TW202005830A - Slip yoke cover structure and manufacturing method thereof capable of having better sealing effect to preventing the leakage of grease and lowering manufacturing cost - Google Patents
Slip yoke cover structure and manufacturing method thereof capable of having better sealing effect to preventing the leakage of grease and lowering manufacturing cost Download PDFInfo
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- TW202005830A TW202005830A TW107123138A TW107123138A TW202005830A TW 202005830 A TW202005830 A TW 202005830A TW 107123138 A TW107123138 A TW 107123138A TW 107123138 A TW107123138 A TW 107123138A TW 202005830 A TW202005830 A TW 202005830A
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Abstract
Description
本創作為有關伸縮軛,尤其關於伸縮軛的封蓋。This creation is about the telescopic yoke, especially about the cover of the telescopic yoke.
請參閱「圖1」所示,伸縮軛1,亦可稱之為滑動軛(slip yoke),為汽車傳動軸承的重要零件,常用於傳動系統、變速箱等等,伸縮軛1的結構包含一傳動桿2以及一與該傳動桿2的軸向垂直的連接軛3,該連接軛3具有中心軸線位於同一線上的一第一軛孔4與一第二軛孔5,該傳動桿2的中心設置一滑動軸孔6,該滑動軸孔6內為充填油脂而提供潤滑效果,且可以設置一封蓋7,以封閉該滑動軸孔6,避免油脂漏出。Please refer to "Figure 1",
該滑動軸孔6內為供一變速齒輪箱軸(圖未示)滑入,該變速齒輪箱軸會於該滑動軸孔6內滑移,因而會對該封蓋7產生相當的壓力,其大約為10~15公斤/平方米。因此該封蓋7如何固定封閉該滑動軸孔6,且可承受該變速齒輪箱軸所產生的壓力衝擊,相當重要的課題。The
習知封蓋7封閉該滑動軸孔6的方式,主要可以利用焊接、沖壓或上藥劑等等的方式,固定該封蓋7於該滑動軸孔6上,其中焊接的方式,相當的耗費時間,且容易因為局部瑕疵,如缺焊等等,而導致局部強度不足,容易產生油脂外漏的問題。而沖壓的方式,該滑動軸孔6具有一較大且可以置入該封蓋7的外擴孔,當該封蓋7置入該外擴孔後,為利用沖床,衝擊該外擴孔的周圍,而讓該外擴孔永久變形而縮小孔徑,藉以卡固該封蓋7,然而其同時耗費時間,且同樣會有局部區域瑕疵而造成油脂外漏的問題。至於上藥劑接合,則會有環境汙染、金屬染色以及油脂變質等等環保與使用上的問題。The conventional way of closing the
本創作的主要目的,在於揭露一種伸縮軛封蓋結構,其成本低廉且具良好的密閉效果。The main purpose of this creation is to expose a retractable yoke cover structure, which has a low cost and a good sealing effect.
本創作的次要目的,在於揭露一種伸縮軛封蓋結構的製造方法,其製造速度快且成本低廉,可滿足使用上的需求。The secondary purpose of this creation is to disclose a method of manufacturing a retractable yoke cover structure, which has a fast manufacturing speed and low cost, and can meet the needs of use.
為達上述目的,本創作揭露一種伸縮軛封蓋結構,其包括有一伸縮軛、一密封片與一封蓋,其中該伸縮軛具有一桿體,該桿體的端面具有一凹陷部,該凹陷部具有一底面,該凹陷部的壁面於接觸該底面之處,朝內縮而形成一環狀溝槽,且該底面設置貫穿該桿體的一滑動軸孔;該密封片置放於該底面上,而該封蓋為球殼狀,且該封蓋的邊緣外形與尺寸對應該環狀溝槽,又該封蓋為以中心朝下凹陷且該封蓋的邊緣迫入該環狀溝槽的方式固定,而朝下壓制該密封片接觸該底面以封閉該滑動軸孔。In order to achieve the above purpose, the present invention discloses a telescopic yoke cover structure, which includes a telescopic yoke, a sealing sheet and a cover, wherein the telescopic yoke has a rod body, and an end portion of the rod body has a recessed portion, the recessed portion The portion has a bottom surface, and the wall surface of the recessed portion shrinks inwardly to form an annular groove where the bottom surface contacts, and the bottom surface is provided with a sliding shaft hole penetrating the rod body; the sealing sheet is placed on the bottom surface The cover is spherical and the outer shape and size of the edge of the cover correspond to the annular groove, and the cover is depressed downward from the center and the edge of the cover is forced into the annular groove And the sealing piece is pressed downward to contact the bottom surface to close the sliding shaft hole.
而伸縮軛封蓋結構的製造方法,步驟包含:一準備程序、一組裝程序與一沖壓程序。For the manufacturing method of the telescopic yoke cover structure, the steps include: a preparation procedure, an assembly procedure and a stamping procedure.
其中,該準備程序為提供如上所述的該伸縮軛、該密封片與該封蓋;該組裝程序為先讓該密封片置放於該底面上,再讓該封蓋朝下覆蓋該密封片且該封蓋的邊緣接觸該環狀溝槽;而該沖壓程序為沖壓該封蓋的中心朝下凹陷而永久變形,以讓該封蓋的邊緣迫入該環狀溝槽,同時讓該封蓋朝下壓制該密封片接觸該底面以封閉該滑動軸孔。Wherein, the preparation procedure is to provide the telescopic yoke, the sealing sheet and the cover as described above; the assembly procedure is to first place the sealing sheet on the bottom surface, and then cover the sealing sheet with the cover facing down And the edge of the cover contacts the annular groove; and the punching process is to stamp the center of the cover downward and permanently deform, so that the edge of the cover is forced into the annular groove while allowing the seal The cover presses down the sealing piece to contact the bottom surface to close the sliding shaft hole.
據此,本創作該滑動軸孔可以充填油脂而提供潤滑效果,並藉由該封蓋朝下變形所產生的外張力,讓該封蓋的邊緣變形的迫入該環狀溝槽,同時壓制該密封片緊抵該底面而封閉該滑動軸孔,以達到良好的密閉效果,且可抵抗高達30公斤/平方米的壓力,避免有漏油的情形發生。又其製造方法相當的快速且簡單,可低成本的大量製造,滿足製造上的需求。According to this, the sliding shaft hole can be filled with grease to provide a lubricating effect, and the outer tension generated by the downward deformation of the cover allows the edge of the cover to deform into the annular groove while pressing The sealing piece closes to the bottom surface to close the sliding shaft hole, so as to achieve a good sealing effect, and can resist the pressure of up to 30 kg/m2 to avoid oil leakage. Moreover, its manufacturing method is quite fast and simple, can be mass-produced at low cost, and meets the manufacturing requirements.
有關本創作的詳細說明及技術內容,現就配合圖式說明如下:The detailed description and technical content of this creation are now explained in conjunction with the diagram as follows:
請參閱「圖2」與「圖3」所示,為本創作結構分解與剖視示意圖。如圖所示:本創作為一種伸縮軛封蓋結構,其包括有一伸縮軛10、一密封片20與一封蓋30,其中該伸縮軛10具有一桿體11,該桿體11的端面具有一凹陷部12,該凹陷部12具有一底面13,該凹陷部12的壁面於接觸該底面13之處,朝內縮而形成一環狀溝槽14,該環狀溝槽14的截面較佳的形狀為三角形狀,且該底面13設置貫穿該桿體11的一滑動軸孔15。Please refer to "Fig. 2" and "Fig. 3", which are the exploded and sectional schematic diagrams of this creative structure. As shown in the figure: the present invention is a telescopic yoke cover structure, which includes a
該密封片20可使用軟性的材質製成,如橡膠等等材質,該密封片20為置放於該底面13上。而該封蓋30為球殼狀,且該封蓋30的邊緣外形與尺寸對應該環狀溝槽14,又該封蓋30為以中心朝下凹陷且該封蓋30的邊緣迫入該環狀溝槽14的方式固定,而朝下壓制該密封片20接觸該底面13以封閉該滑動軸孔15。又該密封片20可以為黏貼固定於該封蓋30的下表面上,其可以避免該密封片20不正常偏移而導致沒有完整密封該滑動軸孔15。The
請參閱「圖4A」、「圖4B」與「圖4C」所示,其中本創作的製造方法,其步驟包括有一準備程序、一組裝程序與一沖壓程序。Please refer to "Fig. 4A", "Fig. 4B" and "Fig. 4C", where the manufacturing method of this creation includes a preparation procedure, an assembly procedure and a stamping procedure.
其中該準備程序為提供如前述的該伸縮軛10(如圖4A所示)、該密封片20(如圖2所示)與該封蓋30(如圖2所示),該伸縮軛10通常是利用鑄造方式製成粗胚,再利用機械加工方式打磨至所需的尺寸與構造。該密封片20一般為使用橡膠材質製成,而該封蓋30則可使用沖床以沖壓成形的方式製成。Wherein the preparation procedure is to provide the aforementioned retractable yoke 10 (as shown in FIG. 4A), the sealing sheet 20 (as shown in FIG. 2) and the cover 30 (as shown in FIG. 2), the
該組裝程序為先讓該密封片20置放於該底面13上,再讓該封蓋30朝下覆蓋該密封片20且該封蓋30的邊緣接觸該環狀溝槽14(如圖4B所示),在放置該密封片20,必須注意該密封片20不可有彎折扭曲等等,且需要完整覆蓋該滑動軸孔15。The assembly procedure is to first place the
該沖壓程序為,沖壓該封蓋30的中心朝下凹陷而永久變形,以讓該封蓋30的邊緣迫入該環狀溝槽14,同時讓該封蓋30朝下壓制該密封片20接觸該底面13。在該沖壓程序時,可以利用一沖壓模具40壓迫該封蓋30的中心處(如圖4C所示),以讓該封蓋30的中心朝下凹陷而永久變形。The punching process is to punch the center of the
此外,該密封片20與該封蓋30的另一實施方式,該密封片20亦可直接黏貼固定於該封蓋30上,在此種方式下,可以避免該密封片20在該沖壓程序中滑脫而沒有確實密封該滑動軸孔15,且在該組裝程序時,該密封片20與該封蓋30為一起置放於該底面13上,亦可簡化程序。In addition, in another embodiment of the
請再一併參閱「圖5」所示, 本創作在製造完成之後,該滑動軸孔15即可充填油脂50,並穿套一變速齒輪箱軸60使用,本創作由於藉由該封蓋30朝下變形所產生的外張力,讓該封蓋30的邊緣變形的迫入該環狀溝槽14,同時壓制該密封片20緊抵該底面13而罩覆該滑動軸孔15,以達到良好的密閉效果。Please refer to "Figure 5" again. After the creation is completed, the
綜上所述,本創作的特點在於:In summary, the characteristics of this creation are:
1.加工快速,且製造成本低廉,因此可以滿足降低製造成本的需求。1. Fast processing and low manufacturing cost, so it can meet the needs of reducing manufacturing cost.
2.透過該封蓋朝下變形所產生的外張力,可抵抗高達30公斤/平方米的壓力,有效避免漏油的情形發生。2. The external tension generated by the downward deformation of the cover can resist pressure up to 30 kg/m2, effectively avoiding oil leakage.
3.該環狀溝槽的截面可以設計為三角形狀,可強迫該封蓋邊緣變形而卡入,有效固定該封蓋。3. The cross-section of the annular groove can be designed into a triangular shape, which can force the edge of the cover to deform and snap in, effectively fixing the cover.
4.該密封片可以為黏貼固定於該封蓋,可增加良率,避免該密封片偏移,而造成漏油的問題。4. The sealing sheet can be adhered and fixed to the cover, which can increase the yield and avoid the deviation of the sealing sheet, which may cause the problem of oil leakage.
因此本創作極具進步性及符合申請發明專利的要件,爰依法提出申請,祈 鈞局早日賜准專利,實感德便。Therefore, this creation is very progressive and meets the requirements for applying for a patent for invention. I filed an application in accordance with the law and prayed that the Bureau would grant the patent as soon as possible.
以上已將本創作做一詳細說明,惟以上所述者,僅爲本創作的一較佳實施例而已,當不能限定本創作實施的範圍。即凡依本創作申請範圍所作的均等變化與修飾等,皆應仍屬本創作的專利涵蓋範圍內。The creation has been described in detail above, but the above is only a preferred embodiment of the creation, and the scope of implementation of the creation cannot be limited. That is to say, all equal changes and modifications made within the scope of this creative application should still fall within the scope of this patent.
習知1‧‧‧伸縮軛2‧‧‧傳動桿3‧‧‧連接軛4‧‧‧第一軛孔5‧‧‧第二軛孔6‧‧‧滑動軸孔7‧‧‧封蓋本創作10‧‧‧伸縮軛11‧‧‧桿體12‧‧‧凹陷部13‧‧‧底面14‧‧‧環狀溝槽15‧‧‧滑動軸孔20‧‧‧密封片30‧‧‧封蓋40‧‧‧沖壓模具50‧‧‧油脂60‧‧‧變速齒輪箱軸Knowing 1‧‧‧
圖1,為習知伸縮軛的結構示意圖。 圖2,為本創作結構分解示意圖。 圖3,為本創作結構剖視示意圖。 圖4A,為本創作製造流程圖一。 圖4B,為本創作製造流程圖二。 圖4C,為本創作製造流程圖三。 圖5,為本創作實施使用示意圖。FIG. 1 is a schematic structural view of a conventional telescopic yoke. Figure 2 is a schematic exploded view of the creative structure. Figure 3 is a schematic cross-sectional view of the creative structure. Fig. 4A is a
10‧‧‧伸縮軛 10‧‧‧Telescopic yoke
11‧‧‧桿體 11‧‧‧Bar
12‧‧‧凹陷部 12‧‧‧Depression
13‧‧‧底面 13‧‧‧Bottom
14‧‧‧環狀溝槽 14‧‧‧Annular groove
15‧‧‧滑動軸孔 15‧‧‧sliding shaft hole
20‧‧‧密封片 20‧‧‧Seal
30‧‧‧封蓋 30‧‧‧Cap
Claims (7)
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TW107123138A TW202005830A (en) | 2018-07-04 | 2018-07-04 | Slip yoke cover structure and manufacturing method thereof capable of having better sealing effect to preventing the leakage of grease and lowering manufacturing cost |
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TW107123138A TW202005830A (en) | 2018-07-04 | 2018-07-04 | Slip yoke cover structure and manufacturing method thereof capable of having better sealing effect to preventing the leakage of grease and lowering manufacturing cost |
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TW202005830A true TW202005830A (en) | 2020-02-01 |
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2018
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