TW202003713A - Corrosion-resistant coating composition and corrosion-resistant aluminum-plastic film for packaging battery - Google Patents
Corrosion-resistant coating composition and corrosion-resistant aluminum-plastic film for packaging battery Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y02E60/10—Energy storage using batteries
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Description
本發明係有關於一種耐腐蝕塗料組合物,且特別是關於一種用於電池包裝之鋁塑膜的耐腐蝕塗料組合物。 The present invention relates to a corrosion-resistant coating composition, and particularly to a corrosion-resistant coating composition for an aluminum-plastic film for battery packaging.
鋰電池由於工作電壓高、體積小、質量輕、能量密度大、無記憶效應、無污染、自放電小、循環壽命長,得到廣泛的認可。自從商業化以來,鋰電池在可攜式電器如手提電腦、攝錄像機、移動通訊中得到廣泛的應用,已成為各類電子產品的主力電源。鋰電池係將正極材料、負極材料、隔離膜、電解液等電池主體以包裝材料密封成型所製成。以往使用擠壓成型之金屬製的罐型外包裝,但近年來,為提高形狀的自由度及輕量化已廣泛使用具有鋁箔等金屬層的層合鋁塑膜,亦即例如耐熱層/金屬層/密封層構成的層合膜做為電池的外包裝材料。 Lithium batteries are widely recognized for their high operating voltage, small size, light weight, large energy density, no memory effect, no pollution, small self-discharge, and long cycle life. Since its commercialization, lithium batteries have been widely used in portable appliances such as laptop computers, camcorders, and mobile communications, and have become the main power source for various electronic products. The lithium battery is made by sealing and molding the battery body such as the positive electrode material, the negative electrode material, the separator, and the electrolyte with a packaging material. In the past, extruded metal can-type outer packaging was used, but in recent years, in order to improve the freedom of shape and weight reduction, laminated aluminum-plastic films with metal layers such as aluminum foil have been widely used, that is, for example, heat-resistant layers/metal layers /The laminated film composed of the sealing layer is used as the outer packaging material of the battery.
在使用鋁塑膜包裝電池時,係先將鋁塑膜利用 沖壓成型一凹部,再將電池主體放入凹部中,接著以熱封法密封周邊以封裝電池。在現有技術中,考量電池之封裝程序,故選用在沖壓成型時不易發生裂紋或針孔且具有優異的成型性的聚醯胺膜做為耐熱層。但聚醯胺膜的電解液耐受性較低,因此在製造生產電池過程中,若電池發生破損而漏出電解液時,則電解液有可能附著於其它電池的外包裝材料上而造成耐熱層破損並腐蝕內側的金屬層。 When packaging a battery with an aluminum-plastic film, the aluminum-plastic film is first formed into a recess by stamping, and then the battery body is placed in the recess, and then the periphery is sealed by heat sealing to encapsulate the battery. In the prior art, considering the packaging procedure of the battery, a polyimide film that is less likely to crack or pinhole during stamping and has excellent moldability is selected as the heat-resistant layer. However, the electrolyte resistance of the polyamide film is relatively low. Therefore, if the battery is damaged during the manufacturing process of the battery and the electrolyte is leaked, the electrolyte may adhere to the outer packaging material of other batteries and cause a heat-resistant layer Damage and corrode the inner metal layer.
本發明之一目的係提供一可用於電池包裝之鋁塑膜的功能性塗料組合物,其可增加鋁塑膜之耐熱保護層的耐腐蝕性及柔韌性,且不影響鋁塑膜作為電池包裝膜所需之物理性質。 An object of the present invention is to provide a functional coating composition for an aluminum-plastic film that can be used for battery packaging, which can increase the corrosion resistance and flexibility of the heat-resistant protective layer of the aluminum-plastic film without affecting the aluminum-plastic film as a battery package The required physical properties of the membrane.
本發明係提供一種耐腐蝕塗料組合物,且特別是關於一種用於電池包裝之鋁塑膜的耐腐蝕塗料組合物。本發明的耐腐蝕塗料組合物包含一二官能基聚酯丙烯酸酯寡聚物、含有至少一單官能基單體及至少一多官能基單體的一具官能基單體、一起始劑以及一助劑。 The invention provides a corrosion-resistant coating composition, and particularly relates to a corrosion-resistant coating composition for an aluminum-plastic film used for battery packaging. The corrosion-resistant coating composition of the present invention comprises a difunctional polyester acrylate oligomer, a functional monomer containing at least one monofunctional monomer and at least one multifunctional monomer, an initiator and a helper Agent.
在本發明之一較佳實施例中,本發明之耐腐蝕塗料組合物包含45至75重量百分比之二官能基聚酯丙烯酸酯寡聚物、15至40重量百分比之含有至少一單官能基單體及至少一多官能基單體的具官能基單體、5至15重量百分比之起始劑以及2至5重量百分比的助劑。 In a preferred embodiment of the present invention, the corrosion-resistant coating composition of the present invention comprises 45 to 75 weight percent of a difunctional polyester acrylate oligomer, and 15 to 40 weight percent of a monofunctional group containing at least one monofunctional group And at least one polyfunctional monomer, a functional monomer, 5 to 15% by weight of an initiator and 2 to 5% by weight of an auxiliary agent.
在本發明之一實施例中,具官能基單體含有佔 具官能基單體總重之70至90重量百分比之單官能基單體以及佔具官能基單體總重之10至30重量百分比之多官能基單體,單官能基單體較佳為佔具官能基單體總重之75至83重量百分比,多官能基單體較佳為佔具官能基單體總重之17至25重量百分比。 In one embodiment of the present invention, the functional group-containing monomer contains 70 to 90 weight percent of the monofunctional group monomer with respect to the total weight of the functional group monomer and 10 to 30 weight percent with respect to the total weight of the functional group monomer The multifunctional group monomer, the monofunctional group monomer preferably accounts for 75 to 83 weight percent of the total weight of the functional group monomer, and the multifunctional group monomer preferably accounts for 17 to 25 of the total weight of the functional group monomer Weight percentage.
在本發明之一實施例中,單官能基單體可以是N-丙烯醯嗎啉(acryloyl morpholine,ACMO)、異冰片丙烯酸酯(isobornyl acrylate,IBOA)、四氫呋喃丙烯酸酯(tetrahydrofurfuryl acrylate,THFA)、丙烯酸十二酯(lauryl acrylate,LA),甲基丙烯酸甲酯(methyl methacrylate,MMA)、環三羥甲基丙烷甲縮醛丙烯酸酯(cyclic trimethylopropane formal acrylate,CTFA)或前述材料之組合。 In an embodiment of the present invention, the monofunctional monomer may be N-acryloyl morpholine (ACMO), isobornyl acrylate (IBOA), tetrahydrofurfuryl acrylate (THFA), Lauryl acrylate (LA), methyl methacrylate (MMA), cyclic trimethylopropane formal acrylate (CTFA) or a combination of the foregoing materials.
在本發明之一實施例中,多官能基單體可以是三丙二醇二丙烯酸酯(tri(propylene glycol)diacrylate,TPDGA)、二縮季戊四醇六丙烯酸酯(Dipentaerythritol hexa-acrylate,DPHA)、乙氧化三羥甲基丙烷三丙烯酸酯(ethoxylated trimethylolpropane triacrylate,EO-TMPTA)、乙氧化季戊四醇四丙烯酸酯(ethoxylated pentaerythritol tetraacrylate,PPTTA)或前述材料之組合。 In one embodiment of the present invention, the multifunctional monomer may be tri(propylene glycol) diacrylate (TPDGA), dipentaerythritol hexa-acrylate (DPHA), triethoxylated Ethoxylated trimethylolpropane triacrylate (EO-TMPTA), ethoxylated pentaerythritol tetraacrylate (PPTTA) or a combination of the foregoing materials.
在本發明之一實施例中,起始劑係一光起始劑,且光起始劑的使用量約佔耐腐蝕塗料組合物總重之8至12重量百分比。 In one embodiment of the present invention, the initiator is a photo-initiator, and the amount of the photo-initiator used is about 8 to 12 weight percent of the total weight of the corrosion-resistant coating composition.
在本發明之一實施例中,光起始劑可以是1-羥基環已基苯基酮、2-羥基-2-甲基苯丙酮、2,4,6-三甲基苯甲醯基二苯基膦氧化物、二苯乙醇酮乙醚或前述材料之組合。 In one embodiment of the present invention, the photoinitiator may be 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl phenyl acetone, 2,4,6-trimethyl benzoyl diacetyl Phenylphosphine oxide, benzophenone ether or a combination of the foregoing materials.
在本發明之一實施例中,助劑可以是穩定劑、耦合劑、流平劑、消泡劑、分散劑、觸變劑或前述材料之組合。 In one embodiment of the present invention, the auxiliary agent may be a stabilizer, a coupling agent, a leveling agent, an antifoaming agent, a dispersing agent, a thixotropic agent, or a combination of the foregoing materials.
在本發明之一實施例中,助劑的使用量佔耐腐蝕塗料組合物總重之3至4重量百分比。 In one embodiment of the present invention, the amount of additives used is 3 to 4 weight percent of the total weight of the corrosion-resistant coating composition.
本發明之另一態樣為提供一種可用於電池包裝的耐腐蝕鋁塑膜,其包括一耐熱保護層、一鋁箔層及一熱封層,其中耐熱保護層上塗覆一耐腐蝕層。 Another aspect of the present invention is to provide a corrosion-resistant aluminum-plastic film that can be used for battery packaging, which includes a heat-resistant protective layer, an aluminum foil layer, and a heat-sealing layer, wherein the heat-resistant protective layer is coated with a corrosion-resistant layer.
在本發明之一耐腐蝕鋁塑膜的較佳實施例中,耐腐蝕層係由前述之耐腐蝕塗料組合物塗佈於耐熱層上所形成。 In a preferred embodiment of the corrosion-resistant aluminum-plastic film of the present invention, the corrosion-resistant layer is formed by coating the aforementioned corrosion-resistant coating composition on the heat-resistant layer.
在本發明之一耐腐蝕鋁塑膜的較佳實施例中,耐熱層上的耐腐蝕層厚度介於1微米(μm)至8微米(μm)之間,且較佳為介於3微米(μm)至5微米(μm)之間。 In a preferred embodiment of the corrosion-resistant aluminum-plastic film of the present invention, the thickness of the corrosion-resistant layer on the heat-resistant layer is between 1 micrometer (μm) and 8 micrometers (μm), and preferably between 3 micrometers ( μm) to 5 microns (μm).
為了讓本發明之上述和其他目的、特徵、和優點能更明顯易懂,下文特舉較佳實施例作詳細說明如下,但所提供之實施例並非用以限制本揭露所涵蓋的範圍。 In order to make the above and other objects, features, and advantages of the present invention more comprehensible, preferred embodiments are described in detail below, but the provided embodiments are not intended to limit the scope of the disclosure.
另外,在全篇說明書與申請專利範圍所使用之 用詞(terms),除有特別註明外,通常具有每個用詞使用在此領域中、在此揭露之內容中與特殊內容中的平常意義。某些用以描述本揭露之用詞將於下或在此說明書的別處討論,以提供本領域技術人員在有關本揭露之描述上額外的引導。 In addition, the terms used in the entire specification and the scope of patent application, unless otherwise specified, usually have the ordinary meaning that each term is used in this field, in the content disclosed here, and in the special content . Certain terms used to describe this disclosure will be discussed below or elsewhere in this specification to provide additional guidance to those skilled in the art in the description of this disclosure.
本發明係提供一種耐腐蝕塗料組合物,且特別是關於一種用於電池包裝之鋁塑膜的耐腐蝕塗料組合物。本發明的耐腐蝕塗料組合物包含二官能基聚酯丙烯酸酯寡聚物、含有至少一單官能基單體及至少一多官能基單體的具官能基單體、起始劑及助劑。 The invention provides a corrosion-resistant coating composition, and particularly relates to a corrosion-resistant coating composition for an aluminum-plastic film used for battery packaging. The corrosion-resistant coating composition of the present invention comprises a difunctional polyester acrylate oligomer, a functional group-containing monomer containing at least one monofunctional group monomer and at least one multifunctional group monomer, an initiator and an auxiliary agent.
在本發明之一較佳實施例中,耐腐蝕塗料組合物包含45至75重量百分比之二官能基聚酯丙烯酸酯寡聚物、15至40重量百分比之含有至少一單官能基單體及至少一多官能基單體的具官能基單體、5至15重量百分比之起始劑及2至5重量百分比之助劑。 In a preferred embodiment of the present invention, the corrosion-resistant coating composition comprises 45 to 75 weight percent of a difunctional polyester acrylate oligomer, 15 to 40 weight percent of a monomer containing at least one monofunctional group and at least A multifunctional monomer with a functional group monomer, 5 to 15 weight percent initiator and 2 to 5 weight percent auxiliary.
在本發明之一較佳實施例中,本發明之耐腐蝕塗料組合物所使用之二官能基聚酯丙烯酸酯寡聚物為含官能基較少的寡聚物,其擁有較佳的柔韌性、低氣味與低刺激性,交聯後由於其主鏈長烷鏈具網狀結構,故同時具有平衡的拉伸強度及耐化性。適用於本發明之二官能基聚酯丙烯酸酯寡聚物可為一般市售商品但具有60℃時之黏度大於1200cps之特性,例如長興材料公司出品之特用材料寡聚物6331、沙多瑪公司(Satomer)之聚酯丙烯酸酯寡聚體CN2254NS、CN2252及其相似的寡聚物等,但不限於此。 本發明之耐腐蝕塗料組合物可使用單一的二官能基聚酯丙烯酸酯寡聚物,或使用二或二種以上的二官能基聚酯丙烯酸酯寡聚物。在本發明之一較佳實施例中,係使用二種二官能基聚酯丙烯酸酯寡聚物,其使用量可為等重量比例混合使用。 In a preferred embodiment of the present invention, the difunctional polyester acrylate oligomer used in the corrosion-resistant coating composition of the present invention is an oligomer containing fewer functional groups, which has better flexibility 1. Low odor and low irritation. After cross-linking, the main chain long alkane chain has a network structure, so it has balanced tensile strength and chemical resistance at the same time. The bifunctional polyester acrylate oligomer suitable for the present invention may be a general commercial product but has the characteristic that the viscosity at 60°C is greater than 1200 cps, for example, the special material oligomer 6331 produced by Changxing Materials Co., Ltd. Satomer's polyester acrylate oligomers CN2254NS, CN2252 and similar oligomers, etc., but not limited to this. The corrosion-resistant coating composition of the present invention may use a single difunctional polyester acrylate oligomer, or use two or more difunctional polyester acrylate oligomers. In a preferred embodiment of the present invention, two types of difunctional polyester acrylate oligomers are used, and their usage can be mixed in equal weight ratios.
在本發明之一實施例中,二官能基聚酯丙烯酸酯寡聚物之使用量約介於腐蝕性塗料組合物重量之45至75重量百分比之間。二官能基聚酯丙烯酸酯寡聚物之使用量過多時可能會影響用於電池包裝之鋁塑膜的耐腐蝕性,影響鋁塑膜之耐電解液性質。二官能基聚酯丙烯酸酯寡聚物之使用量過少時,由耐腐蝕塗料組合物所形成的鋁塑膜之耐腐蝕層則可能在鋁塑膜進行沖壓成型時剝落或龜裂。 In one embodiment of the present invention, the amount of difunctional polyester acrylate oligomer used is about 45 to 75 weight percent of the weight of the corrosive coating composition. Excessive use of difunctional polyester acrylate oligomers may affect the corrosion resistance of the aluminum plastic film used for battery packaging and affect the electrolyte resistance of the aluminum plastic film. When the amount of the difunctional polyester acrylate oligomer used is too small, the corrosion-resistant layer of the aluminum-plastic film formed by the corrosion-resistant coating composition may peel off or crack when the aluminum-plastic film is stamped and formed.
在本發明之一較佳實施例中,本發明之耐腐蝕塗料組合物包含具官能基單體,具官能基單體含有至少一單官能基單體以及至少一多官能基單體。本發明之耐腐蝕塗料組合物中的具官能基單體採用官能度梯度設計,其中官能度是指縮合反應中,單體能連接分子或分子中官能基的數目,經由在具官能基單體中包含單官能基單體與多官能基單體而平衡耐腐蝕塗料組合物之耐化性與柔韌性。 In a preferred embodiment of the present invention, the corrosion-resistant coating composition of the present invention includes a functional group monomer, and the functional group monomer contains at least one monofunctional group monomer and at least one multifunctional group monomer. The functional group monomer in the corrosion-resistant coating composition of the present invention adopts a functional gradient design, wherein the functionality refers to the number of molecules or functional groups in the molecule that the monomer can connect during the condensation reaction. It contains a monofunctional monomer and a multifunctional monomer to balance the chemical resistance and flexibility of the corrosion-resistant coating composition.
在本發明之耐腐蝕塗料組合物之具官能基單體中,單官能基單體佔具官能基單體總重之70至90重量百分比,較佳地,單官能基單體佔具官能基單體總重之75至83重量百分比。單官能基單體之使用量過多時可能會影響用於電池包裝之鋁塑膜的耐腐蝕性。 In the functional group-containing monomer of the corrosion-resistant coating composition of the present invention, the monofunctional group monomer accounts for 70 to 90 weight percent of the total weight of the functional group monomer, preferably, the monofunctional group monomer accounts for the functional group 75 to 83 weight percent of the total monomer weight. Excessive use of monofunctional monomers may affect the corrosion resistance of aluminum-plastic films used for battery packaging.
適合作為本發明之耐腐蝕塗料組合物之單官能基單體可為具有容易溶解、無毒性以及光反應性佳等特性之單體,例如N-丙烯醯嗎啉(acryloyl morpholine,ACMO)、異冰片丙烯酸酯(isobornyl acrylate,IBOA)、四氫呋喃丙烯酸酯(tetrahydrofurfuryl acrylate,THFA)、丙烯酸十二酯(lauryl acrylate,LA)、甲基丙烯酸甲酯(methyl methacrylate,MMA)、環三羥甲基丙烷甲縮醛丙烯酸酯(cyclic trimethylopropane formal acrylate,CTFA)或前述材料之組合,但不限於此。在本發明之一較佳實施例中,單官能基單體可以是N-丙烯醯嗎啉(ACMO)單體、異冰片丙烯酸酯(IBOA)單體、四氫呋喃丙烯酸酯(THFA)單體及丙烯酸十二酯(LA)單體之組合。 The monofunctional monomer suitable for the corrosion-resistant coating composition of the present invention may be a monomer having characteristics such as easy dissolution, non-toxicity, and good photoreactivity, such as N-acryloyl morpholine (ACMO), isomeric Isobornyl acrylate (IBOA), tetrahydrofurfuryl acrylate (THFA), lauryl acrylate (LA), methyl methacrylate (MMA), cyclotrimethylolpropane methyl ester Cyclic trimethylopropane formal acrylate (CTFA) or a combination of the foregoing materials, but is not limited thereto. In a preferred embodiment of the present invention, the monofunctional monomers may be N-acryl morpholine (ACMO) monomers, isobornyl acrylate (IBOA) monomers, tetrahydrofuran acrylate (THFA) monomers and acrylic acid Combination of dodecyl ester (LA) monomers.
在本發明之耐腐蝕塗料組合物之具官能基單體中,多官能基單體佔具官能基單體總重之10至30重量百分比,較佳地,多官能基單體佔具官能基單體總重之17至25重量百分比。當多官能基單體之使用量過多時,耐腐蝕塗料組合物所形成的鋁塑膜之耐腐蝕層可能在鋁塑膜進行沖壓成形時剝落或龜裂。 In the functional group-containing monomer of the corrosion-resistant coating composition of the present invention, the polyfunctional group monomer accounts for 10 to 30 weight percent of the total weight of the functional group monomer, preferably, the multifunctional group monomer accounts for the functional group 17 to 25 weight percent of the total monomer weight. When the amount of the multifunctional monomer used is excessive, the corrosion-resistant layer of the aluminum-plastic film formed by the corrosion-resistant coating composition may peel off or crack when the aluminum-plastic film is stamped and formed.
適合之多官能基單體可以例如是三丙二醇二丙烯酸酯(tri(propylene glycol)diacrylate,TPDGA)、二縮季戊四醇六丙烯酸酯(Dipentaerythritol hexa-acrylate,DPHA)、乙氧化三羥甲基丙烷三丙烯酸酯(ethoxylated trimethylolpropane triacrylate,EO-TMPTA)、乙氧化季戊四醇四丙烯酸酯(ethoxylated pentaerythritol tetraacrylate,PPTTA)或前述材料之組合,但不限於此。本發明之耐腐蝕塗料組合物為使用至少一多官能基單體。在本發明之一實施例中,多官能基單體可以是三丙二醇二丙烯酸酯(TPDGA)及二縮季戊四醇六丙烯酸酯(DPHA)的組合。 Suitable multifunctional monomers can be, for example, tri(propylene glycol) diacrylate (TPDGA), dipentaerythritol hexa-acrylate (DPHA), ethoxylated trimethylolpropane triacrylate Ethoxylated trimethylolpropane triacrylate (EO-TMPTA), ethoxylated pentaerythritol tetraacrylate (PPTTA) or a combination of the foregoing materials, but not limited thereto. The corrosion-resistant coating composition of the present invention uses at least one multifunctional monomer. In one embodiment of the present invention, the multifunctional monomer may be a combination of tripropylene glycol diacrylate (TPDGA) and dipentaerythritol hexaacrylate (DPHA).
在本發明之一實施例中,耐腐蝕塗料組合物所使用之起始劑可為習知技術中所使用的光起始劑,例如可以是但不限於1-羥基環已基苯基酮、2-羥基-2-甲基苯丙酮、2,4,6-三甲基苯甲醯基二苯基膦氧化物、二苯乙醇酮乙醚或前述材料之組合。在本發明之一較佳實施例中,起始劑可以是1-羥基環已基苯基酮。起始劑的使用量佔耐腐蝕塗料組合物總重之5至15重量百分比,較佳為介於8至12重量百分比。起始劑之使用量過多會影響耐腐蝕塗料組合物所形成之耐腐蝕層與鋁塑膜之耐熱保護層之間的密著性。 In one embodiment of the present invention, the initiator used in the corrosion-resistant coating composition may be a photoinitiator used in the conventional technology, such as but not limited to 1-hydroxycyclohexyl phenyl ketone, 2-Hydroxy-2-methylphenylacetone, 2,4,6-trimethylbenzyl diphenylphosphine oxide, benzophenone ethyl ether or a combination of the foregoing materials. In a preferred embodiment of the present invention, the initiator may be 1-hydroxycyclohexyl phenyl ketone. The amount of the initiator used is 5 to 15% by weight of the total weight of the corrosion-resistant coating composition, preferably 8 to 12% by weight. Too much amount of initiator will affect the adhesion between the corrosion-resistant layer formed by the corrosion-resistant coating composition and the heat-resistant protective layer of the aluminum plastic film.
在本發明之一較佳實施例中,耐腐蝕塗料組合物可更包含一助劑。適合之助劑可包括但不限於穩定劑、耦合劑、流平劑、消泡劑、分散劑、觸變劑或前述材料之組合。在本發明之耐腐蝕塗料組合物中,助劑的使用量佔耐腐蝕塗料組合物總重之2至5重量百分比,較佳係介於3至4重量百分比。 In a preferred embodiment of the present invention, the corrosion-resistant coating composition may further include an auxiliary agent. Suitable additives may include, but are not limited to, stabilizers, coupling agents, leveling agents, defoamers, dispersants, thixotropic agents, or combinations of the foregoing materials. In the corrosion-resistant coating composition of the present invention, the amount of additives used is 2 to 5 weight percent of the total weight of the corrosion-resistant coating composition, preferably 3 to 4 weight percent.
本發明之另一態樣為提供一種可用於鋰電池包裝之耐腐蝕鋁塑膜,其依序包含一耐腐蝕層、一耐熱保護層、一鋁箔層以及一熱封層。其中,耐熱保護層可為聚醯胺膜,其厚度約介於15微米(μm)至40微米(μm)之間。此聚醯 胺膜係用以提供鋁塑膜整體之良好抗衝擊性、耐穿刺性、耐熱及絕緣性。鋁箔層係用以阻隔水氣以保護電池的內部元件,其厚度約介於30微米(μm)至60微米(μm)之間。熱封層可為具有良好電解液耐受性及熱封性的聚丙烯膜,適合之聚丙烯膜厚度約介於30微米(μm)至80微米(μm)之間。耐熱保護層與鋁箔層之間以及鋁箔層與熱封層之間可分別設有一黏著層,用以黏附耐熱保護層與鋁箔層之間以及鋁箔層與熱封層。黏著層之材料可以是具優異耐熱性、成型性或耐電解液之聚酯類接著劑或聚烯烴類接著劑。 Another aspect of the present invention is to provide a corrosion-resistant aluminum-plastic film that can be used for lithium battery packaging, which includes a corrosion-resistant layer, a heat-resistant protective layer, an aluminum foil layer, and a heat-sealing layer in sequence. Wherein, the heat-resistant protective layer may be a polyamide film, the thickness of which is between 15 microns (μm) and 40 microns (μm). The polyamide film is used to provide good impact resistance, puncture resistance, heat resistance and insulation of the aluminum plastic film as a whole. The aluminum foil layer is used to block moisture to protect the internal components of the battery, and its thickness is about 30 microns (μm) to 60 microns (μm). The heat-sealing layer may be a polypropylene film with good electrolyte resistance and heat-sealability. The thickness of the suitable polypropylene film is about 30 microns (μm) to 80 microns (μm). An adhesive layer may be provided between the heat-resistant protective layer and the aluminum foil layer and between the aluminum foil layer and the heat seal layer to adhere the heat-resistant protective layer and the aluminum foil layer and between the aluminum foil layer and the heat seal layer. The material of the adhesive layer may be a polyester adhesive or polyolefin adhesive with excellent heat resistance, moldability or electrolyte resistance.
本發明之耐腐蝕鋁塑膜之耐腐蝕層係由前述之耐腐蝕塗料組合物塗佈於鋁塑膜之耐熱保護層上所形成。在本發明之耐腐蝕鋁塑膜的一較佳實施例中,耐腐蝕層具有介於1微米(μm)至8微米(μm)的厚度,且較佳為介於3微米(μm)至5微米(μm)之間。 The corrosion-resistant layer of the corrosion-resistant aluminum-plastic film of the present invention is formed by coating the aforementioned corrosion-resistant coating composition on the heat-resistant protective layer of the aluminum-plastic film. In a preferred embodiment of the corrosion-resistant aluminum-plastic film of the present invention, the corrosion-resistant layer has a thickness between 1 micrometer (μm) and 8 micrometers (μm), and preferably between 3 micrometers (μm) and 5 Between micrometers (μm).
本發明之耐腐蝕鋁塑膜之一實施例中,耐腐蝕層可以習知用於膜材塗佈的方法塗佈於耐熱保護層上。可使用的方法可包括但不限於浸沾式塗佈、滾筒式塗佈、刀片塗佈、淋幕塗佈或斜板式塗佈等。 In one embodiment of the corrosion-resistant aluminum-plastic film of the present invention, the corrosion-resistant layer can be coated on the heat-resistant protective layer by a conventional coating method. Methods that may be used may include, but are not limited to, dip coating, drum coating, blade coating, curtain coating, or bevel coating, and the like.
下述實施例係用以進一步說明本發明,但本發明並不受其限制。 The following examples are used to further illustrate the present invention, but the present invention is not limited thereto.
實施例Examples
在下列實施例中使用的化學材料如下:
實施例1Example 1
依下表1所示的化合物及其使用重量置入1升反應瓶中,於常溫中攪拌均勻形成漿料。將漿料以乙酸乙酯烯釋至固含量為70%之易塗佈液體,將線棒平整刮塗於電池包裝鋁塑膜之耐熱保護層表面上,以形成8~10微米(μm)的耐腐蝕塗層。 The compounds shown in Table 1 below and their use weights were placed in a 1 liter reaction flask, and stirred uniformly at room temperature to form a slurry. The slurry was released with ethyl acetate to an easy-to-apply liquid with a solid content of 70%, and the wire rod was evenly coated on the surface of the heat-resistant protective layer of the aluminum plastic film of the battery package to form 8~10 microns (μm) Corrosion-resistant coating.
將具有耐腐蝕塗層之電池包裝鋁塑膜於85℃下烘烤1分鐘以去除乙酸乙酯,接著以高壓汞燈於300~450奈米(nm)波長照射0.5分鐘以使塗層固化,固化所需的照射累積能量為800~1500mj/cm2,之後形成厚度約為5微米(μm)的耐腐蝕層。 Bake the aluminum-plastic film of the battery packaging with a corrosion-resistant coating at 85°C for 1 minute to remove ethyl acetate, and then irradiate it with a high-pressure mercury lamp at a wavelength of 300-450 nanometers (nm) for 0.5 minutes to cure the coating. The cumulative energy required for curing is 800 to 1500 mj/cm 2 , and then a corrosion-resistant layer with a thickness of about 5 micrometers (μm) is formed.
實施例2Example 2
依下表1所示的化合物及其使用重量置入1升反應瓶中,於常溫中攪拌均勻形成漿料。將漿料以乙酸乙酯烯釋至固含量為70%之易塗佈液體,將線棒平整刮塗於電池包裝鋁塑膜之耐熱保護層表面上,以形成8~10微米(μm)的耐腐蝕塗層。 The compounds shown in Table 1 below and their use weights were placed in a 1 liter reaction flask, and stirred uniformly at room temperature to form a slurry. The slurry was released with ethyl acetate to an easy-to-apply liquid with a solid content of 70%, and the wire rod was evenly coated on the surface of the heat-resistant protective layer of the aluminum plastic film of the battery package to form 8~10 microns (μm) Corrosion-resistant coating.
將具有耐腐蝕塗層之電池包裝鋁塑膜於95℃下烘烤2分鐘以去除乙酸乙酯,接著以高壓汞燈於300~450奈米(nm)波長照射以使塗層固化,固化所需的照射累積能量為800~1500mj/cm2,之後形成厚度為5微米(μm)的耐腐蝕層。 Bake the aluminum-plastic film of the battery packaging with a corrosion-resistant coating at 95°C for 2 minutes to remove ethyl acetate, and then irradiate it with a high-pressure mercury lamp at a wavelength of 300 to 450 nanometers (nm) to cure the coating. The cumulative energy required for irradiation is 800 to 1500 mj/cm 2 , and then a corrosion-resistant layer with a thickness of 5 micrometers (μm) is formed.
實施例3Example 3
依下表1所示的化合物及其使用重量置入1升反應瓶中,於常溫中攪拌均勻形成漿料。將漿料以乙酸乙酯烯釋至固含量為70%之易塗佈液體,將線棒平整刮塗於電池包裝鋁塑膜之耐熱保護層表面上,以形成8~10微米(μm)的耐腐蝕塗層。 The compounds shown in Table 1 below and their use weights were placed in a 1 liter reaction flask, and stirred uniformly at room temperature to form a slurry. The slurry was released with ethyl acetate to an easy-to-apply liquid with a solid content of 70%, and the wire rod was evenly coated on the surface of the heat-resistant protective layer of the aluminum plastic film of the battery package to form 8~10 microns (μm) Corrosion-resistant coating.
將該具有耐腐蝕塗層之電池包裝鋁塑膜於85℃下烘烤2分鐘以去除乙酸乙酯,接著以高壓汞燈於300~ 450奈米(nm)波長照射以使塗層固化,固化所需的照射累積能量為800~1500mj/cm2,之後形成厚度為5微米(μm)的耐腐蝕層。 Bake the aluminum-plastic film with a corrosion-resistant coating at 85°C for 2 minutes to remove ethyl acetate, then irradiate it with a high-pressure mercury lamp at a wavelength of 300-450 nanometers (nm) to cure the coating and cure it The required cumulative energy of irradiation is 800~1500mj/cm 2 , and then a corrosion-resistant layer with a thickness of 5 micrometers (μm) is formed.
比較例1Comparative example 1
依下表2所示的化合物及其使用重量置入1升反應瓶中,於常溫中攪拌均勻形成漿料。將漿料以乙酸乙酯烯釋至固含量為70%之易塗佈液體,將線棒平整刮塗於鋰電池包裝鋁塑膜之耐熱保護層表面上,以形成8~10微米(μm)的耐腐蝕塗層。 The compounds shown in Table 2 below and their weights were put into a 1 liter reaction flask and stirred at room temperature to form a slurry. The slurry was released with ethyl acetate to an easy-to-apply liquid with a solid content of 70%, and the wire rod was evenly coated on the surface of the heat-resistant protective layer of the aluminum battery film for lithium battery packaging to form 8~10 microns (μm) Anti-corrosion coating.
將具有耐腐蝕層之鋰電池包裝鋁塑膜於85℃下烘烤1分鐘以去除乙酸乙酯,接著以高壓汞燈於300~450奈米(nm)波長照射以使塗層固化,固化所需的照射累積能 量為800~1500mj/cm2,之後形成厚度為5微米(μm)的耐腐蝕層。 Bake the aluminum-plastic film of the lithium battery packaging with a corrosion-resistant layer at 85°C for 1 minute to remove ethyl acetate, and then irradiate it with a high-pressure mercury lamp at a wavelength of 300 to 450 nanometers (nm) to cure the coating. The cumulative energy required for irradiation is 800 to 1500 mj/cm 2 , and then a corrosion-resistant layer with a thickness of 5 micrometers (μm) is formed.
比較例2Comparative example 2
依下表2所示的化合物及其使用重量置入1升反應瓶中,於常溫中攪拌均勻形成漿料。將漿料以乙酸乙酯烯釋至固含量為70%之易塗佈液體,將線棒平整刮塗於鋰電池包裝鋁塑膜之耐熱層表面上,以形成8~10微米(μm)的耐腐蝕塗層。 The compounds shown in Table 2 below and their weights were put into a 1 liter reaction flask and stirred at room temperature to form a slurry. The slurry was released with ethyl acetate to an easy-to-apply liquid with a solid content of 70%, and the wire rod was evenly coated on the surface of the heat-resistant layer of the aluminum-plastic film for lithium battery packaging to form a 8-10 micrometer (μm) Corrosion-resistant coating.
將該塗有耐腐蝕塗層之鋰電池包裝鋁塑膜於85℃下烘烤1分鐘以去除乙酸乙酯,接著以高壓汞燈於300~450奈米(nm)波長照射以使塗層固化,固化所需的照射累積能量為800~1500mj/cm2,之後形成厚度為5微米(μm)的耐腐蝕層。 The aluminum plastic film of the lithium battery packaging coated with a corrosion-resistant coating is baked at 85°C for 1 minute to remove ethyl acetate, and then irradiated with a high-pressure mercury lamp at a wavelength of 300 to 450 nanometers (nm) to cure the coating The cumulative energy of irradiation required for curing is 800~1500mj/cm 2 , and then a corrosion-resistant layer with a thickness of 5 micrometers (μm) is formed.
比較例3Comparative Example 3
依下表2所示的化合物及其使用重量置入1升反應瓶中,於常溫中攪拌均勻形成漿料。將漿料以乙酸乙酯烯釋至固含量為70%之易塗佈液體,將線棒平整刮塗於鋰電池包裝鋁塑膜之耐熱層表面上,以形成8~10微米(μm)的耐腐蝕塗層。 The compounds shown in Table 2 below and their weights were put into a 1 liter reaction flask and stirred at room temperature to form a slurry. The slurry was released with ethyl acetate to an easy-to-apply liquid with a solid content of 70%, and the wire rod was evenly coated on the surface of the heat-resistant layer of the aluminum-plastic film for lithium battery packaging to form a 8-10 micrometer (μm) Corrosion-resistant coating.
將該塗有耐腐蝕塗層之鋰電池包裝鋁塑膜於85℃下烘烤1分鐘以去除乙酸乙酯,接著以高壓汞燈於300~450奈米(nm)波長照射以使塗層固化,固化所需的照射累積能量為800~1500mj/cm2,之後形成厚度為5微米(μm)的耐腐蝕層。 The aluminum plastic film of the lithium battery packaging coated with a corrosion-resistant coating is baked at 85°C for 1 minute to remove ethyl acetate, and then irradiated with a high-pressure mercury lamp at a wavelength of 300 to 450 nanometers (nm) to cure the coating The cumulative energy of irradiation required for curing is 800~1500mj/cm 2 , and then a corrosion-resistant layer with a thickness of 5 micrometers (μm) is formed.
接著將實施例1~3及比較例1~3所配製的耐腐蝕鋁塑膜依下列方法進行測試,評估結果列示於表3。 Next, the corrosion-resistant aluminum-plastic films prepared in Examples 1 to 3 and Comparative Examples 1 to 3 were tested according to the following methods. The evaluation results are shown in Table 3.
密著性測試Adhesion test
針對耐腐蝕塗料組合物塗佈於鋁塑膜之耐熱保護層上所形成之耐腐蝕層與耐熱保護層間進行密著性測試。密著測試係依ASTM D3359附著力測試標準進行百格測試並分級。百格測試方法為利用百格刀於耐腐蝕層劃深及塗料底層之100個1mm2*1mm2的小網格,後以3M 600號標準膠帶緊黏測試網格,並用橡皮擦擦拭膠帶,以加大膠帶與被測區域接觸積及力度,最後抓住膠帶一端以垂直方向迅 速撕下。 The adhesion test was conducted between the corrosion-resistant layer formed on the heat-resistant protective layer of the aluminum plastic film and the heat-resistant protective layer. Adhesion testing is performed according to ASTM D3359 adhesion test standard and is graded. The 100 grid test method is to use a 100 grid knife to scratch the corrosion-resistant layer and 100 small grids of 1mm 2 *1mm 2 in the bottom layer of the paint, then adhere the test grid with 3M 600 standard tape, and wipe the tape with an eraser. In order to increase the contact volume and strength of the tape and the measured area, finally grab the end of the tape and quickly tear it off in a vertical direction.
下表3顯示實施例1~3及比較例1~3之耐腐蝕塗料組合物在塗佈於鋁塑膜之耐熱保護層後所形成之耐腐蝕層,進行密著性測試的結果。其中,鋁塑膜之耐熱保護層為聚醯胺膜,因聚醯胺膜本身之化學惰性,不易與塗料產生化學鍵結,塗料組合物僅能依微弱的分子間作用力黏附來達成密著性。再者,因聚醯胺膜表面能低且吸濕性強,塗料組合物並不易濕潤,增加了密著性困難度。本發明之耐腐蝕塗料組合物添加矽烷耦合劑以加強密著力。 Table 3 below shows the results of performing adhesion tests on the corrosion-resistant layer formed after applying the heat-resistant protective layer of the aluminum-plastic film to the corrosion-resistant coating compositions of Examples 1 to 3 and Comparative Examples 1 to 3. Among them, the heat-resistant protective layer of the aluminum plastic film is a polyamide film. Due to the chemical inertness of the polyamide film itself, it is not easy to chemically bond with the coating. The coating composition can only adhere to a weak intermolecular force to achieve adhesion. . Furthermore, since the surface energy of the polyamide film is low and the hygroscopicity is strong, the coating composition is not easily wetted, which increases the difficulty of adhesion. The corrosion-resistant coating composition of the present invention is added with a silane coupling agent to enhance adhesion.
電解液耐受性測試Electrolyte resistance test
在鋁塑膜之耐熱保護層上塗佈本發明之耐腐蝕塗料組合物後進行電解液耐受性測試。測試方法分為(A)將電解液垂流於鋁塑膜之耐腐蝕層上,並置於60℃下,一天後目測觀察鋁塑膜外觀;(B)將電解液滴在鋁塑膜之耐腐蝕層上,並以擦拭紙擦拭後置於60℃下,一天後目測觀察鋁塑膜外觀;(C)將電解液滴在鋁塑膜之耐腐蝕層上,未擦拭即置於常溫下,一天後目測觀察鋁塑膜外觀。各實施例及比較例之耐腐蝕鋁塑膜之電解液耐受性測結果顯示於下列表3中,其中,“◎”表示耐腐蝕層表面完全無腐蝕現象;“△”表示耐腐蝕層表面有水痕狀侵蝕痕跡;“x”表示耐腐蝕層表面被腐蝕白化且厚度減薄。 After coating the corrosion-resistant coating composition of the present invention on the heat-resistant protective layer of the aluminum plastic film, an electrolyte resistance test is performed. The test method is divided into (A) The electrolyte flows down on the corrosion-resistant layer of the aluminum-plastic film, and placed at 60 ℃, one day later visually observe the appearance of the aluminum-plastic film; (B) The electrolyte drops on the aluminum-plastic film resistance On the corrosive layer, wipe it with wiping paper and put it at 60℃, observe the appearance of the aluminum plastic film visually one day later; (C) Drop the electrolyte on the corrosion-resistant layer of the aluminum plastic film, and put it at room temperature without wiping. After one day, visually observe the appearance of the aluminum plastic film. The electrolyte resistance test results of the corrosion-resistant aluminum plastic films of the examples and comparative examples are shown in Table 3 below, where "◎" indicates that the surface of the corrosion-resistant layer is completely free of corrosion; "△" indicates the surface of the corrosion-resistant layer There are water-like erosion marks; "x" indicates that the surface of the corrosion-resistant layer is corroded and the thickness is reduced.
沖深測試Deep drawing test
將200mm*100mm之耐腐蝕鋁塑膜放置於沖壓機平台中央,並使耐腐蝕層朝上,接著設定沖型深度後啟動沖壓機。沖壓機之上模具下降夾緊耐腐蝕鋁塑膜後,下模具以下列沖壓條件,模頭上升沖型。 Place the 200mm*100mm corrosion-resistant aluminum-plastic film on the center of the punching machine platform with the corrosion-resistant layer facing upward, and then set the punching depth to start the punching machine. After the die on the punching machine is lowered and the corrosion-resistant aluminum plastic film is clamped, the lower die is raised under the following stamping conditions, and the die head is raised.
沖壓條件:沖型扭矩250(N-m)、沖壓速度3000(μm/sec) Pressing conditions: punching torque 250 (N-m), punching speed 3000 (μm/sec)
由前述各實施例之耐腐蝕塗料組合物經塗佈於鋁塑膜以形成耐腐蝕層後,針對具有耐腐蝕層之鋁塑膜進行密著性、耐電解液及沖深測試結果顯示,本發明之耐腐蝕塗料組合物所形成之耐腐蝕層確可提供良好的電解液耐受性且在密著性與沖深測試上亦呈現良好表現,並未影響鋁塑膜作為電池包裝膜所需之物理性質。 After the corrosion-resistant coating composition of each of the foregoing examples was applied to an aluminum-plastic film to form a corrosion-resistant layer, the adhesion, electrolyte resistance, and deep-drawing test results of the aluminum-plastic film with the corrosion-resistant layer showed that The corrosion-resistant layer formed by the corrosion-resistant coating composition of the invention does provide good electrolyte resistance and exhibits good performance in adhesion and penetration tests, and does not affect the aluminum-plastic film required for battery packaging films Physical properties.
雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何熟習此技藝者,在不脫離本發明之精神和範圍內,當可作些許之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone who is familiar with this skill can make some modifications and retouching without departing from the spirit and scope of the present invention. Therefore, the present invention The scope of protection shall be deemed as defined by the scope of the attached patent application.
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