果,可將對聚醯胺系薄膜基材等之物性造成的影響抑制到最小限度。以這點點而言,亦有助於實現兼顧優良之耐電解液性、機械特性、抗結塊性等的聚醯胺系積層薄膜。In the manufacturing method of the present invention, since the protective layer can be formed by applying a specific protective layer forming coating liquid in an inline coat, it can be manufactured on the industrial scale and inexpensively as described above. Polyamide-based laminated film with excellent electrolyte properties. In particular, since the thickness of the protective layer can be as thin as 1.5 μm or less, it can be easily formed by in-line coating under relatively mild conditions. As a result, the influence on the physical properties of the polyamide-based film substrate and the like can be minimized. In this regard, it also contributes to the realization of a polyamide-based laminated film that combines excellent electrolyte resistance, mechanical properties, and anti-blocking properties.

此外,在本發明之製造方法中,由於可藉由將特定的保護層成形用塗覆液利用線內塗佈來形成保護層,因此可使保護層的表面更加平坦。藉此,亦可對提高耐電解液性有所貢獻。儘管原因尚不清楚,但推測應由如以下的作用機制造成。在線內塗佈法中,藉保護層成形用塗覆液而得之塗膜係與聚醯胺薄膜一起接受延伸與熱處理,藉由在延伸的同時進行熱處理,可形成以共聚聚酯樹脂為主成分的高密度皮膜,因此使保護層表面變得平滑而可形成表面凹凸較少的表面。結果,推測由於保護層表面是凹凸較少的表面,即使有電解液附著也不易滯留,所以可獲得對電解液具有高保護性能的保護層。Furthermore, in the manufacturing method of the present invention, since the protective layer can be formed by in-line coating of a specific coating liquid for forming a protective layer, the surface of the protective layer can be made flatter. This can also contribute to improving electrolyte resistance. Although the reason is not clear, it is speculated that it should be caused by the following mechanism of action. In the in-line coating method, the coating film obtained by the coating liquid for forming the protective layer is stretched and heat-treated together with the polyamide film, and by performing heat treatment while stretching, it can be formed mainly of a copolymerized polyester resin The high-density coating of the component smoothes the surface of the protective layer and can form a surface with less surface irregularities. As a result, it is presumed that since the surface of the protective layer is a surface with few irregularities, it is not easy to stay even if the electrolyte is attached, so that a protective layer having high protection performance against the electrolyte can be obtained.

具有如此特徵的本發明之聚醯胺系積層薄膜,適合使用於有電解液(或酸性液體)附著之疑慮的用途。尤其,適合使用於例如以鋰離子二次電池等為首之各種電池(尤其為積層型電池)的外裝材等。The polyamide-based laminated film of the present invention having such characteristics is suitable for applications in which there is a possibility that an electrolyte (or acidic liquid) may adhere. In particular, it is suitably used, for example, as an exterior material for various batteries including lithium ion secondary batteries (especially laminated batteries).

1.聚醯胺系積層薄膜 本發明之聚醯胺系積層薄膜(本發明薄膜)係包含聚醯胺系薄膜基材、及形成在前述基材之至少單面的保護層者,其特徵在於: (1)保護層以直接接觸聚醯胺系薄膜基材表面的方式形成; (2)至少1個保護層配置為聚醯胺系積層薄膜的最表面層; (3)保護層中包含共聚聚酯樹脂,該共聚聚酯樹脂包含二羧酸成分及二醇成分作為構成成分,且在衍生自二羧酸之結構單元100莫耳%中具有萘骨架之二羧酸成分為50莫耳%以上;以及 (4)保護層的厚度為1.5μm以下。 A.本發明薄膜的層結構1. Polyamide-based laminated film The polyamide-based laminated film of the present invention (the film of the present invention) includes a polyamide-based film base material and a protective layer formed on at least one side of the base material, and is characterized by: (1) The protective layer is formed by directly contacting the surface of the polyamide-based film substrate; (2) At least one protective layer is configured as the outermost layer of the polyamide-based laminated film; (3) The protective layer contains a copolymerized polyester resin containing a dicarboxylic acid component and a diol component as constituent components, and having a naphthalene skeleton in 100% of the structural units derived from the dicarboxylic acid The carboxylic acid component is more than 50 mole %; and (4) The thickness of the protective layer is 1.5 μm or less. A. Layer structure of the film of the present invention

如上述,本發明薄膜係以包含聚醯胺系薄膜基材、及形成在前述基材至少單面之保護層的聚醯胺系積層薄膜作為基本構成。亦即,係一種積層體,其基本構成是使保護層未透過接著劑層以鄰接於聚醯胺系薄膜基材之單面或雙面的方式形成。As described above, the film of the present invention basically has a polyamide-based laminated film including a polyamide-based film substrate and a protective layer formed on at least one side of the substrate. That is, it is a layered body whose basic structure is such that the protective layer impermeable adhesive layer is formed so as to be adjacent to one side or both sides of the polyamide-based film base material.

在圖1顯示本發明薄膜之層結構的例。圖1A顯示保護層12被積層在聚醯胺系薄膜基材11單面的積層體(本發明薄膜)10。圖1B顯示保護層12、12被積層在聚醯胺系薄膜基材11雙面的積層體(本發明薄膜)10’。在這些情況下,任一情況的保護層皆被配置為最表面層(最外層)。像這樣藉由使保護層作為最表面層露出,例如在以保護層面向外側的狀態下製作由本發明薄膜製成之包裝體(袋體等)時,可自外部保護該包裝體的內容物。FIG. 1 shows an example of the layer structure of the thin film of the present invention. FIG. 1A shows a laminated body (film of the present invention) 10 in which the protective layer 12 is laminated on one side of the polyamide-based film base material 11. Fig. 1B shows a layered product (film of the present invention) 10' in which the protective layers 12, 12 are laminated on both sides of the polyamide-based film substrate 11. In these cases, the protective layer in any case is configured as the outermost layer (outermost layer). In this way, by exposing the protective layer as the outermost layer, for example, when a package (bag, etc.) made of the film of the present invention is produced with the protective layer facing outward, the contents of the package can be protected from the outside.

在本發明薄膜中,只要如上述保護層直接形成在聚醯胺系薄膜基材上,且至少1個保護層配置成最表面層,便可進一步積層其他的層。可舉出例如阻隔層(阻氣層、水蒸氣阻隔層等)、印刷層、熱熔接層(接著劑層、密封層、熱封層)、底漆層(錨固塗佈層)、抗靜電層、蒸鍍層、紫外線吸收層、紫外線阻斷層等。In the film of the present invention, as long as the protective layer is formed directly on the polyamide-based film substrate and at least one protective layer is disposed as the outermost layer, other layers can be further laminated. For example, a barrier layer (gas barrier layer, water vapor barrier layer, etc.), a printed layer, a heat welding layer (adhesive layer, sealing layer, heat seal layer), primer layer (anchor coating layer), antistatic layer , Evaporation layer, ultraviolet absorption layer, ultraviolet blocking layer, etc.

圖2顯示除了聚醯胺系薄膜基材及保護層之外,進一步積層其他任意的層之聚醯胺系積層薄膜的層結構例。圖2A顯示在圖1A之積層體10進一步依序積層阻隔層13、熱熔接層14而成的積層體20。由於此積層體20係在聚醯胺系薄膜基材11中未形成保護層12的面積層阻隔層13、熱熔接層14,因此可維持保護層12作為最表面層露出的狀態。在圖2B顯示在圖1B之積層體10’進一步依序積層阻隔層13、熱熔接層14而成的積層體20’。儘管此積層體20’在聚醯胺系薄膜基材11的任一方保護層12上積層阻隔層13、熱熔接層14,但可維持另一方的保護層12作為最表面層露出的狀態。此外,如圖2所示,在本發明薄膜具有熱熔接層的情況下,熱熔接層被配置成最表面層。FIG. 2 shows an example of a layer structure of a polyamide-based laminated film in which other arbitrary layers are further laminated in addition to the base of the polyamide-based film and the protective layer. FIG. 2A shows a laminated body 20 formed by further laminating a barrier layer 13 and a heat welding layer 14 in the laminated body 10 of FIG. 1A. Since this laminate 20 is an area layer barrier layer 13 and a heat welding layer 14 where the protective layer 12 is not formed on the polyamide-based film substrate 11, the state where the protective layer 12 is exposed as the outermost layer can be maintained. Fig. 2B shows a laminate 20' formed by further laminating the barrier layer 13 and the heat welding layer 14 in the laminate 10' of Fig. 1B in this order. Although this laminate 20' has the barrier layer 13 and the heat welding layer 14 laminated on either of the protective layers 12 of the polyamide-based film substrate 11, the state in which the other protective layer 12 is exposed as the outermost layer can be maintained. In addition, as shown in FIG. 2, in the case where the film of the present invention has a heat welding layer, the heat welding layer is arranged as the outermost layer.

在下文中,除了構成本發明薄膜的聚醯胺系薄膜基材及保護層之外,還會對任意的層分別進行說明。 A-1.聚醯胺系薄膜基材Hereinafter, in addition to the polyamide-based film base material and the protective layer constituting the film of the present invention, arbitrary layers will be described separately. A-1. Polyamide-based film substrate

聚醯胺系薄膜基材係構成本發明薄膜的基材(芯材)之物,通常以經預成形為薄膜的形式來提供。聚醯胺系薄膜基材可為單層結構,亦可為由2個或其以上的聚醯胺系薄膜積層的多層結構。此外,在為多層結構的情況下,各層可彼此為相同的組成,亦可為不同的組成。The polyamide-based film base material constitutes the base material (core material) of the film of the present invention, and is usually provided in the form of a pre-formed film. The polyamide-based film substrate may have a single-layer structure or a multilayer structure in which two or more polyamide-based films are laminated. In addition, in the case of a multilayer structure, each layer may have the same composition as each other, or may have a different composition.

聚醯胺系薄膜基材係以聚醯胺系樹脂為主成分,但亦可包含其他成分。在此情況下,聚醯胺系樹脂在聚醯胺系樹脂基材中的含量比例沒有限制,但通常為70至100質量%,尤以90至99.5質量%為佳。The polyamide-based film base material mainly contains a polyamide-based resin, but may contain other components. In this case, the content ratio of the polyamide resin in the polyamide resin base material is not limited, but it is usually 70 to 100% by mass, particularly preferably 90 to 99.5% by mass.

聚醯胺系樹脂只要為在其分子內具有醯胺鍵(-CONH-)之可熔融成形之熱塑性樹脂即可,可使用已知或市售的樹脂。因此,可舉出例如內醯胺類、ω-胺基酸類或二元酸類與二胺縮聚而得的聚醯胺。The polyamide resin may be a melt-moldable thermoplastic resin having an amide bond (-CONH-) in its molecule, and known or commercially available resins can be used. Therefore, for example, polyamides obtained by polycondensation of internal amides, ω-amino acids, or dibasic acids and diamines can be mentioned.

內醯胺類可舉出例如ε-己內醯胺、庚內醯胺、辛內醯胺(capryl lactam)、月桂內醯胺等。Examples of the internal amides include ε-caprolactam, enantholamide, capryl lactam, and lauryl amide.

ω-胺基酸類可舉出例如6-胺基己酸、7-胺基庚酸、9-胺基壬酸、11-胺基十一烷酸等。Examples of ω-amino acids include 6-aminohexanoic acid, 7-aminoheptanoic acid, 9-aminononanoic acid, and 11-aminoundecanoic acid.

二元酸類可舉出例如己二酸、戊二酸、庚二酸、栓酸、杜鵑花酸、泌脂酸、十一烷二酸、十二烷二酸、十六烷二酸、二十烷二酸、二十碳二烯二酸、2,2,4-三甲基己二酸、對苯二甲酸、間苯二甲酸、2,6-萘二羧酸、伸苯二甲基二羧酸等。Examples of the dibasic acids include adipic acid, glutaric acid, pimelic acid, suppository acid, azalea acid, lipoic acid, undecanedioic acid, dodecanedioic acid, hexadecanedioic acid, Alkanedioic acid, eicosadienedioic acid, 2,2,4-trimethyladipic acid, terephthalic acid, isophthalic acid, 2,6-naphthalenedicarboxylic acid, xylylene dicarboxylic acid Carboxylic acid etc.

二胺類可舉出例如伸乙二胺、三亞甲基二胺、四亞甲基二胺、五亞甲基二胺、六亞甲基二胺、九亞甲基二胺、十亞甲基二胺、十一亞甲基二胺、2,2,4(或2,4,4)-三甲基六亞甲基二胺、環己烷二胺、雙-(4,4’-胺基環己基)甲烷、間苯二甲胺等。Examples of the diamines include ethylene diamine, trimethylene diamine, tetramethylene diamine, pentamethylene diamine, hexamethylene diamine, nonamethylene diamine, decamethylene Diamine, undecylmethylenediamine, 2,2,4 (or 2,4,4)-trimethylhexamethylenediamine, cyclohexanediamine, bis-(4,4'-amine Cyclohexyl) methane, m-xylylenediamine, etc.

將此等縮聚而得的聚合物或此等的共聚物可使用例如尼龍6、7、11、12、6.6、6.9、6.11、6.12、6T、9T、10T、6I、MXD6(聚間苯二甲基己二醯胺)、6/6.6、6/12、6/6T、6/6I、6/MXD6等。此等可使用1種或併用2種以上。從耐熱性與機械特性之平衡優良的觀點來看,此等之中,聚醯胺系樹脂以包含尼龍6為佳。For the polymers or copolymers obtained by polycondensation, for example, nylon 6, 7, 11, 12, 6.6, 6.9, 6.11, 6.12, 6T, 9T, 10T, 6I, MXD6 (polym-xylylene Hexamethylenediamide), 6/6.6, 6/12, 6/6T, 6/6I, 6/MXD6, etc. These can be used alone or in combination of two or more. From the viewpoint of excellent balance between heat resistance and mechanical properties, among these, the polyamide resin is preferably made of nylon 6.

此外,被採用為聚醯胺系薄膜基材之聚醯胺系樹脂的相對黏度並無特別限制,但通常以1.5至5.0左右為佳,尤以2.0至4.0為較佳。聚醯胺的相對黏度若未達1.5,則有所得之膜的力學特性容易顯著降低的疑慮。另一方面,相對黏度若超過5.0,則容易對膜之製膜性造成障礙。再者,上述相對黏度係使用烏氏黏度計(Ubbelohde viscometer)測量已使聚醯胺溶解於96%硫酸成濃度1.0g/dl之試料溶液(液溫25℃)所得之值。In addition, the relative viscosity of the polyamide-based resin used as the substrate of the polyamide-based film is not particularly limited, but it is usually about 1.5 to 5.0, and particularly preferably 2.0 to 4.0. If the relative viscosity of the polyamide is less than 1.5, there is a concern that the mechanical properties of the resulting film are likely to be significantly reduced. On the other hand, if the relative viscosity exceeds 5.0, the film forming properties of the film are likely to be hindered. In addition, the above-mentioned relative viscosity is the value obtained by measuring the sample solution (liquid temperature 25 degreeC) which melt|dissolved the polyamide in 96% sulfuric acid to a concentration of 1.0 g/dl using a Ubbelohde viscometer.

如上述,聚醯胺系薄膜基材係除了聚醯胺系樹脂之外,亦可在不妨礙本發明效果的範圍內包含其他成分。其他成分可舉出已知或市售的添加劑。更具體而言,例如為金屬(金屬離子)、顏料、熱穩定劑、抗氧化劑、耐候劑、阻燃劑、可塑劑、脫模劑、強化劑(填料)等。尤其,熱穩定劑或抗氧化劑適合使用受阻酚類、磷化合物、受阻胺類、硫化合物、銅化合物、鹼金屬鹵化物等。As described above, the polyamide-based film base material system may contain other components in addition to the polyamide-based resin within a range that does not hinder the effects of the present invention. Other ingredients may include known or commercially available additives. More specifically, examples include metals (metal ions), pigments, heat stabilizers, antioxidants, weathering agents, flame retardants, plasticizers, mold release agents, and strengthening agents (fillers). In particular, as the heat stabilizer or antioxidant, hindered phenols, phosphorus compounds, hindered amines, sulfur compounds, copper compounds, alkali metal halides, and the like are suitably used.

此外,為了提高薄膜的滑移性等,宜在滿足表面粗度(Ra)為45nm以下的範圍含有至少1種無機潤滑劑或有機潤滑劑。潤滑劑的具體例可舉出例如黏土、滑石、碳酸鈣、碳酸鋅、矽灰石、二氧化矽、礬土、氧化鎂、矽酸鈣、鋁酸鈉、鋁酸鈣、鋁矽酸鎂、玻璃中空球(glass balloon)、碳黑、氧化鋅、三氧化二銻、沸石、水滑石、層狀矽酸鹽等無機潤滑劑;芥酸醯胺、油酸醯胺、硬脂酸醯胺、亞乙基雙硬脂酸醯胺、亞乙基雙亞乙基雙油酸醯胺、六亞甲基雙硬脂酸醯胺、六亞甲基雙油酸醯胺亞甲基雙硬脂酸醯胺等有機潤滑劑。In addition, in order to improve the slip properties of the film and the like, it is preferable to contain at least one kind of inorganic lubricant or organic lubricant in a range satisfying the surface roughness (Ra) of 45 nm or less. Specific examples of the lubricant include clay, talc, calcium carbonate, zinc carbonate, wollastonite, silica, alumina, magnesium oxide, calcium silicate, sodium aluminate, calcium aluminate, magnesium aluminosilicate, Inorganic lubricants such as glass balloon, carbon black, zinc oxide, antimony trioxide, zeolite, hydrotalcite, layered silicate, etc.; amide erucate, amide oleate, amide stearate, Ethylene bisstearate amide, ethylene bisethylene bis oleate amide, hexamethylene bis stearate amide, hexamethylene bis oleate amide methylene bis stearate Organic lubricants such as amide.

聚醯胺系薄膜基材的厚度並無特別限制,通常以4至30μm為佳,尤以5至25μm為較佳。厚度若未達4μm則機械性強度容易不足,成形性會降低。另一方面,厚度若超過30μm則重量增加,變得難以使用在欲謀求輕量化的用途。由於如果機械性強度足夠,則厚度較薄者可封入更多的電解液,因此在確保內容物量或電容量的觀點上頗佳。The thickness of the polyamide-based film substrate is not particularly limited, but it is usually preferably 4 to 30 μm, and particularly preferably 5 to 25 μm. If the thickness is less than 4 μm, the mechanical strength is likely to be insufficient, and the formability will be reduced. On the other hand, if the thickness exceeds 30 μm, the weight increases, and it becomes difficult to use it for applications in which weight reduction is desired. If the mechanical strength is sufficient, a thinner layer can enclose more electrolyte, so it is preferable from the viewpoint of ensuring the amount of content or capacitance.

此外,從機械性強度的觀點來看,聚醯胺系薄膜基材以經過延伸者為佳。亦即,以具有配向性的結構為佳。在此情況下,可為單軸延伸或雙軸延伸,但尤以具有透過雙軸延伸獲得的配向性為佳。延伸比可在後述的範圍內進行適當設定。In addition, from the viewpoint of mechanical strength, the polyamide-based film substrate is preferably stretched. That is, it is better to have a structure with alignment. In this case, it may be uniaxial extension or biaxial extension, but it is particularly preferable to have the alignment obtained by biaxial extension. The extension ratio can be appropriately set within the range described below.

聚醯胺系薄膜基材,為了提高在作成積層體時構成積層體之各層間的密著力,以具有至少單面施行電暈處理、電漿處理、臭氧處理等已知表面處理的表面為佳。尤其,表面粗度以10nm以上為佳。再者,從耐電解液性以及提高抗結塊性的觀點來看,以與保護層面的表面粗度相同或更高為佳。亦即,在本發明中以「保護層面表面粗度≦聚醯胺系基材薄膜表面粗度」為佳。 A-2.保護層In order to improve the adhesion between the layers constituting the laminate when forming the laminate, it is preferable to have a surface that is subjected to known surface treatments such as corona treatment, plasma treatment, and ozone treatment on at least one side. . In particular, the surface roughness is preferably 10 nm or more. In addition, from the viewpoints of electrolyte resistance and improvement of blocking resistance, the surface roughness of the protective layer is preferably the same or higher. That is, in the present invention, "the surface roughness of the protective layer ≦ the surface roughness of the polyamide base film" is preferable. A-2. Protective layer

保護層包含共聚聚酯樹脂,該共聚聚酯樹脂包含二羧酸成分及二醇(glycol)成分作為構成成分,且在衍生自二羧酸之結構單元100莫耳%中,具有萘骨架之二羧酸成分為50莫耳%以上(以下將此特定的共聚聚酯樹脂稱為「共聚聚酯樹脂A」)。因此,如此的共聚聚酯樹脂A適合使用例如將上述二羧酸成分與二醇成分進行縮聚反應而得的共聚物。 (a)共聚聚酯樹脂A 二羧酸成分The protective layer contains a copolymerized polyester resin containing a dicarboxylic acid component and a glycol component as constituent components, and having a naphthalene skeleton in 100% of the structural units derived from the dicarboxylic acid The carboxylic acid component is 50 mol% or more (hereinafter, this specific copolymerized polyester resin is referred to as "copolymerized polyester resin A"). Therefore, for such a copolymerized polyester resin A, for example, a copolymer obtained by subjecting the above dicarboxylic acid component and diol component to polycondensation reaction is suitable. (a) Copolymer polyester resin A Dicarboxylic acid component

二羧酸成分並無特別限制,可舉出例如對苯二甲酸、間苯二甲酸、2,6-萘二羧酸、1,4-萘二羧酸、2,3-萘二羧酸、4,4'-二羧基聯苯、苯基二羧酸、二苯基磺基二羧酸、二苯氧基乙烷二羧酸、5-鈉磺基二羧酸等芳香族二羧酸;草酸、丙二酸、琥珀酸、己二酸、戊二酸、泌脂酸、十一烷二酸、十二烷二酸、十八烷二酸、二聚酸、馬來酸、富馬酸、伊康酸、檸康酸等脂肪族二羧酸;1,4-環己烷二羧酸等脂環族二羧酸;對羥基苯甲酸等羥基羧酸等。此等可使用1種或2種以上。The dicarboxylic acid component is not particularly limited, and examples thereof include terephthalic acid, isophthalic acid, 2,6-naphthalene dicarboxylic acid, 1,4-naphthalene dicarboxylic acid, 2,3-naphthalene dicarboxylic acid, 4,4'-dicarboxybiphenyl, phenyldicarboxylic acid, diphenylsulfodicarboxylic acid, diphenoxyethanedicarboxylic acid, 5-sodiumsulfodicarboxylic acid and other aromatic dicarboxylic acids; Oxalic acid, malonic acid, succinic acid, adipic acid, glutaric acid, lipoic acid, undecanedioic acid, dodecanedioic acid, octadecanedioic acid, dimer acid, maleic acid, fumaric acid , Iconic acid, citraconic acid and other aliphatic dicarboxylic acids; 1,4-cyclohexane dicarboxylic acid and other alicyclic dicarboxylic acids; p-hydroxybenzoic acid and other hydroxycarboxylic acids. One or more of these can be used.

其中,具有萘骨架之二羧酸成分(以下亦稱為「二羧酸成分A」)可舉出例如2,6-萘二羧酸、1,4-萘二羧酸、2,3-萘二羧酸等。其中,在本發明從立體障礙小、高結晶性的觀點來看,尤以2,6-萘二羧酸為佳。Among them, the dicarboxylic acid component having a naphthalene skeleton (hereinafter also referred to as "dicarboxylic acid component A") includes, for example, 2,6-naphthalene dicarboxylic acid, 1,4-naphthalene dicarboxylic acid, and 2,3-naphthalene Dicarboxylic acid and so on. Among them, 2,6-naphthalene dicarboxylic acid is particularly preferred from the viewpoint of small steric hindrance and high crystallinity in the present invention.

然後,在本發明中,二羧酸成分A在衍生自二羧酸成分之結構單元(100莫耳%)中通常含有50莫耳%以上,尤以含有60莫耳%以上為佳,又以含有70莫耳%以上為較佳,其中以含有80莫耳%以上為最佳。藉此,可確保更高的耐電解液性。二羧酸成分含量的上限值並無特別限制,通常可為95莫耳%左右。Then, in the present invention, the dicarboxylic acid component A usually contains 50 mol% or more in the structural unit (100 mol%) derived from the dicarboxylic acid component, and particularly preferably contains 60 mol% or more. The content of 70 mol% or more is preferable, and the content of 80 mol% or more is most preferable. This can ensure higher electrolyte resistance. The upper limit of the content of the dicarboxylic acid component is not particularly limited, but it can usually be about 95 mol%.

在此情況下,二羧酸成分A以外之二羧酸成分(以下稱為「二羧酸成分B」)的含量並無特別限制,在衍生自二羧酸成分之結構單元(100莫耳%)中通常含有1至50莫耳%左右,尤以含有5至45莫耳%為佳。In this case, the content of the dicarboxylic acid component other than the dicarboxylic acid component A (hereinafter referred to as "dicarboxylic acid component B") is not particularly limited, and the structural units derived from the dicarboxylic acid component (100 mol% ) Usually contains about 1 to 50 mol%, especially 5 to 45 mol%.

在本發明中,從立體障礙小、高結晶性的觀點來看,二羧酸成分B尤以使用對苯二甲酸為佳。在包含對苯二甲酸的情況下,衍生自二羧酸成分之結構單元(100莫耳%)中之對苯二甲酸的含量並無特別限制,通常為3至50莫耳%左右,尤以含有5至45莫耳%為較佳,其中以含有10至40莫耳%為最佳。因此,在本發明中,二羧酸成分適合採用含有2,6-萘二羧酸及對苯二甲酸的組成。更具體而言,可舉出在衍生自二羧酸成分之結構單元(100莫耳%)中,衍生自二羧酸成分之結構單元(100莫耳%)中包含50莫耳%以上之2,6-萘二羧酸及5莫耳%以上之對苯二甲酸的組成。因此,亦可採用例如在衍生自二羧酸成分之結構單元(100莫耳%)中,衍生自二羧酸成分之結構單元(100莫耳%)中包含55至90莫耳%以上之2,6-萘二羧酸及5至45莫耳%以上之對苯二甲酸的組成。In the present invention, the use of terephthalic acid is particularly preferred for the dicarboxylic acid component B from the viewpoint of small steric hindrance and high crystallinity. In the case where terephthalic acid is included, the content of terephthalic acid in the structural unit (100 mol%) derived from the dicarboxylic acid component is not particularly limited, and is usually about 3 to 50 mol%, especially Containing 5 to 45 mol% is preferable, and containing 10 to 40 mol% is the best. Therefore, in the present invention, as the dicarboxylic acid component, a composition containing 2,6-naphthalene dicarboxylic acid and terephthalic acid is suitably used. More specifically, the structural unit derived from the dicarboxylic acid component (100 mol%) contains 50 mol% or more in the structural unit derived from the dicarboxylic acid component (100 mol%) , 6-naphthalene dicarboxylic acid and 5 mol% of terephthalic acid composition. Therefore, for example, in the structural unit derived from the dicarboxylic acid component (100 mol%), the structural unit derived from the dicarboxylic acid component (100 mol%) may contain more than 55 to 90 mol% 2 , 6-naphthalene dicarboxylic acid and 5 to 45 mol% of terephthalic acid composition.

另外,在本發明中,二羧酸成分B可含有己二酸、泌脂酸等脂肪族二羧酸,但由於此等的含量變多時,會有保護層之耐電解液性降低的疑慮,因此脂肪族二羧酸的含量在衍生自二羧酸之結構單元(100莫耳%)中以20莫耳%以下為佳,尤以15莫耳%以下為佳,其中以5莫耳%以下為最佳。In addition, in the present invention, the dicarboxylic acid component B may contain aliphatic dicarboxylic acids such as adipic acid, lipoic acid, etc. However, if these contents are increased, there is a possibility that the electrolyte resistance of the protective layer may be reduced Therefore, the content of the aliphatic dicarboxylic acid is preferably 20 mol% or less in the structural unit derived from the dicarboxylic acid (100 mol%), especially 15 mol% or less, of which 5 mol% The following is the best.

此外,在有使用二羧酸成分B的情況下,二羧酸成分A與二羧酸成分B的調配比例(莫耳比),通常為50:50至98:2左右,尤期望為80:20至95:5左右。 二醇成分In addition, when the dicarboxylic acid component B is used, the blending ratio (molar ratio) of the dicarboxylic acid component A and the dicarboxylic acid component B is usually about 50:50 to 98:2, and particularly preferably 80: 20 to 95: 5 or so. Glycol component

二醇成分並無特別限制,可舉出例如乙二醇、二乙二醇、1,2-丙二醇、1,3-丙二醇、1,3-丁二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇、新戊二醇等脂肪族二羥基化合物;二乙二醇、聚乙二醇、聚丙二醇、聚四亞甲基二醇等聚氧化伸二醇;1,4-環己烷二甲醇、螺二醇等之脂環族二羥基化合物;雙酚A等芳香族二羥基化合物。此等可使用1種或2種以上。The glycol component is not particularly limited, and examples thereof include ethylene glycol, diethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,3-butanediol, 1,4-butanediol, and 1 , 5-pentanediol, 1,6-hexanediol, neopentyl glycol and other aliphatic dihydroxy compounds; diethylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, etc. Alcohol; cycloaliphatic dihydroxy compounds such as 1,4-cyclohexanedimethanol and spirodiol; aromatic dihydroxy compounds such as bisphenol A. One or more of these can be used.

從強化耐電解液性的觀點來看,在此等中以脂肪族二羥基化合物為佳,其中以包含碳數4以下之脂肪族二羥基化合物為較佳。更具體而言,可舉出乙二醇、二乙二醇、1,2-丙二醇、1,3-丙二醇中的至少1種。From the viewpoint of enhancing electrolyte resistance, among these, an aliphatic dihydroxy compound is preferred, and an aliphatic dihydroxy compound containing 4 or less carbon atoms is preferred. More specifically, at least one of ethylene glycol, diethylene glycol, 1,2-propanediol, and 1,3-propanediol can be mentioned.

脂肪族二羥基化合物通常以在衍生自二醇成分之結構單元(100莫耳%)中含有50莫耳%以上為佳,尤以60莫耳%以上為較佳,又以70莫耳%以上為更佳,其中以80莫耳%以上為最佳。此含量的上限值例如可為100莫耳%,但不限於此。The aliphatic dihydroxy compound is usually preferably contained in a structural unit derived from a diol component (100 mol %) of 50 mol% or more, particularly preferably 60 mol% or more, and 70 mol% or more For better, more than 80 mol% is the best. The upper limit of this content may be 100 mol%, for example, but it is not limited thereto.

另外,在本發明中亦可含有例如1,4-丁二醇、1,5-戊二醇、1,6-己二醇等碳數5以上的脂肪族二醇,但由於其含量太高容易使耐電解液性降低,因此碳數5以上之脂肪族二醇的含量以在衍生自二醇成分之結構單元100莫耳%中含有0至25莫耳%左右為佳。 其他共聚成分In addition, in the present invention, aliphatic diols having a carbon number of 5 or more, such as 1,4-butanediol, 1,5-pentanediol, and 1,6-hexanediol, may also be contained, but the content is too high The electrolyte resistance is easily reduced, so the content of the aliphatic diol having a carbon number of 5 or more is preferably about 0 to 25 mol% in 100 mol% of structural units derived from the diol component. Other copolymer components

在共聚聚酯樹脂A為水系保護層形成用塗覆液的情況下,二羧酸成分B以含有具磺酸基(-SO3 H)之二羧酸成分為佳,尤以具磺酸基之芳香族二羧酸為佳)。例如以5-磺酸基間苯二甲酸、2-磺酸基間苯二甲酸、4-磺酸基間苯二甲酸、磺酸基對苯二甲酸及4-磺酸基萘-2,6-二羧酸中的至少1種為佳,從成本來看尤以5-磺酸基間苯二甲酸為佳。亦即,適合使用不具萘骨架且具磺酸基之二羧酸成分作為二羧酸成分B。另外,在同時屬於二羧酸A、B之化合物的情況下,該化合物的含量亦可當作二羧酸B進行計算。When the copolymerized polyester resin A is a coating liquid for forming an aqueous protective layer, the dicarboxylic acid component B preferably contains a dicarboxylic acid component having a sulfonic acid group (-SO 3 H), especially a sulfonic acid group The aromatic dicarboxylic acid is preferred). For example, 5-sulfoisophthalic acid, 2-sulfoisophthalic acid, 4-sulfoisophthalic acid, sulfoterephthalic acid, and 4-sulfonaphthalene-2,6 -At least one kind of dicarboxylic acid is preferable, and 5-sulfoisophthalic acid is particularly preferable in terms of cost. That is, a dicarboxylic acid component having no naphthalene skeleton and having a sulfonic acid group is suitably used as the dicarboxylic acid component B. In addition, in the case of compounds that belong to both dicarboxylic acids A and B, the content of the compound can also be calculated as dicarboxylic acid B.

具磺酸基之二羧酸成分的含量以在衍生自二羧酸成分之結構單元100莫耳%中為3.5至30莫耳%為佳,其中以4至20莫耳%為佳,又以4至10莫耳%為尤佳。 共聚聚酯樹脂A的物性等The content of the dicarboxylic acid component having a sulfonic acid group is preferably 3.5 to 30 mol% in 100 mol% of the structural units derived from the dicarboxylic acid component, of which 4 to 20 mol% is preferred, and 4 to 10 mol% is particularly preferred. Physical properties of copolymerized polyester resin A

共聚聚酯樹脂A之玻璃轉移溫度以60℃以上為佳,尤以80℃以上為較佳,其中以100℃以上為最佳。由於在玻璃轉移溫度未達60℃時,構成共聚聚酯樹脂之分子鏈間的拘束力會變弱,因此會有耐電解液性較差的情況。The glass transition temperature of the copolymerized polyester resin A is preferably 60°C or higher, particularly preferably 80°C or higher, and 100°C or higher is the most preferable. When the glass transition temperature does not reach 60°C, the binding force between the molecular chains constituting the copolymerized polyester resin becomes weak, so the electrolyte resistance may be poor.

另一方面,如後述,本發明薄膜係以將用以形成保護層的保護層形成用塗覆液塗佈至未延伸或單軸延伸後之聚醯胺薄膜後施行延伸來製造為佳,但若共聚聚酯樹脂A的玻璃轉移溫度變高,則其與聚醯胺薄膜的延伸服貼性會降低,並使薄膜容易被切斷,因此玻璃轉移溫度以145℃以下為佳,其中以140℃以下為較佳。On the other hand, as will be described later, the film of the present invention is preferably produced by applying a coating solution for forming a protective layer to a polyamide film that has not been stretched or uniaxially stretched, and then performing stretching, but If the glass transition temperature of the copolymerized polyester resin A becomes higher, the stretchability with the polyamide film will decrease, and the film will be easily cut. Therefore, the glass transition temperature is preferably 145°C or lower, of which 140 Below ℃ is preferred.

此外,共聚聚酯樹脂A亦可具有交聯結構。例如可藉由使用與共聚聚酯樹脂A之末端基的羧基或羥基進行反應的交聯劑來形成交聯結構。結果,可表現較優良的耐電解液性、物理特性等。交聯劑只要可進行上述反應便無特別限制,但以包含三聚氰胺樹脂、異氰酸酯化合物、碳二亞胺化合物、

Figure 108126978-A0304-12-01
唑啉化合物中的至少1種為佳。此等可使用已知物或市售物。In addition, the copolymerized polyester resin A may have a cross-linked structure. For example, the cross-linked structure can be formed by using a cross-linking agent that reacts with the carboxyl group or hydroxyl group of the terminal group of the copolymerized polyester resin A. As a result, excellent electrolyte resistance, physical properties, etc. can be exhibited. The crosslinking agent is not particularly limited as long as it can carry out the above reaction, but it may include a melamine resin, an isocyanate compound, a carbodiimide compound,
Figure 108126978-A0304-12-01
At least one of the oxazoline compounds is preferred. For these, known products or commercially available products can be used.

交聯劑在保護層中以含有0.1至15質量%為佳,尤以含有0.1至10質量%為佳,其中以含有2.5至7.5質量%為最佳。藉由設定在如此範圍內,可獲得更優良的耐電解液性。 共聚聚酯樹脂A的合成The crosslinking agent preferably contains 0.1 to 15% by mass in the protective layer, particularly preferably contains 0.1 to 10% by mass, and preferably contains 2.5 to 7.5% by mass. By setting within such a range, more excellent electrolyte resistance can be obtained. Synthesis of Copolyester Resin A

共聚聚酯樹脂A除了使用如上述之特定二羧酸成分及二醇成分之外,基本上可依照已知的共聚聚酯樹脂之製造方法進行合成。亦即,適合藉由包含以下步驟的製造方法來製造共聚聚酯樹脂A,該步驟係將在二羧酸成分100莫耳%中包含50莫耳%以上具萘骨架之二羧酸成分的二羧酸成分與二醇成分進行縮聚反應。The copolymerized polyester resin A can basically be synthesized according to a known method for producing a copolymerized polyester resin, except that the specific dicarboxylic acid component and diol component as described above are used. That is, it is suitable to manufacture the copolymerized polyester resin A by a manufacturing method including the step of including 50 mol% or more of the dicarboxylic acid component having a naphthalene skeleton in 100 mol% of the dicarboxylic acid component. The carboxylic acid component and the diol component undergo a polycondensation reaction.

二羧酸成分(二羧酸化合物)除了前述例舉的二羧酸之外,可使用其金屬鹽、其酸酐、其酯化合物等衍生物中的至少1種。這些化合物本身可採用與在合成已知之共聚聚酯樹脂時所使用的化合物相同的化合物。In addition to the dicarboxylic acid exemplified above, at least one kind of derivatives such as metal salts, acid anhydrides, and ester compounds thereof can be used as the dicarboxylic acid component (dicarboxylic acid compound). These compounds themselves can be the same compounds used in the synthesis of known copolyester resins.

二醇成分(二醇化合物)除了前述例舉的二醇(glycol)之外,可使用其金屬鹽、其酸酐、其酯化合物等衍生物中的至少1種。這些化合物本身亦可採用與在合成已知之共聚聚酯樹脂時所使用的化合物相同的化合物。As the diol component (diol compound), in addition to the glycols exemplified above, at least one kind of derivatives such as metal salts, acid anhydrides, and ester compounds thereof can be used. These compounds themselves may be the same compounds used in the synthesis of known copolyester resins.

羧酸成分與二醇成分的調配比例,可適當設定在能充分進行縮聚反應的範圍內,通常只要將莫耳比設定成羧酸成分:二醇成分=1:0.5至1.5的範圍內即可,但不限於此。The mixing ratio of the carboxylic acid component and the diol component can be appropriately set within a range in which the polycondensation reaction can be sufficiently carried out. Usually, it is sufficient to set the molar ratio to the range of the carboxylic acid component: diol component=1: 0.5 to 1.5 , But not limited to this.

此外,亦可因應需要在原料中添加聚合觸媒。聚合觸媒沒有限制,可使用已知的觸媒,適合使用例如鈦酸四甲酯、鈦酸四異丙酯、鈦酸四丁酯等鈦系觸媒。聚合觸媒的添加量沒有特別限制,通常可適當調整為相對於羧酸成分1莫耳在5×10-5 至5×10-4 莫耳的範圍內。In addition, polymerization catalysts can also be added to the raw materials as needed. The polymerization catalyst is not limited, and known catalysts can be used, and titanium-based catalysts such as tetramethyl titanate, tetraisopropyl titanate, and tetrabutyl titanate are suitably used. The addition amount of the polymerization catalyst is not particularly limited, and it can usually be appropriately adjusted within a range of 5×10 -5 to 5×10 -4 moles relative to 1 mole of carboxylic acid component.

反應體系只要為液相反應即可,由於二醇成分通常為液狀,因此可以在無溶劑下進行反應。因應需要可使用有機溶劑。此外,反應氣體環境的壓力可為常壓、減壓(包含真空)或加壓下。環境氣體通常只要為氮氣、氬氣等惰性氣體環境下即可。The reaction system only needs to be a liquid phase reaction. Since the diol component is usually in a liquid state, the reaction can be carried out without a solvent. Organic solvents can be used as needed. In addition, the pressure of the reaction gas environment may be normal pressure, reduced pressure (including vacuum), or under pressure. Generally, the ambient gas may be in an inert gas environment such as nitrogen or argon.

反應係以2階段進行為佳,其包含第1階段的酯交換反應步驟;及第2階段的聚合反應步驟。The reaction system is preferably carried out in two stages, which includes the transesterification reaction step in the first stage; and the polymerization reaction step in the second stage.

酯交換反應步驟中的反應溫度只要能使各成分熔融便無特別限制,通常可設定在200至260℃左右。反應時間取決於反應溫度等,通常在1至5小時左右的範圍內即可。The reaction temperature in the transesterification reaction step is not particularly limited as long as each component can be melted, and it can generally be set at about 200 to 260°C. The reaction time depends on the reaction temperature and the like, and it is usually in the range of about 1 to 5 hours.

在聚合反應步驟中的反應溫度只要可進行初始縮合物(酯化合物)的聚合便無特別限制,通常可設定在200至260℃左右。反應時間取決於反應溫度等,通常在1至5小時左右的範圍內即可。尤其在聚合反應步驟中,以在減壓下或真空下進行為佳,更具體而言以1×10-5 至1×10Pa左右為佳。因此,可設定成例如1×10-4 至1×5Pa左右,或者亦可設定成1×10-5 至1×10-1 Pa左右。The reaction temperature in the polymerization reaction step is not particularly limited as long as the polymerization of the initial condensate (ester compound) can be carried out, and it can generally be set at about 200 to 260°C. The reaction time depends on the reaction temperature and the like, and it is usually in the range of about 1 to 5 hours. In particular, in the polymerization reaction step, it is preferably carried out under reduced pressure or under vacuum, more specifically about 1×10 −5 to about 1×10 Pa. Therefore, it may be set to, for example, about 1×10 -4 to 1×5 Pa, or may be set to about 1×10 -5 to 1×10 -1 Pa.

由於所獲得的反應產物在常溫常壓下通常為液狀,因此可直接用作保護層形成用塗覆劑的原料。因應需求亦可對液狀的前述反應產物進行固液分離、精製等處理後再進行分離。用如此方式可獲得共聚聚酯樹脂A。Since the obtained reaction product is usually liquid at ordinary temperature and pressure, it can be directly used as a raw material of a coating agent for forming a protective layer. According to requirements, the liquid reaction product can also be subjected to solid-liquid separation, purification and other treatments before separation. In this way, copolymerized polyester resin A can be obtained.

此外,在本發明中,為了因應需要而使共聚聚酯樹脂A具有交聯結構,可令共聚聚酯樹脂A進一步與交聯劑反應。在包含交聯劑的情況下,藉由與共聚聚酯樹脂之末端基的羧基或羥基任一方或雙方進行反應會使得保護層的交聯密度變高,因此可進一步提高保護層的耐電解液性能。然後,在採用線內塗佈法的情況下,像這樣藉由交聯劑提高保護層之耐電解液性能,其效果較顯著的為封端異氰酸酯及

Figure 108126978-A0304-12-01
唑啉中的至少1種,尤以
Figure 108126978-A0304-12-01
唑啉為佳。In addition, in the present invention, in order to make the copolymerized polyester resin A have a cross-linked structure as necessary, the copolymerized polyester resin A may be further reacted with a cross-linking agent. In the case where a crosslinking agent is included, by reacting with either or both of the carboxyl group or hydroxyl group of the terminal group of the copolymerized polyester resin, the crosslinking density of the protective layer becomes higher, so that the electrolyte resistance of the protective layer can be further improved performance. Then, when the in-line coating method is used, the electrolyte resistance of the protective layer is improved by the cross-linking agent like this, and the effect is more significant for the blocked isocyanate and
Figure 108126978-A0304-12-01
At least one of the oxazolines, especially
Figure 108126978-A0304-12-01
Oxazoline is preferred.

交聯劑的添加量只要如前述在保護層中含有特定的比例即可,例如相對於共聚聚酯樹脂A100質量份可在1至15質量份的範圍內進行適當調整。在添加交聯劑時,只要將交聯劑添加、混合至共聚聚酯樹脂A並維持一定時間即可。在此情況下的維持溫度並無特別限制,通常只要為5至30℃即可。維持時間通常只要為0至120小時即可。 (b)保護層的組成及物性The addition amount of the crosslinking agent may be as long as it contains a specific ratio in the protective layer as described above. For example, it can be appropriately adjusted within a range of 1 to 15 parts by mass relative to 100 parts by mass of the copolymerized polyester resin A. When adding the crosslinking agent, it is sufficient to add and mix the crosslinking agent to the copolymerized polyester resin A and maintain it for a certain period of time. In this case, the maintenance temperature is not particularly limited, and it is usually only 5 to 30°C. The maintenance time is usually from 0 to 120 hours. (b) Composition and physical properties of the protective layer

如上述,保護層含有共聚聚酯樹脂A,保護層中之共聚聚酯樹脂A的含量以70至100質量%為佳,尤以80至95質量%為較佳。As described above, the protective layer contains the copolymerized polyester resin A, and the content of the copolymerized polyester resin A in the protective layer is preferably 70 to 100% by mass, particularly preferably 80 to 95% by mass.

因此,在保護層中亦可在不妨礙本發明效果的範圍內含有共聚聚酯樹脂A以外的成分。可舉出例如潤滑劑、熱穩定劑、抗氧化劑、強化材料(填料)、顏料、抗劣化劑、耐候劑、阻燃劑、可塑劑、脫模劑、交聯劑等各種添加劑。此等可使用與適用於前述聚醯胺系薄膜基材的添加劑相同的添加劑。Therefore, the protective layer may contain components other than the copolymerized polyester resin A within a range that does not hinder the effect of the present invention. Various additives such as lubricants, heat stabilizers, antioxidants, reinforcing materials (fillers), pigments, anti-deterioration agents, weathering agents, flame retardants, plasticizers, mold release agents, cross-linking agents, etc. may be mentioned. For these, the same additives as those suitable for the aforementioned polyamide-based film substrate can be used.

尤其,潤滑劑可舉出亞乙基雙硬脂酸醯胺等有機潤滑劑、丙烯酸粒子等有機粒子、二氧化矽等無機粒子。由於此等亦可發揮抗結塊劑的功能,因此以添加上述潤滑劑中的1種或2種以上為佳。In particular, the lubricant includes organic lubricants such as ethylenebisstearate, organic particles such as acrylic particles, and inorganic particles such as silica. Since these can also function as an anti-caking agent, it is preferable to add one or more of the above lubricants.

此外,熱穩定劑、抗氧化劑及抗劣化劑可舉出例如受阻酚類、磷化合物、受阻胺類、硫化合物、銅化合物、鹼金屬鹵化物、或此等的混合物。In addition, examples of the heat stabilizer, antioxidant, and anti-deterioration agent include hindered phenols, phosphorus compounds, hindered amines, sulfur compounds, copper compounds, alkali metal halides, or mixtures thereof.

強化材料可舉出例如黏土、滑石、碳酸鈣、碳酸鋅、矽灰石、二氧化矽、礬土、氧化鎂、矽酸鈣、鋁酸鈉、鋁矽酸鈉、矽酸鎂、玻璃中空球、碳黑、氧化鋅、沸石、水滑石、金屬纖維、金屬晶鬚、陶瓷晶鬚、鈦酸鉀晶鬚、氮化硼、石墨、玻璃纖維、碳纖維等。此等可添加1種或2種以上。Examples of reinforcing materials include clay, talc, calcium carbonate, zinc carbonate, wollastonite, silica, alumina, magnesium oxide, calcium silicate, sodium aluminate, sodium aluminosilicate, magnesium silicate, glass hollow sphere , Carbon black, zinc oxide, zeolite, hydrotalcite, metal fiber, metal whisker, ceramic whisker, potassium titanate whisker, boron nitride, graphite, glass fiber, carbon fiber, etc. One or more of these can be added.

從進一步提高耐電解液性的觀點來看,亦可使其含有無機層狀化合物。無機層狀化合物係單位結晶層重疊而形成層狀結構的無機化合物,具體而言可列舉磷酸鋯(磷酸鹽類衍生物化合物)、硫屬化物、鋰鋁複合氫氧化物、石墨、黏土礦物等,尤以會在溶劑中溶脹或裂解的物質為佳。From the viewpoint of further improving electrolyte resistance, the inorganic layered compound may be contained. The inorganic layered compound is an inorganic compound in which unit crystal layers overlap to form a layered structure, and specific examples include zirconium phosphate (phosphate derivative compound), chalcogenide, lithium aluminum composite hydroxide, graphite, clay mineral, etc. , Especially those that swell or crack in the solvent.

保護層的厚度從縮短乾燥時間來提高生產性、抗結塊性等觀點來看,有必要為1.5μm以下,尤以1μm以下為佳。厚度超過1.5μm的保護層,在耐電解液保護層形成步驟或乾燥步驟中會產生不均勻,或者因加熱時間變長導致生產性降低,或者由於塗覆液的成本增加而有不但在經濟上缺乏優點,且抗結塊性差的情況。The thickness of the protective layer needs to be 1.5 μm or less, particularly preferably 1 μm or less from the viewpoint of shortening the drying time to improve productivity and anti-blocking properties. A protective layer with a thickness exceeding 1.5 μm may cause unevenness in the formation step or drying step of the electrolyte-resistant protective layer, or the productivity may be reduced due to the longer heating time, or the cost of the coating liquid may increase Lack of advantages, and poor resistance to caking.

另一方面,關於保護層厚度的下限值,為了充分提高對於電解液等酸性液體的耐性,保護層的厚度以0.05μm以上為佳,尤以0.1μm以上為佳,又以0.2μm以上為佳,其中以0.4μm以上為最佳。On the other hand, regarding the lower limit of the thickness of the protective layer, in order to sufficiently improve the resistance to acidic liquids such as an electrolyte, the thickness of the protective layer is preferably 0.05 μm or more, particularly preferably 0.1 μm or more, and 0.2 μm or more. Preferably, 0.4 μm or more is the best.

保護層面(露出面)的表面粗度Ra並無特別限制,從提高耐電解液性的觀點來看以45nm以下為佳,尤以40nm以下為較佳,其中以35nm以下為最佳。若保護層面的表面粗度超過45nm,則有電解液會變得容易滯留在保護層面而使耐電解液性受損的情形。表面粗度Ra的下限值,可為例如20nm或15nm,但不限於此。另外,表面粗度如後述,可藉由例如使用預定的保護層形成用塗覆液以線內塗佈法形成保護層,來控制在45nm以下。 A-3.其他的層The surface roughness Ra of the protective layer (exposed surface) is not particularly limited. From the viewpoint of improving electrolyte resistance, 45 nm or less is preferable, 40 nm or less is particularly preferable, and 35 nm or less is most preferable. If the surface roughness of the protective layer exceeds 45 nm, the electrolyte may easily remain on the protective layer and the electrolyte resistance may be impaired. The lower limit value of the surface roughness Ra may be, for example, 20 nm or 15 nm, but is not limited thereto. In addition, the surface roughness can be controlled to 45 nm or less by, for example, forming a protective layer by an in-line coating method using a predetermined coating liquid for forming a protective layer as described later. A-3. Other layers

如前述,本發明薄膜除了聚醯胺系薄膜基材及保護層之外,亦可因應需求積層各種層。各層本身可使用與被已知包裝材料等所採用的層相同的層。本發明薄膜如圖2所示,例如由保護層/聚醯胺系薄膜基材/阻隔層/熱熔接層構成的積層體、由保護層/聚醯胺系薄膜基材/保護層/阻隔層/熱熔接層構成的積層體等可作為有效的電池外裝材。在此,說明關於阻隔層及熱熔接層之合適的實施形態。 阻隔層As mentioned above, in addition to the polyamide-based film substrate and the protective layer, the film of the present invention can also be laminated with various layers as required. Each layer itself may use the same layer as that used in known packaging materials and the like. The film of the present invention is shown in FIG. 2, for example, a laminate composed of a protective layer/polyamide-based film base material/barrier layer/heat fusion layer, a protective layer/polyamide-based film base material/protective layer/barrier layer /Laminates composed of thermally welded layers can be used as effective battery exterior materials. Here, a suitable embodiment of the barrier layer and the heat welding layer will be described. Barrier layer

阻隔層只要為可發揮阻氣性(氧氣阻隔性)及水蒸氣阻隔性的阻隔層即可,可使用例如金屬箔、蒸鍍膜等已知或市售之具阻隔性的層或薄膜。其中又以用途廣泛的金屬箔為佳。金屬箔以鋁箔為佳,但不限於此。亦可採用例如被採用在鋰離子二次電池之外裝材的各種阻隔層。The barrier layer only needs to be a barrier layer that can exhibit gas barrier properties (oxygen barrier properties) and water vapor barrier properties. For example, a known layer or a commercially available barrier layer or film such as a metal foil or a vapor-deposited film can be used. Among them, the metal foil with a wide range of uses is preferred. The metal foil is preferably aluminum foil, but not limited to this. For example, various kinds of barrier layers that are used as materials other than lithium ion secondary batteries can also be used.

阻隔層的厚度並無特別限制,通常以20至200μm為佳,尤以30至150μm為較佳。The thickness of the barrier layer is not particularly limited. Generally, it is preferably 20 to 200 μm, and particularly preferably 30 to 150 μm.

此外,以在阻隔層單側或兩側的面進行適合鋰離子二次電池外裝材用的表面處理為佳。表面處理可舉出例如化學轉化處理、鉻酸鹽處理等。尤其,此等表面處理係以對阻隔層與熱熔接層相接側的面施行為佳。In addition, it is preferable to perform surface treatment suitable for the exterior material of the lithium ion secondary battery on one or both sides of the barrier layer. Examples of the surface treatment include chemical conversion treatment and chromate treatment. In particular, these surface treatments are applied to the surface on the side where the barrier layer is in contact with the thermal welding layer.

熱熔接層只要可進行熱封便無特別限制,可使用例如適用於鋰離子二次電池外裝材等的已知物。具體而言,適合使用聚氯乙烯、聚烯烴膜等。聚烯烴膜可舉出聚乙烯、聚丙烯、主成分為聚丙烯的共聚物、此等的酸改性物等。熱熔接層可使用延伸薄膜或未延伸薄膜中的任一種。The heat welding layer is not particularly limited as long as it can be heat-sealed, and for example, a known material suitable for a lithium ion secondary battery exterior material or the like can be used. Specifically, polyvinyl chloride, polyolefin film, etc. are suitably used. Examples of the polyolefin film include polyethylene, polypropylene, copolymers whose main component is polypropylene, and acid-modified products thereof. Either stretched film or unstretched film can be used as the heat welding layer.

熱熔接層的形成方法並無特別限制,可採用例如塗佈含熱熔接成分之塗覆液的方法、將預先成形成薄膜狀之含熱熔接成分的樹脂組成物薄膜積層的方法等的任一種。The method for forming the thermal welding layer is not particularly limited, and for example, any method such as a method of applying a coating liquid containing a thermal welding component, a method of laminating a thin film of a resin composition containing a thermal welding component in advance, and the like can be used. .

熱熔接層的厚度只要可得到期望之熱封性便無特別限制,一般而言以20至200μm左右為佳,尤以30至100μm為較佳。 B.本發明薄膜的特性The thickness of the heat welding layer is not particularly limited as long as the desired heat sealability can be obtained. Generally speaking, it is preferably about 20 to 200 μm, and more preferably 30 to 100 μm. B. Characteristics of the film of the present invention

本發明薄膜的厚度(總厚度)係可根據用途、使用方法等適當設定。例如在將本發明薄膜用作電池外裝材的情況下以10至25μm左右為佳,尤以15至25μm為較佳。The thickness (total thickness) of the film of the present invention can be appropriately set according to the application, usage method, and the like. For example, when the film of the present invention is used as a battery exterior material, it is preferably about 10 to 25 μm, particularly preferably 15 to 25 μm.

此外,本發明薄膜係期望具有高厚度精確度(厚度均勻性)。亦即,相對於平均厚度的標準偏差值通常以0.200以下為佳,尤以0.180以下為較佳,其中以0.160以下為最佳。In addition, the film system of the present invention is expected to have high thickness accuracy (thickness uniformity). That is, the standard deviation value relative to the average thickness is usually preferably 0.200 or less, particularly preferably 0.180 or less, and most preferably 0.160 or less.

上述厚度精確度的評價方法以如下的方式進行。將本發明薄膜以23℃×50%RH加濕2小時後,如圖3所示,在指定薄膜上的任意點A為中心並決定基準方向(0度方向)後,從中心點A朝基準方向(a)、相對於基準方向往順時針的45度方向(b)、90度方向(c)、135度方向(d)、180度方向(e)、225度方向(f)、270度方向(g)、及315度方向(h)等8方向分別繪製總共8條100mm的直線L1至L8。在每條直線上用長度計量器「HEIDENHAIN-METRO MT1287」(Heidenhain公司製),從中心點A以10mm間隔測量(測量10點)厚度。圖3係作為一例,用以顯示在測量45度方向的L2時定出測量點(10點)的狀態。然後,算出在全部直線所測得的數據共80點之測量值的平均值,並以其為平均厚度,算出相對於平均厚度的標準偏差值。另外,上述基準方向並無特別限制,例如可將在薄膜製造時之延伸步驟中的MD作為基準方向。The evaluation method of the above-mentioned thickness accuracy is performed in the following manner. After humidifying the film of the present invention at 23° C.×50% RH for 2 hours, as shown in FIG. 3, after determining the reference direction (0 degree direction) at any point A on the designated film, from the center point A toward the reference Direction (a), clockwise 45 degrees direction (b), 90 degrees direction (c), 135 degrees direction (d), 180 degrees direction (e), 225 degrees direction (f), 270 degrees A total of 8 straight lines L1 to L8 of 100 mm are drawn in 8 directions such as the direction (g) and the 315-degree direction (h). Using a length gauge "HEIDENHAIN-METRO MT1287" (manufactured by Heidenhain) on each straight line, the thickness is measured at 10 mm intervals from the center point A (measurement of 10 points). As an example, FIG. 3 is used to show the state of determining the measurement point (10 points) when measuring L2 in the direction of 45 degrees. Then, the average value of the measured values of 80 points of data measured on all straight lines is calculated, and the average thickness is used as the average thickness to calculate the standard deviation value relative to the average thickness. In addition, the above-mentioned reference direction is not particularly limited, and for example, MD in the stretching step at the time of film manufacturing may be used as the reference direction.

在本發明中,平均厚度及標準偏差只要以聚醯胺系薄膜之任一位置的點(點A)作為基準即可,尤其就所獲得之被捲收於薄膜輥的聚醯胺系薄膜而言,更期望在下述3點中的任一點均為上述範圍內的平均厚度及標準偏差為較佳。3點係在以下的位置:a)捲幅之中心附近且相當於捲收量一半的位置;b)捲幅之右端附近且相當於捲收量一半的位置;及c)捲幅之左端附近且為捲收終點附近的位置。In the present invention, the average thickness and the standard deviation may be based on the point (point A) at any position of the polyamide film, especially for the polyamide film obtained by being wound on the film roll. In other words, it is more desirable that any of the following three points be the average thickness and standard deviation within the above range. The 3 points are at the following positions: a) near the center of the web and equivalent to half of the volume; b) near the right end of the web and equivalent to half of the volume; and c) near the left end of the web And it is the position near the end of the winding.

本發明薄膜具有耐電解液性優良的性能,而作為指標以滿足下述通式(1)之值的薄膜為佳。 (HzX)-(Hz0)<3.0   …式(1)The film of the present invention has excellent electrolyte resistance, and the film which is an index satisfying the value of the following general formula (1) is preferred. (HzX)-(Hz0)<3.0   …Formula (1)

Hz0:根據日本工業規格「JIS K 7136」測量的霧度值。另外,霧度值的測量可使用市售的測量裝置(例如日本電色公司製霧度計「NDH 4000」)來進行。Hz0: Haze value measured according to Japanese Industrial Standard "JIS K 7136". In addition, the measurement of the haze value can be performed using a commercially available measuring device (for example, a haze meter "NDH 4000" manufactured by Nippon Denshoku Corporation).

HzX:在測量Hz0後,於下述所示之電解液附著於保護層的狀態下,以溫度23℃及濕度50%RH經過12小時後,使用與Hz0相同方式測量的霧度值。HzX: After measuring Hz0, with the electrolyte shown below attached to the protective layer, after 12 hours at a temperature of 23°C and a humidity of 50% RH, the haze value measured in the same manner as Hz0 was used.

電解液使用已在碳酸乙烯酯/碳酸二乙酯/碳酸甲乙酯=1:1:1(體積比)構成的混合液中摻混LiPF6 而成的液體且將之稀釋至1莫耳/L濃度者。將此電解液10ml滴至保護層側,在電解液附著的狀態下,在溫度23℃及濕度50%RH下放置12小時。之後,用紗布擦去保護層上的電解液並測量Hz0。For the electrolyte, a liquid prepared by mixing LiPF 6 in a mixed liquid composed of ethylene carbonate/diethyl carbonate/ethyl methyl carbonate=1:1:1 (volume ratio) and diluting it to 1 mole/ L concentration. 10 ml of this electrolyte was dropped on the protective layer side, and it was left at a temperature of 23° C. and a humidity of 50% RH for 12 hours with the electrolyte attached. After that, wipe the electrolyte on the protective layer with gauze and measure Hz0.

像這樣,令電解液滴下前的霧度值為Hz0,電解液滴下後放置12小時後測量的霧度值為HzX。In this way, the haze value before dropping the electrolyte is Hz0, and the haze value measured after leaving the electrolyte for 12 hours is HzX.

如上述,上述通式(1)的值通常小於3,尤以2以下為佳,又以1.8以下為較佳,其中以1以下為最佳。若上述通式(1)的值大,則意味著產生了由耐電解液引起的腐蝕,結果導致產白化生,表示耐電解液性差。此值的下限值並無特別限制,例如亦可為0.1。As mentioned above, the value of the above general formula (1) is generally less than 3, particularly preferably 2 or less, and more preferably 1.8 or less, and most preferably 1 or less. If the value of the above general formula (1) is large, it means that corrosion caused by the electrolyte resistance has occurred, and as a result, albinism occurs, indicating poor electrolyte resistance. The lower limit of this value is not particularly limited, and may be 0.1, for example.

此外,本發明薄膜在電解液滴下前的霧度值(Hz0)並無特別限制,但在使用於特別要求透明性之用途的情況下,通常以10以下為佳,其中以5以下為佳。另外,霧度值(Hz0)的下限值並無特別限制,例如可為0.1左右。In addition, the haze value (Hz0) of the film of the present invention before the electrolyte is dropped is not particularly limited, but in the case of use in applications requiring transparency in particular, it is usually preferably 10 or less, and preferably 5 or less. In addition, the lower limit value of the haze value (Hz0) is not particularly limited, and may be about 0.1, for example.

再者,作為耐電解液性優良的指標,本發明薄膜以復滿足下述通式(2)為佳。 (HzY)-(Hz0)<3.0   …式(2)Furthermore, as an indicator of excellent electrolyte resistance, the film of the present invention preferably satisfies the following general formula (2). (HzY)-(Hz0)<3.0   …Formula (2)

Hz0:根據日本工業規格「JIS K 7136」測量的霧度值。另外,霧度值的測量可使用市售的測量裝置(例如日本電色公司製霧度計「NDH 4000」)來進行。Hz0: Haze value measured according to Japanese Industrial Standard "JIS K 7136". In addition, the measurement of the haze value can be performed using a commercially available measuring device (for example, a haze meter "NDH 4000" manufactured by Nippon Denshoku Corporation).

HzY:在測量Hz0後,於下述所示之電解液附著於保護層的狀態下,在溫度23℃及濕度50%RH下經過24小時後,使用與Hz0相同方式測量的霧度值。HzY: After measuring Hz0, with the electrolyte shown below attached to the protective layer, after 24 hours at a temperature of 23°C and a humidity of 50% RH, the haze value measured in the same manner as Hz0 was used.

電解液使用已在碳酸乙烯酯/碳酸二乙酯/碳酸甲乙酯=1:1:1(體積比)構成的混合液中摻混LiPF6 而成的液體且將之稀釋至1莫耳/L濃度者。將此電解液10ml滴至保護層側使電解液附著,在溫度23℃及濕度50%RH下放置24小時。之後,用紗布擦去保護層上的電解液並測量Hz0。For the electrolyte, a liquid prepared by mixing LiPF 6 in a mixed liquid composed of ethylene carbonate/diethyl carbonate/ethyl methyl carbonate=1:1:1 (volume ratio) and diluting it to 1 mole/ L concentration. 10 ml of this electrolyte was dropped on the protective layer side to attach the electrolyte, and left at a temperature of 23° C. and a humidity of 50% RH for 24 hours. After that, wipe the electrolyte on the protective layer with gauze and measure Hz0.

像這樣,令電解液滴下前的霧度值為Hz0,電解液滴下後放置24小時後測量的霧度值為HzY。In this way, the haze value before dropping the electrolyte is Hz0, and the haze value measured after leaving the electrolyte for 24 hours is HzY.

如上述,上述通式(2)的值通常小於3,尤以2.6以下為佳,又以2以下為較佳,更以1.8以下為較佳,其中以1以下為最佳。此值的下限值並無特別限制,例如亦可為0.1。As described above, the value of the general formula (2) is generally less than 3, particularly preferably 2.6 or less, more preferably 2 or less, and even more preferably 1.8 or less, and most preferably 1 or less. The lower limit of this value is not particularly limited, and may be 0.1, for example.

像這樣,滿足上述通式(1)或滿足上述通式(1)至(2)的本發明薄膜係可更確實地發揮優良耐電解液性的薄膜。亦即,在電解液附著後放置12小時後,霧度幾乎沒有變化,而且在放置24小時後霧度也幾乎沒有變化。這表示即使在電解液附著的狀態下放置長時間,不僅可期待附著前後的霧度變化獲得抑制,更可期待外觀變化或強度降低亦會獲得有效抑制。 2.聚醯胺系積層薄膜的製造In this way, the film system of the present invention satisfying the above general formula (1) or satisfying the above general formulas (1) to (2) can more reliably exhibit excellent electrolyte resistance. That is, there was little change in haze after being left for 12 hours after the electrolyte was attached, and there was almost no change in haze after being left for 24 hours. This means that even if it is left for a long time in the state where the electrolyte is attached, not only can the change in haze before and after attachment be suppressed, but also the change in appearance or the decrease in strength can be effectively suppressed. 2. Manufacture of polyamide-based laminated film

本發明薄膜可藉由包含下述步驟之聚醯胺系積層薄膜之製造方法來適當製造: (1)將包含共聚聚酯樹脂之保護層形成用塗覆液塗佈至未延伸聚醯胺系薄膜或單軸延伸聚醯胺系薄膜的步驟,該共聚聚酯樹脂包含二羧酸成分及二醇成分作為構成成分,且在衍生自二羧酸之結構單元100莫耳%中具有萘骨架之二羧酸成分為50莫耳%以上(塗佈步驟);及 (2)將具有藉前述塗佈而得之塗膜的聚醯胺系薄膜予以延伸,藉此而得到已朝MD方向及TD方向延伸之雙軸延伸薄膜之單面或雙面上形成有保護層之聚醯胺系積層薄膜的步驟(延伸步驟)。The film of the present invention can be suitably manufactured by a method of manufacturing a polyamide-based laminated film including the following steps: (1) A step of applying a coating liquid for forming a protective layer containing a copolymerized polyester resin to an unstretched polyamide-based film or a uniaxially stretched polyamide-based film, the copolymerized polyester resin containing a dicarboxylic acid component and The diol component is a constituent component, and the dicarboxylic acid component having a naphthalene skeleton in 100 mol% of structural units derived from dicarboxylic acid is 50 mol% or more (coating step); and (2) Extend the polyamide-based film having the coating film obtained by the aforementioned coating, thereby obtaining protection on one or both sides of the biaxially stretched film that has been extended in the MD and TD directions The layer of polyamide is a step of laminating a film (stretching step).

在本發明薄膜之製造中,形成保護層的方法並無限制,可採用例如線內塗佈法、後塗佈法等任一種方法。In the production of the film of the present invention, the method for forming the protective layer is not limited, and any method such as in-line coating method and post-coating method can be used.

尤其,本發明以採用線內塗佈法為佳。亦即,以採用下述方法為佳:將已形成有藉保護層形成用塗覆液而得之塗膜之未延伸薄膜或單軸延伸薄膜連同前述塗膜一併進行延伸。因此,適合採用包含上述塗佈方法及延伸方法的製造方法。在本發明中,藉由採用線內塗佈法,較後塗佈法更可使保護層平滑,可形成保護層膜厚變薄且厚度均勻的保護層。此外,如上述,包含共聚聚酯樹脂之保護層的耐電解液性亦有提高。In particular, the present invention preferably uses an in-line coating method. That is, it is preferable to adopt the following method: stretch the unstretched film or uniaxially stretched film on which the coating film obtained by the coating liquid for forming a protective layer has been formed together with the aforementioned coating film. Therefore, a manufacturing method including the above coating method and extension method is suitable. In the present invention, by adopting the in-line coating method, the protective layer can be smoother than the later coating method, and a thinner protective layer with a uniform thickness can be formed. In addition, as described above, the electrolyte resistance of the protective layer containing the copolymerized polyester resin is also improved.

在本發明之製造方法中,只要具有如上述的塗佈步驟及延伸步驟,其順序並無特別限制。可採用例如1)在未延伸聚醯胺系薄膜上塗佈保護層形成用塗覆液後,同時或逐次進行雙軸延伸的方法;2)在逐次進行雙軸延伸的方法中,在經單軸延伸的聚醯胺系薄膜上塗佈保護層形成用塗覆液後,朝與前述單軸方向正交的方向(MD方向或TD方向)延伸的方法等中的任一種。在以下具體說明關於各步驟。 塗佈步驟In the manufacturing method of the present invention, as long as it has the coating step and the extending step as described above, the order is not particularly limited. For example, 1) a method of performing biaxial stretching simultaneously or sequentially after applying a coating liquid for forming a protective layer on an unstretched polyamide-based film; 2) a method of sequentially performing biaxial stretching After applying the coating liquid for forming a protective layer on the axially stretched polyamide-based film, any method such as a method of extending in a direction (MD direction or TD direction) orthogonal to the aforementioned uniaxial direction. The steps are explained in detail below. Coating steps

在塗佈步驟中,將包含共聚聚酯樹脂(共聚聚酯樹脂A)之保護層形成用塗覆液(本發明塗覆液)塗佈至未延伸聚醯胺系薄膜或單軸延伸聚醯胺系薄膜,該共聚聚酯樹脂A包含二羧酸成分及二醇成分作為構成成分,且在衍生自二羧酸之結構單元100莫耳%中具有萘骨架之二羧酸成分為50莫耳%以上。In the coating step, a coating liquid for forming a protective layer containing the copolymerized polyester resin (copolymerized polyester resin A) (coating liquid of the present invention) is applied to an unstretched polyamide-based film or uniaxially stretched polyamide An amine-based film, the copolymerized polyester resin A contains a dicarboxylic acid component and a diol component as constituent components, and the dicarboxylic acid component having a naphthalene skeleton in 100 mol% of structural units derived from the dicarboxylic acid is 50 mol %the above.

在此情況下,前述未延伸聚醯胺系薄膜或單軸延伸聚醯胺系薄膜係可用作本發明薄膜的聚醯胺系薄膜基材,其本身除了可使用已知的薄膜之外,亦可使用根據已知方法製作的薄膜。In this case, the aforementioned unstretched polyamide-based film or uniaxially stretched polyamide-based film can be used as the substrate of the polyamide-based film of the film of the present invention, in addition to the use of known films, Films produced according to known methods can also be used.

例如,未延伸聚醯胺系薄膜可藉由將包含聚醯胺系樹脂之熔融混練物成形為薄膜狀來獲得。熔融混練物的調配本身只要根據已知的方法進行即可。例如,可藉由將包含聚醯胺系樹脂的樹脂組成物熔融而得的熔融混練物成形為薄膜狀來製造。此係可藉由使用已知或市售的裝置來進行。例如,可使用具有T字模的熔融擠製機。亦即,首先將起始材料(例如圓粒狀原料)供應至料斗,在熔融擠製機可塑化熔融,自安裝在擠製機前端的T字模將熔融混練物擠製成片狀,並以流延輥(cast roll)冷卻固化。此時,可藉由空氣將熔融混練物按壓至流延輥而獲得未延伸薄膜。For example, an unstretched polyamide-based film can be obtained by forming a melt-kneaded product containing a polyamide-based resin into a film shape. The preparation of the melt-kneaded substance itself may be performed according to a known method. For example, it can be produced by molding a melt-kneaded product obtained by melting a resin composition containing a polyamide resin into a film shape. This can be done by using known or commercially available equipment. For example, a melt extruder with a T-shaped die can be used. That is, first, the starting material (for example, round raw materials) is supplied to the hopper, plasticized and melted in the melt extruder, and the melt-kneaded material is extruded into a sheet form from the T-shaped die installed at the front end of the extruder, and The cast roll is cooled and solidified. At this time, the unstretched film can be obtained by pressing the molten kneaded material against the casting roll with air.

在上述的樹脂組成物中,除了聚醯胺系樹脂之外,還可因應需要調配各種添加劑。添加劑可舉出添加至聚醯胺系薄膜基材的添加劑。In the above-mentioned resin composition, in addition to the polyamide resin, various additives can be formulated as needed. Examples of additives include additives added to polyamide-based film substrates.

此外,單軸延伸聚醯胺系薄膜可使用例如將前述未延伸聚醯胺系薄膜進行單軸延伸而得的薄膜。In addition, for the uniaxially stretched polyamide-based film, for example, a film obtained by uniaxially stretching the aforementioned unstretched polyamide-based film can be used.

本發明塗覆液包含共聚聚酯樹脂,該共聚聚酯樹脂包含二羧酸成分及二醇成分作為構成成分,且在衍生自二羧酸之結構單元100莫耳%中具有萘骨架之二羧酸成分為50莫耳%以上。如此的共聚聚酯樹脂可使用前述中提及的樹脂。The coating liquid of the present invention contains a copolymerized polyester resin containing a dicarboxylic acid component and a diol component as constituent components, and having a dicarboxylic acid having a naphthalene skeleton in 100 mol% of structural units derived from the dicarboxylic acid The acid content is more than 50 mol%. As such a copolymerized polyester resin, the aforementioned resins can be used.

本發明塗覆液之調配方法,可藉由使共聚聚酯樹脂A溶解或分散在溶劑中來實施。亦即,可用溶液或分散液的形態來調配本發明塗覆液。The method for preparing the coating liquid of the present invention can be implemented by dissolving or dispersing the copolymerized polyester resin A in a solvent. That is, the coating liquid of the present invention can be formulated in the form of a solution or dispersion.

溶劑並無特別限制,除了水之外可列舉甲醇、乙醇、異丙醇等醇類;丁基賽珞蘇等賽珞蘇類;甲苯、甲基乙基酮(MEK)、環己酮、SolvessoTM 、異佛爾酮、二甲苯、甲基異丁基酮(MIBK)、乙酸乙酯、乙酸丙酯、乙酸丁酯、乙酸異丁酯等有機溶劑。此等可使用1種或2種以上。在本發明中,以使用a)水或b)水及水溶性有機溶劑的混合溶劑為佳。亦即,從作業性、環境面等觀點來看,保護層形成用塗覆液係以主成分為水之水系塗佈劑且為水溶性或水分散液為佳,從塗覆性的觀點來看以水分散液為較佳。在此情況下,交聯劑一樣以水系之物為佳。另外,為了縮短乾燥步驟、改善塗覆液穩定性等目的,亦可少量含有醇等有機溶劑。The solvent is not particularly limited, and in addition to water, alcohols such as methanol, ethanol, and isopropanol; thiocello such as butylcellulose; toluene, methyl ethyl ketone (MEK), cyclohexanone, Solvesso Organic solvents such as TM , isophorone, xylene, methyl isobutyl ketone (MIBK), ethyl acetate, propyl acetate, butyl acetate, isobutyl acetate, etc. One or more of these can be used. In the present invention, it is preferred to use a) water or b) a mixed solvent of water and a water-soluble organic solvent. That is, from the viewpoint of workability, environmental aspects, etc., the coating liquid for forming a protective layer is preferably an aqueous coating agent whose main component is water and is water-soluble or aqueous dispersion, and from the viewpoint of coating properties The water dispersion is preferred. In this case, the cross-linking agent is preferably water-based. In addition, for the purpose of shortening the drying step and improving the stability of the coating liquid, an organic solvent such as alcohol may be contained in a small amount.

本發明塗覆液中之共聚聚酯樹脂A的濃度可因應所使用之共聚聚酯樹脂的種類等適當設定,通常為3至40質量%,尤期望為5至20質量%。The concentration of the copolymerized polyester resin A in the coating liquid of the present invention can be appropriately set according to the type of the copolymerized polyester resin used, etc., and is usually 3 to 40% by mass, and particularly preferably 5 to 20% by mass.

本發明塗覆液中,除了共聚聚酯樹脂A以外,還可在不損及本發明效果的範圍內含有其他成分。例如可摻混前述已例示之各種添加劑。In addition to the copolymerized polyester resin A, the coating liquid of the present invention may contain other components within a range that does not impair the effects of the present invention. For example, various additives exemplified above can be blended.

本發明所使用之包含共聚聚酯樹脂之保護層形成用塗覆液,其固形分濃度係以根據塗覆裝置或乾燥/熱處理裝置的規格適當調整為佳。然而,太過稀薄的塗覆液難以形成厚度足以展現對電解液等酸性液體之耐性的保護層,此外,在之後的乾燥步驟中容易產生需要長時間的問題。另一方面,濃度太高的塗覆液不易變均勻,塗覆性上容易發生問題。從如此觀點來看,保護層成形用塗覆液的固形分濃度以5至70質量%左右為佳,但不限於此。The coating liquid for forming a protective layer containing a copolymerized polyester resin used in the present invention preferably has a solid concentration adjusted appropriately according to the specifications of the coating device or the drying/heat treatment device. However, a coating solution that is too thin is difficult to form a protective layer having a thickness sufficient to exhibit resistance to an acidic liquid such as an electrolytic solution. In addition, a problem that requires a long time is likely to occur in the subsequent drying step. On the other hand, a coating solution having a too high concentration is unlikely to become uniform, and problems in coating properties are likely to occur. From such a viewpoint, the solid content concentration of the coating liquid for forming a protective layer is preferably about 5 to 70% by mass, but it is not limited thereto.

本發明所使用之包含共聚聚酯樹脂之保護層形成用塗覆液,其調配只要使用具備攪拌機的熔爐等並以已知方法進行即可。The coating liquid for forming a protective layer containing a copolymerized polyester resin used in the present invention may be prepared by a known method using a furnace or the like equipped with a stirrer.

使用本發明塗覆液塗佈的方法並無特別限制,可適當採用已知的方法。例如,凹版輥塗佈法、逆輥塗佈法、環棒塗佈法、氣刀塗佈法、淋幕塗佈法、刮刀塗佈法、模具塗佈法、浸塗法、棒塗法等,此外亦可採用將此等方法組合使用的方法。The method of coating using the coating liquid of the present invention is not particularly limited, and a known method can be suitably used. For example, gravure roll coating method, reverse roll coating method, ring bar coating method, air knife coating method, curtain coating method, blade coating method, die coating method, dip coating method, bar coating method, etc. In addition, you can also use a combination of these methods.

在塗佈本發明塗覆液後,可因應需要藉由乾燥除去溶劑,但亦可以乾燥前液膜或半乾燥膜的狀態供應至延伸步驟。After the coating liquid of the present invention is applied, the solvent may be removed by drying as needed, but the liquid film or the semi-dry film before drying may be supplied to the extension step.

塗佈後的乾燥步驟並無特別限制,可使用例如烘箱等乾燥氣體環境下的乾燥處理、以與熱輥接觸的方式進行乾燥處理、在延伸機內的乾燥處理等已知方法進行乾燥。乾燥溫度並無特別限制,通常可設定在30至160℃左右的範圍內。乾燥時間可根據乾燥溫度適當設定,一般設定成0.5至10分鐘的範圍內即可。 延伸步驟The drying step after coating is not particularly limited, and drying may be performed using a known method such as drying treatment in a drying gas environment such as an oven, drying treatment in contact with a heat roller, and drying treatment in an extension machine. The drying temperature is not particularly limited, and can generally be set in the range of about 30 to 160°C. The drying time can be appropriately set according to the drying temperature, and generally set within a range of 0.5 to 10 minutes. Extended steps

將經過上述塗佈步驟而具有藉前述塗佈而得之塗膜的聚醯胺系薄膜予以延伸,而得到在已朝MD方向及TD方向延伸之雙軸延伸薄膜之單面或雙面上形成有保護層之聚醯胺系積層薄膜。The polyamide-based film having the coating film obtained by the foregoing coating through the above-mentioned coating step is stretched to form on one side or both sides of the biaxially stretched film that has been extended in the MD and TD directions Polyamide-based laminated film with protective layer.

在進行延伸步驟之前,以將未延伸薄膜或單軸延伸薄膜進行預熱為佳。預熱溫度並無限制,通常為180至250℃,尤以200至245℃為佳,其中以210至240℃為最佳。透過預熱可更確實地獲得具有良好物理特性的雙軸延伸薄膜。預熱時間雖然取決於預熱溫度等,但通常以0.5至5秒左右為佳。Before performing the stretching step, it is preferable to preheat the unstretched film or the uniaxially stretched film. The preheating temperature is not limited, and it is usually 180 to 250°C, particularly preferably 200 to 245°C, and 210 to 240°C is the best. By preheating, a biaxially stretched film with good physical properties can be more reliably obtained. Although the preheating time depends on the preheating temperature and the like, it is usually about 0.5 to 5 seconds.

進行預熱的方法並無特別限制。例如,適合採用藉由將吹至通過延伸機預熱區之薄膜的熱風溫度設定在上述溫度範圍來實施的方法。The method of preheating is not particularly limited. For example, a method implemented by setting the temperature of the hot air blown to the film passing through the preheating zone of the stretching machine within the above temperature range is suitable.

此外,將延伸溫度設成上述溫度的方法並無限制,以藉由將吹至通過延伸機延伸區之薄膜的熱風溫度設定在上述溫度範圍來進行的方式為佳。在此情況下,聚醯胺系薄膜通過延伸區的時間,通常以0.5至5秒左右為佳。In addition, the method of setting the stretching temperature to the above temperature is not limited, and it is preferably performed by setting the temperature of the hot air blown to the film passing through the stretching zone of the stretching machine within the above temperature range. In this case, the time for the polyamide-based film to pass through the extension zone is usually about 0.5 to 5 seconds.

作為延伸方法,由於最後要獲得經雙軸延伸之本發明薄膜,因此可採用同時雙軸延伸法或逐次雙軸延伸法。此外,根據延伸裝置進行的分類有例如管狀法、拉幅法等,任一種皆可使用。在本發明中,尤其就品質穩定性及尺寸穩定性方面來說,以藉由拉幅法進行的延伸法為佳。因此,適合採用拉幅式同時雙軸延伸法或拉幅式逐次雙軸延伸法。As the stretching method, since the film of the invention biaxially stretched is finally obtained, the simultaneous biaxial stretching method or the sequential biaxial stretching method can be used. In addition, the classification by the stretching device includes, for example, a tube method, a tenter method, etc., any of which can be used. In the present invention, particularly in terms of quality stability and dimensional stability, the stretching method by the tenter method is preferable. Therefore, it is suitable to use the tenter simultaneous biaxial stretching method or the tenter sequential biaxial stretching method.

另外,在採用逐次雙軸延伸法作為延伸方法的情況下,可預先在已朝MD方向或TD方向單軸延伸的薄膜上塗佈保護層形成用塗覆液後,朝與其單軸方向正交的方向(TD方向或MD方向)延伸,藉此獲得預定的在雙軸延伸薄膜上形成有保護層的本發明薄膜。In addition, when the sequential biaxial stretching method is used as the stretching method, a coating liquid for forming a protective layer may be applied to a film that has been uniaxially stretched in the MD direction or TD direction, and then orthogonal to its uniaxial direction Direction (TD direction or MD direction), thereby obtaining a predetermined film of the present invention in which a protective layer is formed on the biaxially stretched film.

延伸倍率並無特別限制,通常只要分別朝MD方向與TD方向延伸2.0至4.5倍左右即可。在此情況下,MD方向與TD方向的延伸倍率可互為相同亦可為不同。以這種方式可獲得拉伸強度、拉伸伸長率等物理特性良好的延伸薄膜。The stretching magnification is not particularly limited, and generally it only needs to be extended by about 2.0 to 4.5 times in the MD direction and the TD direction. In this case, the extension magnification in the MD direction and the TD direction may be the same as each other or different. In this way, a stretched film having good physical properties such as tensile strength and tensile elongation can be obtained.

延伸溫度並無限制,例如可因應延伸方法、本發明薄膜之用途、使用形態等在220℃以下的範圍內適當設定。The stretching temperature is not limited, and for example, it can be appropriately set within a range of 220° C. or less in accordance with the stretching method, the use of the film of the present invention, and the use form.

例如,在逐次雙軸延伸法中,首先將未延伸薄膜以延伸溫度40至80℃(宜為50至65℃)的條件朝單軸方向延伸後,塗佈保護層成形用塗覆液。經塗佈保護層成形用塗覆液之單軸延伸薄膜,可與上述同時雙軸延伸法相同在50至220℃下進行乾燥。之後,以延伸溫度200℃以下(宜為90至190℃)的條件,將已塗佈有保護層成形用塗覆液之單軸延伸薄膜朝正交方向延伸,而獲得經雙軸延伸之薄膜。在進行逐次雙軸延伸時,以併用輥延伸法與拉幅法來進行為佳。亦即,在利用輥(通常為一邊使薄膜通過2個以上的輥一邊進行延伸的裝置)朝單軸方向(TD方向或MD方向)延伸後,利用拉幅朝相對於前述單軸方向略直角方向(TD方向或MD方向)延伸而得以實施雙軸延伸。For example, in the sequential biaxial stretching method, first, the unstretched film is stretched in the uniaxial direction at a stretching temperature of 40 to 80°C (preferably 50 to 65°C), and then a coating liquid for forming a protective layer is applied. The uniaxially stretched film coated with the coating liquid for forming the protective layer may be dried at 50 to 220°C in the same manner as the above simultaneous biaxially stretched method. After that, the uniaxially stretched film coated with the coating liquid for forming the protective layer is stretched in an orthogonal direction under the condition that the stretching temperature is 200°C or lower (preferably 90 to 190°C) to obtain a biaxially stretched film . When performing successive biaxial stretching, it is preferable to use a roll stretching method and a tenter method together. That is, after stretching in a uniaxial direction (TD direction or MD direction) using a roller (usually a device that stretches the film while passing through two or more rollers), the tenter is used at a slight right angle to the uniaxial direction The direction (TD direction or MD direction) extends to enable biaxial extension.

又例如,在同時雙軸延伸法中,宜在藉由乾燥步驟以50至220℃進行乾燥後,在延伸溫度215℃以下(宜為190至210℃)的條件下,將塗佈有保護層成形用塗覆液之未延伸薄膜進行同時雙軸延伸。在將未延伸薄膜進行同時雙軸延伸時,以使用拉幅法、LISIM雙軸延伸法等進行為佳。For another example, in the simultaneous biaxial stretching method, after drying at 50 to 220°C in the drying step, a protective layer is coated under the condition of an extension temperature of 215°C or lower (preferably 190 to 210°C) The unstretched film of the coating liquid for forming is simultaneously biaxially stretched. When the unstretched film is simultaneously biaxially stretched, the tenter method, LISIM biaxial stretching method, or the like is preferably used.

在延伸步驟中經延伸的薄膜,以進一步進行熱處理為佳。熱處理溫度並無特別限制,通常以190至220℃為佳,尤以195至215℃為較佳。若熱處理溫度未達190℃,會有共聚聚酯樹脂的塗膜形成不足,而形成對電解液耐性不足之保護層的情形。此外在添加硬化劑的情況下會有交聯反應不能充分進行,無法得到添加交聯劑之效果的情形。另一方面,若熱處理溫度超過220℃,會使聚醯胺薄膜的強度降低。另外,在交聯反應於上述熱處理中沒有充分進行的情況下,亦可在延伸結束後實施老化處理。熱處理的時間可因應熱處理溫度等適當設定,通常以1至15秒左右為佳。The film stretched in the stretching step is preferably further heat-treated. The heat treatment temperature is not particularly limited, but it is usually preferably 190 to 220°C, particularly preferably 195 to 215°C. If the heat treatment temperature does not reach 190°C, the coating film of the copolymer polyester resin may be insufficiently formed, and a protective layer having insufficient resistance to the electrolyte may be formed. In addition, when the hardener is added, the crosslinking reaction may not proceed sufficiently, and the effect of adding the crosslinker may not be obtained. On the other hand, if the heat treatment temperature exceeds 220°C, the strength of the polyamide film will decrease. In addition, when the cross-linking reaction does not sufficiently proceed in the above heat treatment, the aging treatment may be performed after the stretching is completed. The time of the heat treatment can be appropriately set according to the heat treatment temperature, etc., usually about 1 to 15 seconds.

熱處理方法並無特別限制,可採用例如吹熱風的方法、照射紅外線的方法、照射微波的方法等。從可均勻且精確地加熱的觀點來看,在此等中以吹熱風的方法為佳。例如,可藉由將已設定在上述溫度範圍的熱風吹至通過延伸機之熱固定區的薄膜來進行熱固定處理的方法。 其他步驟The heat treatment method is not particularly limited, and for example, a method of blowing hot air, a method of irradiating infrared rays, a method of irradiating microwaves, or the like can be used. From the viewpoint of being able to heat uniformly and accurately, the method of blowing hot air is preferred among these. For example, a method of heat fixing can be performed by blowing hot air that has been set in the above temperature range to the film passing through the heat fixing area of the stretching machine. Other steps

積層各層的方法並無特別限制,可採用例如a)形成藉塗覆液而得之塗膜的方法、b)積層預成形之薄膜的方法、c)藉由PVD法、CVD法等形成蒸鍍膜的方法等的任一種。此外,在前述b)的情況下,亦可採用透過接著劑進行積層的方法、藉由同時擠製成形來積層的方法等中的任一種。尤其在將本發明薄膜用作鋰離子二次電池等電池外裝材的情況下,亦可採用已知之外裝材的製造方法。在此情況下,亦可使用已知的接著劑進行積層。The method of laminating each layer is not particularly limited, and for example, a) a method of forming a coating film obtained by a coating solution, b) a method of laminating a preformed thin film, c) forming a vapor-deposited film by a PVD method, a CVD method, etc. Any of the methods. In addition, in the case of the above b), any one of a method of laminating through an adhesive, a method of laminating by simultaneous extrusion molding, and the like may also be used. In particular, when the thin film of the present invention is used as a battery exterior material such as a lithium ion secondary battery, a known method for manufacturing an exterior material can also be used. In this case, a known adhesive can also be used for lamination.

例如,在與阻隔層積層的情況下,可採用將包含保護層/聚醯胺系薄膜基材的積層體或包含保護層/聚醯胺系薄膜基材/保護層的積層體,與阻隔層形成用金屬箔等透過2液型聚胺酯系接著劑等進行乾積層、熱積層等的方法。For example, in the case of lamination with a barrier layer, a laminate including a protective layer/polyamide-based film substrate or a laminate including a protective layer/polyamide-based film substrate/protective layer, and a barrier layer A method of forming a metal foil or the like to perform dry lamination, heat lamination, etc. through a two-component polyurethane adhesive or the like.

此外,將阻隔層與熱熔接層接合的方法可使用已知的方法(乾積層、熱積層、擠出積層、夾層積層法(sandwich lamination method)等)。In addition, a known method (dry lamination, heat lamination, extrusion lamination, sandwich lamination method, etc.) can be used as a method of joining the barrier layer and the thermal fusion bonding layer.

在可形成上述接著劑層之聚醯胺薄膜、阻隔層、熱熔接層的表面,只要不損及本發明的效果,可因應需要設置錨固塗佈層、底漆層等其他的層。 3.聚醯胺系積層薄膜的使用As long as the surface of the polyamide film, barrier layer, and heat welding layer that can form the adhesive layer described above, as long as the effect of the present invention is not impaired, other layers such as an anchor coating layer and a primer layer may be provided as necessary. 3. Use of Polyamide-based laminated film

本發明薄膜可用在各種用途,尤其適合用作包裝材料。亦即,可利用為用以包裝內容物的包裝材料。內容物並無限制,可包裝例如電子零件、化學產品、化妝品、醫療用品(醫療機器)、飲料食品等內容物。The film of the present invention can be used in various applications, and is particularly suitable as a packaging material. That is, it can be used as a packaging material for packaging contents. The content is not limited, and it can package contents such as electronic parts, chemical products, cosmetics, medical supplies (medical equipment), beverages and food.

尤其,本發明薄膜適合用作鋰離子二次電池的外裝材,在將本發明薄膜用作外裝材的情況下,可藉由其保護層保護本發明薄膜(尤其是聚醯胺系基材層)不受電解液影響。結果,可有效地抑制或防止因外裝材腐蝕等引起的問題。In particular, the film of the present invention is suitable for use as an exterior material for lithium ion secondary batteries. When the film of the present invention is used as an exterior material, the film of the present invention (especially the polyamide-based group) can be protected by its protective layer Material layer) is not affected by the electrolyte. As a result, it is possible to effectively suppress or prevent problems caused by corrosion of exterior materials and the like.

一般而言,用於鋰離子二次電池的電解液係將離子性物質(尤其是鋰鹽)溶解於碳酸酯等極性溶劑中調製而成的導電性液體。鋰鹽可舉出藉由與水反應產生氫氟酸(氟化氫)的鋰鹽。更具體而言,列舉有六氟磷酸鋰(LiPF6 )、及四氟硼酸鋰(LiBF4 )等含氟鋰鹽。因此,在電解液附著於空氣中的情況下,空氣中的水分與電解液中的含氟鋰鹽反應產生氫氟酸。因該氫氟酸,而有使用於鋰離子二次電池外裝材之聚醯胺薄膜溶解的疑慮。對此,本發明薄膜由於聚醯胺系薄膜基材被上述特定保護層包覆,因此即使電解液接觸到外裝材(尤其是保護層),仍可藉著高耐電解液性來有效地保護外裝材,其結果可提供信賴性高的鋰離子二次電池。因此,本發明薄膜適合用作例如鋰離子二次電池外裝材,亦可適用於壓花(emboss)型或深衝(deep drawing)成型的鋰離子二次電池。然後在製造鋰離子二次電池時,即使電解液附著在外裝側,亦可良好地保持作為鋰離子二次電池外裝材的性能。In general, an electrolyte used for a lithium ion secondary battery is a conductive liquid prepared by dissolving an ionic substance (especially a lithium salt) in a polar solvent such as carbonate. The lithium salt may be a lithium salt that generates hydrofluoric acid (hydrogen fluoride) by reaction with water. More specifically, fluorine-containing lithium salts such as lithium hexafluorophosphate (LiPF 6 ) and lithium tetrafluoroborate (LiBF 4 ) are listed. Therefore, when the electrolyte is attached to the air, moisture in the air reacts with the fluorine-containing lithium salt in the electrolyte to generate hydrofluoric acid. Due to this hydrofluoric acid, there is a possibility that the polyimide film used for the exterior material of the lithium ion secondary battery dissolves. In this regard, since the film of the present invention is coated with the above-mentioned specific protective layer, the polyamide-based film substrate can be effectively used with high electrolyte resistance even if the electrolyte contacts the exterior material (especially the protective layer) As a result, the exterior materials are protected, and as a result, a highly reliable lithium ion secondary battery can be provided. Therefore, the film of the present invention is suitable for use as, for example, a lithium ion secondary battery exterior material, and can also be applied to embossed or deep drawing molded lithium ion secondary batteries. Then, when manufacturing a lithium ion secondary battery, even if the electrolyte adheres to the exterior side, the performance as an exterior material of the lithium ion secondary battery can be maintained well.

在用作包裝材料的情況下,其形態亦無特別限制,例如可用作包裝用袋或包裝用容器。作為包裝用袋,例如可用作枕頭袋、角撐袋、支架袋等各種袋體。袋體的成形方法只要根據已知方法進行即可。When it is used as a packaging material, its form is not particularly limited. For example, it can be used as a packaging bag or a packaging container. As a packaging bag, it can be used as various bag bodies, such as a pillow bag, a gusset bag, a support bag, etc., for example. The method of forming the bag body may be performed according to a known method.

再者,本發明亦包含內容物藉如上述包裝材料或包裝用袋包裝而成的產品(包裝產品)。在此情況下的包裝狀態,可舉出例如藉由包裝材料或包裝用袋使內容物被密封而與外部隔離的狀態等。 4.電池In addition, the present invention also includes products (packaged products) whose contents are packed by the aforementioned packaging materials or packaging bags. The packaging state in this case includes, for example, a state in which the contents are sealed from the outside by a packaging material or a packaging bag. 4. Battery

本發明包括電池,該電池包含:發電要素,包含負極、正極、隔板、及電解質;及外裝材,包裝其發電要素;其特徵為:前述外裝材為本發明薄膜,且其配置成該保護層作為該電池的最外層。The present invention includes a battery including: a power generation element including a negative electrode, a positive electrode, a separator, and an electrolyte; and an exterior material to package the power generation element; characterized in that the aforementioned exterior material is the film of the present invention and is configured as The protective layer serves as the outermost layer of the battery.

根據電池的包裝形態可分為罐型及積層型(袋型),本發明薄膜適合使用於積層型(袋型)的電池。因此,除了例如在將本發明薄膜預先成形成凹狀(容器狀)後裝填發電要素並密封的方法之外,亦可採用在將發電要素載置於本發明薄膜後,使本發明薄膜以將其包裹住的方式成形來密封發電要素的方法等。According to the packaging form of the battery, it can be divided into a can type and a laminated type (pouch type). The film of the present invention is suitable for a laminated type (pouch type) battery. Therefore, in addition to, for example, a method in which the film of the present invention is preliminarily formed into a concave shape (container shape) and then filled with a power generating element and sealed, it is also possible to use the film of the present invention after placing the power generating element in the film of the present invention. The method of forming the envelope to seal the power generation elements, etc.

發電要素並無特別限制,亦可使用已知或市售的發電要素。此外,亦可為一次電池、二次電池中的任一種。例如,可舉出鋰離子電池、鎳氫電池、鎳鎘電池等。The power generation element is not particularly limited, and a known or commercially available power generation element can also be used. In addition, it may be either a primary battery or a secondary battery. For example, a lithium ion battery, a nickel-metal hydride battery, a nickel-cadmium battery, etc. are mentioned.

圖4中顯示電池的示意圖。電池40具有發電要素41被由本發明薄膜10構成之外裝材所被覆的構成。更具體而言,發電要素21係被本發明薄膜10以本發明薄膜10之保護層10a面位於外側的方式被覆。A schematic diagram of the battery is shown in FIG. 4. The battery 40 has a structure in which the power generating element 41 is covered with an exterior material composed of the film 10 of the present invention. More specifically, the power generating element 21 is covered with the film 10 of the present invention such that the surface of the protective layer 10a of the film 10 of the present invention is located outside.

圖4中的發電要素41包含:由正極活性物質與集電體構成的正極、隔板、由負極活性物質與集電體構成的負極、電解液等(均未圖示)。此外,正極、負極分別具有於端部延伸出的引線(突片)43。The power generation element 41 in FIG. 4 includes a positive electrode composed of a positive electrode active material and a current collector, a separator, a negative electrode composed of a negative electrode active material and a current collector, an electrolyte, etc. (none of which are shown). In addition, the positive electrode and the negative electrode each have a lead (tab) 43 extending from the end.

舉鋰離子電池為例,可採用如以下的構成。正極活性物質的例,除了錳酸鋰等鋰鹽之外,可舉出金屬鋰等,正極集電體的例可舉出鋁箔。隔板可舉出聚乙烯、聚丙烯等微多孔膜。負極活性物質的例可舉出石墨,可使用錳酸鋰等鋰鹽、金屬鋰等,正極集電體的例可舉出鋁箔。電解液可舉出將四氟硼酸鋰(LiBF4 )、六氟磷酸鋰鹽(LiPF6 )等鋰鹽溶解在碳酸乙酯(EC)、碳酸甲乙酯(EMC)、碳酸丙烯酯等的溶液。Taking a lithium ion battery as an example, the following configuration can be adopted. Examples of the positive electrode active material include lithium metal in addition to lithium salts such as lithium manganate, and examples of the positive electrode current collector include aluminum foil. Examples of the separator include microporous membranes such as polyethylene and polypropylene. Examples of the negative electrode active material include graphite, and lithium salts such as lithium manganate and metal lithium can be used. Examples of the positive electrode current collector include aluminum foil. The electrolytic solution may be a solution in which lithium salts such as lithium tetrafluoroborate (LiBF 4 ) and lithium hexafluorophosphate (LiPF 6 ) are dissolved in ethyl carbonate (EC), ethyl methyl carbonate (EMC), propylene carbonate, or the like.

圖5中顯示將本發明薄膜體用作外裝材之電池的實施形態之一例的剖面圖。在電池50採用將用作外裝材之本發明薄膜10以使保護層面10a位於外側的方式對折,並於其中裝填發電要素41的構成。位於本發明薄膜10之保護層相反側的表面為熱熔接層面10b,在使其端部彼此相對的狀態下藉由熱封形成接著部S1。在該接著部S1,引線43被夾持在熱熔接層之間。在圖4中為了簡化只顯示出1條引線43,但實際上設置有正極用引線及負極用引線。FIG. 5 is a cross-sectional view showing an example of a battery using the film body of the present invention as an exterior material. In the battery 50, the film 10 of the present invention used as an exterior material is folded in half so that the protective surface 10a is located outside, and the power generation element 41 is filled therein. The surface located on the opposite side of the protective layer of the thin film 10 of the present invention is the thermal fusion bonding layer 10b, and the adhesive portion S1 is formed by heat sealing in a state where its ends are opposed to each other. At this bonding portion S1, the lead wire 43 is sandwiched between the heat welding layers. In FIG. 4, for simplicity, only one lead 43 is shown, but actually, a positive electrode lead and a negative electrode lead are provided.

在組裝圖5所示的電池時,在具備引線43之發電要素41中,使用本發明薄膜10以使引線露出至外部的方式被覆發電要素41。在被覆時,藉由使本發明薄膜10之熱熔接層面10b彼此接合的方式進行發電要素21的被覆。在此情況下,一部分不進行接合,以確保作為電解液的注入口。接著,在從注入口填充電解液後,藉由熱封封閉注入口。如此進行利用作為外裝材之本發明薄膜10來進行發電要素21的密封。When assembling the battery shown in FIG. 5, in the power generating element 41 provided with the lead 43, the film 10 of the present invention is used to cover the power generating element 41 so that the lead is exposed to the outside. At the time of coating, the power generating element 21 is coated by bonding the thermal fusion bonding layers 10b of the film 10 of the present invention to each other. In this case, a part is not joined to ensure an injection port for the electrolyte. Next, after filling the electrolyte from the injection port, the injection port is closed by heat sealing. In this manner, the power generation element 21 is sealed using the film 10 of the present invention as an exterior material.

此外,圖6中顯示其他實施形態之電池剖面的示意圖。在電池60中,具有用於連接到外部之引線43的發電要素(發電元件)41,其周圍被2片本發明薄膜10、10包覆。本發明薄膜10、10的兩端係利用藉熱封等而得之接著部S1、S2密封。引線43以從電池60內之電極露出至外部的方式延伸而出,可將來自發電要素41的電流取出至外部。在圖6中為了簡化只顯示出1條引線43,但實際上設置有正極用引線及負極用引線。In addition, FIG. 6 shows a schematic diagram of a cross section of a battery of another embodiment. The battery 60 has a power generating element (power generating element) 41 for connecting to an external lead 43, and its periphery is covered with two thin films 10 and 10 of the present invention. Both ends of the films 10 and 10 of the present invention are sealed by the adhesive portions S1 and S2 obtained by heat sealing or the like. The lead wire 43 extends so as to be exposed from the electrode in the battery 60 to the outside, and can take out the current from the power generating element 41 to the outside. In FIG. 6, for simplicity, only one lead 43 is shown, but actually, a positive electrode lead and a negative electrode lead are provided.

在組裝圖6所示的電池60時,對於具備引線43之發電要素41,以使引線露出至外部的方式使用本發明薄膜10、10被覆發電要素41。在被覆時,藉由使2片本發明薄膜10、10之熱熔接層面10b、10b彼此透過熱封進行接合的方式進行發電要素21的被覆。在此情況下,一部分不進行接合,以確保作為電解液的注入口。接著,在從注入口填充電解液後,藉由熱封封閉注入口。如此進行利用2片本發明薄膜10、10來進行發電要素41的密封。 [實施例]When assembling the battery 60 shown in FIG. 6, for the power generating element 41 provided with the lead 43, the power generating element 41 of the present invention is covered with the thin films 10 and 10 of the present invention so that the lead is exposed to the outside. At the time of coating, the power generating element 21 is coated by heat-sealing the two layers 10b, 10b of the two films 10, 10 of the present invention to each other through heat sealing. In this case, a part is not joined to ensure an injection port for the electrolyte. Next, after filling the electrolyte from the injection port, the injection port is closed by heat sealing. In this way, the sealing of the power generating element 41 is performed by using two films 10 and 10 of the present invention. [Example]

以下顯示實施例及比較例,並更具體地說明本發明的特徵。然而,本發明的範圍並不受實施例限制。另外,以下記載的「份」表示「質量份」。 實施例1 (1)共聚聚酯樹脂A的合成Examples and comparative examples are shown below, and the features of the present invention are explained more specifically. However, the scope of the present invention is not limited by the examples. In addition, "parts" described below means "parts by mass". Example 1 (1) Synthesis of copolymerized polyester resin A

將二羧酸成分(2,6-萘二羧酸709.4份、對苯二甲酸26.6份、5-磺基間苯二甲酸鈉56.2份)、二醇成分(乙二醇176.7份、二乙二醇126.2份、1,6-己二醇336.8份)、還有作為聚合觸媒的鈦酸四丁酯0.26份加入反應器,並將體系內取代成氮氣。然後,在將此等原料以1000rpm攪拌的同時,將反應器升溫至200℃。Dicarboxylic acid component (709.4 parts of 2,6-naphthalene dicarboxylic acid, 26.6 parts of terephthalic acid, 56.2 parts of 5-sulfoisophthalic acid sodium), glycol component (176.7 parts of ethylene glycol, diethylene glycol 126.2 parts, 336.8 parts of 1,6-hexanediol), and 0.26 parts of tetrabutyl titanate as a polymerization catalyst were added to the reactor, and the system was replaced with nitrogen. Then, while stirring these raw materials at 1000 rpm, the reactor was heated to 200°C.

接著,費時4小時逐漸將溫度升至260℃並使其進行酯交換反應。之後,在250℃下逐漸減壓,並於0.35mmHg下進行縮聚反應1.5小時。以這樣的方式調製預定的共聚聚酯樹脂。 (2)保護層形成用塗覆液的調製Next, it took 4 hours to gradually raise the temperature to 260°C and subject it to transesterification. Thereafter, the pressure was gradually reduced at 250°C, and the polycondensation reaction was carried out at 0.35 mmHg for 1.5 hours. In this way, a predetermined copolymerized polyester resin is prepared. (2) Preparation of coating liquid for protective layer formation

粉碎所獲得的共聚聚酯樹脂,將共聚聚酯樹脂30份、水70份添加至溶解槽,在80至95℃下攪拌同時費時2小時使其溶解,藉此獲得濃度30質量%的水溶液作為保護層形成用塗覆液。 (3)延伸薄膜的製造(同時雙軸延伸)The obtained copolymerized polyester resin was pulverized, 30 parts of copolymerized polyester resin and 70 parts of water were added to a dissolution tank, and stirred at 80 to 95°C while dissolving for 2 hours, thereby obtaining an aqueous solution having a concentration of 30% by mass as Coating liquid for forming a protective layer. (3) Manufacture of stretched film (simultaneous biaxial stretching)

使用具備T字模的擠製機,並於260℃條件下由T字模口將聚醯胺樹脂(尼龍6,Unitika公司製「A1030BRF」,相對黏度3.1)擠出成片狀。接著,使其密著於表面溫度已調節成18℃的流延輥上進行快速冷卻,並以使延伸後所得聚醯胺薄膜厚度為15μm來調整聚醯胺樹脂的供給量。Using an extruder equipped with a T-die, a polyamide resin (nylon 6, "A1030BRF" manufactured by Unitika Corporation, relative viscosity 3.1) was extruded into a sheet form from the T-die at 260°C. Next, it was made to adhere to a casting roll whose surface temperature was adjusted to 18° C. for rapid cooling, and the supply amount of the polyamide resin was adjusted so that the thickness of the polyamide film obtained after stretching was 15 μm.

接著,使此未延伸薄膜通過水溫50℃的吸水處理裝置,使用前述保護層形成用塗覆液,在未延伸薄膜的單面使用噴泉法以乾燥後的厚度會成為0.70μm的方式進行塗佈,並在150℃下乾燥後,導入至同時雙軸延伸機。在同時雙軸延伸機中,以預熱溫度200℃及延伸溫度190℃的條件,將前述經塗佈的未延伸薄膜進行朝MD方向3.0倍、TD方向3.3倍的同時雙軸延伸。接著,以熱處理溫度210℃及熱處理時間3秒的條件施行熱處理,於聚醯胺薄膜的單面形成保護層。再者,對不具保護層的其他面施行電暈處理,並獲得薄膜厚度為15μm、保護層厚度為0.70μm的延伸薄膜。 (4)聚醯胺系積層薄膜的製作Next, this unstretched film was passed through a water absorption treatment device with a water temperature of 50° C., and the coating liquid for forming a protective layer was applied to one side of the unstretched film using a fountain method so that the thickness after drying would be 0.70 μm. After the cloth was dried at 150°C, it was introduced into a simultaneous biaxial stretching machine. In the simultaneous biaxial stretching machine, the coated unstretched film was simultaneously biaxially stretched in the MD direction 3.0 times and the TD direction 3.3 times under the conditions of a preheating temperature of 200°C and a stretching temperature of 190°C. Next, heat treatment was performed under the conditions of a heat treatment temperature of 210° C. and a heat treatment time of 3 seconds to form a protective layer on one side of the polyamide film. Furthermore, the other surface without the protective layer was subjected to corona treatment, and a stretched film with a film thickness of 15 μm and a protective layer thickness of 0.70 μm was obtained. (4) Fabrication of polyamide-based laminated film

在未積層所得延伸薄膜之保護層的面,以塗佈量為5g/m2 的方式塗佈二液型聚胺酯接著劑(Toyo Morton公司製,TM-K55/CAT-10L),並在80℃下乾燥10秒。在其接著劑塗佈面貼合鋁箔(厚度50μm)。接著,在其鋁箔面上使用上述接著劑以相同條件進行塗佈、乾燥,將未延伸聚丙烯薄膜(Mitsui Chemicals Tohcello公司製,GHC,厚度50μm)作為熱熔接層進行貼合,並在40℃的氣體環境下進行72小時老化處理。如此進行獲得依「保護層/聚醯胺薄膜/鋁箔/熱熔接層」的順序積層的聚醯胺系積層薄膜。 實施例2至19及比較例1至6On the surface of the protective layer of the unstretched stretched film, a two-component polyurethane adhesive (manufactured by Toyo Morton, TM-K55/CAT-10L) was applied at a coating amount of 5 g/m 2 at 80°C. Dry for 10 seconds. An aluminum foil (thickness 50 μm) was laminated on the adhesive application surface. Next, the aluminum foil surface was coated and dried under the same conditions using the above-mentioned adhesive, and an unstretched polypropylene film (manufactured by Mitsui Chemicals Tohcello Co., GHC, thickness 50 μm) was bonded as a heat-welded layer, and was bonded at 40° C. 72 hours of aging treatment under the gas environment. In this way, a polyamide-based laminated film laminated in the order of "protective layer/polyamide film/aluminum foil/thermal welding layer" was obtained. Examples 2 to 19 and Comparative Examples 1 to 6

除了表1及下述所示的條件之外,以與實施例1相同的方式製作聚醯胺系積層薄膜。另外,表1中的*1係表示使用後塗佈法的例。 [表1]

Figure 02_image001
>關於實施例2> (2)保護層形成用塗覆液的調製Except for the conditions shown in Table 1 and below, a polyamide-based laminated film was produced in the same manner as in Example 1. In addition, *1 in Table 1 shows the example of the coating method after use. [Table 1]
Figure 02_image001
>About Example 2> (2) Preparation of coating liquid for forming protective layer

使用記載於實施例1中的共聚聚酯樹脂與記載於表1的

Figure 108126978-A0304-12-01
唑啉系交聯劑(日本觸媒公司製「WS300」),以交聯劑含量相對於共聚聚酯樹脂之固形分為5質量%的方式添加,並進一步與純水混合,使共聚聚酯樹脂與交聯劑之混合物的固形分為9質量%而獲得保護層形成用塗覆液。 (3)延伸薄膜的製造(同時雙軸延伸)Use the copolymerized polyester resin described in Example 1 and the one described in Table 1.
Figure 108126978-A0304-12-01
An oxazoline-based crosslinking agent ("WS300" manufactured by Japan Catalyst Co., Ltd.) is added in such a way that the content of the crosslinking agent is 5 mass% relative to the solid content of the copolymerized polyester resin, and further mixed with pure water to make the copolymerized polyester The solid content of the mixture of resin and crosslinking agent was 9% by mass to obtain a coating liquid for forming a protective layer. (3) Manufacture of stretched film (simultaneous biaxial stretching)

除了將在聚醯胺系薄膜的單面形成保護層時的熱處理溫度變更成表1所示的值以外,以與實施例1相同的方式獲得聚醯胺系積層薄膜。 >關於實施例5> (1)共聚聚酯樹脂A的合成A polyamide-based laminated film was obtained in the same manner as in Example 1, except that the heat treatment temperature when forming the protective layer on one side of the polyamide-based film was changed to the value shown in Table 1. >About Example 5> (1) Synthesis of copolymerized polyester resin A

除了將二羧酸成分與二醇成分的調配比變更成表1所示的組成之外,以與實施例1相同的方式進行聚合獲得共聚聚酯樹脂。 (2)保護層形成用塗覆液的調製A copolymerized polyester resin was obtained in the same manner as in Example 1, except that the blending ratio of the dicarboxylic acid component and the diol component was changed to the composition shown in Table 1. (2) Preparation of coating liquid for protective layer formation

在表1所示的條件下,將交聯劑添加至上述共聚聚酯樹脂,並使用純水獲得9質量%的保護層形成用塗覆液。 (3)延伸薄膜的製造(逐次雙軸延伸)Under the conditions shown in Table 1, a crosslinking agent was added to the above copolymerized polyester resin, and 9% by mass of a coating liquid for forming a protective layer was obtained using pure water. (3) Manufacture of stretched film (sequential biaxial stretching)

使用具備T字模的擠製機,並於260℃條件下由T字模口將尼龍6(Unitika公司製,A1030BRF,相對黏度2.7)擠出成片狀。接著,使其密著於表面溫度已調節成18℃的流延輥上進行快速冷卻,並以使延伸後所得聚醯胺薄膜厚度成為15μm來調整聚醯胺樹脂的供給量。Using an extruder equipped with a T-shaped die, nylon 6 (manufactured by Unitika, A1030BRF, relative viscosity of 2.7) was extruded into a sheet form from the T-shaped die at 260°C. Next, it was made to adhere to a casting roll whose surface temperature was adjusted to 18° C. for rapid cooling, and the supply amount of the polyamide resin was adjusted so that the thickness of the polyamide film obtained after stretching became 15 μm.

接著,藉由使該未延伸薄膜通過加熱至54℃~62℃之延伸用輥,朝MD方向延伸至延伸倍率為2.80倍。接著,使用上述保護層形成用塗覆液,在延伸薄膜的單面使用凹版塗佈機,以乾燥後的厚度會成為0.70μm的方式進行塗佈後,在預熱溫度60℃及延伸溫度90℃的條件下朝TD方向延伸至延伸倍率為3.2倍。進一步以熱處理溫度215℃、熱處理時間3秒的條件施行熱處理。進一步對聚醯胺薄膜不具保護層的其他面施行電暈處理,並獲得薄膜厚度為15μm、保護層厚度為0.70μm的延伸薄膜。使用所獲得的延伸薄膜,以與實施例1相同的方法獲得聚醯胺系積層薄膜。 >關於實施例6>Next, the unstretched film was stretched in the MD direction to a stretch ratio of 2.80 by passing through a stretching roller heated to 54°C to 62°C. Next, using the coating liquid for forming the protective layer, using a gravure coater on one side of the stretched film, after coating so that the thickness after drying becomes 0.70 μm, the preheating temperature is 60° C. and the stretching temperature is 90 Under the condition of ℃, the extension ratio is 3.2 times in the TD direction. Further, heat treatment was performed under the conditions of a heat treatment temperature of 215°C and a heat treatment time of 3 seconds. Further, the other surface of the polyamide film without the protective layer was subjected to corona treatment, and an extended film with a film thickness of 15 μm and a protective layer thickness of 0.70 μm was obtained. Using the obtained stretched film, a polyamide-based laminated film was obtained in the same manner as in Example 1. >About Example 6>

除了將熱處理溫度變更成如表1所示之外,以與實施例5相同的方式製作聚醯胺系積層薄膜。 >關於實施例3至4、9、16至18、比較例2>A polyamide-based laminated film was produced in the same manner as in Example 5 except that the heat treatment temperature was changed as shown in Table 1. >About Examples 3 to 4, 9, 16 to 18, Comparative Example 2>

除了將保護層形成用塗覆液組成及保護層形成時的熱處理溫度設定成表1所示的條件之外,以與實施例2相同的方式獲得聚醯胺系積層薄膜。 >關於實施例6至8、10至15>A polyamide-based laminated film was obtained in the same manner as in Example 2 except that the composition of the coating liquid for forming a protective layer and the heat treatment temperature at the time of forming the protective layer were set to the conditions shown in Table 1. >About Examples 6 to 8, 10 to 15>

除了將保護層形成用塗覆液組成及保護層形成時的熱處理溫度設定成表1所示的條件之外,以與實施例5相同的方式獲得聚醯胺系積層薄膜。 >關於實施例19> (3)延伸薄膜的製造(同時雙軸延伸)A polyamide-based laminated film was obtained in the same manner as in Example 5, except that the composition of the coating liquid for forming a protective layer and the heat treatment temperature at the time of forming the protective layer were set to the conditions shown in Table 1. >About Example 19> (3) Manufacture of stretched film (simultaneous biaxial stretching)

使用具備T字模的擠製機,並於260℃條件下由T字模口將尼龍6(Unitika公司製,A1030BRF,相對黏度2.7)擠出成片狀。接著,使其密著於表面溫度已調節成18℃的流延輥上進行快速冷卻,並以使延伸後所得聚醯胺薄膜厚度成為15μm來調整聚醯胺樹脂的供給量。接著,使此未延伸薄膜通過水溫50℃的吸水處理裝置,並繼續導入至同時雙軸延伸機。以預熱溫度200℃及延伸溫度190℃的條件,進行朝MD方向3.0倍、TD方向3.3倍的同時雙軸延伸。接著,以熱處理溫度210℃及熱處理時間3秒的條件施行熱處理,進一步對單面進行電暈處理,獲得薄膜厚度為15μm的聚醯胺薄膜。進一步,將所獲得的聚醯胺薄膜導入至凹版塗佈機,以最終的塗佈厚度成為0.7μm的方式,塗佈在實施例2獲得的保護層形成用塗覆液,並使其費時3秒通過5區的乾燥爐[區域1(80℃)→區域2(100℃)→區域3(120℃)→區域4(110℃)→區域5(80℃)]進行乾燥,藉此獲得薄膜厚度為15μm、保護層厚度為0.70μm的延伸薄膜。然後,以與實施例1相同的方式製作聚醯胺系積層薄膜。 >關於比較例1>Using an extruder equipped with a T-shaped die, nylon 6 (manufactured by Unitika, A1030BRF, relative viscosity of 2.7) was extruded into a sheet form from the T-shaped die at 260°C. Next, it was made to adhere to a casting roll whose surface temperature was adjusted to 18° C. for rapid cooling, and the supply amount of the polyamide resin was adjusted so that the thickness of the polyamide film obtained after stretching became 15 μm. Next, this unstretched film was passed through a water absorption treatment device with a water temperature of 50° C., and was continuously introduced into a simultaneous biaxial stretching machine. Under the conditions of a preheating temperature of 200°C and an extension temperature of 190°C, biaxial stretching was performed while 3.0 times in the MD direction and 3.3 times in the TD direction. Next, heat treatment was performed under the conditions of a heat treatment temperature of 210° C. and a heat treatment time of 3 seconds, and one side was further subjected to corona treatment to obtain a polyamide film having a film thickness of 15 μm. Further, the obtained polyamide film was introduced into a gravure coater, and the coating solution for forming a protective layer obtained in Example 2 was applied so that the final coating thickness became 0.7 μm, and it took time 3 Secondly, it is dried in a 5-zone drying oven [Zone 1 (80°C) → Zone 2 (100°C) → Zone 3 (120°C) → Zone 4 (110°C) → Zone 5 (80°C)], thereby obtaining a film A stretched film with a thickness of 15 μm and a protective layer thickness of 0.70 μm. Then, in the same manner as in Example 1, a polyamide-based laminated film was produced. >About Comparative Example 1>

除了將保護層形成用塗覆液的組成設定成記載於表1的內容,還有令保護層厚度為2.00μm之外,以與實施例19相同的方式獲得聚醯胺系積層薄膜。 >關於比較例3>A polyamide-based laminated film was obtained in the same manner as in Example 19 except that the composition of the coating liquid for forming a protective layer was set as described in Table 1, and the thickness of the protective layer was 2.00 μm. >About Comparative Example 3>

除了將保護層形成用塗覆液變更成市售的PVDC塗覆液(旭化成股份有限公司「Saran Latex L549」)之外,以與比較例1相同的方式獲得聚醯胺系積層薄膜。 >關於比較例4>A polyamide-based laminated film was obtained in the same manner as in Comparative Example 1, except that the coating liquid for forming a protective layer was changed to a commercially available PVDC coating liquid (“Saran Latex L549” from Asahi Kasei Corporation). >About Comparative Example 4>

除了將保護層形成用塗覆液變更成與比較例3相同的PVDC塗覆液,還有變更保護層形成時的熱處理溫度之外,以與實施例1相同的方式獲得聚醯胺系積層薄膜。 >關於比較例5>A polyamide-based laminated film was obtained in the same manner as in Example 1, except that the coating liquid for forming the protective layer was changed to the same PVDC coating liquid as in Comparative Example 3 and the heat treatment temperature at the time of forming the protective layer was changed. . >About Comparative Example 5>

除了將保護層形成用塗覆液變更成飽和聚酯樹脂乳液(高松油脂股份有限公司A-110F)之外,以與比較例1相同的方式獲得聚醯胺系積層薄膜。 >關於比較例6>A polyamide-based laminated film was obtained in the same manner as in Comparative Example 1, except that the coating liquid for forming a protective layer was changed to a saturated polyester resin emulsion (Takamatsu Oil Co., Ltd. A-110F). >About Comparative Example 6>

除了將保護層形成用塗覆液變更成與比較例5相同的飽和聚酯樹脂乳液,還有變更保護層形成時的熱處理溫度之外,以與實施例1相同的方式獲得聚醯胺系積層薄膜。 試驗例1A polyamide-based laminate was obtained in the same manner as in Example 1, except that the coating liquid for forming the protective layer was changed to the same saturated polyester resin emulsion as Comparative Example 5 and the heat treatment temperature at the time of forming the protective layer was changed. film. Test Example 1

對於在各實施例及比較例中獲得的聚醯胺系積層薄膜分別測量下述的特性。將其結果顯示於表2。表2中的「無法測量」係表示由於聚醯胺系積層薄膜表面在電解液附著後因產生皺褶等而變形,因此無法測量。 (1)共聚聚酯樹脂的組成The following characteristics were measured for the polyamide-based laminated films obtained in the examples and comparative examples. The results are shown in Table 2. The "unmeasured" in Table 2 means that the surface of the polyimide-based laminated film is deformed due to wrinkles or the like after the electrolyte is attached, and therefore cannot be measured. (1) Composition of copolymerized polyester resin

使用日本電子公司製「ECZ400R型NMR裝置」測量1 H-NMR,並從所獲得圖表中各共聚成分之質子的峰值積分強度比(integrated intensity)求得。 (2)共聚聚酯樹脂的玻璃轉移溫度 1 H-NMR was measured using an "ECZ400R NMR apparatus" manufactured by JEOL Ltd., and obtained from the peak integrated intensity ratio (integrated intensity) of the proton of each copolymerization component in the obtained chart. (2) Glass transition temperature of copolymerized polyester resin

使用Perkin Elmer公司製的示差掃描熱析儀(Diamond DSC)以20℃/min的升溫速度進行測量。 (3)保護層厚度A differential scanning pyrolysis analyzer (Diamond DSC) manufactured by Perkin Elmer Co., Ltd. was used for measurement at a temperature increase rate of 20°C/min. (3) Thickness of protective layer

將所獲得的聚醯胺系積層薄膜以環氧樹脂包埋後,進行平面加工,然後進行RuO4 染色(1天),並使用超薄切片機採取厚度90nm(設定值)的切片。設定成切削溫度23℃×濕度50%RH(試料周圍、刀、室)、切削速度0.6mm/min。所獲得的試料使用日本電子股份有限公司製「JEM-1230」TEM,藉由透射測量以加速電壓100kV測量保護層厚度。 (4)積層薄膜的厚度不均勻性(厚度精確度)After embedding the obtained polyamide-based laminated film with epoxy resin, it was subjected to planar processing, and then RuO 4 staining (1 day) was performed, and slices with a thickness of 90 nm (set value) were taken using an ultra-thin slicer. The cutting temperature was set to 23°C × humidity 50% RH (around the sample, knife, chamber), and the cutting speed was 0.6 mm/min. The obtained sample used "JEM-1230" TEM manufactured by JEOL Ltd., and the thickness of the protective layer was measured by transmission measurement at an acceleration voltage of 100 kV. (4) Non-uniformity of thickness of laminated film (thickness accuracy)

如圖3所示,將所獲得的聚醯胺系積層薄膜在溫度23℃及濕度50%RH下加濕2小時後,在指定薄膜上的任意點A為中心並決定基準方向(0度方向)後,從中心點A朝基準方向、相對於基準方向往順時針的45度方向、90度方向、135度方向、180度方向、225度方向、270度方向、及315度方向等8方向分別繪製總共8條100mm的直線。在每條直線上用長度計量器「HEIDENHAIN-METRO MT1287」(Heidenhain公司製),從中心點A以10mm間隔測量(測量10點)厚度,算出在全部直線所測得的數據共80點之測量值的平均值,並以其為平均厚度,算出相對於平均厚度的標準偏差值。另外,上述基準方向並無特別限制,例如可將在薄膜製造時之延伸步驟中的MD作為基準方向。 (5)表面粗度As shown in FIG. 3, after the obtained polyamide-based laminated film is humidified at a temperature of 23° C. and a humidity of 50% RH for 2 hours, the reference direction (0 degree direction) is determined at the arbitrary point A on the designated film as the center ), from the center point A toward the reference direction, clockwise 45 degrees direction, 90 degrees direction, 135 degrees direction, 180 degrees direction, 225 degrees direction, 270 degrees direction, and 315 degrees direction Draw a total of 8 straight lines of 100mm each. Using a length gauge "HEIDENHAIN-METRO MT1287" (manufactured by Heidenhain) on each straight line, measure the thickness at 10 mm intervals from the center point A (measure 10 points), and calculate a total of 80 points of data measured on all straight lines The average of the values, and using this as the average thickness, calculate the standard deviation value relative to the average thickness. In addition, the above-mentioned reference direction is not particularly limited, and for example, MD in the stretching step at the time of film manufacturing may be used as the reference direction. (5) Surface roughness

所獲得聚醯胺系積層薄膜之保護層面及聚醯胺系薄膜基材面的表面粗度係根據日本工業規格JIS B0601-2013,使用股份有限公司小坂研究所製的接觸式表面粗度測量器「Suefcorder SE500A」任意測量10點,並將算出的平均值定為Ra。 (6)耐電解液性能The surface roughness of the protective layer of the obtained polyamide-based laminated film and the base surface of the polyamide-based film is based on the Japanese Industrial Standard JIS B0601-2013, using a contact-type surface roughness measuring device manufactured by Kosaka Research Institute Co., Ltd. "Suefcorder SE500A" measures 10 points arbitrarily and sets the calculated average value as Ra. (6) Resistance to electrolyte

使用所獲得的聚醯胺系積層薄膜,對於如下述所示之6小時、12小時及24小時的3種放置時間評價耐電解液性能。Using the obtained polyamide-based laminated film, the electrolyte resistance was evaluated for three kinds of storage time of 6 hours, 12 hours, and 24 hours as shown below.

首先,使用日本電色公司製霧度計(NDH4000),根據日本工業規格「JIS K 7136」測量所獲得之聚醯胺系積層薄膜的霧度值。令其為電解液滴下前的霧度(Hz0)。First, a haze meter (NDH4000) manufactured by Nippon Denshoku Corporation was used to measure the haze value of the obtained polyamide-based laminated film in accordance with Japanese Industrial Standard "JIS K 7136". Let it be the haze (Hz0) before the electrolyte is dropped.

接著,準備3個利用聚醯胺系積層薄膜以保護層成為表面的方式包覆玻璃培養皿(直徑200mm)開口部的樣品。在每個樣品的保護層上滴下10ml電解液(已在由碳酸乙烯酯/碳酸二乙酯/碳酸甲乙酯=1/1/1(體積比)構成之混合液中摻混LiPF6 而成的液體且將之稀釋至濃度1莫耳/L者),使電解液附著至保護層。Next, three samples were prepared in which the opening of a glass Petri dish (diameter 200 mm) was covered with a polyamide-based laminated film so that the protective layer became the surface. Drop 10 ml of electrolyte on the protective layer of each sample (already mixed with LiPF 6 in a mixed solution consisting of ethylene carbonate/diethyl carbonate/ethyl methyl carbonate=1/1/1 (volume ratio) And dilute it to a concentration of 1 mole/L), so that the electrolyte adheres to the protective layer.

針對3個樣品,作為在電解液附著後於溫度23℃及濕度50%RH下的放置時間為6小時、12小時、24小時的3種樣品。針對3種樣品,在放置各自設定的時間後,用紗布擦去保護層上的電解液,以與上述相同的方式使用日本電色公司製霧度計(NDH4000)並根據日本工業規格「JIS K 7136」進行測量。For the three samples, the three kinds of samples were placed at a temperature of 23° C. and a humidity of 50% RH for 6 hours, 12 hours, and 24 hours after the electrolyte was attached. For the three kinds of samples, after leaving each set time, wipe the electrolyte on the protective layer with gauze, use the haze meter (NDH4000) manufactured by Nippon Denshoku Corporation in the same manner as above and according to the Japanese Industrial Standard "JIS K 7136" for measurement.

將電解液附著後於溫度23℃及濕度50%RH下放置6小時後測量的霧度值定為HzW,放置12小時後測量的霧度值定為HzX,放置24小時後測量的霧度值定為HzY。The haze value measured after the electrolyte is attached at a temperature of 23°C and a humidity of 50% RH for 6 hours is determined as HzW, the haze value measured after 12 hours is determined as HzX, and the haze value measured after 24 hours is left Set to HzY.

然後,分別算出在每種情況下與電解液滴下前的Hz0之間的差,(HzW)-(Hz0)、(HzX)-(Hz0)、(HzY)-(Hz0)。Then, calculate the difference between each case and the Hz0 before the electrolyte dripping, (HzW)-(Hz0), (HzX)-(Hz0), (HzY)-(Hz0).

在上述計算結果中,符合實用性的值為未達3.0,尤以未達2.0為佳,更以未達1.0為最佳。 (7)潤濕In the above calculation results, the value in line with practicability is less than 3.0, especially less than 2.0, and more preferably less than 1.0. (7) Wetting

潤濕係根據日本工業規格JIS K6768進行測量。測量值為42dyn以上可評價為良好。 (8)抗結塊性The wetting system is measured according to Japanese Industrial Standard JIS K6768. A measured value of 42 dyn or more can be evaluated as good. (8) Anti-caking

在將所得聚醯胺系積層薄膜重疊(在保護層為單面的情況,使保護層與基材層重疊,在保護層為雙面的情況,使保護層與保護層重疊)並乘載300g/cm2 負重的狀態下,靜置於溫度40℃及濕度50%RH的恆溫槽內24小時。之後,將樣品切成寬15mm×長100mm的長條狀,並使用拉伸試驗機Autograph AG-I(島津製作所製),以200mm/min的速度剝離,將最高值定為剝離強度值。關於剝離強度值,將50g/15mm以下評價為抗結塊性「○」,超過50g/15mm且未達80g/15mm評價為抗結塊性「△」,80g/15mm以上評價為抗結塊性「×」。就實用性而言,必須為抗結塊性「△」以上。 [表2]

Figure 02_image003
300g of the obtained polyamide-based laminated film (when the protective layer is single-sided, the protective layer and the base material layer are overlapped, and when the protective layer is double-sided, the protective layer and the protective layer are overlapped) and loaded /cm 2 under load, let it stand for 24 hours in a constant temperature bath with a temperature of 40°C and a humidity of 50%RH. After that, the sample was cut into strips with a width of 15 mm and a length of 100 mm, and was peeled at a speed of 200 mm/min using a tensile tester Autograph AG-I (manufactured by Shimadzu Corporation), and the highest value was determined as the peel strength value. Regarding the peel strength value, 50g/15mm or less was evaluated as agglomeration resistance "○", more than 50g/15mm and less than 80g/15mm was evaluated as agglomeration resistance "△", and 80g/15mm or more was evaluated as agglomeration resistance "×". As far as practicability is concerned, it must be at least “△” anti-caking. [Table 2]
Figure 02_image003

在實施例1至19中獲得的聚醯胺系積層薄膜,由於其保護層含有具有依本發明規定之組成的共聚聚酯樹脂,且厚度為1.5μm以下,因此表現出即使電解液附著在保護層上,聚醯胺薄膜的外觀至少12小時以上不會變化的良好耐電解液性,且抗結塊性亦為良好。尤其,下述保護層的耐電解液性為優良:在共聚聚酯樹脂的二羧酸成分中含有80莫耳%以上之具有萘骨架之二羧酸成分、玻璃轉移溫度為80℃以上、含有交聯劑的保護層。The polyamide-based laminated film obtained in Examples 1 to 19 has a protective layer containing a copolymerized polyester resin having a composition specified in the present invention, and has a thickness of 1.5 μm or less, so it shows that even if the electrolyte adheres to the protection On the layer, the appearance of the polyamide film has good electrolyte resistance that does not change for at least 12 hours or more, and the blocking resistance is also good. In particular, the following protective layer is excellent in electrolyte resistance: the dicarboxylic acid component of the copolymerized polyester resin contains 80 mol% or more of the dicarboxylic acid component having a naphthalene skeleton, the glass transition temperature is 80° C. or higher, and contains Protective layer of cross-linking agent.

另一方面,在比較例1、3、5中獲得的聚醯胺系積層薄膜,由於保護層厚度厚,儘管表現出耐電解液性,但或許因為無法在3秒這麼短時間的乾燥步驟中充分乾燥,得到抗結塊性差的結果。On the other hand, the polyamide-based laminated film obtained in Comparative Examples 1, 3, and 5 has a thick protective layer, and although it exhibits electrolyte resistance, it may not be able to be dried in such a short time of 3 seconds. Dry thoroughly to obtain poor resistance to caking.

此外,在比較例2、4、6中,由於非依本發明規定的保護層組成,因此在保護層厚度薄至1.50μm以下的情況下,無法獲得充分的耐電解液性,當電解液附著至保護層時,聚醯胺系積層薄膜會白化,使外觀大幅受損。在比較例5中,即使保護層厚度較厚,聚醯胺系積層薄膜仍舊白化,使外觀大幅受損。In addition, in Comparative Examples 2, 4, and 6, because the composition of the protective layer is not specified according to the present invention, when the thickness of the protective layer is as thin as 1.50 μm or less, sufficient electrolyte resistance cannot be obtained. When reaching the protective layer, the polyamide-based laminated film will be whitened, which greatly damages the appearance. In Comparative Example 5, even if the thickness of the protective layer is thick, the polyamide-based laminated film is still whitened, which greatly impairs the appearance.

10:積層體 10’:積層體 10a:保護層面 10b:熱熔接層面 11:聚醯胺系薄膜基材 12:保護層 13:阻隔層 14:熱熔接層 20:積層體 20’:積層體 21、41:發電要素 40、50、60:電池 43:引線 L1-L8:直線 S1、S2:接著部10: laminate 10’: laminate 10a: protection level 10b: Thermal fusion layer 11: Polyamide-based film substrate 12: protective layer 13: barrier layer 14: heat welding layer 20: laminate 20’: Laminated body 21.41: Elements of power generation 40, 50, 60: battery 43: Lead L1-L8: straight line S1, S2: Continued

圖1係顯示本發明之聚醯胺系積層薄膜之實施形態的圖。FIG. 1 is a view showing an embodiment of the polyimide-based laminated film of the present invention.

圖2係顯示本發明之聚醯胺系積層薄膜之實施形態的圖。FIG. 2 is a view showing an embodiment of the polyimide-based laminated film of the present invention.

圖3係顯示測量本發明之聚醯胺系積層薄膜之厚度精確度的方法的概念圖。FIG. 3 is a conceptual diagram showing a method for measuring the thickness accuracy of the polyamide-based laminated film of the present invention.

圖4係顯示將本發明之聚醯胺系積層薄膜作為外裝材使用之電池的外觀圖。4 is an external view of a battery using the polyamide-based laminated film of the present invention as an exterior material.

圖5係顯示將本發明之聚醯胺系積層薄膜作為外裝材使用之電池結構的示意圖。FIG. 5 is a schematic diagram showing a battery structure using the polyamide-based laminated film of the present invention as an exterior material.

圖6係顯示將本發明之聚醯胺系積層薄膜作為外裝材使用之電池結構的示意圖。6 is a schematic diagram showing a battery structure using the polyamide-based laminated film of the present invention as an exterior material.

Claims (9)

一種聚醯胺系積層薄膜,包含聚醯胺系薄膜基材、及形成於前述基材至少單面的保護層,其特徵在於: (1)保護層以直接接觸聚醯胺系薄膜基材表面的方式形成; (2)至少1個保護層配置為聚醯胺系積層薄膜的最表面層; (3)保護層中包含共聚聚酯樹脂,該共聚聚酯樹脂包含二羧酸成分及二醇成分作為構成成分,且在衍生自二羧酸之結構單元100莫耳%中具有萘骨架之二羧酸成分為50莫耳%以上;;以及 (4)保護層的厚度為1.5μm以下。A polyamide-based laminated film comprising a polyamide-based film substrate and a protective layer formed on at least one side of the substrate, characterized in that: (1) The protective layer is formed by directly contacting the surface of the polyamide-based film substrate; (2) At least one protective layer is configured as the outermost layer of the polyamide-based laminated film; (3) The protective layer contains a copolymerized polyester resin containing a dicarboxylic acid component and a diol component as constituent components, and having a naphthalene skeleton in 100% of the structural units derived from the dicarboxylic acid The carboxylic acid content is more than 50 mole %; and (4) The thickness of the protective layer is 1.5 μm or less. 如請求項1之聚醯胺系積層薄膜,其滿足下述通式(1): (HzX)-(Hz0)<3.0   …式(1) (惟,前述Hz0為依據日本工業規格「JIS K 7136」測量的霧度值,且前述HzX為在測量前述Hz0後使電解液附著於保護層的狀態下,在溫度23℃及濕度50%RH下保持12小時後,依與Hz0相同方式測量的霧度值,前述電解液為在由碳酸乙烯酯/碳酸二乙酯/碳酸甲乙酯=1:1:1(體積比)構成的混合液中將LiPF6 稀釋至濃度1莫耳/L的溶液), 且Hz0為10以下的範圍內。The polyimide-based laminated film according to claim 1, which satisfies the following general formula (1): (HzX)-(Hz0) <3.0 ... Formula (1) (However, the aforementioned Hz0 is based on the Japanese Industrial Standard "JIS K 7136 "The measured haze value, and the aforementioned HzX is the haze measured in the same manner as Hz0 after the measurement of the aforementioned Hz0, with the electrolyte attached to the protective layer, and after maintaining at a temperature of 23°C and a humidity of 50% RH for 12 hours. Degree, the aforementioned electrolyte is a solution in which LiPF 6 is diluted to a concentration of 1 mole/L in a mixed liquid composed of ethylene carbonate/diethyl carbonate/ethyl methyl carbonate=1:1:1 (volume ratio) ), and Hz0 is within the range of 10 or less. 如請求項1之聚醯胺系積層薄膜,其中前述保護層的表面粗度(Ra)為45nm以下。The polyamide-based laminated film according to claim 1, wherein the surface roughness (Ra) of the protective layer is 45 nm or less. 如請求項1之聚醯胺系積層薄膜,其中前述共聚聚酯樹脂的玻璃轉移溫度為60至145℃。The polyamide-based laminated film according to claim 1, wherein the glass transition temperature of the aforementioned copolymerized polyester resin is 60 to 145°C. 如請求項1之聚醯胺系積層薄膜,其中前述保護層更包含三聚氰胺樹脂、異氰酸酯化合物、碳二亞胺化合物以及
Figure 108126978-A0304-12-01
唑啉化合物中的至少1種。
The polyamide-based laminated film according to claim 1, wherein the protective layer further includes a melamine resin, an isocyanate compound, a carbodiimide compound and
Figure 108126978-A0304-12-01
At least one of the oxazoline compounds.
如請求項1至5中任一項之聚醯胺系積層薄膜,其係以使保護層直接接觸聚醯胺系薄膜基材之至少單面的方式積層,且為 (a)依序包含保護層、聚醯胺系薄膜基材、阻隔層、及熱熔接層的積層體,或 (b)依序包含保護層、聚醯胺系薄膜基材、保護層、阻隔層、及熱熔接層的積層體。The polyamide-based laminated film according to any one of claims 1 to 5, which is laminated in such a manner that the protective layer directly contacts at least one side of the polyamide-based film substrate, and is (a) A laminate including a protective layer, a polyamide-based film base material, a barrier layer, and a heat fusion layer in sequence, or (b) A laminate including a protective layer, a polyamide-based film base material, a protective layer, a barrier layer, and a heat welding layer in this order. 如請求項1至6中任一項之聚醯胺系積層薄膜,其係用以包裝物品。The polyamide-based laminated film according to any one of claims 1 to 6, which is used for packaging articles. 一種電池,其特徵在於包含: 發電要素,包含負極、正極、隔板、及電解質;及 外裝材,用以包裝該發電要素, 前述外裝材為如請求項1至5中任一項之聚醯胺系積層薄膜,且配置成該保護層作為該電池的最外層。A battery characterized by comprising: Elements of power generation, including negative electrode, positive electrode, separator, and electrolyte; and Exterior materials, used to package the power generation elements, The aforementioned exterior material is a polyamide-based laminated film according to any one of claims 1 to 5, and the protective layer is configured as the outermost layer of the battery. 一種聚醯胺系積層薄膜之製造方法,係製得如請求項1至5中任一項之聚醯胺系積層薄膜的製造方法,包含: (1)將包含共聚聚酯樹脂之保護層形成用塗覆液塗佈至未延伸聚醯胺系薄膜或單軸延伸聚醯胺系薄膜的步驟,該共聚聚酯樹脂包含二羧酸成分及二醇成分作為構成成分,且在二羧酸成分100莫耳%中具有萘骨架之二羧酸成分為50莫耳%以上;及 (2)將具有藉前述塗佈而得之塗膜的聚醯胺系薄膜予以延伸,藉此得到已朝MD方向及TD方向延伸之雙軸延伸薄膜之單面或雙面上形成有保護層之聚醯胺系積層薄膜的步驟。A method for manufacturing a polyamide-based laminated film, which is a method for manufacturing a polyamide-based laminated film according to any one of claims 1 to 5, comprising: (1) A step of applying a coating liquid for forming a protective layer containing a copolymerized polyester resin to an unstretched polyamide-based film or a uniaxially stretched polyamide-based film, the copolymerized polyester resin containing a dicarboxylic acid component and The diol component is a constituent component, and the dicarboxylic acid component having a naphthalene skeleton in 100 mol% of the dicarboxylic acid component is 50 mol% or more; and (2) The polyamide-based film having the coating film obtained by the aforementioned coating is stretched to obtain a protective layer formed on one or both sides of the biaxially stretched film that has been extended in the MD and TD directions The polyamide is a step of laminating the film.
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