TW201940578A - Aqueous dispersion composition - Google Patents

Aqueous dispersion composition Download PDF

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TW201940578A
TW201940578A TW108108572A TW108108572A TW201940578A TW 201940578 A TW201940578 A TW 201940578A TW 108108572 A TW108108572 A TW 108108572A TW 108108572 A TW108108572 A TW 108108572A TW 201940578 A TW201940578 A TW 201940578A
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mass
parts
polyolefin
aqueous dispersion
dispersion composition
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柏原健二
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日商東洋紡股份有限公司
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    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
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    • C09D123/00Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
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    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
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    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
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Abstract

To provide an aqueous dispersion composition which exhibits excellent adhesion not only to polyolefin base materials but also to other plastic base materials, and which is thus useful in applications such as coating materials, inks, coating agents, adhesives, and primers that are used for coating, printing, bonding and coating. An aqueous dispersion composition which contains a modified polyolefin (A), a polyolefin (B) which is different from the modified polyolefin (A), a tackifying agent (C) and an epoxy resin (D).

Description

水性分散體組成物Aqueous dispersion composition

本發明係關於對於聚烯烴、ABS、聚碳酸酯、聚醯胺、FRP等任一塑膠基材皆呈現良好的密接性的水性分散體組成物。The present invention relates to an aqueous dispersion composition that exhibits good adhesion to any plastic substrate such as polyolefin, ABS, polycarbonate, polyamide, and FRP.

聚烯烴、ABS為代表的塑膠基材,除了有優良的性能尚為質輕的材料,故常使用於如汽車零件之各種成型品,為了其表面之保護、裝飾、觸感增進等目的,會塗佈塑膠塗料。以往,此塑膠塗料一般係將樹脂溶於有機溶劑而得的有機溶劑型的塗料,但由於來自有機溶劑之毒性、引火性等危險性、對於大氣污染之顧慮等,逐漸已取代成水性塗料(參照例如專利文獻1)。
[先前技術文獻]
[專利文獻]
Polyolefin and ABS are representative of plastic substrates. In addition to their excellent performance, they are lightweight materials. Therefore, they are often used in various molded products such as automotive parts. They are coated for the purpose of surface protection, decoration, and touch improvement. Cloth plastic coating. In the past, this plastic coating is generally an organic solvent-based coating obtained by dissolving a resin in an organic solvent. However, due to the toxicity from organic solvents, flammability and other dangers, and concerns about air pollution, it has gradually been replaced by water-based coatings ( See, for example, Patent Document 1).
[Prior technical literature]
[Patent Literature]

[專利文獻1]日本特開2009-298932號公報[Patent Document 1] Japanese Patent Laid-Open No. 2009-298932

[發明欲解決之課題][Questions to be Solved by the Invention]

但是水性塗料一般相較於有機溶劑型塗料,對於塑膠基材之密接性較差,且特別有耐水性差的問題。所以為了要擔保有充分的密接性及耐水性,針對各水性塗料,塑膠基材之種類受到限定,尤其是以同一水性塗料來因應聚烯烴基材及其他塑膠基材非常困難。However, compared with organic solvent-based coatings, water-based coatings generally have poorer adhesion to plastic substrates, and have particularly poor water resistance. Therefore, in order to ensure sufficient adhesion and water resistance, the types of plastic substrates are limited for each water-based coating, and it is very difficult to respond to polyolefin substrates and other plastic substrates with the same water-based coating.

本發明有鑑於上述問題,本案發明人等努力研究,結果發現藉由使用含有多數種特定樹脂之水性樹脂分散體,則不僅對於聚烯烴基材,對於ABS、聚碳酸酯、聚醯胺、FRP等任一塑膠基材也呈現良好的密接性,乃完成本發明。
[解決課題之方式]
In view of the above-mentioned problems, the present inventors have made intensive studies and found that by using an aqueous resin dispersion containing a plurality of specific resins, it is not only for polyolefin substrates, but also for ABS, polycarbonate, polyamide, and FRP. After the plastic substrate also exhibits good adhesion, the present invention is completed.
[Solution to the problem]

為了達成上述課題,本案發明人等努力研究,乃提出以下發明。In order to achieve the above-mentioned problems, the inventors of the present invention have made intensive studies and have proposed the following inventions.

一種水性分散體組成物,含有改性聚烯烴(A)、不同於改性聚烯烴(A)之聚烯烴(B)、黏著賦予劑(C)、及環氧樹脂(D)。An aqueous dispersion composition containing a modified polyolefin (A), a polyolefin (B) different from the modified polyolefin (A), an adhesion-imparting agent (C), and an epoxy resin (D).

前述酸改性聚烯烴(A)宜為酸改性聚烯烴(A1)及/或酸改性氯化聚烯烴(A2)較佳。The acid-modified polyolefin (A) is preferably an acid-modified polyolefin (A1) and / or an acid-modified chlorinated polyolefin (A2).

前述聚烯烴(B)宜為乙烯-(甲基)丙烯酸酯-馬來酸酐共聚物較佳。The aforementioned polyolefin (B) is preferably an ethylene- (meth) acrylate-maleic anhydride copolymer.

前述黏著賦予劑(C)宜為選自松香系樹脂、萜烯系樹脂、香豆酮(coumarone)-茚樹脂、石油樹脂中之至少1種較佳。The adhesion-imparting agent (C) is preferably at least one selected from a rosin-based resin, a terpene-based resin, a coumarone-indene resin, and a petroleum resin.

前述環氧樹脂(D)宜為雙酚型環氧樹脂(D1)及/或酚醛清漆型環氧樹脂(D2)較佳。The epoxy resin (D) is preferably a bisphenol epoxy resin (D1) and / or a novolac epoxy resin (D2).

前述任一水性分散體組成物可作為塗料使用。Any of the foregoing aqueous dispersion compositions can be used as a coating.

前述任一水性分散體組成物可作為黏接劑使用。
[發明之效果]
Any of the foregoing aqueous dispersion compositions can be used as an adhesive.
[Effect of the invention]

本發明之水性分散體組成物,不僅對於聚烯烴基材,對於ABS、聚碳酸酯、聚醯胺、FRP等任一塑膠基材也呈現出良好的密接性,而且耐水性優良。The aqueous dispersion composition of the present invention not only exhibits good adhesion to polyolefin substrates, but also any plastic substrate such as ABS, polycarbonate, polyamide, FRP, and has excellent water resistance.

以下針對本發明之實施形態詳細說明。Hereinafter, embodiments of the present invention will be described in detail.

<改性聚烯烴(A)>
本發明使用之改性聚烯烴(A)宜為酸改性聚烯烴(A1)及/或酸改性氯化聚烯烴(A2)較佳。
<Modified Polyolefin (A)>
The modified polyolefin (A) used in the present invention is preferably an acid-modified polyolefin (A1) and / or an acid-modified chlorinated polyolefin (A2).

本發明之水分散體組成物中,當設改性聚烯烴(A)、不同於改性聚烯烴(A)之聚烯烴(B)、黏著賦予劑(C)及環氧樹脂(D)之合計為100質量%時,改性聚烯烴(A)之含量為10質量%以上60質量%以下較佳。改性聚烯烴(A)之含量小於10質量%時,對於聚烯烴基材之密接性有變差之虞,改性聚烯烴(A)之含量大於60質量%時,對於聚烯烴以外之塑膠基材之密接性有變差之虞。In the aqueous dispersion composition of the present invention, modified polyolefin (A), polyolefin (B) different from modified polyolefin (A), adhesion-imparting agent (C), and epoxy resin (D) are provided. When the total is 100% by mass, the content of the modified polyolefin (A) is preferably 10% by mass or more and 60% by mass or less. When the content of the modified polyolefin (A) is less than 10% by mass, the adhesion to the polyolefin substrate may be deteriorated. When the content of the modified polyolefin (A) is more than 60% by mass, it is suitable for plastics other than polyolefins. The adhesiveness of the base material may be deteriorated.

<酸改性聚烯烴(A1)>
本發明使用之酸改性聚烯烴(A1)不限定,宜係利用對於聚烯烴共聚物之構成單元之至少1種接枝α,β-不飽和羧酸及其酸酐中之至少1種而獲得者較佳。
<Acid-modified polyolefin (A1)>
The acid-modified polyolefin (A1) used in the present invention is not limited, and is preferably obtained by grafting at least one of α, β-unsaturated carboxylic acid and its anhydride with respect to the constituent unit of the polyolefin copolymer. Those are better.

α,β-不飽和羧酸及其酸酐中之至少1種,例如:馬來酸、衣康酸、檸康酸及該等的酸酐。該等之中,酸酐較理想,馬來酸酐更理想。更佳者具體而言可以列舉馬來酸酐改性聚丙烯、馬來酸酐改性丙烯-乙烯共聚物、馬來酸酐改性丙烯-丁烯共聚物、馬來酸酐改性丙烯-乙烯-丁烯共聚物等,可使用此等酸改性聚烯烴中的1種或將2種以上組合使用。At least one of α, β-unsaturated carboxylic acid and its anhydride, for example, maleic acid, itaconic acid, citraconic acid, and the like. Among these, acid anhydride is preferable, and maleic anhydride is more preferable. More preferable examples include maleic anhydride-modified polypropylene, maleic anhydride-modified propylene-ethylene copolymer, maleic anhydride-modified propylene-butene copolymer, and maleic anhydride-modified propylene-ethylene-butene. Copolymers and the like can be used alone or in combination of two or more of these acid-modified polyolefins.

作為酸改性聚烯烴(A1)不限定,宜為聚乙烯、聚丙烯及丙烯-α-烯烴共聚物較佳。丙烯-α-烯烴共聚物,係以丙烯作為主體並共聚合了α-烯烴者。α-烯烴,例如可使用乙烯、1-丁烯、1-庚烯、1-辛烯、4-甲基-1-戊烯、乙酸乙烯酯等中的1種或數種。該等α-烯烴之中,乙烯、1-丁烯較佳。丙烯-α-烯烴共聚物之丙烯成分與α-烯烴成分之比率不限定,丙烯成分為50莫耳%以上較佳,70莫耳%以上更佳。The acid-modified polyolefin (A1) is not limited, but is preferably polyethylene, polypropylene, and a propylene-α-olefin copolymer. A propylene-α-olefin copolymer is a copolymer of α-olefins mainly composed of propylene. As the α-olefin, for example, one or more of ethylene, 1-butene, 1-heptene, 1-octene, 4-methyl-1-pentene, and vinyl acetate can be used. Among these α-olefins, ethylene and 1-butene are preferred. The ratio of the propylene component to the α-olefin component of the propylene-α-olefin copolymer is not limited. The propylene component is preferably 50 mol% or more, and more preferably 70 mol% or more.

<酸改性氯化聚烯烴(A2)>
又,本發明使用之酸改性氯化聚烯烴(A2)不限定,例如宜為藉由將前述酸改性聚烯烴(A1)予以氯化而獲得者較佳。
<Acid-modified chlorinated polyolefin (A2)>
The acid-modified chlorinated polyolefin (A2) used in the present invention is not limited, and for example, it is preferably obtained by chlorinating the acid-modified polyolefin (A1).

酸改性氯化聚烯烴(A2)之製造方法不特別限定,例如可藉由使酸改性聚烯烴(A1)溶於氯仿等鹵化烴,並導入氯以獲得。The method for producing the acid-modified chlorinated polyolefin (A2) is not particularly limited. For example, the acid-modified polyolefin (A1) can be obtained by dissolving a halogenated hydrocarbon such as chloroform and introducing chlorine.

酸改性氯化聚烯烴(A2)之含氯率,考量溶液安定性、以及和聚烯烴基材、和樹脂基材或金屬基材之黏接性之觀點,下限為5質量%以上較佳,更佳為8質量%以上,又更佳為10質量%以上,尤佳為12質量%以上,最佳為14質量%以上。尤其酸改性氯化均聚丙烯的情形,若為前述範圍內,則對於聚烯烴基材顯示良好的黏接強度。上限為40質量%以下較佳,更佳為38質量%以下,又更佳為35質量%以下,尤佳為32質量%以下,最佳為30質量%以下。若超過前述值,則有時酸改性氯化聚烯烴之結晶性降低且黏接強度下降。The lower limit of the chlorine content of the acid-modified chlorinated polyolefin (A2) is 5% by mass or more in consideration of the stability of the solution and the adhesion to the polyolefin substrate, the resin substrate, or the metal substrate. , More preferably 8 mass% or more, still more preferably 10 mass% or more, particularly preferably 12 mass% or more, and most preferably 14 mass% or more. Especially in the case of an acid-modified chlorinated homopolypropylene, if it is in the said range, it will show favorable adhesive strength with respect to a polyolefin base material. The upper limit is preferably 40% by mass or less, more preferably 38% by mass or less, still more preferably 35% by mass or less, even more preferably 32% by mass or less, and most preferably 30% by mass or less. When it exceeds the said value, the crystallinity of an acid-modified chlorinated polyolefin may fall and adhesive strength may fall.

酸改性氯化聚烯烴(A2)之含氯率可以依JIS K-7229-1995進行滴定以測定。The chlorine content of the acid-modified chlorinated polyolefin (A2) can be measured by titration in accordance with JIS K-7229-1995.

改性聚烯烴(A)之製造方法不特別限定,例如自由基接枝反應(亦即對於成為主鏈之聚合物生成自由基物種,以此自由基物種作為聚合開始點而使不飽和羧酸及酸酐接枝聚合的反應)等。The manufacturing method of the modified polyolefin (A) is not particularly limited, such as a radical graft reaction (that is, to generate a radical species for a polymer that becomes a main chain, and use the radical species as a polymerization starting point to make unsaturated carboxylic acid And acid anhydride graft polymerization).

自由基產生劑不特別限定,宜使用有機過氧化物較佳。有機過氧化物不特別限定,可以列舉過氧化酞酸二第三丁酯、第三丁基過氧化氫、過氧化二異丙苯、過氧化苯甲醯、過氧化苯甲酸第三丁酯、過氧化-2-乙基己酸第三丁酯、過氧化三甲基乙酸第三丁酯、過氧化甲乙酮、二第三丁基過氧化物、過氧化月桂醯等過氧化物;偶氮雙異丁腈、偶氮雙異丙腈等偶氮腈類等。The radical generator is not particularly limited, and an organic peroxide is preferably used. The organic peroxide is not particularly limited, and examples include di-tert-butyl peroxyphthalate, tertiary-butyl hydrogen peroxide, dicumyl peroxide, benzoylperoxide, tert-butyl peroxybenzoate, Peroxy-2-ethylhexanoic acid third butyl ester, trimethyl peroxy tributyl acetate, methyl ethyl ketone peroxide, second third butyl peroxide, lauryl peroxide and other peroxides; azobis Azonitrile such as isobutyronitrile and azobisisopropionitrile.

改性聚烯烴(A)之酸改性量為0.1質量%以上較理想,0.3質量%以上更佳,0.5質量%以上又更理想,0.8質量%以上特別理想,1質量%以上最理想。又,10質量%以下較理想,8質量%以下更佳,7質量%以下又更佳,6質量%以下更理想,5質量%以下最理想。若過少,有時難充分分散於水,若過多,則有時對於塗佈皮膜之耐水性會帶來不利影響。The amount of acid modification of the modified polyolefin (A) is preferably 0.1% by mass or more, more preferably 0.3% by mass or more, more preferably 0.5% by mass or more, particularly preferably 0.8% by mass or more, and most preferably 1% by mass or more. Moreover, 10 mass% or less is preferable, 8 mass% or less is more preferable, 7 mass% or less is more preferable, 6 mass% or less is more preferable, and 5 mass% or less is most preferable. If it is too small, it may be difficult to sufficiently disperse it in water, and if it is too large, it may adversely affect the water resistance of the coating film.

以馬來酸酐進行酸改性時之酸改性量,可利用FT-IR(島津製作所公司製,FT- IR8200PC)求得。首先,使馬來酸酐以任意濃度溶解,製作檢量線溶液。進行檢量線溶液之FT-IR測定,利用馬來酸酐之羰基(C=O)鍵之伸縮峰部(1780cm-1 )之吸光度,製作檢量線。使酸改性聚烯烴(A)溶於氯仿,進行FT-IR測定,依前述檢量線,由馬來酸酐之羰基鍵之伸縮峰部(1780cm-1 )之吸光度,求出馬來酸酐之酸改性量。The amount of acid modification when performing acid modification with maleic anhydride can be determined by FT-IR (manufactured by Shimadzu Corporation, FT-IR8200PC). First, maleic anhydride is dissolved at an arbitrary concentration to prepare a calibration curve solution. The FT-IR measurement of the calibration curve solution was performed, and the calibration curve was prepared by using the absorbance of the stretching peak portion (1780 cm -1 ) of the carbonyl (C = O) bond of maleic anhydride. The acid-modified polyolefin (A) was dissolved in chloroform, and FT-IR measurement was performed. According to the aforementioned calibration curve, the absorbance of the stretching peak portion (1780 cm -1 ) of the carbonyl bond of maleic anhydride was used to determine the acid of maleic anhydride. Modification amount.

改性聚烯烴(A)之重量平均分子量(Mw)為40,000~170,000之範圍較佳。更佳為50,000~160,000之範圍,又更佳為60,000~150,000之範圍,尤佳為70,000~140, 000之範圍,最佳為80,000~130,000之範圍。若過小,則凝聚力減弱,有時黏接性不佳。另一方面,若過大,則溶解性降低,有時水性分散體組成物之製作會發生問題。The weight average molecular weight (Mw) of the modified polyolefin (A) is preferably in the range of 40,000 to 170,000. More preferably, it is in the range of 50,000 to 160,000, more preferably in the range of 60,000 to 150,000, even more preferably in the range of 70,000 to 140,000, and most preferably in the range of 80,000 to 130,000. If it is too small, the cohesive force is weakened and the adhesiveness is sometimes poor. On the other hand, if it is too large, the solubility is lowered, which may cause problems in the production of the aqueous dispersion composition.

本發明中,重量平均分子量係利用凝膠滲透層析(以下也稱為GPC。標準物質:聚苯乙烯樹脂、移動相:四氫呋喃)在40℃的氣體環境下測定的值。In the present invention, the weight average molecular weight is a value measured by a gel permeation chromatography (hereinafter also referred to as GPC. Reference material: polystyrene resin, mobile phase: tetrahydrofuran) in a gas environment at 40 ° C.

改性聚烯烴(A)宜為結晶性較佳。藉由為結晶性,相較於非晶性,凝聚力較強,黏接性、耐水性、耐熱性、耐藥品性優異,故為有用。The modified polyolefin (A) is preferably one having better crystallinity. Since it is crystalline, it is more cohesive than amorphous, and it is useful because it has excellent adhesion, water resistance, heat resistance, and chemical resistance.

本發明中所謂的結晶性,係指使用差示掃描型熱量計(以下也稱為DSC。TA Instrument Japan製,Q-2000),從-100℃到250℃以10℃/分升溫時,在該升溫過程顯示明確熔解峰部之意。熔點之測定,係使用DSC,以10℃/min.的速度升溫熔解、冷卻樹脂化,從再度升溫熔解時之熔解峰部之峰頂溫度測定之值。The crystallinity in the present invention refers to a differential scanning calorimeter (hereinafter also referred to as DSC. TA Instrument Japan, Q-2000), and when the temperature is raised from -100 ° C to 250 ° C at 10 ° C / min, This heating process shows a clear meaning of melting peaks. The measurement of the melting point is a value measured using DSC at a rate of 10 ° C./min. To increase the temperature of the melt, cool the resin, and measure the temperature from the peak top temperature of the melting peak at the time of increasing the temperature again.

改性聚烯烴(A)之熔點(Tm)為50℃~120℃之範圍較佳。更佳為60℃~100℃之範圍,最佳為70℃~90℃之範圍。若未達前述值,來自結晶之凝聚力減弱,有時會有黏接性、耐水性、耐熱性、耐藥品性不佳的情形。另一方面,若超過前述值,有時溶解性降低且在水性分散體組成物之製作出現問題。The melting point (Tm) of the modified polyolefin (A) is preferably in a range of 50 ° C to 120 ° C. The temperature is more preferably in a range of 60 ° C to 100 ° C, and most preferably in a range of 70 ° C to 90 ° C. If it does not reach the said value, the cohesive force from a crystal | crystallization will fall, and adhesiveness, water resistance, heat resistance, and chemical-resistance may be inferior in some cases. On the other hand, when it exceeds the said value, solubility may fall and a problem may arise in the manufacture of an aqueous dispersion composition.

改性聚烯烴(A)之水分散體之製造方法不特別限定,例如如下之製造方法。亦即,藉由使改性聚烯烴(A)溶於選自由醚系溶劑、醇系溶劑及芳香族系溶劑構成之群組中之1種以上之溶劑、及水,添加鹼性物質並冷卻後,將此等溶劑予以除去以獲得。The manufacturing method of the aqueous dispersion of a modified polyolefin (A) is not specifically limited, For example, the following manufacturing methods are mentioned. That is, the modified polyolefin (A) is dissolved in one or more solvents selected from the group consisting of an ether solvent, an alcohol solvent, and an aromatic solvent, and water, and an alkaline substance is added and cooled. Then, these solvents are removed to obtain.

醚系溶劑不特別限定,可列舉四氫呋喃(以下也稱為THF)、丙二醇單甲醚、丙二醇單乙醚、丙二醇單丙醚等,可使用它們中的單獨1種或組合使用2種以上。其中,四氫呋喃較佳。The ether-based solvent is not particularly limited, and examples thereof include tetrahydrofuran (hereinafter also referred to as THF), propylene glycol monomethyl ether, propylene glycol monoethyl ether, and propylene glycol monopropyl ether. One of them may be used alone or two or more thereof may be used in combination. Among them, tetrahydrofuran is preferred.

醇系溶劑不特別限定,可列舉碳數1~7之脂肪族醇、芳香族醇、脂環族醇等,可使用它們中的單獨1種或組合使用2種以上。其中,碳數3~5之脂肪族醇較理想, 異丙醇(以下也稱為IPA)更理想。The alcohol-based solvent is not particularly limited, and examples thereof include aliphatic alcohols, aromatic alcohols, and alicyclic alcohols having 1 to 7 carbon atoms. One of them may be used alone or two or more of them may be used in combination. Among them, an aliphatic alcohol having 3 to 5 carbon atoms is preferable, and isopropyl alcohol (hereinafter also referred to as IPA) is more preferable.

芳香族系溶劑可列舉苯、甲苯、二甲苯、乙基苯、異丙基苯、溶劑石油腦等,可將它們中的1種單獨使用或組合使用2種以上。其中,甲苯較佳。Examples of the aromatic solvent include benzene, toluene, xylene, ethylbenzene, cumene, solvent naphtha, and the like. One of them may be used alone or two or more thereof may be used in combination. Among them, toluene is preferred.

溶劑及水之使用量可任意選擇,宜為改性聚烯烴:水:溶劑=100:50~800:11~900(質量比)較理想,100:200~400:43~233(質量比)更理想。水或溶劑多時,改性聚烯烴對水的分散容易進行,但是濃縮費時,或容積效率降低,因此在經濟上不利,不實用。水少時,顯然無法分散。溶劑少時,加熱溶解時黏度顯著上昇,無法均勻溶解,最後,有時無法均勻分散。The amount of solvent and water can be arbitrarily selected, preferably modified polyolefin: water: solvent = 100: 50 ~ 800: 11 ~ 900 (mass ratio) is ideal, 100: 200 ~ 400: 43 ~ 233 (mass ratio) More ideal. When there is a large amount of water or a solvent, dispersion of the modified polyolefin with water is easy to proceed, but it takes time to concentrate or the volumetric efficiency decreases, so it is economically disadvantageous and impractical. When water is low, it is obviously impossible to disperse. When there are few solvents, the viscosity will increase remarkably during heating and dissolving, and finally, it may not be uniformly dispersed.

鹼性物質不特別限定,宜為揮發性的鹼性物質較理想,其中氨、胺類為較佳。胺類不特別限定、單甲胺、二甲胺、三甲胺、單乙胺、單正丙胺、二甲基正丙胺、單乙醇胺、二乙醇胺、三乙醇胺、N-甲基乙醇胺、N-胺基乙基乙醇胺、N-甲基二乙醇胺、單異丙醇胺、二異丙醇胺、三異丙醇胺、N,N-二甲基乙醇胺、及N,N-二甲基丙醇胺等,特別理想的是三乙胺、N,N-二甲基乙醇胺。該等揮發性胺類可以單獨使用或組合併用2種以上。The alkaline substance is not particularly limited, and a volatile alkaline substance is preferred, among which ammonia and amines are preferred. The amines are not particularly limited, monomethylamine, dimethylamine, trimethylamine, monoethylamine, mono-n-propylamine, dimethyl-n-propylamine, monoethanolamine, diethanolamine, triethanolamine, N-methylethanolamine, N-amine group Ethylethanolamine, N-methyldiethanolamine, monoisopropanolamine, diisopropanolamine, triisopropanolamine, N, N-dimethylethanolamine, and N, N-dimethylpropanolamine, etc. Particularly preferred are triethylamine and N, N-dimethylethanolamine. These volatile amines can be used alone or in combination of two or more.

鹼性物質相對於改性聚烯烴(A)100質量份為0.5質量份以上較佳,1質量份以上更佳,2質量份以上更理想,3質量份以上尤佳。又,10質量份以下較佳,9質量份以下更佳,8質量份以下更理想,7質量份以下尤佳。若過少則獲得之水性分散體組成物之分散粒子之粒徑大,有時貯藏安定性降低,若過多則有時塗膜之耐水性降低。The basic substance is preferably 0.5 part by mass or more with respect to 100 parts by mass of the modified polyolefin (A), more preferably 1 part by mass or more, more preferably 2 parts by mass or more, and even more preferably 3 parts by mass or more. Moreover, 10 mass parts or less is preferable, 9 mass parts or less is more preferable, 8 mass parts or less is more preferable, and 7 mass parts or less is more preferable. If it is too small, the particle diameter of the dispersed particles of the obtained aqueous dispersion composition is large, and storage stability may be reduced, and if it is too large, the water resistance of the coating film may be reduced.

加熱溶解時之溫度無特殊限制,50℃以上為較佳。又,若為75℃以下,則為使用有機溶劑之沸點以下,且不需為了加熱溶解而使用壓力容器,較理想。溶解時間亦無特殊限制,通常能於1~2小時完全溶解。The temperature at the time of heating and dissolving is not particularly limited, and 50 ° C or higher is preferable. When the temperature is 75 ° C or lower, the boiling point of an organic solvent or lower is used, and it is not necessary to use a pressure vessel for heating and dissolving. There is no special limitation on the dissolution time, usually it can be completely dissolved in 1 to 2 hours.

改性聚烯烴(A)之水分散體並非必要,視需要可在無損本發明性能之範圍內摻合乳化劑使用。The aqueous dispersion of the modified polyolefin (A) is not necessary, and an emulsifier may be blended and used within the range not impairing the performance of the present invention, if necessary.

改性聚烯烴(A)之水分散體中摻合之乳化劑不特別限定,可列舉陽離子性乳化劑、陰離子性乳化劑、非離子性乳化劑、或兩性乳化劑,除了一般而言在乳化聚合中使用者以外,也包括界面活性劑類。例如:陰離子性乳化劑可列舉高級醇之硫酸酯鹽、高級烷基磺酸鹽、高級羧酸鹽、烷基苯磺酸鹽、聚氧乙烯烷基硫酸鹽、聚氧乙烯烷基苯醚硫酸鹽、乙烯基磺基琥珀酸鹽等。非離子性乳化劑可列舉聚氧乙烯月桂基醚等聚氧烯基烷醚型、聚氧乙烯苯乙烯化苯醚等聚氧烯基苯乙烯化苯醚型、聚氧乙烯壬基苯醚等聚氧烯基烷基苯醚型、聚氧乙烯硬脂基胺等聚氧烯基烷胺型、聚氧乙烯聚氧丙烯單胺等聚氧烯基胺型、聚氧乙烯油醯胺等聚氧烯基烷基醯胺型、聚氧乙烯單月桂酸酯等聚氧烯基脂肪酸酯型、聚氧乙烯聚氧丙二醇、聚氧乙烯聚氧丙烯十三醚等氧化乙烯氧化丙烯嵌段聚合型、氧化乙烯氧化丙烯無規聚合型、聚氧乙烯山梨醇酐單硬脂酸酯等聚氧乙烯山梨醇酐脂肪酸酯等。兩性乳化劑可以列舉月桂基甜菜鹼、月桂基二甲氧化胺等。它們可以單獨使用或併用2種以上。The emulsifier blended in the aqueous dispersion of the modified polyolefin (A) is not particularly limited, and examples thereof include cationic emulsifiers, anionic emulsifiers, nonionic emulsifiers, or amphoteric emulsifiers, except for emulsification in general. In addition to users during polymerization, surfactants are also included. For example, the anionic emulsifier may include a sulfate ester salt of a higher alcohol, a higher alkyl sulfonate, a higher carboxylic acid salt, an alkyl benzene sulfonate, a polyoxyethylene alkyl sulfate, a polyoxyethylene alkyl phenyl ether sulfate Salt, vinyl sulfosuccinate, etc. Examples of nonionic emulsifiers include polyoxyalkylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyalkylene styrenated phenyl ethers such as polyoxyethylene styrenated phenyl ether, and polyoxyethylene nonylphenyl ethers. Polyoxy alkenyl alkyl phenyl ether type, polyoxy alkenyl amine type such as polyoxyethylene stearylamine, polyoxy alkenyl amine type such as polyoxyethylene polyoxypropylene monoamine, polyoxyethylene oleylamine, etc. Polyoxyalkylene fatty acid esters such as oxyalkenyl alkylammonium type, polyoxyethylene monolaurate, polyoxyethylene polyoxypropylene glycol, polyoxyethylene polyoxypropylene tridecyl ether, and other ethylene oxide propylene block polymerization Type, ethylene oxide propylene oxide random polymerization type, polyoxyethylene sorbitan monostearate, and other polyoxyethylene sorbitan fatty acid esters. Examples of the amphoteric emulsifier include lauryl betaine, lauryl dimethylamine oxide, and the like. They can be used alone or in combination of two or more.

摻合乳化劑時,相對於改性聚烯烴(A)100質量份為1質量份以上較佳,2質量份以上更佳,3質量份以上更理想,4質量份以上又更佳,5質量份以上最理想。又,30質量份以下較佳,28質量份以下更佳,25質量份以下更理想,22質量份以下又更理想,20質量份以下最理想。若是過少,有時乳化困難,若是過多,有時塗膜的耐水性降低。When the emulsifier is blended, it is preferably 1 part by mass or more, more preferably 2 parts by mass or more, more preferably 3 parts by mass or more, 4 parts by mass or more, and 5 parts by mass relative to 100 parts by mass of the modified polyolefin (A). More than ideal. In addition, 30 parts by mass or less is preferable, 28 parts by mass or less is more preferable, 25 parts by mass or less is more preferable, 22 parts by mass or less is more preferable, and 20 parts by mass or less is most preferable. If it is too small, emulsification may be difficult, and if it is too large, the water resistance of the coating film may decrease.

乳化劑之摻合方法不特別限定,例如:可不以水等稀釋而摻合,也可以稀釋成1~50質量%的水溶液的形態摻合。為了快速分散在水性分散體組成物中,宜以稀釋成1~50質量%的水溶液的形態摻合較佳。藉由於水性分散體組成物中摻合水溶液狀態之乳化劑,乳化劑會快速地吸附於粒子。The blending method of the emulsifier is not particularly limited. For example, the emulsifier may be blended without dilution with water or the like, and may be blended in the form of a 1-50% by mass aqueous solution. In order to quickly disperse in the aqueous dispersion composition, it is preferable to blend in a form diluted to an aqueous solution of 1 to 50% by mass. Since the emulsifier in the state of an aqueous solution is incorporated in the aqueous dispersion composition, the emulsifier is quickly adsorbed to the particles.

<聚烯烴(B)>
本發明中使用的聚烯烴(B)和改性聚烯烴(A)的組成不同。聚烯烴(B)宜含有乙烯作為構成單元較佳,更佳為以乙烯作為主成分之乙烯系共聚物,最佳為含有乙烯、(甲基)丙烯酸酯、及馬來酸酐作為構成單元之三元共聚物。以乙烯作為主成分之乙烯系共聚物,係乙烯系共聚物中之乙烯成分之含量較佳為50質量%以上,更佳為60質量%以上,又更佳為70質量%以上的乙烯系共聚物。三元共聚合聚烯烴可為乙烯、(甲基)丙烯酸酯、馬來酸酐之無規共聚物、嵌段共聚物、接枝共聚物中之任一者,但較佳為無規共聚物。
<Polyolefin (B)>
The polyolefin (B) and the modified polyolefin (A) used in the present invention have different compositions. The polyolefin (B) preferably contains ethylene as a constituent unit, more preferably an ethylene-based copolymer containing ethylene as a main component, and most preferably contains ethylene, (meth) acrylate, and maleic anhydride as constituent units. Metacopolymer. The content of the ethylene component in the ethylene-based copolymer containing ethylene as the main component is preferably 50% by mass or more, more preferably 60% by mass or more, and still more preferably 70% by mass or more of the ethylene copolymer. Thing. The terpolymer copolymerized polyolefin may be any of a random copolymer, a block copolymer, and a graft copolymer of ethylene, (meth) acrylate, and maleic anhydride, but is preferably a random copolymer.

本發明中使用的聚烯烴(B)當係含有乙烯、(甲基)丙烯酸酯、及馬來酸酐作為構成單元之三元共聚物時,若設乙烯成分、(甲基)丙烯酸酯成分及馬來酸酐成分之合計為100質量%,乙烯成分之含量較佳為50質量%以上95質量%以下,更佳為50質量%以上未達95質量%,更佳為60質量%以上90質量%以下,尤佳為70質量%以上85質量%以下。乙烯成分之含量小於50質量%時,聚烯烴的疏水性會下降過多,對於烯烴基材之黏接性有降低之虞。乙烯成分之含量大於95質量%時,聚烯烴之結晶性增高,故有時水分散有變得困難之虞。When the polyolefin (B) used in the present invention is a terpolymer containing ethylene, (meth) acrylate, and maleic anhydride as constituent units, if the ethylene component, (meth) acrylate component, and horse The total content of the anhydride component is 100% by mass. The content of the ethylene component is preferably 50% by mass or more and 95% by mass, more preferably 50% by mass or more and less than 95% by mass, and more preferably 60% by mass or more and 90% by mass or less. It is particularly preferably 70% by mass or more and 85% by mass or less. When the content of the ethylene component is less than 50% by mass, the hydrophobicity of the polyolefin may decrease too much, and the adhesion to the olefin substrate may be reduced. When the content of the ethylene component is more than 95% by mass, the crystallinity of the polyolefin is increased, so that water dispersion may become difficult.

(甲基)丙烯酸酯,例如:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸2-羥基乙酯等。又,「(甲基)丙烯酸」係指「丙烯酸或甲基丙烯酸」。乙烯成分、(甲基)丙烯酸酯成分及馬來酸酐成分之合計設為100質量%時,(甲基)丙烯酸酯成分之含量較佳為5質量%以上49質量%以下,更佳為10質量%以上40質量%以下,又更佳為15質量%以上30質量%以下。(甲基)丙烯酸酯成分之含量少於5質量%時,共聚合聚烯烴成為高熔點,有時不適合使用在烯烴基材。(甲基)丙烯酸酯成分之含量多於49質量%時,聚烯烴之結晶性顯著減小,有黏接性降低之虞。(Meth) acrylates, for example: methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate Esters, etc. The "(meth) acrylic acid" means "acrylic or methacrylic acid". When the total of the ethylene component, the (meth) acrylate component, and the maleic anhydride component is 100% by mass, the content of the (meth) acrylate component is preferably 5% to 49% by mass, and more preferably 10% by mass. % To 40% by mass, and more preferably 15 to 30% by mass. When the content of the (meth) acrylate component is less than 5% by mass, the copolymerized polyolefin has a high melting point, and it may not be suitable for use in an olefin substrate. When the content of the (meth) acrylic acid ester component is more than 49% by mass, the crystallinity of the polyolefin is significantly reduced, and there is a possibility that the adhesiveness is reduced.

設乙烯成分、(甲基)丙烯酸酯成分及馬來酸酐成分之合計為100質量%時,馬來酸酐成分之含量較佳為0.01質量%以上5質量%以下,更佳為0.1質量%以上4質量%以下,又更佳為1質量%以上3質量%以下。馬來酸酐成分之含量少於0.01質量%時,共聚合聚烯烴分散於水中有變得困難之虞。馬來酸酐成分之含量多於5質量%時,聚烯烴的極性增大,對於聚烯烴等低極性基材之黏接性有降低之虞。When the total of the ethylene component, the (meth) acrylate component, and the maleic anhydride component is 100% by mass, the content of the maleic anhydride component is preferably 0.01% by mass or more and 5% by mass or less, and more preferably 0.1% by mass or more. 4 Mass% or less, more preferably 1 mass% or more and 3 mass% or less. When the content of the maleic anhydride component is less than 0.01% by mass, the copolymerized polyolefin may become difficult to disperse in water. When the content of the maleic anhydride component is more than 5% by mass, the polarity of the polyolefin increases, and the adhesion to low-polarity substrates such as polyolefins may decrease.

聚烯烴(B)之熔點為50℃以上150℃以下較理想,更佳為55℃以上100℃以下, 又更佳為60℃以上90℃以下。共聚合聚烯烴之熔點低於50℃時,作為黏接劑時之耐熱性有不佳之虞。聚烯烴(B)之熔點高於150℃時,塗膜之成膜性變差,可能不適於使用在聚烯烴基材。The melting point of the polyolefin (B) is preferably from 50 ° C to 150 ° C, more preferably from 55 ° C to 100 ° C, and even more preferably from 60 ° C to 90 ° C. When the melting point of the copolymerized polyolefin is lower than 50 ° C, the heat resistance when used as an adhesive may be inferior. When the melting point of the polyolefin (B) is higher than 150 ° C, the film-forming property of the coating film is deteriorated, and it may not be suitable for use in a polyolefin substrate.

聚烯烴(B)之於190℃、2160g負荷之MFR(熔體流動速率)宜為0.1g~300g/10分較理想,更佳為1g~100g/10分,又更佳為3g~30g/10分。MFR小於0.1g/10分時,作為黏接劑使用時有發生樹脂垂落等之虞。MFR大於300g/10分時,對於基材之透濕性差,有黏接性降低之虞。The MFR (melt flow rate) of polyolefin (B) at 190 ° C and a load of 2160g is preferably 0.1 g to 300 g / 10 minutes, more preferably 1 g to 100 g / 10 minutes, and even more preferably 3 g to 30 g / 10 points. When the MFR is less than 0.1 g / 10 minutes, resin sag may occur when used as an adhesive. When the MFR is more than 300 g / 10 minutes, the moisture permeability to the base material is poor, and the adhesion may be reduced.

本發明之水性分散體組成物中,聚烯烴(B)之含量相對於改性聚烯烴(A)100質量份為5質量份以上較理想,10質量份以上更佳,18質量份以上最理想。又,1000質量份以下較理想,800質量份以下更理想,600質量份以下最理想。未達5質量份時,對於聚烯烴以外之塑膠基材之密接性有變差之虞,超過1000質量份時,對於聚烯烴基材之密接性有變差之虞。The content of the polyolefin (B) in the aqueous dispersion composition of the present invention is preferably 5 parts by mass or more, more preferably 10 parts by mass or more, and most preferably 18 parts by mass or more based on 100 parts by mass of the modified polyolefin (A). . In addition, it is preferably 1,000 parts by mass or less, more preferably 800 parts by mass or less, and most preferably 600 parts by mass or less. When it is less than 5 parts by mass, the adhesion to plastic substrates other than polyolefin may be deteriorated. When it exceeds 1,000 parts by mass, the adhesion to polyolefin substrates may be deteriorated.

聚烯烴(B)宜以水分散體的形式使用較佳。又,雖非必要,但也可視需要摻合乳化劑。聚烯烴(B)之水分散體之製造方法不特別限定,例如可使用和上述改性聚烯烴(A)的情形同樣的方法。The polyolefin (B) is preferably used in the form of an aqueous dispersion. Although not necessary, an emulsifier may be blended if necessary. The manufacturing method of the aqueous dispersion of polyolefin (B) is not specifically limited, For example, the method similar to the case of the said modified polyolefin (A) can be used.

<黏著賦予劑(C)>
本發明使用之黏著賦予劑無特殊限制,也可使用松香系樹脂、萜烯系樹脂、香豆酮-茚樹脂、石油樹脂等。
<Adhesion imparting agent (C)>
The adhesion-imparting agent used in the present invention is not particularly limited, and a rosin-based resin, a terpene-based resin, a coumarone-indene resin, a petroleum resin, and the like can also be used.

黏著賦予劑之軟化點不特別限定,考量黏接性及耐熱性之觀點,60℃以上160℃以下較理想,70℃以上150℃以下更佳,80℃以上140℃以下又更佳。黏著賦予劑之軟化點未達60℃時,作為黏接劑使用時之耐熱性有不充分的顧慮。黏著賦予劑之軟化點超過160℃時,對於基材之透濕性差,黏接性有降低之虞。
黏著賦予劑(C)之軟化點可依JIS K-5902-1969,利用環球法進行測定。
The softening point of the adhesion-imparting agent is not particularly limited. From the viewpoint of adhesion and heat resistance, 60 ° C to 160 ° C is preferable, 70 ° C to 150 ° C is more preferable, and 80 ° C to 140 ° C is more preferable. When the softening point of the adhesion-imparting agent is less than 60 ° C, there is a concern that the heat resistance when used as an adhesive is insufficient. When the softening point of the adhesion-imparting agent exceeds 160 ° C, the moisture permeability to the substrate is poor, and the adhesion may be reduced.
The softening point of the adhesion-imparting agent (C) can be measured by the ring and ball method in accordance with JIS K-5902-1969.

黏著賦予劑之SP值亦不特別限定,因應基材選擇適當的黏著賦予劑即可。例如對於聚乙烯、聚丙烯這類聚烯烴,黏著賦予劑之SP值依Hoy之計算式得到的值計,為8.4~8.9(J/cm3 )1/2 較佳。已知利用Hoy之計算式求出的如黏著賦予劑之高分子化合物之SP值(δ),可依以下方式求算。
δ(高分子化合物)=ρΣE/M
在此,ρ:高分子化合物之密度、M:高分子化合物之重複結構單元之分子量、E:構成高分子化合物之各個結構單元之莫耳凝聚能量常數。E之數值可使用在各個文獻揭示的數值。記載有數值的文獻例如可列舉:J. Paint Technology vol. 42 76-118(1970)。
The SP value of the adhesion-imparting agent is also not particularly limited, and an appropriate adhesion-imparting agent may be selected according to the substrate. For example, for polyolefins such as polyethylene and polypropylene, the SP value of the adhesion-imparting agent is preferably 8.4 to 8.9 (J / cm 3 ) 1/2 based on the value obtained by the calculation formula of Hoy. It is known that the SP value (δ) of a polymer compound such as an adhesion-imparting agent, which is obtained by using the calculation formula of Hoy, can be calculated as follows.
δ (polymer compound) = ρΣE / M
Here, ρ: the density of the polymer compound, M: the molecular weight of the repeating structural unit of the polymer compound, and E: the Mohr condensation energy constant of each of the structural units constituting the polymer compound. The value of E can be the value disclosed in various documents. Examples of the literature describing numerical values include J. Paint Technology vol. 42 76-118 (1970).

本發明之水性分散體組成物中,黏著賦予劑(C)之含量,於設改性聚烯烴(A)為100質量份時,為5質量份以上較理想,10質量份以上更佳,20質量份以上又更理想,40質量份以上更理想,90質量份以上又更好。又,上限為1000質量份以下較理想,800質量份以下更佳,500質量份以下又更佳。未達0.5質量份時,黏著性不足,尤其和聚烯烴基材間之密接性有變差之虞。又,若超過1000質量份,則樹脂組成物的膜強度變得脆弱,故對於包括聚烯烴基材在內的塑膠基材之密接性有變差之虞。The content of the adhesion-imparting agent (C) in the aqueous dispersion composition of the present invention is preferably 5 parts by mass or more, and more preferably 10 parts by mass or more when the modified polyolefin (A) is 100 parts by mass. More than mass parts is more desirable, more than 40 mass parts is more desirable, and more than 90 mass parts is even better. The upper limit is preferably 1000 parts by mass or less, more preferably 800 parts by mass or less, and even more preferably 500 parts by mass or less. If it is less than 0.5 parts by mass, the adhesiveness is insufficient, and in particular, the adhesiveness with the polyolefin substrate may be deteriorated. Moreover, when it exceeds 1000 mass parts, the film strength of a resin composition will become weak, and there exists a possibility that the adhesiveness with respect to the plastic base material including a polyolefin base material may worsen.

黏著賦予劑(C)之添加形態不特別限定,通常宜以將黏著賦予劑預先分散於水中之水分散體之形態添加為宜。如此的黏著賦予劑之水分散體可使用市售品, 或可將所望之黏著賦予劑使用分散機等分散於水中再使用。The addition form of the adhesion-imparting agent (C) is not particularly limited, and it is generally preferable to add it in the form of an aqueous dispersion in which the adhesion-imparting agent is dispersed in water in advance. Such an aqueous dispersion of the adhesion-imparting agent may be a commercially available product, or the desired adhesion-imparting agent may be dispersed in water using a disperser or the like and used.

上述乳化方法不特別限定,可以採用高壓乳化法、轉相乳化法等公知之乳化法。The emulsification method is not particularly limited, and a known emulsification method such as a high-pressure emulsification method and a phase inversion emulsification method can be used.

上述高壓乳化法,係先使黏著賦予劑成為液體狀態後,將乳化劑與水進行預備混合,使用高壓乳化機予以微細乳化後,視需要去除溶劑之方法。使黏著賦予劑成為液體狀態之方法,可為僅加熱,也可為溶於溶劑後再加熱,也可和塑化劑等非揮發性物質混合後加熱,但宜為不使用溶劑僅加熱較佳。又,溶劑可列舉甲苯、二甲苯、甲基環己烷、乙酸乙酯等能夠溶解黏著賦予劑之有機溶劑。The above-mentioned high-pressure emulsification method is a method in which the adhesion-imparting agent is first brought into a liquid state, the emulsifier and water are pre-mixed, and the emulsifier is finely emulsified using a high-pressure emulsifier, and then the solvent is removed if necessary. The method for making the adhesion-imparting agent into a liquid state may be heating only, or heating after dissolving in a solvent, or heating after mixing with a non-volatile substance such as a plasticizer, but it is preferable to heat only without using a solvent. . Examples of the solvent include organic solvents capable of dissolving the adhesion-imparting agent such as toluene, xylene, methylcyclohexane, and ethyl acetate.

上述轉相乳化法,係將黏著賦予劑予以加熱熔融後,邊攪拌邊加入乳化劑及水,先形成W/O乳劑,然後利用水之添加、溫度變化等來使其轉相為O/W乳劑之方法。The above-mentioned phase inversion emulsification method is to heat and melt the adhesion imparting agent, and then add emulsifier and water while stirring to form a W / O emulsion, and then use water addition, temperature change, etc. to make it phase invert to O / W. Emulsion method.

黏著賦予劑(C)之水分散體中,也可視需要在無損本發明之性能之範圍內摻合乳化劑後使用,但並非必要。The aqueous dispersion of the adhesion-imparting agent (C) may be used after being blended with an emulsifier within a range that does not impair the performance of the present invention, if necessary, but it is not necessary.

黏著賦予劑(C)之水分散體中摻合之乳化劑不特別限定,可以列舉陽離子性乳化劑、陰離子性乳化劑、非離子性乳化劑、或兩性乳化劑,除了一般在乳化聚合中使用者以外也包括界面活性劑類。例如:陰離子性乳化劑可以列舉高級醇之硫酸酯鹽、高級烷基磺酸鹽、高級羧酸鹽、烷基苯磺酸鹽、聚氧乙烯烷基硫酸鹽、聚氧乙烯烷基苯醚硫酸鹽、乙烯基磺基琥珀酸鹽等。非離子性乳化劑可列舉聚氧乙烯月桂基醚等聚氧烯基烷醚型、聚氧乙烯苯乙烯化苯醚等聚氧烯基苯乙烯化苯醚型、聚氧乙烯壬基苯醚等聚氧烯基烷基苯醚型、聚氧乙烯硬脂基胺等聚氧烯基烷胺型、聚氧乙烯聚氧丙烯單胺等聚氧烯基胺型、聚氧乙烯油醯胺等聚氧烯基烷基醯胺型、聚氧乙烯單月桂酸酯等聚氧烯基脂肪酸酯型、聚氧乙烯聚氧丙二醇、聚氧乙烯聚氧丙烯十三醚等氧化乙烯氧化丙烯嵌段聚合型、 氧化乙烯氧化丙烯無規聚合型、聚氧乙烯山梨醇酐單硬脂酸酯等聚氧乙烯山梨醇酐脂肪酸酯等。兩性乳化劑可列舉月桂基甜菜鹼、月桂基二甲氧化胺等。可將它們單獨使用或併用2種以上。The emulsifier incorporated in the aqueous dispersion of the adhesion-imparting agent (C) is not particularly limited, and examples thereof include cationic emulsifiers, anionic emulsifiers, nonionic emulsifiers, and amphoteric emulsifiers, except that they are generally used in emulsion polymerization. Others include surfactants. For example, the anionic emulsifiers include sulfate ester salts of higher alcohols, higher alkyl sulfonates, higher carboxylic acid salts, alkylbenzene sulfonates, polyoxyethylene alkyl sulfates, and polyoxyethylene alkyl phenyl ether sulfates. Salt, vinyl sulfosuccinate, etc. Examples of nonionic emulsifiers include polyoxyalkylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyalkylene styrenated phenyl ethers such as polyoxyethylene styrenated phenyl ether, and polyoxyethylene nonylphenyl ethers. Polyoxy alkenyl alkyl phenyl ether type, polyoxy alkenyl amine type such as polyoxyethylene stearylamine, polyoxy alkenyl amine type such as polyoxyethylene polyoxypropylene monoamine, polyoxyethylene oleylamine, etc. Polyoxyalkylene fatty acid esters such as oxyalkenyl alkylammonium type, polyoxyethylene monolaurate, polyoxyethylene polyoxypropylene glycol, polyoxyethylene polyoxypropylene tridecyl ether, and other ethylene oxide propylene block polymerization Type, ethylene oxide propylene oxide random polymerization type, polyoxyethylene sorbitan monostearate, and other polyoxyethylene sorbitan fatty acid esters. Examples of the amphoteric emulsifier include lauryl betaine, lauryl dimethylamine oxide, and the like. These can be used individually or in combination of 2 or more types.

在黏著賦予劑(C)之水分散體中摻合乳化劑時,乳化劑相對於黏著賦予劑(C) 100質量份為1質量份以上較佳2質量份以上更佳,3質量份以上更理想,4質量份以上又更理想,5質量份以上最理想。又,30質量份以下較佳,25質量份以下更佳,20質量份以下更理想,15質量份以下又更理想,10質量份以下最理想。若太少則乳化有變得困難之情形,若過多則塗膜之耐水性有時降低。When an emulsifier is blended in the water dispersion of the adhesion-imparting agent (C), the emulsifier is more preferably 1 part by mass or more, more preferably 2 parts by mass or more, and more preferably 3 parts by mass or more with respect to 100 parts by mass of the adhesion-imparting agent (C). Ideal, 4 mass parts or more is more desirable, and 5 mass parts or more is most desirable. In addition, 30 parts by mass or less is preferable, 25 parts by mass or less is more preferable, 20 parts by mass or less is more preferable, 15 parts by mass or less is more preferable, and 10 parts by mass or less is most preferable. If it is too small, emulsification may become difficult, and if it is too large, the water resistance of the coating film may decrease.

乳化劑之摻合方法不特別限定,例如:可不以水等稀釋而摻合,也可以稀釋成1~50質量%的水溶液的形態摻合。為了快速分散在水性分散體組成物中,宜以稀釋成1~50質量%的水溶液的形態摻合較佳。藉由於水性分散體組成物中摻合水溶液狀態之乳化劑,乳化劑會快速地吸附於粒子。The blending method of the emulsifier is not particularly limited. For example, the emulsifier may be blended without dilution with water or the like, and may be blended in the form of a 1-50% by mass aqueous solution. In order to quickly disperse in the aqueous dispersion composition, it is preferable to blend in a form diluted to an aqueous solution of 1 to 50% by mass. Since the emulsifier in the state of an aqueous solution is incorporated in the aqueous dispersion composition, the emulsifier is quickly adsorbed to the particles.

市售的黏著賦予劑之水分散體,例如可使用SUPER ESTER E-720、SUPER ESTER E-730-55、SUPER ESTER E-625、SUPER ESTER E-650、SUPER ESTER E-865、SUPER ESTER E-865NT、SUPER ESTER NS-100H、SUPER ESTER NS-120A、SUPER ESTER NS-125A、TAMANOL E-100、TAMANOL E-200NT、乳劑AM-1002、乳劑SE-50(以上為荒川化學工業(股)製)、HARIESTER SK-508H、HARIESTER SK-816E、HARIESTER SK-822E、HARIESTER SK-501NS、HARIESTER SK-385NS、HARIESTER SK-218NS、HARIESTER SK-370N、HARIESTER SK-323NS(以上為HARIMA CHEMICALS(股)製)、Nanoretto N-1250、Nanoretto N-1050(以上為YASUHARA CHEMICAL(股)製)等。Commercially available aqueous dispersions of adhesion-imparting agents such as SUPER ESTER E-720, SUPER ESTER E-730-55, SUPER ESTER E-625, SUPER ESTER E-650, SUPER ESTER E-865, SUPER ESTER E- 865NT, SUPER ESTER NS-100H, SUPER ESTER NS-120A, SUPER ESTER NS-125A, TAMANOL E-100, TAMANOL E-200NT, Emulsion AM-1002, Emulsion SE-50 (The above are manufactured by Arakawa Chemical Industries, Ltd.) , HARIESTER SK-508H, HARIESTER SK-816E, HARIESTER SK-822E, HARIESTER SK-501NS, HARIESTER SK-385NS, HARIESTER SK-218NS, HARIESTER SK-370N, HARIESTER SK-323NS (the above are manufactured by HARIA CHEMICALS) , Nanoretto N-1250, Nanoretto N-1050 (the above is made by YASUHARA CHEMICAL (stock)), etc.

<環氧樹脂(D)>
本發明使用之環氧樹脂(D)宜為雙酚型環氧樹脂(D1)及/或酚醛清漆型環氧樹脂(D2)較佳。
< Epoxy resin (D) >
The epoxy resin (D) used in the present invention is preferably a bisphenol epoxy resin (D1) and / or a novolac epoxy resin (D2).

<雙酚型環氧樹脂(D1)>
本發明使用之雙酚型環氧樹脂(D1)不限定,有利用雙酚與表氯醇之縮合反應製造者等,例如:雙酚A型環氧樹脂、雙酚E型環氧樹脂、雙酚F型環氧樹脂、雙酚AD型環氧樹脂、雙酚S型環氧樹脂、四溴雙酚A型環氧樹脂等。該等環氧樹脂可以單獨使用也可併用2種以上。
< Bisphenol epoxy resin (D1) >
The bisphenol type epoxy resin (D1) used in the present invention is not limited, and there are manufacturers using a condensation reaction between bisphenol and epichlorohydrin, for example, bisphenol A type epoxy resin, bisphenol E type epoxy resin, bisphenol Phenol F type epoxy resin, bisphenol AD type epoxy resin, bisphenol S type epoxy resin, tetrabromobisphenol A type epoxy resin and the like. These epoxy resins may be used alone or in combination of two or more.

<酚醛清漆型環氧樹脂(D2)>
本發明使用之酚醛清漆型環氧樹脂(D2)不限定,例如利用苯酚酚醛清漆樹脂與表氯醇之縮合反應製造者,例如:苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂等。該等環氧樹脂可以單獨使用也可併用2種以上。
< Novolac epoxy resin (D2) >
The novolac-type epoxy resin (D2) used in the present invention is not limited. For example, the manufacturer uses a condensation reaction of a phenol novolac resin and epichlorohydrin, such as a phenol novolac-type epoxy resin, a cresol novolac-type epoxy resin Wait. These epoxy resins may be used alone or in combination of two or more.

本發明之水性分散體組成物中,環氧樹脂(D)之含量,於設改性聚烯烴(A)為100質量份時,宜為2質量份以上較理想,5質量份以上更佳,8質量份以上又更佳。又,上限宜為600質量份以下較理想,500質量份以下更佳,400質量份以下又更理想,300質量份以下更理想。未達2質量份時,耐水性有變差之虞。又,若超過600質量份,有因為環氧樹脂與其他樹脂之反應導致組成物凝膠化之虞。In the aqueous dispersion composition of the present invention, when the content of the epoxy resin (D) is 100 parts by mass of the modified polyolefin (A), it is preferably 2 parts by mass or more, and more preferably 5 parts by mass or more. 8 parts by mass or more is more preferable. The upper limit is preferably 600 parts by mass or less, more preferably 500 parts by mass or less, more preferably 400 parts by mass or less, and 300 parts by mass or less. If it is less than 2 parts by mass, water resistance may be deteriorated. If it exceeds 600 parts by mass, the composition may gel due to a reaction between the epoxy resin and another resin.

環氧樹脂(D)之添加形態不特別限定,通常以環氧樹脂預先分散在水的水分散體之形態添加為宜。如此的環氧樹脂的水分散體,可使用市售品,也可使用將所望之環氧樹脂使用分散機等分散在水中而得者。The addition form of the epoxy resin (D) is not particularly limited, and it is usually preferable to add it in the form of an aqueous dispersion in which the epoxy resin is dispersed in water in advance. Such an aqueous epoxy resin dispersion may be a commercially available product, or one obtained by dispersing the desired epoxy resin in water using a disperser or the like may be used.

上述乳化方法不特別限定,可採用高壓乳化法、轉相乳化法等公知之乳化法。The emulsification method is not particularly limited, and a known emulsification method such as a high-pressure emulsification method and a phase inversion emulsification method can be used.

上述高壓乳化法,係先使環氧樹脂成為液體狀態後,將乳化劑與水進行預備混合,使用高壓乳化機予以微細乳化後,視需要去除溶劑之方法。使環氧樹脂成為液體狀態之方法,可為僅加熱,也可為溶於溶劑後再加熱,也可和塑化劑等非揮發性物質混合後加熱,但宜為不使用溶劑僅加熱較佳。又,溶劑可列舉甲苯、二甲苯、甲基環己烷、乙酸乙酯等能夠溶解環氧樹脂之有機溶劑。The above-mentioned high-pressure emulsification method is a method in which an epoxy resin is first made into a liquid state, an emulsifier is pre-mixed with water, and the emulsifier is finely emulsified using a high-pressure emulsifier, and then the solvent is removed as necessary. The method for making the epoxy resin into a liquid state may be heating only, or heating after dissolving in a solvent, or mixing with a non-volatile substance such as a plasticizer and heating, but it is preferable to heat without using a solvent. . Examples of the solvent include organic solvents capable of dissolving epoxy resins, such as toluene, xylene, methylcyclohexane, and ethyl acetate.

上述轉相乳化法,係將環氧樹脂予以加熱熔融後,邊攪拌邊加入乳化劑及水,先形成W/O乳劑,然後利用水之添加、溫度變化等來使其轉相為O/W乳劑之方法。The above-mentioned phase inversion emulsification method is to heat and melt the epoxy resin, and then add emulsifier and water while stirring to form a W / O emulsion, and then use water addition, temperature change, etc. to invert it to O / W. Emulsion method.

環氧樹脂(D)之水分散體也可視需要在無損本發明之性能之範圍內摻合乳化劑後使用,但並非必要。The aqueous dispersion of the epoxy resin (D) may be used after being blended with an emulsifier within a range that does not impair the performance of the present invention, but it is not necessary.

環氧樹脂(D)之水分散體中摻合之乳化劑不特別限定,可以列舉陽離子性乳化劑、陰離子性乳化劑、非離子性乳化劑、或兩性乳化劑,除了一般在乳化聚合中使用者以外也包括界面活性劑類。例如:陰離子性乳化劑可列舉高級醇之硫酸酯鹽、高級烷基磺酸鹽、高級羧酸鹽、烷基苯磺酸鹽、聚氧乙烯烷基硫酸鹽、聚氧乙烯烷基苯醚硫酸鹽、乙烯基磺基琥珀酸鹽等。非離子性乳化劑可列舉聚氧乙烯月桂基醚等聚氧烯基烷醚型、聚氧乙烯苯乙烯化苯醚等聚氧烯基苯乙烯化苯醚型、聚氧乙烯壬基苯醚等聚氧烯基烷基苯醚型、聚氧乙烯硬脂基胺等聚氧烯基烷胺型、聚氧乙烯聚氧丙烯單胺等聚氧烯基胺型、聚氧乙烯油醯胺等聚氧烯基烷基醯胺型、聚氧乙烯單月桂酸酯等聚氧烯基脂肪酸酯型、聚氧乙烯聚氧丙二醇、聚氧乙烯聚氧丙烯十三醚等氧化乙烯氧化丙烯嵌段聚合型、氧化乙烯氧化丙烯無規聚合型、聚氧乙烯山梨醇酐單硬脂酸酯等聚氧乙烯山梨醇酐脂肪酸酯等。兩性乳化劑可列舉月桂基甜菜鹼、月桂基二甲氧化胺等。可將它們單獨使用或併用2種以上。The emulsifier incorporated in the aqueous dispersion of the epoxy resin (D) is not particularly limited, and examples thereof include cationic emulsifiers, anionic emulsifiers, nonionic emulsifiers, and amphoteric emulsifiers, except that they are generally used in emulsion polymerization. Others include surfactants. For example, the anionic emulsifier may include a sulfate ester salt of a higher alcohol, a higher alkyl sulfonate, a higher carboxylic acid salt, an alkyl benzene sulfonate, a polyoxyethylene alkyl sulfate, a polyoxyethylene alkyl phenyl ether sulfate Salt, vinyl sulfosuccinate, etc. Examples of nonionic emulsifiers include polyoxyalkylene alkyl ethers such as polyoxyethylene lauryl ether, polyoxyalkylene styrenated phenyl ethers such as polyoxyethylene styrenated phenyl ether, and polyoxyethylene nonylphenyl ethers. Polyoxy alkenyl alkyl phenyl ether type, polyoxy alkenyl amine type such as polyoxyethylene stearylamine, polyoxy alkenyl amine type such as polyoxyethylene polyoxypropylene monoamine, polyoxyethylene oleylamine, etc. Polyoxyalkylene fatty acid esters such as oxyalkenyl alkylammonium type, polyoxyethylene monolaurate, polyoxyethylene polyoxypropylene glycol, polyoxyethylene polyoxypropylene tridecyl ether, and other ethylene oxide propylene block polymerization Type, ethylene oxide propylene oxide random polymerization type, polyoxyethylene sorbitan monostearate, and other polyoxyethylene sorbitan fatty acid esters. Examples of the amphoteric emulsifier include lauryl betaine, lauryl dimethylamine oxide, and the like. These can be used individually or in combination of 2 or more types.

在環氧樹脂(D)之水分散體中摻合乳化劑時,相對於環氧樹脂(D)100質量份, 乳化劑為1質量份以上較佳,2質量份以上更佳,3質量份以上更理想,4質量份以上又更理想,5質量份以上最理想。又,30質量份以下較佳,25質量份以下更佳,20質量份以下更理想,15質量份以下又更理想,10質量份以下最理想。若太少則乳化有變得困難之情形,若過多則塗膜之耐水性有時降低。When the emulsifier is blended in the aqueous dispersion of the epoxy resin (D), the emulsifier is preferably 1 part by mass or more, more preferably 2 parts by mass or more, and 3 parts by mass with respect to 100 parts by mass of the epoxy resin (D). The above is more desirable, more than 4 parts by mass is more desirable, and more than 5 parts by mass is most desirable. In addition, 30 parts by mass or less is preferable, 25 parts by mass or less is more preferable, 20 parts by mass or less is more preferable, 15 parts by mass or less is more preferable, and 10 parts by mass or less is most preferable. If it is too small, emulsification may become difficult, and if it is too large, the water resistance of the coating film may decrease.

乳化劑之摻合方法不特別限定,例如:可不以水等稀釋而摻合,也可以稀釋成1~50質量%的水溶液的形態摻合。為了快速分散在水性分散體組成物中,宜以稀釋成1~50質量%的水溶液的形態摻合較佳。藉由於水性分散體組成物中摻合水溶液狀態之乳化劑,乳化劑會快速地吸附於粒子。The blending method of the emulsifier is not particularly limited. For example, the emulsifier may be blended without dilution with water or the like, and may be blended in the form of a 1-50% by mass aqueous solution. In order to quickly disperse in the aqueous dispersion composition, it is preferable to blend in a form diluted to an aqueous solution of 1 to 50% by mass. Since the emulsifier in the state of an aqueous solution is incorporated in the aqueous dispersion composition, the emulsifier is quickly adsorbed to the particles.

市售之環氧樹脂之水分散體,例如:JER W2801R70、JER W3435R67、JER W8735R70、JER W1155R55(以上為三菱化學(股)製)、EPIKOTE 3520-WY55、EPIKOTE 3540-WY55、EPIKOTE 5003-W55、EPIKOTE 5522-WY55、EPIKOTE 6006-W68(以上為Hexion Inc製)、WEX-5002、WEX-5030(以上為新日鐵住金化學(股)製)DENACOL EM-160(NAGASE CHEMTEX(股)製)等。Commercially available aqueous dispersions of epoxy resins, such as: JER W2801R70, JER W3435R67, JER W8735R70, JER W1155R55 (the above are manufactured by Mitsubishi Chemical Corporation), EPIKOTE 3520-WY55, EPIKOTE 3540-WY55, EPIKOTE 5003-W55, EPIKOTE 5522-WY55, EPIKOTE 6006-W68 (above manufactured by Hexion Inc), WEX-5002, WEX-5030 (above manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd.) DENACOL EM-160 (made by NAGASE CHEMTEX) .

<水性分散體組成物>
本發明之水性分散體組成物,係含有改性聚烯烴(A)、聚烯烴(B)、黏著賦予劑(C)、及環氧樹脂(D)之水性分散體組成物。可將改性聚烯烴(A)、聚烯烴(B)、黏著賦予劑(C)、及環氧樹脂(D)預先混合後製成水分散體,也可將(A)、(B)、(C)、及(D)之分別的水分散體混合,成為水性分散體組成物。(A)、(B)、(C)及(D)之任一者為水溶性亦可,或也可使用例如(A)將(C)內包的水分散體。將各水分散體混合成的水性分散體組成物,分散體之安定性佳,為理想。(A)、(B)、(C)、及(D)之固體成分之合計量之含量,在水性分散體組成物100質量份中為12質量份以上較理想,15質量份以上更佳,20質量份以上又更理想,22質量份特佳,25質量份以上最理想。又,60質量份以下較理想,55質量份以下更佳,50質量份以下又更理想45質量份以下特佳,40質量份以下最理想。若未達12質量份,塗佈時水之乾燥有不充分之虞,若超過60質量份,水性分散體組成物之安定性有不足之虞。
<Aqueous dispersion composition>
The aqueous dispersion composition of the present invention is an aqueous dispersion composition containing a modified polyolefin (A), a polyolefin (B), an adhesion-imparting agent (C), and an epoxy resin (D). The modified polyolefin (A), polyolefin (B), adhesion-imparting agent (C), and epoxy resin (D) can be mixed in advance to prepare an aqueous dispersion, or (A), (B), and The respective aqueous dispersions of (C) and (D) are mixed to form an aqueous dispersion composition. Any of (A), (B), (C), and (D) may be water-soluble, or, for example, (A) an aqueous dispersion in which (C) is encapsulated may be used. An aqueous dispersion composition obtained by mixing the respective aqueous dispersions is preferable because the dispersion has good stability. The total content of solid components (A), (B), (C), and (D) is preferably 12 parts by mass or more and more preferably 15 parts by mass or more in 100 parts by mass of the aqueous dispersion composition, 20 mass parts or more is more desirable, 22 mass parts is particularly good, and 25 mass parts or more is most desirable. 60 mass parts or less is preferable, 55 mass parts or less is more preferable, 50 mass parts or less is more preferable, 45 mass parts or less is particularly preferable, and 40 mass parts or less is most preferable. If it is less than 12 parts by mass, the drying of water may be insufficient during coating, and if it exceeds 60 parts by mass, the stability of the aqueous dispersion composition may be insufficient.

此外,為了使耐水性、耐溶劑性等性能更好,也可對於本發明之水性分散體組成物視需要摻合硬化劑。硬化劑不特別限定,例如水性多官能碳二亞胺樹脂、多官能異氰酸酯化合物之水分散體、水性多官能㗁唑啉系樹脂、含多官能矽基之水溶性矽烷偶聯劑、水性三聚氰胺化合物等。該等硬化劑相對於本發明之水性分散體組成物中之樹脂100質量%摻合2~30質量%較佳。In addition, in order to make properties such as water resistance and solvent resistance better, a hardener may be optionally added to the aqueous dispersion composition of the present invention. The hardener is not particularly limited, such as an aqueous polyfunctional carbodiimide resin, an aqueous dispersion of a polyfunctional isocyanate compound, an aqueous polyfunctional oxazoline resin, a water-soluble silane coupling agent containing a polyfunctional silicon group, and an aqueous melamine compound Wait. These hardeners are preferably blended at 2 to 30% by mass based on 100% by mass of the resin in the aqueous dispersion composition of the present invention.

再者,在不使本發明之效果下降的範圍內,也可對於本發明之水性分散體組成物摻合填充劑、顏料、著色劑、抗氧化劑等各種添加劑。該等添加劑之摻合量相對於水性分散體組成物中之樹脂100質量%為100質量%以下較佳,更佳為50質量%以下,又更佳為30質量%以下。5質量%以上較理想,更佳為2質量%以上。藉由為上述範圍內,能夠發揮本發明之優良的效果。Moreover, various additives, such as a filler, a pigment, a coloring agent, an antioxidant, etc. can be mix | blended with the aqueous dispersion composition of this invention in the range which does not reduce the effect of this invention. The blending amount of these additives is preferably 100% by mass or less with respect to 100% by mass of the resin in the aqueous dispersion composition, more preferably 50% by mass or less, and still more preferably 30% by mass or less. 5 mass% or more is preferable, and 2 mass% or more is more preferable. By being in the said range, the excellent effect of this invention can be exhibited.

本發明之水性分散體組成物對於各種塑膠基材之黏接性優異,故在塗裝、印刷、黏接、塗佈時之底漆、塗料、印墨、塗佈劑、黏接劑之用途有用。
[實施例]
The aqueous dispersion composition of the present invention has excellent adhesion to various plastic substrates, so it is used as a primer, coating, printing ink, coating agent, and adhesive when coating, printing, bonding, and coating. it works.
[Example]

以下依實施例對於本發明具體說明,但本發明不受該等實施例限定。實施例中及比較例中簡單記載「份」時代表質量份。又,本發明採用的測定、評價方法如下。The following specifically describes the present invention according to examples, but the present invention is not limited by these examples. In the examples and comparative examples, "parts" are simply expressed as parts by mass. The measurement and evaluation methods used in the present invention are as follows.

1) 乳劑固體成分濃度之測定
於50ml玻璃製秤量瓶中放入樣本的乳劑約1g並精秤。其次,將已裝入樣本的秤量瓶以120℃之熱風乾燥機進行2小時乾燥,將取出的秤量瓶放入乾燥器內, 於室溫放置冷卻30分鐘。從乾燥器取出秤量瓶,精秤質量,從熱風乾燥前後之重量變化(下式)求算乳劑固體成分濃度之質量%。
乳劑固體成分濃度(質量%)=[(熱風乾燥前之樣本質量)-(熱風乾燥後之樣本質量)]/(熱風乾燥前之樣本質量)×100
1) Determination of the solid content of the emulsion Approximately 1 g of the emulsion of the sample was put in a 50 ml glass weighing bottle and the scale was finely weighed. Next, the weighing bottle filled with the sample was dried in a hot air dryer at 120 ° C for 2 hours, and the taken weighing bottle was placed in a drier and left to cool at room temperature for 30 minutes. Take out the weighing bottle from the drier, finely weigh the mass, and calculate the mass% of the solid content concentration of the emulsion from the weight change (the following formula) before and after the hot air drying.
Emulsion solid content concentration (% by mass) = [(sample mass before hot air drying)-(sample mass after hot air drying)] / (sample mass before hot air drying) x 100

2) 乳劑黏度之測定
使用東機產業(股)製“Viscometer TV-22”(E型黏度計),將0.6g之樣本以轉子No. 0.8˚(=48’)×R24、幅度H、轉速5rpm、25℃之條件測定。
2) The emulsion viscosity was measured using a "Viscometer TV-22" (E-type viscosity meter) manufactured by Toki Sangyo Co., Ltd., and a 0.6g sample was rotor No. 0.8˚ (= 48 ') × R24, amplitude H, speed Measured at 5 rpm and 25 ° C.

3) 乳劑pH之測定
使用堀場製作所(股)製“pH meter F-52”,測定於25℃之值。又,測定器之校正使用和光純藥工業(股)製,鄰苯二甲酸鹽pH標準液(pH:4.01)、中性磷酸鹽pH標準液(pH:6.86)、硼酸鹽pH標準液(pH9.18),以3點測定實施。
3) Emulsion pH was measured using a "pH meter F-52" manufactured by Horiba, Ltd. and measured at 25 ° C. The calibration of the measuring device was performed by Wako Pure Chemical Industries, Ltd., a phthalate pH standard solution (pH: 4.01), a neutral phosphate pH standard solution (pH: 6.86), and a borate pH standard solution ( pH 9.18), and measured at three points.

4) 乳劑Z平均粒徑之測定
使用Malvern公司製“ZETA SIZER NANO Nano-ZS Model ZEN3600”,將製備成0.05g/L的濃度的樣本於25℃測定3次,並求其平均值。
4) Measurement of the average particle diameter of the emulsion Z Using "ZETA SIZER NANO Nano-ZS Model ZEN3600" manufactured by Malvern, a sample prepared at a concentration of 0.05 g / L was measured 3 times at 25 ° C, and the average value was determined.

以下之實施例及比較例使用之改性聚烯烴(A)之水分散體、聚烯烴(B)之水分散體、黏著賦予劑(C)之水分散體、環氧樹脂(D)之水分散體之組成示於表1。Water dispersion of modified polyolefin (A), water dispersion of polyolefin (B), water dispersion of adhesion imparting agent (C), water of epoxy resin (D) used in the following examples and comparative examples The composition of the dispersion is shown in Table 1.

(製造例1)
於1L高壓釜中裝入丙烯-丁烯共聚物(三井化學(股)製「TAFMER(註冊商標) XM7080」)100質量份、甲苯300質量份及馬來酸酐15質量份,升溫到130℃後,加入二第三丁基過氧化物8質量份,攪拌1小時。之後將獲得之反應液冷卻後,注入到裝有多量甲乙酮的容器內,使樹脂析出。之後將含有該樹脂之液體進行離心分離,以將有馬來酸酐接枝聚合的酸改性丙烯-丁烯共聚物與未接枝之馬來酸酐及低分子量物予以分離、精製。之後於減壓下於70℃乾燥5小時,獲得馬來酸酐改性丙烯-丁烯共聚物(PO-1、馬來酸酐之改性量1.0質量%、重量平均分子量80,000、熔點83℃)。將210質量份之去離子水、100質量份之PO-1、110質量份之四氫呋喃、45質量份之異丙醇、及55質量份之甲苯裝入到附攪拌機之燒瓶內,升溫到70℃後,於同溫度進行1小時加熱溶解。然後添加N,N-二甲基乙醇胺3.6質量份,費時1小時緩慢地冷卻到40℃後,以91kPa的減壓度將有機溶劑餾去。獲得白濁的馬來酸酐改性聚烯烴水分散體(a1-1)(水分散體也稱為乳劑)。水性分散體(a1-1)之固體成分濃度為30質量%,於25℃之黏度為48mPa・s,pH為8.1,Z平均粒徑為128nm。
(Manufacturing example 1)
A 1-liter autoclave was charged with 100 parts by mass of a propylene-butene copolymer ("TAFMER (registered trademark) XM7080" manufactured by Mitsui Chemicals Co., Ltd.), 300 parts by mass of toluene, and 15 parts by mass of maleic anhydride, and the temperature was raised to 130 ° C. 8 parts by mass of di-tert-butyl peroxide was added and stirred for 1 hour. After the obtained reaction solution was cooled, it was poured into a container containing a large amount of methyl ethyl ketone to precipitate a resin. Then, the liquid containing the resin is centrifuged to separate and purify the acid-modified propylene-butene copolymer having maleic anhydride graft polymerization from the ungrafted maleic anhydride and low molecular weight substances. Thereafter, it was dried at 70 ° C. for 5 hours under reduced pressure to obtain a maleic anhydride-modified propylene-butene copolymer (PO-1, a modified amount of maleic anhydride of 1.0% by mass, a weight average molecular weight of 80,000, and a melting point of 83 ° C). 210 parts by mass of deionized water, 100 parts by mass of PO-1, 110 parts by mass of tetrahydrofuran, 45 parts by mass of isopropanol, and 55 parts by mass of toluene were charged into a flask equipped with a stirrer, and the temperature was raised to 70 ° C. Then, it melt | dissolved by heating at the same temperature for 1 hour. Then, 3.6 parts by mass of N, N-dimethylethanolamine was added, and after slowly cooling to 40 ° C for 1 hour, the organic solvent was distilled off at a reduced pressure of 91 kPa. An opaque maleic anhydride-modified polyolefin aqueous dispersion (a1-1) (aqueous dispersion is also referred to as an emulsion) was obtained. The solid content concentration of the aqueous dispersion (a1-1) was 30% by mass, the viscosity at 25 ° C. was 48 mPa · s, the pH was 8.1, and the average Z particle diameter was 128 nm.

(製造例2)
於1L高壓釜中裝入聚丙烯(均聚丙烯、PRIMEPOLYMER(股)製「PRIMEPOL YPRO(註冊商標)J105G」)100質量份、甲苯300質量份及馬來酸酐10質量份,升溫到130℃後,加入二第三丁基過氧化物8質量份,攪拌1小時。之後將獲得之反應液冷卻後,注入到裝有多量甲乙酮的容器,使樹脂析出。之後將該含樹脂之液體予以離心分離,以將有馬來酸酐接枝聚合之酸改性聚丙烯及未接枝之馬來酸酐及低分子量物予以分離、精製。之後於減壓下於70℃乾燥5小時,以獲得馬來酸酐改性聚丙烯。其次於2L的玻璃內襯製反應槽內裝入馬來酸酐改性聚丙烯100質量份、氯仿1700質量份後密閉。將反應槽內的液攪拌,邊分散邊加溫,於槽內溫度120℃進行1小時溶解。將槽內溫度冷卻到110℃後,添加過氧化-2-乙基己酸第三丁酯0.5質量份,導入氯70質量份。將槽內溫度冷卻到60℃,餾去氯仿1400質量份後,加入作為安定劑之對第三丁基苯基環氧丙醚4質量份。之後乾燥, 獲得馬來酸酐改性氯化聚丙烯(CPO-1、氯含量24質量%、馬來酸酐之改性量1.0質量%、重量平均分子量110,000、熔點78℃)。將210質量份之去離子水、100質量份之CPO-1、110質量份之四氫呋喃、45質量份之異丙醇、55質量份之甲苯、及10質量份之聚氧乙烯月桂基醚裝入附攪拌機之燒瓶內,升溫到70℃後,於同溫度進行1小時加熱溶解。然後添加N,N-二甲基乙醇胺3.6質量份(2化學當量),費時1小時緩慢冷卻到40℃後,以91kPa的減壓度將有機溶劑餾去。獲得白濁的馬來酸酐改性氯化聚烯烴水分散體(a2-1)。水性分散體(a2-1)之固體成分濃度為30質量%,25℃之黏度為13mPa・s,pH為7.8,Z平均粒徑為106nm。
(Manufacturing example 2)
A 1-liter autoclave was charged with 100 parts by mass of polypropylene (homopolypropylene, "PRIMEPOL YPRO (registered trademark) J105G" manufactured by PRIMEPOLYMER (stock)), 300 parts by mass of toluene, and 10 parts by mass of maleic anhydride, and the temperature was raised to 130 ° C. 8 parts by mass of di-tert-butyl peroxide was added and stirred for 1 hour. Thereafter, the obtained reaction solution was cooled and then poured into a container containing a large amount of methyl ethyl ketone to precipitate a resin. The resin-containing liquid is then centrifuged to separate and purify the acid-modified polypropylene having maleic anhydride graft polymerization and the ungrafted maleic anhydride and low molecular weight substances. Thereafter, it was dried at 70 ° C. for 5 hours under reduced pressure to obtain maleic anhydride-modified polypropylene. Next, a 2L glass-lined reaction tank was charged with 100 parts by mass of maleic anhydride-modified polypropylene and 1700 parts by mass with chloroform, and then sealed. The liquid in the reaction tank was stirred and heated while being dispersed, and dissolved in the tank at a temperature of 120 ° C for 1 hour. After the temperature in the tank was cooled to 110 ° C, 0.5 part by mass of tert-butylperoxy-2-ethylhexanoate was added, and 70 parts by mass of chlorine was introduced. The temperature in the tank was cooled to 60 ° C., and 1400 parts by mass of chloroform was distilled off, and then 4 parts by mass of p-third butylphenyl glycidyl ether was added as a stabilizer. Thereafter, it was dried to obtain maleic anhydride-modified chlorinated polypropylene (CPO-1, a chlorine content of 24% by mass, a modified amount of maleic anhydride of 1.0% by mass, a weight average molecular weight of 110,000, and a melting point of 78 ° C). 210 parts by mass of deionized water, 100 parts by mass of CPO-1, 110 parts by mass of tetrahydrofuran, 45 parts by mass of isopropanol, 55 parts by mass of toluene, and 10 parts by mass of polyoxyethylene lauryl ether were charged The temperature in the flask with a stirrer was raised to 70 ° C, and the mixture was heated and dissolved at the same temperature for 1 hour. Then, 3.6 parts by mass (2 chemical equivalents) of N, N-dimethylethanolamine was added, and it took 1 hour to slowly cool to 40 ° C, and then the organic solvent was distilled off at a reduced pressure of 91 kPa. An opaque maleic anhydride-modified chlorinated polyolefin aqueous dispersion (a2-1) was obtained. The solid content concentration of the aqueous dispersion (a2-1) was 30% by mass, the viscosity at 25 ° C was 13 mPa ・ s, the pH was 7.8, and the average Z particle diameter was 106 nm.

(製造例3)
將去離子水188質量份、日本聚乙烯(股)公司製共聚合聚烯烴(“REXPEARL (註冊商標)ET330H”;乙烯-(甲基)丙烯酸酯-馬來酸酐三元共聚物(質量比:81.5- 16.0-2.5)、MFR:10g/10分、熔點:86℃、)50質量份、四氫呋喃70質量份、異丙醇5質量份及甲苯5質量份裝入高壓釜內,升溫到120℃後,於同溫度進行2小時加熱溶解。然後添加第一工業製藥(股)公司製乳化劑(“DKS(註冊商標)NL-180”;聚氧乙烯月桂基醚、HLB:16.1)5.0質量份,再進行1小時加熱溶解。之後,添加二甲基乙醇胺2.5質量份,進行1小時分散後,冷卻到40℃。之後,以91kPa的減壓度將有機溶劑/水餾去,獲得白濁的共聚合聚烯烴水分散體(b-1)。水性分散體(b-1)之固體成分濃度為30.2質量%,25℃之黏度為17mPa・s,pH為8.7,Z平均粒徑為121nm。
(Manufacture example 3)
188 parts by mass of deionized water, a copolymerized polyolefin ("REXPEARL (registered trademark) ET330H") made by Japan Polyethylene Corporation, and an ethylene- (meth) acrylate-maleic anhydride terpolymer (mass ratio: 81.5-16.0-2.5), MFR: 10g / 10 minutes, melting point: 86 ° C, 50 parts by mass, 70 parts by mass of tetrahydrofuran, 5 parts by mass of isopropanol, and 5 parts by mass of toluene were charged into an autoclave, and the temperature was raised to 120 ° C Then, it melt | dissolved by heating at the same temperature for 2 hours. Then, 5.0 parts by mass of an emulsifier ("DKS (registered trademark) NL-180"; polyoxyethylene lauryl ether, HLB: 16.1) made by Daiichi Kogyo Pharmaceutical Co., Ltd. was added, and it was dissolved by heating for 1 hour. Thereafter, 2.5 parts by mass of dimethylethanolamine was added, and after dispersing for 1 hour, it was cooled to 40 ° C. Thereafter, the organic solvent / water was distilled off at a reduced pressure of 91 kPa to obtain a cloudy copolymer aqueous polyolefin dispersion (b-1). The solid content concentration of the aqueous dispersion (b-1) was 30.2% by mass, the viscosity at 25 ° C was 17 mPa ・ s, the pH was 8.7, and the average Z particle diameter was 121 nm.

(製造例4)
將共聚合聚烯烴變更為日本聚乙烯(股)公司製共聚合聚烯烴(“REXPEARL (註冊商標)ET350X”;乙烯-(甲基)丙烯酸酯-馬來酸酐三元共聚物(質量比:75.0- 23.0-2.0)、MFR:12g/10分、熔點:73℃),除此以外和製造例3同樣進行,獲得共聚合聚烯烴水分散體(b-2)。水性分散體(b-2)之固體成分濃度為30.3質量%,25℃之黏度為11mPa・s,pH為8.2,Z平均粒徑為97nm。
(Manufacturing example 4)
The copolymerized polyolefin was changed to a copolymerized polyolefin made by Japan Polyethylene Corporation ("REXPEARL (registered trademark) ET350X"); an ethylene- (meth) acrylate-maleic anhydride terpolymer (mass ratio: 75.0 -23.0-2.0), MFR: 12 g / 10 minutes, melting point: 73 ° C), and the same procedure as in Production Example 3 was performed to obtain a copolymerized polyolefin aqueous dispersion (b-2). The solid content concentration of the aqueous dispersion (b-2) was 30.3% by mass, the viscosity at 25 ° C was 11 mPa ・ s, the pH was 8.2, and the average Z particle diameter was 97 nm.

作為黏著賦予劑(C),使用SUPER ESTER E-720(c-1、荒川化學工業(股)製,松香系樹脂、固體成分濃度:50質量%、軟化點:100℃)、HARIESTER SK-385NS(c- 2、HARIMA CHEMICAL(股)製,松香系樹脂、固體成分濃度:50質量%、軟化點:85℃)。As the adhesion-imparting agent (C), SUPER ESTER E-720 (c-1, manufactured by Arakawa Chemical Industries, Ltd., rosin-based resin, solid content concentration: 50% by mass, softening point: 100 ° C), HARIESTER SK-385NS (c- 2. Made by HARIMA CHEMICAL (stock), rosin-based resin, solid content concentration: 50% by mass, softening point: 85 ° C).

作為環氧樹脂(D),使用JER W2821R70(d-1、三菱化學(股)製,雙酚型環氧樹脂、固體成分濃度70質量%)、DENACOL EM-160(d-2、NAGASE CHEMTEX(股)製,酚醛清漆型環氧樹脂、固體成分濃度50質量%)。As the epoxy resin (D), JER W2821R70 (d-1, manufactured by Mitsubishi Chemical Corporation, bisphenol epoxy resin, solid content concentration of 70% by mass), DENACOL EM-160 (d-2, NAGASE CHEMTEX ( ), Novolac epoxy resin, solid content concentration 50% by mass).

(塗膜之密接性)
將後述塗裝基材於25℃氣體環境下靜置36小時後,在塗裝面以裁刀以2mm間隔作出100個棋盤格,在其上使賽珞凡(cellophane)膠帶密接,以60°的角度剝開。 使用新的賽珞凡膠帶並剝開,重複10次。10次重複後塗裝面仍無變化時評為10分,在第10次出現剝離時評為9分,以下依序評為8、7、6分,當在第1次便剝離時評為0分。結果示於表1。
(Adhesiveness of coating film)
After the coating substrate described below was left to stand in a gas environment at 25 ° C for 36 hours, 100 checkerboards were formed on the coating surface with a cutter at 2 mm intervals, and cellophane tape was closely adhered thereto at 60 °. The angle peels off. Use new Saifan tape and peel off, repeat 10 times. After 10 repetitions, the coating surface was rated as 10 points when there was no change, 9 points when peeling occurred for the 10th time, and the following were rated as 8, 7, and 6 points in sequence, and 0 points when peeling for the first time. The results are shown in Table 1.

(塗膜之耐水性)
將後述塗裝基材於25℃氣體環境下靜置36小時後,在40℃之溫水中浸漬10日。確認塗膜的變化後,實施密接性之評價。塗膜無變化,密接性之評價為10分時,為良好,評為○。塗膜無變化,密接性之評價為9分時,評為△。塗膜出現氣泡、或密接性之評價為8分以下時,為不良,評為×。結果示於表1。
(Water resistance of coating film)
The coating substrate described later was left to stand in a gas environment at 25 ° C for 36 hours, and then immersed in warm water at 40 ° C for 10 days. After confirming the change of the coating film, evaluation of adhesion was performed. There was no change in the coating film, and when the evaluation of the adhesion was 10 points, it was good, and was rated ○. There was no change in the coating film, and when the adhesion evaluation was 9 points, it was rated as △. When bubbles of the coating film appeared or the evaluation of the adhesion was 8 points or less, it was regarded as bad, and was evaluated as ×. The results are shown in Table 1.

(實施例1)
於有攪拌機之容器裝加入(a1-1)100質量份、(b-1)100質量份、(c-1)60質量份、(d-1)14.3質量份及去離子水59質量份,充分攪拌。對於此水性分散體組成物之(A)、(B)、(C)、及(D)之固體成分合計100質量份,添加透濕劑(OLFINE(註冊商標)E1004、日信化學工業(股)製)10質量份,作為評價用樣本。將評價用樣本使用塗佈棒塗佈在聚丙烯基材(型號:TYC1175P G01 Blk、Standard Plaque Inc公司製)、ABS基材(NIPPON TESTPANEL(股)製)、聚碳酸酯基材(NIPPON TESTPAN EL(股)製)、6,6-尼龍基材(NIPPON TESTPANEL(股)製)、FRP基材(NIPPON TESTPANEL(股)製),使乾燥膜厚成為5μm。使塗佈面於溫風乾燥機下在80℃氣體環境下進行10分鐘預備乾燥後,以噴槍塗佈二液胺甲酸酯塗料,以溫風乾燥機於80℃氣體環境下乾燥35分鐘,獲得塗裝基材。使用此塗裝基材實施各試驗。
(Example 1)
In a container with a mixer, add (a1-1) 100 parts by mass, (b-1) 100 parts by mass, (c-1) 60 parts by mass, (d-1) 14.3 parts by mass, and 59 parts by mass of deionized water, Stir well. To 100 parts by mass of the total solid content of (A), (B), (C), and (D) of this aqueous dispersion composition, a moisture-permeable agent (OLFINE (registered trademark) E1004, Nissin Chemical Industry (stock) Manufacture) 10 parts by mass as samples for evaluation. The sample for evaluation was applied to a polypropylene substrate (model: TYC1175P G01 Blk, manufactured by Standard Plaque Inc), an ABS substrate (manufactured by NIPPON TESTPANEL), and a polycarbonate substrate (NIPPON TESTPAN EL) using a coating bar. (Product), 6,6-nylon substrate (manufactured by NIPPON TESTPANEL), and FRP substrate (manufactured by NIPPON TESTPANEL), so that the dry film thickness is 5 μm. The coated surface was preliminarily dried in a warm air dryer under a gas environment of 80 ° C for 10 minutes, and then a two-liquid urethane coating was applied by a spray gun, and dried in a warm air dryer under a gas environment of 80 ° C for 35 minutes. A coated substrate was obtained. Each test was performed using this coating base material.

(實施例2~8、比較例1~4)
將表1所示組成之水性分散體組成物以和實施例1同樣的方法實施各試驗。
(Examples 2 to 8, Comparative Examples 1 to 4)
The water dispersion composition having the composition shown in Table 1 was subjected to each test in the same manner as in Example 1.

(比較例5)
將製造例1中的馬來酸酐改性丙烯-丁烯共聚物(PO-1)替換為未改性的丙烯-丁烯共聚物(重量平均分子量100,000、熔點80℃),結果分散性差,未獲得水性分散體(a3-1)。
(Comparative example 5)
The maleic anhydride-modified propylene-butene copolymer (PO-1) in Production Example 1 was replaced with an unmodified propylene-butene copolymer (weight average molecular weight 100,000, melting point 80 ° C). As a result, the dispersion was poor. An aqueous dispersion (a3-1) was obtained.

【表1】 [產業利用性]【Table 1】 [Industrial availability]

本發明之水性分散體組成物,不僅對於聚烯烴基材,對於其他塑膠基材也顯示優良的密接性,故於塗裝、印刷、黏接、塗佈時之底漆、塗料、印墨、塗佈劑、黏接劑之用途有用。The aqueous dispersion composition of the present invention exhibits excellent adhesion not only to polyolefin substrates but also to other plastic substrates. Therefore, it is suitable for primers, coatings, inks, etc. during coating, printing, bonding, and coating. Useful as a coating agent and an adhesive.

Claims (7)

一種水性分散體組成物,含有改性聚烯烴(A)、不同於改性聚烯烴(A)之聚烯烴(B)、黏著賦予劑(C)、及環氧樹脂(D)。An aqueous dispersion composition containing a modified polyolefin (A), a polyolefin (B) different from the modified polyolefin (A), an adhesion-imparting agent (C), and an epoxy resin (D). 如申請專利範圍第1項之水性分散體組成物,其中,改性聚烯烴(A)為酸改性聚烯烴(A1)及/或酸改性氯化聚烯烴(A2)。For example, the aqueous dispersion composition according to the first patent application range, wherein the modified polyolefin (A) is an acid-modified polyolefin (A1) and / or an acid-modified chlorinated polyolefin (A2). 如申請專利範圍第1或2項之水性分散體組成物,其中,聚烯烴(B)為乙烯-(甲基)丙烯酸酯-馬來酸酐共聚物。For example, the aqueous dispersion composition according to item 1 or 2 of the patent application scope, wherein the polyolefin (B) is an ethylene- (meth) acrylate-maleic anhydride copolymer. 如申請專利範圍第1或2項之水性分散體組成物,其中,黏著賦予劑(C)係選自由松香系樹脂、萜烯系樹脂、香豆酮-茚樹脂及石油樹脂構成之群組中之至少1種。For example, the aqueous dispersion composition according to item 1 or 2 of the patent application scope, wherein the adhesion-imparting agent (C) is selected from the group consisting of rosin-based resin, terpene-based resin, coumarone-indene resin, and petroleum resin. At least one of them. 如申請專利範圍第1或2項之水性分散體組成物,其中,環氧樹脂(D)為雙酚型環氧樹脂(D1)及/或酚醛清漆型環氧樹脂(D2)。For example, the aqueous dispersion composition according to item 1 or 2 of the application scope, wherein the epoxy resin (D) is a bisphenol epoxy resin (D1) and / or a novolac epoxy resin (D2). 一種塗料,含有如申請專利範圍第1至5項中任一項之水性分散體組成物。A coating material comprising the aqueous dispersion composition according to any one of claims 1 to 5 of the patent application scope. 一種黏接劑,含有如申請專利範圍第1至5項中任一項之水性分散體組成物。An adhesive contains an aqueous dispersion composition as set forth in any one of claims 1 to 5 of the scope of patent application.
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