TW202010323A - Production device and method for molded and cut speaker vibrating plate including a fixed frame assembly, a first mold structure, a second mold structure, a lift driving module, a stamping module and a heating module - Google Patents
Production device and method for molded and cut speaker vibrating plate including a fixed frame assembly, a first mold structure, a second mold structure, a lift driving module, a stamping module and a heating module Download PDFInfo
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本發明係與一種喇叭振動片製造裝置及方法有關,特別是指一種成型切斷的喇叭振動片製造裝置及其製造方法。The invention relates to a manufacturing device and method of a horn vibrating piece, in particular to a manufacturing device and a manufacturing method of a horn vibrating piece formed by cutting.
按,一般喇叭包括低音單元、中音單元、高音單元。這三種單元是負責不同頻率的。大多數的喇叭,都是基於相同的原理進行工作的。如一個典型的動圈式喇叭,當電流流過電線至音圈時,會產生出電磁場。由於這個電磁場與喇叭上的永久磁鐵的磁場成直角方向,這使得活動線圈受力於間隙內的運動。這個運動所產生的機械力,使附著音圈的紙盤產生垂直、上下的振動,從而使空氣振動,發出音頻傳送到人耳,達到聲音還原供人聆聽的目的,實現了電能到聲能的轉化。Press, general speakers include woofer, midrange unit, treble unit. These three units are responsible for different frequencies. Most speakers work on the same principle. Like a typical moving coil horn, when current flows through the wire to the voice coil, an electromagnetic field is generated. Since this electromagnetic field is at right angles to the magnetic field of the permanent magnet on the horn, this causes the moving coil to be forced to move in the gap. The mechanical force generated by this motion causes the paper tray attached to the voice coil to vibrate vertically, up and down, thereby causing the air to vibrate and send audio to the human ear, to achieve the purpose of sound restoration for human listening, and the realization of electrical energy to acoustic energy. Transformation.
然而,由於喇叭中的振動片(damper,又稱彈波)會與音圈相連接,且振動片主要功能係用來懸掛音圈與鼓紙,其結構多半是複數個同心圓且斷面為波浪狀,藉由振動片能夠支撐起音圈與鼓紙,因此振動片之好壞能直接影響到鼓紙的振幅,而影響喇叭之音質。However, because the damper (also called elastic wave) in the speaker is connected to the voice coil, and the main function of the vibration plate is to suspend the voice coil and the drum paper, its structure is mostly a plurality of concentric circles and the cross section is The wave shape can support the voice coil and the drum paper by the vibrating plate, so the quality of the vibrating plate can directly affect the amplitude of the drum paper and affect the sound quality of the speaker.
另外,目前的導線振動片包括一本體及複數導線,透過至少一導線與本體之固定結合,而導線之一端連接音圈,而另一端連接輸入端子。而傳統使用的成形導線振動片,主要係以棉布為基本材料,將棉布浸染於液態的合成樹脂中,使棉布的纖維中吸收合成樹脂,吸收合成樹脂的棉布在乾燥硬化後,進一步經過複數成形模具加溫、加壓、切斷,從而形成表面具有環狀波紋的導線振動片。In addition, the current wire vibrating piece includes a body and a plurality of wires, which are fixedly combined with the body through at least one wire, one end of the wire is connected to the voice coil, and the other end is connected to the input terminal. The traditionally used forming wire vibration piece mainly uses cotton cloth as the basic material. The cotton cloth is impregnated with liquid synthetic resin, so that the fibers of the cotton cloth absorb the synthetic resin. After the cotton cloth that absorbs the synthetic resin is dried and hardened, it is further shaped The mold is heated, pressurized, and cut to form a wire vibrating piece with a ring-shaped ripple on the surface.
但是,上述的振動片製程中,其中的切斷製程皆為經模具加壓成形後,再將成形後的材料進一步移動至切割裝置,然而,移動該材料至該切割裝置的方式有兩種:其一,為利用人工的方式移動,而利用人工移動的方式仍然存有人眼誤差的問題,以及製造人員經常時間工作後或熟練度不一,常常會發生放置於該切割裝置中位置偏移切割位置,從而降低切割後振動片的品質;其二,為利用自動化輸送裝置將經加壓成形後的材料移動至該切割裝置中內之預切割的位置,再者,由於需藉由自動化輸送裝置移動該材料,所以會存有製程時間長之問題;更詳而言之,不管是人工或是自動化的移動方式係會產生製程時間長、產品良率低,因此,上述問題已成為喇叭振動片於製程時的重要課題。However, in the above-mentioned vibrating disc manufacturing process, the cutting process is performed after the mold is pressed and formed, and then the formed material is further moved to the cutting device. However, there are two ways to move the material to the cutting device: Firstly, in order to use manual movement, there is still the problem of human eye error, and the manufacturing personnel often work after hours or have different proficiency. Position, thereby reducing the quality of the vibrating piece after cutting; second, to use the automated conveying device to move the press-formed material to the pre-cutting position in the cutting device, and because the automatic conveying device is required Move the material, so there will be the problem of long process time; more specifically, whether it is a manual or automated movement method will produce a long process time and low product yield. Therefore, the above problem has become a speaker vibration plate An important issue in the process.
另外,經過加溫、加壓成形時的製程,該模具亦會造成熱壓該等導線,此加工程序係會造成導線之損傷,而該導線大多由複數金屬線絞撚或編織而成,因此,當導線振動片在長時間的振動後,因成形時所產生之損傷係會導致該導線整體變形,甚至亦會發生導線斷裂之狀況。故,具有損傷情形的導線振動片裝設於喇叭運作時,不僅係會影響音質之輸出,以及該導線振動片也會因長久使用,而讓損傷情況更加嚴重,進而導致喇叭使用壽命縮短之問題。In addition, after the process of heating and pressure forming, the mold will also cause hot pressing of these wires. This processing procedure will cause damage to the wires, and most of the wires are twisted or braided by a plurality of metal wires, so After a long time of vibration of the wire vibration piece, the damage caused by the forming will cause the whole deformation of the wire, and even the wire will break. Therefore, when the wire vibration plate with damage is installed in the operation of the speaker, not only will it affect the output of sound quality, but also the wire vibration plate will be used for a long time, which will make the damage situation more serious, which will lead to the problem of shortening the service life of the speaker .
是以,本案發明人在觀察到上述缺失後,認為習知喇叭之導線振動片之模具結構仍有進一步改良之必要,而遂有本發明之產生。Therefore, after observing the above-mentioned deficiencies, the inventor of the present invention believes that the mold structure of the conventional wire vibration plate of the speaker needs to be further improved, and the invention has been produced.
本發明之主要目的係在提供一種成型切斷的喇叭振動片製造裝置,其係藉由成型切斷之特定模具結構與衝擊裁切之元件,從而能於喇叭振動片之熱壓製程中完成對待加工之基材的成型與裁切,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之目的。The main purpose of the present invention is to provide a device for manufacturing and cutting a horn vibrating piece, which is formed by a specific mold structure and impact-cutting elements by forming and cutting, so that the treatment can be completed in the hot pressing process of the horn vibrating piece The forming and cutting of the processed substrate can achieve the purpose of omitting the process and time of material conversion, providing the stability of processing, and improving the processing accuracy and processing efficiency.
為達上述目的,本發明所提供之成型切斷的喇叭振動片製造裝置及其製造方法,其係包含有:一固定架組件,其係具有一固定空間;一第一模具結構,其係設於該固定空間,並連接該固定架組件,且於該固定空間中呈可位移之結構設置,而該第一模具結構係具有一壓合面,該壓合面係凸設有一壓合波浪部,該壓合波浪部係具有複數波峰及複數波谷,又,其中至少一裁切部係對應形成於一波峰之頂緣;一第二模具結構,其係設於該固定空間,並連接該固定架組件,且與該第一模具結構相互對應,而該第二模具結構對應該壓合面係具有一成型面,該成型面係凸設有一成型波浪部,且該壓合面與該成型面之間係形成有一成型空間;一升降驅動模組,其係連接該第一模具結構,並用以使該第一模具結構壓合該第二模具;及一沖壓模組,其係連接該第一模具結構,且該沖壓模組具有一壓抵件及至少一衝擊裝置,該壓抵件係連接該第一模具結構,而該衝擊裝置係設於該固定架組件,該衝擊裝置係用以衝擊該壓抵件。In order to achieve the above-mentioned object, the manufacturing device and manufacturing method of the shaped and cut horn vibrating piece provided by the present invention include: a fixing frame component which has a fixing space; a first mold structure which is provided with Connected to the fixing space in the fixed space, and arranged in a displaceable structure in the fixed space, and the first mold structure has a pressing surface, and the pressing surface is convexly provided with a pressing wave portion , The pressing wave part has complex wave peaks and complex wave troughs, and at least one of the cutting parts is correspondingly formed on the top edge of a wave peak; a second mold structure is provided in the fixed space and connected to the fixed And the first mold structure corresponds to each other, and the second mold structure has a molding surface corresponding to the pressing surface, the molding surface is convexly provided with a molding wave portion, and the pressing surface and the molding surface There is a forming space formed between them; a lifting drive module, which is connected to the first mold structure and used to press the first mold structure to the second mold; and a stamping module, which is connected to the first A die structure, and the stamping module has a pressing member and at least one impact device, the pressing member is connected to the first mold structure, and the impact device is provided on the fixing frame assembly, and the impact device is used to impact The pressure piece.
較佳地,其中更包含有一加熱模組,其係連接該第一模具結構及該第二模具結構,該加熱模組係使該壓合面及該成型面保持於一熱壓成型溫度。Preferably, a heating module is further included, which connects the first mold structure and the second mold structure, and the heating module keeps the pressing surface and the forming surface at a hot press forming temperature.
較佳地,其中該熱壓成型溫度係為200度至300度之間。Preferably, the hot press forming temperature is between 200 degrees and 300 degrees.
較佳地,其中該沖壓模組係具有至少二衝擊裝置,且該衝擊裝置係包含有至少一壓力缸及一衝擊件,而該壓抵件係呈長條狀,該等衝擊裝置係用以衝擊該壓抵件兩端部之一側,並使該壓抵件壓抵該第一模具結構。Preferably, the stamping module has at least two impact devices, and the impact device includes at least one pressure cylinder and an impact member, and the pressing member is elongated, and the impact devices are used to One side of both ends of the pressing member is impacted, and the pressing member is pressed against the first mold structure.
較佳地,其中該第一模具結構係具有一固定座及一壓合切割模具,該固定座係連接該固定架組件,而該固定座係穿設有一組接槽孔,而該壓合切割模具係呈可位移地組設於該組接槽孔,且該壓合面係設於該壓合切割模具,又,該壓抵件係連接該壓合切割模具;另,該第二模具結構係具有一基座及一成型模具,該基座係連接該固定架組件,而該成型模具係組設於該基座,且該成型面係設於該成型模具。Preferably, wherein the first mold structure has a fixing seat and a press cutting die, the fixing seat is connected to the fixing frame assembly, and the fixing seat is provided with a set of slotted holes, and the press cutting The mold is displaceably arranged in the group of connection slots, and the pressing surface is arranged in the pressing cutting mold, and the pressing piece is connected to the pressing cutting mold; in addition, the second mold structure The base has a base and a forming mold, the base is connected to the fixing frame assembly, the forming mold is set on the base, and the forming surface is set on the forming mold.
較佳地,其中該基材係設有至少一導線,該壓合面係具有至少一長條狀之凹槽,該凹槽係通過該壓合波浪部,且該壓合面之中央位置處係一壓抵區域,又,該成型面係對應該凹槽凹設有一條保護槽,而該第一模具結構壓合於該第二模具結構時,其係使該凹槽及該保護槽係形成一成型保護空間,而該導線係位於該保護空間。Preferably, the base material is provided with at least one wire, the pressing surface has at least one elongated groove, the groove passes through the pressing wave portion, and the central position of the pressing surface is It is a pressing area, and the molding surface corresponds to a concave groove provided with a protective groove, and when the first mold structure is pressed against the second mold structure, it makes the groove and the protective groove A shaped protective space is formed, and the wire is located in the protective space.
較佳地,其中該第一模具結構係具有至少二裁切部,其中一裁切部係設於鄰近該壓抵區域的一波峰,而另一裁切部係設於該壓合波浪部最外側之一波峰。Preferably, wherein the first mold structure has at least two cutting portions, one of the cutting portions is located at a crest adjacent to the pressing area, and the other cutting portion is located at the most of the pressing wave portion One of the crests on the outside.
本發明以上述成型切斷的喇叭振動片製造裝置為使用基礎,進一步提供一種成型切斷的喇叭振動片製造方法,該製造方法係包含有:一提供步驟,其係提供一基材,該基材係具有至少一預成型區;一含浸步驟,將該基材含浸於一樹脂中;一乾燥步驟,將含浸該樹脂後之基材予以烘乾;一加熱步驟,藉由一加熱模組對該第一模具結構之壓合面加熱及該第二模具結構之成型面加熱;一置放步驟,將該基材放置於該成型空間中,並位於該成型面上;一熱壓成型步驟,該升降驅動模組係使該壓合面壓合於該成型面,而該壓合波浪部及該成型波浪部使該基材上形成有一喇叭振動片成型部;一衝擊裁切步驟,該沖壓模組係使該衝擊裝置衝擊該壓抵件至少一次,該壓抵件係受力連動讓該壓合波浪部衝擊壓抵該基材,同時,該裁切部係受力裁切該基材,並使該喇叭振動片成型部分離該基材;一移料步驟,將該喇叭振動片成型部分取出。The present invention is based on the use of the above-mentioned shaped and cut horn vibrating piece manufacturing device, and further provides a method for manufacturing and cutting a horn vibrating piece. The manufacturing method includes: a providing step, which is to provide a base material, the base The material has at least one preformed area; an impregnation step to impregnate the substrate with a resin; a drying step to dry the substrate impregnated with the resin; a heating step to pair the substrate with a heating module Heating the pressing surface of the first mold structure and the molding surface of the second mold structure; a placing step, placing the substrate in the molding space and located on the molding surface; a hot pressing molding step, The lifting drive module presses the pressing surface against the forming surface, and the pressing wave portion and the forming wave portion form a horn vibrating sheet forming portion on the substrate; an impact cutting step, the stamping The module causes the impact device to impact the pressing member at least once, the pressing member is forced to force the pressing wave portion to impact against the substrate, and at the same time, the cutting portion is forced to cut the substrate And separate the base material of the horn vibrating plate forming part; in a material removal step, take out the horn vibrating plate forming part
較佳地,其中該移料步驟中之喇叭振動片成型部係為一喇叭振動片。Preferably, the horn vibrating piece forming part in the material transferring step is a horn vibrating piece.
較佳地,其中該沖壓模組係使該衝擊裝置衝擊該壓抵件至少二次。Preferably, the stamping module causes the impact device to impact the pressing member at least twice.
本發明所提供之成型切斷的喇叭振動片製造裝置及其製造方法,其主要係藉由該第一模具結構於該壓合波浪部設置有該等裁切部,同時,再搭配該沖壓模組之設置,藉以達到於對基材進行熱壓成型製程時,該壓合波浪部及該成型波浪部讓該基材上形成有一喇叭振動片成型部,而後該衝擊裝置衝擊該壓抵件至少一次,該壓抵件係受力連動該裁切部裁切該基材,並使該喇叭振動片成型部分離該基材;更詳而言之,本發明於喇叭振動片之熱壓製程中,係能完成對待加工之基材的成型程序與裁切程序,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之功效。The manufacturing device and manufacturing method of the shaped and cut horn vibrating piece provided by the present invention are mainly provided with the cutting parts on the pressing wave part by the first mold structure, and at the same time, the stamping die The arrangement is such that when the substrate is subjected to a hot press forming process, the pressing wave portion and the forming wave portion form a horn vibrating sheet forming portion on the substrate, and then the impact device impacts the pressing member at least Once, the pressing member is forced to force the cutting portion to cut the substrate and separate the horn vibrating piece forming portion from the substrate; more specifically, the invention is in the hot pressing process of the horn vibrating piece It can complete the forming process and cutting process of the substrate to be processed, so as to achieve the omission of the process and time of material conversion, provide processing stability, and improve the processing accuracy and improve the efficiency of processing.
請參閱圖1及圖2,並搭配圖3~圖5所示,係為本發明之一較佳實施例之裝置立體圖、裝置方塊示意圖、結構示意圖及組合示意圖,其係揭露有一種成型切斷的喇叭振動片製造裝置100,該製造裝置100係包含有:Please refer to FIG. 1 and FIG. 2, together with FIG. 3 to FIG. 5, which is a perspective view of the device, a block diagram of the device, a structural diagram and a combined schematic diagram of a preferred embodiment of the present invention, which discloses a form of cutting Horn vibration
一固定架組件10,其係具有一固定空間11。A
一第一模具結構20,其係設於該固定空間11,並連接該固定架組件10,且於該固定空間11中呈可位移之結構設置,而該第一模具結構20係具有一壓合面221,該壓合面221係凸設有一壓合波浪部222,該壓合波浪部222係具有複數波峰2221及複數波谷2222,又,其中至少一裁切部223係對應形成於一波峰2221之頂緣,另,該壓合面221係具有至少一長條狀之凹槽2223,該凹槽2223係通過該壓合波浪部222,且該壓合面221之中央位置處係一壓抵區域2211。A
於本實施例中,如圖3所示,該第一模具結構20係具有一固定座21及一壓合切割模具22,該固定座21係連接該固定架組件10,而該固定座21係穿設有一組接槽孔211,而該壓合切割模具22係呈可位移地組設於該組接槽孔211,且該壓合面221係設於該壓合切割模具22,且該壓合切割模具22之壓合面221上係具有二裁切部223,其中一裁切部223係設於鄰近該壓抵區域2211的一波峰2221,而另一裁切部223係設於該壓合波浪部222最外側之一波峰2221。In this embodiment, as shown in FIG. 3, the
一第二模具結構30,其係設於該固定空間11,並連接該固定架組件10,且與該第一模具結構20相互對應,而該第二模具結構30對應該壓合面221係具有一成型面321,該成型面321係凸設有一成型波浪部322,且該壓合面221與該成型面321之間係形成有一成型空間A;於本實施例中,如圖1及圖2所示,該第二模具結構30係具有一基座31及一成型模具32,該基座31係連接該固定架組件10,而該成型模具32係組設於該基座31,且該成型面321係設於該成型模具32;該成型面321係對應該凹槽2223凹設有一條保護槽323,而該第一模具結構20壓合於該第二模具結構30時,其係使該凹槽2223及該保護槽323係形成一成型保護空間。A
一升降驅動模組40,其係連接該第一模具結構20,並用以使該第一模具結構20壓合該第二模具;於本實施例中,該升降驅動模組40其係由控制裝置、液壓或氣壓連動組件…等驅動元件或構件所組成。A
一沖壓模組50,其係連接該第一模具結構20,且該沖壓模組50具有一壓抵件51及至少一衝擊裝置52,該壓抵件51係連接該第一模具結構20,而該衝擊裝置52係設於該固定架組件10,該衝擊裝置52係用以衝擊該壓抵件51;於本實施例中,該沖壓模組50係具有至少二衝擊裝置52,且該衝擊裝置52係包含有至少一壓力缸521及一衝擊件522,而該壓力缸521係為液壓或氣壓缸,該壓抵件51係呈長條狀,該等衝擊裝置52係用以衝擊該壓抵件51兩端部之一側,並使該壓抵件51壓抵該第一模具結構20之壓合切割模具22。A
一加熱模組60,其係連接該第一模具結構20及該第二模具結構30,該加熱模組60係使該壓合面221及該成型面321保持於一熱壓成型溫度;於本實施例中,該熱壓成型溫度係為200度至300度之間。A
於本實施例中,該成型面321係定位至少一基材300,該基材300係設有至少一導線301,而該升降驅動模組40使該第一模具結構20壓抵該基材300,並使該壓合面221及該成型面321壓擠該基材300,且讓該導線301係位於該保護空間,使該基材300形成有一喇叭振動片成型部302,又,該衝擊件係衝擊該壓抵件51至少一次,使該裁切部223裁切該基材300,並使該喇叭振動片成型部302分離該基材300。In this embodiment, the
本發明以上述成型切斷的喇叭振動片製造裝置100為使用基礎,進一步提供一種成型切斷的喇叭振動片製造方法200,請繼續參閱圖11,並配合圖6~圖10所示,又,該製造方法200係包含有:The present invention uses the above-mentioned shaped and cut horn vibrating
一提供步驟S1,其係提供一基材300,該基材300係具有至少一預成型區;於本實施例中,該基材300係設有至少一導線301,且該基材300係呈可撓性之片體狀,且該基材300係選自竹子纖維、Aramid、聚酯纖維、棉纖維、壓克力纖維、蠶絲纖維及聚乙烯環烷纖維其中之一或其組合所構成。A providing step S1, which provides a
一含浸步驟S2,將該基材300含浸於一樹脂B液體中,並使該基材300吸附樹脂B。In an impregnation step S2, the
一乾燥步驟S3,將含浸該樹脂B後之基材300藉由一烘乾設備500予以烘乾。In a drying step S3, the
一加熱步驟S4,藉由一加熱模組60對該第一模具結構20之壓合面221加熱及該第二模具結構30之成型面321加熱。In a heating step S4, the
一置放步驟S5,將該基材300放置於該成型空間A中,並位於該成型面321上。In a placement step S5, the
一熱壓成型步驟S6,該升降驅動模組40係使該壓合面221壓合於該成型面321,而該壓合波浪部222及該成型波浪部322使該基材300上形成有一喇叭振動片成型部302。In a hot press forming step S6, the
一衝擊裁切步驟S7,該沖壓模組50係使該衝擊裝置52衝擊該壓抵件51至少一次,該壓抵件51係受力連動讓該壓合波浪部222衝擊壓抵該基材300,同時,該裁切部223係受力裁切該基材300,並使該喇叭振動片成型部302分離該基材300。In an impact cutting step S7, the
一移料步驟S8,將該喇叭振動片成型部302分取出;於本實施例中,取出之喇叭振動片成型部302係為一喇叭振動片400。In a material shifting step S8, the horn vibrating
為供進一步瞭解本發明構造特徵、運用技術手段及所預期達成之功效,茲將本發明使用方式加以敘述,相信當可由此而對本發明有更深入且具體之瞭解,如下所述:In order to further understand the structural features of the present invention, the use of technical means and the expected effect, the manner of use of the present invention is described here. It is believed that this can provide a more in-depth and specific understanding of the present invention, as follows:
請繼續參閱圖11,並配合圖6~圖10所示,係為本發明之一較佳實施例之製造方法200流程圖、流程示意圖、使用狀態流程示意圖、製程狀態示意圖及喇叭振動片400之立體圖;於使用狀態時,本發明主要係藉由該第一模具結構20於該壓合波浪部222設置有該等裁切部223,同時,再搭配該沖壓模組50之設置,藉以達到於對基材300進行熱壓成型製程時,如上述之熱壓成型步驟S6及該衝擊裁切步驟S7,該壓合波浪部222及該成型波浪部322讓該基材300上形成有一喇叭振動片成型部302,而後該衝擊裝置52衝擊該壓抵件51至少一次,該壓抵件51係受力連動該裁切部223裁切該基材300,並使該喇叭振動片成型部302分離該基材300。Please continue to refer to FIG. 11, together with FIG. 6 to FIG. 10, which is a flowchart of a
更詳而言之,本發明於熱壓製程中,係能完成對待加工之基材300的成型程序與裁切程序,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之功效。More specifically, in the hot pressing process, the present invention can complete the forming process and cutting process of the
請再繼續參閱圖9所示,其係為一較佳實施例中顯示於衝擊裁切步驟S7之製程狀態示意圖;而本發明係能依據操作人員之設定,將該沖壓模組50係使該衝擊裝置52衝擊該壓抵件51至少二次以上,藉以確保該等裁切部223能將該喇叭振動片成型部302分離該基材300。Please refer to FIG. 9 again, which is a schematic diagram of the process state shown in the impact cutting step S7 in a preferred embodiment; and the present invention can use the
請再繼續參閱圖2、圖3及圖5所示,該凹槽2223及該保護槽323所構成之保護空間,其係能用以防止該等裁切部223裁切到該導線301,重要的是,更能於熱壓成型步驟S6中保護該導線301,並能有效解決於喇叭振動片400於製程中導線301於模具加溫、加壓時,進而發生錯位或因受熱而變形鬆散、損壞之問題;另外,該成型保護空間更能達到穩固該導線301與該基材300相互結合之效用。Please continue to refer to FIG. 2, FIG. 3 and FIG. 5, the protective space formed by the
值得一提的是,由於本發明的熱壓成型溫度係為200度至300度之間,而於實際較佳成型溫度係220度;由於該基材300經由含浸樹脂B,故熱壓成型之溫度不能太高或太低,而當成型溫度位於200度至300度之間時,樹脂B的記憶性(plastic memory)此特性可以使基材300經過加熱後,軟化而貼附於該壓合面221及該成型面321之上,以得到所需要的振動片形狀;且於成型溫度位於200度至300度熱壓成型後之喇叭振動谝,其具有較佳的熱強度及熱延展性(hot strangth and elonggation),而該熱強度是指樹脂B經過熱化之後的材料強度;重要的是,在此溫度範圍在加熱之後,該喇叭振動片400具有預定彈性及延伸量,且比較不會產生撕裂的現象。It is worth mentioning that, since the hot press forming temperature of the present invention is between 200 degrees and 300 degrees, and the actual preferred forming temperature is 220 degrees; since the
茲,再將本發明之特徵及其可達成之預期功效陳述如下:Hereby, the characteristics of the present invention and the achievable expected effects are stated as follows:
本發明之成型切斷的喇叭振動片製造裝置及其製造方法,藉由該第一模具結構20於該壓合波浪部222設置有該等裁切部223,同時,再搭配該沖壓模組50之設置,藉以達到於對基材300進行熱壓成型製程時,該壓合波浪部222及該成型波浪部322讓該基材300上形成有一喇叭振動片成型部302,而後該衝擊裝置52衝擊該壓抵件51至少一次,該壓抵件51係受力連動該裁切部223裁切該基材300,並使該喇叭振動片成型部302分離該基材300。The shaped and cut horn vibrating piece manufacturing device and manufacturing method of the present invention are provided with the
本發明係具有以下實施功效及技術功效:The present invention has the following implementation and technical effects:
其一,本發明藉由該第一模具結構20上之成型切斷結構與該沖壓模組50之設置,從而能於喇叭振動片400之熱壓製程中完成對待加工之基材300的成型與裁切,藉以達到省略材料轉換的過程與時間,提供加工的穩定度,以及提升加工精度及提高加工效率之功效。First, according to the present invention, the forming and cutting structure on the
其二,本發明係由上述結構說明及製造方法200之說明,可進一步得知本發明具有結構簡單、操作方便及製造成本低,並能實現於喇叭振動片400之熱壓成形製程中達到多工序的加工,且不會佔據加工空間而縮減材料 移動範圍及妨礙加工,藉以達到提升加工與運作之效率。Second, the present invention is based on the above structural description and the description of the
其三,本發明藉由該凹槽2223及該保護槽323構成之該成型保護空間,以達有效解決於喇叭振動片400於製程中導線301於模具加溫、加壓時,進而發生錯位或因受熱而變形鬆散之問題;另外,本發明不僅能保護導線301本體之結構,更能達到整線、防止導線301錯位及脫離該基材300外側之效用。Third, the present invention uses the molding protection space formed by the
綜上所述,本發明在同類產品中實有其極佳之進步實用性,同時遍查國內外關於此類結構之技術資料,文獻中亦未發現有相同的構造存在在先,是以,本發明實已具備發明專利要件,爰依法提出申請。In summary, the present invention has its excellent progress and practicality in similar products. At the same time, it has searched the technical information about this kind of structure at home and abroad, and the same structure has not been found in the literature. Therefore, The present invention already possesses the essentials of the invention patent, and the application is filed according to law.
惟,以上所述者,僅係本發明之較佳可行實施例而已,故舉凡應用本發明說明書及申請專利範圍所為之等效結構變化,理應包含在本發明之專利範圍內。However, the above mentioned are only the preferred and feasible embodiments of the present invention. Therefore, any equivalent structural changes that apply to the description of the present invention and the scope of patent application should be included in the scope of the patent of the present invention.
100‧‧‧製造裝置10‧‧‧固定架組件11‧‧‧固定空間20‧‧‧第一模具結構21‧‧‧固定座211‧‧‧組接槽孔22‧‧‧壓合切割模具221‧‧‧壓合面2211‧‧‧壓抵區域222‧‧‧壓合波浪部2221‧‧‧波峰2222‧‧‧波谷2223‧‧‧凹槽223‧‧‧裁切部30‧‧‧第二模具結構31‧‧‧基座32‧‧‧成型模具321‧‧‧成型面322‧‧‧成型波浪部323‧‧‧保護槽40‧‧‧升降驅動模組50‧‧‧沖壓模組51‧‧‧壓抵件52‧‧‧衝擊裝置521‧‧‧壓力缸522‧‧‧衝擊件60‧‧‧加熱模組200‧‧‧製造方法S1‧‧‧提供步驟S2‧‧‧含浸步驟S3‧‧‧乾燥步驟S4‧‧‧加熱步驟S5‧‧‧置放步驟S6‧‧‧熱壓成型步驟S7‧‧‧衝擊裁切步驟S8‧‧‧移料步驟300‧‧‧基材301‧‧‧導線302‧‧‧喇叭振動片成型部400‧‧‧喇叭振動片500‧‧‧烘乾設備A‧‧‧成型空間B‧‧‧樹脂100‧‧‧ Manufacturing device 10‧‧‧ Fixing frame assembly 11‧‧‧ Fixing space 20‧‧‧ First mold structure 21‧‧‧ Fixing seat 211‧‧‧ Group slot 22 22 ‧‧‧ Pressing surface 2211 ‧‧‧ Pressing area 222 ‧‧‧ Pressing wave part 2221 ‧‧‧Crest 2222 ‧‧‧ Trough 2223 ‧‧‧ Groove 223 ‧‧‧Cutting part 30 ‧‧‧Second Mold structure 31‧‧‧Base 32‧‧‧Molding mold 321‧‧‧Molding surface 322‧‧‧Molding wave part 323‧‧‧Protection groove 40‧‧‧Elevating drive module 50‧‧‧Pressing module 51‧ ‧‧Pressure piece 52‧‧‧Impact device 521‧‧‧Pressure cylinder 522‧‧‧Impact piece 60‧‧‧Heating module 200‧‧‧ Manufacturing method S1‧‧‧Provide step S2‧‧‧Immersion step S3‧ ‧‧Drying step S4‧‧‧Heating step S5‧‧‧Placement step S6‧‧‧Compression molding step S7‧‧‧Impact cutting step S8‧‧‧Material transfer step 300‧‧‧Substrate 301‧‧‧ Conductor 302 ‧ ‧ ‧ horn vibrating piece forming part 400 ‧ ‧ ‧ horn vibrating piece 500 ‧ ‧ ‧ drying equipment A ‧ ‧ ‧ molding space B ‧ ‧ resin
圖1係本發明一較佳實施例之裝置立體圖。 圖2係本發明一較佳實施例之裝置方塊示意圖。 圖3係本發明一較佳實施例中顯示第一模具結構之結構示意圖。 圖4係本發明一較佳實施例中顯示第二模具結構之結構示意圖。 圖5係本發明一較佳實施例中顯示固定架組件、第一模具結構、第二模具結構之組合示意圖。 圖6係本發明一較佳實施例之流程示意圖。 圖7A係本發明一較佳實施例之使用狀態流程示意圖。 圖7B係本發明一較佳實施例之使用狀態流程示意圖。 圖7C係本發明一較佳實施例之使用狀態流程示意圖。 圖8係本發明一較佳實施例中顯示於熱壓成型步驟之製程狀態示意圖。 圖9係本發明一較佳實施例中顯示於衝擊裁切步驟之製程狀態示意圖。 圖10係本發明一較佳實施例中顯示喇叭振動片之立體圖。 圖11係本發明一較佳實施例之製造方法流程圖。FIG. 1 is a perspective view of a device according to a preferred embodiment of the present invention. FIG. 2 is a block diagram of a device according to a preferred embodiment of the present invention. FIG. 3 is a schematic structural diagram showing a first mold structure in a preferred embodiment of the present invention. FIG. 4 is a schematic structural diagram showing a second mold structure in a preferred embodiment of the present invention. FIG. 5 is a schematic diagram showing a combination of a fixing frame assembly, a first mold structure, and a second mold structure in a preferred embodiment of the present invention. 6 is a schematic flowchart of a preferred embodiment of the present invention. FIG. 7A is a schematic flow chart of a preferred embodiment of the present invention. FIG. 7B is a schematic flowchart of a use state of a preferred embodiment of the present invention. FIG. 7C is a schematic flow chart of a preferred embodiment of the present invention. FIG. 8 is a schematic view of the process state shown in the hot press forming step in a preferred embodiment of the present invention. FIG. 9 is a schematic view of the process state shown in the impact cutting step in a preferred embodiment of the present invention. FIG. 10 is a perspective view showing a speaker vibrating piece in a preferred embodiment of the present invention. 11 is a flow chart of the manufacturing method of a preferred embodiment of the present invention.
100‧‧‧製造裝置 100‧‧‧Manufacturing device
10‧‧‧固定架組件 10‧‧‧fixing frame assembly
30‧‧‧第二模具結構 30‧‧‧Second mold structure
31‧‧‧基座 31‧‧‧Dock
40‧‧‧升降驅動模組 40‧‧‧ Lifting drive module
50‧‧‧沖壓模組 50‧‧‧Stamping module
51‧‧‧壓抵件 51‧‧‧Pressing parts
52‧‧‧衝擊裝置 52‧‧‧Impact device
521‧‧‧壓力缸 521‧‧‧Pressure cylinder
522‧‧‧衝擊件 522‧‧‧Impact parts
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WO2004098236A1 (en) * | 1999-01-27 | 2004-11-11 | Toshihide Inoue | Speaker diaphragm |
JP4795712B2 (en) * | 2005-04-21 | 2011-10-19 | パイオニア株式会社 | Vibration system component for speaker device and manufacturing method thereof |
JP5326965B2 (en) * | 2009-09-25 | 2013-10-30 | ヤマハ株式会社 | Manufacturing method of speaker diaphragm |
JP2013198069A (en) * | 2012-03-22 | 2013-09-30 | Yamaha Corp | Diaphragm of electroacoustic conversion device and method for manufacturing the same |
CN206100460U (en) * | 2016-10-09 | 2017-04-12 | 苏州倍声声学技术有限公司 | Automatic hot briquetting equipment of moving iron receiver vibrating diaphragm |
TWM575231U (en) * | 2018-08-27 | 2019-03-01 | 大原博 | Shaped cut speaker vibrating film manufacturing device |
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2018
- 2018-08-27 TW TW107129853A patent/TWI703875B/en active
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