TW202012716A - Circular knitting machine with knitting function - Google Patents
Circular knitting machine with knitting function Download PDFInfo
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- TW202012716A TW202012716A TW108125125A TW108125125A TW202012716A TW 202012716 A TW202012716 A TW 202012716A TW 108125125 A TW108125125 A TW 108125125A TW 108125125 A TW108125125 A TW 108125125A TW 202012716 A TW202012716 A TW 202012716A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B9/00—Circular knitting machines with independently-movable needles
- D04B9/02—Circular knitting machines with independently-movable needles with one set of needles
- D04B9/04—Circular knitting machines with independently-movable needles with one set of needles with spring or bearded needles
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B15/00—Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
- D04B15/28—Needle pressers
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B35/00—Details of, or auxiliary devices incorporated in, knitting machines, not otherwise provided for
- D04B35/02—Knitting tools or instruments not provided for in group D04B15/00 or D04B27/00
- D04B35/08—Spring or bearded needles
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Abstract
Description
本發明係有關於一種有較少機器部件之磨損的圓編機,特別是成圈元件,以及有範圍較寬的可能成圈技術。The present invention relates to a circular knitting machine with less wear of machine parts, especially loop forming elements, and a wide range of possible loop forming techniques.
習知圓編機使用舌針作為中央成圈元件。這些在轉動針筒上被導引且根據它們在鎖件中的導引(向上或向下移動)而被推出及收回。The conventional circular knitting machine uses a latch needle as the central loop-forming element. These are guided on the rotating cylinder and pushed and retracted according to their guidance (moving up or down) in the lock.
當在此一圓編機的編織系統上形成線圈時,相對於向下滑動的先前形成線圈,穿過且被向上推出之舌針的舌部首先被在針軸上的線圈打開,且隨後在成圈(Kulieren)期間再度封閉且相對於針軸從沿著針軸向上滑動的線圈收回該針。舌針的打開及封閉過程經由舌部鉸鏈進行。由於它們連續致動的頻率,有可能有可觀紗線張力的影響,舌針的舌部鉸鏈以及在有彼等下,舌針在編織機內自然特別容易磨損。When forming a stitch on the knitting system of this circular knitting machine, the tongue portion of the latch needle that passes through and is pushed upward is first opened by the stitch on the needle shaft with respect to the previously formed stitch that slides downward, and then The loop is closed again and the needle is retracted relative to the needle shaft from the coil sliding up the needle axis. The process of opening and closing the latch needle is performed via the tongue hinge. Due to the frequency of their continuous actuation, there may be considerable yarn tension, and the tongue hinges of the latch needles and, with them, the latch needles are naturally prone to wear in knitting machines.
舌部鉸鏈的失效產生不正確的成圈從而導致編織品錯誤。受影響舌針的更換需要編織機停下來。由於針筒中的大量舌針,此類失效可能可觀地影響編織機的運作。不過,該等問題不僅導致運作中斷,也在於舌針有相對高的成本,它的生產製造由於需要機械負載性能而昂貴。The failure of the tongue hinge produces incorrect loops and leads to errors in the knitwear. The replacement of the affected latch needles requires the knitting machine to stop. Due to the large number of latch needles in the cylinder, such failures may affect the operation of the knitting machine considerably. However, these problems not only lead to interruption of operation, but also the relatively high cost of the latch needle, and its manufacturing is expensive due to the need for mechanical load performance.
因此,編織機中使用較簡單且較不會損壞的針型式有特別利益。有較簡單結構的針型式為尖針(tip needle),特別是在沒有機械活動聯合下,其鉤部在針的頂部向下開放。藉由朝向針軸的外部壓力,可彈性封閉針鉤。Therefore, it is of particular interest to use simpler and less damaging needle patterns in knitting machines. The needle type with a simpler structure is a tip needle, especially when there is no mechanical movement, the hook is opened downward at the top of the needle. By the external pressure toward the needle shaft, the needle hook can be elastically closed.
用尖針工作的此類圓編機描述於文獻德國專利第DE 1 635 878 A號及第DE 361 135號。Such circular knitting machines that work with sharp needles are described in
當在圓編機中用尖針編織時,當針被拉出時(在成圈期間),必須用壓輪從外面彈性封閉針鉤,使得它不拾起除新紗線以外的舊線圈。此一壓輪裝設在針筒外,且為了最小化穿過針鉤與壓輪之間的磨擦力,最好將它裝設成可主動或被動地一起轉動。然而,由於大針筒與顯著較小的壓輪有不同的直徑,作用於針的切向力無法完全避免。由於必須為每個編織系統裝設此一壓輪,壓輪也需要可觀的空間,而特別限制可能的系統密度,亦即,針筒圓周之每一英吋的編織系統個數。When knitting with pointed needles in a circular knitting machine, when the needle is pulled out (during the loop formation), the needle hook must be elastically closed from the outside with a pressing roller so that it does not pick up old stitches other than new yarn. This pressing wheel is installed outside the needle cylinder, and in order to minimize the frictional force passing between the needle hook and the pressing wheel, it is best to install it so that it can rotate together actively or passively. However, due to the different diameters of the large needle cylinder and the significantly smaller pinch wheel, the tangential force acting on the needle cannot be completely avoided. Since this pressing wheel must be installed for each knitting system, the pressing wheel also requires considerable space, and the possible system density is particularly limited, that is, the number of knitting systems per inch of the cylinder circumference.
替換地,此一圓編機的每個尖針可設有與針軸平行的針壓件(needle press),它在成圈(Kulieren)期間從外面壓抵針鉤且封閉它。不過,針筒上存在大量成對的尖針及針壓件可能再度造成磨損敏感性的問題。Alternatively, each pointed needle of this circular knitting machine may be provided with a needle press parallel to the needle axis, which presses against the needle hook from outside and closes it during the kulieren. However, there are a large number of pairs of pointed needles and needle pressing parts on the barrel that may cause wear sensitivity again.
因此,本發明基於建造與尖針合作而不是舌針之圓編機的問題,在有最簡單的可能構造下,與有舌針的習知圓編機相比,它對有較低的磨損敏感性,特別是與針有關的。Therefore, the present invention is based on the problem of building a circular knitting machine that cooperates with pointed needles instead of latch needles, and with the simplest possible configuration, it has lower wear compared to conventional circular knitting machines with latch needles Sensitivity, especially related to the needle.
解決此目標是用如請求項1所定義的本發明圓編機。在附屬項中可找到進一步有利的具體實施例。The solution to this goal is to use the inventive circular knitting machine as defined in
本發明的圓編機有繞著垂直軸線旋轉的針筒和與該針筒一起旋轉的沉降片圈環(sinker ring)。該針筒在其外緣部設有數個垂直可控尖針,特別是可向上推出的,其具有開口向下作為成圈元件的針鉤,且對於每個尖針,支持成圈的周圍沉降片保持在針筒的徑向可水平位移。此外,對於在該針筒上的每個尖針,在沉降片圈環上的壓制沉降片保持在徑向可水平位移,以藉由使針尖壓著針軸來封閉尖針的鉤尖。該等壓制沉降片各自設置於在毗鄰的兩個周圍沉降片之間的沉降片圈環上,以儘可能節省空間以及有小餘隙或使其儘可能低。The circular knitting machine of the present invention has a needle cylinder rotating around a vertical axis and a sinker ring that rotates together with the needle cylinder. The needle cylinder is provided with a plurality of vertically controllable sharp needles on its outer edge, especially pushable upwards, which has a needle hook with an opening downward as a loop-forming element, and for each sharp needle, supports the surrounding settlement of the loop The blade is held in the radial direction of the barrel and can be displaced horizontally. In addition, for each sharp needle on the barrel, the pressing sinker on the sinker ring remains radially displaceable to close the hook tip of the sharp needle by pressing the needle tip against the needle shaft. The pressing sinkers are each arranged on a ring of sinkers between two adjacent sinkers to save space and have as little clearance as possible or make it as low as possible.
在本發明的圓編機中,線圈的形成係藉由針與對應周圍沉降片用於把紗線推到針軸的協同垂直或水平移動。各個周圍沉降片有兩個水平平面在它的輪廓中,其面向對應針且有中間鼻部朝向該針突出。這兩個支持平面的下平面為編織品躺在其上的平面,同時上支持平面導引新紗線朝向針軸且使其附著於它。這兩個平面的垂直距離用來使在沉降片平面上之舊線圈的線圈頭與新紗線在高度上分離,從而建立安全距離使得在垂直拉扯針時可封閉針鉤,使得只有新紗線能進入針鉤。In the circular knitting machine of the present invention, the stitches are formed by the coordinated vertical or horizontal movement of the needle and the corresponding surrounding sinkers for pushing the yarn to the needle shaft. Each surrounding sinker has two horizontal planes in its outline, which face the corresponding needle and have a middle nose protruding towards the needle. The lower plane of the two support planes is the plane on which the knitted fabric lies, while the upper support plane guides the new yarn towards the needle axis and attaches it to it. The vertical distance of these two planes is used to separate the loop head of the old loop on the sinker plane from the new yarn in height, thereby establishing a safety distance so that the hook can be closed when the needle is pulled vertically, so that only the new yarn Can enter the hook.
此外,本發明的圓編機包含用於各針的另一沉降片,亦即壓制沉降片。該壓制沉降片用來在針被拉出時壓著針鉤且彈性拉緊它。壓制沉降片與針及周圍沉降片一起旋轉,使得在壓著針鉤時壓制沉降片與針鉤之間沒有切向力。In addition, the circular knitting machine of the present invention includes another sinker for each needle, that is, a press sinker. The pressing sinker is used to press the needle hook and elastically tighten it when the needle is pulled out. The pressing sinker rotates together with the needle and the surrounding sinker, so that there is no tangential force between the pressing sinker and the needle hook when the needle hook is pressed.
壓制沉降片和與針筒共轉之沉降片圈環的周圍沉降片一起被導引。交替毗鄰的周圍沉降片與壓制沉降片儘可能互相靠近,亦即,有最小的可能餘隙。如果在周圍沉降片之間裝設分隔桿件以改善它們在推出及收回期間的導引,壓制沉降片也可裝在這些分隔桿件上。周圍沉降片及壓制沉降片兩者之推出及收回的控制彼此獨立。The pressing sinker is guided together with the sinker around the ring of sinker co-rotating with the syringe. Alternating adjacent surrounding sinkers and pressed sinkers are as close as possible to each other, that is, there is the smallest possible clearance. If divider rods are installed between the surrounding sinkers to improve their guidance during ejection and retraction, compressed sinkers can also be installed on these divider rods. The control of pushing and retracting of the surrounding sinker and the pressing sinker are independent of each other.
本發明圓編機的外面結構與習知圓編機的不同一方面是利用尖針而不是舌針,另一方面是另外把壓制沉降片插入在周圍沉降片之間的空間。因此,需要比較小的額外空間,特別是由於例如在分隔桿件上緊密地配置壓制沉降片於周圍沉降片之間。該等壓制沉降片大體配置成在毗鄰的兩個周圍沉降片之間沒有橫向餘隙,且由於與針共轉,在彼等反抗針尖徑向射出期間不會有切向力作用於它們。因此,這減少本發明圓編機的針及周圍沉降片與壓制沉降片的過度磨損。The outer structure of the circular knitting machine of the present invention is different from the conventional circular knitting machine. On the one hand, a pointed needle is used instead of a tongue needle; on the other hand, a press sinker is additionally inserted in the space between the surrounding sinkers. Therefore, a relatively small additional space is required, especially because, for example, the pressing sinkers are closely arranged between the surrounding sinkers on the partition rod. Such pressing sinkers are generally configured so that there is no lateral clearance between two adjacent sinkers, and due to co-rotation with the needle, there will be no tangential force acting on them during radial ejection against the needle tip. Therefore, this reduces excessive wear on the needle and surrounding sinkers and pressed sinkers of the circular knitting machine of the present invention.
本發明圓編機的另一優點是可使用於編織布料根據緯編原理及根據經編原理兩者的生產。事實上,圓編機可切換或至少預設這兩種成圈技術。當針處於射出狀態時,取決於是否導引新紗線從周圍沉降片只到針軸,或是否把周圍沉降片推出超過徑向針位置的位置因而出現有紗線的線圈,由機器形成的線圈根據緯編或經編原理來產生。儘管在緯編的情形下成圈前紗線在針軸保持拉緊,然而在經編的情形下,提供張力較小的紗線線圈。再者,在成圈過程(「沉降」)期間,紗線張力比在緯編時的低。Another advantage of the circular knitting machine of the present invention is that it can be used for the production of knitted fabrics based on both the weft knitting principle and the warp knitting principle. In fact, the circular knitting machine can switch or at least preset these two loop forming technologies. When the needle is in the ejected state, it depends on whether the new yarn is guided from the surrounding sinker only to the needle shaft, or whether the surrounding sinker is pushed beyond the position of the radial needle so that a loop of yarn appears, formed by the machine The coil is produced according to the principle of weft knitting or warp knitting. Although in the case of weft-knitting, the yarn remains tight at the needle shaft before loop formation, in the case of warp-knitting, a yarn loop with less tension is provided. Furthermore, during the loop forming process ("settling"), the yarn tension is lower than during weft knitting.
本發明的圓編機因此可備有控制裝置用於控制個別周圍沉降片、個別壓制沉降片或這兩種沉降片的定位。以此方式,可控制周圍沉降片的徑向位移使得在各自收回尖針前它們導引新紗線至針軸,藉此編織各自的成圈系統。也可控制該等周圍沉降片使得它們導引新紗線在徑向越過針軸從而提供一線圈藉此在該等成圈系統處實現(經編)編織。The circular knitting machine of the present invention may therefore be provided with a control device for controlling the positioning of individual surrounding sinkers, individual pressing sinkers or both sinkers. In this way, the radial displacement of the surrounding sinkers can be controlled such that they direct new yarn to the needle shaft before each retracting the sharp needles, thereby weaving the respective loop forming system. The surrounding sinkers can also be controlled so that they direct new yarn across the needle shaft in the radial direction to provide a loop thereby enabling (warp knitting) knitting at the loop forming systems.
一方面,藉由適當地控制紗線張力,另一方面適當地控制周圍沉降片的徑向收回移動,該圓編機可作為經編機器運作(以及適當地固定調整周圍沉降片的鎖件,根據本發明機器也可作為圓編機運作)。可做成緯編與經編之間的視需要切換,例如,用使周圍沉降片各自在徑向移動的可調整滑件。藉由滑件的適當調整從而周圍沉降片在徑向的定位,根據在不同系統上的緯織過程及經編過程,本發明圓編機也可同時產生線圈。On the one hand, by appropriately controlling the yarn tension, on the other hand, the radial retracting movement of the surrounding sinkers, the circular knitting machine can be operated as a warp knitting machine (as well as properly fixing and adjusting the locks of the surrounding sinkers, According to the invention the machine can also be operated as a circular knitting machine). It can be made to switch between weft knitting and warp knitting as needed, for example, with adjustable sliders that move the surrounding sinkers in the radial direction. With the proper adjustment of the slider to position the surrounding sinkers in the radial direction, the circular knitting machine of the present invention can also generate coils at the same time according to the weft knitting process and the warp knitting process on different systems.
可預先調整或控制或在運作期間切換本發明圓編機的成圈系統使得各個尖針根據緯編原理或經編原理各自從供給紗線線圈形成線圈,捕捉供給紗線或仍然處於圓形運動。The loop forming system of the circular knitting machine of the present invention can be adjusted or controlled in advance so that each pointed needle forms a loop from the supply yarn loop according to the weft knitting principle or the warp knitting principle, catches the supply yarn or is still in circular motion .
在捕捉過程期間,對應成圈系統的尖針比緯編或經編過程更早地收回,使得只在該供給紗線與前一個線圈兩者已被接收於鉤子內時,該等壓制沉降片封閉該等各個尖針的該鉤子。替換地,捕捉過程的實現可藉由使壓制沉降片的移動不會太靠近各針的鉤子以致於封閉它,藉此可接收在鉤子內的供給紗線及舊線圈。During the catching process, the needles corresponding to the loop forming system are retracted earlier than the weft-knitting or warp-knitting process, so that the pressed sinkers are only available when both the supply yarn and the previous loop have been received in the hook Close the hooks of the pointed needles. Alternatively, the catching process can be achieved by not moving the pressing sinker too close to the hooks of the needles so as to close it, whereby the supply yarn and old stitches in the hooks can be received.
結果表明,本發明圓編機使用尖針有進一步的優點。例如,尖針的針頭大體比舌針的小,使得線圈被針頭不合意地加寬為較小的問題。在相同的精細度下,較小的線圈有可能。此外,線圈不會被打開及關上的針舌及其鉸鏈損害。由於紗線有較低的應變,大體可避免不合意的影響,例如扁平化、過度圠毬傾向、長毛絨或內襯的手感高度不等以及紗線在添紗期間扭曲(被較小的針頭)。The results show that the circular knitting machine of the present invention has a further advantage of using pointed needles. For example, the needle of a sharp needle is generally smaller than that of a latch needle, making the coil undesirably widened by the needle as a smaller problem. At the same fineness, smaller coils are possible. In addition, the coil will not be damaged by the tongue and its hinge that are opened and closed. Due to the lower strain of the yarn, undesirable effects are generally avoided, such as flattening, excessive sloping tendency, high pile or liner feel varying in height, and yarn twisting during yarn addition (because of smaller needles) .
使用尖針也允許提高針筒的轉速,因為不需要保證吸收針舌的旋轉動能。The use of a pointed needle also allows the speed of the barrel to be increased, because there is no need to ensure absorption of the rotational kinetic energy of the needle tongue.
使用可彈性鎖定的尖針,而不是可經由舌部鉸鏈來封閉的舌針,也減少圓編機的編織能量從而總耗電量。The use of elastically lockable needles instead of tongues that can be closed via a tongue hinge also reduces the knitting energy of the circular knitting machine and thus the total power consumption.
成本優勢主要是由於尖針的價格低於舌針;但是,由於匹克針(peak needle)有較簡單、較不脆弱的構造而有較長的針體壽命也是另一個有利的成本因子。在使用取代舌針的尖針時,簡化編織過程在運作中斷後的起動也是有利的;在編織起動前必須檢查舌針的舌部看看是否處於正確的打開或關閉狀態。The cost advantage is mainly due to the fact that the price of the pointed needle is lower than that of the tongue needle; however, the longer life of the needle body is another advantageous cost factor due to the simpler and less fragile structure of the peak needle. When using a pointed needle instead of a latch needle, it is also advantageous to simplify the start of the knitting process after the operation is interrupted; before the knitting starts, the tongue of the latch needle must be checked to see if it is in the correct open or closed state.
在圖1a至圖1h中,根據本發明在圓編機的成圈系統上圖示根據(緯編)編織原理的成圈。圖1a以放大圖圖示在針筒中的尖針2。藉由控制腳6在筒鎖部件14中的適當導引,針在垂直方向被推出及移除。在圖1a中,針處於拉出狀態。在它的鉤尖中,有已製成編織布料的先前成形「舊」線圈。針2此時被向上推出,同時舊線圈仍在周圍沉降片3的平面(下支持平面)3a上而且被沉降片輪廓的鼻部3c阻止前進。在針2已到達它的最高位置時,儲存於沉降片圈環19上的周圍沉降片3立即被在沉降片鎖部件10中的控制腳8導引向外彈出(向圖紙的右邊),參考圖1b。In FIGS. 1a to 1h, the loop formation according to the (weft knitting) knitting principle is illustrated on the loop formation system of a circular knitting machine according to the present invention. Figure 1a illustrates the
在圖1c中,針2此時通過在其旋轉路徑上的導紗器5。然後,圖1d的周圍沉降片3沿著針的方向在徑向向內伸出(向圖紙的左邊)且沿著推出針2軸的方向從在上支持平面3b上面的伸出沉降片3將新紗線1推到該軸。In Fig. 1c, the
針2隨後在圖1e中被下拉/收回,使得躺在周圍沉降片3之上支持平面3b上的紗線接收於針鉤中。然後,在圖1f中,藉由適當地導引其控制腳7在針的方向向內使壓制沉降片4伸出,使得它藉由來自外面的壓力來彈性封閉針鉤。此時,在圖1g中,周圍沉降片3被拉回遠到它的上支持平面3b釋放新紗線1,然而針2同時被進一步向下拉,使得針鉤以及在其中有紗線1下被拉穿過仍在平面3a上的舊線圈。隨後,在圖1h中,壓制沉降片4被收回,且完成針2的拉出過程(成圈,「Kulierung」),藉此完成成圈過程,且在圖1a的位置可再度開始。The
圖2a及圖2b根據本發明圖示圓編機中之緯編或經編過程的兩個快照。圖2b圖示成圈元件在編織過程中立即在拉出針2之後的位置從而為大約對應至圖1d的位置(在圖2a及圖2b中,機器的針和沉降片與圖1a至圖1h中的稍微不同)。在圖2a中,對應快照描繪經編過程。相較於緯編過程,周圍沉降片3進一步向內伸出(向圖紙的左邊),且從而有從針軸到達上支持平面3b的紗線線圈。儘管在圖2b編織過程中紗線用適當手段(例如,適當的餵紗器)儘可能連續地維持在均勻的張力下目的是製成優良品質的編織布料,然而紗線張力在圖2a經編過程中可低些且可改變。藉由周圍沉降片的進一步前進來提供紗線線圈可確保安全的成圈過程。2a and 2b illustrate two snapshots of the weft-knitting or warp-knitting process in a circular knitting machine according to the present invention. Fig. 2b illustrates the position of the loop-forming element immediately after the
在圖2a經編過程與圖2b緯編過程的兩種情形下,在後續步驟中,針鉤被壓制沉降片4封閉,針2被移除以及在針軸上的新紗線1或所提供的紗線線圈因此被接收以隨後被拉穿過舊線圈。In both cases of the warp knitting process of FIG. 2a and the weft knitting process of FIG. 2b, in the subsequent steps, the needle hook is closed by the
本發明的圓編機因此適合用於緯編及經編兩者。事實上,該機器可具有在沉降片鎖9上的致動器15,沉降片鎖部件10可與它一起移位,藉此周圍沉降片3彈出路徑的長度可在較長的經編路徑與較短的緯編路徑之間切換。沉降片鎖9用螺絲固定於沉降片鎖支持環12。The circular knitting machine of the present invention is therefore suitable for both weft knitting and warp knitting. In fact, the machine may have an
由於有在緯編功能與經編功能之間切換的選項,本發明的圓編機允許各種不同紗線的有效安全加工。特別是,經編功能允許使用更敏感的紗線,因為在過程中有較低的紗線張力。事實上,圖2a經編過程的成圈在以下兩個步驟中進行:提供紗線線圈且拉扯所提供的紗線線圈穿過舊線圈。在第一步驟中,紗線線圈的紗線張力首先由於繩磨擦原理(rope friction principle)而從磨擦點遞增到磨擦點,然後,在紗線線圈出現時,回落到零。在第二步驟中,在紗線線圈被拉穿過舊線圈時,紗線線圈與舊線圈的紗線區段再度互相磨擦,從而再度增加紗線張力。Due to the option to switch between the weft-knitting function and the warp-knitting function, the circular knitting machine of the present invention allows effective and safe processing of various yarns. In particular, the warp-knitting function allows the use of more sensitive yarns because of the lower yarn tension during the process. In fact, the loop formation of the warp-knitting process of Fig. 2a takes place in two steps: providing the yarn loop and pulling the provided yarn loop through the old loop. In the first step, the yarn tension of the yarn loop is first increased from the friction point to the friction point due to the rope friction principle, and then, when the yarn loop appears, it returns to zero. In the second step, when the yarn loop is pulled through the old loop, the yarn sections of the yarn loop and the old loop rub against each other again, thereby increasing the yarn tension again.
相比之下,在緯編時,輸送新紗線穿過導紗器以及拉扯紗線穿過舊線圈是同時進行,藉此累加對應紗線磨擦力且一起產生明顯較高的紗線張力。由於這兩個加工步驟的時間偏移,紗線力的增加在經編時不會發生,藉此出現紗線張力的最大值較低。經編過程因此對於待加工紗線與圓編機的成圈元件更有保護作用。In contrast, during weft knitting, the feeding of new yarn through the yarn guide and the pulling of the yarn through the old loop are performed simultaneously, thereby accumulating the corresponding yarn friction and producing a significantly higher yarn tension together. Due to the time offset of these two processing steps, the increase in yarn force does not occur during warp knitting, whereby the maximum value of yarn tension appears to be lower. The warp-knitting process is therefore more protective of the yarn to be processed and the loop-forming elements of the circular knitting machine.
紗線線圈在經編過程中的呈現也有紓緩在筒鎖中之成圈部件的優點。在其中的成圈角度沒有像緯編那麼陡,因而減少在成圈部件中被導引之針上的負荷。利用較簡單的成圈部件,可避免針腳斷裂及針頭斷裂。The appearance of the yarn loop in the warp knitting process also has the advantage of alleviating the loop forming part in the cylinder lock. The looping angle therein is not as steep as that of weft knitting, thus reducing the load on the needle being guided in the looping component. The use of simpler loop-forming components can avoid needle breakage and needle breakage.
為了使得圖案成為有可能,也應能夠調整可用於緯編及經編之圓編機的緯編或經編系統以用於圓形運動(circular running)及捕捉。In order to make the pattern possible, it should also be possible to adjust the weft-knitting or warp-knitting system of the circular knitting machine that can be used for weft-knitting and warp-knitting for circular running and capturing.
在圓形運動期間,藉由適當地控制鎖件且不被完全推出,針2簡單地留在它的圓形運動位置。新紗線1甚至不被針鉤接收。During the circular movement, by properly controlling the lock and not being fully pushed out, the
圖3a圖示編織系統在捕捉過程中的位置,更精確言之,在針2的收回期間。在針2剛好已被射出夠遠使得它可接收新紗線1之後,新紗線1與舊線圈兩者在收回時仍在針鉤中。Figure 3a illustrates the position of the knitting system during the capturing process, more precisely, during the withdrawal of the
藉由收回針或者是移位壓制沉降片4的適當控制,可控制捕捉過程。因此,可調整針2的較早收回使得壓制沉降片4封閉針鉤是在針鉤已經通過躺在平面3a上之舊線圈(因此已經在針鉤內)時才打開的時候。By withdrawing the needle or displacing the appropriate control of the
圖3b並排圖示緯編過程及捕捉過程的針移動曲線。當實線16表示在緯編過程期間沿著時間線的針移動時,破折線17圖示尖針2在捕捉過程期間的較早收回。Figure 3b illustrates the needle movement curves of the weft-knitting process and the capturing process side by side. When the
用本發明圓編機實施捕捉過程的另一可能性是不完全延伸在選定編織系統上的壓制沉降片4以封閉針鉤,但是使它在與針鉤沒有壓力接觸下維持在收回位置。例如,藉由適當地調整在各個系統上的沉降片鎖來完成壓制沉降片4的對應控制。Another possibility to implement the catching process with the circular knitting machine of the present invention is to press the
圖4a圖示針筒11的側面透視圖(在圖示於此的變體中,沉降片鎖9與沉降片鎖部件10集成)。在圖4b中,詳細圖示編織系統中有導紗器5的區段。在這兩圖中,關於配置於針筒11之整個圓周範圍的尖針2,為求圖解清晰,只圖示在筒圓周中的部份。該等附圖,特別是圖4b,除了圖示針2和周圍沉降片3及壓制沉降片4以外,也圖示在筒邊之選定部份中屬於編織部位的導紗器5。周圍沉降片3配置於針筒上的沉降片導件上從沉降片圈環19由外到內在針2之間延伸。壓制沉降片4各自實質沒有任何餘隙地配置在毗鄰的兩個周圍沉降片3之間(也參考圖5)從而直接面向對應尖針。尖針也配置在朝向沉降片導件延伸到板導件(board guide)的周圍沉降片之間,使得周圍沉降片作為該等壓制沉降片及針兩者的導件。Fig. 4a illustrates a side perspective view of the syringe 11 (in the variant shown here, the
如圖5所示,壓制沉降片4從而需要少量的額外空間,因為,甚至在使用舌針但是沒有壓制沉降片的習知圓編機下,周圍沉降片3彼此是隔開的(使得在針被推出時可導引它們經過針)。在此一習知編織機中,分隔桿件18通常在周圍沉降片3之間的空間中設在沉降片圈環19上以避免周圍沉降片3之間的餘隙。修改此一機器為本發明圓編機可藉由配置壓制沉降片4於分隔桿件18上,合理地使毗鄰的周圍沉降片3有儘可能小的餘隙。替換地,各個周圍沉降片及壓制沉降片也可共享由對應分隔桿件限定的溝槽。不過,這會有以下缺點:鑑於高精細度,分隔桿件應儘可能薄,這意謂分隔桿件的破裂風險增加。As shown in FIG. 5, pressing the
就像有針腳6在旋轉期間貫穿經適當預設為鎖定之溝槽的尖針2,周圍沉降片3與壓制沉降片4各自也有在沉降片鎖部件10之對應溝槽中被導引的沉降片腳7及8。藉由針鎖及沉降片鎖的適當預設,可視需要調整各編織系統藉此根據緯編原理或者是根據經編原理來形成線圈,只捕捉新紗線或仍然處於圓形運動狀態。在圖4a及圖4b中,用在有集成沉降片鎖部件之沉降片鎖上的致動器15實行緯編及經編功能之間的切換。Just as the
壓制沉降片4在周圍沉降片3之間的節省空間配置允許圓編機的相對高精細度,亦即,在筒圓周的每一英吋有大量的針。此節省空間配置的另一優點是也可沿著針筒的圓周配置大量的編織系統。因此,在有30英吋針筒圓周的圓編機下,可裝設88個以上的編織系統,這對應至有每英吋有2.9個系統的高系統密度(也可想到達3.2的更高系統密度)。The space-saving configuration of the
圖6圖示在圓編機中使用兩件式尖針的另一可能簡化。此一兩件式尖針有上尖針部件2'與下控制腳部件6'。尖針部件2'沿著針軸在上端從針鉤延伸至突出到側邊的鼻部,同時控制腳部件6'有類似間隙以接收鼻部的凹部且有在對應筒鎖部件中用以接收及導引所需的外形輪廓。然後,最好藉由簡單地形塑金屬線來形成針部件2',它在上端彎向針鉤且在下端彎向鼻部,然而例如衝壓金屬片部件的另一方法可使用於控制腳部件6'。針部件2'的鼻部與控制腳部件6'的凹部互相接合,但是不限於除此一適配功能以外的形式;特別是,控制腳部件的凹部不需要有開槽或狹縫的形狀。Figure 6 illustrates another possible simplification of using a two-piece needle in a circular knitting machine. This one-piece two-point needle has an upper needle part 2'and a lower control foot part 6'. The pointed needle part 2'extends from the needle hook at the upper end along the needle axis to the nose protruding to the side, while the control foot part 6'has a similar gap to receive the recess of the nose and is provided in the corresponding cylinder lock part for receiving And the outline required for guidance. Then, it is better to form the needle part 2'by simply forming a metal wire, which is bent toward the hook at the upper end and toward the nose at the lower end, however, another method such as stamping a metal sheet part may be used to control the foot part 6 '. The nose of the needle part 2'and the recess of the control foot part 6'are engaged with each other, but it is not limited to forms other than this fitting function; in particular, the recess of the control foot part does not need to have a slot or slit shape.
兩件式尖針的使用也可產生進一步的成本優勢,只要在磨損後必須更換尖針中更具成本效益的針部件2'。取決於針部件製程的選擇,圓編機的完整針設備可更具成本效益。把針分成兩個部件,視需要結合視需要插入壓制沉降片3於周圍沉降片4之間,也允許甚至更容易地把有經編功能的圓編機轉換為習知圓編機,反之亦然。The use of a two-piece needle can also produce further cost advantages, as long as the more cost-effective needle part 2'in the needle must be replaced after wear. Depending on the choice of needle component manufacturing process, the complete needle equipment of the circular knitting machine can be more cost-effective. Dividing the needle into two parts, inserting the
替換地,基於所謂相對技術的原理,本發明也可應用於圓編機。在此類機器中,周圍沉降片存入針筒在針之間的上半部。因此,此類機器類型不需要單獨的沉降片圈環。周圍沉降片在高度上可垂直控制且在同時執行繞著樞軸點的樞轉運動。此樞轉運動取代習知周圍沉降片的水平移動。如同用於封閉針鉤的壓制元件,在此可使用配置在針筒圓周外的壓輪(各有一個用於各成圈系統)。Alternatively, based on the principle of so-called relative technology, the present invention can also be applied to circular knitting machines. In such machines, the surrounding sinkers are stored in the upper half of the barrel between the needles. Therefore, this type of machine does not require a separate sinker ring. The surrounding sinkers can be controlled vertically in height and at the same time perform a pivoting movement around the pivot point. This pivoting movement replaces the horizontal movement of sinkers around the conventional knowledge. Like the pressing element for closing the needle hook, a pressing wheel (one for each loop forming system) arranged outside the circumference of the barrel can be used here.
本發明圓編機的結構係基於習知圓編機的進一步開發。本發明的圓編機可製造成為獨立的機器;不過,也可想到,例如,擴充習知圓編機可藉由簡單地把壓制沉降片加到周圍沉降片之間已經存在的間隙以及用尖針取代舌針或換成對應兩件式舌針及尖針的針部件。The structure of the circular knitting machine of the present invention is based on the further development of the conventional circular knitting machine. The circular knitting machine of the present invention can be manufactured as a stand-alone machine; however, it is also conceivable, for example, to expand the conventional circular knitting machine by simply adding a pressing sinker to the already existing gap between the surrounding sinkers and using a sharp The needle replaces the tongue needle or the needle part corresponding to the two-piece tongue needle and the pointed needle.
在任何情形下,本發明提供與針磨損問題有關的重大優點。此外,根據本發明的機器允許緯編與經編的選擇成為在單一機器內的成圈技術。In any case, the present invention provides significant advantages related to the problem of needle wear. In addition, the machine according to the invention allows the selection of weft-knitting and warp-knitting to be a loop forming technology within a single machine.
1:紗線
2:針
2’:針部件
3:周圍沉降片
3a:下支持平面
3b:上支持平面
3c:周圍沉降片輪廓的鼻部
4:壓制沉降片
5:導紗器
6:針的控制腳
6':控制腳部件
7:壓制沉降片的控制腳
8:周圍沉降片的控制腳
9:沉降片鎖
10:沉降片鎖部件
11:針筒
12:沉降片鎖支持環
13:筒鎖
14:筒鎖部件
15:用於緯編/經編的致動器
16:編織曲線
17:捕捉曲線
18:分隔桿件
19:沉降片圈環1: yarn
2: needle
2’: Needle parts
3: Surrounding
以下參考附圖描述一具體實施例以及本發明的進一步優點及細節。The following describes a specific embodiment and further advantages and details of the present invention with reference to the drawings.
圖1a至圖1h(有圖1a的放大圖)根據本發明圖示圓編機中根據(緯編)編織原理之成圈方法的順序。FIGS. 1a to 1h (with an enlarged view of FIG. 1a) illustrate the sequence of a loop forming method according to the (weft knitting) knitting principle in a circular knitting machine according to the present invention.
圖2a及圖2b根據本發明各自圖示在圓編機的經編及緯編期間成圈元件在拉出針之前的不同位置。Figures 2a and 2b each illustrate different positions of the loop forming element before the needle is pulled out during warp knitting and weft knitting of a circular knitting machine according to the present invention.
圖3a圖示在捕捉過程期間成圈元件在針之拉出/收回期間的位置,同時圖3b圖示在捕捉過程期間的針移動曲線。Fig. 3a illustrates the position of the loop-forming element during the pulling/retracting of the needle during the capturing process, while Fig. 3b illustrates the needle movement curve during the capturing process.
圖4a的特寫透視圖圖示帶有針之針筒的邊緣部以及對應周圍沉降片與壓制沉降片和對應沉降片鎖(相較於圖2a及圖2b的圓編,沉降片鎖及沉降片鎖部件在此情形下集成)。圖4b圖示圖4a之緯編或經編系統的詳細圖。Fig. 4a is a close-up perspective view showing the edge of the barrel with a needle and the corresponding surrounding sinker and pressed sinker and corresponding sinker lock (compared to the circular knitting of Figs. 2a and 2b, the sinker lock and sinker The lock part is integrated in this case). Figure 4b illustrates a detailed view of the weft-knitting or warp-knitting system of Figure 4a.
圖5在與針筒上之切線方向平行的平行剖面方向圖示沉降片圈環和支持於其上的周圍沉降片及壓制沉降片的橫截面圖。Fig. 5 shows a cross-sectional view of the sinker ring and the surrounding sinkers and pressed sinkers supported on the ring in a parallel section parallel to the tangent direction on the barrel.
圖6以兩個視圖圖示可使用於圓編機之兩件式尖針的變體,一個圖示互相分離的兩個針部件,另一個圖示處於複合狀態的兩個針部件。Fig. 6 illustrates in two views a variation of a two-piece pointed needle that can be used in a circular knitting machine, one illustrating two needle parts separated from each other, and the other illustrating two needle parts in a composite state.
1:紗線 1: yarn
2:針 2: needle
3:周圍沉降片 3: Surrounding sinkers
3a:下支持平面 3a: lower support plane
3b:上支持平面 3b: upper support plane
3c:周圍沉降片輪廓的鼻部 3c: Nose around the outline of the sinker
4:壓制沉降片 4: Suppress the sinker
6:針的控制腳 6: Pin control pin
10:沉降片鎖部件 10: Sink lock components
11:針筒 11: Syringe
19:沉降片圈環 19: Sink ring
Claims (14)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102018117309.1A DE102018117309A1 (en) | 2018-07-17 | 2018-07-17 | Circular knitting machine with knitting function |
DE102018117309.1 | 2018-07-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202012716A true TW202012716A (en) | 2020-04-01 |
Family
ID=67352538
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108125125A TW202012716A (en) | 2018-07-17 | 2019-07-16 | Circular knitting machine with knitting function |
Country Status (9)
Country | Link |
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US (1) | US20210332509A1 (en) |
EP (1) | EP3824127A1 (en) |
JP (1) | JP2021530630A (en) |
KR (1) | KR20210033014A (en) |
CN (1) | CN112424407A (en) |
BR (1) | BR112021000462A2 (en) |
DE (1) | DE102018117309A1 (en) |
TW (1) | TW202012716A (en) |
WO (1) | WO2020016218A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111560701A (en) * | 2020-05-26 | 2020-08-21 | 嘉兴万邦宏新材料科技有限公司 | Yarn pressing plate movement device of warp knitting machine |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE414086C (en) * | 1925-05-23 | Hemphill Co | Circular knitting machine with hook needles | |
DD44766A (en) * | ||||
GB191128410A (en) * | 1911-12-18 | 1912-10-17 | Moses Mellor And Sons Ltd | Improvements in Circular Knitting Machines. |
GB146404A (en) | 1914-04-14 | 1921-04-21 | Hemphill Co | Spring-needle knitting machine |
US2075662A (en) * | 1934-03-23 | 1937-03-30 | Rubinstein Harry | Corrugated fabric and method for making same |
US2066470A (en) * | 1934-05-12 | 1937-01-05 | Willis A Ingalls | Jack presser for knitting machines |
US2223072A (en) * | 1935-07-09 | 1940-11-26 | Lombardi Knitting Machine Co I | Knitting machine and method |
DE1158201B (en) * | 1958-06-14 | 1963-11-28 | Marcella Sessa Moretta | Circular hosiery knitting machine with point needles, presses and sinkers |
DE1635878A1 (en) | 1968-01-12 | 1971-06-03 | Mandel Jean | Needle press and point needles for multi-system knitting and warp knitting machines |
BG62816B1 (en) * | 1997-09-24 | 2000-08-31 | Николов | Method and device for transverse knitting |
US6519978B2 (en) * | 2001-04-23 | 2003-02-18 | Monarch Knitting Machinery Corp. | Apparatus and method for knitting a fabric with a lay-in yarn on a circular knitting machine |
JP2008101301A (en) * | 2006-10-19 | 2008-05-01 | Precision Fukuhara Works Ltd | Circular knitting machine equipped with yarn feed switching device |
-
2018
- 2018-07-17 DE DE102018117309.1A patent/DE102018117309A1/en not_active Withdrawn
-
2019
- 2019-07-16 JP JP2021502551A patent/JP2021530630A/en active Pending
- 2019-07-16 US US17/260,675 patent/US20210332509A1/en not_active Abandoned
- 2019-07-16 EP EP19742022.7A patent/EP3824127A1/en not_active Withdrawn
- 2019-07-16 KR KR1020217004450A patent/KR20210033014A/en unknown
- 2019-07-16 TW TW108125125A patent/TW202012716A/en unknown
- 2019-07-16 BR BR112021000462-9A patent/BR112021000462A2/en not_active Application Discontinuation
- 2019-07-16 CN CN201980047188.6A patent/CN112424407A/en active Pending
- 2019-07-16 WO PCT/EP2019/069104 patent/WO2020016218A1/en unknown
Also Published As
Publication number | Publication date |
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CN112424407A (en) | 2021-02-26 |
WO2020016218A1 (en) | 2020-01-23 |
EP3824127A1 (en) | 2021-05-26 |
DE102018117309A1 (en) | 2020-01-23 |
KR20210033014A (en) | 2021-03-25 |
BR112021000462A2 (en) | 2021-04-06 |
US20210332509A1 (en) | 2021-10-28 |
JP2021530630A (en) | 2021-11-11 |
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