TWI795858B - Manufacturing method for positioning horn vibrating plate - Google Patents
Manufacturing method for positioning horn vibrating plate Download PDFInfo
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- TWI795858B TWI795858B TW110128442A TW110128442A TWI795858B TW I795858 B TWI795858 B TW I795858B TW 110128442 A TW110128442 A TW 110128442A TW 110128442 A TW110128442 A TW 110128442A TW I795858 B TWI795858 B TW I795858B
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Abstract
一種用於定位喇叭振動片的製造方法,其包括:擺料步驟、定位步驟、吸附步驟、送料步驟以及歸位步驟,依照順序將紙環及棉布擺放至第一模具的承載面,第二模具的吸附面對應承載面,並且第二模具朝靠近第一模具的方向相對於第一模具位移,而第二模具的凸塊碰觸到第一模具的定位元件,第二模具的吸孔對應紙環及棉布,吸孔提供吸力,並且吸孔吸附紙環及棉布,第二模具係吸附紙環及棉布,並且第二模具將紙環及棉布送至第一成形模具,紙環及棉布擺放至第一成形模具的壓合面,第二模具擺放紙環及棉布後,第二模具朝遠離第一成形模具的方向相對於第一成形模具位移;根據上述步驟,以供於喇叭振動片的生產線,進一步轉換成自動化加工的作業模式,可更準確的對位,以及平穩的將紙環設置棉布上,並能提高產品的良率,從而改善人為加工的良率不佳之問題,以及降低製程成本,俾達到縮減人力、節省製造工時而提高產能之功效。A manufacturing method for positioning a horn vibrating piece, which includes: a swinging step, a positioning step, an adsorption step, a feeding step, and a homing step, in which the paper ring and cotton cloth are placed on the bearing surface of the first mold in sequence, and the second The suction surface of the mold corresponds to the bearing surface, and the second mold is displaced relative to the first mold toward the direction close to the first mold, while the bump of the second mold touches the positioning element of the first mold, and the suction hole of the second mold corresponds to Paper ring and cotton cloth, the suction hole provides suction, and the suction hole absorbs the paper ring and cotton cloth, the second mold is to absorb the paper ring and cotton cloth, and the second mold sends the paper ring and cotton cloth to the first forming mold, the paper ring and cotton cloth swing Put it on the pressing surface of the first forming mold, and after placing the paper ring and cotton cloth in the second mold, the second mold will be displaced relative to the first forming mold in the direction away from the first forming mold; The film production line is further converted into an automatic processing operation mode, which can more accurately align and set the paper ring on the cotton cloth smoothly, and can improve the yield rate of the product, thereby improving the problem of poor yield rate of manual processing, and Reduce the cost of the manufacturing process, so as to achieve the effect of reducing manpower, saving manufacturing man-hours and increasing production capacity.
Description
本發明係關於一種振動片的製造方法,特別是指一種用於定位喇叭振動片的製造方法。 The present invention relates to a manufacturing method of a vibrating plate, in particular to a manufacturing method for positioning a horn vibrating plate.
按,一般喇叭包括低音單元、中音單元、高音單元,這三種單元是負責不同頻率的。大多數的喇叭都是基於相同的原理進行工作的。如一個典型的動圈式喇叭,當電流流過電線至音圈時,會產生出電磁場。由於這個電磁場與喇叭上的永久磁鐵的磁場呈直角方向,這使得活動線圈受力於間隙內的運動。這個運動所產生的機械力,使附著音圈的紙盤產生垂直、上下的振動,從而使空氣振動,發出音頻傳送到人耳,達到聲音還原供人聆聽的目的,實現了電能到聲能的轉化。 Press, a general speaker includes a woofer, a midrange unit, and a tweeter, and these three units are responsible for different frequencies. Most horns work on the same principle. As in a typical moving coil speaker, when current flows through the wire to the voice coil, an electromagnetic field is generated. Since this electromagnetic field is oriented at right angles to the magnetic field of the permanent magnet on the horn, this forces the moving coil to move within the gap. The mechanical force generated by this movement causes the paper plate attached to the voice coil to vibrate vertically and up and down, so that the air vibrates, and the audio is transmitted to the human ear, achieving the purpose of restoring the sound for people to listen to, and realizing the transformation from electric energy to sound energy. transform.
然而,由於喇叭中的振動片(Damper,又稱彈波)會與音圈相連接,且振動片的主要功能係用來懸掛音圈與鼓紙,其結構多半是複數個同心圓且斷面為波浪狀,藉由振動片能夠支撐起音圈與鼓紙,因此振動片之好壞能直接影響到鼓紙的振幅,而影響喇叭之音質。 However, since the vibrating plate (Damper, also known as elastic wave) in the speaker will be connected with the voice coil, and the main function of the vibrating plate is to suspend the voice coil and the drum paper, its structure is mostly concentric circles with a cross-section It is wavy, and the vibrating plate can support the voice coil and the drum paper, so the quality of the vibrating plate can directly affect the amplitude of the drum paper, and affect the sound quality of the speaker.
另外,目前的振動片包含彈波本體、紙環及複數導線,紙環係設置在彈波本體的外周緣上,並透過導線與彈波本體之固定結合,而導線的一端連接音圈,而另一端連接輸入端子。而傳統使用的成形振動片主要係以棉布為基本材料,將棉布浸染於液態的合成樹脂中,使棉布的纖維中吸收合成樹脂,吸收合成樹脂的棉布在乾燥硬化後,進一步經過複數成形模具送料、加溫、加壓及切斷,從而形成表面具有環狀波紋的導線振動片。 In addition, the current vibrating piece includes a spring wave body, a paper ring and a plurality of wires. The paper ring is arranged on the outer periphery of the spring wave body, and is fixedly combined with the spring wave body through the wire, and one end of the wire is connected to the voice coil. Connect the other end to the input terminal. Traditionally used forming vibrators are mainly based on cotton cloth, which is dipped in liquid synthetic resin to absorb synthetic resin in the fibers of the cotton cloth. After drying and hardening, the cotton cloth that absorbs synthetic resin is further fed through multiple forming molds. , heating, pressurizing and cutting to form a wire vibrating piece with ring-shaped corrugations on the surface.
但是,由於傳統的振動片送料的過程中,因人為或機械設備於初步擺設紙環及棉布時,而造成紙環於棉布上偏移及錯位,隨後經製造模具加溫、加壓時,紙環亦會受影響而發生錯位之情況,從而提高生產產品的不良率。 However, due to the traditional vibrating plate feeding process, when the paper ring and cotton cloth are initially arranged by human or mechanical equipment, the paper ring is shifted and misplaced on the cotton cloth, and when the mold is heated and pressurized, the paper ring will lose its position. The ring will also be affected and misplaced, which will increase the defect rate of the produced products.
再者,若使用不良品之振動片,振動片之導線係無法穩固連接 於音圈及輸入端子,從而影響喇叭音質之輸出。此外,更有可能因紙環錯位之問題,在經過長時間的振動後振動片發生變形鬆散或斷裂之狀況。 Furthermore, if a defective vibrating piece is used, the wires of the vibrating piece cannot be connected firmly In the voice coil and input terminal, thus affecting the output of the sound quality of the speaker. In addition, it is more likely that due to the dislocation of the paper ring, the vibrating piece will be deformed, loosened or broken after a long period of vibration.
是以,本案發明人在觀察到上述缺失後,認為送料設備仍有進一步改良之必要,而遂有本發明之產生。 Therefore, after observing the above-mentioned deficiency, the inventor of the present case thinks that there is still a need for further improvement of the feeding equipment, and thus the present invention is produced.
本發明之主要目的係在提供一種用於定位喇叭振動片的製造方法,其係用於擺料及送料時定位紙環及棉布的位置,以供於喇叭振動片的生產線,進一步轉換成自動化加工的作業模式,可更準確的對位,以及平穩的將紙環設置棉布上,並能提高產品的良率,從而改善人為加工的良率不佳之問題,以及降低製程成本,俾達到縮減人力、節省製造工時而提高產能之功效。 The main purpose of the present invention is to provide a manufacturing method for positioning the speaker vibrating piece, which is used to position the paper ring and cotton cloth when swinging and feeding materials, so as to be used in the production line of the horn vibrating piece, and further converted into an automatic processing method. The operation mode can more accurately align and set the paper ring on the cotton cloth smoothly, and can improve the yield rate of the product, thereby improving the problem of poor yield rate caused by manual processing, and reducing the cost of the process, so as to reduce manpower and save The effect of increasing production capacity by manufacturing man-hours.
為達到上述目的,本發明所提供的一種用於定位喇叭振動片的製造方法,其包括:一擺料步驟:依照順序將一紙環及一棉布擺放至一第一模具的一承載面;一定位步驟:一第二模具的一吸附面係對應該承載面,並且該第二模具係朝靠近第一模具的方向相對於該第一模具位移,而該第二模具的至少一凸塊係碰觸到該第一模具的至少一定位元件;一吸附步驟:該第二模具的複數個吸孔係對應該紙環及該棉布,該等吸孔係提供吸力,並且該等吸孔係吸附該紙環及該棉布;一送料步驟:該第二模具係吸附該紙環及該棉布,並且該第二模具係將該紙環及該棉布送至一第一成形模具,該紙環及該棉布係擺放至該第一成形模具的一壓合面;以及一歸位步驟:該第二模具擺放該紙環及該棉布後,該第二模具係朝遠離該第一成形模具的方向相對於該第一成形模具位移。 In order to achieve the above object, the present invention provides a manufacturing method for positioning the horn vibrating piece, which includes: a laying step: placing a paper ring and a cotton cloth on a bearing surface of a first mold in sequence; A positioning step: an adsorption surface of a second mold corresponds to the bearing surface, and the second mold is displaced relative to the first mold in a direction close to the first mold, and at least one protrusion of the second mold is Touch at least one positioning element of the first mold; an adsorption step: the plurality of suction holes of the second mold correspond to the paper ring and the cotton cloth, the suction holes provide suction, and the suction holes absorb The paper ring and the cotton cloth; a feeding step: the second mold absorbs the paper ring and the cotton cloth, and the second mold sends the paper ring and the cotton cloth to a first forming mold, the paper ring and the cotton cloth The cotton cloth is placed on a pressing surface of the first forming mold; and a return step: after the second mold places the paper ring and the cotton cloth, the second mold is facing away from the first forming mold Displacement relative to the first forming die.
較佳地,其中,在該擺料步驟中,其係包含一第一紙環定位步驟:將該紙環係對應擺放至該承載面的一紙環擺放槽,該紙環擺放槽的寬度係大於或等於該紙環的厚度。 Preferably, wherein, in the swinging step, it includes a first paper ring positioning step: correspondingly place the paper ring to a paper ring placement slot on the bearing surface, and the paper ring placement slot The width is greater than or equal to the thickness of the paper ring.
較佳地,其中,在該定位步驟中,該至少一定位元件與該至少一凸塊的觸碰端係凹設一定位凹槽,該定位凹槽的輪廓形狀係與該至少一凸塊的頂端的輪廓形狀互相吻合。 Preferably, in the positioning step, a positioning groove is recessed at the contact end of the at least one positioning element and the at least one protrusion, and the contour shape of the positioning groove is consistent with that of the at least one protrusion. The contour shapes of the tips match each other.
較佳地,其中,在該擺料步驟中,在該紙環的頂側擺設該棉布,該至少一定位元件係穿過該棉布。 Preferably, wherein, in the swinging step, the cotton cloth is placed on the top side of the paper ring, the at least one positioning element passes through the cotton cloth.
較佳地,其中,在該吸附步驟中,該第二模具的該吸附面係設 置該等吸孔,該等吸孔係吸附該紙環及該棉布,而在該等吸孔運作狀態時,該紙環及該棉布係位在該第二模具的該吸附面。 Preferably, wherein, in the adsorption step, the adsorption surface of the second mold is provided with The suction holes are arranged to absorb the paper ring and the cotton cloth, and when the suction holes are in operation, the paper ring and the cotton cloth are located on the adsorption surface of the second mould.
較佳地,其中,在該送料步驟中,其係包含一第二紙環定位步驟:該第二模具將該紙環及該棉布送至該第一成形模具時,該紙環係對應擺放至該壓合面的一壓合紙環擺放槽。 Preferably, wherein, in the feeding step, it includes a second paper ring positioning step: when the second mold sends the paper ring and the cotton cloth to the first forming mold, the paper rings are placed correspondingly A pressing paper ring placement slot on the pressing surface.
較佳地,其中,在該歸位步驟後,包含一成形步驟:一第二成形模具係朝靠近該第一成形模具的方向相對於該第一成形模具靠件位移移動,該第二成形模具的一成形面係對應該壓合面,該壓合面及該成形面係將該紙環及該棉布成形為一振動片。 Preferably, wherein, after the homing step, a forming step is included: a second forming die is displaced relative to the first forming die in a direction close to the first forming die, and the second forming die A forming surface corresponds to the pressing surface, and the pressing surface and the forming surface form the paper ring and the cotton cloth into a vibrating piece.
較佳地,其中,在該吸附步驟中,還包含一提供吸力步驟:至少一吸力模組組接該第二模具,該至少一吸力模組係提供吸力給該等吸孔,該等吸孔係吸附該紙環及該棉布。 Preferably, wherein, in the adsorption step, it also includes a step of providing suction: at least one suction module is assembled with the second mold, and the at least one suction module provides suction to the suction holes, and the suction holes It absorbs the paper ring and the cotton cloth.
較佳地,其中,該第一成形模具的該壓合面係形成一壓合波浪部,該第二成形模具的該成形面係形成一成形波浪部。 Preferably, the pressing surface of the first forming die forms a pressing wave portion, and the forming surface of the second forming die forms a forming wave portion.
較佳地,其中,該壓合波浪部的波峰係對應該成形波浪部的波谷,而該壓合波浪部的波谷係對應該成形波浪部的波峰。 Preferably, the crests of the pressing wave portion correspond to the troughs of the forming wave portion, and the troughs of the pressing wave portion correspond to the peaks of the forming wave portion.
本發明所提供的一種用於定位喇叭振動片的製造方法,其係透過該擺料步驟及該定位步驟的設置,依照順序將該紙環及該棉布擺放至該第一模具的該承載面,以及該第二模具的該凸塊碰觸到該第一模具的該定位元件,該定位元件與該凸塊的觸碰端係凹設該定位凹槽,該定位凹槽的輪廓形狀係與該凸塊的頂端的輪廓形狀互相吻合,藉此將供於喇叭振動片的生產線,進一步轉換成自動化加工的作業模式,可更準確的對位,以及平穩的將該紙環設置該棉布上,並能提高產品的良率,從而改善人為加工的良率不佳之問題,以及降低製程成本,俾達到縮減人力、節省製造工時而提高產能之功效。 A manufacturing method for positioning a horn vibrating piece provided by the present invention is to place the paper ring and the cotton cloth on the bearing surface of the first mold in sequence through the setting of the swinging step and the positioning step , and the projection of the second mold touches the positioning element of the first mold, the positioning element and the contact end of the projection are recessed with the positioning groove, and the contour shape of the positioning groove is consistent with The contours and shapes of the top ends of the protrusions match each other, thereby converting the production line for the speaker vibrating piece into an automatic processing mode, allowing for more accurate alignment and setting the paper ring on the cotton cloth smoothly, And it can improve the yield rate of products, thereby improving the problem of poor yield rate of artificial processing, and reducing the cost of manufacturing process, so as to achieve the effect of reducing manpower, saving manufacturing man-hours and increasing production capacity.
S01:擺料步驟 S01: Placement step
S011:第一紙環定位步驟 S011: The first paper ring positioning step
S02:定位步驟 S02: Positioning step
S03:吸附步驟 S03: Adsorption step
S031:提供吸力步驟 S031: Provide suction step
S04:送料步驟 S04: Feeding step
S041:第二紙環定位步驟 S041: Second paper ring positioning step
S05:歸位步驟 S05: homing step
S06:成形步驟 S06: Forming step
10:紙環 10: paper ring
20:棉布 20: Cotton
30:第一模具 30: First Mold
31:承載面 31: bearing surface
311:紙環擺放槽 311: paper ring placement slot
32:定位元件 32: Positioning element
321:定位凹槽 321: positioning groove
40:第二模具 40: Second mold
41:吸附面 41: Adsorption surface
42:凸塊 42: Bump
43:吸孔 43: suction hole
50:第一成形模具 50: The first forming mold
51:壓合面 51: Pressing surface
511:壓合紙環擺放槽 511: Slot for pressing paper rings
512:壓合波浪部 512: Pressing the wavy part
513:成形模具定位槽 513: Forming mold positioning groove
60:第二成形模具 60: Second forming die
61:成形面 61: Forming surface
611:成形波浪部 611: Forming wave
70:吸力模組 70:Suction module
圖1為本發明第一實施例的步驟流程圖。 FIG. 1 is a flow chart of the steps of the first embodiment of the present invention.
圖2為本發明第一實施例的流程示意圖。 Fig. 2 is a schematic flow chart of the first embodiment of the present invention.
圖3為本發明第一實施例的擺料步驟的運作示意圖。 FIG. 3 is a schematic diagram of the operation of the swinging step according to the first embodiment of the present invention.
圖4為本發明第一實施例的定位步驟的運作示意圖。 FIG. 4 is a schematic diagram of the operation of the positioning step according to the first embodiment of the present invention.
圖5為本發明第二實施例的步驟流程圖。 FIG. 5 is a flowchart of the steps of the second embodiment of the present invention.
圖6為本發明第二實施例的流程示意圖。 Fig. 6 is a schematic flowchart of the second embodiment of the present invention.
圖7為本發明第三實施例的步驟流程圖。 FIG. 7 is a flow chart of the steps of the third embodiment of the present invention.
圖8為本發明第三實施例的流程示意圖。 Fig. 8 is a schematic flowchart of the third embodiment of the present invention.
現在將參照其中示出本發明概念的示例性實施例的附圖在下文中更充分地闡述本發明概念。以下藉由參照附圖更詳細地闡述的示例性實施例,本發明概念的優點及特徵以及其達成方法將顯而易見。然而,應注意,本發明概念並非僅限於以下示例性實施例,而是可實施為各種形式。因此,提供示例性實施例僅是為了揭露本發明概念並使熟習此項技術者瞭解本發明概念的類別。在圖式中,本發明概念的示例性實施例並非僅限於本文所提供的特定實例,並且為清晰起見而將其放大。 The inventive concept will now be explained more fully hereinafter with reference to the accompanying drawings, in which exemplary embodiments of the inventive concept are shown. Advantages and features of the inventive concept and methods for achieving it will be apparent below by referring to the exemplary embodiments described in more detail with reference to the accompanying drawings. It should be noted, however, that the inventive concept is not limited to the following exemplary embodiments, but can be implemented in various forms. Therefore, the exemplary embodiments are provided only to disclose the inventive concept and to make one skilled in the art understand the category of the inventive concept. In the drawings, exemplary embodiments of inventive concepts are not limited to the specific examples provided herein and are exaggerated for clarity.
本文所用術語僅用於闡述特定實施例,而並非旨在限制本發明。除非上下文中清楚地另外指明,否則本文所用的單數形式的用語「一」及「該」旨在亦包括複數形式。本文所用的用語「及/或」包括相關所列項其中一或多者的任意及所有組合。應理解,當稱元件「連接」或「耦合」至另一元件時,所述元件可直接連接或耦合至所述另一元件或可存在中間元件。 The terminology used herein is for describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the terms "a", "an" and "the" in the singular are intended to include the plural forms as well, unless the context clearly dictates otherwise. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items. It will be understood that when an element is referred to as being "connected" or "coupled" to another element, it can be directly connected or coupled to the other element or intervening elements may be present.
相似地,應理解,當稱一個元件(例如層、區或基板)位於另一元件「上」時,所述元件可直接位於所述另一元件上,或可存在中間元件。相比之下,用語「直接」意指不存在中間元件。更應理解,當在本文中使用用語「包括」、「包含」時,是表明所陳述的特徵、整數、步驟、操作、元件、及/或組件的存在,但不排除一或多個其他特徵、整數、步驟、操作、元件、組件、及/或其群組的存在或添加。 Similarly, it will be understood that when an element such as a layer, region or substrate is referred to as being "on" another element, it can be directly on the other element or intervening elements may be present. In contrast, the term "directly" means that there are no intervening elements. It should be further understood that when the words "comprising" and "comprising" are used herein, it indicates the existence of stated features, integers, steps, operations, elements, and/or components, but does not exclude one or more other features. , integers, steps, operations, elements, components, and/or the presence or addition of groups thereof.
此外,將藉由作為本發明概念的理想化示例性圖的剖視圖來闡述詳細說明中的示例性實施例。相應地,可根據製造技術及/或可容許的誤差來修改示例性圖的形狀。因此,本發明概念的示例性實施例並非僅限於示例性圖中所示出的特定形狀,而是可包括可根據製造製程而產生的其他形狀。圖式中所例示的區域具有一般特性,且用於說明元件的特定形狀。因此,此不應被視 為僅限於本發明概念的範圍。 Furthermore, exemplary embodiments in the detailed description will be explained by means of cross-sectional views that are idealized exemplary views of the inventive concept. Accordingly, the shapes of the exemplary figures may be modified according to manufacturing techniques and/or allowable errors. Accordingly, exemplary embodiments of the inventive concepts are not limited to the specific shapes shown in the exemplary figures, but may include other shapes that may be produced according to manufacturing processes. Regions illustrated in the drawings have general characteristics and are used to illustrate specific shapes of elements. Therefore, this should not be considered to limit the scope of the inventive concept only.
亦應理解,儘管本文中可能使用用語「第一」、「第二」、「第三」等來闡述各種元件,然而該些元件不應受限於該些用語。該些用語僅用於區分各個元件。因此,某些實施例中的第一元件可在其他實施例中被稱為第二元件,而此並不背離本發明的教示內容。本文中所闡釋及說明的本發明概念的態樣的示例性實施例包括其互補對應物。本說明書通篇中,相同的參考編號或相同的指示物表示相同的元件。 It should also be understood that although the terms “first”, “second”, “third” etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish various elements. Thus, a first element in some embodiments could be termed a second element in other embodiments without departing from the teachings of the present invention. Exemplary embodiments of aspects of the inventive concept illustrated and illustrated herein include their complementary counterparts. Throughout this specification, the same reference number or the same designator designates the same element.
此外,本文中參照剖視圖及/或平面圖來闡述示例性實施例,其中所述剖視圖及/或平面圖是理想化示例性說明圖。因此,預期存在由例如製造技術及/或容差所造成的相對於圖示形狀的偏離。因此,示例性實施例不應被視作僅限於本文中所示區的形狀,而是欲包括由例如製造所導致的形狀偏差。因此,圖中所示的區為示意性的,且其形狀並非旨在說明裝置的區的實際形狀、亦並非旨在限制示例性實施例的範圍。 Additionally, exemplary embodiments are described herein with reference to cross-sectional and/or plan views, which are idealized exemplary illustrations. Accordingly, deviations from the illustrated shapes as a result, for example, of manufacturing techniques and/or tolerances are to be expected. Thus, example embodiments should not be construed as limited to the shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. Thus, the regions shown in the figures are schematic and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of example embodiments.
(第1實施例) (first embodiment)
以下,參照圖式,說明本發明的用於定位喇叭振動片的製造方法之第一實施形態。 Hereinafter, a first embodiment of the manufacturing method for positioning a horn vibrating piece according to the present invention will be described with reference to the drawings.
請參閱圖1至圖2所示,圖1為本發明第一實施例的步驟流程圖,圖2為本發明第一實施例的流程示意圖。本發明係揭露一種用於定位喇叭振動片的製造方法,其包括: Please refer to FIG. 1 to FIG. 2 . FIG. 1 is a flowchart of the steps of the first embodiment of the present invention, and FIG. 2 is a schematic flowchart of the first embodiment of the present invention. The present invention discloses a manufacturing method for positioning a horn vibrating piece, which includes:
一擺料步驟S01:依照順序將一紙環10及一棉布20擺放至一第一模具30的一承載面31。在本實施例中,該紙環10係對應擺放至該承載面31的一紙環擺放槽311,該紙環擺放槽311的寬度係大於或等於該紙環10的厚度。
A placing step S01 : placing a
一定位步驟S02:一第二模具40的一吸附面41係對應該承載面31,並且該第二模具40係朝靠近第一模具30的方向相對於該第一模具30位移,而該第二模具40的至少一凸塊42係碰觸到該第一模具30的至少一定位元件32。在本實施例中,該定位元件32與該凸塊42的觸碰端係凹設一定位凹槽321,該定位凹槽321的輪廓形狀係與該凸塊42的頂端的輪廓形狀互相吻合,在該紙環10的頂側擺設該棉布20,該定位元件32係穿過該棉布20
A positioning step S02: an
一吸附步驟S03:該第二模具40的複數個吸孔43係對應該紙環10及該棉布20,該等吸孔43係提供吸力,並且該等吸孔43係吸附該紙環10及該棉
布20。在本實施例中,該第二模具40的該吸附面41係設置該等吸孔43,該等吸孔43係吸附該紙環10及該棉布20,而在該等吸孔43運作狀態時,該紙環10及該棉布20係位在該第二模具40的該吸附面41。
An adsorption step S03: the plurality of suction holes 43 of the
一送料步驟S04:該第二模具40係吸附該紙環10及該棉布20,並且該第二模具40係將該紙環10及該棉布20送至一第一成形模具50,該紙環10及該棉布20係擺放至該第一成形模具50的一壓合面51。在本實施例中,該第二模具40將該紙環10及該棉布20送至該第一成形模具50時,該紙環10係對應擺放至該壓合面51的一壓合紙環擺放槽511。
A feeding step S04: the
一歸位步驟S05:該第二模具40擺放該紙環10及該棉布20後,該第二模具40係朝遠離該第一成形模具50的方向相對於該第一成形模具50位移。
A reset step S05 : after the
為供進一步瞭解本發明構造特徵、運用技術手段及所預期達成之功效,茲將本發明使用方式加以敘述,相信當可由此而對本發明有更深入且具體瞭解,如下所述:請繼續參閱圖1至圖2所示,並且搭配圖3及圖4所示,圖3為本發明第一實施例的擺料步驟的運作示意圖,圖4為本發明第一實施例的定位步驟的運作示意圖。首先,執行該擺料步驟S01,操作人員依照順序將該紙環10及該棉布20擺放至該第一模具30的該承載面31,具體來說,該紙環10係對應擺放至該承載面31的該紙環擺放槽311,該紙環擺放槽311的寬度係大於或等於該紙環10的厚度,而此時的該紙環10的頂側擺設該棉布20,該定位元件32係穿過該棉布20。
In order to further understand the structural features of the present invention, the use of technical means and the effect expected to be achieved, the use of the present invention will be described hereby. It is believed that the present invention can be understood more deeply and specifically, as follows: please continue to refer to the figure 1 to FIG. 2 , together with FIG. 3 and FIG. 4 , FIG. 3 is a schematic diagram of the operation of the swinging step of the first embodiment of the present invention, and FIG. 4 is a schematic diagram of the operation of the positioning step of the first embodiment of the present invention. First, execute the laying step S01, the operator places the
接著,執行該定位步驟S02,該第二模具40的該吸附面41對應該承載面31,並且該第二模具40朝靠近該第一模具30的方向相對於該第一模具30位移,而該第二模具40的該凸塊42碰觸到該第一模具30的該定位元件32,該凸塊42係碰觸到該定位元件32的該定位凹槽321,該定位凹槽321的輪廓形狀係與該凸塊42的頂端的輪廓形狀互相吻合,而該定位元件32係推使該凸塊42並且往該該第二模具40的內部移動。
Next, the positioning step S02 is performed, the
而後,執行該吸附步驟S03,該第二模具40的複數個吸孔43係對應該紙環10及該棉布20,該等吸孔43係提供吸力,並且該等吸孔43係吸附該紙環10及該棉布20,該第二模具40的一吸附面41係設置該等吸孔43,該等吸孔43係吸附該紙環10及該棉布20,而在該等吸孔43運作狀態時,該紙環10及該棉布
20係位在該第二模具40的該吸附面41。具體來說,該等吸孔43係吸附該紙環10,而該紙環10帶動該棉布20,而使該紙環10及該棉布20吸附在該第二模具40的該吸附面41。
Then, perform the adsorption step S03, the plurality of suction holes 43 of the
需進一步說明的是,該等吸孔43設置的位置不以此為限制,在另一較佳實施例中,該等吸孔43係平均地設置在該第二模具40的該吸附面41,而該等吸孔43於運作狀態時,該等吸孔43同時吸附該紙環10及該棉布20。
It should be further explained that the location of the suction holes 43 is not limited thereto. In another preferred embodiment, the suction holes 43 are evenly arranged on the
接著,執行該送料步驟S04,該第二模具40係吸附該紙環10及該棉布20,並且該第二模具40係將該紙環10及該棉布20送至該第一成形模具50,該紙環10及該棉布20係擺放至該第一成形模具50的該壓合面51,該第二模具40將該紙環10及該棉布20送至該第一成形模具50時,該紙環10係對應擺放至該壓合面51的該壓合紙環擺放槽511。
Next, the feeding step S04 is performed, the
之後,執行該歸位步驟S05,該第二模具40擺放該紙環10及該棉布20後,該第二模具40係朝遠離該第一成形模具50的方向相對於該第一成形模具50位移。
Afterwards, the reset step S05 is performed. After the
藉此,由上述說明可進一步得知,本發明的用於定位喇叭振動片的製造方法係透過該擺料步驟S01及該定位步驟S02,依照順序將該紙環10及該棉布20擺放至該第一模具30的該承載面31,以及該第二模具40的該凸塊42碰觸到該第一模具30的該定位元件32,該定位元件32與該凸塊42的觸碰端係凹設該定位凹槽321,該定位凹槽321的輪廓形狀係與該凸塊42的頂端的輪廓形狀互相吻合,從而定位該紙環10及該棉布20的位置,又定位該第二模具40吸附該紙環10及該棉布20時的相對位置,並且同時準確地定位該第一模具30及該第二模具40運作時的相對位置,藉此將供於喇叭振動片的生產線,進一步轉換成自動化加工的作業模式,可更準確的對位,以及平穩的將該紙環10設置該棉布20上,並能提高產品的良率,從而改善人為加工的良率不佳之問題,以及降低製程成本,俾達到縮減人力、節省製造工時而提高產能之功效。
Therefore, it can be further known from the above description that the manufacturing method for positioning the horn vibrating piece of the present invention is to place the
(第2實施例) (second embodiment)
以下,參照圖式,說明本發明的用於定位喇叭振動片的製造方法之第二實施形態。 Hereinafter, a second embodiment of the manufacturing method for positioning a horn vibrating piece according to the present invention will be described with reference to the drawings.
請參閱圖5及圖6所示,圖5為本發明第二實施例的步驟流程圖,圖6為本發明第二實施例的流程示意圖。第二實施例相較於第一實施例,第二實
施例的主要步驟差異在於,在該擺料步驟S01中,其係包含一第一紙環定位步驟S011:將該紙環10係對應擺放至該承載面31的該紙環擺放槽311,該紙環擺放槽311的寬度係大於或等於該紙環10的厚度,而在該送料步驟S04中,其係包含一第二紙環定位步驟S041:該第二模具40將該紙環10及該棉布20送至該第一成形模具50時,該紙環10係對應擺放至該壓合面51的該壓合紙環擺放槽511。
Please refer to FIG. 5 and FIG. 6 , FIG. 5 is a flow chart of the steps of the second embodiment of the present invention, and FIG. 6 is a schematic flow chart of the second embodiment of the present invention. Compared with the first embodiment, the second embodiment, the second embodiment
The main difference of the steps in the embodiment is that in the swinging step S01, it includes a first paper ring positioning step S011: placing the
具體來說,首先執行該擺料步驟S01,操作人員依照順序將該紙環10及該棉布20擺放至該第一模具30的該承載面31,同時執行該第一紙環定位步驟S011,該紙環10係對應擺放至該承載面31的該紙環擺放槽311,該紙環擺放槽311的寬度係大於或等於該紙環10的厚度,而此時的該紙環10的頂側擺設該棉布20,該定位元件32係穿過該棉布20。
Specifically, the placing step S01 is first performed, the operator places the
接著,執行該定位步驟S02,該第二模具40的該吸附面41對應該承載面31,並且該第二模具40朝靠近第一模具30的方向相對於該第一模具30位移,而該第二模具40的該凸塊42碰觸到該第一模具30的該定位元件32,該凸塊42係碰觸到該定位元件32的該定位凹槽321,該定位凹槽321的輪廓形狀係與該凸塊42的頂端的輪廓形狀互相吻合,而該定位元件32係推使該凸塊42並且往該該第二模具40的內部移動。
Next, the positioning step S02 is performed, the
而後,執行該吸附步驟S03,該第二模具40的複數個吸孔43係對應該紙環及10該棉布20,該等吸孔43係提供吸力,並且該等吸孔43係吸附該紙環10及該棉布20,該第二模具40的該吸附面41係設置該等吸孔43,該等吸孔43係吸附該紙環10及該棉布20,而在該等吸孔43運作狀態時,該紙環10及該棉布20係位在該第二模具40的該吸附面41。具體來說,該等吸孔43係吸附該紙環10,而該紙環10帶動該棉布20,而使該紙環10及該棉布20吸附在該第二模具40的該吸附面41。
Then, execute the adsorption step S03, the plurality of suction holes 43 of the
接著,執行該送料步驟S04,該第二模具40係吸附該紙環10及該棉布20,並且該第二模具40係將該紙環10及該棉布20送至該第一成形模具50,該紙環10及該棉布20係擺放至該第一成形模具50的該壓合面51,同時執行該第二紙環定位步驟S041,該第二模具40將該紙環10及該棉布20送至該第一成形模具50時,該紙環10係對應擺放至該壓合面51的該壓合紙環擺放槽511。
Next, the feeding step S04 is performed, the
需進一步說明的是,該第二模具40係將該紙環10及該棉布20擺放至該第一成形模具50的該壓合面51時,該第二模具40的該凸塊42係穿入該第
一成形模具50的一成形模具定位槽513,該成形模具定位槽513係用以定位該第一模具30擺放該紙環10及該棉布20相對於在該第一成形模具50的相對位置。
It should be further explained that, when the
之後,執行該歸位步驟S05,該第二模具40擺放該紙環10及該棉布20後,該第二模具40係朝遠離該第一成形模具50的方向相對於該第一成形模具50位移。
Afterwards, the reset step S05 is performed. After the
藉此,第二實施例不僅能達到第一實施例之功效,亦能提供不同的步驟,第二實施例透過該第一紙環定位步驟S011及該第二紙環定位步驟S041,其係進一步定位該紙環10在各個運作的階段的相對位置,藉以達到準確的對位該紙環10及該棉布20,以及平穩的將該紙環10及該棉布20放置在該第一模具30及該第一成形模具50,並能提高產品的良率,從而改善人為加工的良率不佳之問題,節省製造工時而提高產能之功效。
In this way, the second embodiment can not only achieve the effects of the first embodiment, but also provide different steps. The second embodiment uses the first paper ring positioning step S011 and the second paper ring positioning step S041 to further Positioning the relative position of the
(第3實施例) (third embodiment)
以下,參照圖式,說明本發明的用於定位喇叭振動片的製造方法之第三實施形態。 Hereinafter, a third embodiment of the manufacturing method for positioning a horn vibrating piece according to the present invention will be described with reference to the drawings.
請參閱圖7及圖8所示,圖7為本發明第三實施例的步驟流程圖,圖8為本發明第三實施例的流程示意圖。第三實施例相較於第一實施例及第二實施例,第三實施例的主要步驟差異在於,在該歸位步驟S05後,包含一成形步驟S06:一第二成形模具60係朝靠近該第一成形模具50的方向相對於該第一成形模具50位移,該第二成形模具60的一成形面61係對應該壓合面51,該壓合面51及該成形面61係將該紙環10及該棉布20成形為一振動片,並且還包含一提供吸力步驟S031:至少一吸力模組70組接該第二模具40,該吸力模組70係提供吸力給該等吸孔43,該等吸孔43係吸附該紙環10及該棉布20。
Please refer to FIG. 7 and FIG. 8 , FIG. 7 is a flow chart of the steps of the third embodiment of the present invention, and FIG. 8 is a schematic flow chart of the third embodiment of the present invention. Compared with the first embodiment and the second embodiment, the main step difference of the third embodiment is that, after the homing step S05, a forming step S06 is included: a second forming
具體來說,首先執行該擺料步驟S01,操作人員依照順序將該紙環10及該棉布20擺放至該第一模具30的該承載面31,同時執行該第一紙環定位步驟S011,該紙環10係對應擺放至該承載面31的該紙環擺放槽311,該紙環擺放槽311的寬度係大於或等於該紙環10的厚度,而此時的該紙環10的頂側擺設該棉布20,該定位元件32係穿過該棉布20。
Specifically, the placing step S01 is first performed, the operator places the
接著,執行該定位步驟S02,該第二模具40的該吸附面41對應該承載面31,並且該第二模具40朝靠近第一模具30的方向相對於該第一模具30位移,而該第二模具40的該凸塊42碰觸到該第一模具30的該定位元件32,該凸塊
42係碰觸到該定位元件32的該定位凹槽321,該定位凹槽321的輪廓形狀係與該凸塊42的頂端的輪廓形狀互相吻合,而該定位元件32係推使該凸塊42並且往該該第二模具40的內部移動。
Next, the positioning step S02 is performed, the
而後,執行該吸附步驟S03,該第二模具40的複數個吸孔43係對應該紙環10及該棉布20,該等吸孔43係提供吸力,並且該等吸孔43係吸附該紙環10及該棉布20,該第二模具40的該吸附面41係設置該等吸孔43,該等吸孔43係吸附該紙環10及該棉布20,而在該等吸孔43運作狀態時,該紙環10及該棉布20係位在該第二模具40的該吸附面41。具體來說,該等吸孔43係吸附該紙環10,而該紙環10帶動該棉布20,而使該紙環10及該棉布20吸附在該第二模具40的該吸附面41。
Then, perform the adsorption step S03, the plurality of suction holes 43 of the
在執行該吸附步驟S03之中,執行該提供吸力步驟S031,該吸力模組70組接該第二模具40,該吸力模組70係提供吸力給該等吸孔43,該等吸孔43係吸附該紙環10及該棉布20。
During the execution of the adsorption step S03, the step S031 of providing suction is executed, the
接著,執行該送料步驟S04,該第二模具40係吸附該紙環10及該棉布20,並且該第二模具40係將該紙環10及該棉布20送至該第一成形模具50,該紙環10及該棉布20係擺放至該第一成形模具50的該壓合面51,同時執行該第二紙環定位步驟S041,該第二模具40將該紙環10及該棉布20送至該第一成形模具50時,該紙環10係對應擺放至該壓合面51的該壓合紙環擺放槽511。值得一提的是,該第二模具40擺放完該紙環10及該棉布20,該吸力模組70係停止提供吸力給該等吸孔43,使該紙環10及該棉布20能平穩地安置在該第一成形模具50的該壓合面51。
Next, the feeding step S04 is performed, the
再著,執行該歸位步驟S05,該第二模具40擺放該紙環10及該棉布20後,該第二模具40係朝遠離該第一成形模具50的方向相對於該第一成形模具50位移。
Next, perform the reset step S05, after the
最後,執行該成形步驟S06,該第二成形模具60係朝靠近該第一成形模具50的方向相對於該第一成形模具50位移,該第二成形模具60的該成形面61係對應該壓合面51,該壓合面51及該成形面61係將該紙環10及該棉布20成形為該振動片,再透過裁切將多餘的布料切除後,而形成喇叭振動片。
Finally, the forming step S06 is executed, the second forming
需進一步說明的是,該第一成形模具50的該壓合面51係形成一壓合波浪部512,該第二成形模具60的該成形面61係形成一成形波浪部611,該
壓合波浪部512的波峰係對應該成形波浪部611的波谷,而該壓合波浪部512的波谷係對應該成形波浪部611的波峰,藉以透過該壓合波浪部512及該成形波浪部611的設置,在該振動片上形成波浪狀。
It should be further explained that the
藉此,第三實施例不僅能達到第一實施例及第二實施例之功效,亦能提供不同的步驟,第三實施例透過該提供吸力步驟S031及該成形步驟S06,藉以本發明供於喇叭振動片的生產線,進一步轉換成自動化加工的作業模式,可更準確的對位,以及平穩的將該紙環10設置該棉布20上,並能提高產品的良率,從而改善人為加工的良率不佳之問題,以及降低製程成本,俾達到縮減人力、節省製造工時而提高產能之功效
In this way, the third embodiment can not only achieve the effects of the first embodiment and the second embodiment, but also provide different steps. The third embodiment uses the suction providing step S031 and the forming step S06 to provide the present invention with The production line of the horn vibrating piece is further converted into an automatic processing operation mode, which can more accurately align and set the
茲,再將本發明之特徵及其可達成之預期功效陳述如下:本發明所提供的一種用於定位喇叭振動片的製造方法,其係透過該擺料步驟S01及該定位步驟S02,依照順序將該紙環10及該棉布20擺放至該第一模具30的該承載面31,以及該第二模具40的該凸塊42碰觸到該第一模具30的該定位元件32,該定位元件32與該凸塊42的觸碰端係凹設該定位凹槽321,該定位凹槽321的輪廓形狀係與該凸塊42的頂端的輪廓形狀互相吻合,藉以本發明供於喇叭振動片的生產線,進一步轉換成自動化加工的作業模式,可更準確的對位,以及平穩的將該紙環10設置該棉布20上,並能提高產品的良率,從而改善人為加工的良率不佳之問題,以及降低製程成本,俾達到縮減人力、節省製造工時而提高產能之功效。
Now, the characteristics of the present invention and the expected effects that can be achieved are stated as follows: a kind of manufacturing method for positioning the speaker vibrating piece provided by the present invention, it is through the swinging step S01 and the positioning step S02, according to the order The
藉此,本發明係具有以下實施功效及技術功效: Thus, the present invention has the following implementation effects and technical effects:
其一,本發明透過該擺料步驟S01,其係依照順序將該紙環10及該棉布20擺放至該第一模具30的該承載面31,該紙環10係對應擺放至該承載面31的該紙環擺放槽311,該紙環擺放槽311的寬度係大於或等於該紙環10的厚度,從而能在製造開始前準確地定位該紙環10及該棉布20的位置。
First, the present invention places the
其二,本發明透過該定位步驟S02,其係該第二模具40的該吸附面41係對應該承載面31,並且該第二模具40係朝靠近第一模具30的方向相對於該第一模具30位移,而該第二模具40的該凸塊42係碰觸到該第一模具30的該定位元件32,該定位元件32與該凸塊42的觸碰端係凹設該定位凹槽321,從而在吸附該紙環10及該棉布20前能定位該第二模具40及該第一模具30的相對運作位置,並且同時定位該等吸孔43、該紙環10及該棉布20的吸附位置。
Second, through the positioning step S02 of the present invention, the
其三,本發明透過該送料步驟S04,其係該第二模具40係吸附該紙環10及該棉布20,並且該第二模具40係將該紙環10及該棉布20送至該第一成形模具50,該紙環10及該棉布20係擺放至該第一成形模具50的該壓合面51,該第二模具40將該紙環10及該棉布20送至該第一成形模具50時,該紙環10係對應擺放至該壓合面51的該壓合紙環擺放槽511,從而能再次準確地定位該紙環10及該棉布20的位置,以及平穩的將該紙環10設置該棉布20上,並能提高產品的良率,從而改善人為加工的良率不佳之問題,以及降低製程成本。
Third, through the feeding step S04 of the present invention, the
綜上所述,本發明在同類產品中實有其極佳之進步實用性,同時遍查國內外關於此類結構之技術資料,文獻中亦未發現有相同的構造存在在先,是以,本發明實已具備發明專利要件,爰依法提出申請。 To sum up, the present invention has excellent progressive practicability among similar products. At the same time, the technical data about this type of structure has been searched at home and abroad, and no similar structure has been found in the literature. Therefore, The present invention already meets the requirements of an invention patent, and an application is filed according to the law.
惟,以上所述者,僅係本發明之較佳可行實施例而已,故舉凡應用本發明說明書及申請專利範圍所為之等效結構變化,理應包含在本發明之專利範圍內。 However, what is described above is only a preferred embodiment of the present invention, so all equivalent structural changes made by applying the description of the present invention and the scope of the patent application should be included in the patent scope of the present invention.
S01:擺料步驟 S02:定位步驟 S03:吸附步驟 S04:送料步驟 S05:歸位步驟 S01: Placement step S02: Positioning step S03: Adsorption step S04: Feeding step S05: homing step
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EP1235462A1 (en) * | 2000-10-06 | 2002-08-28 | Mitsubishi Denki Kabushiki Kaisha | Speaker device, and method and device for producing the same |
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JPS5761397A (en) * | 1980-09-30 | 1982-04-13 | Pioneer Electronic Corp | Method for forming of diaphragm speaker |
EP1235462A1 (en) * | 2000-10-06 | 2002-08-28 | Mitsubishi Denki Kabushiki Kaisha | Speaker device, and method and device for producing the same |
TWI471022B (en) * | 2012-08-10 | 2015-01-21 | ||
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