TW202000611A - Glass roll manufacturing method - Google Patents
Glass roll manufacturing method Download PDFInfo
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- TW202000611A TW202000611A TW108121203A TW108121203A TW202000611A TW 202000611 A TW202000611 A TW 202000611A TW 108121203 A TW108121203 A TW 108121203A TW 108121203 A TW108121203 A TW 108121203A TW 202000611 A TW202000611 A TW 202000611A
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- glass ribbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/10—Advancing webs by a feed band against which web is held by fluid pressure, e.g. suction or air blast
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/12—Advancing webs by suction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/30—Arrangements for accumulating surplus web
- B65H20/32—Arrangements for accumulating surplus web by making loops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/195—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations
- B65H23/198—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in winding mechanisms or in connection with winding operations motor-controlled (Controlling electrical drive motors therefor)
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
- Advancing Webs (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
- Winding Of Webs (AREA)
Abstract
Description
本發明是有關於一種在藉由將玻璃帶(glass ribbon)一面進行搬送一面沿著長邊方向進行切斷而將不需要部分分斷後,將玻璃帶繞卷芯捲繞而製造玻璃卷(glass roll)的方法。The present invention relates to a method of manufacturing a glass roll by winding a glass ribbon around the core after cutting the unnecessary portion by cutting the glass ribbon along the long side while cutting it. roll) method.
近年來,現狀是由於迅速普及的智慧型手機(smart phone)或平板型個人電腦(personal computer,PC)等行動終端追求薄型、輕量,故針對組裝入所述終端的玻璃基板而言對於薄板化的要求不斷變高。在此種現狀下,開發、製造被薄板化至膜狀(例如,厚度為300 μm以下)的玻璃基板即玻璃膜。In recent years, the current situation is that mobile terminals such as smart phones or tablet personal computers (PCs), which are rapidly becoming popular, are seeking thinness and lightness. The requirements for change are constantly increasing. Under such circumstances, glass films that are glass substrates that are thinned into a film shape (for example, having a thickness of 300 μm or less) are developed and manufactured.
於玻璃膜的製造步驟中,有時包含將成為玻璃膜之源的玻璃帶卷狀地捲繞而製造玻璃卷的步驟。而且,於專利文獻1揭示用於執行所述步驟的具體的一例方法。The manufacturing process of a glass film may include the process of winding the glass ribbon which becomes the source of a glass film in roll shape, and manufacturing a glass roll. Furthermore,
於所述文獻所揭示的方法首先藉由溢流下拉(overflow down draw)法將玻璃帶連續地成形。然後,將成形的玻璃帶一面進行搬送一面沿著長邊方向進行切斷。伴隨著所述切斷而將位於玻璃帶的寬度方向兩端的不需要部分(包含耳部的不需要的部位)自位於寬度方向中央的有效部分(此後成為製品的部位)分斷。最後,將僅由有效部分形成的玻璃帶繞卷芯捲繞而製造玻璃卷。The method disclosed in the aforementioned document first continuously shapes the glass ribbon by an overflow down draw method. Then, the formed glass ribbon is transported and cut along the longitudinal direction. Along with the cutting, an unnecessary portion (an unnecessary portion including ears) located at both ends in the width direction of the glass ribbon is divided from an effective portion located in the center in the width direction (hereinafter, a portion that becomes a product). Finally, a glass roll is manufactured by winding a glass ribbon formed of only the effective portion around the core.
此處,在上文所述的方法中,在捲繞玻璃帶時,在通過對玻璃帶以鬆弛的狀態進行搬送的鬆弛搬送區間後,將玻璃帶繞卷芯拉入。藉此,根據上文所述的方法,可避免產生如下文所述的不良狀況。Here, in the method described above, when winding the glass ribbon, the glass ribbon is drawn around the winding core after passing through the slack transport section where the glass ribbon is slackly transported. Thereby, according to the method described above, it is possible to avoid the occurrence of undesirable conditions as described below.
假定在不設置鬆弛搬送區間而將玻璃帶繞卷芯拉入時,作用在捲繞中的部位的張力傳遞並作用至將不需要部分進行分斷中的部位。由於此種情形,伴隨著分斷(切斷)而形成的切斷端部的品質惡化,而玻璃帶易於斷裂。對此,由於上文所述的方法中設置有鬆弛搬送區間,故可較佳地避免玻璃帶的斷裂。 [現有技術文獻] [專利文獻]It is assumed that when the glass ribbon is pulled in around the winding core without providing a slack transfer section, the tension acting on the winding portion is transmitted to the portion where the unnecessary portion is cut. Due to such a situation, the quality of the cut end portion formed by breaking (cutting) deteriorates, and the glass ribbon is easily broken. In this regard, since the method described above is provided with a slack transport section, it is possible to better avoid breakage of the glass ribbon. [Prior Art Literature] [Patent Literature]
[專利文獻1]日本特開2015-174744號公報[Patent Document 1] Japanese Patent Laid-Open No. 2015-174744
[發明所欲解決之課題]
然而,於專利文獻1揭示的方法中,雖然具有如上文所述的優點,但亦存在如下文所述的缺點。[Problems to be solved by the invention]
However, although the method disclosed in
即,針對藉由所述方法來控制玻璃帶的鬆弛量,需要調整卷芯的捲繞速度。但是,當調整捲繞速度時,卷芯重覆加速與減速,而難以以一定的張力繼續捲繞玻璃帶。其結果,成為於所製造的玻璃卷產生卷偏的原因。根據此種事態,期待確立一種可實現玻璃帶的鬆弛量的容易的控制、及一定的張力下的玻璃帶的捲繞這兩者的技術。That is, in order to control the slack amount of the glass ribbon by the above method, it is necessary to adjust the winding speed of the winding core. However, when the winding speed is adjusted, the winding core repeats acceleration and deceleration, and it is difficult to continue winding the glass ribbon with a certain tension. As a result, the glass rolls produced are misaligned. Based on such a situation, it is expected to establish a technology that can realize both easy control of the slack amount of the glass ribbon and winding of the glass ribbon under a certain tension.
再者,伴隨著玻璃帶的捲繞,玻璃卷的捲繞直徑逐漸增大。因此,為了避免隨著捲繞直徑的擴大而玻璃卷的旋轉周速度高速化,需要使卷芯的轉速漸漸下降。所述情況使所述方法中的鬆弛量的控制變得更加困難。Furthermore, as the glass ribbon is wound, the winding diameter of the glass roll gradually increases. Therefore, in order to avoid increasing the rotation speed of the glass roll as the winding diameter increases, it is necessary to gradually decrease the rotation speed of the core. This situation makes it more difficult to control the amount of slack in the method.
本發明鑒於上文所述的事態而完成,其技術性課題在於:在自玻璃帶將不需要部分分斷,且使分斷後的玻璃帶通過鬆弛搬送區間後,將玻璃帶繞卷芯捲繞而製造玻璃卷時,實現玻璃帶的鬆弛量的容易的控制、及一定張力下的玻璃帶的捲繞此兩種情形。 [解決課題之手段]The present invention has been completed in view of the above-mentioned circumstances, and its technical problem is to wind the glass ribbon around the winding core after the glass ribbon will not need to be partially broken and the divided glass ribbon passes through the slack transfer section In the manufacture of glass rolls, it is possible to easily control the amount of slack in the glass ribbon and wind the glass ribbon under a certain tension. [Means to solve the problem]
本發明為了解決上文所述的課題而創作,是一種玻璃卷的製造方法,在藉由將玻璃帶一面沿著搬送路徑進行搬送一面沿著長邊方向進行切斷而將不需要部分自玻璃帶分斷後,在使經分斷不需要部分的玻璃帶以鬆弛的狀態通過搬送路徑上的鬆弛搬送區間後,在搬送路徑的下游端繞卷芯捲繞而製造玻璃卷,其中於搬送路徑上的鬆弛搬送區間與下游端的相互間,設置將玻璃帶以固定保持的狀態朝下游端側搬送的搬送部,搬送部藉由調節玻璃帶的搬送速度,來控制鬆弛搬送區間的玻璃帶的鬆弛量。The present invention was created to solve the above-mentioned problems and is a method of manufacturing a glass roll. By cutting the glass ribbon along the conveying path and cutting it along the long side direction, no part of the glass is needed. After the tape is broken, after passing the glass ribbon that has not been broken through the slack conveying section on the conveying path in a slack state, it is wound around the winding core at the downstream end of the conveying path to manufacture a glass roll, in which Between the slack conveying section and the downstream end, a conveying section that conveys the glass ribbon toward the downstream end in a fixed state is provided. The conveying section controls the slack amount of the glass ribbon in the slack conveying section by adjusting the conveying speed of the glass ribbon .
在本方法中,在搬送路徑上的鬆弛搬送區間與下游端的相互間,搬送部將玻璃帶以固定保持的狀態朝下游端側搬送。據此,玻璃帶中的被搬送部搬送中的部位(以下,表述為搬送中部位)成為固定保持於搬送部的狀態。因此,搬送部藉由調整玻璃帶的搬送速度,可容易地控制鬆弛搬送區間的玻璃帶的鬆弛量。另外,如此由於搬送部控制鬆弛量,故無需藉由調節卷芯的捲繞速度來控制鬆弛量,從而可使捲繞速度一定。其結果,能夠以一定的張力捲繞玻璃帶來製造玻璃卷。自以上內容可知,根據本方法,可實現玻璃帶的鬆弛量的容易的控制、及一定的張力下的玻璃帶的捲繞此兩種情形。In this method, between the slack transport section on the transport path and the downstream end, the transport unit transports the glass ribbon toward the downstream end side in a fixed state. According to this, the portion of the glass ribbon that is being conveyed by the conveyed portion (hereinafter, referred to as the portion being conveyed) is in a state of being fixedly held by the conveying portion. Therefore, by adjusting the conveying speed of the glass ribbon, the conveying section can easily control the amount of slack in the glass ribbon in the slack conveying section. In addition, since the conveying section controls the slack amount in this manner, it is not necessary to control the slack amount by adjusting the winding speed of the winding core, so that the winding speed can be constant. As a result, the glass ribbon can be manufactured by winding the glass ribbon with a constant tension. As can be seen from the above, according to this method, it is possible to easily control the amount of slack in the glass ribbon and wind the glass ribbon under a certain tension.
在上文所述的方法中,較佳為進行反饋控制,所述反饋控制執行藉由檢測機構進行的玻璃帶的鬆弛量的檢測、及基於檢測結果的藉由搬送部進行的玻璃帶的搬送速度的調節。In the method described above, it is preferable to perform feedback control that performs the detection of the slack amount of the glass ribbon by the detection mechanism and the conveyance of the glass ribbon by the conveying section based on the detection result Adjustment of speed.
若如此,則可以適宜地控制玻璃帶的鬆弛量,以使鬆弛量取規定的目標值或接近規定的目標值。If so, the amount of relaxation of the glass ribbon can be appropriately controlled so that the amount of relaxation takes a predetermined target value or approaches a predetermined target value.
在上文所述的方法中,搬送部可為吸附輸送機(conveyor)所具有的皮帶(belt)。In the method described above, the conveying part may be a belt provided in the suction conveyor.
若如此,可藉由吸附輸送機所具有的皮帶對搬送中部位進行固定保持。If so, the belt in the suction conveyor can be used to fix and hold the part in transit.
在上文所述的方法中,搬送部可為吸引輥(suction roller)的旋轉周部。In the method described above, the conveying portion may be a rotating peripheral portion of a suction roller.
若如此,可藉由吸引輥的旋轉周部對搬送中部位進行固定保持。In this way, the part in the conveyance can be fixedly held by the circumferential portion of the suction roller.
上文所述的方法較佳的是使搬送部固定保持玻璃帶的正背面中的成為非保證面的面。In the method described above, it is preferable that the conveyance section fixes and holds the non-guaranteed surface of the front and back surfaces of the glass ribbon.
若如此,可避免在搬送部搬送玻璃帶時,因與搬送部的接觸而污染玻璃帶的保證面。In this way, it is possible to avoid contamination of the guarantee surface of the glass ribbon due to contact with the transport portion when the glass ribbon is transported by the transport portion.
上文所述的方法可將玻璃帶以重合於保護片材上的狀態進行切斷,同時使自保護片材分離的狀態的玻璃帶通過鬆弛搬送區間。The method described above allows the glass ribbon to be cut while being superimposed on the protective sheet, while passing the glass ribbon in a state separated from the protective sheet through the slack transport section.
若如此,藉由與保護片材重合,而可盡可能地避免在玻璃帶產生損傷等。進而,藉由使自保護片材分離的狀態的玻璃帶通過鬆弛搬送區間,而在搬送部將通過所述區間後的玻璃帶進行固定保持時,可較佳地進行固定保持。If so, by overlapping with the protective sheet, it is possible to avoid damage to the glass ribbon as much as possible. Furthermore, by passing the glass ribbon in a state separated from the protective sheet through the slack transport section, when the transport section fixes and holds the glass ribbon after passing through the section, it can be preferably fixed and held.
上文所述的方法較佳的是經由摩擦離合器(clutch)進行卷芯與用於使卷芯旋轉的驅動源的旋轉軸之間的扭矩傳遞。The method described above preferably transmits torque between the winding core and the rotating shaft of the drive source for rotating the winding core via a friction clutch.
為了控制鬆弛量,搬送部對玻璃帶的搬送速度適宜地發生變化而變快,或變慢。在每次發生此種搬送速度的變化時,以根據所述變化而變更驅動源的旋轉軸的轉速的方式進行控制非常煩雜。對此,若經由摩擦離合器進行卷芯與驅動源的旋轉軸之間的扭矩傳遞,則針對如上文所述的搬送部對玻璃帶的搬送速度的變化,可利用摩擦離合器的打滑而對應。 [發明的效果]In order to control the amount of slack, the conveying speed of the glass ribbon by the conveying section is appropriately changed to become faster or slower. Each time such a change in the conveying speed occurs, it is very complicated to control by changing the rotation speed of the rotating shaft of the drive source according to the change. On the other hand, if the torque transmission between the winding core and the rotating shaft of the drive source is performed via the friction clutch, the change in the transport speed of the glass ribbon by the transport section as described above can be responded to by slipping the friction clutch. [Effect of invention]
根據本發明,在自玻璃帶將不需要部分分斷,且使分斷後的玻璃帶通過鬆弛搬送區間後,將玻璃帶繞卷芯捲繞而製造玻璃卷時,可實現玻璃帶的鬆弛量的容易的控制、及一定的張力下的玻璃帶的捲繞此兩種情形。According to the present invention, when the glass ribbon is not required to be partially broken, and after the broken glass ribbon is passed through the slack transport section, the glass ribbon can be slacked when the glass ribbon is wound around the winding core to manufacture the glass roll Easy control and winding of the glass ribbon under a certain tension.
以下,參照附圖對於本發明的實施形態的玻璃卷的製造方法進行說明。Hereinafter, a method of manufacturing a glass roll according to an embodiment of the present invention will be described with reference to the drawings.
<第一實施方式> 首先,說明本發明的第一實施形態的玻璃卷的製造方法所使用的製造裝置的構成。<First embodiment> First, the structure of the manufacturing apparatus used for the manufacturing method of the glass roll of 1st Embodiment of this invention is demonstrated.
如圖1所示,製造裝置1包括:分斷機構3,藉由將玻璃帶2一面進行搬送一面在搬送路徑上的切斷區域P1沿著長邊方向進行切斷,而將不需要部分2b(不成為製品而被廢棄的部位)自玻璃帶2的有效部分2a(此後成為製品的部位)分斷;以及捲繞機構7,藉由將已分斷不需要部分2b的玻璃帶2(僅由有效部分2a形成的玻璃帶2)在搬送路徑的下游端P2以與帶狀保護片材4重合的狀態繞卷芯5捲繞,而製作玻璃卷6。As shown in FIG. 1, the
於本製造裝置1,玻璃帶2以朝下方鬆弛的狀態不斷通過搬送路徑上的位於切斷區域P1與下游端P2的相互間的鬆弛搬送區間T。In the
此處,成為切斷對象的玻璃帶2是在藉由溢流下拉法連續地成形後,將其搬送方向自鉛垂下方轉換為水平方向的玻璃。所述玻璃帶2包含:不需要部分2b,位於寬度方向(在圖1中鉛垂於紙面的方向)兩端;以及有效部分2a,位於寬度方向中央。玻璃帶2成形為可賦予可撓性程度的厚度(例如,300 μm以下)。於本實施形態中,玻璃帶2的上表面2c是保證面(適宜於此後施以成膜處理等的面),下表面2d是非保證面。再者,玻璃帶2的成形方法並不限於溢流下拉法,亦可為浮動(float)法或狹縫下拉(slot downdraw)法、再拉(redraw)法等。Here, the
分斷機構3包括:搬送裝置8,用於在切斷區域P1搬送玻璃帶2;以及切斷裝置9,用於切斷搬送中的玻璃帶2。The
作為搬送裝置8,使用將玻璃帶2以平放姿勢進行搬送的帶式輸送機(belt conveyor)。當然,並不限定於此,除了帶式輸送機以外,亦可使用輥式輸送機(roller conveyor)等。又,亦可藉由固定地設置的壓盤與在所述壓盤上滑動的帶狀片材(例如,後述的帶狀保護片材10)構成搬送裝置8。As the conveying
針對搬送裝置8的搬送面(此處為帶式輸送機所具有的皮帶的表面),供給帶狀保護片材10。所述帶狀保護片材10在以與玻璃帶2重合的狀態被傳送至下游側後,藉由自玻璃帶2分離且朝搬送裝置8的下方拉出,而自玻璃帶2的搬送路徑脫離。再者,作為帶狀保護片材10,例如可使用發泡樹脂片材,藉由所述帶狀保護片材10,保護在搬送裝置8上被搬送的玻璃帶2的下表面2d。The belt-shaped
作為切斷裝置9,使用配置於搬送裝置8的上方的雷射切斷機。所述雷射切斷機可沿著通過自身下方的玻璃帶2的有效部分2a與不需要部分2b的邊界線照射雷射L,同時可朝向伴隨著照射而被加熱的部位噴射冷媒C(例如,霧狀水)。As the
藉由上文所述的分斷機構3,利用雷射切割法將玻璃帶2沿著長邊方向連續地切斷,而將有效部分2a與不需要部分2b不斷地進行分斷。再者,除了雷射切割法以外,亦可利用雷射熔斷法將有效部分2a與不需要部分2b進行分斷。With the above-mentioned
分斷後的不需要部分2b自玻璃帶2(有效部分2a)的搬送路徑朝下方脫離,切斷為適宜於廢棄的長度而廢棄。用於所述廢棄的切斷藉由使不需要部分2b的上表面2c側凸出地彎曲,賦予彎曲應力而執行。於本實施形態,為了容易地切斷不需要部分2b,就每個適宜於廢棄的長度對於不需要部分2b的寬度方向端部自上表面2c側藉由劃痕施加構件(省略圖示)賦予劃痕。藉此,易於以劃痕為起點而切斷(斷裂)不需要部分2b。作為劃痕施加構件可使用金剛石磨石或金剛石晶片(diamond chip)、砂紙(sandpaper)等。The
捲繞機構7包括:搬送裝置11,將玻璃帶2以平放姿勢進行搬送;以及卷芯5,捲繞自搬送裝置11搬出的玻璃帶2。The winding
搬送裝置11配置於搬送路徑上的鬆弛搬送區間T與下游端P2之相互間。所述搬送裝置11包括吸附輸送機12、以及多個搬送輥13。The conveying
吸附輸送機12包括作為將玻璃帶2(有效部分2a)以固定保持的狀態朝下游端P2側搬送的搬送部的皮帶12a。此處所說的「固定保持」,意指在由吸附輸送機12進行的玻璃帶2的搬送中,皮帶12a與玻璃帶2的搬送中的部位此兩者不會相對移動。即,意指皮帶12a的表面與搬送中的部位的下表面2d此兩者不會相對移動。The
於皮帶12a,形成有將所述皮帶12a在厚度方向上貫通的多個吸附用孔(省略圖示)。又,於皮帶12a的內周側,配置有與真空泵等連接的負壓產生機構(省略圖示)。所述負壓產生機構藉由經由吸附用孔使玻璃帶2產生負壓,藉由吸附而將玻璃帶2的下表面2d固定保持於成為搬送面的皮帶12a的表面。藉此,吸附於皮帶12a的狀態的玻璃帶2以與皮帶12a的給送速度V1相同的搬送速度V1被不斷朝搬送路徑的下游側搬送。再者,皮帶12a既可為吸附玻璃帶2的寬度方向上的整個寬度的構成,亦可為僅吸附寬度方向上的一部分的構成。The
多個搬送輥13是沿著玻璃帶2的搬送路徑排列的張力調節輥(free roller)。當然,多個搬送輥13的一部分或全部可為驅動輥。The plurality of conveying
卷芯5可將沿著玻璃帶2的寬度方向延伸的軸心作為中心而進行旋轉。所述卷芯5將藉由搬送裝置11不斷搬送至搬送路徑的下游端P2的玻璃帶2以其上表面2c側為內側而進行捲繞。又,卷芯5如利用箭頭U所示,可將玻璃帶2一面進行捲繞一面逐漸朝上方移動。藉此,即便伴隨著捲繞的進行而玻璃卷6的直徑逐漸擴大,仍可水平地維持玻璃帶2的自搬送輥13架設於卷芯5的部位的姿勢。The winding
卷芯5的轉速被設為如下述的轉速,即:伴隨著由所述卷芯5進行的捲繞,而玻璃帶2的位於吸附輸送機12與下游端P2的相互間的部位具有張力。再者,設為伴隨著玻璃卷6的直徑逐漸擴大,而卷芯5的轉速逐漸降低的構成。藉此,無論玻璃卷6的直徑大小如何,將玻璃卷6的旋轉周速度維持為一定。The rotation speed of the winding
對於不斷捲繞於卷芯5的玻璃帶2,自其下表面2d側供給帶狀保護片材4。作為帶狀保護片材4,例如可使用樹脂製片材(聚對苯二甲酸乙二酯(Polyethylene terephthalate,PET)膜等)。所述帶狀保護片材4伴隨著卷芯5的旋轉自配置於下方的片材卷14連續地拉出。再者,帶狀保護片材4以具有張力的狀態(張力發揮作用的狀態)不斷捲繞於卷芯5。The
於鬆弛搬送區間T,在玻璃帶2的搬送路徑的上方,配置有作為檢測機構的檢測器15,所述檢測器15藉由檢測自身與玻璃帶2(有效部分2a)的上表面2c的相互間距離D,來檢測玻璃帶2的鬆弛量。於本實施形態,將超音波式位移感測器用作檢測器15。所述檢測器15所檢測到的相互間距離D作為檢測結果的訊號被發送至吸附輸送機12。接收到訊號的吸附輸送機12可調節皮帶12a的給送速度V1(玻璃帶2的搬送速度V1)以使相互間距離D成為一定(取規定的目標值)。即,吸附輸送機12(皮帶12a)作為藉由調節玻璃帶2的搬送速度V1來控制鬆弛搬送區間T的玻璃帶2的鬆弛量的鬆弛控制機構發揮功能。如此在本實施形態中,進行反饋控制,所述反饋控制執行檢測器15對鬆弛量的檢測、及基於檢測結果的搬送速度V1的調節。In the slack transfer section T, above the transfer path of the
此處,本實施形態中,使用超音波式位移感測器作為檢測器15(檢測機構),但不限於此。作為檢測器15,亦可使用雷射式位移感測器來代替超音波式位移感測器。其中,玻璃是透明體,雷射光容易透過,故存在藉由雷射式位移感測器無法正確地檢測玻璃的鬆弛量的情況,從而較佳為超音波式位移感測器。另外,作為位移傳感器以外的方法,亦可藉由利用照相機拍攝鬆弛搬送區間T的玻璃並進行圖像處理,來檢測鬆弛量。Here, in the present embodiment, an ultrasonic displacement sensor is used as the detector 15 (detection mechanism), but it is not limited thereto. As the
詳細而言,相互間距離D的長短藉由吸附輸送機12的給送速度V1與搬送裝置8的給送速度V2此兩個速度而決定。此處,搬送裝置8的給送速度V2等於玻璃帶2的成形速度。藉由將吸附輸送機12的給送速度V1相對於所述給送速度V2加快或減慢,而控制玻璃帶2朝下方的鬆弛量,而以相互間距離D成為一定的方式進行控制。給送速度V1的調節較佳為在0.95×V2≦V1≦1.15×V2的範圍進行。Specifically, the length of the mutual distance D is determined by the two speeds of the feed speed V1 of the
如圖2所示,經由摩擦離合器17進行卷芯5與用於使卷芯5旋轉的驅動源16(例如馬達等)的旋轉軸16a之間的扭矩傳遞。驅動源16的旋轉軸16a的轉速高於卷芯5的轉速。藉此,由因卷芯5與驅動源16的旋轉軸16a之間的轉速差,而在摩擦離合器17產生打滑。藉此,在將吸附輸送機12作為所述鬆弛控制機構發揮功能時,即便吸附輸送機12的給送速度V1變快或變緩,但因驅動源16與摩擦離合器17連結,故可使卷芯5以一定的扭矩進行旋轉。又,作為利用摩擦離合器17以外的方法,藉由調整驅動源16的馬達旋轉扭矩(例如由伺服馬達進行的扭矩控制)亦可進行對應。As shown in FIG. 2, torque transmission between the winding
其次,說明利用上文所述的製造裝置1的本發明的第一實施形態的玻璃卷的製造方法、及其作用/效果。Next, a method of manufacturing a glass roll according to the first embodiment of the present invention using the
如圖1所示,若成形後的玻璃帶2被不斷搬送至搬送路徑上的切斷區域P1,則對於在搬送裝置8上與帶狀保護片材10重合的狀態的玻璃帶2,將其有效部分2a與不需要部分2b連續地進行分斷。將分斷後的不需要部分2b廢棄。分斷後的玻璃帶2(有效部分2a)自搬送裝置8被朝下游側搬出,在自帶狀保護片材10分離後,通過鬆弛搬送區間T而被移載於吸附輸送機12。As shown in FIG. 1, if the shaped
吸附輸送機12根據檢測器15檢測出的相互間距離D,調節皮帶12a的給送速度V1以使相互間距離D一定。如此,由於吸附輸送機12進行相互間距離D的調整,故能夠繼續進行一定的捲繞速度(一定的張力)下的玻璃帶2的捲繞來製造玻璃卷6。The
藉此,在鬆弛搬送區間T與下游端P2的相互間,使吸附輸送機12搬送玻璃帶2。所述吸附輸送機12將玻璃帶2以固定保持的狀態朝下游側搬送。據此,即便在吸附輸送機12與下游端P2的相互間使玻璃帶2具有張力(使張力作用),亦可避免張力跨著吸附輸送機12進行搬送中的玻璃帶2的部位,自下遊側朝上游側傳遞。藉此,可維持鬆弛搬送區間T的玻璃帶2的鬆弛,且可防止上文所述的張力被傳遞至玻璃帶2中的將不需要部分2b進行分斷中的部位。因此,可阻止伴隨著不需要部分2b的分斷而形成於玻璃帶2的切斷端部的品質惡化,從而可避免玻璃帶2的斷裂。As a result, the
自吸附輸送機12搬出的玻璃帶2被多個搬送輥13傳送至下游側後,在下游端P2不斷繞卷芯5捲繞。此時,藉由在吸附輸送機12與下游端P2的相互間使玻璃帶2具有張力,而可避免玻璃帶2捲繞於卷芯5時的前進方向相對於原本應該前進的方向不當地傾斜。因此,可防止所製造的玻璃卷6的卷偏。若繞卷芯5完成所期望的長度的玻璃帶2的捲繞,則完成玻璃卷6的製造。After the
以下,對於本發明的其他實施形態的玻璃卷的製造方法進行說明。此處,在其他實施形態的說明中,對於與上文所述的第一實施形態已說明的要素實質上相同的要素,藉由賦予相同的符號而省略重覆的說明,而僅對於與第一實施形態的相異點進行說明。Hereinafter, a method of manufacturing a glass roll according to another embodiment of the present invention will be described. Here, in the description of the other embodiments, the elements that are substantially the same as those already explained in the first embodiment described above are given the same reference symbols to omit repeated explanations, and only the The difference between one embodiment will be described.
<第二實施方式>
如圖3所示,第二實施形態的玻璃卷的製造方法與上文所述的第一實施形態相異之點為下述之點,即:配置吸引輥18來代替吸附輸送機12,藉由吸引輥18的旋轉周部18a構成搬送部。本實施形態中,吸引輥18(旋轉周部18a)作為鬆弛控制機構發揮功能。<Second embodiment>
As shown in FIG. 3, the method of manufacturing the glass roll of the second embodiment is different from the first embodiment described above in that the
於吸引輥18的旋轉周部18a,形成有孔軸在所述吸引輥18的直徑方向延伸的多個吸附用孔(省略圖示)。又,於吸引輥18的內部,設置有與真空泵等連接的負壓產生機構(省略圖示)。所述負壓產生機構藉由經由吸附用孔使玻璃帶2產生負壓,藉由吸附而將玻璃帶2的下表面2d固定保持於成為搬送面的吸引輥18的外周面。藉此,吸附於吸引輥18的狀態的玻璃帶2在與旋轉周部18a的旋轉周速度相同的搬送速度V1之下,被不斷朝搬送路徑的下游側搬送。A plurality of suction holes (not shown) with hole shafts extending in the diameter direction of the
<第三實施形態>
如圖4所示,第三實施形態的玻璃卷的製造方法與上文所述的第一實施形態相異之點為下述之點,即:配置軋輥(nip roller)19來代替吸附輸送機12,藉由構成軋輥19的一對夾持輥19a、夾持輥19a各自的旋轉周部19aa構成搬送部。本實施形態中,一對夾持輥19a、夾持輥19a(旋轉周部19aa)作為鬆弛控制機構發揮功能。<Third Embodiment>
As shown in FIG. 4, the method of manufacturing the glass roll of the third embodiment is different from the first embodiment described above in that it is a point in which a
一對夾持輥19a、夾持輥19a可將玻璃帶2在厚度方向上夾持地固定保持。藉此,藉由兩夾持輥19a、夾持輥19a夾持的狀態的玻璃帶2在與兩夾持輥19a、夾持輥19a的旋轉周部19aa的旋轉周速度相同的搬送速度V1之下,被不斷朝搬送路徑的下游側搬送。The pair of nip
此處,本發明的玻璃卷的製造方法並不限定於上文所述的實施形態中所說明的態樣。例如,在上文所述的實施形態中,在自藉由溢流下拉法連續地成形的玻璃帶2將不需要部分2b進行分斷後,繞卷芯5捲繞而製造玻璃卷6,但並不限於此。在利用卷對卷(roll to roll)的形態,從自第一卷芯連續地鬆開捲繞的玻璃帶將不需要部分進行分斷後,再次繞第二卷芯捲繞而製造玻璃卷時,亦可應用本發明。Here, the manufacturing method of the glass roll of this invention is not limited to the aspect demonstrated in the above-mentioned embodiment. For example, in the above-mentioned embodiment, after the
又,在上文所述的實施形態中,將玻璃帶2的上表面2c側作為內側而繞卷芯5捲繞,同時自下表面2d側供給帶狀保護片材4,但並不限於此。亦可將玻璃帶的下表面側作為內側而繞卷芯捲繞,同時自上表面側供給帶狀保護片材。In addition, in the above-mentioned embodiment, the
另外,所述第一實施形態中,吸附輸送機12根據檢測器15檢測出的相互間距離D,對皮帶12a的給送速度V1進行調節以使相互間距離D一定,並且經由摩擦離合器17進行驅動源16與卷芯5之間的扭矩傳遞,藉此以一定的扭矩使卷芯5旋轉,但不限於此。亦可設置未圖示的控制裝置,藉由控制裝置接收檢測器15檢測出的相互間距離D的訊號,來使控制裝置同時控制吸附輸送機12的皮帶12a的旋轉速度與驅動源16的旋轉速度。藉由控制機構同時控制搬送部的搬送速度與玻璃帶的捲繞速度,可繼續一定的張力下的玻璃帶的捲繞來製造玻璃卷。In addition, in the first embodiment described above, the
1‧‧‧製造裝置
2‧‧‧玻璃帶
2a‧‧‧有效部分
2b‧‧‧不需要部分
2c‧‧‧上表面
2d‧‧‧下表面
3‧‧‧分斷機構
4、10‧‧‧帶狀保護片材
5‧‧‧卷芯
6‧‧‧玻璃卷
7‧‧‧捲繞機構
8‧‧‧搬送裝置
9‧‧‧切斷裝置
11‧‧‧搬送裝置
12‧‧‧吸附輸送機
12a‧‧‧皮帶
13‧‧‧搬送輥
14‧‧‧片材卷
15‧‧‧檢測器
16‧‧‧驅動源
16a‧‧‧驅動源的旋轉軸
17‧‧‧摩擦離合器
18‧‧‧吸引輥
18a‧‧‧(吸引輥的)旋轉周部
19‧‧‧軋輥
19a‧‧‧夾持輥
19aa‧‧‧(夾持輥的)旋轉周部
C‧‧‧冷媒
D‧‧‧相互間距離
L‧‧‧雷射
P1‧‧‧切斷區域
P2‧‧‧下游端
T‧‧‧鬆弛搬送區間
U‧‧‧箭頭
V1‧‧‧搬送速度(給送速度)
V2‧‧‧搬送裝置的給送速度1‧‧‧
圖1是表示本發明的第一實施形態的玻璃卷的製造方法的側面圖。 圖2是表示本發明的第一實施形態的玻璃卷的製造方法的平面圖。 圖3是表示本發明的第二實施形態的玻璃卷的製造方法的側面圖。 圖4是表示本發明的第三實施形態的玻璃卷的製造方法的側面圖。FIG. 1 is a side view showing a method of manufacturing a glass roll according to a first embodiment of the present invention. Fig. 2 is a plan view showing a method of manufacturing a glass roll according to the first embodiment of the present invention. 3 is a side view showing a method of manufacturing a glass roll according to a second embodiment of the present invention. 4 is a side view showing a method of manufacturing a glass roll according to a third embodiment of the present invention.
1‧‧‧製造裝置 1‧‧‧ Manufacturing device
2‧‧‧玻璃帶 2‧‧‧glass ribbon
2a‧‧‧有效部分 2a‧‧‧effective part
2b‧‧‧不需要部分 2b‧‧‧No need
2c‧‧‧上表面 2c‧‧‧upper surface
2d‧‧‧下表面 2d‧‧‧Lower surface
3‧‧‧分斷機構 3‧‧‧Breaking mechanism
4、10‧‧‧帶狀保護片材 4, 10‧‧‧ Ribbon protective sheet
5‧‧‧卷芯 5‧‧‧roll core
6‧‧‧玻璃卷 6‧‧‧glass roll
7‧‧‧捲繞機構 7‧‧‧winding mechanism
8‧‧‧搬送裝置 8‧‧‧Conveying device
9‧‧‧切斷裝置 9‧‧‧cutting device
11‧‧‧搬送裝置 11‧‧‧Conveying device
12‧‧‧吸附輸送機 12‧‧‧Adsorption conveyor
12a‧‧‧皮帶 12a‧‧‧Belt
13‧‧‧搬送輥 13‧‧‧Conveying roller
14‧‧‧片材卷 14‧‧‧ sheet roll
15‧‧‧檢測器 15‧‧‧detector
C‧‧‧冷媒 C‧‧‧Refrigerant
D‧‧‧相互間距離 D‧‧‧ mutual distance
L‧‧‧雷射 L‧‧‧Laser
P1‧‧‧切斷區域 P1‧‧‧cut off area
P2‧‧‧下游端 P2‧‧‧ downstream
T‧‧‧鬆弛搬送區間 T‧‧‧slack transfer section
U‧‧‧箭頭 U‧‧‧arrow
V1‧‧‧搬送速度(給送速度) V1‧‧‧Conveying speed (feeding speed)
V2‧‧‧搬送裝置的給送速度 V2‧‧‧Feeding speed of conveying device
Claims (7)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2018118917A JP7148838B2 (en) | 2018-06-22 | 2018-06-22 | Glass roll manufacturing method |
JP2018-118917 | 2018-06-22 |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202000611A true TW202000611A (en) | 2020-01-01 |
Family
ID=68983966
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW108121203A TW202000611A (en) | 2018-06-22 | 2019-06-19 | Glass roll manufacturing method |
Country Status (3)
Country | Link |
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JP (1) | JP7148838B2 (en) |
TW (1) | TW202000611A (en) |
WO (1) | WO2019244654A1 (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN113978859A (en) * | 2021-09-28 | 2022-01-28 | 郑州旭飞光电科技有限公司 | Ultrathin flexible glass reel packaging system |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JP5679324B2 (en) * | 2011-05-19 | 2015-03-04 | 日本電気硝子株式会社 | Glass roll manufacturing method and manufacturing apparatus |
JP2015174744A (en) * | 2014-03-17 | 2015-10-05 | 日本電気硝子株式会社 | Manufacturing method of glass roll |
JP6354237B2 (en) * | 2014-03-24 | 2018-07-11 | 日本ゼオン株式会社 | Fragile film manufacturing method and apparatus |
JP2018508449A (en) * | 2015-01-29 | 2018-03-29 | コーニング インコーポレイテッド | Glass ribbon conveying method and apparatus |
JP6669988B2 (en) * | 2016-06-02 | 2020-03-18 | 日本電気硝子株式会社 | Manufacturing method of glass film |
-
2018
- 2018-06-22 JP JP2018118917A patent/JP7148838B2/en active Active
-
2019
- 2019-06-06 WO PCT/JP2019/022529 patent/WO2019244654A1/en active Application Filing
- 2019-06-19 TW TW108121203A patent/TW202000611A/en unknown
Also Published As
Publication number | Publication date |
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JP7148838B2 (en) | 2022-10-06 |
WO2019244654A1 (en) | 2019-12-26 |
JP2019218204A (en) | 2019-12-26 |
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