TWI692501B - Acryl film - Google Patents

Acryl film Download PDF

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TWI692501B
TWI692501B TW107123179A TW107123179A TWI692501B TW I692501 B TWI692501 B TW I692501B TW 107123179 A TW107123179 A TW 107123179A TW 107123179 A TW107123179 A TW 107123179A TW I692501 B TWI692501 B TW I692501B
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acrylic resin
weight
parts
particles
resin film
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TW107123179A
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TW201912706A (en
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金榮壽
金京洙
李浩俊
崔賢宇
姜赫模
鄭鉉錫
殷鍾赫
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韓國商曉星化學股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C55/00Shaping by stretching, e.g. drawing through a die; Apparatus therefor
    • B29C55/02Shaping by stretching, e.g. drawing through a die; Apparatus therefor of plates or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/10Homopolymers or copolymers of methacrylic acid esters
    • C08L33/12Homopolymers or copolymers of methyl methacrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/24Homopolymers or copolymers of amides or imides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group

Abstract

The present disclosure is an acryl film formed from main dope solution including an acryl resin shown in the following formula 1 and particles of polymethyl methacrylate (PMMA) material, has dynamic friction coefficient 0.7 or less, has excellent roll winding quality and can maintain quality as time passed.
m, n and l are an integer and 1 or more; MMA-PMI-MA wherein, MMA is methyl methacrylate unit, PMI is phenyl male imide unit, and MA is methyl acrylate unit.

Description

丙烯酸樹脂薄膜 Acrylic film

本發明係有關一種具優異捲繞品質之丙烯酸樹脂薄膜,其在溶劑澆鑄中的薄膜滑移特性及阻隔特性。 The present invention relates to an acrylic resin film with excellent winding quality, and its film slip characteristics and barrier characteristics in solvent casting.

近來,具有低功率消耗的液晶顯示器(LCD)係操作於低電壓下,且具有輕的重量,該顯示器廣泛用於資訊顯示裝置中,諸如手機、個人數位助理計算機的監視器、電視機等。資訊顯示裝置因使用的條件需要在苛刻的環境中具有可靠性。例如,汽車導航系統的液晶顯示器,其與傳統電視機或個人計算機的顯示器相比,因為汽車的溫度和濕度可能很高,故被要求要有嚴格的溫度和濕度條件。而且,在液晶顯示器中,使用偏振器來指示是可能的,並且由於液晶顯示器需要嚴格的溫度和濕度條件,因此包含它的偏光器需要具有高耐久性。 Recently, a liquid crystal display (LCD) with low power consumption operates at a low voltage and has a light weight. The display is widely used in information display devices such as mobile phones, monitors of personal digital assistant computers, televisions, and the like. The information display device needs to be reliable in harsh environments due to the conditions of use. For example, the liquid crystal display of a car navigation system is compared with the display of a traditional television or a personal computer. Because the temperature and humidity of a car may be very high, strict temperature and humidity conditions are required. Moreover, in the liquid crystal display, it is possible to use a polarizer to indicate, and since the liquid crystal display requires strict temperature and humidity conditions, the polarizer including it needs to have high durability.

偏光器在偏光片薄膜的兩側或一側上通常具有透明保護膜的層壓結構,該偏光片薄膜包含具有吸附和取向的二色性顏料的聚乙烯醇基樹脂。此外,通常在保護膜中使用三乙醯纖維素(TAC),且經由包含聚乙烯醇基樹脂的水溶液的黏合劑將保護膜黏附到偏光片薄膜上。然而,包含三乙醯纖維素的偏光片層壓保護膜由於三乙醯纖維素的透水汽性高,當在高濕度和高溫的環境下長時間使用時,會出現偏光片性能下降或保護膜與偏光片薄膜之間的剝離。為了解決這個問題,試圖將具有比三乙醯纖維 素膜低的透水汽性的丙烯酸樹脂薄膜被用來做為偏光器的保護膜。 The polarizer usually has a laminated structure of a transparent protective film on both sides or one side of a polarizer film that contains a polyvinyl alcohol-based resin having a dichroic pigment adsorbed and oriented. In addition, triacetyl cellulose (TAC) is generally used in the protective film, and the protective film is adhered to the polarizer film via an adhesive containing an aqueous solution of a polyvinyl alcohol-based resin. However, the polarizer lamination protective film containing triacetyl cellulose has high water vapor permeability, and when used in a high humidity and high temperature environment for a long time, the performance of the polarizer will decrease or the protective film will appear. Peeling from polarizer film. In order to solve this problem, it is attempted to use an acrylic resin film having a lower water vapor permeability than the triacetyl cellulose film as the protective film of the polarizer.

現有的丙烯酸保護膜已經利用熔鑄法來製造,當以溶劑澆鑄法製造時,薄膜樹脂在大量生產,及再循環等環保方面具有優勢。溶劑澆鑄法係將溶劑溶解在丙烯酸樹脂薄膜中,壓至T模,並在帶中將溶劑乾燥,而製成薄膜。儘管添加較佳的顆粒,增加脈衝強度,並確保滑動性以攜帶薄膜是必要的,但是上述過程是可能的。另外,在這個例子中,添加的顆粒不應該在溶劑中熔化或變形。 The existing acrylic protective film has been manufactured by the melt casting method. When manufactured by the solvent casting method, the thin film resin has advantages in mass production, recycling, and other environmental aspects. The solvent casting method is to dissolve the solvent in an acrylic resin film, press it to a T-die, and dry the solvent in a belt to make a film. Although it is necessary to add better particles, increase the pulse intensity, and ensure slippage to carry the film, the above process is possible. In addition, in this example, the added particles should not melt or deform in the solvent.

韓國專利第1265007號公開了一種黏附型偏光片,其在使用環境改變時不會發生圖像顯示單元的漏光,包含黏合劑層的丙烯酸類聚合物含有(甲基)丙烯酸酯單體單元,該丙烯酸酯單體單元具有期望量的雙向環結構,其含量係根據透明保護膜的光彈性係數X來確定,並且在透明保護膜的相位差由於諸如加熱的環境變化而改變的情況下,黏合劑層被建議調整以產生與透明保護膜的相反碼的相位差的改變。 Korean Patent No. 1265007 discloses an adhesive polarizer that does not cause light leakage of the image display unit when the usage environment is changed. The acrylic polymer containing the adhesive layer contains (meth)acrylate monomer units. The acrylate monomer unit has a desired amount of bidirectional ring structure, the content of which is determined according to the photoelastic coefficient X of the transparent protective film, and in the case where the phase difference of the transparent protective film changes due to changes in the environment such as heating, the adhesive The layer is suggested to be adjusted to produce a change in phase difference with the opposite code of the transparent protective film.

韓國專利第1114354號公開了一種用於光學元件的保護膜,其具有可光聚合的丙烯酸聚合物、抗靜電劑、和包含聚合起始劑之組成的黏合劑層。在引入能夠由起始劑和含有所需比例的聚合起始劑的組成所產生的根基進行交聯反應的光活化劑之可光聚合的丙烯酸聚合物中,額外混合適量的抗靜電劑,可以省略硬化期間的老化過程,並且公開了一種保護膜,其能夠簡化製造過程,且在剝離,或使用期間其抗靜電性是優異的。 Korean Patent No. 1114354 discloses a protective film for an optical element, which has a photopolymerizable acrylic polymer, an antistatic agent, and an adhesive layer containing a polymerization initiator. Introducing a photopolymerizable acrylic polymer capable of undergoing a cross-linking reaction between the initiator and the radicals containing the desired proportion of the polymerization initiator, an appropriate amount of antistatic agent can be mixed in The aging process during hardening is omitted, and a protective film is disclosed that can simplify the manufacturing process, and its antistatic property is excellent during peeling or use.

韓國專利公開第2015-0061591號公開了製造偏光片保護膜的技術,其具有優異的層間黏合性和不均勻的耐風性,其具有使用含有環狀脂肪烴和乙烯不飽和雙偶合劑的化合物所形成的第一功能層,且在其頂部,使用含有聚氨酯丙烯酸酯的組合物形成的第二功能層,以及經由在第 一功能層上使用具有特定結構的含氟代脂肪族共聚物。 Korean Patent Publication No. 2015-0061591 discloses a technique for manufacturing a polarizer protective film, which has excellent interlayer adhesion and uneven wind resistance, and it has a compound containing a cyclic aliphatic hydrocarbon and an ethylenically unsaturated double coupling agent. The formed first functional layer, and on top of it, a second functional layer formed using a composition containing urethane acrylate, and via the use of a fluorinated aliphatic copolymer having a specific structure on the first functional layer.

日本專利公開第2014-240905號公開了製造一種偏光器的技術,其具有優異的黏合性、重做、平坦性、和可視性,並且薄膜厚度和彈性模量在特定的範圍,其保護膜A具有丙烯酸樹脂做為主要成分和具有纖維素衍生物的相位差膜B,其以醚取代物結合在偏光器中,以葡萄糖骨架做為主要成分,其依次被層壓,且膜A和B兩者經由紫外線固化型黏合劑所連接。 Japanese Patent Publication No. 2014-240905 discloses a technique for manufacturing a polarizer, which has excellent adhesion, redo, flatness, and visibility, and the film thickness and elastic modulus are in a specific range, and its protective film A A retardation film B having an acrylic resin as a main component and a cellulose derivative, which is combined with an ether substitute in a polarizer, and a glucose skeleton as a main component, is laminated in sequence, and both films A and B They are connected via an ultraviolet curing adhesive.

同時,由於丙烯酸樹脂保護膜具有堅固的堆疊特性,如果不足以確保滑移特性及阻隔特性,捲繞品質會下降而發生諸如彎曲的問題,藉以維持薄膜的品質,因而有能夠提供解決所述問題之解決方案的需求。 At the same time, since the acrylic resin protective film has strong stacking characteristics, if insufficient slip characteristics and barrier characteristics are ensured, the winding quality will be degraded and problems such as bending will occur, thereby maintaining the quality of the film, and therefore it is possible to provide a solution to the problems Of the solution.

相關技術文獻 Related technical literature

專利文獻 Patent Literature

(專利文獻1)韓國專利第1265007號 (Patent Document 1) Korean Patent No. 1265007

(專利文獻2)韓國專利第1114354號 (Patent Document 2) Korean Patent No. 1114354

(專利文獻3)韓國專利公開第2015-0061591號 (Patent Document 3) Korean Patent Publication No. 2015-0061591

(專利文獻4)日本專利公開第2014-240905號 (Patent Document 4) Japanese Patent Publication No. 2014-240905

本發明係為了解決上述的相關技術的技術問題。 The present invention is to solve the technical problems of the related art.

本發明之目的係要提供一種以溶劑澆鑄法製成之丙烯酸樹脂薄膜,其具有優異的滑移特性、阻隔特性及改良的捲繞品質。 The object of the present invention is to provide an acrylic resin film made by a solvent casting method, which has excellent slip characteristics, barrier characteristics and improved winding quality.

本發明提供一種丙烯酸樹脂薄膜,其係以溶劑澆鑄法由包 括有下式1所示的丙烯酸樹脂及聚甲基丙烯酸甲酯(PMMA)材料顆粒之主摻雜溶液所形成,其中按100份丙烯酸樹脂重量計,該丙烯酸樹脂包括73至95重量份的甲基丙烯酸甲酯單元、3至7重量份的苯基順丁烯二醯亞胺單元及2至20重量份的丙烯酸甲酯單元,且其中該丙烯酸樹脂薄膜的動摩擦係數為0.7或更低;

Figure 107123179-A0202-12-0004-4
m、n及l是整數且等於或大於1;MMA-PMI-MA其中MMA為甲基丙烯酸甲酯單元,PMI為苯基順丁烯二醯亞胺單元,而MA為丙烯酸甲酯單元。 The present invention provides an acrylic resin film formed by a main doping solution including acrylic resin and polymethyl methacrylate (PMMA) material particles represented by the following formula 1 by a solvent casting method, wherein 100 parts of acrylic acid is used Based on the weight of the resin, the acrylic resin includes 73 to 95 parts by weight of methyl methacrylate units, 3 to 7 parts by weight of phenyl maleimide units and 2 to 20 parts by weight of methyl acrylate units, and The dynamic friction coefficient of the acrylic resin film is 0.7 or lower;
Figure 107123179-A0202-12-0004-4
m, n and l are integers and are equal to or greater than 1; MMA-PMI-MA where MMA is a methyl methacrylate unit, PMI is a phenyl maleimide unit, and MA is a methyl acrylate unit.

此外,該聚甲基丙烯酸甲酯(PMMA)材料的顆粒粒徑為1至2.0μm,其中在主摻雜溶液中之顆粒的含量較佳地為100至1000pm。 In addition, the particle size of the polymethyl methacrylate (PMMA) material is 1 to 2.0 μm, and the content of the particles in the main doping solution is preferably 100 to 1000 pm.

此外,本發明的丙烯酸樹脂分子量較佳地為50,000克/莫耳(g/mol)至2,500,000克/莫耳。 In addition, the molecular weight of the acrylic resin of the present invention is preferably 50,000 grams/mole (g/mol) to 2,500,000 grams/mole.

該溶劑澆鑄的溶劑較佳地係用以混合鹵化烴和醇。 The solvent cast by the solvent is preferably used to mix halogenated hydrocarbon and alcohol.

再者,本發明提供一種製造丙烯酸樹脂薄膜的方法,其包括一拉伸丙烯酸樹脂薄膜的步驟,該丙烯酸樹脂薄膜係以溶劑澆鑄法由一包括有下式1所示的丙烯酸樹脂及polymethyl methacrylate(PMMA)材料顆 粒的主摻雜溶液所形成,其中按100份丙烯酸樹脂重量計,該丙烯酸樹脂包括73至95重量份的甲基丙烯酸甲酯單元、3至7重量份的苯基順丁烯二醯亞胺單元及2至20重量份的丙烯酸甲酯單元,其中該拉伸丙烯酸樹脂薄膜的步驟係在100℃至200℃的拉伸溫度下以30%/分鐘至90%/分鐘的拉伸速率,將丙烯酸樹脂薄膜拉伸至120%至140%的拉伸比率,其中在拉伸之前的殘餘溶劑重量比率為5%至20%。 Furthermore, the present invention provides a method for manufacturing an acrylic resin film, which includes a step of stretching an acrylic resin film. The acrylic resin film is composed of an acrylic resin and polymethyl methacrylate represented by the following formula 1 by a solvent casting method. PMMA) material particles are formed by the main doping solution, wherein based on 100 parts by weight of acrylic resin, the acrylic resin includes 73 to 95 parts by weight of methyl methacrylate units, 3 to 7 parts by weight of phenyl maleate Acetylene imine unit and 2 to 20 parts by weight of methyl acrylate unit, wherein the step of stretching the acrylic resin film is a 30%/min to 90%/min stretching at a stretching temperature of 100°C to 200°C Rate, the acrylic resin film is stretched to a stretch ratio of 120% to 140%, wherein the residual solvent weight ratio before stretching is 5% to 20%.

Figure 107123179-A0202-12-0005-6
m、n及l為整數且等於或大於1;MMA-PMI-MA其中MMA為甲基丙烯酸甲酯單元,PMI為苯基順丁烯二醯亞胺單元,而MA為丙烯酸甲酯單元。
Figure 107123179-A0202-12-0005-6
m, n and l are integers and are equal to or greater than 1; MMA-PMI-MA where MMA is a methyl methacrylate unit, PMI is a phenyl maleimide unit, and MA is a methyl acrylate unit.

本發明提供一種具有優異捲繞品質且可確保滑移特性及阻隔特性之丙烯酸樹脂薄膜。 The present invention provides an acrylic resin film having excellent winding quality and ensuring slip characteristics and barrier characteristics.

第1圖係為一顯示根據本發明之實例1的阻隔性評估圖片。 Fig. 1 is a picture showing the evaluation of the barrier property according to Example 1 of the present invention.

第2圖係為一顯示根據本發明之比較例1的阻隔性評估圖 片。 Fig. 2 is a graph showing the evaluation of the barrier property of Comparative Example 1 according to the present invention.

第3圖係為一顯示根據本發明之比較例2的阻隔性評估圖片。 Fig. 3 is a picture showing the evaluation of the barrier property of Comparative Example 2 according to the present invention.

第4圖係為一顯示根據本發明之比較例3的阻隔性評估圖片。 Fig. 4 is a picture showing the evaluation of the barrier property of Comparative Example 3 according to the present invention.

在下文中,將詳述本發明的實施例。然而,本文中提供的說明只是為了更好理解本發明,而本發明的範疇並不侷限於此。 Hereinafter, embodiments of the present invention will be described in detail. However, the description provided herein is for better understanding of the present invention, and the scope of the present invention is not limited thereto.

本發明之發明人已經進行了透徹的研究和各種實驗,以開發利用溶劑澆鑄法來製造薄膜剝離強度優異的丙烯酸樹脂薄膜,並且發現到丙烯酸樹脂的分子量在50,000至2,500,000克/莫耳(g/mol)的範圍內,藉由一包括有特定成份的丙烯酸樹脂,得到具有優異滑移特性、阻隔特性及經改良捲繞品質的丙烯酸樹脂薄膜,從而完成本發明。 The inventors of the present invention have conducted thorough research and various experiments to develop an acrylic resin film with excellent film peel strength using a solvent casting method, and found that the molecular weight of the acrylic resin is in the range of 50,000 to 2,500,000 g/mol (g/ Within the range of mol), an acrylic resin film having a specific component is obtained to obtain an acrylic resin film having excellent slip characteristics, barrier characteristics, and improved winding quality, thereby completing the present invention.

此外,根據本發明之丙烯酸樹脂薄膜係由包括有下式1所示的丙烯酸樹脂及聚甲基丙烯酸甲酯(PMMA)材料顆粒之主摻雜溶液所形成,其動摩擦係數為0.7或更低;

Figure 107123179-A0202-12-0006-7
m、n及l為整數且等於或大於1; MMA-PMI-MA其中MMA為甲基丙烯酸甲酯單元,PMI為苯基順丁烯二醯亞胺單元,而MA為丙烯酸甲酯單元。 In addition, the acrylic resin film according to the present invention is formed of a main doping solution including acrylic resin and polymethyl methacrylate (PMMA) material particles shown in Formula 1 below, and its dynamic friction coefficient is 0.7 or lower;
Figure 107123179-A0202-12-0006-7
m, n and l are integers and are equal to or greater than 1; MMA-PMI-MA where MMA is a methyl methacrylate unit, PMI is a phenyl maleimide unit, and MA is a methyl acrylate unit.

首先描述本發明之丙烯酸樹脂。本發明之丙烯酸樹脂包括甲基丙烯酸甲酯單元、苯基順丁烯二醯亞胺單元及丙烯酸甲酯單元,該丙烯酸樹脂為一種其中所包含的單體單元呈重複單元形式之三元共聚物。 First, the acrylic resin of the present invention will be described. The acrylic resin of the present invention includes methyl methacrylate units, phenyl maleimide units and methyl acrylate units. The acrylic resin is a terpolymer in which the monomer units contained therein are in the form of repeating units .

就光學性質、透明度、活性、機械加工性、和生產率而言,按100重量份的丙烯酸類樹脂計其較佳地包括73至95重量份的甲基丙烯酸甲酯單元、3至7重量份的苯基順丁烯二醯亞胺單元及2至20重量份的丙烯酸甲酯單元。當甲基丙烯酸甲酯單元的含量在此範圍內時,可獲得優異的相位差及光學性質。當甲基丙烯酸甲酯單元的含量小於73重量份時,保護膜的光學性能下降,而當其超過95重量份時,保護膜厚度的均勻性降低。 In terms of optical properties, transparency, activity, machinability, and productivity, it preferably includes 73 to 95 parts by weight of methyl methacrylate units, 3 to 7 parts by weight, based on 100 parts by weight of acrylic resin Phenyl maleimide diimide units and 2 to 20 parts by weight of methyl acrylate units. When the content of the methyl methacrylate unit is within this range, excellent phase difference and optical properties can be obtained. When the content of the methyl methacrylate unit is less than 73 parts by weight, the optical performance of the protective film decreases, and when it exceeds 95 parts by weight, the uniformity of the thickness of the protective film decreases.

此外,該苯基順丁烯二醯亞胺單元在甲基丙烯酸甲酯與之間丙烯酸甲酯提供了適當的相位差及活性,按100重量份的丙烯酸樹脂計,苯基順丁烯二醯亞胺單元較佳地為3至7重量份。當苯基順丁烯二醯亞胺單元含量在此範圍內時,可得到較佳相位差。 In addition, the phenyl maleic diimide unit provides a suitable phase difference and activity between methyl methacrylate and methyl acrylate. Based on 100 parts by weight of acrylic resin, phenyl maleic diacetyl The imine unit is preferably 3 to 7 parts by weight. When the content of the phenyl maleimide diimide unit is within this range, a better phase difference can be obtained.

並且,按100重量份的丙烯酸樹脂計,丙烯酸甲酯單元的含量較佳地為2至20重量份。當丙烯酸甲酯單元的含量在此範圍內時,可得到較佳的厚度均勻性。 And, based on 100 parts by weight of acrylic resin, the content of the methyl acrylate unit is preferably 2 to 20 parts by weight. When the content of the methyl acrylate unit is within this range, better thickness uniformity can be obtained.

根據本發明,藉由添加二氧化矽顆粒(EVOKIN公司R812)並額外添加PMMA材料顆粒做為滑移材料,可得到滑移特性與阻隔特性。在這個例子中,PMMA顆粒直徑較佳地為1至2.0μm。當此顆粒的直徑小於1μm時,無法充分表現出發明效果,而當此顆粒的直徑大於2μm時,薄 膜品質會衰退。並且,相對於主摻雜溶液的顆粒,此顆粒的含量較佳地為100至1000ppm。當本發明的PMMA材料顆粒含量低於100ppm時,薄膜之間的阻隔特性是不夠的,堆疊的丙烯酸樹脂薄膜從而會黏連的。當PMMA材料顆粒的含量高於1000ppm時,其表面太過粗糙,因此可能出現刮痕。 According to the present invention, by adding silica particles (EVOKIN R812) and additionally adding PMMA material particles as a slip material, slip characteristics and barrier characteristics can be obtained. In this example, the diameter of the PMMA particles is preferably 1 to 2.0 μm. When the diameter of this particle is less than 1 m, the effect of the invention cannot be sufficiently exhibited, and when the diameter of this particle is more than 2 m, the quality of the thin film deteriorates. And, the content of the particles is preferably 100 to 1000 ppm relative to the particles of the main doping solution. When the particle content of the PMMA material of the present invention is less than 100 ppm, the barrier properties between the films are insufficient, and the stacked acrylic resin films may be stuck. When the content of PMMA material particles is higher than 1000 ppm, the surface is too rough, so scratches may occur.

根據本發明,藉由添加不熔於丙烯酸樹脂及溶劑中且不會變形的奈米粒子,可增強薄膜的衝擊強度且促進薄膜的形成及薄膜的攜帶性。對於本發明之的衝擊強度改良劑,較佳地可使用核殼橡膠(CSR)顆粒或二氧化矽顆粒。並且,CSR的直徑較佳地為100至300nm。當CSR直徑小於100nm時,無法充分表現出發明效果,而當其大於300nm時,保護膜的品質會衰退。 According to the present invention, by adding nanoparticles that are not fused in acrylic resin and solvent and do not deform, the impact strength of the film can be enhanced and the film formation and film portability can be promoted. For the impact strength modifier of the present invention, preferably, core-shell rubber (CSR) particles or silica particles can be used. Also, the diameter of the CSR is preferably 100 to 300 nm. When the CSR diameter is less than 100 nm, the effect of the invention cannot be fully exhibited, and when it is greater than 300 nm, the quality of the protective film will deteriorate.

此外,二氧化矽顆粒的含量較佳地為0.005重量份至0.1重量份(以100重量份的主摻雜溶液計),且核殼橡膠(CSR)顆粒的含量較佳地為2重量份以上及10重量份以下(以100重量份的主摻雜溶液計)。當本發明的奈米顆粒含量在此範圍內時,可提供硬度及可能性皆優異的保護膜。 In addition, the content of the silica particles is preferably 0.005 parts by weight to 0.1 parts by weight (based on 100 parts by weight of the main doping solution), and the content of the core-shell rubber (CSR) particles is preferably 2 parts by weight or more And 10 parts by weight or less (based on 100 parts by weight of the main doping solution). When the nanoparticle content of the present invention is within this range, a protective film excellent in hardness and possibility can be provided.

再者,核殼橡膠較佳地包括在苯乙烯丁二烯橡膠、聚丁二烯(PBD)及丙烯酸酯之群組中選出之一或二者或更多者的核,且較佳地包括一在包括有甲基丙烯酸甲酯(MMA)、苯乙烯及丙烯酸酯之群組中選出之一或二者或更多者的接枝共聚物。 Furthermore, the core-shell rubber preferably includes a core selected from one or two or more of the group of styrene butadiene rubber, polybutadiene (PBD), and acrylate, and preferably includes A graft copolymer selected from one or two or more of the group consisting of methyl methacrylate (MMA), styrene and acrylate.

此外,本發明的丙烯酸樹脂分子量較佳地為50,000至2,500,000g/mol。當分子量小於50,000g/mol時,薄膜的生產率下降,而當分子量大於2,500,000g/mol時,成膜過程不易。此外,本發明的丙烯酸樹脂的玻璃轉化溫度(Tg)較佳地為120℃或以上。當玻璃轉化溫度低於此範圍時,處理性降低而不可取。 In addition, the molecular weight of the acrylic resin of the present invention is preferably 50,000 to 2,500,000 g/mol. When the molecular weight is less than 50,000 g/mol, the productivity of the thin film decreases, and when the molecular weight is greater than 2,500,000 g/mol, the film formation process is not easy. In addition, the acrylic resin of the present invention preferably has a glass transition temperature (Tg) of 120°C or higher. When the glass transition temperature is lower than this range, handleability is lowered and undesirable.

根據本發明的丙烯酸樹脂薄膜,薄膜厚度較佳地為10至60微米(μm)。當丙烯酸樹脂薄膜厚度小於10微米時,無法充分表現出相位差特性,而當丙烯酸樹脂薄膜厚度大於60微米時,其不適用於薄膜偏光器。 According to the acrylic resin film of the present invention, the film thickness is preferably 10 to 60 micrometers (μm). When the thickness of the acrylic resin film is less than 10 microns, the phase difference characteristic cannot be fully exhibited, and when the thickness of the acrylic resin film is greater than 60 microns, it is not suitable for thin film polarizers.

此外,由下面方程式1所界定的本發明丙烯酸樹脂薄膜,其平面內的延遲Ro及厚度方向的延遲Rth係在23℃及55%RH的條件下測量,且其較佳地為10nm或更低。 In addition, the acrylic resin film of the present invention defined by Equation 1 below, the retardation Ro in the plane and the retardation Rth in the thickness direction are measured under the conditions of 23° C. and 55% RH, and it is preferably 10 nm or less .

方程式1 Ro=(nx-ny)*d Rth={(nx+ny)/2-nz}*d Equation 1 Ro=(nx-ny)*d Rth={(nx+ny)/2-nz}*d

在方程式1中,d是薄膜的厚度(nm),nx是薄膜在平面內水平方向上的最大折射率,ny是在平面內垂直方向上的最大折射率,nz是薄膜在厚度方向上的最大折射率。當平面內及厚度方向的延遲大於10nm時,做為均向性光學薄膜的性能劣化。 In Equation 1, d is the thickness of the film (nm), nx is the maximum refractive index of the film in the horizontal direction in the plane, ny is the maximum refractive index in the vertical direction of the plane, and nz is the maximum thickness of the film in the thickness direction Refractive index. When the retardation in the plane and in the thickness direction is greater than 10 nm, the performance of the isotropic optical film deteriorates.

此外,本發明之丙烯酸樹脂的動摩擦係數較佳地為0.7或更低。當動摩擦係數大於0.7時,薄膜的滑移特性會衰退。 In addition, the acrylic resin of the present invention preferably has a coefficient of dynamic friction of 0.7 or lower. When the coefficient of dynamic friction is greater than 0.7, the slip characteristics of the film will deteriorate.

在下文中,詳述本發明的較佳製備方法。 In the following, the preferred preparation method of the present invention is described in detail.

丙烯酸樹脂的製備 Preparation of acrylic resin

首先為了製備本發明的丙烯酸樹脂薄膜,製備一含有甲基丙烯酸甲酯單體、苯基順丁烯二醯亞胺單體及甲基丙烯酸丁酯單體的共聚物樹脂溶液。在共聚物單體的製備方法中,可以使用本領域已知的共聚物樹脂製備方法,諸如懸浮聚合、乳化聚合、塊狀聚合、或溶液聚合等。 First, in order to prepare the acrylic resin film of the present invention, a copolymer resin solution containing methyl methacrylate monomer, phenyl maleimide diimide monomer and butyl methacrylate monomer is prepared. In the method for preparing the copolymer monomer, a method for preparing a copolymer resin known in the art, such as suspension polymerization, emulsification polymerization, bulk polymerization, or solution polymerization, can be used.

含有丙烯酸樹脂和納米奈米粒子顆粒的主塗料溶液主摻雜溶液的製備 Preparation of main doping solution containing main coating solution containing acrylic resin and nanometer nanometer particles

根據本發明,薄膜係經由溶劑澆鑄法(溶液薄膜形成法) 所製備。在溶劑澆鑄法中,薄膜之製得係藉由將丙烯酸樹脂溶解在澆鑄溶劑中以獲得主摻雜溶液,再將主摻雜溶液澆鑄在一支撐體上,並蒸發溶劑。此外,主摻雜溶液之製備係基於將丙烯酸樹脂及輔助添加劑混合在鑄造溶劑中。 According to the present invention, the film is prepared via a solvent casting method (solution film forming method). In the solvent casting method, the film is prepared by dissolving acrylic resin in the casting solvent to obtain the main doping solution, then casting the main doping solution on a support, and evaporating the solvent. In addition, the preparation of the main doping solution is based on mixing acrylic resin and auxiliary additives in the casting solvent.

以溶劑澆鑄法製備薄膜的情況下,為了製備主摻雜溶液,對於溶劑,有機溶劑是較佳的。對於有機溶劑,較佳地使用鹵化烴。對於鹵化烴、有氯化烴、二氯甲烷及氯仿,其中最佳地係使用二氯甲烷。 In the case of preparing a thin film by a solvent casting method, in order to prepare a main doping solution, an organic solvent is preferable for the solvent. For organic solvents, halogenated hydrocarbons are preferably used. For halogenated hydrocarbons, chlorinated hydrocarbons, dichloromethane and chloroform, dichloromethane is best used.

另外,也可以混合鹵化烴以外的其它有機溶劑使用。有機溶劑包含酯、酮、醚、醇及烴。對於酯,可使用甲酸甲酯、甲酸乙酯、甲酸丙酯、甲酸戊酯、丙烯酸甲酯、丙烯酸乙酯、丙烯酸戊酯等。對於酮,可使用丙酮、甲基乙基酮、二乙基酮、二異丁基酮、環己酮、甲基環己酮等。對於醚,可使用二異丙醚、二甲氧基甲烷、二甲氧基乙烷、1,4-二噁烷、1,3-二氧戊環烷、四氫呋喃、苯甲醚、苯乙醚等。對於醇,可使用甲醇、乙醇、1-丙醇、2-丙醇、1-丁醇、2-丁醇、叔-丁醇、1-戊醇、2-戊醇、2-甲基-2-丁醇、環己醇、2-氟乙醇、2,2,2-三氟乙醇、2,2,3,3-四氟-1-丙醇等。 In addition, organic solvents other than halogenated hydrocarbons may be mixed and used. Organic solvents include esters, ketones, ethers, alcohols, and hydrocarbons. For the ester, methyl formate, ethyl formate, propyl formate, pentyl formate, methyl acrylate, ethyl acrylate, pentyl acrylate, etc. can be used. For the ketone, acetone, methyl ethyl ketone, diethyl ketone, diisobutyl ketone, cyclohexanone, methyl cyclohexanone and the like can be used. For ether, diisopropyl ether, dimethoxymethane, dimethoxyethane, 1,4-dioxane, 1,3-dioxolane, tetrahydrofuran, anisole, phenethyl ether, etc. can be used . For alcohol, methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, tert-butanol, 1-pentanol, 2-pentanol, 2-methyl-2 -Butanol, cyclohexanol, 2-fluoroethanol, 2,2,2-trifluoroethanol, 2,2,3,3-tetrafluoro-1-propanol, etc.

更佳地使用二氯甲烷做為主要溶劑,且醇可以用做次要溶劑。具體而言,混合溶劑較佳地以重量比為80:20至95:5之二氯甲烷與醇的混合比率混合。而且,混合溶劑更佳地係以85:15之二氯甲烷與甲醇的混合比率混合。 More preferably, dichloromethane is used as the main solvent, and alcohol can be used as the secondary solvent. Specifically, the mixed solvent is preferably mixed at a mixing ratio of dichloromethane and alcohol in a weight ratio of 80:20 to 95:5. Furthermore, the mixed solvent is more preferably mixed at a mixing ratio of 85:15 dichloromethane and methanol.

在丙烯酸樹脂薄膜製備方法中,可使用更多的輔助添加劑。在主摻雜溶液中,在各個製備過程中,可以根據如紫外線抑制劑、微粒、紅外光吸收劑、脫模劑等的輔助添加劑的使用來添加輔助添加劑。具體類型的添加劑不受限制於本領域通常所使用的添加劑,且其含量較佳地係在不降低薄膜性能的範圍內來使用。另外,加入添加劑的時間係根據添 加劑的種類來確定。可以實施最後在摻雜製劑中添加添加劑的工序。 In the preparation method of the acrylic resin film, more auxiliary additives can be used. In the main doping solution, in each preparation process, auxiliary additives may be added according to the use of auxiliary additives such as ultraviolet inhibitors, microparticles, infrared light absorbers, mold release agents, and the like. The specific type of additives is not limited to those commonly used in the art, and its content is preferably used within a range that does not degrade film performance. In addition, the time for adding additives is determined according to the type of additives. The process of finally adding additives to the doping preparation may be carried out.

對於本發明之添加劑,可使用PMMA材料顆粒。 For the additives of the present invention, PMMA material particles can be used.

經由上述方法所獲得的主摻雜溶液可以用室溫溶解法、高溫溶解法或低溫溶解法來製備。 The main doping solution obtained through the above method can be prepared by a room temperature dissolution method, a high temperature dissolution method, or a low temperature dissolution method.

薄膜之形成過程 Film formation process

在本發明的溶劑澆鑄方法中,將主摻雜溶液從加壓模具的噴嘴澆注在金屬支撐體上,於預定時間離開,並形成半乾燥狀態的薄膜。然後將薄膜從金屬支撐體上剝離,送入乾燥系統,並經由乾燥來除去溶劑。而且,處於乾燥狀態的薄膜進行第一軸拉伸處理或第二拉伸處理。藉由執行拉伸步驟,可以增加保護膜的膜均勻性和相位差值。 In the solvent casting method of the present invention, the main doping solution is cast on the metal support from the nozzle of the pressurized mold, leaving at a predetermined time, and a semi-dry film is formed. The film is then peeled from the metal support, sent to a drying system, and the solvent is removed via drying. Furthermore, the film in a dry state is subjected to the first-axis stretching treatment or the second stretching treatment. By performing the stretching step, the film uniformity and phase difference of the protective film can be increased.

具體而言,所獲得的主摻雜溶液經由澆鑄模具澆鑄在支撐體上而形成丙烯酸樹脂片。支撐體可適用於蒸發存在於澆鑄溶液中的溶劑以形成丙烯酸樹脂薄膜,同時可輸送從模具擠壓出的片材澆鑄溶液。支撐體或其表面係由金屬構成,因此較佳地要對表面進行拋光處理,對於支撐體,較佳地使用諸如不銹鋼帶等之鋼帶。此外,關於金屬支撐體的表面溫度,如果溫度較高,存在於未稀釋的澆鑄溶液中的溶劑的蒸發速度較快,但如果溫度太高,則會有未稀釋的澆鑄溶液起泡或平坦性變差的問題,雖然根據溶劑而有不同的溫度,其較佳地為0℃至75℃,更佳地為5℃至45℃。對於支撐體,可以使用平面傳送帶形式的金屬支撐體。 Specifically, the obtained main doping solution is cast on a support via a casting mold to form an acrylic resin sheet. The supporting body can be adapted to evaporate the solvent present in the casting solution to form an acrylic resin film, and at the same time can convey the sheet casting solution extruded from the mold. The support or its surface is made of metal, so the surface is preferably polished. For the support, a steel belt such as a stainless steel belt is preferably used. In addition, regarding the surface temperature of the metal support, if the temperature is higher, the evaporation rate of the solvent present in the undiluted casting solution is faster, but if the temperature is too high, there will be blistering or flatness of the undiluted casting solution The problem of deterioration, although there are different temperatures depending on the solvent, it is preferably 0°C to 75°C, more preferably 5°C to 45°C. For the support, a metal support in the form of a flat conveyor belt can be used.

再者,在上述方法中形成的丙烯酸樹脂片經過溫和的拉伸步驟,且在預熱過程中,丙烯酸樹脂薄片的玻璃轉化溫度(Tg)為100℃或更高。本發明的丙烯酸樹脂薄膜在上述條件下經過溫和的拉伸步驟,可將被夾子或銷釘損壞的薄膜表面左側及右側端部小心移除,並且通過乾燥步驟來製備薄膜。 Furthermore, the acrylic resin sheet formed in the above method undergoes a mild stretching step, and during the preheating process, the glass transition temperature (Tg) of the acrylic resin sheet is 100°C or higher. The acrylic resin film of the present invention undergoes a mild stretching step under the above conditions, and the left and right ends of the film surface damaged by the clip or pin can be carefully removed, and the film can be prepared through the drying step.

在使用柔韌拉伸裝置的情況下,較佳地使用能夠經由該柔韌的左右夾持工具來控制薄膜從左到右的夾持長度。 In the case of using a flexible stretching device, it is preferable to use a flexible left and right clamping tool to control the clamping length of the film from left to right.

在使用該柔韌拉伸裝置的情況下,拉伸操作可以多階段進行,並且還較佳地在澆鑄方向和寬度方向進行雙軸拉伸。此外,雙軸拉伸可以同時或逐步進行。在「逐步」的情況下,可以在不同的方向上相繼進行拉伸,或者也可以將一個方向的拉伸分成多個階段,且在任何階段施用不同方向的拉伸。同時的雙軸拉伸包含在一個方向上拉伸而在其它待收縮的方向上鬆弛張力。同時雙軸拉伸的拉伸倍率較佳地在寬度方向和長度方向兩者均為1.01至2.0倍。 In the case of using the flexible stretching device, the stretching operation can be performed in multiple stages, and it is also preferable to perform biaxial stretching in the casting direction and the width direction. In addition, biaxial stretching can be performed simultaneously or gradually. In the case of "gradual", stretching can be performed in different directions in succession, or stretching in one direction can be divided into multiple stages, and stretching in different directions can be applied at any stage. Simultaneous biaxial stretching involves stretching in one direction and relaxing tension in other directions to be contracted. The stretching ratio of simultaneous biaxial stretching is preferably 1.01 to 2.0 times in both the width direction and the length direction.

乾燥裝置通常將熱空氣吹到網的兩個表面上,但也可以使用微波的加熱裝置來代替熱風。然而,太快的乾燥可能容易損壞完成後的薄膜的平整度。 Drying devices usually blow hot air onto both surfaces of the net, but microwave heating devices can also be used instead of hot air. However, drying too quickly may easily damage the flatness of the finished film.

本發明藉由上述方法製備的丙烯酸樹脂薄膜的動摩擦係數可低於0.7。 The dynamic friction coefficient of the acrylic resin film prepared by the above method in the present invention can be lower than 0.7.

在下文中,將參考下面的實例來詳述本發明。然而,本文中所提供的實例係用來說明本發明,本發明的範疇並不限於此。 Hereinafter, the present invention will be described in detail with reference to the following examples. However, the examples provided herein are used to illustrate the present invention, and the scope of the present invention is not limited thereto.

實例1 Example 1 <步驟1>丙烯酸樹脂的製備 <Step 1> Preparation of acrylic resin

使用下式1所示的丙烯酸樹脂。 The acrylic resin shown in Formula 1 below is used.

在這個例子中,其使用90重量份的MMA單元、5重量份的PMI單元及5重量份的MA單元。 In this example, it uses 90 parts by weight of MMA units, 5 parts by weight of PMI units, and 5 parts by weight of MA units.

式1

Figure 107123179-A0202-12-0013-8
m、n及l為整數且等於或大於1。 Formula 1
Figure 107123179-A0202-12-0013-8
m, n and l are integers and are equal to or greater than 1.

<步驟2>包括奈米顆粒的主摻雜溶液的製備 <Step 2> Preparation of main doping solution including nanoparticles

製備一包括有65.19重量份的二氯甲烷、14.31重量份的甲醇、16.45重量份的丙烯酸樹脂、3.69重量份的CSR、0.33重量份的Tinvuin 928(BASF公司,其為紫外線吸收劑)、0.03重量份的二氧化矽(EVOKIN公司,R812)、及0.01重量份的PMMA材料(SOKEN公司,MX150)之主摻雜溶液。 Preparation 1 includes 65.19 parts by weight of methylene chloride, 14.31 parts by weight of methanol, 16.45 parts by weight of acrylic resin, 3.69 parts by weight of CSR, 0.33 parts by weight of Tinvuin 928 (BASF company, which is an ultraviolet absorber), 0.03 parts by weight Parts of silicon dioxide (EVOKIN, R812), and 0.01 parts by weight of the main doping solution of PMMA material (SOKEN, MX150).

<步驟3>薄膜的形成過程 <Step 3> Film formation process

主摻雜溶液係使用一個帶式可撓性裝置而均勻地澆鑄在一寬度為2000mm的不鏽鋼帶支撐體上。在不鏽鋼帶支撐體上的溶劑蒸發掉之後,將丙烯酸樹脂網從該不鏽鋼帶支撐體上剝離。接著用一拉幅機緊抓該丙烯酸樹脂網的兩側,在130℃下沿TD方向拉伸該丙烯酸樹脂網至1.5倍的拉伸率。於拉伸後,寬度維持了幾秒鐘。在寬度方向上鬆弛張力之後,使其在寬度方向上鬆解。於一個設定在90℃下的乾燥部中將該丙烯酸樹脂網乾燥35分鐘,使得丙烯酸樹脂薄膜的膜厚為40μm,且具有滾花,寬度為1900mm,端部寬度為10mm,且高度為8μm。 The main doping solution was cast uniformly on a stainless steel belt support with a width of 2000 mm using a belt flexible device. After the solvent on the stainless steel belt support evaporates, the acrylic resin net is peeled from the stainless steel belt support. Next, grasp the both sides of the acrylic resin web with a tenter, and stretch the acrylic resin web to a stretch ratio of 1.5 times in the TD direction at 130°C. After stretching, the width was maintained for a few seconds. After relaxing the tension in the width direction, let it loosen in the width direction. The acrylic resin web was dried in a drying section set at 90°C for 35 minutes so that the acrylic resin film had a film thickness of 40 μm and had knurling, a width of 1900 mm, an end width of 10 mm, and a height of 8 μm.

比較例1 Comparative example 1

丙烯酸樹脂薄膜係以與實例1相同的方式來製造,除了丙烯酸樹脂薄膜中的PMI及MA含量為0重量%,而滑移材料僅添加二氧化矽顆粒(EVOKIN公司,R812)且不使用PMMA材料顆粒。 The acrylic resin film is manufactured in the same manner as in Example 1, except that the PMI and MA content in the acrylic resin film is 0% by weight, while the slip material only adds silica particles (EVOKIN, R812) and does not use PMMA material Particles.

比較例2 Comparative example 2

丙烯酸樹脂薄膜係以與實例1相同的方式來製造,而滑移材料僅添加二氧化矽顆粒(EVOKIN公司,R812)且不使用PMMA材料顆粒。 The acrylic resin film was manufactured in the same manner as in Example 1, while the slip material only added silica particles (EVOKIN Corporation, R812) and no PMMA material particles were used.

比較例3 Comparative Example 3

丙烯酸樹脂薄膜係以與實例1相同的方式來製造,除了丙烯酸樹脂薄膜中的PMI及MA含量為0重量%。 The acrylic resin film was manufactured in the same manner as in Example 1, except that the PMI and MA contents in the acrylic resin film were 0% by weight.

1.霧度測量 1. Haze measurement

測量實例1及比較例1至3之丙烯酸樹脂薄膜的霧度,結果係顯示於表1中。 The haze of the acrylic resin films of Example 1 and Comparative Examples 1 to 3 was measured, and the results are shown in Table 1.

2.動摩擦係數測量 2. Dynamic friction coefficient measurement

測量實例1及比較例1至3之丙烯酸樹脂薄膜的動摩擦係數,結果係顯示於表1中。 The dynamic friction coefficients of the acrylic resin films of Example 1 and Comparative Examples 1 to 3 were measured, and the results are shown in Table 1.

3.阻隔性測量 3. Barrier measurement

根據以下方法測量實例1及比較例1至3之丙烯酸樹脂薄膜的阻隔性,結果係顯示於表1及第1至4圖中。 The barrier properties of the acrylic resin films of Example 1 and Comparative Examples 1 to 3 were measured according to the following methods. The results are shown in Table 1 and Figures 1 to 4.

A.評估方法及條件 A. Evaluation methods and conditions

將熱梯度測試樣本支撐器放置在丙烯酸樹脂薄膜空氣側/帶側層壓體(10ea)上,以預定壓力(6kg/cm2)棒壓(約20 X 1cm),評估壓模程度(在室溫下壓10分鐘)。 The thermal gradient test sample holder is placed on the acrylic resin film air side/belt side laminate (10ea), the bar pressure (approximately 20 X 1cm) at a predetermined pressure (6kg/cm 2 ), and the degree of stamping is evaluated (in the room) Press for 10 minutes at warm temperature).

-測量環境:溫度24±2℃,濕度30±2% -Measurement environment: temperature 24±2℃, humidity 30±2%

B.測量裝置 B. Measuring device

-熱梯度測試器(棒狀型式,壓力6kg/cm2) -Thermal gradient tester (stick type, pressure 6kg/cm 2 )

Figure 107123179-A0202-12-0015-9
Figure 107123179-A0202-12-0015-9

如表1所述,當根據本發明以溶劑澆鑄法使用丙烯酸樹脂及PMMA顆粒來製備薄膜時,薄膜的霧度、動摩擦係數及阻隔性評估皆為極佳的。 As described in Table 1, when the acrylic casting resin and PMMA particles are used to prepare a film by the solvent casting method according to the present invention, the haze, dynamic friction coefficient, and barrier properties of the film are all excellent.

其中的滑移材料EVONIK公司的R812為一種二氧化矽材料且粒徑小,其在滑移特性中扮演關鍵角色,而SOKEN公司的MX150為PMMA材料且粒徑大,其在阻隔特性中扮演關鍵角色。在丙烯酸樹脂薄膜的例子中,其非常具有堆疊性,但因其部分由分子鏈長的BMA所組成而降 低其堆疊性能。 Among them, the sliding material EVONIK's R812 is a silicon dioxide material with a small particle size, which plays a key role in sliding characteristics, while SOKEN's MX150 is a PMMA material with a large particle size, which plays a key role in barrier properties Character. In the case of the acrylic resin film, it is very stackable, but its stacking performance is reduced because it is partially composed of BMA with a long molecular chain.

因此,在結合這些成分之後,根據本發明之丙烯酸樹脂薄膜具有極佳的滑移特性、阻隔特性及捲繞品質,並可隨著時間的推移而維持住品質。 Therefore, after combining these components, the acrylic resin film according to the present invention has excellent slip characteristics, barrier characteristics, and winding quality, and can maintain the quality over time.

Claims (4)

一種丙烯酸樹脂薄膜,其係以溶劑澆鑄法由包括有下式1所示的丙烯酸樹脂、聚甲基丙烯酸甲酯(PMMA)材料顆粒、及包括有直徑為100至300nm之核殼橡膠(CSR)顆粒或二氧化矽顆粒之奈米粒子之主摻雜溶液所形成,其中按100份丙烯酸樹脂重量計,該丙烯酸樹脂包括73至95重量份的甲基丙烯酸甲酯單元、3至7重量份的苯基順丁烯二醯亞胺單元及2至20重量份的丙烯酸甲酯單元,其中該丙烯酸樹脂薄膜的動摩擦係數為0.7或更低;其中該聚甲基丙烯酸甲酯(PMMA)材料的顆粒粒徑為1至2.0μm,且相對於主摻雜溶液,該PMMA材料顆粒的含量為100至1000ppm,所述二氧化矽顆粒的含量為0.005重量份至0.1重量份,且所述核殼橡膠(CSR)顆粒的含量為2重量份以上及10重量份以下;
Figure 107123179-A0305-02-0020-1
m、n及1為整數且等於或大於1;MMA-PMI-MA 其中MMA為甲基丙烯酸甲酯單元,PMI為苯基順丁烯二醯亞胺單元,而MA為丙烯酸甲酯單元。
An acrylic resin film consisting of acrylic resin, polymethyl methacrylate (PMMA) material particles as shown in Formula 1 below, and core-shell rubber (CSR) with a diameter of 100 to 300 nm by a solvent casting method It is formed by the main doping solution of nanoparticles of particles or silicon dioxide particles, wherein the acrylic resin includes 73 to 95 parts by weight of methyl methacrylate units and 3 to 7 parts by weight based on 100 parts by weight of acrylic resin Phenyl-butadiene diimide unit and 2 to 20 parts by weight of methyl acrylate unit, wherein the dynamic friction coefficient of the acrylic resin film is 0.7 or lower; wherein the particles of the polymethyl methacrylate (PMMA) material The particle size is 1 to 2.0 μm, and relative to the main doping solution, the content of the PMMA material particles is 100 to 1000 ppm, the content of the silicon dioxide particles is 0.005 to 0.1 parts by weight, and the core-shell rubber (CSR) The content of particles is 2 parts by weight or more and 10 parts by weight or less;
Figure 107123179-A0305-02-0020-1
m, n and 1 are integers and are equal to or greater than 1; MMA-PMI-MA where MMA is a methyl methacrylate unit, PMI is a phenyl maleimide unit, and MA is a methyl acrylate unit.
如申請專利範圍第1項所述之丙烯酸樹脂薄膜,其中該丙烯酸樹脂的分子量為50,000g/mol(克/莫耳)至2,500,000g/mol。 The acrylic resin film as described in item 1 of the patent application range, wherein the molecular weight of the acrylic resin is 50,000 g/mol (g/mol) to 2,500,000 g/mol. 如申請專利範圍第1項所述之丙烯酸樹脂薄膜,其中該溶劑澆鑄法的溶劑係用以混合鹵化烴與醇。 The acrylic resin film as described in item 1 of the patent application scope, wherein the solvent of the solvent casting method is used to mix halogenated hydrocarbon and alcohol. 一種製造丙烯酸樹脂薄膜的方法,其包括一拉伸丙烯酸樹脂薄膜的步驟,該丙烯酸樹脂薄膜係以溶劑澆鑄法由包括有下式1所示的丙烯酸樹脂、顆粒粒徑為1至2.0μm之聚甲基丙烯酸甲酯(PMMA)材料顆粒、及包括有直徑為100至300nm之核殼橡膠(CSR)顆粒及二氧化矽顆粒之奈米粒子的主摻雜溶液所形成,其中按100份丙烯酸樹脂重量計,該丙烯酸樹脂包括73至95重量份的甲基丙烯酸甲酯單元、3至7重量份的苯基順丁烯二醯亞胺單元及2至20重量份的丙烯酸甲酯單元,其中該拉伸丙烯酸樹脂薄膜的步驟係在100℃至200℃的拉伸溫度下以30%/分鐘至90%/分鐘的拉伸速率,將丙烯酸樹脂薄膜拉伸至120%至140%的拉伸比率,其中在拉伸之前的殘餘溶劑重量比率為5%至20%;式1
Figure 107123179-A0305-02-0022-2
m、n及1為整數且等於或大於1;MMA-PMI-MA其中MMA為甲基丙烯酸甲酯單元,PMI為苯基順丁烯二醯亞胺單元,而MA為丙烯酸甲酯單元。
A method for manufacturing an acrylic resin film, which includes a step of stretching an acrylic resin film, the acrylic resin film is composed of a polymer including an acrylic resin represented by the following formula 1 and having a particle diameter of 1 to 2.0 μm by a solvent casting method It is formed by the main doping solution of PMMA material particles and nano-particles including core-shell rubber (CSR) particles with a diameter of 100 to 300 nm and silica particles, of which 100 parts are acrylic resin By weight, the acrylic resin includes 73 to 95 parts by weight of methyl methacrylate units, 3 to 7 parts by weight of phenyl maleimide units and 2 to 20 parts by weight of methyl acrylate units, wherein The step of stretching the acrylic resin film is to stretch the acrylic resin film to a stretching ratio of 120% to 140% at a stretching temperature of 100°C to 200°C at a stretching rate of 30%/min to 90%/min , Where the residual solvent weight ratio before stretching is 5% to 20%; Formula 1
Figure 107123179-A0305-02-0022-2
m, n and 1 are integers and are equal to or greater than 1; MMA-PMI-MA where MMA is a methyl methacrylate unit, PMI is a phenyl maleimide unit, and MA is a methyl acrylate unit.
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