TW202001308A - Polarizing film, polarizing film with adhesive layer, and image display device - Google Patents

Polarizing film, polarizing film with adhesive layer, and image display device Download PDF

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TW202001308A
TW202001308A TW108121264A TW108121264A TW202001308A TW 202001308 A TW202001308 A TW 202001308A TW 108121264 A TW108121264 A TW 108121264A TW 108121264 A TW108121264 A TW 108121264A TW 202001308 A TW202001308 A TW 202001308A
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film
polarizing film
adhesive layer
polarizer
thickness
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TWI724436B (en
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片山史枝
高田勝則
品川玲子
竹田哲郎
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日商日東電工股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B33/00Electroluminescent light sources
    • H05B33/02Details
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K59/00Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
    • H10K59/80Constructional details
    • H10K59/8791Arrangements for improving contrast, e.g. preventing reflection of ambient light

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Optics & Photonics (AREA)
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  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)

Abstract

The purpose of the present invention is to provide a polarizing film which is not susceptible to the occurrence of a crack in a polarizer even under severe thermal shock conditions. A polarizing film according to the present invention is obtained by providing one surface or both surfaces of a polarizer with a protective film, with an adhesive layer being interposed therebetween; and at least one protective film provided on the polarizer satisfies formula (1). (1): Y ≤ 1.26 * lnX + 3.5 (In the formula, Y is the linear expansion coefficient (* 10<SP>-5</SP>/K) of the protective film; and X is the elongation (%) at break of the protective film.).

Description

偏光薄膜、附黏著劑層之偏光薄膜及影像顯示裝置Polarizing film, polarizing film with adhesive layer and image display device

本發明係有關於偏光薄膜、及具有該偏光薄膜與黏著劑層的附黏著劑層之偏光薄膜。又,本發明係有關於包含前述偏光薄膜或前述附黏著劑層之偏光薄膜的影像顯示裝置。The invention relates to a polarizing film, and a polarizing film having an adhesive layer and an adhesive layer with the polarizing film and the adhesive layer. Moreover, the present invention relates to an image display device including the polarizing film or the polarizing film with an adhesive layer.

發明背景 在各種影像顯示裝置中,為了顯示影像係使用偏光薄膜。譬如液晶顯示裝置(LCD)由其影像形成方式來看,於形成液晶面板表面之玻璃基板兩側配置偏光薄膜係必要不可或缺的。而在有機EL顯示裝置上,為了遮蔽在金屬電極的外光的鏡面反射,會於有機發光層的視辨側配置積層有偏光薄膜與1/4波長板之圓偏光薄膜。Background of the invention In various image display devices, polarizing films are used for displaying images. For example, in view of the image forming method of a liquid crystal display device (LCD), it is necessary to dispose polarizing films on both sides of the glass substrate forming the surface of the liquid crystal panel. On the organic EL display device, in order to shield the specular reflection of the external light on the metal electrode, a circular polarizing film laminated with a polarizing film and a quarter-wave plate is arranged on the viewing side of the organic light emitting layer.

前述偏光薄膜一般係使用於由聚乙烯醇系薄膜與碘等二色性材料構成之偏光件單面或兩面透過聚乙烯醇系接著劑等而貼合有保護薄膜者。The aforementioned polarizing film is generally used when a polarizing member composed of a polyvinyl alcohol-based film and a dichroic material such as iodine passes through a polyvinyl alcohol-based adhesive or the like and has a protective film laminated on one or both sides.

前述偏光薄膜在熱衝擊(例如反覆以-40℃與85℃之溫度條件進行的熱衝擊試驗)之嚴酷環境下,會因偏光件的收縮應力之變化,而有易於偏光件之吸收軸方向整體產生裂痕(貫穿性裂痕)之問題。Under the severe environment of thermal shock (for example, repeated thermal shock tests conducted at -40°C and 85°C), the polarizing film may be easily absorbed in the direction of the absorption axis due to changes in the shrinkage stress of the polarizer The problem of cracks (penetrating cracks) occurs.

專利文獻1中,以提供一種即使在冷熱衝擊環境下耐久性仍優異的偏光板為目的而提出了一種偏光板,該偏光板係於偏光薄膜之兩面配置透明保護薄膜而成者且特徵在於:前述偏光薄膜之與吸收軸正交的方向之線膨脹係數、及配置在前述偏光薄膜之至少一面的前述透明保護薄膜之與偏光板之吸收軸正交的方向之線膨脹係數之差為1.3×10-4 /℃以下。Patent Document 1 proposes a polarizing plate with the purpose of providing a polarizing plate that is excellent in durability even under cold and hot shock environments. The polarizing plate is formed by disposing transparent protective films on both sides of the polarizing film, and is characterized by: The difference between the linear expansion coefficient of the polarizing film in a direction orthogonal to the absorption axis and the linear expansion coefficient of the transparent protective film disposed on at least one surface of the polarizing film in a direction orthogonal to the absorption axis of the polarizing plate is 1.3× 10 -4 /℃ or less.

先前技術文獻 專利文獻 專利文獻1:日本特開2011-203571號公報Prior technical literature Patent Literature Patent Document 1: Japanese Patent Laid-Open No. 2011-203571

發明概要 發明欲解決之課題 然而,即使是專利文獻1之偏光板,視透明保護薄膜之種類而定,透明保護薄膜之基於膨脹、收縮而生之應力仍可能大幅影響偏光薄膜之膨脹、收縮,因此會有於偏光薄膜產生裂痕之情形。Summary of the invention Problems to be solved by invention However, even the polarizing plate of Patent Document 1, depending on the type of the transparent protective film, the stress of the transparent protective film based on expansion and contraction may still greatly affect the expansion and contraction of the polarizing film, so it may occur in the polarizing film Crack situation.

本發明之目的在於提供一種偏光薄膜,其即使在熱衝擊之嚴酷環境下仍不易於偏光件產生裂痕。The object of the present invention is to provide a polarizing film which is not prone to cracking of the polarizer even under severe environment of thermal shock.

又,本發明之目的在於提供一種具有前述偏光薄膜及黏著劑層之附黏著劑之偏光薄膜、及包含前述偏光薄膜或前述附黏著劑之偏光薄膜的影像顯示裝置。Furthermore, an object of the present invention is to provide an adhesive-attached polarizing film having the polarizing film and the adhesive layer, and an image display device including the polarizing film or the adhesive-attached polarizing film.

用以解決課題之方法 經本發明人等積極檢討,結果發現藉由下述偏光薄膜可解決上述課題,遂完成本發明。The method used to solve the problem After an active review by the present inventors, it was found that the above-mentioned problems can be solved by the following polarizing film, and the present invention was completed.

亦即,本發明係有關於一種偏光薄膜,其於偏光件之單面或兩面隔著接著劑層設有保護薄膜,該偏光薄膜之特徵在於: 設於偏光件的前述保護薄膜中之至少一者滿足下述式(1): Y≦1.26×lnX+3.5   (1) Y:保護薄膜的線膨脹係數(×10-5 /K) X:保護薄膜的斷裂伸度(%)。That is, the present invention relates to a polarizing film provided with a protective film on one side or both sides of the polarizing member via an adhesive layer. The polarizing film is characterized by: at least one of the aforementioned protective films provided on the polarizing member Those satisfying the following formula (1): Y≦1.26×lnX+3.5 (1) Y: Coefficient of linear expansion of the protective film (×10 -5 /K) X: Breaking elongation (%) of the protective film.

前述偏光薄膜中,前述Y(×10-5 /K)宜為4以下。In the polarizing film, the Y (×10 -5 /K) is preferably 4 or less.

又,前述偏光薄膜中,前述偏光件之厚度宜為10μm以下。In the polarizing film, the thickness of the polarizer is preferably 10 μm or less.

又本發明係有關於一種具有前述偏光薄膜及黏著劑層的附黏著劑層之偏光薄膜。In addition, the present invention relates to a polarizing film with an adhesive layer and an adhesive layer.

又本發明係有關於一種影像顯示裝置,其中於影像顯示單元配置有前述偏光薄膜或前述附黏著劑層之偏光薄膜。The present invention also relates to an image display device, wherein the image display unit is provided with the polarizing film or the polarizing film with an adhesive layer.

發明效果 藉由使用至少1個滿足前述式(1)之保護薄膜作為設於偏光件之單面或兩面的保護薄膜,可緩和因保護薄膜基於膨脹、收縮而生之應力造成偏光件膨脹、收縮而生之應力,因此可不易於偏光件產生裂痕。Invention effect By using at least one protective film that satisfies the aforementioned formula (1) as the protective film provided on one or both sides of the polarizer, the expansion and contraction of the polarizer caused by the stress of the protective film due to expansion and contraction can be alleviated Because of the stress, it is not easy to crack the polarizer.

藉由使用線膨脹係數Y(×10-5 /K)為4以下的保護薄膜,可更有效緩和因偏光件膨脹、收縮而生之應力,因此可更有效抑制偏光件中之裂痕產生。By using a protective film with a linear expansion coefficient Y (×10 -5 /K) of 4 or less, the stress caused by the expansion and contraction of the polarizer can be more effectively relieved, so that the cracks in the polarizer can be more effectively suppressed.

又,近年隨著液晶顯示裝置等影像顯示裝置之薄型化發展,偏光件亦有薄型化之需求。然,厚度10μm以下之薄型偏光件有於加濕環境下(因水分)而光學特性容易降低之問題。為了抑制薄型偏光件因水分而劣化,吾等考慮使用透濕度低的(具體而言為100g/(m2 ・day)以下的)樹脂薄膜,來作為貼合於薄型偏光件的保護薄膜。在使用透濕度低的樹脂薄膜作為保護薄膜時,可抑制偏光件在加濕環境下劣化。然而,透濕度低的保護薄膜有線膨脹係數大之傾向,而會難以緩和因偏光件膨脹、收縮而生之應力,因此易於偏光件產生裂痕。不過即使是線膨脹係數大的保護薄膜,只要為斷裂伸度大且滿足前述式(1)的保護薄膜,即可有效緩和因偏光件膨脹、收縮而生之應力,故不易於偏光件產生裂痕。因此,本發明之偏光薄膜可兼顧抑制偏光件因加濕造成之劣化(提升加濕可靠性)與抑制裂痕之產生。In addition, in recent years, with the development of thinner image display devices such as liquid crystal display devices, polarizers are also required to be thinner. However, a thin polarizer with a thickness of 10 μm or less has a problem that its optical characteristics are easily degraded under a humidified environment (due to moisture). In order to suppress the deterioration of the thin polarizer due to moisture, we considered using a resin film with low moisture permeability (specifically, 100 g/(m 2 ·day) or less) as a protective film attached to the thin polarizer. When a resin film with low moisture permeability is used as a protective film, the deterioration of the polarizer under a humidified environment can be suppressed. However, the protective film with low moisture permeability tends to have a large coefficient of linear expansion, and it will be difficult to alleviate the stress caused by the expansion and contraction of the polarizer, so the polarizer is likely to crack. However, even a protective film with a large linear expansion coefficient, as long as the protective film has a large elongation at break and satisfies the above formula (1), it can effectively relieve the stress caused by the expansion and contraction of the polarizer, so it is not easy to crack the polarizer. . Therefore, the polarizing film of the present invention can balance the suppression of the deterioration of the polarizer due to humidification (improving the reliability of humidification) and the suppression of cracks.

用以實施發明之形態 1.偏光薄膜 本發明之偏光薄膜係於偏光件之單面或兩面隔著接著劑層設有保護薄膜,且設於偏光件的前述保護薄膜中之至少一者滿足下述式(1)。 Y≦1.26×lnX+3.5   (1) Y:保護薄膜的線膨脹係數(×10-5 /K) X:保護薄膜的斷裂伸度(%)Forms for carrying out the invention 1. Polarizing film The polarizing film of the present invention is provided with a protective film on one side or both sides of the polarizer through an adhesive layer, and at least one of the aforementioned protective films provided on the polarizer satisfies the following Scription (1). Y≦1.26×lnX+3.5 (1) Y: Linear expansion coefficient of protective film (×10 -5 /K) X: Breaking elongation of protective film (%)

以下說明各構成要素。Each component will be described below.

(1)偏光件 偏光件可無特別限制地使用公知之物,惟由薄型化及抑制裂痕發生之觀點,宜使用厚度為10μm以下之偏光件。偏光件之厚度更宜為8μm以下,7μm以下更佳,6μm以下又更佳。另一方面,偏光件之厚度為2μm以上,更宜為3μm以上。(1) Polarizer The polarizer can be any known one without any limitation, but from the viewpoint of thinning and suppressing the occurrence of cracks, it is preferable to use a polarizer with a thickness of 10 μm or less. The thickness of the polarizer is more preferably 8 μm or less, 7 μm or less, and 6 μm or less. On the other hand, the thickness of the polarizer is 2 μm or more, and more preferably 3 μm or more.

偏光件係使用用了聚乙烯醇系樹脂者。作為偏光件,可舉如使聚乙烯醇系薄膜、部分縮甲醛化聚乙烯醇系薄膜、乙烯-乙酸乙烯酯共聚物系部分皂化薄膜等親水性高分子薄膜吸附碘或二色性染料之二色性物質並加以單軸延伸者,以及聚乙烯醇之脫水處理物或聚氯乙烯之脫鹽酸處理物等多烯系定向薄膜等。該等之中又以由聚乙烯醇系薄膜與碘等的二色性物質構成之偏光件較適宜。The polarizer is made of polyvinyl alcohol resin. Examples of polarizers include the adsorption of iodine or dichroic dyes by hydrophilic polymer films such as polyvinyl alcohol-based films, partially formalized polyvinyl alcohol-based films, and ethylene-vinyl acetate copolymer-based partially saponified films. Monochromatic substances, polyolefin oriented films such as polyvinyl alcohol dehydration treatment or polyvinyl chloride dehydrochlorination treatment, etc. Among them, a polarizer composed of a polyvinyl alcohol-based film and a dichroic substance such as iodine is more suitable.

將聚乙烯醇系薄膜用碘染色並經單軸延伸的偏光件可藉由例如將聚乙烯醇浸漬於碘的水溶液中來進行染色,並延伸成原長的3~7倍來製成。視需要亦可含有硼酸或硫酸鋅、氯化鋅等,亦可浸漬於碘化鉀等的水溶液中。進一步亦可視需要在染色前將聚乙烯醇系薄膜浸漬於水中進行水洗。藉由水洗聚乙烯醇系薄膜,可洗淨聚乙烯醇系薄膜表面的污垢及抗結塊劑,除此之外也有使聚乙烯醇系薄膜膨潤從而防止染色參差等不均的效果。延伸可於以碘染色後進行,亦可一邊染色一邊延伸,或可於延伸後以碘染色。亦可在硼酸或碘化鉀等之水溶液中或水浴中進行延伸。The polarizing member in which the polyvinyl alcohol-based film is dyed with iodine and uniaxially stretched can be produced by, for example, immersing polyvinyl alcohol in an aqueous solution of iodine and dyeing it, and stretching it to 3 to 7 times its original length. If necessary, it may contain boric acid, zinc sulfate, zinc chloride, etc., or it may be immersed in an aqueous solution such as potassium iodide. Further, if necessary, the polyvinyl alcohol-based film is immersed in water and washed with water before dyeing. By washing the polyvinyl alcohol-based film with water, the dirt and anti-caking agent on the surface of the polyvinyl alcohol-based film can be washed. In addition, the polyvinyl alcohol-based film swells to prevent uneven dyeing and other unevenness. The extension can be performed after dyeing with iodine, or it can be extended while dyeing, or it can be dyed with iodine after extension. It can also be extended in an aqueous solution such as boric acid or potassium iodide or in a water bath.

由延伸穩定性及加濕可靠性之觀點,偏光件宜含有硼酸。又,由抑制裂痕產生之觀點,偏光件所含硼酸含量相對於偏光件總量宜為22重量%以下,更宜為20重量%以下。由延伸穩定性及加濕可靠性的觀點,硼酸含量相對於偏光件總量宜為10重量%以上,更宜為12重量%以上。From the viewpoint of extension stability and humidification reliability, the polarizer should preferably contain boric acid. In addition, from the viewpoint of suppressing the occurrence of cracks, the content of boric acid contained in the polarizer is preferably 22% by weight or less, and more preferably 20% by weight or less with respect to the total amount of the polarizer. From the standpoint of extension stability and humidification reliability, the boric acid content is preferably 10% by weight or more, and more preferably 12% by weight or more relative to the total amount of polarizers.

薄型偏光件代表上可舉如: 日本專利第4751486號說明書、 日本專利第4751481號說明書、 日本專利第4815544號說明書、 日本專利第5048120號說明書、 國際公開第2014/077599號公報手冊、 國際公開第2014/077636號公報手冊等所記載的薄型偏光件或由其等所記載之製造方法製得之薄型偏光件。The representative of thin polarizers can be mentioned as follows: Specification of Japanese Patent No. 4751486, Specification of Japanese Patent No. 4751481, Specification of Japanese Patent No. 4815544, Specification of Japanese Patent No. 5048120, Manual of International Publication No. 2014/077599, The thin polarizer described in the manual of International Publication No. 2014/077636, etc., or the thin polarizer produced by the manufacturing method described there.

在包含以積層體之狀態下進行延伸之步驟及染色步驟的製法中,從可以高倍率延伸並提升偏光性能的觀點來看,前述薄型偏光件以諸如日本專利第4751486號說明書、日本專利第4751481號說明書、日本專利4815544號說明書中所記載之以包含在硼酸水溶液中進行延伸之步驟的製法製得者為宜,且尤以如日本專利第4751481號說明書、日本專利4815544號說明書中所記載之以包含在硼酸水溶液中進行延伸前輔助性地進行空中延伸之步驟的製法製得者為宜。該等薄型偏光件可藉由包含以下步驟之製法製得:將聚乙烯醇系樹脂(以下,也稱PVA系樹脂)層與延伸用樹脂基材在積層體的狀態下延伸的步驟與染色的步驟。只要為該製法,即使PVA系樹脂層很薄,因其被延伸用樹脂基材支持著,故可延伸而不因延伸造成斷裂等不良狀況。In the manufacturing method including the step of extending in the state of a laminate and the dyeing step, from the viewpoint of extending at a high magnification and improving the polarizing performance, the thin polarizer is described in Japanese Patent No. 4751486, Japanese Patent No. 4751481 The specification described in the Japanese Patent No. 4815544 and the Japanese Patent No. 4815544 are preferably prepared by a method including a step of extending in an aqueous solution of boric acid, and are particularly as described in Japanese Patent No. 4751481 and Japanese Patent No. 4815544 Preferably, it is prepared by a method including a step of auxiliary air stretching before stretching in a boric acid aqueous solution. These thin polarizers can be produced by a manufacturing method including the following steps: a step of stretching a polyvinyl alcohol-based resin (hereinafter, also referred to as PVA-based resin) layer and a resin substrate for extension in the state of a laminate and dyeing step. As long as this production method is used, even if the PVA-based resin layer is very thin, it is supported by the resin substrate for stretching, so it can be stretched without breaking or other defects caused by the stretching.

(2)保護薄膜 保護薄膜的材料宜為透明性、機械強度、熱穩定性、水分阻斷性及各向同性等優異者。可舉如:聚對苯二甲酸乙二酯或聚萘二甲酸乙二酯等聚酯系聚合物;二乙醯纖維素或三乙醯纖維素等纖維素系聚合物;聚甲基丙烯酸甲酯等丙烯酸系聚合物;聚苯乙烯或丙烯腈-苯乙烯共聚物(AS樹脂)等苯乙烯系聚合物;聚碳酸酯系聚合物等。又,亦可列舉下述聚合物作為形成上述保護薄膜之聚合物之例:聚乙烯、聚丙烯、具有環系乃至降莰烯結構之聚烯烴、如乙烯-丙烯共聚物之聚烯烴系聚合物、氯乙烯系聚合物、尼龍或芳香族聚醯胺等醯胺系聚合物、醯亞胺系聚合物、碸系聚合物、聚醚碸系聚合物、聚醚醚酮系聚合物、聚伸苯硫系聚合物、乙烯醇系聚合物、氯化亞乙烯系聚合物、乙烯醇縮丁醛系聚合物、芳酯系聚合物、聚甲醛系聚合物、環氧系聚合物或上述聚合物之摻合物等。(2) Protective film The material of the protective film should preferably be excellent in transparency, mechanical strength, thermal stability, moisture blocking property and isotropy. Examples include polyester-based polymers such as polyethylene terephthalate or polyethylene naphthalate; cellulose-based polymers such as diethyl cellulose or triethyl cellulose; polymethacrylate Acrylic polymers such as esters; styrene polymers such as polystyrene or acrylonitrile-styrene copolymers (AS resins); polycarbonate polymers and the like. In addition, the following polymers can be cited as examples of the polymer forming the above protective film: polyethylene, polypropylene, polyolefin having a ring system or a norbornene structure, such as an ethylene-propylene copolymer polyolefin polymer , Vinyl chloride polymer, nylon or aromatic polyamide amide polymer, amide imide polymer, lanyard polymer, polyether lanyard polymer, polyether ether ketone polymer, polyextrusion Phenylsulfide-based polymer, vinyl alcohol-based polymer, chlorinated vinylidene-based polymer, vinyl butyral-based polymer, aryl ester-based polymer, polyoxymethylene-based polymer, epoxy-based polymer or the above-mentioned polymer Of blends, etc.

保護薄膜中亦可含有1種以上任意且適當的添加劑。添加劑可舉例如紫外線吸收劑、抗氧化劑、滑劑、塑化劑、脫模劑、抗著色劑、阻燃劑、成核劑、抗靜電劑、顏料、著色劑等。The protective film may contain one or more arbitrary and appropriate additives. Additives include, for example, ultraviolet absorbers, antioxidants, slip agents, plasticizers, mold release agents, colorants, flame retardants, nucleating agents, antistatic agents, pigments, colorants, and the like.

保護薄膜中上述聚合物的含量宜為50~100重量%,較佳為50~99重量%,更佳為60~98重量%,70~97重量%又更佳。保護薄膜中上述聚合物的含量低於50重量%時,恐有無法充分展現上述聚合物原本具有的高透明性等之虞。The content of the polymer in the protective film is preferably 50 to 100% by weight, preferably 50 to 99% by weight, more preferably 60 to 98% by weight, and even more preferably 70 to 97% by weight. When the content of the polymer in the protective film is less than 50% by weight, there is a possibility that the high transparency and the like inherent in the polymer may not be sufficiently exhibited.

前述保護薄膜亦可使用相位差薄膜、增亮薄膜、擴散薄膜等。相位差薄膜可舉如具有正面相位差40nm以上及/或厚度方向相位差80nm以上之相位差者。正面相位差通常係控制在40~200nm之範圍,厚度方向相位差通常係控制在80~300nm之範圍。使用相位差薄膜作為保護薄膜時,該相位差薄膜亦可發揮作為偏光件的保護薄膜的功能,故能謀求薄型化。As the protective film, a phase difference film, a brightness enhancement film, a diffusion film, etc. can also be used. Examples of the retardation film include those having a frontal phase difference of 40 nm or more and/or a thickness direction phase difference of 80 nm or more. The frontal phase difference is usually controlled in the range of 40~200nm, and the thickness direction phase difference is usually controlled in the range of 80~300nm. When a retardation film is used as a protective film, the retardation film can also function as a protective film of a polarizer, so that it can be made thinner.

相位差薄膜可舉如將熱塑性樹脂薄膜進行單軸或雙軸延伸處理而成的雙折射性薄膜。上述延伸的溫度、延伸倍率等,可依相位差值、薄膜材料及厚度來作適當設定。Examples of the retardation film include a birefringent film obtained by uniaxially or biaxially stretching a thermoplastic resin film. The stretching temperature, stretching magnification, etc. can be appropriately set according to the phase difference value, film material and thickness.

保護薄膜的厚度可適當決定,惟由強度及操作性等作業性、薄層性等觀點,為1~500μm左右。保護薄膜的厚度宜為1~300μm,較佳為5~200μm,且5~150μm更佳,20~100μm又更佳。The thickness of the protective film can be appropriately determined, but it is about 1 to 500 μm from the viewpoints of workability such as strength and operability, and thinness. The thickness of the protective film is preferably 1 to 300 μm, preferably 5 to 200 μm, more preferably 5 to 150 μm, and even more preferably 20 to 100 μm.

前述保護薄膜之不接著偏光件的面上可設置硬塗層、抗反射層、抗黏著層、擴散層乃至防眩層等機能層。另,上述硬塗層、抗反射層、抗黏著層、擴散層或防眩層等機能層除了可設置在保護薄膜其本身以外,還可另外設置成與保護薄膜分開的個體。A functional layer such as a hard coat layer, an anti-reflection layer, an anti-adhesion layer, a diffusion layer, and even an anti-glare layer may be provided on the surface of the aforementioned protective film that does not follow the polarizer. In addition, the functional layer such as the hard coat layer, the anti-reflection layer, the anti-adhesion layer, the diffusion layer, or the anti-glare layer can be provided separately from the protective film in addition to the protective film itself.

在本發明中,設於偏光件的保護薄膜(亦可包含前述機能層)中之至少一者係使用滿足下述式(1)者。要於偏光件之兩面設置保護薄膜時,設於偏光件之兩面的保護薄膜宜分別滿足下述式(1)。藉此,可有效緩和因偏光件膨脹、收縮而生之應力,因此可更不易於偏光件產生裂痕。此外,保護薄膜的線膨脹係數及斷裂伸度的測定方法請參實施例之記載。 Y≦1.26×lnX+3.5   (1) Y:保護薄膜的線膨脹係數(×10-5 /K) X:保護薄膜的斷裂伸度(%)In the present invention, at least one of the protective films (which may also include the aforementioned functional layer) provided on the polarizer is one that satisfies the following formula (1). When the protective films are to be provided on both sides of the polarizer, the protective films provided on both sides of the polarizer preferably satisfy the following formula (1). In this way, the stress caused by the expansion and contraction of the polarizer can be effectively relieved, so that the polarizer can be less prone to cracks. In addition, please refer to the description of the examples for the measuring methods of the linear expansion coefficient and the breaking elongation of the protective film. Y≦1.26×lnX+3.5 (1) Y: Linear expansion coefficient of protective film (×10 -5 /K) X: Breaking elongation of protective film (%)

保護薄膜的線膨脹係數與斷裂伸度會因使用之原料與厚度而改變,因此因應使用之原料適當調整厚度。滿足上述式(1)的保護薄膜舉例而言可藉由將環烯烴系聚合物薄膜延伸成厚度17~18μm左右來製造。The coefficient of linear expansion and elongation at break of the protective film will vary depending on the raw materials and thickness used, so the thickness should be adjusted appropriately according to the raw materials used. The protective film satisfying the above formula (1) can be produced, for example, by extending the cycloolefin-based polymer film to a thickness of about 17 to 18 μm.

滿足上述式(1)的保護薄膜之市售品,可舉例如TJ25UL(富士軟片(Fujifilm)製,原料:三乙醯纖維素系聚合物,厚度:25μm)、ZT12(日本ZEON製,原料:環烯烴系聚合物,厚度:17μm)、KC2UA(Konica Minolta製,原料:三乙醯纖維素系聚合物,厚度:20μm)及KC2UGR-HC(Konica Minolta製,於三乙醯纖維素系聚合物薄膜上設有丙烯酸樹脂系硬塗層之薄膜,厚度:37μm)等。Commercial products that satisfy the protective film of the above formula (1) include, for example, TJ25UL (manufactured by Fujifilm, raw material: triacetyl cellulose polymer, thickness: 25 μm), ZT12 (manufactured by Japan Zeon, raw material: Cycloolefin-based polymer, thickness: 17 μm), KC2UA (manufactured by Konica Minolta, raw material: triacetyl cellulose polymer, thickness: 20 μm), and KC2UGR-HC (manufactured by Konica Minolta, made of triethyl cellulose polymer) The film is provided with an acrylic resin hard coat film, thickness: 37μm), etc.

滿足上述式(1)的保護薄膜之線膨脹係數Y(×10-5 /K)宜為4以下,且3.5以下為佳,更宜為3.1以下。The coefficient of linear expansion Y (×10 -5 /K) of the protective film satisfying the above formula (1) is preferably 4 or less, and preferably 3.5 or less, and more preferably 3.1 or less.

(3)接著劑層(3) Adhesive layer

接著劑層係由接著劑形成。接著劑種類並無特別限制,可使用各種物質。前述接著劑層只要在光學上呈透明即無特別限制,接著劑可使用水系、溶劑系、熱熔膠系、活性能量線硬化型等各種形態者,惟以水系接著劑或活性能量線硬化型接著劑為宜。The adhesive layer is formed of an adhesive. The type of adhesive is not particularly limited, and various substances can be used. The adhesive layer is not particularly limited as long as it is optically transparent. Adhesives can be used in various forms such as water-based, solvent-based, hot-melt adhesive, and active energy ray-curable types, except for water-based adhesives or active energy ray-curable types. Adhesive is appropriate.

就水系接著劑而言,可例示如異氰酸酯系接著劑、聚乙烯醇系接著劑、明膠系接著劑、乙烯基系乳膠系、水系聚酯等。水系接著劑通常係以由水溶液構成之接著劑來使用,通常含有0.5~60重量%之固體成分。Examples of the water-based adhesive include isocyanate-based adhesives, polyvinyl alcohol-based adhesives, gelatin-based adhesives, vinyl-based latex-based adhesives, and water-based polyesters. The water-based adhesive is usually used as an adhesive composed of an aqueous solution, and usually contains 0.5 to 60% by weight of solid content.

活性能量線硬化型接著劑係利用電子射線、紫外線(自由基硬化型、陽離子硬化型)等活性能量線進行硬化之接著劑,譬如可以電子射線硬化型、紫外線硬化型之態樣作使用。活性能量線硬化型接著劑譬如可使用光自由基硬化型接著劑。將光自由基硬化型之活性能量線硬化型接著劑以紫外線硬化型作使用時,該接著劑含有自由基聚合性化合物及光聚合引發劑。The active energy ray-curable adhesive is an adhesive that is cured by active energy rays such as electron beams, ultraviolet rays (radical curing type, cation curing type), etc. For example, it can be used in the form of electron beam curing type or ultraviolet curing type. For the active energy ray hardening type adhesive, for example, a photo radical hardening type adhesive can be used. When the photoradical hardening type active energy ray hardening type adhesive is used as the ultraviolet hardening type, the adhesive contains a radical polymerizable compound and a photopolymerization initiator.

接著劑之塗敷方式可按接著劑之黏度或目標厚度作適當選擇。塗敷方式之例可舉如:逆向塗佈機、凹版塗佈機(直接、逆向或平版)、棒式逆向塗佈機、輥塗機、模塗機、棒塗機、桿塗機等。除此之外,塗敷可適當使用浸漬方式等方式。The application method of the adhesive can be appropriately selected according to the viscosity or the target thickness of the adhesive. Examples of the coating method include a reverse coater, a gravure coater (direct, reverse or lithography), a bar reverse coater, a roll coater, a die coater, a bar coater, and a rod coater. In addition, for coating, a method such as a dipping method can be used as appropriate.

又,前述接著劑之塗敷使用水系接著劑等時,宜以最終形成之接著劑層厚度成為30~300nm的方式進行。前述接著劑層之厚度更宜為60~250nm。另一方面,在使用活性能量線硬化型接著劑時,宜以使前述接著劑層的厚度成為0.1~200μm的方式進行。較宜為0.5~50μm,更宜為0.5~10μm。In addition, when using an aqueous adhesive or the like for the application of the adhesive, the thickness of the adhesive layer to be finally formed is preferably 30 to 300 nm. The thickness of the aforementioned adhesive layer is more preferably 60 to 250 nm. On the other hand, when an active energy ray-curable adhesive is used, it is preferably performed so that the thickness of the adhesive layer is 0.1 to 200 μm. It is preferably 0.5-50 μm, and more preferably 0.5-10 μm.

此外,積層偏光件與保護薄膜時,可在保護薄膜與接著劑層之間設置易接著層。易接著層可由具有例如下述骨架的各種樹脂所形成:聚酯骨架、聚醚骨架、聚碳酸酯骨架、聚胺甲酸酯骨架、聚矽氧系、聚醯胺骨架、聚醯亞胺骨架、聚乙烯醇骨架等。該等聚合物樹脂可單獨使用1種,或組合2種以上來使用。又,亦可於形成易接著層時添加其他添加劑。具體上可使用增黏劑、紫外線吸收劑、抗氧化劑、耐熱穩定劑等之穩定劑等。In addition, when laminating the polarizer and the protective film, an easy adhesion layer may be provided between the protection film and the adhesive layer. The easy-adhesion layer may be formed of various resins having, for example, the following skeletons: polyester skeleton, polyether skeleton, polycarbonate skeleton, polyurethane skeleton, polysiloxane system, polyamide skeleton, polyimide skeleton , Polyvinyl alcohol skeleton, etc. These polymer resins can be used alone or in combination of two or more. In addition, other additives may be added when the easy-adhesion layer is formed. Specifically, stabilizers such as tackifiers, ultraviolet absorbers, antioxidants, heat-resistant stabilizers, and the like can be used.

易接著層通常會事先設於保護薄膜上,並藉由接著劑層將該保護薄膜之易接著層側與偏光件積層。易接著層之形成可利用公知技術將易接著層之形成材塗敷於保護薄膜上並加以乾燥來進行。易接著層之形成材通常會考慮乾燥後之厚度、塗敷的圓滑性等進行調整做成已稀釋成適當濃度之溶液。易接著層於乾燥後之厚度宜為0.01~5μm,較宜為0.02~2μm,更宜為0.05~1μm。又,易接著層可設置多層,此時亦宜使易接著層之總厚度落在上述範圍內。The easy-adhesive layer is usually provided on the protective film in advance, and the easy-adhesive layer side of the protective film and the polarizer are laminated by an adhesive layer. The formation of the easy-adhesion layer can be carried out by applying a known technique to the formation material of the easy-adhesion layer on the protective film and drying it. The forming material of the easy-adhesion layer is usually adjusted to a solution that has been diluted to an appropriate concentration in consideration of the thickness after drying and the smoothness of the coating. The thickness of the easy-adhesion layer after drying should be 0.01-5 μm, more preferably 0.02-2 μm, and more preferably 0.05-1 μm. In addition, the easy-adhesion layer may be provided in multiple layers. In this case, the total thickness of the easy-adhesion layer should preferably fall within the above range.

2.附黏著劑層之偏光薄膜 本發明之附黏著劑層之偏光薄膜具有前述偏光薄膜及黏著劑層。2. Polarizing film with adhesive layer The polarizing film with an adhesive layer of the present invention has the polarizing film and the adhesive layer.

為偏光件兩面設有保護薄膜之雙面保護偏光薄膜時,係於雙面保護偏光薄膜之一面直接或隔著其他層設置黏著劑層。此外,亦可於雙面保護偏光薄膜之另一面直接或隔著其他層設置表面保護薄膜。When a double-sided protective polarizing film is provided with protective films on both sides of the polarizer, an adhesive layer is provided directly on one side of the double-sided protective polarizing film or through other layers. In addition, a surface protective film can also be provided on the other side of the double-sided protective polarizing film directly or through other layers.

為僅偏光件單面設有保護薄膜之單面保護偏光薄膜時,係於單面保護偏光薄膜的偏光件側直接或隔著其他層設置黏著劑層。此外,亦可於單面保護偏光薄膜的保護薄膜側直接或隔著其他層設置表面保護薄膜。In the case of a single-sided protective polarizing film provided with a protective film on only one side of the polarizer, an adhesive layer is provided directly or through another layer on the polarizer side of the single-sided protective polarizing film. In addition, a surface protective film may be provided directly on the protective film side of the single-sided protective polarizing film or through other layers.

前述其他層無特別限制,可舉設於偏光薄膜之公知的機能層或光學層等。光學層可舉例如反射板、半透射板、相位差板(包含1/2或1/4等之波長板)、視角補償薄膜及增亮薄膜等。前述其他層可設置有1層亦可設置有2層以上。The aforementioned other layers are not particularly limited, and examples thereof include known functional layers and optical layers provided on the polarizing film. Examples of the optical layer include reflective plates, semi-transmissive plates, retardation plates (including 1/2 or 1/4 wavelength plates, etc.), viewing angle compensation films, and brightness enhancement films. The aforementioned other layers may be provided with one layer or two or more layers.

前述黏著劑層係為了將偏光薄膜貼合於液晶單元等單元基板而設於偏光薄膜之單面。The adhesive layer is provided on one side of the polarizing film for bonding the polarizing film to a unit substrate such as a liquid crystal cell.

前述黏著劑層之厚度並無特別限定,舉例而言可為1~100μm左右,宜為2~50μm,更宜為2~40μm,又更宜為5~35μm。The thickness of the adhesive layer is not particularly limited. For example, it may be about 1-100 μm, preferably 2-50 μm, more preferably 2-40 μm, and even more preferably 5-35 μm.

前述黏著劑層之形成可使用適當的黏著劑,關於其種類並無特別限制。作為黏著劑可舉橡膠系黏著劑、丙烯酸系黏著劑、聚矽氧系黏著劑、胺甲酸酯系黏著劑、乙烯基烷基醚系黏著劑、聚乙烯醇系黏著劑、聚乙烯基吡咯啶酮系黏著劑、聚丙烯醯胺系黏著劑、纖維素系黏著劑等。Appropriate adhesives can be used for the formation of the aforementioned adhesive layer, and there is no particular limitation on the type. Examples of the adhesive include rubber adhesives, acrylic adhesives, polysiloxane adhesives, urethane adhesives, vinyl alkyl ether adhesives, polyvinyl alcohol adhesives, and polyvinylpyrrole. Pyridone-based adhesives, polyacrylamide-based adhesives, cellulose-based adhesives, etc.

該等黏著劑中,又適宜使用光學透明性佳、展現適度的濕潤性、凝集性與接著性的黏著特性且耐候性及耐熱性等優異者。就展現此種特徵者,以使用丙烯酸系黏著劑為佳。Among these adhesives, those having good optical transparency, exhibiting moderate wettability, cohesiveness and adhesiveness, and excellent weather resistance and heat resistance are suitable for use. For those exhibiting such characteristics, it is better to use acrylic adhesives.

形成黏著劑層之方法可舉例如:將前述黏著劑塗佈於經剝離處理過之分離件等,並將聚合溶劑等乾燥去除而形成黏著劑層後,將其轉印至偏光薄膜上之方法;或者塗佈前述黏著劑,並將聚合溶劑等乾燥去除而於偏光薄膜上形成黏著劑層之方法等。另,於塗佈黏著劑時可適當另外添加聚合溶劑以外之一種以上溶劑。The method of forming the adhesive layer may be, for example, a method of applying the adhesive to a separator subjected to peeling treatment, drying and removing the polymerization solvent, etc. to form an adhesive layer, and then transferring it to the polarizing film Or the method of applying the above adhesive, drying and removing the polymerization solvent, etc. to form an adhesive layer on the polarizing film. In addition, when applying the adhesive, one or more solvents other than the polymerization solvent may be appropriately added.

經剝離處理過之分離件宜使用聚矽氧剝離襯材。於所述襯材上塗佈黏著劑並使其乾燥而形成黏著劑層的步驟中,使黏著劑乾燥之方法可視目的採用適當且適切的方法。宜使用將上述塗佈膜進行過熱乾燥之方法。加熱乾燥溫度宜為40℃~200℃,更宜為50℃~180℃,尤宜為70℃~170℃。藉由將加熱溫度設定在上述範圍內,可獲得具有優異黏著特性之黏著劑。The separated parts after stripping treatment should use polysilicone stripping lining material. In the step of applying an adhesive on the lining material and drying it to form an adhesive layer, the method of drying the adhesive may be an appropriate and appropriate method depending on the purpose. It is preferable to use a method in which the above coating film is overheated and dried. The heating and drying temperature is preferably 40°C to 200°C, more preferably 50°C to 180°C, and particularly preferably 70°C to 170°C. By setting the heating temperature within the above range, an adhesive having excellent adhesive properties can be obtained.

乾燥時間可適當採用適切的時間。上述乾燥時間宜為5秒~20分鐘,更宜為5秒~10分鐘,尤宜為10秒~5分鐘。The appropriate drying time can be adopted as the drying time. The above drying time is preferably 5 seconds to 20 minutes, more preferably 5 seconds to 10 minutes, and particularly preferably 10 seconds to 5 minutes.

黏著劑層之形成方法可採用各種方法。具體而言,可舉出例如輥塗佈、接觸輥塗佈、凹版塗佈、逆塗佈、輥刷、噴塗佈、浸漬輥塗佈、棒塗佈、刀式塗佈、氣動刮刀塗佈、簾塗佈、唇塗佈、利用模塗機等的擠製塗佈法等方法。Various methods can be used to form the adhesive layer. Specific examples include roll coating, contact roll coating, gravure coating, reverse coating, roll brush, spray cloth, dip roll coating, bar coating, knife coating, and air knife coating , Curtain coating, lip coating, extrusion coating method using die coater, etc.

當前述黏著劑層露出時,可利用經剝離處理過的片材(分離件)保護黏著劑層直到供實際應用前。When the adhesive layer is exposed, the peeled sheet (separator) can be used to protect the adhesive layer until it is ready for practical use.

作為分離件的構成材料,可以列舉例如聚乙烯、聚丙烯、聚對苯二甲酸乙二酯、聚酯薄膜等塑膠薄膜;紙、布、不織布等多孔質材料;網狀物、發泡片材、金屬箔、及其等之層合體等適當的薄片體等等,惟從表面平滑性優良此點來看,適宜採用塑膠薄膜。Examples of constituent materials of the separator include plastic films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films; porous materials such as paper, cloth, and non-woven fabric; meshes, and foamed sheets , Metal foil, and other appropriate laminates such as laminates, etc., but from the viewpoint of excellent surface smoothness, it is suitable to use plastic film.

該塑膠薄膜只要為可保護前述黏著劑層之薄膜即無特別限定,可舉例如聚乙烯薄膜、聚丙烯薄膜、聚丁烯薄膜、聚丁二烯薄膜、聚甲基戊烯薄膜、聚氯乙烯薄膜、氯乙烯共聚物薄膜、聚對苯二甲酸乙二酯薄膜、聚對苯二甲酸丁二酯薄膜、聚胺甲酸酯薄膜、乙烯-乙酸乙酯共聚物薄膜等。The plastic film is not particularly limited as long as it can protect the adhesive layer, and examples include polyethylene film, polypropylene film, polybutene film, polybutadiene film, polymethylpentene film, and polyvinyl chloride. Film, vinyl chloride copolymer film, polyethylene terephthalate film, polybutylene terephthalate film, polyurethane film, ethylene-ethyl acetate copolymer film, etc.

前述分離件的厚度通常為5~200μm,宜為5~100μm左右。對前述分離件亦可視需要進行利用聚矽氧系、氟系、長鏈烷基系或脂肪酸醯胺系脫模劑、二氧化矽粉等實行脫模及防污處理,及施行塗佈型、捏合型、蒸鍍型等抗靜電處理。尤其,藉由對前述分離件之表面適當實施聚矽氧處理、長鏈烷基處理、氟處理等剝離處理,可更為提高自前述黏著劑層剝離之剝離性。The thickness of the aforementioned separator is usually 5 to 200 μm, preferably about 5 to 100 μm. The aforementioned separator can also be subjected to mold release and antifouling treatment using polysilicone-based, fluorine-based, long-chain alkyl-based or fatty acid amide-based release agents, silica powder, etc., as well as coating type, Antistatic treatment such as kneading type and evaporation type. In particular, by appropriately performing peeling treatments such as polysiloxane treatment, long-chain alkyl treatment, and fluorine treatment on the surface of the separator, the peelability from the adhesive layer can be further improved.

前述表面保護薄膜通常具有基材薄膜及黏著劑層,且係隔著該黏著劑層保護偏光薄膜。The surface protection film usually has a base film and an adhesive layer, and the polarizing film is protected by the adhesive layer.

由檢查性及管理性等觀點,前述表面保護薄膜之基材薄膜可選擇具有各向同性或近乎各向同性的薄膜材料。該薄膜材料可舉例如聚對苯二甲酸乙二酯薄膜等聚酯系樹脂、纖維素系樹脂、乙酸酯系樹脂、聚醚碸系樹脂、聚碳酸酯系樹脂、聚醯胺系樹脂、聚醯亞胺系樹脂、聚烯烴系樹脂、丙烯酸系樹脂般透明的聚合物。其等之中又以聚酯系樹脂為宜。基材薄膜可以1種或2種以上之薄膜材料的層合體型態作使用,或可使用前述薄膜之延伸物。基材薄膜的厚度通常為500μm以下,宜為10~200μm。From the viewpoints of inspection and management, the substrate film of the surface protective film can be selected to have isotropic or nearly isotropic film materials. Examples of the film material include polyester-based resins such as polyethylene terephthalate films, cellulose-based resins, acetate-based resins, polyether-based resins, polycarbonate-based resins, and polyamide-based resins. Polyimide-based resin, polyolefin-based resin, acrylic resin-like transparent polymer. Among them, polyester resins are suitable. The base film can be used as a laminate of one or more types of film materials, or an extension of the aforementioned film can be used. The thickness of the substrate film is usually 500 μm or less, preferably 10 to 200 μm.

形成前述表面保護薄膜之黏著劑層的黏著劑可適當選擇以(甲基)丙烯酸系聚合物、聚矽氧系聚合物、聚酯、聚胺甲酸酯、聚醯胺、聚醚、氟系或橡膠系等聚合物作為基底聚合物的黏著劑來使用。從透明性、耐候性、耐熱性等觀點來看,以丙烯酸系聚合物作為基底聚合物之丙烯酸系黏著劑為宜。黏著劑層之厚度(乾燥膜厚)可因應所需黏著力決定。通常為1~100μm左右,宜為5~50μm。The adhesive for forming the adhesive layer of the surface protective film can be appropriately selected from (meth)acrylic polymer, polysiloxane polymer, polyester, polyurethane, polyamide, polyether, and fluorine Or polymers such as rubbers are used as adhesives for base polymers. From the viewpoints of transparency, weather resistance, heat resistance, etc., an acrylic adhesive using an acrylic polymer as a base polymer is suitable. The thickness of the adhesive layer (dry film thickness) can be determined according to the required adhesive force. Usually it is about 1~100μm, preferably 5~50μm.

此外,對表面保護薄膜亦可在基材薄膜之設有黏著劑層之面的相反面藉由聚矽氧處理、長鏈烷基處理、氟處理等低接著性材料設置剝離處理層。In addition, the surface protection film may be provided with a peeling treatment layer on the opposite surface of the base film with the adhesive layer by a low-adhesion material such as polysiloxane treatment, long-chain alkyl treatment, or fluorine treatment.

3.影像顯示裝置 本發明之影像顯示裝置只要有包含本發明之偏光薄膜或附黏著劑層之偏光薄膜即可,至於其餘構成,可舉與歷來之影像顯示裝置相同者。前述偏光薄膜或附黏著劑層之偏光薄膜可應用於影像顯示單元。舉例而言,當影像顯示裝置為液晶顯示裝置時,前述偏光薄膜或附黏著劑層之偏光薄膜可應用於影像顯示單元(液晶單元)之視辨側、背光側之任一側。而當影像顯示裝置是有機EL顯示裝置時,前述偏光薄膜或附黏著劑層之偏光薄膜可應用於影像顯示單元之視辨側。本發明之影像顯示裝置由於包含前述偏光薄膜或附黏著劑層之偏光薄膜,故具有高度可靠性。 實施例3. Image display device The image display device of the present invention only needs to include the polarizing film of the present invention or the polarizing film with an adhesive layer, and the rest of the configuration may be the same as the conventional image display device. The aforementioned polarizing film or the polarizing film with an adhesive layer can be applied to the image display unit. For example, when the image display device is a liquid crystal display device, the polarizing film or the polarizing film with an adhesive layer can be applied to either the viewing side or the backlight side of the image display unit (liquid crystal unit). When the image display device is an organic EL display device, the polarizing film or the polarizing film with an adhesive layer can be applied to the viewing side of the image display unit. Since the image display device of the present invention includes the polarizing film or the polarizing film with an adhesive layer, it has high reliability. Examples

以下,以實施例來具體說明本發明,惟本發明不受該等實施例限定。至於,各例中之份及%皆為重量基準。Hereinafter, the present invention will be specifically described with examples, but the present invention is not limited by these examples. As for the parts and% in each case are based on weight.

(製作偏光件) 對吸水率0.75%、Tg75℃之非晶質異酞酸共聚聚對苯二甲酸乙二酯(IPA共聚PET)薄膜(厚度:100μm)基材的單面施加電暈處理,並對該電暈處理面於25℃下塗佈以9:1之比含有聚乙烯醇(聚合度:4200,皂化度:99.2莫耳%)及乙醯乙醯基改質PVA(聚合度:1200,乙醯乙醯基改質度:4.6%,皂化度:99.0莫耳%以上,日本合成化學工業(股)製,商品名「Gohsefimer Z200」)的水溶液並乾燥,形成厚度11μm的PVA系樹脂層,而製出積層體。 在120℃之烘箱內,使所獲得之積層體在周速相異的輥間往縱方向(長邊方向)進行自由端單軸延伸2.0倍(空中輔助延伸處理)。 接著,使積層體浸漬於液溫30℃的不溶解浴(相對於水100重量份摻混4重量份之硼酸而得的硼酸水溶液)中30秒(不溶解處理)。 接著,使其浸漬於液溫30℃的染色浴中並同時調整碘濃度、浸漬時間以使偏光板成預定之透射率。本實施例係使其浸漬於相對於100重量份的水摻混0.2重量份的碘、1.0重量份的碘化鉀所得之碘水溶液中60秒(染色處理)。 接著,使其浸漬於液溫30℃的交聯浴(相對於水100重量份摻混3重量份的碘化鉀並摻混3重量份的硼酸而得之硼酸水溶液)中30秒(交聯處理)。 然後,一邊使積層體浸漬於液溫70℃的硼酸水溶液(相對於100重量份水,摻混4.5重量份硼酸並摻混5重量份碘化鉀而獲得之水溶液),一邊在周速相異的輥間往縱方向(長邊方向)進行單軸延伸以使總延伸倍率達5.5倍(水中延伸處理)。 之後,使積層體浸漬於液溫30℃的洗淨浴(相對於水100重量份,摻混4重量份的碘化鉀而獲得之水溶液)中(洗淨處理)。 以上述方式製得了包含厚度5μm之偏光件的光學薄膜積層體。所製得之偏光件的硼酸含量為20重量%。(Make polarizer) Corona treatment is applied to one side of the substrate of amorphous isophthalic acid copolymerized polyethylene terephthalate (IPA copolymerized PET) film (thickness: 100 μm) with a water absorption of 0.75% and Tg75°C. The treated surface was coated with polyvinyl alcohol (degree of polymerization: 4200, degree of saponification: 99.2 mol%) and modified PVA (degree of polymerization: 1200, degree of ethyl acetate) at a ratio of 9:1 at 25°C. Acrylic modification degree: 4.6%, saponification degree: 99.0 mol% or more, manufactured by Japan Synthetic Chemical Industry Co., Ltd., trade name "Gohsefimer Z200") and dried to form a PVA resin layer with a thickness of 11 μm. Out of the laminate. In an oven at 120° C., the obtained laminate was uniaxially stretched by 2.0 times in the longitudinal direction (longitudinal direction) between rolls with different peripheral speeds in the longitudinal direction (longitudinal direction) (air assisted stretching treatment). Next, the laminate was immersed in an insoluble bath (a boric acid aqueous solution obtained by blending 4 parts by weight of boric acid with respect to 100 parts by weight of water) at a liquid temperature of 30°C for 30 seconds (insoluble treatment). Next, it was immersed in a dyeing bath at a liquid temperature of 30°C, and the iodine concentration and the immersion time were adjusted at the same time to make the polarizing plate a predetermined transmittance. In this example, it was immersed in an aqueous iodine solution obtained by mixing 0.2 parts by weight of iodine and 1.0 parts by weight of potassium iodide with respect to 100 parts by weight of water for 60 seconds (dyeing treatment). Next, it was immersed in a crosslinking bath (a boric acid aqueous solution obtained by mixing 3 parts by weight of potassium iodide and 3 parts by weight of boric acid with respect to 100 parts by weight of water) at a liquid temperature of 30°C (crosslinking treatment) . Then, while immersing the laminate in a boric acid aqueous solution having a liquid temperature of 70° C. (an aqueous solution obtained by blending 4.5 parts by weight of boric acid and 5 parts by weight of potassium iodide with respect to 100 parts by weight of water), the rollers differ in the peripheral speed. Uniaxial stretching is carried out in the longitudinal direction (longitudinal direction) so that the total stretching magnification is 5.5 times (underwater stretching treatment). Thereafter, the laminate was immersed in a washing bath (aqueous solution obtained by mixing 4 parts by weight of potassium iodide with respect to 100 parts by weight of water) at a liquid temperature of 30° C. (washing treatment). In the above-mentioned manner, an optical film laminate including a polarizer having a thickness of 5 μm was produced. The boric acid content of the prepared polarizer was 20% by weight.

(製作應用於保護薄膜之接著劑) 摻混N-羥乙基丙烯醯胺(HEAA)40重量份、丙烯醯基嗎福林(ACMO)60重量份與光引發劑「IRGACURE 819」(BASF公司製)3重量份,而調製出紫外線硬化型接著劑。(Making adhesives for protective films) 40 parts by weight of N-hydroxyethyl acrylamide (HEAA), 60 parts by weight of acryloyl morpholin (ACMO) and 3 parts by weight of photoinitiator "IRGACURE 819" (manufactured by BASF) are mixed to prepare ultraviolet rays Hardening adhesive.

實施例1(製作單面保護偏光薄膜) 於上述光學薄膜積層體的偏光件(厚度:5μm)之表面,以使硬化後之接著劑層的厚度成為0.1μm之方式塗佈上述紫外線硬化型接著劑,並同時貼合保護薄膜1(附HC之25μmTAC薄膜:TJ25UL(富士軟片(Fujifilm)製,原料:三乙醯纖維素系聚合物,厚度:25μm)上設有丙烯酸樹脂系硬塗層的薄膜)後,照射紫外線作為活性能量線使前述接著劑硬化。然後,剝離設於偏光件單面之非晶性PET基材而製作出單面保護偏光薄膜。Example 1 (Making single-sided protective polarizing film) On the surface of the polarizer (thickness: 5 μm) of the above-mentioned optical film laminate, apply the above-mentioned ultraviolet curing adhesive so that the thickness of the adhesive layer after curing becomes 0.1 μm, and simultaneously attach the protective film 1 (attached HC's 25μm TAC film: TJ25UL (made by Fujifilm, raw material: triacetyl cellulose-based polymer, thickness: 25μm) film with acrylic resin-based hard coating), irradiated with ultraviolet rays as active energy rays The aforementioned adhesive is hardened. Then, the amorphous PET substrate provided on one side of the polarizer is peeled off to produce a single-sided protective polarizing film.

實施例2、3、6~8、比較例1~8 使用表1所記載之保護薄膜1,除此之外依與實施例1相同方法製作出單面保護偏光薄膜。Examples 2, 3, 6-8, Comparative Examples 1-8 A single-sided protective polarizing film was produced in the same manner as in Example 1 except that the protective film 1 described in Table 1 was used.

實施例4(製作雙面保護偏光薄膜) 於上述光學薄膜積層體的偏光件(厚度:5μm)之表面,以使硬化後之接著劑層的厚度成為0.1μm之方式塗佈上述紫外線硬化型接著劑,並同時貼合保護薄膜1(附HC之25μmTAC薄膜:TJ25UL(富士軟片(Fujifilm)製,原料:三乙醯纖維素系聚合物,厚度:25μm)上設有丙烯酸樹脂系硬塗層的薄膜)後,照射紫外線作為活性能量線使前述接著劑硬化。之後,剝離設於偏光件單面之非晶性PET基材,並於剝離面上以使硬化後之接著劑層的厚度成為0.1μm之方式塗佈上述紫外線硬化型接著劑,同時貼合保護薄膜2(25μmTAC薄膜:TJ25UL(富士軟片(Fujifilm)製,原料:三乙醯纖維素系聚合物,厚度:25μm))後,照射紫外線作為活性能量線使前述接著劑硬化而製作出雙面保護偏光薄膜。Example 4 (Making double-sided protective polarizing film) On the surface of the polarizer (thickness: 5 μm) of the above-mentioned optical film laminate, apply the above-mentioned ultraviolet curing adhesive so that the thickness of the adhesive layer after curing becomes 0.1 μm, and simultaneously attach the protective film 1 (attached HC's 25μm TAC film: TJ25UL (made by Fujifilm, raw material: triacetyl cellulose-based polymer, thickness: 25μm) film with acrylic resin-based hard coating), irradiated with ultraviolet rays as active energy rays The aforementioned adhesive is hardened. After that, the non-crystalline PET substrate provided on one side of the polarizer is peeled off, and the ultraviolet curing adhesive is applied on the peeling surface so that the thickness of the cured adhesive layer becomes 0.1 μm, and the protection is applied at the same time. Film 2 (25 μm TAC film: TJ25UL (manufactured by Fujifilm, raw material: triacetyl cellulose-based polymer, thickness: 25 μm)), irradiated with ultraviolet rays as an active energy ray to harden the adhesive to produce double-sided protection Polarizing film.

實施例5、9、10、比較例9 使用表1所記載之保護薄膜1及2,除此之外依與實施例4相同方法製作出雙面保護偏光薄膜。Examples 5, 9, 10, and Comparative Example 9 Using the protective films 1 and 2 described in Table 1, except that the double-sided protective polarizing film was produced in the same manner as in Example 4.

表1記載之保護薄膜1及2如下述。The protective films 1 and 2 described in Table 1 are as follows.

附HC之25μmTAC薄膜:TJ25UL(富士軟片(Fujifilm)製,原料:三乙醯纖維素系聚合物,厚度:25μm)上設有丙烯酸樹脂系硬塗層的薄膜25μm TAC film with HC: TJ25UL (manufactured by Fujifilm, raw material: triethyl cellulose polymer, thickness: 25μm) film with acrylic resin hard coating

25μmTAC薄膜:TJ25UL(富士軟片(Fujifilm)製,原料:三乙醯纖維素系聚合物,厚度:25μm)25μm TAC film: TJ25UL (manufactured by Fujifilm, raw material: triacetyl cellulose polymer, thickness: 25μm)

17μmCOP薄膜:ZT12(日本ZEON製,環烯烴系聚合物薄膜經雙軸延伸之正面相位差116nm且厚度相位差81nm之相位差薄膜,厚度:17μm)17μm COP film: ZT12 (made by Japan Zeon, cycloolefin polymer film biaxially stretched with a frontal phase difference of 116nm and a thickness phase difference of 81nm, thickness: 17μm)

20μmTAC薄膜:KC2UA(Konica Minolta製,原料:三乙醯纖維素系聚合物,厚度:20μm)20μm TAC film: KC2UA (manufactured by Konica Minolta, raw material: triacetyl cellulose polymer, thickness: 20μm)

20μm丙烯酸薄膜的製造方法 於具備攪拌裝置、溫度感測器、冷卻管、氮導入管的容量30L之釜型反應器中,饋入8,000g之甲基丙烯酸甲酯(MMA)、2,000g之2-(羥甲基)丙烯酸甲酯(MHMA)、10,000g之4-甲基-2-戊酮(甲基異丁基酮,MIBK)、5g之正十二硫醇,並一邊使氮通過其中一邊升溫至105℃並回流後,添加5.0g之三級丁基過氧基異丙基碳酸酯(Kayakarubon BIC-7,KAYAKU AKZO CO., LTD.製)作為聚合引發劑,同時花費4小時滴下由10.0g之三級丁基過氧基異丙基碳酸酯與230g之MIBK構成之溶液,並在回流下,於約105~120℃下進行溶液聚合,再花費4小時進行熟成。 於所製得之聚合物溶液中加入30g之磷酸十八酯/磷酸二(十八基)酯混合物(Phoslex A-18,堺化學工業(股)製),並於回流下在約90~120℃下進行5小時環化縮合反應。接著,將所製得之聚合物溶液以用樹脂量換算為2.0kg/h之處理速度導入套筒溫度260℃、旋轉數100rpm、減壓度13.3~400hPa(10~300mmHg)、後通氣孔數1個、前通氣孔數4個的通氣孔式雙螺桿擠製機(φ=29.75mm、L/D=30)中,並於該擠製機內,進一步進行環化縮合反應與去揮發並進行擠製,藉此製得含內酯環之聚合物的透明丸粒。 針對所製得之含內酯環之聚合物進行動態TG之測定後,檢測出0.17質量%之質量減損。又,該含內酯環之聚合物的重量平均分子量為133,000,熔流速率為6.5g/10min,且玻璃轉移溫度為131℃。 使用單軸擠製機(螺桿30mmφ)將所製得之丸粒與丙烯腈-苯乙烯(AS)樹脂(TOYO AS AS20,TOYO STYRENE CO., LTD.製)以質量比90/10進行捏合擠製,藉此製得透明丸粒。所得丸粒之玻璃轉移溫度為127℃。 使用50mmφ之單軸擠製機將該丸粒從400mm寬的衣架式T型模具進行熔融擠製,而製作出厚度80μm之薄膜。另外,係一邊供給相對於丸粒中之樹脂100重量份為0.66重量份的紫外線吸收劑(ADEKA公司製,商品名:LA-F70)一邊進行熔融擠製。使用雙軸延伸裝置將製作出之薄膜在150℃之溫度條件下延伸2.0倍,藉此製得厚度20μm之延伸薄膜(20μm丙烯酸薄膜)。測定該延伸薄膜之光學特性後,得全光線透射率為93%,面內相位差Δnd為0.8nm,厚度方向相位差Rth為1.5nm。Manufacturing method of 20μm acrylic film In a 30-liter kettle-type reactor equipped with a stirring device, a temperature sensor, a cooling tube, and a nitrogen introduction tube, feed 8,000 g of methyl methacrylate (MMA) and 2,000 g of 2-(hydroxymethyl) Methyl acrylate (MHMA), 10,000g of 4-methyl-2-pentanone (methyl isobutyl ketone, MIBK), 5g of n-dodecanethiol, and heated to 105°C while passing nitrogen through After refluxing, 5.0 g of tertiary butylperoxy isopropyl carbonate (Kayakarubon BIC-7, manufactured by KAYAKU AKZO CO., LTD.) was added as a polymerization initiator, and it took 4 hours to drop 30.0 of tertiary from 10.0 g A solution consisting of butyl peroxy isopropyl carbonate and 230 g of MIBK is subjected to solution polymerization at about 105 to 120° C. under reflux, and it takes another 4 hours to ripen. Add 30g of octadecyl phosphate/di(octadecyl) phosphate mixture (Phoslex A-18, manufactured by Sakai Chemical Industry Co., Ltd.) to the prepared polymer solution, and under reflux at about 90~120 Cyclization condensation reaction was carried out at ℃ for 5 hours. Next, the prepared polymer solution was introduced into a sleeve temperature of 260°C, a rotation speed of 100 rpm, a decompression degree of 13.3 to 400 hPa (10 to 300 mmHg), and a number of rear vent holes at a processing speed converted to 2.0 kg/h in terms of the amount of resin One vented twin-screw extruder with four front vents (φ=29.75mm, L/D=30), and further cyclization condensation reaction and devolatization in the extruder Extrusion is performed to obtain transparent pellets of the lactone ring-containing polymer. After performing dynamic TG measurement on the prepared polymer containing lactone ring, a mass loss of 0.17% by mass was detected. In addition, the weight average molecular weight of the lactone ring-containing polymer was 133,000, the melt flow rate was 6.5 g/10 min, and the glass transition temperature was 131°C. Using a uniaxial extruder (screw 30mmφ), the obtained pellets and acrylonitrile-styrene (AS) resin (TOYO AS AS20, manufactured by TOYO STYRENE CO., LTD.) were kneaded and extruded at a mass ratio of 90/10 To produce transparent pellets. The glass transition temperature of the resulting pellets was 127°C. The pellets were melt extruded from a 400 mm wide hanger-type T-die using a 50 mmφ uniaxial extruder to produce a film with a thickness of 80 μm. In addition, it was melt-extruded while supplying an ultraviolet absorbent (product name: LA-F70 manufactured by ADEKA Corporation) of 0.66 parts by weight with respect to 100 parts by weight of the resin in the pellets. Using a biaxial stretching device, the produced film was stretched 2.0 times under the temperature condition of 150° C., thereby obtaining a stretched film (20 μm acrylic film) with a thickness of 20 μm. After measuring the optical properties of the stretched film, the total light transmittance was 93%, the in-plane phase difference Δnd was 0.8 nm, and the thickness direction phase difference Rth was 1.5 nm.

40μm丙烯酸薄膜(UV)的製造方法 將MS樹脂(MS-200;甲基丙烯酸甲酯/苯乙烯(莫耳比)=80/20之共聚物,新日鐵化學(股)製)以單甲胺進行醯亞胺化(醯亞胺化率:5%)。另,前述醯亞胺化是使用口徑15mm之咬合型同方向旋轉式雙軸擠製機。設擠製機之各溫度調節區之設定溫度為230℃、螺旋桿轉數為150rpm且以2.0kg/hr供給MS樹脂,單甲胺之供給量係相對於MS樹脂100重量份設為2重量份。從給料斗投入MS樹脂,以捏合塊熔融樹脂使其充滿後,從噴嘴注入單甲胺。於反應區之末端放入密封環並充滿樹脂。將排氣口之壓力減壓為-0.08MPa,以將反應後之副產物及過多的甲胺去揮發。將從設置於擠製機出口之模頭成形成束狀物送出之樹脂於水槽冷卻後,以製粒機使其丸粒化。將前述經醯亞胺化的MS樹脂進行熔融擠製並製膜。此時,相對於100重量份之MS樹脂,供給0.66重量份之紫外線吸收劑(ADEKA公司製,商品名:LA-F70)。接著,進行雙軸延伸成縱2倍、橫2倍而製出保護薄膜(40μm丙烯酸薄膜(UV),厚度40μm,Re=2nm,Rth=2nm)。Manufacturing method of 40μm acrylic film (UV) MS resin (MS-200; copolymer of methyl methacrylate/styrene (mole ratio) = 80/20, manufactured by Nippon Steel Chemical Co., Ltd.) was subjected to imidateization with monomethylamine (acetamide) Amination rate: 5%). In addition, the aforementioned amidation is the use of a 15mm caliber type co-rotating biaxial extruder. The temperature of each temperature adjustment zone of the extruder was set at 230°C, the screw rotation speed was 150 rpm, and the MS resin was supplied at 2.0 kg/hr. The amount of monomethylamine supplied was 2 parts by weight relative to 100 parts by weight of the MS resin. Copies. After feeding MS resin from the feed hopper and kneading the molten resin to fill it, monomethylamine was injected from the nozzle. Put a sealing ring at the end of the reaction zone and fill it with resin. The pressure of the exhaust port is reduced to -0.08MPa to devolatize the by-products and excessive methylamine after the reaction. After the resin sent from the die set at the exit of the extruder to form a bundle is cooled in a water tank, it is pelletized by a pelletizer. The aforementioned imidized MS resin was melt-extruded and formed into a film. At this time, 0.66 parts by weight of an ultraviolet absorber (manufactured by ADEKA, trade name: LA-F70) was supplied to 100 parts by weight of MS resin. Next, biaxial stretching was performed twice as long and twice as wide to produce a protective film (40 μm acrylic film (UV), thickness 40 μm, Re=2 nm, Rth=2 nm).

包含交聯彈性體之30μm丙烯酸薄膜的製造方法 將具備以下組成的混合物饋入玻璃製反應器中,並在氮氣流中一邊攪拌一邊升溫至80℃後,一次性饋入甲基丙烯酸甲酯25份、甲基丙烯酸烯丙酯1份所構成之單體混合物與三級丁基過氧化氫0.1份的混合液中之25%,進行聚合45分鐘。 脫離子水          220份 硼酸            0.3份 碳酸鈉           0.03份 N-月桂醯肌胺酸鈉      0.09份 甲醛次硫酸氫鈉       0.09份 乙二胺四醋酸2-鈉      0.006份 硫酸亞鐵          0.002份 接著花費1小時連續添加該混合液的剩餘75%。添加完成後,於該溫度下維持2小時後結束聚合。又,期間追加了0.2份的N-月桂醯肌胺酸鈉。所製得之最內層交聯甲基丙烯酸系聚合物乳膠的聚合轉化率(聚合產量/單體饋入量)為98%。 將所製得之最內層聚合物乳膠在氮氣流中維持於80℃,並在添加過硫酸鉀0.1份後,花費5小時連續添加丙烯酸正丁酯41份、苯乙烯9份、甲基丙烯酸烯丙酯1份所構成之單體混合物。在此期間分3次添加油酸鉀0.1份。添加完單體混合物後,為了使聚合結束,再添加過硫酸鉀0.05份並保持2小時,而製得橡膠粒子。所製得之橡膠粒子的聚合轉化率為99%且粒徑為225nm。 將所製得之橡膠粒子乳膠維持於80℃,並在添加過硫酸鉀0.02份後花費1小時連續添加甲基丙烯酸甲酯14份、丙烯酸正丁酯1份的單體混合物。追加完單體混合物後保持1小時而製得接枝共聚物乳膠。聚合轉化率為99%。 將所製得之接枝共聚物乳膠維持於80℃,並花費0.5小時連續添加甲基丙烯酸甲酯5份、丙烯酸正丁酯5份的單體混合物。追加完單體混合物後保持1小時而製得含橡膠之接枝共聚物乳膠。聚合轉化率為99%。將所製得之含橡膠之接枝共聚物乳膠以氯化鈣進行鹽析凝固、熱處理、乾燥,而製得白色粉末狀的交聯彈性體。 將MS樹脂(MS-200;甲基丙烯酸甲酯/苯乙烯(莫耳比)=80/20之共聚物,新日鐵化學(股)製)以單甲胺進行醯亞胺化(醯亞胺化率:5%)。另,前述醯亞胺化是使用口徑15mm之咬合型同方向旋轉式雙軸擠製機。設擠製機之各溫度調節區之設定溫度為230℃、螺旋桿轉數為150rpm且以2.0kg/hr供給MS樹脂,單甲胺之供給量係相對於MS樹脂100重量份設為2重量份。從給料斗投入MS樹脂,以捏合塊熔融樹脂使其充滿後,從噴嘴注入單甲胺。於反應區之末端放入密封環並充滿樹脂。將排氣口之壓力減壓為-0.08MPa,以將反應後之副產物及過多的甲胺去揮發。將從設置於擠製機出口之模頭成形成束狀物送出之樹脂於水槽冷卻後,以製粒機使其丸粒化。將前述經醯亞胺化的MS樹脂進行熔融擠製並製膜。此時,相對於100重量份之MS樹脂,供給0.66重量份之紫外線吸收劑(ADEKA公司製,商品名:LA-F70)。接著,相對於MS樹脂100重量份供給10重量份之前述交聯彈性體。接著,將擠製所得之160μm的薄膜進行雙軸延伸成縱2倍、橫2倍,而製作出保護薄膜(包含交聯彈性體之30μm丙烯酸薄膜,厚度30μm,Re=2nm,Rth=2nm)。Method for manufacturing 30 μm acrylic film containing cross-linked elastomer The mixture having the following composition was fed into a glass reactor, and the temperature was raised to 80°C while stirring in a nitrogen stream, and 25 parts of methyl methacrylate and 1 part of allyl methacrylate were fed at once. 25% of the mixture of 0.1 parts of the monomer mixture and tertiary butyl hydrogen peroxide was polymerized for 45 minutes. Deionized water           220 copies Boric acid             0.3 servings Sodium carbonate            0.03 servings N-laurel sodium sarcosinate       0.09 servings Sodium formaldehyde hyposulfite        0.09 servings Ethylenediaminetetraacetic acid 2-sodium       0.006 servings Ferrous sulfate           0.002 servings Then the remaining 75% of the mixed solution was continuously added for 1 hour. After the addition was completed, the polymerization was completed after maintaining at this temperature for 2 hours. In addition, 0.2 parts of N-lauryl sarcosinate was added during the period. The polymerization conversion rate (polymerization yield/monomer feed amount) of the prepared innermost crosslinked methacrylic polymer latex was 98%. The innermost polymer latex prepared was maintained at 80°C in a nitrogen stream, and after adding 0.1 part of potassium persulfate, it took 5 hours to continuously add 41 parts of n-butyl acrylate, 9 parts of styrene, and methacrylic acid A monomer mixture consisting of 1 part of allyl ester. During this period, 0.1 part of potassium oleate was added three times. After the monomer mixture was added, in order to complete the polymerization, 0.05 parts of potassium persulfate was further added and held for 2 hours to obtain rubber particles. The prepared rubber particles had a polymerization conversion rate of 99% and a particle size of 225 nm. The obtained rubber particle latex was maintained at 80°C, and after adding 0.02 parts of potassium persulfate, a monomer mixture of 14 parts of methyl methacrylate and 1 part of n-butyl acrylate was continuously added over 1 hour. After adding the monomer mixture, it was kept for 1 hour to prepare a graft copolymer latex. The polymerization conversion rate was 99%. The obtained graft copolymer latex was maintained at 80°C, and a monomer mixture of 5 parts of methyl methacrylate and 5 parts of n-butyl acrylate was continuously added over 0.5 hours. After adding the monomer mixture, it was kept for 1 hour to prepare a rubber-containing graft copolymer latex. The polymerization conversion rate was 99%. The obtained rubber-containing graft copolymer latex was salted out and solidified with calcium chloride, heat-treated, and dried to obtain a white powder-like crosslinked elastomer. MS resin (MS-200; copolymer of methyl methacrylate/styrene (mole ratio) = 80/20, manufactured by Nippon Steel Chemical Co., Ltd.) was subjected to imidateization with monomethylamine (acetamide) Amination rate: 5%). In addition, the aforementioned amidation is the use of a 15mm caliber type co-rotating biaxial extruder. The temperature of each temperature adjustment zone of the extruder was set at 230°C, the screw rotation speed was 150 rpm, and the MS resin was supplied at 2.0 kg/hr. The amount of monomethylamine supplied was 2 parts by weight relative to 100 parts by weight of the MS resin. Copies. After feeding MS resin from the feed hopper and kneading the molten resin to fill it, monomethylamine was injected from the nozzle. Put a sealing ring at the end of the reaction zone and fill it with resin. The pressure of the exhaust port is reduced to -0.08MPa to devolatize the by-products and excessive methylamine after the reaction. After the resin sent from the die set at the exit of the extruder to form a bundle is cooled in a water tank, it is pelletized by a pelletizer. The aforementioned imidized MS resin was melt-extruded and formed into a film. At this time, 0.66 parts by weight of an ultraviolet absorber (manufactured by ADEKA, trade name: LA-F70) was supplied to 100 parts by weight of MS resin. Next, 10 parts by weight of the aforementioned cross-linked elastomer was supplied to 100 parts by weight of the MS resin. Next, the extruded 160 μm film was biaxially stretched to 2 times in length and 2 times in width to produce a protective film (30 μm acrylic film including cross-linked elastomer, thickness 30 μm, Re=2 nm, Rth=2 nm) .

附HC之37μmλ/4TAC薄膜:KC2UGR-HC(Konica Minolta製,三乙醯纖維素系聚合物薄膜上設有丙烯酸樹脂系硬塗層的薄膜,厚度:37μm)37μmλ/4TAC film with HC: KC2UGR-HC (made by Konica Minolta, triacetyl cellulose-based polymer film with acrylic resin-based hard coating, thickness: 37μm)

13μmCOP薄膜:ZF-014(日本ZEON製,原料:環烯烴系聚合物,厚度:13μm)13μm COP film: ZF-014 (made by Japan Zeon, raw material: cycloolefin polymer, thickness: 13μm)

附HC之26μmλ/4COP薄膜:ZD12(日本ZEON製,原料:環烯烴系聚合物、厚度:20μm)上設有丙烯酸樹脂系硬塗層的薄膜26μmλ/4COP film with HC: ZD12 (made by Japan Zeon, raw material: cycloolefin polymer, thickness: 20μm) film with acrylic resin hard coating

附HC之40μm丙烯酸薄膜之製造方法 於具備攪拌裝置、溫度感測器、冷卻管、氮導入管的容量30L之釜型反應器中,饋入8,000g之甲基丙烯酸甲酯(MMA)、2,000g之2-(羥甲基)丙烯酸甲酯(MHMA)、10,000g之4-甲基-2-戊酮(甲基異丁基酮,MIBK)、5g之正十二硫醇,並一邊使氮通過其中一邊升溫至105℃並回流後,添加5.0g之三級丁基過氧基異丙基碳酸酯(Kayakarubon BIC-7,KAYAKU AKZO CO., LTD.製)作為聚合引發劑,同時花費4小時滴下由10.0g之三級丁基過氧基異丙基碳酸酯與230g之MIBK構成之溶液,並在回流下,於約105~120℃下進行溶液聚合,再花費4小時進行熟成。 於所製得之聚合物溶液中加入30g之磷酸十八酯/磷酸二(十八基)酯混合物(Phoslex A-18,堺化學工業(股)製),並於回流下在約90~120℃下進行5小時環化縮合反應。接著,將所製得之聚合物溶液以用樹脂量換算為2.0kg/h之處理速度導入套筒溫度260℃、旋轉數100rpm、減壓度13.3~400hPa(10~300mmHg)、後通氣孔數1個、前通氣孔數4個的通氣孔式雙螺桿擠製機(φ=29.75mm、L/D=30)中,並於該擠製機內,進一步進行環化縮合反應與去揮發並進行擠製,藉此製得含內酯環之聚合物的透明丸粒。 針對所製得之含內酯環之聚合物進行動態TG之測定後,檢測出0.17質量%之質量減損。又,該含內酯環之聚合物的重量平均分子量為133,000,熔流速率為6.5g/10min,且玻璃轉移溫度為131℃。 使用單軸擠製機(螺桿30mmφ)將所製得之丸粒與丙烯腈-苯乙烯(AS)樹脂(TOYO AS AS20,TOYO STYRENE CO., LTD.製)以質量比90/10進行捏合擠製,藉此製得透明丸粒。所得丸粒之玻璃轉移溫度為127℃。 使用50mmφ之單軸擠製機將該丸粒從400mm寬的衣架式T型模具進行熔融擠製,而製作出厚度160μm之薄膜。使用雙軸延伸裝置將製作出之薄膜在150℃之溫度條件下延伸2.0倍,藉此製得厚度40μm之延伸薄膜。測定該延伸薄膜之光學特性後,得全光線透射率為93%,面內相位差Δnd為0.8nm,厚度方向相位差Rth為1.5nm。 塗敷液所含之樹脂係準備了固體成分70重量份之紫外線硬化型樹脂(新中村化學工業(股)製,商品名「NK oligomer UA-53H-80BK」固體成分濃度80%)及30重量份之紫外線硬化型樹脂(新中村化學(股)製,商品名「A-GLY-9E」固體成分濃度100%)。前述樹脂之樹脂固體成分每100重量份,添加5份光聚合引發劑(BASF(股)製,製品名「IRGACURE907」)及0.1份調平劑(DIC(股)製,製品名「GRANDIC PC4100」)。於上述摻混液中以80:20之比率加入甲苯與環戊酮而使上述溶液中之固體成分濃度成為40%。經由以上程序製做出硬塗層形成材料。 將所製作出之硬塗層形成材料以使硬化後之硬塗層厚度成為7μm之方式塗佈至前述延伸薄膜上而形成塗膜。之後,於90℃下將塗膜乾燥1分鐘,並以高壓水銀燈對塗膜照射累積光量300mJ/cm2 之紫外線,使前述塗膜硬化形成硬塗層而製作出附HC之40μm丙烯酸薄膜。Manufacturing method of 40μm acrylic film with HC in a 30L kettle type reactor equipped with stirring device, temperature sensor, cooling tube, nitrogen introduction tube, feeding 8,000g of methyl methacrylate (MMA), 2,000 g of 2-(hydroxymethyl) methyl acrylate (MHMA), 10,000g of 4-methyl-2-pentanone (methyl isobutyl ketone, MIBK), 5g of n-dodecanethiol, and use After nitrogen was heated to 105°C and refluxed through one side, 5.0 g of tertiary butyl peroxy isopropyl carbonate (Kayakarubon BIC-7, manufactured by KAYAKU AKZO CO., LTD.) was added as a polymerization initiator, and it took A solution composed of 10.0 g of tertiary butylperoxyisopropyl carbonate and 230 g of MIBK was dropped in 4 hours, and solution polymerization was carried out at about 105 to 120° C. under reflux, and it took another 4 hours for aging. Add 30g of octadecyl phosphate/di(octadecyl) phosphate mixture (Phoslex A-18, manufactured by Sakai Chemical Industry Co., Ltd.) to the prepared polymer solution, and under reflux at about 90~120 Cyclization condensation reaction was carried out at ℃ for 5 hours. Next, the prepared polymer solution was introduced into a sleeve temperature of 260°C, a rotation speed of 100 rpm, a decompression degree of 13.3 to 400 hPa (10 to 300 mmHg), and a number of rear vent holes at a processing speed converted to 2.0 kg/h in terms of the amount of resin One vented twin-screw extruder with four front vents (φ=29.75mm, L/D=30), and further cyclization condensation reaction and devolatization in the extruder Extrusion is performed to obtain transparent pellets of the lactone ring-containing polymer. After performing dynamic TG measurement on the prepared polymer containing lactone ring, a mass loss of 0.17% by mass was detected. In addition, the weight average molecular weight of the lactone ring-containing polymer was 133,000, the melt flow rate was 6.5 g/10 min, and the glass transition temperature was 131°C. Using a uniaxial extruder (screw 30mmφ), the obtained pellets and acrylonitrile-styrene (AS) resin (TOYO AS AS20, manufactured by TOYO STYRENE CO., LTD.) were kneaded and extruded at a mass ratio of 90/10 To produce transparent pellets. The glass transition temperature of the resulting pellets was 127°C. The pellets were melt extruded from a 400 mm wide hanger-type T-die using a 50 mmφ uniaxial extruder to produce a film with a thickness of 160 μm. Using a biaxial stretching device, the produced film was stretched 2.0 times at a temperature of 150°C, thereby obtaining a stretched film with a thickness of 40 μm. After measuring the optical properties of the stretched film, the total light transmittance was 93%, the in-plane phase difference Δnd was 0.8 nm, and the thickness direction phase difference Rth was 1.5 nm. The resin contained in the coating solution is prepared with 70 parts by weight of ultraviolet-curable resin (manufactured by Shin Nakamura Chemical Industry Co., Ltd., trade name "NK oligomer UA-53H-80BK" solid content concentration 80%) and 30 parts by weight A portion of UV-curable resin (manufactured by Shin Nakamura Chemical Co., Ltd., trade name "A-GLY-9E" solid content concentration 100%). For every 100 parts by weight of the resin solid content of the aforementioned resin, 5 parts of a photopolymerization initiator (made by BASF (stock), product name "IRGACURE907") and 0.1 parts of a leveling agent (made by DIC (product), product name "GRANDIC PC4100" are added ). Toluene and cyclopentanone were added to the above blending liquid at a ratio of 80:20 to make the solid content concentration in the above solution 40%. The hard coating forming material is produced through the above procedure. The produced hard coat layer forming material was applied to the stretched film so that the thickness of the hard coat layer after curing became 7 μm to form a coating film. After that, the coating film was dried at 90° C. for 1 minute, and the coating film was irradiated with ultraviolet light with a cumulative light amount of 300 mJ/cm 2 by a high-pressure mercury lamp to harden the coating film to form a hard coat layer to produce a 40 μm acrylic film with HC.

附HC之包含交聯彈性體之30μm丙烯酸薄膜的製造方法 混合15官能胺甲酸酯丙烯酸酯寡聚物(新中村化學公司製,商品名:NK Oligo UA-53H、重量平均分子量:2300)22份、新戊四醇三丙烯酸酯(大阪有機化學工業公司製,商品名:Viscoat#300)28份、乙氧基化甘油三丙烯酸酯(新中村化學公司製,商品名:NK Ester A-GLY-9E)50份、光聚合引發劑(Ciba Japan公司製,商品名:IRGACURE 907)3份,並以甲基異丁基酮稀釋成固體成分濃度為40%,而製作出硬塗層形成材料。 將所製作出之硬塗層形成材料以使硬化後之硬塗層厚度成為10μm之方式塗佈至前述包含交聯彈性體的30μm丙烯酸薄膜上而形成塗膜。之後,於90℃下將塗膜乾燥1分鐘,並以高壓水銀燈對塗膜照射累積光量200mJ/cm2 之紫外線,使前述塗膜硬化形成硬塗層而製作出附HC之包含交聯彈性體的30μm丙烯酸薄膜。Manufacturing method of 30 μm acrylic film with cross-linked elastomer with HC attached 15-functional urethane acrylate oligomer (manufactured by Shin Nakamura Chemical Co., Ltd., trade name: NK Oligo UA-53H, weight average molecular weight: 2300) 22 Parts, neopentaerythritol triacrylate (manufactured by Osaka Organic Chemical Industry Co., Ltd., trade name: Viscoat#300) 28 parts, ethoxylated glycerin triacrylate (manufactured by Shin Nakamura Chemical Co., Ltd., trade name: NK Ester A-GLY -9E) 50 parts, 3 parts of a photopolymerization initiator (manufactured by Ciba Japan, trade name: IRGACURE 907), and diluted with methyl isobutyl ketone to a solid content concentration of 40% to produce a hard coat forming material . The produced hard coat layer forming material was applied to the aforementioned 30 μm acrylic film containing the crosslinked elastomer so that the thickness of the hard coat layer after curing became 10 μm to form a coating film. After that, the coating film was dried at 90°C for 1 minute, and the coating film was irradiated with ultraviolet light with a cumulative light amount of 200 mJ/cm 2 by a high-pressure mercury lamp to harden the coating film to form a hard coating layer to produce a cross-linked elastomer with HC. 30μm acrylic film.

40μm丙烯酸薄膜之製造方法 於具備攪拌裝置、溫度感測器、冷卻管、氮導入管的容量30L之釜型反應器中,饋入8,000g之甲基丙烯酸甲酯(MMA)、2,000g之2-(羥甲基)丙烯酸甲酯(MHMA)、10,000g之4-甲基-2-戊酮(甲基異丁基酮,MIBK)、5g之正十二硫醇,並一邊使氮通過其中一邊升溫至105℃並回流後,添加5.0g之三級丁基過氧基異丙基碳酸酯(Kayakarubon BIC-7,KAYAKU AKZO CO., LTD.製)作為聚合引發劑,同時花費4小時滴下由10.0g之三級丁基過氧基異丙基碳酸酯與230g之MIBK構成之溶液,並在回流下,於約105~120℃下進行溶液聚合,再花費4小時進行熟成。 於所製得之聚合物溶液中加入30g之磷酸十八酯/磷酸二(十八基)酯混合物(Phoslex A-18,堺化學工業(股)製),並於回流下在約90~120℃下進行5小時環化縮合反應。接著,將所製得之聚合物溶液以用樹脂量換算為2.0kg/h之處理速度導入套筒溫度260℃、旋轉數100rpm、減壓度13.3~400hPa(10~300mmHg)、後通氣孔數1個、前通氣孔數4個的通氣孔式雙螺桿擠製機(φ=29.75mm、L/D=30)中,並於該擠製機內,進一步進行環化縮合反應與去揮發並進行擠製,藉此製得含內酯環之聚合物的透明丸粒。 針對所製得之含內酯環之聚合物進行動態TG之測定後,檢測出0.17質量%之質量減損。又,該含內酯環之聚合物的重量平均分子量為133,000,熔流速率為6.5g/10min,且玻璃轉移溫度為131℃。 使用單軸擠製機(螺桿30mmφ)將所製得之丸粒與丙烯腈-苯乙烯(AS)樹脂(TOYO AS AS20,TOYO STYRENE CO., LTD.製)以質量比90/10進行捏合擠製,藉此製得透明丸粒。所得丸粒之玻璃轉移溫度為127℃。 使用50mmφ之單軸擠製機將該丸粒從400mm寬的衣架式T型模具進行熔融擠製,而製作出厚度160μm之薄膜。使用雙軸延伸裝置將製作出之薄膜在150℃之溫度條件下延伸2.0倍,藉此製得厚度40μm之延伸薄膜(40μm丙烯酸薄膜)。測定該延伸薄膜之光學特性後,得全光線透射率為93%,面內相位差Δnd為0.8nm,厚度方向相位差Rth為1.5nm。Manufacturing method of 40μm acrylic film In a 30-liter kettle-type reactor equipped with a stirring device, a temperature sensor, a cooling tube, and a nitrogen introduction tube, feed 8,000 g of methyl methacrylate (MMA) and 2,000 g of 2-(hydroxymethyl) Methyl acrylate (MHMA), 10,000g of 4-methyl-2-pentanone (methyl isobutyl ketone, MIBK), 5g of n-dodecanethiol, and heated to 105°C while passing nitrogen through After refluxing, 5.0 g of tertiary butylperoxy isopropyl carbonate (Kayakarubon BIC-7, manufactured by KAYAKU AKZO CO., LTD.) was added as a polymerization initiator, and it took 4 hours to drop 30.0 of tertiary from 10.0 g A solution consisting of butyl peroxy isopropyl carbonate and 230 g of MIBK is subjected to solution polymerization at about 105 to 120° C. under reflux, and it takes another 4 hours to ripen. Add 30g of octadecyl phosphate/di(octadecyl) phosphate mixture (Phoslex A-18, manufactured by Sakai Chemical Industry Co., Ltd.) to the prepared polymer solution, and under reflux at about 90~120 Cyclization condensation reaction was carried out at ℃ for 5 hours. Next, the prepared polymer solution was introduced into a sleeve temperature of 260°C, a rotation speed of 100 rpm, a decompression degree of 13.3 to 400 hPa (10 to 300 mmHg), and a number of rear vent holes at a processing speed converted to 2.0 kg/h in terms of the amount of resin One vented twin-screw extruder with four front vents (φ=29.75mm, L/D=30), and further cyclization condensation reaction and devolatization in the extruder Extrusion is performed to obtain transparent pellets of the lactone ring-containing polymer. After performing dynamic TG measurement on the prepared polymer containing lactone ring, a mass loss of 0.17% by mass was detected. In addition, the weight average molecular weight of the lactone ring-containing polymer was 133,000, the melt flow rate was 6.5 g/10 min, and the glass transition temperature was 131°C. Using a uniaxial extruder (screw 30mmφ), the obtained pellets and acrylonitrile-styrene (AS) resin (TOYO AS AS20, manufactured by TOYO STYRENE CO., LTD.) were kneaded and extruded at a mass ratio of 90/10 To produce transparent pellets. The glass transition temperature of the resulting pellets was 127°C. The pellets were melt extruded from a 400 mm wide hanger-type T-die using a 50 mmφ uniaxial extruder to produce a film with a thickness of 160 μm. Using a biaxial stretching device, the produced film was stretched 2.0 times under the temperature condition of 150°C, thereby obtaining a stretched film (40 μm acrylic film) with a thickness of 40 μm. After measuring the optical properties of the stretched film, the total light transmittance was 93%, the in-plane phase difference Δnd was 0.8 nm, and the thickness direction phase difference Rth was 1.5 nm.

APF:增亮薄膜(住友3M製,商品名:APF,厚度26μm)APF: Brightening film (made by Sumitomo 3M, trade name: APF, thickness 26 μm)

附HC之APF:增亮薄膜(住友3M製,商品名:APF、厚度20μm)上設有丙烯酸樹脂系硬塗層的薄膜APF with HC: Brightening film (made by Sumitomo 3M, trade name: APF, thickness 20μm) with acrylic resin hard coating film

附HC之26μmCOP薄膜:ZF12-HC:日本ZEON製,原料:於環烯烴系聚合物施有丙烯酸樹脂性硬塗敷者26μm COP film with HC: ZF12-HC: made by ZEON, Japan, raw materials: those with acrylic resin hard coating on cycloolefin polymer

實施例及比較例所使用之保護薄膜的線膨脹係數及斷裂伸度的測定方法如下述。並對實施例及比較例所製出之偏光薄膜進行下述評估。將結果列於表1。The methods of measuring the linear expansion coefficient and the breaking elongation of the protective films used in Examples and Comparative Examples are as follows. The polarizing films produced in Examples and Comparative Examples were evaluated as follows. The results are listed in Table 1.

>測定保護薄膜的線膨脹係數Y(×10-5 /K)> 使用TMA分析裝置(Hitachi High-Tech Science Co.製,TMA7100E),以下述測定條件測定保護薄膜的尺寸變化量,並將所得之值代入下述式(A)中算出尺寸變化率。進行4次測定並以4次的平均值作為尺寸變化率。然後,將所得尺寸變化率的平均值代入下述式(B)而算出保護薄膜的線膨脹係數Y(×10-5 /K)。 試樣大小:20mm×5mm 測定環境:-40℃⇔85℃ 升溫、降溫速度:10℃/min 測定次數:4 尺寸變化率=(ΔL/L)×100   (A) ΔL:測定時的尺寸變化量(於-40℃時之尺寸與於85℃時之尺寸的差) L:測定前的尺寸(於25℃時之尺寸) 線膨脹係數Y(×10-5 /K)=(尺寸變化率/ΔT)/100   (B) ΔT:溫度變化幅度>Measure the linear expansion coefficient Y (×10 -5 /K) of the protective film> Using a TMA analyzer (manufactured by Hitachi High-Tech Science Co., TMA7100E), measure the dimensional change of the protective film under the following measurement conditions, and obtain The value is substituted into the following formula (A) to calculate the dimensional change rate. Four measurements were made and the average value of four times was used as the dimensional change rate. Then, the average value of the obtained dimensional change rate was substituted into the following formula (B) to calculate the linear expansion coefficient Y (×10 -5 /K) of the protective film. Sample size: 20mm×5mm Measurement environment: -40℃⇔85℃ Heating and cooling rate: 10℃/min Number of measurements: 4 Dimensional change rate=(ΔL/L)×100 (A) ΔL: Dimensional change during measurement Quantity (the difference between the size at -40°C and the size at 85°C) L: The size before measurement (the size at 25°C) Linear expansion coefficient Y (×10 -5 /K) = (dimension change rate /ΔT)/100 (B) ΔT: temperature change range

>測定保護薄膜的斷裂伸度X(%)> 使用萬能試驗機(Autograph)(島津製作所製)在下述測定條件下以固定速度拉伸直至保護薄膜斷裂,並測定斷裂時之長度。將初始長度與斷裂時的長度代入下述式(C)中算出斷裂伸度X(%)。進行3次測定並以3次的平均值作為斷裂伸度X(%)。 試樣大小:100mm×10mm 拉伸速度:300mm/min 測定環境:溫度23℃、濕度50%RH 測定次數:3 斷裂伸度X(%)={(斷裂時的長度-初始長度)/初始長度}×100   (C)>Measure the breaking elongation X(%) of the protective film> Using an Autograph (manufactured by Shimadzu Corporation) under the following measurement conditions, the film was stretched at a fixed speed until the protective film was broken, and the length at break was measured. The initial length and the length at break were substituted into the following formula (C) to calculate the breaking elongation X (%). Three measurements were made and the average value of three times was taken as the elongation at break X (%). Sample size: 100mm×10mm Stretching speed: 300mm/min Measurement environment: temperature 23℃, humidity 50%RH Number of determinations: 3 Elongation at break X (%) = {(length at break-initial length)/initial length}×100   (C)

>偏光薄膜之蝴蝶試驗(耐裂痕性試驗)> 於150mm×50mm之偏光薄膜如圖1所示沿MD方向以雷射設置切口而製得試樣。將該試樣使用手動滾筒透過黏著劑貼合於玻璃板(松浪硝子工業股份有限公司製),並將已貼合於玻璃板的試樣放置於50℃的高壓釜中15分鐘。之後,將貼合於玻璃板之試樣投入試驗槽中,以下述條件進行了熱衝擊試驗。每10循環將貼合於玻璃板之試樣取出,確認圖1之圓圈部分是否有產生1mm以上的裂痕。針對5片試樣分別計數有1mm以上的裂痕產生時的循環數(5片中的5片皆有裂痕產生的循環數),並採用其中的最大值依下述基準進行評估。 (測定條件) 測定環境:-40℃(維持30分鐘)⇔85℃(維持30分鐘) 升溫、降溫速度:10℃/min 試樣數:5 (評估基準) 〇:200循環以上 △:100~199循環 ×:99循環以下>Butterfly Test of Polarized Film (Crack Resistance Test)> As shown in Figure 1, a polarizing film of 150 mm × 50 mm was cut with a laser in the MD direction to prepare a sample. This sample was bonded to a glass plate (manufactured by Songlang Glass Industry Co., Ltd.) using a manual roller through an adhesive, and the sample bonded to the glass plate was placed in an autoclave at 50°C for 15 minutes. After that, the sample attached to the glass plate was put into a test tank, and a thermal shock test was conducted under the following conditions. The sample attached to the glass plate is taken out every 10 cycles, and it is confirmed whether there is a crack of more than 1 mm in the circled part of FIG. The number of cycles when cracks of 1 mm or more were generated was counted for each of the five samples (the number of cycles where five of the five samples all had cracks), and the maximum value among them was evaluated according to the following criteria. (Measurement conditions) Measurement environment: -40℃ (maintain for 30 minutes) ⇔ 85℃ (maintain for 30 minutes) Heating and cooling speed: 10℃/min Number of samples: 5 (Evaluation criteria) 〇: 200 cycles or more △: 100~199 cycles ×: 99 cycles or less

[表1]

Figure 02_image001
[Table 1]
Figure 02_image001

由表1可知設於偏光件的保護薄膜中之至少一者滿足上述式(1)的實施例1~10之偏光薄膜,即使在熱衝擊(反覆以-40℃與85℃之溫度條件進行的熱衝擊試驗)的嚴酷環境下仍不易於偏光件產生裂痕,而耐裂痕性優異。另一方面,可知設於偏光件之保護薄膜未滿足上述式(1)的比較例1~9之偏光薄膜會因熱衝擊而易於偏光件產生裂痕,耐裂痕性差。It can be seen from Table 1 that at least one of the protective films provided on the polarizer satisfies the polarizing films of Examples 1 to 10 of the above formula (1), even under thermal shock (repeatedly under the temperature conditions of -40°C and 85°C Thermal shock test) is not easy to produce cracks in polarized parts, and it has excellent crack resistance. On the other hand, it can be seen that the polarizing films of Comparative Examples 1 to 9 in which the protective film provided on the polarizer does not satisfy the above formula (1) are prone to cracks in the polarizer due to thermal shock and have poor crack resistance.

產業上之可利用性 本發明之偏光薄膜可將其單獨、或以積層其而成之光學薄膜形式用於液晶顯示裝置(LCD)、有機EL顯示裝置等影像顯示裝置。Industrial availability The polarizing film of the present invention can be used alone or in the form of a laminated optical film for image display devices such as liquid crystal display devices (LCDs) and organic EL display devices.

圖1係顯示蝴蝶試驗所用試樣之形狀的概略圖。Fig. 1 is a schematic diagram showing the shape of a sample used in a butterfly test.

Claims (5)

一種偏光薄膜,於偏光件之單面或兩面隔著接著劑層設有保護薄膜,該偏光薄膜之特徵在於: 設於偏光件的前述保護薄膜中之至少一者滿足下述式(1): Y≦1.26×lnX+3.5   (1) Y:保護薄膜的線膨脹係數(×10-5 /K) X:保護薄膜的斷裂伸度(%)。A polarizing film is provided with a protective film on one side or both sides of a polarizer through an adhesive layer. The polarizing film is characterized in that at least one of the protective films provided on the polarizer satisfies the following formula (1): Y≦1.26×lnX+3.5 (1) Y: Coefficient of linear expansion of protective film (×10 -5 /K) X: Breaking elongation of protective film (%). 如請求項1之偏光薄膜,其中前述Y(×10-5 /K)為4以下。The polarizing film according to claim 1, wherein the aforementioned Y (×10 -5 /K) is 4 or less. 如請求項1或2之偏光薄膜,其中前述偏光件的厚度為10μm以下。The polarizing film according to claim 1 or 2, wherein the thickness of the polarizing member is 10 μm or less. 一種附黏著劑層之偏光薄膜,具有如請求項1至3中任一項之偏光薄膜及黏著劑層。A polarizing film with an adhesive layer, comprising the polarizing film according to any one of claims 1 to 3 and an adhesive layer. 一種影像顯示裝置,其中於影像顯示單元配置有如請求項1至3中任一項之偏光薄膜或如請求項4之附黏著劑層之偏光薄膜。An image display device, wherein the image display unit is provided with a polarizing film according to any one of claims 1 to 3 or a polarizing film with an adhesive layer according to claim 4.
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