TW201934470A - Ball screw elevator device and application components thereof capable of providing multiple safety mechanism protection with lowest maintenance cost - Google Patents

Ball screw elevator device and application components thereof capable of providing multiple safety mechanism protection with lowest maintenance cost Download PDF

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Publication number
TW201934470A
TW201934470A TW107103950A TW107103950A TW201934470A TW 201934470 A TW201934470 A TW 201934470A TW 107103950 A TW107103950 A TW 107103950A TW 107103950 A TW107103950 A TW 107103950A TW 201934470 A TW201934470 A TW 201934470A
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Taiwan
Prior art keywords
ball
sleeve
elevator
floor
steel
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TW107103950A
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Chinese (zh)
Inventor
張連科
李妙真
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張連科
李妙真
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Application filed by 張連科, 李妙真 filed Critical 張連科
Priority to TW107103950A priority Critical patent/TW201934470A/en
Priority to CN201910094533.3A priority patent/CN110116956A/en
Publication of TW201934470A publication Critical patent/TW201934470A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B11/00Main component parts of lifts in, or associated with, buildings or other structures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B11/00Main component parts of lifts in, or associated with, buildings or other structures
    • B66B11/04Driving gear ; Details thereof, e.g. seals
    • B66B11/043Driving gear ; Details thereof, e.g. seals actuated by rotating motor; Details, e.g. ventilation
    • B66B11/0446Driving gear ; Details thereof, e.g. seals actuated by rotating motor; Details, e.g. ventilation with screw-nut or worm-screw gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66BELEVATORS; ESCALATORS OR MOVING WALKWAYS
    • B66B9/00Kinds or types of lifts in, or associated with, buildings or other structures
    • B66B9/02Kinds or types of lifts in, or associated with, buildings or other structures actuated mechanically otherwise than by rope or cable
    • B66B9/025Kinds or types of lifts in, or associated with, buildings or other structures actuated mechanically otherwise than by rope or cable by screw-nut drives

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Types And Forms Of Lifts (AREA)

Abstract

The present invention relates to a dedicated low-floor elevator, which emphasizes the safety application and may be rapidly installed, wherein two or four sets of fixed type ball screw supporting columns and gear chain ball bushings are used as the transmission mechanism for driving the elevator cage. The electric motor is configured as utilizing multiple sets of safety transmission chains that may be synchronously braked by each other and coupled ball bushings to move on the fixed type ball screw supporting columns. Moreover, the controllable unidirectional clutch ball bushing for stabilizing the elevator cage may be combined for supporting the safety operation of elevator cage and stopping at the floor position. Thus, the cage may be prevented from falling down due to power outage or any disaster occurrence, and the turning ring of the unidirectional clutch may be controlled by a connecting rod disposed inside the cage to control the opening or closing, so that the cage may be safely and slowly descending to the nearest lower floor.

Description

一種安全簡易及快速安裝之適用於低樓層電梯裝置及應用組件 Safe, simple and fast installation suitable for low-floor elevator device and application component

本創作係應用滾珠螺桿,與滾珠套筒相互運行旋轉時之低磨耗,無噪音之特性,使用低馬力輸出之電機,藉由螺桿螺旋之斜率,使電梯車廂能藉由所配置之齒鍊輪套筒組,承接被鍊條帶動旋轉之動力,穩定且安全的由內部循環型態鋼珠依循螺桿斜率上升或下降,應用因斜度爬升而省力化之物理特性,使電機需求馬力輸出省力化之目的,並藉由主驅動鍊條之配置,使任一條鍊條斷鍊時,整體機構運行如常無礙,再進而應用可控制式滾針單向離合器,使任何時候停止於預定之樓層或突然停電時,皆能瞬間以機構式滾針干涉力來強制停止旋轉運作,停止電梯車廂下滑,當遭遇停電且電梯非停於上或下一樓層之預定位置時,此時拉動電梯車廂內部連桿手柄,連動單向離合器內之滾針脫離干涉限制,即能滑移回最近之低樓層,並準確停留於下一樓層之預定位置,碰觸撥回件,回復單向離合器定位閉鎖,為一真正安全之不受困電梯設計。 This creation is based on the characteristics of low wear and no noise when the ball screw and the ball sleeve are rotating with each other. The motor with low horsepower output uses the slope of the screw spiral to enable the elevator car to use the configured tooth sprocket. Sleeve set, to receive the power of rotation driven by the chain, stable and safe, the internal circulation type steel ball rises or falls according to the slope of the screw, and uses the physical characteristics of saving energy due to the gradient climbing, so that the motor's required horsepower output is saved And through the configuration of the main drive chain, when any chain is broken, the overall mechanism runs as usual, and then the controllable needle roller one-way clutch is applied to stop at any time on the predetermined floor or when there is a sudden power failure. Both can forcibly stop the rotation operation with the mechanism of the needle roller interference force to stop the elevator car from sliding down. When a power outage occurs and the elevator is not stopped at a predetermined position on the upper or lower floor, the internal lever handle of the elevator car is pulled at this time to interlock The needle in the one-way clutch is out of the interference limit, that is, it can slip back to the nearest lower floor and stay exactly at the predetermined position on the next floor. , Touch the dial back piece, one-way clutch positioned reply lockout, is not a true safety of trapped elevator design.

如第20圖,習知之電梯架構為鋼纜線吊動電梯車廂上下運 行,具高速運行之能力,但須於頂樓設置大型昂貴之主驅動馬達,需設置井道軌道及井坑之土木工程施作,配重裝置,需設置安裝防墜落裝置,需定期巡檢保養安全夾及導引靴及軌道及更換耗損材鋼纜線,須備有發電機組及定期維護之油料保養或大容量之不斷電系統電池之維護。 As shown in Figure 20, the conventional elevator architecture uses steel cables to lift the elevator car up and down. It has the ability to run at high speed, but a large and expensive main drive motor must be installed on the top floor, civil engineering works of shaft tracks and wells need to be set up, counterweight devices need to be equipped with anti-fall devices, and regular inspection and maintenance are required. Clips, guide shoes and rails, and replacement of consumable steel cables, must be equipped with generator sets and regular maintenance oil maintenance or large-capacity uninterruptible system battery maintenance.

習知市面上都以鋼纜電梯為主流,其運行快速,控制平穩及安全,唯受困於電梯之事件時有所聞,因系統主要以電力控制及驅動,整體緊急發電系統或不斷電系統昂貴複雜,電子控制器件損壞易受潮耗損,維護及待機成本非常高昂,並且安裝工時非常長。 Known on the market are steel cable elevators as the mainstream, which runs fast, has smooth and safe control, and is only heard when the elevator is trapped. Because the system is mainly controlled and driven by electricity, the overall emergency power generation system or continuous power The system is expensive and complicated, damage to electronic control devices is prone to moisture loss, maintenance and standby costs are very high, and the installation time is very long.

本發明提供一種具備安全及舒適平穩並且便宜及快速安裝之低樓層專用的滾珠螺桿式電梯,具有安靜及超安全特性之電梯,運行速度較慢約1/3,整體裝置成本只需一般鋼纜式電梯之1/5~1/2,安裝時程只需一般鋼纜線電梯之1/30~1/10,有多重安全機制防護,簡易機械結構式保護裝置,超低維護成本,適合建構安裝於低樓層之建築。 The invention provides a ball-screw elevator with low-floor, safe, comfortable, stable, and cheap and fast installation. The elevator has quiet and ultra-safety characteristics. The running speed is about 1/3 slower, and the overall installation cost only requires ordinary steel cables. 1/5 ~ 1/2 of the elevator, the installation time only needs 1/30 ~ 1/10 of the ordinary steel cable elevator, has multiple safety mechanism protection, simple mechanical structure protection device, ultra low maintenance cost, suitable for construction Installation on low floors.

本發明可快速安裝,提供一種由底部一樓開始往上快速構築,採標準構件安裝,底部底層基礎件螺絲固定後,即可啟動電梯手動調整升降,於電梯內裝載部品上高點直接安裝井道外飾板及電梯頂部之高樓層延伸滾珠螺桿及各樓層控制線路插頭插接及安裝樓層限位開關,2人施工組裝電梯(不含土木工程)最快一天可建置1~3樓,解決施工期耗時 過長之問題。 The invention can be quickly installed, and provides a rapid construction starting from the first floor of the bottom. It adopts standard components for installation. After the foundation of the bottom floor is screwed, the elevator can be manually adjusted to lift. Exterior decoration board and high-level extension ball screw on the top of the elevator, as well as the control line plugs on each floor, plug in and install floor limit switches. Two people construct and assemble the elevator (excluding civil engineering). The fastest can be built on the first to third floors a day Time consuming during construction The problem is too long.

本發明提供一種無須電力之機構式安全操控,無須裝置不斷電系統電池或緊急發電機,即是可控制式單向離合器機構,安裝於螺桿套筒上,並連結於電梯車廂傳動架構上,在一般正常上下運行時,一到預定樓層,不再傳輸動力時,單向離合器即刻機構式閉鎖防止向下滑移,並且同步確保在突發性的停電、斷電時,電梯車廂能即時經由單向離合器鎖定而不滑落,並提供電梯搭乘人員能於電梯廂內部操控,以連桿連結方式拉動來開閉單向離合器,促使電梯車廂能被簡易控制的依自身之重量經由螺桿斜率及電機及減速齒輪之減速比限制,和緩下滑到下一低樓層,讓搭乘人員順利平安如常的走出電梯,無需像一般電梯發生事故時,在被營救前,需度過驚恐被動及無助的救援等待時間,被救援時且須難堪狼狽的爬出電梯。 The invention provides a mechanism-type safety control without electric power, without the need for a battery of an uninterruptible power system or an emergency generator, that is, a controllable one-way clutch mechanism, which is installed on a screw sleeve and connected to an elevator car transmission structure. During normal up-and-down operation, once a predetermined floor is reached and power is no longer transmitted, the one-way clutch instantly locks to prevent downward movement, and synchronously ensures that the elevator car can pass immediately in case of sudden power failure or power failure The one-way clutch locks without slipping, and provides elevator passengers with the ability to operate inside the elevator car. The one-way clutch can be opened and closed by pulling on the connecting rod, so that the elevator car can be easily controlled by its own weight via the screw slope and motor The reduction ratio of the reduction gear is limited to gently descend to the next lower floor, allowing passengers to get out of the elevator smoothly and safely. There is no need to spend panic and helpless waiting time before being rescued when an elevator accident occurs. When he was rescued, he had to embarrassedly climb out of the elevator.

本發明提供一種多方向動力傳輸安全架構,一般電梯車廂最怕的就是鋼纜線斷裂,造成車廂掉落或失去動力傳動下滑,被安全鉗定位於任意位置,而無法順利進出電梯,本發明所提供之傳動鍊條亦不排除因使用年限或其他任何原因產生斷裂,但是本發明之電機傳輸動力到四周各個齒鍊輪套筒,齒鍊輪是由3排齒鍊合併為一體同步,藉由多條鍊條同步同轉向,作動為上升或下降完成,當其中任何一鍊條斷鍊時,其餘任何所剩餘之鍊條亦能100%同步提供一樣的電機馬達所傳輸之動力,可避免因傳輸動力之鏈條斷裂,致使電梯中乘員受困之窘境。 The present invention provides a multi-directional power transmission safety architecture. Generally, the most feared part of an elevator car is a broken steel cable, which causes the car to fall or lose power transmission and slide. It is positioned at any position by the safety gear and cannot enter and exit the elevator smoothly. The transmission chain provided does not rule out the occurrence of breakage due to the service life or any other reasons, but the motor of the present invention transmits power to each of the surrounding toothed sprocket sleeves. The chains are synchronized with the turning, and the action is completed ascending or descending. When any one of the chains is broken, any remaining chain can also provide 100% of the power transmitted by the same motor, which can avoid the chain that transmits power. The break caused the embarrassment of the occupants in the elevator.

本發明提供一種平穩舒適之避震架構,電梯車廂與各個制動套筒間,安裝有避震彈簧,能提供電梯車廂內舒適之乘座感,可避免啟動時及任何原因瞬停時,所產生的振動導致不舒適感。 The invention provides a smooth and comfortable suspension structure. A suspension spring is installed between the elevator car and each brake sleeve, which can provide a comfortable seat feeling in the elevator car, and can avoid the occurrence of the problem during startup and instant stop due to any reason. Vibrations cause discomfort.

本發明提供單、雙螺線之滾珠螺桿及搭配之套筒,適用於輕重負載之低樓層應用選擇。 The invention provides single and double spiral ball screws and matching sleeves, which are suitable for low floor applications with light and heavy loads.

本發明提供中高樓層(約6~7層樓內)之輕負載電梯,以滾珠單或雙螺線螺桿運行,另兩根改為滾珠直線導引柱,於上升之各樓面地板建築與直線導引柱相互間接鎖定,強化導柱對電梯車廂遭遇地震時,地震之橫側向偏移力量的支持。 The invention provides a light-load elevator with medium to high floors (about 6 to 7 floors), which is operated by ball single or double spiral screws, and the other two are changed into ball linear guide columns, which are used to construct buildings and straight lines on each floor. The guide pillars are locked indirectly to each other, which strengthens the support of the guide pillars to the lateral lateral displacement force of the earthquake when the elevator car encounters an earthquake.

1‧‧‧樓面地板組裝限位板 1‧‧‧Floor floor assembly limit board

2‧‧‧電梯正面外圍井道飾板 2‧‧‧Elevator front hoistway decorative panel

3‧‧‧電梯操作呼叫按鈕,(指紋識別認證鈕) 3‧‧‧ elevator operation call button, (fingerprint identification authentication button)

4‧‧‧電梯樓層所在顯示窗 4‧‧‧ Display window where the elevator floor is located

5‧‧‧井道邊角主支撐鋁擠型材 5‧‧‧Shaft corner main support aluminum extrusion profile

6‧‧‧井道側邊飾板 6‧‧‧Side trim of hoistway

7‧‧‧井道側邊飾板透明玻璃窗 7‧‧‧ Clear glass window on the side of the hoistway

8‧‧‧電梯車廂 8‧‧‧ elevator car

9‧‧‧電梯車廂側邊飾板透明玻璃窗 9‧‧‧ Clear glass window on the side of the elevator car

10‧‧‧電梯車廂側邊飾板及透氣孔 10‧‧‧Elevator side panel and ventilation hole

11‧‧‧電梯車廂內側合金地板 11‧‧‧Alloy floor inside elevator car

12‧‧‧電梯車廂進出正門框板 12‧‧‧Elevator car entrance and exit main door frame

13‧‧‧電梯車廂頂部支撐主體板 13‧‧‧Elevator car top support body panel

14‧‧‧電梯車廂頂部檢修通道口(照明與氣扇安裝處) 14‧‧‧ Maintenance access at the top of the elevator car (lighting and fan installation)

15‧‧‧主電機 15‧‧‧Main motor

15-1‧‧‧電機減速齒輪組及齒鍊輪組 15-1‧‧‧motor reduction gear set and tooth sprocket set

16‧‧‧滾珠螺桿地板固定座及井道邊角主支撐鋁擠型固定座 16‧‧‧ Ball screw floor fixing base and main shaft aluminum support type extrusion fixing base

17‧‧‧單螺旋線滾珠螺桿(可套接延長樓層需求) 17‧‧‧Single spiral ball screw (can be socketed to extend the floor)

17-1‧‧‧高承重雙螺旋線滾珠螺桿 (主高附載重量需求,搭配雙螺旋套筒) 17-1‧‧‧High load-bearing double helix ball screw (Main high load weight requirement, with double spiral sleeve)

18‧‧‧第二樓層及更高樓層之延伸滾珠螺桿(可套接延長樓層需求) 18‧‧‧Extended ball screw on the second and higher floors (can be connected to the extended floor requirements)

19‧‧‧3排齒鍊輪 19‧‧‧3 row tooth sprocket

19A‧‧‧電機主動傳動之主動齒鍊輪 19A‧‧‧ Motor active drive sprocket

19-1‧‧‧齒鍊輪第一排齒 19-1‧‧‧tooth sprocket first row of teeth

19-2‧‧‧齒鍊輪第二排齒 19-2‧‧‧ tooth sprocket second row of teeth

19-3‧‧‧齒鍊輪第三排齒 19-3‧‧‧Tooth sprocket third row of teeth

19-4‧‧‧齒鍊輪19銜接套入座,與套筒39以螺絲互鎖 19-4‧‧‧ Tooth sprocket 19 is connected to the socket and interlocked with the sleeve 39 by screws

20‧‧‧齒鍊輪鍊條(雙向傳動,任一邊斷鍊失去動力,另一邊仍能傳動給所有套筒齒鍊輪) 20‧‧‧ Toothed sprocket chain (two-way transmission, if one side loses power when the chain is broken, the other side can still transmit to all sleeve toothed sprocket)

20-1‧‧‧齒鍊輪鍊條(雙向傳動,任一邊斷鍊失去動力,另一邊仍能傳動給所有套筒齒鍊輪) 20-1‧‧‧tooth sprocket chain (two-way transmission, if one side breaks the chain and loses power, the other side can still transmit to all sleeve tooth sprocket)

20-2‧‧‧齒鍊輪鍊條,雙向傳動用(斷鍊時,兩側仍各具動力) 20-2‧‧‧ Tooth sprocket chain, for two-way transmission (when the chain is broken, both sides still have power)

20-3‧‧‧張緊輪(使鍊條具備一定之張緊力度) 20-3‧‧‧Tensioner (to make the chain have a certain tension)

21‧‧‧上方主傳動齒鍊輪滾珠套筒驅動組合 21‧‧‧ Upper main drive gear sprocket ball sleeve drive combination

22‧‧‧下方主限制向下滑移之可控單向離合器滾珠套筒組合 22‧‧‧ Controllable one-way clutch ball sleeve combination for main downward movement restriction

23‧‧‧齒鍊輪滾珠套筒組合用之上下之組合限制板,穿過鋼柱34,能上下滑動,使連動之電梯車廂經由彈簧29具上下彈性滑移舒適功能 23‧‧‧Toothed sprocket ball sleeve combination upper and lower combination restriction plate, through steel column 34, can slide up and down, so that the linked elevator car through the spring 29 with the elastic sliding comfort function

24‧‧‧單向離合器滾珠套筒,上下之組合限制板,使連動之電梯車廂具上下彈性滑移舒適功能 24‧‧‧ One-way clutch ball sleeve, upper and lower combined limiting plate, which makes the elevator car with comfortable sliding function up and down

25‧‧‧使上下板閉鎖為一體組合之兩側具固定尺寸距離之支柱,用於組合件21 25‧‧‧ The upper and lower plates are locked into an integrated combination, and the pillars with a fixed distance on both sides are used for the assembly 21

26‧‧‧使上下板閉鎖為一體組合之兩側具固定尺寸距離之支柱,用於組合件22 26‧‧‧The upper and lower plates are locked into an integrated combination, and the pillars with a fixed distance on both sides are used for the assembly 22

27‧‧‧支柱25之上方承重舒適穩定彈簧蓋 27‧‧‧ Load-bearing comfortable and stable spring cover above the pillar 25

28‧‧‧承重壓縮舒適穩定用-彈簧 28‧‧‧ Load-bearing compression comfort and stability-spring

29‧‧‧電梯車廂重量承重壓縮及運行舒適穩定用-彈簧 29‧‧‧Elevator car weight load compression and comfortable and stable operation-spring

30‧‧‧停機時避震,向下運行時穩定用-彈簧 30‧‧‧ Suspension when stopping, stable when running downwards-spring

31‧‧‧電梯車廂重量承重壓縮避震及運行舒適穩定用-彈簧 31‧‧‧Elevator car weight bearing compression shock absorption and comfortable and stable operation-spring

32‧‧‧運行時穩定用-彈簧 32‧‧‧ Stability for running-spring

33‧‧‧彈簧定位用中空內螺紋螺母,上方具防旋轉螺絲孔位 33‧‧‧ Hollow internal thread nut for spring positioning, with anti-rotation screw hole on top

33-1‧‧‧固定於支柱34之外螺紋片,與螺母33互鎖,具凸台與鋼柱34定位及插銷孔與34-2相互定位,可定位防旋轉 33-1‧‧‧ is fixed to the thread piece outside the pillar 34, interlocked with the nut 33, with a boss and the steel post 34 positioning, and the pin hole and 34-2 are mutually positioned, which can be positioned to prevent rotation

33-2‧‧‧防旋轉螺絲定位孔 33-2‧‧‧Anti-rotation screw positioning hole

34‧‧‧鋼柱,電梯車廂與傳動套筒串接之兩側支柱,作為電梯車廂上頂板與下方地板之結合桿及運行於滾珠螺桿時,吸收套筒可能產生之些微偏移彈性扭轉 34‧‧‧steel column, the pillars on both sides of the elevator car and the transmission sleeve in series, as the connecting rod of the upper roof of the elevator car and the floor below, and when running on the ball screw, the absorber sleeve may slightly elastically twist and twist

34-1‧‧‧定位用凹槽 34-1‧‧‧Pocket for positioning

34-2‧‧‧防旋轉插銷定位孔 34-2‧‧‧Anti-rotation pin positioning hole

35‧‧‧滾珠螺桿螺紋閉鎖串接定位件 35‧‧‧ Ball screw thread lock series positioning piece

36‧‧‧延伸樓層用滾珠螺桿之螺紋閉鎖串接定位件(於中心線上,以螺絲穿越與定位件35中心孔內螺紋鎖緊閉合) 36‧‧‧Extended floor with ball screw thread lock series positioning parts (on the center line, screw through and screw in the center hole of positioning center 35)

37‧‧‧標準止推軸承 37‧‧‧standard thrust bearing

38‧‧‧套筒內循環之滾動鋼珠 38‧‧‧ Rolling steel balls circulating in the sleeve

38-1‧‧‧鋼珠導流件 38-1‧‧‧steel ball deflector

39‧‧‧滾珠旋轉套筒組,具套筒及鋼珠38及鋼珠導流件 39‧‧‧ Ball rotating sleeve set, with sleeve and steel ball 38 and steel ball deflector

39-1‧‧‧單向離合器滾針外側固定環,固定於上限制板24上 39-1‧‧‧ One-way clutch needle roller outer fixing ring, fixed on upper limit plate 24

39-2‧‧‧單向離合器內側滾針 39-2‧‧‧ Needle roller inside one-way clutch

39-3‧‧‧單向離合器內側滾針彈簧 39-3‧‧‧ Needle spring inside one-way clutch

39-4‧‧‧單向離合器活動滾針撥動環 39-4‧‧‧One-way clutch movable needle ring

39-5‧‧‧單向離合器活動滾針撥動環復位彈簧 39-5‧‧‧One-way clutch movable roller reset ring return spring

39-6‧‧‧單向離合器滾針外側固定環內側之斜面 39-6‧‧‧ Bevel on the inside of the outer ring of the one-way clutch needle roller

39-7‧‧‧滾針撥動環-撥桿 39-7‧‧‧ Needle Roller Ring-Lever

39-8‧‧‧撥桿39-7之激磁電磁線圈 39-8‧‧‧Excitation magnetic coil of 39-7

39-9‧‧‧套筒上方之同步環與滾針接觸干涉 39-9‧‧‧The synchronizing ring above the sleeve interferes with the needle

39-10‧‧‧套筒中的鋼珠螺旋導軌 39-10‧‧‧Steel ball spiral guide in sleeve

39-11‧‧‧鋼珠38於套筒39內部循環孔 39-11‧‧‧steel ball 38 circulating hole in sleeve 39

39-12‧‧‧鋼珠38填充替換槽 39-12‧‧‧Steel ball 38 fills the replacement slot

40‧‧‧剖面示意,單螺旋套筒,升程1螺距 (適用於齒鍊輪滾珠套筒與離合器滾珠套筒) 40‧‧‧ cross section, single spiral sleeve, lift 1 pitch (Applicable to toothed sprocket ball sleeve and clutch ball sleeve)

40-1‧‧‧剖面示意,雙螺旋套筒,升程1螺距(適用於齒鍊輪滾珠套筒與離合器滾珠套筒) 40-1‧‧‧ cross section, double spiral sleeve, lift 1 pitch (applicable to toothed sprocket ball sleeve and clutch ball sleeve)

41‧‧‧頂層樓頂固定座42限位集成板 41‧‧‧Top-level roof mount 42 limit integrated board

42‧‧‧滾珠螺桿樓頂板固定座及井道邊角主支撐鋁擠型固定座 42‧‧‧ Ball screw floor top plate fixing seat and main shaft corner support aluminum extrusion type fixing seat

43‧‧‧固定座42螺紋頂升螺帽 43‧‧‧Fixing 42-thread jack nut

44‧‧‧固定座42螺紋頂升閉鎖螺母 44‧‧‧Fixing 42-thread jacking lock nut

45‧‧‧滾珠螺桿最頂層螺紋閉鎖串接件 45‧‧‧ Ball screw topmost thread lock series

46‧‧‧電梯車廂各樓面直線滾珠滑塊支撐導引柱 46‧‧‧Linear ball slider support guide column on each floor of elevator car

47‧‧‧滾珠中高層樓面支撐銜接件(與井道邊角主支撐鋁擠型材閉鎖) 47‧‧‧ Ball mid-to-high-rise floor support connecting piece (locked with the main support aluminum extrusion profile at the corner of the hoistway)

47-1‧‧‧樓面支撐銜接肋 47-1‧‧‧Floor support ribs

48‧‧‧滾珠直線圓柱滑塊座組合,具1/8圓缺口運行穿越銜接件47 48‧‧‧ Ball linear cylindrical slider seat combination, with 1/8 round notch running through joint 47

48-1‧‧‧圓柱形滾珠直線滑筒 48-1‧‧‧ cylindrical ball linear slide

48-2‧‧‧圓柱形滾珠直線滑筒上滾珠導流件 48-2‧‧‧ Ball deflector on cylindrical ball linear slide

48-3‧‧‧圓柱形滾珠直線滑筒下滾珠導流件 48-3‧‧‧ Cylindrical Ball Linear Slider Under Ball Guide

48-4‧‧‧圓柱形滾珠直線滑筒上組裝板 48-4‧‧‧Assembly plate on cylindrical roller linear slide

48-5‧‧‧圓柱形滾珠直線滑筒下組裝板 48-5‧‧‧ Cylindrical Ball Linear Slider Assembly Board

48-6‧‧‧圓柱形滾珠直線滑筒缺口 48-6‧‧‧ Cylindrical ball linear slide notch

49‧‧‧鋼珠38填充替換工具 49‧‧‧steel ball 38 filling replacement tool

49-1‧‧‧鋼珠38新料填充盒 49-1‧‧‧steel ball 38 new material filling box

49-2‧‧‧鋼珠38擠壓件 49-2‧‧‧steel ball 38 extrusion

49-3‧‧‧擠壓件壓縮彈簧 49-3‧‧‧Compression spring

49-4‧‧‧直線棘齒帶動件 49-4‧‧‧Straight Ratchet Drive

49-5‧‧‧鋼珠38填充工具手柄 49-5‧‧‧steel ball 38 filled tool handle

49-6‧‧‧鋼珠38填充工具壓入棘齒擠壓手指按壓柄 49-6‧‧‧steel ball 38 filling tool pressed into ratchet teeth to squeeze the finger pressing handle

49-7‧‧‧棘齒擠壓手指按壓柄旋轉中心軸 49-7‧‧‧ ratchet pinch handle rotation center axis

50‧‧‧習知鋼纜電梯之主驅動電機 50‧‧‧Learn the main drive motor of steel cable elevator

51‧‧‧頂樓層樓板 51‧‧‧top floor

52‧‧‧鋼纜線轉運輪 52‧‧‧Steel Cable Transfer Wheel

53‧‧‧鋼纜電梯車廂之運行軌道 53‧‧‧Railway of steel cable car

54‧‧‧控制箱 54‧‧‧Control Box

55‧‧‧鋼纜線配重塊 55‧‧‧Steel cable counterweight

56‧‧‧鋼纜電梯車廂之防墜落夾安全鉗 56‧‧‧fall-proof safety gear for wire rope elevator car

57‧‧‧鋼纜電梯車廂軌道導引靴 57‧‧‧Steel Guide Rail Boots

58‧‧‧鋼纜線 58‧‧‧steel cable

59‧‧‧不斷電裝置或發電機 59‧‧‧Uninterruptible device or generator

60‧‧‧習知之鋼纜懸吊電梯車廂 60‧‧‧ Known wire rope suspension elevator car

第一圖係本發明之適用於低樓層之滾珠螺桿電梯之立體圖,具外井道飾板之示意圖。 The first figure is a perspective view of a ball screw elevator suitable for low floors according to the present invention, and a schematic diagram of an outer hoistway decorative plate.

第二圖係本發明之適用於低樓層之滾珠螺桿電梯之車廂及傳動組件配置立體圖。 The second figure is a perspective view of the configuration of the carriage and transmission components of the ball screw elevator suitable for low floors of the present invention.

第三圖係本發明之滾珠螺桿電梯傳動組件之正視圖,為馬達電機及傳動齒輪減速及齒鍊輪及鍊條配置立體圖。 The third figure is a front view of the ball screw elevator drive assembly of the present invention, which is a perspective view of a motor, a gear reduction, a gear sprocket and a chain.

第四圖係本發明之滾珠螺桿及傳動組件之立體圖,馬達電機及傳動鍊條配置立體圖。 The fourth figure is a perspective view of a ball screw and a transmission assembly of the present invention, and a perspective view of a motor motor and a transmission chain arrangement.

第五圖係本發明之齒鍊輪配置5鍊條之傳動鍊條配置立體示意圖。 The fifth figure is a schematic perspective view of the transmission chain arrangement of the five-chain tooth sprocket arrangement of the present invention.

第六圖係本發明之滾珠螺桿之傳動組件及單螺旋及等螺距雙螺旋比較正視示意圖。 The sixth figure is a schematic front view of the transmission component of the ball screw of the present invention and a single screw and a double-helix with equal pitch.

第七圖係本發明之滾珠螺桿之傳動組件及單獨顯示傳動組件配置比較之立體示意圖。 The seventh figure is a schematic perspective view showing the comparison of the transmission assembly of the ball screw of the present invention and the configuration of the transmission assembly alone.

第八圖係本發明之3排齒鍊輪及螺旋滾珠套筒組件之立體示意圖。 The eighth figure is a three-dimensional schematic diagram of the three-row tooth sprocket and the spiral ball sleeve assembly of the present invention.

第九圖係本發明之單螺旋及雙螺旋滾珠套筒組件之剖面示意圖。 The ninth figure is a schematic cross-sectional view of the single-spiral and double-spiral ball sleeve assemblies of the present invention.

第十圖係本發明之可控制式單向離合器之組件示意圖。 The tenth figure is a schematic diagram of the components of the controllable one-way clutch of the present invention.

第十一圖係本發明之可控制式單向離合器之組件立體示意圖。 The eleventh figure is a perspective view of the components of the controllable one-way clutch of the present invention.

第十二圖係本發明之單螺旋及雙螺旋單向離合器套筒組件之剖面示意圖。 The twelfth figure is a schematic cross-sectional view of the single-spiral and double-spiral one-way clutch sleeve assemblies of the present invention.

第十三圖係本發明之滾珠螺桿延伸件架設樓頂樓板定位及組件立體示意圖。 The thirteenth figure is a perspective view of the positioning and components of the roof slab erected by the ball screw extension of the present invention.

第十四圖係本發明之車廂結構。 The fourteenth figure is the carriage structure of the present invention.

第十五圖係本發明之套筒39之鋼珠38內循環圖示。 The fifteenth figure is an internal circulation diagram of the steel ball 38 of the sleeve 39 of the present invention.

第十六圖係本發明之套筒39之鋼珠38填充及替換之示意圖。 The sixteenth figure is a schematic diagram of the filling and replacement of the steel balls 38 of the sleeve 39 of the present invention.

第十七圖係本發明之中低樓層之立體圖示1,增加各樓層外井道銜接固定件,將導引延伸柱間接的固定於各樓面。 The seventeenth figure is a three-dimensional illustration 1 of the middle and lower floors of the present invention. An external shaft connecting fixture for each floor is added, and the guide extension column is indirectly fixed to each floor.

第十八圖係本發明之中低樓層之立體圖示2,增加各樓層外井道銜接固定件,將導引延伸柱間接的固定於各樓面。 The eighteenth figure is a three-dimensional illustration 2 of the middle and lower floors of the present invention. An external shaft connecting fixture for each floor is added to fix the guide extension column indirectly to each floor.

第十九圖係本發明之中低樓層專用之具一缺口的直線圓柱形滑塊座 48及直線滑塊座48穿越銜接座47之立體示意圖。 The nineteenth figure is a linear cylindrical slider seat with a gap for the middle and low floors of the present invention. The three-dimensional schematic diagram of 48 and the linear slider seat 48 passing through the joint seat 47.

第二十圖係習知之鋼纜吊掛式電梯車廂及其搭配組件之示意圖。 The twentieth figure is a schematic diagram of a conventional steel cable suspended elevator car and its associated components.

第二十一圖 為第七圖之齒鍊輪滾珠套筒部分之放大圖示。 The twenty-first figure is an enlarged view of the toothed sprocket ball sleeve part of the seventh figure.

第二十二圖 為第七圖之單向離合器滾珠套筒部分之放大圖示。 The twenty-second figure is an enlarged view of the ball sleeve part of the one-way clutch of the seventh figure.

第二十三圖 為第五圖之齒鍊輪配置5鍊條之傳動鍊條配置圖之右側放大圖示。 The twenty-third figure is an enlarged illustration of the right side of the transmission chain configuration diagram of the fifth chain of the tooth sprocket with five chains.

第二十四圖 為第十三圖之滾珠螺桿延伸件架設樓頂樓板定位及組件立體示意放大圖。 The twenty-fourth figure is an enlarged view of the positioning and components of the top floor and the floor of the ball screw extension of the thirteenth figure.

一種安全簡易及快速安裝之適用於低樓層電梯,請參閱第一圖、第二圖,本發明係提供一種不需要傳統電梯頂樓電機、井道、井坑空間之土木工程,即可方便施工現場快速安裝,能以極短的時間,安裝好電梯安全運行,因此能以更經濟的費用,獲取電梯的使用來提升生活之需求及便利,並且以更高規格的安全設計裝置,更少的附屬件配置,來達成本發明之安全並簡易的目的。本發明之低樓層電梯,可為小型3~7人輕負載對角布置2根滾珠螺桿17及2根直線導引柱46之別墅或中高樓層型,或為本案列舉之一般4根滾珠螺桿17之輕負載單螺線或重負載雙螺線之家用或商用之低樓層電梯,包含第一圖,電梯外圍井道邊角主支撐鋁擠型材5,直接安裝被定位於樓面地板組裝限位板1上,電梯正面外圍井道飾板2,井道側邊飾板6,固定於四周之邊角主支撐鋁擠型材5上,強 化透明玻璃窗7安裝於井道側邊飾板6上,提供載人電梯車廂8升降時之安全井道空間,請參閱第二圖,說明電梯車廂運行整體架構,如電梯車廂側邊角落安裝滾珠螺桿17,固定於地板固定座16之上,齒鍊輪滾珠套筒驅動組合21與單向離合器滾珠套筒組合22,穿過滾珠螺桿17並依循滾珠螺桿上螺旋鋼珠軌道升降,齒鍊輪滾珠套筒驅動組合件21與單向離合器滾珠套筒組合件22並藉由鋼柱34與電梯車廂連結為一整體,電梯車廂之頂部支撐主體板13也藉由鋼柱34連結電梯車廂內側合金地板11,其中再以進出正門框板12及側邊飾板10鎖固,並將強化玻璃安裝於車廂側邊飾板透明玻璃窗框9上,形成電梯車廂主體8及其傳輸動力之配置架構佈署。 A safe, easy and fast installation suitable for low-floor elevators. Please refer to the first and second figures. The present invention provides a civil engineering that does not require a traditional elevator top-floor motor, shaft, and pit space, which can facilitate the construction site quickly. The installation can install the elevator in a very short time to run safely, so it can acquire the use of the elevator at a more economical cost to enhance the needs and convenience of life, and design the device with higher specifications and fewer accessories Configuration to achieve the safety and simplicity of the invention. The low-floor elevator of the present invention can be a small villa with 3 to 7 people and a light load diagonally arranged with 2 ball screws 17 and 2 linear guide columns 46 or a high-rise floor type, or the general 4 ball screws 17 listed in this case. Low-floor single-spiral or heavy-duty dual-spiral low-floor domestic or commercial elevators, including the first picture, the elevator's peripheral shaft corner corners are mainly supported by aluminum extrusion profiles 5, which are directly installed and positioned on the floor and floor assembly limit plates 1 on the front side of the elevator, the hoistway decorative panel 2, the hoistway side decorative panel 6, fixed to the corners around the main support aluminum extrusion profile 5, strong The transparent glass window 7 is installed on the side panel 6 of the hoistway to provide a safe hoistway space when the passenger elevator car 8 rises and falls. Please refer to the second figure to explain the overall structure of the elevator car operation, such as installing ball screws on the side corners of the elevator car 17, fixed on the floor mount 16, the toothed sprocket ball sleeve drive combination 21 and the one-way clutch ball sleeve combination 22, pass through the ball screw 17 and follow the spiral steel ball track on the ball screw to lift, the toothed sprocket ball sleeve The cylinder driving assembly 21 and the one-way clutch ball sleeve assembly 22 are connected to the elevator car by a steel column 34 as a whole. The top supporting body plate 13 of the elevator car is also connected to the alloy floor 11 inside the elevator car by the steel column 34. Among them, the main door frame 12 and the side trim 10 are locked in and out, and reinforced glass is installed on the transparent glass window frame 9 of the side trim of the carriage to form the elevator cabin main body 8 and the configuration structure of power transmission. .

電機驅動鍊條之絕對安全佈署,請參閱第二圖,第三圖,第四圖,第五圖及其放大圖第二十三圖本發明提供一種多方向的動力傳輸方式,確保在任何時間發生傳動鍊條斷裂時,其餘之鏈條上可提供100%完全的傳輸動能,如第三圖示,主電機15,帶動減速齒輪組及齒鍊輪15-1,驅動如第五圖示之主齒鍊輪19A,所有齒鍊輪都具有3排齒,其中以第一排齒19-1及第三排齒19-3帶動兩側鍊條20,傳遞轉動動能給兩側之從動後側齒鍊輪19之第一排齒19-1及第三排齒19-3,後兩側之齒鍊輪19再以第二排齒19-2,經由鍊條20-1,驅動前側之兩端齒鍊輪19之第二排齒19-2,前側兩端齒鍊輪19,於各自之第一排齒19-1以鏈條20-2連結,每條鍊條皆以張緊輪2 0-3撐緊轉動,如此即形成多方向之動力傳輸,即是不管是任一條鏈條斷裂,轉動動能都能從其餘鍊條傳入,是故能確保當有任一條鍊條意外斷鍊時,電梯所需之旋轉轉動動力,能保證持續運作,接下來請參閱第四圖,可知由電機15驅動來轉動鍊條所鏈接之齒鍊輪同步帶動滾珠套筒組合件21往上或下運動,轉參閱第二圖示,帶動經由彈簧31及彈簧30和彈簧29所負載之停止時電梯車廂8重量,完成電梯車廂8之上下運行。 For the absolute safe deployment of the motor-driven chain, please refer to the second, third, fourth, fifth, and enlarged diagrams. Figure 23 The present invention provides a multi-directional power transmission method to ensure that at any time When the transmission chain breaks, the remaining chains can provide 100% complete transmission of kinetic energy. As shown in the third diagram, the main motor 15 drives the reduction gear set and the tooth sprocket 15-1 to drive the main gear as shown in the fifth diagram. Sprocket 19A. All toothed sprocket wheels have 3 rows of teeth. Among them, the first row of teeth 19-1 and the third row of teeth 19-3 drive both sides of the chain 20, and transmit the rotational kinetic energy to the driven rear side chains on both sides. The first row of teeth 19-1 and the third row of teeth 19-3 of the wheel 19, and the tooth sprocket 19 on the rear sides use the second row of teeth 19-2 through the chain 20-1 to drive the two ends of the front chain The second row of teeth 19-2 of the wheel 19 and the sprocket 19 at both ends of the front side are connected to the respective first row of teeth 19-1 by a chain 20-2, and each chain is tensioned by a pulley 2 0-3 is tightly rotated, so that multi-directional power transmission is formed, that is, no matter whether any chain is broken, the rotational kinetic energy can be transmitted from the remaining chains, so it can ensure that the elevator is broken when any chain accidentally breaks. The required rotational power can ensure continuous operation. Please refer to the fourth figure below. It can be seen that the toothed sprocket linked by the chain is driven by the motor 15 to synchronously drive the ball sleeve assembly 21 to move up or down. The second diagram drives the weight of the elevator car 8 when stopped by the load of the spring 31, the spring 30, and the spring 29 to complete the up and down operation of the elevator car 8.

電機15驅動齒鍊輪滾珠套筒驅動組合件21,請參閱第六圖,第七圖及其放大圖第二十一圖,第八圖,第九圖,本發明之齒鍊輪滾珠套筒驅動組合件21,下方由彈簧30支撐及停機時避震,上方經由彈簧29負載電梯車廂8之運行避震功能,請參閱第七圖,由上下組合限制板23,固定尺寸之支柱25,2支支柱鎖緊結合成組件,轉參閱第八圖,中間夾持組合包含上下兩組止推軸承37,3排齒鍊輪19並套接入銜接件19-4,並以螺絲閉鎖連接結合滾珠套筒39而成,用於傳遞鍊條所傳輸之轉動動能轉化為滾珠套筒39旋轉,轉參閱第九圖,因套筒旋轉,促使套筒剖面40內部之循環滾動鋼珠38,相對於被固定之滾珠螺桿17做出斜率爬升或斜率下降,因而可得到較低之電機馬力輸出,透過減速比及斜度,得到較重之負荷乘載,而經由斜率展開之三角函數,精確換算出安全係數配置。 The motor 15 drives the toothed sprocket ball sleeve drive assembly 21, please refer to the sixth, seventh and enlarged views of the twenty-first, eighth, and ninth figures, the toothed sprocket ball sleeve of the present invention The driving assembly 21 is supported by a spring 30 at the bottom and shock-absorbing during stopping. The suspension of the elevator car 8 is loaded by a spring 29 at the top. Refer to the seventh figure. The upper and lower combination limit plates 23 and fixed-size pillars 25, 2 The support pillars are locked and combined into a component. Refer to the eighth figure. The middle clamping combination includes two sets of thrust bearings 37, three rows of toothed sprocket 19 and sleeves connected to the connecting piece 19-4. The screws are used to lock and connect the combined balls. The sleeve 39 is used to transfer the rotational kinetic energy transmitted by the chain into the rotation of the ball sleeve 39. Refer to the ninth figure. Due to the rotation of the sleeve, the circulating rolling steel ball 38 inside the sleeve section 40 is promoted. The ball screw 17 makes a slope climb or a slope drop, so a lower motor horsepower output can be obtained. Through the reduction ratio and the slope, a heavier load can be obtained, and the safety factor can be accurately converted through the triangular function of the slope expansion. Configuration.

防止向下滑移之機械結構式安全組件,可控式單向離合器滾珠套筒組合件22,請參閱第六圖,第七圖及其放大圖第二十二圖,第十 圖,第十一圖,第十二圖,本發明之可控式單向離合器滾珠套筒組合件22,當電梯處於上升型態時,滾珠套筒39被拉動,相對於滾珠螺桿,滾珠套筒39呈現左旋上升型態,請參閱第十一圖,此時因滾珠套筒39左旋,帶動內側滾針39-2向左旋壓迫內側滾針彈簧39-3,滾針外側固定環39-1被固定於限制板24不動,可持續壓迫彈簧39-3而轉動,當電梯預設之樓層到位後,單向離合器滾珠套筒39無持續左旋轉動之動能,彈簧39-3反彈將滾針39-2往滾針外側固定環內側斜面39-6推擠,當電梯停止馬達動力不再持續上升時,電梯車廂8則開始被重力影響下滑,滾珠套筒39開始右旋瞬間,滾針39-2受彈簧39-3推擠及受旋轉方向推擠而緊壓斜面39-6及旋轉同步環接觸干涉件39-9,促使滾珠套筒39因同步環接觸干涉件39-9之干涉停止而被強制停止右旋轉動,達成強制閉鎖,阻止電梯車廂8進一步的旋轉下滑,為樓層到位或停電瞬間停車的阻止下滑機制,此為機械結構式安全停機運行,請參閱第十圖,當因停電造成電梯車廂8,停在非樓層預定上下之位置時,可拉動電梯車廂內手柄,手柄由連桿連動滾針撥動環-撥桿39-7,當欲搭乘電梯往下一樓層時,經由電路控制,將電磁線圈39-8激磁吸引拉動滾針撥動環-撥桿39-7,帶動及旋轉單向離合器之活動滾針撥動環39-4並壓縮單向離合器活動滾針撥動環復位彈簧39-5,此時滾針撥動環39-4內側環壓迫推擠內側滾針39-2,及壓縮內側滾針彈簧39-3,此時滾針39-2對滾珠套筒39之上方同步環 39-9之干涉力消除,滾珠套筒39可自由轉動,達成電梯往下樓層的目的,轉參閱第六圖,本發明之單向離合器滾珠套筒組合件22,由上及下2片組合限制板24,固定尺寸之支柱26鎖緊結合成可控單向離合器滾珠套筒組合22,轉參閱第七圖及第十一圖及第十二圖,中間夾持組合包含上下兩組止推軸承37,鎖上同步滾針接觸干涉環39-9於滾珠套筒39上,外側固定環39-1被固定於限制板24下方,於其中插入滾針39-2,彈簧39-3,上方放入滾針撥動環39-4及復位彈簧39-5,成為單向離合器組件。 Mechanical structure type safety component for preventing downward movement, controllable one-way clutch ball sleeve assembly 22, please refer to the sixth figure, the seventh figure and its enlarged view, the twenty-second figure, the tenth figure Figure, Figure 11 and Figure 12, the controllable one-way clutch ball sleeve assembly 22 of the present invention, when the elevator is in an ascending state, the ball sleeve 39 is pulled. Compared with the ball screw, the ball sleeve The barrel 39 shows a left-handed rising pattern. Please refer to the eleventh figure. At this time, because the ball sleeve 39 is left-handed, the inner needle 39-2 is turned to the left to press the inner needle spring 39-3 and the outer ring 39-1 of the needle. It is fixed on the limit plate 24 without moving, and can continue to press the spring 39-3 to rotate. After the elevator preset floor is in place, the one-way clutch ball sleeve 39 does not have the kinetic energy of continuous left rotation. The spring 39-3 rebounds and the needle 39 -2 Push toward the inner inclined surface 39-6 of the outer fixing ring on the outer side of the needle roller. When the elevator stop motor power no longer continues to rise, the elevator car 8 begins to slide down due to the influence of gravity. The ball sleeve 39 starts right-hand rotation and the needle roller 39- 2 Pushed by the spring 39-3 and pushed by the rotation direction, the inclined surface 39-6 and the rotating synchronizing ring contact the interference member 39-9 are pressed, and the ball sleeve 39 is stopped due to the interference of the synchronizing ring contacting the interference member 39-9. Forced to stop right-hand rotation to achieve a forced lock to prevent the elevator car 8 from entering one Rotating and sliding is the mechanism of stopping and sliding down when the floor is in place or instantaneous power failure. Refer to the tenth figure. When the elevator car 8 is stopped at a position other than the floor due to a power failure, it can be stopped. Pull the handle in the elevator car. The handle is linked by the connecting rod to the needle roller dial ring-lever 39-7. When you want to take the elevator to the next floor, the electromagnetic coil 39-8 is attracted by the circuit control to pull the roller needle. Ring-shift lever 39-7, which drives and rotates the movable needle shift ring 39-4 of the one-way clutch and compresses the movable roller shift ring return spring 39-5 of the one-way clutch. At this time, the roller shift ring 39- 4 The inner ring presses and pushes the inner needle roller 39-2 and compresses the inner needle roller spring 39-3. At this time, the needle roller 39-2 is above the synchronization ring of the ball sleeve 39. The interference force of 39-9 is eliminated, and the ball sleeve 39 can rotate freely to achieve the purpose of the elevator going down the floor. Refer to the sixth figure. The one-way clutch ball sleeve assembly 22 of the present invention is composed of two pieces of upper and lower Restriction plate 24, fixed-size pillar 26 is locked and combined into a controllable one-way clutch ball sleeve combination 22, refer to the seventh and eleventh and twelfth figures. The middle clamping combination includes two sets of upper and lower thrust. The bearing 37 is locked on the synchronous roller contact interference ring 39-9 on the ball sleeve 39, and the outer fixing ring 39-1 is fixed below the restricting plate 24, and the roller 39-2, spring 39-3 is inserted into the upper Put the needle roller ring 39-4 and the return spring 39-5 into the one-way clutch assembly.

車廂主體結構,請參閱第十四圖,電梯車廂8整體之結構,由頂部支撐主體板13及車廂下方內側合金地板11,由四周邊角合共8根鋼柱34由螺絲閉鎖,再以螺絲鎖上車廂兩側邊飾板10及進出正門框板12及後側壁板,組合而成車廂結構體,依螺絲強度計算可承載百噸重量,安全無慮。 The main structure of the car, please refer to the fourteenth figure. The overall structure of the elevator car 8 is supported by the top of the main board 13 and the inner alloy floor 11 below the car. The steel pillars 34 are locked by the four peripheral corners and then locked by screws. The side trim panels 10 on both sides of the upper compartment, the front door frame panel 12 and the rear side wall panels are combined to form a compartment structure. It can carry a weight of 100 tons according to the strength of the screw, which is safe and worry-free.

避震彈簧應用,請參閱第二圖,第六圖,第七圖及其放大圖第二十一圖,電梯車廂8整體運行時之重量支撐負荷及避震由彈簧29承載及彈簧28使平順穩定,電梯停機時之避震增加彈簧30及彈簧31,參閱第二圖,電梯車廂8之重量支撐依附於頂部支撐主體板13,其下方由彈簧29支撐,彈簧29穿過鋼柱34及齒鍊輪組合固定支柱25,再由齒鍊輪滾珠套筒組合21之上組合限制板23承載,齒鍊輪滾珠套筒組合21依循滾珠螺桿17之滾珠溝槽及鋼珠38承受荷重及運行之衝擊, 且齒鍊輪滾珠套筒組合21穿過鋼柱34為滑動配合,即是電梯車廂8經由彈簧29,浮動於四周之齒鍊輪滾珠套筒組合21之上組合限制板23之上,是故在人員搭乘電梯時,能經由彈簧29之彈性力,得到平穩之舒適度,請參閱第七圖並藉由支柱25上端穿越之彈簧28,使之趨向平順穩定,彈簧28再經由彈簧蓋27閉鎖限制,並藉由鋼柱34之剛性吸收側向的齒鍊輪啟動扭轉力,另外也藉由彈簧29,消除四周多個齒鍊輪同步經鍊條帶動運作時之可能的非瞬時同步的翹角干涉緩衝,同樣的彈簧31及彈簧32之彈性及鋼柱34扭轉剛性,也藉以消除單向離合器滾珠套筒組合22瞬間煞停時的頓挫感,及吸收瞬間非同步煞停時的距離偏移量,是故,電梯運行時的搭乘感受可得到平順及舒適的體驗。 For the application of suspension springs, please refer to the second, sixth, seventh and enlarged views thereof. The weight support load and shock absorption of the elevator car 8 as a whole are carried by the spring 29 and the spring 28 smooths it. Stability. The suspension of the elevator when the elevator is stopped increases the spring 30 and spring 31. Refer to the second figure. The weight support of the elevator car 8 is attached to the top support body plate 13, and the lower part is supported by the spring 29. The spring 29 passes through the steel column 34 and the teeth. The sprocket combination fixes the pillar 25, and is carried by the combination limiting plate 23 above the toothed sprocket ball sleeve combination 21. The toothed sprocket ball sleeve combination 21 follows the ball groove of the ball screw 17 and the steel ball 38 to bear the load and the impact of the operation , And the toothed sprocket ball sleeve combination 21 passes through the steel column 34 for sliding fit, that is, the elevator car 8 floats on the surrounding toothed sprocket ball sleeve combination 21 above the combination restriction plate 23 through the spring 29, so When people take the elevator, they can get the smooth comfort through the elastic force of the spring 29. Please refer to the seventh figure and use the spring 28 passing through the upper end of the pillar 25 to make it smooth and stable. The spring 28 is then locked by the spring cover 27 Limit, and use the rigidity of the steel column 34 to absorb the lateral tooth sprocket to start the torsional force, and also use the spring 29 to eliminate the possible non-instantaneous synchronous warp angle when multiple tooth sprocket wheels are synchronously driven by the chain. Interference cushioning, the same elasticity of the springs 31 and 32 and the torsional rigidity of the steel column 34 also eliminates the sense of frustration when the one-way clutch ball sleeve combination 22 is momentarily stopped, and absorbs the distance offset when the moment is asynchronously stopped. Therefore, the ride experience during elevator operation can be smooth and comfortable.

鋼珠導流件及套筒循環孔槽之布置應用,請參閱第十五圖,滾珠套筒39中內側具一鋼珠38之螺旋軌道39-10,及具一上下內部循環孔39-11,鋼珠38於螺旋軌道39-10滾動時,經由鋼珠導流件38-1導入內部循環孔39-11,再經由另一側之鋼珠導流件38-1導出進入滾珠套筒39內之螺旋軌道39-10,重複循環,請轉參閱第十六圖,將一鋼珠38替換及填充工具49插入並以螺絲鎖定鋼珠填充替換槽39-12在第十五圖所標示之位置及須先將兩側螺絲卸下拔出39-12之上蓋,回第十六圖示,在鋼珠新料填充盒49-1加入新鋼珠38,手握填充工具手柄49-5,以手指按壓手指按壓柄49-6,手指按壓柄以中心轉軸49-7旋轉,按壓柄49-6上方圓型棘齒 旋轉推動直線棘齒帶動件49-4,帶動擠壓件49-2將落入軌道內之鋼珠38一顆擠壓進入,並推擠先前已耗損之老舊鋼珠38一顆推出螺桿套筒掉出,手指按壓柄49-6隨之鬆開,彈簧49-3將鋼珠擠壓件49-2退出,並使手指按壓柄49-6回復原位,鋼珠新料填充盒49-1再次落入一顆鋼珠進入軌道內,重複此順序,可將鋼珠輕鬆完成替換維護,進行年度定期檢查及替換,無須拆裝其他零件,經濟又快速。 Refer to the fifteenth figure for the arrangement and application of steel ball deflectors and sleeve circulation holes. The ball sleeve 39 has a spiral track 39-10 with a steel ball 38 on the inner side, and an internal circulation hole 39-11 with a steel ball. 38 When the spiral track 39-10 rolls, it is introduced into the inner circulation hole 39-11 through the ball guide 38-1, and then is led into the spiral track 39 in the ball sleeve 39 through the ball guide 38-1 on the other side. -10, repeat the cycle, please refer to the sixteenth figure, insert a steel ball 38 replacement and filling tool 49 and fill the replacement slot with screw lock steel ball 39-12 at the position marked in the fifteenth figure and the two sides must be Remove the screws and pull out the upper cover of 39-12, return to the sixteenth figure, add new steel balls 38 to the steel ball new material filling box 49-1, hold the filling tool handle 49-5, and press the finger to press the handle 49-6 , The finger presses the handle to rotate with the center axis 49-7, and the round ratchet above the handle 49-6 Rotate and push the linear ratchet driver 49-4, and drive the extrusion member 49-2 to squeeze one steel ball 38 into the orbit, and push the old steel ball 38 previously worn out to push out the screw sleeve. Out, the finger pressing handle 49-6 is released, the spring 49-3 ejects the steel ball extrusion 49-2, and returns the finger pressing handle 49-6 to its original position, and the steel ball new material filling box 49-1 falls again A steel ball enters the track, repeating this sequence, the steel ball can be easily replaced and maintained, and the annual regular inspection and replacement can be performed without the need to disassemble other parts, which is economical and fast.

滾珠螺桿之定位及安裝,請參閱第二圖,以樓面地板組裝限位板1定位於地板,固定座16出廠時已調適配合可準確定位安裝於限位板1。轉參閱第七圖,將滾珠螺桿17與螺紋閉鎖串接定位件35及固定座16鎖定,將延伸樓層用滾珠螺桿之螺紋閉鎖串接定位件36及螺紋閉鎖串接定位件35依次閉鎖,參閱第二圖,及第十三圖及其放大圖第二十四圖,鎖定延伸滾珠螺桿18,依序架設向頂層延伸,於頂層延伸滾珠螺桿18上鎖入最頂層螺紋閉鎖串接件45,及頂升閉鎖螺母44及螺紋頂升螺帽43,將頂層樓頂固定座限位集成板41與固定座42對位閉鎖完成後,依序與螺紋頂升螺帽43對位,並將螺紋頂升螺帽43調整與固定座42對中心套入鎖緊,使滾珠螺桿17及其多次增長之延伸滾珠螺桿18上下撐緊於樓面地板組裝限位板1與頂層樓頂固定座限位集成板41間,並使電梯車廂能平順運行,再將頂層樓頂固定座限位集成板41以螺絲完全固定於屋頂樓板,如此上下固定之4軸中心位置間隔尺寸精確,完成電梯升降架設。 For the positioning and installation of the ball screw, please refer to the second figure. The floor board is used to assemble the limit plate 1 to locate on the floor. The fixing seat 16 has been adjusted and installed at the factory to accurately locate and install the limit plate 1. Turning to the seventh figure, the ball screw 17 is locked with the screw lock series positioning member 35 and the fixed seat 16, and the thread lock of the ball screw for the extended floor is connected with the lock member 36 and the screw lock series with the lock member 35 in sequence. The second figure, and the thirteenth figure and its enlarged view, the twenty-fourth figure, lock and extend the ball screw 18, and sequentially set up to extend to the top layer, and lock the topmost thread lock series 45 on the top ball screw 18, And the jacking lock nut 44 and the threaded jacking nut 43, and after the alignment of the top floor fixing seat limit integrated plate 41 and the fixing seat 42 is completed, the screws are sequentially aligned with the threaded jacking nut 43 and the thread The jack nut 43 adjusts and locks the center of the fixed seat 42 to make the ball screw 17 and its multiple-extended ball screw 18 fasten up and down on the floor and floor assembly assembly limit plate 1 and the top floor fixed seat There are 41 integrated boards, so that the elevator car can run smoothly, and then the top-level roof fixed seat limit integrated board 41 is fully fixed to the roof slab with screws. The 4 axis center position fixed up and down is accurate, and the elevator lifting erection is completed. .

單螺線及雙螺線單螺距之加重負載型態運用,請參閱第六圖圖示之單滾珠螺桿及雙滾珠螺桿為相同螺距,單滾珠螺桿17為一般負載,雙滾珠螺桿17-1為重負載,第九圖為齒鍊輪滾珠套筒39之單螺線及雙螺線搭配之圖示,第十二圖為單向離合器滾珠套筒39之單螺線及雙螺線配合之圖示。 Single-spiral and double-spiral single-pitch heavy-duty type applications. Please refer to the sixth figure. The single-ball screw and double-ball screw have the same pitch. The single-ball screw 17 is a normal load. The double-ball screw 17-1 is heavy. The load, the ninth figure is the illustration of the single and double spirals of the toothed sprocket ball sleeve 39, and the twelfth figure is the illustration of the single and double spirals of the one-way clutch ball sleeve 39 .

鋼柱34上外螺紋定位片,如第七圖,外螺紋片33-1內側具凸台,能與鋼柱34上之定位用凹槽34-1契合,及防旋轉插銷定位孔(34-2),透過彈簧定位用中空內螺紋螺母33閉鎖,再以螺絲鎖入防旋轉螺絲定位孔33-2緊緊固定,間接的透過彈簧29支撐齒鍊輪滾珠套筒組合21,於鋼柱34上滑動避震,及透過彈簧31及彈簧32支撐單向離合器組合22,於鋼柱34上滑動避震。 The external thread positioning piece on the steel post 34, as shown in the seventh figure, has a boss on the inner side of the external thread piece 33-1, which can fit with the positioning groove 34-1 on the steel post 34 and an anti-rotation pin positioning hole (34- 2) The hollow internally threaded nut 33 is used to lock the spring through positioning, and then screwed into the anti-rotation screw positioning hole 33-2 to tightly fix it. The indirect through the spring 29 supports the toothed sprocket ball sleeve assembly 21, and the steel column 34 The upper sliding suspension and the one-way clutch combination 22 are supported by the spring 31 and the spring 32, and the steel column 34 is used for sliding suspension.

輕級重量負載中高層電梯(6~7樓以內),請參閱第十七圖,第十八圖,第十九圖,滾珠螺桿17及爬升齒鍊輪滾珠套筒組合21及單向離合器滾珠套筒組合22之裝置採用對角兩組安裝,另外兩組以滾珠直線導引柱46安裝,直線導引柱46上以螺絲鎖上支撐銜接件47,銜接件47又與邊角主支撐鋁擠型材5互鎖,各主支撐鋁擠型材5於各層樓頂板或樓面間以強化金屬飾板件互鎖,並連結互鎖被固定於各建築樓頂板或樓面,並於電梯車廂8上安裝滾珠直線圓柱滑塊座48,電梯車廂8上下運行時,直線圓柱滑塊座48具一缺口,可穿越各樓層之銜接件47之銜接件肋47-1,得以強化及對抗天災地變時之側向偏移力。 Light-weight medium-to-high-rise elevators (within 6th to 7th floors), please refer to Figure 17, Figure 18, Figure 19, Ball Screw 17 and Climbing Gear Sprocket Ball Sleeve Combination 21 and One-way Clutch Ball Sleeve The device of the cylinder combination 22 is installed in two diagonal groups, and the other two are installed with ball linear guide posts 46. The linear guide posts 46 are screw-locked to support the connecting piece 47, and the connecting piece 47 is extruded from the corner main support aluminum. Profiles 5 are interlocked. Each main support aluminum extruded profile 5 is strengthened between the roofs or floors of each floor to strengthen the interlocking of metal trimmings. The interlocking is fixed on the roof or floor of each building and in the elevator car. A ball linear cylindrical slider seat 48 is installed on 8; when the elevator car 8 is moving up and down, the linear cylindrical slider seat 48 has a gap that can pass through the connecting member rib 47-1 of the connecting member 47 on each floor to strengthen and fight against natural disasters. Time-shifted lateral offset force.

Claims (10)

一種適用於低樓層安裝之電梯裝置,其特徵包括:具固定式滾珠螺桿(17),並依樓層高度經由螺紋閉鎖串接定位件(35)及延伸樓層用滾珠螺桿之螺紋閉鎖串接定位件(36)串接延伸滾珠螺桿(18);設置一電梯車廂(8),於其邊角設置鋼柱(34),穿插入齒鍊輪滾珠套筒組合(21),及單向離合器滾珠套筒組合(22);於電梯車廂頂部設一電機(15)驅動齒鍊輪(19A),經鍊條(20)及(20-1)及(20-2)多方向動力安全傳輸傳動,齒鍊輪(19)帶動滾珠套筒(39)旋轉,透過帶動鋼珠(38)往上行或下移,運行於滾珠螺桿(17),及延伸滾珠螺桿(18)之螺旋線上。 An elevator device suitable for low-floor installation, comprising: a fixed ball screw (17), and a thread-locking series positioning member (35) and a thread-locking series positioning member of a ball screw for extending the floor according to the height of the floor (36) An extension ball screw (18) is connected in series; an elevator car (8) is provided, a steel column (34) is arranged at the corner, a gear sleeve ball sleeve assembly (21) is inserted, and a one-way clutch ball sleeve Cylinder assembly (22); a motor (15) is set on the top of the elevator car to drive the toothed sprocket (19A), and the chain (20) and (20-1) and (20-2) multi-directional power safety transmission transmission, the toothed chain The wheel (19) drives the ball sleeve (39) to rotate, moves the ball (38) upward or downward, and runs on the spiral of the ball screw (17) and the extended ball screw (18). 如請求項1所述之適用於低樓層安裝之電梯裝置,所述裝置組件,同步連動多只齒鍊輪(19)搭配多條鍊條(20),提供多方向動力安全傳輸配置;特徵包含,3排齒鍊輪(19),具有齒鍊輪第一排齒(19-1),齒鍊輪第二排齒(19-2),及齒鍊輪第三排齒(19-3)合併為一組零件。 As described in claim 1, the elevator device suitable for low-floor installation, the device component, synchronizes the multiple toothed sprocket (19) with multiple chains (20) to provide a multi-directional power safety transmission configuration; features include, 3-row tooth sprocket (19), with tooth sprocket first row (19-1), tooth sprocket second row (19-2), and tooth sprocket third row (19-3) combined Is a set of parts. 如請求項1所述之適用於低樓層安裝之電梯裝置,所述裝置組件,齒鍊輪滾珠套筒組合(21),特徵包含,齒鍊輪(19),銜接套入座(19-4),滾珠套筒(39),鋼珠(38),鋼珠導流件(38-1)。 The elevator device suitable for low-floor installation as described in claim 1, the device component, the toothed sprocket ball sleeve combination (21), the characteristics include, the toothed sprocket (19), the joint sleeve seat (19-4) , Ball sleeve (39), steel ball (38), steel ball deflector (38-1). 如請求項3所述之適用於低樓層安裝之電梯裝置,所述裝置組件,齒鍊輪滾珠套筒組合(21),新增特徵包含,止推軸承(37),限制板 (23)及支柱(25)。 As mentioned in claim 3, the elevator device suitable for low-floor installation, the device component, the toothed sprocket ball sleeve combination (21), new features include, thrust bearing (37), limit plate (23) and pillars (25). 如請求項1所述之適用於低樓層安裝之電梯裝置,所述裝置組件,單向離合器滾珠套筒組合(22);特徵包含,外側固定環(39-1),離合器內側滾針(39-2),滾針彈簧(39-3),滾針撥動環(39-4),復位彈簧(39-5),滾針接觸干涉同步環(39-9),滾珠套筒(39),鋼珠(38),鋼珠導流件(38-1)。 An elevator device suitable for low-floor installation as described in claim 1, said device component, one-way clutch ball sleeve assembly (22); features include outer fixing ring (39-1), clutch inner needle roller (39 -2), Needle spring (39-3), Needle toggle ring (39-4), Return spring (39-5), Needle contact interference ring (39-9), Ball sleeve (39) , Steel ball (38), steel ball deflector (38-1). 如請求項5所述之適用於低樓層安裝之電梯裝置,所述裝置組件,單向離合器滾珠套筒組合(22),新增特徵包含,止推軸承(37),限制板(24)及支柱(26)。 The elevator device suitable for low-floor installation as described in claim 5, said device component, one-way clutch ball sleeve combination (22), new features include, thrust bearing (37), limit plate (24) and Pillar (26). 如請求項1所述之適用於低樓層安裝之電梯裝置,所述裝置組件,固定式滾珠螺桿(17),特徵包含,單螺旋線滾珠螺桿(17),搭配單螺旋套筒(40),或雙螺旋線滾珠螺桿(17-1)搭配雙螺旋套筒(40-1)。 An elevator device suitable for low-floor installation as described in claim 1, the device component, a fixed ball screw (17), features, a single spiral ball screw (17), with a single spiral sleeve (40), Or double helix ball screw (17-1) with double helix sleeve (40-1). 如請求項1所述之適用於低樓層安裝之電梯裝置,新增特徵包含,支撐導引柱(46),樓面支撐銜接件(47),滾珠直線圓柱滑塊座組合(48)。 As described in claim 1, the elevator device suitable for low-floor installation includes the following features: a support guide post (46), a floor support connecting piece (47), and a ball linear cylindrical slider seat assembly (48). 如請求項1所述之適用於低樓層安裝之電梯裝置,所述裝置組件,電梯車廂(8),特徵包含,由鋼柱(34)結合電梯車廂頂部支撐主體板(13)與內側合金地板(11),於鋼柱(34)上設定位用凹槽(34-1),及防旋轉插銷定位孔(34-2),上方設置外螺紋片(33-1), 以彈簧定位用中空內螺紋螺母(33)套接,經由鋼柱(34)穿越彈簧(29)及彈簧(30)支撐齒鍊輪滾珠套筒組合(21)於鋼柱(34)上避震滑移穩定運作,同樣的經由彈簧(31)及彈簧(32),支撐單向離合器滾珠套筒組合(22)穩定運作,及支撐滾珠直線圓柱滑塊組合(48)穩定運作。 The elevator device suitable for low-floor installation as described in claim 1, the device component, the elevator car (8), includes a steel pillar (34) combined with the main body plate (13) and the inner alloy floor supported by the top of the elevator car (11), setting a positioning groove (34-1) on the steel column (34), and an anti-rotation pin positioning hole (34-2), and an external thread piece (33-1) is arranged above, A hollow internal thread nut (33) for spring positioning is sleeved, and a steel sprocket ball sleeve assembly (21) is supported by a steel post (34) through a spring (29) and a spring (30) to cushion the steel post (34). The sliding operation is stable. Similarly, the spring (31) and the spring (32) support the one-way clutch ball sleeve assembly (22) for stable operation and the ball linear cylinder slider assembly (48) for stable operation. 一種適用於低樓層之電梯裝置,所述裝置之滾珠套筒(39),運行於其內部之鋼珠(38)的填充與快速維護替換之工具(49),特徵包括:鋼珠38新料填充盒(49-1),鋼珠38擠壓件(49-2),擠壓件壓縮彈簧(49-3),直線棘齒帶動件(49-4),鋼珠38填充工具手柄(49-5),填充工具壓入棘齒擠壓手指按壓柄(49-6),棘齒擠壓手指按壓柄旋轉中心軸(49-7)。 An elevator device suitable for low floors, the ball sleeve (39) of the device, the tool (49) for filling and quick maintenance replacement of the steel ball (38) running in the device, characteristics: steel ball 38 new material filling box (49-1), steel ball 38 extrusion (49-2), compression spring (49-3), linear ratchet drive (49-4), steel ball 38 filling tool handle (49-5), The filling tool is pressed into the ratchet pressing finger pressing handle (49-6), and the ratchet pressing finger rotating handle (49-7).
TW107103950A 2018-02-05 2018-02-05 Ball screw elevator device and application components thereof capable of providing multiple safety mechanism protection with lowest maintenance cost TW201934470A (en)

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