TW202001034A - Fabric pre-treatment agent, digital jet printer, and digital jet printing method using same - Google Patents
Fabric pre-treatment agent, digital jet printer, and digital jet printing method using same Download PDFInfo
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- TW202001034A TW202001034A TW108121512A TW108121512A TW202001034A TW 202001034 A TW202001034 A TW 202001034A TW 108121512 A TW108121512 A TW 108121512A TW 108121512 A TW108121512 A TW 108121512A TW 202001034 A TW202001034 A TW 202001034A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J11/00—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
- B41J11/0015—Devices or arrangements of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
- B41J2/01—Ink jet
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/30—Ink jet printing
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P7/00—Dyeing or printing processes combined with mechanical treatment
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- Treatment Of Fiber Materials (AREA)
Abstract
Description
本創作提供一種處理劑、數位噴印機台以及使用其的數位噴印方法,尤指一種織物前處理劑、數位噴印機台以及使用其的數位噴印方法。This creation provides a processing agent, a digital printing machine and a digital printing method using the same, especially a fabric pre-treatment agent, a digital printing machine and a digital printing method using the same.
傳統織物染色通常採用溼式染色,在過程中由於經過上漿、洗染、印花等多道工序,產生大量的染料、洗滌劑、硫化物或各種鹽類等有機與無機物皆溶於水中,因而產生大量的污水,破壞生態環境;不僅如此,傳統織物染色還有諸多如高人力成本需求、耗時長、印花顏色及樣式有限、設備佔地大等限制,已無法因應現今社會對於織物產品的需求。Traditional fabric dyeing usually uses wet dyeing. In the process, due to multiple processes such as sizing, washing and printing, a large amount of organic and inorganic substances such as dyes, detergents, sulfides or various salts are dissolved in water, so It produces a lot of sewage and destroys the ecological environment; not only that, traditional fabric dyeing has many restrictions such as high labor cost requirements, long time consumption, limited printing colors and patterns, and large equipment footprint. It can no longer cope with the current society's textile products demand.
隨著科技發展,數位噴印技術逐漸興起而取代了傳統織物染色,相較於傳統織物染色,數位噴印技術具有打樣速度快、產生的污水量低、低人力成本、色彩豐富等諸多優點,使得以數位噴印製成的織物產品成為現今社會的主流。With the development of technology, digital printing technology has gradually emerged and replaced traditional fabric dyeing. Compared with traditional fabric dyeing, digital printing technology has many advantages such as fast proofing speed, low sewage volume, low labor cost, and rich colors. Makes the fabric products made by digital printing become the mainstream of today's society.
然而,現有噴印技術製程卻還是存在以下缺點:生產速度不符合市場需求、顏色不均勻、產生雜點或麻點以及產生露白等,尤其在噴印純色塊或淺色塊時更為明顯,顯然利用現有數位噴印技術仍無法滿足市場上對於品質的要求,因此還有待進一步的改進與發展。However, the existing printing technology process still has the following shortcomings: the production speed does not meet the market demand, the color is uneven, the occurrence of spots or pits, and the appearance of dew, etc., especially when printing pure color blocks or light color blocks, Obviously, the existing digital printing technology still cannot meet the quality requirements on the market, so further improvement and development are needed.
有鑑於現有數位噴印技術存在的缺陷,本創作之目的在於提供一種織物前處理劑,藉由將一織物預先浸入該織物前處理劑進行織物前處理,可改善織物後續進行數位噴印時墨水滲透性不佳而產生聚墨、色塊不均勻等問題。In view of the shortcomings of the existing digital printing technology, the purpose of this creation is to provide a fabric pretreatment agent. By pre-immersing a fabric in the fabric pretreatment agent for fabric pretreatment, the ink during subsequent digital printing of the fabric can be improved Poor permeability causes problems such as ink accumulation and uneven color blocks.
為達前述目的,本創作提供一種織物前處理劑,其中以1公升之該織物前處理劑為基準,該織物前處理劑包含:0.1克至10克的界面活性劑;0.1克至100克的滲透劑;20克至200克的尿素;10克至50克的糊料;以及10克至60克的酸鹼調整劑。To achieve the foregoing purpose, the present invention provides a fabric pretreatment agent, wherein based on 1 liter of the fabric pretreatment agent, the fabric pretreatment agent includes: 0.1 g to 10 g of surfactant; 0.1 g to 100 g Penetrating agent; 20 grams to 200 grams of urea; 10 grams to 50 grams of paste; and 10 grams to 60 grams of acid-base regulator.
本創作提供之織物前處理劑由於含有特定含量之前述組成成份,將一織物浸入該織物前處理劑進行前處理後,能提升該織物的滲透性,使得該經過前處理的織物在後續進行數位噴印時,因為織物滲透性良好讓墨水能夠均勻分散於織物上,進而獲得顏色分布均勻的色塊。The fabric pretreatment agent provided in this creation contains a specific content of the aforementioned components. After immersing a fabric in the fabric pretreatment agent for pretreatment, the permeability of the fabric can be improved, so that the pretreated fabric can be digitally processed in the subsequent When printing, because the permeability of the fabric is good, the ink can be evenly distributed on the fabric, and then a color block with a uniform color distribution is obtained.
依據本創作,該糊料包括天然糊料以及合成糊料;所述天然糊料可以包含海藻酸鈉、羧甲基纖維素、澱粉水解物、阿拉伯膠或其組合,但不限於此;所述合成糊料可以包含醚化澱粉、醚化纖維素、醚化種子膠、聚乙烯醇、聚丙烯酸或其組合,但不限於此。According to the present creation, the paste includes natural paste and synthetic paste; the natural paste may include sodium alginate, carboxymethyl cellulose, starch hydrolysate, gum arabic, or a combination thereof, but is not limited thereto; The synthetic paste may include etherified starch, etherified cellulose, etherified seed gum, polyvinyl alcohol, polyacrylic acid, or a combination thereof, but is not limited thereto.
較佳的,該界面活性劑係非離子型界面活性劑、陰離子型界面活性劑或陽離子型界面活性劑。更佳的,該界面活性劑係非離子型界面活性劑,其中,該非離子型界面活性劑係有機矽類界面活性劑、氟系界面活性劑或炔二醇系類界面活性劑,但不限於此。再更佳的,該界面活性劑係有機矽類界面活性劑。Preferably, the surfactant is a nonionic surfactant, an anionic surfactant or a cationic surfactant. More preferably, the surfactant is a nonionic surfactant, wherein the nonionic surfactant is an organosilicon surfactant, a fluorine surfactant, or an acetylene glycol surfactant, but is not limited to this. Even better, the surfactant is an organosilicon surfactant.
較佳的,該滲透劑係1,2-己二醇(1,2-Hexanediol)、2-吡咯烷酮(2-Pyrrolidinone)、ε-己內醯胺(ε-Caprolactam)或其組合,但並非僅限於此。更佳的,該滲透劑係1,2-己二醇。Preferably, the penetrating agent is 1,2-Hexanediol (1,2-Hexanediol), 2-Pyrrolidone (2-Pyrrolidinone), ε-caprolactam (ε-Caprolactam) or a combination thereof, but not only Limited to this. More preferably, the penetrant is 1,2-hexanediol.
較佳的,該酸鹼調整劑係選自由碳酸鈉(Sodium carbonate)、碳酸氫鈉(Sodium bicarbonate)、硫酸銨(Ammonium sulfate)、酒石酸(Tartaric acid)、檸檬酸(Citric Acid)、酒石酸銨(Ammonium tartrate)及其組合所組成之群組,但不限於此。Preferably, the acid-base regulator is selected from the group consisting of sodium carbonate, sodium bicarbonate, ammonium sulfate, tartaric acid, citric acid, and ammonium tartrate (Ammonium tartrate) and its combination, but not limited to this.
本創作另提供一種數位噴印機台,其包含:一工作台,其包含一輸送台以及一噴頭架,該輸送台上設置有可選擇性地沿X方向輸送之輸送帶,該噴頭架係設置於該輸送台上,且該噴頭架可選擇性地沿Y方向來回滑動,該Y方向與該X方向相交;以及一噴頭組,該噴頭組設置於該噴頭架上,且該噴頭組具有複數噴頭,該等噴頭係沿X方向排列。較佳的,該Y方向係與該X方向垂直。This creation also provides a digital printing machine, which includes: a working table, which includes a conveying table and a nozzle frame, the conveying table is provided with a conveyor belt that can be selectively conveyed in the X direction, and the nozzle frame is It is arranged on the conveying table, and the nozzle frame can selectively slide back and forth along the Y direction, the Y direction intersects the X direction; and a nozzle group, the nozzle group is arranged on the nozzle frame, and the nozzle group has Plural nozzles, which are arranged along the X direction. Preferably, the Y direction is perpendicular to the X direction.
藉由將該複數噴頭沿著該X方向排列(即與織物運輸之方向相同,又稱為縱向排列),使得該複數噴頭組成之噴頭組沿著與該X方向相交之Y方向來回移動進行噴印時,相較於以往噴頭沿著該Y方向排列(即與織物運輸之方向垂直,又稱為橫向排列)之噴頭組的機台具有較大的噴印面積,進一步使得整體噴印的效率提升而縮短完成數位噴印所需的時間;不僅如此,由於本創作之數位噴印機台中各噴頭均使用單色墨水組成液因而可避免多色噴印機台噴印純色塊時產生的雜點與麻點。By arranging the plurality of nozzles along the X direction (that is, the same direction as the fabric is transported, also known as a longitudinal arrangement), the nozzle group composed of the plurality of nozzles is moved back and forth along the Y direction intersecting the X direction to spray When printing, compared with the conventional nozzles arranged along the Y direction (that is, perpendicular to the direction of fabric transportation, also known as horizontal arrangement), the machine of the nozzle group has a larger printing area, which further makes the overall printing efficiency Improve and shorten the time required to complete digital printing; not only that, because the nozzles in the digital printing machine of this creation use monochromatic ink composition liquid, it can avoid the miscellaneous generated by the multi-color printing machine when printing pure color blocks Point and pockmarks.
依據本創作,該噴頭可使用市售任一品牌的噴頭,舉例而言,該噴頭的品牌可包含Kyocera、Ricoh或Fujifilm等,但不限於此。According to this creation, the nozzle can use any commercially available nozzle. For example, the nozzle brand can include Kyocera, Ricoh, Fujifilm, etc., but it is not limited thereto.
較佳的,本創作之數位噴印機台中的多個噴頭可同時沿著X方向和Y方向排列,形成矩陣式排列的噴頭組合。Preferably, a plurality of nozzles in the digital printing machine of the present invention can be arranged along the X direction and the Y direction at the same time to form a matrix arrangement of nozzle combinations.
本創作另提供一種數位噴印方法,其包含以下步驟:步驟(a):將一織物浸入本創作之織物前處理劑中進行織物前處理,以獲得一經前處理之織物;以及步驟(b):將該經前處理之織物置於一數位噴印機台上進行數位噴印,以獲得一具有印花的織物。This creation also provides a digital printing method, which includes the following steps: step (a): immersing a fabric in the fabric pretreatment agent of this creation to perform fabric pretreatment to obtain a pretreated fabric; and step (b) : Place the pre-treated fabric on a digital printing machine for digital printing to obtain a printed fabric.
依據本創作,該織物可以是天然纖維或合成纖維所製成的紡織品,舉例而言,該織物的材料可以包括棉花(Cotton)、尼龍(Nylon)或聚酯纖維(Polyester)等,但不限於此。According to this creation, the fabric may be a textile made of natural fibers or synthetic fibers. For example, the material of the fabric may include cotton, cotton, nylon, polyester, etc., but it is not limited to this.
依據本創作,所述將織物浸入前處理劑中進行織物前處理的步驟可以包含任何已知的上漿方式,舉例而言,該上漿方式可以包含壓吸、塗佈、噴塗或噴印等方式,但不限於此。該經前處理之織物在進行數位噴印前可以是濕的或乾的織物。According to this creation, the step of immersing the fabric in the pre-treatment agent for fabric pre-treatment may include any known sizing method, for example, the sizing method may include pressure suction, coating, spraying or printing, etc. Way, but not limited to this. The pre-treated fabric can be wet or dry fabric before digital printing.
較佳的,該步驟(b)中之數位噴印機台係使用本創作之數位噴印機台來進行數位噴印。Preferably, the digital printing machine in the step (b) uses the digital printing machine created in this step to perform digital printing.
本創作另提供一種數位噴印方法,其包含以下步驟:步驟(a):將一織物浸入一織物前處理劑中進行織物前處理,以獲得一經前處理之織物;以及步驟(b):將該經前處理之織物置於本創作之數位噴印機台上進行數位噴印,以獲得一具有印花的織物。This creation also provides a digital printing method, which includes the following steps: step (a): immersing a fabric in a fabric pre-treatment agent for fabric pre-treatment to obtain a pre-treated fabric; and step (b): The pre-treated fabric is placed on the digital printing machine of the present invention for digital printing to obtain a printed fabric.
較佳的,如前述數位噴印方法之步驟(b)中更包含將一單色墨水組成液灌入該數位噴印機台的步驟。較佳的,該單色墨水組成液包含一墨水主液以及一墨水稀釋液。Preferably, as step (b) of the aforementioned digital printing method further includes the step of pouring a monochromatic ink composition into the digital printing machine. Preferably, the monochromatic ink composition liquid includes an ink main liquid and an ink diluent.
依據本創作,該墨水主液可以是任何適用於數位噴印之墨水,舉例而言,該墨水可包括酸性墨水、活性墨水、分散性墨水或顏料墨水等,但不限於此。According to this creation, the ink main liquid may be any ink suitable for digital printing, for example, the ink may include acid ink, reactive ink, dispersing ink or pigment ink, etc., but is not limited thereto.
較佳的,該墨水稀釋液包含一保濕劑、一界面活性劑、一酸鹼緩衝劑以及一防腐劑;其中,以該墨水稀釋液的總重量為基準,該保濕劑係介於5重量百分比至70重量百分比;該界面活性劑係介於0.01重量百分比至1重量百分比;該酸鹼緩衝劑係介於0.1重量百分比至1重量百分比;該防腐劑係介於0.01重量百分比至1重量百分比。Preferably, the ink diluent contains a humectant, a surfactant, an acid-base buffer and a preservative; wherein, based on the total weight of the ink diluent, the humectant is between 5 weight percent Up to 70% by weight; the surfactant is between 0.01% and 1% by weight; the acid-base buffer is between 0.1% and 1% by weight; and the preservative is between 0.01% and 1% by weight.
較佳的,該保濕劑係選自由乙二醇(Ethylene glycol)、二乙二醇(Dithylene glycol)、三乙二醇(Trithylene glycol)、丙二醇(Propylene glycol)、丙三醇(Glycerol)、1,6-己二醇(1,6-Hexanediol)、乙二醇單丁醚(Ethylene glycol monobutyl ether)、二乙二醇單丁醚(Diethylene glycol monobutyl ether)、2-吡咯烷酮、N-甲基吡咯烷酮(N-Methyl pyrrolidone)及其組合所組成之群組,但不限於此。Preferably, the humectant is selected from ethylene glycol (Ethylene glycol), diethylene glycol (Dithylene glycol), triethylene glycol (Trithylene glycol), propylene glycol (Propylene glycol), glycerol (Glycerol), 1 ,6-Hexanediol (1,6-Hexanediol), Ethylene glycol monobutyl ether, Diethylene glycol monobutyl ether, 2-pyrrolidone, N-methylpyrrolidone (N-Methyl pyrrolidone) and its combination, but not limited to this.
較佳的,該界面活性劑係炔二醇基界面活性劑、烷氧基界面活性劑或含氟的非離子系界面活性劑,但不限於此。Preferably, the surfactant is an alkynediol-based surfactant, an alkoxy surfactant, or a fluorine-containing nonionic surfactant, but it is not limited thereto.
較佳的,該酸鹼緩衝劑係氫氧化鈉(Sodium hydroxide)、三乙醇胺(Triethanolamine)、三羥甲基氨基甲烷(Tris(hydroxymethyl)aminomethane)、3-(N-嗎啡啉)乙磺酸(3-(N-Morpholino)ethanesulfonic acid)、4-(2-羥乙基)-1-哌嗪乙烷磺酸半鈉鹽(4-(2-Hydroxyethyl)piperazine-1-ethanesulfonic acid hemisodium salt)或其組合,但不限於此。Preferably, the acid-base buffer is sodium hydroxide, triethanolamine, tris(hydroxymethyl)aminomethane, 3-(N-morphine)ethanesulfonic acid ( 3-(N-Morpholino)ethanesulfonic acid), 4-(2-Hydroxyethyl)-1-piperazine-1-ethanesulfonic acid hemisodium salt or The combination, but not limited to this.
較佳的,該防腐劑係1,2-苯並異噻唑-3-酮(1,2-benzisothiazol-3-one)、2,6-二甲基-1,3-二惡烷-4-醇乙酸酯(2,6-dimethyl-1,3-dioxan-4-yl acetate)或其組合,但不限於此。Preferably, the preservative is 1,2-benzisothiazol-3-one (1,2-benzisothiazol-3-one), 2,6-dimethyl-1,3-dioxane-4- Alcohol acetate (2,6-dimethyl-1,3-dioxan-4-yl acetate) or a combination thereof, but not limited thereto.
在說明說書中,由「小數值至大數值」表示的範圍,如果沒有特別指明,則表示其範圍為大於或等於該小數值至小於或等於該大數值。例如:0.1克至10克,即表示其範圍為「大於或等於0.1克至小於或等於10克」。In the description book, the range indicated by "small value to large value", unless otherwise specified, means that the range is greater than or equal to the small value to less than or equal to the large value. For example: 0.1g to 10g means that the range is "greater than or equal to 0.1g to less than or equal to 10g".
以下具體實施例說明本發明之實施方式,熟習此技藝者可經由本說明書之內容輕易地了解本發明所能達成之優點與功效,並且於不悖離本發明之精神下進行各種修飾與變更,以施行或應用本發明之內容。The following specific examples illustrate the implementation of the present invention. Those skilled in the art can easily understand the advantages and effects achieved by the present invention through the content of this specification, and make various modifications and changes without departing from the spirit of the present invention. To implement or apply the content of the present invention.
織物前處理劑Fabric pretreatment agent
實施例Examples 1A1A 至to 1C1C
實施例1A至1C係具有不同組成成份與含量之織物前處理劑,其成份與含量列於下表1中。
表1:實施例1A至1C之織物前處理劑的成份與含量
比較例Comparative example 1A1A 至to 1C1C
比較例1A至1C係現有技術之織物前處理劑,其組成成份與含量列於下表2中。
表2:比較例1A至1C之織物前處理劑的成份與含量
數位噴印機台Digital printing machine
如圖1及圖2所示,第一實施例的數位噴印機台1包含一工作台10及一噴頭組20。前述工作台10包含一輸送台11以及一噴頭架12,該輸送台11上設置有可選擇性地沿X方向輸送之輸送帶111,該噴頭架12係設置於該輸送台11上,且該噴頭架12可選擇性地沿Y方向來回滑動。前述噴頭組20設置於該工作台10之噴頭架12上,且該噴頭組20具有複數噴頭21,該等噴頭21係沿X方向排列,各噴頭21上安裝有多個噴嘴211。於本實施例中,所述Y方向係與X方向垂直。As shown in FIGS. 1 and 2, the
於噴印製程中,可將一織物F放置於輸送帶111上,使得織物F在輸送帶111上沿著X方向輸送,同時,噴頭組20沿著Y方向來回移動,藉此透過噴頭組20的多個噴嘴211將單色墨水組成液噴印於織物F上。During the printing process, a fabric F can be placed on the
除此之外,第二實施例的數位噴印機台的噴頭組除了包含沿X方向排列的複數噴頭外,更可包含沿Y方向排列設置的複數噴頭。In addition, the head group of the digital printing machine of the second embodiment may include a plurality of heads arranged in the Y direction in addition to the plurality of heads arranged in the X direction.
如圖3所示,第二實施例的數位噴印機台1包含如前所述之一工作台10及一噴頭組20,所述工作台10包含一輸送台11以及一噴頭架12,該輸送台11上設置有可選擇性地沿X方向輸送之輸送帶111,該噴頭架12係設置於該輸送台11上,且該噴頭架12可選擇性地沿Y方向來回滑動。前述噴頭組20設置於該工作台10之噴頭架12上,且該噴頭組20具有複數噴頭21、21A,其中一組複數噴頭21沿X方向排列,各噴頭21上安裝有多個噴嘴211,另一組複數噴頭21A亦沿X方向排列,各噴頭21A上也安裝有多個噴嘴211A,所述其中一組複數噴頭21(4個噴頭21)和另一組複數噴頭21A(4個噴頭21A)則沿Y方向排列設置。如圖3所示,其中一組複數噴頭21和另一組複數噴頭21A共同形成2 × 4之矩陣式排列的噴頭組合。As shown in FIG. 3, the
於本實施例中,所述Y方向係與X方向垂直。相似地,於噴印製程中,可將一織物F放置於輸送帶111上,使得織物F在輸送帶111上沿著X方向輸送,同時,噴頭組20中的複數噴頭21、21A可同時沿著Y方向來回移動,藉此透過噴頭組20的多個噴嘴211、211A同時將單色墨水組成液噴印於織物F上。In this embodiment, the Y direction is perpendicular to the X direction. Similarly, in the printing process, a fabric F can be placed on the
以下說明本創作之數位噴印方法之實施方式中,有關於將織物置於數位噴印機台上進行數位噴印的部分皆如同上述數位噴印機台之實施方式進行。The following describes the implementation of the digital printing method of the present invention, and the part about placing the fabric on the digital printing machine for digital printing is the same as the embodiment of the digital printing machine described above.
數位噴印方法Digital printing method
實施例Examples 11 :數位噴印尼龍織物之方法: Digital spraying method of Indonesian dragon fabric
先將一由尼龍6 (Nylon 6)所組成之織物浸入實施例1A之織物前處理劑中,使該織物之壓吸率(pick-up)達到約60%至80%後,將該織物於80℃至100℃下烘乾,獲得一經前處理後的織物。First, a fabric composed of nylon 6 (Nylon 6) is immersed in the fabric pretreatment agent of Example 1A to make the fabric pressure-up rate (pick-up) reach about 60% to 80%. Dry at 80℃ to 100℃ to obtain the fabric after pretreatment.
另外準備一適用於尼龍織物的單色墨水組成液,其組成成份列於下表3中。於此,所述黑色酸性墨水係購自雙鍵化工股份有限公司,其商品型號為Acid Black KA1,藍色酸性墨水購自雙鍵化工股份有限公司,其商品型號為Acid Blue KA1。
表3:實施例1之單色墨水組成液的組成成份
隨後將前述經前處理之織物置於第一實施例之數位噴印機台上,並將前述單色墨水組成液灌入數位噴印機台之8顆Kyocera KJ4B系列噴頭中,開始進行數位噴印,其中,噴印條件為單排頭、2PASS、雙向噴印大小為1.6平方公尺的純色塊,最後將噴印後的織物經過102℃、30分鐘蒸處上色後,再經過水洗、烘乾即獲得實施例1之織物。Then, the aforementioned pre-treated fabric is placed on the digital printing machine table of the first embodiment, and the aforementioned monochromatic ink composition liquid is poured into 8 Kyocera KJ4B series print heads of the digital printing machine table to start digital printing Printing, where the printing conditions are single-row head, 2PASS, two-way printing of pure color blocks with a size of 1.6 square meters, and finally the printed fabric is colored at 102°C for 30 minutes at the steaming place, and then washed and dried. The fabric of Example 1 was obtained by drying.
實施例Examples 22 :數位噴印棉花織物之方法:Method of digitally printing cotton fabric
先將一由棉花所組成之織物浸入實施例1B之織物前處理劑中,使該織物之壓吸率達到約60%至80%後,將該織物於80℃至100℃下烘乾,獲得一經前處理後的織物。First, a fabric composed of cotton is immersed in the fabric pretreatment agent of Example 1B, so that the pressure absorption rate of the fabric reaches about 60% to 80%, and the fabric is dried at 80 ℃ to 100 ℃ to obtain The fabric after pretreatment.
另外準備一適用於棉花織物的單色墨水組成液,其組成成份列於下表4中。於此,所述藍色活性墨水係購自雙鍵化工股份有限公司,其商品型號為Reactive Blue K01,黃色活性墨水購自雙鍵化工股份有限公司,其商品型號為Reactive Yellow K01。
表4:實施例2之單色墨水組成液的組成成份
隨後將前述經前處理之織物置於數位噴印機台上,並將前述單色墨水組成液灌入數位噴印機台之8顆Kyocera KJ4B系列噴頭中,開始進行數位噴印,其中,噴印條件為單排頭、2PASS、雙向噴印大小為1.6平方公尺的純色塊,最後將噴印後的織物經過102℃、10至15分鐘蒸處上色後,再經過水洗、烘乾即獲得實施例2之織物。Then, the aforementioned pre-treated fabric is placed on the digital printing machine table, and the aforementioned monochromatic ink composition is poured into the 8 Kyocera KJ4B series nozzles of the digital printing machine table to start digital printing. The printing conditions are single-row head, 2PASS, two-way printing of pure color blocks with a size of 1.6 square meters, and finally the printed fabric is colored after being steamed at 102°C for 10 to 15 minutes, and then washed and dried. The fabric of Example 2.
實施例Examples 33 :數位噴印聚酯纖維織物之方法: Digital printing method of polyester fiber fabric
先將一由聚酯纖維所組成之織物浸入實施例1C之織物前處理劑中,使該織物之壓吸率達到約60%至80%後,將該織物於80℃至100℃下烘乾,獲得一經前處理後的織物。First, a fabric composed of polyester fibers is immersed in the fabric pretreatment agent of Example 1C, so that the pressure absorption rate of the fabric reaches about 60% to 80%, and the fabric is dried at 80 ℃ to 100 ℃ To obtain the fabric after pretreatment.
另外準備一適用於聚酯纖維織物的單色墨水組成液,其組成成份列於下表5中。於此,所述藍色分散性墨水係購自雙鍵化工股份有限公司,其商品型號為Disperse Blue KD1,黃色分散性墨水購自雙鍵化工股份有限公司,其商品型號為Disperse Yellow KD1。
表5:實施例3之單色墨水組成液的組成成份
隨後將前述經前處理之織物置於數位噴印機台上,並將前述單色墨水組成液灌入數位噴印機台之8顆Kyocera KJ4B系列噴頭中,開始進行數位噴印,其中,噴印條件為單排頭、2PASS、雙向噴印大小為1.6平方公尺的純色塊,最後將噴印後的織物經過170℃、6至8分鐘蒸處上色後,再經過水洗、烘乾即獲得實施例3之織物。Then, the aforementioned pre-treated fabric is placed on the digital printing machine table, and the aforementioned monochromatic ink composition is poured into the 8 Kyocera KJ4B series nozzles of the digital printing machine table to start digital printing. The printing conditions are single-row head, 2PASS, two-way printing of pure color blocks with a size of 1.6 square meters. Finally, the printed fabric is colored at 170 ℃ and steamed for 6 to 8 minutes, then washed and dried. The fabric of Example 3.
比較例Comparative example 11
將一由尼龍6所組成之織物浸入比較例1A之織物前處理劑中,使該織物之壓吸率達到約70%至80%後,將該織物於80℃至100℃下烘乾,獲得一經前處理後的織物。A fabric composed of nylon 6 was immersed in the fabric pretreatment agent of Comparative Example 1A to make the pressure absorption rate of the fabric reach about 70% to 80%, and the fabric was dried at 80°C to 100°C to obtain The fabric after pretreatment.
隨後將前述經前處理之織物置於現有技術之8色數位噴印機台上,並搭配8顆Kyocera KJ4B系列噴頭以橫向方式(即,平行於前述噴頭架來回滑動的Y方向)排列,接著灌入翠藍、品紅、黃、黑、大紅、橘、藍以及淺黑8色酸性墨水(分別為雙鍵化工股份有限公司所販售的Acid KA1系列單色墨水,其中藍色和黑色墨水的來源與實施例1相同)後,即開始進行數位噴印,其中,噴印條件為單排頭、2PASS、雙向噴印大小為1.6平方公尺之純色塊或混色色塊,最後將噴印後的織物經過102℃、30分鐘蒸處上色後,再經過水洗、烘乾即獲得比較例1之織物。Then, the above-mentioned pre-treated fabric is placed on the prior art 8-color digital printing machine table, and it is arranged in a horizontal manner (that is, parallel to the Y direction of the back and forth of the aforementioned nozzle holder) with 8 Kyocera KJ4B series nozzles, and then Filled with 8-color acid inks of emerald blue, magenta, yellow, black, scarlet, orange, blue and light black (Acid KA1 series of single-color inks sold by Double Bond Chemical Co., Ltd., among which blue and black inks The source is the same as in Example 1), then digital printing begins, in which the printing conditions are single-row head, 2PASS, two-way printing of pure color blocks or mixed color blocks with a size of 1.6 square meters, and finally print After the fabric was colored by steaming at 102°C for 30 minutes, and then washed and dried, the fabric of Comparative Example 1 was obtained.
比較例Comparative example 22
將一由棉花所組成之織物浸入比較例1B之織物前處理劑中,使該織物之壓吸率達到約75%至85%後,將該織物於80℃至100℃下烘乾,獲得一經前處理後的織物。After immersing a fabric composed of cotton in the fabric pretreatment agent of Comparative Example 1B to achieve a pressure absorption rate of about 75% to 85%, the fabric was dried at 80°C to 100°C to obtain a The fabric after pretreatment.
隨後將前述經前處理之織物置於現有技術之8色數位噴印機台上,並搭配8顆Kyocera KJ4B系列噴頭以橫向方式(即,平行於前述噴頭架來回滑動的Y方向)排列,接著灌入翠藍、品紅、黃、黑、大紅、橘、藍以及淺黑8色活性墨水(分別為雙鍵化工股份有限公司所販售的Reactive K01系列單色墨水,其中藍色和黃色墨水的來源與實施例2相同)後,即開始進行數位噴印,其中,噴印條件為單排頭、2PASS、雙向噴印大小為1.6平方公尺之純色塊或混色色塊,最後將噴印後的織物經過102℃、10至15分鐘蒸處上色後,再經過水洗、烘乾即獲得比較例2之織物。Then, the above-mentioned pre-treated fabric is placed on the prior art 8-color digital printing machine table, and it is arranged in a horizontal manner (that is, parallel to the Y direction of the back and forth of the aforementioned nozzle holder) with 8 Kyocera KJ4B series nozzles, and then Filled with turquoise blue, magenta, yellow, black, scarlet, orange, blue and light black 8-color reactive inks (reactive K01 series monochromatic inks sold by Double Bond Chemical Co., Ltd., among which blue and yellow inks) The source is the same as in Example 2), then digital printing starts, in which the printing conditions are single-row head, 2PASS, two-way printing of pure color blocks or mixed color blocks with a size of 1.6 square meters, and finally print After the fabric was colored at 102°C for 10 to 15 minutes, it was washed and dried to obtain the fabric of Comparative Example 2.
比較例Comparative example 33
將一由聚酯纖維所組成之織物浸入比較例1C之織物前處理劑中,使該織物之壓吸率達到約50%至80%後,將該織物於80℃至100℃下烘乾,獲得一經前處理後的織物。After immersing a fabric composed of polyester fibers into the fabric pretreatment agent of Comparative Example 1C to achieve a pressure absorption rate of about 50% to 80%, the fabric was dried at 80°C to 100°C. Obtain the fabric after pretreatment.
隨後將前述經前處理之織物置於現有技術之8色數位噴印機台上,並搭配8顆Kyocera KJ4B系列噴頭以橫向方式(即,平行於前述噴頭架來回滑動的Y方向)排列,接著灌入翠藍、品紅、黃、黑、大紅、橘、藍以及淺黑8色分散性墨水(分別為雙鍵化工股份有限公司所販售的Disperse KD1系列單色墨水,其中藍色和黃色墨水的來源與實施例3相同)後,即開始進行數位噴印,其中,噴印條件為單排頭、2PASS、雙向噴印大小為1.6平方公尺之純色塊或混色色塊,最後將噴印後的織物經過170℃、6至8分鐘蒸處上色後,再經過水洗、烘乾即獲得比較例3之織物。Then, the above-mentioned pre-treated fabric is placed on the prior art 8-color digital printing machine table, and it is arranged in a horizontal manner (that is, parallel to the Y direction of the back and forth of the aforementioned nozzle holder) with 8 Kyocera KJ4B series nozzles, and then Filled with emerald blue, magenta, yellow, black, scarlet, orange, blue and light black 8-color dispersible inks (disperse KD1 series of single-color inks sold by Double Bond Chemical Co., Ltd., among which blue and yellow After the ink source is the same as in Example 3), digital printing begins. The printing conditions are single-row head, 2PASS, and two-way printing of solid color blocks or mixed color blocks with a size of 1.6 square meters. After the fabric was colored at 170°C for 6 to 8 minutes, it was washed and dried to obtain the fabric of Comparative Example 3.
織物品質測定Fabric quality determination
透過肉眼觀察前述以實施例1至3以及比較例1至3之數位噴印方法所獲得具印花之織物,檢視織物上經噴印的區域是否具有麻點、雜點、色塊顏色不均勻等缺陷;此外,數位噴印的速率也一併測量並列於下表6中。
表6:實施例1至3以及比較例1至3之織物的品質測定
根據上表6之織物品質測定結果可知,實施例1至3之織物先藉由特定組成成份以及含量的織物前處理劑對織物進行前處理,可以提升織物在後續進行數位噴印時對於墨水的滲透性,減少聚墨、顏色不均勻的發生;此外,實施例1至3之數位噴印機台的噴頭排列方式有別於現有技術之橫向排列,噴頭採用縱向排列的方式能夠提高約8倍的噴印速率。According to the measurement results of the fabric quality in Table 6 above, the fabrics of Examples 1 to 3 are pre-treated with a fabric pre-treatment agent of specific composition and content, which can improve the ink quality of the fabric during subsequent digital printing. Permeability, reduce the occurrence of ink accumulation and color unevenness; In addition, the arrangement of the nozzles of the digital printing machine of Examples 1 to 3 is different from the horizontal arrangement of the prior art, and the longitudinal arrangement of the nozzles can increase about 8 times Print rate.
綜上所述,透過將一織物先以本創作之織物前處理劑進行前處理後,再以本創作之數位噴印機台進行數位噴印,不論是噴印在尼龍織物、棉花織物或聚酯纖維織物上,皆能提升織物的噴印品質,實質上避免織物上具有色塊顏色不均勻或有麻點、雜點等缺陷;此外,利用本創作前揭技術手段亦可大幅縮短數位噴印所需的時間,使其更符合市場上對於織物的品質要求與降低時間成本,提升在商業上的價值。In summary, by pre-treating a fabric with the fabric pre-treatment agent of this creation, and then digitally printing with the digital printing machine of this creation, whether it is printing on nylon fabric, cotton fabric or poly Ester fiber fabrics can improve the printing quality of the fabrics, which can effectively avoid the defects of uneven color of the color blocks or pits and noises on the fabrics; in addition, the use of the technical method of this creative disclosure can also greatly shorten the digital spray The time required for printing makes it more in line with the quality requirements of the fabric on the market and reduces the time cost and enhances the commercial value.
1‧‧‧數位噴印機台
10‧‧‧工作台
11‧‧‧輸送台
111‧‧‧輸送帶
12‧‧‧噴頭架
20‧‧‧噴頭組
21、21A‧‧‧噴頭
211、211A‧‧‧噴嘴
F‧‧‧織物1‧‧‧
圖1係本創作之數位噴印機台之立體示意圖; 圖2係利用第一實施例的數位噴印機台進行數位噴印製程之俯視示意圖; 圖3係利用第二實施例的數位噴印機台進行數位噴印製程之俯視示意圖。Figure 1 is a three-dimensional schematic diagram of the digital printing machine created in this book; 2 is a schematic plan view of the digital printing process using the digital printing machine of the first embodiment; FIG. 3 is a schematic top view of a digital printing process using the digital printing machine of the second embodiment.
無no
1‧‧‧數位噴印機台 1‧‧‧Digital printing machine
10‧‧‧工作台 10‧‧‧Workbench
11‧‧‧輸送台 11‧‧‧Conveyor
111‧‧‧輸送帶 111‧‧‧Conveyor belt
12‧‧‧噴頭架 12‧‧‧ nozzle holder
20‧‧‧噴頭組 20‧‧‧ nozzle group
21‧‧‧噴頭 21‧‧‧Sprinkler
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CN104389210B (en) * | 2014-11-28 | 2016-06-01 | 鲁丰织染有限公司 | The making method of the textile ink-jet printing fabric of high easy-care properties |
KR101694726B1 (en) * | 2015-05-29 | 2017-01-10 | 주식회사 디지아이 | Pretreatment composition for digital textile printing |
CN205651802U (en) * | 2016-03-10 | 2016-10-19 | 刘艳庆 | Seal machine is spouted to fabric high efficiency |
CN105926319A (en) * | 2016-05-18 | 2016-09-07 | 江苏阳光集团有限公司 | Active ink digital printing pretreating size for woolen fabric |
CN106544909A (en) * | 2016-11-01 | 2017-03-29 | 天津工业大学 | A kind of fleece fabrics digit printing pre-treatment slurry and printing technology |
-
2019
- 2019-06-20 TW TW108121512A patent/TW202001034A/en unknown
- 2019-06-20 TW TW108207877U patent/TWM584260U/en not_active IP Right Cessation
- 2019-06-20 WO PCT/CN2019/092007 patent/WO2019242669A1/en active Application Filing
Also Published As
Publication number | Publication date |
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TWM584260U (en) | 2019-10-01 |
WO2019242669A1 (en) | 2019-12-26 |
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