TW201935103A - Viewing angle expansion film, polarizing plate, and liquid crystal display device - Google Patents

Viewing angle expansion film, polarizing plate, and liquid crystal display device Download PDF

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TW201935103A
TW201935103A TW108104201A TW108104201A TW201935103A TW 201935103 A TW201935103 A TW 201935103A TW 108104201 A TW108104201 A TW 108104201A TW 108104201 A TW108104201 A TW 108104201A TW 201935103 A TW201935103 A TW 201935103A
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viewing angle
film
pore
liquid crystal
polarizing plate
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TW108104201A
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Chinese (zh)
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西岡寛哉
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日商日本瑞翁股份有限公司
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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Liquid Crystal (AREA)
  • Optical Elements Other Than Lenses (AREA)

Abstract

A viewing angle expansion film for expanding the viewing angle, which is provided with one or more resin layers. This viewing angle expansion film is configured such that: one or more layers among the resin layers are pore-containing layers; each pore-containing layer is provided with a plurality of pore-containing parts that are generally parallel to each other; each pore-containing part contains a pore; the resin that constitutes the pore-containing layers contain an alicyclic structure-containing polymer and a hydrocarbon compound; and the hydrocarbon compound has a number average molecular weight of from 200 to 1,500.

Description

視角擴大薄膜、偏光板及液晶顯示裝置Viewing angle expanding film, polarizing plate and liquid crystal display device

本發明係關於視角擴大薄膜、偏光板及液晶顯示裝置。The present invention relates to a viewing angle widening film, a polarizing plate, and a liquid crystal display device.

TN模式及VA模式之液晶顯示裝置一方面技術確立而能相對廉價地供給,另一方面卻多有自斜向方向觀察顯示面時之顯示品質低劣而能夠利用之視角狹窄的情形。具體而言,顯示於畫面之影像的明亮程度與觀察影像所量測到的亮度之關係,在自正面觀察之情形與在自斜向方向觀察之情形中大不相同,可能使液晶顯示裝置的觀看變得困難。是故,TN模式之液晶顯示裝置,以往主要採用於中小型電視或個人電腦等自既定角度觀看的顯示裝置上。然而,近年來平板型終端等要求廣視角下之觀看性的裝置,亦嘗試使用此等模式的液晶顯示,連同用以擴大視角的手段。Liquid crystal display devices in the TN mode and the VA mode can be supplied relatively inexpensively on the one hand, but on the other hand, they often have poor display quality and narrow viewing angles when viewing the display surface from an oblique direction. Specifically, the relationship between the brightness of the image displayed on the screen and the measured brightness of the observation image is very different between the case of viewing from the front and the case of viewing from an oblique direction, which may make the liquid crystal display device Watching becomes difficult. For this reason, the TN mode liquid crystal display device has been mainly used in the past for display devices such as small and medium-sized televisions or personal computers. However, in recent years, devices such as tablet-type terminals that require viewing under a wide viewing angle have also attempted to use liquid crystal displays of these modes, together with means for expanding the viewing angle.

作為用以擴大視角的手段之例,已知:具有特定之相位差並藉此補償視角的相位差層。並且,針對於此種相位差層的製造方法,亦已有種種提案(例如專利文獻1及2)。As an example of a means for expanding the viewing angle, a phase difference layer having a specific phase difference and thereby compensating the viewing angle is known. In addition, various methods have been proposed for manufacturing such a retardation layer (for example, Patent Documents 1 and 2).

『專利文獻』
《專利文獻1》:日本專利公開第2013-151162號公報(對應公報:美國專利申請公開第2002/180107號說明書)
《專利文獻2》:國際專利公開第2009/084661號(對應公報:美國專利申請公開第2011/039084號說明書)
『Patent Literature』
"Patent Document 1": Japanese Patent Publication No. 2013-151162 (corresponding publication: US Patent Application Publication No. 2002/180107)
"Patent Document 2": International Patent Publication No. 2009/084661 (corresponding bulletin: US Patent Application Publication No. 2011/039084)

然而,企求得在更廣範圍之視角下實現良好之顯示的顯示裝置。具體而言,企求以下顯示裝置:將液晶顯示裝置之對比維持在高水準,且在色階亮度特性(顯示於畫面之影像的明亮程度與觀察此影像所量測到的亮度之關係)方面,自斜向方向觀察到的色階亮度特性與自正面觀察到的色階亮度特性相近。However, a display device is desired in which a good display can be achieved in a wider range of viewing angles. Specifically, the following display devices are sought: maintaining the contrast of liquid crystal display devices at a high level, and in terms of gradation brightness characteristics (the relationship between the brightness of the image displayed on the screen and the brightness measured by observing this image), The gradation luminance characteristics observed from the oblique direction are similar to the gradation luminance characteristics observed from the front.

再者,企求即便在儲存於高濕環境及高溫環境之後仍可維持良好之視角擴大特性的視角擴大薄膜。Furthermore, a viewing angle expansion film that can maintain good viewing angle expansion characteristics even after storage in a high-humidity environment and a high-temperature environment is desired.

因此,本發明的目的在於提供:兼顧高對比與廣範圍之視角,即便在儲存於高濕環境及高溫環境之後仍得維持良好之視角擴大特性的視角擴大薄膜、偏光板及液晶顯示裝置。Therefore, an object of the present invention is to provide a viewing angle widening film, a polarizing plate, and a liquid crystal display device that take into account both high contrast and a wide range of viewing angles and maintain good viewing angle expansion characteristics even after storage in a high humidity environment and a high temperature environment.

本發明人為能解決前述問題而研究的結果,發現藉由以具備含孔層的薄膜作為視角擴大薄膜應用於顯示裝置,可解決此類問題,進而完成本發明,所述含孔層係由包含含脂環結構聚合物及數量平均分子量為200~1500之烴之樹脂所構成。As a result of research conducted by the present inventor to solve the foregoing problems, it has been found that by using a film with a hole-containing layer as a viewing angle-enlarging film applied to a display device, such problems can be solved, and the present invention is completed. The hole-containing layer is composed of It is composed of an alicyclic structure polymer and a resin having a number average molecular weight of 200 to 1500.

亦即,本發明係如以下所述。That is, the present invention is as described below.

[1]一種視角擴大薄膜,其係用以擴大視角的視角擴大薄膜,其中
前述視角擴大薄膜具備1層以上的樹脂層,
前述樹脂層之1層以上係含孔層,
前述含孔層具備多個彼此略為平行的含孔部,
前述含孔部含有孔洞,
構成前述含孔層的樹脂包含含脂環結構聚合物及烴,
前述烴的數量平均分子量為200~1500。
[1] A viewing angle expanding film, which is a viewing angle expanding film for expanding the viewing angle, wherein the viewing angle expanding film includes one or more resin layers,
One or more of the foregoing resin layers are pore-containing layers,
The hole-containing layer includes a plurality of hole-containing portions that are slightly parallel to each other.
The aforementioned hole-containing portion contains a hole,
The resin constituting the pore-containing layer includes an alicyclic structure-containing polymer and a hydrocarbon,
The number average molecular weight of the hydrocarbon is 200 to 1500.

[2]如請求項1所述之視角擴大薄膜,其中構成前述含孔層之樹脂的玻璃轉移溫度(Tg)為115℃以上。[2] The viewing angle widening film according to claim 1, wherein the glass transition temperature (Tg) of the resin constituting the pore-containing layer is 115 ° C or higher.

[3]如[1]或[2]所記載之視角擴大薄膜,其中前述烴為氫化石油樹脂。[3] The viewing angle widening film according to [1] or [2], wherein the hydrocarbon is a hydrogenated petroleum resin.

[4]如[1]~[3]之任1項所記載之視角擴大薄膜,其中前述烴,其軟化點為90℃以上且150℃以下,且係選自氫化C9系石油樹脂及氫化二環戊二烯系石油樹脂之1種以上。[4] The viewing angle-expanding film according to any one of [1] to [3], in which the aforementioned hydrocarbon has a softening point of 90 ° C to 150 ° C and is selected from hydrogenated C9 petroleum resin and hydrogenated One or more cyclopentadiene-based petroleum resins.

[5]如[1]~[4]之任1項所記載之視角擴大薄膜,其中前述含脂環結構聚合物係選自「降烯系聚合物、單環之環烯烴系聚合物、環狀共軛二烯系聚合物、乙烯脂環烴系聚合物及此等之氫化物」的聚合物。[5] The viewing angle-enlarging film according to any one of [1] to [4], wherein the alicyclic structure-containing polymer is selected from the group consisting of a "norylene polymer, a monocyclic cyclic olefin polymer, and a ring Conjugated diene-based polymers, ethylene alicyclic hydrocarbon-based polymers, and these hydrides "polymers.

[6]如[1]~[5]之任1項所記載之視角擴大薄膜,其具備2層以上之樹脂層。[6] The viewing angle widening film according to any one of [1] to [5], which includes two or more resin layers.

[7]如[1]~[6]之任1項所記載之視角擴大薄膜,其中相鄰之前述含孔部的間隔為50 μm以下的不定之間隔。[7] The viewing angle widening film according to any one of [1] to [6], wherein an interval between the adjacent hole-containing portions is an indefinite interval of 50 μm or less.

[8]如[1]~[7]之任1項所記載之視角擴大薄膜,其含有紫外線吸收劑。[8] The viewing angle widening film according to any one of [1] to [7], which contains an ultraviolet absorber.

[9]如[1]~[8]之任1項所記載之視角擴大薄膜,其中前述視角擴大薄膜係偏光板保護薄膜。[9] The viewing angle widening film according to any one of [1] to [8], wherein the viewing angle widening film is a polarizing plate protective film.

[10]如[1]~[9]之任1項所記載之視角擴大薄膜,其中前述含孔部係由裂紋而成。[10] The viewing angle widening film according to any one of [1] to [9], wherein the hole-containing portion is formed by cracks.

[11]一種偏光板,其具備如[1]~[10]之任1項所記載之視角擴大薄膜與偏光件。[11] A polarizing plate including the viewing angle widening film and the polarizer as described in any one of [1] to [10].

[12]如[11]所記載之偏光板,其中前述含孔部的長度方向相對於前述偏光件的吸收軸平行或垂直。[12] The polarizing plate according to [11], wherein a length direction of the hole-containing portion is parallel or perpendicular to an absorption axis of the polarizer.

[13]如[11]所記載之偏光板,其中前述偏光件之吸收軸與前述含孔部之長度方向所夾之角度為45°。[13] The polarizing plate according to [11], wherein the angle between the absorption axis of the polarizer and the longitudinal direction of the hole-containing portion is 45 °.

[14]一種TN模式之液晶顯示裝置,其係自觀看側依序具備如[11]或[13]所記載之偏光板及TN模式之液晶單元的TN模式之液晶顯示裝置,其中
前述偏光板係以其前述視角擴大薄膜側之面成為觀看側的方式配置,
在自斜向方向觀看顯示畫面時色階反轉的方位角度與前述含孔部的長度方向所夾之角度為垂直。
[14] A TN mode liquid crystal display device, which is a TN mode liquid crystal display device sequentially provided with a polarizing plate as described in [11] or [13] and a TN mode liquid crystal cell from the viewing side, wherein the aforementioned polarizing plate It is arranged such that the surface on the side of the viewing angle widening film becomes the viewing side,
When the display screen is viewed from an oblique direction, the azimuth angle in which the gradation is inverted is perpendicular to the angle between the longitudinal direction of the hole-containing portion.

[15]一種VA模式之液晶顯示裝置,其係自觀看側依序具備如[11]或[12]所記載之偏光板及VA模式之液晶單元的VA模式之液晶顯示裝置,其中
前述偏光板係以其前述視角擴大薄膜側之面成為觀看側的方式配置,
前述含孔部的長度方向相對於前述偏光件的吸收軸平行。
[15] A VA mode liquid crystal display device, which is a VA mode liquid crystal display device sequentially provided with a polarizing plate as described in [11] or [12] and a VA mode liquid crystal cell from the viewing side, wherein the aforementioned polarizing plate It is arranged such that the surface on the side of the viewing angle widening film becomes the viewing side,
The longitudinal direction of the hole-containing portion is parallel to the absorption axis of the polarizer.

根據本發明,可提供:兼顧高對比與廣範圍之視角,即便在儲存於高濕環境及高溫環境之後仍得維持良好之視角擴大特性的視角擴大薄膜、偏光板及液晶顯示裝置。According to the present invention, it is possible to provide a viewing angle widening film, a polarizing plate, and a liquid crystal display device that take into account both high contrast and a wide range of viewing angles and maintain good viewing angle expansion characteristics even after storage in a high humidity environment and a high temperature environment.

以下揭示實施型態及示例物以詳細說明本發明。惟本發明並非受限於以下所揭示之實施型態及示例物者,在不脫離本發明之申請專利範圍及其均等範圍的範圍內得任意變更而實施。The embodiments and examples are disclosed below to explain the present invention in detail. However, the present invention is not limited to the implementation modes and examples disclosed below, and can be implemented with arbitrary changes without departing from the scope of the patent application of the present invention and its equivalent scope.

在以下說明中,所謂「偏光板」,不僅包含剛性之部件,亦可包含例如樹脂製之薄膜般具有可撓性的部件。In the following description, the "polarizing plate" includes not only a rigid member but also a member having flexibility such as a resin film.

在以下說明中,所謂構成元件的方向為「45°」、「平行」、「垂直」或「正交」,除非特別註記,否則在不損及本發明之效果的範圍內,亦可包含例如:通常為±5°,以±2°為佳,以±1°為較佳之範圍內的誤差。In the following description, the direction of the constituent elements is "45 °", "parallel", "vertical" or "orthogonal", and unless otherwise noted, within the range that does not impair the effect of the present invention, it may also include : Error is usually within ± 5 °, preferably within ± 2 °, and within a better range of ± 1 °.

並且,在以下說明中,MD方向(machine direction)係在生產線中之薄膜的流動方向,TD方向(traverse direction)係平行於薄膜面的方向,且垂直於MD方向的方向。並且便宜上,亦有將長條之薄膜的長度方向稱作薄膜之MD方向,將寬度方向稱作薄膜之TD方向的情況。在以下說明中,所謂「長條」之薄膜,係指相對於寬度,具有5倍以上之長度的薄膜,以具有10倍或其以上的長度為佳,具體上係指具有可收捲成輥狀儲存或運輸之程度之長度的薄膜。長條之薄膜的長度之上限並無特別限制,但得定為例如相對於寬度10萬倍以下。Furthermore, in the following description, the MD direction (machine direction) is the flow direction of the film in the production line, and the TD direction (traverse direction) is a direction parallel to the film surface and perpendicular to the MD direction. In addition, the length direction of the long film is called the MD direction of the film, and the width direction is called the TD direction of the film. In the following description, the "long" film refers to a film having a length of 5 times or more with respect to the width, and preferably a length of 10 times or more, and specifically, a roll having a rewindable roll. The length of the film is stored or transported. The upper limit of the length of the long film is not particularly limited, but may be set to, for example, 100,000 times or less the width.

在以下說明中,視角擴大薄膜等薄膜的面內延遲Re,除非另有註記,否則係由Re=(nx-ny)×d所表示之值。並且,薄膜之厚度方向的延遲Rth,除非另有註記,否則係由Rth=[(nx+ny)/2-nz]×d所表示之值。於此,nx表示係為薄膜之面內方向──亦即與厚度方向垂直之方向──且賦予最大折射率之方向的折射率。ny表示係為面內方向且與nx之方向正交之方向的折射率。nz表示厚度方向的折射率。d表示薄膜的厚度。量測波長,除非另有註記,否則為590 nm。In the following description, the in-plane retardation Re of a film such as a viewing angle widening film is a value represented by Re = (nx-ny) × d unless otherwise noted. The retardation Rth in the thickness direction of the film is a value represented by Rth = [(nx + ny) / 2-nz] × d unless otherwise noted. Here, nx represents the refractive index that is the in-plane direction of the film--that is, the direction perpendicular to the thickness direction--and the direction that gives the maximum refractive index. ny represents a refractive index which is a direction in the plane and a direction orthogonal to the direction of nx. nz represents the refractive index in the thickness direction. d represents the thickness of the film. Measurement wavelength, unless otherwise noted, is 590 nm.

[1.視角擴大薄膜的概要][1. Overview of viewing angle widening film]

本發明之視角擴大薄膜,係用以擴大液晶顯示裝置之視角的薄膜。The viewing angle widening film of the present invention is a film for expanding the viewing angle of a liquid crystal display device.

視角擴大薄膜具備1層以上之樹脂層。樹脂層中之1層以上係含孔層。The viewing angle widening film includes one or more resin layers. One or more of the resin layers are pore-containing layers.

[2.含孔層的材料][2. Materials with pore layer]

構成含孔層的樹脂包含含脂環結構聚合物及烴。The resin constituting the pore-containing layer includes an alicyclic structure-containing polymer and a hydrocarbon.

[2.1.含脂環結構聚合物][2.1. Polymers with alicyclic structure]

在本發明中,藉由構成含孔層的樹脂包含係為吸水率低之聚合物的含脂環結構聚合物,即便在儲存於高濕環境之後仍得維持良好之視角擴大特性。In the present invention, since the resin constituting the pore-containing layer contains an alicyclic structure polymer which is a polymer having a low water absorption rate, it is possible to maintain good viewing angle expansion characteristics even after storage in a high-humidity environment.

作為含脂環結構聚合物之例,可列舉:(1)降烯系聚合物、(2)單環之環烯烴系聚合物、(3)環狀共軛二烯系聚合物、(4)乙烯脂環烴系聚合物以及(1)~(4)的氫化物等。此等之中,就耐熱性、機械性強度等之觀點而言,以降烯系聚合物及其氫化物為佳。Examples of the alicyclic structure-containing polymer include (1) a norbornene-based polymer, (2) a monocyclic cyclic olefin-based polymer, (3) a cyclic conjugated diene-based polymer, and (4) Ethylene alicyclic hydrocarbon polymers and hydrides such as (1) to (4). Among these, from the viewpoints of heat resistance, mechanical strength, and the like, a norbornene-based polymer and a hydride thereof are preferable.

作為降烯系聚合物,可列舉例如:降烯單體的開環聚合物、降烯單體與能開環共聚合之其他單體的開環共聚物及此等之氫化物;降烯單體的加成聚合物、降烯單體與能共聚合之其他單體的加成共聚物等。此等之中,就透明性的觀點而言,以「降烯單體的開環聚合物之氫化物」或「降烯單體與能開環共聚合之其他單體的開環共聚物之氫化物」為尤佳。Examples of the norbornene-based polymer include a ring-opening polymer of a norylene monomer, a ring-opening copolymer of a norylene monomer and other monomers capable of ring-opening copolymerization, and hydrides thereof; Addition polymers, addition copolymers of norbornene monomers and other monomers capable of copolymerization. Among these, from the viewpoint of transparency, the "hydrogenated product of a ring-opening polymer of a norylene monomer" or "the ring-opening copolymer of a norylene monomer and another monomer capable of ring-opening copolymerization" "Hydride" is particularly preferred.

含脂環結構聚合物藉由凝膠滲透層析法所量測到之聚苯乙烯換算或聚異戊二烯換算的重量平均分子量,通常為5,000以上,以10,000以上為佳,以15,000以上為較佳,且通常為50,000以下,以45,000以下為佳,以40,000以下為較佳。數量平均分子量通常超過1,500、以5,000以上為佳,以10,000以上為較佳,且通常為40,000以下,以35,000以下為佳,以30,000以下為較佳。The polystyrene-equivalent or polyisoprene-equivalent weight average molecular weight of the alicyclic structure-containing polymer measured by gel permeation chromatography is usually 5,000 or more, preferably 10,000 or more, and 15,000 or more It is preferably, and usually 50,000 or less, preferably 45,000 or less, and more preferably 40,000 or less. The number average molecular weight usually exceeds 1,500, preferably 5,000 or more, preferably 10,000 or more, and usually 40,000 or less, preferably 35,000 or less, and more preferably 30,000 or less.

[2.1.1.氫化嵌段共聚物[G]][2.1.1. Hydrogenated block copolymer [G]]

作為具有含脂環結構聚合物之例,可舉出包含2個以上的聚合物嵌段[D]與1個以上之聚合物嵌段[E]的氫化嵌段共聚物[G],所述聚合物嵌段[D]具有含環烴基化合物氫化物單元[I];所述聚合物嵌段[D]具有鏈烴氫化物單元[II],或單元[I]及單元[II]之組合。Examples of the polymer having an alicyclic structure include a hydrogenated block copolymer [G] including two or more polymer blocks [D] and one or more polymer blocks [E]. The polymer block [D] has a cyclic hydrocarbon group-containing compound hydride unit [I]; the polymer block [D] has a chain hydrocarbon hydride unit [II], or a combination of the unit [I] and the unit [II] .

[含環烴基化合物氫化物單元[I]][Cycloalkyl-containing compound hydride unit [I]]

含環烴基化合物氫化物單元[I]係具有「將含環烴基化合物聚合,若透過此種聚合所獲得之單元具有不飽和鍵則進一步氫化其不飽和鍵」而獲得之結構的結構單元。惟含環烴基化合物氫化物單元[I]還包含由任何製造方法所獲得之單元,只要具有該結構。The cyclic hydrocarbon group-containing compound hydride unit [I] is a structural unit having a structure obtained by "polymerizing a cyclic hydrocarbon group-containing compound, and further hydrogenating its unsaturated bond if the unit obtained by such polymerization has an unsaturated bond". However, the cyclic hydrocarbon-containing compound hydride unit [I] also includes a unit obtained by any manufacturing method as long as it has the structure.

含環烴基化合物氫化物單元[I]以藉由芳族乙烯化合物之聚合而獲得的結構單元為佳。更具體而言,係具有將芳族乙烯化合物聚合再氫化其不飽和鍵而獲得之結構的結構單元(芳族乙烯化合物氫化物單元[I])。惟芳族乙烯化合物氫化物單元[I]還包含由任何製造方法所獲得之單元,只要具有該結構。The cyclic hydrocarbon group-containing compound hydride unit [I] is preferably a structural unit obtained by polymerization of an aromatic vinyl compound. More specifically, it is a structural unit (aromatic vinyl compound hydride unit [I]) having a structure obtained by polymerizing an aromatic vinyl compound and hydrogenating its unsaturated bond. However, the aromatic vinyl compound hydride unit [I] also includes a unit obtained by any manufacturing method as long as it has the structure.

同樣地,在本申請案中,舉例而言,有時會將具有「將苯乙烯聚合再氫化其不飽和鍵」而獲得之結構的結構單元稱作苯乙烯氫化物單元。苯乙烯氫化物單元亦還包含由任何製造方法所獲得之單元,只要具有該結構。Similarly, in this application, for example, a structural unit having a structure obtained by "polymerizing styrene and hydrogenating its unsaturated bond" is sometimes referred to as a styrene hydride unit. The styrene hydride unit also includes a unit obtained by any manufacturing method as long as it has the structure.

作為芳族乙烯化合物氫化物單元[I]之例,可舉出由以下結構式(1)所表示之結構單元。Examples of the aromatic vinyl compound hydride unit [I] include a structural unit represented by the following structural formula (1).

『化1』
『Hua1』

在結構式(1)中,Rc 表示脂環烴基。若要列舉Rc 之例,可列舉環己基等環己基類、十氫萘基類等。In the structural formula (1), R c represents an alicyclic hydrocarbon group. Examples of R c include cyclohexyls such as cyclohexyl, and decalinyls.

在結構式(1)中,R1 、R2 及R3 分別獨立表示氫原子、鏈烴基、鹵素原子、烷氧基、羥基、酯基、氰基、醯胺基、醯亞胺基、矽基或經極性基(鹵素原子、烷氧基、羥基、酯基、氰基、醯胺基、醯亞胺基或矽基)取代之鏈烴基。其中作為R1 、R2 及R3 ,就耐熱性、低雙折射性及機械強度等之觀點而言以氫原子及碳原子數1~6個的鏈烴基為佳。作為鏈烴基以飽和烴基為佳,以烷基為較佳。In the structural formula (1), R 1 , R 2 and R 3 each independently represent a hydrogen atom, a chain hydrocarbon group, a halogen atom, an alkoxy group, a hydroxyl group, an ester group, a cyano group, a fluorenylamino group, a fluorenimine group, and a silicon atom. Or a chain hydrocarbon group substituted with a polar group (halogen atom, alkoxy group, hydroxyl group, ester group, cyano group, amido group, amidino group or silyl group). Among them, R 1 , R 2 and R 3 are preferably a hydrogen atom and a chain hydrocarbon group having 1 to 6 carbon atoms in terms of heat resistance, low birefringence, and mechanical strength. The chain hydrocarbon group is preferably a saturated hydrocarbon group, and more preferably an alkyl group.

作為芳族乙烯化合物氫化物單元[I]的良佳具體例,可舉出由下述式(1-1)所表示之結構單元。由式(1-1)所表示之結構單元係苯乙烯氫化物單元。A good specific example of the aromatic vinyl compound hydride unit [I] includes a structural unit represented by the following formula (1-1). The structural unit represented by the formula (1-1) is a styrene hydride unit.

『化2』
『Hua 2』

在含環烴基化合物氫化物單元[I]的示例物中具有立體異構物者,亦可使用其任一立體異構物。含環烴基化合物氫化物單元[I]可僅使用1種,亦可以任意比率組合2種以上使用。Those having stereoisomers in the examples of the cyclic hydrocarbon group-containing hydride unit [I] may use any of the stereoisomers. The cyclic hydrocarbon group-containing compound hydride unit [I] may be used singly or in combination of two or more kinds in any ratio.

[鏈烴氫化物單元[II]][Chain hydride unit [II]]

鏈烴氫化物單元[II]係具有「將鏈烴聚合,若透過此種聚合所獲得之單元具有不飽和鍵則進一步氫化其不飽和鍵」而獲得之結構的結構單元。惟鏈烴氫化物單元[II]還包含由任何製造方法所獲得之單元,只要具有該結構。The paraffin hydride unit [II] is a structural unit having a structure obtained by "polymerizing a paraffin, and if a unit obtained by such polymerization has an unsaturated bond, further hydrogenating the unsaturated bond". However, the chain hydrocarbon hydride unit [II] also includes a unit obtained by any manufacturing method as long as it has the structure.

鏈烴氫化物單元[II]以藉由二烯化合物之聚合而獲得之結構單元為佳。更具體而言,係具有「將二烯化合物聚合,若透過此種聚合所獲得之單元具有不飽和鍵則進一步氫化其不飽和鍵」而獲得之結構的結構單元(二烯化合物氫化物單元[II])。惟二烯化合物氫化物單元[II]還包含由任何製造方法所獲得之單元,只要具有該結構。The hydrocarbon hydride unit [II] is preferably a structural unit obtained by polymerization of a diene compound. More specifically, it is a structural unit having a structure obtained by "polymerizing a diene compound and further hydrogenating an unsaturated bond if a unit obtained through such polymerization has an unsaturated bond" (diene compound hydride unit [ II]). However, the diene compound hydride unit [II] also includes a unit obtained by any manufacturing method as long as it has the structure.

同樣地,在本申請案中,舉例而言,有時會將具有「將異戊二烯聚合再氫化其不飽和鍵」而獲得之結構的結構單元稱作異戊二烯氫化物單元。異戊二烯氫化物單元亦還包含由任何製造方法所獲得之單元,只要具有該結構。Similarly, in this application, for example, a structural unit having a structure obtained by "polymerizing isoprene and then hydrogenating its unsaturated bond" is sometimes referred to as an isoprene hydride unit. The isoprene hydride unit also includes a unit obtained by any manufacturing method as long as it has the structure.

二烯化合物氫化物單元[II],以藉由共軛二烯化合物之聚合而獲得之結構單元為佳。更具體而言,以具有將鏈狀共軛二烯化合物等共軛二烯化合物聚合再氫化其不飽和鍵而獲得之結構為佳。作為其例,可列舉以下由結構式(2)所表示之結構單元及由結構式(3)所表示之結構單元。The diene compound hydride unit [II] is preferably a structural unit obtained by polymerization of a conjugated diene compound. More specifically, it is preferable to have a structure obtained by polymerizing a conjugated diene compound such as a chain conjugated diene compound and then hydrogenating its unsaturated bond. Examples thereof include the following structural units represented by the structural formula (2) and structural units represented by the structural formula (3).

『化3』
『Hua 3』

在結構式(2)中,R4 ~R9 分別獨立表示氫原子、鏈烴基、鹵素原子、烷氧基、羥基、酯基、氰基、醯胺基、醯亞胺基、矽基或經極性基(鹵素原子、烷氧基、羥基、酯基、氰基、醯胺基、醯亞胺基或矽基)取代之鏈烴基。其中作為R4 ~R9 ,就耐熱性、低雙折射性及機械強度等之觀點而言以氫原子及碳原子數1~6個的鏈烴基為佳。作為鏈烴基以飽和烴基為佳,以烷基為較佳。In the structural formula (2), R 4 to R 9 each independently represent a hydrogen atom, a chain hydrocarbon group, a halogen atom, an alkoxy group, a hydroxyl group, an ester group, a cyano group, a fluorenylamino group, a fluorenimine group, a silicon group, or a hydrogen atom. A hydrocarbon group substituted with a polar group (halogen atom, alkoxy group, hydroxyl group, ester group, cyano group, amido group, amidino group or silyl group). Among them, R 4 to R 9 are preferably a hydrogen atom and a chain hydrocarbon group having 1 to 6 carbon atoms from the viewpoints of heat resistance, low birefringence, and mechanical strength. The chain hydrocarbon group is preferably a saturated hydrocarbon group, and more preferably an alkyl group.

『化4』
『Hua 4』

在結構式(3)中,R10 ~R15 分別獨立表示氫原子、鏈烴基、鹵素原子、烷氧基、羥基、酯基、氰基、醯胺基、醯亞胺基、矽基或經極性基(鹵素原子、烷氧基、羥基、酯基、氰基、醯胺基、醯亞胺基或矽基)取代之鏈烴基。其中作為R10 ~R15 ,就耐熱性、低雙折射性及機械強度等之觀點而言以氫原子及碳原子數1~6個的鏈烴基為佳。作為鏈烴基以飽和烴基為佳,以烷基為較佳。In the structural formula (3), R 10 to R 15 each independently represent a hydrogen atom, a chain hydrocarbon group, a halogen atom, an alkoxy group, a hydroxyl group, an ester group, a cyano group, a fluorenylamino group, a fluorenimine group, a silicon group, or a hydrogen atom. A hydrocarbon group substituted with a polar group (halogen atom, alkoxy group, hydroxyl group, ester group, cyano group, amido group, amidino group or silyl group). Among them, R 10 to R 15 are preferably a hydrogen atom and a chain hydrocarbon group having 1 to 6 carbon atoms from the viewpoints of heat resistance, low birefringence, and mechanical strength. The chain hydrocarbon group is preferably a saturated hydrocarbon group, and more preferably an alkyl group.

作為二烯化合物氫化物單元[II]之良佳具體例,可列舉由下述式(2-1)~(2-3)所表示之結構單元。由式(2-1)~(2-3)所表示之結構單元係異戊二烯氫化物單元。As a good specific example of a diene compound hydride unit [II], the structural unit represented by following formula (2-1)-(2-3) is mentioned. The structural unit represented by the formulae (2-1) to (2-3) is an isoprene hydride unit.

『化5』


『Hua 5』


在鏈烴氫化物單元[II]的示例物中具有立體異構物者,亦可使用其任一立體異構物。鏈烴氫化物單元[II]可僅使用1種,亦可以任意比率組合2種以上使用。Those having stereoisomers in the examples of the chain hydride unit [II] may use any of the stereoisomers. The hydrocarbon hydride unit [II] may be used singly or in combination of two or more kinds in any ratio.

[2.1.2.氫化嵌段共聚物[G]的細節][2.1.2. Details of hydrogenated block copolymer [G]]

氫化嵌段共聚物[G],以具有「每1分子具有1個嵌段[E],與每1分子具有2個嵌段[D]連結於其兩端」的三嵌段分子結構為佳。亦即,氫化嵌段共聚物[G]以包含「每1分子1個嵌段[E];每1分子1個連結於嵌段[E]之一端且具有含環烴基化合物氫化物單元[I]的嵌段[D1];與每1分子1個連結於嵌段[E]之另一端且具有含環烴基化合物氫化物單元[I]的嵌段[D2]」的三嵌段共聚物為佳。The hydrogenated block copolymer [G] preferably has a triblock molecular structure having "one block [E] per molecule and two blocks [D] connected to each end thereof" at each end thereof ". . That is, the hydrogenated block copolymer [G] contains "1 block per molecule [E]; 1 molecule per molecule is connected to one end of the block [E] and has a cyclic hydrocarbon group-containing compound hydride unit [I] ] Block [D1]; a triblock copolymer with a block [D2] "which is connected to the other end of the block [E] and has a cyclic hydrocarbon-containing compound hydride unit [I] per molecule is good.

在上述作為三嵌段共聚物之氫化嵌段共聚物[G]中,就輕易獲得具有良佳特性之含孔層的觀點而言,以嵌段[D1]及嵌段[D2]之總和與嵌段[E]的重量比(D1+D2)/E落於特定範圍為佳。具體而言,重量比(D1+D2)/E以45/55以上為佳,以50/50以上為較佳,且以89/11以下為佳,以86/14以下為較佳。In the above-mentioned hydrogenated block copolymer [G] as a triblock copolymer, from the viewpoint of easily obtaining a pore-containing layer having good characteristics, the sum of the block [D1] and the block [D2] and the embedding It is preferable that the weight ratio (D1 + D2) / E of the segment [E] falls within a specific range. Specifically, the weight ratio (D1 + D2) / E is preferably 45/55 or more, 50/50 or more is preferable, 89/11 or less is preferable, and 86/14 or less is preferable.

並且,在上述作為三嵌段共聚物之氫化嵌段共聚物[G]中,就輕易獲得具有良佳特性之含孔層的觀點而言,以嵌段[D1]與嵌段[D2]的重量比D1/D2落於特定範圍為佳。具體而言,在D1≧D2時,重量比D1/D2以1以上為佳,以3以上為較佳,以5以上為尤佳,且以15以下為佳,以14以下為較佳,以13以下為尤佳。In addition, in the above-mentioned hydrogenated block copolymer [G], which is a triblock copolymer, from the viewpoint of easily obtaining a pore-containing layer having good characteristics, the weight of the block [D1] and the block [D2] It is better that the ratio D1 / D2 falls within a specific range. Specifically, when D1 ≧ D2, the weight ratio D1 / D2 is preferably 1 or more, 3 or more is preferred, 5 or more is particularly preferred, and 15 or less is preferred, 14 or less is preferred, and 13 or less is particularly preferred.

氫化嵌段共聚物[G]的重量平均分子量Mw,以35000以上為佳,以50000以上為較佳,以55000以上為更佳,以60000以上為尤佳,且以85000以下為佳,以80000以下為較佳,以75000以下為尤佳。藉由重量平均分子量Mw位於前述範圍,可輕易獲得具有良佳特性的含孔層。The weight average molecular weight Mw of the hydrogenated block copolymer [G] is preferably 35,000 or more, more preferably 50,000 or more, more preferably 55,000 or more, particularly preferably 60,000 or more, and more preferably 85,000 or less, and 80,000. The following is preferred, and below 75,000 is particularly preferred. When the weight average molecular weight Mw is in the aforementioned range, a pore-containing layer having good characteristics can be easily obtained.

氫化嵌段共聚物[G]的分子量分布(重量平均分子量(Mw)/數量平均分子量(Mn)),以2.0以下為佳,以1.7以下為較佳,以1.5以下為尤佳,且以1.0以上為佳。藉由重量平均分子量Mw位於前述範圍,可降低聚合物黏度以提高成形性。The molecular weight distribution (weight average molecular weight (Mw) / number average molecular weight (Mn)) of the hydrogenated block copolymer [G] is preferably 2.0 or less, more preferably 1.7 or less, particularly preferably 1.5 or less, and 1.0 The above is better. When the weight average molecular weight Mw is in the aforementioned range, the viscosity of the polymer can be reduced to improve the moldability.

氫化嵌段共聚物[G]的重量平均分子量Mw及數量平均分子量Mn,得藉由以四氫呋喃作為溶劑之凝膠滲透層析法,量測為聚苯乙烯換算之值。The weight average molecular weight Mw and the number average molecular weight Mn of the hydrogenated block copolymer [G] were measured by gel permeation chromatography using tetrahydrofuran as a solvent, and the values were measured in terms of polystyrene.

嵌段[D1]及嵌段[D2]以分別獨立僅由含環烴基化合物氫化物單元[I]而成為佳,但除了含環烴基化合物氫化物單元[I]以外仍得包含任意單元。作為任意結構單元之例,可舉出含環烴基化合物氫化物單元[I]以外之以乙烯化合物為基礎的結構單元。在嵌段[D]中之任意結構單元的含有率,以10重量%以下為佳,以5重量%以下為較佳,以1重量%以下為尤佳。The block [D1] and the block [D2] are preferably each independently composed only of the cyclic hydrocarbon group-containing compound hydride unit [I], but may include any unit other than the cyclic hydrocarbon group-containing compound hydride unit [I]. Examples of the arbitrary structural unit include structural units based on an ethylene compound other than the cyclic hydrocarbon group-containing compound hydride unit [I]. The content rate of any structural unit in the block [D] is preferably 10% by weight or less, more preferably 5% by weight or less, and particularly preferably 1% by weight or less.

嵌段[E]以「僅由鏈烴氫化物單元[II]而成」或「僅由含環烴基化合物氫化物單元[I]及鏈烴氫化物單元[II]而成」為佳,但除了單元[I]及[II]以外仍得包含任意單元。作為任意結構單元之例,可舉出單元[I]及[II]以外之以乙烯化合物為基礎的結構單元。在嵌段[E]中之任意結構單元的含有率,以10重量%以下為佳,以5重量%以下為較佳,以1重量%以下為尤佳。The block [E] is preferably "made from only the hydrocarbon hydride unit [II]" or "made only from the cyclic hydrocarbon group-containing compound hydride unit [I] and the hydrocarbon hydride unit [II]", but Any unit other than units [I] and [II] must be included. Examples of the arbitrary structural unit include structural units based on an ethylene compound other than the units [I] and [II]. The content of any structural unit in the block [E] is preferably 10% by weight or less, more preferably 5% by weight or less, and particularly preferably 1% by weight or less.

在嵌段[E]包含含環烴基化合物氫化物單元[I]及鏈烴氫化物單元[II]的情況下,嵌段[E]中之單元[I]及[II]的重量比[I]/[II],以0.01以上為佳,以0.1以上為較佳,以0.2以上為更佳,以0.3以上為尤佳,且以1.5以下為佳,以1.4以下為較佳,以1.3以下為尤佳。When the block [E] contains a cyclic hydrocarbon group-containing compound hydride unit [I] and a chain hydrocarbon hydride unit [II], the weight ratio [I] and [II] of the units [I] in the block [E] ] / [II], preferably 0.01 or more, more preferably 0.1 or more, more preferably 0.2 or more, more preferably 0.3 or more, and preferably 1.5 or less, preferably 1.4 or less, and 1.3 or less Especially good.

並且,在氫化嵌段共聚物[G]之分子中之單元[I]及[II]的重量比[I]/[II],以70/30以上為佳,以72/28以上為較佳,以74/26以上為尤佳,且以89/11以下為佳,以85/15以下為較佳,以83/17以下為尤佳。藉由單元[I]及[II]的比率位於前述範圍,可輕易獲得具有良佳特性的含孔層。In addition, the weight ratio [I] / [II] of the units [I] and [II] in the molecule of the hydrogenated block copolymer [G] is preferably 70/30 or more, and more preferably 72/28 or more It is more preferably 74/26 or more, and 89/11 or less, 85/15 or less, and 83/17 or less. With the ratio of the units [I] and [II] in the aforementioned range, a pore-containing layer having good characteristics can be easily obtained.

氫化嵌段共聚物[G]的製造方法並不特別受限,得採用任意製造方法。氫化嵌段共聚物[G],舉例而言,得藉由準備對應含環烴基化合物氫化物單元[I]及鏈烴氫化物單元[II]的單體,使此等聚合再氫化所獲得之聚合物[F]來製造。具體之製造,得適當組合例如國際專利公開第WO2016/152871號所記載之方法及其他已知方法來實施。在氫化反應中的氫化率通常為90%以上,以95%以上為佳,以97%以上為較佳。藉由提高氫化率,可提高氫化嵌段共聚物[G]的低雙折射性及熱穩定性等。氫化率可藉由1 H-NMR來量測。The production method of the hydrogenated block copolymer [G] is not particularly limited, and an arbitrary production method may be adopted. The hydrogenated block copolymer [G] can be obtained, for example, by preparing monomers corresponding to a cyclic hydrocarbon group-containing compound hydride unit [I] and a chain hydrocarbon hydride unit [II], and then polymerizing and then hydrogenating them. Polymer [F]. For specific manufacturing, the method described in International Patent Publication No. WO2016 / 152871 and other known methods may be appropriately combined for implementation. The hydrogenation rate in the hydrogenation reaction is usually 90% or more, preferably 95% or more, and more preferably 97% or more. By increasing the hydrogenation rate, the low birefringence and thermal stability of the hydrogenated block copolymer [G] can be improved. The hydrogenation rate can be measured by 1 H-NMR.

[2.2.烴][2.2. Hydrocarbons]

構成含孔層的樹脂包含烴。在本發明中藉由構成含孔層的樹脂包含數量平均分子量為200~1500的烴,可使令視角擴大特性達成的孔洞顯現。The resin constituting the pore-containing layer contains a hydrocarbon. In the present invention, the resin constituting the pore-containing layer contains hydrocarbons having a number-average molecular weight of 200 to 1500, so that pores having an enlarged viewing angle characteristic can be made visible.

烴的數量平均分子量為200~1500。烴的數量平均分子量以300以上為佳,以500以上為較佳,且以1400以下為佳,以1300以下為較佳。藉由使烴的數量平均分子量為下限值以上可獲得烴不會滲出的效果,而藉由使數量平均分子量為上限值以下,可使令視角擴大特性更良好的孔洞顯現。The number average molecular weight of the hydrocarbon is 200 to 1500. The number average molecular weight of the hydrocarbon is preferably 300 or more, more preferably 500 or more, and preferably 1400 or less, and more preferably 1300 or less. The effect that the hydrocarbon does not bleed out can be obtained by setting the number average molecular weight of the hydrocarbon to be higher than the lower limit value, and by making the number average molecular weight to be the upper limit value or less, it is possible to make holes with better viewing angle expanding characteristics appear.

作為烴,可列舉石油樹脂、植物系的烴樹脂。一般而言,烴係僅由碳原子及氫原子而成的化合物,但在本申請案中理解得更廣義,「烴」之詞彙還包含:更包含少量比例之氧原子的化合物。具體而言,該詞彙還包含:相對於碳原子數8個而具有1個氧原子或較之更少比例之氧原子的化合物。Examples of the hydrocarbon include petroleum resins and plant-based hydrocarbon resins. Generally speaking, a hydrocarbon is a compound composed of only carbon atoms and hydrogen atoms. However, in the present application, it is understood in a broader sense. The term "hydrocarbon" also includes compounds containing a small proportion of oxygen atoms. Specifically, the vocabulary also includes compounds having 1 oxygen atom or a smaller proportion of oxygen atoms relative to 8 carbon atoms.

所謂石油樹脂,係指將在石油類之利用蒸汽裂解製造乙烯類時所伴生的裂解餾出物之餾分中的二烯烴及一烯烴類作為主成分,以眾所周知的方法聚合而獲得者。The so-called petroleum resin refers to those obtained by polymerizing diolefins and monoolefins in the distillate distillate fractions associated with the production of ethylene by steam cracking as a main component and polymerizing them by a well-known method.

石油樹脂之例可列舉:C5系石油樹脂(前述餾分係以異戊二烯、1,3-戊二烯、環戊烯、環戊二烯、二環戊二烯(DCPD)等C5餾分為原料者)、C9系石油樹脂(前述餾分係以乙烯基甲苯、α-甲基苯乙烯、茚、烷茚等C9餾分為原料者)、C5系與C9系之共聚合石油樹脂、氫化C5系石油樹脂、氫化C9系石油樹脂,以及係為DCPD與其他化合物之共聚物的石油樹脂及其氫化物(氫化DCPD系石油樹脂)(例如:DCPD與C9餾分之共聚物、DCPD與芳族化合物之共聚物及此等之氫化物)。Examples of petroleum resins include: C5 petroleum resins (the aforementioned fractions are C5 fractions such as isoprene, 1,3-pentadiene, cyclopentene, cyclopentadiene, and dicyclopentadiene (DCPD). Raw materials), C9-based petroleum resins (the aforementioned distillates are based on C9 fractions such as vinyl toluene, α-methylstyrene, indene, and alkylindene), C5-based and C9-based copolymerized petroleum resins, and hydrogenated C5-based Petroleum resins, hydrogenated C9 petroleum resins, and petroleum resins and their hydrides (hydrogenated DCPD petroleum resins) that are copolymers of DCPD and other compounds (eg, copolymers of DCPD and C9 fractions, DCPD and aromatic compounds Copolymers and these hydrides).

具體而言,可列舉:荒川化學工業(股)製的商品名「ARKON(註冊商標)」、東曹(股)製的商品名「Petcoal(註冊商標)」、出光石油化學(股)製的商品名「I-MARV」、JXTG能源(股)製的T-REZ H系列等。Specific examples include: Arakon Chemical Industry (Stock) trade name "ARKON (registered trademark)", Tosoh (Stock) trade name "Petcoal (registered trademark)", Idemitsu Petrochemical (Stock) Trade names are "I-MARV", T-REZ H series made by JXTG Energy Co., Ltd., etc.

植物系的烴樹脂之例可列舉:松脂酸、二體酸(雙官能C36化合物等)、各種萜樹脂(蒎烯樹脂、二萜樹脂、芳族改質萜樹脂、萜酚樹脂、氫化萜樹脂)。Examples of the plant-based hydrocarbon resin include rosin acid, dimer acid (bifunctional C36 compound, etc.), various terpene resins (pinene resin, diterpene resin, aromatic modified terpene resin, terpene phenol resin, and hydrogenated terpene resin). ).

具體而言,可列舉:荒川化學工業(股)製的松脂衍生物、Croda Japan(股)製的氫化二體酸、Yasuhara Chemical(股)製的萜樹脂等。Specific examples include a turpentine derivative made by Arakawa Chemical Industries, Ltd., a hydrodimeric acid made by Croda Japan, and a terpene resin made by Yasuhara Chemical.

在本發明中,烴可使用1種或2種以上。烴以氫化石油樹脂為佳,以選自氫化C9系石油樹脂及氫化DCPD系石油樹脂之1種以上為較佳。In the present invention, one kind or two or more kinds of hydrocarbons can be used. The hydrocarbon is preferably a hydrogenated petroleum resin, and more preferably one or more selected from the group consisting of hydrogenated C9-based petroleum resin and hydrogenated DCPD-based petroleum resin.

烴以軟化點為90℃以上且150℃以下者為佳。烴的軟化點以100℃以上為較佳,以110℃以上為更佳,且以143℃以下為較佳,以145℃以下為更佳。藉由烴的軟化點定為上限值以下,可在視角擴大薄膜中使令視角擴大特性更良好的孔洞顯現,而藉由將軟化點定為下限值以上,即便在儲存於高溫環境之後仍得維持良好之視角擴大特性。前述軟化點可透過由JIS K 2531所規定之環球法來量測。The hydrocarbon preferably has a softening point of 90 ° C or higher and 150 ° C or lower. The softening point of the hydrocarbon is preferably 100 ° C or higher, more preferably 110 ° C or higher, more preferably 143 ° C or lower, and even more preferably 145 ° C or lower. By setting the softening point of the hydrocarbons below the upper limit value, it is possible to make holes with better viewing angle expansion characteristics appear in the viewing angle expansion film, and by setting the softening point above the lower limit value, even after storage in a high temperature environment Still have to maintain good viewing angle expansion characteristics. The aforementioned softening point can be measured by the ring and ball method prescribed by JIS K 2531.

[2.2.1.烴的比例][2.2.1. Proportion of hydrocarbons]

在構成含孔層之樹脂中之烴的比例,相對於含脂環結構聚合物及烴的總量,以0.5重量%以上為佳,以5重量%以上為較佳,且以40重量%以下為佳,以35重量%以下為較佳。藉由將烴定為下限值以上,可使令視角擴大特性良好的孔洞顯現,而藉由將烴定為上限值以下,即便在儲存於高濕環境之後仍得維持良好之視角擴大特性。The proportion of the hydrocarbon in the resin constituting the pore-containing layer is preferably 0.5% by weight or more, more preferably 5% by weight or more, and 40% by weight or less with respect to the total amount of the alicyclic structure-containing polymer and the hydrocarbon. Preferably, it is less than 35% by weight. By setting the hydrocarbons above the lower limit value, holes with good viewing angle expansion characteristics can be made visible, and by setting the hydrocarbons below the upper limit value, it is possible to maintain good viewing angle expansion characteristics even after storage in a high humidity environment. .

[2.3.構成含孔層之樹脂的特性等][2.3. Characteristics of resin constituting pore-containing layer]

構成含孔層之樹脂的玻璃轉移溫度(Tg),以115℃以上為佳,以118℃以上為較佳,以120℃以上為更佳。玻璃轉移溫度的上限並不特別受限,但以160℃以下為佳,以150℃以下為較佳。藉由將構成含孔層之樹脂的Tg定為下限值以上,即便在儲存於高溫環境之後仍得維持良好之視角擴大特性。The glass transition temperature (Tg) of the resin constituting the pore-containing layer is preferably 115 ° C or higher, more preferably 118 ° C or higher, and even more preferably 120 ° C or higher. The upper limit of the glass transition temperature is not particularly limited, but is preferably 160 ° C or lower, and more preferably 150 ° C or lower. By setting the Tg of the resin constituting the pore-containing layer to a lower limit value or more, it is possible to maintain good viewing angle widening characteristics even after storage in a high-temperature environment.

構成含孔層的樹脂,亦可視需求含有除了含脂環結構聚合物及烴以外的任意成分。任意成分之例可列舉:紫外線吸收劑、抗氧化劑、熱穩定劑、光穩定劑、抗靜電劑、分散劑、氯捕獲劑、阻燃劑、成核劑、強化劑、抗結塊劑、防霧劑、離型劑、顏料、有機或無機之填充劑、中和劑、滑劑、分解劑、金屬減活劑、防汙劑及抗菌劑。The resin constituting the pore-containing layer may optionally contain any component other than the alicyclic structure-containing polymer and the hydrocarbon. Examples of the optional components include ultraviolet absorbers, antioxidants, heat stabilizers, light stabilizers, antistatic agents, dispersants, chlorine capture agents, flame retardants, nucleating agents, reinforcing agents, anti-caking agents, and anti-blocking agents. Aerosols, release agents, pigments, organic or inorganic fillers, neutralizers, lubricants, decomposers, metal deactivators, antifouling agents and antibacterial agents.

構成含孔層的樹脂以含有紫外線吸收劑為佳。The resin constituting the pore-containing layer preferably contains an ultraviolet absorber.

紫外線吸收劑之例可列舉:氧基二苯基酮系化合物、苯并三唑系化合物、柳酸酯系化合物、二苯基酮系紫外線吸收劑、苯并三唑系紫外線吸收劑、丙烯腈系紫外線吸收劑、三系化合物、鎳錯鹽系化合物及無機粉體。合適的紫外線吸收劑之例可列舉:2,2’-亞甲雙[4-(1,1,3,3-四甲基丁基)-6-(2H-苯并三唑-2-基)酚]、2-(2’-羥基-3’-三級丁基-5’-甲基苯基)-5-氯苯并三唑、2,4-二(三級丁基)-6-(5-氯苯并三唑-2-基)酚、2,2’-二羥基-4,4’-二甲氧基二苯基酮、2,2’,4,4’-四羥基二苯基酮。格外合適者之例可舉出:2,2’-亞甲雙[4-(1,1,3,3-四甲基丁基)-6-(2H-苯并三唑-2-基)酚]。Examples of the ultraviolet absorber include oxydiphenylketone-based compounds, benzotriazole-based compounds, salicylate-based compounds, diphenylketone-based ultraviolet absorbers, benzotriazole-based ultraviolet absorbers, and acrylonitrile. UV absorber, tertiary compound, nickel salt compound and inorganic powder. Examples of suitable ultraviolet absorbers include: 2,2'-methylenebis [4- (1,1,3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl ) Phenol], 2- (2'-hydroxy-3'-tertiary butyl-5'-methylphenyl) -5-chlorobenzotriazole, 2,4-bis (tertiary butyl) -6 -(5-chlorobenzotriazol-2-yl) phenol, 2,2'-dihydroxy-4,4'-dimethoxydiphenyl ketone, 2,2 ', 4,4'-tetrahydroxyl Diphenyl ketone. Examples of particularly suitable ones include: 2,2'-methylenebis [4- (1,1,3,3-tetramethylbutyl) -6- (2H-benzotriazol-2-yl) phenol].

在構成含孔層的樹脂含有紫外線吸收劑的情況下,紫外線吸收劑的含量以每100重量%樹脂中為0.5~5重量%為佳。When the resin constituting the pore-containing layer contains an ultraviolet absorber, the content of the ultraviolet absorber is preferably 0.5 to 5% by weight per 100% by weight of the resin.

[3.含孔層的特性等][3. Characteristics of Porous Layer]

在含孔層具有光學上之各向異性的情況下,其折射率定為(nx+ny)/2。In the case where the hole-containing layer has optical anisotropy, its refractive index is determined as (nx + ny) / 2.

本發明之視角擴大薄膜,可僅具有1層含孔層,亦可具有2層以上。在本發明之視角擴大薄膜具有2層以上之含孔層的情況下,得使用已示例於上文之材料作為構成各樹脂層的材料。The viewing angle widening film of the present invention may have only one hole-containing layer or two or more layers. In the case where the viewing angle widening film of the present invention has two or more pore-containing layers, the materials exemplified above may be used as a material constituting each resin layer.

含孔層的厚度以0.2 μm以上為佳,以0.5 μm以上為較佳,且以20 μm以下為佳,以10 μm以下為較佳。在視角擴大薄膜具備2層以上之含孔層的情況下,以含孔層的合計厚度為此範圍為佳。藉由含孔層的厚度為此種範圍內,可輕易構成具有本發明之效果的含孔層。The thickness of the pore-containing layer is preferably 0.2 μm or more, more preferably 0.5 μm or more, more preferably 20 μm or less, and even more preferably 10 μm or less. When the viewing angle widening film includes two or more pore-containing layers, the total thickness of the pore-containing layer is preferably within this range. When the thickness of the pore-containing layer is within such a range, the pore-containing layer having the effect of the present invention can be easily constructed.

[4.含孔層以外的樹脂層][4. Resin layer other than pore-containing layer]

本發明之視角擴大薄膜,可僅具備含孔層作為樹脂層,亦可具備含孔層與非含孔層之任意樹脂層的組合。藉由將含孔層與其以外之樹脂層組合,可構成有效的視角擴大薄膜。The viewing angle widening film of the present invention may include only a pore-containing layer as a resin layer, or a combination of any resin layer including a pore-containing layer and a non-pore-containing layer. By combining the pore-containing layer with a resin layer other than this, an effective viewing angle widening film can be formed.

作為此種任意樹脂層之一例,可舉出強度較含孔層高的補強層。含孔層可能會因含有孔洞而成為強度低者,而藉由設置此種補強層可獲得光學性能與強度兼備的視角擴大薄膜。An example of such an arbitrary resin layer is a reinforcing layer having a higher strength than the pore-containing layer. The hole-containing layer may be low in strength due to the presence of holes. By providing such a reinforcing layer, a viewing angle-enlarging film having both optical performance and strength can be obtained.

作為任意樹脂層之另一例,可舉出設置於含孔層之前面及背面之一者或兩者的保護層。含孔層可能會因含有孔洞而於其表面具有凹凸,藉由設置此種保護層,可獲得光學性能與表面之平滑性兼備的視角擴大薄膜。保護層亦可為還更具有作為於上所述之補強層之功能者。舉例而言,得將本發明之視角擴大薄膜做成具有表皮層/核心層/表皮層之2種3層之層體結構者,將核心層做成含孔層,將表皮層做成得發揮作為補強層及/或保護層之功能的層體。As another example of the arbitrary resin layer, a protective layer provided on one or both of the front face and the back face of the hole-containing layer may be mentioned. The hole-containing layer may have irregularities on its surface due to the inclusion of holes. By providing such a protective layer, a viewing angle widening film having both optical performance and surface smoothness can be obtained. The protective layer may also have a function as a reinforcing layer as described above. For example, if the viewing angle widening film of the present invention is made into a layered structure with two types of skin layers / core layers / skin layers, the core layer is made into a porous layer, and the skin layer is made to play. A layer body functioning as a reinforcing layer and / or a protective layer.

作為任意樹脂層之又另一例,可舉出用以提升視角擴大薄膜與其他部件之接合性的易接合層。As another example of the arbitrary resin layer, an easy-to-bond layer for improving the bonding property between the viewing angle widening film and other members is mentioned.

在本發明之視角擴大薄膜具有含孔層以外之樹脂層的情況下,構成此種層體的樹脂並不特別受限,但得適當選擇具有期望之特性的任意材料。舉例而言,作為構成補強層及保護層的樹脂,可列舉:包含選自聚苯乙烯、聚丙烯、聚乙烯、聚酯、聚醯胺、聚氟化亞乙烯及含脂環結構聚合物之聚合物作為聚合物的樹脂。構成補強層及保護層的樹脂,得適當選擇此等樹脂的示例之中具有期望之特性者。When the viewing angle widening film of the present invention has a resin layer other than the pore-containing layer, the resin constituting such a layered body is not particularly limited, but any material having desired characteristics may be appropriately selected. For example, examples of the resin constituting the reinforcing layer and the protective layer include those selected from the group consisting of polystyrene, polypropylene, polyethylene, polyester, polyamide, polyvinylidene fluoride, and an alicyclic structure-containing polymer. A polymer is used as a polymer resin. As the resin constituting the reinforcing layer and the protective layer, those having desirable characteristics among examples of these resins must be appropriately selected.

視角擴大薄膜的厚度,以5 μm以上為佳,以10 μm以上為較佳,以20 μm以上為更佳。關於上限並不特別受限,但以100 μm以下為佳,以70 μm以下為較佳,以50 μm以下為更佳。The thickness of the viewing angle widening film is preferably 5 μm or more, more preferably 10 μm or more, and even more preferably 20 μm or more. The upper limit is not particularly limited, but is preferably 100 μm or less, more preferably 70 μm or less, and even more preferably 50 μm or less.

[5.含孔部][5. With holes]

在本發明之視角擴大薄膜中的含孔層,具備多個彼此略為平行的含孔部,含孔部含有孔洞。The pore-containing layer in the viewing angle widening film of the present invention includes a plurality of pore-containing portions which are slightly parallel to each other, and the pore-containing portions include holes.

圖1係繪示視角擴大薄膜之一例的俯視示意圖。在圖1之例中,長條狀之視角擴大薄膜1僅由一層之含孔層而成,具備多個彼此平行之直線狀的含孔部20。在圖1中各含孔部20係圖示成以一條細線,但含孔部20係具有寬度及深度的區域,於其中具備多個孔洞(在圖1中未圖示)。在圖1之例中,含孔部20的長度方向係與視角擴大薄膜1之TD方向平行的方向。FIG. 1 is a schematic plan view showing an example of a viewing angle widening film. In the example of FIG. 1, the elongated viewing angle widening film 1 is composed of only one hole-containing layer, and includes a plurality of linear hole-containing portions 20 parallel to each other. Each hole-containing portion 20 is illustrated as a thin line in FIG. 1, but the hole-containing portion 20 is a region having a width and a depth, and a plurality of holes are provided therein (not shown in FIG. 1). In the example of FIG. 1, the longitudinal direction of the hole-containing portion 20 is a direction parallel to the TD direction of the viewing angle widening film 1.

由於含孔部含有孔洞,故入射至含孔部的光線會散射。並且,因含有孔洞,含孔部的折射率會顯現與含孔層之未形成含孔部之處相異的折射率。其結果,即光線之散射方向的角度得以擴大。雖然不願受特定理論所束縛,但可想見藉由此種向廣範圍之光線的散射可達成視角之擴大。Since the hole-containing portion contains holes, light incident on the hole-containing portion is scattered. In addition, since the pore-containing portion has a pore, the refractive index of the pore-containing portion is different from that of the pore-containing layer where the pore-containing portion is not formed. As a result, the angle of the scattering direction of the light is enlarged. Although unwilling to be bound by a particular theory, it is conceivable that by this type of scattering of light in a wide range, an expansion of the viewing angle can be achieved.

含孔部所含有的孔洞,可貫穿視角擴大薄膜的厚度方向,亦可未貫穿。無論係何種情況,含孔部由於含有孔洞,故係在視角擴大薄膜的厚度方向上具有深度的結構。各含孔部通常具有多個孔洞,但含孔部的結構不受限於此,亦可為由單一裂縫狀的孔洞而成。含孔部的深度,可橫跨含孔層之整個厚度方向,亦可僅橫跨一部分。The hole included in the hole-containing portion may or may not penetrate through the thickness direction of the viewing angle expanding film. In any case, since the hole-containing portion contains holes, it has a structure having a depth in the thickness direction of the viewing angle widening film. Each hole-containing portion usually has a plurality of holes, but the structure of the hole-containing portion is not limited to this, and may be a single crack-shaped hole. The depth of the pore-containing portion may span the entire thickness direction of the pore-containing layer, or it may span only a portion.

多個含孔部係設置成彼此略為平行。所謂含孔部彼此「略為平行」,在可獲得本發明之效果的範圍內,亦可為彼此所夾之角度超過0°的角度。具體而言,亦可具有以±40°以內為佳、以±30°以內為較佳之誤差。彼此「略為平行」的含孔部由於得具有此種角度關係,故在含孔層中,多個含孔部亦可具有彼此交叉之處。The plurality of hole-containing portions are arranged slightly parallel to each other. The so-called "hole-containing portions" are "slightly parallel" to each other, and within the range in which the effects of the present invention can be obtained, the angles between the two can be more than 0 °. Specifically, the error may be within ± 40 °, and within ± 30 °. Since the pore-containing portions that are "slightly parallel" to each other have such an angular relationship, in the pore-containing layer, a plurality of pore-containing portions may also have intersections with each other.

各個含孔部,通常具有略為直線狀的形狀。所謂含孔部的形狀係「略為直線狀」,亦包含在可獲得本發明之效果之範圍內之具有褶曲的情形。Each hole-containing portion generally has a slightly linear shape. The shape of the hole-containing portion is “slightly straight”, and includes a case where there is a wrinkle within a range where the effect of the present invention can be obtained.

並且,就含孔部之形成的容易性之觀點而言,含孔部的長度方向,以與視角擴大薄膜的TD方向略為平行(略為垂直於MD方向)為佳。在此情況下,如圖1繪示了一例,毋須自視角擴大薄膜1之一邊緣部直至與該邊緣部對向之另一邊緣部形成直線狀。Moreover, from the viewpoint of the ease of forming the hole-containing portion, it is preferable that the length direction of the hole-containing portion is slightly parallel to the TD direction of the viewing angle widening film (slightly perpendicular to the MD direction). In this case, as shown in FIG. 1, there is no need to form a straight line from one edge portion of the viewing angle widening film 1 to the other edge portion facing the edge portion.

相鄰之含孔部的間隔P,可為一定,亦可為不定。舉例而言,在圖1所示之例中,相鄰之含孔部20的間隔P並非一定,而係不定之間隔。就獲得高度擴大視角之效果的觀點而言,含孔部的間隔以不定為佳。The interval P between adjacent hole-containing portions may be constant or indefinite. For example, in the example shown in FIG. 1, the interval P between adjacent hole-containing portions 20 is not constant, but is an indefinite interval. From the viewpoint of obtaining the effect of a highly enlarged viewing angle, the interval containing the holes is preferably indefinite.

相鄰之含孔部的間隔P並不特別受限,但就抑制波紋狀之干涉等現象、獲得良好之顯示畫面品質等之的觀點而言,以狹窄之間隔為佳。關於此種間隔P,具體而言,得以定為50 μm以下為佳,以30 μm以下為較佳,以5 μm以下為更佳。在間隔P為不定的情況下,以視角擴大薄膜中之間隔P的最大值為該上限以下為佳。此外,前述間隔P的下限並不特別受限,但得定為0.5 μm以上。The interval P between adjacent hole-containing portions is not particularly limited, but from the viewpoint of suppressing phenomena such as moire interference and obtaining good display screen quality, it is preferable to use a narrow interval. Specifically, such an interval P is preferably 50 μm or less, more preferably 30 μm or less, and even more preferably 5 μm or less. When the interval P is indefinite, it is preferable that the maximum value of the interval P in the viewing angle widening film is equal to or less than the upper limit. In addition, the lower limit of the interval P is not particularly limited, but is set to be 0.5 μm or more.

在良佳態樣中,視角擴大薄膜所具備之多個含孔部,係其一部分或全部由裂紋而成。就含孔部之形成的容易性之觀點而言,含孔部以由裂紋而成為佳。In a good aspect, the plurality of pore-containing portions included in the viewing angle widening film are partially or entirely formed by cracks. From the viewpoint of easiness of formation of the pore-containing portion, the pore-containing portion is preferably formed by cracks.

所謂裂紋,係指形成於薄膜之略為直線狀的裂痕。裂紋通常具有形成於此種裂痕之間的原纖維,與形成於其間且作為孔洞的空隙。所謂原纖維,係指藉由構成樹脂的分子纖維化而獲得的纖維。The so-called crack refers to a slightly linear crack formed in a thin film. Cracks usually have fibrils formed between such cracks, and voids formed between them as holes. The fibril means a fiber obtained by fibrillation of molecules constituting a resin.

圖2係繪示裂紋之結構之一例的放大示意圖。在圖2中,裂紋21具有多條細長原纖維211與存在於其間的空隙212。原纖維211通常沿與作為含孔部之裂紋之長度方向略為正交的方向延長而存在。具有此種結構的裂紋,得藉由將薄膜予以裂紋加工來形成。將薄膜予以裂紋加工,再對薄膜施加壓力,藉此可使薄膜形成裂痕,再者,可於裂痕的間隙內使構成樹脂之分子纖維化,來使原纖維與其間的空隙形成。裂紋加工的細節則於後再述。FIG. 2 is an enlarged schematic diagram showing an example of a crack structure. In FIG. 2, the crack 21 has a plurality of elongated fibrils 211 and a gap 212 existing therebetween. The fibrils 211 generally extend and extend in a direction slightly orthogonal to the length direction of the crack containing the pores. A crack having such a structure can be formed by cracking a thin film. The film is subjected to crack processing, and then pressure is applied to the film, so that the film can form cracks. Furthermore, the molecules constituting the resin can be fibrillated in the gaps between the cracks to form fibrils and the spaces between them. Details of the crack processing will be described later.

原纖維之直徑通常為5 nm~50 nm,以10 nm~50 nm為佳,以10 nm~40 nm為較佳,以20 nm~40 nm更為較佳。在裂紋中的空隙之直徑通常為5 nm~45 nm,以10 nm~30 nm為佳。在含孔部係由裂紋而成的情況下,此種裂紋之寬度通常為20 nm~800 nm,以30 nm~600 nm為佳,以40 nm~300 nm為較佳。關於裂紋高度,通常為0.3 μm~50 μm,以0.4 μm~30 μm為佳,以0.5 μm~20 μm為較佳。於此之原纖維之直徑、空隙之直徑及裂紋之寬度、裂紋高度的值係平均值,具體上得藉由以掃描式電子顯微鏡觀察有裂紋顯現之任意3處,再量測原纖維與空隙的大小而求得。The diameter of the fibril is usually 5 nm to 50 nm, preferably 10 nm to 50 nm, more preferably 10 nm to 40 nm, and even more preferably 20 nm to 40 nm. The diameter of the void in the crack is usually 5 nm to 45 nm, and preferably 10 nm to 30 nm. In the case where the pore-containing portion is formed by cracks, the width of such cracks is usually 20 nm to 800 nm, preferably 30 nm to 600 nm, and more preferably 40 nm to 300 nm. The crack height is usually 0.3 μm to 50 μm, preferably 0.4 μm to 30 μm, and more preferably 0.5 μm to 20 μm. Here, the values of the diameter of fibrils, the diameter of voids, the width of cracks, and the height of cracks are average values. Specifically, any three places where cracks appear can be observed with a scanning electron microscope, and then the fibrils and voids are measured. To find the size.

[6.視角擴大薄膜的形狀、物性等][6. Shape and physical properties of viewing angle widening film]

本發明之視角擴大薄膜可為長條之薄膜,亦可為裁斷成張之薄膜。通常就提高製造效率的觀點而言,視角擴大薄膜係製造成長條之薄膜。並且,在製造裁斷成張之視角擴大薄膜的情況下,得藉由將長條之視角擴大薄膜裁切成期望之形狀,來製造裁斷成張的視角擴大薄膜。The viewing angle widening film of the present invention may be a long film, or may be a slitted film. Generally, from the viewpoint of improving manufacturing efficiency, a viewing angle widening film is a thin film that is manufactured into a long strip. In addition, in the case of manufacturing a cut-angle viewing angle expansion film, it is necessary to manufacture a cut-angle viewing angle expansion film by cutting a long viewing angle expansion film into a desired shape.

本發明之視角擴大薄膜,可為光學各向異性小、實質為光學上各向同性的薄膜,亦可為光學上各向異性的薄膜。在視角擴大薄膜為光學上各向異性的情況下,此種各向異性可為起因於含孔層者,亦可為起因於含孔層以外之層體者,還可為起因於此等雙方者。The viewing angle widening film of the present invention may be a film with small optical anisotropy, substantially optically isotropic, or an optically anisotropic film. In the case where the viewing angle-enlarging film is optically anisotropic, such anisotropy may be caused by a layer containing pores, or may be caused by a layer body other than a layer containing pores, or may be caused by both parties. By.

在本發明之視角擴大薄膜為光學上各向異性的薄膜之情況下,其面內延遲Re以360 nm以下為佳,以330 nm以下為較佳,以300 nm以下為更佳。關於下限並不特別受限,但以10 nm以上為佳,以20 nm以上為較佳,以30 nm以上為更佳。並且,厚度方向的延遲Rth以400 nm以下為佳,以350 nm以下為較佳,以300 nm以下為更佳。關於下限並不特別受限,但以10 nm以上為佳,以20 nm以上為較佳,以30 nm以上為更佳。In the case where the viewing angle widening film of the present invention is an optically anisotropic film, its in-plane retardation Re is preferably 360 nm or less, more preferably 330 nm or less, and even more preferably 300 nm or less. The lower limit is not particularly limited, but is preferably 10 nm or more, more preferably 20 nm or more, and more preferably 30 nm or more. The retardation Rth in the thickness direction is preferably 400 nm or less, more preferably 350 nm or less, and even more preferably 300 nm or less. The lower limit is not particularly limited, but is preferably 10 nm or more, more preferably 20 nm or more, and more preferably 30 nm or more.

視角擴大薄膜的全光線穿透率,以70%以上為佳,以80%以上為較佳。光線穿透率得遵循JIS K0115,使用分光光度計(日本分光(股)公司製,紫外線可見光近紅外光分光光度計「V-570」)量測。The full light transmittance of the viewing angle widening film is preferably 70% or more, and more preferably 80% or more. The light transmittance was measured in accordance with JIS K0115, using a spectrophotometer (manufactured by JASCO Corporation, UV-visible near-infrared spectrophotometer "V-570").

[7.視角擴大薄膜的製造方法][7. Manufacturing method of viewing angle widening film]

本發明之視角擴大薄膜,得藉由已知的方法等任意方法製造。舉例而言,在製造完用以供於含孔部之形成的薄膜之後,得於該薄膜之一個以上之層體形成含孔部,藉此製造本發明之視角擴大薄膜。在本申請案中,有時會將此種用以供於含孔部之形成的薄膜稱作「材料薄膜」。The viewing angle widening film of the present invention can be produced by any method such as a known method. For example, after the film for forming the hole-containing portion is manufactured, the hole-containing portion may be formed in one or more layers of the film, thereby manufacturing the viewing angle widening film of the present invention. In this application, such a film for forming a hole-containing portion is sometimes referred to as a "material film".

[7.1.材料薄膜的製造][7.1. Manufacture of material film]

材料薄膜的層體結構並不特別受限,得做成適合於期望之視角擴大薄膜之層體結構的層體結構。舉例而言,得做成包含「成為含孔層的層體」與「成為其以外之樹脂層之層體」的層體結構。更具體而言,得將「得透過裂紋加工成為含孔層的層體」與「即使透過此種裂紋加工亦不產生裂紋的層體」組合,來構成用以獲得「具備含孔層與其以外之樹脂層」之視角擴大薄膜的材料薄膜。The layer structure of the material film is not particularly limited, and a layer structure suitable for the layer structure of the desired viewing angle-enlarging film must be made. For example, a layered structure including "a layered body that becomes a porous layer" and "a layered body that becomes a resin layer other than that" can be made. More specifically, it is necessary to combine "a layer body that can be processed into a pore-containing layer through cracks" and "a layer body that does not generate cracks even through such crack processing" to constitute "to have a pore-containing layer "Resin layer" is a material film with a viewing angle widening film.

作為材料薄膜的製造方法之例,可列舉:射出成形法、擠製成形法、加壓成形法、充氣成形法、吹氣成形法、壓延機成形法、壓鑄成形法及壓縮成形法。Examples of the method for manufacturing the material film include an injection molding method, an extrusion molding method, a pressure molding method, an inflation molding method, a blow molding method, a calender molding method, a die casting method, and a compression molding method.

在製造材料薄膜時之熔融樹脂溫度等條件,可因應材料薄膜的種類適當變更,可以眾所周知的條件進行。Conditions such as the temperature of the molten resin during the production of the material film can be appropriately changed according to the type of the material film, and can be performed under well-known conditions.

在材料薄膜具備2層以上之樹脂層的情況下,作為材料薄膜的製造方法之例,可列舉:共擠製T字模法、共擠製充氣法、共擠製層壓法、乾式層壓法、共流延法及塗覆成形法。When the material film includes two or more resin layers, examples of a method for producing the material film include a co-extrusion T-die method, a co-extrusion inflation method, a co-extrusion lamination method, and a dry lamination method. Co-casting method and coating forming method.

在材料薄膜具備2層以上之樹脂層的情況下,以藉由塗覆成形法製造材料薄膜為佳。在藉由塗覆成形法的情況下,舉例而言,可將係為1個層體(層體A)之材料的樹脂成形成薄膜狀,再於該薄膜狀之層體A塗布將係為層體A以外的層體之材料的樹脂溶解至溶劑而成的塗布液並乾燥之,藉此獲得材料薄膜。When the material film includes two or more resin layers, the material film is preferably produced by a coating molding method. In the case of the coating molding method, for example, a resin that is a material of a layer (layer A) can be formed into a thin film, and then the film of the layer A can be coated as The resin of the material of the layered body other than the layered body A is dissolved in a coating solution made of a solvent and dried to obtain a material film.

材料薄膜可為未經延伸的未延伸薄膜,亦可為經延伸的延伸薄膜。一般而言,延伸薄膜其拉伸伸長率較小,裂紋之形成較為容易。因此,舉例而言,貼合由某材料所形成的延伸薄膜與由相同材料所形成的未延伸薄膜,做成多層的材料薄膜,並對其施以裂紋加工,藉此可僅使延伸薄膜顯現裂紋。用以獲得延伸薄膜的延伸方法、可採用單軸延伸及雙軸延伸之任一者,但以雙軸延伸為佳。其中,合適的實施型態,係延伸倍率在材料薄膜之TD方向上為高的雙軸延伸。The material film may be an unstretched unstretched film or a stretched stretched film. Generally speaking, the stretched film has a small tensile elongation and it is easy to form cracks. Therefore, for example, a stretched film formed of a certain material and an unstretched film formed of the same material are bonded to form a multilayer material film, and crack processing is performed on the stretched film, so that only the stretched film can be displayed. crack. The stretching method used to obtain the stretched film may be either uniaxial stretching or biaxial stretching, but biaxial stretching is preferred. Among them, a suitable implementation type is a biaxial extension in which the stretching ratio is high in the TD direction of the material film.

延伸可使用眾所周知的延伸裝置來進行。延伸裝置之例可列舉:縱向單軸延伸機、拉幅式延伸機、吹泡延伸機及輥延伸機。Extension can be performed using well-known extension devices. Examples of the stretching device include a longitudinal uniaxial stretching machine, a tenter stretching machine, a bubble stretching machine, and a roll stretching machine.

延伸溫度以(Tg-30℃)以上為佳,以(Tg-10℃)以上為較佳,且以(Tg+60℃)以下為佳,以(Tg+50℃)以下為較佳。於此所謂「Tg」,表示樹脂的玻璃轉移溫度。The elongation temperature is preferably (Tg-30 ° C) or higher, (Tg-10 ° C) or higher, and (Tg + 60 ° C) or lower, and (Tg + 50 ° C) or lower. Here, "Tg" means the glass transition temperature of a resin.

延伸倍率以1.05倍~5倍為佳,以1.1倍~4倍為較佳,以1.15倍~3倍為更佳。在進行如雙軸延伸般沿相異多個方向延伸的情況下,以由在各延伸方向上之延伸倍率之積所表示的總延伸倍率落於前述範圍為佳。The stretching ratio is preferably 1.05 to 5 times, more preferably 1.1 to 4 times, and even more preferably 1.15 to 3 times. When extending in different directions like biaxial extension, it is preferable that the total extension ratio represented by the product of the extension ratios in each extension direction falls within the aforementioned range.

[7.2.含孔部的形成][7.2. Formation of pores]

製造完材料薄膜之後,得於材料薄膜的面上形成含孔部,藉此製造視角擴大薄膜。After the material film is manufactured, a hole-containing portion is formed on the surface of the material film, thereby manufacturing a viewing angle widening film.

作為形成含孔部的具體方法之例,可舉出裂紋加工。藉由進行裂紋加工,可有效率製造含孔部係由裂紋而成之視角擴大薄膜。As an example of a specific method of forming the hole-containing portion, crack processing may be mentioned. By performing the crack processing, it is possible to efficiently produce a viewing angle widening film in which a hole-containing portion is formed by cracks.

裂紋加工可藉由已知的方法等任意方法進行。作為裂紋加工之例,可列舉:日本專利公開第H6-82607號公報、日本專利公開第H7-146403號公報、日本專利公開第H9-166702號公報、日本專利公開第H9-281306號公報、WO2007/046467號、日本專利公開第2006-313262號公報、日本專利公開第2009-298100號公報及日本專利公開第2012-167159號公報所記載的方法。The crack processing can be performed by any method such as a known method. Examples of crack processing include Japanese Patent Publication No. H6-82607, Japanese Patent Publication No. H7-146403, Japanese Patent Publication No. H9-166702, Japanese Patent Publication No. H9-281306, and WO2007. / 046467, Japanese Patent Publication No. 2006-313262, Japanese Patent Publication No. 2009-298100, and Japanese Patent Publication No. 2012-167159.

參照圖3及圖4以說明裂紋加工之具體例。圖3係繪示裂紋加工裝置之一例的立體示意圖,圖4係將圖3之刮刀附近放大繪示的側視示意圖。在圖4中,係自TD方向觀察裝置。A specific example of crack processing will be described with reference to FIGS. 3 and 4. FIG. 3 is a schematic perspective view illustrating an example of a crack processing device, and FIG. 4 is a schematic side view illustrating the vicinity of the scraper of FIG. 3 in an enlarged manner. In FIG. 4, the device is viewed from the TD direction.

在圖3之例中,裂紋加工裝置100具備捲出輥41、輸送輥42及43,以及刮刀30。刮刀30具備沿與TD方向平行之方向延長的刃緣30E。In the example of FIG. 3, the crack processing apparatus 100 includes a take-up roll 41, conveyance rolls 42 and 43, and a scraper 30. The doctor blade 30 includes a cutting edge 30E extending in a direction parallel to the TD direction.

在裂紋加工裝置100之操作中,自捲出輥41朝箭號A11方向輸送的材料薄膜10,係透過輸送輥42及43,在對刮刀30之刃緣30E施壓的狀態下受支撐而被輸送。藉此,可對材料薄膜10施加壓力。其結果,可於材料薄膜10的表面產生因加壓所致之變形,形成沿略為平行於TD方向之方向延長的含孔部20,製造出視角擴大薄膜1。In the operation of the crack processing device 100, the material film 10 conveyed by the unwinding roller 41 in the direction of the arrow A11 passes through the conveying rollers 42 and 43 and is supported while being pressed against the blade edge 30E of the scraper 30 delivery. Thereby, pressure can be applied to the material film 10. As a result, the surface of the material film 10 is deformed due to pressure, and the hole-containing portion 20 extending in a direction slightly parallel to the TD direction can be formed, and the viewing angle widening film 1 can be manufactured.

在裂紋加工中,刮刀30接觸材料薄膜10的角度,得適當調整成可形成期望之裂紋的角度。該角度在圖3及圖4之例中,表示為自刃緣30E之延長方向觀察到的刮刀30之中心線30C與材料薄膜10之下游側的表面所夾之角度θ。角度θ以10°~60°為佳,以15°~50°為較佳,以為20°~40°更佳。In the crack processing, the angle at which the scraper 30 contacts the material film 10 is appropriately adjusted to an angle at which a desired crack can be formed. In the examples of FIGS. 3 and 4, this angle is expressed as an angle θ between the center line 30C of the blade 30 and the surface on the downstream side of the material film 10 as viewed from the extending direction of the cutting edge 30E. The angle θ is preferably 10 ° to 60 °, more preferably 15 ° to 50 °, and even more preferably 20 ° to 40 °.

在將刮刀推抵於材料薄膜時,材料薄膜的張力得適當調整成可形成期望之裂紋的值。該張力以100 N/m~1000 N/m為佳,以300 N/m~800 N/m為較佳。When the doctor blade is pushed against the material film, the tension of the material film is appropriately adjusted to a value capable of forming a desired crack. The tension is preferably 100 N / m to 1000 N / m, and more preferably 300 N / m to 800 N / m.

在對材料薄膜施加延伸處理的情況下,裂紋加工可在材料薄膜的延伸處理前進行,亦可與延伸處理同時進行。When the material film is stretched, the crack processing may be performed before the material film is stretched, or may be performed simultaneously with the stretch processing.

在使用具備2層以上之樹脂層的材料薄膜作為材料薄膜,並對此種材料薄膜進行裂紋加工的情形中,會有2層以上之樹脂層全部產生裂紋的情形,亦有僅一部分之樹脂層產生裂紋的情形。再者,在僅一部分之樹脂層產生裂紋的情形中,有於最表面之層體產生裂紋的情形,亦有於內側之層體產生裂紋的情形。舉例而言,在對由「拉伸伸長率相對較小且質脆之材質的核心層」與「其前面及背面之相對柔軟之材質的表皮層」而成的材料薄膜進行裂紋加工的情形中,可能僅於核心層產生裂紋。此種薄膜亦得使用作為本發明之視角擴大薄膜。In the case where a material film having two or more resin layers is used as the material film, and crack processing is performed on such a material film, cracks may occur in all of the resin layers of two or more layers, and there may be only a part of the resin layers. When cracks occur. Furthermore, in the case where cracks occur only in a part of the resin layer, there are cases where cracks occur in the outermost layer body, and in some cases, cracks occur in the inner layer body. For example, in the case of cracking a material film made of a "core layer of a material with relatively small tensile elongation and a brittle material" and "a skin layer of a material that is relatively soft on the front and back sides" Cracks may occur only in the core layer. Such a film may also be used as the viewing angle widening film of the present invention.

[8.視角擴大薄膜的用途:偏光板][8. Use of viewing angle widening film: polarizer]

本發明之視角擴大薄膜得使用於使液晶顯示裝置之視角擴大的用途。惟本發明之視角擴大薄膜的功能不受限於此。舉例而言,本發明之視角擴大薄膜,亦可為除了作為視角擴大薄膜的功能之外,還一併發揮其以外之功能者。作為此種視角擴大薄膜以外的功能之例,可列舉:作為保護薄膜之功能、作為相位差薄膜之功能及作為光學補償薄膜的功能。尤其如以下所述,得良佳使用作為在偏光板中一併發揮作為偏光板保護薄膜之功能者。The viewing angle widening film of the present invention can be used for the purpose of expanding the viewing angle of a liquid crystal display device. However, the function of the viewing angle widening film of the present invention is not limited to this. For example, the viewing angle-enlarging film of the present invention may be one that functions in addition to its functions as a viewing angle-enlarging film. Examples of functions other than such a viewing angle widening film include a function as a protective film, a function as a retardation film, and a function as an optical compensation film. In particular, as described below, it is well used as a polarizing plate that also functions as a protective film for a polarizing plate.

本發明之偏光板具備本發明之視角擴大薄膜與偏光件。在本發明之偏光板中,視角擴大薄膜亦得發揮作為偏光板保護薄膜的功能。此種偏光板,舉例而言,得藉由貼合偏光件與視角擴大薄膜來製造。在本發明之偏光板中,偏光件與視角擴大薄膜可不中介接合層而直接貼合,亦可中介由接合劑所形成之接合層而貼合。再者,偏光件與視角擴大薄膜之間,亦可進一步存在其他保護薄膜。The polarizing plate of the present invention includes the viewing angle widening film and a polarizer of the present invention. In the polarizing plate of the present invention, the viewing angle widening film also has to function as a polarizing plate protective film. Such a polarizing plate can be manufactured, for example, by bonding a polarizer and a viewing angle widening film. In the polarizing plate of the present invention, the polarizer and the viewing angle widening film may be directly bonded without interposing a bonding layer, or may be bonded via a bonding layer formed by a bonding agent. Furthermore, there may be other protective films between the polarizer and the viewing angle widening film.

在視角擴大薄膜僅於其一表面具有含孔部的情況下,該表面可位於偏光件側,亦可位於與偏光件相反之側。In the case where the viewing angle widening film has a hole-containing portion only on one surface, the surface may be located on the polarizer side or on the opposite side to the polarizer.

本發明之偏光板,可僅於偏光件之一面具備視角擴大薄膜,亦可於兩面具備之。在僅於偏光件之一面具備視角擴大薄膜的情況下,偏光板得在偏光件之另一面上具備得發揮作為保護薄膜之功能、視角擴大薄膜以外的任意薄膜。The polarizing plate of the present invention may be provided with a viewing angle expanding film only on one side of the polarizer, or may be provided on both sides. When the viewing angle widening film is provided only on one side of the polarizer, the polarizing plate may include any film other than the viewing angle widening film that functions as a protective film on the other side of the polarizer.

在本發明之偏光板中,視角擴大薄膜得直接與偏光件相接。或者,本發明之偏光板亦可更具有存在於視角擴大薄膜與偏光件之間的其他層體。在視角擴大薄膜直接或僅中介接合層連接偏光件的情況下,視角擴大薄膜得在偏光板中發揮作為保護偏光件之保護薄膜的功能。In the polarizing plate of the present invention, the viewing angle widening film must be directly connected to the polarizer. Alternatively, the polarizing plate of the present invention may further have another layer body existing between the viewing angle widening film and the polarizer. In the case where the viewing angle-enlarging film is connected to the polarizer directly or only through an intermediary bonding layer, the viewing angle-enlarging film has to function as a protective film for protecting the polarizer in the polarizing plate.

另一方面,本發明之偏光板及液晶顯示裝置,亦得僅於既有之液晶顯示裝置追加視角擴大薄膜來構成。具體而言,得於在比觀看側偏光件還更接近觀看側處具備保護薄膜等種種構成元件的液晶顯示裝置之顯示面上裝載視角擴大薄膜,藉此將觀看側偏光件與視角擴大薄膜組合,而構成本發明之偏光板及液晶顯示裝置。On the other hand, the polarizing plate and the liquid crystal display device of the present invention may be configured only by adding a viewing angle widening film to an existing liquid crystal display device. Specifically, a viewing angle-enlarging film is mounted on the display surface of a liquid crystal display device including various protective elements such as a protective film closer to the viewing side than the viewing-side polarizer, thereby combining the viewing-side polarizer and the viewing angle-enlarging film. , And constitute the polarizing plate and the liquid crystal display device of the present invention.

在將本發明之偏光板使用於後述VA模式之液晶顯示裝置的情形中,以含孔部的長度方向相對於偏光件的吸收軸平行為佳。藉此,可擴大VA模式之液晶顯示裝置的視角。When the polarizing plate of the present invention is used in a VA mode liquid crystal display device described later, it is preferable that the longitudinal direction of the hole-containing portion is parallel to the absorption axis of the polarizer. Thereby, the viewing angle of the liquid crystal display device in the VA mode can be enlarged.

並且,在將本發明之偏光板使用於後述TN模式之液晶顯示裝置的情形中,以在自斜向方向觀看液晶顯示裝置的顯示畫面時色階反轉的方位角度與含孔部的長度方向所夾之角度垂直為佳。藉此,可擴大TN模式之液晶顯示裝置的視角。In addition, in the case where the polarizing plate of the present invention is used in a TN mode liquid crystal display device described later, when the display screen of the liquid crystal display device is viewed from an oblique direction, the azimuth angle of inversion of the color scale and the length direction of the hole-containing portion The angle is preferably vertical. Thereby, the viewing angle of the liquid crystal display device in the TN mode can be enlarged.

偏光件,舉例而言,得藉由在使聚乙烯醇薄膜吸附碘或二色性染料之後,於硼酸浴中單軸延伸來製造。並且,舉例而言,亦得藉由使聚乙烯醇薄膜吸附碘或二色性染料並延伸之,再進一步將分子鏈中之一部分聚乙烯醇單元改質為聚伸乙烯單元來製造。再者,作為偏光件,亦可使用例如:柵格偏光件、多層偏光件、膽固醇液晶偏光件等具有將偏光分離為反射光與穿透光之功能的偏光件。此等之中,以包含聚乙烯醇而成的偏光件為佳。偏光件的偏光度以98%以上為佳,以99%以上為較佳。偏光件的平均厚度以5 μm~80 μm為佳。The polarizer, for example, can be manufactured by uniaxially stretching in a boric acid bath after the polyvinyl alcohol film adsorbs iodine or a dichroic dye. In addition, for example, it can also be produced by making a polyvinyl alcohol film adsorb iodine or a dichroic dye and extending it, and then further modifying a part of the polyvinyl alcohol unit in the molecular chain to a polyethylene unit. Furthermore, as the polarizer, for example, a polarizer having a function of separating polarized light into reflected light and transmitted light, such as a grid polarizer, a multilayer polarizer, and a cholesteric liquid crystal polarizer, can also be used. Among these, a polarizer made of polyvinyl alcohol is preferred. The polarization degree of the polarizer is preferably 98% or more, and more preferably 99% or more. The average thickness of the polarizer is preferably 5 μm to 80 μm.

作為用以接合偏光件與視角擴大薄膜的接合劑,得使用光學上透明之任意接合劑。接合劑之例可列舉:水性接合劑、溶劑型接合劑、二液固化型接合劑、紫外線固化型接合劑及感壓性接合劑。其中,以水性接合劑為佳,尤以聚乙烯醇系之水性接合劑為佳。並且,接合劑可單獨使用1種,亦可以任意比率組合2種以上使用。As the bonding agent for bonding the polarizer and the viewing angle widening film, any bonding agent which is optically transparent may be used. Examples of the adhesive include water-based adhesives, solvent-based adhesives, two-liquid curable adhesives, ultraviolet-curable adhesives, and pressure-sensitive adhesives. Among them, an aqueous adhesive is preferable, and a polyvinyl alcohol-based aqueous adhesive is particularly preferable. The bonding agent may be used singly or in combination of two or more kinds at any ratio.

接合層的平均厚度,以0.05 μm以上為佳,以0.1 μm以上為較佳,且以5 μm以下為佳,以1 μm以下為較佳。The average thickness of the bonding layer is preferably 0.05 μm or more, more preferably 0.1 μm or more, more preferably 5 μm or less, and even more preferably 1 μm or less.

貼合視角擴大薄膜與偏光件的方法並無限制,但舉例而言,以於偏光件之一面視需求塗布接合劑之後,使用輥層壓機貼合偏光件與視角擴大薄膜,再視需求進行乾燥的方法為佳。乾燥時間及乾燥溫度可因應接合劑的種類適當選擇。There is no limitation on the method of bonding the viewing angle expanding film and the polarizing member, but for example, after one side of the polarizing member is coated with a bonding agent as required, a polarizer and the viewing angle expanding film are bonded using a roll laminator, and then carried out as required The drying method is preferred. The drying time and drying temperature can be appropriately selected according to the type of the bonding agent.

[9.液晶顯示裝置][9. Liquid crystal display device]

本發明之視角擴大薄膜及本發明之偏光板,得使用於液晶顯示裝置。構成液晶顯示裝置的液晶單元,可使用TN(Twisted Nematic)模式、VA(Virtical Alig nment)模式、IPS(In-Plane Switching)模式等眾所周知者,但就可有效擴大視角的觀點而言,以TN模式及VA模式為佳。The viewing angle widening film of the present invention and the polarizing plate of the present invention can be used in a liquid crystal display device. As the liquid crystal cell constituting the liquid crystal display device, a well-known person such as TN (Twisted Nematic) mode, VA (Virtical Aligment) mode, and IPS (In-Plane Switching) mode can be used, but from the viewpoint of effectively expanding the viewing angle, TN Mode and VA mode are preferred.

[9.1.TN模式之液晶顯示裝置][9.1. TN mode liquid crystal display device]

本發明之視角擴大薄膜或本發明之偏光板,以使用於TN模式之液晶顯示裝置為佳。The viewing angle widening film of the present invention or the polarizing plate of the present invention is preferably a liquid crystal display device used in a TN mode.

本發明之TN模式之液晶顯示裝置,係自觀看側依序具備本發明之偏光板及TN模式之液晶單元,偏光板係以其視角擴大薄膜側之面成為觀看側的方式配置,且自斜向方向觀看液晶顯示裝置的顯示畫面時色階反轉的方位角度與含孔部的長度方向所夾之角度為垂直。於此所謂色階反轉的方位角度,係指在設置除了不具有本發明之視角擴大薄膜以外具有與本發明之偏光板相同之構成的偏光板,來取代本發明之偏光板進行觀察時,色階反轉的方位角度。The liquid crystal display device in the TN mode of the present invention is provided with the polarizing plate of the present invention and the liquid crystal cell in the TN mode in order from the viewing side. The polarizing plate is arranged in such a way that the surface of the viewing angle-enlarging film side becomes the viewing side, and is self-slanting. When the display screen of the liquid crystal display device is viewed in a direction, the azimuth angle in which the gradation is inverted is perpendicular to the angle between the length direction of the hole-containing portion. Here, the azimuth angle of inversion of the color gradation refers to a case where a polarizing plate having the same structure as the polarizing plate of the present invention is provided in addition to the viewing angle widening film of the present invention instead of the polarizing plate of the present invention for observation. The azimuth angle of the level inversion.

TN模式之液晶顯示裝置,通常於TN模式之液晶單元之與觀看側相反之側具備偏光板及光源。作為配置於與觀看側相反之側的偏光板,可使用本發明之偏光板,亦可使用眾所周知的偏光板等本發明之偏光板以外的偏光板。並且,作為光源,得使用眾所周知的光源等任意光源。A TN mode liquid crystal display device generally includes a polarizing plate and a light source on a side of the TN mode liquid crystal cell opposite to the viewing side. As the polarizing plate disposed on the side opposite to the viewing side, a polarizing plate of the present invention may be used, or a polarizing plate other than the polarizing plate of the present invention such as a well-known polarizing plate may be used. Further, as the light source, an arbitrary light source such as a well-known light source may be used.

所謂觀看側,係指在使用液晶顯示裝置時,所顯示之影像的觀察者所在之側。The viewing side refers to the side where the viewer of the displayed image is located when the liquid crystal display device is used.

通常,在以將液晶顯示裝置自黑顯示狀態(於裝置的整個畫面顯示黑色的狀態)漸漸提高明度成白顯示狀態(於裝置的整個畫面顯示白色的狀態)的方式操作的時候,顯示畫面的亮度亦會漸漸上升。舉例而言,在以使液晶顯示裝置之顯示畫面顯示8位元灰階(將黑顯示狀態定為0,將白顯示狀態定為255,中間色階以0至255之值來表現)的方式操作的時候,隨著使階層自0上升至255,顯示畫面的亮度亦上升。然而,根據所觀察的方向,亦有儘管進行使明度漸漸上升之操作,顯示畫面的亮度卻反而下降的情況。如此,使令顯示裝置顯示之明度上升或下降的操作與實際上顯示畫面之亮度的上升或下降不一致一事,稱作「色階反轉」。色階反轉有時會在在自斜向方向觀看液晶顯示裝置的顯示畫面時,在某方位角度上看見。本發明之TN模式之液晶顯示裝置,藉由使自斜向方向觀看顯示畫面時色階反轉的方位角度與含孔部的長度方向所夾之角度為垂直,可減低此種色階反轉,擴大視角。Generally, when operating the liquid crystal display device from a black display state (a state where black is displayed on the entire screen of the device) to gradually increasing the brightness to a white display state (a state where white is displayed on the entire screen of the device), The brightness will gradually rise. For example, operate in such a way that the display screen of the liquid crystal display device displays 8-bit gray levels (the black display state is set to 0, the white display state is set to 255, and the intermediate color level is represented by values from 0 to 255) When the level is increased from 0 to 255, the brightness of the display screen also increases. However, depending on the direction of observation, the brightness of the display screen may decrease, although the brightness is gradually increased. In this way, the operation of increasing or decreasing the brightness displayed by the display device does not coincide with the actual increase or decrease of the brightness of the display screen, which is called "gradation inversion". The gradation inversion is sometimes seen at a certain azimuth when viewing the display screen of the liquid crystal display device from an oblique direction. According to the TN mode liquid crystal display device of the present invention, the angle between the azimuth angle of the gradation inversion when viewing the display screen from the oblique direction and the angle between the length direction of the hole-containing portion is perpendicular, which can reduce such gradation inversion To expand perspective.

色階反轉的方位角度並不受限於單一方向,亦有二方向、或具有某種程度之廣度之角度範圍的情形。在此種情況下,得於其中訂定最想擴大視角的方向,並將含孔部的長度方向設定成與該方向垂直的方向。The azimuth angle of the inversion of the color scale is not limited to a single direction, and there may be two directions or an angular range with a certain degree of breadth. In this case, it is necessary to set the direction in which the viewing angle is most desired, and set the length direction of the hole-containing portion to be a direction perpendicular to the direction.

在本發明之TN模式之液晶顯示裝置中,作為本發明之偏光板,得良佳使用偏光件的吸收軸與含孔部的長度方向所夾之角度為45°者。在通常的TN模式之液晶顯示裝置(具有矩形之顯示畫面,且在顯示畫面沿略為垂直方向豎立,矩形的長邊方向成為水平方向,短邊方向成為略為垂直方向的狀態下所使用者)中,自下側觀察時多有看見色階反轉的情形。並且,在通常的TN模式之液晶顯示裝置中,偏光件之吸收軸與顯示畫面水平方向所夾之角度多為45°的情形。因此,在使用偏光件的吸收軸與含孔部的長度方向所夾之角度為45°者作為本發明之偏光板的情形中,可輕易進行偏光件的吸收軸與顯示畫面水平方向所夾之角度呈45°且含孔部的長度方向與顯示畫面水平方向所夾之角度呈平行的配置,故可輕易進行TN模式之液晶顯示裝置之視角的擴大。In the TN mode liquid crystal display device of the present invention, as the polarizing plate of the present invention, the angle between the absorption axis of the polarizer and the length direction of the hole-containing portion is preferably 45 °. In a normal TN mode liquid crystal display device (a user who has a rectangular display screen and the display screen is erected in a slightly vertical direction, the long side direction of the rectangle becomes a horizontal direction, and the short side direction becomes a slightly vertical direction) , When viewing from the lower side, it is often seen that the gradation is reversed. Moreover, in a normal TN mode liquid crystal display device, the angle between the absorption axis of the polarizer and the horizontal direction of the display screen is often 45 °. Therefore, in the case where the angle between the absorption axis of the polarizer and the length direction of the hole-containing portion is 45 ° as the polarizing plate of the present invention, it is easy to sandwich the absorption axis of the polarizer with the horizontal direction of the display screen. The angle is 45 °, and the length direction of the hole-containing portion is parallel to the angle between the horizontal direction of the display screen. Therefore, the viewing angle of the TN mode liquid crystal display device can be easily expanded.

[9.2.VA模式之液晶顯示裝置][9.2. Liquid crystal display device in VA mode]

本發明之視角擴大薄膜或本發明之偏光板,又以使用於VA模式之液晶顯示裝置為佳。The viewing angle widening film of the present invention or the polarizing plate of the present invention is preferably a liquid crystal display device used in a VA mode.

本發明之VA模式之液晶顯示裝置,係自觀看側依序具備本發明之偏光板及VA模式之液晶單元,偏光板係以其視角擴大薄膜側之面成為觀看側的方式配置。The liquid crystal display device of the VA mode of the present invention is provided with the polarizing plate of the present invention and the liquid crystal cell of the VA mode in order from the viewing side, and the polarizing plate is arranged in such a way that the surface of the viewing angle widening film side becomes the viewing side.

VA模式之液晶顯示裝置,通常於VA模式之液晶單元之與觀看側相反之側具備偏光板及光源。作為配置於與觀看側相反之側的偏光板,可使用本發明之偏光板,亦可使用眾所周知的偏光板等本發明之偏光板以外的偏光板。並且,作為光源,得使用眾所周知的光源等任意光源。A liquid crystal display device in the VA mode usually includes a polarizing plate and a light source on a side of the liquid crystal cell of the VA mode opposite to the viewing side. As the polarizing plate disposed on the side opposite to the viewing side, a polarizing plate of the present invention may be used, or a polarizing plate other than the polarizing plate of the present invention such as a well-known polarizing plate may be used. Further, as the light source, an arbitrary light source such as a well-known light source may be used.

在本發明之VA模式之液晶顯示裝置中,作為本發明之偏光板,得良佳使用含孔部的長度方向相對於偏光件之吸收軸平行或垂直者。於在通常的液晶顯示裝置中配置此種偏光板的情形中,含孔部的長度方向與顯示畫面的長邊方向之關係以平行或垂直為佳。含孔部的長度方向,得調成相對於要求擴大視角之方位角方向垂直的方向。舉例而言,於在具有矩形之顯示畫面的顯示裝置中要求擴大在其長邊方向上之視角的情形中,含孔部的長度方向,以配置成平行於其短邊方向的方向為佳。含孔部的長度方向,通常得調成相對於偏光件的吸收軸平行或垂直的方向。藉由做成此種配置,可擴大VA模式之液晶顯示裝置的視角。In the liquid crystal display device of the VA mode of the present invention, as the polarizing plate of the present invention, it is good to use the length direction of the hole-containing portion parallel or perpendicular to the absorption axis of the polarizer. In a case where such a polarizing plate is arranged in a general liquid crystal display device, the relationship between the length direction of the hole-containing portion and the long side direction of the display screen is preferably parallel or perpendicular. The length direction of the hole-containing portion may be adjusted to be perpendicular to the azimuth direction in which the viewing angle is required to be enlarged. For example, in a case where a display device having a rectangular display screen is required to widen the viewing angle in the long side direction, the length direction of the hole-containing portion is preferably arranged in a direction parallel to the short side direction. The length direction of the hole-containing portion is usually adjusted to be parallel or perpendicular to the absorption axis of the polarizer. By making such an arrangement, the viewing angle of the VA mode liquid crystal display device can be enlarged.

『實施例』『Examples』

以下揭示實施例以具體說明本發明。惟本發明並非受限於以下實施例者,在不脫離本發明之申請專利範圍及其均等範圍的範圍內得任意變更而實施。The following examples are disclosed to illustrate the present invention in detail. However, the present invention is not limited to the following embodiments, and can be implemented with arbitrary changes without departing from the scope of the patent application of the present invention and its equivalent scope.

在以下說明中,表示量的「%」及「份」除非另有註記,否則係重量基準。以下操作除非另有註記,否則係在常溫常壓大氣中進行。In the following description, "%" and "parts" indicating amounts are based on weight unless otherwise noted. Unless otherwise noted, the following operations are performed in normal temperature and pressure atmosphere.

[評價方法][Evaluation method]

(對比、及Δγ)(Comparison and Δγ)

針對實施例及比較例的液晶顯示裝置,量測對比及Δγ。Contrast and Δγ were measured for the liquid crystal display devices of the examples and comparative examples.

量測方面,使用分光輻射計(Topcon公司製,製品名「SR-LEDW」)。對比係自顯示裝置的正面方向(極角0°)量測。在量測時,將照射於裝置之顯示面之光線的照度定為0勒克司。量測白顯示狀態時之亮度及黑顯示狀態時之亮度,求出(白顯示狀態時之亮度)/(黑顯示狀態時之亮度)的比作為對比。高對比代表對比良好。For measurement, a spectroradiometer (manufactured by Topcon, product name "SR-LEDW") was used. Contrast is measured from the front direction (polar angle 0 °) of the display device. During the measurement, the illuminance of the light irradiated to the display surface of the device is set to 0 Lux. Measure the brightness in the white display state and the brightness in the black display state, and find the ratio of (brightness in the white display state) / (brightness in the black display state) as a comparison. High contrast means good contrast.

並且,顯示256色階之灰階中0(黑)~255(白)的各色階之顏色,自正面方向及極角75°之方向觀察亮度。將極角75°之方向的方位角,調成與含孔部的長度方向垂直的顯示裝置面內方向。在實施例中,調成與含孔部的長度方向垂直之顯示裝置面內方向,而在比較例中,則調成對應於各實施例之顯示裝置面內方向。在各個方向的觀察中,計算將灰階0時之亮度定為0%且將灰階255時之亮度定為100%的正規化亮度,求出灰階與正規化亮度的關係。在灰階之各個色階中,求出正面方向的正規化亮度與極角75°方向的正規化亮度之差的絕對值,得到此等數值之中的最大值作為Δγ(%)。低Δγ代表視角特性良好。In addition, the colors of each of the gradations of 0 (black) to 255 (white) among 256 gradations are displayed, and the brightness is observed from the front direction and the polar angle of 75 °. The azimuth in the direction of the polar angle of 75 ° was adjusted to the in-plane direction of the display device perpendicular to the length direction of the hole-containing portion. In the embodiment, the in-plane direction of the display device perpendicular to the length direction of the hole-containing portion is adjusted, while in the comparative example, the in-plane direction of the display device corresponding to each embodiment is adjusted. In the observation in all directions, the normalized brightness where the brightness at the gray level 0 is 0% and the brightness at the gray level 255 is calculated is calculated, and the relationship between the gray scale and the normalized brightness is calculated. The absolute value of the difference between the normalized brightness in the front direction and the normalized brightness in the polar angle of 75 ° is obtained in each of the gray scales, and the maximum value among these values is obtained as Δγ (%). Low Δγ indicates good viewing angle characteristics.

(耐濕試驗後的Δγ)(Δγ after moisture resistance test)

進行將在實施例及比較例中所獲得之視角擴大薄膜儲存於溫度60℃、濕度90%之環境500小時的耐濕試驗。使用耐濕試驗後之視角擴大薄膜來製作液晶顯示裝置,再藉由前述方法量測該液晶裝置的Δγ。A humidity resistance test was performed for 500 hours when the viewing angle-enlarging films obtained in the examples and comparative examples were stored in an environment having a temperature of 60 ° C. and a humidity of 90%. A liquid crystal display device was manufactured using the viewing angle widening film after the humidity resistance test, and then the Δγ of the liquid crystal device was measured by the aforementioned method.

(耐熱試驗後的Δγ)(Δγ after heat resistance test)

進行將在實施例及比較例中所獲得之視角擴大薄膜儲存於溫度85℃之環境500小時的耐熱試驗。使用耐熱試驗後之視角擴大薄膜來製作液晶顯示裝置,再藉由前述方法量測該液晶裝置的Δγ。A heat resistance test was performed in which the viewing angle widening films obtained in the examples and comparative examples were stored in an environment at a temperature of 85 ° C. for 500 hours. A liquid crystal display device was produced using the viewing angle widening film after the heat resistance test, and then the Δγ of the liquid crystal device was measured by the method described above.

[製造例1]降烯系聚合物1的製造[Production Example 1] Production of norbornene-based polymer 1

於乾燥過內部並經氮氣置換的聚合反應器,放入由四環十二烯70%、二環戊二烯10%及甲橋四氫茀20%而成的單體混合物2.0份(相對聚合中所使用之單體總量為1%)、脫水環己烷785份、分子量調節劑(1-己烯)1.21份、二乙基乙氧基鋁的正己烷溶液(濃度:19%)0.98份,以及四氯化(苯基醯亞胺基)鎢/四氫呋喃的甲苯溶液(濃度:2.0%)11.7份,在50℃下攪拌10分鐘。In a polymerization reactor that has been dried and replaced with nitrogen, 2.0 parts of a monomer mixture (relative to polymerization) consisting of 70% tetracyclododecene, 10% dicyclopentadiene, and 20% methyltetrahydropyrene was charged. The total amount of monomers used is 1%), 785 parts of dehydrated cyclohexane, 1.21 parts of molecular weight regulator (1-hexene), n-hexane solution of diethylethoxyaluminum (concentration: 19%) 0.98 Parts, and 11.7 parts of a toluene solution (concentration: 2.0%) of (phenylphenylimino) tungsten / tetrahydrofuran in tetrachloride, and stirred at 50 ° C for 10 minutes.

隨後,將整體保持在50℃並攪拌,同時於前述聚合反應器中,耗時150分鐘連續滴下與前述組成相同之單體混合物198.0份。在滴下結束後繼續攪拌30分鐘之後,添加異丙醇4份使聚合反應終止。藉由氣相層析法分析聚合反應溶液的結果,單體轉為聚合物的轉化率為100%。Subsequently, while maintaining the whole at 50 ° C. while stirring, 198.0 parts of the monomer mixture having the same composition as above was continuously dropped in the aforementioned polymerization reactor over a period of 150 minutes. After stirring was continued for 30 minutes after the completion of the dropping, 4 parts of isopropanol was added to terminate the polymerization reaction. As a result of analyzing the polymerization reaction solution by gas chromatography, the conversion ratio of the monomer to the polymer was 100%.

隨後,將所獲得之聚合反應溶液300份移至附帶攪拌器的熱壓釜,加入環己烷32份及矽藻土承載型鎳觸媒(日揮化學公司製;「T8400RL」,鎳承載率58%)3.8份。以氫氣置換熱壓釜內後,使之在190℃、4.5 MPa之氫氣壓力下反應6小時。Subsequently, 300 parts of the obtained polymerization reaction solution was transferred to an autoclave with a stirrer, and 32 parts of cyclohexane and a diatomite-supported nickel catalyst (manufactured by Nichiwa Chemical Co., Ltd .; "T8400RL", nickel bearing rate 58) were added. %) 3.8 copies. After replacing the inside of the autoclave with hydrogen, it was allowed to react at 190 ° C and a hydrogen pressure of 4.5 MPa for 6 hours.

氫化反應結束後,以矽藻土(「Radiolite(註冊商標)#500」)作為濾床,使用加壓過濾器(石川島播磨重工公司製;「FUNDA Filter」),以壓力0.25 MPa加壓過濾,獲得無色透明的溶液。於此溶液,對每100份聚合物氫化物添加0.5份肆{3-[3,5-二(三級丁基)-4-羥基苯基]丙酸}新戊四醇酯(Ciba Specialty Chemicals公司製,製品名「Irganox(註冊商標)1010」)作為抗氧化劑之後,使用濾器(CUNO Filter公司製;「Zeta Plus(註冊商標)30H」,孔徑0.5~1 μm)及金屬纖維製濾器(NICHIDAI公司製,孔徑0.4 μm)將異物過濾去除。After the hydrogenation reaction was completed, diatomaceous earth ("Radiolite (registered trademark) # 500") was used as a filter bed, and a pressure filter (manufactured by Ishikawajima Harima Heavy Industries Co., Ltd .; "FUNDA Filter") was used for pressure filtration at a pressure of 0.25 MPa. A colorless and transparent solution was obtained. To this solution, 0.5 part of {3- [3,5-bis (tertiarybutyl) -4-hydroxyphenyl] propanoic acid} neopentaerythritol (Ciba Specialty Chemicals) was added per 100 parts of polymer hydride. Made by the company, with the product name "Irganox (registered trademark) 1010") as an antioxidant, then a filter (manufactured by CUNO Filter; "Zeta Plus (registered trademark) 30H", pore diameter 0.5 to 1 μm) and a metal fiber filter (NICHIDAI) (Manufactured by the company, with a pore diameter of 0.4 μm).

隨後,將於上述所獲得之濾液放入圓筒型濃縮乾燥機(日立製作所製),在溫度290℃、壓力1 kPa以下之條件下,去除係為溶劑的環己烷及其他揮發成分,再自直接連結於濃縮機的模具以熔融狀態將之擠製成股狀,用水冷卻之後,藉由造粒機(長田製作所製;「OSP-2」)切割而獲得顆粒。Subsequently, the filtrate obtained above was placed in a cylindrical concentration dryer (manufactured by Hitachi, Ltd.), and cyclohexane and other volatile components were removed as a solvent at a temperature of 290 ° C and a pressure of 1 kPa or less. A die directly connected to the thickener was extruded into a strand shape in a molten state, cooled with water, and then cut with a granulator (manufactured by Nagada Manufacturing Co., Ltd .; "OSP-2") to obtain pellets.

藉由凝膠滲透層析法(GPC)分析顆粒的結果,在氫化反應中之氫化率為99%以上,重量平均分子量為26000,數量平均分子量為19000。As a result of analyzing particles by gel permeation chromatography (GPC), the hydrogenation rate in the hydrogenation reaction was more than 99%, the weight average molecular weight was 26,000, and the number average molecular weight was 19,000.

[實施例1][Example 1]

(1-1.材料薄膜的製備)(1-1. Preparation of material film)

製作具有表皮層/核心層之2種2層之層體結構的多層薄膜作為材料薄膜。作為表皮層之材料,使用包含降烯系聚合物(表中記載為「COP」)之樹脂薄膜1(商品名:ZeonorFilm,日本瑞翁股份有限公司製,玻璃轉移溫度126℃,厚度48 μm)。作為核心層的材料,使用在製造例1中所製造之降烯系聚合物1及氫化C9系石油樹脂1(商品名:ARKON P140、荒川化學工業(股)製,數量平均分子量:940,軟化點:140±5℃)。A multilayer film having a two-layer, two-layer structure of a skin layer and a core layer was prepared as a material film. As the material of the skin layer, a resin film 1 (trade name: ZeonorFilm, manufactured by Rihon Co., Ltd., glass transition temperature of 126 ° C, and thickness of 48 μm) containing a norbornene-based polymer (referred to as "COP" in the table) was used. . As the material of the core layer, the norbornene-based polymer 1 and hydrogenated C9-based petroleum resin 1 (trade name: ARKON P140, manufactured by Arakawa Chemical Industries, Ltd.) manufactured in Production Example 1 were used, and the number average molecular weight was 940, softened. Point: 140 ± 5 ℃).

於樹脂薄膜1之一面,使用模塗機,塗布包含核心層之材料(降烯系聚合物1及氫化C9系石油樹脂1)的塗布液1。塗布液1係將14.25份的降烯系聚合物1及0.75份的氫化C9系石油樹脂1連同85份的環己烷攪拌24小時來製備。塗布液1的塗布量係以乾燥後之核心層的厚度呈6 μm的方式調整。On one side of the resin film 1, a coating liquid 1 containing a material of a core layer (a norbornene-based polymer 1 and a hydrogenated C9-based petroleum resin 1) was applied using a die coater. The coating liquid 1 was prepared by stirring 14.25 parts of a norbornene-based polymer 1 and 0.75 parts of a hydrogenated C9-based petroleum resin 1 together with 85 parts of cyclohexane for 24 hours. The coating amount of the coating liquid 1 was adjusted so that the thickness of the core layer after drying was 6 μm.

將塗布了塗布液1的樹脂薄膜1在85℃的烘箱內乾燥5分鐘,獲得材料薄膜。所獲得之材料薄膜係寬度300 mm,表皮層的厚度為48 μm,核心層的厚度為6 μm。構成核心層之樹脂的玻璃轉移溫度為148℃。構成核心層之樹脂中之氫化C9系石油樹脂1(烴)的比例為5%。The resin film 1 to which the coating liquid 1 was applied was dried in an oven at 85 ° C. for 5 minutes to obtain a material film. The obtained material film has a width of 300 mm, the thickness of the skin layer is 48 μm, and the thickness of the core layer is 6 μm. The glass transition temperature of the resin constituting the core layer was 148 ° C. The proportion of hydrogenated C9-based petroleum resin 1 (hydrocarbon) in the resin constituting the core layer was 5%.

(1-2.視角擴大薄膜)(1-2. Viewing angle expanding film)

使用圖3及圖4所概略繪示之裝置,進行視角擴大薄膜的製造。在裝置中,作為刮刀30,係採用SUS製的刮刀(刮刀的前端R=0.2 mm)。3 and 4 were used to manufacture a viewing angle widening film. In the apparatus, as the scraper 30, a SUS scraper (the front end of the scraper R = 0.2 mm) was used.

將在(1-1)中所獲得之材料薄膜,以其核心層側之面接觸刮刀30的方式配置,將材料薄膜10推抵於刮刀30,在材料薄膜10之張力500 N/m下,使之沿箭號A11之方向以50 mm/min之速度輸送,而進行裂紋加工。The material film obtained in (1-1) is arranged such that the surface of the core layer side thereof contacts the scraper blade 30, and the material film 10 is pushed against the scraper blade 30 under a tension of 500 N / m, It was transported at a speed of 50 mm / min in the direction of arrow A11 to perform crack processing.

在裂紋加工時,將刮刀30之刃緣30E的方向,調成材料薄膜的寬度方向(TD方向)。將自刃緣30E的延長方向所觀察之刮刀30的中心線30C與材料薄膜10之下游側的表面所夾之角度θ調成20°。對經裂紋加工之薄膜沿MD方向進行單軸延伸(固定端單軸延伸1.2倍),製造表皮層之厚度為40 μm且核心層之厚度為5 μm的視角擴大薄膜。視角擴大薄膜係製作3張,1張就此安裝於液晶顯示裝置,其他2張則在分別供於耐濕試驗及耐熱試驗之後安裝至液晶顯示裝置。During crack processing, the direction of the edge 30E of the scraper 30 is adjusted to the width direction (TD direction) of the material film. The angle θ between the center line 30C of the scraper 30 and the surface on the downstream side of the material film 10 as viewed from the extension direction of the cutting edge 30E was adjusted to 20 °. The crack-processed film was uniaxially stretched in the MD direction (1.2 times the uniaxial extension of the fixed end), and a viewing angle-enlarging film with a thickness of 40 μm for the skin layer and 5 μm for the core layer was manufactured. Three viewing angle expansion films were produced, one of which was mounted on a liquid crystal display device, and the other two were mounted on a liquid crystal display device after being subjected to a humidity resistance test and a heat resistance test, respectively.

所獲得之視角擴大薄膜的含孔部,係顯現於核心層側。其含孔部係略為直線狀之形狀的裂紋,含孔部的長度方向係彼此略為平行,且與薄膜之TD方向略為平行。含孔部的間隔P為23 μm以下的不定之間隔。各個含孔部之寬度的平均值為5.4 μm、含孔部之深度(孔洞之高度)的平均值為5 μm。此等值係藉由選擇裂紋薄膜之任意3處,以掃描式電子顯微鏡觀察25 μm見方之面積而求得。The hole-containing portion of the obtained viewing angle-enlarging film appears on the core layer side. The pore-containing portion is a crack having a substantially linear shape, and the length directions of the pore-containing portion are slightly parallel to each other and slightly parallel to the TD direction of the film. The interval P including the pores is an indefinite interval of 23 μm or less. The average value of the width of each hole-containing portion was 5.4 μm, and the average value of the depth of the hole-containing portion (height of the hole) was 5 μm. These equivalent values were obtained by selecting three arbitrary places of the cracked film and observing an area of 25 μm square with a scanning electron microscope.

(1-3.液晶顯示裝置的製造)(1-3. Manufacturing of liquid crystal display device)

於直線偏光VA模式之液晶顯示裝置(BenQ製,27英吋,型號GW2760HS)之觀看側表面的偏光板,貼合(1-2)中所獲得之視角擴大薄膜。在貼合時,以在觀看側偏光板中之偏光件的吸收軸與視角擴大薄膜之含孔部的長度方向所夾之角度變成90°,且含孔部的長度方向相對於矩形之顯示畫面的短邊方向成為平行的方式,調整此等方向。並且,視角擴大薄膜的貼合,係以形成有含孔部之側的面成為觀看側的方式進行。藉此,獲得本發明之液晶顯示裝置。A polarizing plate on the viewing side surface of a linearly polarized VA mode liquid crystal display device (27 inches by BenQ, model GW2760HS) was bonded to the viewing angle widening film obtained in (1-2). During lamination, the angle between the absorption axis of the polarizer in the viewing side polarizer and the length direction of the hole-containing portion of the viewing angle expansion film becomes 90 °, and the length direction of the hole-containing portion is relative to the rectangular display screen. The direction of the short sides becomes parallel, and adjust these directions. In addition, the viewing angle widening film is bonded so that the surface on the side where the hole-containing portion is formed becomes the viewing side. Thereby, the liquid crystal display device of the present invention is obtained.

(1-4.評價)(1-4. Evaluation)

針對在(1-3)中所獲得之液晶顯示裝置量測對比及Δγ。並且,針對「使用耐濕試驗後之視角擴大薄膜而製造之液晶顯示裝置」及「使用耐熱試驗後之視角擴大薄膜而製造之液晶顯示裝置」分別量測Δγ。Measurement comparison and Δγ for the liquid crystal display device obtained in (1-3). In addition, Δγ was measured separately for “a liquid crystal display device manufactured using a viewing angle expanding film after a humidity resistance test” and “a liquid crystal display device manufactured using a viewing angle expanding film after a heat resistance test”.

[實施例2][Example 2]

藉由除了下述變更點以外與實施例1相同之操作,獲得並評價液晶顯示裝置及其構成元件。
・在(1-1)之材料薄膜的製備中,使用塗布液2來取代塗布液1,所述塗布液2係將12份的降烯系聚合物1及3份的氫化C9系石油樹脂1連同85份的環己烷攪拌24小時而製備。構成核心層之樹脂的玻璃轉移溫度為135℃。構成核心層之樹脂中之氫化C9系石油樹脂1(烴)的比例為20%。
A liquid crystal display device and its constituent elements were obtained and evaluated by the same operation as in Example 1 except for the following changes.
・ In the preparation of the material film of (1-1), the coating liquid 2 is used instead of the coating liquid 1, which is a mixture of 12 parts of a norbornene polymer 1 and 3 parts of a hydrogenated C9 petroleum resin 1 It was prepared by stirring with 85 parts of cyclohexane for 24 hours. The glass transition temperature of the resin constituting the core layer was 135 ° C. The proportion of hydrogenated C9 petroleum resin 1 (hydrocarbon) in the resin constituting the core layer is 20%.

在實施例2中所獲得之視角擴大薄膜的含孔部,係顯現於核心層。其含孔部係略為直線狀之形狀的裂紋,含孔部的長度方向係彼此略為平行,且與薄膜之TD方向略為平行。含孔部的間隔P為26 μm以下的不定之間隔。各個含孔部之寬度的平均值為6.2 μm,含孔部之深度(高度)的平均值為5 μm。The hole-containing portion of the viewing angle widening film obtained in Example 2 appeared in the core layer. The pore-containing portion is a crack having a substantially linear shape, and the length directions of the pore-containing portion are slightly parallel to each other and slightly parallel to the TD direction of the film. The interval P including the pores is an indefinite interval of 26 μm or less. The average value of the width of each hole-containing portion is 6.2 μm, and the average value of the depth (height) of the hole-containing portion is 5 μm.

[實施例3][Example 3]

藉由除了下述變更點以外與實施例1相同之操作,獲得並評價液晶顯示裝置及其構成元件。
・在(1-1)之材料薄膜的製備中,使用塗布液3取代塗布液1,所述塗布液3係將10.5份的降烯系聚合物1及4.5份的氫化C9系石油樹脂2(商品名:ARKON P90,荒川化學工業(股)製,數量平均分子量590,軟化點:90±5℃))連同85份之環己烷攪拌24小時而製備。構成核心層之樹脂的玻璃轉移溫度為120℃。構成核心層之樹脂中之氫化C9系石油樹脂2(烴)的比例為30%。
A liquid crystal display device and its constituent elements were obtained and evaluated by the same operation as in Example 1 except for the following changes.
・ In the preparation of the material film of (1-1), the coating liquid 3 is used instead of the coating liquid 1, which is 10.5 parts of a norbornene-based polymer 1 and 4.5 parts of a hydrogenated C9-based petroleum resin 2 ( Trade name: ARKON P90, manufactured by Arakawa Chemical Industries, Ltd., number average molecular weight 590, softening point: 90 ± 5 ° C)) and 85 parts of cyclohexane were prepared by stirring for 24 hours. The glass transition temperature of the resin constituting the core layer was 120 ° C. The proportion of hydrogenated C9-based petroleum resin 2 (hydrocarbon) in the resin constituting the core layer is 30%.

在實施例3中所獲得之視角擴大薄膜的含孔部,係顯現於核心層。其含孔部係略為直線狀之形狀的裂紋,含孔部的長度方向係彼此略為平行,且與薄膜之TD方向略為平行。含孔部的間隔P為30 μm以下的不定之間隔。各個含孔部之寬度的平均值為7.2 μm,含孔部之深度(高度)的平均值為5 μm。The hole-containing portion of the viewing angle widening film obtained in Example 3 appeared in the core layer. The pore-containing portion is a crack having a substantially linear shape, and the length directions of the pore-containing portion are slightly parallel to each other and slightly parallel to the TD direction of the film. The interval P including the pores is an indefinite interval of 30 μm or less. The average value of the width of each hole-containing portion is 7.2 μm, and the average value of the depth (height) of the hole-containing portion is 5 μm.

[實施例4][Example 4]

藉由除了下述變更點以外與實施例1相同之操作,獲得並評價液晶顯示裝置及其構成元件。
・在(1-1)之材料薄膜的製備中,使用塗布液4取代塗布液1,所述塗布液4係將12份的降烯系聚合物1及3份的氫化DCPD/C9系石油樹脂(商品名:T-REZ HB125,JXTG能源(股)製,數量平均分子量:430,軟化點:124.6℃)連同85份的環己烷攪拌24小時而製備。構成核心層之樹脂的玻璃轉移溫度為130℃。構成核心層之樹脂中之氫化DCPD/C9系石油樹脂(烴)的比例為20%。
A liquid crystal display device and its constituent elements were obtained and evaluated by the same operation as in Example 1 except for the following changes.
・ In the preparation of the material film of (1-1), coating liquid 4 is used instead of coating liquid 1, which is based on 12 parts of norbornene polymer 1 and 3 parts of hydrogenated DCPD / C9 petroleum resin. (Trade name: T-REZ HB125, manufactured by JXTG Energy Co., Ltd., number average molecular weight: 430, softening point: 124.6 ° C) and 85 parts of cyclohexane were prepared by stirring for 24 hours. The glass transition temperature of the resin constituting the core layer was 130 ° C. The proportion of hydrogenated DCPD / C9 based petroleum resin (hydrocarbon) in the resin constituting the core layer is 20%.

在實施例4中所獲得之視角擴大薄膜的含孔部,係顯現於核心層。其含孔部係略為直線狀之形狀的裂紋,含孔部的長度方向係彼此略為平行,且與薄膜之TD方向略為平行。含孔部的間隔P為25 μm以下的不定之間隔。各個含孔部之寬度的平均值為6.0 μm,含孔部之深度(高度)的平均值為5 μm。The hole-containing portion of the viewing angle widening film obtained in Example 4 appeared in the core layer. The pore-containing portion is a crack having a substantially linear shape, and the length directions of the pore-containing portion are slightly parallel to each other and slightly parallel to the TD direction of the film. The interval P including the pores is an indefinite interval of 25 μm or less. The average value of the width of each hole-containing portion is 6.0 μm, and the average value of the depth (height) of the hole-containing portion is 5 μm.

[實施例5][Example 5]

藉由除了下述變更點以外與實施例1相同之操作,獲得並評價液晶顯示裝置及其構成元件。
・在(1-1)之材料薄膜的製備中,使用塗布液5取代塗布液1,所述塗布液5係將12份的降烯系聚合物1及3份的DCPD/芳族共聚合系氫化石油樹脂(商品名:I-MARV P140,出光興產(股)製,數量平均分子量:900,軟化點:140℃)連同85份的環己烷攪拌24小時而製備。構成核心層之樹脂的玻璃轉移溫度為135℃。構成核心層之樹脂中之DCPD/芳族共聚合系氫化石油樹脂(烴)的比例為20%。
A liquid crystal display device and its constituent elements were obtained and evaluated by the same operation as in Example 1 except for the following changes.
・ In the preparation of the material film of (1-1), the coating liquid 5 is used instead of the coating liquid 1, which is based on 12 parts of the norbornene polymer 1 and 3 parts of the DCPD / aromatic copolymerization system. Hydrogenated petroleum resin (trade name: I-MARV P140, manufactured by Idemitsu Kosan Co., Ltd., number average molecular weight: 900, softening point: 140 ° C), and 85 parts of cyclohexane were prepared by stirring for 24 hours. The glass transition temperature of the resin constituting the core layer was 135 ° C. The proportion of DCPD / aromatic copolymerized hydrogenated petroleum resin (hydrocarbon) in the resin constituting the core layer is 20%.

實施例5中所獲得之視角擴大薄膜的含孔部,係顯現於核心層。其含孔部係略為直線狀之形狀的裂紋,含孔部的長度方向係彼此略為平行,且與薄膜之TD方向略為平行。含孔部的間隔P為25 μm以下的不定之間隔。各個含孔部之寬度的平均值為6.0 μm,含孔部之深度(高度)的平均值為5 μm。The hole-containing portion of the viewing angle widening film obtained in Example 5 appeared in the core layer. The pore-containing portion is a crack having a substantially linear shape, and the length directions of the pore-containing portion are slightly parallel to each other and slightly parallel to the TD direction of the film. The interval P including the pores is an indefinite interval of 25 μm or less. The average value of the width of each hole-containing portion is 6.0 μm, and the average value of the depth (height) of the hole-containing portion is 5 μm.

[比較例1][Comparative Example 1]

藉由除了下述變更點以外與實施例1相同之操作,獲得並評價液晶顯示裝置及其構成元件。
・在(1-1)之材料薄膜的製備中,使用丙烯酸樹脂薄膜C1取代樹脂薄膜1作為表皮層之材料。丙烯酸樹脂薄膜C1(在表2中記載為「PMMA」)係將包含丙烯酸聚合物及橡膠粒子的丙烯酸樹脂(商品名:HT55X,住友化學公司製,玻璃轉移溫度108℃)使用薄膜成形裝置成形成厚度48 μm之薄膜狀而獲得。
・在(1-1)之材料薄膜的製備中,使用塗布液C1取代塗布液1,所述塗布液C1係將聚甲基丙烯酸甲酯樹脂(商品名:Delpet 980N,旭化成公司製,甲基丙烯酸甲酯/苯乙烯/順丁烯二酐的共聚物,玻璃轉移溫度118℃)15份連同丙酮85份攪拌24小時而製備。構成核心層之樹脂的玻璃轉移溫度為118℃。
A liquid crystal display device and its constituent elements were obtained and evaluated by the same operation as in Example 1 except for the following changes.
In the preparation of the material film of (1-1), an acrylic resin film C1 is used instead of the resin film 1 as the material of the skin layer. The acrylic resin film C1 (referred to as "PMMA" in Table 2) is formed by using an acrylic resin (trade name: HT55X, manufactured by Sumitomo Chemical Co., Ltd., glass transition temperature: 108 ° C) containing an acrylic polymer and rubber particles to form the film A film having a thickness of 48 μm was obtained.
・ In the preparation of the material film of (1-1), coating liquid C1 is used instead of coating liquid C1, which is a polymethyl methacrylate resin (trade name: Delpet 980N, manufactured by Asahi Kasei Corporation, methyl A copolymer of methyl acrylate / styrene / maleic anhydride, glass transition temperature (118 ° C), 15 parts, and 85 parts of acetone were stirred for 24 hours to prepare. The glass transition temperature of the resin constituting the core layer was 118 ° C.

比較例1中所獲得之視角擴大薄膜的含孔部,係顯現於核心層。其含孔部係略為直線狀之形狀的裂紋,含孔部的長度方向係彼此略為平行,且與薄膜之TD方向略為平行。含孔部的間隔P為23 μm以下的不定之間隔。各個含孔部之寬度的平均值為5.4 μm,含孔部之深度(高度)的平均值為5 μm。The hole-containing portion of the viewing angle widening film obtained in Comparative Example 1 appeared in the core layer. The pore-containing portion is a crack having a substantially linear shape, and the length directions of the pore-containing portion are slightly parallel to each other and slightly parallel to the TD direction of the film. The interval P including the pores is an indefinite interval of 23 μm or less. The average value of the width of each hole-containing portion is 5.4 μm, and the average value of the depth (height) of the hole-containing portion is 5 μm.

[比較例2][Comparative Example 2]

藉由除了下述變更點以外與實施例1相同之操作,獲得並評價液晶顯示裝置及其構成元件。
・在(1-1)之材料薄膜的製備中,使用上述丙烯酸樹脂薄膜C1取代樹脂薄膜1作為表皮層之材料。
・在(1-1)之材料薄膜的製備中,使用塗布液C2取代塗布液1,所述塗布液C2係將聚甲基丙烯酸甲酯系聚合物樹脂(商品名:Delpet 80NH,旭化成公司製,玻璃轉移溫度100℃)15份連同丙酮85份攪拌24小時而製備。構成核心層之樹脂的玻璃轉移溫度為100℃。
A liquid crystal display device and its constituent elements were obtained and evaluated by the same operation as in Example 1 except for the following changes.
In the preparation of the material film of (1-1), the above-mentioned acrylic resin film C1 is used instead of the resin film 1 as the material of the skin layer.
・ In the preparation of the material film of (1-1), coating liquid C2 is used instead of coating liquid C2, which is a polymethylmethacrylate polymer resin (trade name: Delpet 80NH, manufactured by Asahi Kasei Corporation , Glass transition temperature 100 ° C) 15 parts together with 85 parts of acetone and stirred for 24 hours to prepare. The glass transition temperature of the resin constituting the core layer was 100 ° C.

比較例2中所獲得之視角擴大薄膜的含孔部,係顯現於核心層。其含孔部係略為直線狀之形狀的裂紋,含孔部的長度方向係彼此略為平行,且與薄膜之TD方向略為平行。含孔部的間隔P為26 μm以下的不定之間隔。各個含孔部之寬度的平均值為6.2 μm,含孔部之深度(高度)的平均值為5 μm。The hole-containing portion of the viewing angle widening film obtained in Comparative Example 2 appeared in the core layer. The pore-containing portion is a crack having a substantially linear shape, and the length directions of the pore-containing portion are slightly parallel to each other and slightly parallel to the TD direction of the film. The interval P including the pores is an indefinite interval of 26 μm or less. The average value of the width of each hole-containing portion is 6.2 μm, and the average value of the depth (height) of the hole-containing portion is 5 μm.

[比較例3][Comparative Example 3]

藉由除了下述變更點以外與實施例1相同之操作,獲得並評價液晶顯示裝置及其構成元件。
・在(1-1)之材料薄膜的製備中,使用塗布液C3取代塗布液1,所述塗布液C3係將15份之降烯系聚合物1連同85份的環己烷攪拌24小時而製備。構成核心層之樹脂的玻璃轉移溫度為153℃。
A liquid crystal display device and its constituent elements were obtained and evaluated by the same operation as in Example 1 except for the following changes.
・ In the preparation of the material film of (1-1), the coating liquid C3 is used instead of the coating liquid C. The coating liquid C3 is obtained by stirring 15 parts of the norbornene polymer 1 together with 85 parts of cyclohexane for 24 hours. preparation. The glass transition temperature of the resin constituting the core layer was 153 ° C.

對於在比較例3中所獲得之材料薄膜進行裂紋加工的結果,於表皮層及核心層皆未顯現孔洞(裂紋)。As a result of cracking the thin film of the material obtained in Comparative Example 3, no holes (cracks) appeared in the skin layer and the core layer.

實施例及比較例的結果揭示於表1及表2。表中的「Δγ」表示具備未進行耐熱試驗及耐濕試驗之視角擴大薄膜的液晶顯示裝置之Δγ的結果。表中的「耐濕試驗後之Δγ」表示具備進行過耐濕試驗之視角擴大薄膜的液晶顯示裝置之Δγ的結果。表中的「耐熱試驗後之Δγ」表示具備進行過耐熱試驗之視角擴大薄膜的液晶顯示裝置之Δγ的結果。The results of the examples and comparative examples are shown in Tables 1 and 2. "Δγ" in a table | surface shows the result of Δγ of the liquid crystal display device provided with the viewing angle expansion film which did not perform the heat resistance test and the humidity resistance test. The "Δγ after the moisture resistance test" in the table indicates the results of the Δγ of the liquid crystal display device including the viewing angle widening film subjected to the humidity resistance test. The "Δγ after the heat resistance test" in the table indicates the result of the Δγ of the liquid crystal display device including the viewing angle widening film subjected to the heat resistance test.

『表1』
"Table 1"

『表2』
"Table 2"

由表1及表2所揭示之結果,顯見在使用「具有由包含含脂環結構聚合物及烴之樹脂所構成之含孔層的本發明之視角擴大薄膜」的實施例中,對比為超過2000,耐濕試驗後之Δγ及耐熱試驗後之Δγ與進行耐濕試驗及耐熱試驗之前的Δγ相同。簡言之,在使用本發明之視角擴大薄膜的實施例中,獲得了具有「對比良好且即便配置於高濕環境及高溫環境之後亦具有良好之視角擴大特性」之良好特性的液晶顯示裝置。From the results disclosed in Tables 1 and 2, it is apparent that in the examples using the "view-angle widening film of the present invention having a pore-containing layer composed of a resin containing an alicyclic structure polymer and a hydrocarbon", the comparison exceeded In 2000, Δγ after the moisture resistance test and Δγ after the heat resistance test were the same as Δγ before the humidity resistance test and the heat resistance test. In short, in the embodiment using the viewing angle expanding film of the present invention, a liquid crystal display device having good characteristics of "good contrast and excellent viewing angle expansion characteristics even after being arranged in a high humidity environment and a high temperature environment" was obtained.

1‧‧‧視角擴大薄膜 1‧‧‧ viewing angle expansion film

10‧‧‧薄膜 10‧‧‧ film

20‧‧‧含孔部 20‧‧‧ with holes

21‧‧‧裂紋(含孔部) 21‧‧‧ Crack (including hole)

211‧‧‧原纖維 211‧‧‧fibril

212‧‧‧孔洞 212‧‧‧hole

100‧‧‧裂紋加工裝置 100‧‧‧Crack processing device

30‧‧‧刮刀 30‧‧‧Scraper

〈圖1〉圖1係繪示視角擴大薄膜之一例的俯視示意圖。<FIG. 1> FIG. 1 is a schematic plan view showing an example of a viewing angle widening film.

〈圖2〉圖2係繪示裂紋之結構之一例的放大示意圖。<Fig. 2> Fig. 2 is an enlarged schematic diagram showing an example of a cracked structure.

〈圖3〉圖3係繪示裂紋加工裝置之一例的立體示意圖。<Fig. 3> Fig. 3 is a schematic perspective view showing an example of a crack processing device.

〈圖4〉圖4係將圖3之刮刀附近放大繪示的側視示意圖。<Fig. 4> Fig. 4 is a schematic side view of an enlarged drawing of the vicinity of the scraper of Fig. 3.

Claims (15)

一種視角擴大薄膜,其係用以擴大視角的視角擴大薄膜,其中前述視角擴大薄膜具備1層以上的樹脂層,前述樹脂層之1層以上係含孔層,前述含孔層具備多個彼此略為平行的含孔部,前述含孔部含有孔洞,構成前述含孔層的樹脂包含含脂環結構聚合物及烴,前述烴的數量平均分子量為200~1500。A viewing angle expanding film is a viewing angle expanding film for expanding the viewing angle, wherein the viewing angle expanding film includes one or more resin layers, one or more of the resin layers are pore-containing layers, and the pore-containing layers are provided with a plurality of each other slightly. The pore-containing portions are parallel, the pore-containing portions contain pores, and the resin constituting the pore-containing layer includes an alicyclic structure-containing polymer and a hydrocarbon, and the number average molecular weight of the hydrocarbon is 200 to 1500. 如請求項1所述之視角擴大薄膜,其中構成前述含孔層之樹脂的玻璃轉移溫度(Tg)為115℃以上。The viewing angle widening film according to claim 1, wherein the glass transition temperature (Tg) of the resin constituting the pore-containing layer is 115 ° C or higher. 如請求項1或2所述之視角擴大薄膜,其中前述烴為氫化石油樹脂。The viewing angle widening film according to claim 1 or 2, wherein the hydrocarbon is a hydrogenated petroleum resin. 如請求項1或2所述之視角擴大薄膜,其中前述烴,其軟化點為90℃以上且150℃以下,且係選自氫化C9系石油樹脂及氫化二環戊二烯系石油樹脂之1種以上。The viewing angle widening film according to claim 1 or 2, wherein the aforementioned hydrocarbon has a softening point of 90 ° C to 150 ° C and is selected from hydrogenated C9-based petroleum resin and hydrogenated dicyclopentadiene-based petroleum resin. More than that. 如請求項1或2所述之視角擴大薄膜,其中前述含脂環結構聚合物係選自降烯系聚合物、單環之環烯烴系聚合物、環狀共軛二烯系聚合物、乙烯脂環烴系聚合物及此等之氫化物的聚合物。The angle-expanding film according to claim 1 or 2, wherein the alicyclic structure-containing polymer is selected from the group consisting of a norbornene polymer, a monocyclic cyclic olefin polymer, a cyclic conjugated diene polymer, and ethylene Alicyclic hydrocarbon polymers and polymers of these hydrides. 如請求項1或2所述之視角擴大薄膜,其具備2層以上之樹脂層。The viewing angle widening film according to claim 1 or 2, which includes two or more resin layers. 如請求項1或2所述之視角擴大薄膜,其中相鄰之前述含孔部的間隔為50 μm以下的不定之間隔。The viewing angle widening film according to claim 1 or 2, wherein an interval between the adjacent pore-containing portions is an indefinite interval of 50 μm or less. 如請求項1或2所述之視角擴大薄膜,其含有紫外線吸收劑。The viewing angle widening film according to claim 1 or 2, which contains an ultraviolet absorber. 如請求項1或2所述之視角擴大薄膜,其中前述視角擴大薄膜係偏光板保護薄膜。The viewing angle widening film according to claim 1 or 2, wherein the viewing angle widening film is a polarizing plate protective film. 如請求項1或2所述之視角擴大薄膜,其中前述含孔部係由裂紋而成。The viewing angle widening film according to claim 1 or 2, wherein the hole-containing portion is formed by cracks. 一種偏光板,其具備如請求項1至10之任1項所述之視角擴大薄膜與偏光件。A polarizing plate comprising the viewing angle widening film and a polarizer according to any one of claims 1 to 10. 如請求項11所述之偏光板,其中前述含孔部的長度方向相對於前述偏光件的吸收軸平行或垂直。The polarizing plate according to claim 11, wherein a length direction of the hole-containing portion is parallel or perpendicular to an absorption axis of the polarizer. 如請求項11所述之偏光板,其中前述偏光件之吸收軸與前述含孔部之長度方向所夾之角度為45°。The polarizing plate according to claim 11, wherein the angle between the absorption axis of the polarizer and the length direction of the hole-containing portion is 45 °. 一種TN模式之液晶顯示裝置,其係自觀看側依序具備如請求項11或13所述之偏光板及TN模式之液晶單元的TN模式之液晶顯示裝置,其中前述偏光板係以其前述視角擴大薄膜側之面成為觀看側的方式配置,在自斜向方向觀看顯示畫面時色階反轉的方位角度與前述含孔部的長度方向所夾之角度為垂直。A TN mode liquid crystal display device is a TN mode liquid crystal display device sequentially provided with a polarizing plate as described in claim 11 or 13 and a TN mode liquid crystal cell from the viewing side, wherein the aforementioned polarizing plate is at its aforementioned viewing angle. The surface on the enlarged film side is arranged as a viewing side, and when the display screen is viewed from an oblique direction, the azimuth angle in which the gradation is inverted is perpendicular to the angle between the longitudinal direction of the hole-containing portion. 一種VA模式之液晶顯示裝置,其係自觀看側依序具備如請求項11或12所述之偏光板及VA模式之液晶單元的VA模式之液晶顯示裝置,其中前述偏光板係以其前述視角擴大薄膜側之面成為觀看側的方式配置,前述含孔部的長度方向相對於前述偏光件的吸收軸平行。A VA mode liquid crystal display device is a VA mode liquid crystal display device sequentially provided with a polarizing plate as described in claim 11 or 12 and a VA mode liquid crystal cell from the viewing side, wherein the aforementioned polarizing plate is at its aforementioned viewing angle. The surface on the enlarged film side is arranged as a viewing side, and the longitudinal direction of the hole-containing portion is parallel to the absorption axis of the polarizer.
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