TW201946995A - Adhesive layer, method for producing same, adhesive sheet, adhesive layer-attached optical film, and image display device - Google Patents
Adhesive layer, method for producing same, adhesive sheet, adhesive layer-attached optical film, and image display device Download PDFInfo
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- TW201946995A TW201946995A TW108115531A TW108115531A TW201946995A TW 201946995 A TW201946995 A TW 201946995A TW 108115531 A TW108115531 A TW 108115531A TW 108115531 A TW108115531 A TW 108115531A TW 201946995 A TW201946995 A TW 201946995A
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- Prior art keywords
- adhesive layer
- refractive index
- film
- adhesive
- optical film
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/08—Macromolecular additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
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- C09J7/00—Adhesives in the form of films or foils
- C09J7/10—Adhesives in the form of films or foils without carriers
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- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
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- C09J7/00—Adhesives in the form of films or foils
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- C09J7/38—Pressure-sensitive adhesives [PSA]
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- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
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- G02B5/30—Polarising elements
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- C09J2301/00—Additional features of adhesives in the form of films or foils
- C09J2301/20—Additional features of adhesives in the form of films or foils characterized by the structural features of the adhesive itself
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- C09J2301/40—Additional features of adhesives in the form of films or foils characterized by the presence of essential components
- C09J2301/408—Additional features of adhesives in the form of films or foils characterized by the presence of essential components additives as essential feature of the adhesive layer
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Abstract
Description
本發明係關於一種黏著劑層及其製造方法。又,本發明係關於一種具有上述黏著劑層之黏著片及附黏著劑層之光學膜。進而,本發明係關於一種使用其等之圖像顯示裝置。The invention relates to an adhesive layer and a manufacturing method thereof. The present invention also relates to an adhesive sheet having the above-mentioned adhesive layer and an optical film with an adhesive layer. Further, the present invention relates to an image display device using the same.
例如如液晶顯示裝置或有機EL(Electroluminescence,電致發光)顯示裝置之顯示裝置係使用黏著劑組合物以將偏光膜、相位差膜、覆蓋玻璃等透明罩蓋構件、及其他各種光學膜與另外之光學膜接合。如此,藉由將黏著劑層配置於兩個光學膜之間,而形成具有該兩個光學膜之光學膜積層體。此種構成之光學膜積層體於顯示裝置中例如以光學膜之側成為視認側之方式配置。於該構成中,存在於外界光自視認側之光學膜入射時,入射光於黏著劑層與非視認側之光學膜之界面反射而返回視認側之問題。該問題於外界光之入射角較小時,變得尤為顯著。For example, a display device such as a liquid crystal display device or an organic EL (Electroluminescence) display device uses an adhesive composition to combine transparent cover members such as a polarizing film, a retardation film, and a cover glass, and various other optical films with other components. Optical film bonding. In this way, by disposing the adhesive layer between two optical films, an optical film laminate having the two optical films is formed. The optical film laminated body of such a structure is arrange | positioned in a display device, for example so that the side of an optical film may become a visible side. In this configuration, when external light is incident from the optical film on the visible side, the incident light is reflected at the interface between the adhesive layer and the optical film on the non-visible side and returns to the visible side. This problem becomes more significant when the incident angle of external light is small.
另一方面,對於圖像顯示裝置之背光單元,業界提出使用例如以(甲基)丙烯酸系聚合物為基礎聚合物且包含光擴散性微粒子之光擴散黏著劑組合物(專利文獻1)。
[先前技術文獻]
[專利文獻]On the other hand, for a backlight unit of an image display device, it has been proposed in the industry to use, for example, a light-diffusing adhesive composition containing a (meth) acrylic polymer as a base polymer and containing light-diffusing fine particles (Patent Document 1).
[Prior technical literature]
[Patent Literature]
[專利文獻1]日本專利特開2014-224964號公報[Patent Document 1] Japanese Patent Laid-Open No. 2014-224964
[發明所欲解決之問題][Problems to be solved by the invention]
考慮如上述之問題係由於黏著劑層與被黏著體之折射率差而產生。例如,於黏著劑層與使用氟系樹脂、聚矽氧烷、低折射無機粒子、多孔質材料、中空材料等低折射率材料之光學構件(例如,抗反射膜、光擴散膜、導光膜、稜鏡膜、透鏡膜、菲涅耳透鏡或雙凸透鏡或微透鏡膜)之間,由於界面之入射光之內部反射之影響視認性會產生問題。考慮該問題係起因於與黏著劑層相比光學膜之折射率較低,因此考慮藉由使用折射率較低之黏著劑層來消除上述問題。例如,作為藉由丙烯酸系黏著劑形成折射率較低之黏著劑層之方法,考慮於作為基礎聚合物之通常之丙烯酸系聚合物(折射率通常為1.47~1.52)中使用丙烯酸氟烷基酯(折射率1.38左右)作為單體單元。然而,使用含有上述丙烯酸氟烷基酯作為單體單元之基礎聚合物之折射率較低之黏著劑層表面張力較高而難以確保密接性。如此,極難一面確保黏著劑層之密接性,一面製作低折射率(例如折射率1.40以下)之黏著劑層。It is considered that the problems described above arise due to the difference in refractive index between the adhesive layer and the adherend. For example, optical members (e.g., antireflection film, light diffusion film, light guide film) used in the adhesive layer and low refractive index materials such as fluorine-based resins, polysiloxanes, low-refractive inorganic particles, porous materials, and hollow materials , Diaphragm, lens film, Fresnel lens, or lenticular lens or microlens film), the visibility caused by the internal reflection of incident light at the interface will cause problems. This problem is considered because the refractive index of the optical film is lower than that of the adhesive layer. Therefore, it is considered to eliminate the above problem by using an adhesive layer having a lower refractive index. For example, as a method for forming an adhesive layer with a lower refractive index by using an acrylic adhesive, it is considered to use a fluoroalkyl acrylate as a base polymer for a common acrylic polymer (refractive index is usually 1.47 to 1.52). (Refractive index of about 1.38) as a single unit. However, the adhesive layer using a base polymer containing the above-mentioned fluoroalkyl acrylate as a monomer unit having a low refractive index has a high surface tension and it is difficult to ensure adhesion. Thus, it is extremely difficult to produce an adhesive layer having a low refractive index (for example, a refractive index of 1.40 or less) while ensuring the adhesiveness of the adhesive layer.
另一方面,由專利文獻1之光擴散黏著劑組合物形成之黏著劑層雖然具有光擴散功能,但於黏著劑層之整體範圍內分散有光擴散性微粒子,因此難以充分地確保與光學膜等之密接性。On the other hand, although the adhesive layer formed of the light-diffusing adhesive composition of Patent Document 1 has a light-diffusing function, light-diffusing fine particles are dispersed throughout the entire range of the adhesive layer, and therefore it is difficult to sufficiently secure the optical film with the optical film. Equal tightness.
本發明之目的在於提供一種即便於應用於抗反射膜、光擴散膜、透鏡膜、菲涅耳透鏡或雙凸透鏡或微透鏡膜等折射率較低之光學構件之情形時,亦能夠有效地抑制內部反射,且密接性良好之黏著劑層及其製造方法。An object of the present invention is to provide an effective method for suppressing an optical member having a relatively low refractive index, such as an antireflection film, a light diffusion film, a lens film, a Fresnel lens, a lenticular lens, or a microlens film. Adhesive layer with internal reflection and good adhesion and manufacturing method thereof.
又,本發明之目的在於提供一種具有上述黏著劑層之黏著片,進而提供一種具有該黏著劑層之附黏著劑層之光學膜,進而本發明之目的在於提供一種具有上述黏著劑層或附黏著劑層之光學膜之圖像顯示裝置。
[解決問題之技術手段]In addition, an object of the present invention is to provide an adhesive sheet having the above-mentioned adhesive layer, and further to provide an optical film having the adhesive layer with the adhesive layer, and an object of the present invention is to provide an adhesive sheet having the above-mentioned adhesive layer or Image display device for optical film of adhesive layer.
[Technical means to solve the problem]
本發明者等人為解決上述課題而不斷銳意研究,結果發現了下述所示之黏著劑層等,從而完成了本發明。The present inventors have intensively studied to solve the above-mentioned problems, and as a result, have discovered an adhesive layer and the like shown below, and completed the present invention.
即,本發明係關於一種黏著劑層,其特徵在於:其係具有第1面並於上述第1面之相反側具有第2面者,且
上述黏著劑層藉由含有基礎聚合物之黏著劑組合物形成有黏著劑層整體之基片,
上述第1面具有基於上述黏著劑組合物之第1折射率,另一方面,上述第2面之第2折射率低於上述第1面之第1折射率。That is, the present invention relates to an adhesive layer, which is characterized in that it has a first surface and a second surface on the opposite side of the first surface, and the adhesive layer includes an adhesive containing a base polymer. The composition forms a substrate with an entire adhesive layer,
The first surface has a first refractive index based on the adhesive composition, and on the other hand, the second refractive index of the second surface is lower than the first refractive index of the first surface.
於上述黏著劑層中,上述第1面之第1折射率與第2面之第2折射率之差較佳為0.02~0.45。In the adhesive layer, a difference between the first refractive index of the first surface and the second refractive index of the second surface is preferably 0.02 to 0.45.
於上述黏著劑層中,上述第2面之第2折射率較佳為1.45以下。In the adhesive layer, the second refractive index of the second surface is preferably 1.45 or less.
作為上述黏著劑層,可採用於上述第2面側分散有具有低於上述基礎聚合物之折射率的折射率之低折射率材料之態樣。As the adhesive layer, a state in which a low refractive index material having a refractive index lower than the refractive index of the base polymer is dispersed on the second surface side may be adopted.
於上述黏著劑層中,分散有上述低折射率材料之區域之厚度較佳為自上述黏著劑層之第2面側於厚度方向上為600 nm以下。In the adhesive layer, the thickness of a region in which the low-refractive index material is dispersed is preferably 600 nm or less in the thickness direction from the second surface side of the adhesive layer.
於上述黏著劑層中,上述基礎聚合物之折射率較佳為1.40~1.55,上述低折射材料之折射率較佳為1.10~1.45。又,上述基礎聚合物之折射率與上述低折率材料之折射率之差較佳為0.07~0.45。In the adhesive layer, the refractive index of the base polymer is preferably 1.40 to 1.55, and the refractive index of the low refractive material is preferably 1.10 to 1.45. The difference between the refractive index of the base polymer and the refractive index of the low-refractive material is preferably 0.07 to 0.45.
作為上述低折率材料,可列舉平均粒徑為10 nm~150 nm之粒子。Examples of the low-refractive material include particles having an average particle diameter of 10 nm to 150 nm.
作為上述低折率材料,可列舉選自由MgF2 、CaF2 及Na3 AlF6 所組成之群中之至少一種無機粒子、以及選自由多孔質氧化矽粒子、中空奈米氧化矽粒子、及中空聚合物粒子所組成之群中之至少一種粒子。Examples of the low-refractive material include at least one inorganic particle selected from the group consisting of MgF 2 , CaF 2 and Na 3 AlF 6 , and a material selected from porous silica particles, hollow nano silica particles, and hollow particles. At least one particle in a group of polymer particles.
上述黏著劑層之全光線透過率較佳為85%以上。The total light transmittance of the adhesive layer is preferably 85% or more.
上述黏著劑層之上述第2面之反射率較佳為0.5~3.5%。The reflectance of the second surface of the adhesive layer is preferably 0.5 to 3.5%.
上述黏著劑層之上述第1面與第2面之反射率之差較佳為0.1~3.5%。The difference in reflectance between the first surface and the second surface of the adhesive layer is preferably 0.1 to 3.5%.
上述黏著劑層之凝膠分率較佳為30~95重量%。The gel fraction of the adhesive layer is preferably 30 to 95% by weight.
上述黏著劑層於25℃下之儲存彈性模數G'較佳為0.05~0.50 MPa。The storage elastic modulus G ′ of the adhesive layer at 25 ° C. is preferably 0.05 to 0.50 MPa.
上述黏著劑層於1 Hz下之動態黏彈性測定時之tanδ峰值較佳為-5~-50℃。The tan δ peak of the above-mentioned adhesive layer at the time of dynamic viscoelasticity measurement at 1 Hz is preferably -5 to -50 ° C.
又,本發明係關於一種黏著劑層之製造方法,其特徵在於:其係上述黏著劑層之製造方法,且包括:
步驟(1),其係利用含有基礎聚合物之黏著劑組合物於支持體上形成基礎黏著劑層;
步驟(2),其係準備使具有低於上述基礎聚合物之折射率的折射率之低折射率材料分散而成之分散液;
步驟(3),其係將上述分散液塗佈於上述基礎黏著劑層之支持體側之第1面相反側之第2面,使該分散液或溶液所包含之上述低折射率材料自上述基礎黏著劑層之上述第2面向厚度方向浸透;及
步驟(4),其係將上述低折射率材料浸透後之黏著劑層加以乾燥。In addition, the present invention relates to a method for manufacturing an adhesive layer, which is characterized in that it is a method for manufacturing the above-mentioned adhesive layer, and includes:
Step (1), which uses an adhesive composition containing a base polymer to form a base adhesive layer on a support;
Step (2), which is preparing a dispersion liquid in which a low refractive index material having a refractive index lower than the refractive index of the base polymer is dispersed;
Step (3), which is to apply the above-mentioned dispersion to the second side opposite to the first side of the support side of the base adhesive layer, so that the low-refractive index material contained in the dispersion or solution is from the above The above-mentioned second surface of the base adhesive layer is impregnated with the above-mentioned thickness direction; and step (4) is to dry the adhesive layer after the above-mentioned low refractive index material is impregnated.
又,本發明係關於一種黏著片,其特徵在於:其具有上述黏著劑層並於該黏著劑層之單面或兩面具有支持體。In addition, the present invention relates to an adhesive sheet, which is characterized in that it has the above-mentioned adhesive layer and has a support on one or both sides of the adhesive layer.
又,本發明係關於一種附黏著劑層之光學膜,其特徵在於:其係具有光學膜及設於該光學膜之單面或兩面之黏著劑層者,且
上述單面或兩面之黏著劑層為上述黏著劑層,該黏著劑層之第1面側設於上述光學膜。In addition, the present invention relates to an optical film with an adhesive layer, which is characterized in that it has an optical film and an adhesive layer provided on one or both sides of the optical film, and the above-mentioned one-sided or two-sided adhesive The layer is the above-mentioned adhesive layer, and the first surface side of the adhesive layer is provided on the optical film.
於上述附黏著劑層之光學膜中,作為光學膜,可較佳地使用偏光膜。Among the above-mentioned optical films with an adhesive layer, a polarizing film can be preferably used as the optical film.
又,本發明係關於一種光學積層體,其特徵在於:其具有上述附黏著劑層之光學膜及貼合於該附黏著劑層之光學膜之黏著劑層之低折射率光學構件。In addition, the present invention relates to an optical laminated body, which is characterized by having the above-mentioned optical film with an adhesive layer and a low-refractive index optical member adhered to the adhesive layer of the optical film with the adhesive layer.
又,本發明係關於一種圖像顯示裝置,其特徵在於:其具有上述黏著劑層、上述附黏著劑層之光學膜或上述光學積層體。
[發明之效果]The present invention also relates to an image display device including the adhesive layer, the optical film with an adhesive layer, or the optical laminate.
[Effect of the invention]
本發明之黏著劑層與黏著劑層中均勻地擴散有微粒子之擴散黏著劑層不同,於具有第1面及第2面之一層黏著劑層之兩面具有不同之折射率,於第1面之側具有基於形成黏著劑層整體之基片之黏著劑組合物的第1折射率,於相反側之第2面之側具有低於上述第1面之第1折射率的第2折射率。如此,本發明之黏著劑層具有較基於黏著劑層之折射率更被控制為低折射率之黏著面,因此可調整與低折射率之材料所形成之光學構件(例如,抗反射膜、光擴散膜、導光膜、稜鏡膜、透鏡膜、菲涅耳透鏡或雙凸透鏡或微透鏡膜等)之間之折射率差,藉此可抑制黏著劑層與該光學構件之間之界面之反射,並且有助於光提取效率之提昇。於將本發明之黏著劑層之第2面應用於微透鏡等表面凹凸形狀部之情形時,藉由利用該黏著劑層填充上述表面凹凸形狀部,可保護上述表面凹凸形狀,與於上述表面凹凸形狀部設置空隙層之情形相比,可不損害光提取效率而填充空隙,可抑止使用或運輸時之振動等所導致之損傷、形狀之破損。又,本發明之黏著劑層之第2面雖然具有調整為低折射率之折射率調整區域,但全光線透過率較高,且可不提高霧度值而形成低折射率之區域。又,本發明之黏著劑層之第1面維持了黏著劑層原本具有之黏著力,因此與通常之光學膜(例如偏光膜等)之密接性亦良好,另一方面,於控制為低折射率之黏著劑層之第2面,黏著劑組合物形成基片,因此亦可確保與低折射率材料所形成之光學膜之密接性。The adhesive layer of the present invention is different from the diffusion adhesive layer in which the fine particles are uniformly diffused in the adhesive layer. The two surfaces of the adhesive layer having one of the first surface and the second surface have different refractive indexes. The side has a first refractive index of the adhesive composition based on the substrate forming the entire adhesive layer, and a second refractive index lower than the first refractive index of the first surface on the opposite side of the second surface. In this way, the adhesive layer of the present invention has an adhesive surface that is controlled to a lower refractive index than the refractive index of the adhesive layer. Therefore, the optical member (for example, anti-reflection film, light Refractive index difference between a diffusion film, a light guide film, a diaphragm, a lens film, a Fresnel lens or a lenticular lens or a microlens film, etc., thereby suppressing the interface between the adhesive layer and the optical member Reflection, and contribute to the improvement of light extraction efficiency. When the second surface of the adhesive layer of the present invention is applied to a surface unevenness portion such as a microlens, the surface unevenness portion can be protected by filling the surface unevenness portion with the adhesive layer, and the surface unevenness can be protected. Compared with the case where a void layer is provided in the concave-convex shape portion, the void can be filled without impairing the light extraction efficiency, and damage and shape damage caused by vibration or the like during use or transportation can be suppressed. In addition, although the second surface of the adhesive layer of the present invention has a refractive index adjustment region adjusted to a low refractive index, the total light transmittance is high, and a low refractive index region can be formed without increasing the haze value. In addition, the first surface of the adhesive layer of the present invention maintains the original adhesive force of the adhesive layer, so it has good adhesion with ordinary optical films (such as polarizing films, etc.). On the other hand, it is controlled to have a low refractive index. On the second side of the adhesive layer having a high ratio, the adhesive composition forms a substrate, and therefore, it can also ensure the adhesion with an optical film formed of a low refractive index material.
以下,一面參照圖式一面說明本發明之黏著劑層等。Hereinafter, the adhesive layer and the like of the present invention will be described with reference to the drawings.
<黏著劑層>
如圖1所示,本發明之黏著劑層1具有第1面f1並於上述第1面f1之相反側具有第2面f2。又,上述黏著劑層1藉由含有基礎聚合物之黏著劑組合物形成有黏著劑層1整體之基片(基質)1a。上述第1面f1具有第1折射率n1,上述第2面f2之第2折射率n2設計為低於上述第1折射率n1。圖1中,例示了於上述基片1a中,於上述第2面f2之側分散(偏集存在)有具有低於上述基礎聚合物之折射率的折射率之低折射率材料2之情形。< Adhesive layer >
As shown in FIG. 1, the adhesive layer 1 of the present invention has a first surface f1 and a second surface f2 on the side opposite to the first surface f1. In addition, in the above-mentioned adhesive layer 1, the entire substrate (matrix) 1 a of the adhesive layer 1 is formed from an adhesive composition containing a base polymer. The first surface f1 has a first refractive index n1, and the second refractive index n2 of the second surface f2 is designed to be lower than the first refractive index n1. FIG. 1 illustrates a case where the low refractive index material 2 having a refractive index lower than the refractive index of the base polymer is dispersed (existing in a bias) on the side of the second surface f2 in the substrate 1a.
上述第1面f1之第1折射率n1相當於在本發明之黏著劑層1中,自形成基片1a之黏著劑組合物所獲得之黏著劑層之折射率。因此,上述第1折射率n1由形成基片1a之黏著劑組合物決定。再者,基礎聚合物之折射率與黏著劑層1整體之基片1a黏著劑層1之折射率實質上相同,因此上述第1面f1之第1折射率n1大致由基礎聚合物之折射率決定。形成黏著劑層之黏著劑組合物於下文進行說明,例如,藉由代表性之丙烯酸系黏著劑所形成之黏著劑層之折射率通常為1.47~1.52左右。藉由矽酮系黏著劑所形成之黏著劑層之折射率通常為1.40左右。The first refractive index n1 of the first surface f1 is equivalent to the refractive index of the adhesive layer obtained from the adhesive composition forming the substrate 1a in the adhesive layer 1 of the present invention. Therefore, the first refractive index n1 is determined by the adhesive composition forming the substrate 1a. Furthermore, the refractive index of the base polymer is substantially the same as the refractive index of the adhesive layer 1 of the entire substrate 1a of the adhesive layer 1. Therefore, the first refractive index n1 of the first surface f1 is substantially the refractive index of the base polymer. Decide. The adhesive composition forming the adhesive layer is described below. For example, the refractive index of an adhesive layer formed by a representative acrylic adhesive is usually about 1.47 to 1.52. The refractive index of the adhesive layer formed by the silicone-based adhesive is usually about 1.40.
另一方面,上述第2面f2之第2折射率n2於與上述第1面f1側之第1折射率n1之關係中,只要滿足n1>n2則無特別限制,可考慮成為被黏著體之低折射率光學膜之折射率等而適當地決定。但是,亦考慮若上述第1折射率n1與第2折射率n2之差(n1-n2)過大,則會產生黏著劑層1內之內部反射,因此前差(n1-n2)較佳為調整至0.02~0.45。上述差(n1-n2)進而較佳為0.03~0.35,進而較佳為0.03~0.25。On the other hand, the relationship between the second refractive index n2 of the second surface f2 and the first refractive index n1 of the first surface f1 side is not particularly limited as long as n1> n2 is satisfied, and it can be considered to be an adherend. The refractive index of the low-refractive-index optical film is appropriately determined. However, it is also considered that if the difference (n1-n2) between the first refractive index n1 and the second refractive index n2 is too large, internal reflection in the adhesive layer 1 will occur, so the front difference (n1-n2) is preferably adjusted. To 0.02 to 0.45. The difference (n1-n2) is more preferably 0.03 to 0.35, and still more preferably 0.03 to 0.25.
就可有效地抑制內部反射之方面而言,上述第2面f2之第2折射率n2例如較佳為1.45以下,進而較佳為1.4以下,進而較佳為1.35以下,進而較佳為1.3以下。若上述第2折射率n2為1.4以下,則本發明之黏著劑層1之第2面側亦可作為空氣層之代替用途使用。另一方面,就維持接著力之觀點而言,上述第2折射率n2較佳為1.25以上,進而較佳為1.28以上。上述第2折射率n2之範圍為相比藉由代表性之丙烯酸系黏著劑所形成之黏著劑層之折射率(通常為1.47~1.52左右)之下限值更低之範圍。In terms of effectively suppressing internal reflection, the second refractive index n2 of the second surface f2 is, for example, preferably 1.45 or less, more preferably 1.4 or less, still more preferably 1.35 or less, and even more preferably 1.3 or less. . If the second refractive index n2 is 1.4 or less, the second surface side of the adhesive layer 1 of the present invention can also be used as an alternative use of the air layer. On the other hand, from the viewpoint of maintaining the adhesive force, the second refractive index n2 is preferably 1.25 or more, and more preferably 1.28 or more. The range of the second refractive index n2 is a lower range than the lower limit of the refractive index (usually about 1.47 to 1.52) of the adhesive layer formed by a representative acrylic adhesive.
又,於在上述黏著劑層1中,如圖1所示般,於上述第2面f2側分散有低折射率材料2之情形時,形成基片1a之黏著劑組合物中之基礎聚合物之折射率為1.40~1.55,於上述基片1a中,分散於上述第2面a2之側之低折射率材料2之折射率較佳為1.10~1.45。上述基礎聚合物之折射率與上述低折率材料2之折射率之差較佳為0.07~0.45。上述基礎聚合物之折射率進而較佳為1.40~1.52,進而較佳為1.40~1.50。上述低折射率材料2之折射率進而較佳為1.14~1.42,進而較佳為1.18~1.40。上述基礎聚合物之折射率與上述低折率材料2之折射率之差進而較佳為0.07~0.35,進而較佳為0.10~0.30。雖然上述低折射率材料2之折射率較低者可以低添加量降低折射率,但另一方面,存在基礎聚合物(黏著劑層1a)之折射率與上述低折率材料2之折射率之差變大而容易產生散射(霧度)之傾向,因此上述折射率差較佳為調整為不過大。上述折射率於將材料製成單層膜之情形時,可表示為藉由分光式橢圓偏光儀法於23℃之環境下測定之D線之折射率值。When the low-refractive-index material 2 is dispersed on the second surface f2 in the adhesive layer 1 as shown in FIG. 1, a base polymer in the adhesive composition of the substrate 1 a is formed. The refractive index is 1.40 to 1.55. In the substrate 1a, the refractive index of the low refractive index material 2 dispersed on the side of the second surface a2 is preferably 1.10 to 1.45. The difference between the refractive index of the base polymer and the refractive index of the low-refractive material 2 is preferably 0.07 to 0.45. The refractive index of the base polymer is more preferably 1.40 to 1.52, and still more preferably 1.40 to 1.50. The refractive index of the low refractive index material 2 is more preferably 1.14 to 1.42, and still more preferably 1.18 to 1.40. The difference between the refractive index of the base polymer and the refractive index of the low-refractive material 2 is more preferably 0.07 to 0.35, and still more preferably 0.10 to 0.30. Although the lower refractive index of the above low refractive index material 2 can reduce the refractive index at a low addition amount, on the other hand, the refractive index of the base polymer (adhesive layer 1a) and the refractive index of the above low refractive index material 2 exist. Since the difference tends to be large and scattering (haze) tends to occur, the refractive index difference is preferably adjusted so as not to be too large. When the above-mentioned refractive index is made of a single-layer film, it can be expressed as a refractive index value of D line measured by a spectroscopic ellipsometry at 23 ° C.
作為上述低折率材料2,可使用平均粒徑10 nm~150 nm之粒子。上述範圍之平均粒徑之粒子於分散於黏著劑層1之第2面f2側之情形時,亦適於抑制黏著劑層1之霧度,維持較高之全光線透過率。上述平均粒徑較佳為20 nm~100 nm,進而較佳為20 nm~90 nm。上述粒子之平均粒徑係藉由利用動態光散射法之粒度分佈直徑測定裝置所測定之值。As the low refractive index material 2, particles having an average particle diameter of 10 nm to 150 nm can be used. When the particles with an average particle diameter in the above range are dispersed on the second surface f2 side of the adhesive layer 1, it is also suitable for suppressing the haze of the adhesive layer 1 and maintaining a high total light transmittance. The average particle diameter is preferably 20 nm to 100 nm, and more preferably 20 nm to 90 nm. The average particle diameter of the particles is a value measured by a particle size distribution diameter measuring device using a dynamic light scattering method.
作為上述低折率材料2,例如可列舉MgF2 (折射率1.38)、CaF2 (折射率1.43:螢石)、Na3 AlF(折射率1.34:六氟鋁酸鈉(冰晶石))等。該等材料(例如粒子)可單獨使用一種,亦可組合兩種以上使用。Examples of the low-refractive material 2 include MgF 2 (refractive index 1.38), CaF 2 (refractive index 1.43: fluorite), Na 3 AlF (refractive index 1.34: sodium hexafluoroaluminate (cryolite)), and the like. These materials (for example, particles) may be used singly or in combination of two or more kinds.
又,作為上述低折率材料2,例如可使用中空粒子。中空粒子可為無機粒子、聚合物粒子之任一者。中空粒子於粒子內具有折射率較低之空隙空間,因此中空粒子之折射率低於形成中空粒子之成分之折射率。例如,氧化矽之折射率為1.46,但可使用中空奈米氧化矽粒子(折射率1.24,商品名:Thrulya5320,粒徑75 nm,JGC Catalysts and Chemicals股份有限公司製造)、多孔質氧化矽粒子作為低折率材料。此外,可例示中空聚合物微粒子(折射率1.32,商品名:Techpolymer NH,型號XX-255AA,粒徑80 nm,中空率39%,Sekisui Plastics股份有限公司製造)。再者,於將中空粒子設於低折射之表面處理層之情形時,因係中空材料,故於強度、耐擦傷性上存在問題,但本發明中之中空粒子(低折率材料2)因係添加(含浸)於黏著劑層1中之形態,故可不考慮強度、耐擦傷性之問題而應用。As the low-refractive material 2, hollow particles can be used, for example. The hollow particles may be either inorganic particles or polymer particles. The hollow particles have void spaces with a relatively low refractive index within the particles, so the refractive index of the hollow particles is lower than the refractive index of the components forming the hollow particles. For example, the refractive index of silicon oxide is 1.46, but hollow nanometer silica particles (refractive index 1.24, trade name: Thrulya5320, particle size 75 nm, manufactured by JGC Catalysts and Chemicals Co., Ltd.), and porous silica particles can be used Low-reduction material. Further, hollow polymer fine particles (refractive index 1.32, trade name: Techpolymer NH, model XX-255AA, particle diameter 80 nm, hollow ratio 39%, manufactured by Sekisui Plastics Co., Ltd.) can be exemplified. In addition, when the hollow particles are provided on a low-refractive surface treatment layer, since they are hollow materials, there are problems in strength and scratch resistance. However, in the present invention, the hollow particles (low-refractive material 2) have problems. It is a form of being added (impregnated) to the adhesive layer 1, so it can be applied without considering the problems of strength and scratch resistance.
又,作為上述低折率材料2,可使用含有氟烷基之低聚物、聚矽氧烷樹脂之低聚物等。In addition, as the low-refractive material 2, an oligomer containing a fluoroalkyl group, an oligomer containing a polysiloxane resin, or the like can be used.
上述黏著劑層1之厚度並無特別限定,通常為5 μm~500 μm,較佳為10 μm~400 μm,進而較佳為10 μm~350 μm。又,於圖1中,上述黏著劑層1中分散有上述低折射率材料2之區域自上述第2面f2側以厚度T表示。上述厚度T係根據黏著劑層之厚度適當地設計,通常較佳為600 nm以下,進而較佳為300 nm以下,進而較佳為200 nm以下。再者,為了有效地抑制應用於折射率較低之光學膜之情形時之內部反射,上述厚度T較佳為10 nm以上,進而較佳為15 nm以上,進而較佳為20 nm以上。The thickness of the adhesive layer 1 is not particularly limited, but is usually 5 μm to 500 μm, preferably 10 μm to 400 μm, and further preferably 10 μm to 350 μm. Further, in FIG. 1, a region in which the low refractive index material 2 is dispersed in the adhesive layer 1 is represented by a thickness T from the second surface f2 side. The thickness T is appropriately designed according to the thickness of the adhesive layer, and is usually preferably 600 nm or less, more preferably 300 nm or less, and still more preferably 200 nm or less. Furthermore, in order to effectively suppress internal reflection when applied to an optical film having a low refractive index, the thickness T is preferably 10 nm or more, more preferably 15 nm or more, and even more preferably 20 nm or more.
上述黏著劑層1中厚度T之分散有低折射率材料2之區域於與基片(基質)1a之關係中,成為不規則之凹凸形狀,於本發明中,厚度T藉由計算凹凸形狀之深度之測定值之平均數而決定。The region of thickness T in the adhesive layer 1 in which the low refractive index material 2 is dispersed becomes an irregular uneven shape in the relationship with the substrate (matrix) 1a. In the present invention, the thickness T is calculated by calculating the uneven shape Determined by the average of the measured values of the depth.
低折射率材料2以單個分散之狀態、或一部分凝聚之狀態,分佈於上述第2面f2之側。分散有低折射率材料2之區域與未分散有低折射率材料2之基片1a之交界如參照圖1所說明般,成為不規則之凹凸形狀,於測定厚度T時,將於各測定位置,低折射率材料2之90%所存在之深度之範圍作為該測定位置之厚度T之測定值,計算複數個測定位置之測定值之平均數。The low-refractive-index material 2 is distributed on the side of the second surface f2 in a single dispersed state or a partially aggregated state. As described with reference to FIG. 1, the boundary between the area where the low refractive index material 2 is dispersed and the substrate 1 a where the low refractive index material 2 is not dispersed becomes an irregular uneven shape. When measuring the thickness T, it will be at each measurement position. The range of the depth of 90% of the low refractive index material 2 is used as the measurement value of the thickness T of the measurement position, and the average of the measurement values of the plurality of measurement positions is calculated.
圖2係表示黏著劑層1之第2面f2之狀態之俯視圖。如圖2所示,係於基片1a島狀地分散有低折射率材料2之海島構成,存在基片1a之部分及低折射率材料2之部分。第2面f2中之低折射率材料2之面積比較佳為設為30~99%之範圍。面積比係於一邊為10 μm~200 μm之方形區域中,低折射率材料2所占之面積相對於該方形區域之整體面積之比率,對複數個方形區域進行測定,藉由計算其測定值之平均數而求出面積比。FIG. 2 is a plan view showing a state of the second surface f2 of the adhesive layer 1. As shown in FIG. 2, the island structure in which the low refractive index material 2 is dispersed in an island shape on the substrate 1 a includes a portion of the substrate 1 a and a portion of the low refractive index material 2. The area of the low-refractive-index material 2 in the second surface f2 is preferably set to a range of 30 to 99%. The area ratio is the ratio of the area occupied by the low refractive index material 2 to the overall area of the square area in a square area with a side of 10 μm to 200 μm. The square area is measured and the measured value is calculated. The area ratio is calculated by averaging the numbers.
再者,關於上述黏著劑層1中之低折射率材料3之比率,只要上述第1面f1側之第1折射率n1與上述第2面f2之第2折射率n2滿足n1>n2之關係則無特別限制。Furthermore, regarding the ratio of the low refractive index material 3 in the adhesive layer 1, as long as the first refractive index n1 on the first surface f1 side and the second refractive index n2 on the second surface f2 satisfy the relationship of n1> n2 There are no particular restrictions.
本發明之黏著劑層1整體之全光線透過率較佳為85%以上,進而較佳為88%以上,進而較佳為90%以上。黏著劑層1之全光線透過率越高越佳。又,霧度值較佳為1.5%以下,更佳為1%以下,進而較佳為0.8%以下。黏著劑層1之霧度值越低越佳。上述黏著劑層1整體之全光線透過率、霧度值係依據JIS K7361測定之值。The total light transmittance of the entire adhesive layer 1 of the present invention is preferably 85% or more, further preferably 88% or more, and even more preferably 90% or more. The higher the total light transmittance of the adhesive layer 1, the better. The haze value is preferably 1.5% or less, more preferably 1% or less, and still more preferably 0.8% or less. The lower the haze value of the adhesive layer 1, the better. The total light transmittance and haze value of the entire adhesive layer 1 are values measured in accordance with JIS K7361.
又,本發明之黏著劑層1之第2面之反射率較佳為0.5~3.5%。本發明之黏著劑層1之第2面之反射率低於第1面之反射率,於與低折射率材料之關係中亦可將內表面反射控制為較小,上述第2面之反射率較佳為0.5~3.0%,進而較佳為0.5~2.5%。又,本發明之黏著劑層1之上述第1面與第2面之反射率之差較佳為0.1~3.5%。The reflectance of the second surface of the adhesive layer 1 of the present invention is preferably 0.5 to 3.5%. The reflectance of the second surface of the adhesive layer 1 of the present invention is lower than the reflectance of the first surface. In the relationship with the low refractive index material, the internal surface reflection can be controlled to be small. It is preferably 0.5 to 3.0%, and further preferably 0.5 to 2.5%. The difference in reflectance between the first surface and the second surface of the adhesive layer 1 of the present invention is preferably 0.1 to 3.5%.
再者,雖然本發明之黏著劑層1於上述中以上述第2面f2之第2折射率n2設計為低於上述第1折射率n1為前提而記載,但本發明之黏著劑層1可理解為具有以下特徵之發明:除了可以兩面之折射率之關係特定出以外,上述第2面f2之反射率還低於上述第1面f1之反射率。Furthermore, although the adhesive layer 1 of the present invention is described above on the premise that the second refractive index n2 of the second surface f2 is designed to be lower than the first refractive index n1, the adhesive layer 1 of the present invention may be It is understood as an invention having the following characteristics: in addition to being able to specify the relationship between the refractive indices of the two surfaces, the reflectance of the second surface f2 is lower than the reflectance of the first surface f1.
又,本發明之黏著劑層1之凝膠分率較佳為30~95重量%。上述凝膠分率較佳為30~90重量%,更佳為35~90重量%,進而較佳為40~90重量%。若上述黏著劑層1之凝膠分率處於上述範圍內,則成為適於具有應力緩和性、確保對凹凸之追隨性之態樣。再者,上述凝膠分率與黏著劑層1中之基片1a有關,不包含低折射率材料2。The gel fraction of the adhesive layer 1 of the present invention is preferably 30 to 95% by weight. The gel fraction is preferably 30 to 90% by weight, more preferably 35 to 90% by weight, and even more preferably 40 to 90% by weight. If the gel fraction of the said adhesive layer 1 exists in the said range, it will become suitable for having a stress relaxation property and ensuring the followability to unevenness | corrugation. In addition, the above-mentioned gel fraction is related to the substrate 1 a in the adhesive layer 1 and does not include the low refractive index material 2.
<黏著劑層之凝膠分率之測定>
將自黏著劑層(低折射率材料之浸透前)刮取約0.2 g而得者作為樣品1。將上述樣品1以具有0.2 μm直徑之鐵氟龍(註冊商標)膜(商品名「NTF1122」,日東電工股份有限公司製造)包裹後,用風箏線捆紮,將之作為樣品2。測定供於下述試驗前之樣品2之重量,將之設為重量A。再者,上述重量A係樣品1(黏著劑層)、鐵氟龍(註冊商標)膜、及風箏線之總重量。又,將上述鐵氟龍(註冊商標)膜與風箏線之總重量設為重量B。其次,將上述樣品2放入裝滿乙酸乙酯之50 ml容器,於23℃靜置1週。其後,自容器取出樣品2,於130℃在乾燥機中乾燥2小時去除乙酸乙酯後,測定樣品2之重量。測定供於上述試驗後之樣品2之重量,將之設為重量C。然後,自下式算出凝膠分率(重量%)。
凝膠分率(重量%)=(C-B)/(A-B)×100< Measurement of gel fraction of adhesive layer >
About 0.2 g of the self-adhesive layer (before the penetration of the low refractive index material) was scraped to obtain Sample 1. The above-mentioned sample 1 was wrapped with a Teflon (registered trademark) film (trade name "NTF1122", manufactured by Nitto Denko Corporation) having a diameter of 0.2 μm, and was bundled with a kite thread, and this was used as sample 2. The weight of Sample 2 before the following test was measured, and it was set to weight A. The weight A is the total weight of Sample 1 (adhesive layer), Teflon (registered trademark) film, and kite string. The total weight of the Teflon (registered trademark) film and the kite string was defined as the weight B. Next, the above-mentioned sample 2 was put into a 50 ml container filled with ethyl acetate, and left at 23 ° C for 1 week. Thereafter, the sample 2 was taken out from the container, and dried at 130 ° C for 2 hours in a dryer to remove ethyl acetate, and then the weight of the sample 2 was measured. The weight of Sample 2 after the above test was measured, and it was set to weight C. Then, the gel fraction (% by weight) was calculated from the following formula.
Gel fraction (% by weight) = (C-B) / (A-B) × 100
又,本發明之黏著劑層1於25℃下之儲存彈性模數G'較佳為0.05~0.50 MPa。上述儲存彈性模數G'較佳為0.06~0.45 MPa,更佳為0.07~0.40 MPa,進而較佳為0.08~0.35 MPa。若上述黏著劑層1之儲存彈性模數G'處於上述範圍內,則成為適於薄型化推進之圖像顯示裝置(LCD、OLED終端等)之保護、確保切斷加工時之尺寸穩定性之態樣。The storage elastic modulus G 'of the adhesive layer 1 of the present invention at 25 ° C is preferably 0.05 to 0.50 MPa. The storage elastic modulus G ′ is preferably 0.06 to 0.45 MPa, more preferably 0.07 to 0.40 MPa, and even more preferably 0.08 to 0.35 MPa. If the storage elastic modulus G 'of the above-mentioned adhesive layer 1 is within the above-mentioned range, it will be suitable for the protection of image display devices (LCD, OLED terminals, etc.) that are suitable for thinning, and ensure the dimensional stability during cutting Appearance.
又,本發明之黏著劑層1於1 Hz下之動態黏彈性測定時之tanδ峰值(玻璃轉移溫度)較佳為-5~-50℃。上述tanδ峰值較佳為-7~-50℃,更佳為-9~-45℃,進而較佳為-10~-40℃。若上述黏著劑層1之tanδ峰值處於上述範圍內,則成為適於確保圖像顯示裝置(移動端末等)之抗跌落衝擊性之態樣。The tan δ peak value (glass transition temperature) of the adhesive layer 1 of the present invention during dynamic viscoelasticity measurement at 1 Hz is preferably -5 to -50 ° C. The tan δ peak is preferably -7 to -50 ° C, more preferably -9 to -45 ° C, and even more preferably -10 to -40 ° C. If the tan δ peak value of the adhesive layer 1 is within the above range, it will be suitable for ensuring the drop resistance of the image display device (mobile terminal, etc.).
<黏著劑層之儲存彈性模數G'及tanδ峰值之測定>
對複數個黏著劑層進行積層,製作厚度約2 mm之試驗樣品。將該試驗樣品沖切為直徑7.9 mm之圓盤狀,夾入平行板,使用Rheometric Scientific公司製造之「Advanced Rheometric Expansion System(ARES,高級流變擴展系統)」,按照以下條件,進行動態黏彈性測定,自測定結果讀取25℃下之黏著劑層之儲存彈性模數G'及tanδ峰值。
(測定條件)
頻率:1 Hz
變形模式:彎扭
測定溫度:-70℃~150℃
升溫速度:5℃/分鐘<Measurement of the storage elastic modulus G 'and tanδ peak of the adhesive layer>
A plurality of adhesive layers were laminated to produce a test sample having a thickness of about 2 mm. This test sample was punched into a disc shape with a diameter of 7.9 mm, sandwiched into a parallel plate, and the "Advanced Rheometric Expansion System (ARES)" manufactured by Rheometric Scientific was used to perform dynamic viscoelasticity in accordance with the following conditions. Measurement. From the measurement results, the storage elastic modulus G 'and tan δ peaks of the adhesive layer at 25 ° C were read.
(Measurement conditions)
Frequency: 1 Hz
Deformation mode: bending and torsion temperature: -70 ℃ ~ 150 ℃
Heating rate: 5 ° C / min
繼而,一面參照圖3一面對本發明之黏著劑層之製造方法進行說明。Next, a manufacturing method of the adhesive layer of the present invention will be described with reference to FIG. 3.
首先,作為步驟(1),藉由含有基礎聚合物之黏著劑組合物於支持體S上形成基礎黏著劑層1'。基礎黏著劑層1'形成所得之黏著劑層1中之基片1a。上述基礎黏著劑層1'中之支持體一側為第1面f1',其相反側為第2面f2'。作為基礎黏著劑層1'之形成方法,並無特別限定,可藉由本領域通常使用之方法形成。具體而言,可將上述黏著劑組合物塗佈於支持體S之單面,將由該黏著劑組合物形成之塗佈膜加以乾燥而形成,或照射紫外線等活性能量線而形成。First, as step (1), a base adhesive layer 1 'is formed on a support S by an adhesive composition containing a base polymer. The base adhesive layer 1 'forms the substrate 1a in the obtained adhesive layer 1. The support side of the base adhesive layer 1 'is a first surface f1', and the opposite side thereof is a second surface f2 '. The method for forming the base adhesive layer 1 'is not particularly limited, and it can be formed by a method commonly used in the art. Specifically, the adhesive composition may be formed on one surface of the support S, and a coating film formed from the adhesive composition may be dried and formed, or may be formed by irradiating active energy rays such as ultraviolet rays.
作為上述支持體S,並無特別限定,例如可使用脫模膜、透明樹脂膜基材等各種基材。The support S is not particularly limited, and various substrates such as a release film and a transparent resin film substrate can be used.
作為上述脫模膜之構成材料,例如可列舉:聚乙烯、聚丙烯、聚對苯二甲酸乙二酯、聚酯膜等樹脂膜;紙、布、不織布等多孔質材料;網狀物、發泡片材、金屬箔、及其等之層壓體等適當之薄片體等;就表面平滑性優異之方面而言,可較佳地使用樹脂膜。亦可視需要對上述脫模膜進行脫模及防污處理或抗靜電處理。Examples of the constituent materials of the release film include resin films such as polyethylene, polypropylene, polyethylene terephthalate, and polyester films; porous materials such as paper, cloth, and non-woven fabrics; Suitable sheets, such as foam sheets, metal foils, and laminates thereof, and the like; in terms of excellent surface smoothness, a resin film can be preferably used. If necessary, the above-mentioned release film may be subjected to release and antifouling treatment or antistatic treatment.
另一方面,作為步驟(2),準備分散液10,該分散液係使具有與用於上述黏著劑組合物之基礎聚合物之折射率相比更低之折射率之低折射率材料2分散而成(未圖示)。作為用於分散液之分散介質,可使用能夠使低折射率材料2分散,且,能夠浸透於基礎黏著劑層1'者,可根據低折射率材料之種類、形成基礎黏著劑層之黏著劑組合物之種類適時地選擇。分散介質中之低折射率材料之濃度例如較佳為調製至0.1~10重量%。On the other hand, as step (2), a dispersion liquid 10 is prepared which disperses the low-refractive-index material 2 having a refractive index lower than that of the base polymer used in the above-mentioned adhesive composition. (Not shown). As the dispersion medium for the dispersion liquid, an adhesive that can disperse the low refractive index material 2 and can penetrate the base adhesive layer 1 'can be used, and an adhesive that can form the base adhesive layer according to the type of the low refractive index material The type of composition is selected in a timely manner. The concentration of the low refractive index material in the dispersion medium is preferably adjusted to 0.1 to 10% by weight, for example.
作為上述分散介質,例如可列舉:甲醇、乙醇、異丙醇、1-丙醇、正丁醇、2-丁醇、環己醇、第三丁醇、甘油、乙二醇、2-甲基-2,4-戊二醇、酚、對氯酚等醇類;丙酮、甲基乙基酮、甲基異丁基酮、環己酮、環戊酮、2-戊酮、2-己酮、2-庚酮等酮類;二乙醚、四氫呋喃、二㗁烷、苯甲醚等醚類;乙酸乙酯、乙酸丁酯、乳酸甲酯等酯類;苯、甲苯、二甲苯等芳香族烴類;正己烷、環己烷等脂肪族烴類;二甲基甲醯胺、二甲基乙醯胺等醯胺類;甲基溶纖劑、乙基溶纖劑、乙酸甲基溶纖劑等溶纖劑類。該等分散介質可單獨使用,或混合兩種以上使用。再者,上述溶劑僅係例示,本發明所使用之溶劑不受其等限定。Examples of the dispersion medium include methanol, ethanol, isopropanol, 1-propanol, n-butanol, 2-butanol, cyclohexanol, third butanol, glycerol, ethylene glycol, and 2-methyl. -2,4-pentanediol, phenol, p-chlorophenol and other alcohols; acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, cyclopentanone, 2-pentanone, 2-hexanone , 2-heptanone and other ketones; diethyl ether, tetrahydrofuran, dioxane, anisole and other ethers; ethyl acetate, butyl acetate, methyl lactate and other esters; benzene, toluene, xylene and other aromatic hydrocarbons Type; aliphatic hydrocarbons such as n-hexane, cyclohexane; fluorenamines such as dimethylformamide, dimethylacetamide; methyl cellosolve, ethyl cellosolve, methyl acetate cellosolve Other fibrinolytic agents. These dispersion media can be used alone or in combination of two or more. In addition, the said solvent is an illustration and the solvent used by this invention is not limited to these.
其次,作為步驟(3),將上述分散液10塗佈於上述基礎黏著劑層1'之第2面f2',使該分散液10所含之上述低折射率材料2自上述基礎黏著劑層1'之上述第2面f2'向厚度方向浸透。圖3之(3)-1表示剛將分散液10塗佈基礎黏著劑層1'後之狀態,(3)-2表示低折射率材料2已浸透於基礎黏著劑層1'之狀態。基礎黏著劑層1'之上述第2面f2'之側被分散液10之分散介質膨潤,該過程中分散液10內之低折射率材料2浸透入基礎黏著劑層1'內。Next, as step (3), the dispersion liquid 10 is applied to the second surface f2 'of the base adhesive layer 1', and the low-refractive index material 2 contained in the dispersion liquid 10 is removed from the base adhesive layer. The second surface f2 'of 1' permeates in the thickness direction. (3) -1 in FIG. 3 shows a state immediately after the dispersion liquid 10 is coated on the base adhesive layer 1 ′, and (3) -2 shows a state in which the low-refractive index material 2 has penetrated into the base adhesive layer 1 ′. The side of the above-mentioned second surface f2 'of the base adhesive layer 1' is swelled by the dispersion medium of the dispersion liquid 10, and the low-refractive index material 2 in the dispersion liquid 10 penetrates into the base adhesive layer 1 'in the process.
其次,作為步驟(4),對上述低折射率材料2浸透後之基礎黏著劑層1'加以乾燥。藉由乾燥步驟可使浸透於基礎黏著劑層1'之分散液10之分散介質蒸發,獲得圖1所示之黏著劑層1。將該狀態示於圖3之(4)。乾燥步驟之條件可根據分散介質之種類決定。Next, as step (4), the base adhesive layer 1 'after the low refractive index material 2 is impregnated is dried. Through the drying step, the dispersion medium of the dispersion liquid 10 impregnated in the base adhesive layer 1 ′ can be evaporated to obtain the adhesive layer 1 shown in FIG. 1. This state is shown in (4) of FIG. 3. The conditions of the drying step can be determined according to the type of the dispersion medium.
上述黏著劑層1中分散有上述低折射率材料2之區域(厚度T)以形成基礎黏著劑層1'之黏著劑組合物與分散液10之分散介質之關係決定。可以上述浸透深度成為上述值之方式適當地選定分散介質。又,可以成為所期望之厚度T之方式適當地設定分散液之塗佈量。The relationship between the adhesive composition of the region (thickness T) in which the low refractive index material 2 is dispersed in the adhesive layer 1 to form the base adhesive layer 1 ′ and the dispersion medium of the dispersion liquid 10 is determined. The dispersion medium is appropriately selected so that the above-mentioned penetration depth becomes the above-mentioned value. Moreover, the application amount of the dispersion liquid can be appropriately set so as to have a desired thickness T.
上述分散液之塗佈方法例如可使用輥塗、接觸輥式塗佈、凹版塗佈、反向塗佈、輥刷、噴塗、浸漬輥塗佈、棒式塗佈、刮塗、氣刀塗佈、淋幕式塗佈、唇模塗佈、模嘴塗佈機等適當之方法。可藉由分散液之塗佈方法、分散液之濃度、塗佈量等控制上述厚度T。The coating method of the dispersion liquid may be, for example, roll coating, contact roll coating, gravure coating, reverse coating, roll brushing, spray coating, dip roll coating, bar coating, blade coating, air knife coating. , Shower curtain coating, lip mold coating, die nozzle coating machine and other appropriate methods. The thickness T can be controlled by a coating method of the dispersion liquid, a concentration of the dispersion liquid, an application amount, and the like.
<黏著劑組合物>
對含有形成本發明之黏著劑層1之基片(基質)1a之基礎聚合物之黏著劑組合物進行說明。< Adhesive composition >
The adhesive composition containing the base polymer which forms the base sheet (matrix) 1a of the adhesive layer 1 of this invention is demonstrated.
上述黏著劑組合物可較佳地使用具有能夠用於光學用途之黏著性之透明材料。作為上述黏著劑組合物,例如可自丙烯酸系黏著劑、橡膠系黏著劑、矽酮系黏著劑、聚酯系黏著劑、胺基甲酸酯系黏著劑、環氧系黏著劑、及聚醚系黏著劑適當選擇使用。就透明性、加工性及耐久性等之觀點而言,較佳為使用丙烯酸系黏著劑。可使用對應於上述黏著劑組合物之種類之基礎聚合物。於本發明中,較佳為含有(甲基)丙烯酸系聚合物作為基礎聚合物之丙烯酸系黏著劑。As the above-mentioned adhesive composition, a transparent material having adhesiveness which can be used for optical applications can be preferably used. Examples of the adhesive composition include acrylic adhesives, rubber-based adhesives, silicone-based adhesives, polyester-based adhesives, urethane-based adhesives, epoxy-based adhesives, and polyethers. The system adhesive is appropriately selected and used. From the viewpoints of transparency, processability, and durability, it is preferable to use an acrylic adhesive. A base polymer corresponding to the kind of the above-mentioned adhesive composition can be used. In the present invention, an acrylic adhesive containing a (meth) acrylic polymer as a base polymer is preferred.
上述丙烯酸系黏著劑可包含例如含有(甲基)丙烯酸烷基酯之單體成分之部分聚合物及/或自上述單體成分所獲得之(甲基)丙烯酸系聚合物。丙烯酸系黏著劑之基礎聚合物中包含含有(甲基)丙烯酸烷基酯之單體成分之部分聚合物及/或自上述單體成分所獲得之(甲基)丙烯酸系聚合物。The acrylic pressure-sensitive adhesive may include, for example, a partial polymer containing a monomer component of an alkyl (meth) acrylate, and / or a (meth) acrylic polymer obtained from the monomer component. The base polymer of the acrylic adhesive contains a partial polymer containing a monomer component of an alkyl (meth) acrylate and / or a (meth) acrylic polymer obtained from the monomer component.
作為上述(甲基)丙烯酸烷基酯,可列舉上述直鏈狀或支鏈狀之碳數1~24之(甲基)丙烯酸烷基酯,其等之中,較佳為碳數1~9之(甲基)丙烯酸烷基酯,可較佳地例示碳數4~9之具有支鏈之(甲基)丙烯酸烷基酯。就容易取得黏著特性之平衡之方面而言,該(甲基)丙烯酸烷基酯較為合適。作為碳數4~9之具有支鏈之(甲基)丙烯酸烷基酯,具體而言,可列舉(甲基)丙烯酸正丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸正戊酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸異己酯、(甲基)丙烯酸異庚酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸異辛酯、(甲基)丙烯酸異壬酯等,其等可單獨使用一種或組合兩種以上使用。Examples of the (meth) acrylic acid alkyl ester include the linear or branched (meth) acrylic acid alkyl esters having 1 to 24 carbon atoms, and among them, 1 to 9 carbon atoms are preferred. As the (meth) acrylic acid alkyl ester, a branched (meth) acrylic acid alkyl ester having 4 to 9 carbon atoms can be preferably exemplified. This (meth) acrylic acid alkyl ester is suitable from the point that the balance of adhesive characteristics is easy to be obtained. Specific examples of the branched (meth) acrylic acid alkyl ester having 4 to 9 carbon atoms include n-butyl (meth) acrylate, second butyl (meth) acrylate, and (meth) acrylic acid. Tert-butyl ester, isobutyl (meth) acrylate, n-amyl (meth) acrylate, isoamyl (meth) acrylate, isohexyl (meth) acrylate, isoheptyl (meth) acrylate, ( 2-ethylhexyl methacrylate, isooctyl (meth) acrylate, isononyl (meth) acrylate, and the like can be used alone or in combination of two or more.
於本發明中,上述碳數1~24之於酯末端具有烷基之(甲基)丙烯酸烷基酯相對於形成(甲基)丙烯酸系聚合物之單官能性單體成分之總量,較佳為40重量%以上,更佳為50重量%以上,進而較佳為60重量%以上。In the present invention, the total amount of the (meth) acrylic acid alkyl ester having an alkyl group at the ester end of the carbon number of 1 to 24 is smaller than the total amount of the monofunctional monomer component forming the (meth) acrylic polymer. It is preferably at least 40% by weight, more preferably at least 50% by weight, and even more preferably at least 60% by weight.
上述單體成分中可含有上述(甲基)丙烯酸烷基酯以外之共聚單體作為單官能性單體成分。共聚單體可作為單體成分中之上述(甲基)丙烯酸烷酯之殘基使用。The monomer component may contain a comonomer other than the alkyl (meth) acrylate as the monofunctional monomer component. A comonomer can be used as a residue of the said alkyl (meth) acrylate in a monomer component.
作為共聚單體,例如可包含含環狀氮單體。作為上述含環狀氮單體,可無特別限制地使用具有(甲基)丙烯醯基或乙烯基等具備不飽和雙鍵之聚合性官能基,且具有環狀氮結構者。環狀氮結構較佳為於環狀結構內具有氮原子者。作為含環狀氮單體,例如可列舉:N-乙烯基吡咯啶酮、N-乙烯基-ε-己內醯胺、甲基乙烯吡咯啶酮等內醯胺系乙烯基單體;乙烯基吡啶、乙烯基哌啶酮、乙烯基嘧啶、乙烯基哌、乙烯基吡、乙烯基吡咯、乙烯基咪唑、乙烯基㗁唑、乙烯基啉等具有含氮雜環之乙烯基系單體等。又,可列舉含有啉環、哌啶環、吡咯啶環、哌環等雜環之(甲基)丙烯酸單體。具體而言,可列舉N-丙烯醯啉、N-丙烯醯基哌啶、N-甲基丙烯醯哌啶、N-丙烯醯基吡咯啶等。上述含環狀氮單體之中,較佳為內醯胺系乙烯基單體。Examples of the comonomer include a cyclic nitrogen-containing monomer. As the cyclic nitrogen-containing monomer, those having a polymerizable functional group having an unsaturated double bond such as a (meth) acrylfluorenyl group or a vinyl group and having a cyclic nitrogen structure can be used without particular limitation. The cyclic nitrogen structure is preferably one having a nitrogen atom in the cyclic structure. Examples of the cyclic nitrogen-containing monomer include: lactamamine-based vinyl monomers such as N-vinylpyrrolidone, N-vinyl-ε-caprolactam, and methylvinylpyrrolidone; vinyl Vinyl monomers having a nitrogen-containing heterocyclic ring, such as pyridine, vinyl piperidone, vinyl pyrimidine, vinyl piperidine, vinylpyridine, vinylpyrrole, vinylimidazole, vinyloxazole, vinylline, and the like. In addition, (meth) acrylic monomers containing heterocyclic rings such as a phthaloline ring, a piperidine ring, a pyrrolidine ring, and a piperidine ring are mentioned. Specific examples include N-acrylic hydrazine, N-acrylic fluorenylpiperidine, N-methacryl hydrapiperidine, N-acrylic fluorenyl pyrrolidine, and the like. Among the cyclic nitrogen-containing monomers, a lactamamine-based vinyl monomer is preferred.
於本發明中,含環狀氮單體相對於形成(甲基)丙烯酸系聚合物之單官能性單體成分之總量,較佳為0.5~50重量%,更佳為0.5~40重量%,進而較佳為0.5~30重量%。In the present invention, the cyclic nitrogen-containing monomer is preferably 0.5 to 50% by weight and more preferably 0.5 to 40% by weight with respect to the total amount of the monofunctional monomer component forming the (meth) acrylic polymer. , More preferably 0.5 to 30% by weight.
本發明中所使用之單體成分中可包含含羥基單體作為單官能性單體成分。作為含羥基單體,可無特別限制地使用具有(甲基)丙烯醯基或乙烯基等具備不飽和雙鍵之聚合性官能基,且具有羥基者。作為含羥基單體,例如可列舉:(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸2-羥基丁酯、(甲基)丙烯酸3-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸6-羥基己酯、(甲基)丙烯酸8-羥基辛酯、(甲基)丙烯酸10-羥基癸酯、(甲基)丙烯酸12-羥基月桂酯等(甲基)丙烯酸羥基烷基酯;(甲基)丙烯酸(4-羥基甲基環己基)甲酯等(甲基)丙烯酸羥基烷基環烷基酯。除此以外,可列舉羥基乙基(甲基)丙烯醯胺、烯丙醇、2-羥基乙基乙烯醚、4-羥基丁基乙烯醚、二乙二醇單乙烯醚等。其等可單獨或組合使用。其等之中,較佳為(甲基)丙烯酸羥基烷基酯。The monomer component used in the present invention may contain a hydroxyl-containing monomer as a monofunctional monomer component. As the hydroxyl-containing monomer, those having a polymerizable functional group having an unsaturated double bond such as a (meth) acrylfluorenyl group or a vinyl group, and having a hydroxyl group can be used without particular limitation. Examples of the hydroxyl-containing monomer include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 3- Hydroxypropyl ester, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, 8-hydroxyoctyl (meth) acrylate, 10-hydroxydecyl (meth) acrylate, (formyl) Hydroxy) (meth) acrylic acid hydroxyalkyl esters such as 12-hydroxylauryl acrylate; and (4-hydroxymethylcyclohexyl) methyl (meth) acrylate hydroxyalkyl cycloalkyl (meth) acrylates. Other examples include hydroxyethyl (meth) acrylamide, allyl alcohol, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether, and diethylene glycol monovinyl ether. They can be used alone or in combination. Among these, a hydroxyalkyl (meth) acrylate is preferable.
於本發明中,就提高接著力、凝聚力之方面而言,上述含羥基單體相對於形成(甲基)丙烯酸系聚合物之單官能性單體成分之總量,較佳為1重量%以上,更佳為2重量%以上,進而較佳為3重量%以上。另一方面,若上述含羥基單體過多,則存在黏著劑層變硬,接著力降低之情形,又,存在黏著劑組合物之黏度變得過高,或凝膠化之情形,因此上述含羥基單體相對於形成(甲基)丙烯酸系聚合物之單官能性單體成分之總量,較佳為30重量%以下,更佳為27重量%以下,進而較佳為25重量%以下。In the present invention, in terms of improving the adhesion and cohesion, the total amount of the above-mentioned hydroxyl-containing monomers relative to the monofunctional monomer component forming the (meth) acrylic polymer is preferably 1% by weight or more. , More preferably 2% by weight or more, even more preferably 3% by weight or more. On the other hand, if the above-mentioned hydroxyl-containing monomer is too much, the adhesive layer may be hardened and the adhesive force may be reduced. In addition, the viscosity of the adhesive composition may be excessively high or the gelation may occur. The total amount of the hydroxyl monomers relative to the total amount of the monofunctional monomer components forming the (meth) acrylic polymer is preferably 30% by weight or less, more preferably 27% by weight or less, and even more preferably 25% by weight or less.
又,形成(甲基)丙烯酸系聚合物之單體成分中可含有其他含官能基單體作為單官能性單體,例如可列舉含羧基單體、具有環狀醚基之單體。The monomer component forming the (meth) acrylic polymer may contain other functional group-containing monomers as monofunctional monomers, and examples thereof include a carboxyl group-containing monomer and a monomer having a cyclic ether group.
作為含羧基單體,可無特別限制地使用具有(甲基)丙烯醯基或乙烯基等具備不飽和雙鍵之聚合性官能基,且具有羧基者。作為含羧基單體,例如可列舉(甲基)丙烯酸、(甲基)丙烯酸羧基乙酯、(甲基)丙烯酸羧基戊酯、伊康酸、馬來酸、富馬酸、丁烯酸、異丁烯酸等,其等可單獨或組合使用。伊康酸、馬來酸可使用其等之酐。其等之中,較佳為丙烯酸、甲基丙烯酸,尤佳為丙烯酸。再者,本發明之用於(甲基)丙烯酸系聚合物之製造之單體成分中可任意地使用含羧基單體,另一方面,亦可不使用含羧基單體。As the carboxyl group-containing monomer, a polymerizable functional group having an unsaturated double bond, such as a (meth) acrylfluorenyl group or a vinyl group, and a carboxyl group can be used without particular limitation. Examples of the carboxyl group-containing monomer include (meth) acrylic acid, carboxyethyl (meth) acrylate, carboxypentyl (meth) acrylate, itaconic acid, maleic acid, fumaric acid, butenoic acid, and isobutylene Acids and the like can be used alone or in combination. Iconic acid and maleic acid can be used as their anhydrides. Among these, acrylic acid and methacrylic acid are preferred, and acrylic acid is particularly preferred. In addition, a carboxyl group-containing monomer may be used arbitrarily in the monomer component used for manufacture of a (meth) acrylic-type polymer of this invention, On the other hand, a carboxyl group-containing monomer may not be used.
作為具有環狀醚基之單體,可無特別限制地使用具有(甲基)丙烯醯基或乙烯基等具備不飽和雙鍵之聚合性官能基,且具有環氧基或氧雜環丁烷基等環狀醚基者。作為含環氧基單體,例如可列舉(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸3,4-環氧環己基甲酯、(甲基)丙烯酸4-羥基丁酯縮水甘油醚等。作為含氧雜環丁烷基單體,例如可列舉(甲基)丙烯酸3-氧雜環丁烷基甲酯、(甲基)丙烯酸3-甲基-氧雜環丁烷基甲酯、(甲基)丙烯酸3-乙基-氧雜環丁烷基甲酯、(甲基)丙烯酸3-丁基-氧雜環丁烷基甲酯、(甲基)丙烯酸3-己基-氧雜環丁烷基甲酯等。其等可單獨或組合使用。As the monomer having a cyclic ether group, a polymerizable functional group having an unsaturated double bond such as a (meth) acrylfluorenyl group or a vinyl group can be used without particular limitation, and it may have an epoxy group or an oxetane group. Cyclic ether groups. Examples of the epoxy-containing monomer include glycidyl (meth) acrylate, 3,4-epoxycyclohexyl methyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate glycidyl ether. . Examples of the oxetanyl monomer include 3-oxetanyl (meth) acrylate, 3-methyl-oxetanyl (meth) acrylate, ( 3-ethyl-oxetanyl (meth) acrylate, 3-butyl-oxetanyl (meth) acrylate, 3-hexyl-oxetan (meth) acrylate Alkyl methyl esters and the like. They can be used alone or in combination.
於本發明中,上述含羧基單體、具有環狀醚基之單體相對於形成(甲基)丙烯酸系聚合物之單官能性單體成分之總量,較佳為30重量%以下,更佳為27重量%以下,進而較佳為25重量%以下。In the present invention, the carboxyl group-containing monomer and the monomer having a cyclic ether group are preferably 30% by weight or less with respect to the total amount of the monofunctional monomer component forming the (meth) acrylic polymer. It is preferably 27% by weight or less, and further preferably 25% by weight or less.
形成本發明之(甲基)丙烯酸系聚合物之單體成分中,作為共聚單體,例如可列舉以CH2 =C(R1 )COOR2 (上述R1 表示氫或甲基,R2 表示碳數1~3之經取代之烷基、環狀之環烷基)表示之(甲基)丙烯酸烷基酯。Among the monomer components forming the (meth) acrylic polymer of the present invention, examples of the comonomer include CH 2 = C (R 1 ) COOR 2 (where R 1 represents hydrogen or methyl, and R 2 represents A substituted (alkyl, cyclic cycloalkyl) group having 1 to 3 carbon atoms is an alkyl (meth) acrylate.
此處,作為R2 即碳數1~3之經取代之烷基之取代基,較佳為碳數3~8個之芳基或碳數3~8個之芳氧基。作為芳基,並無限定,較佳為苯基。Here, as a substituent of R 2 that is a substituted alkyl group having 1 to 3 carbon atoms, an aryl group having 3 to 8 carbon atoms or an aryloxy group having 3 to 8 carbon atoms is preferred. The aryl group is not limited, and a phenyl group is preferred.
作為以此種CH2 =C(R1 )COOR2 表示之單體之例,可列舉(甲基)丙烯酸苯氧基乙酯、(甲基)丙烯酸苄酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸3,3,5-三甲基環己酯、(甲基)丙烯酸異基酯等。其等可單獨或組合使用。Examples of the monomer represented by such CH 2 = C (R 1 ) COOR 2 include phenoxyethyl (meth) acrylate, benzyl (meth) acrylate, and cyclohexyl (meth) acrylate. , 3,3,5-trimethylcyclohexyl (meth) acrylate, isopropyl (meth) acrylate, and the like. They can be used alone or in combination.
於本發明中,相對於形成(甲基)丙烯酸系聚合物之單官能性單體成分之總量,可使用50重量%以下之上述以CH2 =C(R1 )COOR2 表示之(甲基)丙烯酸,較佳為45重量%以下,更佳為40重量%以下,進而較佳為35重量%以下。In the present invention, with respect to the total amount of the monofunctional monomer components forming the (meth) acrylic polymer, 50% by weight or less of the above-mentioned (A) represented by CH 2 = C (R 1 ) COOR 2 may be used. It is preferably 45% by weight or less, more preferably 40% by weight or less, and still more preferably 35% by weight or less.
作為其他共聚單體,亦可使用:乙酸乙烯酯、丙酸乙烯酯、苯乙烯、α-甲基苯乙烯;聚乙二醇(甲基)丙烯酸酯、聚丙二醇(甲基)丙烯酸酯、甲氧基乙二醇(甲基)丙烯酸酯、甲氧基聚丙二醇(甲基)丙烯酸酯等醇系丙烯酸酯單體;(甲基)丙烯酸四氫呋喃甲酯、氟(甲基)丙烯酸酯、矽酮(甲基)丙烯酸酯或丙烯酸2-甲氧基乙酯等丙烯酸酯系單體;以及含醯胺基單體、含胺基單體、含醯亞胺基單體、N-丙烯醯啉、乙烯醚單體等。又,作為共聚單體,可使用(甲基)丙烯酸萜烯酯、(甲基)丙烯酸二環戊酯等具有環狀結構之單體。As other comonomers, vinyl acetate, vinyl propionate, styrene, α-methylstyrene can also be used; polyethylene glycol (meth) acrylate, polypropylene glycol (meth) acrylate, forma Alcohol-based acrylate monomers such as oxyethylene glycol (meth) acrylate, methoxy polypropylene glycol (meth) acrylate; tetrahydrofuran methyl (meth) acrylate, fluoro (meth) acrylate, silicone (Meth) acrylic acid esters or acrylic acid monomers such as 2-methoxyethyl acrylate; and fluorene-amine-containing monomers, amine-containing monomers, fluorenimine-containing monomers, N-acrylamidoline, Vinyl ether monomer, etc. As the comonomer, a monomer having a cyclic structure such as a terpene (meth) acrylate and a dicyclopentyl (meth) acrylate can be used.
進而,可列舉含有矽原子之矽烷系單體等。作為矽烷系單體,例如可列舉3-丙烯醯氧基丙基三乙氧基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、4-乙烯基丁基三甲氧基矽烷、4-乙烯基三乙氧基矽烷、8-乙烯基辛基三甲氧基矽烷、8-乙烯基辛基三乙氧基矽烷、10-甲基丙烯醯氧基癸基三甲氧基矽烷、10-丙烯醯氧基癸基三甲氧基矽烷、10-甲基丙烯醯氧基癸基三乙氧基矽烷、10-丙烯醯氧基癸基三乙氧基矽烷等。Further, examples thereof include a silane-based monomer containing a silicon atom. Examples of the silane-based monomer include 3-propenyloxypropyltriethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, 4-vinylbutyltrimethoxysilane, 4 -Vinyltriethoxysilane, 8-vinyloctyltrimethoxysilane, 8-vinyloctyltriethoxysilane, 10-methacryloxydecyltrimethoxysilane, 10-propylene Ethoxydecyltrimethoxysilane, 10-methacryloxydecyltriethoxysilane, 10-propenyloxydecyltriethoxysilane, and the like.
形成本發明之(甲基)丙烯酸系聚合物之單體成分中,除上述例示之單官能性單體之外,為了調整黏著劑組合物之凝聚力,亦可視需要含有多官能性單體。In addition to the monofunctional monomers exemplified above, the monomer component forming the (meth) acrylic polymer of the present invention may contain a polyfunctional monomer as necessary in order to adjust the cohesiveness of the adhesive composition.
多官能性單體係具有至少2個(甲基)丙烯醯基或乙烯基等具備不飽和雙鍵之聚合性官能基之單體,例如可列舉:(聚)乙二醇二(甲基)丙烯酸酯、(聚)丙二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、1,2-乙二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,12-十二烷二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、四羥甲基甲烷三(甲基)丙烯酸酯等多元醇與(甲基)丙烯酸之酯化合物;(甲基)丙烯酸烯丙酯、(甲基)丙烯酸乙烯酯、二乙烯苯、環氧丙烯酸酯、丙烯酸聚酯、丙烯酸胺基甲酸酯、二(甲基)丙烯酸丁酯、二(甲基)丙烯酸己酯等。其等之中,可較佳地使用三羥甲基丙烷三(甲基)丙烯酸酯、己二醇二(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯。多官能性單體可單獨使用一種或組合兩種以上使用。A polyfunctional single system monomer having at least two polymerizable functional groups having an unsaturated double bond such as a (meth) acrylfluorenyl group or a vinyl group, and examples thereof include (poly) ethylene glycol di (methyl) Acrylate, (poly) propylene glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol di (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol hexa (methyl) Acrylate), 1,2-ethylene glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,12-dodecanediol di (meth) acrylic acid Ester compounds of polyhydric alcohols such as esters, trimethylolpropane tri (meth) acrylate, tetramethylolmethane tri (meth) acrylate, and (meth) acrylic acid; allyl (meth) acrylate, ( Vinyl (meth) acrylate, divinylbenzene, epoxy acrylate, acrylic polyester, urethane acrylate, butyl di (meth) acrylate, hexyl di (meth) acrylate, and the like. Among them, trimethylolpropane tri (meth) acrylate, hexanediol di (meth) acrylate, and dipentaerythritol hexa (meth) acrylate can be preferably used. The polyfunctional monomer may be used singly or in combination of two or more kinds.
多官能性單體之使用量因其分子量或官能基數等而異,相對於單官能性單體之合計100重量份,較佳為使用3重量份以下,更佳為2重量份以下,進而較佳為1重量份以下。又,作為下限值並無特別限定,較佳為0重量份以上,更佳為0.001重量份以上。藉由多官能性單體之使用量處於上述範圍內,可提昇接著力。The amount of the polyfunctional monomer varies depending on the molecular weight, the number of functional groups, etc., and is preferably 3 parts by weight or less, more preferably 2 parts by weight or less with respect to 100 parts by weight of the total of the monofunctional monomer. It is preferably 1 part by weight or less. The lower limit value is not particularly limited, but is preferably 0 parts by weight or more, and more preferably 0.001 parts by weight or more. When the use amount of the polyfunctional monomer is within the above range, the adhesion force can be improved.
上述(甲基)丙烯酸系聚合物之製造可適當選擇溶液聚合、紫外線(UV)聚合等輻射聚合,塊狀聚合、乳化聚合等各種自由基聚合等公知之製造方法。又,所得之(甲基)丙烯酸系聚合物可為無規共聚物、嵌段共聚物、接枝共聚物等之任一者。For the production of the (meth) acrylic polymer, known publicly known production methods such as radiation polymerization such as solution polymerization, ultraviolet (UV) polymerization, block polymerization, and emulsion polymerization can be appropriately selected. The obtained (meth) acrylic polymer may be any of a random copolymer, a block copolymer, and a graft copolymer.
又,於本發明中,亦可較佳地使用上述單體成分之部分聚合物。In addition, in the present invention, it is also possible to preferably use a part of the polymer of the monomer component.
上述(甲基)丙烯酸系聚合物之製造可適當選擇溶液聚合、紫外線(UV)聚合等輻射聚合,塊狀聚合、乳化聚合等各種自由基聚合等公知之製造方法。又,所得之(甲基)丙烯酸系聚合物可為無規共聚物、嵌段共聚物、接枝共聚物等之任一者。For the production of the (meth) acrylic polymer, known publicly known production methods such as radiation polymerization such as solution polymerization, ultraviolet (UV) polymerization, block polymerization, and emulsion polymerization can be appropriately selected. The obtained (meth) acrylic polymer may be any of a random copolymer, a block copolymer, and a graft copolymer.
於藉由自由基聚合製造上述(甲基)丙烯酸系聚合物之情形時,可於上述單體成分中適當添加用於自由基聚合之聚合起始劑、鏈轉移劑、乳化劑等,從而進行聚合。上述用於自由基聚合之聚合起始劑、鏈轉移劑、乳化劑等並無特別限制,可適當選擇使用。再者,(甲基)丙烯酸系聚合物之重量平均分子量可藉由聚合起始劑、鏈轉移劑之使用量、反應條件來控制,可根據其等之種類適當調整其使用量。When the (meth) acrylic polymer is produced by radical polymerization, a polymerization initiator, a chain transfer agent, an emulsifier, and the like for radical polymerization may be appropriately added to the monomer components to perform the polymerization. polymerization. The above-mentioned polymerization initiator, chain transfer agent, emulsifier and the like for radical polymerization are not particularly limited, and can be appropriately selected and used. In addition, the weight average molecular weight of the (meth) acrylic polymer can be controlled by the amount of the polymerization initiator, the chain transfer agent used, and the reaction conditions, and the amount used can be appropriately adjusted according to the types thereof.
例如,於溶液聚合等中,作為聚合溶劑,例如可使用乙酸乙酯、甲苯等。作為具體之溶液聚合例,可於氮等惰性氣體氣流下,加入聚合起始劑,通常於50~70℃左右、5~30小時左右之反應條件下進行反應。For example, in a solution polymerization or the like, as the polymerization solvent, for example, ethyl acetate, toluene, or the like can be used. As a specific solution polymerization example, a polymerization initiator can be added under an inert gas flow such as nitrogen, and the reaction is usually performed under reaction conditions of about 50 to 70 ° C. and about 5 to 30 hours.
又,於藉由輻射聚合製造上述(甲基)丙烯酸系聚合物之情形時,可藉由向上述單體成分照射電子束、紫外線(UV)等放射線而聚合製造。於進行紫外線聚合時,就可縮短聚合時間之優點等而言,較佳為使單體成分含有光聚合起始劑。When the (meth) acrylic polymer is produced by radiation polymerization, the monomer component can be produced by irradiating the monomer component with radiation such as an electron beam and ultraviolet (UV). When UV polymerization is performed, it is preferred that the monomer component contains a photopolymerization initiator in terms of advantages such as shortening the polymerization time.
(矽烷偶合劑)
進而,本發明之黏著劑組合物中可含有矽烷偶合劑。矽烷偶合劑之調配量相對於基礎聚合物(例如,上述(甲基)丙烯酸系聚合物)100重量份,較佳為1重量份以下,更佳為0.01~1重量份,進而較佳為0.02~0.6重量份。(Silane coupling agent)
Furthermore, the adhesive composition of the present invention may contain a silane coupling agent. The blending amount of the silane coupling agent is preferably 1 part by weight or less, more preferably 0.01 to 1 part by weight, and even more preferably 0.02 based on 100 parts by weight of the base polymer (for example, the (meth) acrylic polymer). ~ 0.6 parts by weight.
(交聯劑)
本發明之黏著劑組合物可含有交聯劑。作為交聯劑,包括異氰酸酯系交聯劑、環氧系交聯劑、矽酮系交聯劑、㗁唑啉系交聯劑、氮丙啶系交聯劑、矽烷系交聯劑、烷基醚化三聚氰胺系交聯劑、金屬螯合物系交聯劑、過氧化物等交聯劑。交聯劑可單獨使用一種或組合兩種以上使用。其等之中,可較佳地使用異氰酸酯系交聯劑。(Crosslinking agent)
The adhesive composition of the present invention may contain a crosslinking agent. Examples of the crosslinking agent include an isocyanate-based crosslinking agent, an epoxy-based crosslinking agent, a silicone-based crosslinking agent, an oxazoline-based crosslinking agent, an aziridine-based crosslinking agent, a silane-based crosslinking agent, and an alkyl group. Cross-linking agents such as etherified melamine-based cross-linking agents, metal chelate-based cross-linking agents, and peroxides. The crosslinking agents may be used singly or in combination of two or more kinds. Among these, an isocyanate-based crosslinking agent can be preferably used.
上述交聯劑可單獨使用一種,亦可混合兩種以上使用,作為整體之含量,相對於形成(甲基)丙烯酸系聚合物之單官能性單體成分100重量份,較佳為5重量份以下,更佳為0.01~5重量份,進而較佳為0.01~4重量份,尤佳為0.02~3重量份。The above-mentioned crosslinking agents may be used singly or in combination of two or more kinds. The total content is preferably 5 parts by weight based on 100 parts by weight of the monofunctional monomer component forming the (meth) acrylic polymer. Hereinafter, it is more preferably 0.01 to 5 parts by weight, still more preferably 0.01 to 4 parts by weight, and even more preferably 0.02 to 3 parts by weight.
(其他添加劑)
本發明之黏著劑組合物中,除上述成分之外,視用途亦可包含適當之添加劑。例如可列舉黏度調整劑、剝離調整劑、黏著賦予劑(例如,包含松脂衍生物樹脂、聚萜烯樹脂、石油樹脂、油溶性酚樹脂等之常溫下為固體、半固體或液狀者)、塑化劑、軟化劑、
顏料、著色劑(顏料、染料等)、pH調整劑(酸或鹼)、防銹劑、防老化劑、抗氧化劑、光穩定劑、紫外線吸收劑等。(Other additives)
In addition to the above-mentioned components, the adhesive composition of the present invention may contain appropriate additives depending on the application. Examples thereof include viscosity modifiers, peeling modifiers, and adhesion-imparting agents (for example, those containing turpentine derivative resins, polyterpene resins, petroleum resins, oil-soluble phenol resins, etc. that are solid, semi-solid, or liquid at room temperature), Plasticizer, softener , pigment, colorant (pigment, dye, etc.), pH adjuster (acid or alkali), rust inhibitor, anti-aging agent, antioxidant, light stabilizer, ultraviolet absorber, etc.
本發明之黏著片具有上述黏著劑層1並於該黏著劑層1之單面或兩面具有支持體。圖4係於上述黏著劑層1之第1面f1具有支持體3a、於第2面f2具有支持體3b之情形。支持體3a、3b可使用與圖3所示之黏著劑層1中所使用之支持體S同樣者。又,支持體3a可直接使用於圖3所示之黏著劑層1之製造方法中所使用之支持體S。支持體3b可於藉由圖3所示之製造方法製造黏著劑層1後,適當地設於該黏著劑層1之第2面f2。The adhesive sheet of the present invention has the above-mentioned adhesive layer 1 and has a support on one or both sides of the adhesive layer 1. FIG. 4 shows a case where a support 3a is provided on the first surface f1 of the adhesive layer 1 and a support 3b is provided on the second surface f2. The supports 3a and 3b can be the same as the support S used in the adhesive layer 1 shown in FIG. The support 3a can be directly used as the support S used in the method for manufacturing the adhesive layer 1 shown in FIG. 3. The support 3b can be appropriately provided on the second surface f2 of the adhesive layer 1 after the adhesive layer 1 is manufactured by the manufacturing method shown in FIG. 3.
本發明之附黏著劑層之光學膜A具有光學膜4及設於該光學膜4之單面或兩面之黏著劑層1。上述黏著劑層1可設於光學膜4之單面或兩面之任一者。關於黏著劑層1,該黏著劑層1之第1面f1側可設於上述光學膜4。於將黏著劑層1設於光學膜4之單面之情形時,於其他單面亦可設置通常之黏著劑層。圖5中,為僅於光學膜4之單面設有黏著劑層1之情形。圖5係於黏著劑層1之第2面f2具有支持體3b之情形。The optical film A with an adhesive layer of the present invention includes an optical film 4 and an adhesive layer 1 provided on one or both sides of the optical film 4. The above-mentioned adhesive layer 1 may be provided on one side or both sides of the optical film 4. Regarding the adhesive layer 1, the first surface f1 side of the adhesive layer 1 may be provided on the optical film 4. When the adhesive layer 1 is provided on one side of the optical film 4, a general adhesive layer may be provided on the other side. FIG. 5 shows a case where the adhesive layer 1 is provided only on one side of the optical film 4. FIG. 5 shows a case where the second surface f2 of the adhesive layer 1 has a support 3b.
<光學膜>
作為光學膜,例如可使用用於液晶顯示裝置等圖像顯示裝置之形成者,其種類並無特別限制。例如,作為光學膜,可列舉偏光膜。偏光膜通常使用於偏光元件之單面或兩面具有透明保護膜者。< Optical film >
As the optical film, for example, a creator of an image display device such as a liquid crystal display device can be used, and the type is not particularly limited. Examples of the optical film include a polarizing film. A polarizing film is generally used for one or both sides of a polarizing element having a transparent protective film.
<偏光膜>
上述偏光膜可列舉於偏光元件之至少一面具有透明保護膜者。<Polarizing film>
Examples of the polarizing film include those having a transparent protective film on at least one side of the polarizing element.
偏光元件並無特別限定,可使用各種偏光元件。作為偏光元件,例如可列舉:使碘或二色性染料之二色性物質吸附於聚乙烯醇系膜、部分縮甲醛化聚乙烯醇系膜、乙烯-乙酸乙烯酯共聚物系部分皂化膜等親水性高分子膜並進行單軸延伸而成者;聚乙烯醇之脫水處理物或聚氯乙烯之脫氯化氫處理物等多烯系配向膜等。其等之中,較佳為包含聚乙烯醇系膜與碘等二色性物質之偏光元件。該等偏光元件之厚度並無特別限制,通常為5~80 μm左右。The polarizing element is not particularly limited, and various polarizing elements can be used. Examples of the polarizing element include a dichroic substance that adsorbs iodine or a dichroic dye to a polyvinyl alcohol-based film, a partially formalized polyvinyl alcohol-based film, an ethylene-vinyl acetate copolymer-based partially saponified film, and the like. A hydrophilic polymer film that is uniaxially stretched; a polyene-based alignment film such as a dehydrated product of polyvinyl alcohol or a dehydrochlorinated product of polyvinyl chloride. Among these, a polarizing element containing a polyvinyl alcohol-based film and a dichroic substance such as iodine is preferred. The thickness of these polarizers is not particularly limited, but is usually about 5 to 80 μm.
將聚乙烯醇系膜以碘染色並進行單軸延伸而成之偏光元件例如可藉由將聚乙烯醇系膜藉由浸漬於碘之水溶液而染色,並延伸至原長度之3~7倍而製作。亦可視需要於可包含硼酸或硫酸鋅、氯化鋅等之碘化鉀等之水溶液中浸漬。進而亦可視需要於染色前將聚乙烯醇系膜浸漬於水中並進行水洗。藉由對聚乙烯醇系膜進行水洗可洗淨聚乙烯醇系膜表面之污垢或抗結塊劑,除此以外,藉由使聚乙烯醇系膜膨潤亦可起到防止染色不均等不均勻之效果。可於以碘染色後進行延伸,可一面染色一面延伸,亦可延伸後再以碘染色。亦可於硼酸或碘化鉀等水溶液或水浴中進行延伸。A polarizing element obtained by dyeing a polyvinyl alcohol-based film with iodine and uniaxially stretching the polyvinyl alcohol-based film can be dyed by immersing in an aqueous solution of iodine, for example, and stretched to 3 to 7 times the original length. Production. If necessary, it may be immersed in an aqueous solution which may contain boric acid, potassium iodide, or the like such as zinc sulfate or zinc chloride. Further, if necessary, the polyvinyl alcohol-based film may be immersed in water and washed with water before dyeing. By washing the polyvinyl alcohol-based film with water, the dirt or anti-caking agent on the surface of the polyvinyl alcohol-based film can be washed. In addition, swelling of the polyvinyl alcohol-based film can also prevent uneven dyeing and unevenness. The effect. It can be extended after dyeing with iodine, and can be extended while dyeing, or it can be dyed with iodine after extension. It can also be extended in an aqueous solution such as boric acid or potassium iodide or in a water bath.
又,於本發明中,亦可使用厚度10 μm以下之薄型偏光元件。就薄型化之觀點而言,該厚度較佳為1~7 μm。此種薄型之偏光元件厚度不均較少,視認性優異,尺寸變化亦較少,因此耐久性優異,進而就可實現薄型化之方面而言,作為偏光膜之厚度亦較佳。In the present invention, a thin polarizing element having a thickness of 10 μm or less may be used. From the viewpoint of thinning, the thickness is preferably 1 to 7 μm. Such a thin polarizing element has less variation in thickness, excellent visibility, and less dimensional change, so it has excellent durability, and it is also preferable as a thickness of a polarizing film in terms of achieving thinness.
作為薄型之偏光元件,代表性而言,可列舉日本專利特開昭51-069644號公報或日本專利特開2000-338329號公報、或國際公開第2010/100917號說明書、或日本專利4751481號說明書或日本專利特開2012-073563號公報中所記載之薄型偏光膜。該等薄型偏光膜可藉由包括將聚乙烯醇系樹脂(以下,亦稱為PVA系樹脂)層與延伸用樹脂基材於積層體之狀態下延伸之步驟及進行染色之步驟之製造方法來獲得。若藉由該製造方法,則即便PVA系樹脂層較薄,由於被延伸用樹脂基材所支持,亦可不發生延伸所引起之斷裂等異常而進行延伸。As the thin polarizing element, representative examples include Japanese Patent Laid-Open No. 51-069644, Japanese Patent Laid-Open No. 2000-338329, International Publication No. 2010/100917, and Japanese Patent No. 4751481. Or the thin polarizing film described in Japanese Patent Laid-Open No. 2012-073563. These thin polarizing films can be produced by a manufacturing method including a step of stretching a polyvinyl alcohol-based resin (hereinafter, also referred to as a PVA-based resin) layer and a stretching resin substrate in a state of a laminate, and a step of dyeing the thin-film. obtain. According to this manufacturing method, even if the PVA-based resin layer is thin, since it is supported by the resin base material for stretching, stretching can be performed without causing abnormalities such as breakage caused by stretching.
作為上述薄型偏光膜,就可高倍率地延伸並可提昇偏光性能之方面而言,於包括於積層體之狀態下延伸之步驟及進行染色之步驟之製造方法中,較佳為藉由如國際公開第2010/100917號說明書、或日本專利4751481號說明書或日本專利特開2012-073563號公報中所記載之包括於硼酸水溶液中延伸之步驟之製造方法而獲得者,尤佳為藉由日本專利4751481號說明書或日本專利特開2012-073563號公報中所記載之包括在於硼酸水溶液中延伸前輔助性地進行空中延伸之步驟之製造方法而獲得者。As the thin polarizing film described above, in terms of being capable of being stretched at a high magnification and improving polarizing performance, in a manufacturing method including a step of stretching in a state of a laminated body and a step of dyeing, it is preferable to use a method such as International It is particularly preferable to obtain a method of manufacturing a method including a step of extending in a boric acid aqueous solution described in Japanese Patent No. 2010/100917, Japanese Patent No. 4751481 or Japanese Patent Laid-Open No. 2012-073563, and it is particularly preferred to use a Japanese patent It is obtained by a manufacturing method described in the specification No. 4751481 or Japanese Patent Laid-Open No. 2012-073563, which includes a step of assisting in-air stretching before the stretching in a boric acid aqueous solution.
作為構成透明保護膜之材料,例如可使用透明性、機械強度、熱穩定性、水分阻斷性、各向同性等優異之熱塑性樹脂。作為此種熱塑性樹脂之具體例,可列舉三乙酸纖維素等纖維素樹脂、聚酯樹脂、聚醚碸樹脂、聚碸樹脂、聚碳酸酯樹脂、聚醯胺樹脂、聚醯亞胺樹脂、聚烯烴樹脂、(甲基)丙烯酸樹脂、環狀聚烯烴樹脂(降烯系樹脂)、聚芳酯樹脂、聚苯乙烯樹脂、聚乙烯醇樹脂、及其等之混合物。再者,於偏光元件之單側,藉由接著劑層而貼合透明保護膜,於另一側,可使用(甲基)丙烯酸系、胺基甲酸酯系、丙烯酸胺基甲酸酯系、環氧系、矽酮系等熱硬化性樹脂或紫外線硬化型樹脂作為透明保護膜。透明保護膜中可包含一種以上任意之適當之添加劑。作為添加劑,例如可列舉紫外線吸收劑、抗氧化劑、潤滑劑、塑化劑、脫模劑、著色防止劑、阻燃劑、成核劑、抗靜電劑、顏料、著色劑等。透明保護膜中之上述熱塑性樹脂之含量較佳為50~100重量%,更佳為50~99重量%,進而較佳為60~98重量%,尤佳為70~97重量%。於透明保護膜中之上述熱塑性樹脂之含量為50重量%以下之情形時,有熱塑性樹脂無法充分地表現本來具有之高透明性等之虞。As a material constituting the transparent protective film, for example, a thermoplastic resin excellent in transparency, mechanical strength, thermal stability, moisture blocking property, and isotropy can be used. Specific examples of such thermoplastic resins include cellulose resins such as cellulose triacetate, polyester resins, polyether resins, polyfluorene resins, polycarbonate resins, polyamide resins, polyimide resins, and polyimide resins. Olefin resin, (meth) acrylic resin, cyclic polyolefin resin (norylene resin), polyarylate resin, polystyrene resin, polyvinyl alcohol resin, and mixtures thereof. Furthermore, on one side of the polarizing element, a transparent protective film is bonded by an adhesive layer. On the other side, (meth) acrylic, urethane, and acrylic urethane can be used. As a transparent protective film, thermosetting resins such as epoxy, silicone, and ultraviolet curing resins are used. The transparent protective film may contain one or more of any appropriate additives. Examples of the additives include ultraviolet absorbers, antioxidants, lubricants, plasticizers, release agents, coloring inhibitors, flame retardants, nucleating agents, antistatic agents, pigments, and colorants. The content of the thermoplastic resin in the transparent protective film is preferably 50 to 100% by weight, more preferably 50 to 99% by weight, still more preferably 60 to 98% by weight, and even more preferably 70 to 97% by weight. When the content of the above-mentioned thermoplastic resin in the transparent protective film is 50% by weight or less, there is a possibility that the thermoplastic resin cannot sufficiently express the originally high transparency and the like.
透明保護膜之厚度可適當地決定,就強度及操作性等作業性、薄膜性等方面而言,通常為1~500 μm左右。The thickness of the transparent protective film can be appropriately determined, and it is usually about 1 to 500 μm in terms of workability such as strength and workability, and film properties.
於上述透明保護膜之未與偏光元件接著之面,可形成硬塗層或抗反射層、抗黏層等功能層,又,亦可為實施以擴散及防眩為目的之處理而成者。A functional layer such as a hard coat layer, an anti-reflection layer, and an anti-adhesive layer may be formed on the surface of the transparent protective film that is not attached to the polarizing element, or it may be formed by performing a treatment for the purpose of diffusion and anti-glare.
用於上述偏光元件與透明保護膜之貼合之接著劑只要光學上透明,則無特別限制,可使用水系、溶劑系、熱熔系、自由基硬化型、陽離子硬化型之各種形態者,較佳為水系接著劑或自由基硬化型接著劑。The adhesive used for bonding the polarizing element and the transparent protective film is not particularly limited as long as it is optically transparent, and various forms such as water-based, solvent-based, hot-melt, radical-curing, and cation-curing can be used. It is preferably an aqueous adhesive or a radical curing adhesive.
又,作為光學膜,例如可列舉反射板或反透射板、相位差膜(包含1/2或1/4等波長板)、視覺補償膜、亮度提高膜等作為用於液晶顯示裝置等之形成之光學層者。其等可單獨作為光學膜使用,除此以外,亦可於實際應用時積層於上述偏光膜而使用1層或2層以上。亦可使用相位差膜作為上述透明保護膜。相位差膜可視目的適當使用使高分子膜延伸、收縮而得者或使液晶材料定向、固定化而成者。In addition, examples of the optical film include a reflection plate or a retroreflective plate, a retardation film (including a wavelength plate such as 1/2 or 1/4), a vision compensation film, and a brightness enhancement film. Of the optical layer. These can be used alone as an optical film, or in addition to the above-mentioned polarizing film, one layer or two or more layers can be used in practical applications. It is also possible to use a retardation film as the transparent protective film. The retardation film can be appropriately used depending on the purpose, which is obtained by extending or contracting a polymer film, or by orienting and fixing a liquid crystal material.
將上述光學層積層於偏光膜而成之光學膜雖然亦可以於液晶顯示裝置等之製造過程中依序單獨積層之方式形成,但預先積層而製成光學膜者,有品質之穩定性及組裝作業等優異並可改善液晶顯示裝置等之製造步驟之優點。於積層中可使用黏著層等適當之接著構件。於進行上述偏光膜與其他光學層之接著時,其等之光學軸可根據目標相位差特性等設為適當之配置角度。Although the optical film obtained by laminating the above-mentioned optical layer on a polarizing film can also be formed by sequentially laminating them in the manufacturing process of a liquid crystal display device, etc., those who have been laminated in advance to make an optical film have quality stability and assembly. It is excellent in work and the like and can improve the advantages of manufacturing steps of the liquid crystal display device and the like. An appropriate bonding member such as an adhesive layer can be used in the buildup. When the above-mentioned polarizing film is bonded to other optical layers, their optical axes can be set to an appropriate arrangement angle according to the target phase difference characteristic and the like.
本發明之光學積層體B具有附黏著劑層之光學膜A及貼合於該附黏著劑層之光學膜A之黏著劑層1之低折射率光學構件5。光學構件5設於黏著劑層1之第2面f2側。圖6所記載之光學積層體B例示了自圖5所記載之附黏著劑層之光學膜A剝離支持體3b(例如脫模膜)後,將光學構件5貼合於黏著劑層1之情形。作為上述光學構件5,例如可例示抗反射膜、光擴散膜、稜鏡膜、導光膜、透鏡膜、菲涅耳透鏡或雙凸透鏡或微透鏡膜等。The optical multilayer body B of the present invention has an optical film A with an adhesive layer and a low refractive index optical member 5 attached to the adhesive layer 1 of the optical film A with the adhesive layer. The optical member 5 is provided on the second surface f2 side of the adhesive layer 1. The optical laminated body B shown in FIG. 6 illustrates a case where the optical member 5 is bonded to the adhesive layer 1 after the support 3 b (for example, a release film) is peeled off from the optical film A with the adhesive layer described in FIG. 5. . Examples of the optical member 5 include an antireflection film, a light diffusion film, a diaphragm, a light guide film, a lens film, a Fresnel lens, a lenticular lens, or a microlens film.
本發明之附黏著劑層之光學膜或光學積層體可較佳地用於液晶顯示裝置等各種圖像顯示裝置之形成等。液晶顯示裝置之形成可依照先前進行。即,液晶顯示裝置通常可藉由將液晶單元等之顯示面板與附黏著劑層之光學膜、或光學積層體及符合需要之照明系統等構成零件適當地組裝並組裝驅動電路等而形成,於本發明中除使用利用本發明所得之附黏著劑層之光學膜或光學積層體之外,並無特別限定,可依照先前。對於液晶單元,亦可使用例如TN(Twisted Nematic,扭轉向列)型或STN(Super Twisted Nematic,超扭轉向列)型、π型、VA(Vertical Alignment,垂直配向)型、IPS(In-Plane Switching,共平面切換)型等任意類型等之任意類型。The optical film or optical laminate with the adhesive layer of the present invention can be preferably used for forming various image display devices such as a liquid crystal display device. The formation of the liquid crystal display device can be performed as before. That is, a liquid crystal display device can generally be formed by appropriately assembling and assembling a driving circuit or the like, such as a display panel of a liquid crystal cell and an optical film with an adhesive layer, or an optical laminate, and a lighting system that meets the needs, etc. In the present invention, there is no particular limitation except that the optical film or optical laminate with the adhesive layer obtained by the present invention is used, and it can be as before. For the liquid crystal cell, for example, a TN (Twisted Nematic) type or an STN (Super Twisted Nematic) type, a π type, a VA (Vertical Alignment) type, or an IPS (In-Plane) type can be used. Switching, coplanar switching), and any other type.
可形成於液晶單元等之顯示面板之單側或兩側配置有附黏著劑層之光學膜或光學積層體之液晶顯示裝置,或於照明系統中使用背光或反射板者等適當之液晶顯示裝置。於此情形時,利用本發明所得之附黏著劑層之光學膜或光學積層體可設置於液晶單元等之顯示面板之單側或兩側。於將光學膜設於兩側之情形時,其等可相同,亦可不同。進而,於形成液晶顯示裝置時,例如可將擴散層、防眩層、抗反射膜、保護板、稜鏡陣列、透鏡陣列板、光擴散片、背光等適當之零件於適當之位置配置1層或2層以上。
[實施例]It can be formed on one or both sides of a display panel such as a liquid crystal cell with a liquid crystal display device with an adhesive film or an optical laminate with an adhesive layer, or a suitable liquid crystal display device such as a backlight or a reflection plate in a lighting system . In this case, the optical film or optical laminated body with the adhesive layer obtained by the present invention can be disposed on one side or both sides of a display panel such as a liquid crystal cell. When the optical film is provided on both sides, they may be the same or different. Furthermore, when forming a liquid crystal display device, for example, a suitable layer such as a diffusion layer, an anti-glare layer, an anti-reflection film, a protective plate, a fluorene array, a lens array plate, a light diffusion sheet, and a backlight can be arranged at an appropriate position. Or more than 2 layers.
[Example]
以下,藉由實施例具體地說明本發明,但本發明並不受該等實施例限定。再者,各例中之份及%均為重量基準。以下無特別規定之室溫放置條件全部為23℃ 65%RH。Hereinafter, the present invention will be specifically described by examples, but the present invention is not limited to these examples. In addition, parts and% in each case are a basis of weight. All room temperature storage conditions below are 23 ° C and 65% RH.
(脫模膜)
使用單面用矽酮進行剝離處理後之厚度38 μm之聚酯膜(商品名:DIAFOIL MRF,三菱樹脂(股)製造)。(Release film)
A polyester film (trade name: DIAFOIL MRF, manufactured by Mitsubishi Resins Co., Ltd.) having a thickness of 38 μm after peeling treatment with silicone on one side was used.
比較例1
(黏著劑組合物(A)之製備)
將丙烯酸2-乙基己酯(2EHA)41重量份、丙烯酸十八烷基酯(ISTA)41重量份、N-乙烯基-2-吡咯啶酮(NVP)14重量份、丙烯酸N-2-羥基丁酯(4HBA)4重量份、兩種光聚合起始劑(商品名:Irgacure184,BASF製造)0.035重量份、及光聚合起始劑(商品名:Irgacure651,BASF製造)0.035重量份投入四口燒瓶製備單體混合物。其次,將該單體混合物於氮氣氛圍下暴露於紫外線而進行部分性光聚合,藉此獲得聚合率約10重量%之部分聚合物(丙烯酸系聚合物漿液)。向如此所得之丙烯酸系聚合物漿液之100重量份添加三羥甲基丙烷三丙烯酸酯(TMPTA)0.025重量份、矽烷偶合劑(商品名:KBM-403,信越化學工業(股)製造)0.3份後,將其等均勻地混合而製備黏著劑組合物(A)。Comparative Example 1
(Preparation of Adhesive Composition (A))
41 parts by weight of 2-ethylhexyl acrylate (2EHA), 41 parts by weight of octadecyl acrylate (ISTA), 14 parts by weight of N-vinyl-2-pyrrolidone (NVP), and N-2-acrylate 4 parts by weight of hydroxybutyl ester (4HBA), 0.035 parts by weight of two photopolymerization initiators (trade name: Irgacure184, manufactured by BASF), and 0.035 parts by weight of photopolymerization initiator (trade name: Irgacure651, manufactured by BASF) A flask was used to prepare a monomer mixture. Next, a partial polymer (acrylic polymer slurry) having a polymerization rate of about 10% by weight was obtained by performing partial photopolymerization by exposing the monomer mixture to ultraviolet rays in a nitrogen atmosphere. To 100 parts by weight of the acrylic polymer slurry thus obtained, 0.025 parts by weight of trimethylolpropane triacrylate (TMPTA) and 0.3 parts by silane coupling agent (trade name: KBM-403, manufactured by Shin-Etsu Chemical Industry Co., Ltd.) Then, these were mixed uniformly to prepare an adhesive composition (A).
(黏著劑層(A)之製造)
將上述黏著劑組合物(A)以黏著劑層形成後之厚度成為100 μm之方式塗佈於脫模膜之剝離處理面上而形成塗佈層。其次,將另一脫模膜以剝離處理面成為塗佈層側之方式被覆於上述塗佈層之表面。其後,於照度:6.5 mW/cm2
、光量:2000 mJ/cm2
、峰波長:350 nm之條件下進行紫外線照射,使上述塗佈層光硬化而形成黏著劑層(A),製作於黏著劑層(A)之兩面設有脫模膜之黏著片(無基材型,黏著劑層之厚度:100 μm)。黏著劑層(A)之藉由阿貝折射計於23℃之環境下測定之D線之折射率(nD
)為1.48,凝膠分率為67%。(Manufacture of Adhesive Layer (A))
The said adhesive composition (A) was apply | coated on the peeling process surface of a release film so that the thickness after adhesive layer formation might be 100 micrometers, and the coating layer was formed. Next, another release film is coated on the surface of the coating layer such that the release-treated surface becomes the coating layer side. Thereafter, ultraviolet light was irradiated under the conditions of illuminance: 6.5 mW / cm 2 , light amount: 2000 mJ / cm 2 , and peak wavelength: 350 nm to harden the coating layer to form an adhesive layer (A). An adhesive sheet with a release film is provided on both sides of the adhesive layer (A) (no substrate type, the thickness of the adhesive layer: 100 μm). The refractive index (n D ) of the D-line of the adhesive layer (A) measured by an Abbe refractometer at 23 ° C. was 1.48, and the gel fraction was 67%.
比較例2
(黏著劑組合物(B)之製備)
於包含丙烯酸2-乙基己酯(2EHA)76重量份、N-乙烯基-2-吡咯啶酮(NVP)18重量份、及丙烯酸2-羥基乙酯(HEA)16重量份之單體混合物中,調配作為光聚合起始劑之1-羥基環己基苯基酮(商品名:Irgacure184,於波長200~370 nm具有吸收帶,BASF公司製造)0.050重量份、2,2-二甲氧基-1,2-二苯乙烷-1-酮(商品名:Irgacure651,於波長200~380 nm具有吸收帶,BASF公司製造)0.050重量份後,照射紫外線至黏度(測量條件:BH黏度計No.5轉子,10 rpm,測定溫度30℃)成為約20 Pa・s為止,獲得上述單體成分之一部分聚合之預聚物組合物(聚合率:9%)。其次,向該預聚物組合物添加己二醇二丙烯酸酯(HDDA)0.060重量份、矽烷偶合劑(商品名:KBM-403,信越化學工業(股)製造)0.3重量份並進行混合,獲得黏著劑組合物(b)。Comparative Example 2
(Preparation of Adhesive Composition (B))
In a monomer mixture containing 76 parts by weight of 2-ethylhexyl acrylate (2EHA), 18 parts by weight of N-vinyl-2-pyrrolidone (NVP), and 16 parts by weight of 2-hydroxyethyl acrylate (HEA) In the formula, 1-hydroxycyclohexyl phenyl ketone (trade name: Irgacure184, having an absorption band at a wavelength of 200 to 370 nm, manufactured by BASF Corporation) as a photopolymerization initiator, and 0.050 parts by weight of 2,2-dimethoxy -1,2-Diphenylethane-1-one (trade name: Irgacure651, having an absorption band at a wavelength of 200 to 380 nm, manufactured by BASF), 0.050 parts by weight, and then irradiating ultraviolet rays to the viscosity (measurement conditions: BH viscometer No .5 rotor, 10 rpm, measurement temperature 30 ° C.) to a prepolymer composition (polymerization rate: 9%) in which a part of the monomer components was partially polymerized until it reached about 20 Pa · s. Next, 0.060 parts by weight of hexanediol diacrylate (HDDA) and 0.3 parts by weight of a silane coupling agent (trade name: KBM-403, manufactured by Shin-Etsu Chemical Co., Ltd.) were added to the prepolymer composition, and mixed to obtain Adhesive composition (b).
(黏著劑組合物(B)之製備)
對上述所得之黏著劑組合物(b)(以形成丙烯酸系聚合物之單體成分為100重量份),添加以固形物成分成為15%之方式溶解於丙烯酸丁酯而成之2,4-雙-[{4-(4-乙基己氧基)-4-羥基}-苯基]-6-(4-甲氧基苯基)-1,3,5-三(商品名:Tinosorb S,吸收光譜之極大吸收波長:346 nm,BASF JAPAN公司製造)0.8重量份(固形物成分重量)、及雙(2,4,6-三甲基苯甲醯基)-苯基膦氧化物(商品名:Irgacure819,於波長200~450 nm具有吸收帶,BASF JAPAN公司製造)0.3重量份並進行攪拌,藉此獲得黏著劑組合物(B)。(Preparation of Adhesive Composition (B))
To the obtained adhesive composition (b) (100 parts by weight of a monomer component forming an acrylic polymer) was added 2,4-, which was dissolved in butyl acrylate so that the solid content became 15%. Bis-[{4- (4-ethylhexyloxy) -4-hydroxy} -phenyl] -6- (4-methoxyphenyl) -1,3,5-tri (trade name: Tinosorb S , The maximum absorption wavelength of the absorption spectrum: 346 nm, manufactured by BASF JAPAN) 0.8 parts by weight (weight of solid content), and bis (2,4,6-trimethylbenzyl) -phenylphosphine oxide ( Trade name: Irgacure 819, which has an absorption band at a wavelength of 200 to 450 nm, manufactured by BASF JAPAN Co., Ltd.) and 0.3 parts by weight is stirred to obtain an adhesive composition (B).
(黏著劑層(B)之製造)
將上述黏著劑組合物(B)以黏著劑層形成後之厚度成為150 μm之方式塗佈於脫模膜之剝離處理面上而形成塗佈層。其次,將另一脫模膜以剝離處理面成為塗佈層側之方式被覆於上述塗佈層之表面。其後,於照度:6.5 mW/cm2
、光量:2000 mJ/cm2
、峰波長:350 nm之條件下進行紫外線照射,使上述塗佈層光硬化,形成黏著劑層(B),製作於黏著劑層(B)之兩面設有脫模膜之黏著片(無基材型,黏著劑層之厚度:150 μm)。黏著劑層(B)之藉由阿貝折射計於23℃之環境下測定之D線之折射率(nD
)為1.49,凝膠分率為88%。(Manufacture of Adhesive Layer (B))
The said adhesive composition (B) was apply | coated on the peeling process surface of a release film so that the thickness after an adhesive layer formation might be 150 micrometers, and the coating layer was formed. Next, another release film is coated on the surface of the coating layer such that the release-treated surface becomes the coating layer side. Thereafter, ultraviolet light was irradiated under the conditions of illuminance: 6.5 mW / cm 2 , light amount: 2000 mJ / cm 2 , and peak wavelength: 350 nm to harden the coating layer to form an adhesive layer (B). Adhesive sheets (without substrate type, thickness of the adhesive layer: 150 μm) are provided on both sides of the adhesive layer (B) with a release film. The refractive index (n D ) of the D-line of the adhesive layer (B) measured by an Abbe refractometer at 23 ° C. was 1.49, and the gel fraction was 88%.
比較例3
(黏著劑組合物(C)之製備)
向具備溫度計、攪拌機、回流冷卻管及氮氣導入管之可分離式燒瓶,投入丙烯酸丁酯(BA)95重量份、丙烯酸(AA)5重量份、作為聚合起始劑之偶氮二異丁腈0.2重量份、及乙酸乙酯233重量份後,通入氮氣,一面攪拌一面進行約1小時之氮氣置換。其後,將燒瓶加熱至60℃,反應7小時,獲得重量平均分子量(Mw)110萬之丙烯酸系聚合物。向上述丙烯酸系聚合物溶液(以固形物成分為100重量份),加入作為異氰酸酯系交聯劑之三羥甲基丙烷甲苯二異氰酸酯(商品名:Coronate L,Nippon Polyurethane Industry(股)製造)0.8重量份、矽烷偶合劑(商品名:KBM-403,信越化學工業(股)製造)0.1重量份而製備黏著劑組合物(C:溶液)。Comparative Example 3
(Preparation of Adhesive Composition (C))
Into a separable flask equipped with a thermometer, a stirrer, a reflux cooling tube, and a nitrogen introduction tube, 95 parts by weight of butyl acrylate (BA), 5 parts by weight of acrylic acid (AA), and azobisisobutyronitrile as a polymerization initiator were charged. After 0.2 parts by weight and 233 parts by weight of ethyl acetate, nitrogen gas was introduced, and nitrogen substitution was performed for about 1 hour while stirring. Thereafter, the flask was heated to 60 ° C. and reacted for 7 hours to obtain an acrylic polymer having a weight average molecular weight (Mw) of 1.1 million. To the acrylic polymer solution (with a solid content of 100 parts by weight), trimethylolpropane toluene diisocyanate (trade name: Coronate L, manufactured by Nippon Polyurethane Industry (stock)) as an isocyanate-based crosslinking agent was added 0.8 An adhesive composition (C: solution) was prepared by 0.1 part by weight of a silane coupling agent (trade name: KBM-403, manufactured by Shin-Etsu Chemical Co., Ltd.).
(黏著劑層(C)之製造)
將上述黏著劑組合物(C:溶液)以乾燥後之厚度成為23 μm之方式塗佈於脫模膜之剝離處理面上後,於100℃乾燥層3分鐘而去除溶劑,獲得黏著劑層(C)。其後,於50℃加熱48小時而進行交聯處理。將另一脫模膜以剝離處理面成為上述露出面側之方式被覆於所得之黏著劑層(C)之露出面,製作於黏著劑層(C)之兩面設有脫模膜之黏著片(無基材型,黏著劑層之厚度:23 μm)。黏著劑層(C)之藉由阿貝折射計於23℃之環境下測定之D線之折射率(nD
)為1.47,凝膠分率為82%。(Manufacture of Adhesive Layer (C))
The above-mentioned adhesive composition (C: solution) was applied on the release-treated surface of the release film so that the thickness after drying became 23 μm, and the layer was dried at 100 ° C. for 3 minutes to remove the solvent to obtain an adhesive layer ( C). Then, it heated at 50 degreeC for 48 hours, and performed the crosslinking process. The other release film was coated on the exposed surface of the obtained adhesive layer (C) so that the release-treated surface became the exposed surface side described above, and an adhesive sheet provided with a release film on both surfaces of the adhesive layer (C) ( No substrate type, thickness of adhesive layer: 23 μm). The refractive index (n D ) of the D-line of the adhesive layer (C) measured by an Abbe refractometer at 23 ° C. was 1.47, and the gel fraction was 82%.
比較例4
(黏著劑組合物(D)之製備)
向具備溫度計、攪拌機、回流冷卻管及氮氣導入管之可分離式燒瓶,以固形物成分成為30重量%之方式投入作為單體成分之丙烯酸丁酯(BA)99重量份、丙烯酸4-羥基丁酯(4HBA)1重量份、作為聚合起始劑之偶氮二異丁腈0.2重量份及作為聚合溶劑之乙酸乙酯後,通入氮氣,一面攪拌一面進行約1小時之氮氣置換。其後,將燒瓶加熱至60℃,反應7小時獲得重量平均分子量(Mw)110萬之丙烯酸系聚合物。向該丙烯酸系聚合物之溶液(固形物成分100份),加入作為異氰酸酯系交聯劑之三羥甲基丙烷苯二甲基二異氰酸酯(三井化學(股)製造之「Takeneto D110N」)0.11份、矽烷偶合劑(信越化學(股)製造之「KBM-403」)0.1份而製備黏著劑組合物(D:溶液)。Comparative Example 4
(Preparation of Adhesive Composition (D))
Into a separable flask equipped with a thermometer, a stirrer, a reflux cooling tube, and a nitrogen introduction tube, 99 parts by weight of butyl acrylate (BA) and 4-hydroxybutyl acrylate were charged so that the solid content became 30% by weight. After 1 part by weight of ester (4HBA), 0.2 parts by weight of azobisisobutyronitrile as a polymerization initiator, and ethyl acetate as a polymerization solvent, nitrogen gas was introduced, and nitrogen substitution was performed for about 1 hour while stirring. Thereafter, the flask was heated to 60 ° C. and reacted for 7 hours to obtain an acrylic polymer having a weight average molecular weight (Mw) of 1.1 million. To this acrylic polymer solution (100 parts of solid content), 0.11 part of trimethylolpropane xylylene diisocyanate ("Takeneto D110N" manufactured by Mitsui Chemicals Co., Ltd.) as an isocyanate-based crosslinking agent was added. 0.1 parts of a silane coupling agent ("KBM-403" manufactured by Shin-Etsu Chemical Co., Ltd.) to prepare an adhesive composition (D: solution).
(黏著劑層(D)之製造)
將上述黏著劑組合物(D:溶液)以乾燥後之厚度成為20 μm之方式塗佈於脫模膜之剝離處理面上後,於120℃乾燥層3分鐘而去除溶劑,獲得黏著劑層(D)。其後,於50℃加熱48小時而進行交聯處理。將另一脫模膜以剝離處理面成為上述露出面側之方式被覆於所得之黏著劑層(D)之露出面,製作於黏著劑層(D)之兩面設有脫模膜之黏著片(無基材型,黏著劑層之厚度:23 μm)。黏著劑層(D)之藉由阿貝折射計於23℃之環境下測定之D線之折射率(nD
)為1.47,凝膠分率為75%。(Manufacture of Adhesive Layer (D))
The above-mentioned adhesive composition (D: solution) was applied on the release-treated surface of the release film so that the thickness after drying became 20 μm, and the layer was dried at 120 ° C. for 3 minutes to remove the solvent to obtain an adhesive layer ( D). Then, it heated at 50 degreeC for 48 hours, and performed the crosslinking process. The other release film was coated on the exposed surface of the obtained adhesive layer (D) so that the release-treated surface became the exposed surface side described above, and an adhesive sheet provided with a release film on both surfaces of the adhesive layer (D) ( No substrate type, thickness of adhesive layer: 23 μm). The refractive index (n D ) of the D-line of the adhesive layer (D) measured by an Abbe refractometer at 23 ° C. was 1.47, and the gel fraction was 75%.
實施例1
(含有低折射率粒子之分散液之製備)
將中空奈米氧化矽粒子(中空粒子,折射率:1.24,平均一次粒徑:75 nm,商品名:Thrulya5320,JGC Catalysts and Chemicals股份有限公司製造)用分散介質(甲基乙基酮/甲基異丁基酮=9/1:容量比)稀釋,製備粒子濃度為1.5重量%之分散液作為含有低折射率粒子之分散液。Example 1
(Preparation of dispersions containing low refractive index particles)
Hollow nanometer silica particles (hollow particles, refractive index: 1.24, average primary particle size: 75 nm, trade name: Thrulya5320, manufactured by JGC Catalysts and Chemicals Co., Ltd.) for a dispersion medium (methyl ethyl ketone / methyl Isobutyl ketone = 9/1: volume ratio) was diluted to prepare a dispersion liquid having a particle concentration of 1.5% by weight as a dispersion liquid containing low refractive index particles.
(折射率經調整之黏著劑層之製造)
將比較例1中所得之黏著片之一側之脫模膜剝離。將上述分散液以折射率調整區域之厚度成為約20 nm~150 nm左右之方式用棒式塗佈機RDS No.3塗佈於所露出之黏著劑層(A)之表面,於110℃之乾燥箱中乾燥180秒。其次,於分散有中空奈米氧化矽粒子之黏著劑層(A)之表面新貼合第2脫模膜,獲得黏著片。再者,相對於第2脫模膜,將相反側之脫模膜設為第1脫模膜。(Manufacturing of adhesive layer with adjusted refractive index)
The release film on one side of the adhesive sheet obtained in Comparative Example 1 was peeled. The dispersion liquid was coated on the surface of the exposed adhesive layer (A) with a rod coater RDS No. 3 so that the thickness of the refractive index adjustment region became about 20 nm to 150 nm. Dry in a drying cabinet for 180 seconds. Next, a second release film was newly bonded to the surface of the adhesive layer (A) in which the hollow nano silica particles were dispersed, to obtain an adhesive sheet. In addition, with respect to the 2nd release film, the mold release film of the opposite side was made into the 1st release film.
實施例2~8
於實施例1中,將黏著劑層之種類、分散液之種類(低折射率粒子之種類、其平均粒徑、分散介質之種類、粒子濃度)如表1所示般進行改變,除此以外,以與實施例1同樣之方式,製作具有折射率經調整之黏著劑層之黏著片。
再者,於乾燥後之折射率調整區域之目標厚度為150以上~300 nm左右之情形時,使用棒式塗佈機RDS No.5,於乾燥後之折射率調整區域之目標厚度為20~150 nm左右之情形時,使用棒式塗佈機RDS No.3。Examples 2 to 8
In Example 1, the type of the adhesive layer and the type of the dispersion (the type of the low-refractive index particles, the average particle diameter, the type of the dispersion medium, and the particle concentration) were changed as shown in Table 1. In the same manner as in Example 1, an adhesive sheet having an adhesive layer with an adjusted refractive index was produced.
In addition, when the target thickness of the refractive index adjustment region after drying is about 150 to 300 nm, use a rod coater RDS No. 5 and the target thickness of the refractive index adjustment region after drying is 20 to In the case of about 150 nm, a rod coater RDS No. 3 is used.
(評價)
將對實施例及比較例中所得之黏著劑層(黏著片)進行下述評價而得之結果示於表1。(Evaluation)
Table 1 shows the results of the following evaluations of the adhesive layers (adhesive sheets) obtained in the examples and comparative examples.
<平均表面折射率之測定>
對於實施例中所得之黏著劑層(折射率調整區域側:第2面)之平均表面折射率,使用光譜式橢圓儀(EC-400,JA. Woolam製造)測定鈉D線(589 nm)上之折射率。於自實施例及比較例中所得之黏著片剝離兩面之脫模膜,將黑板貼合於未塗佈分散液之面(第1面)之狀態下,測定塗佈了分散液之面(第2面)之平均折射率。對於比較例之黏著片,於剝離兩側之脫模片,將黑板貼合於一面之狀態下,測定黏著劑層表面之平均折射率。比較例之黏著片之黏著劑層兩面之折射率相同。< Measurement of average surface refractive index >
The average surface refractive index of the adhesive layer (refractive index adjustment region side: second surface) obtained in the examples was measured on a sodium D line (589 nm) using a spectroscopic ellipsometer (EC-400, manufactured by JA. Woolam). The refractive index. The release film on both sides was peeled from the adhesive sheets obtained in the examples and comparative examples, and the blackboard was attached to the surface (the first surface) where the dispersion liquid was not applied, and the surface on which the dispersion liquid was applied (the first surface) was measured. 2 faces). For the adhesive sheet of the comparative example, the average refractive index of the surface of the adhesive layer was measured in a state where the release sheets on both sides were peeled off and the blackboard was attached to one side. The refractive index of both sides of the adhesive layer of the adhesive sheet of the comparative example was the same.
<折射率調整區域之厚度之測定>
調整黏著劑層之深度方向之剖面,進行TEM(Transmission Electron Microscopy,透射電子顯微法)觀察。根據所得之TEM圖像(直接倍率3000~30000倍)測定折射率調整區域之厚度。折射率調整區域之厚度設為黏著劑層中分散有粒子之區域與未分散之區域之界面之凹凸之平均值,於難以判別上述界面之情形時,設為將表面TEM圖像用圖像處理軟體(ImageJ)進行二值化圖像處理,粒子之90%(面積)所存在之區域之深度之厚度。<Measurement of thickness of refractive index adjustment region>
The cross section in the depth direction of the adhesive layer was adjusted and observed by TEM (Transmission Electron Microscopy). The thickness of the refractive index adjustment region was measured based on the obtained TEM image (direct magnification: 3000 to 30,000 times). The thickness of the refractive index adjustment region is the average value of the unevenness at the interface between the region where the particles are dispersed and the region where it is not dispersed in the adhesive layer. When it is difficult to determine the interface, the surface TEM image is processed by image The software (ImageJ) performs binary image processing, and the depth of the area where 90% (area) of particles exist.
<全光線透過率、霧度>
自實施例中所得之黏著片剝離第2脫模膜(黏著劑層之第2面側),貼合於載玻片(商品名:白研磨No.1,厚度:0.8~1.0 mm,全光線透過率:92%,霧度:0.2%,Matsunami Glass Ind(股)製造)。進而剝離另一側之第1脫模膜,製作具有黏著劑層(折射率調整區域為載玻片側)/載玻片之層構成之試驗片。另一方面,對於比較例之黏著劑層,剝離一側之脫模膜,貼合於與上述同樣之載玻片,進而剝離另一側之脫模膜,製作具有黏著劑層/載玻片之層構成之試驗片。使用霧度計(裝置名:HM-150,村上色彩研究所(股)製作)測定上述試驗片之可見光區域中之全光線透過率、霧度值。<Total light transmittance and haze>
The second release film (the second surface side of the adhesive layer) was peeled from the adhesive sheet obtained in the example, and it was bonded to a glass slide (trade name: White Polishing No. 1, thickness: 0.8 to 1.0 mm, full light Transmittance: 92%, Haze: 0.2%, manufactured by Matsunami Glass Ind. Furthermore, the first release film on the other side was peeled off, and a test piece having an adhesive layer (the refractive index adjustment region is on the slide glass side) / layer structure of the slide glass was produced. On the other hand, with respect to the adhesive layer of the comparative example, the release film on one side was peeled off and bonded to the same glass slide as above, and then the release film on the other side was peeled off to produce an adhesive layer / glass slide. The test piece consisting of layers. The haze meter (device name: HM-150, manufactured by Murakami Color Research Institute, Ltd.) was used to measure the total light transmittance and haze value in the visible light region of the test piece.
<接著性>
自實施例及比較例中所得之黏著片切取長度100 mm、寬度20 mm之片材段。其次,自得自實施例之黏著片之片材段剝離第1脫模膜(黏著劑層未塗佈分散液之側)後,將PET(Polyethylene Terephthalate,聚對苯二甲酸乙二酯)膜(商品名:Lumirror S-10,厚度:25 μm,東麗(股)製造)貼附(襯底)於該黏著劑層面。然後,剝離第2脫模膜,作為試驗板於2 kg輥、1往返之壓接條件下壓接於玻璃板(商品名:鈉鈣玻璃♯0050,Matsunami Glass Ind(股)製造),製作包含試驗板/黏著劑層(第1面為PET側)/PET膜之樣品。另一方面,對於得自比較例之黏著片之片材段,剝離一側之脫模膜後,將與上述同樣之PET膜於該黏著劑層面後,剝離另一側之脫模膜,使用與上述同樣之試驗板製作樣品。對所得之樣品進行高壓釜處理(50℃,0.5 MPa,15分鐘),其後,於23℃、50% R.H.之氛圍下放冷30分鐘。放冷後,使用拉力試驗機(裝置名:Autograph AG-IS,島津製作所(股)製造),依照JIS Z0237,於23℃、50% R.H.之氛圍下,於拉伸速度300 mm/分鐘、剝離角度180°之條件下,自試驗板剝離黏著片(黏著劑層/PET膜),測定180°剝離接著力(N/20 mm)。< Adhesiveness >
From the adhesive sheets obtained in the examples and comparative examples, a sheet segment having a length of 100 mm and a width of 20 mm was cut. Next, the first release film (the side where the adhesive layer is not coated with the dispersion liquid) was peeled from the sheet section of the adhesive sheet obtained in the example, and then a PET (Polyethylene Terephthalate) film ( Trade name: Lumirror S-10, thickness: 25 μm, Toray (manufactured) is attached (substrate) to the adhesive layer. Then, the second release film was peeled off, and the test plate was pressure-bonded to a glass plate (trade name: soda-lime glass 500050, manufactured by Matsunami Glass Ind (stock)) under a pressure-bonding condition of 2 kg rolls and 1 round-trip as a test plate, and produced to include Sample of test board / adhesive layer (PET side on the first side) / PET film. On the other hand, for the sheet segment of the adhesive sheet obtained from the comparative example, after the release film on one side is peeled off, the same PET film as above is peeled off on the adhesive layer, and then the release film on the other side is peeled off and used. Samples were made on the same test plates as above. The obtained sample was subjected to an autoclave treatment (50 ° C, 0.5 MPa, 15 minutes), and then allowed to cool in an atmosphere of 23 ° C and 50% RH for 30 minutes. After cooling, a tensile tester (device name: Autograph AG-IS, manufactured by Shimadzu Corporation) was used in accordance with JIS Z0237 at a temperature of 23 ° C and 50% RH at a tensile speed of 300 mm / min. At an angle of 180 °, the adhesive sheet (adhesive layer / PET film) was peeled from the test plate, and the 180 ° peeling adhesive force (N / 20 mm) was measured.
<表面反射率之測定>
將實施例中所得之黏著劑層之塗佈有分散液之側之面(第2面)設為反射率測定面。自實施例中所得之黏著片剝離第1脫模膜(黏著劑層未塗佈分散液之側),貼合黑色丙烯酸系樹脂板(商品名「CLAREX」,Nitto Jushi Kogyo製造)後,剝離第2脫模膜(黏著劑層塗佈有分散液之側),以該剝離面作為表面反射率測定用之試樣。另一方面,對於比較例中所得之黏著劑層,自黏著片剝離一側之脫模膜後,貼合於與上述同樣之黑色丙烯酸系樹脂板後,剝離另一側之脫模膜,以該剝離面作為表面反射率測定用之試樣。表面反射率(Y值)係藉由反射型分光光度計(U4100,日立高新技術公司(股)製造)進行測定。< Measurement of surface reflectance >
The surface (second surface) on the side of the adhesive layer obtained in the example where the dispersion liquid was applied was used as the reflectance measurement surface. The first release film (the side where the adhesive layer was not coated with the dispersion) was peeled from the adhesive sheet obtained in the example, and a black acrylic resin plate (trade name "CLAREX", manufactured by Nitto Jushi Kogyo) was laminated, and then the first release film was peeled off. 2 A release film (the side on which the adhesive layer is coated with the dispersion liquid), and this peeled surface is used as a sample for surface reflectance measurement. On the other hand, with respect to the adhesive layer obtained in the comparative example, the release film on one side was peeled off from the adhesive sheet, and then bonded to the same black acrylic resin plate as above, and then the release film on the other side was peeled off. This peeled surface was used as a sample for surface reflectance measurement. The surface reflectance (Y value) was measured with a reflective spectrophotometer (U4100, manufactured by Hitachi High-Technologies Corporation).
<內部反射抑制率(透過率之提昇效果)之測定>
自實施例中所得之黏著片剝離第2脫模膜(黏著劑層塗佈有分散液之側)後,貼合於該黏著劑層面,於三乙醯纖維素膜上形成有折射率1.36之低折率層之積層膜之低折射率層側,將黏著劑層之低折射率調整區域以與上述積層膜上之低折率層相接之方式進行積層。其次,剝離第1脫模膜,將載玻片(商品名:研磨No.1,厚度:0.8~1.0 mm,全光線透過率:92%,霧度:0.2%,Matsunami Glass Ind(股)製造)貼合於該黏著劑層面。如此,製作具有三乙醯纖維素膜/低折射率層/黏著劑層(第2面為低折射率層側)/載玻片之層構成之試驗片。另一方面,對於比較例中所得之黏著劑層,自黏著片剝離一側之脫模膜後,以與上述同樣之方式,製作具有三乙醯纖維素膜/低折射率層/黏著劑層/載玻片之層構成之試驗片。<Measurement of Internal Reflection Suppression (Improving Effect of Transmittance)>
After the second release film (the side on which the adhesive layer is coated with the dispersion liquid) is peeled off from the adhesive sheet obtained in the example, the second release film is adhered to the adhesive layer to form a triacetam cellulose film with a refractive index of 1.36. On the low-refractive-index layer side of the laminated film of the low-refractive-index layer, the low-refractive-index adjustment region of the adhesive layer is laminated so as to contact the low-refractive-index layer on the laminated film. Next, the first release film was peeled off, and a glass slide (trade name: Polishing No. 1, thickness: 0.8 to 1.0 mm, total light transmittance: 92%, haze: 0.2%, manufactured by Matsunami Glass Ind Co., Ltd.) ) Fit on the adhesive layer. In this manner, a test piece having a layer structure of a triethylammonium cellulose film / low-refractive index layer / adhesive layer (the second surface is the low-refractive index layer side) / glass slide was prepared. On the other hand, for the adhesive layer obtained in the comparative example, after the release film on one side was peeled off from the adhesive sheet, a triethylfluorene cellulose film / low refractive index layer / adhesive layer was produced in the same manner as above. / Slide is a test piece consisting of layers.
內部反射抑制率(透過率之提昇效果)係測定上述所製作之試驗片之透過率並基於下式算出。再者,所謂下式中之「無粒子之情形時之透過率(%)」,係比較例之試驗片之反射率。即,內部反射抑制效果(透過率提昇效果)係表示藉由具有折射率調整層而能夠降低多少程度之內部反射率之指標。
內部反射抑制率(%)=「透過率(%)」-「無粒子之情形時之透過率(%)」The internal reflection suppression ratio (the improvement effect of the transmittance) is determined by measuring the transmittance of the test piece produced above and calculating it based on the following formula. The "transmittance (%) in the absence of particles" in the following formula is the reflectance of the test piece of the comparative example. That is, the internal reflection suppression effect (transmittance improvement effect) is an index showing how much the internal reflectance can be reduced by having a refractive index adjustment layer.
Internal reflection suppression ratio (%) = "transmittance (%)"-"transmittance without particles (%)"
[表1]
表1中示出內容如下:
(X1)中空奈米氧化矽粒子:折射率1.24(商品名:Thrulya5320,粒徑75 nm,JGC Catalysts and Chemicals股份有限公司製造);
(X2)中空聚合物微粒子:折射率1.32(商品名:TechpolymerNH,型號XX-255AA,粒徑80 nm,Sekisui Plastics股份有限公司製造);
(X3)中空聚合物微粒子:折射率1.33(商品名:TechpolymerNH,型號XX-260AA,粒徑60 nm,Sekisui Plastics股份有限公司製造);
(Y1)MgF2
:1.38,平均一次粒徑:40 nm,CIK NanoTek(股)製造;
(Y2)Na3
AlF6
:1.34,平均一次粒徑:50 nm,CIK NanoTek(股)製造;
MEK/MIBK:甲基乙基酮/甲基異丁基酮=9/1(容量比);
乙醇/MIBK:乙醇/甲基異丁基酮=9/1(容量比);
IPA:異丙醇。The contents shown in Table 1 are as follows:
(X1) hollow nanometer silica particles: refractive index 1.24 (trade name: Thrulya5320, particle size 75 nm, manufactured by JGC Catalysts and Chemicals Co., Ltd.);
(X2) hollow polymer fine particles: refractive index 1.32 (trade name: TechpolymerNH, model XX-255AA, particle diameter 80 nm, manufactured by Sekisui Plastics Co., Ltd.);
(X3) hollow polymer fine particles: refractive index 1.33 (trade name: TechpolymerNH, model XX-260AA, particle diameter 60 nm, manufactured by Sekisui Plastics Co., Ltd.);
(Y1) MgF 2 : 1.38, average primary particle size: 40 nm, manufactured by CIK NanoTek (stock);
(Y2) Na 3 AlF 6 : 1.34, average primary particle size: 50 nm, manufactured by CIK NanoTek (stock);
MEK / MIBK: methyl ethyl ketone / methyl isobutyl ketone = 9/1 (volume ratio);
Ethanol / MIBK: ethanol / methyl isobutyl ketone = 9/1 (volume ratio);
IPA: isopropanol.
1‧‧‧黏著劑層1‧‧‧adhesive layer
1'‧‧‧基礎黏著劑層 1'‧‧‧ foundation adhesive layer
1a‧‧‧黏著劑層整體之基片(基質) 1a‧‧‧The whole substrate (matrix) of the adhesive layer
2‧‧‧低折射率材料 2‧‧‧ Low refractive index materials
3a‧‧‧支持體 3a‧‧‧ support
3b‧‧‧支持體 3b‧‧‧ support
4‧‧‧光學膜 4‧‧‧ optical film
5‧‧‧低折射之光學構件 5‧‧‧Low-refractive optical components
10‧‧‧分散液 10‧‧‧dispersion
A‧‧‧附黏著劑層之光學膜 A‧‧‧ Optical film with adhesive layer
B‧‧‧光學積層體 B‧‧‧ Optical Laminate
f1‧‧‧黏著劑層之第1面 f1‧‧‧The first side of the adhesive layer
f1'‧‧‧基礎黏著劑層之第1面 f1'‧‧‧ the first side of the base adhesive layer
f2‧‧‧‧‧‧黏著劑層之第2面 f2‧‧‧‧‧‧‧ 2nd side of the adhesive layer
f2'‧‧‧基礎黏著劑層之第2面 f2'‧‧‧The second side of the base adhesive layer
T‧‧‧折射率調整區域之厚度 T‧‧‧Thickness of refractive index adjustment region
S‧‧‧支持體 S‧‧‧ support
圖1係表示本發明之黏著劑層之一實施形態之剖視圖。FIG. 1 is a cross-sectional view showing an embodiment of the adhesive layer of the present invention.
圖2係表示本發明之黏著劑層之第2面之狀態之俯視圖。 Fig. 2 is a plan view showing a state of the second surface of the adhesive layer of the present invention.
圖3係表示用於製作本發明之黏著劑層之步驟之概略圖。 Fig. 3 is a schematic view showing steps for producing an adhesive layer of the present invention.
圖4係表示本發明之黏著片之一實施形態之剖視圖。 Fig. 4 is a sectional view showing an embodiment of the adhesive sheet of the present invention.
圖5係表示本發明之附黏著劑層之光學膜之一實施形態之剖視圖。 5 is a cross-sectional view showing an embodiment of an optical film with an adhesive layer according to the present invention.
圖6係表示本發明之光學積層體之一實施形態之剖視圖。 FIG. 6 is a cross-sectional view showing an embodiment of an optical multilayer body according to the present invention.
Claims (21)
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KR102459692B1 (en) * | 2020-11-23 | 2022-10-26 | 김중석 | High functional silicone adhesive with super high adhesion & high thickness and a film using it |
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JP3684587B2 (en) * | 1994-02-04 | 2005-08-17 | 住友化学株式会社 | Light-diffusing methacrylic resin plate |
TW575765B (en) * | 2001-02-19 | 2004-02-11 | Matsushita Electric Ind Co Ltd | Liquid crystal device using plastic substrate |
JP2009132803A (en) * | 2007-11-30 | 2009-06-18 | Nitto Denko Corp | Reworkable pressure-sensitive adhesive member |
JP2011037978A (en) * | 2009-08-10 | 2011-02-24 | Sekisui Chem Co Ltd | Adhesive with low refractive index |
KR101379151B1 (en) * | 2010-11-09 | 2014-03-28 | 주식회사 엘지화학 | Backlight unit |
CN104067352B (en) * | 2012-01-31 | 2015-07-15 | 东丽薄膜先端加工股份有限公司 | Transparent conductive film, touch panel, and display device |
JP6285127B2 (en) | 2012-09-13 | 2018-02-28 | 日東電工株式会社 | Light diffusion adhesive, polarizing plate and optical member using the light diffusion adhesive |
WO2015060177A1 (en) * | 2013-10-22 | 2015-04-30 | 三菱樹脂株式会社 | Transparent adhesive material and front-light type image display device |
CN105190367B (en) * | 2014-01-17 | 2017-04-26 | 日东电工株式会社 | Optical member laminate having adhesive layer and method for producing same |
JP6552219B2 (en) * | 2015-02-26 | 2019-07-31 | 旭化成株式会社 | Photocurable resin composition and method for producing the same |
JP6584187B2 (en) * | 2015-07-22 | 2019-10-02 | 日東電工株式会社 | Laminated body and method for producing the same |
JP6670060B2 (en) * | 2015-08-25 | 2020-03-18 | 日東電工株式会社 | Pressure-sensitive adhesive layer for optical member, optical member with pressure-sensitive adhesive layer, and image display device |
JP2017064954A (en) * | 2015-09-28 | 2017-04-06 | 日東電工株式会社 | Method for producing laminated film and method for producing image display device |
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