TW201934597A - Acryl film - Google Patents

Acryl film Download PDF

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TW201934597A
TW201934597A TW108103158A TW108103158A TW201934597A TW 201934597 A TW201934597 A TW 201934597A TW 108103158 A TW108103158 A TW 108103158A TW 108103158 A TW108103158 A TW 108103158A TW 201934597 A TW201934597 A TW 201934597A
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film
weight
acrylic
group
additive
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TW108103158A
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Chinese (zh)
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姜京侖
姜智惠
金京洙
殷鍾赫
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韓國商曉星化學股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/09Carboxylic acids; Metal salts thereof; Anhydrides thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/10Esters; Ether-esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/10Homopolymers or copolymers of methacrylic acid esters
    • C08L33/12Homopolymers or copolymers of methyl methacrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2333/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers
    • C08J2333/04Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters
    • C08J2333/06Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Derivatives of such polymers esters of esters containing only carbon, hydrogen, and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • C08J2333/10Homopolymers or copolymers of methacrylic acid esters
    • C08J2333/12Homopolymers or copolymers of methyl methacrylate

Abstract

The present invention relates to an acryl film produced by controlling the amount of a residual solvent by adding a specific additive and provides an acryl film including: an acryl resin consisting of 70 to 96 parts by weight of methyl methacrylate units and 4 to 30 parts by weight of alkyl (meth) acrylate units excluding methyl methacrylate; and one selected from the group consisting of an aromatic ester-based additive, a phenol-based additive, and an acryl-based additive, wherein the acryl film is prepared by a solvent casting method, and the amount of the additive to be added is 1 to 10% by weight based on 100% by weight of a main dope solution containing the acryl resin, the additive and a solvent.

Description

丙烯酸膜 Acrylic film

本發明涉及丙烯酸膜,該丙烯酸膜係經由添加特定添加劑來控制殘留溶劑的量而製成。 The present invention relates to an acrylic film which is produced by adding a specific additive to control the amount of a residual solvent.

近來,具有低耗能、低工作電壓,且重量輕、厚度薄的膜的液晶顯示器(LCD)被廣泛用於諸如手機、個人數位助理計算機監視器、電視等訊息顯示裝置中。根據用途的顯示裝置在惡劣環境中需要可靠性。例如,在與用於傳統電視或個人計算機的監視器相比,因為汽車的溫度和濕度可能變得非常高,故用於汽車導航系統的液晶顯示器需要嚴格的溫度和濕度的條件,此外,在液晶顯示器中,使用偏振器來進行指示,且由於液晶顯示器需要嚴格的溫度和濕度的條件,因此包括它的偏振器需要具有高的耐久性。 Recently, a liquid crystal display (LCD) having a low energy consumption, a low operating voltage, and a light and thin film is widely used in information display devices such as mobile phones, personal digital assistant computer monitors, televisions, and the like. The display device according to the application requires reliability in a severe environment. For example, LCD monitors used in car navigation systems require strict temperature and humidity conditions compared to monitors used in conventional televisions or personal computers because the temperature and humidity of the car may become very high. In addition, in In a liquid crystal display, a polarizer is used for indication, and since the liquid crystal display requires strict temperature and humidity conditions, a polarizer including it needs to have high durability.

偏振器通常具有透明的保護膜的層狀結構,該透明的保護膜在偏振膜的兩側或一側,包括具有吸收和取向的二色性顏料的聚乙烯醇基樹脂。此外,通常在保護膜中使用三乙酰纖維素(TAC),且保護膜經由包含聚乙烯醇基樹脂的水溶液的黏合劑被黏附到偏光膜上。然而,由於三乙酰纖維素的高的水蒸汽滲透性,包含三乙酰纖維素的偏振器的層狀保護膜,在高的濕度和高的溫環境中長時間使用時,偏振器的性能會下降或者保護膜和偏光膜之間可能會發生剝離。為了解決該問題,與三乙酰纖維素膜相比,具有較低的水蒸氣滲透性的丙烯酸樹脂膜被拿來用作偏振器的保 護膜。 Polarizers usually have a layered structure of a transparent protective film that includes a polyvinyl alcohol-based resin with a dichroic pigment that absorbs and orients on both or one side of the polarizing film. In addition, triacetyl cellulose (TAC) is generally used in a protective film, and the protective film is adhered to a polarizing film via an adhesive containing an aqueous solution of a polyvinyl alcohol-based resin. However, due to the high water vapor permeability of triacetyl cellulose, the layered protective film of a polarizer containing triacetyl cellulose will degrade the performance of the polarizer when used for a long time in a high humidity and high temperature environment. Or peeling may occur between the protective film and the polarizing film. In order to solve this problem, an acrylic resin film having a lower water vapor permeability is used as a protection for the polarizer compared with a triacetyl cellulose film. Protective film.

現存的丙烯酸保護膜係以熔鑄法製造的,以溶劑澆鑄法製造時,其在薄膜上、量產上、及樹脂再循環上等環保具有優勢。溶劑澆鑄法係將摻雜,在丙烯酸樹脂溶解在溶劑中時擠出到T-模,並在帶中乾燥溶劑,以此製備膜的方法。雖然添加最佳化的顆粒、增加脈衝強度、和確保攜帶薄膜的滑動性是必要的,但是上述的過程是可能的。尤其,重要的是要控制殘留溶劑的量,因為殘留在膜上的溶劑的量是滑動性能的重要因素。 Existing acrylic protective films are manufactured by the melt casting method, and when manufactured by the solvent casting method, they have environmental advantages such as film, mass production, and resin recycling. The solvent casting method is a method of preparing a film by doping, extruding into a T-die when an acrylic resin is dissolved in a solvent, and drying the solvent in a tape. Although it is necessary to add optimized particles, increase the pulse intensity, and ensure the slippage of the carrying film, the process described above is possible. In particular, it is important to control the amount of residual solvent, because the amount of solvent remaining on the film is an important factor of sliding performance.

韓國專利1265007號案揭露了一種黏附型的偏振器,其在使用的環境變化時,不會發生影像顯示單元的漏光,及揭露了包括黏合劑層的丙烯酸聚合物,該丙烯酸聚合物含具有所需量的方向環結構的(甲基)丙烯酸酯單體單元,也揭露了根據透明保護膜的光彈性因子X來確定其含量,並揭露了在透明保護膜的相位差由於加熱等環境變化而改變的情況下,建議調整黏合劑層以產生透明保護膜的相反準則的相位差的變化。 Korean Patent No. 1265007 discloses an adhesive polarizer, which does not cause light leakage of the image display unit when the use environment changes, and discloses an acrylic polymer including an adhesive layer. The acrylic polymer contains The amount of (meth) acrylate monomer units with a directional ring structure is also disclosed to determine its content according to the photoelasticity factor X of the transparent protective film, and it is also revealed that the phase difference in the transparent protective film due to environmental changes such as heating In case of change, it is recommended to adjust the adhesive layer to produce a change in the phase difference of the opposite criterion of the transparent protective film.

韓國專利1114354號案揭露了一種具有可光聚合的丙烯酸聚合物的光學構件的保護膜、抗靜電劑、和包含聚合起始劑組合物的黏合劑層。在可光聚合的丙烯酸聚合物中,引入光活化劑,該光活化劑能夠經由在起始劑中產生的自由基和在包含所需比例的聚合起始劑的組合物中進行交聯反應,另外混合適當量的抗靜電劑,可以在硬化期間省略老化過程,且揭露了一種能夠簡化製造過程的保護膜,並且在剝離或使用期間其抗靜電性能是優異的。 Korean Patent No. 1114354 discloses a protective film of an optical member having a photopolymerizable acrylic polymer, an antistatic agent, and an adhesive layer containing a polymerization initiator composition. In the photopolymerizable acrylic polymer, a photoactivator is introduced, which is capable of performing a crosslinking reaction via a radical generated in the initiator and in a composition containing a polymerization initiator in a desired proportion, In addition, by mixing an appropriate amount of antistatic agent, the aging process can be omitted during hardening, and a protective film that can simplify the manufacturing process is disclosed, and its antistatic performance is excellent during peeling or use.

韓國專利公開案2015-0061591號揭露了製備偏振器保護膜的技術,該保護膜具有優異的層間的黏附性和因風的不均勻耐受性,具有使用包含環狀脂族烴和乙烯不飽和雙鍵的化合物所形成的第一功能層。及在其上面,使用包含聚氨酯丙烯酸酯的組合物,和使用在第一功能層上具 有一定結構的含氟脂肪族共聚物所形成的第二功能層。 Korean Patent Publication No. 2015-0061591 discloses a technology for preparing a polarizer protective film, which has excellent interlayer adhesion and non-uniform resistance due to wind, and has the use of cyclic aliphatic hydrocarbons and ethylene unsaturation. A first functional layer formed by a double bond compound. And on it, using a composition comprising a urethane acrylate, and using it on the first functional layer A second functional layer formed by a fluorinated aliphatic copolymer having a certain structure.

日本專利公開案2014-240905號揭露了生產具有優異的黏附性、重做性、平坦度、和可見性的偏振器的技術,且膜的厚度和彈性係數在某些範圍中,在偏振器中具有丙烯酸樹脂作為主要成分的保護膜A和具有與醚組合的取代基的纖維素衍生物的相位差膜B,作為主要成分的葡萄糖框架依次層疊,且膜A和B被紫外線固化型的黏合劑所連接。 Japanese Patent Laid-Open No. 2014-240905 discloses a technique for producing a polarizer having excellent adhesion, reworkability, flatness, and visibility, and the thickness and elastic coefficient of the film are within certain ranges, and in the polarizer A protective film A having an acrylic resin as a main component and a retardation film B of a cellulose derivative having a substituent combined with an ether, a glucose frame as a main component are sequentially laminated, and the films A and B are UV-curable adhesives Connected.

因此,以溶劑澆鑄法生產丙烯酸保護膜時,仍然需要改進確保轉移膜的滑動性的技術。 Therefore, when producing the acrylic protective film by the solvent casting method, there is still a need to improve the technology for ensuring the sliding property of the transfer film.

(專利文件1)韓國專利公開案1265007號 (Patent Document 1) Korean Patent Publication No. 1265007

(專利文件2)韓國專利公開案1114354號 (Patent Document 2) Korean Patent Publication No. 1114354

(專利文件3)韓國專利公開案2015-0061591號 (Patent Document 3) Korean Patent Publication No. 2015-0061591

(專利文件4)日本專利公開案2014-240905號 (Patent Document 4) Japanese Patent Publication No. 2014-240905

本發明是用來解決上述的問題,其目的在於提供一種具有好品質的丙烯酸,因為在製造丙烯酸膜時,經由添加具有丙烯酸樹脂特有的結構的化合物,可以容易地控制殘留溶劑的量,故其能夠防止由於殘留溶劑的量而在剝離時所發生的品質的劣化。 The present invention is intended to solve the above-mentioned problems, and an object thereof is to provide acrylic acid having good quality. Since the amount of the residual solvent can be easily controlled by adding a compound having a unique structure of an acrylic resin when manufacturing an acrylic film, It is possible to prevent deterioration in quality that occurs at the time of peeling due to the amount of the residual solvent.

根據本發明之實施例的丙烯酸膜,其包括:丙烯酸樹脂,其由70至96重量份的甲基丙烯酸甲酯單元,和4至30重量份的除了(甲基)丙烯酸甲酯之外的(甲基)丙烯酸烷基酯單元所組成;及選自由芳香族酯基添加劑、酚基添加劑、和丙烯酸基添加劑所組成的群組中的一種添加劑,其中丙烯酸膜係由溶劑澆鑄法所製備,且添加劑的添加量為1至10重量%,其係基於100重量%的含有丙烯酸樹脂、添加劑、和溶劑的主摻雜溶液來計算。 An acrylic film according to an embodiment of the present invention includes: an acrylic resin consisting of 70 to 96 parts by weight of a methyl methacrylate unit, and 4 to 30 parts by weight of (except methyl (meth) acrylate) ( (Meth) acrylic acid alkyl ester units; and an additive selected from the group consisting of aromatic ester-based additives, phenol-based additives, and acrylic-based additives, wherein the acrylic film is prepared by a solvent casting method, and The additive is added in an amount of 1 to 10% by weight, and is calculated based on 100% by weight of a main doping solution containing an acrylic resin, an additive, and a solvent.

芳香族酯基添加劑可具有由下面化學式1、2、3或4所表示的 結構。 The aromatic ester-based additive may have one represented by the following Chemical Formula 1, 2, 3, or 4 structure.

(其中在化學式1中的X1和X2為含有酯基、醚基、或羰基的1-20個碳原子的烴基,且n為1或更大,化學式2中的m、n、和l各自為1或更大,化學式3中的m和n各自為1或更大,化學式4中的m為1或更大。) (Wherein X1 and X2 in Chemical Formula 1 are hydrocarbon groups containing 1-20 carbon atoms of an ester group, an ether group, or a carbonyl group, and n is 1 or more, and m, n, and l in Chemical Formula 2 are each 1 or more, m and n in Chemical Formula 3 are each 1 or more, and m in Chemical Formula 4 is 1 or more.)

酚基添加劑可具有由下面的化學式5所表示的結構。 The phenol-based additive may have a structure represented by the following Chemical Formula 5.

(其中,R1至R5各自獨立地為氫原子、鹵原子、羥基、或碳原子數1~12的烴基,X為含有酯基、醚基、或羰基的碳原子數4至20的烴基,且n為0至5。) (Wherein R1 to R5 are each independently a hydrogen atom, a halogen atom, a hydroxyl group, or a hydrocarbon group having 1 to 12 carbon atoms, X is a hydrocarbon group having 4 to 20 carbon atoms containing an ester group, an ether group, or a carbonyl group, and n is 0 to 5.)

丙烯酸基添加劑可具有由下面化學式6所表示的結構。 The acrylic-based additive may have a structure represented by Chemical Formula 6 below.

(其中R1和R2各自為氫原子或碳數為1或更大的烴基,X為酯基、醚基、羰基、或含官能基的烴基,且n為1或更大。) (Wherein R1 and R2 are each a hydrogen atom or a hydrocarbon group having a carbon number of 1 or more, X is an ester group, an ether group, a carbonyl group, or a functional group-containing hydrocarbon group, and n is 1 or more.)

丙烯酸膜的玻璃化轉變溫度(Tg)可以為94℃或更高,且殘留的溶劑的量可以為150至2400ppm(百萬分之一)。 The glass transition temperature (Tg) of the acrylic film may be 94 ° C. or higher, and the amount of the residual solvent may be 150 to 2400 ppm (parts per million).

因為本發明的丙烯酸膜是在殘留溶劑的量容易控制的狀態下所製造的,因此可以防止在成膜過程中的剝離期間由於殘留溶劑的量過少或過多而發生,從而提供具有良好品質的丙烯酸膜。 Since the acrylic film of the present invention is manufactured in a state where the amount of residual solvent is easily controlled, it can be prevented from occurring due to too little or too much residual solvent during peeling during film formation, thereby providing acrylic acid with good quality membrane.

在下文中,將詳細描述本發明的實施例。然而,這裡所提供 的描述是為了更好地理解本發明,且本發明的範圍不被限制於此。 Hereinafter, embodiments of the present invention will be described in detail. However, what is provided here The description is for better understanding of the present invention, and the scope of the present invention is not limited thereto.

根據本發明實施例的丙烯酸膜可包括丙烯酸樹脂,其包含70至96重量份的甲基丙烯酸甲酯單元,和4至30重量份的除了(甲基)丙烯酸甲酯以外的(甲基)丙烯酸烷基酯單元,和選自由芳香族酯基添加劑、酚基添加劑、和丙烯酸基添加劑所組成的群組中的一種添加劑。此外,丙烯酸膜係以溶劑澆鑄法製造。而且,添加劑的添加量為1至10重量%,其係基於含有丙烯酸樹脂、添加劑、和溶劑的主摻雜溶液為100重量%來計算。 The acrylic film according to the embodiment of the present invention may include an acrylic resin including 70 to 96 parts by weight of methyl methacrylate units, and 4 to 30 parts by weight of (meth) acrylic acid other than methyl (meth) acrylate An alkyl ester unit, and an additive selected from the group consisting of an aromatic ester-based additive, a phenol-based additive, and an acrylic-based additive. The acrylic film is produced by a solvent casting method. Moreover, the additive amount is 1 to 10% by weight, which is calculated based on 100% by weight of the main doping solution containing the acrylic resin, the additive, and the solvent.

首先,將描述本發明的丙烯酸樹脂。本發明的丙烯酸樹脂是包含甲基丙烯酸甲酯單元和除了甲基丙烯酸甲酯以外的(甲基)丙烯酸烷基酯單元的共聚物樹脂,其中所包含的每個單體單元係為重複單元的形式。 First, the acrylic resin of the present invention will be described. The acrylic resin of the present invention is a copolymer resin containing methyl methacrylate units and (meth) acrylic acid alkyl ester units other than methyl methacrylate, and each monomer unit contained therein is a repeating unit form.

考慮到光學特性、透明性、相容性、加工性、和生產率,較佳地,100重量份的丙烯酸樹脂係由70至96重量份的甲基丙烯酸甲酯單元,和4至30重量份的除了甲基丙烯酸甲酯以外的(甲基)丙烯酸烷基酯單元所組成。甲基丙烯酸甲酯以外的(甲基)丙烯酸烷基酯單元的含量更佳地為5~20重量份。 In consideration of optical characteristics, transparency, compatibility, processability, and productivity, it is preferable that 100 parts by weight of the acrylic resin is composed of 70 to 96 parts by weight of methyl methacrylate units, and 4 to 30 parts by weight of Composed of alkyl (meth) acrylate units other than methyl methacrylate. The content of alkyl (meth) acrylate units other than methyl methacrylate is more preferably 5 to 20 parts by weight.

這是因為當甲基丙烯酸甲酯單元的含量在上述範圍內時,可以獲得優異的相位差和光學特性。如果甲基丙烯酸甲酯單元含量小於70重量份,則丙烯酸膜的光學性質會劣化。如果甲基丙烯酸甲酯單元的量超過96重量份,則丙烯酸膜的厚度的均勻性會劣化。 This is because when the content of the methyl methacrylate unit is within the above range, excellent phase difference and optical characteristics can be obtained. If the methyl methacrylate unit content is less than 70 parts by weight, the optical properties of the acrylic film may be deteriorated. If the amount of the methyl methacrylate unit exceeds 96 parts by weight, the uniformity of the thickness of the acrylic film may be deteriorated.

另外,甲基丙烯酸甲酯以外的(甲基)丙烯酸烷基酯單元的含量在上述範圍內,也可以提供優異的相位差和光學性質。如果甲基丙烯酸甲酯以外的(甲基)丙烯酸烷基酯單元的含量小於4重量份,則保護膜的光學性能會劣化。如果(甲基)丙烯酸烷基酯單元的量超過30重量份,則膜的加工性會劣化。 In addition, the content of the alkyl (meth) acrylate units other than methyl methacrylate within the above range can also provide excellent retardation and optical properties. If the content of the alkyl (meth) acrylate units other than methyl methacrylate is less than 4 parts by weight, the optical performance of the protective film may be deteriorated. If the amount of the (meth) acrylic acid alkyl ester unit exceeds 30 parts by weight, the processability of the film may be deteriorated.

(甲基)丙烯酸烷基酯可以是一種或兩種選自由丙烯酸甲酯、丙烯酸丁酯、甲基丙烯酸丁酯、和甲基丙烯酸所組成的群組的可共聚單體。 The alkyl (meth) acrylate may be one or two copolymerizable monomers selected from the group consisting of methyl acrylate, butyl acrylate, butyl methacrylate, and methacrylic acid.

本發明的丙烯酸膜包含丙烯酸樹脂和一種選自由芳香族酯基添加劑、酚基添加劑、和丙烯酸基添加劑所組成的群組的添加劑。經由添加劑的添加,可以容易地控制殘留溶劑的量,且可以防止由於殘留溶劑所導致的膜的品質的劣化。在溶劑澆鑄過程中,丙烯酸樹脂被溶解在溶劑中所形成的主摻雜溶液被施加到金屬載體上,以形成半乾的膜,然後在被剝離時,可能會發生由於殘留溶劑所引起的膜的品質的劣化。且在保護膜完成時,光學的和保護膜的物理性質會變得不足。也就是說,殘留溶劑的量會對丙烯酸膜的品質具有顯著的影響,因此其控制是必不可少的。例如,當殘餘溶劑的量太少時,難以從支撐體上將膜剝離,且會發生膜的損壞。如果殘留溶劑的量過多,則膜過軟且缺乏自支撐性,這樣可以經由剝離張力來拉伸膜。此外,於成膜過程中,在拉伸和/或乾燥操作期間,當殘留溶劑的量大時,膜會發生過度的收縮,這會不利地影響到膜的物理性質。另外,如果生產後殘留在膜中的有機溶劑的量大,則從產品的有害性的觀點來看會成為問題。然而,因為主要用於溶劑澆鑄方法的溶劑是揮發性的有機溶劑,故難以控制膜中殘留溶劑的量。在本發明中,經由添加劑的添加可以容易地控制殘留溶劑的量。 The acrylic film of the present invention includes an acrylic resin and an additive selected from the group consisting of an aromatic ester-based additive, a phenol-based additive, and an acrylic-based additive. Through the addition of the additive, the amount of the residual solvent can be easily controlled, and deterioration of the quality of the film due to the residual solvent can be prevented. During the solvent casting process, the main doping solution in which the acrylic resin is dissolved in the solvent is applied to the metal support to form a semi-dry film, and then the film due to the residual solvent may occur when it is peeled off Degradation of quality. And when the protective film is completed, the optical and physical properties of the protective film become insufficient. That is, the amount of residual solvent will have a significant effect on the quality of the acrylic film, so its control is essential. For example, when the amount of the residual solvent is too small, it is difficult to peel the film from the support, and damage to the film may occur. If the amount of residual solvent is too large, the film is too soft and lacks self-supporting property, so that the film can be stretched through the peeling tension. In addition, during the film formation process, during the stretching and / or drying operation, when the amount of the residual solvent is large, the film may shrink excessively, which may adversely affect the physical properties of the film. In addition, if the amount of the organic solvent remaining in the film after production is large, it becomes a problem from the viewpoint of the harmfulness of the product. However, since the solvent mainly used in the solvent casting method is a volatile organic solvent, it is difficult to control the amount of residual solvent in the film. In the present invention, the amount of residual solvent can be easily controlled via the addition of additives.

添加劑的含量可以是1至10重量%,較佳為3至10重量%,更佳為5至10重量%。當添加劑的含量在如上所述的相同範圍內時,如上所述,可以容易地控制殘留溶劑的量。然而,如果添加劑的含量過高,則丙烯酸膜的玻璃化轉變溫度會降低至不希望的水平。丙烯酸樹脂具有比三乙酰纖維素材料更小的分子間的自由體積,如此,當其被製成膜時,殘留在膜中 的溶劑的擴散變得相對緩慢。結果,在膜形成過程中,膜表面上溶劑的乾燥速度與膜內溶劑的乾燥速度之間的差異會增加,而會發生表面凝固,從而允許更大量的溶劑留在膜內。在本發明中,經由在丙烯酸樹脂中添加上述的添加劑,丙烯酸樹脂的分子鏈之間的間隔會變寬,且可以促進樹脂中殘留溶劑的擴散。結果,由於其中存在的溶劑向膜的表面擴散,且膜表面的固化被延遲。因此,殘留溶劑的乾燥在成膜過程中可以更有效地進行,且可以更容易地控制殘留溶劑的量。 The content of the additive may be 1 to 10% by weight, preferably 3 to 10% by weight, and more preferably 5 to 10% by weight. When the content of the additive is within the same range as described above, as described above, the amount of the residual solvent can be easily controlled. However, if the content of the additive is too high, the glass transition temperature of the acrylic film may be reduced to an undesired level. Acrylic resin has a smaller intermolecular free volume than triacetylcellulose materials, so when it is made into a film, it remains in the film The diffusion of the solvent becomes relatively slow. As a result, during the film formation, the difference between the drying speed of the solvent on the film surface and the drying speed of the solvent in the film may increase, and surface solidification may occur, thereby allowing a larger amount of solvent to remain in the film. In the present invention, by adding the aforementioned additives to the acrylic resin, the interval between the molecular chains of the acrylic resin becomes wider, and the diffusion of the residual solvent in the resin can be promoted. As a result, since the solvent present therein diffuses toward the surface of the film, and curing of the film surface is delayed. Therefore, the drying of the residual solvent can be performed more efficiently during the film formation process, and the amount of the residual solvent can be controlled more easily.

芳香族酯基添加劑可具有(但不限於)由以下化學式1、2、3或4所表示的結構。 The aromatic ester-based additive may have, but is not limited to, a structure represented by the following Chemical Formula 1, 2, 3, or 4.

(在化學式1中,X1和X2是含有酯基、醚基、或羰基的1至-20個碳原子的烴基,且n為1或更大,化學式2中的m、n、和l各自為1或更大,化學式3中M和n各自為1或更大,化學式4中m為1或更大。) (In Chemical Formula 1, X1 and X2 are hydrocarbon groups of 1 to -20 carbon atoms containing an ester group, an ether group, or a carbonyl group, and n is 1 or more, and m, n, and l in Chemical Formula 2 are each 1 or greater, M and n in Chemical Formula 3 are each 1 or greater, and m in Chemical Formula 4 is 1 or greater.)

酚基添加劑可具有由下面的化學式5所表示的結構。 The phenol-based additive may have a structure represented by the following Chemical Formula 5.

(其中R1-R5各自獨立地為氫原子、鹵原子、烴基或具有1至12個碳原子的羥基,X為含有酯基、醚基或羰基的4至20個碳原子的烴基,且n為0至5。) (Wherein R1-R5 are each independently a hydrogen atom, a halogen atom, a hydrocarbon group or a hydroxyl group having 1 to 12 carbon atoms, X is a hydrocarbon group of 4 to 20 carbon atoms containing an ester group, an ether group, or a carbonyl group, and n is 0 to 5.)

酚基添加劑的具體實例包含(但不限於)具有以下化學式5-1至5-3結構之添加劑。 Specific examples of the phenol-based additive include, but are not limited to, additives having the following chemical formulae 5-1 to 5-3.

(在化學式5-1中,R 1是氫原子、鹵素原子、烴基或具有1至12個碳原子的羥基。在化學式5-2中,R 1是氫原子、鹵素原子、烴基或具有1至12個碳原子的羥基,且i-C8H17表示異辛基。) (In Chemical Formula 5-1, R 1 is a hydrogen atom, a halogen atom, a hydrocarbon group, or a hydroxyl group having 1 to 12 carbon atoms. In Chemical Formula 5-2, R 1 is a hydrogen atom, a halogen atom, a hydrocarbon group, or having 1 to A hydroxyl group of 12 carbon atoms, and i-C8H17 represents isooctyl.)

丙烯酸基添加劑可具有由下面的化學式6所表示的結構。 The acrylic-based additive may have a structure represented by Chemical Formula 6 below.

(其中R1和R2各自為氫原子或碳數為1或更大的烴基,X為酯基、醚基、羰基或含官能基的烴基,且n為1或更大。) (Wherein R1 and R2 are each a hydrogen atom or a hydrocarbon group having a carbon number of 1 or more, X is an ester group, an ether group, a carbonyl group, or a functional group-containing hydrocarbon group, and n is 1 or more.)

丙烯酸基添加劑的具體實例可包含(但不限於)具有以下化學式6-1結構的添加劑,且也可使用其它丙烯酸基化合物。 Specific examples of the acrylic-based additive may include, but are not limited to, additives having a structure of the following Chemical Formula 6-1, and other acrylic-based compounds may also be used.

[化學式6-1] 用於本發明的丙烯酸樹脂較佳地具有300,000至2,500,000克/莫爾的分子量。如果分子量小於300,000克/莫爾,則膜的生產效率會降低。如果分子量超過2,500,000克/莫爾,則模塑過程會不容易。 [Chemical Formula 6-1] The acrylic resin used in the present invention preferably has a molecular weight of 300,000 to 2,500,000 g / mole. If the molecular weight is less than 300,000 g / mole, the production efficiency of the film may decrease. If the molecular weight exceeds 2,500,000 g / mole, the molding process may not be easy.

根據本發明之實施例的丙烯酸膜的玻璃化轉變溫度(Tg)較佳地為94℃或更高。當玻璃化轉變溫度低於94℃時,被加熱的膜會下垂,如此膜會難以被處理。 The glass transition temperature (Tg) of the acrylic film according to the embodiment of the present invention is preferably 94 ° C or higher. When the glass transition temperature is lower than 94 ° C, the heated film may sag, and thus the film may be difficult to handle.

此外,本發明的丙烯酸膜的殘留溶劑的量可以為150至2400ppm,較佳為150至850ppm,更佳為150至600ppm。殘留溶劑的量是指最後所生成的膜中的殘留溶劑的量。因為本發明的丙烯酸膜係在最適合進行剝離的範圍內而剝離的,以便在成膜過程中從支撐體移開半乾燥膜,因此可以防止由於過小或過大量的殘留溶劑所造成的膜的品質的劣化。另外,由於最終所生產的丙烯酸膜係在含有150至2400ppm的殘留溶劑的狀態下被剝離,因此可以防止由於殘留溶劑的量的過少或過大所造成的膜的品質的劣化。另外,如上所述,由於本發明的丙烯酸膜含有低的殘留溶劑的量,因此在使用該膜時不會產生危險的問題。 In addition, the amount of the residual solvent of the acrylic film of the present invention may be 150 to 2400 ppm, preferably 150 to 850 ppm, and more preferably 150 to 600 ppm. The amount of the residual solvent refers to the amount of the residual solvent in the finally formed film. Because the acrylic film of the present invention is peeled in the range most suitable for peeling, in order to remove the semi-dry film from the support during the film formation process, it is possible to prevent the film from being caused by too small or excessive residual solvent. Degradation of quality. In addition, since the finally produced acrylic film is peeled off in a state containing a residual solvent of 150 to 2400 ppm, it is possible to prevent deterioration of the quality of the film due to an excessively small or excessive amount of the residual solvent. In addition, as described above, since the acrylic film of the present invention contains a low amount of residual solvent, no dangerous problem occurs when the film is used.

本發明的丙烯酸膜的膜厚較佳為10至60微米(μm)。當保護膜的厚度小於10微米時,不能表現出作為光學膜的足夠的相位差的性質。當保護膜的厚度超過60微米時,它不適合用作薄的偏振片。 The film thickness of the acrylic film of the present invention is preferably 10 to 60 micrometers (μm). When the thickness of the protective film is less than 10 μm, a sufficient phase difference property as an optical film cannot be exhibited. When the thickness of the protective film exceeds 60 micrometers, it is not suitable as a thin polarizing plate.

在下文中,將詳細描述本發明的較佳的製造方法。 Hereinafter, preferred manufacturing methods of the present invention will be described in detail.

丙烯酸樹脂的製備Preparation of acrylic resin

為了製造本發明的丙烯酸膜,首先,需製備除了甲基丙烯酸甲酯單體和甲基丙烯酸甲酯之外的(甲基)丙烯酸烷基酯單體的共聚物樹脂(丙烯酸樹脂)溶液。(甲基)丙烯酸烷基酯可以是一種或兩種選自由丙烯酸甲酯、丙烯酸丁酯、甲基丙烯酸丁酯、和甲基丙烯酸所組成的群組中的可共聚單體。 In order to manufacture the acrylic film of the present invention, first, a copolymer resin (acrylic resin) solution of a (meth) acrylic acid alkyl ester monomer other than methyl methacrylate monomer and methyl methacrylate is required. The alkyl (meth) acrylate may be one or two copolymerizable monomers selected from the group consisting of methyl acrylate, butyl acrylate, butyl methacrylate, and methacrylic acid.

製備這些單體的共聚物的方法沒有特別的限制,且該共聚物可以按照本領域熟知的共聚物樹脂的製備方法如懸浮聚合、乳液聚合、總體聚合、或溶液聚合來製備。 The method for preparing a copolymer of these monomers is not particularly limited, and the copolymer can be prepared according to a method for preparing a copolymer resin well known in the art, such as suspension polymerization, emulsion polymerization, bulk polymerization, or solution polymerization.

包括丙烯酸樹脂和添加劑的主摻雜溶液的製備Preparation of main doping solution including acrylic resin and additives

根據本發明,膜係經由溶劑澆鑄方法(溶液膜形成方法)所製備。在溶劑澆鑄法中,將丙烯酸樹脂溶解在溶劑(澆鑄溶劑)中所獲得的主塗液溶液澆鑄在載體上,並蒸發溶劑以形成膜。將上述的所製備的丙烯酸樹脂和添加劑在溶劑中混合用來製備主摻雜溶液。 According to the present invention, the film system is prepared via a solvent casting method (a solution film forming method). In the solvent casting method, a main coating liquid solution obtained by dissolving an acrylic resin in a solvent (a casting solvent) is cast on a support, and the solvent is evaporated to form a film. The above-mentioned prepared acrylic resin and additives are mixed in a solvent to prepare a main doping solution.

在以溶劑澆鑄法製備膜的情況下,為了製備主摻雜溶液,對於溶劑,較佳的為有機溶劑。對於有機溶劑,較佳的為使用鹵代烴。對於鹵代烴,有氯代烴、二氯甲烷、和氯仿,且其中最佳的為使用二氯甲烷。 In the case of preparing a film by a solvent casting method, in order to prepare a main doping solution, an organic solvent is preferred for the solvent. As the organic solvent, a halogenated hydrocarbon is preferably used. As the halogenated hydrocarbon, there are chlorinated hydrocarbon, dichloromethane, and chloroform, and among them, dichloromethane is most preferably used.

另外,也可以混合使用鹵化烴以外的其他有機溶劑。有機溶劑包括酯、酮、醚、醇、和烴。對於酯,可以使用甲酸甲酯、甲酸乙酯、甲酸丙酯、甲酸戊酯、甲基丙烯酸甲酯、乙基丙烯酸乙酯、戊基丙烯酸酯等。對於酮,可以使用丙酮、甲基乙基酮、二乙基酮、二異丁基酮、環己酮、甲基環己酮等。對於醚,可以使用二異丙基醚、二甲氧基甲烷、二甲氧基乙烷、1,4-二噁烷、1,3-二氧戊環、四氫呋喃、茴香醚、苯乙醚等。對於醇,可以使用甲醇、乙醇、1-丙醇、2-丙醇、1-丁醇、2-丁醇、叔丁醇、1-戊醇,2-戊醇,2-甲基-2-丁醇,環己醇,2-富勒乙醇,2,2,2-三氟乙醇,2,2,3,3- 四氟-1-丙醇等。 Moreover, you may mix and use other organic solvents other than a halogenated hydrocarbon. Organic solvents include esters, ketones, ethers, alcohols, and hydrocarbons. As the ester, methyl formate, ethyl formate, propyl formate, pentyl formate, methyl methacrylate, ethyl ethacrylate, pentyl acrylate, and the like can be used. As the ketone, acetone, methyl ethyl ketone, diethyl ketone, diisobutyl ketone, cyclohexanone, methyl cyclohexanone, and the like can be used. As the ether, diisopropyl ether, dimethoxymethane, dimethoxyethane, 1,4-dioxane, 1,3-dioxolane, tetrahydrofuran, anisole, phenyl ether, and the like can be used. For the alcohol, methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, t-butanol, 1-pentanol, 2-pentanol, 2-methyl-2- Butanol, cyclohexanol, 2-fuller ethanol, 2,2,2-trifluoroethanol, 2,2,3,3- Tetrafluoro-1-propanol and so on.

更佳的係使用二氯甲烷作為主要溶劑,且醇可以被用作次要溶劑。具體地,混合溶劑較佳的係以重量比為80:20至95:5的混合比例的二氯甲烷和醇相混合。 More preferred systems use dichloromethane as the primary solvent, and alcohols can be used as the secondary solvent. Specifically, the mixed solvent is preferably a mixture of dichloromethane and alcohol in a mixing ratio of 80:20 to 95: 5 by weight.

在本發明中,選自由芳香族酯基添加劑、酚基添加劑、和丙烯酰基添加劑所組成的群組中的一種添加劑被使用作為添加劑,且添加劑的含量為1至10重量%。 In the present invention, an additive selected from the group consisting of an aromatic ester-based additive, a phenol-based additive, and an acryl-based additive is used as the additive, and the content of the additive is 1 to 10% by weight.

在丙烯酸膜的製備中,除了上述的添加劑之外,還可以使用輔助添加劑。除了上述的添加劑之外,還可以加入各種輔助添加劑如紫外線防止劑,如核殼橡膠(CSR)顆粒或二氧化矽顆粒的微粒、紅外線吸收劑、去角質劑。選自由苯乙烯丁二烯橡膠、聚丁二烯(PBD)、和丙烯酸酯所組成的群組中的一種或多種被用來形成作為CSR顆粒的核,和選自甲基丙烯酸甲酯(MMA)、苯乙烯、和丙烯酸酯所組成的群組中的一種或多種被用來形成核殼結構,其被用來形成接枝共聚物,但本發明不被限制於此。這些添加劑的具體類型可以沒有限制地被使用,只要它們在本領域中通常被使用,且其含量較佳的在不損害到膜的物理性質的範圍內。添加劑和輔助添加劑的添加時間取決於每種添加劑的種類。添加劑的添加過程可以在主摻雜溶液製備結束時進行。 In the preparation of the acrylic film, in addition to the above-mentioned additives, auxiliary additives may be used. In addition to the above-mentioned additives, various auxiliary additives such as ultraviolet preventive agents, such as particles of core-shell rubber (CSR) particles or silica particles, infrared absorbers, and exfoliants can be added. One or more selected from the group consisting of styrene butadiene rubber, polybutadiene (PBD), and acrylate is used to form a core as a CSR particle, and is selected from methyl methacrylate (MMA One or more of the group consisting of), styrene, and acrylate is used to form a core-shell structure, which is used to form a graft copolymer, but the present invention is not limited thereto. The specific types of these additives can be used without limitation, as long as they are generally used in the art, and their content is preferably in a range that does not impair the physical properties of the film. Addition time of additives and auxiliary additives depends on the type of each additive. Additives can be added at the end of the preparation of the main doping solution.

如上所述主摻雜溶液之獲得可以經由常溫、高溫、或低溫的溶解方法來製備。 As described above, the main doping solution can be obtained by a normal temperature, high temperature, or low temperature dissolution method.

膜的形成過程Film formation process

在本發明的溶劑澆鑄方法中,將主摻雜溶液從加壓模的噴嘴澆鑄在金屬支撐體上,並放置預定時間,而形成半乾燥狀態的膜。然後將膜從金屬支撐體上剝離,且運送到乾燥系統,並經由乾燥除去溶劑。而且, 乾燥狀態的膜被施行第一軸拉伸過程或第二軸拉伸過程。經由拉伸步驟的施行,保護膜的膜均勻性和相位差值可以被提高。 In the solvent casting method of the present invention, a main doping solution is cast onto a metal support from a nozzle of a pressure die and left for a predetermined time to form a film in a semi-dry state. The film was then peeled from the metal support and transported to a drying system and the solvent was removed by drying. and, The film in the dried state is subjected to a first-axis stretching process or a second-axis stretching process. Through the execution of the stretching step, the film uniformity and retardation value of the protective film can be improved.

具體地,所獲得的主摻雜溶液係經由澆鑄模澆鑄在支撐體上而形成丙烯酸片材。該支撐體用來蒸發存在於澆鑄溶液中的溶劑以形成丙烯酸膜,同時移轉從模擠出的片材澆鑄溶液。支撐體或表面由金屬所構成,因此其較佳的可對表面做光亮處理,且對於支撐體,使用例如不銹鋼帶等的鋼帶為較佳。另外,關於金屬支撐體的表面溫度,如果溫度較高,則存在於鑄造用的未稀釋溶液中的溶劑會蒸發更快,但是如果溫度太高,則存在諸如鑄造未稀釋溶液會發泡或劣化平坦度的問題,且即使溫度係根據溶劑的不同而不同,但較佳的溫度為0至75℃,更佳的為5至45℃。對於支撐體,可以使用平面傳送帶之形式的金屬支撐體。 Specifically, the obtained main doping solution was cast on a support via a casting mold to form an acrylic sheet. This support is used to evaporate the solvent present in the casting solution to form an acrylic film, while transferring the sheet casting solution extruded from the die. The support or the surface is made of metal, so it is better to brighten the surface, and for the support, it is better to use a steel belt such as a stainless steel belt. In addition, as for the surface temperature of the metal support, if the temperature is high, the solvent existing in the undiluted solution for casting will evaporate faster, but if the temperature is too high, there will be foaming or deterioration such as the undiluted solution in the casting The problem of flatness, and even if the temperature varies depending on the solvent, the preferred temperature is from 0 to 75 ° C, and more preferably from 5 to 45 ° C. For the support, a metal support in the form of a flat belt may be used.

此外,在上述方法中所形成的丙烯酸片材要經過張布架的拉伸步驟。本發明的丙烯酸膜在上述條件下經過張布架的拉伸步驟,膜的左側和右側端部被移除,因此處之膜的表面已被夾子或張布架的針腳所損壞,並經由乾燥步驟來製備膜。 In addition, the acrylic sheet formed in the above method is subjected to a stretching step of a cloth rack. Under the above conditions, the acrylic film of the present invention is subjected to the stretching step of the cloth frame, and the left and right ends of the film are removed. Therefore, the surface of the film has been damaged by the clips or the pins of the cloth frame and dried. Steps to make a film.

在使用張布架的拉伸裝置的情況下,較佳的係使用能夠以張布架的左右夾持裝置從左側和右側來控制膜的夾持長度的裝置。在使用張布架之拉伸裝置的情況下,拉伸操作可以多步驟來進行,且以在澆鑄方向和寬度方向上進行雙軸拉伸為較佳。此外,雙軸拉伸可以同時或逐步進行。在「逐步」的情況下,可以在不同的方向上連續地進行拉伸,或者也可以將一個方向上的拉伸分成多個步驟,且將不同方向的拉伸應用於任何步驟。同時雙軸的拉伸包括在一個方向上施行拉伸而在另一個方向上施行張力的鬆弛以收縮。在施行同時雙軸的拉伸時,對於寬度方向和縱向方向的拉伸比,較佳的為1.01至2.0倍。 In the case of using the stretching device of the cloth holder, it is preferable to use a device capable of controlling the clamping length of the film from the left and right sides by the left and right holding devices of the cloth holder. In the case of a stretching device using a cloth rack, the stretching operation can be performed in multiple steps, and it is preferable to perform biaxial stretching in the casting direction and the width direction. In addition, biaxial stretching can be performed simultaneously or stepwise. In the "stepwise" case, stretching can be performed continuously in different directions, or stretching in one direction can be divided into multiple steps, and stretching in different directions can be applied to any step. Simultaneous biaxial stretching involves stretching in one direction and relaxation in tension in the other direction to shrink. When performing simultaneous biaxial stretching, the stretching ratio in the width direction and the longitudinal direction is preferably 1.01 to 2.0 times.

乾燥裝置通常係將熱空氣吹到網帶的兩個表面上,但是加熱裝置也可以施加代替風的微網來獲得。然而,太快的乾燥會很容易損壞完成的膜的平坦度。 The drying device usually blows hot air to both surfaces of the mesh belt, but the heating device can also be obtained by applying a micro-mesh instead of wind. However, too fast drying can easily damage the flatness of the finished film.

因為經由上述方法所製備的本發明的丙烯酸薄膜係以控制殘留溶劑的量來製備,因此成膜過程中的滑動性能是優異的,且在製備後其外觀不會出現污點。 Because the acrylic film of the present invention prepared by the above method is prepared by controlling the amount of residual solvent, the sliding performance during film formation is excellent, and the appearance does not appear stained after preparation.

在下文中,將依據實例來更詳細地描述本發明。然而,本發明不受以下實例的限制。 Hereinafter, the present invention will be described in more detail based on examples. However, the present invention is not limited by the following examples.

[實例1] [Example 1] <步驟1-丙烯酸樹脂的製備> <Step 1-Preparation of acrylic resin>

一種丙烯酸樹脂,具有由下面的化學式7所示的結構的甲基丙烯酸丁酯單元,其含量為5個重量份,分子量為650,000克/莫爾,且玻璃化轉變溫度(Tg)為115℃,被使用為100重量份的整個的丙烯酸樹脂。 An acrylic resin having a butyl methacrylate unit having a structure represented by the following Chemical Formula 7, the content of which is 5 parts by weight, the molecular weight is 650,000 g / mole, and the glass transition temperature (Tg) is 115 ° C. 100 parts by weight of the entire acrylic resin was used.

(其中a和b各為1或更大的整數) (Where a and b are each an integer of 1 or more)

<步驟2-主摻雜溶液的製備> <Step 2-Preparation of Main Doping Solution>

29重量%的丙烯酸樹脂,1重量%的具有由下面化學式2表示的結構且重量平均分子量為1000克/莫爾的芳香族酯基添加劑,和70重量%的以9:1(重量比)混合的二氯甲烷和甲醇的混合溶劑在內聯混合器中充 分混合以製備主摻雜溶液。 29% by weight of an acrylic resin, 1% by weight of an aromatic ester-based additive having a structure represented by the following Chemical Formula 2 and a weight average molecular weight of 1,000 g / mole, and 70% by weight of 9: 1 (weight ratio) Mixed solvent of dichloromethane and methanol in an inline mixer Submix to prepare the main doping solution.

(其中m,n和l各自為1或更大的整數) (Where m, n and l are each an integer of 1 or more)

<步驟3-膜的形成過程> <Step 3-film formation process>

使用帶式柔性的裝置將主摻雜溶液均勻地澆鑄在寬度為2000毫米(mm)的不銹鋼帶支撐體上。溶劑在不銹鋼帶支撐體上被蒸發後,丙烯酸樹脂網從不銹鋼帶支撐體上被剝離。然後用張布架夾住網的兩側,並在130℃下將網在TD方向上以拉伸比為1.5倍拉伸。拉伸後,將寬度保持幾秒鐘。在寬度方向上鬆弛張力後,丙烯酸樹脂網會在寬度方向上鬆弛。且將網在90℃的乾燥區段中乾燥35分鐘,則具有40微米(μm)的厚度的丙烯酸膜,並具有1900毫米(mm)的寬度、10毫米(mm)的端部寬度、及8微米(μm)的高度的隆起。 A belt-type flexible device was used to uniformly cast the main doping solution onto a stainless steel belt support having a width of 2000 millimeters (mm). After the solvent was evaporated on the stainless steel belt support, the acrylic resin net was peeled from the stainless steel belt support. Then, the two sides of the net were clamped with a cloth rack, and the net was stretched at a draw ratio of 1.5 times in the TD direction at 130 ° C. After stretching, keep the width for a few seconds. After the tension is relaxed in the width direction, the acrylic resin net will relax in the width direction. And drying the web in a drying section at 90 ° C for 35 minutes, the acrylic film has a thickness of 40 micrometers (μm), and has a width of 1900 millimeters (mm), an end width of 10 millimeters (mm), and 8 Micron (μm) height ridges.

[實例2] [Example 2]

除了在主摻雜溶液的製備中加入27重量%的丙烯酸樹脂和3重量%的具有由化學式2表示的結構的芳香族酯基添加劑之外,本例的實施程序與例1相同。 The procedure of this example is the same as that of Example 1 except that 27% by weight of the acrylic resin and 3% by weight of the aromatic ester-based additive having a structure represented by Chemical Formula 2 are added to the preparation of the main doping solution.

[實例3] [Example 3]

除了在主摻雜溶液的製備中添加25重量%的丙烯酸樹脂和5重量%的具有由化學式2表示的結構的芳香族酯基添加劑之外,本例的實施程序與例1相同。 The procedure of this example is the same as that of Example 1 except that 25% by weight of the acrylic resin and 5% by weight of the aromatic ester-based additive having a structure represented by Chemical Formula 2 are added to the preparation of the main doping solution.

[實例4] [Example 4]

除了在主摻雜溶液的製備中添加20重量%的丙烯酸樹脂和10重量%的具有由化學式2表示的結構的芳香族酯基添加劑之外,本例的實施程序與例1相同。 The procedure of this example is the same as that of Example 1 except that 20% by weight of the acrylic resin and 10% by weight of the aromatic ester-based additive having a structure represented by Chemical Formula 2 are added in the preparation of the main doping solution.

[實例5] [Example 5]

本例的實施程序與例1相同,除了29重量%的丙烯酸樹脂和1重量%的酚基添加劑之外,該添加劑具有由下面化學式5-1表示的結構且其中R1是氫H,其在製備主摻雜溶液時被加入。 The implementation procedure of this example is the same as Example 1, except that 29% by weight of the acrylic resin and 1% by weight of the phenol-based additive, the additive has a structure represented by the following Chemical Formula 5-1 and wherein R1 is hydrogen H, which is prepared in The main doping solution is added.

[實例6] [Example 6]

除了在主摻雜溶液的製備中加入27重量%的丙烯酸樹脂和3重量%的具有化學式5-1表示的結構的酚基添加劑之外,本例的實施程序與例1相同。 The procedure of this example is the same as that of Example 1 except that 27% by weight of the acrylic resin and 3% by weight of a phenol-based additive having a structure represented by Chemical Formula 5-1 are added to the preparation of the main doping solution.

[實例7] [Example 7]

除了在主摻雜溶液的製備中加入25重量%的丙烯酸樹脂和5重量%的具有化學式5-1表示的結構的酚基添加劑之外,本例的實施程序與例1相同。 The procedure of this example is the same as that of Example 1 except that 25% by weight of the acrylic resin and 5% by weight of a phenol-based additive having a structure represented by Chemical Formula 5-1 are added to the preparation of the main doping solution.

[實例8] [Example 8]

除了在主摻雜溶液的製備中加入20重量%的丙烯酸樹脂和10重量%的具有化學式5-1表示的結構的酚基添加劑之外,本例的實施程序 與例1相同。 Except adding 20% by weight of acrylic resin and 10% by weight of phenol-based additive having a structure represented by Chemical Formula 5-1 in the preparation of the main doping solution, the implementation procedure of this example This is the same as Example 1.

[實例9] [Example 9]

本例的實施程序與例1相同,除了29重量%的丙烯酸樹脂和1重量%的酚基添加劑之外,該添加劑具有由下面化學式6-1表示的結構且其重量平均分子量為1000克/莫爾,其在製備主摻雜溶液時被加入。 The implementation procedure of this example is the same as that of Example 1, except that 29% by weight of the acrylic resin and 1% by weight of the phenol-based additive, the additive has a structure represented by the following Chemical Formula 6-1 and its weight average molecular weight is 1000 g / mo Then, it is added when preparing the main doping solution.

[實例10] [Example 10]

除了在主摻雜溶液的製備中加入27重量%的丙烯酸樹脂和3重量%的具有化學式6-1表示的結構的丙烯酸基添加劑之外,本例的實施程序與例1相同。 The procedure of this example is the same as that of Example 1 except that 27% by weight of the acrylic resin and 3% by weight of the acrylic-based additive having a structure represented by Chemical Formula 6-1 are added to the preparation of the main doping solution.

[實例11] [Example 11]

除了在主摻雜溶液的製備中加入25重量%的丙烯酸樹脂和3重量%的具有化學式6-1表示的結構的丙烯酸基添加劑之外,本例的實施程序與例1相同。 The procedure of this example is the same as that of Example 1 except that 25% by weight of the acrylic resin and 3% by weight of the acrylic-based additive having the structure represented by Chemical Formula 6-1 are added to the preparation of the main doping solution.

[實例12] [Example 12]

除了在主摻雜溶液的製備中加入20重量%的丙烯酸樹脂和10重量%的具有化學式6-1表示的結構的丙烯酰基添加劑之外,本例的實施 程序與例1相同。 Except adding 20% by weight of an acrylic resin and 10% by weight of an acryl additive having a structure represented by Chemical Formula 6-1 in the preparation of the main doping solution, the implementation of this example The procedure is the same as in Example 1.

[比較例1] [Comparative Example 1]

除了在製備主摻雜溶液時不加入如上製備的30重量%的丙烯酸樹脂之外,本例重複例1的實施程序。 The procedure of Example 1 was repeated except that 30% by weight of the acrylic resin prepared above was not added when preparing the main doping solution.

[比較例2] [Comparative Example 2]

除了在主摻雜溶液的製備中添加15重量%的丙烯酸樹脂和115重量%的具有由化學式2表示的結構的芳香族酯基添加劑之外,本例的實施程序與例1相同。 The procedure of this example is the same as that of Example 1 except that 15% by weight of the acrylic resin and 115% by weight of the aromatic ester-based additive having a structure represented by Chemical Formula 2 are added to the preparation of the main doping solution.

[比較例3] [Comparative Example 3]

除了在主摻雜溶液的製備中添加15重量%的丙烯酸樹脂和15重量%的具有化學式5-1所示結構的酚基添加劑外,本例的實施程序與例1相同。 The procedure of this example is the same as that of Example 1 except that 15% by weight of acrylic resin and 15% by weight of phenol-based additives having the structure shown in Chemical Formula 5-1 are added to the preparation of the main doping solution.

[比較例4] [Comparative Example 4]

除了在主摻雜溶液的製備中添加15重量%丙烯酸樹脂和15重量%具有化學式6-1表示的結構的丙烯酸基添加劑之外,本例的實施程序與例1相同。 The procedure of this example is the same as that of Example 1 except that 15% by weight of the acrylic resin and 15% by weight of the acrylic-based additive having a structure represented by Chemical Formula 6-1 are added to the preparation of the main doping solution.

性質的量測Measurement of properties

根據每種測量方法將實施例1至12和比較例1至4所製備的每個丙烯酸膜切割成具有預定尺寸的片材,並以下面的方法測量其性質,然後將結果顯示在下面的表1中。 Each of the acrylic films prepared in Examples 1 to 12 and Comparative Examples 1 to 4 was cut into sheets having a predetermined size according to each measurement method, and its properties were measured in the following manner, and then the results are shown in the following table 1 in.

1.殘留溶劑量的評估以氣相色譜法測量緩慢加熱的每個丙烯酸膜樣品所排出的溶劑元素的量。 1. Evaluation of Residual Solvent Amount The amount of the solvent element discharged by each slowly heated acrylic film sample was measured by gas chromatography.

2.玻璃化轉變溫度的測量使用DSC(差示掃描量熱計)以10℃/分的升溫速率在40至200℃的溫度範圍 內測量。 2. Measurement of glass transition temperature using DSC (Differential Scanning Calorimeter) at a temperature rise rate of 10 ° C / min in a temperature range of 40 to 200 ° C Within measurement.

參考上面的表1,在沒有比較例1的添加劑所製備的膜的情況下,比較例1中的殘留溶劑的量太多,並且當比較例2至4中的添加劑的量超 過10重量%時,殘留溶劑的量不會太大,但由於玻璃化轉變溫度低,因此不適合製備膜。另一方面,由於例1至12的丙烯酸膜具有低的殘留溶劑量且具有適於製備成膜的玻璃化轉變溫度,因此根據本發明實施例的丙烯酸膜可以表現出優異的品質。 Referring to Table 1 above, without the film prepared by the additive of Comparative Example 1, the amount of the residual solvent in Comparative Example 1 was too much, and when the amount of the additive in Comparative Examples 2 to 4 exceeded When it exceeds 10% by weight, the amount of the residual solvent will not be too large, but because the glass transition temperature is low, it is not suitable for preparing a film. On the other hand, since the acrylic films of Examples 1 to 12 have a low residual solvent amount and a glass transition temperature suitable for preparing a film, the acrylic film according to the embodiment of the present invention can exhibit excellent quality.

Claims (5)

一種丙烯酸膜,其包括:丙烯酸樹脂,係由70至96重量份的甲基丙烯酸甲酯單元,和4至30重量份之甲基丙烯酸甲酯以外的(甲基)丙烯酸烷基酯單元所組成;和選自由芳香族酯基添加劑、酚基添加劑及丙烯酸基添加劑所組成的群組中的一種添加劑,其中該丙烯酸膜係以溶劑澆鑄法來製備,且其中,以100重量%之含有該丙烯酸樹脂、該添加劑及溶劑之主摻雜溶液計,該添加劑的量為1至10重量%。 An acrylic film comprising: an acrylic resin consisting of 70 to 96 parts by weight of methyl methacrylate units and 4 to 30 parts by weight of alkyl (meth) acrylate units other than methyl methacrylate ; And an additive selected from the group consisting of an aromatic ester-based additive, a phenol-based additive, and an acrylic-based additive, wherein the acrylic film is prepared by a solvent casting method, and wherein the acrylic acid is contained at 100% by weight The amount of the additive is 1 to 10% by weight based on the main doping solution of the resin, the additive, and the solvent. 如申請專利範圍第1項所述的丙烯酸膜,其中所述芳香族酯基添加劑具有由以下化學式1、2、3或4所表示的結構: 其中在化學式1中的X1及X2為含有酯基、醚基或羰基之具1至20個碳原子的烴基,且n為1或更大,而在化學式2中的m、n及l各自為1或更大,在化學式3中的M及n各自為1或更大,在化學式4中的m為1或更大。 The acrylic film according to item 1 of the scope of patent application, wherein the aromatic ester-based additive has a structure represented by the following chemical formula 1, 2, 3, or 4: Wherein X1 and X2 in Chemical Formula 1 are hydrocarbon groups having 1 to 20 carbon atoms containing an ester group, ether group, or carbonyl group, and n is 1 or more, and m, n, and l in Chemical Formula 2 are each 1 or more, M and n in Chemical Formula 3 are each 1 or more, and m in Chemical Formula 4 is 1 or more. 如申請專利範圍第1項所述的丙烯酸膜,其中所述酚基添加劑具有由以下化學式5所表示的結構。 其中R1至R5各自獨立地為氫原子、鹵原子、羥基或具有1至12個碳原子的烴基,X為具有4至20個碳原子之含有酯基、醚基或羰基的烴基,且n為0至5。 The acrylic film as described in claim 1, wherein the phenol-based additive has a structure represented by the following Chemical Formula 5. Wherein R1 to R5 are each independently a hydrogen atom, a halogen atom, a hydroxyl group, or a hydrocarbon group having 1 to 12 carbon atoms, X is a hydrocarbon group having an ester group, ether group, or carbonyl group having 4 to 20 carbon atoms, and n is 0 to 5. 如申請專利範圍第1項所述的丙烯酸膜,其中所述丙烯酸基添加劑具有由以下化學式6所表示的結構。 其中R1及R2各自為氫原子或碳數為1或更大的烴基,X為酯基、醚基、羰基或含官能基的烴基,且n為1或更大。 The acrylic film as described in claim 1, wherein the acrylic-based additive has a structure represented by the following Chemical Formula 6. Wherein R1 and R2 are each a hydrogen atom or a hydrocarbon group having a carbon number of 1 or more, X is an ester group, an ether group, a carbonyl group, or a functional group-containing hydrocarbon group, and n is 1 or more. 如申請專利範圍第1項所述的丙烯酸膜,其中所述丙烯酸膜的玻璃化轉變溫度(Tg)為94℃或更高,且殘留的溶劑量為150至2400ppm。 The acrylic film according to item 1 of the scope of patent application, wherein the glass transition temperature (Tg) of the acrylic film is 94 ° C or higher, and the amount of residual solvent is 150 to 2400 ppm.
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