TW201938867A - Draw texturing machine - Google Patents

Draw texturing machine Download PDF

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Publication number
TW201938867A
TW201938867A TW108107524A TW108107524A TW201938867A TW 201938867 A TW201938867 A TW 201938867A TW 108107524 A TW108107524 A TW 108107524A TW 108107524 A TW108107524 A TW 108107524A TW 201938867 A TW201938867 A TW 201938867A
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Taiwan
Prior art keywords
needle
yarn
motor
wire
control unit
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TW108107524A
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Chinese (zh)
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TWI784141B (en
Inventor
近田秀和
北川重樹
出水良光
木村宏輝
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日商Tmt機械股份有限公司
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    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • D02G1/0206Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting
    • D02G1/0266Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist by false-twisting false-twisting machines
    • DTEXTILES; PAPER
    • D02YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02GCRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G1/00Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
    • D02G1/02Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
    • D02G1/04Devices for imparting false twist
    • D02G1/06Spindles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Lubricants (AREA)
  • Structure Of Belt Conveyors (AREA)
  • Paper (AREA)

Abstract

Rotation of a pin is swiftly stopped at the time of yarn breakage in a draw texturing machine including a pin-type twisting unit. A yarn breakage sensor 26 configured to detect yarn breakage and a control unit 30 configured to control a motor 54 of a pin-type twisting unit 15 are provided. When yarn breakage is detected by the yarn breakage sensor 26, the control unit 30 stops the motor 54.

Description

假捻加工機False twist processing machine

本發明是關於具備針錠式加捻裝置的假捻加工機。The present invention relates to a false twisting machine equipped with a pin type twisting device.

例如,在專利文獻1中公開有對在旋轉的針錠(在專利文獻1中為小轉子)的內部行進的絲線進行加捻的針錠式加捻裝置(在專利文獻1中為針錠捻線機式假捻裝置)。在該針錠式加捻裝置中,在兩根旋轉軸上分別安裝有輥,圓筒狀的針錠在與各個輥的周面接觸的狀態下由磁鐵保持。並且,當至少一方的旋轉軸由馬達旋轉驅動時,與輥接觸的針錠繞軸旋轉,對在針錠的內部行進的絲線進行加捻。
[先前技術文獻]
[專利文獻]
For example, Patent Document 1 discloses a needle-type twisting device (in Patent Document 1 is a needle twister) that twists a yarn traveling inside a rotating needle (the small rotor in Patent Document 1). Spool type false twisting device). In this needle-type twisting device, rollers are attached to the two rotation shafts, respectively, and the cylindrical needle spindle is held by a magnet in a state of being in contact with the peripheral surface of each roller. When at least one of the rotation shafts is rotationally driven by a motor, the needle spindle in contact with the roller rotates around the shaft, and the yarn traveling inside the needle spindle is twisted.
[Prior technical literature]
[Patent Literature]

專利文獻1:日本特開2002-69763號公報Patent Document 1: Japanese Patent Application Laid-Open No. 2002-69763

[發明所要解決的問題][Problems to be Solved by the Invention]

在這樣的針錠式加捻裝置中,即便成為發生斷絲而無法生産捲裝的狀態下,在操作人員使針錠的旋轉停止為止之前針錠會持續旋轉。因此,存在徒然地消耗電力、或者構成針錠式加捻裝置的各部件磨損而壽命變短這樣的問題。此外,由於針錠僅通過磁鐵保持,因此當在絲線斷絲的狀態下針錠持續旋轉時,有時針錠會由於某種原因脫落而掉落。由於針錠掉落,還存在對其他裝置造成損傷或者針錠丟失這樣的問題。In such a needle-type twisting device, even when the yarn breakage occurs and the package cannot be produced, the needle continues to rotate until the operator stops the rotation of the needle. Therefore, there is a problem that the power is consumed in vain, or the components constituting the needle-type twisting device are worn and the life is shortened. In addition, since the needle spindle is held only by the magnet, when the needle spindle continues to rotate in a state where the thread is broken, the needle spindle may fall off for some reason and fall. Due to the drop of the needle, there are also problems such as damage to other devices or loss of the needle.

有鑑於以上的課題,本發明的目的在於,在具備針錠式加捻裝置的假捻加工機中,在發生了斷絲時使針錠的旋轉迅速地停止。

[用以解決問題之手段]
In view of the above problems, an object of the present invention is to quickly stop the rotation of a needle spindle when a yarn break occurs in a false twist processing machine including the needle spindle type twisting device.

[Means to solve the problem]

本發明為一種假捻加工機,具備針錠式加捻裝置,該針錠式加捻裝置具有在與分別安裝於兩根旋轉軸的輥的周面接觸了的狀態下被保持的圓筒狀的針錠,藉由馬達對上述兩根旋轉軸中的至少任意一方進行旋轉驅動,藉此使上述針錠旋轉而對在上述針錠的內部行進的絲線施予加捻,上述假捻加工機的特徵在於,具備:斷絲傳感器,其用以檢測斷絲;以及控制部,其用以對上述馬達的動作進行控制,當由上述斷絲傳感器檢測到斷絲時,上述控制部使上述馬達停止。The present invention is a false twisting machine including a needle-type twisting device having a cylindrical shape held in contact with the peripheral surfaces of rollers respectively mounted on two rotary shafts. The needle spindle is driven by a motor to rotate at least one of the two rotation shafts, thereby rotating the needle spindle to twist the yarn traveling inside the needle spindle, and the false twist processing machine. It is characterized by comprising: a wire break sensor for detecting a wire break; and a control section for controlling the operation of the motor, and when the wire break sensor detects a wire break, the control section causes the motor to stop.

在本發明中,當由斷絲傳感器檢測到斷絲時,控制部自動地使針錠式加捻裝置的馬達停止。因此,無需等待操作人員使馬達停止,就能夠在發生了斷絲時使針錠的旋轉迅速地停止。In the present invention, when a wire break is detected by the wire break sensor, the control section automatically stops the motor of the needle type twisting device. Therefore, without waiting for the operator to stop the motor, it is possible to quickly stop the rotation of the needle bar when a wire break occurs.

在本發明中也可以為,還具備:張力傳感器,其用以檢測絲線的張力;以及切斷器,其用以切斷絲線,當由上述張力傳感器檢測到的絲線的張力超過預定的上限值或者小於預定的下限值時,上述控制部使上述切斷器切斷絲線,並且使上述馬達停止。The present invention may further include: a tension sensor for detecting the tension of the thread; and a cutter for cutting the thread when the tension of the thread detected by the tension sensor exceeds a predetermined upper limit. When the value is less than a predetermined lower limit value, the control unit causes the cutter to cut the wire and stops the motor.

當絲線的張力變得過大或者過小時,産生斷絲或者捲裝的質量惡化的可能性變高。因此,在絲線的張力超過預定的上限值或者小於下限值的情況下,藉由以切斷器切斷絲線,能夠抑制發生意外的斷絲、生産低質量的捲裝。再者,此時,藉由使針錠式加捻裝置的馬達停止,能夠避免在絲線被切斷的狀態下針錠徒然地持續旋轉。When the tension of the yarn becomes too large or too small, there is a high possibility that the broken yarn or the quality of the package deteriorates. Therefore, when the tension of the yarn exceeds a predetermined upper limit value or is lower than a lower limit value, the yarn is cut by a cutter to prevent accidental wire breakage and produce a package of low quality. Furthermore, at this time, by stopping the motor of the needle-type twisting device, it is possible to prevent the needle spindle from continuously rotating in a state that the yarn is cut.

在本發明中也可以為,當由上述張力傳感器檢測到的絲線的張力超過上述上限值或者小於上述下限值時,上述控制部在使上述切斷器切斷絲線之後,向上述馬達發送停止指令。In the present invention, when the tension of the yarn detected by the tension sensor exceeds the upper limit value or is lower than the lower limit value, the control unit may send the cutter to the motor after cutting the yarn. Stop instruction.

從避免針錠徒然地持續旋轉這樣的觀點而言,是使馬達儘快停止為佳。不過,若在由切斷器切斷絲線之前馬達就開始減速的話,恐會使絲線的行進速度與針錠的旋轉速度之間的平衡崩潰,由於絲線的不穩定舉動而造成針錠脫落之虞。因此,如上所述,藉由以切斷器切斷了絲線之後向馬達發送停止指令,因此在絲線被切斷之前馬達不會開始減速,而能夠抑制針錠脫落。From the viewpoint of preventing the needle spindle from continuously rotating in vain, it is better to stop the motor as soon as possible. However, if the motor starts to decelerate before the thread is cut by the cutter, the balance between the speed of travel of the thread and the rotation speed of the spindle may collapse, and the needle may fall off due to the unstable behavior of the thread. . Therefore, as described above, the stop command is sent to the motor after the thread is cut by the cutter, so that the motor does not start to decelerate before the thread is cut, and the needle spindle can be suppressed from falling off.

在本發明中也可以為,使上述針錠停止時之上述針錠的減速度的絕對值大於使上述針錠加速時之上述針錠的加速度的絕對值。In the present invention, the absolute value of the deceleration of the needle when the needle is stopped may be larger than the absolute value of the acceleration of the needle when the needle is accelerated.

如此,藉由使針錠的減速度比較大,能夠使針錠的旋轉迅速地停止,且能夠縮短針錠在斷絲狀態下徒然地持續旋轉的時間。In this way, by making the deceleration of the needle relatively large, the rotation of the needle can be stopped quickly, and the time during which the needle continuously rotates in a broken state in a broken state can be shortened.

在本發明中也可以為,進一步具備通報部,該通報部能夠切換成向操作人員通報預定的資訊的通報狀態,上述控制部在使上述馬達停止時,將上述通報部切換成上述通報狀態。The present invention may further include a notification unit capable of switching to a notification state in which predetermined information is notified to an operator, and the control unit may switch the notification unit to the notification state when the motor is stopped.

如此,操作人員能夠容易地識別發生了斷絲的情況以及絲線被切斷的情況,能夠迅速地著手於用以使絲線的捲取重新開始的作業。In this way, the operator can easily recognize that a wire break has occurred and the wire has been cut, and can quickly start work to restart the winding of the wire.

在本發明中也可以為,排列配置有多個加工單元,該加工單元以通過上述針錠式加捻裝置和上述斷絲傳感器的方式形成有絲線通道,上述控制部,係使由上述斷絲傳感器檢測到斷絲的上述加工單元的上述針錠式加捻裝置的上述馬達停止。In the present invention, a plurality of processing units may be arranged in a row, and the processing units are provided with a thread passage so as to pass the needle-type twisting device and the wire break sensor. The sensor detects that the motor of the needle-type twisting device of the processing unit in which the yarn is broken is stopped.

在排列配置有多個加工單元(被稱作錠子)的假捻加工機中,以往構成為,在各加工單元的針錠式加捻裝置的驅動軸上捲掛有共通的切線錠帶(tangential belt),各針錠式加捻裝置被一併驅動。因此,不會由於在某個加工單元中發生斷絲就使切線錠帶停止,而需要操作人員趕到該加工單元,以手動將針錠式加捻裝置的驅動軸從切線錠帶分離這樣的操作。關於這一點,根據本發明,在發生了斷絲的情況下,控制部自動地使該加工單元的針錠式加捻裝置的馬達停止,因此能夠減輕操作人員的負擔,並且能夠使針錠的旋轉可靠且迅速地停止。In a false twisting machine in which a plurality of processing units (referred to as spindles) are arranged in a row, a conventional configuration is such that a common tangential ingot belt is wound around a drive shaft of a needle-type twisting device of each processing unit ( tangential belt), and each needle spindle type twisting device is driven together. Therefore, the tangential spindle belt does not stop due to a wire break in a processing unit, and an operator needs to rush to the processing unit to manually separate the drive shaft of the needle-type twisting device from the tangential spindle belt. operating. In this regard, according to the present invention, when a wire break occurs, the control unit automatically stops the motor of the needle type twisting device of the processing unit, so that the burden on the operator can be reduced, and the needle The rotation stops reliably and quickly.

以下,參照附圖對本發明的實施方式進行說明。Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(假捻加工機的整體構成)
圖1是表示本實施方式的假捻加工機1的構成的示意圖。如圖1所示,假捻加工機1構成為具有:供絲部2,供給多根絲線Y;加工部3,對從供絲部2供給的多根絲線Y進行假捻加工;以及捲取部4,對由加工部3進行了假捻加工的多根絲線Y進行捲取而形成多個捲裝P。
(Overall structure of false twist processing machine)
FIG. 1 is a schematic diagram showing the configuration of a false twist processing machine 1 according to this embodiment. As shown in FIG. 1, the false twist processing machine 1 is configured to include: a yarn supplying unit 2 that supplies a plurality of yarns Y; a processing unit 3 that performs false twist processing on the plurality of yarns Y supplied from the yarn supplying unit 2; The section 4 winds up the plurality of yarns Y subjected to the false twist processing by the processing section 3 to form a plurality of packages P.

供絲部2,係具有保持多個供絲捲裝Q的筒子架10,並向加工部3供給多根絲線Y。加工部3,係構成為,從絲線行進方向的上游側起依次沿著絲線通道配置有:第1餵絲輥11、止捻導絲器12、第1加熱裝置13、冷卻裝置14、針錠式(pin type)加捻裝置15、第2餵絲輥16、絡交裝置17、第3餵絲輥18、第2加熱裝置19、以及第4餵絲輥20。捲取部4,是藉由多個捲取裝置21對由加工部3進行了假捻加工的多根絲線Y進行捲取而形成多個捲裝P。The yarn supplying section 2 includes a bobbin holder 10 holding a plurality of yarn supplying packages Q, and supplies a plurality of yarns Y to the processing section 3. The processing section 3 is configured such that, from the upstream side in the direction of travel of the yarn, along the yarn passage, the first feeding roller 11, the anti-twist guide 12, the first heating device 13, the cooling device 14, and the spindle A pin type twisting device 15, a second wire feeding roller 16, a winding device 17, a third wire feeding roller 18, a second heating device 19, and a fourth wire feeding roller 20. The winding unit 4 winds a plurality of yarns Y subjected to false twist processing by the processing unit 3 by a plurality of winding devices 21 to form a plurality of packages P.

假捻加工機1,具有在圖1的左右方向(以下,稱作機台寬度方向)上隔開間隔地相向配置的主機台5以及捲取體6。主機台5以及捲取體6在圖1的與紙面垂直的方向(以下,稱作機台長度方向)上延伸設置。主機台5的上部與捲取體6的上部,是藉由支承框架7而連結著。構成加工部3的各裝置主要安裝於主機台5、支承框架7。藉由主機台5、捲取體6以及支承框架7形成作業空間8。換言之,構成為,以包圍作業空間8的方式配置主機台5、捲取體6以及支承框架7,絲線Y主要在作業空間8的周圍行進。操作人員在作業空間8中進行掛絲(導絲)等各種作業。The false twist processing machine 1 includes a main table 5 and a winding body 6 which are arranged to face each other at intervals in the left-right direction (hereinafter, referred to as a table width direction) in FIG. 1. The main table 5 and the take-up body 6 are extended in a direction (hereinafter, referred to as a table length direction) perpendicular to the paper surface in FIG. 1. The upper portion of the main table 5 and the upper portion of the take-up body 6 are connected by a support frame 7. Each device constituting the processing section 3 is mainly mounted on the main table 5 and the support frame 7. The working space 8 is formed by the main table 5, the winding body 6, and the support frame 7. In other words, the main frame 5, the take-up body 6, and the support frame 7 are arranged so as to surround the work space 8, and the yarn Y mainly travels around the work space 8. The operator performs various tasks such as wire hanging (guide wire) in the work space 8.

假捻加工機1,是具有包括相互相向配置的一組主機台5以及捲取體6之被稱作跨度(span)的單位單元。在一個跨度中,在機台長度方向上排列配置有多個加工單元(也被稱作錠子),該加工單元以通過構成加工部3的各裝置的方式形成有絲線通道。由此,在一個跨度中,能夠對在機台長度方向上排列的狀態下行進的多根絲線Y同時進行假捻加工。假捻加工機1構成為,跨度以主機台5為中心而在機台寬度方向上左右對稱地配置(主機台5在左右的跨度中成為共通者),並且在機台長度方向上配置有多個跨度。在圖1中,對於左側的跨度省略圖示。The false twist processing machine 1 is a unit unit called a span including a set of a main table 5 and a winding body 6 which are arranged to face each other. In one span, a plurality of processing units (also referred to as spindles) are arranged in a line in the lengthwise direction of the machine, and the processing units are provided with a wire channel so as to pass through each device constituting the processing unit 3. Accordingly, it is possible to simultaneously perform false twist processing on a plurality of yarns Y running in a state of being aligned in the machine length direction in one span. The false twist processing machine 1 is structured so that the span is symmetrically arranged in the width direction of the machine centering on the main machine table 5 (the main machine table 5 is common in the left and right spans), and more Spans. In FIG. 1, illustration of the left span is omitted.

(加工部)
第1餵絲輥11是將從供絲部2供給的絲線Y朝向第1加熱裝置13輸送的輥。第1餵絲輥11配置於捲取體6的上部。第1餵絲輥11具有驅動輥以及從動輥,在驅動輥與從動輥之間夾持絲線Y的狀態下,旋轉驅動驅動輥,藉此將絲線Y朝絲線行進方向下游側輸送。在一個跨度中,各驅動輥與共通的驅動軸連結。各從動輥為,例如藉由操作人員進行的桿操作,能夠在與對應的驅動輥接觸的狀態(夾持絲線Y而輸送絲線Y的狀態)和與對應的驅動輥分離的狀態(能夠掛絲的狀態)之間進行切換。第2餵絲輥16、第3餵絲輥18以及第4餵絲輥20皆為相同的構成。
(Processing Department)
The first wire feed roller 11 is a roller that feeds the yarn Y supplied from the wire supply unit 2 toward the first heating device 13. The first wire feed roller 11 is disposed on the upper portion of the take-up body 6. The first feeding roller 11 includes a driving roller and a driven roller, and drives the driving roller to rotate the driving roller in a state where the yarn Y is held between the driving roller and the driven roller, thereby conveying the yarn Y toward the downstream side of the yarn traveling direction. In one span, each driving roller is connected to a common driving shaft. Each driven roller is, for example, a lever operation performed by an operator, and can be in a state in contact with a corresponding driving roller (a state in which the yarn Y is held while the yarn Y is conveyed) and a state in which it is separated from the corresponding driving roller (can be suspended Wire status). The second wire feeding roller 16, the third wire feeding roller 18, and the fourth wire feeding roller 20 have the same configuration.

止捻導絲器12,是用於使由針錠式加捻裝置15對絲線Y賦予的捻轉不會比止捻導絲器12更朝絲線行進方向上游側傳播。止捻導絲器12在絲線行進方向上是配置在第1餵絲輥11與第1加熱裝置13之間。止捻導絲器12構成為:能夠沿著在上下方向上延伸的導軌22在導軌22的下端部的掛絲位置(圖1的虛線)與導軌22的上端部的運行位置(圖1的實線)之間移動。具體而言,止捻導絲器12安裝於未圖示的被稱作移位器的部件,且構成為,藉由未圖示的缸體使移位器沿著導軌22移動,藉此止捻導絲器12能夠移動。詳細情況例如請參照日本特開2016-27218號公報。The twist stop yarn guide 12 prevents the twist imparted to the yarn Y by the needle-type twisting device 15 from being propagated to the upstream side of the yarn direction than the twist lock yarn guide 12. The twist preventing yarn guide 12 is arranged between the first yarn supplying roller 11 and the first heating device 13 in the yarn traveling direction. The twist-stop yarn guide 12 is configured to be able to hang the wire along the guide rail 22 extending in the up-down direction at the lower end portion of the guide rail 22 (dashed line in FIG. 1) and the upper end portion of the guide rail 22 (the actual position in FIG. 1 Line). Specifically, the twist stop yarn guide 12 is attached to a component called a shifter (not shown), and is configured to move the shifter along the guide rail 22 by a cylinder (not shown), thereby stopping the twister. The twist guide 12 is movable. For details, refer to, for example, Japanese Patent Application Laid-Open No. 2016-27218.

第1加熱裝置13是用於對由針錠式加捻裝置15加捻之後的絲線Y進行加熱的裝置。第1加熱裝置13安裝於支承框架7的上端部。The first heating device 13 is a device for heating the yarn Y after being twisted by the pin type twisting device 15. The first heating device 13 is attached to an upper end portion of the support frame 7.

冷卻裝置14是用於對由第1加熱裝置13加熱後的絲線Y進行冷卻的裝置。冷卻裝置14在絲線行進方向上配置於第1加熱裝置13與針錠式加捻裝置15之間。The cooling device 14 is a device for cooling the yarn Y heated by the first heating device 13. The cooling device 14 is arranged between the first heating device 13 and the needle-type twisting device 15 in the direction of travel of the yarn.

針錠式加捻裝置15是用於對絲線Y進行加捻的裝置。針錠式加捻裝置15配置於主機台5的上部。關於針錠式加捻裝置15的詳細情況將在之後進行說明。The needle-pin twisting device 15 is a device for twisting the yarn Y. The needle-type twisting device 15 is arranged on the upper part of the main frame 5. The details of the pin type twisting device 15 will be described later.

第2餵絲輥16是將由針錠式加捻裝置15加捻後的絲線Y朝向絡交裝置17輸送的輥。第2餵絲輥16在主機台5中配置於針錠式加捻裝置15的下方。第2餵絲輥16對絲線Y的輸送速度比第1餵絲輥11對絲線Y的輸送速度快。因此,絲線Y在第1餵絲輥11與第2餵絲輥16之間被拉伸。The second wire feeding roller 16 is a roller that transports the yarn Y twisted by the pin type twisting device 15 toward the winding device 17. The second wire feeding roller 16 is arranged below the needle-type twisting device 15 in the main table 5. The feeding speed of the yarn Y by the second feeding roller 16 is faster than the feeding speed of the yarn Y by the first feeding roller 11. Therefore, the yarn Y is stretched between the first and second feeding rollers 11 and 16.

絡交裝置17是藉由對絲線Y噴射空氣來賦予絡交的裝置。絡交裝置17在主機台5中配置於第2餵絲輥16的下方。The entanglement device 17 is a device that imparts entanglement by spraying air on the yarn Y. The winding device 17 is disposed below the second wire feeding roller 16 in the main frame 5.

第3餵絲輥18是將由絡交裝置17賦予絡交後的絲線Y朝向第2加熱裝置19輸送的輥。第3餵絲輥18在主機台5中配置於絡交裝置17的下方。第3餵絲輥18對絲線Y的輸送速度比第2餵絲輥16對絲線Y的輸送速度還慢。因此,絲線Y在第2餵絲輥16與第3餵絲輥18之間鬆弛。The third wire feeding roller 18 is a roller that transports the yarn Y that has been intertwined by the interlacing device 17 toward the second heating device 19. The third wire feeding roller 18 is arranged below the winding device 17 in the main table 5. The feeding speed of the third yarn feeding roller 18 to the yarn Y is slower than the feeding speed of the second yarn feeding roller 16 to the yarn Y. Therefore, the yarn Y is loosened between the second yarn feeding roller 16 and the third yarn feeding roller 18.

第2加熱裝置19是用於對從第3餵絲輥18輸送來的絲線Y進行加熱的裝置。第2加熱裝置19在主機台5中配置於第3餵絲輥18的下方。The second heating device 19 is a device for heating the yarn Y conveyed from the third feeding roller 18. The second heating device 19 is disposed below the third wire feeding roller 18 in the main table 5.

第4餵絲輥20是將由第2加熱裝置19熱處理後的絲線Y朝向捲取裝置21輸送的輥。第4餵絲輥20配置於捲取體6的下部。第4餵絲輥20對絲線Y的輸送速度比第3餵絲輥18對絲線Y的輸送速度還慢。因此,絲線Y在第3餵絲輥18與第4餵絲輥20之間鬆弛。The fourth wire feeding roller 20 is a roller that transports the yarn Y heat-treated by the second heating device 19 toward the winding device 21. The fourth wire feeding roller 20 is disposed below the winding body 6. The conveying speed of the fourth yarn feeding roller 20 to the yarn Y is slower than the conveying speed of the third yarn feeding roller 18 to the yarn Y. Therefore, the yarn Y is loosened between the third wire feeding roller 18 and the fourth wire feeding roller 20.

在如此構成的加工部3中,藉由針錠式加捻裝置15對在第1餵絲輥11與第2餵絲輥16之間被拉伸的絲線Y予以加捻。由針錠式加捻裝置15形成的捻轉雖傳播至止捻導絲器12,但不會朝比止捻導絲器12更往絲線行進方向上游側傳播。如此地被拉伸且被賦予捻轉後的絲線Y,在由第1加熱裝置13加熱後,由冷卻裝置14冷卻而熱固定。通過針錠式加捻裝置15的絲線Y,在到達第2餵絲輥16之前會解捻。但是,由於絲線Y的捻轉如上述那樣被熱固定,因此各長絲維持波狀的假捻狀態。之後,由絡交裝置17賦予絡交且由第2加熱裝置19熱固定後的絲線Y,由捲取裝置21捲取。In the processing unit 3 configured as described above, the yarn Y stretched between the first and second feeding rollers 11 and 16 is twisted by a needle-type twisting device 15. Although the twist formed by the needle-type twisting device 15 propagates to the twist-stop yarn guide 12, it does not propagate further upstream than the twist-stop yarn guide 12 in the direction of travel of the yarn. The yarn Y thus stretched and imparted with twist is heated by the first heating device 13 and then cooled by the cooling device 14 to be thermally fixed. The yarn Y passing through the needle-pin twisting device 15 is untwisted before reaching the second yarn feeding roller 16. However, since the twist of the yarn Y is heat-fixed as described above, each filament maintains a wave-like false twist state. Thereafter, the yarn Y which has been interlaced by the interlacing device 17 and thermally fixed by the second heating device 19 is taken up by the winding device 21.

在本實施方式的假捻加工機1中,進一步地在絲線通道上設置有切斷器23、張力傳感器24、吸絲管引器25、以及斷絲傳感器26。切斷器23配置於第1餵絲輥11的絲線行進方向上游側,用於切斷絲線Y。張力傳感器24配置於針錠式加捻裝置15的絲線行進方向下游側,對被加捻後的絲線Y的張力進行測定。吸絲管引器25配置於主機台5的比第3餵絲輥18更下方的位置,用於在掛絲作業時暫時吸引保持絲線Y。斷絲傳感器26配置於第4餵絲輥20的絲線行進方向下游側,藉由檢測有無絲線Y來檢測斷絲。另外,這些各設備的配置並不限定於在此處所說明的位置。In the false twist processing machine 1 of the present embodiment, a cutter 23, a tension sensor 24, a suction pipe introducer 25, and a wire break sensor 26 are further provided on the wire passage. The cutter 23 is disposed on the upstream side in the yarn traveling direction of the first yarn feeding roller 11 and is used to cut the yarn Y. The tension sensor 24 is disposed on the downstream side of the yarn traveling direction of the needle-type twisting device 15 and measures the tension of the yarn Y after being twisted. The suction pipe introducer 25 is disposed at a position lower than the third wire feeding roller 18 of the main table 5 and is used to temporarily attract and hold the yarn Y during the wire hanging operation. The wire break sensor 26 is disposed on the downstream side in the wire traveling direction of the fourth wire feeding roller 20, and detects the wire break by detecting the presence or absence of the wire Y. The arrangement of these devices is not limited to the positions described here.

此外,在主機台5的上部設置有通報部27。本實施方式的通報部27是由燈所構成,藉由在預定的情況下使燈切換成亮燈或者閃爍的狀態(通報狀態),由此能夠向操作人員通報預定的資訊。但是,通報部27的具體構成並不限定於此,例如也可以藉由揚聲器所產生的聲音資訊、顯示在螢幕上的文字資訊等,向操作人員通報預定的資訊。In addition, a notification unit 27 is provided on the upper portion of the main table 5. The notification unit 27 of the present embodiment is composed of a lamp, and can switch the lamp to a lighted or blinking state (notified state) in a predetermined case, thereby being able to notify the operator of predetermined information. However, the specific configuration of the notification unit 27 is not limited to this, and for example, predetermined information may be notified to the operator through sound information generated by a speaker, text information displayed on a screen, and the like.

(電氣構成)
圖2是表示假捻加工機1的電氣構成的方塊圖。如圖2所示,假捻加工機1具有對多個加工單元的各裝置的動作進行控制的控制部30。在圖2中,由於紙面限制而僅對加工單元A圖示各裝置,對於加工單元B以後則省略詳細的圖示。
(Electrical composition)
FIG. 2 is a block diagram showing the electrical configuration of the false twist processing machine 1. As shown in FIG. 2, the false twist processing machine 1 includes a control unit 30 that controls the operation of each device of a plurality of processing units. In FIG. 2, each device is illustrated only for the processing unit A due to paper surface restrictions, and detailed illustrations are omitted for the processing unit B and subsequent processes.

來自張力傳感器24以及斷絲傳感器26的輸出信號被發送至控制部30。控制部30根據來自張力傳感器24以及斷絲傳感器26的輸出信號,對切斷器23、通報部27以及後述的針錠式加捻裝置15的馬達54的動作進行控制。另外,馬達54構成為,不僅由控制部30控制動作,而且還能夠通過操作人員操作操作部32來切換馬達54的動作。此外,在控制部30連接有用於供操作人員向控制部30輸入各種設定值的設定部31。設定部31例如能夠由觸摸面板構成,但也可以採用鍵盤等其他構成。Output signals from the tension sensor 24 and the wire break sensor 26 are transmitted to the control unit 30. The control unit 30 controls the operations of the cutter 23, the notification unit 27, and the motor 54 of the needle-type twisting device 15 described later based on the output signals from the tension sensor 24 and the wire break sensor 26. The motor 54 is configured not only to control the operation by the control unit 30 but also to switch the operation of the motor 54 by an operator operating the operation unit 32. The control unit 30 is connected to a setting unit 31 for an operator to input various setting values to the control unit 30. The setting unit 31 can be configured by, for example, a touch panel, but other configurations such as a keyboard can also be adopted.

(針錠式加捻裝置)
圖3是表示針錠式加捻裝置15的構成的示意圖,圖4是從圖3的IV方向觀察針錠式加捻裝置15的圖。針錠式加捻裝置15為,藉由圓筒狀的針錠41繞軸旋轉,對在針錠41的內部行進的絲線Y予以加捻。另外,在圖3中,絲線Y從上朝下行進。此外,在圖4中,省略引導部件52的圖示。
(Needle-type twisting device)
FIG. 3 is a schematic diagram showing the configuration of the needle-type twisting device 15, and FIG. 4 is a view of the needle-type twisting device 15 viewed from the IV direction in FIG. 3. The needle-type twisting device 15 is configured to twist the yarn Y traveling inside the needle 41 by rotating the cylindrical needle 41 around the shaft. In addition, in FIG. 3, the yarn Y goes down from the top. In addition, in FIG. 4, illustration of the guide member 52 is omitted.

針錠式加捻裝置15具有經由未圖示的軸承能夠旋轉地支承於支承部件42的兩根旋轉軸43、44。在旋轉軸43上安裝有在軸向上分離的兩個輥45、46。在旋轉軸44上安裝有在軸向上分離的兩個輥47、48。輥45與輥47在軸向上配置於相同位置,且如圖4所示,以不相互接觸的方式稍微分離。輥46與輥48的位置關係和輥45與輥47的位置關係相同。旋轉軸43藉由來自馬達54傳遞的動力而被繞軸旋轉驅動。The needle-type twisting device 15 includes two rotation shafts 43 and 44 rotatably supported by a support member 42 via a bearing (not shown). Two rollers 45 and 46 separated in the axial direction are attached to the rotation shaft 43. Two rollers 47 and 48 separated in the axial direction are attached to the rotation shaft 44. The roller 45 and the roller 47 are arranged at the same position in the axial direction, and as shown in FIG. 4, they are slightly separated from each other so as not to contact each other. The positional relationship between the roller 46 and the roller 48 is the same as the positional relationship between the roller 45 and the roller 47. The rotation shaft 43 is rotationally driven around the shaft by the power transmitted from the motor 54.

針錠41是在軸向上延伸的圓筒狀的部件,絲線Y在針錠41的內部行進。在針錠41的軸向的中間部形成有與後述的磁鐵49、50相向的磁性部41a。此外,在針錠41的軸向的一端部(絲線行進方向的下游側端部),在內部固定有在直徑方向上延伸的捲掛部41b。在捲掛部41b捲掛有一周的絲線Y,藉由針錠41繞軸旋轉,來對絲線Y施予加捻。The needle 41 is a cylindrical member extending in the axial direction, and the yarn Y travels inside the needle 41. A magnetic portion 41 a facing the magnets 49 and 50 described later is formed at an intermediate portion in the axial direction of the needle bar 41. Further, a winding portion 41 b extending in the diameter direction is fixed to one end portion in the axial direction of the needle spindle 41 (the downstream end portion in the thread travelling direction). The yarn Y is wound around the winding portion 41b for one turn, and the needle yarn 41 is rotated around the shaft to twist the yarn Y.

在軸向上在輥45與輥46之間配置有磁鐵49。同樣地,在軸向上在輥47與輥48之間配置有磁鐵50。磁鐵49、50經由托架51(參照圖4)固定於支承部件42。當針錠41的磁性部41a與磁鐵49、50以相向的方式將針錠41插入輥45(46)與輥47(48)之間時,如圖4所示,針錠41由磁鐵49、50保持。詳細來說,針錠41在由輥45(46)與輥47(48)夾持且與輥45(46)的周面以及輥47(48)的周面接觸的狀態下,由磁鐵49、50保持。針錠41相對於其他部件未被機械地固定,而僅藉由磁鐵49、50的磁力以及與各輥45~48的周面的摩擦力來保持。A magnet 49 is disposed between the roller 45 and the roller 46 in the axial direction. Similarly, a magnet 50 is disposed between the roller 47 and the roller 48 in the axial direction. The magnets 49 and 50 are fixed to the support member 42 via a bracket 51 (see FIG. 4). When the magnetic part 41a of the needle 41 and the magnets 49 and 50 insert the needle 41 between the rollers 45 (46) and 47 (48) in a facing manner, as shown in FIG. 50 keep. Specifically, the needle spindle 41 is held by the rollers 45 (46) and 47 (48) and is in contact with the peripheral surface of the roller 45 (46) and the peripheral surface of the roller 47 (48). 50 keep. The needle bar 41 is not mechanically fixed to other components, and is held only by the magnetic force of the magnets 49 and 50 and the frictional force with the peripheral surface of each of the rollers 45 to 48.

在針錠41的絲線行進方向上游側配置有環狀的引導部件52。引導部件52經由未圖示的托架固定於支承部件42。此外,在針錠41的絲線行進方向下游側配置有管狀的引導部件53。引導部件53直接固定於支承部件42。但是,引導部件52、53的形狀、固定方法並不限定於在此處說明的方式,能夠適當變更。A ring-shaped guide member 52 is disposed on the upstream side in the wire advancing direction of the needle bar 41. The guide member 52 is fixed to the support member 42 via a bracket (not shown). In addition, a tubular guide member 53 is disposed on the downstream side in the wire advancing direction of the needle bar 41. The guide member 53 is directly fixed to the support member 42. However, the shapes and fixing methods of the guide members 52 and 53 are not limited to those described here, and can be appropriately changed.

如圖4所示,當藉由旋轉驅動旋轉軸43而使輥45旋轉時,與輥45的周面接觸的針錠41朝與輥45相反的方向從動旋轉。進而,與針錠41的周面接觸的輥47朝與輥45相同的方向從動旋轉。藉由針錠41被繞軸旋轉驅動,來對絲線Y施予捻轉。此時,如圖4中箭頭所示,藉由從馬達54傳遞的動力而旋轉驅動的旋轉軸43的旋轉方向,以實施成為將針錠41朝分別安裝於兩根旋轉軸43、44的輥45(46)與輥47(48)之間壓入的方向為佳。由此,能夠防止針錠41從輥45(46)遠離,能夠將馬達54的動力經由輥45(46)可靠地傳遞至針錠41。As shown in FIG. 4, when the roller 45 is rotated by rotationally driving the rotation shaft 43, the needle bar 41 in contact with the peripheral surface of the roller 45 is driven to rotate in a direction opposite to the roller 45. Further, the roller 47 that is in contact with the peripheral surface of the needle bar 41 is driven to rotate in the same direction as the roller 45. The needle spindle 41 is rotationally driven around the axis to twist the yarn Y. At this time, as indicated by an arrow in FIG. 4, the rotation direction of the rotation shaft 43 that is rotationally driven by the power transmitted from the motor 54 is implemented so that the needle spindle 41 faces the rollers mounted on the two rotation shafts 43 and 44, respectively. The direction of pressing between 45 (46) and roller 47 (48) is preferred. Accordingly, the needle 41 can be prevented from moving away from the roller 45 (46), and the power of the motor 54 can be reliably transmitted to the needle 41 via the roller 45 (46).

然而,在對絲線Y賦予的捻轉中存在捻轉的方向彼此相反的S捻與Z捻。在切換捻轉的方向的情況下,只要將馬達54的動力的傳遞目的地從旋轉軸43切換成旋轉軸44即可。例如,在藉由皮帶傳遞來自馬達54的動力的情況下,只要將捲掛於旋轉軸43的皮帶切換捲掛於旋轉軸44即可。另外,雖然針錠41恐有變得容易從輥45(46)遠離的可能性,但也可以使馬達54成為能夠正反旋轉的馬達,藉由切換旋轉軸43、44的旋轉方向,來改變針錠41的旋轉方向,從而切換絲線Y的捻轉的方向。However, in the twist imparted to the yarn Y, there are S twist and Z twist in which twist directions are opposite to each other. When the direction of twisting is switched, the transmission destination of the power of the motor 54 may be switched from the rotation shaft 43 to the rotation shaft 44. For example, when the power from the motor 54 is transmitted through a belt, the belt wound on the rotating shaft 43 may be switched to be wound on the rotating shaft 44. In addition, although the needle spindle 41 may be easily separated from the roller 45 (46), the motor 54 may be a motor that can rotate forward and backward, and the rotation direction of the rotation shafts 43 and 44 may be changed to change The direction of rotation of the needle spindle 41 switches the direction of twisting of the yarn Y.

(馬達的停止控制)
在如以上那樣構成的假捻加工機1中,在捲裝P的生産中(絲線Y的捲取中),有時在某個加工單元中會産生斷絲。當在産生了斷絲之後,該加工單元的針錠式加捻裝置15的馬達54(針錠41)還持續旋轉時,恐有徒然地消耗電力、或者構成針錠式加捻裝置15的各部件磨損而壽命變短之虞。此外,針錠41僅由磁鐵49、50保持,因此當在絲線Y斷絲的狀態下而針錠41持續旋轉時,有時針錠41會由於某種原因而脫落並掉落。由於針錠41掉落,亦恐有對其他裝置造成損傷或者針錠41丟失之虞。
(Motor stop control)
In the false twist processing machine 1 configured as described above, in the production of the package P (during the winding of the yarn Y), a broken wire may be generated in a certain processing unit. When the motor 54 (needle 41) of the needle-type twisting device 15 of this processing unit continues to rotate after a wire break occurs, there is a fear that power may be consumed in vain or each of the components of the needle-type twisting device 15 There is a risk that parts will wear out and life will be shortened. The needle 41 is held only by the magnets 49 and 50. Therefore, when the needle 41 continues to rotate in a state where the yarn Y is broken, the needle 41 may fall off and fall for some reason. If the needle 41 is dropped, there is a possibility that the other devices may be damaged or the needle 41 may be lost.

因此,在本實施方式中構成為,能夠藉由馬達54分別獨立地驅動各加工單元的針錠式加捻裝置15,並且,藉由控制部30進行使各針錠式加捻裝置15的馬達54自動地停止的控制。圖5是表示捲裝生産中的針錠式加捻裝置15的馬達控制的流程圖。控制部30對各加工單元的針錠式加捻裝置15執行圖5所示的控制。Therefore, in this embodiment, the spindle type twisting device 15 of each processing unit can be independently driven by a motor 54, and the motor of each needle type twisting device 15 can be performed by the control unit 30. 54 Automatic stop control. FIG. 5 is a flowchart showing the motor control of the needle-type twisting device 15 during package production. The control unit 30 performs the control shown in FIG. 5 on the needle-type twisting device 15 of each processing unit.

在捲裝P的生産中,當在某個加工單元中發生斷絲時(步驟S1中“是”),藉由斷絲傳感器26檢測到該情況後,從斷絲傳感器26向控制部30輸出斷絲信號。控制部30,是當接收到斷絲信號時,就向該加工單元的針錠式加捻裝置15的馬達54發送停止指令,使馬達54(針錠41)的旋轉停止(步驟S2)。此外,控制部30是在使馬達54停止時,將通報部27切換成通報狀態。藉此,操作人員能夠識別發生了斷絲且針錠41的旋轉停止的情況。In the production of the package P, when a wire break occurs in a certain processing unit (YES in step S1), the wire break sensor 26 detects the situation and outputs the wire break sensor 26 to the control unit 30. Broken wire signal. When the control unit 30 receives the wire break signal, it sends a stop command to the motor 54 of the spindle type twisting device 15 of the processing unit to stop the rotation of the motor 54 (the spindle 41) (step S2). The control unit 30 switches the notification unit 27 to the notification state when the motor 54 is stopped. Thereby, the operator can recognize that a wire break has occurred and the rotation of the needle 41 has stopped.

針錠41的加速度以及減速度能夠由操作人員經由設定部31自由地設定。在本實施方式中,將使針錠41停止時的針錠41的減速度設為-80,000rpm/s,將使針錠41加速時的針錠41的加速度設定為14,000rpm/s。不過,針錠41的減速度以及加速度是能夠適當變更。The acceleration and deceleration of the needle bar 41 can be freely set by the operator via the setting unit 31. In this embodiment, the deceleration of the needle 41 when the needle 41 is stopped is set to -80,000 rpm / s, and the acceleration of the needle 41 when the needle 41 is accelerated is set to 14,000 rpm / s. However, the deceleration and acceleration of the needle spindle 41 can be appropriately changed.

然而,當絲線Y的張力變得過大或者過小時,發生斷絲或者捲裝P的質量惡化的可能性就會變高。因此,即便在某個加工單元中未發生斷絲的情況下(步驟S1中“否”),當由張力傳感器24檢測到的張力超過預定的上限值或小於下限值時(步驟S3中“是”),控制部30使該加工單元的切斷器23動作而切斷絲線Y(步驟S4)。由此,能夠防止發生意外的斷絲、或者生産低質量的捲裝P。另外,上述的上限值、下限值能夠由操作人員經由設定部31自由地設定。However, when the tension of the yarn Y becomes too large or too small, the possibility of a broken wire or deterioration in the quality of the package P becomes high. Therefore, even in the case where a wire break does not occur in a certain processing unit (No in step S1), when the tension detected by the tension sensor 24 exceeds a predetermined upper limit value or is smaller than a lower limit value (in step S3) (Yes)), the control unit 30 operates the cutter 23 of the processing unit to cut the yarn Y (step S4). Thereby, it is possible to prevent accidental wire breakage or to produce a package P of low quality. The above-mentioned upper limit value and lower limit value can be freely set by the operator via the setting unit 31.

當在切斷了絲線Y之後針錠式加捻裝置15的針錠41持續旋轉時,與産生斷絲的情況相同,會如上述那樣産生各種問題。因此,控制部30係在使切斷器23剛切斷了絲線Y之後,隨即向馬達54發送停止指令,使馬達54(針錠41)的旋轉停止(步驟S5)。此外,控制部30係在使馬達54停止時,將通報部27切換成通報狀態。藉此,操作人員能夠識別絲線Y被切斷且針錠41的旋轉停止的情況。When the needle spindle 41 of the needle type twisting device 15 continues to rotate after the yarn Y is cut, as in the case where a yarn break occurs, various problems occur as described above. Therefore, immediately after the cutter 23 cuts the yarn Y, the control unit 30 sends a stop command to the motor 54 to stop the rotation of the motor 54 (needle 41) (step S5). The control unit 30 switches the notification unit 27 to the notification state when the motor 54 is stopped. This allows the operator to recognize that the yarn Y is cut and the rotation of the needle 41 has stopped.

在某個加工單元中,在既未發生斷絲、絲線Y的張力也收斂在下限值與上限值之間的允許範圍中的期間,藉由捲取部4捲取由加工部3實施了假捻加工的絲線Y,形成優質的捲裝P。In a certain processing unit, while the yarn breakage did not occur, and the tension of the yarn Y converged within the allowable range between the lower limit value and the upper limit value, the winding section 4 was wound up by the processing section 3. The false twisted yarn Y forms a high-quality package P.

(效果)
在本實施方式中,當由斷絲傳感器26檢測到斷絲時,控制部30自動地使針錠式加捻裝置15的馬達54停止。因此,無需等待操作人員使馬達54停止,就能夠在發生了斷絲時使針錠41的旋轉迅速地停止。
(effect)
In the present embodiment, when a wire break is detected by the wire break sensor 26, the control unit 30 automatically stops the motor 54 of the needle type twisting device 15. Therefore, without waiting for the operator to stop the motor 54, it is possible to quickly stop the rotation of the needle bar 41 when a wire break occurs.

在本實施方式中,當由張力傳感器24檢測到的絲線Y的張力超過預定的上限值或者小於預定的下限值時,控制部30係使切斷器23切斷絲線Y,並且使針錠式加捻裝置15的馬達54停止。當絲線Y的張力變得過大或者過小,發生斷絲或者捲裝P的質量惡化的可能性就會變高。因此,在絲線Y的張力超過預定的上限值或者小於下限值的情況下,由切斷器23切斷絲線Y,藉此能夠抑制意外的斷絲發生、生産低質量的捲裝P。再者,此時,藉由使針錠式加捻裝置15的馬達54停止,能夠避免在絲線Y被切斷的狀態下針錠41徒然地持續旋轉。In the present embodiment, when the tension of the yarn Y detected by the tension sensor 24 exceeds a predetermined upper limit value or is smaller than a predetermined lower limit value, the control unit 30 causes the cutter 23 to cut the yarn Y and causes the needle to The motor 54 of the spindle twisting device 15 is stopped. When the tension of the yarn Y becomes too large or too small, the possibility of a broken wire or deterioration of the quality of the package P becomes high. Therefore, when the tension of the yarn Y exceeds a predetermined upper limit value or is lower than the lower limit value, the cutter Y is cut by the cutter 23, thereby suppressing the occurrence of an unexpected wire break and producing a low-quality package P. In addition, at this time, by stopping the motor 54 of the needle-type twisting device 15, it is possible to prevent the needle 41 from continuously rotating in a state where the yarn Y is cut.

在本實施方式中,當由張力傳感器24檢測到的絲線Y的張力超過上限值時或者小於下限值時,控制部30係在使切斷器23切斷絲線Y之後,向針錠式加捻裝置15的馬達54發送停止指令。從避免針錠41徒然地持續旋轉的觀點而言,使馬達54儘快地停止為佳。不過,若在藉由以切斷器23切斷絲線Y之前馬達54就開始減速的話,恐會使絲線Y的行進速度與針錠41的旋轉速度之間的平衡崩潰,由於絲線Y的不穩定舉動而造成針錠41脫落。因此,如上所述,在藉由以切斷器23切斷了絲線Y之後再向馬達54發送停止指令,藉此在絲線Y被切斷之前馬達54不會開始減速,而能夠抑制針錠41脫落。In the present embodiment, when the tension of the yarn Y detected by the tension sensor 24 exceeds the upper limit value or is lower than the lower limit value, the control unit 30 causes the cutter 23 to cut the yarn Y, and then moves to the needle spindle type. The motor 54 of the twisting device 15 sends a stop command. From the viewpoint of preventing the needle spindle 41 from continuously rotating in vain, it is preferable to stop the motor 54 as soon as possible. However, if the motor 54 starts to decelerate before the yarn Y is cut by the cutter 23, the balance between the traveling speed of the yarn Y and the rotation speed of the needle spindle 41 may collapse, due to the instability of the yarn Y. This action causes the needle bar 41 to fall off. Therefore, as described above, after the wire Y is cut by the cutter 23, a stop command is sent to the motor 54 so that the motor 54 does not start to decelerate before the wire Y is cut, and the needle spindle 41 can be suppressed. Fall off.

在本實施方式中,使針錠式加捻裝置15的針錠41停止時之針錠41的減速度的絕對值大於使針錠41加速時之針錠41的加速度的絕對值。如此,藉由使針錠41的減速度比較大,能夠使針錠41的旋轉迅速地停止,能夠縮短在斷絲狀態下針錠41徒然地持續旋轉的時間。In this embodiment, the absolute value of the deceleration of the needle 41 when the needle 41 of the needle type twisting device 15 is stopped is larger than the absolute value of the acceleration of the needle 41 when the needle 41 is accelerated. In this way, by making the deceleration of the needle 41 relatively large, the rotation of the needle 41 can be stopped quickly, and the time during which the needle 41 continues to spin in a broken state can be shortened.

在本實施方式中,還具備:能夠切換成向操作人員通報預定的資訊的通報狀態的通報部27,控制部30在使針錠式加捻裝置15的馬達54停止時,將通報部27切換成通報狀態(燈的亮燈狀態或者閃爍狀態)。如此,操作人員能夠容易地識別發生了斷絲的情況以及絲線Y被切斷的情況,能夠迅速地著手於用以使絲線Y的捲取重新開始的作業。This embodiment further includes a notification unit 27 capable of switching to a notification state of notifying the operator of predetermined information, and the control unit 30 switches the notification unit 27 when the motor 54 of the needle-type twisting device 15 is stopped. The notification state (lighting state or flashing state of the lamp). In this way, the operator can easily recognize that the wire break has occurred and the wire Y has been cut, and can quickly start work for restarting the winding of the wire Y.

在本實施方式中,排列配置有多個加工單元,該加工單元以通過針錠式加捻裝置15和斷絲傳感器26的方式形成有絲線通道,控制部30,係使由斷絲傳感器26檢測到斷絲的加工單元的針錠式加捻裝置15的馬達54停止。在排列配置有多個加工單元的假捻加工機1中,以往構成為,在各加工單元的針錠式加捻裝置15的驅動軸上捲掛共通的切線錠帶,各針錠式加捻裝置15被一併驅動。因此,不會由於在某個加工單元中發生斷絲就使切線錠帶停止,而需要操作人員趕到該加工單元,以手動將針錠式加捻裝置15的驅動軸從切線錠帶分離這樣的操作。關於這一點,根據本實施方式,在發生了斷絲的情況下,控制部30自動地使該加工單元的針錠式加捻裝置15的馬達54停止,因此能夠減輕操作人員的負擔,並且能夠使針錠41的旋轉可靠且迅速地停止。In this embodiment, a plurality of processing units are arranged in a row, and the processing unit has a thread passage formed by the needle-type twisting device 15 and the wire break sensor 26. The control unit 30 detects the wire break sensor 26. The motor 54 of the needle type twisting device 15 to the processing unit for the broken wire is stopped. In the false twist processing machine 1 in which a plurality of processing units are arranged in a line, a conventional configuration is such that a common tangential ingot tape is wound around a drive shaft of a needle type twisting device 15 of each processing unit, and each needle type is twisted. The device 15 is driven together. Therefore, the tangential spindle belt does not stop due to a broken wire in a certain processing unit, but an operator needs to rush to the processing unit to manually separate the drive shaft of the needle-type twisting device 15 from the tangential spindle belt Operation. In this regard, according to the present embodiment, when a wire break occurs, the control unit 30 automatically stops the motor 54 of the needle-type twisting device 15 of the processing unit. Therefore, the burden on the operator can be reduced, and The rotation of the needle bar 41 is stopped reliably and quickly.

(其他實施方式)
說明對上述實施方式施加了各種變更的變形例。
(Other embodiments)
Modifications in which various changes are made to the above-described embodiment will be described.

(1)在上述實施方式中,有別於張力傳感器24而另外地設置斷絲傳感器26,並藉由斷絲傳感器26檢測斷絲者。不過,由於以張力傳感器24也能夠來檢測斷絲,因此也可以省略斷絲傳感器26,而以張力傳感器24檢測斷絲。在此情況下,張力傳感器24還可作為本發明的斷絲傳感器來發揮功能。(1) In the above-mentioned embodiment, a wire break sensor 26 is provided separately from the tension sensor 24, and a wire break sensor is detected by the wire break sensor 26. However, since the broken wire can also be detected by the tension sensor 24, the broken wire sensor 26 may be omitted and the broken wire may be detected by the tension sensor 24. In this case, the tension sensor 24 can also function as a wire break sensor of the present invention.

(2)在上述實施方式中,當由張力傳感器24檢測到的張力超過預定的上限值或者小於下限值時,在由切斷器23切斷絲線Y之後,向針錠式加捻裝置15的馬達54發送停止指令。不過,也可以在由切斷器23切斷絲線Y的同時或者即將切斷前,向馬達54發送停止指令。(2) In the above embodiment, when the tension detected by the tension sensor 24 exceeds a predetermined upper limit value or lower than the lower limit value, the yarn Y is cut by the cutter 23 and then the needle-type twisting device The motor 54 of 15 sends a stop command. However, the stop command may be sent to the motor 54 at the same time as or immediately before the wire Y is cut by the cutter 23.

(3)在上述實施方式中,在斷絲時、或是切斷絲線時將通報部27切換成通報狀態。不過,並不必須在斷絲時、或是切斷絲線時將通報部27切換成通報狀態,也可以省略通報部27。(3) In the above embodiment, the notification unit 27 is switched to the notification state when the wire is broken or when the wire is cut. However, it is not necessary to switch the notification unit 27 to the notification state when the wire is broken or cut, and the notification unit 27 may be omitted.

(4)在上述實施方式中,通報部27與操作部32分開另外設置。不過,操作部32也可以構成為兼具通報部27的功能。例如,如上述實施方式那樣,在操作部32由按鈕構成的情況下,也可以將該按鈕構成為能夠亮燈或者閃爍,藉此使其發揮作為通報部的功能。(4) In the embodiment described above, the notification unit 27 and the operation unit 32 are separately provided. However, the operation unit 32 may be configured to also function as the notification unit 27. For example, as in the above-described embodiment, when the operation unit 32 is constituted by a button, the button may be configured to be able to light up or blink, thereby causing it to function as a notification unit.

(4)上述實施方式的針錠式加捻裝置15為,兩根旋轉軸43、44中僅一根旋轉軸43由馬達54旋轉驅動。不過,也可以構成為,兩根旋轉軸43、44的雙方均被旋轉驅動。在該情況下,即便不進行皮帶的捲掛切換等,也能夠簡單地切換S捻與Z捻。(4) In the needle type twisting device 15 of the above embodiment, only one of the two rotation shafts 43 and 44 is rotationally driven by the motor 54. However, a configuration may be adopted in which both of the two rotation shafts 43 and 44 are rotationally driven. In this case, it is possible to easily switch between the S twist and the Z twist without switching the winding of the belt or the like.

(5)對於構成上述實施方式的假捻加工機1的各裝置也可以進行各種變更。例如,在上述實施方式中,藉由移位器使止捻導絲器12能夠移動,但也能夠使止捻導絲器12成為固定式(參照日本特開2011-47074號公報),也可以成為以手動來移動移位器的構成。此外,也能夠省略冷卻裝置14、第2加熱裝置19。(5) Various changes may be made to each device constituting the false twist processing machine 1 of the above-mentioned embodiment. For example, in the above-mentioned embodiment, the twist-stop yarn guide 12 can be moved by a shifter, but the twist-stop yarn guide 12 can also be fixed (see Japanese Patent Application Laid-Open No. 2011-47074). It is a structure which moves a shifter manually. It is also possible to omit the cooling device 14 and the second heating device 19.

1‧‧‧假捻加工機1‧‧‧False twist processing machine

15‧‧‧針錠式加捻裝置 15‧‧‧ Needle spindle twisting device

23‧‧‧切斷器 23‧‧‧Cutter

24‧‧‧張力傳感器 24‧‧‧ tension sensor

26‧‧‧斷絲傳感器 26‧‧‧ Broken wire sensor

27‧‧‧通報部 27‧‧‧Notification Department

30‧‧‧控制部 30‧‧‧Control Department

31‧‧‧設定部 31‧‧‧Setting Department

32‧‧‧操作部 32‧‧‧Operation Department

41‧‧‧針錠 41‧‧‧ Needle

43、44‧‧‧旋轉軸 43, 44‧‧‧ rotating shaft

45~48‧‧‧輥 45 ~ 48‧‧‧roller

54‧‧‧馬達 54‧‧‧Motor

A、B、C‧‧‧加工單元 A, B, C‧‧‧ processing units

Y‧‧‧絲線 Y‧‧‧silk thread

圖1是表示本實施方式的假捻加工機的構成的示意圖。FIG. 1 is a schematic diagram showing a configuration of a false twist processing machine according to the present embodiment.

圖2是表示假捻加工機的電氣構成的方塊圖。 FIG. 2 is a block diagram showing an electrical configuration of a false twist processing machine.

圖3是表示針錠式加捻裝置的構成的示意圖。 FIG. 3 is a schematic diagram showing a configuration of a needle-type twisting device.

圖4是從圖3的IV方向觀察針錠式加捻裝置的圖。 Fig. 4 is a view of a needle-type twisting device as viewed from the IV direction in Fig. 3.

圖5是表示捲裝生産中的針錠式加捻裝置的馬達控制的流程圖。 Fig. 5 is a flowchart showing motor control of a needle-type twisting device in package production.

Claims (6)

一種假捻加工機,具備針錠式加捻裝置,該針錠式加捻裝置具有在與分別安裝於兩根旋轉軸的輥的周面接觸了的狀態下被保持的圓筒狀的針錠,藉由馬達對上述兩根旋轉軸中的至少任意一方進行旋轉驅動,藉此使上述針錠旋轉而對在上述針錠的內部行進的絲線施予加捻,上述假捻加工機的特徵在於,具備: 斷絲傳感器,其用以檢測斷絲;以及 控制部,其用以對上述馬達的動作進行控制, 當由上述斷絲傳感器檢測到斷絲時,上述控制部使上述馬達停止。A false twist processing machine includes a needle-type twisting device having a cylindrical needle-type spindle held in contact with the peripheral surfaces of rollers respectively mounted on two rotary shafts. The at least one of the two rotating shafts is rotationally driven by a motor to rotate the needle spindle and twist the yarn traveling inside the needle spindle. The false twist processing machine is characterized in that: ,have: Wire break sensor for detecting wire breaks; and A control unit for controlling the movement of the motor, When a wire break is detected by the wire break sensor, the control unit stops the motor. 如申請專利範圍第1項所述的假捻加工機,其中,還具備: 張力傳感器,其用以檢測絲線的張力;以及 切斷器,其用以切斷絲線, 當由上述張力傳感器檢測到的絲線的張力超過預定的上限值或者小於預定的下限值時,上述控制部使上述切斷器切斷絲線,並且使上述馬達停止。The false twist processing machine according to item 1 of the patent application scope, further comprising: A tension sensor for detecting the tension of the thread; and A cutter for cutting a silk thread, When the tension of the yarn detected by the tension sensor exceeds a predetermined upper limit value or is smaller than a predetermined lower limit value, the control unit causes the cutter to cut the yarn and stops the motor. 如申請專利範圍第2項所述的假捻加工機,其中, 當由上述張力傳感器檢測到的絲線的張力超過上述上限值或者小於上述下限值時,上述控制部在使上述切斷器切斷絲線之後,向上述馬達發送停止指令。The false twist processing machine according to item 2 of the scope of patent application, wherein: When the tension of the yarn detected by the tension sensor exceeds the upper limit value or is smaller than the lower limit value, the control unit sends a stop command to the motor after the cutter cuts the yarn. 如申請專利範圍第1至3項中之任一項所述的假捻加工機,其中, 使上述針錠停止時之上述針錠的減速度的絕對值大於使上述針錠加速時之上述針錠的加速度的絕對值。The false twist processing machine according to any one of claims 1 to 3, wherein: The absolute value of the deceleration of the needle when the needle is stopped is larger than the absolute value of the acceleration of the needle when the needle is accelerated. 如申請專利範圍第1至4項中之任一項所述的假捻加工機,其中, 還具備通報部,該通報部能夠切換成向操作人員通報預定之資訊的通報狀態, 上述控制部在使上述馬達停止時,將上述通報部切換成上述通報狀態。The false twist processing machine according to any one of claims 1 to 4, wherein: There is also a notification section that can switch to a notification status in which the operator is notified of predetermined information, When the control unit stops the motor, the control unit switches the notification unit to the notification state. 如申請專利範圍第1至5項中之任一項所述的假捻加工機,其中, 排列配置有多個加工單元,該加工單元以通過上述針錠式加捻裝置和上述斷絲傳感器的方式形成有絲線通道, 上述控制部,係使由上述斷絲傳感器檢測到斷絲的上述加工單元的上述針錠式加捻裝置的上述馬達停止。The false twist processing machine according to any one of claims 1 to 5, wherein: A plurality of processing units are arranged in a row, and the processing unit has a thread channel formed by the above-mentioned needle-type twisting device and the above-mentioned wire break sensor. The control unit is configured to stop the motor of the needle-type twisting device of the processing unit in which the broken wire is detected by the broken wire sensor.
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