TW201936953A - Oxide sputtered film, method for manufacturing oxide sputtered film, oxide sintered compact, and transparent resin substrate - Google Patents

Oxide sputtered film, method for manufacturing oxide sputtered film, oxide sintered compact, and transparent resin substrate Download PDF

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TW201936953A
TW201936953A TW107147700A TW107147700A TW201936953A TW 201936953 A TW201936953 A TW 201936953A TW 107147700 A TW107147700 A TW 107147700A TW 107147700 A TW107147700 A TW 107147700A TW 201936953 A TW201936953 A TW 201936953A
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film
oxide
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sputtering
water vapor
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桒原正和
仁藤茂生
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日商住友金屬鑛山股份有限公司
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    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
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    • C23C14/3407Cathode assembly for sputtering apparatus, e.g. Target
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Abstract

The purpose of the present invention is to provide an oxide sputtered film having excellent transparency and good water vapor barrier performance and oxygen barrier performance in high-mass-productivity direct-current sputtering, a method for manufacturing an oxide sputtered film, an oxide sintered compact, and a transparent resin substrate. An oxide sputtered film which contains Zn and Sn, is amorphous and transparent, and has water vapor barrier performance or oxygen barrier performance, the oxide sputtered film being characterized in that the ratio Sn/(Zn + Sn) of the number of metal atoms of Zn and Sn therein is 0.18 to 0.29.

Description

氧化物濺鍍膜、氧化物濺鍍膜之製造方法、氧化物燒結體及透明樹脂基板Oxide sputter film, method for producing oxide sputter film, oxide sintered body, and transparent resin substrate

本發明有關含有Zn與Sn之非晶質透明氧化物濺鍍膜及其製造方法、用以成膜氧化物濺鍍膜所用之氧化物燒結體及於基材上經成膜氧化物濺鍍膜之透明樹脂基板。本申請案係以2018年1月31日向日本提出申請之日本專利申請號特願2018-015770為基礎主張優先權者,藉由參考該申請案而援用於本文。The present invention relates to an amorphous transparent oxide sputtering film containing Zn and Sn, a method for producing the same, an oxide sintered body for forming an oxide sputtering film, and a transparent resin which is formed on a substrate by a film-forming oxide sputtering film. Substrate. The present application claims priority on the basis of Japanese Patent Application No. 2018-015770, filed on Jan. 31, 2011, the entire disclosure of which is hereby incorporated by reference.

作為於塑膠基板或膜基板等之透明樹脂基板表面上之氧化矽或氧化鋁等之障壁膜,以具有水蒸氣障壁性能、氧障壁性能之金屬氧化物膜被覆之樹脂基板,係使用於以防止水蒸氣、氧之侵入、防止食品或藥物等劣化為目的之包裝用途中。近幾年來,亦利用於液晶顯示元件、太陽電池、電致發光顯示元件(EL元件)、量子點(QD)顯示元件、量子點薄片(QD薄片)等。A resin substrate coated with a metal oxide film having a water vapor barrier property and an oxygen barrier property as a barrier film of ruthenium oxide or aluminum oxide on the surface of a transparent resin substrate such as a plastic substrate or a film substrate is used to prevent It is used for packaging purposes such as intrusion of water vapor and oxygen, and prevention of deterioration of foods or medicines. In recent years, it has also been used in liquid crystal display elements, solar cells, electroluminescence display elements (EL elements), quantum dot (QD) display elements, quantum dot sheets (QD sheets), and the like.

對於電子機器尤其是顯示元件所使用之具有水蒸氣障壁性能或氧障壁性能之透明樹脂基板,近幾年來,配合顯示元件之展開,除了要求輕量化、大型化以外,亦要求對於形狀自由度、曲面顯示等可撓化等之要求。迄今所使用之玻璃基板之對應較嚴格,而開始採用透明樹脂基板。In the past few years, in addition to the need for weight reduction and enlargement, it is required for the degree of freedom of shape, in addition to the need for weight reduction and enlargement, in the electronic device, in particular, the transparent resin substrate having the water vapor barrier property or the oxygen barrier property used for the display device. Surface display and other requirements such as flexibility. The correspondence between the glass substrates used so far has been strict, and the use of a transparent resin substrate has begun.

然而,透明樹脂基板之基材,由於與玻璃基板之基材相比,水蒸氣障壁性能或氧障壁性能較差,故有水蒸氣與氧會透過基材,使EL顯示元件、QD顯示元件等劣化之問題。為了改善此等問題,已進行於可撓性基板之基材上形成金屬氧化物膜,提高水蒸氣障壁性能或氧障壁性能之透明樹脂基板之開發。However, since the base material of the transparent resin substrate is inferior in water vapor barrier properties or oxygen barrier properties to the substrate of the glass substrate, water vapor and oxygen permeate through the substrate to deteriorate the EL display element, the QD display element, and the like. The problem. In order to improve such problems, development of a transparent resin substrate in which a metal oxide film is formed on a substrate of a flexible substrate to improve water vapor barrier properties or oxygen barrier properties has been carried out.

尤其,伴隨EL顯示元件或QD顯示元件之實用化,使用該等之顯示器例如有機EL顯示器時,已知若於有機EL顯示元件混入水蒸氣或氧,則於陰極層與有機層之界面因水分或氧化所致之損傷大為影響,而有於有機層與陰極部之間剝離、或發生未發光部分之暗點、性能顯著降低之問題。可以說對於該等顯示器中可使用之透明樹脂基板要求之水蒸氣透過率(WVTR)為0.01g/m2 /day以下,較好為0.005g/m2 /day以下,氧透過率(OTR)為0.1cc/m2 /day/atm以下,較好為0.05cc/m2 /day/atm以下。又,該等顯示器亦有對於可撓化等之要求,對於具有水蒸氣障壁性能或氧障壁性能之透明樹脂基板的薄型化之期望亦大為提高。例如作為障壁膜之膜厚要求100nm以下。In particular, when an EL display device or a QD display device is used in practical use, when such a display such as an organic EL display is used, it is known that if an organic EL display element is mixed with water vapor or oxygen, the interface between the cathode layer and the organic layer is affected by moisture. Or the damage caused by oxidation is greatly affected, and there is a problem that the organic layer and the cathode portion are peeled off or a dark spot of the unexposed portion is generated, and the performance is remarkably lowered. It can be said that the water vapor transmission rate (WVTR) required for the transparent resin substrate usable in these displays is 0.01 g/m 2 /day or less, preferably 0.005 g/m 2 /day or less, and the oxygen transmission rate (OTR). It was 0.1cc / m 2 / day / atm less, and preferably 0.05cc / m 2 / day / atm less. Further, these displays have requirements for flexibility and the like, and the expectation of thinning of a transparent resin substrate having a water vapor barrier property or an oxygen barrier property is also greatly improved. For example, the film thickness of the barrier film is required to be 100 nm or less.

例如,專利文獻1中,提案有藉由原子層堆積膜法成膜之無機氣體障壁膜。依據此,記載有可達成40℃、90%RH下之水蒸氣透過率為5×10-4 g/(m2 ・day)以下。膜厚為25nm以上100nm以下。For example, Patent Document 1 proposes an inorganic gas barrier film formed by an atomic layer deposition film method. Accordingly, it is described that the water vapor transmission rate at 40 ° C and 90% RH is 5 × 10 -4 g / (m 2 · day) or less. The film thickness is 25 nm or more and 100 nm or less.

又,專利文獻2中,提案具有有機膜層與氣體障壁層,且藉由電漿CVD法成膜氣體障壁層之障壁膜。此時之水蒸氣透過率記載為40℃、90%RH下之水蒸氣透過率為0.005g/m2 /day以下。氣體障壁層之厚度為0.2~2μm。Further, in Patent Document 2, it is proposed to have an organic film layer and a gas barrier layer, and a barrier film of a gas barrier layer is formed by a plasma CVD method. The water vapor transmission rate at this time is described as a water vapor transmission rate of 0.005 g/m 2 /day or less at 40 ° C and 90% RH. The thickness of the gas barrier layer is 0.2 to 2 μm.

又,專利文獻3中,介紹於透明樹脂基板(膜)上,以濺鍍法形成氧化錫系透明導電膜之氣體障壁性透明樹脂基板(膜)。水蒸氣透過率雖未達0.01g/m2 /day,但所使用之透明樹脂基板(膜)為200μm,障壁膜之厚度為100~200nm。Further, Patent Document 3 describes a gas barrier transparent resin substrate (film) in which a tin oxide-based transparent conductive film is formed by sputtering on a transparent resin substrate (film). Although the water vapor transmission rate was less than 0.01 g/m 2 /day, the transparent resin substrate (film) used was 200 μm, and the thickness of the barrier film was 100 to 200 nm.

又,專利文獻4中,記載藉由濺鍍法於樹脂膜基材上實施氮化氧化矽膜者。Further, Patent Document 4 describes a method in which a tantalum nitride film is formed on a resin film substrate by a sputtering method.

又,專利文獻5中,提案利用氟、氧矽、氧化鋁膜等之積層混成膜。此時之氧透過率為0.5cc/m2 /day/ atm以下,進而水蒸氣透過率為0.5g/m2 /day以下。此時之障壁層厚度為200~1000埃。
[先前技術文獻]
[專利文獻]
Further, in Patent Document 5, it is proposed to use a laminated mixed film of fluorine, oxonium, aluminum oxide film or the like. At this time, the oxygen permeability is 0.5 cc/m 2 /day/atm or less, and the water vapor transmission rate is 0.5 g/m 2 /day or less. The barrier layer thickness at this time is 200 to 1000 angstroms.
[Previous Technical Literature]
[Patent Literature]

[專利文獻1] 日本特開2017-121721號公報
[專利文獻2] 日本特開2016-155241號公報
[專利文獻3] 日本特開2005-103768號公報
[專利文獻4] 日本特開2002-100469號公報
[專利文獻5] 日本專利第2892793號公報
[Patent Document 1] Japanese Patent Laid-Open Publication No. 2017-121721
[Patent Document 2] Japanese Patent Laid-Open Publication No. 2016-155241
[Patent Document 3] Japanese Patent Laid-Open Publication No. 2005-103768
[Patent Document 4] Japanese Patent Laid-Open Publication No. 2002-100469
[Patent Document 5] Japanese Patent No. 2892793

[發明欲解決之課題][Questions to be solved by the invention]

然而專利文獻1之成膜方法,雖可使膜厚較薄且水蒸氣透過率為0.005g/m2 /day以下,但成膜方法的原子層堆積膜法之裝置特殊而必須購入昂貴裝置。且,因成膜速度亦慢而生產性差等之理由,於量產中無法採用。專利文獻2之成膜方法的電漿CVD法,雖成膜速度快,但所成膜的氣體障壁膜的膜厚或特性容易偏差而安定性低。廣泛性也差,且膜厚為0.2~2μm而較厚故膜可撓性差。However, in the film formation method of Patent Document 1, although the film thickness is small and the water vapor transmission rate is 0.005 g/m 2 /day or less, the atomic layer deposition film method of the film formation method is particularly required, and an expensive device must be purchased. Moreover, it is not possible to use it in mass production because of the slow film formation rate and poor productivity. In the plasma CVD method of the film formation method of Patent Document 2, although the film formation rate is high, the film thickness or characteristics of the formed gas barrier film are likely to vary and the stability is low. The film is also poor in breadth and has a film thickness of 0.2 to 2 μm and is relatively thick, so that the film has poor flexibility.

又,使用工業上廣泛利用之濺鍍法的專利文獻3,係藉由莫空(Mocon)法測定水蒸氣透過率,但莫空法之測定,難以正確地測定至0.01g/m2 /day以下,對於實際的膜水蒸氣障壁性能仍留有疑問。再者膜厚為100~200nm而較厚,故可撓性差。專利文獻4中,氮化矽膜與氧化矽膜或氧化鋁膜相比,氣體障壁性能較佳,但由於一般為著色膜,故無法使用作為透明性為必要的顯示器用透明樹脂基板的氣體障壁膜。且,即使氮化矽的氮一部分經氧取代而成為無著色時,膜厚仍為200nm而較厚且可撓性差。專利文獻5中記載利用鋁氧化物等之複數膜而兼具氧透過率、水蒸氣透過率的膜,但現狀並無充分特性。Further, Patent Document 3, which uses a sputtering method widely used in the industry, measures the water vapor transmission rate by the Mocon method, but it is difficult to accurately measure to 0.01 g/m 2 /day by the measurement of the moire method. Below, there is still doubt about the actual membrane water vapor barrier properties. Further, the film thickness is 100 to 200 nm and is thick, so the flexibility is poor. In Patent Document 4, the tantalum nitride film has better gas barrier properties than the tantalum oxide film or the aluminum oxide film. However, since it is generally a colored film, the gas barrier of the transparent resin substrate for display which is necessary for transparency cannot be used. membrane. Further, even if a part of the nitrogen of the tantalum nitride is replaced by oxygen and becomes non-colored, the film thickness is 200 nm, which is thick and inferior in flexibility. Patent Document 5 describes a film which has both an oxygen transmission rate and a water vapor transmission rate by using a plurality of films such as aluminum oxide, but there is no sufficient characteristic in the current state.

作為EL顯示元件、QD顯示元件等所使用之障壁膜,係使用藉工業上廣泛利用之濺鍍法成膜的膜,對於其進而要求為薄膜厚且良好的水蒸氣透過率及氧透過率之高特性。As a barrier film used for an EL display element, a QD display element, or the like, a film formed by a sputtering method widely used in the industry is used, and it is required to have a film thickness and a good water vapor transmission rate and oxygen permeability. High characteristics.

因此,本發明係著眼於該等要求而完成者,目的在於提供利用量產性高的直流濺鍍,而具有優異透明性、良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜、氧化物濺鍍膜之製造方法、氧化物燒結體及透明樹脂基板。

[用以解決課題之手段]
Accordingly, the present invention has been made in view of such requirements, and an object thereof is to provide an oxide sputtering film or oxide having excellent transparency, good water vapor barrier properties, or oxygen barrier properties by using high-volume DC sputtering. A method for producing a sputtering film, an oxide sintered body, and a transparent resin substrate.

[Means to solve the problem]

本發明之一態樣係一種氧化物濺鍍膜,其特徵係含有Zn與Sn之非晶質透明而具有水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜,前述Zn與Sn之金屬原子數比之Sn/(Zn+Sn)為0.18以上0.29以下。An aspect of the present invention is an oxide sputtering film characterized by an amorphous oxide transparent film of Zn and Sn having a water vapor barrier property or an oxygen barrier property, and the metal atomic ratio of the Zn and Sn The Sn/(Zn+Sn) is 0.18 or more and 0.29 or less.

據此,可提供利用量產性高的直流濺鍍,而具有優異透明性、良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜。According to this, it is possible to provide an oxide sputter film which is excellent in transparency, good water vapor barrier properties or oxygen barrier properties by utilizing high-volume DC sputtering.

此時,本發明之一態樣中,前述氧化物濺鍍膜之膜厚為100nm以下。In this case, in one aspect of the invention, the oxide sputtering film has a film thickness of 100 nm or less.

據此,可提供100nm以下之具有良好水蒸氣障壁性能或氧障壁性能且可撓性更優異之氧化物濺鍍膜。According to this, it is possible to provide an oxide sputter film having a water vapor barrier property or an oxygen barrier property of 100 nm or less and which is more excellent in flexibility.

此時,本發明之一態樣中,前述氧化物濺鍍膜進而含有Ta及Ge,前述Ta與Zn、Sn、Ge之金屬原子數比之Ta/(Zn+Sn+Ge+Ta)為0.01以下,前述Ge與Zn、Sn、Ta之金屬原子數比之Ge/(Zn+Sn+Ge+Ta)為0.04以下。In one aspect of the invention, the oxide sputtering film further contains Ta and Ge, and the ratio of the number of metal atoms of Ta to Zn, Sn, and Ge is less than or equal to 0.01 (Ta+(Zn+Sn+Ge+Ta)). The ratio of the number of metal atoms of Ge to Zn, Sn, and Ta is Ge/(Zn+Sn+Ge+Ta) of 0.04 or less.

據此,可藉改善靶材本身之導電性而提高成膜速度,且提高靶材密度而可安定地成膜,進而可提供具有良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜。According to this, the film formation speed can be improved by improving the conductivity of the target itself, and the density of the target can be increased to form a film stably, thereby providing an oxide sputtering film having excellent water vapor barrier properties or oxygen barrier properties.

此時,本發明之一態樣中,依據JIS規格的K7129法指定之差壓法測得之水蒸氣透過率,於前述氧化物濺鍍膜之膜厚為50~100 nm時,為0.005g/m2 /day以下,於前述氧化物濺鍍膜之膜厚未達50nm時,為0.009g/m2 / day以下,進而,本發明之一態樣中,依據JIS規格的K7126法指定之差壓法測得之氧透過率,於前述氧化物濺鍍膜之膜厚為50~100nm時,為0.05cc/m2 /day/atm以下,於前述氧化物濺鍍膜之膜厚未達50nm時,為0.09cc/m2 /day/ atm以下。In this case, in one aspect of the present invention, the water vapor transmission rate measured by the differential pressure method specified by the K7129 method of JIS standard is 0.005 g/ when the film thickness of the oxide sputtering film is 50 to 100 nm. m 2 /day or less, when the film thickness of the oxide sputtering film is less than 50 nm, it is 0.009 g/m 2 /day or less, and further, in one aspect of the present invention, the differential pressure specified by the K7126 method according to JIS standard The oxygen permeability measured by the method is 0.05 cc/m 2 /day/atm or less when the film thickness of the oxide sputtering film is 50 to 100 nm, and when the film thickness of the oxide sputtering film is less than 50 nm, 0.09 cc / m 2 /day / atm or less.

據此,可提供可撓性顯示元件之一的可撓性OLED顯示元件或QD顯示元件中之進而具有良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜。Accordingly, it is possible to provide an oxide sputter film in a flexible OLED display element or a QD display element which is one of the flexible display elements and which has good water vapor barrier properties or oxygen barrier properties.

本發明之一態樣係一種氧化物燒結體,其特徵係用以藉由濺鍍法成膜氧化物濺鍍膜所用之Sn-Zn-O系之氧化物燒結體,前述氧化物燒結體中含有之Zn與Sn之金屬原子數比之Sn/(Zn+Sn)為0.18以上0.29以下。An aspect of the present invention is an oxide sintered body characterized by a Sn-Zn-O-based oxide sintered body for forming an oxide sputtering film by sputtering, wherein the oxide sintered body contains The ratio of the number of metal atoms of Zn to Sn is Sn/(Zn+Sn) of 0.18 or more and 0.29 or less.

據此,可提供利用量產性高的直流濺鍍,而於藉由濺鍍法成膜具有優異透明性、良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜中所用之氧化物燒結體。According to this, it is possible to provide an oxide sintered body for use in an oxide sputtering film which is excellent in transparency, good water vapor barrier property or oxygen barrier property by sputtering using a high-volume DC sputtering. .

此時,本發明之一態樣中,前述氧化物燒結體進而含有Ta及Ge,前述Ta與Zn、Sn、Ge之金屬原子數比之Ta/(Zn+Sn+Ge+Ta)可為0.01以下,前述Ge與Zn、Sn、Ta之金屬原子數比之Ge/(Zn+Sn+Ge+Ta)可為0.04以下。In one aspect of the invention, the oxide sintered body further contains Ta and Ge, and the ratio of the metal atomic ratio of Ta to Zn, Sn, and Ge is Ta/(Zn+Sn+Ge+Ta). Hereinafter, the Ge/(Zn+Sn+Ge+Ta) ratio of the metal atomic ratio of Ge to Zn, Sn, and Ta may be 0.04 or less.

據此,可藉改善燒結體之導電性而提高成膜速度,且提高燒結體之燒結密度而可安定地成膜,進而可提供具有良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜。According to this, the film formation speed can be improved by improving the conductivity of the sintered body, and the sintered density of the sintered body can be increased to form a film stably, and an oxide sputtering film having excellent water vapor barrier properties or oxygen barrier properties can be provided.

本發明之一態樣係一種氧化物濺鍍膜之製造方法,其特徵係使用由Sn-Zn-O系之氧化物燒結體所成之靶材進行濺鍍,獲得含有Zn與Sn之非晶質透明而具有水蒸氣障壁性能或氧障壁性能之膜,前述濺鍍時所用之前述氧化物燒結體中含有之Zn與Sn之金屬原子數比之Sn/(Zn+Sn)為0.18以上0.29以下。One aspect of the present invention is a method for producing an oxide sputter film characterized by sputtering using a target made of an oxide sintered body of a Sn-Zn-O system to obtain an amorphous material containing Zn and Sn. In the film which is transparent and has a water vapor barrier property or an oxygen barrier property, the Sn/(Zn+Sn) ratio of the metal atomic ratio of Zn to Sn contained in the oxide sintered body used for the sputtering is 0.18 or more and 0.29 or less.

據此,可提供利用量產性高的直流濺鍍,而具有優異透明性、良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜之製造方法。According to this, it is possible to provide a method for producing an oxide sputter film which has excellent transparency, good water vapor barrier properties or oxygen barrier properties by using DC sputtering with high mass productivity.

此時,本發明之一態樣中,前述氧化物濺鍍膜之膜厚可為100nm以下。In this case, in one aspect of the invention, the oxide sputtering film may have a film thickness of 100 nm or less.

據此,可提供100nm以下之具有良好水蒸氣障壁性能或氧障壁性能且可撓性更優異之氧化物濺鍍膜之製造方法。According to this, it is possible to provide a method for producing an oxide sputter film having a water vapor barrier property or an oxygen barrier property of 100 nm or less and which is more excellent in flexibility.

本發明之一態樣係一種透明樹脂基板,其特徵係於透明基材上成膜含有Zn與Sn之非晶質透明而具有水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜而成之透明樹脂基板,前述氧化物濺鍍膜係成膜於前述基材之至少一面,前述Zn與Sn之金屬原子數比之Sn/(Zn+Sn)為0.18以上0.29以下,前述氧化物濺鍍膜之膜厚為100nm以下。One aspect of the present invention is a transparent resin substrate characterized in that a transparent substrate is formed on a transparent substrate to form an amorphous oxide transparent film having Zn and Sn and having an oxide sputtering property or an oxygen barrier property. In the resin substrate, the oxide sputtering film is formed on at least one surface of the substrate, and the ratio of the number of metal atoms of Zn to Sn is Sn/(Zn+Sn) of 0.18 or more and 0.29 or less, and the film thickness of the oxide sputtering film is It is 100 nm or less.

據此,可提供利用量產性高的直流濺鍍,而於透明基材上成膜具有優異透明性、良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜之透明樹脂基板。

[發明效果]
According to this, it is possible to provide a transparent resin substrate having an oxide sputter film having excellent transparency, good water vapor barrier properties, or oxygen barrier properties on a transparent substrate by using DC sputtering with high mass productivity.

[Effect of the invention]

依據本發明,可提供利用量產性高的直流濺鍍,而具有優異透明性、良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜、氧化物濺鍍膜之製造方法、氧化物燒結體及透明樹脂基板。According to the present invention, an oxide sputtering film having excellent transparency, good water vapor barrier properties or oxygen barrier properties, a method for producing an oxide sputtering film, an oxide sintered body, and the like can be provided. Transparent resin substrate.

以下說明之本實施形態並非不當地限定申請專利範圍中記載之本發明內容者,在不脫離本發明要旨的範圍內可加以變更。又,不限定於本實施形態說明之構成全部為本發明解決手段所必須。針對本發明之一實施形態之氧化物濺鍍膜、氧化物濺鍍膜之製造方法、氧化物燒結體及透明樹脂基板,藉以下順序進行說明。
1. 氧化物濺鍍膜
2. 氧化物燒結體
3. 氧化物濺鍍膜之製造方法
4. 透明樹脂基板
The present invention described below is not intended to limit the scope of the invention as described in the appended claims. Further, the configurations described in the present embodiment are not necessarily limited to the means for solving the invention. An oxide sputtering film, a method for producing an oxide sputtering film, an oxide sintered body, and a transparent resin substrate according to an embodiment of the present invention will be described in the following order.
Oxide sputter film
2. Oxide sintered body
3. Method for manufacturing oxide sputter film
4. Transparent resin substrate

<1. 氧化物濺鍍膜>
本發明一實施形態之氧化物濺鍍膜具有水蒸氣障壁性能與氧障壁性能,而作為水蒸氣障壁膜或氧障壁膜使用。藉由濺鍍法於塑膠基板或膜基板例如液晶顯示元件或太陽電池、電致發光(EL)顯示元件等之可撓性顯示元件之表面作為金屬氧化物膜加以覆蓋,基於藉由遮斷水蒸氣或氧等而防止變質之目的加以利用。
<1. Oxide Sputtering Film>
The oxide sputter film according to an embodiment of the present invention has a water vapor barrier property and an oxygen barrier property, and is used as a water vapor barrier film or an oxygen barrier film. The surface of the flexible display element such as a plastic substrate or a film substrate such as a liquid crystal display element, a solar cell, or an electroluminescence (EL) display element is covered as a metal oxide film by sputtering, based on being blocked by water It is used for the purpose of preventing deterioration by steam or oxygen.

該氧化物濺鍍膜必須遮斷水蒸氣或氧。因此較好障壁膜儘可能為緻密膜,且厚度較薄且均一,而且水分或氧通過之缺陷(間隙)較少。因此,氧化物障壁膜係藉由後述之濺鍍法形成。以該濺鍍法形成之氧化物濺鍍膜較好如專利文獻3般之非晶質。The oxide sputter film must block water vapor or oxygen. Therefore, it is preferable that the barrier film is as dense as possible, and the thickness is thin and uniform, and the defects (gap) through which moisture or oxygen passes are small. Therefore, the oxide barrier film is formed by a sputtering method to be described later. The oxide sputter film formed by the sputtering method is preferably amorphous as in Patent Document 3.

其理由係氧化物濺鍍膜為結晶質膜時,於該膜存在結晶粒界,水蒸氣或氧經由結晶粒界而透過,故使水蒸氣障壁性能或氧障壁性能降低之故。又,上述專利文獻3中,雖提案作為該非晶質膜之氧化錫系膜,但氧化錫系膜藉由濺鍍法成膜時,構成濺鍍所用之濺鍍靶之靶材係使用與膜相同成分之氧化錫系。該氧化錫系的靶材一般耐酸性高但靶材相對密度低,於濺鍍中因靶材龜裂等而無法安定地成膜等之課題較多,但藉由使用後述之Sn-Zn-O系濺鍍靶,終於消解所顧慮之事項。When the oxide sputtering film is a crystalline film, the crystal grain boundary exists in the film, and water vapor or oxygen permeates through the crystal grain boundary, so that the water vapor barrier performance or the oxygen barrier property is lowered. Further, in Patent Document 3, a tin oxide film as the amorphous film is proposed, but when a tin oxide film is formed by a sputtering method, a target for a sputtering target used for sputtering is used. The tin oxide system of the same composition. The tin oxide-based target generally has high acid resistance but a low relative density of the target, and there are many problems in that sputtering cannot be stably formed due to cracking of the target, etc., but Sn-Zn-described later is used. The O-series sputtering target finally dispels the concerns.

亦即,本發明一實施形態之氧化物濺鍍膜之特徵係含有Zn與Sn之非晶質透明而具有水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜,上述Zn與Sn之金屬原子數比之Sn/(Zn+Sn)為0.18以上0.29以下。That is, the oxide sputter film according to an embodiment of the present invention is characterized by an oxide sputter film having amorphous and transparent Zn and Sn and having water vapor barrier properties or oxygen barrier properties, and the metal atomic ratio of the above Zn and Sn The Sn/(Zn+Sn) is 0.18 or more and 0.29 or less.

如上述,藉由以金屬原子數比計,Sn/(Zn+ Sn)為0.18以上0.29以下,可獲得良好之水蒸氣障壁性能或氧障壁性能。As described above, by using Sn/(Zn + Sn) in a ratio of metal atomic number of 0.18 or more and 0.29 or less, good water vapor barrier properties or oxygen barrier properties can be obtained.

上述金屬原子數比Sn/(Zn+Sn)未達0.18時,因SnO2 比率變少,故結晶性強的ZnO的析出變多,於膜內一部分結晶化之部分(微結晶狀態)增加,水蒸氣或氧自結晶粒界之流入變多,無法獲得具有期望水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜。When the number of metal atoms is less than 0.18, the ratio of SnO 2 is small, so that precipitation of ZnO having high crystallinity is increased, and a part of crystallized portion (microcrystalline state) increases in the film. The inflow of water vapor or oxygen from the crystal grain boundary becomes large, and an oxide sputter film having desired water vapor barrier properties or oxygen barrier properties cannot be obtained.

另一方面,上述金屬原子數比Sn/(Zn+Sn)大於0.29時,因SnO2 比率變多,故膜的應力變強,進而成膜時熱的發生變大,而發生膜剝落或對基材之損傷,無法獲得具有可於OLED、QD等中使用之水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜。On the other hand, when the ratio of the number of metal atoms Sn/(Zn+Sn) is more than 0.29, since the ratio of SnO 2 is increased, the stress of the film is increased, and the heat generation during film formation is increased, and film peeling or the like occurs. In the damage of the substrate, an oxide sputter film having water vapor barrier properties or oxygen barrier properties which can be used in OLED, QD or the like cannot be obtained.

上述氧化物濺鍍膜較好進而含有Ta及Ge,上述Ta與Zn、Sn、Ge之金屬原子數比之Ta/(Zn+Sn+Ge+Ta)為0.01以下,上述Ge與Zn、Sn、Ta之金屬原子數比之Ge/ (Zn+Sn+Ge+Ta)為0.04以下。Preferably, the oxide sputter film further contains Ta and Ge, and the ratio of the number of metal atoms of Ta to Zn, Sn, and Ge is 0.01/s or less of Ta/(Zn+Sn+Ge+Ta), and the Ge and Zn, Sn, and Ta are The ratio of the number of metal atoms to Ge/(Zn+Sn+Ge+Ta) is 0.04 or less.

即使含有Ta或Ge,由於結晶化溫度成為600℃以上,故容易獲得非晶質膜構造。又,由於結晶化溫度高故即使於量產步驟製程內有熱影響時,亦可能容易地維持非結晶狀態。且,藉由以上述比率添加Ta、Ge,有更提高含有Zn與Sn之濺鍍靶之特性的效果。詳細如後述。Even if Ta or Ge is contained, since the crystallization temperature is 600 ° C or more, an amorphous film structure is easily obtained. Further, since the crystallization temperature is high, it is possible to easily maintain the amorphous state even when there is heat influence in the mass production step process. Further, by adding Ta or Ge at the above ratio, the effect of the characteristics of the sputtering target containing Zn and Sn is further enhanced. The details will be described later.

又,對於使用上述添加有Ta及Ge之靶材進行濺鍍而成膜之氧化物濺鍍膜並無影響。例如未確認到水蒸氣透過率、氧透過率等之影響。因此,以金屬原子數比計,Sn/(Zn+Sn)為0.18以上0.29以下,Ta以Ta/(Zn+Sn+Ge +Ta)為0.01以下,Ge/(Zn+Sn+Ge+Ta)為0.04以下之比例含有,亦不會使水蒸氣障壁性能或氧障壁性能惡化,而可獲得具有良好特性之非晶質氧化物濺鍍膜。Moreover, there is no influence on the oxide sputter film which is formed by sputtering the target to which Ta and Ge are added. For example, the effects of water vapor transmission rate, oxygen permeability, and the like are not confirmed. Therefore, Sn/(Zn+Sn) is 0.18 or more and 0.29 or less, and Ta/(Zn+Sn+Ge +Ta) is 0.01 or less in Ge atomic ratio, and Ge/(Zn+Sn+Ge+Ta) It is contained in a ratio of 0.04 or less, and the water vapor barrier property or the oxygen barrier property is not deteriorated, and an amorphous oxide sputtering film having good characteristics can be obtained.

上述氧化物濺鍍膜之膜厚較好為100nm以下。據此,可提供100nm以下之具有良好水蒸氣障壁性能或氧障壁性能且可撓性更優異之氧化物濺鍍膜。進而較好為90nm以下。The film thickness of the above oxide sputtering film is preferably 100 nm or less. According to this, it is possible to provide an oxide sputter film having a water vapor barrier property or an oxygen barrier property of 100 nm or less and which is more excellent in flexibility. Further, it is preferably 90 nm or less.

又,較好依據JIS規格的K7129法指定之差壓法測得之水蒸氣透過率,於上述氧化物濺鍍膜之膜厚為50~100 nm時,為0.005g/m2 /day以下,於上述氧化物濺鍍膜之膜厚未達50nm時,為0.009g/m2 /day以下。Further, the water vapor transmission rate measured by the differential pressure method specified by the K7129 method of JIS standard is preferably 0.005 g/m 2 /day or less when the film thickness of the oxide sputtering film is 50 to 100 nm. When the film thickness of the above oxide sputtering film is less than 50 nm, it is 0.009 g/m 2 /day or less.

又,上述依據JIS規格的K7129法指定之差壓法測得之水蒸氣透過率為0.01g/m2 /day以上時,於OLED顯示元件或QD顯示元件中,因水蒸氣混入,於內部之顯示元件層等之界面因水分所致之劣化快速,會產生早期剝離,難以作為裝置長時間使用。更好為0.005g/m2 /day以下。In addition, when the water vapor transmission rate measured by the differential pressure method specified by the K7129 method of the JIS standard is 0.01 g/m 2 /day or more, the OLED display element or the QD display element is mixed with water vapor and internally. The interface of the display element layer or the like is rapidly deteriorated by moisture, and early peeling occurs, which is difficult to use as a device for a long period of time. More preferably, it is 0.005 g/m 2 /day or less.

依據JIS規格的K7126法指定之差壓法測得之氧透過率,於上述氧化物濺鍍膜之膜厚為50~100nm時,較好為0.05cc/m2 /day/atm以下,於上述氧化物濺鍍膜之膜厚未達50nm時,較好為0.09cc/m2 /day/atm以下。The oxygen permeability measured by the differential pressure method specified by the K7126 method of JIS standard is preferably 0.05 cc/m 2 /day/atm or less at the film thickness of the oxide sputtering film of 50 to 100 nm. When the film thickness of the sputtering film is less than 50 nm, it is preferably 0.09 cc/m 2 /day/atm or less.

又,上述依據JIS規格的K7126法指定之差壓法測得之氧透過率為0.1cc/m2 /day/atm以上時,於OLED顯示元件或QD顯示元件中,因氧混入,於內部之顯示元件層等之界面因氧所致之劣化變快,會產生早期剝離,難以作為裝置長時間使用。更好為0.05cc/m2 /day/atm以下。In addition, when the oxygen permeability measured by the differential pressure method specified by the K7126 method of the JIS standard is 0.1 cc/m 2 /day/atm or more, the OLED display element or the QD display element is mixed with oxygen due to internal combustion. The interface of the display element layer or the like is deteriorated due to oxygen, and early peeling occurs, which is difficult to use as a device for a long period of time. More preferably, it is 0.05 cc/m 2 /day/atm or less.

氧化物濺鍍膜的厚度薄於10nm時,因氧化物濺鍍膜過薄,而成為難以保證後述透明樹脂基板之膜全體的品質之膜厚,容易因稍微缺陷而使水蒸氣或氧通過。氧化物濺鍍膜之厚度較厚時,因應力等之影響而容易對膜產生損傷易使水蒸氣透過之可能性較高。且,氧化物濺鍍膜之厚度較厚時可撓性惡化。鑒於生產性、成本時,膜厚較好為100nm以下。因此以10~100nm使用,係符合可撓性、輕量化或薄膜化需求,且裝置組裝時或量產時之使用中最適宜的膜厚。When the thickness of the oxide-sputtered film is less than 10 nm, the oxide-sputtered film is too thin, and it is difficult to ensure the film thickness of the entire film of the transparent resin substrate to be described later, and it is easy to pass water vapor or oxygen due to a slight defect. When the thickness of the oxide sputter film is thick, it is likely to cause damage to the film due to stress or the like, and the possibility of water vapor permeation is high. Further, when the thickness of the oxide sputter film is thick, the flexibility is deteriorated. In view of productivity and cost, the film thickness is preferably 100 nm or less. Therefore, it is used at 10 to 100 nm, which is suitable for flexibility, light weight, or thin film formation, and is the most suitable film thickness for use in assembly or mass production.

由以上,依據本發明之一實施形態之氧化物濺鍍膜,可具有優異透明性、良好水蒸氣障壁性能或氧障壁性能。As described above, the oxide sputter film according to an embodiment of the present invention can have excellent transparency, good water vapor barrier properties, or oxygen barrier properties.

<2.氧化物燒結體>
接著,針對用以藉由濺鍍法成膜上述之氧化物濺鍍膜所用之Sn-Zn-O系之氧化物燒結體加以說明。本發明之一實施形態之氧化物燒結體係由使氧化物濺鍍膜濺鍍時所用之濺鍍靶所構成之Sn-Zn-O系氧化物燒結體。
<2. Oxide sintered body>
Next, an Sn-Zn-O-based oxide sintered body for forming the above-described oxide sputtering film by sputtering will be described. An oxide sintering system according to an embodiment of the present invention is a Sn-Zn-O-based oxide sintered body comprising a sputtering target used for sputtering an oxide sputtering film.

而且,特徵係上述氧化物燒結體中含有之Zn與Sn之金屬原子數比之Sn/(Zn+Sn)為0.18以上0.29以下。上述氧化物燒結體之特性接續至氧化物濺鍍膜。In addition, the Sn/(Zn+Sn) ratio of the metal atomic ratio of Zn and Sn contained in the oxide sintered body is 0.18 or more and 0.29 or less. The characteristics of the above oxide sintered body are continued to the oxide sputtering film.

因此,上述氧化物燒結體中含有之Zn與Sn之金屬原子數比Sn/(Zn+Sn)未達0.18時,因SnO2 比率變少,故結晶性強的ZnO的析出變多,於膜內一部分結晶化之部分(微結晶狀態)增加,故水蒸氣或氧自結晶粒界之流入變多,無法獲得具有期望水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜。Therefore, when the ratio of the number of metal atoms of Zn and Sn contained in the oxide sintered body is less than 0.18, the ratio of SnO 2 is small, so that the precipitation of ZnO having high crystallinity is increased. The portion of the inner crystallized portion (microcrystalline state) is increased, so that the inflow of water vapor or oxygen from the crystal grain boundary is increased, and an oxide sputter film having desired water vapor barrier properties or oxygen barrier properties cannot be obtained.

另一方面,金屬原子數比Sn/(Zn+Sn)大於0.29時,因SnO2 比率變多,故膜的應力變強,進而成膜時熱的發生變大,而發生膜剝落或對基材之損傷,無法獲得具有可於OLED、QD等中使用之水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜。On the other hand, when the ratio of the number of metal atoms is greater than 0.29, the ratio of SnO 2 is increased, so that the stress of the film becomes strong, and the heat generation during film formation becomes large, and film peeling or base formation occurs. In the damage of the material, an oxide sputter film having water vapor barrier properties or oxygen barrier properties which can be used in OLED, QD or the like cannot be obtained.

又,僅以Sn-Zn之組成構成之氧化物燒結體,導電性不充分,比電阻值較大。此於濺鍍時,比電阻值較大者,必須以較大能量進行濺鍍,而無法提高成膜速度。因此,有必要使靶材所用之燒結體導電率減小。氧化物燒結體中由於Zn2 SnO4 、ZnO、SnO2 係缺乏導電性之物質,故即使調整調配比,調整化合物相或ZnO、SnO2 之量,亦無法大幅改善導電性。Further, the oxide sintered body composed only of the composition of Sn-Zn has insufficient conductivity and a large specific resistance value. In the case of sputtering, when the specific resistance value is larger, sputtering must be performed with a larger energy, and the film formation speed cannot be increased. Therefore, it is necessary to reduce the electrical conductivity of the sintered body used for the target. In the oxide sintered body, since Zn 2 SnO 4 , ZnO, and SnO 2 are incapable of being electrically conductive, even if the compounding ratio is adjusted and the amount of the compound phase or ZnO or SnO 2 is adjusted, the conductivity cannot be greatly improved.

因此,較好以特定量添加Ta。由於Ta會與ZnO相中之Zn、Zn2 SnO4 相中之Zn或Sn、SnO2 相中之Sn置換而固溶,故不會形成纖鋅礦型結晶結構之ZnO相、尖晶石型結晶結構之Zn2 SnO4 相及金紅石型結晶構造之SnO2 相以外之化合物相。藉由添加Ta,可維持氧化物燒結體之密度並且改善導電性。Therefore, it is preferred to add Ta in a specific amount. Since ZnO and Zn Ta will be the phase, Zn Sn displacement of phase 2 SnO Zn 4 or Sn, SnO 2 and phase of a solid solution, without forming a crystalline structure of the ZnO wurtzite phase, spinel A compound phase other than the Zn 2 SnO 4 phase of the crystal structure and the SnO 2 phase of the rutile crystal structure. By adding Ta, the density of the oxide sintered body can be maintained and the conductivity can be improved.

又,僅以Sn-Zn之組成構成之氧化物燒結體的燒結密度為90%左右,不能說是充分。氧化物燒結體之密度低時,有濺鍍中因氧化物燒結體龜裂等而無法安定地成膜等之課題。Further, the sintered sintered body having only a composition of Sn-Zn has a sintered density of about 90%, which is not sufficient. When the density of the oxide sintered body is low, there is a problem that it is impossible to form a film stably due to cracking of the oxide sintered body or the like during sputtering.

因此,較好以特定量添加Ge。由於Ge於氧化物燒結體中,會與ZnO相中之Zn、Zn2 SnO4 相中之Zn或Sn、SnO2 相中之Sn置換而固溶,故不會形成纖鋅礦型結晶結構之ZnO相、尖晶石型結晶結構之Zn2 SnO4 相及金紅石型結晶構造之SnO2 相以外之化合物相。藉由添加Ge,具有使氧化物燒結體緻密的作用。藉此,可使氧化物燒結體之燒結密度更成為高密度。Therefore, it is preferred to add Ge in a specific amount. Since Ge in the oxide sintered body, and will phase of Zn ZnO, Zn 2 SnO Zn 4 phase or the Sn Sn, SnO 2 phase of the substitution solution, without forming a wurtzite type crystal structure of a ZnO phase, a spinel crystal structure of a Zn 2 SnO 4 phase, and a rutile crystal structure of a SnO 2 phase other than a compound phase. By adding Ge, it has an effect of densifying the oxide sintered body. Thereby, the sintered density of the oxide sintered body can be made higher.

因此,上述氧化物燒結體較好進而含有Ta及Ge,上述Ta與Zn、Sn、Ge之金屬原子數比之Ta/(Zn+Sn+ Ge+Ta)為0.01以下,上述Ge與Zn、Sn、Ta之金屬原子數比之Ge/(Zn+Sn+Ge+Ta)為0.04以下。Therefore, the oxide sintered body preferably further contains Ta and Ge, and the Ta/(Zn+Sn+Ge+Ta) ratio of the metal atomic ratio of Ta to Zn, Sn, and Ge is 0.01 or less, and the Ge and Zn, Sn, and The metal atomic ratio of Ta is Ge/(Zn+Sn+Ge+Ta) of 0.04 or less.

又,上述Ta與Zn、Sn、Ge之金屬原子數比之Ta/(Zn+Sn+Ge+Ta)大於0.01時,由於生成其他化合物相例如Ta2 O5 、ZnTa2 O6 等之化合物相,故無法大幅改善導電性。Further, when Ta/(Zn+Sn+Ge+Ta) ratio of the metal atomic ratio of Ta to Zn, Sn, and Ge is more than 0.01, a compound phase such as Ta 2 O 5 or ZnTa 2 O 6 is formed. Therefore, the conductivity cannot be greatly improved.

又,上述Ge與Zn、Sn、Ta之金屬原子數比之Ge/(Zn+Sn+Ge+Ta)大於0.04時,由於生成其他化合物相例如Zn2 Ge3 O8 等之化合物相,故氧化物燒結體之密度變低,於濺鍍中靶材變得易龜裂。Further, when Ge/(Zn+Sn+Ge+Ta) of the ratio of the number of metal atoms of Ge to Zn, Sn, and Ta is more than 0.04, oxidation occurs due to formation of a compound phase such as Zn 2 Ge 3 O 8 or the like. The density of the sintered body of the material becomes low, and the target becomes susceptible to cracking during sputtering.

以下具體舉例燒結體之製造方法,但不限定於此。首先,將Zn之氧化物粉末、Sn之氧化物粉末與含有Ta及Ge之添加元素的氧化物粉末,調整為上述說明之較佳金屬原子數比並混合。接著,將上述造粒粉末加入純水或超純水、有機黏合劑、分散劑、消泡劑並混合。The method for producing the sintered body is specifically exemplified below, but is not limited thereto. First, an oxide powder of Zn, an oxide powder of Sn, and an oxide powder containing an additive element of Ta and Ge are adjusted to a preferred metal atomic ratio described above and mixed. Next, the granulated powder is added to pure water or ultrapure water, an organic binder, a dispersant, an antifoaming agent, and mixed.

其次,使用投入有硬質ZrO2 球之珠粒研磨裝置等,將原料粉末濕式粉碎後,混合攪拌獲得漿料。所得漿料以噴霧乾燥機裝置等進行噴霧及乾燥,可獲得造粒粉末。Next, the raw material powder is wet-pulverized using a bead polishing apparatus or the like into which a hard ZrO 2 ball is introduced, and then mixed and stirred to obtain a slurry. The obtained slurry is sprayed and dried in a spray dryer apparatus or the like to obtain a granulated powder.

其次,將上述造粒粉末加壓成形獲得成形體。為了去除造粒粉末之粒子間空孔,而以例如294MPa (3.0ton/cm2 )左右之壓力進行加壓成形。關於加壓成形的方法並未特別限制,但較好為例如將上述造粒粉末填充於橡膠模具中,使用可施加高壓力之冷等靜壓加壓(CIP:Cold Isostatic Press)。Next, the granulated powder is subjected to press molding to obtain a molded body. In order to remove the inter-particle pores of the granulated powder, press forming is performed at a pressure of, for example, about 294 MPa (3.0 ton/cm 2 ). The method of press molding is not particularly limited, but it is preferred to fill the granulated powder in a rubber mold, for example, using cold isostatic pressing (CIP: Cold Isostatic Press) which can apply a high pressure.

其次,使上述成形體燒成獲得氧化物燒結體。於燒成爐內之特定升溫速度中,以特定溫度且特定的時間條件下,使上述成形體燒成獲得氧化物燒結體。燒成係例如於大氣中之燒成爐內環境下進行燒成。較好以該燒結爐內自700℃至特定燒結溫度之升溫速度為0.3~1.0℃/min的速度燒成成形體。此係因為具有促進ZnO、SnO2 或Zn2 SnO4 化合物之擴散,提高燒結性同時提高導電性之效果之故。又,藉由設為此升溫速度,亦具有於抑制ZnO或Zn2 SnO4 於高溫區域揮發的效果。Next, the formed body is fired to obtain an oxide sintered body. In the specific temperature increase rate in the firing furnace, the formed body is fired at a specific temperature and for a specific time to obtain an oxide sintered body. The firing is performed, for example, in an atmosphere of a firing furnace in the atmosphere. It is preferred to fire the molded body at a rate of temperature increase from 700 ° C to a specific sintering temperature in the sintering furnace of 0.3 to 1.0 ° C / min. This is because it promotes the diffusion of ZnO, SnO 2 or Zn 2 SnO 4 compounds, improves the sinterability, and improves the conductivity. Further, by setting this temperature increase rate, it also has an effect of suppressing volatilization of ZnO or Zn 2 SnO 4 in a high temperature region.

燒結爐內之升溫速度未達0.3℃/min時,化合物之擴散降低。另一方面,超過1.0℃/min時,由於升溫速度快速,故化合物之形成變不完全,無法製作緻密的氧化物燒結體。When the temperature increase rate in the sintering furnace is less than 0.3 ° C / min, the diffusion of the compound is lowered. On the other hand, when it exceeds 1.0 ° C / min, since the temperature increase rate is rapid, the formation of the compound is incomplete, and a dense oxide sintered body cannot be produced.

升溫後之燒結溫度較好為1300℃以上1400℃以下。燒結溫度未達1300℃時,溫度過低,未進行ZnO、SnO2 或Zn2 SnO4 化合物之燒結的粒界擴散。另一方面,超過1400℃時,雖促進了粒界擴散而使燒結進展,但無法抑制Zn成分的揮發,會於氧化物燒結體內部留下較大空孔。The sintering temperature after the temperature rise is preferably from 1300 ° C to 1400 ° C. When the sintering temperature is less than 1300 ° C, the temperature is too low, and grain boundary diffusion of sintering of ZnO, SnO 2 or Zn 2 SnO 4 compound is not performed. On the other hand, when the temperature exceeds 1400 ° C, the grain boundary diffusion is promoted to progress the sintering, but the volatilization of the Zn component cannot be suppressed, and large pores are left inside the oxide sintered body.

升溫後之保持時間較好為15小時以上25小時以下。保持時間未達15小時時,由於燒結不完全,故成為變形或翹曲較大之燒結體,同時粒界擴散未進行,燒結未進展。其結果,無法製作緻密的燒結體。另一方面,超過25小時時,ZnO或Zn2 SnO4 之揮發變多,導致氧化物燒結體之密度降低或作業效率惡化及成本高的結果。The holding time after the temperature rise is preferably from 15 hours to 25 hours. When the holding time was less than 15 hours, since the sintering was incomplete, the sintered body having a large deformation or warpage was formed, and the grain boundary diffusion did not proceed, and the sintering did not progress. As a result, a dense sintered body cannot be produced. On the other hand, when it exceeds 25 hours, volatilization of ZnO or Zn 2 SnO 4 increases, and the density of an oxide sintered compact falls, work efficiency deteriorates, and cost is high.

由以上,依據本發明一實施形態之氧化物燒結體,利用量產性高的直流濺鍍,可獲得具有優異透明性、良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜。As described above, according to the oxide sintered body according to the embodiment of the present invention, an oxide sputtering film having excellent transparency, good water vapor barrier properties, or oxygen barrier properties can be obtained by DC sputtering with high mass productivity.

又,由氧化物燒結體構成之濺鍍靶係藉由以下製作。首先,將上述氧化物燒結體進行機械研削加工,作成期望尺寸,獲得加工體(靶材)。使用銦(In)等之接合材等將所得加工體貼合(黏合)於由銅材、不鏽鋼材等所成之背襯板,藉此獲得濺鍍靶。濺鍍靶亦可為貼合複數片氧化物燒結體而成者。Further, a sputtering target composed of an oxide sintered body was produced by the following. First, the oxide sintered body is subjected to mechanical grinding to obtain a desired size, and a processed body (target) is obtained. The obtained processed body is bonded (bonded) to a backing plate made of a copper material, a stainless steel material or the like using a bonding material such as indium (In) or the like to obtain a sputtering target. The sputtering target may be formed by laminating a plurality of oxide sintered bodies.

<3.氧化物濺鍍膜之製造方法>
其次,針對本發明一實施形態之氧化物濺鍍膜之製造方法加以說明。本發明一實施形態之氧化物濺鍍膜之製造方法係使用由Sn-Zn-O系之氧化物燒結體所成之靶材進行濺鍍,獲得含有Zn與Sn之非晶質透明而具有水蒸氣障壁性能或氧障壁性能之膜者。
<3. Method for Producing Oxide Sputtered Film>
Next, a method of producing an oxide sputter film according to an embodiment of the present invention will be described. In the method for producing an oxide sputter film according to an embodiment of the present invention, sputtering is performed using a target made of an Sn-Zn-O-based oxide sintered body to obtain amorphous and transparent Zn and Sn-containing water vapor. A barrier to barrier performance or oxygen barrier properties.

而且,特徵為上述濺鍍時所用之前述氧化物燒結體中含有之Zn與Sn之金屬原子數比的Sn/(Zn+Sn)為0.18以上0.29以下。又,上述範圍之技術意義如上述。In addition, Sn/(Zn+Sn) having a ratio of the number of metal atoms of Zn and Sn contained in the oxide sintered body used for the sputtering is 0.18 or more and 0.29 or less. Further, the technical significance of the above range is as described above.

且,特徵為上述氧化物濺鍍膜之膜厚為100nm以下。如上述,據此,則可提供100nm以下之具有良好水蒸氣障壁性能或氧障壁性能且可撓性更優異之氧化物濺鍍膜。Further, it is characterized in that the film thickness of the oxide sputtering film is 100 nm or less. As described above, according to this, it is possible to provide an oxide sputter film having a water vapor barrier property or an oxygen barrier property of 100 nm or less and which is more excellent in flexibility.

作為濺鍍,只要使用由上述之氧化物燒結體構成之濺鍍靶進行濺鍍即可。濺鍍裝置並未特別限制,而可使用直流磁控濺鍍裝置等。As the sputtering, sputtering may be performed using a sputtering target composed of the above-described oxide sintered body. The sputtering apparatus is not particularly limited, and a DC magnetron sputtering apparatus or the like can be used.

作為濺鍍條件,係將腔室內之真空度調整至1×10-4 Pa以下。腔室內之環境係導入惰性氣體。惰性氣體為氬氣等,較好純度99.999質量%以上。且,惰性氣體中相對於全部氣體流量含有4~10體積%之氧。由於氧濃度對膜之表面電阻值造成影響,故以成為特定電阻值之方式設定氧濃度。隨後,使用特定直流電源,於濺鍍靶-基材間通入電源,利用直流脈衝產生電漿,進行濺鍍而成膜。又,膜厚係由成膜時間控制。As the sputtering condition, the degree of vacuum in the chamber was adjusted to 1 × 10 -4 Pa or less. The environment inside the chamber is introduced with an inert gas. The inert gas is argon gas or the like, and the purity is preferably 99.999 mass% or more. Further, the inert gas contains 4 to 10% by volume of oxygen with respect to the entire gas flow rate. Since the oxygen concentration affects the surface resistance value of the film, the oxygen concentration is set so as to be a specific resistance value. Subsequently, a specific DC power source is used to supply a power source between the sputtering target and the substrate, and a plasma is generated by a DC pulse to form a film by sputtering. Further, the film thickness is controlled by the film formation time.

氧化物濺鍍膜之水蒸氣障壁性能或氧障壁性能等可與濺鍍條件不太依存地獲得。即使根據必要透過率、電阻值之狀態調整條件時,亦可能容易作成具有良好水蒸氣障壁性能或氧障壁性能之膜。The water vapor barrier properties or oxygen barrier properties of the oxide sputtered film can be obtained in a manner that is less dependent on the sputtering conditions. Even when the conditions are adjusted according to the state of the required transmittance and the resistance value, it is possible to easily form a film having good water vapor barrier properties or oxygen barrier properties.

由以上,依據本發明一實施形態之氧化物濺鍍膜之製造方法,可利用量產性高的直流濺鍍,獲得具有優異透明性、良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜。As described above, according to the method for producing an oxide sputter film according to an embodiment of the present invention, an oxide sputter film having excellent transparency, good water vapor barrier properties, or oxygen barrier properties can be obtained by DC sputtering with high mass productivity.

<4.透明樹脂基材>
本發明一實施形態之透明樹脂基材係於透明基材上成膜含有Zn與Sn之非晶質透明而具有水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜者。且,上述氧化物濺鍍膜係成膜於上述基材之至少一面,上述Zn與Sn之金屬原子數比之Sn/(Zn+Sn)為0.18以上0.29以下。而且,特徵係上述氧化物濺鍍膜之膜厚為100nm以下。
<4. Transparent resin substrate>
The transparent resin substrate according to one embodiment of the present invention is formed by forming an oxide sputter film containing amorphous and transparent Zn and Sn and having water vapor barrier properties or oxygen barrier properties on a transparent substrate. Further, the oxide sputtering film is formed on at least one surface of the substrate, and the ratio of the number of metal atoms of Zn to Sn is Sn/(Zn+Sn) of 0.18 or more and 0.29 or less. Further, the film thickness of the oxide sputtering film described above is 100 nm or less.

作為上述透明基材可使用聚對苯二甲酸乙二酯、聚乙烯、萘二甲酸酯、聚碳酸酯、聚碸、聚醚碸、聚芳酸酯、環烯烴聚合物、氟樹脂、聚丙烯、聚醯亞胺樹脂、環氧樹脂等。又,透明樹脂基材厚度並未特別限制,但鑒於可撓性、成本或裝置之需求時,較好為50~150 μm。As the transparent substrate, polyethylene terephthalate, polyethylene, naphthalate, polycarbonate, polyfluorene, polyether oxime, polyarylate, cycloolefin polymer, fluororesin, poly Propylene, polyimine resin, epoxy resin, and the like. Further, the thickness of the transparent resin substrate is not particularly limited, but it is preferably from 50 to 150 μm in view of flexibility, cost, or equipment requirements.

對上述透明樹脂基板之濺鍍只要如氧化物濺鍍膜之製造方法中說明般之濺鍍即可。又,上述Zn與Sn之較佳金屬原子數比或膜厚等之技術意義如上述。The sputtering of the transparent resin substrate may be performed by sputtering as described in the method for producing an oxide sputter film. Further, the technical significance of the preferred metal atomic ratio or film thickness of Zn and Sn is as described above.

又,本發明一實施形態之透明樹脂基板係於上述透明基材之至少一面上成膜含有Zn與Sn之非晶質透明而具有水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜者,但亦可介隔其他膜而積層。例如,於上述基材上形成氧化矽膜或氮化氧化矽膜、樹脂膜、濕塗佈膜、金屬膜、氧化物膜等,隨後,亦可於至少一方形成上述氧化物濺鍍膜作為水蒸氣障壁層或氧障壁層。Further, in the transparent resin substrate according to the embodiment of the present invention, an oxide sputter film containing amorphous and transparent Zn and Sn and having water vapor barrier properties or oxygen barrier properties is formed on at least one surface of the transparent substrate. It can also be laminated by interposing other films. For example, a ruthenium oxide film or a ruthenium nitride film, a resin film, a wet coating film, a metal film, an oxide film, or the like is formed on the substrate, and then the oxide sputtering film may be formed as water vapor on at least one of the substrates. Barrier layer or oxygen barrier layer.

使用本發明一實施形態之透明樹脂基板,可形成例如可撓性顯示元件之一的可撓性OLED顯示元件或可撓性QD顯示元件、QD薄片。According to the transparent resin substrate of one embodiment of the present invention, a flexible OLED display element, a flexible QD display element, or a QD sheet, for example, one of the flexible display elements can be formed.

由以上,依據本發明一實施形態之透明樹脂基板,可利用量產性高的直流濺鍍,而具有優異透明性、良好水蒸氣障壁性能或氧障壁性能。

[實施例]
As described above, the transparent resin substrate according to the embodiment of the present invention can have excellent transparency, good water vapor barrier properties, or oxygen barrier properties by utilizing DC sputtering with high mass productivity.

[Examples]

其次,針對本發明一實施形態之氧化物濺鍍膜、氧化物濺鍍膜之製造方法、氧化物燒結體及透明樹脂基板,利用實施例詳細說明。又,本發明並非限定於該等實施例。Next, an oxide sputter film, a method for producing an oxide sputter film, an oxide sintered body, and a transparent resin substrate according to an embodiment of the present invention will be described in detail by way of examples. Further, the invention is not limited to the embodiments.

(實施例1)
實施例1中分別準備SnO2 粉、ZnO粉、作為添加元素Ta之Ta2 O5 粉、與作為添加元素Ge之GeO2 粉。
(Example 1)
In Example 1, SnO 2 powder, ZnO powder, Ta 2 O 5 powder as an additive element Ta, and GeO 2 powder as an additive element Ge were separately prepared.

使用以氧化鋅為主成分,氧化錫以金屬原子數比Sn/(Zn+Sn)成為0.23般製造之燒結體,製作濺鍍靶(住友金屬礦山製),使用該濺鍍靶利用濺鍍裝置濺鍍而成膜。該濺鍍裝置係使用直流磁控濺鍍裝置(ULVAC公司製,SH-550型)。A sintered body produced by using zinc oxide as a main component and tin oxide having a metal atomic ratio of Sn/(Zn+Sn) of 0.23 is used as a sputtering target (manufactured by Sumitomo Metal Mine), and a sputtering apparatus is used for the sputtering target. Sputtered into a film. This sputtering apparatus used a DC magnetron sputtering apparatus (manufactured by ULVAC, Model SH-550).

以下述條件進行非晶質氧化物濺鍍膜之成膜。於陰極安裝靶材,於陰極正上方配置樹脂膜基材。靶材與樹脂膜基材之距離設為80mm。進行成膜之樹脂膜基材靜止於陰極之對向面,成膜係以靜止對向進行。樹脂膜基材係使用PEN膜(帝人製,厚度50μm)。於腔室內之真空度達到2×10-4 Pa以下之時點,於腔室內導入純度99.9999質量%之氬氣將氣壓設為0.6Pa,於含有5體積%氧之氬氣中,使用DC電源裝置(DELTA公司製,MDX)作為直流電源,於濺鍍靶-帝人製PEN膜基材之間通入採用20kHz之直流脈衝的直流電力1500W,利用直流脈衝產生電漿,藉由濺鍍於帝人製PEN膜基材上成膜膜厚100nm之氧化物濺鍍膜。Film formation of the amorphous oxide sputtering film was carried out under the following conditions. A target is mounted on the cathode, and a resin film substrate is disposed directly above the cathode. The distance between the target and the resin film substrate was set to 80 mm. The resin film substrate on which the film formation is performed is stationary on the opposite surface of the cathode, and the film formation is performed in a stationary direction. As the resin film substrate, a PEN film (manufactured by Teijin, thickness: 50 μm) was used. When the degree of vacuum in the chamber reaches 2×10 −4 Pa or less, argon gas having a purity of 99.9999% by mass is introduced into the chamber to set the gas pressure to 0.6 Pa, and a DC power source device is used in argon gas containing 5 vol% of oxygen. (DMX company, MDX) As a DC power supply, a DC power of 1500W using a DC pulse of 20 kHz was applied between the sputtering target and the PEN film substrate. The plasma was generated by DC pulse and sputtered by Teijin. An oxide sputter film having a film thickness of 100 nm was formed on the PEN film substrate.

進行以上述作成之氧化物濺鍍膜的結晶性、水蒸氣透過率(WVTR)、氧透過率(OTR)之確認。結晶性係實施X射線繞射測定、繞射峰之觀察,水蒸氣透過率係以壓差法(Technolox公司製DELTAPERM-UH)實施測定。氧透過率亦以壓差法(GTR Techno公司製GTR-2000X)實施測定。又,透過率係設為波長550nm下之可見光平均透過率,以分光光度計測定。The crystallinity, water vapor transmission rate (WVTR), and oxygen transmission rate (OTR) of the oxide sputtering film prepared as described above were confirmed. The crystallinity was measured by X-ray diffraction measurement and diffraction peak, and the water vapor transmission rate was measured by a differential pressure method (DELTAPERM-UH manufactured by Technolox Co., Ltd.). The oxygen permeability was also measured by a differential pressure method (GTR-2000X manufactured by GTR Techno Co., Ltd.). Further, the transmittance was measured by a spectrophotometer using the average visible light transmittance at a wavelength of 550 nm.

(實施例2)
實施例2中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.18之比例調製之住友金屬礦山製濺鍍靶以外,與實施例1同樣進行,獲得實施例2之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、氧透過率之確認。
(Example 2)
In Example 2, the oxide of Example 2 was obtained in the same manner as in Example 1 except that the Sputtered Metal Mine Sputtering Target prepared by using the ratio of the atomic ratio of Sn to Zn to Sn/(Zn+Sn) of 0.18 was used. Sputtered film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, and the oxygen permeability were confirmed.

(實施例3)
實施例3中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.28之比例調製之住友金屬礦山製濺鍍靶以外,與實施例1同樣,獲得實施例3之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Example 3)
In Example 3, the oxide splash of Example 3 was obtained in the same manner as in Example 1 except that the Sumitomo Metal Mine sputtering target prepared by using the ratio of the atomic ratio of Sn to Zn to Sn/(Zn+Sn) of 0.28 was used. Coating. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例4)
實施例4中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.23之比例調製之住友金屬礦山製濺鍍靶,於帝人製PEN膜基材上獲得膜厚10nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例4之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Example 4)
In Example 4, an oxide having a thickness of 10 nm was obtained on a PEN film substrate manufactured by Teijin PEI film substrate except that a Sumitomo Metal Mine sputtering target prepared by using an atomic ratio of Sn to Zn of Sn/(Zn+Sn) of 0.23 was used. An oxide sputter film of Example 4 was obtained in the same manner as in Example 1 except for the sputtering film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例5)
實施例5中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.23之比例調製之住友金屬礦山製濺鍍靶,於帝人製PEN膜基材上獲得膜厚50nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例5之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Example 5)
In Example 5, an oxide having a film thickness of 50 nm was obtained on a PEN film substrate manufactured by Teijin PEI film substrate, except that a Sumitomo Metal Mine sputtering target prepared by using an atomic ratio of Sn to Zn of Sn/(Zn+Sn) of 0.23 was used. An oxide sputter film of Example 5 was obtained in the same manner as in Example 1 except for the sputtering film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例6)
實施例6中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.18之比例調製之住友金屬礦山製濺鍍靶,於帝人製PEN膜基材上獲得膜厚10nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例6之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Example 6)
In Example 6, except for the Sumitomo Metal Mine Sputtering Target prepared by using the ratio of the atomic ratio of Sn to Zn to Sn/(Zn+Sn) of 0.18, an oxide having a film thickness of 10 nm was obtained on a PEN film substrate manufactured by Teijin. An oxide sputter film of Example 6 was obtained in the same manner as in Example 1 except for the sputtering film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例7)
實施例7中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.18之比例調製之住友金屬礦山製濺鍍靶,於帝人製PEN膜基材上獲得膜厚50nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例7之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Example 7)
In Example 7, except for the Sumitomo Metal Mine Sputtering Target prepared by using the ratio of the atomic ratio of Sn to Zn to Sn/(Zn+Sn) of 0.18, an oxide having a film thickness of 50 nm was obtained on a PEN film substrate manufactured by Teijin. An oxide sputter film of Example 7 was obtained in the same manner as in Example 1 except for the sputtering film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例8)
實施例8中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.28之比例調製之住友金屬礦山製濺鍍靶,於帝人製PEN膜基材上獲得膜厚10nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例8之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Example 8)
In Example 8, an oxide of 10 nm in thickness was obtained on a PEN film substrate manufactured by Teijin PEI film substrate except that a Sumitomo Metal Mine sputtering target prepared by using an atomic ratio of Sn to Zn of Sn/(Zn+Sn) of 0.28 was used. An oxide sputter film of Example 8 was obtained in the same manner as in Example 1 except for the sputtering film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例9)
實施例9中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.28之比例調製之住友金屬礦山製濺鍍靶,於帝人製PEN膜基材上獲得膜厚50nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例9之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Example 9)
In Example 9, an oxide having a film thickness of 50 nm was obtained on a PEN film substrate manufactured by Teijin PEI film substrate, except that a Sumitomo Metal Mine sputtering target prepared by using an atomic ratio of Sn to Zn of Sn/(Zn+Sn) of 0.28 was used. An oxide sputter film of Example 9 was obtained in the same manner as in Example 1 except for the sputtering film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例10)
實施例10中,使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.23,Ta之原子數Ta/(Zn+Sn+Ge+Ta)為0.01,Ge之原子數比Ge/(Zn+Sn+Ge+Ta)為0.04之比例調製之住友金屬礦山製濺鍍靶,與實施例1同樣獲得100nm之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Embodiment 10)
In Example 10, the atomic ratio Sn/(Zn+Sn) of Sn and Zn was 0.23, the atomic number Ta of Ta/(Zn+Sn+Ge+Ta) was 0.01, and the atomic ratio of Ge was Ge/(Zn). +Sn+Ge+Ta) was a Sputtered Metal Mine sputter target having a ratio of 0.04, and an oxide sputter film of 100 nm was obtained in the same manner as in Example 1. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例11)
實施例11中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.23,Ta之原子數Ta/(Zn+Sn+Ge+Ta)為0.01,Ge之原子數比Ge/(Zn+Sn+Ge+ Ta)為0.04之比例調製之濺鍍靶,於帝人製PEN膜基板上獲得膜厚50nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例11之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Example 11)
In Example 11, except that the atomic ratio Sn/(Zn+Sn) of Sn and Zn was 0.23, the atomic number Ta of Ta and (Zn+Sn+Ge+Ta) was 0.01, and the atomic ratio of Ge was Ge/( A sputtering target having a ratio of 0.04 to Zn+Sn+Ge+ Ta) was prepared in the same manner as in Example 1 except that an oxide sputtering film having a film thickness of 50 nm was obtained on a PEN film substrate manufactured by Teijin, and the oxide of Example 11 was obtained. Coating. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例12)
實施例12中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.23,Ta之原子數Ta/(Zn+Sn+Ge+Ta)為0.01,Ge之原子數比Ge/(Zn+Sn+Ge+ Ta)為0.04之比例調製之濺鍍靶,於帝人製PEN膜基板上獲得膜厚10nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例12之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Embodiment 12)
In Example 12, except that the atomic ratio Sn/(Zn+Sn) of Sn and Zn is 0.23, the atomic number Ta of Ta/(Zn+Sn+Ge+Ta) is 0.01, and the atomic ratio of Ge is Ge/( A sputtering target having a ratio of 0.04 to Zn+Sn+Ge+Ta) was prepared in the same manner as in Example 1 except that an oxide sputtering film having a film thickness of 10 nm was obtained on a PEN film substrate manufactured by Teijin, and the oxide of Example 12 was obtained. Coating. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例13)
實施例13中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.18之比例調製之住友金屬礦山製濺鍍靶,於帝人製PEN膜基材上獲得膜厚40nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例13之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Example 13)
In Example 13, except for the Sumitomo Metal Mine Sputtering Target prepared by using the ratio of the atomic ratio of Sn to Zn to Sn/(Zn+Sn) of 0.18, an oxide having a film thickness of 40 nm was obtained on a PEN film substrate manufactured by Teijin. An oxide sputter film of Example 13 was obtained in the same manner as in Example 1 except for the sputtering film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例14)
實施例14中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.28之比例調製之住友金屬礦山製濺鍍靶,於帝人製PEN膜基材上獲得膜厚40nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例14之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Example 14)
In Example 14, except for the Sumitomo Metal Mine Sputtering Target prepared by using the ratio of the atomic ratio of Sn to Zn to Sn/(Zn+Sn) of 0.28, an oxide having a film thickness of 40 nm was obtained on a PEN film substrate manufactured by Teijin. An oxide sputter film of Example 14 was obtained in the same manner as in Example 1 except for the sputtering film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例15)
實施例15中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.23之比例調製之住友金屬礦山製濺鍍靶,於帝人製PEN膜基材上獲得膜厚90nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例15之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Example 15)
In Example 15, except for the Sumitomo Metal Mine Sputtering Target prepared by using the ratio of the atomic ratio of Sn to Zn to Sn/(Zn+Sn) of 0.23, an oxide having a film thickness of 90 nm was obtained on a PEN film substrate manufactured by Teijin. An oxide sputter film of Example 15 was obtained in the same manner as in Example 1 except for the sputtering film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(實施例16)
實施例16中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.23之比例調製之住友金屬礦山製濺鍍靶,使用於帝人製PEN膜基材上成膜膜厚100nm之SiO2 膜之基材,於該基材上獲得膜厚50nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例16之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、氧透過率之確認。
(Embodiment 16)
In Example 16, a Sumitomo Metal Mine Sputtering Target prepared by using a ratio of Sn to Zn having an atomic ratio of Sn/(Zn+Sn) of 0.23 was used, and a film thickness of 100 nm was formed on a PEN film substrate manufactured by Teijin. An oxide sputter film of Example 16 was obtained in the same manner as in Example 1 except that an oxide sputtering film having a film thickness of 50 nm was obtained on the substrate of the SiO 2 film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, and the oxygen permeability were confirmed.

(實施例17)
實施例17中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.23之比例調製之住友金屬礦山製濺鍍靶,使用於帝人製PEN膜基材上成膜膜厚100nm之SiON膜之基材,於該基材上獲得膜厚50nm之氧化物濺鍍膜以外,與實施例1同樣進行,獲得實施例17之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、氧透過率之確認。
(Example 17)
In Example 17, a Sumitomo Metal Mine sputter target prepared by using a ratio of Sn to Zn having an atomic ratio of Sn/(Zn+Sn) of 0.23 was used, and a film thickness of 100 nm was formed on a PEN film substrate manufactured by Teijin. An oxide sputter film of Example 17 was obtained in the same manner as in Example 1 except that an oxide sputtering film having a thickness of 50 nm was obtained on the substrate of the SiON film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, and the oxygen permeability were confirmed.

(比較例1)
比較例1中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.15之比例調製之住友金屬礦山製濺鍍靶以外,與實施例1同樣進行,獲得氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Comparative Example 1)
In Comparative Example 1, an oxide sputter film was obtained in the same manner as in Example 1 except that a Sputtered Metal Mine Sputtering Target prepared by using a ratio of Sn to Zn of Sn/(Zn+Sn) of 0.15 was used. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(比較例2)
比較例2中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.30之比例調製之住友金屬礦山製濺鍍靶以外,與實施例1同樣進行,獲得比較例2之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Comparative Example 2)
In Comparative Example 2, an oxide of Comparative Example 2 was obtained in the same manner as in Example 1 except that a Sputtered Metal Mine Sputtering Target prepared by using a ratio of Sn to Zn of Sn/(Zn+Sn) of 0.30 was used. Sputtered film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(比較例3)
比較例3中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.17之比例調製之住友金屬礦山製濺鍍靶,於帝人製PEN膜基材上濺鍍膜厚5nm之氧化物濺鍍膜以外,與實施例1同樣,獲得比較例3之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Comparative Example 3)
In Comparative Example 3, an oxide of 5 nm thick was sputtered on a PEN film substrate manufactured by Teijin PEI film substrate, except that a Sumitomo Metal Mine sputter target having a ratio of Sn to Zn of Sn/(Zn+Sn) of 0.17 was used. An oxide sputter film of Comparative Example 3 was obtained in the same manner as in Example 1 except for the sputter film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

(比較例4)
比較例4中,除了使用Sn與Zn之原子數比Sn/(Zn+Sn)成為0.30之比例調製之住友金屬礦山製濺鍍靶,於帝人製PEN膜基材上濺鍍膜厚5nm之氧化物濺鍍膜以外,與實施例1同樣,獲得比較例4之氧化物濺鍍膜。與實施例1同樣,進行結晶性、水蒸氣透過率、透過率、氧透過率之確認。
(Comparative Example 4)
In Comparative Example 4, a 5 nm-thick oxide film was sputtered on a PEN film substrate manufactured by Teijin PEN film substrate except that the Sumitomo Metal Mine sputtering target was prepared using a ratio of Sn to Zn atomic ratio Sn/(Zn+Sn) of 0.30. An oxide sputtered film of Comparative Example 4 was obtained in the same manner as in Example 1 except for the sputter film. In the same manner as in Example 1, the crystallinity, the water vapor transmission rate, the transmittance, and the oxygen permeability were confirmed.

以上之實施例1~17及比較例1~4之結果示於表1。The results of the above Examples 1 to 17 and Comparative Examples 1 to 4 are shown in Table 1.

由表1可知,Sn/(Zn+Sn)設於0.18以上0.29以下之範圍的所有實施例,依據JIS規格的K7129法指定之差壓法測得之水蒸氣透過率,於50~100nm時,成為0.005g/ m2 /day以下,於未達50nm時,成為0.009g/m2 /day以下,判知具有良好水蒸氣障壁性能。再者,由表1可知,Sn/(Zn+ Sn)設於0.18以上0.29以下之範圍的所有實施例,依據JIS規格的K7126法指定之差壓法測得之氧透過率,於前述氧化物濺鍍膜之膜厚為50~100nm時,為0.05cc/m2 /day/atm以下,於前述氧化物濺鍍膜之膜厚未達50nm時,為0.09cc/ m2 /day/atm以下,判知具有良好氧障壁性能。因此,所有實施例中,水蒸氣障壁性能及良好氧障壁性能均為上述範圍,具有良好水蒸氣障壁性能及良好氧障壁性能。且,於波長550nm測定之透過率亦為90%以上而具有透明性。再者,獲得具有上述性能且可撓性更優異之100nm以下的氧化物濺鍍膜的膜厚。As can be seen from Table 1, in all the examples in which Sn/(Zn+Sn) is set in the range of 0.18 or more and 0.29 or less, the water vapor transmission rate measured by the differential pressure method specified by the K7129 method of JIS standard is 50 to 100 nm. When it is 0.005 g/m 2 /day or less, it is 0.009 g/m 2 /day or less when it is less than 50 nm, and it is judged that it has favorable water vapor barrier property. Further, as is clear from Table 1, all the examples in which Sn/(Zn+Sn) is set in the range of 0.18 or more and 0.29 or less, the oxygen permeability measured by the differential pressure method specified by the K7126 method of JIS specification, When the film thickness of the coating film is 50 to 100 nm, it is 0.05 cc/m 2 /day/atm or less, and when the film thickness of the oxide sputtering film is less than 50 nm, it is 0.09 cc/m 2 /day/atm or less. Has good oxygen barrier properties. Therefore, in all of the examples, the water vapor barrier properties and the good oxygen barrier properties are all in the above range, and have good water vapor barrier properties and good oxygen barrier properties. Further, the transmittance measured at a wavelength of 550 nm was also 90% or more and had transparency. Further, a film thickness of an oxide sputter film of 100 nm or less which has the above-described performance and is more excellent in flexibility is obtained.

又,使用以Ta之原子數Ta/(Zn+Sn+Ge+Ta)為0.01,Ge之原子數比Ge/(Zn+Sn+Ge+Ta)成為0.04之比例調製之濺鍍靶,水蒸氣透過率、氧透過率均顯示良好的值。Further, a sputtering target prepared by using a ratio of Ta atom number Ta / (Zn + Sn + Ge + Ta) of 0.01 and a ratio of Ge atoms to Ge / (Zn + Sn + Ge + Ta) of 0.04 is used. Both the transmittance and the oxygen transmission rate showed good values.

另一方面,Sn/(Zn+Sn)設於0.18以上0.29以下之範圍外的所有比較例,依據JIS規格的K7129法指定之差壓法測得之水蒸氣透過率,於50~100nm時,成為0.005 g/m2 /day以上,於未達50nm時,成為0.009g/ m2 /day以上,不具有良好水蒸氣障壁性能。On the other hand, in all the comparative examples in which Sn/(Zn+Sn) is outside the range of 0.18 or more and 0.29 or less, the water vapor transmission rate measured by the differential pressure method specified by the K7129 method of JIS standard is 50 to 100 nm. It is 0.005 g/m 2 /day or more, and when it is less than 50 nm, it is 0.009 g/m 2 /day or more, and does not have good water vapor barrier properties.

另一方面,Sn/(Zn+Sn)設於0.18以上0.29以下之範圍外的所有比較例,依據JIS規格的K7126法指定之差壓法測得之氧透過率,於50~100nm時,成為0.05cc/m2 / day以上,於未達50nm時,成為0.09cc/m2 /day以上,不具有良好氧障壁性能。On the other hand, in all the comparative examples in which Sn/(Zn+Sn) is outside the range of 0.18 or more and 0.29 or less, the oxygen permeability measured by the differential pressure method specified by the K7126 method of JIS standard is obtained at 50 to 100 nm. 0.05 cc/m 2 /day or more, when it is less than 50 nm, it is 0.09 cc/m 2 /day or more, and does not have good oxygen barrier properties.

由以上,依據本發明,可提供利用量產性高的直流濺鍍,而具有優異透明性、良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜、氧化物濺鍍膜之製造方法、氧化物燒結體及透明樹脂基板。

[產業上之可利用性]
From the above, according to the present invention, it is possible to provide an oxide sputtering film having excellent transparency, good water vapor barrier properties or oxygen barrier properties, a method for producing an oxide sputtering film, and an oxide using a high-volume DC sputtering. Sintered body and transparent resin substrate.

[Industrial availability]

本發明中,使用水蒸氣障壁性能或氧障壁性能與彎曲性優異之利用量產性高之直流濺鍍,而具有優異透明性、良好水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜、氧化物濺鍍膜之製造方法、氧化物燒結體及透明樹脂基板的透明導電膜基板(可撓性顯示元件等)作為OLED顯示元件、QD顯示元件、QD薄片等之零件極為有用。In the present invention, an oxide sputtering film having excellent transparency, good water vapor barrier properties or oxygen barrier properties, and oxidation are used, which employs high-performance DC sputtering with excellent water vapor barrier properties or oxygen barrier properties and flexibility. The method for producing a material sputtering film, the oxide sintered body, and the transparent conductive film substrate (such as a flexible display element) of the transparent resin substrate are extremely useful as components such as an OLED display element, a QD display element, and a QD sheet.

又,雖如上述針對本發明之各實施形態及各實施例詳細說明,但實體上不脫離本發明之新穎事項及效果而可有多數變化係熟知本技藝者容易理解者。因此,此等變化例全部包含於本發明之範圍。Further, although the embodiments and the embodiments of the present invention have been described in detail above, it is obvious that those skilled in the art can easily understand without departing from the novel aspects and effects of the present invention. Accordingly, such variations are all included within the scope of the invention.

例如,說明書或圖式中,至少一次以更廣義或同義但不同用語同時記載之用語,於說明書或圖式之任何部分中,均可取代為該不同用語。且氧化物濺鍍膜、氧化物濺鍍膜之製造方法、氧化物燒結體及透明樹脂基板之構成、動作亦不限定於本發明之各實施形態及各實施例所說明者,而可有各種變化實施。For example, in the specification or the drawings, terms that are described at least once in a broader or synonymous but different term may be substituted for the different terms in any part of the specification or the drawings. Further, the configuration and operation of the oxide sputtering film, the oxide sputtering film, the oxide sintered body, and the transparent resin substrate are not limited to those described in the respective embodiments and examples of the present invention, and various changes can be implemented. .

Claims (10)

一種氧化物濺鍍膜,其特徵係含有Zn與Sn之非晶質透明而具有水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜, 前述Zn與Sn之金屬原子數比之Sn/(Zn+Sn)為0.18以上0.29以下。An oxide sputtered film characterized by an oxide sputter film containing amorphous and transparent Zn and Sn and having water vapor barrier properties or oxygen barrier properties, The ratio of the number of metal atoms of Zn to Sn is Sn/(Zn+Sn) of 0.18 or more and 0.29 or less. 如請求項1之氧化物濺鍍膜,其中前述氧化物濺鍍膜之膜厚為100nm以下。The oxide sputter film of claim 1, wherein the oxide sputtering film has a film thickness of 100 nm or less. 如請求項1之氧化物濺鍍膜,其中前述氧化物濺鍍膜進而含有Ta及Ge, 前述Ta與Zn、Sn、Ge之金屬原子數比之Ta/(Zn+Sn+ Ge+Ta)為0.01以下, 前述Ge與Zn、Sn、Ta之金屬原子數比之Ge/(Zn+Sn+ Ge+Ta)為0.04以下。The oxide sputter film of claim 1, wherein the oxide sputter film further contains Ta and Ge, The Ta/(Zn+Sn+Ge+Ta) ratio of the metal atomic ratio of Ta to Zn, Sn, and Ge is 0.01 or less. The ratio of the number of metal atoms of Ge to Zn, Sn, and Ta is Ge/(Zn+Sn+Ge+Ta) of 0.04 or less. 如請求項1之氧化物濺鍍膜,其中依據JIS規格的K7129法指定之差壓法測得之水蒸氣透過率,於前述氧化物濺鍍膜之膜厚為50~100 nm時,為0.005g/m2 /day以下, 於前述氧化物濺鍍膜之膜厚未達50nm時,為0.009g /m2 /day以下。The oxide sputter film of claim 1, wherein the water vapor transmission rate measured by the differential pressure method specified by the K7129 method of JIS is 0.005 g/ when the film thickness of the oxide sputter film is 50 to 100 nm. When m 2 /day or less, when the film thickness of the oxide sputtering film is less than 50 nm, it is 0.009 g / m 2 /day or less. 如請求項1之氧化物濺鍍膜,其中依據JIS規格的K7126法指定之差壓法測得之氧透過率,於前述氧化物濺鍍膜之膜厚為50~100nm時,為0.05cc/m2 /day/atm以下,於前述氧化物濺鍍膜之膜厚未達50nm時,為0.09cc/m2 /day/ atm以下。The oxide sputter film of claim 1, wherein the oxygen permeability measured by the differential pressure method specified by the K7126 method of JIS is 0.05 cc/m 2 when the film thickness of the oxide sputter film is 50 to 100 nm. /day/atm or less, when the film thickness of the oxide sputtering film is less than 50 nm, it is 0.09 cc/m 2 /day/atm or less. 一種氧化物燒結體,其特徵係用以藉由濺鍍法成膜如請求項1至5中任一項之氧化物濺鍍膜所用之Sn-Zn-O系之氧化物燒結體, 前述氧化物燒結體中含有之Zn與Sn之金屬原子數比之Sn/(Zn+Sn)為0.18以上0.29以下。An oxide sintered body characterized by a Sn-Zn-O-based oxide sintered body for use in an oxide sputtering film according to any one of claims 1 to 5, which is formed by a sputtering method. The ratio of the number of metal atoms of Zn and Sn contained in the oxide sintered body is Sn/(Zn+Sn) of 0.18 or more and 0.29 or less. 如請求項6之氧化物燒結體,其中前述氧化物燒結體進而含有Ta及Ge, 前述Ta與Zn、Sn、Ge之金屬原子數比之Ta/(Zn+Sn+ Ge+Ta)為0.01以下, 前述Ge與Zn、Sn、Ta之金屬原子數比之Ge/(Zn+Sn+ Ge+Ta)為0.04以下。The oxide sintered body of claim 6, wherein the oxide sintered body further contains Ta and Ge, The Ta/(Zn+Sn+Ge+Ta) ratio of the metal atomic ratio of Ta to Zn, Sn, and Ge is 0.01 or less. The ratio of the number of metal atoms of Ge to Zn, Sn, and Ta is Ge/(Zn+Sn+Ge+Ta) of 0.04 or less. 一種氧化物濺鍍膜之製造方法,其特徵係使用由Sn-Zn-O系之氧化物燒結體所成之靶材進行濺鍍,獲得含有Zn與Sn之非晶質透明而具有水蒸氣障壁性能或氧障壁性能之膜, 前述濺鍍時所用之前述氧化物燒結體中含有之Zn與Sn之金屬原子數比之Sn/(Zn+Sn)為0.18以上0.29以下。A method for producing an oxide sputter film characterized by sputtering using a target made of an Sn-Zn-O oxide sintered body to obtain amorphous transparent Zn and Sn-containing water vapor barrier properties Or a film of oxygen barrier properties, The Sn/(Zn+Sn) ratio of the metal atomic ratio of Zn and Sn contained in the oxide sintered body used for the sputtering is 0.18 or more and 0.29 or less. 如請求項8之氧化物濺鍍膜之製造方法,其中前述氧化物濺鍍膜之膜厚為100nm以下。The method for producing an oxide sputter film according to claim 8, wherein the oxide sputtering film has a film thickness of 100 nm or less. 一種透明樹脂基板,其特徵係於透明基材上成膜含有Zn與Sn之非晶質透明而具有水蒸氣障壁性能或氧障壁性能之氧化物濺鍍膜而成之透明樹脂基板, 前述氧化物濺鍍膜係成膜於前述基材之至少一面, 前述Zn與Sn之金屬原子數比之Sn/(Zn+Sn)為0.18以上0.29以下,前述氧化物濺鍍膜之膜厚為100nm以下。A transparent resin substrate characterized in that a transparent resin substrate comprising an amorphous oxide transparent film of Zn and Sn and having an oxide barrier property or an oxygen barrier property is formed on a transparent substrate. The oxide sputtering film is formed on at least one side of the substrate, The ratio of the number of metal atoms of Zn to Sn is Sn/(Zn+Sn) of 0.18 or more and 0.29 or less, and the film thickness of the oxide sputtering film is 100 nm or less.
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