TW202011433A - Lead wire terminal and method for producing same - Google Patents
Lead wire terminal and method for producing same Download PDFInfo
- Publication number
- TW202011433A TW202011433A TW108131750A TW108131750A TW202011433A TW 202011433 A TW202011433 A TW 202011433A TW 108131750 A TW108131750 A TW 108131750A TW 108131750 A TW108131750 A TW 108131750A TW 202011433 A TW202011433 A TW 202011433A
- Authority
- TW
- Taiwan
- Prior art keywords
- rolled portion
- positioning hole
- lead terminal
- electrode foil
- rolling
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 9
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 title abstract description 6
- 239000011888 foil Substances 0.000 claims abstract description 67
- 239000003990 capacitor Substances 0.000 claims abstract description 33
- 238000004080 punching Methods 0.000 claims description 28
- 238000005520 cutting process Methods 0.000 claims description 17
- 238000005096 rolling process Methods 0.000 claims description 16
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 13
- 230000002093 peripheral effect Effects 0.000 description 8
- 238000003825 pressing Methods 0.000 description 8
- 238000007789 sealing Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000002788 crimping Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 229920006300 shrink film Polymers 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 239000013256 coordination polymer Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000008151 electrolyte solution Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/0029—Processes of manufacture
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G9/00—Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
- H01G9/004—Details
- H01G9/008—Terminals
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
Abstract
Description
本發明涉及用於電解電容器的引線端子以及其製造方法。 The present invention relates to a lead terminal used for an electrolytic capacitor and a method of manufacturing the same.
眾所周知,用於電解電容器的引線端子具備:連接片端子,其具有連接於電極箔的板狀的壓延部;以及引線,其連接於該連接片端子。 As is well known, lead terminals for electrolytic capacitors include: a connection sheet terminal having a plate-shaped rolled portion connected to the electrode foil; and a lead wire connected to the connection sheet terminal.
作為將連接片端子的壓延部連接於電極箔的方法,眾所周知如下方法:在壓延部的一面重疊電極箔,在此狀態下從壓延部的另一面一側使穿孔針貫穿壓延部和電極箔,壓垮在壓延部的一面形成的毛刺,從而將壓延部鉚接於電極箔。 As a method of connecting the rolled portion of the connection tab terminal to the electrode foil, a method is known in which an electrode foil is superposed on one side of the rolled portion, and in this state, a perforated needle is inserted through the rolled portion and the electrode foil from the other side of the rolled portion, Burrs formed on one side of the rolled portion are crushed, and the rolled portion is riveted to the electrode foil.
現有技術文獻 Existing technical literature
專利文獻 Patent Literature
專利文獻1:日本特開平7-106203號公報 Patent Document 1: Japanese Patent Laid-Open No. 7-106203
在上述鉚接方法中,需要將穿孔針的頂端準確地定位在壓延部的另一面的規定位置,如果穿孔針的頂端偏離規定位置,則可能產生難以得到所期望的電容器特性等問題。 In the above caulking method, it is necessary to accurately position the tip of the piercing needle at a predetermined position on the other surface of the rolled portion. If the tip of the piercing needle deviates from the predetermined position, it may be difficult to obtain desired capacitor characteristics.
本發明是鑒於上述課題而完成的,其目的在於,能夠將用於將引線端子的壓延部鉚接於電解電容器的電極箔的穿孔針的頂端相對於壓 延部準確地定位。 The present invention has been made in view of the above-mentioned problems, and an object of the invention is to accurately position the tip of a perforated needle for crimping a rolled portion of a lead terminal to an electrode foil of an electrolytic capacitor with respect to the rolled portion.
為了實現上述目的,第一發明是用於電解電容器(1)的引線端子(4),其特徵在於,具備:連接片端子(41),其具有鉚接於電解電容器(1)的電極箔(60)的板狀的壓延部(41b);引線(42),其連接於連接片端子(41),在壓延部(41b)的至少一面上設置有定位孔(41c),其對用於鉚接電極箔(60)的穿孔針(201)的頂端進行定位。 In order to achieve the above object, the first invention is a lead terminal (4) for an electrolytic capacitor (1), which is characterized by comprising: a tab terminal (41) having an electrode foil (60) riveted to the electrolytic capacitor (1) ) A plate-shaped rolled portion (41b); a lead (42), which is connected to the tab terminal (41), and a positioning hole (41c) is provided on at least one surface of the rolled portion (41b), which is used for riveting the electrode The tip of the perforated needle (201) of the foil (60) is positioned.
另外,第二發明是第一發明的引線端子的製造方法,其特徵在於,包含:壓延部形成工序,將規定長度的金屬棒的一部分衝壓加工成平板狀,並沿厚度方向切割其外周而形成壓延部41b;以及穿孔工序,在壓延部(41b)穿孔形成定位孔(41c)。 In addition, the second invention is a method of manufacturing a lead terminal according to the first invention, which includes a rolled portion forming step of punching a part of a metal rod of a predetermined length into a flat plate shape and cutting its outer periphery in the thickness direction to form The calendering
根據本發明,能夠將用於將引線端子的壓延部鉚接於電解電容器的電極箔的穿孔針的頂端相對於壓延部準確地定位。 According to the present invention, the tip of the perforated needle for caulking the rolled portion of the lead terminal to the electrode foil of the electrolytic capacitor can be accurately positioned relative to the rolled portion.
1‧‧‧電解電容器 1‧‧‧Electrolytic capacitor
2‧‧‧殼體 2‧‧‧Housing
3‧‧‧電容器元件 3‧‧‧Capacitor element
4‧‧‧引線端子 4‧‧‧Lead terminal
5‧‧‧密封體 5‧‧‧sealing body
41a‧‧‧棒狀部 41a‧‧‧Bar
41b‧‧‧壓延部 41b‧‧‧Rolling Department
41b1、41b2‧‧‧面 41b1, 41b2
41c(41c1、41c2)‧‧‧定位孔 41c (41c1, 41c2) ‧‧‧ positioning hole
41d‧‧‧毛刺 41d‧‧‧Glitch
41e‧‧‧衝壓毛刺 41e‧‧‧Punch burr
42‧‧‧引線 42‧‧‧Lead
60‧‧‧電極箔 60‧‧‧electrode foil
201‧‧‧穿孔針 201‧‧‧Pierced needle
300‧‧‧衝壓模具 300‧‧‧ stamping die
301‧‧‧突起 301‧‧‧protrusion
500‧‧‧夾壓部件 500‧‧‧Clamping parts
501‧‧‧突起 501‧‧‧protrusion
600‧‧‧金屬棒。 600‧‧‧Metal rod
圖1是安裝有本發明的實施方式的引線端子的電解電容器的截面圖。 FIG. 1 is a cross-sectional view of an electrolytic capacitor mounted with a lead terminal according to an embodiment of the present invention.
圖2是圖1的引線端子的放大立體圖。 FIG. 2 is an enlarged perspective view of the lead terminal of FIG. 1.
圖3是對金屬棒進行衝壓加工的模具的主要部分截面圖。 Fig. 3 is a cross-sectional view of a main part of a die for punching a metal rod.
圖4A是將引線端子的壓延部鉚接於電極箔的工序的說明圖(其1)。 4A is an explanatory diagram of the step of swaging the rolled portion of the lead terminal to the electrode foil (Part 1).
圖4B是將引線端子的壓延部鉚接於電極箔的工序的說明圖(其2)。 4B is an explanatory diagram of the step of swaging the rolled portion of the lead terminal to the electrode foil (Part 2).
圖4C是將引線端子的壓延部鉚接於電極箔的工序的說明圖(其3)。 4C is an explanatory diagram of the step of crimping the rolled portion of the lead terminal to the electrode foil (Part 3).
圖4D是將引線端子的壓延部鉚接於電極箔的工序的說明圖(其4)。 4D is an explanatory diagram of the step of swaging the rolled portion of the lead terminal to the electrode foil (Part 4).
圖5是毛刺去除工序的說明圖。 FIG. 5 is an explanatory diagram of a burr removing step.
圖6是本發明的其他實施方式的引線端子的壓延部的主要部分截面圖。 6 is a cross-sectional view of a main part of a rolled portion of a lead terminal according to another embodiment of the present invention.
圖7A是本發明的其他實施方式的引線端子的壓延部的主要部分截面圖。 7A is a cross-sectional view of a main part of a rolled portion of a lead terminal according to another embodiment of the present invention.
圖7B是本發明的其他實施方式的引線端子的壓延部的主要部分截面圖。 7B is a cross-sectional view of a main part of a rolled portion of a lead terminal according to another embodiment of the present invention.
圖8是本發明的其他實施方式的引線端子的壓延部的主要部分截面圖。 8 is a cross-sectional view of a main part of a rolled portion of a lead terminal according to another embodiment of the present invention.
圖9是本發明的其他實施方式的引線端子的壓延部的主要部分截面圖。 9 is a cross-sectional view of a main part of a rolled portion of a lead terminal according to another embodiment of the present invention.
圖10是本發明的其他實施方式的引線端子的壓延部的主要部分截面圖。 10 is a cross-sectional view of a main part of a rolled portion of a lead terminal according to another embodiment of the present invention.
下面,參照附圖說明本發明的實施方式。首先說明安裝有本實施方式的引線端子的電解電容器。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. First, the electrolytic capacitor mounted with the lead terminal of this embodiment will be described.
如圖1所示,電解電容器1具備有底筒狀的殼體2、電容器元件3、一對引線端子4、以及封閉殼體2的開口部的密封體5。在電容器元件3中,電極箔(後述)捲繞形成為圓筒狀。電容器元件3收容於殼體2的內部。一對引線端子4從圓筒狀的電容器元件3的一端面突出,其一部分經由密封體5而位於殼體2的外部。 As shown in FIG. 1, the electrolytic capacitor 1 includes a bottomed
如圖2所示,引線端子4具備鋁等金屬棒構成的連接片端子41、以及連接於其一端的引線42。上述金屬棒事先用包含硼酸或己二酸等的化成液進行化成處理,外表面被氧化保護膜覆蓋。連接片端子41通過將規定長度的上述金屬棒的軸線方向的一部分在徑向上衝壓加工及切割加工而形成,一端側具有棒狀部41a,且另一端側具有壓延部41b。 As shown in FIG. 2, the
棒狀部41a是上述金屬棒中未進行衝壓加工及切割加工而殘留的部分。棒狀部41a的一端通過焊接等連接有引線42。引線42的軸線與棒狀部41a的軸線同軸。引線42例如由在鐵絲的外周面設置有銅層的CP線等形成。通過將上述金屬棒的一部分衝壓加工成平板狀、並進行沿厚度方向切割其外周的切割加工而形成壓延部41b。從壓延部41b的厚度方向觀察引線端子4時,棒狀部41a從壓延部41b的寬度方向上的中心位置延伸。因此,從相同方向觀察引線端子4時,引線42也經由棒狀部41a從壓延部41b的寬度方向上的中心位置延伸。此外,用於衝壓加工的衝壓模具(在圖3中詳細敘述)與用於切割加工的切割機的位置關係被預先唯一地確定。 The rod-
上述金屬棒的一部分被衝壓加工為壓延部41b的厚度方向上的中心位置位於穿過棒狀部41a的軸線的平面上。因此,壓延部41b的厚度方向上的中心位置位於穿過棒狀部41a的軸線的平面上。換言之,引線42經由棒狀部41a從壓延部41b的厚度方向上的中心位置延伸。 A part of the metal rod is press-processed so that the center position in the thickness direction of the rolled
壓延部41b形成有多個定位孔41c。這些定位孔41c能夠在衝壓加工形成壓延部41b的同時形成。即,在形成壓延部41b時,如圖3所示,將規定長度的金屬棒600的軸線方向的一部分夾壓於衝壓模具300與托架400之間來衝壓加工為平板狀,但通過在衝壓模具300預先設置對定位孔41c進行穿孔的突起,能夠同時形成壓延部41b和定位孔41c。這樣,形成壓延部41b的壓延部形成工序兼作對定位孔41c進行穿孔的穿孔工序,從而能夠形成定位孔41c,而不增加工序數。 The rolling
定位孔41c在壓延部41b的一面41b1上位於壓延部41b的寬度方向中央部,並且在引線端子4的軸線方向以規定間隔形成。如圖4A及圖4B所示,定位孔41c呈圓臺狀,形成為與將壓延部41b鉚接於電極箔60的穿孔針201的圓錐狀的頂端嵌合的形狀,在厚度方向貫穿壓延部41b。換言之,定位孔41c具有從壓延部41b的一面41b1向另一面41b2縮徑(逐漸變細)的形狀。此外,定位孔只要是可供穿孔針201的頂端嵌合的形狀 就不限定於圓臺狀,例如也可以是圓錐狀。 The positioning holes 41c are located at the central portion in the width direction of the rolled
通過穿孔針201的頂端與定位孔41c嵌合,穿孔針201相對於壓延部41b被準確地定位,因此穿孔針201不會相對於壓延部41b偏離。另外,定位孔41c在通過衝壓加工及切割加工形成壓延部41b的同時形成,因此不會相對於壓延部41b偏離。 Since the tip of the punching
另外,如圖4A及圖4B所示,定位孔41c可以採用貫穿壓延部41b的構成,也可以採用未貫穿壓延部41b的構成(後述)。在定位孔41c貫穿壓延部41b的情況下,與未貫穿的構成相比,在穿孔時作用於穿孔針201的應力變小,不容易產生穿孔針201的摩耗或折損。 In addition, as shown in FIGS. 4A and 4B, the
電解電容器1按以下流程製造。首先,將陽極側的電極箔、陰極側的電極箔、以及隔膜切割成一定的寬度和長度。電極箔為鋁制的,在陽極側的電極箔的表面形成有氧化鋁保護膜的電介質層。然後,分別將陽極用的引線端子4的壓延部41b鉚接於陽極側的電極箔,將陰極用的引線端子4的壓延部41b鉚接於陰極側的電極箔。 The electrolytic capacitor 1 is manufactured according to the following procedure. First, the electrode foil on the anode side, the electrode foil on the cathode side, and the separator are cut to a certain width and length. The electrode foil is made of aluminum, and a dielectric layer of an alumina protective film is formed on the surface of the electrode foil on the anode side. Then, the rolled
在該情況下,首先,如圖4A所示,使下模100支承電極箔60的一面,在電極箔60的另一面重疊引線端子4的壓延部41b的另一面41b2。 In this case, first, as shown in FIG. 4A, the
然後,如圖4B所示,使配置於壓延部41b的上方的上模200下降,使壓延部41b和電極箔60夾入上模200與下模100之間。此時,調整上模200與定位孔41c的相對位置,以使上模200所裝備的鉚接用的穿孔針201的頂端在俯視下與定位孔41c的中心軸一致。此外,“俯視”表示從壓延部41b的厚度方向觀察壓延部41b的方向。 Then, as shown in FIG. 4B, the
然後,如圖4C所示,使上模200所裝備的鉚接用的穿孔針201下降,將其頂端插入壓延部41b的定位孔41c,使穿孔針201下降至穿孔針201的頂端紮破電極箔60,從而在壓延部41b形成毛刺41d。更詳細而言,壓延部41b中位於定位孔41c的外周的部分由於穿孔針201的插入 而向插入方向被頂出,最終突出至電極箔60的一面的背面。該突出的部分相當於上述毛刺41d。 Then, as shown in FIG. 4C, the piercing
並且,如圖4D所示,在使穿孔針201上升後,用下模100所裝備的頂針101頂推並壓垮毛刺41d,從而將壓延部41b固定於電極箔60。 Then, as shown in FIG. 4D, after raising the
這樣,使隔膜介於分別連接有引線端子4的陽極側的電極箔60與陰極側的電極箔60之間,將一對電極箔60和隔膜捲繞成卷狀成形為大致圓筒形,用絕緣膠帶固定電極箔60的頂端形成電容器元件3。一對引線端子4從這樣形成的圓筒狀的電容器元件3的一端面突出。 In this way, the separator is interposed between the
然後,將從電容器元件3突出的一對引線端子4分別插入密封體5(參照圖1)上設置的一對貫穿孔51,從而在電容器元件3安裝密封體5。然後,在殼體2插入電容器元件3使電容器元件3浸泡於電解液,將安裝於電容器元件3的密封體5配置於殼體2的開口部側。 Then, the pair of
然後,從外周側面卷緊殼體2的開口部附近進行收緊加工將殼體2的開口部密封。進而,將記載了產品名、製造商名等的圓筒狀的收縮膜(未圖示)嵌入殼體2的外周,通過使此收縮膜熱收縮,完成電解電容器1。 Then, the vicinity of the opening of the
以上,說明了本發明的具體實施方式,但本發明並不限定於上述實施方式。 The specific embodiments of the present invention have been described above, but the present invention is not limited to the above embodiments.
例如,定位孔41c的位置、形狀、數量等不限於本實施方式。 For example, the position, shape, number, etc. of the positioning holes 41c are not limited to this embodiment.
另外,定位孔41c也可以在與壓延部形成工序不同的工序中形成於壓延部41b。即,通過在壓延部形成工序中將金屬棒600(參照圖3)的一部分衝壓加工成平板狀、並利用切割機沿厚度方向切割其外周而形成壓延部41b,但在平板狀的部分的外周沿厚度方向僅向一個方向被切割的情況下,如圖5所示,形成從壓延部41b的一面41b1的周緣向厚度方向的一個方向(換言之,切割機的切割方向)突出的衝壓毛刺41e。因此,根據所 要求的引線端子4的品質,有時追加設置用於除去衝壓毛刺41e的毛刺去除工序。在這樣的情況下,毛刺去除工序也可以兼作對定位孔41c進行穿孔的穿孔工序。 In addition, the
即在毛刺去除工序中,如圖5所示,用兩個夾壓部件500、500沿厚度方向夾入壓延部41b將衝壓毛刺41e壓垮,通過預先在兩個夾壓部件500、500的一個上設置對定位孔41c進行穿孔的突起501,能夠在用夾壓部件500、500將壓延部41b的衝壓毛刺41e壓垮的同時,在壓延部41b上形成定位孔41c。此外,對定位孔41c進行穿孔的突起501也可以設置在夾壓部件部件500、500的雙方上。壓延部41b相對於夾壓部件500、500配置的位置是唯一確定的。因此,定位孔41c不會相對於壓延部41b錯位。 That is, in the burr removal step, as shown in FIG. 5, the pressing
另外,定位孔41c可以只形成於壓延部41b的一面41b1,也可以形成於壓延部41b的兩面41b1、41b2。 In addition, the
在僅在壓延部41b的一面41b1上形成定位孔41c的情況下,該定位孔41c可以是貫穿孔(參照圖4A及圖4B),或者如圖6所示也可以是非貫穿孔。 When the
圖6所示的定位孔41c通過僅從壓延部41b的一面41b1進行加工而以定位孔41c不貫穿壓延部41b的方式形成。通過改變定位孔41c的頂端與壓延部41b的另一面(與電極箔接觸的面)41b2的距離d1,使鉚接用的穿孔針201(參照圖4A~圖4D)貫穿壓延部41b時形成的毛刺41d的大小變化。因此,通過調整距離d1,能夠使毛刺41d成為所希望的大小。 The
另一方面,在壓延部41b的兩面41b1、41b2上形成定位孔41c的情況下,在面41b1上形成的定位孔41c1和在面41b2上形成的定位孔41c2可以如圖7A所示那樣相連(換言之,也可以是貫穿孔),也可以如圖7B所示那樣分離(換言之,也可以分開形成)。 On the other hand, when the positioning holes 41c are formed on both surfaces 41b1, 41b2 of the rolled
如圖7A及圖7B所示,定位孔41c1和定位孔41c2在壓延部41b的厚度方向上對置。即,定位孔41c1和定位孔41c2在從該厚度方向觀 察時(在壓延部41b的俯視下)設置在相同的位置。更詳細而言,定位孔41c1和定位孔41c2的形狀和大小相同,兩者的中心軸同軸。 As shown in FIGS. 7A and 7B, the positioning hole 41c1 and the positioning hole 41c2 face each other in the thickness direction of the rolled
首先,對圖7A及圖7B所示的構成共同的效果進行說明。如上所述,引線端子4構成為,引線42經由棒狀部41a從壓延部41b的厚度方向上的中心位置延伸。因此,如圖7A及圖7B所示,如果在壓延部41b的兩面41b1、41b2上分別形成在其厚度方向上對置的定位孔41c1、41c2,則無論使壓延部41b的哪一個面與電極箔60重疊,都能夠將壓延部41b鉚接於電極箔60。 First, the effects common to the configurations shown in FIGS. 7A and 7B will be described. As described above, the
在此,在僅在壓延部41b的一面41b1上形成定位孔41c的構成中,需要使壓延部41b的另一面41b2與電極箔60重疊,因此需要識別壓延部41b的面41b1和麵41b2的工序。但是,根據圖7A及圖7B所示的構成,由於與電極箔60重疊的是壓延部41b的任一個面都可以,所以不需要識別壓延部41b的面41b1和麵41b2的工序,從而生產率提高。但是,在這種情況下,如果在壓延部41b的任一個面的周緣殘留有衝壓毛刺41e(參照圖5),則存在因衝壓毛刺41e而損傷電極箔60或隔膜的可能性。例如,當電極箔60與殘留有衝壓毛刺41e的面重疊時,存在電極箔60被衝壓毛刺41e損壞的可能性。因此,為了無論使壓延部41b的哪一個面與電極箔60重疊都能夠將壓延部41b適當地鉚接於電極箔60,作為前提,重要的是不形成衝壓毛刺41e。 Here, in the configuration in which the
即,通過在壓延部形成工序中將金屬棒600(參照圖3)的一部分衝壓加工成平板狀、並沿厚度方向切割其外周而形成壓延部41b,但通過在該工序中沿厚度方向在兩個方向上切割平板狀的部分的外周,能夠抑制在壓延部41b的兩面41b1、41b2的周緣形成衝壓毛刺41e。例如,如日本專利特開2003-347174號公報所公開的連接片端子製造裝置那樣,使用上下一對切削刃,首先使上方的切削刃下降,在平板狀的部分切入至大致一半的厚度,接著,使具有比上方的切削刃稍寬的寬度的下切削刃上升, 將平板狀的部分切入至剩餘一半的厚度,由此,壓延部41b的截面形狀變為如圖8所示,因此,在壓延部41b的兩面41b1、41b2的周緣不再有向厚度方向突出的衝壓毛刺41e,能夠抑制電極箔60或隔膜的損傷。 That is, the rolled
另外,使用日本專利特開2006-147703號公報所公開的連接片端子製造方法等,如圖9所示,即使在壓延部形成工序中對壓延部41b的四角實施倒角加工或圓弧加工的情況下,也由於沒有衝壓毛刺41e,因此能夠抑制電極箔60或隔膜的損傷。 In addition, as shown in FIG. 9, using the method for manufacturing a tab terminal disclosed in Japanese Patent Laid-Open No. 2006-147703, even if the four corners of the rolled
此外,也可以通過上述以外的方法,使衝壓毛刺41e不從壓延部41b的兩面41b1、41b2的周緣突出。 In addition, the pressing
另外,定位孔41c1和定位孔41c2的相對位置關係不限於圖7A及圖7B所示的構成。例如,定位孔41c1和定位孔41c2也可以是從壓延部41b的厚度方向觀察時至少一部分重疊的位置關係。 In addition, the relative positional relationship between the positioning hole 41c1 and the positioning hole 41c2 is not limited to the configuration shown in FIGS. 7A and 7B. For example, the positioning hole 41c1 and the positioning hole 41c2 may be a positional relationship where at least a part of them overlap when viewed in the thickness direction of the rolled
接著,對圖7B所示的構成的效果進行說明。如圖7B所示,在定位孔41c1的頂端與定位孔41c2的頂端分離的情況下(換言之,在分開形成有定位孔41c1和定位孔41c2的情況下),通過變更兩個定位孔41c1、41c2的頂端間的距離d2,使鉚接用的穿孔針201(參照圖4A~圖4D)貫穿壓延部41b時形成的毛刺41d的大小發生變化。因此,通過調整距離d2,能夠使毛刺41d成為所希望的大小。 Next, the effect of the configuration shown in FIG. 7B will be described. As shown in FIG. 7B, when the tip of the positioning hole 41c1 is separated from the tip of the positioning hole 41c2 (in other words, when the positioning hole 41c1 and the positioning hole 41c2 are separately formed), by changing the two positioning holes 41c1, 41c2 The distance d2 between the distal ends of the tip changes the size of the
在上述的例子中,在壓延部41b的兩面形成定位孔41c的構成中,通過以不產生衝壓毛刺41e的方式形成壓延部41b,在將壓延部41b鉚接於電極箔60時,即使不識別壓延部41b的面41b1和麵41b2,也能夠不損傷電極箔60和隔膜地形成電容器元件3,因此生產率提高。 In the above example, in the configuration in which the positioning holes 41c are formed on both sides of the rolled
在壓延部41b的兩面形成定位孔41c的構成中,除了上述的例子之外,也可以採用以下的構成。即,如圖10所示,也可以在壓延部41b的任一個面(在圖10中為面41b1)的周緣殘留有衝壓毛刺41e。而且,通過有意地使定位孔41c1和定位孔41c2的尺寸互不相同,也可以構成為能夠 識別面41b1和麵41b2。在圖10的例子中,定位孔41c1和定位孔41c2呈互相相似的圓錐狀,定位孔41c2的尺寸比定位孔41c1的尺寸大。 In the configuration in which positioning holes 41c are formed on both surfaces of the rolled
上述構成在以下情況下是有用的。即,在將壓延部41b鉚接於電極箔60時,有時電極箔60會因衝壓毛刺41e而損傷。為了避免這樣的事態的發生,優選使未產生衝壓毛刺41e的面(在圖10中為面41b2)與電極箔60重疊。根據上述構成,由於能夠基於定位孔41c1和定位孔41c2的尺寸的不同來適當地識別面41b1和麵41b2,因此能夠大幅降低產生有衝壓毛刺41e的面錯誤地與電極箔60重疊的可能性,能夠抑制電極箔60的損傷。 The above configuration is useful in the following cases. That is, when crimping the rolled
或者,有時即使衝壓毛刺與電極箔60接觸41e也沒有特別的問題。而且,反而存在當衝壓毛刺41e與隔膜接觸時產生問題的情況。如上所述,電容器元件3通過在連接有陽極側的引線端子4的電極箔60和連接有陰極側的引線端子4的電極箔60之間夾設隔膜,並將它們捲繞成卷狀而形成。因此,一個引線端子4的壓延部41b的一面與電極箔60接觸,另一面與隔膜接觸。因此,在這種情況下,優選的是,通過有意地將形成有衝壓毛刺41e的面(在圖10中為面41b1)與電極箔60重疊,從而使未形成衝壓毛刺41e的面(在圖10中為面41b2)與隔膜接觸。根據上述構成,由於能夠基於定位孔41c1和定位孔41c2的尺寸的不同來適當地識別面41b1和麵41b2,因此能夠大幅降低使產生有衝壓毛刺41e的面錯誤地與隔膜接觸的可能性,能夠抑制隔膜的損傷。 Alternatively, there may be no particular problem even if the punching burr contacts the
即,可以預先決定將壓延部41b的哪一個面與電極箔60連接,根據定位孔41c1、41c2識別壓延部41b的面41b1和麵41b2,以使所希望的面與電極箔60重疊的方式將引線端子4配置在電極箔60。 That is, it is possible to determine in advance which surface of the rolled
另外,也可以構成為,通過有意地使定位孔41c1和定位孔41c2的形狀互不相同,從而能夠識別面41b1和麵41b2。例如,也可以使定位孔41c1為圓錐狀,使定位孔41c2為圓臺狀。或者,也可以構成為,通 過有意地使定位孔41c1和定位孔41c2的形狀及尺寸互不相同,從而能夠識別面41b1和麵41b2。 In addition, it may be so configured that the shapes of the positioning hole 41c1 and the positioning hole 41c2 are intentionally different from each other, so that the surface 41b1 and the surface 41b2 can be recognized. For example, the positioning hole 41c1 may be conical and the positioning hole 41c2 may be truncated. Alternatively, the configuration may be such that the shapes and sizes of the positioning holes 41c1 and 41c2 are intentionally different from each other, so that the surfaces 41b1 and 41b2 can be recognized.
另外,能夠根據定位孔41c1、41c2來識別壓延部41b的面41b1和麵41b2的構成不限於此。例如,在從厚度方向觀察壓延部41b時定位孔41c1的至少一部分不與定位孔41c2重疊的情況下,或者在使形成於壓延部41b的一面上的定位孔41c的數量與形成於壓延部41b的另一面上的定位孔41c的數量不同的情況下,也能夠根據定位孔41c1、41c2來識別壓延部41b的面41b1和麵41b2。另外,在從厚度方向觀察壓延部41b時定位孔41c1的至少一部分不與定位孔41c2重疊的情況下,在使面41b1與電極箔60重疊的情況和使面41b2與電極箔60重疊的情況下,將壓延部41b鉚接於電極箔60的位置會不同。即,通過選擇使壓延部41b與電極箔60重疊的面,能夠任意選擇兩種鉚接位置中的任一個。 In addition, the configuration in which the surfaces 41b1 and 41b2 of the rolled
另外,在不脫離本發明主旨的範圍內,能夠對上述實施方式實施各種變更。 In addition, various changes can be made to the above-described embodiment without departing from the gist of the present invention.
1‧‧‧電解電容器 1‧‧‧Electrolytic capacitor
2‧‧‧殼體 2‧‧‧Housing
3‧‧‧電容器元件 3‧‧‧Capacitor element
4‧‧‧引線端子 4‧‧‧Lead terminal
5‧‧‧密封體 5‧‧‧sealing body
41a‧‧‧棒狀部 41a‧‧‧Bar
42‧‧‧引線 42‧‧‧Lead
51‧‧‧貫穿孔 51‧‧‧Through hole
Claims (8)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018181006 | 2018-09-06 | ||
JP2018-181006 | 2018-09-06 | ||
JP2019-131474 | 2019-06-28 | ||
JP2019131474 | 2019-06-28 |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202011433A true TW202011433A (en) | 2020-03-16 |
Family
ID=69723175
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108131750A TW202011433A (en) | 2018-09-06 | 2019-09-03 | Lead wire terminal and method for producing same |
Country Status (5)
Country | Link |
---|---|
JP (1) | JP7169686B2 (en) |
KR (1) | KR20210049025A (en) |
CN (1) | CN112640018B (en) |
TW (1) | TW202011433A (en) |
WO (1) | WO2020050198A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2023067187A (en) * | 2021-10-29 | 2023-05-16 | パナソニックIpマネジメント株式会社 | Electrolytic capacitor and manufacturing method for the same |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4065046A (en) * | 1973-02-16 | 1977-12-27 | Brunswick Corporation | Method of making passage structures |
JPS58191630U (en) * | 1982-06-16 | 1983-12-20 | 松下電器産業株式会社 | electronic components |
JPS61112634U (en) * | 1984-12-26 | 1986-07-16 | ||
JPH0266929A (en) * | 1988-09-01 | 1990-03-07 | Matsushita Electric Ind Co Ltd | Electrolytic capacitor |
JPH07106203A (en) | 1993-10-06 | 1995-04-21 | Matsushita Electric Ind Co Ltd | Connecting method between electrode foil and lead of aluminum electrolytic capacitor |
JP3259665B2 (en) * | 1997-08-14 | 2002-02-25 | 日本電気株式会社 | Method for manufacturing solid electrolytic capacitor |
JP3261098B2 (en) * | 1998-06-16 | 2002-02-25 | 株式会社アルテクス | Connection body comprising terminal and band conductor, and method of connecting terminal and band conductor |
JP5321817B2 (en) * | 2009-03-31 | 2013-10-23 | 日本ケミコン株式会社 | Electrolytic capacitor and manufacturing method thereof |
CN101546656A (en) * | 2009-05-04 | 2009-09-30 | 益阳市和天电子有限公司 | The puncturing and riveting technology and device for the production of aluminum electrolytic capacitors and their application |
CN202093986U (en) * | 2011-05-31 | 2011-12-28 | 肇庆绿宝石电子有限公司 | Riveted joint type aluminium electrolytic capacitor |
JP2014072273A (en) * | 2012-09-28 | 2014-04-21 | Hitachi Aic Inc | Aluminum electrolytic capacitor |
JP6182872B2 (en) * | 2013-01-18 | 2017-08-23 | 日本ケミコン株式会社 | Capacitor and manufacturing method thereof |
CN103752882B (en) * | 2013-12-27 | 2016-09-21 | 广州兴森快捷电路科技有限公司 | The boring method of wiring board |
CN104319104A (en) * | 2014-10-28 | 2015-01-28 | 钰邦电子(无锡)有限公司 | Method for manufacturing capacitor assembly |
CN205508635U (en) * | 2016-02-03 | 2016-08-24 | 广东黄宝石电子科技有限公司 | Paster electrolytic capacitor |
-
2019
- 2019-09-02 WO PCT/JP2019/034361 patent/WO2020050198A1/en active Application Filing
- 2019-09-02 KR KR1020207031682A patent/KR20210049025A/en not_active Application Discontinuation
- 2019-09-02 CN CN201980026641.5A patent/CN112640018B/en active Active
- 2019-09-02 JP JP2020541200A patent/JP7169686B2/en active Active
- 2019-09-03 TW TW108131750A patent/TW202011433A/en unknown
Also Published As
Publication number | Publication date |
---|---|
CN112640018A (en) | 2021-04-09 |
WO2020050198A1 (en) | 2020-03-12 |
CN112640018B (en) | 2022-10-04 |
JP7169686B2 (en) | 2022-11-11 |
KR20210049025A (en) | 2021-05-04 |
JPWO2020050198A1 (en) | 2021-08-26 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP6718603B2 (en) | Connection structure and touch sensor | |
KR100240186B1 (en) | Method for producing an electrolytic capacitor | |
TW202011433A (en) | Lead wire terminal and method for producing same | |
CN110199366B (en) | Capacitor and method for manufacturing the same | |
KR101683249B1 (en) | Method for manufacturing electrolytic capacitor | |
JP2010147336A (en) | Method and structure for caulking and connecting electrode foil with lead tab, and method of manufacturing wound type electrolytic capacitor, and wound type electrolytic capacitor | |
JP5105241B2 (en) | Electrolytic capacitor | |
JP4175822B2 (en) | Electrode foil with terminal and manufacturing method and apparatus thereof | |
JP4864767B2 (en) | Electronic components | |
JP2008091562A (en) | Electrolytic capacitor | |
JP6867936B2 (en) | Electrolytic capacitors and their manufacturing methods | |
JP7443949B2 (en) | Capacitor manufacturing method and capacitor | |
JP2014022586A (en) | Capacitor and manufacturing method therefor | |
KR102160929B1 (en) | Tip structure of flat wire and method for manufacturing the tip structure | |
JPH07106203A (en) | Connecting method between electrode foil and lead of aluminum electrolytic capacitor | |
TWI761138B (en) | Lead terminal of chip-type electrolytic capacitor, and method for producing chip-type electrolytic capacitor | |
JP2006202540A (en) | Conduction method for ultrathin laminate, and conductive ultrathin laminate | |
KR102389639B1 (en) | Method for manufacturing a battery module busbar | |
KR102412355B1 (en) | Lead wire terminal of chip-type electrolytic capacitor, method for producing chip-type electrolytic capacitor | |
JP5982983B2 (en) | Capacitor manufacturing method | |
JP2016036036A (en) | Manufacturing method of capacitor | |
JP2022163617A (en) | Capacitor and manufacturing method thereof | |
CN116072430A (en) | Electrolytic capacitor and method for manufacturing the same | |
JP2018137339A (en) | Lead wire terminal of chip-type electrolytic capacitor and method of manufacturing chip-type electrolytic capacitor | |
JP2016021596A (en) | Method for manufacturing capacitor |