TW202013460A - Shielded gate mosfet and fabricating method thereof - Google Patents

Shielded gate mosfet and fabricating method thereof Download PDF

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TW202013460A
TW202013460A TW107134207A TW107134207A TW202013460A TW 202013460 A TW202013460 A TW 202013460A TW 107134207 A TW107134207 A TW 107134207A TW 107134207 A TW107134207 A TW 107134207A TW 202013460 A TW202013460 A TW 202013460A
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oxide layer
gate
trench
polysilicon region
layer
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TW107134207A
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TWI675409B (en
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涂高維
蔡柏安
翁煥忠
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力士科技股份有限公司
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Abstract

A fabricating method of shielded gate MOSFET is provided. First, it is forming a trench on a semiconductor substrate, and a sacrifice oxide layer which covers at least the side wall of the trench is formed. Then, a source is formed in the trench, and an isolation oxide layer is formed above the source, providing that the source is totally wrapped by the sacrifice oxide layer and the isolation oxide layer. Next, the trench is refilled by polycrystalline silicon, after that, the back etching process is carried out to control the thickness of isolation oxide layer above the source. In addition, a gate oxide layer which covers at least the side wall of the trench is formed. Finally, a gate is formed in the trench, and ion implantation is made to form the body layer and heavily doped region around the trench.

Description

屏蔽閘極式金氧半場效應電晶體及其製造方法Shielded gate-type metal-oxygen half-field effect transistor and manufacturing method thereof

本發明有關於一種溝渠式(trench)金氧半場效應電晶體及其製造方法,更詳而言之,其為一種可控制氧化層厚度之屏蔽閘極式(shielded gate)金氧半場效應電晶體及其製造方法。The present invention relates to a trench metal oxide semi-field effect transistor and a manufacturing method thereof. More specifically, it is a shielded gate metal oxide semi-field effect transistor capable of controlling the thickness of an oxide layer And its manufacturing method.

金氧半場效應電晶體被廣泛地應用於電力裝置之切換元件,例如是電源供應器、整流器或低壓馬達控制器等等。現今之金氧半場效應電晶體多採取垂直結構的設計,例如溝渠式(trench)金氧半場效應電晶體,以提升元件密度。屏蔽閘極式(shielded gate)金氧半場效應電晶體,或稱斷閘極式(split-gate)金氧半場效應電晶體,此結構為目前業界常見用來改善習知溝渠式金氧半場效應電晶體結構中過高的閘極-汲極電容,並可降低切換損耗(switching loss)。Metal-oxygen half-field effect transistors are widely used in switching devices of power devices, such as power supplies, rectifiers, or low-voltage motor controllers. Today's metal oxide half-field effect transistors are mostly designed with vertical structures, such as trench metal oxide half-field effect transistors, in order to increase device density. Shielded gate metal oxide half field effect transistor, or split-gate metal oxide half field effect transistor, this structure is commonly used in the industry to improve the conventional trench metal oxide half field effect The excessive gate-drain capacitance in the transistor structure can reduce the switching loss.

屏蔽閘極式金氧半場效應電晶體,其中一種結構是將溝渠式金氧半場效應電晶體內的閘極與屏蔽電極以介電層或氧化層隔開,而分為兩個電位。位於上方的閘極用於金氧半場效應電晶體的通道形成,位於下方的電極則電性連接至源極電位,閘極與源極藉由介電層或氧化層相互絕緣。此氧化層必須有足夠的品質與厚度以使閘極與源極之間能維持必要的電壓。Shielded gate-type metal-oxide half-field effect transistor, one of the structures is to separate the gate and the shield electrode in the trench-type metal-oxide half-field effect transistor by a dielectric layer or an oxide layer, which is divided into two potentials. The upper gate is used for channel formation of the metal-oxide half-field effect transistor, the lower electrode is electrically connected to the source potential, and the gate and the source are insulated from each other by a dielectric layer or an oxide layer. The oxide layer must have sufficient quality and thickness to maintain the necessary voltage between the gate and the source.

目前習知的屏蔽閘極式金氧半場效應電晶體的製造方式有兩種,一種製造方式是在沉積或是氧化生成閘極氧化層的時候,源極與閘極間的隔離氧化層同時生成,如此作法的好處是製程簡單,但卻會使隔離氧化層厚度較薄,且隔離氧化層的均勻性不受控制,而使閘極與源極間的絕緣不良,晶片良率偏低。若為了要改善此一問題,勢必將氧化層增厚,此舉又會造成金氧半場效應電晶體的起始電壓(threshold voltage)升高,而使產品的種類及應用受到侷限。At present, there are two conventional manufacturing methods of shielded gate-type metal oxide half-field effect transistors. One manufacturing method is that when depositing or oxidizing to form a gate oxide layer, an isolated oxide layer between the source and the gate is simultaneously generated The advantage of this method is that the manufacturing process is simple, but the thickness of the isolation oxide layer is thin, and the uniformity of the isolation oxide layer is not controlled, so that the insulation between the gate and the source is poor, and the chip yield is low. In order to improve this problem, the oxide layer is bound to be thickened, which in turn will cause the threshold voltage of the metal-oxide half-field effect transistor to increase, which limits the types and applications of the products.

另一種製造方式是在閘極與源極間,多一道製程來沉積一層厚的氧化層,然後再以回蝕刻至閘極所設定之深度,接著再形成閘極氧化層及進行閘極多晶矽的回填,此作法可避免隔離氧化層厚度不均勻。然而,此方法需在價格高昂之特殊機台才可進行,且對於回蝕刻的深度控制,必須相當精細。因此,業界目前亟需一種簡易且成本低廉之製造方法來有效保持閘極與源極間的絕緣,確保氧化層之厚度,以維持晶片良率。Another manufacturing method is to deposit a thick oxide layer between the gate and the source, and then etch back to the depth set by the gate, and then form the gate oxide layer and perform the gate polysilicon Backfill, this method can avoid uneven thickness of isolation oxide layer. However, this method can only be carried out on expensive special machines, and the depth control of the etch back must be quite fine. Therefore, the industry currently needs a simple and low-cost manufacturing method to effectively maintain the insulation between the gate and the source, to ensure the thickness of the oxide layer, and to maintain the yield of the chip.

有鑑於上述習知的問題,本發明之目的在於提供一種不需使用特殊機台、較簡易且可有效控制氧化層厚度之屏蔽閘極式金氧半場效應電晶體及其製造方法。In view of the above-mentioned conventional problems, the object of the present invention is to provide a shielded gate type metal oxide semi-field effect transistor which is simpler and can effectively control the thickness of the oxide layer without using a special machine and a manufacturing method thereof.

為達上述目的,本發明提供一種屏蔽閘極式金氧半場效應電晶體之製造方法,包含下述步驟:形成具有溝渠之半導體基板;以氧化方式形成犧牲氧化層於溝渠內,犧牲氧化層至少覆蓋溝渠之側壁;形成源極多晶矽區於溝渠內;以氧化方式形成絕緣氧化層在源極多晶矽區上方,使得源極多晶矽區完全為犧牲氧化層及絕緣氧化層所包覆;以多晶矽沉積填入溝渠並進行回蝕刻以控制源極多晶矽區上方之絕緣氧化層之厚度;以氧化方式形成閘極氧化層於溝渠內,閘極氧化層至少覆蓋溝渠之側壁;形成閘極多晶矽區於溝渠內;以及以離子佈植形成圍繞溝渠之基體層及重摻雜區。In order to achieve the above object, the present invention provides a method for manufacturing a shielded gate metal oxide semiconductor field effect transistor, which includes the following steps: forming a semiconductor substrate with a trench; forming a sacrificial oxide layer in the trench by oxidation, the sacrificial oxide layer is at least Covering the sidewalls of the trench; forming the source polysilicon region in the trench; forming an insulating oxide layer by oxidation on the source polysilicon region so that the source polysilicon region is completely covered by the sacrificial oxide layer and the insulating oxide layer; filled with polysilicon deposition Go into the trench and etch back to control the thickness of the insulating oxide layer above the source polysilicon region; form the gate oxide layer in the trench by oxidation, the gate oxide layer covers at least the sidewall of the trench; form the gate polysilicon region in the trench ; And ion implantation to form the base layer and heavily doped region surrounding the trench.

在一實施例中,屏蔽閘極式金氧半場效應電晶體之製造方法更包含下列步驟:形成閘極氧化層之前以多晶矽沉積填入溝渠並進行回蝕刻,形成緩衝多晶矽區以控制源極多晶矽區上方之絕緣氧化層之厚度。In one embodiment, the manufacturing method of the shielded gate metal oxide semiconductor field effect transistor further includes the following steps: before forming the gate oxide layer, the trench is filled with polysilicon deposition and etched back to form a buffered polysilicon region to control the source polysilicon The thickness of the insulating oxide layer above the area.

在一實施例中,屏蔽閘極式金氧半場效應電晶體之製造方法更包含下列步驟:以氧化方式形成閘極氧化層時,將緩衝多晶矽區全部氧化形成閘極氧化層的一部分以控制源極多晶矽區上方之絕緣氧化層及閘極氧化層之厚度。In one embodiment, the manufacturing method of the shielded gate metal oxide semiconductor field effect transistor further includes the following steps: when the gate oxide layer is formed by oxidation, the buffer polysilicon region is oxidized to form a part of the gate oxide layer to control the source The thickness of the insulating oxide layer and gate oxide layer above the extremely polysilicon region.

在一實施例中,屏蔽閘極式金氧半場效應電晶體之製造方法更包含以下步驟:提供半導體基板;於半導體基板上方沉積硬質罩幕層;於半導體基板及硬質罩幕層進行溝渠圖形佈建;以及進行乾蝕刻,形成溝渠。In one embodiment, the manufacturing method of the shielded gate metal oxide semiconductor field effect transistor further includes the following steps: providing a semiconductor substrate; depositing a hard mask layer on the semiconductor substrate; and patterning trenches on the semiconductor substrate and the hard mask layer Build; and dry etching to form trenches.

在一實施例中,屏蔽閘極式金氧半場效應電晶體之製造方法更包含下列步驟:將多晶矽沉積電性連接至源極,將溝渠中下層之多晶矽區置換電極形成源極多晶矽區。In one embodiment, the manufacturing method of the shielded gate metal oxide semiconductor field effect transistor further includes the following steps: electrically connecting the polysilicon deposition to the source electrode, and replacing the electrodes of the polysilicon region in the middle and lower layers of the trench to form the source polysilicon region.

在一實施例中,屏蔽閘極式金氧半場效應電晶體之製造方法更包含下列步驟:以離子佈植方式在基體層上形成井區及重摻雜區;在閘極多晶矽區上方形成內層介電層(Inter-Layer Dielectric, ILD)及硼磷矽玻璃(Boro-Phospho-Silicate Glass, BPSG);以及進行接觸蝕刻、植入接觸區及形成金屬層與金屬罩幕層。In one embodiment, the method for manufacturing a shielded gate metal oxide semiconductor field effect transistor further includes the following steps: forming a well region and a heavily doped region on the base layer by ion implantation; forming an inner region above the gate polysilicon region Interlayer dielectric (ILD) and Boro-Phospho-Silicate Glass (BPSG); contact etching, implantation of contact areas, and formation of metal layers and metal mask layers.

本發明另提供一種屏蔽閘極式金氧半場效應電晶體,包含半導體基板、隔絕氧化層、源極多晶矽區、閘極多晶矽區以及閘極氧化層。半導體基板具有溝渠。隔絕氧化層位於溝渠內。源極多晶矽區位於溝渠內深度較深之第一部分,由隔絕氧化層所包覆。閘極多晶矽區位於溝渠內深度較淺之第二部分。閘極氧化層位於閘極多晶矽區與源極多晶矽區之間。隔絕氧化層及閘極氧化層用以隔離閘極多晶矽區與源極多晶矽區,且其中隔絕氧化層與閘極氧化層之厚度經由一次以上之多晶矽沉積填入溝渠並進行蝕刻之程序所控制。The invention also provides a shielded gate-type metal oxide half-field effect transistor, which includes a semiconductor substrate, an isolation oxide layer, a source polysilicon region, a gate polysilicon region, and a gate oxide layer. The semiconductor substrate has a trench. The isolation oxide layer is located in the trench. The source polysilicon region is located in the first part of the trench with a deeper depth and is covered by an insulating oxide layer. The gate polysilicon region is located in the second part of the trench with a shallow depth. The gate oxide layer is located between the gate polysilicon region and the source polysilicon region. The isolation oxide layer and the gate oxide layer are used to isolate the gate polysilicon region and the source polysilicon region, and the thicknesses of the isolation oxide layer and the gate oxide layer are controlled by the polysilicon deposition more than once into the trench and the etching process.

在一實施例中,屏蔽閘極式金氧半場效應電晶體更包含緩衝多晶矽區,介於隔絕氧化層與閘極氧化層之間。In one embodiment, the shielded gate-type metal-oxide half-field effect transistor further includes a buffered polysilicon region between the isolation oxide layer and the gate oxide layer.

在一實施例中,閘極多晶矽區及源極多晶矽區所使用之材料包含多晶矽、摻雜多晶矽、金屬、非晶矽或上述之組合,且其中隔絕氧化層及閘極氧化層所使用之材料為氧化矽。In one embodiment, the materials used in the gate polysilicon region and the source polysilicon region include polysilicon, doped polysilicon, metal, amorphous silicon, or a combination thereof, and the materials used to isolate the oxide layer and the gate oxide layer It is silicon oxide.

在一實施例中,半導體基板包含基底以及磊晶層。磊晶層磊晶地成長於基底上方。In one embodiment, the semiconductor substrate includes a base and an epitaxial layer. The epitaxial layer grows epitaxially above the substrate.

在圖式中,為了清楚起見,膜層、區域及/或結構元件的相對厚度及位置可能縮小或放大,且省略部分習知的元件。In the drawings, for clarity, the relative thickness and position of the film layers, regions, and/or structural elements may be reduced or enlarged, and some conventional elements are omitted.

圖1A至圖1E依序為根據本發明之一實施例說明形成溝渠110與犧牲氧化層108之製程中各階段的簡化截面圖。如圖1A所示,在此實施例中提供半導體基板。半導體基板可包含基底100以及磊晶層102。基底100由離子佈植第一導電型重摻雜物於矽基底所形成。磊晶層102磊晶地成長於基底100上方,並由離子佈植第一導電型輕摻雜物所形成。舉例而言,在一實施例中,第一導電型為N型,第二導電型為P型。在另一實施例中,第一導電型為P型,第二導電型為N型。接著,如圖1B所示,於磊晶層102上方沉積硬質罩幕層104。如圖1C所示,將光阻106塗佈於硬質罩幕層104上。如圖1D所示,先藉由光阻106對硬質罩幕層104進行蝕刻製程後移除光阻106,進而定義出溝渠的位置與範圍,再以硬質罩幕層104為遮罩,對暴露出的部分磊晶層102進行蝕刻製程,例如乾蝕刻以完成溝渠圖形佈建,形成溝渠110,然後移除硬質罩幕層104。如圖1E所示,以氧化方式形成犧牲氧化層108於溝渠110中,而此犧牲氧化層108至少覆蓋溝渠110之側壁。FIGS. 1A to 1E are, in sequence, simplified cross-sectional views illustrating various stages in the process of forming a trench 110 and a sacrificial oxide layer 108 according to an embodiment of the invention. As shown in FIG. 1A, a semiconductor substrate is provided in this embodiment. The semiconductor substrate may include a base 100 and an epitaxial layer 102. The substrate 100 is formed by ion implantation of a first conductive type heavy dopant on a silicon substrate. The epitaxial layer 102 is epitaxially grown on the substrate 100 and is formed by ion implantation of the first conductive type light dopant. For example, in one embodiment, the first conductivity type is N-type, and the second conductivity type is P-type. In another embodiment, the first conductivity type is P-type and the second conductivity type is N-type. Next, as shown in FIG. 1B, a hard mask layer 104 is deposited on the epitaxial layer 102. As shown in FIG. 1C, the photoresist 106 is coated on the hard mask layer 104. As shown in FIG. 1D, the hard mask curtain layer 104 is first etched by the photoresist 106 and then the photoresist 106 is removed to define the location and range of the trench, and then the hard mask curtain layer 104 is used as a mask to expose A portion of the epitaxial layer 102 is etched, such as dry etching, to complete trench pattern layout to form the trench 110, and then remove the hard mask layer 104. As shown in FIG. 1E, a sacrificial oxide layer 108 is formed in the trench 110 by oxidation, and the sacrificial oxide layer 108 covers at least the sidewall of the trench 110.

圖2A至圖2C依序為根據本發明之一實施例說明形成源極多晶矽區114之製程中各階段的簡化截面圖。如圖2A所示,使用習知多晶矽沉積技術,例如化學氣相沉積(Chemical Vapor Deposition, CVD)、物理氣相沉積(Physical Vapor Deposition, PVD)或其他適當的成膜製程於溝渠110內犧牲氧化層108上沉積多晶矽113並填滿溝渠110。如圖2B所示,使用習知蝕刻製程,例如非等向性蝕刻、回蝕刻、乾蝕刻等,使多晶矽113變薄,進而形成源極多晶矽區114。舉例而言,使此多晶矽沉積電性連接至外部源極,將溝渠中下層之多晶矽區置換電極形成源極多晶矽區114。此製程可使原來的閘極-汲極電容轉換為汲極-源極電容,可大幅降低米勒電容,提升元件的切換效率及速度。如圖2C所示,以氧化方式形成絕緣氧化層112在源極多晶矽區114上方,使得源極多晶矽區114完全為犧牲氧化層108及絕緣氧化層112所包覆。應注意的是,本發明在製程中於上層閘極多晶矽沉積之前具有緩衝多晶矽的沉積與蝕刻步驟(在後面圖3A至圖3C詳述),故絕緣氧化層112上方並非直接沉積形成閘極多晶矽區,而使得絕緣氧化層112之厚度可加以控制,且可保持均勻之厚度。2A to 2C are, in sequence, simplified cross-sectional views illustrating various stages in the process of forming the source polysilicon region 114 according to an embodiment of the invention. As shown in FIG. 2A, using conventional polysilicon deposition techniques, such as chemical vapor deposition (CVD), physical vapor deposition (PVD) or other suitable film-forming processes, sacrificial oxidation in the trench 110 Polysilicon 113 is deposited on layer 108 and fills trench 110. As shown in FIG. 2B, a conventional etching process, such as anisotropic etching, etch back, dry etching, etc., is used to thin the polysilicon 113 to form the source polysilicon region 114. For example, the polysilicon deposition is electrically connected to the external source, and the polysilicon region in the middle and lower layers of the trench replaces the electrode to form the source polysilicon region 114. This process can convert the original gate-drain capacitance to drain-source capacitance, which can greatly reduce the Miller capacitance and improve the switching efficiency and speed of the device. As shown in FIG. 2C, an insulating oxide layer 112 is formed by oxidation on the source polysilicon region 114, so that the source polysilicon region 114 is completely covered by the sacrificial oxide layer 108 and the insulating oxide layer 112. It should be noted that the present invention has buffer polysilicon deposition and etching steps (detailed in FIGS. 3A to 3C later) before the upper gate polysilicon deposition in the manufacturing process, so the gate oxide polysilicon is not directly deposited to form the gate polysilicon Region, so that the thickness of the insulating oxide layer 112 can be controlled and a uniform thickness can be maintained.

在第一較佳實施例中,在依序執行如圖1A至圖1E、圖2A至圖2C所示的製程後,接著會依序執行如圖3A及圖3B、圖4A至圖4C、圖5A至圖5D所示的製程。其中,圖3A及圖3B依序為根據本發明之一實施例說明形成緩衝多晶矽區116之製程中各階段的簡化截面圖,圖4A至圖4C依序為根據本發明的一實施例說明形成閘極多晶矽區120的製程中各階段的簡化截面圖,圖5A至圖5D依序為根據本發明的一實施例說明形成基體層122及重摻雜區124的製程中各階段的簡化截面圖。由於圖4A至圖4C所示的犧牲氧化層108、絕緣氧化層112與閘極氧化層118均是氧化層,只是在製程中不同階段所產生,為了清楚起見,在圖5A至圖5D中將它們視為一體而刪除其界線與符號。In the first preferred embodiment, after the processes shown in FIGS. 1A to 1E and 2A to 2C are sequentially executed, the processes shown in FIGS. 3A and 3B, 4A to 4C, and FIG. The process shown in 5A to 5D. 3A and 3B are sequentially simplified cross-sectional views illustrating various stages in the process of forming the buffer polysilicon region 116 according to an embodiment of the present invention, and FIGS. 4A to 4C are sequentially formed according to an embodiment of the present invention. Simplified cross-sectional views of various stages in the process of the gate polysilicon region 120. FIG. 5A to FIG. 5D are sequentially simplified cross-sectional views illustrating the stages of the process of forming the base layer 122 and the heavily doped region 124 according to an embodiment of the present invention. . Since the sacrificial oxide layer 108, the insulating oxide layer 112 and the gate oxide layer 118 shown in FIGS. 4A to 4C are all oxide layers, they are only generated at different stages in the manufacturing process. For clarity, in FIGS. 5A to 5D Treat them as one and delete their boundaries and symbols.

在第一較佳實施例中,如圖3A所示,沉積多晶矽115於絕緣氧化層112上方,並進行回蝕刻,形成如圖3B所示之緩衝多晶矽區116。應說明的是,回蝕刻之深度可不用控制的很精準,若如圖3B所示回蝕刻使得緩衝多晶矽區116有一較薄之厚度,接著如圖4A所示,以氧化方式形成閘極氧化層118於溝渠110內時,將緩衝多晶矽區116全部氧化形成閘極氧化層118的一部分,藉此控制氧化層之厚度。其中,閘極氧化層118至少覆蓋溝渠110之側壁。同時可以調整緩衝多晶矽區116的摻雜濃度,來調整生長閘極氧化層118的厚度。如圖4B及圖4C所示,接著再次沉積多晶矽119並進行蝕刻以形成閘極多晶矽區120於溝渠110內。In the first preferred embodiment, as shown in FIG. 3A, polysilicon 115 is deposited on the insulating oxide layer 112 and etched back to form a buffered polysilicon region 116 as shown in FIG. 3B. It should be noted that the depth of the etch back can be controlled very accurately. If the etch back as shown in FIG. 3B makes the buffer polysilicon region 116 have a thinner thickness, then as shown in FIG. 4A, the gate oxide layer is formed by oxidation When 118 is in the trench 110, the buffer polysilicon region 116 is completely oxidized to form a part of the gate oxide layer 118, thereby controlling the thickness of the oxide layer. The gate oxide layer 118 covers at least the sidewall of the trench 110. At the same time, the doping concentration of the buffer polysilicon region 116 can be adjusted to adjust the thickness of the grown gate oxide layer 118. As shown in FIGS. 4B and 4C, polysilicon 119 is then deposited and etched again to form gate polysilicon region 120 in trench 110.

接著,如圖5A所示,進行毯覆式本體植入及驅入製程以沿著磊晶層102上半部形成基體層122,例如P型井區。如圖5B所示,進行毯覆式本體植入及驅入製程以沿著基體層122上方形成重摻雜區124,例如N+源極區。如圖5C所示,在閘極多晶矽區120上方形成內層介電層126及硼磷矽玻璃128。如圖5D所示,進行接觸蝕刻、植入接觸區及形成金屬層與金屬罩幕層132。Next, as shown in FIG. 5A, a blanket body implantation and drive-in process is performed to form a base layer 122 along the upper half of the epitaxial layer 102, such as a P-type well region. As shown in FIG. 5B, a blanket body implantation and drive-in process is performed to form a heavily doped region 124, such as an N+ source region, along the base layer 122. As shown in FIG. 5C, an inner dielectric layer 126 and a borophosphosilicate glass 128 are formed over the gate polysilicon region 120. As shown in FIG. 5D, contact etching, implantation of contact regions, and formation of a metal layer and a metal mask layer 132 are performed.

在第二較佳實施例中,在依序執行如圖1A至圖1E、圖2A至圖2C所示的製程後,接著會依序執行如圖3A及圖3B、圖6A至圖6C、圖7A至圖7D所示的製程。其中,圖3A及圖3B依序為根據本發明的一實施例說明形成緩衝多晶矽區116的製程中各階段的簡化截面圖,圖6A至圖6C依序為根據本發明的另一實施例說明形成閘極多晶矽區120的製程中各階段的簡化截面圖,圖7A至圖7D依序為根據本發明的另一實施例說明形成基體層122及重摻雜區124的製程中各階段的簡化截面圖。由於圖6A至圖6C所示的犧牲氧化層108、絕緣氧化層112與閘極氧化層118均是氧化層,只是在製程中不同階段所產生,為了清楚起見,在圖7A至圖7D中將它們視為一體而刪除其界線與符號。In the second preferred embodiment, after the processes shown in FIGS. 1A to 1E and 2A to 2C are sequentially executed, the processes shown in FIGS. 3A and 3B, 6A to 6C, and FIG. Processes shown in 7A to 7D. 3A and 3B are sequentially simplified cross-sectional views illustrating various stages in the process of forming the buffered polysilicon region 116 according to an embodiment of the present invention, and FIGS. 6A to 6C are sequentially illustrated according to another embodiment of the present invention. Simplified cross-sectional views of various stages in the process of forming the gate polysilicon region 120. FIG. 7A to FIG. 7D sequentially illustrate the simplification of each stage in the process of forming the base layer 122 and the heavily doped region 124 according to another embodiment of the present invention. Sectional view. Since the sacrificial oxide layer 108, the insulating oxide layer 112 and the gate oxide layer 118 shown in FIGS. 6A to 6C are all oxide layers, they are only generated at different stages in the manufacturing process. For clarity, in FIGS. 7A to 7D Treat them as one and delete their boundaries and symbols.

在第二較佳實施例中,如圖3A所示,沉積多晶矽115於絕緣氧化層112上方,並進行回蝕刻,形成如圖3B之緩衝多晶矽區116。如圖6A所示,接著以氧化方式形成閘極氧化層118於溝渠110內,閘極氧化層118至少覆蓋溝渠110之側壁。如圖6B及圖6C所示,接著再次沉積多晶矽119並進行蝕刻以形成閘極多晶矽區120於溝渠110內。應說明的是,回蝕刻之深度可不用控制的很精準,若回蝕刻使得緩衝多晶矽區116有一厚度,則形成三明治結構,源極到汲極間有兩層氧化層,即閘極氧化層118與絕緣氧化層112。再者,此緩衝多晶矽區116是浮動電位的,就算是與上方的閘極多晶矽區120短路,也不會有電性上的問題,進而產生良率問題。In the second preferred embodiment, as shown in FIG. 3A, polysilicon 115 is deposited on the insulating oxide layer 112 and etched back to form a buffered polysilicon region 116 as shown in FIG. 3B. As shown in FIG. 6A, a gate oxide layer 118 is formed in the trench 110 by oxidation, and the gate oxide layer 118 covers at least the sidewall of the trench 110. As shown in FIGS. 6B and 6C, polysilicon 119 is deposited and etched again to form gate polysilicon region 120 in trench 110. It should be noted that the depth of the etch back can be controlled without precision. If the etch back makes the buffer polysilicon region 116 have a thickness, a sandwich structure is formed, and there are two oxide layers between the source and the drain, namely the gate oxide layer 118 With insulating oxide layer 112. Furthermore, the buffered polysilicon region 116 is floating potential, and even if it is short-circuited with the upper gate polysilicon region 120, there will be no electrical problems, which further leads to yield problems.

接著,如圖7A所示,進行毯覆式本體植入及驅入製程(drive-in)以沿著磊晶層102上半部形成基體層122,例如P型井區。如圖7B所示,進行毯覆式本體植入及驅入製程以沿著基體層122上方形成重摻雜區124,例如N+源極區。如圖7C所示,在閘極多晶矽區120上方形成內層介電層126及硼磷矽玻璃128。如圖7D所示,進行接觸蝕刻、植入接觸區及形成金屬層與金屬罩幕層132。Next, as shown in FIG. 7A, a blanket body implantation and drive-in process are performed to form a base layer 122, such as a P-type well, along the upper half of the epitaxial layer 102. As shown in FIG. 7B, a blanket body implantation and drive-in process is performed to form a heavily doped region 124, such as an N+ source region, along the base layer 122. As shown in FIG. 7C, an inner dielectric layer 126 and a borophosphosilicate glass 128 are formed over the gate polysilicon region 120. As shown in FIG. 7D, contact etching, implantation of contact regions, and formation of a metal layer and a metal mask layer 132 are performed.

在第三較佳實施例中,在依序執行如圖1A至圖1E、圖2A至圖2C所示的製程後,接著會依序執行如圖3A至圖3C、圖4A至圖4C、圖5A至圖5D所示的製程。其中,圖3A至圖3C依序為根據本發明的一實施例說明形成緩衝多晶矽區116的製程中各階段的簡化截面圖。In the third preferred embodiment, after the processes shown in FIGS. 1A to 1E and 2A to 2C are sequentially executed, the processes shown in FIGS. 3A to 3C, 4A to 4C, and FIG. The process shown in 5A to 5D. 3A to 3C are, in order, a simplified cross-sectional view illustrating various stages in the process of forming the buffer polysilicon region 116 according to an embodiment of the present invention.

在第三較佳實施例中,如圖3A所示,沉積多晶矽115於絕緣氧化層112上方,並進行回蝕刻,且由於回蝕刻的精度問題,在形成如圖3B所示的緩衝多晶矽區116後又進一步將緩衝多晶矽區116完全蝕刻掉而形成如圖3C之結構。如圖4A所示,接著以氧化方式形成閘極氧化層118於溝渠110內,閘極氧化層118至少覆蓋溝渠110之側壁。如圖4B及圖4C所示,接著再次沉積多晶矽119並進行蝕刻以形成閘極多晶矽區120於溝渠110內。應說明的是,即使所沉積之緩衝多晶矽被完全蝕刻掉,因為先前的絕緣氧化層112長厚點仍可保證閘極多晶矽區120與源極多晶矽區114的絕緣,之後的閘極氧化層118仍然可長薄點使溝渠110側壁的閘極氧化層118較薄而有較小之起始電壓。In the third preferred embodiment, as shown in FIG. 3A, polysilicon 115 is deposited on the insulating oxide layer 112 and etched back, and due to the accuracy of the etch back, a buffered polysilicon region 116 as shown in FIG. 3B is formed Then, the buffer polysilicon region 116 is completely etched away to form the structure shown in FIG. 3C. As shown in FIG. 4A, a gate oxide layer 118 is formed in the trench 110 by oxidation. The gate oxide layer 118 at least covers the sidewall of the trench 110. As shown in FIGS. 4B and 4C, polysilicon 119 is then deposited and etched again to form gate polysilicon region 120 in trench 110. It should be noted that even if the deposited buffer polysilicon is completely etched away, the thick and thick points of the previous insulating oxide layer 112 can still ensure the insulation of the gate polysilicon region 120 and the source polysilicon region 114, and the subsequent gate oxide layer 118 It is still possible to grow thinner points so that the gate oxide layer 118 on the sidewall of the trench 110 is thinner and has a lower starting voltage.

接著,如圖5A所示,進行毯覆式本體植入及驅入製程以沿著磊晶層102上半部形成基體層122,例如P型井區。如圖5B所示,進行毯覆式本體植入及驅入製程以沿著基體層122上方形成重摻雜區124,例如N+源極區。如圖5C所示,在閘極多晶矽區120上方形成內層介電層126及硼磷矽玻璃128。如圖5D所示,進行接觸蝕刻、植入接觸區及形成金屬層與金屬罩幕層132。Next, as shown in FIG. 5A, a blanket body implantation and drive-in process is performed to form a base layer 122 along the upper half of the epitaxial layer 102, such as a P-type well region. As shown in FIG. 5B, a blanket body implantation and drive-in process is performed to form a heavily doped region 124, such as an N+ source region, along the base layer 122. As shown in FIG. 5C, an inner dielectric layer 126 and a borophosphosilicate glass 128 are formed over the gate polysilicon region 120. As shown in FIG. 5D, contact etching, implantation of contact regions, and formation of a metal layer and a metal mask layer 132 are performed.

在一實施例中,如圖4C或圖5D所示,屏蔽閘極式金氧半場效應電晶體包含半導體基板、隔絕氧化層(包含犧牲氧化層108及絕緣氧化層112)、源極多晶矽區114、閘極多晶矽區120以及閘極氧化層118。半導體基板具有溝渠。隔絕氧化層位於溝渠內。源極多晶矽區114位於溝渠內深度較深之第一部分,由隔絕氧化層所包覆。閘極多晶矽區120位於溝渠內深度較淺之第二部分。閘極氧化層118位於閘極多晶矽區120與源極多晶矽區114之間。其中隔絕氧化層及閘極氧化層118用以隔離閘極多晶矽區120與源極多晶矽區114,且其中隔絕氧化層與閘極氧化層118之厚度可經由一次以上之多晶矽沉積填入溝渠並進行蝕刻之程序所控制。在另一實施例中,如圖6C或圖7D所示,經由一次以上之多晶矽沉積填入溝渠並進行蝕刻之程序可形成緩衝多晶矽區116,介於隔絕氧化層與閘極氧化層之間。In one embodiment, as shown in FIG. 4C or FIG. 5D, the shielded gate metal oxide semiconductor field effect transistor includes a semiconductor substrate, an insulating oxide layer (including a sacrificial oxide layer 108 and an insulating oxide layer 112), and a source polysilicon region 114 , Gate polysilicon region 120 and gate oxide layer 118. The semiconductor substrate has a trench. The isolation oxide layer is located in the trench. The source polysilicon region 114 is located in the first part of the trench with a deeper depth and is covered by an insulating oxide layer. The gate polysilicon region 120 is located in the second part of the trench with a shallow depth. The gate oxide layer 118 is located between the gate polysilicon region 120 and the source polysilicon region 114. The isolation oxide layer and the gate oxide layer 118 are used to isolate the gate polysilicon region 120 and the source polysilicon region 114, and the thickness of the isolation oxide layer and the gate oxide layer 118 can be filled into the trench through more than one polysilicon deposition and performed Controlled by the etching process. In another embodiment, as shown in FIG. 6C or FIG. 7D, a buffer polysilicon region 116 is formed between the isolation oxide layer and the gate oxide layer through the process of filling the trench with more than one polysilicon deposition and etching.

在一實施例中,閘極多晶矽區及源極多晶矽區所使用之材料包含多晶矽、摻雜多晶矽、金屬、非晶矽或上述之組合,且其中隔絕氧化層及閘極氧化層所使用之材料為氧化矽。In one embodiment, the materials used in the gate polysilicon region and the source polysilicon region include polysilicon, doped polysilicon, metal, amorphous silicon, or a combination thereof, and the materials used to isolate the oxide layer and the gate oxide layer It is silicon oxide.

上述之目的在於解釋,各種特定細節是為了提供對於本發明之徹底理解。熟知本發明領域之通常知識者應可實施本發明,而無需其中某些特定細節。在其他實施例中,習知的結構及裝置並未顯示於方塊圖中。在圖式元件之間可能包含中間結構。所述的元件可能包含額外的輸入和輸出,其並未詳細描繪於附圖中。The above purpose is for explanation, and various specific details are provided to provide a thorough understanding of the present invention. Those skilled in the art of the present invention should be able to implement the present invention without certain specific details. In other embodiments, the conventional structures and devices are not shown in the block diagram. Intermediate structures may be included between graphic elements. The described elements may contain additional inputs and outputs, which are not depicted in detail in the drawings.

若文中有元件A連接(或耦接)至元件B,元件A可能直接連接(或耦接)至元件B,亦或是經元件C間接地連接(或耦接)至元件B。若說明書載明元件、特徵、結構、程序或特性A會導致元件、特徵、結構、程序或特性B,其表示A至少為B之一部分原因,亦或是表示有其他元件、特徵、結構、程序或特性協助造成B。在說明書中所提到的“可能”一詞,其元件、特徵、程序或特性不受限於說明書中;說明書中所提到的數量不受限於“一”或“一個”等詞。If there is an element A connected (or coupled) to the element B, the element A may be directly connected (or coupled) to the element B, or indirectly connected (or coupled) to the element B via the element C. If the specification states that an element, feature, structure, program, or characteristic A will result in an element, feature, structure, program, or characteristic B, it means that A is at least part of the reason for B, or it indicates that there are other elements, features, structures, programs, or procedures Or characteristic assistance caused B. The word "may" mentioned in the description, its elements, features, procedures or characteristics are not limited to the description; the number mentioned in the description is not limited to the words "one" or "one".

本發明無論就目的、手段及功效,在在均顯示其迥異於習知技術之特徵,為一大突破。惟須注意,上述實施例僅為例示性說明本發明之原理及其功效,而非用於限制本發明之範圍。雖然在這裡已闡明與解釋特定實施例與所揭露之應用,實施例並不意圖侷限於精確解釋,任何熟於此項技藝之人士均可在不違背本發明之技術原理及精神下,對實施例作修改與變化。也應當了解,在不背離本發明所揭露之精神與範疇下,本發明所揭露於此之元件與其之各種修正、變更、對於此領域之技術者為顯而易見之加以排列之延伸、操作、方法之細節,以及在此所揭露之裝置與方法將不被侷限,且應包含於下述專利申請範圍內。The present invention, regardless of its purpose, means and efficacy, shows its characteristics very different from the conventional technology, which is a major breakthrough. It should be noted that the above-mentioned embodiments are only illustrative of the principles and effects of the present invention, rather than limiting the scope of the present invention. Although the specific embodiments and the disclosed applications have been clarified and explained here, the embodiments are not intended to be limited to precise explanations, and anyone skilled in the art can implement the technology without departing from the technical principles and spirit of the present invention. Examples of modifications and changes. It should also be understood that, without departing from the spirit and scope disclosed by the present invention, the elements disclosed herein and their various modifications, changes, extensions, operations, and methods of arrangement that are obvious to those skilled in the art The details, as well as the devices and methods disclosed herein will not be limited and should be included in the scope of the following patent applications.

100:基底102:磊晶層104:硬質罩幕層106:光阻108:犧牲氧化層110:溝渠112:絕緣氧化層113:多晶矽114:源極多晶矽區115:多晶矽116:緩衝多晶矽區118:閘極氧化層119:多晶矽120:閘極多晶矽區122:基體層124:重摻雜區126:內層介電層128:硼磷矽玻璃132:金屬罩幕層100: substrate 102: epitaxial layer 104: hard mask layer 106: photoresist 108: sacrificial oxide layer 110: trench 112: insulating oxide layer 113: polysilicon 114: source polysilicon region 115: polysilicon 116: buffer polysilicon region 118: Gate oxide layer 119: polysilicon 120: gate polysilicon region 122: base layer 124: heavily doped region 126: inner dielectric layer 128: borophosphosilicate glass 132: metal mask layer

圖1A至圖1E依序為根據本發明之一實施例說明形成溝渠與犧牲氧化層之製程中各階段的簡化截面圖。 圖2A至圖2C依序為根據本發明之一實施例說明形成源極多晶矽區之製程中各階段的簡化截面圖。 圖3A至圖3C依序為根據本發明之一實施例說明形成緩衝多晶矽區之製程中各階段的簡化截面圖。 圖4A至圖4C依序為根據本發明之一實施例說明形成閘極多晶矽區之製程中各階段的簡化截面圖。 圖5A至圖5D依序為根據本發明之一實施例說明形成基體層及重摻雜區製程中各階段的簡化截面圖。 圖6A至圖6C依序為根據本發明之另一實施例說明形成閘極多晶矽區之製程中各階段的簡化截面圖。 圖7A至圖7D依序為根據本發明之另一實施例說明形成基體層及重摻雜區之製程中各階段的簡化截面圖。FIGS. 1A to 1E are, in sequence, simplified cross-sectional views illustrating various stages in the process of forming trenches and sacrificial oxide layers according to an embodiment of the present invention. 2A to 2C are, in sequence, simplified cross-sectional views illustrating various stages in the process of forming a source polysilicon region according to an embodiment of the invention. 3A to 3C are, in sequence, simplified cross-sectional views illustrating various stages in the process of forming a buffered polysilicon region according to an embodiment of the invention. 4A to 4C are, in sequence, simplified cross-sectional views illustrating various stages in the process of forming a gate polysilicon region according to an embodiment of the invention. 5A to 5D are, in sequence, simplified cross-sectional views illustrating various stages in the process of forming a base layer and a heavily doped region according to an embodiment of the invention. 6A to 6C are, in sequence, simplified cross-sectional views illustrating various stages in the process of forming a gate polysilicon region according to another embodiment of the present invention. 7A to 7D are, in sequence, simplified cross-sectional views illustrating various stages in the process of forming the base layer and the heavily doped region according to another embodiment of the present invention.

100:基底 100: base

102:磊晶層 102: Epitaxial layer

108:犧牲氧化層 108: Sacrificial oxide layer

112:絕緣氧化層 112: insulating oxide layer

114:源極多晶矽區 114: Source polysilicon area

116:緩衝多晶矽區 116: Buffer polysilicon area

118:閘極氧化層 118: Gate oxide layer

120:閘極多晶矽區 120: Gate polysilicon area

Claims (10)

一種屏蔽閘極式金氧半場效應電晶體之製造方法,包含下列步驟: 形成具有一溝渠之一半導體基板; 以氧化方式形成一犧牲氧化層於該溝渠內,該犧牲氧化層至少覆蓋該溝渠之側壁; 形成一源極多晶矽區於該溝渠內; 以氧化方式形成一絕緣氧化層在該源極多晶矽區上方,使得該源極多晶矽區完全為該犧牲氧化層及該絕緣氧化層所包覆; 以多晶矽沉積填入該溝渠並進行回蝕刻以控制該源極多晶矽區上方之該絕緣氧化層之厚度; 以氧化方式形成一閘極氧化層於該溝渠內,該閘極氧化層至少覆蓋該溝渠之側壁; 形成一閘極多晶矽區於該溝渠內;以及 以離子佈植形成圍繞該溝渠之基體層及重摻雜區。A method for manufacturing a shielded gate-type metal oxide half-field effect transistor includes the following steps: forming a semiconductor substrate having a trench; forming a sacrificial oxide layer in the trench by oxidation, the sacrificial oxide layer covering at least the trench Side walls; forming a source polysilicon region in the trench; forming an insulating oxide layer over the source polysilicon region by oxidation, so that the source polysilicon region is completely covered by the sacrificial oxide layer and the insulating oxide layer; Filling the trench with polysilicon deposition and etching back to control the thickness of the insulating oxide layer above the source polysilicon region; forming a gate oxide layer in the trench by oxidation, the gate oxide layer covering at least the trench Sidewalls; forming a gate polysilicon region in the trench; and ion implantation to form a base layer and a heavily doped region surrounding the trench. 如申請專利範圍第1項所述之屏蔽閘極式金氧半場效應電晶體之製造方法,更包含下列步驟:形成該閘極氧化層之前以多晶矽沉積填入該溝渠並進行回蝕刻,形成一緩衝多晶矽區以控制該源極多晶矽區上方之該絕緣氧化層之厚度。The method for manufacturing a shielded gate metal oxide semiconductor field effect transistor as described in item 1 of the scope of patent application further includes the following steps: before forming the gate oxide layer, the trench is filled with polysilicon deposition and etched back to form a The buffer polysilicon region controls the thickness of the insulating oxide layer above the source polysilicon region. 如申請專利範圍第2項所述之屏蔽閘極式金氧半場效應電晶體之製造方法,更包含下列步驟:以氧化方式形成該閘極氧化層時,將該緩衝多晶矽區全部氧化形成該閘極氧化層的一部分以控制該源極多晶矽區上方之該絕緣氧化層及該閘極氧化層之厚度。The method for manufacturing a shielded gate metal oxide half field effect transistor as described in item 2 of the scope of patent application further includes the following steps: when the gate oxide layer is formed by oxidation, the buffer polysilicon region is completely oxidized to form the gate A part of the polar oxide layer controls the thickness of the insulating oxide layer and the gate oxide layer above the source polysilicon region. 如申請專利範圍第1項所述之屏蔽閘極式金氧半場效應電晶體之製造方法,更包含下列步驟: 提供該半導體基板; 於該半導體基板上方沉積一硬質罩幕層; 於該半導體基板及該硬質罩幕層進行溝渠圖形佈建;以及 進行乾蝕刻,形成該溝渠。The method for manufacturing a shielded gate-type metal oxide half field effect transistor as described in item 1 of the scope of patent application further includes the following steps: providing the semiconductor substrate; depositing a hard mask layer on the semiconductor substrate; on the semiconductor substrate And the hard mask curtain layer is used for trench pattern layout; and dry etching is performed to form the trench. 如申請專利範圍第1項所述之屏蔽閘極式金氧半場效應電晶體之製造方法,更包含下列步驟: 將多晶矽沉積電性連接至源極,將該溝渠中下層之多晶矽區置換電極形成該源極多晶矽區。The method for manufacturing a shielded gate type metal oxide semi-field effect transistor as described in item 1 of the scope of the patent application further includes the following steps: electrically connecting the polysilicon deposition to the source electrode and forming a replacement electrode for the polysilicon region in the middle and lower layers of the trench The source polysilicon region. 如申請專利範圍第1項所述之屏蔽閘極式金氧半場效應電晶體之製造方法,更包含下列步驟: 以離子佈植方式形成井區及重摻雜區; 在該閘極多晶矽區上方形成內層介電層及硼磷矽玻璃;以及 進行接觸蝕刻、植入接觸區及形成金屬層與金屬罩幕層。The method for manufacturing a shielded gate type metal oxide half field effect transistor as described in item 1 of the scope of patent application further includes the following steps: forming the well region and the heavily doped region by ion implantation; above the gate polysilicon region Forming inner dielectric layer and borophosphosilicate glass; and performing contact etching, implanting contact area and forming metal layer and metal mask layer. 一種屏蔽閘極式金氧半場效應電晶體,包含: 一半導體基板,具有一溝渠; 一隔絕氧化層,位於該溝渠內; 一源極多晶矽區,位於該溝渠內深度較深之一第一部分,由該隔絕氧化層所包覆; 一閘極多晶矽區,位於該溝渠內深度較淺之一第二部分;以及 一閘極氧化層,位於該閘極多晶矽區與該源極多晶矽區之間; 其中該隔絕氧化層及該閘極氧化層用以隔離該閘極多晶矽區與該源極多晶矽區,且其中該隔絕氧化層與該閘極氧化層之厚度經由一次以上之多晶矽沉積填入該溝渠並進行蝕刻之程序所控制。A shielded gate-type metal-oxide half-field effect transistor includes: a semiconductor substrate with a trench; an insulating oxide layer located in the trench; a source polysilicon region located in a first part of the trench with a deeper depth, Covered by the insulating oxide layer; a gate polysilicon region located in a second part of the trench with a shallow depth; and a gate oxide layer located between the gate polysilicon region and the source polysilicon region; The isolation oxide layer and the gate oxide layer are used to isolate the gate polysilicon region and the source polysilicon region, and the thicknesses of the isolation oxide layer and the gate oxide layer are filled into the trench through more than one polysilicon deposition And controlled by the etching process. 如申請專利範圍第7項所述之屏蔽閘極式金氧半場效應電晶體,更包含一緩衝多晶矽區,介於該隔絕氧化層與該閘極氧化層之間。The shielded gate-type metal-oxide half-field effect transistor as described in item 7 of the patent application scope further includes a buffer polysilicon region between the insulating oxide layer and the gate oxide layer. 如申請專利範圍第7項所述之屏蔽閘極式金氧半場效應電晶體,其中該閘極多晶矽區及該源極多晶矽區所使用之材料包含多晶矽、摻雜多晶矽、金屬、非晶矽或上述之組合,且其中該隔絕氧化層及該閘極氧化層所使用之材料為氧化矽。The shielded gate-type metal oxide half-field effect transistor as described in item 7 of the patent application scope, wherein the materials used in the gate polysilicon region and the source polysilicon region include polysilicon, doped polysilicon, metal, amorphous silicon or The above combination, and the material used for the insulating oxide layer and the gate oxide layer is silicon oxide. 如申請專利範圍第7項所述之屏蔽閘極式金氧半場效應電晶體,其中該半導體基板包含: 一基底;以及 一磊晶層,磊晶地成長於該基底上方。The shielded gate metal oxide semiconductor field effect transistor as described in item 7 of the patent application scope, wherein the semiconductor substrate includes: a substrate; and an epitaxial layer, epitaxially grown on the substrate.
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