TW201939569A - Plasma radio frequency adjustment method and plasma processing device capable of quickly adjusting the frequency and finding the radio frequency power corresponding to the minimum reflected power - Google Patents

Plasma radio frequency adjustment method and plasma processing device capable of quickly adjusting the frequency and finding the radio frequency power corresponding to the minimum reflected power Download PDF

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TW201939569A
TW201939569A TW107145365A TW107145365A TW201939569A TW 201939569 A TW201939569 A TW 201939569A TW 107145365 A TW107145365 A TW 107145365A TW 107145365 A TW107145365 A TW 107145365A TW 201939569 A TW201939569 A TW 201939569A
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frequency
radio frequency
plasma
item
power
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TWI713080B (en
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如彬 葉
涂樂義
徐蕾
梁潔
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大陸商中微半導體設備(上海)股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32137Radio frequency generated discharge controlling of the discharge by modulation of energy
    • H01J37/32155Frequency modulation
    • H01J37/32165Plural frequencies
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/32009Arrangements for generation of plasma specially adapted for examination or treatment of objects, e.g. plasma sources
    • H01J37/32082Radio frequency generated discharge
    • H01J37/32174Circuits specially adapted for controlling the RF discharge
    • H01J37/32183Matching circuits

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Plasma Technology (AREA)
  • Drying Of Semiconductors (AREA)

Abstract

The present invention discloses a plasma radio frequency (RF) adjustment method. The adjustment method is performed by an RF power generator. The RF power generator includes an automatic frequency modulation device. The RF power generator outputs a pulse RF signal. A controller is configured with plural continuous radio frequency adjustment intervals, each radio frequency adjustment interval having at least one pulse radio frequency period. The automatic frequency modulation device performs at least one automatic frequency modulation in each of the radio frequency adjustment intervals. Each radio frequency adjustment interval includes a start frequency and an end frequency. The start frequency of each radio frequency adjustment interval is the end frequency of the previous radio frequency adjustment interval. The start frequency of the first radio frequency adjustment interval is a preset frequency. With the method of the present invention, it is able to quickly adjust the frequency, and quickly find the radio frequency power corresponding to the minimum reflected power for the pulse radio frequency period.

Description

等離子體射頻調節方法及等離子處理裝置Method for adjusting plasma radio frequency and plasma processing device

本發明有關於一種等離子體射頻調節方法及等離子處理裝置,更具體地,有關於一種用於給等離子處理裝置供應脈衝射頻功率的匹配調節技術領域。The invention relates to a plasma radio frequency adjustment method and a plasma processing device, and more particularly, to a technical field of matching adjustment for supplying pulsed radio frequency power to a plasma processing device.

習知半導體加工中廣泛採用等離子加工設備對半導體晶片(wafer)進行加工,獲得微觀尺寸的半導體元件及導體連接。等離子設備常見的有電容耦合型(CCP)和電感耦合型(ICP)的反應腔,這些設備一般具有兩個射頻電源,其中一個用來電離通入反應腔內的反應氣體使之產生等離子體,另一個射頻電源用來控制入射到晶片表面的離子能量。In conventional semiconductor processing, plasma processing equipment is widely used to process semiconductor wafers to obtain micro-sized semiconductor components and conductor connections. Plasma devices commonly include capacitively coupled (CCP) and inductively coupled (ICP) reaction chambers. These devices generally have two RF power sources, one of which is used to ionize the reaction gas flowing into the reaction chamber to generate a plasma. Another RF power source is used to control the energy of the ions incident on the wafer surface.

目前很多等離子體處理製程需要用到脈衝式等離子體加工技術,即在部分製程時段的射頻電源不是持續供電的而是開通-關閉的交替進行或者高功率-低功率射頻交替進行,其輸出功率的波形呈脈衝式故稱脈衝式等離子體加工。脈衝射頻訊號的脈衝頻率通常大於100HZ,脈衝訊號的占空比可以在10%-90%範圍內根據需要進行設定。每次開通、關閉或者高功率、低功率切換都會造成反應腔內阻抗迅速變化,而且每次變化的時間都是毫秒甚至微秒級的,在這種需求下,傳統的採用匹配電路由於反應時間遠不能達到毫秒級,難以達到脈衝式等離子體加工的需求。At present, many plasma processing processes require the use of pulsed plasma processing technology. That is, the radio frequency power supply in some process periods is not continuously powered but switched on-off alternately or high-power-low power radio frequency alternately. The waveform is pulsed, so it is called pulsed plasma processing. The pulse frequency of the pulsed RF signal is usually greater than 100HZ. The duty cycle of the pulsed signal can be set within the range of 10% -90% as required. Each time it is turned on, turned off, or switched between high-power and low-power, the impedance in the reaction chamber changes rapidly, and the time of each change is in the millisecond or even microsecond range. Under this kind of demand, the traditional use of matching circuits due to the response time Far from reaching the millisecond level, it is difficult to meet the requirements of pulsed plasma processing.

因此基於上述原因,業界需要一種能夠滿足高頻率脈衝射頻週期匹配的技術。Therefore, based on the above reasons, the industry needs a technology capable of satisfying high-frequency pulse RF period matching.

為了解決上述技術問題,本發明提供一種等離子體射頻調節方法,所述調節方法通過一射頻功率發生器進行,所述射頻功率發生器包括一自動調頻裝置,所述調節方法包括如下步驟:所述射頻功率發生器輸出一脈衝射頻週期;設置複數個連續射頻調節區間,每個射頻調節區間包括至少一個脈衝射頻週期;所述自動調頻裝置在每個所述射頻調節區間內進行至少一次自動調頻,每個所述射頻調節區間包括一開始頻率和一結束頻率,每一射頻調節區間的開始頻率為前一射頻調節區間的結束頻率,所述第一射頻調節區間的開始頻率為預設頻率。In order to solve the above technical problems, the present invention provides a plasma radio frequency adjustment method, which is performed by a radio frequency power generator, the radio frequency power generator includes an automatic frequency adjustment device, and the adjustment method includes the following steps: The radio frequency power generator outputs a pulse radio frequency period; sets a plurality of continuous radio frequency adjustment intervals, each radio frequency adjustment interval includes at least one pulse radio frequency period; the automatic frequency modulation device performs at least one automatic frequency adjustment in each of the radio frequency adjustment intervals, Each radio frequency adjustment interval includes a start frequency and an end frequency. The start frequency of each radio frequency adjustment interval is the end frequency of the previous radio frequency adjustment interval, and the start frequency of the first radio frequency adjustment interval is a preset frequency.

進一步的,所述開始頻率包括一開始高電平頻率和一開始低電平頻率,所述結束頻率包括一結束高電平頻率和一結束低電平頻率。Further, the starting frequency includes a starting high-level frequency and a starting low-level frequency, and the ending frequency includes an ending high-level frequency and an ending low-level frequency.

進一步的,所述自動調頻方法為:賦予所述射頻功率發生器一預設頻率,對應獲得第一反射功率,將預設頻率增加一步長賦予所述射頻功率發生器,對應獲得第二反射功率,比較所述第一反射功率和第二反射功率,若第二反射功率大於所述第一反射功率,則向相反方向增加步長,若第二反射功率小於第一反射功率,則繼續將預設頻率增加兩個步長賦予所述射頻功率發生器,調節得到更小的反射功率。Further, the automatic frequency modulation method is as follows: the radio frequency power generator is given a preset frequency corresponding to obtaining the first reflected power, and the preset frequency is increased by one step to the radio frequency power generator correspondingly to obtain the second reflected power. , Comparing the first reflected power and the second reflected power, if the second reflected power is greater than the first reflected power, increase the step size in the opposite direction, and if the second reflected power is less than the first reflected power, continue to reduce the It is assumed that the frequency power is increased by two steps to give the radio frequency power generator to adjust to obtain smaller reflected power.

進一步的,所述預設頻率為能夠保證等離子體點燃的頻率。Further, the preset frequency is a frequency capable of ensuring plasma ignition.

進一步的,所述預設頻率的獲得方法為:設置射頻功率源輸出連續射頻功率訊號,並計算獲得連續射頻輸出階段最小反射功率,將該最小反射功率對應的頻率作為預設頻率。Further, the method for obtaining the preset frequency is: setting a radio frequency power source to output a continuous radio frequency power signal, and calculating and obtaining a minimum reflected power in the continuous radio frequency output stage, and using the frequency corresponding to the minimum reflected power as a preset frequency.

進一步的,所述每個射頻調節區間包括至少兩個脈衝射頻週期,所述自動調頻裝置在每個脈衝射頻週期內進行複數次自動調頻。所述自動調頻裝置在同一射頻調節區間的不同脈衝射頻週期內具有相同的開始頻率和結束頻率。Further, each radio frequency adjustment interval includes at least two pulsed radio frequency periods, and the automatic frequency modulation device performs a plurality of automatic frequency modulations in each pulsed radio frequency period. The automatic frequency modulation device has the same start frequency and end frequency in different pulse radio frequency periods of the same radio frequency adjustment interval.

進一步的,所述自動調頻裝置在同一射頻調節區間的不同脈衝射頻週期內具有相同的開始頻率和不同的結束頻率。Further, the automatic frequency modulation device has the same start frequency and different end frequency in different pulsed radio frequency periods of the same radio frequency adjustment interval.

進一步的,所述射頻調節區間的時間通過一控制器進行設定。Further, the time of the radio frequency adjustment interval is set by a controller.

進一步的,所述控制器讀取所述自動調頻裝置的結束頻率並將該結束頻率作為下一個射頻調節區間的開始頻率賦予所述自動調頻裝置。Further, the controller reads an end frequency of the automatic frequency modulation device and assigns the end frequency as a start frequency of a next radio frequency adjustment interval to the automatic frequency modulation device.

進一步的,所述控制器設置一反射功率閾值,當所述自動調頻裝置查找到的反射功率低於所述反射功率閾值時,調頻過程停止。Further, the controller sets a reflection power threshold, and when the reflection power found by the automatic frequency modulation device is lower than the reflection power threshold, the frequency modulation process stops.

進一步的,所述射頻調節區間的時長大於等於1毫秒。Further, the duration of the radio frequency adjustment interval is greater than or equal to 1 millisecond.

較佳的,所述射頻調節區間的時長為10毫秒。Preferably, the duration of the radio frequency adjustment interval is 10 milliseconds.

較佳的,所述射頻調節區間的時長為50毫秒。Preferably, the duration of the radio frequency adjustment interval is 50 milliseconds.

較佳的,所述射頻調節區間的時長為100毫秒。Preferably, the duration of the radio frequency adjustment interval is 100 milliseconds.

較佳的,所述射頻調節區間的時長為150毫秒。Preferably, the duration of the radio frequency adjustment interval is 150 milliseconds.

較佳的,所述射頻調節區間的時長為200毫秒。Preferably, the duration of the radio frequency adjustment interval is 200 milliseconds.

進一步的,所述自動調頻裝置的調頻時間大於等於0.1微秒。Further, the frequency modulation time of the automatic frequency modulation device is greater than or equal to 0.1 microsecond.

較佳的,所述自動調頻裝置的調頻時間為1微秒。Preferably, the frequency modulation time of the automatic frequency modulation device is 1 microsecond.

較佳的,所述自動調頻裝置的調頻時間為5微秒。Preferably, the frequency modulation time of the automatic frequency modulation device is 5 microseconds.

較佳的,所述自動調頻裝置的調頻時間為10微秒。Preferably, the frequency modulation time of the automatic frequency modulation device is 10 microseconds.

較佳的,所述自動調頻裝置的調頻時間為20微秒。Preferably, the frequency modulation time of the automatic frequency modulation device is 20 microseconds.

較佳的,所述自動調頻裝置的調頻時間為30微秒。Preferably, the frequency modulation time of the automatic frequency modulation device is 30 microseconds.

進一步的,所述脈衝訊號為高-低電平,所述低電平大於等於0。Further, the pulse signal is high-low level, and the low level is greater than or equal to zero.

本發明所述的方法可以實現脈衝射頻週期的脈衝頻率大於100赫茲的射頻功率發生器的調頻匹配。The method according to the present invention can realize frequency modulation matching of a radio frequency power generator with a pulse frequency of a pulse radio frequency greater than 100 Hz.

本發明所述的方法可以實現脈衝射頻週期的脈衝頻率大於5000赫茲的射頻功率發生器的調頻匹配。The method of the invention can realize the frequency modulation matching of a radio frequency power generator with a pulse frequency of a pulse radio frequency period greater than 5000 Hz.

進一步的,本發明公開了一種等離子體處理裝置,所述裝置包括:Further, the present invention discloses a plasma processing apparatus, the apparatus includes:

一等離子體處理腔;用於容納並處理晶片;A plasma processing chamber for receiving and processing a wafer;

一射頻功率發生器,施加到所述等離子體處理腔內,用於產生或調節等離子體;A radio frequency power generator applied to the plasma processing chamber for generating or adjusting plasma;

一控制器,作用於所述射頻功率發生器,用於控制一射頻調節區間的時長;A controller acting on the radio frequency power generator for controlling the duration of a radio frequency adjustment interval;

所述射頻功率發生器輸出脈衝射頻週期;每個所述射頻調節區間包括至少一個脈衝射頻週期;The radio frequency power generator outputs a pulse radio frequency period; each radio frequency adjustment interval includes at least one pulse radio frequency period;

所述射頻功率發生器包括一自動調頻裝置;所述自動調頻裝置在每個脈衝射頻週期內進行至少一次自動調頻,每個所述射頻調節區間包括一開始頻率和一結束頻率,每一射頻調節區間的開始頻率為前一射頻調節區間的結束頻率,所述第一射頻調節區間的開始頻率為預設頻率。The radio frequency power generator includes an automatic frequency modulation device. The automatic frequency modulation device performs automatic frequency modulation at least once in each pulsed radio frequency cycle. Each radio frequency adjustment interval includes a start frequency and an end frequency. The start frequency of the interval is the end frequency of the previous radio frequency adjustment interval, and the start frequency of the first radio frequency adjustment interval is a preset frequency.

進一步的,所述開始頻率包括一開始高電平頻率和一開始低電平頻率,所述結束頻率包括一結束高電平頻率和一結束低電平頻率。Further, the starting frequency includes a starting high-level frequency and a starting low-level frequency, and the ending frequency includes an ending high-level frequency and an ending low-level frequency.

進一步的,所述預設頻率為第一預設頻率,所述預設頻率包括高電平預設頻率和低電平預設頻率,所述高電平預設頻率為射頻功率發生器在連續高功率輸出時最小反射功率對應的頻率,所述低電平預設頻率為射頻功率發生器在連續低功率輸出時最小反射功率對應的頻率。Further, the preset frequency is a first preset frequency, and the preset frequency includes a high-level preset frequency and a low-level preset frequency, and the high-level preset frequency is a continuous RF power generator. The frequency corresponding to the minimum reflected power during high power output, and the low-level preset frequency is the frequency corresponding to the minimum reflected power during continuous low power output by the RF power generator.

進一步的,所述預設頻率通過所述控制器賦予所述自動調頻裝置。Further, the preset frequency is given to the automatic frequency modulation device by the controller.

進一步的,所述處理裝置包括第二射頻功率發生器,所述第二射頻功率發生器輸出一第二脈衝射頻訊號。Further, the processing device includes a second radio frequency power generator, and the second radio frequency power generator outputs a second pulsed radio frequency signal.

進一步的,所述第二射頻功率發生器包括第二自動調頻裝置;所述第二自動調頻裝置在每個所述射頻調節區間內進行至少一次自動調頻,每個所述射頻調節區間包括一開始頻率和一結束頻率,每一射頻調節區間的開始頻率為前一射頻調節區間的結束頻率,所述第一射頻調節區間的開始頻率為第二預設頻率。Further, the second radio frequency power generator includes a second automatic frequency modulation device; the second automatic frequency modulation device performs automatic frequency modulation at least once in each of the radio frequency adjustment intervals, and each of the radio frequency adjustment intervals includes a start Frequency and an end frequency, the start frequency of each radio frequency adjustment interval is the end frequency of the previous radio frequency adjustment interval, and the start frequency of the first radio frequency adjustment interval is a second preset frequency.

較佳的,所述自動調頻裝置的調頻時間大於等於0.1微秒。Preferably, the frequency modulation time of the automatic frequency modulation device is greater than or equal to 0.1 microsecond.

較佳的,所述控制器控制所述射頻調節區間的時長大於等於1毫秒。Preferably, the controller controls the duration of the radio frequency adjustment interval to be greater than or equal to 1 millisecond.

進一步的,所述控制器控制所述多個連續射頻調節區間的時長相同或不相同。Further, the controller controls the durations of the multiple consecutive radio frequency adjustment intervals to be the same or different.

進一步的,所述脈衝射頻訊號還包括一第三電平功率狀態,所述第三電平功率介於所述高電平功率和低電平功率之間。所述第三電平功率的頻率匹配方法與高電平功率狀態和低電平功率狀態的頻率匹配方法相同。Further, the pulsed radio frequency signal further includes a third-level power state, and the third-level power is between the high-level power and the low-level power. The frequency matching method of the third-level power is the same as the frequency matching method of the high-level power state and the low-level power state.

本發明公開了一種等離子體射頻調節方法及等離子處理裝置,利用射頻功率發生器內設置的自動調頻裝置,通過一控制器定義一射頻調節區間與所述自動調頻裝置相配合,可以在不改變匹配器的情況下,對射頻功率發生器的脈衝輸出頻率進行快速調節,由於自動調頻裝置的頻率改變無需有關於機械硬件的調節,調頻時間可降低至0.1微秒,從而可以快速找到到最小反射功率對應的頻率。本發明所述的調頻方法對高頻率脈衝訊號的調節效果尤其明顯。The invention discloses a plasma radio frequency adjustment method and a plasma processing device. By using an automatic frequency adjustment device provided in a radio frequency power generator, a controller defines a radio frequency adjustment interval to cooperate with the automatic frequency adjustment device, and can match without changing. In the case of a transmitter, the pulse output frequency of the RF power generator is quickly adjusted. Because the frequency of the automatic frequency modulation device does not need to be adjusted with regard to mechanical hardware, the frequency modulation time can be reduced to 0.1 microseconds, so that the minimum reflected power can be quickly found. Corresponding frequency. The frequency modulation method according to the present invention is particularly effective in regulating high-frequency pulse signals.

本發明公開的射頻匹配調節方法適用于任一需要進行快速射頻匹配的等離子體處理裝置,如等離子體刻蝕處理裝置,其中常見的等離子體刻蝕處理裝置包括電容耦合等離子體處理裝置和電感耦合等離子體處理裝置,為了便於描述,下面結合圖式,以電容耦合等離子體處理裝置為例對本發明進行詳細說明。The radio frequency matching adjustment method disclosed by the present invention is applicable to any plasma processing device that needs fast radio frequency matching, such as a plasma etching processing device. The common plasma etching processing device includes a capacitively coupled plasma processing device and an inductive coupling. For the convenience of description of the plasma processing apparatus, the present invention will be described in detail below with reference to the drawings, taking a capacitively coupled plasma processing apparatus as an example.

第1圖公開了一種電容耦合等離子處理裝置,包括反應腔100,反應腔內包括一個基座22,基座內包括一個下電極。下電極上方包括一個待處理晶片固定裝置如靜電夾盤21,晶片20固定在靜電夾盤21上表面。圍繞靜電夾盤和晶片還包括一個邊緣環10。反應腔100內與基座相對的上方還包括一個氣體噴淋頭11,氣體噴淋頭連接到氣源110,用於向反應腔內均勻的供氣。氣體噴淋頭同時作為上電極與基座內的下電極相對形成電容耦合。一個第一射頻功率發生器30通過匹配器1電連接到下電極,可選的,所述等離子體處理裝置還包括一個第二射頻功率發生器40通過匹配器2電連接到下電極。第一射頻功率發生器30和第二射頻功率發生器40可以輸出連續射頻訊號,也可以輸出脈衝射頻週期。每個射頻功率發生器都有一個預定的頻率值,由於等離子體的阻抗是會隨著等離子體內氣壓、射頻功率和等離子體濃度等參數的變化而變化的,所以需要持續的調節射頻功率發生器的輸出頻率以獲得最小化反射功率。FIG. 1 discloses a capacitive coupling plasma processing device, which includes a reaction chamber 100. The reaction chamber includes a base 22, and the base includes a lower electrode. Above the lower electrode, a wafer fixing device such as an electrostatic chuck 21 is mounted. The wafer 20 is fixed on the upper surface of the electrostatic chuck 21. An edge ring 10 is also included around the electrostatic chuck and wafer. The reaction chamber 100 also includes a gas shower head 11 above the base opposite to the base. The gas shower head is connected to the gas source 110 for uniformly supplying gas into the reaction chamber. The gas shower head simultaneously acts as an upper electrode to form a capacitive coupling with the lower electrode in the base. A first radio frequency power generator 30 is electrically connected to the lower electrode through the matcher 1. Optionally, the plasma processing apparatus further includes a second radio frequency power generator 40 electrically connected to the lower electrode through the matcher 2. The first radio frequency power generator 30 and the second radio frequency power generator 40 can output continuous radio frequency signals, and can also output pulse radio frequency periods. Each RF power generator has a predetermined frequency value. Since the impedance of the plasma will change with changes in parameters such as the pressure in the plasma, RF power, and plasma concentration, the RF power generator needs to be continuously adjusted. Output frequency to minimize reflected power.

當射頻功率發生器輸出連續穩定的射頻訊號時,如果反應腔內其他參數不發生變化,匹配器會在一定時間內對連續的射頻訊號進行射頻匹配,得到最小反射功率對應的射頻頻率,並在該穩定的製程中,指導所述射頻功率發生器輸出該最小反射功率對應的射頻頻率。When the RF power generator outputs a continuous and stable RF signal, if other parameters in the reaction chamber do not change, the matcher will perform RF matching on the continuous RF signal within a certain period of time to obtain the RF frequency corresponding to the minimum reflected power. In the stable manufacturing process, the radio frequency power generator is instructed to output a radio frequency corresponding to the minimum reflected power.

當射頻功率發生器輸出脈衝射頻訊號時,施加到反應腔內的射頻功率呈低電平-高電平或開-關狀態切換,此時,反應腔內的等離子體環境會隨之發生改變,產生最小反射功率的射頻頻率也會不斷變化。特別的,當脈衝訊號的脈衝頻率大於100赫茲時,匹配器受限於硬件條件(如機械驅動的可變電容或可變電感)無法快速切換,無法對脈衝訊號的切換進行匹配。When the RF power generator outputs a pulsed RF signal, the RF power applied to the reaction chamber is switched between low-high level or on-off state. At this time, the plasma environment in the reaction chamber will change accordingly. The RF frequency that produces the minimum reflected power also changes constantly. In particular, when the pulse signal has a pulse frequency greater than 100 Hz, the matcher cannot be quickly switched due to hardware conditions (such as mechanically driven variable capacitors or variable inductors), and it is not possible to match the switching of the pulse signal.

本發明中,射頻功率發生器內包括自動調頻裝置,自動調頻裝置可以在每個脈衝射頻週期內對脈衝射頻訊號進行複數次調頻,尋找對應最小化反射功率的射頻頻率。此外,本發明還包括一控制器50,控制器50輸出一射頻調節區間訊號,每個射頻調節區間時長為T,包括至少一個脈衝射頻週期。In the present invention, the radio frequency power generator includes an automatic frequency modulation device. The automatic frequency modulation device can perform multiple frequency modulations on the pulsed radio frequency signal in each pulsed radio frequency period to find a radio frequency corresponding to the minimum reflected power. In addition, the present invention also includes a controller 50. The controller 50 outputs a radio frequency adjustment interval signal, and each radio frequency adjustment interval has a duration of T, including at least one pulse radio frequency period.

如第2圖-第4圖所示,第2圖示出射頻功率發生器發出的一脈衝射頻訊號,在一個射頻調節區間T內,可以包括多個脈衝射頻週期,在同一製程中,射頻調節區間T的時長可以相同,也可以不相同,常見的,為了減少控制器50的計算量,在同一製程中採用時間相同的的射頻調節區間。第3圖示出一自動調頻裝置的頻率調節示意圖,在每個脈衝射頻週期內,自動調頻裝置進行多次自動調頻步驟,所述自動調頻方法具體為:控制器先賦予所述射頻功率發生器一預設頻率,對應獲得第一反射功率,將預設頻率增加一步長賦予所述射頻功率發生器,對應獲得第二反射功率,比較所述第一反射功率和第二反射功率,若第二反射功率大於所述第一反射功率,則向相反方向增加步長,若第二反射功率小於第一反射功率,則繼續將預設頻率增加兩個步長賦予所述射頻功率發生器,不斷得到更小的反射功率。自動調頻裝置的調頻時間為每增加一步長得到一反射功率所需時間,自動調頻時間可設置為大於等於0.1微秒,較佳可以為0.1微秒,1微秒,5微秒,10微秒,15微秒,20微秒或30微秒等。As shown in Figure 2-Figure 4, Figure 2 shows a pulsed RF signal from the RF power generator. Within a RF adjustment interval T, it can include multiple pulsed RF cycles. In the same process, RF adjustment The duration of the interval T may be the same or different. Generally, in order to reduce the calculation amount of the controller 50, the same RF adjustment interval is used in the same process. FIG. 3 shows a schematic diagram of frequency adjustment of an automatic frequency modulation device. In each pulsed RF period, the automatic frequency modulation device performs multiple automatic frequency modulation steps. The automatic frequency modulation method is specifically: the controller first assigns the RF power generator. A preset frequency corresponding to obtaining the first reflected power, and increasing the preset frequency by one step to the radio frequency power generator, corresponding to obtaining the second reflected power, comparing the first reflected power and the second reflected power, if the second If the reflected power is greater than the first reflected power, increase the step size in the opposite direction. If the second reflected power is less than the first reflected power, continue to increase the preset frequency by two steps to the radio frequency power generator, and continuously obtain Smaller reflected power. The frequency modulation time of the automatic frequency modulation device is the time required to obtain a reflected power for each additional step. The automatic frequency modulation time can be set to 0.1 microsecond or more, preferably 0.1 microsecond, 1 microsecond, 5 microseconds, 10 microseconds. 15 microseconds, 20 microseconds or 30 microseconds.

在自動調頻裝置調頻過程中,由於反應腔內等離子體環境不斷發生變化,在同一射頻調節區間內,每個脈衝射頻週期的射頻調節不完全相同。這意味著即使對每個脈衝射頻週期賦予相同的開始頻率,每個脈衝射頻週期的結束頻率也不一定相同。如果脈衝射頻週期時間夠長,自動調頻裝置的調頻時間夠短,一個脈衝射頻週期內可以找到最小反射功率,則同一射頻調節區間的不同脈衝射頻週期也可能會有相同的結束頻率。為了保證射頻調節的連續性,通常選擇一個射頻調節區間的最後一個脈衝射頻週期的結束頻率作為整個射頻調節區間的結束頻率。During the frequency modulation process of the automatic frequency modulation device, since the plasma environment in the reaction chamber constantly changes, the RF adjustment of each pulse RF period is not the same in the same RF adjustment interval. This means that even if the same start frequency is assigned to each pulse radio frequency period, the end frequency of each pulse radio frequency period is not necessarily the same. If the pulse radio frequency cycle time is long enough and the frequency modulation time of the automatic frequency modulation device is short enough, the minimum reflected power can be found in one pulse radio frequency cycle, different pulse radio frequency cycles in the same radio frequency adjustment interval may also have the same end frequency. In order to ensure the continuity of radio frequency adjustment, the end frequency of the last pulse radio frequency period of a radio frequency adjustment interval is usually selected as the end frequency of the entire radio frequency adjustment interval.

自動調頻裝置在一個射頻調節區間內包括一個開始頻率和一個結束頻率,受限於一個射頻調節區間的時長,自動調頻裝置在一個射頻調節區間內很難找到最小反射功率對應的頻率,因此,需要在連續的多個射頻調節區間內進行調頻。調頻的方法為在第一個射頻調節區間內賦予所述射頻功率發生器一預設頻率f0 作為開始頻率,將第一射頻調節區間的結束頻率f1 賦予所述射頻功率發生器作為第二射頻調節區間的開始頻率,以此類推,直到得到最小反射功率對應的頻率。調頻過程中,控制器設置一反射功率閾值,當自動調頻裝置查找到的反射功率小於該反射功率閾值時,賦值調頻過程結束。當反應腔內阻抗或條件變化導致反射功率高於閾值時,賦值調頻過程重新開始。The automatic frequency modulation device includes a start frequency and an end frequency in a radio frequency adjustment interval. Due to the length of an RF adjustment interval, it is difficult for the automatic frequency modulation device to find the frequency corresponding to the minimum reflected power in a radio frequency adjustment interval. Therefore, Frequency modulation needs to be performed in multiple consecutive RF adjustment intervals. The frequency modulation method is to assign the radio frequency power generator a preset frequency f 0 as a starting frequency in the first radio frequency adjustment interval, and assign the end frequency f 1 of the first radio frequency adjustment interval to the radio frequency power generator as a second frequency. The starting frequency of the RF adjustment interval, and so on, until the frequency corresponding to the minimum reflected power is obtained. During the frequency modulation process, the controller sets a reflected power threshold value. When the reflected power found by the automatic frequency modulation device is smaller than the reflected power threshold value, the assignment frequency modulation process ends. When the impedance or condition changes in the reaction chamber causes the reflected power to be higher than the threshold, the assignment frequency modulation process restarts.

由於一個脈衝射頻訊號包括高電平和低電平,因此,所述開始頻率包括一開始高電平頻率和一開始低電平頻率,所述結束頻率包括一結束高電平頻率和一結束低電平頻率。根據上文描述的調頻方法,上一個射頻調節區間的結束高電平頻率作為下一個射頻調節區間的開始高電平頻率,上一個射頻調節區間的結束低電平頻率作為下一個射頻調節區間的開始低電平頻率。結合第3圖所示具體為確定第一射頻調節區間的開始高電平頻率f0 (h)和開始低電平頻率f0 (l),並在第一射頻調節區間的每個脈衝射頻週期內重複從開始高電平頻率f0 (h)和開始低電平頻率f0 (l)開始查找最小反射功率對應的頻率,第一個射頻調節區間結束時得到較小反射功率對應的頻率f1 (h)和f1 (l),由於射頻調節區間的時長有限,第一個射頻調節區間結束時得到的較小反射功率未必是最小反射功率,因此,在第二射頻調節區間內,自動調頻裝置繼續進行自動調頻,此時,以上一個射頻調節區間結束時得到的較小反射功率對應的頻率f1 (h)和f1 (l)作為開始高電平頻率和開始低電平頻率,並在第二射頻調節區間結束時得到結束高電平頻率f2 (h)和結束低電平頻率f2 (l),並繼續作為後續射頻調節區間的開始高電平頻率和開始低電平頻率。Since a pulsed RF signal includes a high level and a low level, the start frequency includes a start high frequency and a start low frequency, and the end frequency includes an end high frequency and an end low power. Flat frequency. According to the frequency modulation method described above, the end high level frequency of the previous RF adjustment interval is used as the start high level frequency of the next RF adjustment interval, and the end low level frequency of the previous RF adjustment interval is used as the Start low frequency. Combining with FIG. 3, it is specifically to determine the start high-level frequency f 0 (h) and the start low-level frequency f 0 (l) of the first radio frequency adjustment interval, and in each pulse radio frequency period of the first radio frequency adjustment interval Repeatedly search for the frequency corresponding to the minimum reflected power from the starting high-level frequency f 0 (h) and the starting low-level frequency f 0 (l), and obtain the frequency f corresponding to the smaller reflected power at the end of the first RF adjustment interval. 1 (h) and f 1 (l), because the duration of the RF adjustment interval is limited, the smaller reflected power obtained at the end of the first RF adjustment interval may not be the minimum reflected power. Therefore, in the second RF adjustment interval, The automatic frequency modulation device continues to perform automatic frequency modulation. At this time, the frequencies f 1 (h) and f 1 (l) corresponding to the smaller reflected power obtained at the end of the previous RF adjustment interval are used as the starting high-frequency and starting low-frequency. And obtain the end high-level frequency f 2 (h) and the end low-level frequency f 2 (l) at the end of the second RF adjustment interval, and continue to serve as the start high-frequency and start low power of the subsequent RF adjustment interval. Flat frequency.

確定第一射頻調節區間開始頻率的方法有多種,只要能夠實現將等離子體點燃的頻率都可以作為開始頻率。在常見的實施例中,由於射頻功率發生器通常是在輸出一定時間的連續射頻功率後輸出脈衝射頻功率,因此在調節脈衝射頻功率的最小反射功率對應的頻率時,第一射頻調節區間的開始頻率可以採用連續射頻輸出階段最小反射功率對應的頻率,所述頻率通過控制器50賦予射頻功率發生器。There are multiple methods for determining the start frequency of the first radio frequency adjustment interval, as long as the frequency at which the plasma can be ignited can be used as the start frequency. In a common embodiment, since the RF power generator usually outputs pulsed RF power after outputting continuous RF power for a certain period of time, when the frequency corresponding to the minimum reflected power of the pulsed RF power is adjusted, the first RF adjustment interval starts. The frequency may be a frequency corresponding to the minimum reflected power in the continuous RF output stage, and the frequency is given to the RF power generator by the controller 50.

由於射頻功率源可以包括高電平功率狀態和低電平功率狀態,一種確定高電平功率狀態的開始頻率的方法為設定射頻功率發生器輸出連續高電平功率狀態並得到最小反射功率對應的頻率,一種確定低電平功率狀態的開始頻率的方法為:設定射頻功率發生器輸出連續低電平功率狀態並得到最小反射功率對應的頻率。Since the RF power source can include a high-level power state and a low-level power state, one method of determining the start frequency of the high-level power state is to set the RF power generator to output continuous high-level power states and obtain the minimum reflected power corresponding to Frequency, a method for determining the starting frequency of a low-level power state is to set the RF power generator to output a continuous low-level power state and obtain the frequency corresponding to the minimum reflected power.

採用上述調頻方法,可以在不改變匹配器的情況下,對射頻功率發生器的輸出頻率進行快速調節,由於自動調頻裝置的頻率改變無需有關於機械硬件的調節,調頻時間可降低至0.1微秒,對於一個100赫茲的脈衝訊號而言,假設脈衝訊號的占空比為50%,一個脈衝射頻週期內,自動調頻裝置可調頻50000次,可以快速找到到最小反射功率對應的頻率。By adopting the above frequency modulation method, the output frequency of the RF power generator can be quickly adjusted without changing the matcher. Since the frequency of the automatic frequency modulation device does not need to be adjusted with regard to mechanical hardware, the frequency modulation time can be reduced to 0.1 microseconds. For a 100-Hz pulse signal, assuming that the duty cycle of the pulse signal is 50%, within a pulse radio frequency period, the automatic frequency modulation device can adjust the frequency 50,000 times, and the frequency corresponding to the minimum reflected power can be quickly found.

本發明所述的調頻方法對高頻率脈衝訊號的調節效果尤其明顯,當脈衝射頻訊號的脈衝頻率達到5000赫茲時,射頻訊號高低電平切換的速率十分迅速,每個脈衝射頻週期時長只有200微秒,假設自動調頻裝置的調頻時間為10微秒每次,脈衝訊號的占空比為50%,每個脈衝射頻週期內自動調頻裝置對高電平頻率和低電平頻率分別可以進行10次頻率查找,設置射頻調節區間的時長為10毫秒,則在1s時間內,自動調頻裝置可以進行1000次射頻調節,因此可以快速找到最小反射功率對應的射頻功率。The frequency modulation method according to the present invention is particularly effective in regulating high-frequency pulse signals. When the pulse frequency of the pulsed radio frequency signal reaches 5000 Hz, the rate of high and low level switching of the radio frequency signal is very fast, and the duration of each pulse radio frequency period is only 200 Microsecond, assuming that the frequency modulation time of the automatic frequency modulation device is 10 microseconds each time, and the duty cycle of the pulse signal is 50%, the automatic frequency modulation device can perform 10 times for high frequency and low frequency in each pulse RF cycle. For the secondary frequency search, the duration of the RF adjustment interval is set to 10 milliseconds. In 1 s, the automatic frequency adjustment device can perform 1000 RF adjustments, so it can quickly find the RF power corresponding to the minimum reflected power.

控制器50可以控制每個射頻調節區間的時長,時長越小,射頻功率發生器調節找到最小反射功率的時間越短,越有利於等離子體處理製程的穩定精確進行。需要考慮的是,射頻調節區間的時長越小意味著控制器需要處理的數據越大,速度越快,因此,需要根據等離子體處理製程的精確度要求進行綜合考慮。較佳的,射頻調節區間的時長大於等於1毫秒,常用的射頻調節區間的時長為下列時長之一:10毫秒,50毫秒,100毫秒,150毫秒,200毫秒,250毫秒,300毫秒等。The controller 50 can control the duration of each radio frequency adjustment interval. The shorter the duration, the shorter the time for the radio frequency power generator to find the minimum reflected power, which is more conducive to the stability and accuracy of the plasma processing process. What needs to be considered is that the shorter the length of the RF adjustment interval means the larger the data that the controller needs to process, the faster the speed. Therefore, it needs to be comprehensively considered according to the accuracy requirements of the plasma processing process. Preferably, the duration of the RF adjustment interval is greater than or equal to 1 millisecond, and the duration of the commonly used RF adjustment interval is one of the following: 10 ms, 50 ms, 100 ms, 150 ms, 200 ms, 250 ms, 300 ms Wait.

儘管本發明的內容已經通過上述較佳實施例作了詳細介紹,但應當認識到上述的描述不應被認為是對本發明的限制。在本領域技術人員閱讀了上述內容後,對於本發明的多種修改和替代都將是顯而易見的。因此,本發明的保護範圍應由所附的申請專利範圍來限定。Although the content of the present invention has been described in detail through the above-mentioned preferred embodiments, it should be recognized that the above description should not be considered as limiting the present invention. Various modifications and alternatives to the present invention will be apparent to those skilled in the art after reading the foregoing. Therefore, the protection scope of the present invention should be defined by the scope of the attached patent application.

1、2‧‧‧匹配器1, 2‧‧‧ Matcher

10‧‧‧邊緣環10‧‧‧ edge ring

100‧‧‧反應腔100‧‧‧ reaction chamber

11‧‧‧氣體噴淋頭11‧‧‧Gas shower head

110‧‧‧氣源110‧‧‧Air source

20‧‧‧晶片20‧‧‧Chip

21‧‧‧靜電夾盤21‧‧‧ electrostatic chuck

22‧‧‧基座22‧‧‧ base

30‧‧‧第一射頻功率發生器30‧‧‧First RF Power Generator

40‧‧‧第二射頻功率發生器40‧‧‧Second RF Power Generator

50‧‧‧控制器50‧‧‧controller

通過閱讀參照以下圖式對非限制性實施例所作的詳細描述,本發明的其它特徵、目的和優點將會變得更明顯: 第1圖示出一種等離子體處理裝置的結構示意圖; 第2圖示出射頻功率發生器輸出的脈衝訊號的示意圖; 第3圖示出自動調頻裝置進行調頻的示意圖; 第4圖示出自動調頻裝置調頻對應的反射功率曲線示意圖。Other features, objects, and advantages of the present invention will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings: FIG. 1 shows a schematic structural diagram of a plasma processing apparatus; FIG. 2 Fig. 3 shows a schematic diagram of a pulse signal output by a radio frequency power generator; Fig. 3 shows a schematic diagram of frequency modulation performed by an automatic frequency modulation device; Fig. 4 shows a schematic diagram of a reflection power curve corresponding to the frequency adjustment of the automatic frequency modulation device.

Claims (36)

一種等離子體射頻調節方法,該等離子體射頻調節方法通過一射頻功率發生器進行,該射頻功率發生器包括一自動調頻裝置,該等離子體射頻調節方法包括如下步驟: 該射頻功率發生器輸出一脈衝射頻訊號; 設置複數個連續射頻調節區間,每個該射頻調節區間包括至少一個脈衝射頻週期; 該自動調頻裝置在每個該射頻調節區間內進行至少一次自動調頻,每個該射頻調節區間包括一開始頻率和一結束頻率,每一該射頻調節區間的該開始頻率為前一該射頻調節區間的結束頻率,第一個的該射頻調節區間的該開始頻率為預設頻率。A plasma radio frequency adjustment method is performed by a radio frequency power generator. The radio frequency power generator includes an automatic frequency modulation device. The plasma radio frequency adjustment method includes the following steps. The radio frequency power generator outputs a pulse. Radio frequency signal; setting a plurality of continuous radio frequency adjustment intervals, each of which includes at least one pulse radio frequency cycle; the automatic frequency modulation device performs at least one automatic frequency adjustment in each of the radio frequency adjustment intervals, and each of the radio frequency adjustment intervals includes one A start frequency and an end frequency. The start frequency of each RF adjustment interval is the end frequency of the previous RF adjustment interval, and the start frequency of the first RF adjustment interval is a preset frequency. 如申請專利範圍第1項所述之等離子體射頻調節方法,其中該開始頻率包括一開始高電平頻率和一開始低電平頻率,該結束頻率包括一結束高電平頻率和一結束低電平頻率。The plasma radio frequency adjustment method according to item 1 of the scope of patent application, wherein the start frequency includes a start high frequency and a start low frequency, and the end frequency includes an end high frequency and an end low power. Flat frequency. 如申請專利範圍第1項所述之等離子體射頻調節方法,其中該自動調頻之方法為:賦予該射頻功率發生器該預設頻率,對應獲得第一反射功率,將該預設頻率增加一步長賦予該射頻功率發生器,對應獲得第二反射功率,比較該第一反射功率和該第二反射功率,若該第二反射功率大於該第一反射功率,則向相反方向增加步長,若該第二反射功率小於該第一反射功率,則繼續將該預設頻率增加兩個步長賦予該射頻功率發生器,調節得到更小的反射功率。According to the plasma radio frequency adjustment method described in item 1 of the scope of patent application, wherein the method of automatic frequency modulation is: giving the radio frequency power generator the preset frequency corresponding to obtaining the first reflected power, and increasing the preset frequency by one step The radio frequency power generator is given correspondingly to obtain a second reflected power, and the first reflected power and the second reflected power are compared. If the second reflected power is greater than the first reflected power, the step size is increased in the opposite direction. If the second reflected power is smaller than the first reflected power, the preset frequency is further increased by two steps to the radio frequency power generator, and a smaller reflected power is obtained by adjusting. 如申請專利範圍第3項所述之等離子體射頻調節方法,其中該預設頻率為能夠保證等離子體點燃的頻率。The plasma radio frequency adjustment method according to item 3 of the scope of the patent application, wherein the preset frequency is a frequency capable of ensuring plasma ignition. 如申請專利範圍第3項所述之等離子體射頻調節方法,其中該預設頻率的獲得方法為:設置射頻功率源輸出連續射頻功率訊號,並計算獲得連續射頻輸出階段最小反射功率,將該最小反射功率對應的頻率作為該預設頻率。The plasma radio frequency adjustment method as described in item 3 of the scope of patent application, wherein the method for obtaining the preset frequency is: setting a radio frequency power source to output continuous radio frequency power signals, and calculating and obtaining the minimum reflected power in the continuous radio frequency output stage, The frequency corresponding to the reflected power is used as the preset frequency. 如申請專利範圍第1項所述之等離子體射頻調節方法,其中每個該射頻調節區間包括至少兩個脈衝射頻週期,該自動調頻裝置在每個脈衝射頻週期內進行複數次自動調頻。The plasma radio frequency adjustment method according to item 1 of the patent application range, wherein each radio frequency adjustment interval includes at least two pulsed radio frequency periods, and the automatic frequency modulation device performs a plurality of automatic frequency modulations in each pulsed radio frequency period. 如申請專利範圍第6項所述之等離子體射頻調節方法,其中該自動調頻裝置在同一該射頻調節區間的不同脈衝射頻週期內具有相同的該開始頻率和該結束頻率。The plasma radio frequency adjustment method according to item 6 of the patent application scope, wherein the automatic frequency modulation device has the same start frequency and end frequency in different pulse radio frequency periods of the same radio frequency adjustment interval. 如申請專利範圍第6項所述之等離子體射頻調節方法,其中該自動調頻裝置在同一該射頻調節區間的不同脈衝射頻週期內具有相同的該開始頻率和不同的該結束頻率。The plasma radio frequency adjustment method according to item 6 of the patent application scope, wherein the automatic frequency modulation device has the same start frequency and different the end frequency in different pulse radio frequency periods of the same radio frequency adjustment interval. 如申請專利範圍第1項所述之等離子體射頻調節方法,其中該射頻調節區間的時間通過一控制器進行設定。The plasma radio frequency adjustment method according to item 1 of the patent application range, wherein the time of the radio frequency adjustment interval is set by a controller. 如申請專利範圍第9項所述之等離子體射頻調節方法,其中該控制器讀取該自動調頻裝置的該結束頻率並將該結束頻率作為下一個該射頻調節區間的該開始頻率賦予該自動調頻裝置。The plasma radio frequency adjustment method according to item 9 of the scope of patent application, wherein the controller reads the end frequency of the automatic frequency modulation device and assigns the end frequency as the start frequency of the next radio frequency adjustment interval to the automatic frequency adjustment Device. 如申請專利範圍第9項所述之等離子體射頻調節方法,其中該控制器設置一反射功率閾值,當該自動調頻裝置查找到的反射功率低於該反射功率閾值時,調頻過程停止。According to the plasma RF adjustment method described in item 9 of the scope of the patent application, wherein the controller sets a reflection power threshold, and when the reflection power found by the automatic frequency modulation device is lower than the reflection power threshold, the frequency modulation process is stopped. 如申請專利範圍第1項所述之等離子體射頻調節方法,其中該射頻調節區間的時長大於等於1毫秒。The plasma radio frequency adjustment method according to item 1 of the scope of patent application, wherein the duration of the radio frequency adjustment interval is greater than or equal to 1 millisecond. 如申請專利範圍第12項所述之等離子體射頻調節方法,其中該射頻調節區間的時長為10毫秒。The plasma radio frequency adjustment method according to item 12 of the scope of the patent application, wherein the duration of the radio frequency adjustment interval is 10 milliseconds. 如申請專利範圍第12項所述之等離子體射頻調節方法,其中該射頻調節區間的時長為50毫秒。The plasma radio frequency adjustment method according to item 12 of the application, wherein the duration of the radio frequency adjustment interval is 50 milliseconds. 如申請專利範圍第12項所述之等離子體射頻調節方法,其中該射頻調節區間的時長為100毫秒。The plasma radio frequency adjustment method according to item 12 of the scope of the patent application, wherein the duration of the radio frequency adjustment interval is 100 milliseconds. 如申請專利範圍第12項所述之等離子體射頻調節方法,其中該射頻調節區間的時長為150毫秒。The plasma radio frequency adjustment method according to item 12 of the patent application scope, wherein the duration of the radio frequency adjustment interval is 150 milliseconds. 如申請專利範圍第12項所述之等離子體射頻調節方法,其中該射頻調節區間的時長為200毫秒。The plasma radio frequency adjustment method according to item 12 of the patent application scope, wherein the duration of the radio frequency adjustment interval is 200 milliseconds. 如申請專利範圍第1項所述之等離子體射頻調節方法,其中該自動調頻裝置的調頻時間大於等於0.1微秒。The plasma radio frequency adjustment method according to item 1 of the scope of the patent application, wherein the frequency modulation time of the automatic frequency modulation device is greater than or equal to 0.1 microsecond. 如申請專利範圍第18項所述之等離子體射頻調節方法,其中該自動調頻裝置的調頻時間為1微秒。The plasma radio frequency adjustment method according to item 18 of the scope of patent application, wherein the frequency modulation time of the automatic frequency modulation device is 1 microsecond. 如申請專利範圍第18項所述之等離子體射頻調節方法,其中該自動調頻裝置的調頻時間為5微秒。The plasma radio frequency adjustment method according to item 18 of the scope of the patent application, wherein the frequency modulation time of the automatic frequency modulation device is 5 microseconds. 如申請專利範圍第18項所述之等離子體射頻調節方法,其中該自動調頻裝置的調頻時間為10微秒。The plasma radio frequency adjustment method according to item 18 of the scope of patent application, wherein the frequency modulation time of the automatic frequency modulation device is 10 microseconds. 如申請專利範圍第18項所述之等離子體射頻調節方法,其中該自動調頻裝置的調頻時間為20微秒。The plasma radio frequency adjustment method according to item 18 of the scope of the patent application, wherein the frequency modulation time of the automatic frequency modulation device is 20 microseconds. 如申請專利範圍第18項所述之等離子體射頻調節方法,其中該自動調頻裝置的調頻時間為30微秒。The plasma radio frequency adjustment method according to item 18 of the scope of patent application, wherein the frequency modulation time of the automatic frequency modulation device is 30 microseconds. 如申請專利範圍第1項所述之等離子體射頻調節方法,其中該脈衝射頻訊號包括高電平功率和低電平功率,該低電平功率大於等於0。The plasma radio frequency adjustment method according to item 1 of the patent application range, wherein the pulsed radio frequency signal includes high-level power and low-level power, and the low-level power is greater than or equal to zero. 如申請專利範圍第24項所述之等離子體射頻調節方法,其中該脈衝射頻訊號更包括一第三電平功率狀態,該第三電平功率介於該高電平功率和該低電平功率之間。The plasma RF adjusting method according to item 24 of the patent application scope, wherein the pulsed RF signal further includes a third-level power state, the third-level power is between the high-level power and the low-level power between. 如申請專利範圍第1項所述之等離子體射頻調節方法,其中該脈衝射頻週期的脈衝頻率大於100赫茲。The plasma radio frequency adjustment method according to item 1 of the scope of the patent application, wherein the pulse frequency of the pulsed radio frequency period is greater than 100 Hz. 如申請專利範圍第1項所述之等離子體射頻調節方法,其中該脈衝射頻週期的脈衝頻率大於5000赫茲。The plasma radio frequency adjustment method according to item 1 of the scope of the patent application, wherein the pulse frequency of the pulse radio frequency period is greater than 5000 Hz. 一種等離子體處理裝置,其包括: 一等離子體處理腔,用於容納並處理晶片; 一射頻功率發生器,施加到該等離子體處理腔內,用於產生或調節等離子體; 一控制器,作用於該射頻功率發生器,用於控制一射頻調節區間的時長; 該射頻功率發生器輸出脈衝射頻訊號,每個該射頻調節區間包括至少一個脈衝射頻週期; 該射頻功率發生器包括一自動調頻裝置,該自動調頻裝置在每個脈衝射頻週期內進行至少一次自動調頻,每個該射頻調節區間包括一開始頻率和一結束頻率,每一該射頻調節區間的該開始頻率為前一該射頻調節區間的該結束頻率,第一個的該射頻調節區間的該開始頻率為預設頻率。A plasma processing apparatus includes: a plasma processing chamber for receiving and processing a wafer; a radio frequency power generator applied to the plasma processing chamber for generating or regulating a plasma; a controller for functioning The radio frequency power generator is used to control the duration of a radio frequency adjustment interval; the radio frequency power generator outputs a pulse radio frequency signal, and each radio frequency adjustment interval includes at least one pulse radio frequency cycle; the radio frequency power generator includes an automatic frequency modulation Device, the automatic frequency modulation device performs automatic frequency modulation at least once in each pulsed radio frequency cycle, each radio frequency adjustment interval includes a start frequency and an end frequency, and the start frequency of each radio frequency adjustment interval is the previous radio frequency adjustment The end frequency of the interval, and the start frequency of the first RF adjustment interval is a preset frequency. 如申請專利範圍第28項所述之等離子體處理裝置,其中該開始頻率包括一開始高電平頻率和一開始低電平頻率,該結束頻率包括一結束高電平頻率和一結束低電平頻率。The plasma processing apparatus according to item 28 of the scope of patent application, wherein the start frequency includes a start high frequency and a start low frequency, and the end frequency includes an end high frequency and an end low level. frequency. 如申請專利範圍第28項所述之等離子體處理裝置,其中該預設頻率包括高電平預設頻率和低電平預設頻率,該高電平預設頻率為該射頻功率發生器在連續高功率輸出時最小反射功率對應的頻率,該低電平預設頻率為該射頻功率發生器在連續低功率輸出時最小反射功率對應的頻率。The plasma processing device according to item 28 of the patent application scope, wherein the preset frequency includes a high-level preset frequency and a low-level preset frequency, and the high-level preset frequency is a continuous range of the RF power generator. The frequency corresponding to the minimum reflected power at high power output. The low-level preset frequency is the frequency corresponding to the minimum reflected power of the RF power generator during continuous low power output. 如申請專利範圍第28項所述之等離子體處理裝置,其中該預設頻率通過該控制器賦予該自動調頻裝置。The plasma processing apparatus according to item 28 of the scope of patent application, wherein the preset frequency is given to the automatic frequency modulation apparatus by the controller. 如申請專利範圍第28項所述之等離子體處理裝置,其中該等離子體處理裝置包括第二射頻功率發生器,該第二射頻功率發生器輸出一第二脈衝射頻訊號。The plasma processing apparatus according to item 28 of the application, wherein the plasma processing apparatus includes a second RF power generator, and the second RF power generator outputs a second pulsed RF signal. 如申請專利範圍第28項所述之等離子體處理裝置,其中第二射頻功率發生器包括第二自動調頻裝置,該第二自動調頻裝置在每個該射頻調節區間內進行至少一次自動調頻,每個該射頻調節區間包括該開始頻率和該結束頻率,每一該射頻調節區間的該開始頻率為前一該射頻調節區間的該結束頻率,第一個的該射頻調節區間的該開始頻率為第二預設頻率。The plasma processing device according to item 28 of the patent application scope, wherein the second radio frequency power generator includes a second automatic frequency modulation device, and the second automatic frequency modulation device performs automatic frequency modulation at least once in each of the radio frequency adjustment intervals. The radio frequency adjustment intervals include the start frequency and the end frequency. The start frequency of each radio frequency adjustment interval is the end frequency of the previous radio frequency adjustment interval, and the start frequency of the first radio frequency adjustment interval is the first. Two preset frequencies. 如申請專利範圍第28項所述之等離子體處理裝置,其中該自動調頻裝置的調頻時間大於等於0.1微秒。The plasma processing device according to item 28 of the scope of the patent application, wherein the frequency modulation time of the automatic frequency modulation device is greater than or equal to 0.1 microsecond. 如申請專利範圍第28項所述之等離子體處理裝置,其中該控制器控制該射頻調節區間的時長大於等於1毫秒。The plasma processing apparatus according to item 28 of the scope of the patent application, wherein the controller controls the duration of the radio frequency adjustment interval to be greater than or equal to 1 millisecond. 如申請專利範圍第28項所述之等離子體處理裝置,其中該控制器控制多個連續該射頻調節區間的時長相同或不相同。The plasma processing device according to item 28 of the scope of patent application, wherein the controller controls a plurality of consecutive RF adjustment intervals with the same or different durations.
TW107145365A 2017-12-29 2018-12-14 Plasma radio frequency adjusting method and plasma processing device TWI713080B (en)

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