TW201936729A - Friction member and brake pad capable of providing high wear resistance - Google Patents

Friction member and brake pad capable of providing high wear resistance Download PDF

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Publication number
TW201936729A
TW201936729A TW108101751A TW108101751A TW201936729A TW 201936729 A TW201936729 A TW 201936729A TW 108101751 A TW108101751 A TW 108101751A TW 108101751 A TW108101751 A TW 108101751A TW 201936729 A TW201936729 A TW 201936729A
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Taiwan
Prior art keywords
friction member
friction
less
member according
brake pad
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Application number
TW108101751A
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Chinese (zh)
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TWI826411B (en
Inventor
岩井亨
樫本祥和
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日商島野股份有限公司
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Publication of TW201936729A publication Critical patent/TW201936729A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/02Braking members; Mounting thereof
    • F16D65/04Bands, shoes or pads; Pivots or supporting members therefor
    • F16D65/092Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/78Features relating to cooling
    • F16D65/84Features relating to cooling for disc brakes
    • F16D65/847Features relating to cooling for disc brakes with open cooling system, e.g. cooled by air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/02Composition of linings ; Methods of manufacturing
    • F16D69/027Compositions based on metals or inorganic oxides
    • F16D69/028Compositions based on metals or inorganic oxides containing fibres
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/04Attachment of linings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/0004Materials; Production methods therefor metallic
    • F16D2200/0026Non-ferro
    • F16D2200/003Light metals, e.g. aluminium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/006Materials; Production methods therefor containing fibres or particles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2200/00Materials; Production methods therefor
    • F16D2200/006Materials; Production methods therefor containing fibres or particles
    • F16D2200/0073Materials; Production methods therefor containing fibres or particles having lubricating properties

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Braking Arrangements (AREA)

Abstract

The present invention provides a friction member and a brake pad having high wear resistance. The friction member has a friction surface in contact with a rotating body. The friction member includes zinc fibers, wherein an area of the friction surface is 150 mm<2> or more and 600 mm<2> or less. Furthermore, the friction surface has a first size of 15 mm or more and 30 mm or less in a first direction in parallel with the friction surface, and a second size of 10 mm or more and 20 mm or less in a second direction in parallel with the friction surface and perpendicular to the first direction.

Description

摩擦構件及煞車片Friction members and brake pads

本發明關於摩擦構件及煞車片。The present invention relates to a friction member and a brake pad.

專利文獻1,揭示了使用於汽車等的碟式煞車片的摩擦材料組成物。專利文獻1記載的摩擦材料組成物,包含銅纖維、鋅纖維、及黃銅纖維其中的一種或兩種以上。該摩擦材料組成物,是用來抑制制動時產生的雜音。另一方面,已知作為自行車用的碟式煞車片的摩擦材料組成物是使用黃銅纖維。
[先行技術文獻]
[專利文獻]
Patent Document 1 discloses a friction material composition used in a disc brake pad of an automobile or the like. The friction material composition described in Patent Document 1 includes one or two or more of copper fibers, zinc fibers, and brass fibers. This friction material composition is used to suppress noise generated during braking. On the other hand, it is known that a friction material composition as a disc brake pad for a bicycle uses brass fibers.
[Advanced technical literature]
[Patent Literature]

[專利文獻1]日本特開昭59-64687號公報[Patent Document 1] Japanese Patent Laid-Open No. 59-64687

[發明欲解決的課題][Problems to be Solved by the Invention]

本發明的目的是要提供具有高耐磨性的摩擦構件及煞車片。

[用以解決課題的手段]
An object of the present invention is to provide a friction member and a brake pad having high wear resistance.

[Means to solve the problem]

本發明的第1型態的摩擦構件,是具有與旋轉體相接的摩擦面的摩擦構件,包含鋅纖維,上述摩擦面的面積為150mm2 以上600mm2 以下。
藉由上述第1型態的摩擦構件,與作為摩擦劑主要包含黃銅纖維的摩擦構件相比,可以提升耐磨性。
A friction member according to a first aspect of the present invention is a friction member having a friction surface that is in contact with a rotating body, and includes zinc fibers. The area of the friction surface is 150 mm 2 or more and 600 mm 2 or less.
The friction member of the first aspect described above can improve abrasion resistance as compared with a friction member mainly containing brass fibers as a friction agent.

在依據上述第1型態的第2型態的摩擦構件,相對於上述摩擦面平行的上述第1方向上的上述摩擦面的第1尺寸,為15mm以上30mm以下。
藉由上述第2型態的摩擦構件,藉由將第1尺寸設定為15mm以上來維持制動性,藉由將第1尺寸設定為30mm以下則能緊緻地組成。
In the friction member according to the second aspect of the first aspect, the first dimension of the friction surface in the first direction parallel to the friction surface is 15 mm or more and 30 mm or less.
The friction member of the second type described above maintains the braking performance by setting the first dimension to 15 mm or more, and tightly composes by setting the first dimension to 30 mm or less.

在依據上述第2型態的第3型態的摩擦構件,相對於上述摩擦面平行且相對於上述第1方向垂直的第2方向上的上述摩擦面的第2尺寸,為10mm以上20mm以下。
藉由上述第3型態的摩擦構件,藉由將第2尺寸設定為10mm以上來維持制動性,藉由將第2尺寸設定為20mm以下則能緊緻地組成。
In the friction member according to the third aspect of the second aspect, the second dimension of the friction surface in the second direction parallel to the friction surface and perpendicular to the first direction is 10 mm or more and 20 mm or less.
The friction member of the third type described above maintains the braking performance by setting the second dimension to 10 mm or more, and tightly composes by setting the second dimension to 20 mm or less.

本發明的第4型態的摩擦構件,具有與旋轉體相接的摩擦面,上述摩擦構件包含鋅纖維,相對於上述摩擦面平行的第1方向上的上述摩擦面的第1尺寸,為15mm以上30mm以下;相對於上述摩擦面平行且相對於上述第1方向垂直的第2方向上的上述摩擦面的第2尺寸,為10mm以上20mm以下。
藉由上述第4型態的摩擦構件,藉由將第1尺寸設定為15mm以上且將第2尺寸設定為10mm以上來維持制動性,藉由將第1尺寸設定為30mm以下且將第2尺寸設定為20mm以下則能緊緻地組成。
A friction member of a fourth aspect of the present invention has a friction surface that is in contact with the rotating body. The friction member includes zinc fibers, and the first dimension of the friction surface in a first direction parallel to the friction surface is 15 mm 30 mm or more; the second dimension of the friction surface in a second direction parallel to the friction surface and perpendicular to the first direction is 10 mm or more and 20 mm or less.
With the friction member of the fourth type, the braking performance is maintained by setting the first size to 15 mm or more and the second size to 10 mm or more, and by setting the first size to 30 mm or less and the second size. If it is set to 20mm or less, the composition can be made compact.

在依據上述第3或第4型態的第5型態的摩擦構件,上述第2尺寸小於上述第1尺寸。
藉由上述第5型態的摩擦構件,藉由沿著旋轉體的旋轉方向使第1尺寸較大,則能適當接觸於旋轉體。
In the fifth aspect of the friction member according to the third or fourth aspect, the second dimension is smaller than the first dimension.
With the friction member of the fifth aspect described above, the first dimension is made larger along the rotation direction of the rotating body, so that the rotating body can be properly contacted.

在依據上述第2至5型態的任一型態的第6型態的摩擦構件,在上述第1方向彎曲且形成凹凸。
藉由上述第6型態的摩擦構件,能沿著旋轉體的旋轉方向配置摩擦面,使制動性提升。
In the friction member of the sixth aspect according to any of the second to fifth aspects, the friction member is bent in the first direction and unevenness is formed.
With the friction member of the sixth aspect, the friction surface can be arranged along the rotation direction of the rotating body, thereby improving the braking performance.

在依據上述第1至6型態的任一型態的第7型態的摩擦構件,相對於上述摩擦面垂直的第3方向上的上述摩擦構件的尺寸,為1.5mm以上5mm以下。
藉由上述第7型態的摩擦構件,藉由將第3尺寸設定為1.5mm以上來維持強度,藉由將第3尺寸設定為5mm以下則能緊緻地組成。
In the seventh aspect of the friction member according to any one of the first to sixth aspects, the size of the friction member in the third direction perpendicular to the friction surface is 1.5 mm to 5 mm.
With the friction member of the seventh aspect, the strength is maintained by setting the third dimension to 1.5 mm or more, and the third member can be tightly composed by setting the third dimension to 5 mm or less.

依據上述第1至7型態的任一型態的第8型態的摩擦構件,進一步包含結合劑。
藉由上述第8型態的摩擦構件,可得到適當的強度。
The friction member according to the eighth aspect according to any one of the first to seventh aspects, further comprising a binder.
With the friction member of the eighth aspect, appropriate strength can be obtained.

依據上述第1至8型態的任一型態的第9型態的摩擦構件,進一步包含摩擦調整劑。
藉由上述第9型態的摩擦構件,可適當地調整對於旋轉體的摩擦力。
The ninth aspect of the friction member according to any one of the first to eighth aspects further includes a friction modifier.
With the ninth aspect of the friction member, the frictional force against the rotating body can be appropriately adjusted.

依據上述第1至9型態的任一型態的第10型態的摩擦構件,進一步包含研磨劑。
藉由上述第10型態的摩擦構件,可提升制動性。
The tenth aspect friction member according to any one of the first to ninth aspects, further includes an abrasive.
With the tenth aspect of the friction member, braking performance can be improved.

依據上述第1至10型態的任一型態的第11型態的摩擦構件,進一步包含補強劑。
藉由上述第11型態的摩擦構件,可適當保持形狀。
The friction member according to the eleventh aspect according to any one of the first to tenth aspects, further comprising a reinforcing agent.
The friction member of the eleventh aspect can appropriately maintain the shape.

依據上述第1至11型態的任一型態的第12型態的摩擦構件,進一步包含體積調整劑。
藉由上述第12型態的摩擦構件,可得到適當的體積。
The twelfth aspect of the friction member according to any one of the first to eleventh aspects further includes a volume modifier.
With the friction member of the twelfth aspect, an appropriate volume can be obtained.

依據上述第1至12型態的任一型態的第13型態的摩擦構件,進一步包含鏽附著防止劑。
藉由上述第13型態的摩擦構件,可抑制鏽附著。
The friction member of the thirteenth aspect according to any one of the first to twelfth aspects, further includes a rust adhesion preventing agent.
The friction member of the thirteenth aspect can suppress rust adhesion.

依據上述第1至13型態的任一型態的第14型態的摩擦構件,進一步包含滑接音減少劑。
藉由上述第14型態的摩擦構件,可減少摩擦構件與旋轉體的滑動所產生的聲音。
The friction member according to a fourteenth aspect according to any one of the first to thirteenth aspects, further comprising a sliding noise reducing agent.
With the friction member of the fourteenth aspect, it is possible to reduce the sound generated by the sliding of the friction member and the rotating body.

在依據上述第1至14型態的任一型態的第15型態的摩擦構件,上述鋅纖維的平均直徑為40μm以上140μm以下。
藉由上述第15型態的摩擦構件,能在旋轉體與摩擦構件之間產生適當的摩擦力。
In the friction member of the 15th aspect based on any one of the 1st to 14th aspects, the average diameter of the said zinc fiber is 40 micrometers or more and 140 micrometers or less.
With the friction member of the 15th aspect described above, it is possible to generate an appropriate frictional force between the rotating body and the friction member.

在依據上述第1至15型態的任一型態的第16型態的摩擦構件,上述鋅纖維的平均長度為0.8mm以上2.8mm以下。
藉由上述第16型態的摩擦構件,藉由將鋅纖維的平均長度設定為0.8mm以上,能在旋轉體與摩擦構件之間產生適當的摩擦力,且藉由將鋅纖維的平均長度設定為2.8mm以下則能提升成形性。
In the friction member of the sixteenth aspect according to any one of the first to fifteenth aspects, the average length of the zinc fiber is 0.8 mm or more and 2.8 mm or less.
With the friction member of the 16th type, by setting the average length of the zinc fiber to 0.8 mm or more, it is possible to generate an appropriate friction force between the rotating body and the friction member, and by setting the average length of the zinc fiber When it is 2.8 mm or less, formability can be improved.

在依據上述第1至16型態的任一型態的第17型態的摩擦構件,上述摩擦構件的上述鋅纖維的質量比率為15%以上40%以下。
藉由上述第17型態的摩擦構件,能在旋轉體與摩擦構件之間產生適當的摩擦力。
In the friction member of the 17th aspect based on any of the said 1st to 16th aspect, the mass ratio of the said zinc fiber of the said friction member is 15%-40%.
With the friction member of the seventeenth aspect, an appropriate frictional force can be generated between the rotating body and the friction member.

在依據上述第1至17型態的任一型態的第18型態的摩擦構件,上述摩擦構件的上述鋅纖維的體積比率為5%以上30%以下。
藉由上述第18型態的摩擦構件,能在旋轉體與摩擦構件之間產生適當的摩擦力。
In the friction member of the eighteenth aspect according to any one of the first to seventeenth aspects, the volume ratio of the zinc fibers of the friction member is 5% to 30%.
With the friction member of the eighteenth aspect, an appropriate frictional force can be generated between the rotating body and the friction member.

第19型態的煞車片,包含:上述第1至18型態的任一型態的摩擦構件、及用來支承上述摩擦構件的背板。
藉由上述第19型態的煞車片,則能容易安裝於自行車的煞車卡鉗。
A brake pad of a nineteenth aspect includes the friction member of any one of the first to eighth aspects, and a back plate for supporting the friction member.
The brake pad of the 19th type described above can be easily mounted on a brake caliper of a bicycle.

在依據上述第19型態的第20型態的煞車片,上述摩擦構件黏接於上述背板。
藉由上述第20型態的煞車片,則能將摩擦構件容易結合於背板。
In the brake pad of the twentieth aspect according to the nineteenth aspect, the friction member is adhered to the back plate.
With the brake pad of the above-mentioned type 20, the friction member can be easily coupled to the back plate.

在依據上述第19或第20型態的第21型態的煞車片,上述背板,是藉由鐵合金、鈦、鈦合金、及鋁合金的任一種所形成。
藉由上述第21型態的煞車片,可得到較高剛性。
In the brake pad of the 21st aspect based on said 19th or 20th aspect, the said back plate is formed with any one of an iron alloy, titanium, a titanium alloy, and an aluminum alloy.
With the above-mentioned brake disc of the 21st type, high rigidity can be obtained.

在依據上述第19至21型態的任一型態的第22型態的煞車片,上述背板包含:用來支承上述摩擦構件的支承部、及具有散熱構造的散熱部。
藉由上述第22型態的煞車片,可抑制制動時的發熱。
In the brake pad of the 22nd aspect according to any one of said 19th to 21st aspects, the said backplate contains the support part which supports the said friction member, and the heat radiation part which has a heat radiation structure.
The brake pad of the 22nd type described above can suppress heat generation during braking.

在依據上述第22型態的第23型態的煞車片,上述散熱構造包含葉片。
藉由上述第23型態的煞車片,則讓散熱構造簡化且能容易製造。

[發明效果]
In the brake pad of the 23rd aspect based on the 22nd aspect, the said heat radiation structure includes a blade.
With the brake pad of the 23rd type, the heat dissipation structure is simplified and can be easily manufactured.

[Inventive effect]

本發明的摩擦構件及煞車片,能讓耐磨性提升。The friction member and the brake pad of the present invention can improve the wear resistance.

(實施方式)
參考第1圖及第2圖針對本發明的一種實施方式的煞車片10加以說明。
煞車片10例如安裝於人力驅動車。這裡的人力驅動車10,代表關於用來行駛的動力,至少局部使用人力的車輛,包含以電動方式輔助人力的車輛。僅使用人力以外的動力的車輛,不包含於人力驅動車。僅以內燃機使用為動力的車輛,不包含於人力驅動車。通常的人力驅動車預定為小型輕型車輛,預定為在公路不需要駕駛執照的車輛。人力驅動車包含:僅以人力推進的自行車、使用電能輔助人力的自行車(e-bike)、僅使用電能推進的單輪車、雙輪車、三輪車。煞車片10安裝於車輪的旋轉軸,將與車輪同步旋轉的旋轉體制動。作為一個例子,旋轉體包含碟煞碟盤。煞車片10具有摩擦面12A(參考後述),摩擦面12A接觸於:與旋轉體的旋轉中心軸線交叉的至少其中一面也就是制動面。煞車片10,藉由煞車片10的摩擦面12A與旋轉體的制動面的接觸,使旋轉體的旋轉速度降低。實施方式的「旋轉體」,代表碟煞碟盤(未圖示)。
(Embodiment)
A brake pad 10 according to an embodiment of the present invention will be described with reference to FIGS. 1 and 2.
The brake pads 10 are mounted on, for example, a human-powered vehicle. Here, the human-powered driving vehicle 10 represents a vehicle that uses human power at least in part with respect to the power used for traveling, and includes a vehicle that assists human power by electric means. Vehicles that use only power other than human power are not included in human powered vehicles. Vehicles powered only by internal combustion engines are not included in human-powered vehicles. A typical human-powered vehicle is intended to be a small and light vehicle, and is intended to be a vehicle that does not require a driving license on a highway. Human-powered vehicles include: bicycles that are propelled by human power only, bicycles that use electric energy to assist manpower (e-bike), unicycles that use only electric energy to propel, two-wheelers, and tricycles. The brake pads 10 are attached to a rotation shaft of a wheel, and brake a rotating body that rotates in synchronization with the wheel. As an example, the rotating body includes a disc brake disc. The brake pad 10 has a friction surface 12A (refer to later), and the friction surface 12A is in contact with at least one surface that intersects with the rotation center axis of the rotating body, that is, the braking surface. The brake pad 10 reduces the rotation speed of the rotating body by contacting the friction surface 12A of the brake pad 10 with the braking surface of the rotating body. The "rotating body" in the embodiment represents a disc brake disc (not shown).

如第1圖所示,煞車片10包含:摩擦構件12、用來支承摩擦構件12的背板14。在煞車片10,摩擦構件12黏接於背板14。例如摩擦構件12藉由熱壓接合黏接於背板14。而且將摩擦構件12藉由黏接材料黏接於背板14。As shown in FIG. 1, the brake pad 10 includes a friction member 12 and a back plate 14 for supporting the friction member 12. At the brake pad 10, the friction member 12 is adhered to the back plate 14. For example, the friction member 12 is adhered to the back plate 14 by thermocompression bonding. The friction member 12 is adhered to the back plate 14 by an adhesive material.

背板14包含:用來支承摩擦構件12的支承部16、及從支承部16延伸而與煞車卡鉗連結的連結部18。支承部16,在背板14安裝於人力驅動車的煞車卡鉗的狀態,具有:旋轉體相對向的第1面16A、及與第1面16A為相反側的第2面16B。摩擦構件12黏接於第1面16A。第1面16A較佳為平行於於後述的摩擦面12A。連結部18具有貫穿孔18A。藉由將煞車卡鉗(未圖示)的銷栓通過貫穿孔18A,將煞車片10安裝於煞車卡鉗。背板14藉由鐵合金、鈦、鈦合金、及鋁合金的任一種所形成。在背板14的支承部16,與第1面16A垂直的方向的尺寸L1,小於:相對於摩擦構件12的摩擦面12A垂直的第3方向D3的摩擦構件12的尺寸L2(參考第2圖)。在摩擦構件12,相對於摩擦面12A垂直的第3方向D3的摩擦構件12的尺寸L2為1.5mm以上5mm以下。The back plate 14 includes a support portion 16 for supporting the friction member 12 and a connection portion 18 extending from the support portion 16 and connected to the brake caliper. The support portion 16 includes a first surface 16A facing the rotating body and a second surface 16B opposite to the first surface 16A in a state where the back plate 14 is mounted on a brake caliper of a manual driving vehicle. The friction member 12 is adhered to the first surface 16A. The first surface 16A is preferably parallel to a friction surface 12A described later. The connecting portion 18 includes a through hole 18A. The brake pad 10 is attached to the brake caliper by passing a pin of a brake caliper (not shown) through the through hole 18A. The back plate 14 is formed of any one of an iron alloy, titanium, a titanium alloy, and an aluminum alloy. A dimension L1 of the support portion 16 of the back plate 14 in a direction perpendicular to the first surface 16A is smaller than a dimension L2 of the friction member 12 in a third direction D3 perpendicular to the friction surface 12A of the friction member 12 (refer to FIG. 2). ). In the friction member 12, the size L2 of the friction member 12 in the third direction D3 perpendicular to the friction surface 12A is 1.5 mm to 5 mm.

接著針對摩擦構件12來說明。摩擦構件12,是具有與旋轉體相接的摩擦面12A的摩擦構件12,包含鋅纖維。摩擦面12A的面積為150mm2 以上600mm2 以下。摩擦面12A的面積更佳為250mm2 以上500mm2 以下。相對於摩擦面12A平行的第1方向D1的摩擦面12A的第1尺寸L3為15mm以上30mm以下。相對於摩擦面12A平行且相對於第1方向D1垂直的第2方向D2的摩擦面12A的第2尺寸L4為10mm以上20mm以下。在摩擦構件12,第2尺寸L4小於第1尺寸L3較佳。The friction member 12 will be described next. The friction member 12 is a friction member 12 having a friction surface 12A that is in contact with the rotating body, and includes zinc fibers. The area of the friction surface 12A is 150 mm 2 or more and 600 mm 2 or less. The area of the friction surface 12A is more preferably 250 mm 2 or more and 500 mm 2 or less. The first dimension L3 of the friction surface 12A in the first direction D1 parallel to the friction surface 12A is 15 mm or more and 30 mm or less. The second dimension L4 of the friction surface 12A in the second direction D2 parallel to the friction surface 12A and perpendicular to the first direction D1 is 10 mm or more and 20 mm or less. In the friction member 12, the second dimension L4 is preferably smaller than the first dimension L3.

摩擦構件12配置成:在背板14安裝於人力驅動車的煞車卡鉗的狀態,讓摩擦構件12的第2方向D2沿著與旋轉體的旋轉中心軸線垂直的徑向。藉此則能使摩擦構件12的長邊方向也就是第1方向D1大致沿著旋轉體的旋轉方向。並且摩擦構件12在第1方向D1彎曲且形成凹凸較佳。藉此摩擦構件12更能沿著旋轉體的旋轉方向。The friction member 12 is arranged such that the second direction D2 of the friction member 12 is in a radial direction perpendicular to the rotation center axis of the rotating body in a state where the back plate 14 is mounted on a brake caliper of a human-driven vehicle. This allows the longitudinal direction of the friction member 12, that is, the first direction D1 to be substantially along the rotation direction of the rotating body. In addition, the friction member 12 is preferably curved in the first direction D1 to form unevenness. Thereby, the friction member 12 can be more along the rotation direction of a rotating body.

摩擦構件12進一步包含錐狀面12B。錐狀面12B設置成連續於摩擦面12A。錐狀面12B從摩擦面12A朝向背板14的支承部16傾斜。錐狀面12B,在摩擦面12A,在第2方向D2從與連結部18相反的端緣延伸較佳。The friction member 12 further includes a tapered surface 12B. The tapered surface 12B is provided to be continuous with the friction surface 12A. The tapered surface 12B is inclined from the friction surface 12A toward the support portion 16 of the back plate 14. It is preferable that the tapered surface 12B extends from the end edge opposite to the connecting portion 18 in the second direction D2 on the friction surface 12A.

摩擦構件12如上述包含鋅纖維。鋅纖維為摩擦劑。鋅纖維的平均直徑為40μm以上140μm以下較佳。鋅纖維的平均直徑為50μm以上130μm以下更佳。這裡的平均直徑表示中位數直徑。以下所顯示的各種纖維的平均直徑都表示中位數直徑。The friction member 12 includes zinc fibers as described above. Zinc fiber is a friction agent. The average diameter of the zinc fibers is preferably from 40 μm to 140 μm. The average diameter of the zinc fibers is more preferably from 50 μm to 130 μm. The average diameter here means the median diameter. The average diameter of each fiber shown below represents the median diameter.

鋅纖維的平均長度為0.8mm以上2.8mm以下較佳。鋅纖維的平均長度為1.0mm以上2.6mm以下更佳。所謂鋅纖維的長度,是表示讓鋅纖維成為直線狀時的長度,在鋅纖維彎曲的情況,則是表示將彎曲的鋅纖維延伸成直線狀時的長度。平均長度表示長度的算術平均數。The average length of the zinc fiber is preferably 0.8 mm to 2.8 mm. The average length of the zinc fiber is preferably 1.0 mm or more and 2.6 mm or less. The length of the zinc fiber refers to a length when the zinc fiber is made linear, and when the zinc fiber is bent, it indicates a length when the bent zinc fiber is extended to a linear shape. The average length represents the arithmetic mean of the length.

摩擦構件12的鋅纖維的質量比率為15%以上40%以下較佳。摩擦構件12的鋅纖維的質量比率為18%以上38%以下更佳。摩擦構件12的鋅纖維的體積比率為5%以上30%以下較佳。摩擦構件12的鋅纖維的體積比率為7%以上28%以下更佳。The mass ratio of the zinc fiber in the friction member 12 is preferably 15% or more and 40% or less. The mass ratio of the zinc fiber of the friction member 12 is more preferably 18% or more and 38% or less. The volume ratio of the zinc fibers of the friction member 12 is preferably 5% or more and 30% or less. The volume ratio of the zinc fiber of the friction member 12 is more preferably 7% to 28%.

摩擦構件12除了鋅纖維之外,包含下述材料的至少一種較佳。摩擦構件12進一步包含結合劑。結合劑用來將構成摩擦構件12的材料結合。結合劑是具有黏接性及耐熱性的樹脂。結合劑例如苯酚樹脂、三聚氰胺樹脂、及環氧樹脂。選擇這些物質的一個或複數個來使用為結合劑。為了維持構成摩擦構件12的材料的凝聚性,在摩擦構件12其結合劑的質量比率為5%以上15%以下較佳。同樣的原因,在摩擦構件12其結合劑的體積比率為15%以上25%以下較佳。In addition to the zinc fiber, the friction member 12 preferably contains at least one of the following materials. The friction member 12 further contains a binding agent. The bonding agent is used to bond the materials constituting the friction member 12. The binder is a resin having adhesiveness and heat resistance. Examples of the binder include a phenol resin, a melamine resin, and an epoxy resin. One or more of these substances are selected for use as a binding agent. In order to maintain the cohesiveness of the material constituting the friction member 12, the mass ratio of the binder in the friction member 12 is preferably 5% to 15%. For the same reason, it is preferable that the volume ratio of the binder in the friction member 12 is 15% or more and 25% or less.

摩擦構件12進一步包含摩擦調整劑。摩擦調整劑是用來調整摩擦構件12與旋轉體之間的動摩擦係數。摩擦調整劑用來調整摩擦構件12相對於旋轉體的摩擦力。作為摩擦調整劑例如石墨、焦炭、二硫化鉬、及三硫化銻。選擇這些物質的一個或複數個來使用為摩擦調整劑。為了適當維持摩擦構件12相對於旋轉體的滑動性,在摩擦構件12其摩擦調整劑的質量比率為2%以上7%以下較佳。同樣的原因,在摩擦構件12其摩擦調整劑的體積比率為3%以上10%以下較佳。The friction member 12 further contains a friction modifier. The friction modifier is used to adjust the dynamic friction coefficient between the friction member 12 and the rotating body. The friction modifier is used to adjust the frictional force of the friction member 12 with respect to the rotating body. Examples of the friction modifier include graphite, coke, molybdenum disulfide, and antimony trisulfide. One or more of these substances are selected for use as a friction modifier. In order to properly maintain the sliding property of the friction member 12 with respect to the rotating body, the mass ratio of the friction modifier in the friction member 12 is preferably 2% or more and 7% or less. For the same reason, it is preferable that the volume ratio of the friction modifier in the friction member 12 is 3% or more and 10% or less.

摩擦構件12進一步包含研磨劑。研磨劑是用來使摩擦構件12與旋轉體的接觸造成的制動性提升。摩擦構件12的維氏硬度(Vickers hardness)高於旋轉體的維氏硬度。作為研磨劑例如碳化矽、氧化鋁、氧化鉻(Cr2 O3 )。選擇這些物質的一個或複數個來使用為研磨劑。在自行車使用方面適合使用碳化矽及氧化鉻(Cr2 O3 )。為了適當維持摩擦構件12的制動性,在摩擦構件12其研磨劑的質量比率為10%以上30%以下較佳。同樣的原因,在摩擦構件12其研磨劑的體積比率為10%以上30%以下較佳。上述舉例的研磨劑之中,摩擦構件12包含碳化矽較佳。碳化矽的平均直徑為1μm以上20μm以下較佳。摩擦構件12包含氧化鉻(Cr2 O3 )較佳。氧化鉻的平均直徑為0.1μm以上5μm以下較佳。摩擦構件12包含碳化矽及氧化鉻兩種物質更佳。The friction member 12 further contains an abrasive. The abrasive is used to improve the braking performance caused by the contact between the friction member 12 and the rotating body. The Vickers hardness of the friction member 12 is higher than the Vickers hardness of the rotating body. Examples of the abrasive include silicon carbide, aluminum oxide, and chromium oxide (Cr 2 O 3 ). One or more of these substances are selected for use as an abrasive. It is suitable to use silicon carbide and chromium oxide (Cr 2 O 3 ) in bicycle use. In order to properly maintain the braking performance of the friction member 12, it is preferable that the mass ratio of the abrasive in the friction member 12 is 10% or more and 30% or less. For the same reason, it is preferable that the volume ratio of the abrasive in the friction member 12 is 10% or more and 30% or less. Among the abrasives exemplified above, the friction member 12 preferably contains silicon carbide. The average diameter of the silicon carbide is preferably 1 μm or more and 20 μm or less. The friction member 12 preferably contains chromium oxide (Cr 2 O 3 ). The average diameter of chromium oxide is preferably from 0.1 μm to 5 μm. The friction member 12 is more preferably composed of two materials, silicon carbide and chromium oxide.

摩擦構件12進一步包含補強劑。補強劑用來適當地保持摩擦構件12。所謂高形狀維持性,是代表在摩擦構件12與旋轉體接觸的狀態,摩擦構件12的變形較小。補強劑是纖維狀物質較佳。作為補強劑,例如芳族聚醯胺纖維、丙烯酸纖維、及碳纖維。選擇這些物質的一個或複數個來使用為補強劑。為了同時達成摩擦構件12的形狀維持性與制動性,在摩擦構件12其補強劑的質量比率為3%以上7%以下較佳。同樣的原因,在摩擦構件12其補強劑的體積比率為5%以上15%以下較佳。作為補強劑所使用的纖維其平均直徑為1μm以上10μm以下較佳。纖維的平均長度為0.5mm以上3mm以下較佳。The friction member 12 further contains a reinforcing agent. A reinforcing agent is used to properly hold the friction member 12. The term “high shape retention” refers to a state where the friction member 12 is in contact with the rotating body, and the deformation of the friction member 12 is small. The reinforcing agent is preferably a fibrous substance. Examples of the reinforcing agent include aromatic polyamide fibers, acrylic fibers, and carbon fibers. One or more of these substances are selected for use as a reinforcing agent. In order to achieve the shape maintenance and braking performance of the friction member 12 at the same time, the mass ratio of the reinforcing agent in the friction member 12 is preferably 3% to 7%. For the same reason, the volume ratio of the reinforcing agent in the friction member 12 is preferably 5% to 15%. The average diameter of the fibers used as the reinforcing agent is preferably 1 μm or more and 10 μm or less. The average length of the fibers is preferably 0.5 mm to 3 mm.

摩擦構件12進一步包含體積調整劑。體積調整劑是用來調整摩擦構件12的體積。藉由添加體積調整劑,則能調整摩擦構件12的體積及摩擦面12A的大小。作為體積調整劑例如硫酸鋇、碳化鈣、及碳酸鎂。選擇這些物質的一個或複數個來使用為體積調整劑。為了同時達成摩擦構件12的小型化與制動性,在摩擦構件12其體積調整劑的質量比率為10%以上50%以下較佳。同樣的原因,在摩擦構件12其體積調整劑的體積比率為10%以上50%以下較佳。The friction member 12 further contains a volume modifier. The volume adjusting agent is used to adjust the volume of the friction member 12. By adding the volume modifier, the volume of the friction member 12 and the size of the friction surface 12A can be adjusted. Examples of the volume modifier include barium sulfate, calcium carbide, and magnesium carbonate. One or more of these substances are selected for use as a volume modifier. In order to achieve the miniaturization and braking performance of the friction member 12 at the same time, the mass ratio of the volume modifier in the friction member 12 is preferably 10% to 50%. For the same reason, the volume ratio of the volume modifier in the friction member 12 is preferably 10% to 50%.

摩擦構件12進一步包含鏽附著防止劑。鏽附著防止劑,是要用來抑制鏽因素材料移動到旋轉體。所謂鏽因素材料是表示使旋轉體鏽蝕的材料。作為鏽附著防止劑,例如熟石灰(氫氧化鈣)、氫氧化鎂、氧化鎂、氧化鈣等的鹼性物質。選擇這些物質的一個或複數個來使用為鏽附著防止劑。為了同時達成摩擦構件12的制動性與鏽附著防止性,在摩擦構件12其鏽附著防止劑的質量比率為0.1%以上2%以下較佳。同樣的原因,在摩擦構件12其鏽附著防止劑的體積比率為0.1%以上2%以下較佳。The friction member 12 further contains a rust prevention agent. The rust adhesion preventive is used to suppress the rust factor material from moving to the rotating body. The rust factor material is a material that rusts a rotating body. Examples of the anti-rust adhesion agent include alkaline substances such as slaked lime (calcium hydroxide), magnesium hydroxide, magnesium oxide, and calcium oxide. One or more of these substances are selected for use as a rust adhesion preventing agent. In order to achieve both the braking performance of the friction member 12 and the prevention of rust adhesion, the mass ratio of the rust adhesion preventing agent in the friction member 12 is preferably 0.1% to 2%. For the same reason, it is preferable that the volume ratio of the rust adhesion preventing agent in the friction member 12 is 0.1% or more and 2% or less.

摩擦構件12進一步包含滑接音減少劑。滑接音減少劑是用來減少摩擦構件12與旋轉體的接觸的雜音。尤其滑接音減少劑是用來減少高頻的聲音。作為滑接音減少劑例如腰果粉及鈦酸鉀纖維。選擇這些物質的一個或複數個來使用為滑接音減少劑。為了同時達成摩擦構件12的制動性與雜音的減少,在摩擦構件12其滑接音減少劑的質量比率為10%以上20%以下較佳。同樣的原因,在摩擦構件12其滑接音減少劑的體積比率為10%以上30%以下較佳。The friction member 12 further contains a sliding noise reduction agent. The sliding noise reducing agent is used to reduce the noise of the contact between the friction member 12 and the rotating body. In particular, the slipping sound reducing agent is used to reduce high-frequency sounds. Examples of slip reduction agents include cashew nut powder and potassium titanate fibers. One or more of these substances are selected for use as a sliding contact reducer. In order to reduce the braking performance and noise of the friction member 12 at the same time, it is preferable that the mass ratio of the sliding noise reduction agent in the friction member 12 is 10% or more and 20% or less. For the same reason, it is preferable that the volume ratio of the sliding contact reducing agent in the friction member 12 is 10% or more and 30% or less.

<實施例>
以下針對摩擦構件12的實施例來與參考例比較來說明。
表1顯示實施例及參考例的成分。
<Example>
Hereinafter, an example of the friction member 12 will be described in comparison with a reference example.
Table 1 shows the components of the examples and reference examples.

實施例的摩擦構件12,包含作為摩擦劑的鋅纖維(Zinc fiber),包含作為結合劑的苯酚樹脂(phenolic resin),包含作為摩擦調整劑的石墨(graphite),包含作為研磨劑的碳化矽(SiC)及氧化鉻(Cr2 O3 ),包含作為補強劑的芳族聚醯胺纖維(aramid fiber),包含作為體積調整劑的硫酸鋇(BaSO4 ),包含作為鏽附著防止劑的氫氧化鈣(Ca(OH)2 ),包含作為滑接音減少劑的腰果粉(Cashew dust)及鈦酸鉀纖維(pottasium titanate fibers)。相對於摩擦構件12的全體質量,這些物質的質量比及體積比如表1所示。The friction member 12 of the example includes a zinc fiber as a friction agent, a phenolic resin as a binder, a graphite as a friction modifier, and a silicon carbide (abrasive) as an abrasive. SiC) and chromium oxide (Cr 2 O 3 ), including aromatic polyamide fibers (aramid fiber) as a reinforcing agent, barium sulfate (BaSO 4 ) as a volume modifier, and hydroxide as a rust prevention agent Calcium (Ca (OH) 2 ) includes cashew dust and pottasium titanate fibers, which are slip reducing agents. The mass ratio and volume of these substances with respect to the entire mass of the friction member 12 are shown in Table 1.

參考例的摩擦構件的組成,作為摩擦劑,除了取代實施例的鋅纖維而包含黃銅纖維(Brass fiber)之外,是包含與實施例相同的成分(參考表1)。The composition of the friction member of the reference example contains the same component as that of the example except that the brass fiber (brass fiber) is included instead of the zinc fiber of the example (refer to Table 1).

在實施例及參考例所使用的各種物質的形狀特徵如下。鋅纖維的平均直徑為90μm,平均長度為1.8mm(延伸狀態的長度)。黃銅纖維的平均直徑為80μm,平均長度為1mm以上2mm以下。苯酚樹脂的平均直徑(混合時)為10μm以上50μm以下。石墨為鱗片狀,石墨的平均直徑為0.1mm以上0.2mm以下。碳化矽(SiC)的平均直徑為10μm。氧化鉻(Cr2 O3 )的平均直徑為1μm以上2μm以下。芳族聚醯胺纖維的平均直徑為5μm,平均長度為1mm以上2mm以下。硫酸鋇的平均直徑為10μm。氫氧化鈣的平均直徑為10μm以上50μm以下。腰果粉的平均直徑為0.5mm。鈦酸鉀纖維為板狀,短邊的平均長度為13μm,長邊的平均長度為65μm以下。The shape characteristics of various substances used in the examples and reference examples are as follows. The zinc fiber had an average diameter of 90 μm and an average length of 1.8 mm (length in the stretched state). The brass fiber has an average diameter of 80 μm and an average length of 1 mm to 2 mm. The average diameter (when mixed) of the phenol resin is 10 μm or more and 50 μm or less. Graphite is scaly, and the average diameter of graphite is 0.1 mm or more and 0.2 mm or less. The average diameter of silicon carbide (SiC) is 10 μm. The average diameter of chromium oxide (Cr 2 O 3 ) is 1 μm or more and 2 μm or less. The average diameter of the aromatic polyamide fiber is 5 μm, and the average length is 1 mm or more and 2 mm or less. The average diameter of barium sulfate was 10 μm. The average diameter of calcium hydroxide is 10 μm or more and 50 μm or less. The average diameter of cashew powder is 0.5mm. The potassium titanate fiber has a plate shape, and the average length of the short side is 13 μm, and the average length of the long side is 65 μm or less.

實施例及參考例的摩擦構件12是以下述條件形成。將構成摩擦構件12的上述物質在室溫下混合,將該混合物放入模具使其成為預定的形狀。將該混合物熱加壓成形後,持續預定時間進行熱處理。用以上方式形成摩擦構件12。The friction members 12 of Examples and Reference Examples were formed under the following conditions. The above-mentioned substances constituting the friction member 12 are mixed at room temperature, and the mixture is put into a mold to have a predetermined shape. After heat-pressing the mixture, the mixture is heat-treated for a predetermined time. The friction member 12 is formed in the above manner.

接著顯示實施例的效果。將實施例與參考例比較磨耗量、動摩擦係數、旋轉體的磨耗量、及在旋轉體形成的轉移層的厚度。所謂轉移層,是當使摩擦構件12接觸於旋轉的旋轉體時,藉由從摩擦構件12移動到旋轉體的物質所形成的層部。The effects of the examples are shown next. The examples and the reference examples were compared with the amount of wear, the coefficient of kinetic friction, the amount of wear of the rotating body, and the thickness of the transfer layer formed on the rotating body. The transfer layer is a layer portion formed by a substance that moves from the friction member 12 to the rotating body when the friction member 12 is brought into contact with the rotating rotating body.

針對磨耗量及動摩擦係數以下述條件來測定。實施例及參考例的摩擦構件12的摩擦面積為382mm2 。旋轉體使用SHIMANO公司製(RT99S)。設定成旋轉速度為155rpm(相當20km/h)、旋轉體的切線力為607N,進行了30分鐘的牽引測試。在高溫環境下進行牽引測試。具體來說,是在200℃左右的溫度、300℃左右的溫度、400℃左右的溫度、500℃左右的溫度進行牽引測試。The abrasion amount and the dynamic friction coefficient were measured under the following conditions. The friction area of the friction members 12 of the examples and the reference examples was 382 mm 2 . The rotating body was manufactured by Shimano (RT99S). The rotation speed was set to 155 rpm (equivalent to 20 km / h), and the tangential force of the rotating body was 607 N. A traction test was performed for 30 minutes. Traction test in high temperature environment. Specifically, the traction test is performed at a temperature of about 200 ° C, a temperature of about 300 ° C, a temperature of about 400 ° C, and a temperature of about 500 ° C.

上述試驗的結果,實施例的摩擦構件12的磨耗量,在上述任何溫度下都少於參考例的摩擦構件的磨耗量。實施例的摩擦構件12的制動造成的旋轉體的磨耗量,在除了300℃之外的各溫度,都少於參考例的磨耗量(以下稱為旋轉體磨耗量減少效果)。上述試驗的實施例的摩擦構件12的動摩擦係數,在上述任何溫度下都高於參考例的摩擦構件的動摩擦係數。
參考例的摩擦構件的對旋轉體的轉移層的厚度,越高溫則變得越薄,相對的實施例的摩擦構件12的對旋轉體的轉移層的厚度,越高溫則變得越厚。在各溫度下,實施例的摩擦構件12對旋轉體的轉移層的厚度,小於參考例的摩擦構件對旋轉體的轉移層的厚度。對於旋轉體的轉移層的厚度,是藉由輝光放電發光分析裝置(GD-OES)所測定。
As a result of the above tests, the amount of wear of the friction member 12 of the example is less than the amount of wear of the friction member of the reference example at any of the above temperatures. The abrasion amount of the rotating body caused by the braking of the friction member 12 of the embodiment is less than the abrasion amount of the reference example (hereinafter referred to as the effect of reducing the abrasion amount of the rotating body) at temperatures other than 300 ° C. The dynamic friction coefficient of the friction member 12 in the example of the above test is higher than the dynamic friction coefficient of the friction member in the reference example at any of the above temperatures.
The thickness of the transfer layer to the rotating body of the friction member of the reference example becomes thinner at higher temperatures, and the thickness of the transfer layer to the rotating body of the friction member 12 of the comparative example becomes thicker at higher temperatures. At each temperature, the thickness of the transfer layer of the friction member 12 of the example to the rotating body is smaller than the thickness of the transfer layer of the friction member of the reference example to the rotating body. The thickness of the transfer layer of the rotating body was measured by a glow discharge emission analysis device (GD-OES).

(變形例)
關於上述實施方式的說明,是本發明的摩擦構件及煞車片所採取的型態的例子,並非意圖限制其形態。本發明的摩擦構件及煞車片,可採取例如以下所示的上述各實施方式的變形例及未相互矛盾的至少兩個變形例組合的型態。在以下的變形例,針對與實施方式共通的部分,加上與實施方式相同的符號,省略其說明。
(Modification)
The description of the above-mentioned embodiment is an example of the form taken by the friction member and the brake pad of the present invention, and is not intended to limit the form thereof. The friction member and the brake pad of the present invention may take a combination of the modified examples of the above-described embodiments and at least two modified examples that do not contradict each other, for example. In the following modifications, the same reference numerals as those of the embodiment are added to the portions that are common to the embodiment, and descriptions thereof are omitted.

參考第3圖及第4圖針對具有散熱構造的煞車片20的一個例子加以說明。煞車片20,包含:摩擦構件22、背板24。摩擦構件22具有類似實施方式的摩擦構件12的構造及組成。背板24包含:用來支承摩擦構件22的支承部26、及具有散熱構造的散熱部28。An example of the brake pad 20 having a heat dissipation structure will be described with reference to FIGS. 3 and 4. The brake pad 20 includes a friction member 22 and a back plate 24. The friction member 22 has a structure and composition of the friction member 12 similar to the embodiment. The back plate 24 includes a support portion 26 for supporting the friction member 22 and a heat radiation portion 28 having a heat radiation structure.

支承部26及散熱部28設置於主體30。主體30,在背板24安裝於人力驅動車的煞車卡鉗的狀態,具有:與旋轉體相對向的第1面30A、及與第1面30A為相反側的第2面30B。摩擦構件22,在主體30的支承部26,黏接於第1面30A。散熱部28,不位於摩擦構件22的相反側,而在主體30設置於第2面30B。換言之散熱部28是設置於主體30,而並未經由主體30與摩擦構件22相對向。散熱部28,也可相對於主體30形成為一體,形成為不同個體也可以。在本實施方式,散熱部28是與主體30形成為一體。The support portion 26 and the heat radiation portion 28 are provided on the main body 30. The main body 30 has a first surface 30A facing the rotating body and a second surface 30B opposite to the first surface 30A in a state where the back plate 24 is mounted on a brake caliper of a human-driven vehicle. The friction member 22 is adhered to the first surface 30A at the support portion 26 of the main body 30. The heat radiating portion 28 is not located on the opposite side of the friction member 22 but is provided on the second surface 30B in the main body 30. In other words, the heat radiating portion 28 is provided on the main body 30 without facing the friction member 22 via the main body 30. The heat radiating portion 28 may be formed integrally with the main body 30 or may be formed as different individuals. In this embodiment, the heat radiating portion 28 is formed integrally with the main body 30.

散熱部28,如上述具有散熱構造。散熱構造包含葉片32。在主體30的第2面30B設置有複數個葉片32。複數的葉片32設置成從第2面30B朝摩擦構件22的相反側延伸。葉片32,也可相對於主體30形成為一體,形成為不同個體也可以。在本實施方式,葉片32是與主體30形成為一體。葉片32形成為不同個體的情況,例如在主體30設置用來插入葉片32的孔部,藉由壓入或黏接等的方法在該孔部固定葉片32。在主體30且在支承部26與散熱部28之間設置有用來將煞車卡鉗的銷栓通過的貫穿孔30C。The heat radiating section 28 has a heat radiating structure as described above. The heat dissipation structure includes a blade 32. A plurality of blades 32 are provided on the second surface 30B of the main body 30. The plurality of blades 32 are provided to extend from the second surface 30B toward the opposite side of the friction member 22. The blades 32 may be formed integrally with the main body 30 or may be formed as different individuals. In this embodiment, the blade 32 is formed integrally with the main body 30. In the case where the blades 32 are formed as different individuals, for example, a hole portion for inserting the blades 32 is provided in the main body 30, and the blades 32 are fixed to the hole portions by a method such as pressing or bonding. A through hole 30C is provided in the main body 30 between the support portion 26 and the heat radiating portion 28 to pass a pin of the brake caliper.

摩擦構件12也可如下述方式構成。摩擦構件12,具有與旋轉體相接的摩擦面12A,摩擦構件12包含鋅纖維,相對於摩擦面12A平行的第1方向D1上的上述摩擦面12A的第1尺寸L3,為15mm以上30mm以下;相對於摩擦面12A平行且相對於第1方向D1垂直的第2方向D2上的摩擦面12A的第2尺寸L4,為10mm以上20mm以下。The friction member 12 may be configured as described below. The friction member 12 has a friction surface 12A in contact with the rotating body. The friction member 12 includes zinc fibers, and the first dimension L3 of the friction surface 12A in the first direction D1 parallel to the friction surface 12A is 15 mm or more and 30 mm or less. The second dimension L4 of the friction surface 12A in the second direction D2 parallel to the friction surface 12A and perpendicular to the first direction D1 is 10 mm or more and 20 mm or less.

在上述實施方式,摩擦面12A也可分割為複數個。例如將摩擦面12A分割為兩個。在構成摩擦面12A的兩個摩擦面之間形成間隙。在該情況,摩擦面積藉由兩個摩擦面的面積的總和來計算出。摩擦構件12的第1尺寸L3及第2尺寸L4,是對於將複數的摩擦面當作連續的面的外型所設定的。In the above embodiment, the friction surface 12A may be divided into a plurality of surfaces. For example, the friction surface 12A is divided into two. A gap is formed between the two friction surfaces constituting the friction surface 12A. In this case, the friction area is calculated from the sum of the areas of the two friction surfaces. The first dimension L3 and the second dimension L4 of the friction member 12 are set for an appearance in which a plurality of friction surfaces are regarded as continuous surfaces.

在上述實施方式,摩擦構件12,雖然不含有鋅纖維以外的摩擦物質,而也可包含鋅纖維以外的摩擦物質。例如摩擦構件12,除了鋅纖維之外,可進一步包含黃銅纖維。在該情況,鋅纖維,其體積比大於黃銅纖維較佳。In the embodiment described above, the friction member 12 may not include a friction material other than zinc fiber, but may include a friction material other than zinc fiber. For example, the friction member 12 may further include brass fibers in addition to zinc fibers. In this case, it is preferable that the volume ratio of zinc fibers is larger than that of brass fibers.

實施方式的安裝有煞車片10、20的人力驅動車並未限定。人力驅動車包含:公路型自行車、登山型自行車、越野型自行車、城市型自行車、載貨型自行車、躺式自行車、滑板車。The human-powered driving vehicle to which the brake pads 10 and 20 are mounted according to the embodiment is not limited. Human-powered vehicles include road bikes, mountain bikes, off-road bikes, city bikes, cargo bikes, lying bikes, and scooters.

D1‧‧‧第1方向D1‧‧‧1st direction

D2‧‧‧第2方向 D2‧‧‧ 2nd direction

D3‧‧‧第3方向 D3‧‧‧3rd direction

L3‧‧‧第1尺寸 L3‧‧‧1st size

L4‧‧‧第2尺寸 L4‧‧‧ 2nd size

10、20‧‧‧煞車片 10, 20‧‧‧ Brake Pads

12、22‧‧‧摩擦構件 12, 22‧‧‧ Friction members

12A‧‧‧摩擦面 12A‧‧‧ friction surface

14、24‧‧‧背板 14, 24‧‧‧ back plate

26‧‧‧支承部 26‧‧‧ support

28‧‧‧散熱部 28‧‧‧Cooling Department

32‧‧‧葉片 32‧‧‧ Blade

第1圖為煞車片的俯視圖。Figure 1 is a top view of the brake pads.

第2圖為煞車片的側視圖。 Figure 2 is a side view of the brake pads.

第3圖為煞車片的變形例的立體圖。 FIG. 3 is a perspective view of a modified example of the brake pad.

第4圖為與第3圖的視角不同的視角觀察的煞車片的變形例的立體圖。 FIG. 4 is a perspective view of a modified example of the brake pad viewed from a viewing angle different from that of FIG. 3.

Claims (23)

一種摩擦構件,具有與旋轉體相接的摩擦面, 上述摩擦構件包含鋅纖維, 上述摩擦面的面積為150mm2 以上600mm2 以下。A friction member having a friction surface in contact with a rotating body, the friction member includes zinc fibers, and an area of the friction surface is 150 mm 2 or more and 600 mm 2 or less. 如申請專利範圍第1項的摩擦構件,其中,相對於上述摩擦面平行的第1方向上的上述摩擦面的第1尺寸,為15mm以上30mm以下。For example, in the friction member according to claim 1, the first dimension of the friction surface in the first direction parallel to the friction surface is 15 mm or more and 30 mm or less. 如申請專利範圍第2項的摩擦構件,其中,相對於上述摩擦面平行且相對於上述第1方向垂直的第2方向上的上述摩擦面的第2尺寸,為10mm以上20mm以下。For example, in the friction member according to the second claim, the second dimension of the friction surface in the second direction that is parallel to the friction surface and perpendicular to the first direction is 10 mm or more and 20 mm or less. 一種摩擦構件,具有與旋轉體相接的摩擦面, 上述摩擦構件包含鋅纖維, 相對於上述摩擦面平行的第1方向上的上述摩擦面的第1尺寸,為15mm以上30mm以下; 相對於上述摩擦面平行且相對於上述第1方向垂直的第2方向上的上述摩擦面的第2尺寸,為10mm以上20mm以下。A friction member having a friction surface in contact with a rotating body, The friction member includes zinc fiber, A first dimension of the friction surface in a first direction parallel to the friction surface is 15 mm or more and 30 mm or less; A second dimension of the friction surface in a second direction that is parallel to the friction surface and perpendicular to the first direction is 10 mm or more and 20 mm or less. 如申請專利範圍第3或4項的摩擦構件,其中,上述第2尺寸小於上述第1尺寸。For example, the friction member according to item 3 or 4 of the patent application scope, wherein the second size is smaller than the first size. 如申請專利範圍第2至4項中任一項的摩擦構件,其中,在上述第1方向彎曲且形成凹凸。The friction member according to any one of claims 2 to 4, wherein the friction member is bent in the first direction and has unevenness. 如申請專利範圍第1至4項中任一項的摩擦構件,其中,相對於上述摩擦面垂直的第3方向上的上述摩擦構件的尺寸,為1.5mm以上5mm以下。In the friction member according to any one of claims 1 to 4, the size of the friction member in a third direction perpendicular to the friction surface is 1.5 mm or more and 5 mm or less. 如申請專利範圍第1至4項中任一項的摩擦構件,其中,進一步包含結合劑。The friction member according to any one of claims 1 to 4, further comprising a binding agent. 如申請專利範圍第1至4項中任一項的摩擦構件,其中,進一步包含摩擦調整劑。The friction member according to any one of claims 1 to 4, further comprising a friction modifier. 如申請專利範圍第1至4項中任一項的摩擦構件,其中,進一步包含研磨劑。The friction member according to any one of claims 1 to 4, further comprising an abrasive. 如申請專利範圍第1至4項中任一項的摩擦構件,其中,進一步包含補強劑。The friction member according to any one of claims 1 to 4, further comprising a reinforcing agent. 如申請專利範圍第1至4項中任一項的摩擦構件,其中,進一步包含體積調整劑。The friction member according to any one of claims 1 to 4, further comprising a volume modifier. 如申請專利範圍第1至4項中任一項的摩擦構件,其中,進一步包含鏽附著防止劑。The friction member according to any one of claims 1 to 4, further comprising a rust adhesion preventing agent. 如申請專利範圍第1至4項中任一項的摩擦構件,其中,進一步包含滑接音減少劑。The friction member according to any one of claims 1 to 4, further comprising a sliding noise reducing agent. 如申請專利範圍第1至4項中任一項的摩擦構件,其中,上述鋅纖維的平均直徑為40μm以上140μm以下。The friction member according to any one of claims 1 to 4, wherein the average diameter of the zinc fiber is 40 μm or more and 140 μm or less. 如申請專利範圍第1至4項中任一項的摩擦構件,其中,上述鋅纖維的平均長度為0.8mm以上2.8mm以下。In the friction member according to any one of claims 1 to 4, the average length of the zinc fiber is 0.8 mm or more and 2.8 mm or less. 如申請專利範圍第1至4項中任一項的摩擦構件,其中,上述摩擦構件的上述鋅纖維的質量比率為15%以上40%以下。In the friction member according to any one of claims 1 to 4, the mass ratio of the zinc fiber in the friction member is 15% or more and 40% or less. 如申請專利範圍第1至4項中任一項的摩擦構件,其中,上述摩擦構件的上述鋅纖維的體積比率為5%以上30%以下。In the friction member according to any one of claims 1 to 4, the volume ratio of the zinc fiber of the friction member is 5% or more and 30% or less. 一種煞車片,包含: 申請專利範圍第1至18項中任一項的摩擦構件、 及用來支承上述摩擦構件的背板。A brake pad containing: Friction members in any one of the scope of patent applications 1 to 18, And a back plate for supporting the friction member. 如申請專利範圍第19項的煞車片,其中,上述摩擦構件黏接於上述背板。For example, the brake pad of claim 19, wherein the friction member is adhered to the back plate. 如申請專利範圍第19或20項的煞車片,其中,上述背板,是藉由鐵合金、鈦、鈦合金、及鋁合金的任一種所形成。For example, the brake pad of the 19th or 20th in the scope of patent application, wherein the back plate is formed of any one of an iron alloy, titanium, a titanium alloy, and an aluminum alloy. 如申請專利範圍第19或20項的煞車片,其中,上述背板包含:用來支承上述摩擦構件的支承部、及具有散熱構造的散熱部。For example, the brake pad of claim 19 or 20, wherein the back plate includes a support portion for supporting the friction member and a heat radiation portion having a heat radiation structure. 如申請專利範圍第22項的煞車片,其中,上述散熱構造包含葉片。For example, the brake pad of claim 22, wherein the heat dissipation structure includes a blade.
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