TW201933683A - Crimp connector and method of manufacturing same - Google Patents

Crimp connector and method of manufacturing same Download PDF

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Publication number
TW201933683A
TW201933683A TW108100568A TW108100568A TW201933683A TW 201933683 A TW201933683 A TW 201933683A TW 108100568 A TW108100568 A TW 108100568A TW 108100568 A TW108100568 A TW 108100568A TW 201933683 A TW201933683 A TW 201933683A
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Taiwan
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elastic
pressure plate
substrate
bending
elastic arm
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TW108100568A
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Chinese (zh)
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TWI788502B (en
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曾威達
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英屬開曼群島商鴻騰精密科技股份有限公司
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Publication of TWI788502B publication Critical patent/TWI788502B/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/02Contact members
    • H01R13/22Contacts for co-operating by abutting
    • H01R13/24Contacts for co-operating by abutting resilient; resiliently-mounted
    • H01R13/2407Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means
    • H01R13/2428Contacts for co-operating by abutting resilient; resiliently-mounted characterized by the resilient means using meander springs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

A crimp connector includes a substrate, a pressure plate located above the substrate, and two elastic portions formed between the substrate and the pressure plate and continuously bent. The two elastic portions are spaced apart from the lower portion of the pressure plate, and the two elastic portions are vertically arranged. It has elasticity to elastically move the pressure plate in the up and down direction.

Description

壓接連接器及其製造方法Crimp connector and manufacturing method thereof

本發明有關一種壓接連接器,尤其是指一種壓接連接器及其製造方法。The invention relates to a crimping connector, in particular to a crimping connector and a manufacturing method thereof.

參照中國大陸公開的第CN105098432A號發明專利申請,其公開一種壓接連接器,其上側平板部及下側平板部之間連接有第一彈簧部,及自下側平板部延伸出的位於上側平板部下方以支撐上側平板部的第二彈簧部。由於第一彈簧部和第二彈簧部在橫方向上的寬度均大於其在上下方向上的厚度,即均為豎直設置的結構,使得各彈簧部的如根基部的位置的應力較大,容易出現降服狀態,影響回彈高度的穩定性。更由於兩個彈簧部以上側平板部為中心用相同的方向捲繞形成,捲繞的過程較為複雜,兩個彈性部之間容易干涉,致使製造困難。Referring to Chinese Patent Application No. CN105098432A published in Mainland China, it discloses a crimp connector, a first spring portion connected between an upper flat plate portion and a lower flat plate portion, and an upper flat plate extending from the lower flat plate portion. A second spring portion below the portion to support the upper flat plate portion. Since the width of the first spring portion and the second spring portion in the horizontal direction is larger than the thickness in the up-down direction, that is, the structures are vertically arranged, so that the stress of each spring portion such as the root base portion is greater, It is prone to surrender and affects the stability of the rebound height. In addition, since the two spring portions are formed by being wound in the same direction from the upper flat plate portion as the center, the winding process is more complicated, and the two elastic portions easily interfere with each other, making manufacturing difficult.

鑒於此,有必要提供一種電連接器及其組件,以克服先前技術存在之缺陷。In view of this, it is necessary to provide an electrical connector and its components to overcome the shortcomings of the prior art.

本發明之目的係提供一種新的壓接連接器,具有結構簡單及易於製造的優點。The purpose of the present invention is to provide a new crimp connector, which has the advantages of simple structure and easy manufacture.

本發明之壓接連接器可藉以下技術方案實現:一種壓接連接器,包括基板、位於所述基板上方的壓板及位於所述基板和壓板之間且連續彎折形成的兩個彈性部,所述兩個彈性部間隔設置於所述壓板的下方,所述兩個彈性部在上下方向上具有彈性以使所述壓板沿上下方向彈性移動。The crimping connector of the present invention can be realized by the following technical solution: a crimping connector includes a substrate, a pressure plate located above the substrate, and two elastic portions formed between the substrate and the pressure plate and continuously bent, The two elastic portions are disposed below the pressure plate at intervals, and the two elastic portions have elasticity in the vertical direction to allow the pressure plate to elastically move in the vertical direction.

作為本發明進一步改進之技術方案,所述兩個彈性部包括第一彈性部及第二彈性部,所述第一彈性部的一端連接於所述壓板的周緣,另一端連接於所述基板的周緣,所述第二彈性部的一端懸置於所述壓板的下方,另一端連接於所述基座的周緣。As a further improved technical solution of the present invention, the two elastic portions include a first elastic portion and a second elastic portion. One end of the first elastic portion is connected to a peripheral edge of the pressure plate, and the other end is connected to the substrate. At the periphery, one end of the second elastic portion is suspended below the pressure plate, and the other end is connected to the periphery of the base.

作為本發明進一步改進之技術方案,所述第一彈性部及第二彈性部均進一步包括第一彈性臂及與所述第一彈性部連接的第二彈性臂,所述第一彈性部的第一彈性臂的上端連接於所述壓板,所述第二彈性部的上端設置有懸置於所述壓板下方的捲曲部,所述第一彈性部和第二彈性部的第一彈性臂為自所述第一彈性部和第二彈性部的的第二彈性臂的上端斜向上延伸形成,所述基座具有四個側邊緣,所述第一彈性部和第二彈性部的第二彈性臂的下端分別連接於所述基板相對兩個側邊緣上且錯位設置,所述第一彈性臂在橫方向上的寬度大於第一彈性臂在上下方向上的厚度。As a further improved technical solution of the present invention, each of the first elastic portion and the second elastic portion further includes a first elastic arm and a second elastic arm connected to the first elastic portion. An upper end of an elastic arm is connected to the pressing plate, and an upper end of the second elastic portion is provided with a curling portion suspended below the pressing plate. The first elastic arms of the first elastic portion and the second elastic portion are The upper ends of the second elastic arms of the first elastic portion and the second elastic portion extend obliquely upward, the base has four side edges, and the second elastic arms of the first elastic portion and the second elastic portion are formed. The lower ends of the first elastic arms are respectively connected to the two opposite side edges of the substrate and are offset. The width of the first elastic arm in the lateral direction is greater than the thickness of the first elastic arm in the vertical direction.

作為本發明進一步改進之技術方案,所述第二彈性臂在橫方向上的寬度均小於第二彈性臂在上下方向上的厚度,所述第一彈性臂在橫方向上的寬度大於所述第二彈性臂在橫方向上的寬度。As a further improved technical solution of the present invention, the width of the second elastic arm in the lateral direction is smaller than the thickness of the second elastic arm in the vertical direction, and the width of the first elastic arm in the lateral direction is greater than the width of the first elastic arm. The width of the two elastic arms in the transverse direction.

作為本發明進一步改進之技術方案,所述第二彈性臂包括位於下端以在上下方向垂直連接於所述基板的連接部、自所述連接部一端延伸且平行於所述基板表面的第一橫樑部及自所述第一橫樑部一端彎折延伸且平行於所述基板表面的第二橫樑部,所述第一彈性臂自所述第二橫樑部的下邊緣斜向向上彎折延伸形成。As a further improved technical solution of the present invention, the second elastic arm includes a connecting portion at a lower end to be vertically connected to the substrate in an up-down direction, and a first beam extending from one end of the connecting portion and parallel to a surface of the substrate. And a second cross-beam portion bent and extended from one end of the first cross-beam portion and parallel to the surface of the substrate, and the first elastic arm is formed by bending and extending obliquely upward from a lower edge of the second cross-beam portion.

作為本發明進一步改進之技術方案,在上下方向上觀察時,所述第一彈性部的第一彈性臂與第二彈性部的第一彈性臂相平行,所述第一彈性部和第二彈性部的兩個第一彈性臂均傾斜於所述第一彈性部和第二彈性部的兩個第一橫樑部。As a further improved technical solution of the present invention, when viewed in the vertical direction, the first elastic arm of the first elastic portion is parallel to the first elastic arm of the second elastic portion, and the first elastic portion and the second elastic portion The two first elastic arms of the portion are inclined to the two first beam portions of the first elastic portion and the second elastic portion.

作為本發明進一步改進之技術方案,所述壓板包括位於中心位置處且向上突伸的接觸點,所述兩個彈性部分別位於所述接觸點的兩側。As a further improved technical solution of the present invention, the pressure plate includes a contact point protruding upward at the center position, and the two elastic portions are respectively located on two sides of the contact point.

作為本發明進一步改進之技術方案,所述壓板進一步包括自所述壓板的周緣向下彎折形成的兩個耳部,所述兩個耳部位於所述第一彈性部和第二彈性部的兩個第一彈性臂的兩側。As a further improved technical solution of the present invention, the pressure plate further includes two ear portions formed by bending downward from a peripheral edge of the pressure plate, and the two ear portions are located on the first elastic portion and the second elastic portion. Two sides of two first elastic arms.

作為本發明進一步改進之技術方案,一種壓接連接器製造方法,第一步驟,提供金屬板料,將所述金屬板料沖裁出具有基板、與所述基板的左、右兩個側邊緣連接的第一彈性部及第二彈性部及連接於第一彈性部的壓板的料帶;第二步驟,首先,向上彎折所述壓板;然後再向上彎折所述第一彈性部的第一彈性臂的第一彎折部;然後再向上彎折所述第一彈性部的第一彈性臂的第二彎折部;然後再向上彎折所述第一彈性部的第二彈性臂的第二橫樑部的第二部分,再整體向上彎折所述第二橫樑部;第三步驟,首先,將所述第二彈性部的第一彈性臂的捲曲部捲曲成型;然後再向上彎折所述第二彈性部的第一彈性臂的第一彎折部;然後再向上彎折所述第二彈性部的第一彈性臂的第二彎折部;然後再向上彎折所述第二彈性部的第二彈性臂的第二橫樑部的第二部分,再整體向上彎折所述第二橫樑部;所述第二步驟可以位於第三步驟之前,或者所述第三步驟位於第二步驟位元之前,再或者第二步驟和第三步驟同時進行;第四步驟,向上彎折所述第二彈性部的第二彈性臂的連接部,令所述第二彈性部豎立於所述基板的上方;及第五步驟,向上彎折所述第一彈性部的第二彈性臂的連接部,令所述第一彈性部豎立於所述基板的上方,令所述壓板位於所述捲曲部的上方。As a further improved technical solution of the present invention, a method for manufacturing a crimp connector, in a first step, a metal sheet is provided, and the metal sheet is punched out to have a substrate and two left and right side edges of the substrate. The first elastic portion and the second elastic portion connected to each other and the strip of the pressure plate connected to the first elastic portion; in the second step, first, the pressure plate is bent upward; and then the first elastic portion is bent upward. A first bending portion of an elastic arm; then bending a second bending portion of the first elastic arm of the first elastic portion upward; and then bending a second bending arm of the first elastic portion of the first elastic portion upward The second part of the second crossbeam part is then bent upwards as a whole; the third step is to first curl the curled part of the first elastic arm of the second elastic part; A first bending portion of the first elastic arm of the second elastic portion; then bending the second bending portion of the first elastic arm of the second elastic portion upward; and then bending the second bending portion upward Second portion of the second beam portion of the second elastic arm of the elastic portion Bend the second crossbeam portion upward as a whole; the second step may be located before the third step, or the third step may be located before the second step bit, or the second step and the third step may be performed simultaneously; The fourth step is to bend the connecting portion of the second elastic arm of the second elastic portion upward so that the second elastic portion stands above the substrate; and the fifth step is to bend the first elastic upward. The connecting portion of the second elastic arm of the part makes the first elastic part stand above the substrate, and the pressing plate is located above the curled part.

作為本發明進一步改進之技術方案,所述壓接連接器進一步包括兩個耳部,所述兩個耳部在所述第二步驟和第三步驟前或者在第五步驟後自所述壓板左、右兩個側邊緣向下彎折形成,令所述兩個耳部分別位於各所述斜板部與第一橫樑部之間。As a further improved technical solution of the present invention, the crimping connector further includes two ears, and the two ears are left from the pressure plate before the second and third steps or after the fifth step. The right and left side edges are formed by bending downward, so that the two ear portions are respectively located between each of the inclined plate portion and the first beam portion.

與現有技術相比,本發明具有如下有益效果:由於所述兩個彈性部分別位於所述壓板下方的兩側,使得所述壓板受到的壓力可以均勻的分配給所述兩個彈性部且所述兩個彈性部可以給予所述壓板均衡的彈性支撐,保證了所述壓板的平穩的向下移動,也保證了兩個彈性部的更長使用壽命;更由於所述兩個彈性部在上下方向上沒有重疊,在上下彈性形變的過程中彼此不會干涉,製造時,彈性部的彎折步驟簡單,易於製造。Compared with the prior art, the present invention has the following beneficial effects: since the two elastic portions are respectively located at two sides below the pressure plate, the pressure applied to the pressure plate can be evenly distributed to the two elastic portions and The two elastic portions can give the elastic plate a balanced elastic support, ensuring the smooth downward movement of the pressure plate, and also ensuring a longer service life of the two elastic portions; moreover, because the two elastic portions are up and down There is no overlap in the directions, and they will not interfere with each other during the process of elastic deformation up and down. When manufacturing, the bending step of the elastic portion is simple and easy to manufacture.

以下,將結合第一圖至第一第四圖介紹本發明壓接連接器100具體實施方式。本發明之說明書中所涉及的方向定義皆以第一圖為基準,定義所述壓接連接器100用於與對接連接器(未圖示)壓接的壓板3為上端,即壓接方向為上下方向;垂直於所述上下方向的橫方向,即左右方向;及垂直於所述上下方向及橫方向的前後方向。在第一圖至第一第四圖中,X軸表示左右方向,X軸的箭頭所指方向為左方;Y軸表示上下方向,Y軸的箭頭所指方向為上方;Z軸表示前後方向,Z軸的箭頭所指方向為前方。In the following, specific embodiments of the crimp connector 100 of the present invention will be described with reference to the first figure to the first to fourth figures. The definitions of the directions involved in the description of the present invention are based on the first figure. The crimping plate 3 used for crimping the crimping connector 100 with a mating connector (not shown) is defined as the upper end, that is, the crimping direction is A vertical direction; a horizontal direction perpendicular to the vertical direction, that is, a left-right direction; and a forward-backward direction perpendicular to the vertical direction and the horizontal direction. In the first to first and fourth figures, the X-axis indicates the left-right direction, and the direction indicated by the X-axis arrow is left; the Y-axis indicates the up-down direction, and the direction of the Y-axis arrow is upward; the Z-axis indicates the front-back direction The direction of the Z-axis arrow is forward.

請參照第一圖至第七圖所示,本發明提供一種壓接連接器100,由金屬材質製成,且用於安裝於一電子設備(未圖示)的電路板(未圖示)上,其包括基板2、位於所述基板2上方的壓板3及連續彎折的兩個彈性部。所述基板2和壓板3之間形成有一供所述壓板3上下移動的活動空間(未標號)。所述兩個彈性部在上下方向上具有彈性以使所述壓板3沿上下方向於活動空間(未標號)內彈性移動。Referring to the first to seventh figures, the present invention provides a crimp connector 100 made of a metal material and used for mounting on a circuit board (not shown) of an electronic device (not shown). It includes a base plate 2, a pressure plate 3 located above the base plate 2, and two elastic portions that are continuously bent. A movable space (not labeled) is formed between the base plate 2 and the pressing plate 3 for the pressing plate 3 to move up and down. The two elastic portions have elasticity in the vertical direction to allow the pressing plate 3 to elastically move in the movable space (not labeled) in the vertical direction.

請參照第一圖至第七圖所示,所述壓板3呈平板狀結構且水平設置。所述壓板3包括四個側邊緣。所述壓板3的中心位置設置有一向上突伸形成的接觸點31。所述四個側邊緣設置有向下翻折的翻折部32,使得壓板3的側邊緣圓滑而避免壓板3在與對接連接器(未圖示)配合時或者被人為錯誤的刮傷。Please refer to the first to seventh figures, the pressing plate 3 has a flat plate structure and is arranged horizontally. The pressure plate 3 includes four side edges. A contact point 31 is formed at a central position of the pressing plate 3 and projects upward. The four side edges are provided with a folding portion 32 that is folded down, so that the side edges of the pressure plate 3 are rounded and the pressure plate 3 is prevented from being scratched by human error when the pressure plate 3 is mated with a docking connector (not shown).

請參照第一圖至第七圖所示,所述基板2具有四個側邊緣。所述均呈板狀結構且與所述壓板3平行設置。Referring to the first to seventh figures, the substrate 2 has four side edges. All of them have a plate-like structure and are arranged in parallel with the pressing plate 3.

請參照第一圖至第七圖所示,所述兩個彈性部包括第一彈性部41和第二彈性部42。所述第一彈性部41和第二彈性部42均包括自上而下延續彎折的第一彈性臂43A,43B及與第一彈性臂43A,43B連接的第二彈性臂45A,45B。各所述第一彈性臂43A,43B進一步包括懸置於所述活動空間(未標號)內且在上下方向上斜向設置的斜板部44b,44e、位於所述斜板部44b,44e上端的第一彎折部44a,44d、及自所述斜板部44b,44e下端彎折延伸以連接於所述第二彈性臂45A,45B的第二彎折部44c,44f。所述斜板部44b,44e與所述基板2表面形成一夾角。所述第一彈性部41的第一彎折部44a向水平方向彎折延伸且其自由端設置有一捲繞的捲曲部49。所述捲曲部49位於所述壓板3的下方。所述捲曲部49的平滑部分朝向所述壓板3的下表面。所述第二彈性部42的第一彎折部44d向水平方向彎折延伸以連接所述壓板3的一側邊緣。所述第二彈性臂45A,45B進一步包括自所述基板2以側邊緣向上彎折延伸且垂直於所述基板2的連接部46a,46d、自所述連接部46a,46d上端的一側延伸且平行於所述基板2表面的第一橫樑部46b,46e、及自所述第一橫樑部46b,46e一端水平彎折延伸且平行於所述基板2表面的第二橫樑部46c,46f。所述第二橫樑部46c,46f包括連接於所述第一橫樑部46b,46e的第一部分47及連接於所述第一部分471和第二彎折部44c,44f的第二部分48。在上下方向上觀察時,所述第二橫樑部46c,46f的第一部分47在橫方向上垂直於所述第一橫樑部46b,46e。所述第二部分48相較於第一部分47向內側傾斜以與第一部分47形成有角度。所述第二彎折部44c,44f連接於所述第二橫樑部46c,46f的第二部分48的下邊緣。Referring to the first to seventh figures, the two elastic portions include a first elastic portion 41 and a second elastic portion 42. The first elastic portion 41 and the second elastic portion 42 each include a first elastic arm 43A, 43B that continues to bend from top to bottom, and a second elastic arm 45A, 45B connected to the first elastic arm 43A, 43B. Each of the first elastic arms 43A and 43B further includes inclined plate portions 44b, 44e suspended in the movable space (not labeled) and arranged obliquely in the up-down direction, and located at the upper ends of the inclined plate portions 44b, 44e. The first bent portions 44a, 44d, and the second bent portions 44c, 44f bent from the lower ends of the inclined plate portions 44b, 44e to be connected to the second elastic arms 45A, 45B. The inclined plate portions 44 b and 44 e form an included angle with the surface of the substrate 2. The first bent portion 44a of the first elastic portion 41 is bent and extended in a horizontal direction, and a free curled portion 49 is provided at a free end thereof. The curled portion 49 is located below the pressure plate 3. The smooth portion of the curled portion 49 faces the lower surface of the pressure plate 3. The first bent portion 44 d of the second elastic portion 42 is bent and extended in a horizontal direction to connect a side edge of the pressure plate 3. The second elastic arms 45A, 45B further include connecting portions 46a, 46d bent and extended from the substrate 2 with side edges and perpendicular to the substrate 2 and extending from one side of the upper ends of the connecting portions 46a, 46d. The first beam portions 46b and 46e parallel to the surface of the substrate 2 and the second beam portions 46c and 46f extending horizontally from one end of the first beam portions 46b and 46e and parallel to the surface of the substrate 2. The second beam portion 46c, 46f includes a first portion 47 connected to the first beam portion 46b, 46e, and a second portion 48 connected to the first portion 471 and the second bent portion 44c, 44f. When viewed in the up-down direction, the first portions 47 of the second beam portions 46c, 46f are perpendicular to the first beam portions 46b, 46e in the transverse direction. The second portion 48 is inclined inward relative to the first portion 47 to form an angle with the first portion 47. The second bent portions 44c, 44f are connected to the lower edges of the second portions 48 of the second beam portions 46c, 46f.

請參照第七圖所示,所述第一彈性臂43A,43B在橫方向上的寬度T1,T2大於第一彈性臂43A,43B在上下方向上的厚度W1,W2。所述第一彈性臂43A,43B在橫方向上的寬度T1,T2大於所述第二彈性臂45A,45B在橫方向上的寬度T3,T4。所述第二彈性臂45A,45B的第一橫樑部46b,46e在橫方向上的寬度T3,T4均小於在其上下方向上的厚度W3,W4。所述第二彈性臂45A,45B整體在上下方向上垂直於所述基板2的表面。所述斜板部44b,44e的平行的上、下表面均與所述第一橫樑部46b,46e的側表面之間形成有角度。Referring to the seventh figure, the widths T1 and T2 of the first elastic arms 43A and 43B in the horizontal direction are larger than the thicknesses W1 and W2 of the first elastic arms 43A and 43B in the vertical direction. The widths T1 and T2 of the first elastic arms 43A and 43B in the lateral direction are larger than the widths T3 and T4 of the second elastic arms 45A and 45B in the lateral direction. The widths T3, T4 of the first beam portions 46b, 46e of the second elastic arms 45A, 45B in the lateral direction are smaller than the thicknesses W3, W4 in the vertical direction. The second elastic arms 45A, 45B as a whole are perpendicular to the surface of the substrate 2 in the vertical direction. An angle is formed between the parallel upper and lower surfaces of the inclined plate portions 44b and 44e and the side surfaces of the first beam portions 46b and 46e.

請參照第六圖所示,在上下方向上觀察時,所述第一彈性部41整體位於所述壓板3的接觸點31的靠右一側。所述第一彈性部41的第二彈性臂45A的連接部46a連接於所述基板2右端側邊緣的靠近後端的位置。請參照第一圖至第七圖所示,所述第一彈性部41的第二彈性臂45A的第一橫樑部46b自所述連接部46a上端的前端邊緣位置向前水平延伸。所述第一彈性部41的第二彈性臂45A的第二橫樑部46c自所述第一橫樑部46b的前端邊緣橫向向左彎折且水平延伸。所述第二橫樑部46c的第二部分48向後彎折。所述第一彈性部41的第一彈性臂43A的斜板部44b的後端在上下方向上與所述基板2的上表面之間的距離大於所述斜板部44b的前端在上下方向上與所述基板2的上表面之間的距離,即所述第一彈性部41的第一彈性臂43A的斜板部44b為自前向後斜向上延伸設置。所述第一彈性部41的第一彈性臂43A的第二彎折部44c自所述第二橫樑部46c的第二部分48的下端邊緣向後彎折以連接所述斜板部44b的下端。所述第一彈性部41的第一彈性臂43A的第一彎折部44a自所述斜板部44b的上端向前彎折以連接所述壓板3的後端側邊緣的靠右側的位置。Referring to FIG. 6, when viewed in the vertical direction, the entire first elastic portion 41 is located on the right side of the contact point 31 of the pressure plate 3. The connecting portion 46 a of the second elastic arm 45A of the first elastic portion 41 is connected to the right end side edge of the substrate 2 near the rear end. Referring to the first to seventh figures, the first beam portion 46b of the second elastic arm 45A of the first elastic portion 41 extends horizontally forward from the front edge position of the upper end of the connecting portion 46a. The second beam portion 46c of the second elastic arm 45A of the first elastic portion 41 is bent laterally to the left from the front edge of the first beam portion 46b and extends horizontally. The second portion 48 of the second beam portion 46c is bent backward. The distance between the rear end of the inclined plate portion 44b of the first elastic arm 43A of the first elastic portion 41 and the upper surface of the substrate 2 in the vertical direction is greater than the front end of the inclined plate portion 44b in the vertical direction. The distance from the upper surface of the substrate 2, that is, the sloping plate portion 44 b of the first elastic arm 43A of the first elastic portion 41 is extended obliquely upward from the front to the rear. The second bent portion 44c of the first elastic arm 43A of the first elastic portion 41 is bent backward from the lower end edge of the second portion 48 of the second beam portion 46c to connect the lower end of the inclined plate portion 44b. The first bending portion 44a of the first elastic arm 43A of the first elastic portion 41 is bent forward from the upper end of the sloping plate portion 44b to connect the right side of the rear end side edge of the pressure plate 3.

請參照第六圖所示,在上下方向上觀察時,所述第二彈性部42整體位於所述壓板3的接觸點31的靠左一側。所述第二彈性部42的第二彈性臂45B的連接部46d連接於所述基板2左端側邊緣的靠近前端的位置。請參照第一圖至第七圖所示,所述第二彈性部42的第二彈性臂45B的第一橫樑部46e自所述連接部46d上端的後端邊緣位置向後水平延伸。所述第二彈性部42的第二彈性臂45B的第二橫樑部46f自所述第一橫樑部46e的後端邊緣橫向向右彎折且水平延伸。在上下方向上觀察時,所述第二彈性部42的第二橫樑部46f的第二部分48向前彎折以與所述第一彈性部41的第二橫樑部46c的第二部分48平行設置,從而可以令第一彈性部41和第二彈性部42的兩個第一彈性臂43A,43B平行設置且相對於兩個第一橫樑部46b,46e及兩個第二橫樑部46c,46f傾斜設置,以此可以增加兩個第一彈性臂43A,43B的長度而增加其彈性能力。所述第二彈性部42的第一彈性臂43B的斜板部44e的前端在上下方向上與所述基板2的上表面之間的距離大於所述斜板部44e的後端在上下方向上與所述基板2的上表面之間的距離,即所述第二彈性部42的第一彈性臂43B的斜板部44e為自後向前斜向上延伸設置。所述第二彈性部42的第一彈性臂43B的第二彎折部44f自所述第二橫樑部46f的第二部分48的下端邊緣向前彎折以連接所述斜板部44e的下端。所述第二彈性部42的第一彈性臂43B的第一彎折部44d自所述斜板部44e的上端向後彎折以令所述捲曲部49位於所述壓板3的下方。Referring to FIG. 6, when viewed in the up-down direction, the entire second elastic portion 42 is located on the left side of the contact point 31 of the pressure plate 3. The connection portion 46 d of the second elastic arm 45B of the second elastic portion 42 is connected to the left end side edge of the substrate 2 near the front end. Referring to the first to seventh figures, the first beam portion 46e of the second elastic arm 45B of the second elastic portion 42 extends horizontally rearward from the rear end edge position of the upper end of the connecting portion 46d. The second beam portion 46f of the second elastic arm 45B of the second elastic portion 42 is bent laterally to the right from the rear end edge of the first beam portion 46e and extends horizontally. When viewed in the up-down direction, the second portion 48 of the second beam portion 46f of the second elastic portion 42 is bent forward to be parallel to the second portion 48 of the second beam portion 46c of the first elastic portion 41. So that the two first elastic arms 43A, 43B of the first elastic portion 41 and the second elastic portion 42 can be arranged in parallel and opposite to the two first beam portions 46b and 46e and the two second beam portions 46c and 46f Inclined, so as to increase the length of the two first elastic arms 43A, 43B and increase their elasticity. The distance between the front end of the inclined plate portion 44e of the first elastic arm 43B of the second elastic portion 42 and the upper surface of the substrate 2 is larger than the rear end of the inclined plate portion 44e in the vertical direction. The distance from the upper surface of the substrate 2, that is, the sloping plate portion 44 e of the first elastic arm 43B of the second elastic portion 42 is extended obliquely upward from the front to the rear. The second bending portion 44f of the first elastic arm 43B of the second elastic portion 42 is bent forward from the lower end edge of the second portion 48 of the second beam portion 46f to connect the lower end of the inclined plate portion 44e. . The first bending portion 44 d of the first elastic arm 43B of the second elastic portion 42 is bent backward from the upper end of the inclined plate portion 44 e so that the curled portion 49 is located below the pressing plate 3.

請參照第六圖所示,在上下方向上觀察時,所述壓板3、及各第一彈性臂43A,43B均被所述兩個第二彈性臂45A,45B所包圍。Please refer to the sixth figure. When viewed in the vertical direction, the pressure plate 3 and each of the first elastic arms 43A and 43B are surrounded by the two second elastic arms 45A and 45B.

綜合上述可知,本發明壓接連接器100的第一彈性部41及第二彈性部42的第一彈性臂43A,43B及第二彈性臂45A,45B的結構設置近乎相同,但第一彈性部41及第二彈性部42位於所述壓板3下方在橫方向上間隔設置,並以所述壓板3為中心反向設置且相對獨立,在上下方向上沒有重疊。故,第一彈性部41及第二彈性部42在向下壓縮過程中彼此之間不會干涉,結構簡單。Based on the above, it can be known that the structure of the first elastic arms 43A, 43B and the second elastic arms 45A, 45B of the first elastic portion 41 and the second elastic portion 42 of the crimp connector 100 of the present invention is almost the same, but the first elastic portion 41 and the second elastic portion 42 are spaced apart from each other in the horizontal direction under the pressure plate 3, and are oppositely disposed with the pressure plate 3 as the center and relatively independent, and there is no overlap in the vertical direction. Therefore, the first elastic portion 41 and the second elastic portion 42 do not interfere with each other during the downward compression process, and the structure is simple.

當所述壓板3受到自上而下的壓力時,所述壓板3向下移動且首先受到來自第一彈性部41自下而上的支撐力。隨著所述壓板3的向下移動,所述壓板3的下表面向下抵壓至第二彈性部42的捲曲部49上,此時所述壓板3受到來自第一彈性部41和第二彈性部42自下而上的支撐力。在所述壓板3向下移動的過程中,所述第一彈性部41和第二彈性部42的兩個第一彈性臂43A,43B和兩個第二彈性臂45A,45B均出現向下壓縮的現象,並且所述兩個第二彈性臂45A,45B可出現向內側傾斜的現象。由於兩個第一彈性臂43A,43B僅為在上下方向上彈性壓縮,可以較多的分擔來自所述壓板3的壓力,以減輕兩個第二彈性臂45A,45B所承受的應力,減少兩個第二彈性臂45A,45B的降服量,保證了兩個第二彈性臂45A,45B彈性能力。由此可見,本發明壓接連接器100的彈性部的第一彈性臂43A,43B與第二彈性臂45A,45B的設置方向不同可以起到保護整個壓接連接器100穩定性的有益效果,有效保證壓板3在不再受到向下的壓力時,可以恢復到預定的高度位置。When the pressure plate 3 is pressed from the top to the bottom, the pressure plate 3 moves downward and first receives the support force from the bottom to the top of the first elastic portion 41. With the downward movement of the pressure plate 3, the lower surface of the pressure plate 3 is pressed down onto the curled portion 49 of the second elastic portion 42. At this time, the pressure plate 3 receives the pressure from the first elastic portion 41 and the second Supporting force of the elastic portion 42 from bottom to top. During the downward movement of the pressure plate 3, the two first elastic arms 43A, 43B and the two second elastic arms 45A, 45B of the first elastic portion 41 and the second elastic portion 42 are downwardly compressed. And the two second elastic arms 45A, 45B may be tilted inward. Since the two first elastic arms 43A and 43B only elastically compress in the up-and-down direction, the pressure from the pressure plate 3 can be shared more to reduce the stress on the two second elastic arms 45A and 45B and reduce two The lowering amount of each of the second elastic arms 45A and 45B ensures the elastic capacity of the two second elastic arms 45A and 45B. It can be seen that the different orientations of the first elastic arms 43A, 43B and the second elastic arms 45A, 45B of the elastic part of the crimp connector 100 of the present invention can have the beneficial effect of protecting the stability of the entire crimp connector 100, Effectively ensure that the pressure plate 3 can be restored to a predetermined height position when it is no longer subjected to downward pressure.

本發明進一步提供一種壓接連接器100的製造方法:包括如下步驟,The present invention further provides a method for manufacturing the crimp connector 100, including the following steps.

第一步驟,提供金屬板料(未圖示),將所述金屬板料(未圖示)沖裁出具有基板2、與所述基板2的左、右兩個側邊緣的相反位置處分別連接的第一彈性部41及第二彈性部42及連接於第一彈性部41的壓板3的料帶(未圖示)。所述壓板3的側邊緣形成有翻折部32及接觸點31。In a first step, a metal sheet (not shown) is provided, and the metal sheet (not shown) is punched out to have a substrate 2 and positions opposite to the left and right side edges of the substrate 2, respectively. The first elastic portion 41 and the second elastic portion 42 connected to each other, and a tape (not shown) of the pressure plate 3 connected to the first elastic portion 41. A folding portion 32 and a contact point 31 are formed on a side edge of the pressing plate 3.

請參照第八圖至第十二圖所示,第八圖至第十二圖中的第二彈性部42雖然已經首先彎折成型,但是其僅為示意作用,並不代表該製造方法的唯一方式。第二步驟,首先,向上彎折所述壓板3;然後再向上彎折所述第一彈性部41的第一彈性臂43A的第一彎折部44a;然後再向上彎折所述第一彈性部41的第一彈性臂43A的第二彎折部44c;然後再向上彎折所述第一彈性部41的第二彈性臂45A的第二橫樑部46c的第二部分48,再整體向上彎折所述第二橫樑部46c。Please refer to the eighth to twelfth figures. Although the second elastic portion 42 in the eighth to twelfth figures has been first bent and formed, it is only for illustrative purposes and does not represent the only method of the manufacturing method. the way. In the second step, first, the pressing plate 3 is bent upward; then the first bending portion 44a of the first elastic arm 43A of the first elastic portion 41 is bent upward; and then the first elastic portion is bent upward. The second bending portion 44c of the first elastic arm 43A of the portion 41; and then the second portion 48 of the second beam portion 46c of the second elastic arm 45A of the first elastic portion 41 is bent upward, and then bent upward as a whole. Fold the second beam portion 46c.

第三步驟,首先,將所述第二彈性部42的第一彈性臂43B的捲曲部49捲曲成型;然後再向上彎折所述第二彈性部42的第一彈性臂43B的第一彎折部44d;然後再向上彎折所述第二彈性部42的第一彈性臂43B的第二彎折部44f;然後再向上彎折所述第二彈性部42的第二彈性臂45B的第二橫樑部46f的第二部分48,再整體向上彎折所述第二橫樑部46f。In the third step, first, the curled portion 49 of the first elastic arm 43B of the second elastic portion 42 is curled and formed; then, the first bend of the first elastic arm 43B of the second elastic portion 42 is bent upward. Part 44d; and then bending the second bending part 44f of the first elastic arm 43B of the second elastic part 42 upward; and then bending the second bending part 44B of the second elastic arm 45B of the second elastic part 42 upward The second portion 48 of the beam portion 46f is further bent upward as a whole.

在本發明壓接連接器的製造方法中,所述第二步驟和第三步驟可以設置為所述第二步驟位於第三步驟之前,或者所述第三步驟位於第二步驟位元之前,再或者第二步驟和第三步驟同時進行。In the method for manufacturing a crimp connector of the present invention, the second step and the third step may be set such that the second step is located before the third step, or the third step is located before the second step bit, and then Or the second step and the third step are performed simultaneously.

第四步驟,向上彎折所述第二彈性部42的第二彈性臂45B的連接部46d,以令所述第二彈性部42豎立於所述基板2的上方。In a fourth step, the connecting portion 46 d of the second elastic arm 45B of the second elastic portion 42 is bent upward, so that the second elastic portion 42 stands up above the substrate 2.

第五步驟,向上彎折所述第一彈性部41的第二彈性臂45A的連接部46a,以令所述第一彈性部41豎立於所述基板2的上方,並且令所述壓板3位於所述捲曲部49的上方,從而形成如第一圖所示的壓接連接器。In a fifth step, the connecting portion 46a of the second elastic arm 45A of the first elastic portion 41 is bent upward, so that the first elastic portion 41 stands above the substrate 2 and the pressing plate 3 is located at The crimping portion 49 is formed above the crimping portion 49 to form a crimp connector as shown in the first figure.

上述記載為本發明壓接連接器100較佳的第一實施方式,而發明壓接連接器100進一步提供第二實施方式。請參照第十三圖所示,在第二實施方式中,所述壓接連接器100’進一步包括位於所述壓板3左、右兩各側邊緣的耳部33。所述兩個耳部33位於所述第一彈性部41和第二彈性部42的兩個第一彈性臂43A,43B的兩側。所述耳部33自所述壓板3的側邊緣向下彎折延伸形成。當所述壓接連接器100’向下壓縮接近預設極限之前,所述耳部33可以向下抵壓於所述基板2的上表面,以令所述壓接連接器100’不再向下壓縮,從而保護壓接連接器100’因過度壓縮而受損,保證了回彈的穩定性。所述耳部可以在所述第二步驟和第三步驟之前彎折成型為最佳,也可以在第五步驟之後彎折成型。令所述兩個耳部33分別位於各所述斜板部44b,44e與第一橫樑部46b,46e之間。The above description is a preferred first embodiment of the crimp connector 100 of the present invention, and the crimp connector 100 of the present invention further provides a second embodiment. Referring to the thirteenth figure, in the second embodiment, the crimping connector 100 'further includes ears 33 located on the left and right side edges of the pressure plate 3, respectively. The two ear portions 33 are located on both sides of the two first elastic arms 43A, 43B of the first elastic portion 41 and the second elastic portion 42. The ear portion 33 is formed by bending and extending downward from a side edge of the pressing plate 3. Before the crimping connector 100 'is compressed downward to approach a preset limit, the ear portion 33 may be pressed down against the upper surface of the substrate 2 so that the crimping connector 100' no longer faces Under compression, thereby protecting the crimp connector 100 'from being damaged due to excessive compression, and ensuring the stability of rebound. The ear portion may be bent and formed optimally before the second step and the third step, or may be bent and formed after the fifth step. The two ear portions 33 are respectively located between the inclined plate portions 44b and 44e and the first beam portions 46b and 46e, respectively.

與現有技術相比,本發明具有如下有益效果:由於所述兩個彈性部分別位於所述壓板3下方的兩側,使得所述壓板3受到的壓力可以均勻的分配給所述兩個彈性部且所述兩個彈性部可以給予所述壓板3均衡的彈性支撐,保證了所述壓板3的平穩的向下移動,也保證了兩個彈性部的更長使用壽命;更由於所述兩個彈性部在上下方向上沒有重疊,在上下彈性形變的過程中彼此不會干涉,製造時,彈性部的彎折步驟簡單,易於製造。Compared with the prior art, the present invention has the following beneficial effects: Since the two elastic portions are respectively located on two sides below the pressing plate 3, the pressure applied to the pressing plate 3 can be evenly distributed to the two elastic portions. In addition, the two elastic portions can give balanced elastic support to the pressure plate 3, ensure the smooth downward movement of the pressure plate 3, and also ensure a longer service life of the two elastic portions; The elastic parts do not overlap in the vertical direction, and they do not interfere with each other during the process of elastic deformation in the vertical direction. When manufacturing, the bending steps of the elastic parts are simple and easy to manufacture.

以上所述僅為本發明的部分實施方式,不是全部的實施方式,本領域普通技術人員通過閱讀本發明說明書而對本發明技術方案採取的任何等效的變化,均為本發明的權利要求所涵蓋。The above descriptions are only part of the embodiments of the present invention, not all of them. Any equivalent changes made by those of ordinary skill in the art to the technical solutions of the present invention by reading the description of the present invention are covered by the claims of the present invention. .

100‧‧‧壓接連接器 100‧‧‧ Crimp connector

2‧‧‧基板 2‧‧‧ substrate

3‧‧‧壓板 3‧‧‧ pressure plate

31‧‧‧接觸點 31‧‧‧contact point

32‧‧‧翻折部 32‧‧‧Folding section

33‧‧‧耳部 33‧‧‧ear

41‧‧‧第一彈性部 41‧‧‧First elastic part

42‧‧‧第二彈性部 42‧‧‧Second elastic part

43A,43B‧‧‧第一彈性臂 43A, 43B‧‧‧‧The first elastic arm

44a,44d‧‧‧第一彎折部 44a, 44d ‧‧‧ the first bend

44b,44e‧‧‧斜板部 44b, 44e‧‧‧ Inclined plate

44c,44f‧‧‧第二彎折部 44c, 44f ‧‧‧ the second bend

45A,45B‧‧‧第二彈性臂 45A, 45B ‧‧‧Second elastic arm

46a,46d‧‧‧連接部 46a, 46d‧‧‧Connection

46b,46e‧‧‧第一橫樑部 46b, 46e ‧‧‧ the first beam section

46c,46f‧‧‧第二橫樑部 46c, 46f ‧‧‧Second beam section

47‧‧‧第一部分 47‧‧‧ Part I

48‧‧‧第二部分 48‧‧‧ Part Two

49‧‧‧捲曲部 49‧‧‧Curl

T‧‧‧寬度 T‧‧‧Width

W‧‧‧厚度 W‧‧‧ thickness

第一圖是本發明第一實施方式的壓接連接器的立體示意圖。The first figure is a schematic perspective view of a crimp connector according to a first embodiment of the present invention.

第二圖是第一圖自另一方向看的立體示意圖。The second figure is a schematic perspective view of the first figure viewed from another direction.

第三圖是第二圖自另一方向看的立體示意圖。The third figure is a schematic perspective view of the second figure viewed from another direction.

第四圖是本發明第一實施方式的壓接連接器自左向右看的左視圖。The fourth figure is a left side view of the crimp connector according to the first embodiment of the present invention as viewed from left to right.

第五圖是本發明第一實施方式的壓接連接器自右向左看的右視圖。The fifth figure is a right side view of the crimp connector according to the first embodiment of the present invention when viewed from right to left.

第六圖是本發明第一實施方式的壓接連接器自上向下看的俯視圖。The sixth figure is a top view of the crimp connector according to the first embodiment of the present invention as viewed from above.

第七圖是本發明第一實施方式的壓接連接器沿第六圖的VII-VII線的剖面示意圖。The seventh figure is a schematic cross-sectional view of the crimp connector according to the first embodiment of the present invention, taken along the line VII-VII of the sixth figure.

第八圖是本發明第一實施方式的壓接連接器在製造過程中的第一立體示意圖。FIG. 8 is a first schematic perspective view of the crimp connector in the first embodiment of the present invention during the manufacturing process.

第九圖是本發明第一實施方式的壓接連接器在製造過程中的第二立體示意圖。The ninth figure is a second perspective view of the crimp connector in the first embodiment of the present invention during the manufacturing process.

第十圖是本發明第一實施方式的壓接連接器在製造過程中的第三立體示意圖。The tenth figure is a third perspective view of the crimp connector in the first embodiment of the present invention during the manufacturing process.

第十一圖是本發明第一實施方式的壓接連接器在製造過程中的第四立體示意圖。The eleventh figure is a fourth perspective view of the crimp connector in the first embodiment of the present invention during the manufacturing process.

第十二圖是本發明第一實施方式的壓接連接器在製造過程中的第五立體示意圖。The twelfth figure is a fifth perspective view of the crimp connector in the first embodiment of the present invention during the manufacturing process.

第十三圖是本發明第二實施方式的壓接連接器的立體示意圖。Fig. 13 is a schematic perspective view of a crimp connector according to a second embodiment of the present invention.

no

Claims (10)

一種壓接連接器,包括基板、位於所述基板上方的壓板及位於所述基板和壓板之間且連續彎折形成的兩個彈性部,其中,所述兩個彈性部間隔設置於所述壓板的下方,所述兩個彈性部在上下方向上具有彈性以使所述壓板沿上下方向彈性移動。A crimping connector includes a substrate, a pressure plate located above the substrate, and two elastic portions formed between the substrate and the pressure plate and continuously bent, wherein the two elastic portions are disposed on the pressure plate at intervals. Below the two elastic portions, the two elastic portions have elasticity in the vertical direction so that the pressure plate elastically moves in the vertical direction. 如申請專利範圍第1項所述之壓接連接器,其中所述兩個彈性部包括第一彈性部及第二彈性部,所述第一彈性部的一端連接於所述壓板的周緣,另一端連接於所述基板的周緣,所述第二彈性部的一端懸置於所述壓板的下方,另一端連接於所述基座的周緣。The crimp connector according to item 1 of the scope of patent application, wherein the two elastic portions include a first elastic portion and a second elastic portion, one end of the first elastic portion is connected to a peripheral edge of the pressure plate, and One end is connected to the peripheral edge of the substrate, one end of the second elastic portion is suspended below the pressure plate, and the other end is connected to the peripheral edge of the base. 如申請專利範圍第2項所述之壓接連接器,其中所述第一彈性部及第二彈性部均進一步包括第一彈性臂及與所述第一彈性部連接的第二彈性臂,所述第一彈性部的第一彈性臂的上端連接於所述壓板,所述第二彈性部的上端設置有懸置於所述壓板下方的捲曲部,所述第一彈性部和第二彈性部的第一彈性臂為自所述第一彈性部和第二彈性部的的第二彈性臂的上端斜向上延伸形成,所述基座具有四個側邊緣,所述第一彈性部和第二彈性部的第二彈性臂的下端分別連接於所述基板相對兩個側邊緣上且錯位設置,所述第一彈性臂在橫方向上的寬度大於第一彈性臂在上下方向上的厚度。The crimp connector according to item 2 of the scope of patent application, wherein the first elastic portion and the second elastic portion further include a first elastic arm and a second elastic arm connected to the first elastic portion, so An upper end of a first elastic arm of the first elastic portion is connected to the pressure plate, and an upper end of the second elastic portion is provided with a curled portion suspended below the pressure plate, the first elastic portion and the second elastic portion The first elastic arm is formed obliquely and upwardly from the upper ends of the second elastic arm of the first elastic part and the second elastic part, the base has four side edges, and the first elastic part and the second elastic part The lower ends of the second elastic arms of the elastic portion are respectively connected to the two opposite side edges of the substrate and are offset. The width of the first elastic arm in the lateral direction is greater than the thickness of the first elastic arm in the vertical direction. 如申請專利範圍第3項所述之壓接連接器,其中所述第二彈性臂在橫方向上的寬度均小於第二彈性臂在上下方向上的厚度,所述第一彈性臂在橫方向上的寬度大於所述第二彈性臂在橫方向上的寬度。The crimp connector according to item 3 of the scope of patent application, wherein the width of the second elastic arm in the lateral direction is smaller than the thickness of the second elastic arm in the vertical direction, and the first elastic arm is in the horizontal direction. The upper width is larger than the width of the second elastic arm in the lateral direction. 如申請專利範圍第3項所述之壓接連接器,其中所述第二彈性臂包括位於下端以在上下方向垂直連接於所述基板的連接部、自所述連接部一端延伸且平行於所述基板表面的第一橫樑部及自所述第一橫樑部一端彎折延伸且平行於所述基板表面的第二橫樑部,所述第一彈性臂自所述第二橫樑部的下邊緣斜向向上彎折延伸形成。The crimp connector according to item 3 of the scope of patent application, wherein the second elastic arm includes a connecting portion located at a lower end to be vertically connected to the substrate in an up-down direction, extending from one end of the connecting portion and parallel to the connecting portion. A first beam portion on the surface of the substrate and a second beam portion bent and extending from one end of the first beam portion and parallel to the surface of the substrate; the first elastic arm is inclined from a lower edge of the second beam portion Formed by bending upwards. 如申請專利範圍第5項所述之壓接連接器,其中在上下方向上觀察時,所述第一彈性部的第一彈性臂與第二彈性部的第一彈性臂相平行,所述第一彈性部和第二彈性部的兩個第一彈性臂均傾斜於所述第一彈性部和第二彈性部的兩個第一橫樑部。The crimp connector according to item 5 of the scope of patent application, wherein when viewed in the up-down direction, the first elastic arm of the first elastic portion is parallel to the first elastic arm of the second elastic portion, and the first Two first elastic arms of an elastic portion and a second elastic portion are inclined to two first beam portions of the first and second elastic portions. 如申請專利範圍第1項所述之壓接連接器,其中所述壓板包括位於中心位置處且向上突伸的接觸點,所述兩個彈性部分別位於所述接觸點的兩側。The crimping connector according to item 1 of the patent application scope, wherein the pressure plate includes a contact point protruding upward at the center position, and the two elastic portions are respectively located on two sides of the contact point. 如申請專利範圍第2項所述之壓接連接器,其中所述壓板進一步包括自所述壓板的周緣向下彎折形成的兩個耳部,所述兩個耳部位於所述第一彈性部和第二彈性部的兩個第一彈性臂的兩側。The crimp connector according to item 2 of the scope of patent application, wherein the pressure plate further includes two ears formed by bending downward from a peripheral edge of the pressure plate, and the two ears are located on the first elasticity. Sides of the two first elastic arms of the first elastic portion and the second elastic portion. 一種壓接連接器製造方法,包括如下步驟:第一步驟,提供金屬板料,將所述金屬板料沖裁出具有基板、與所述基板的左、右兩個側邊緣連接的第一彈性部及第二彈性部及連接於第一彈性部的壓板的料帶;第二步驟,首先,向上彎折所述壓板;然後再向上彎折所述第一彈性部的第一彈性臂的第一彎折部;然後再向上彎折所述第一彈性部的第一彈性臂的第二彎折部;然後再向上彎折所述第一彈性部的第二彈性臂的第二橫樑部的第二部分,再整體向上彎折所述第二橫樑部;第三步驟,首先,將所述第二彈性部的第一彈性臂的捲曲部捲曲成型;然後再向上彎折所述第二彈性部的第一彈性臂的第一彎折部;然後再向上彎折所述第二彈性部的第一彈性臂的第二彎折部;然後再向上彎折所述第二彈性部的第二彈性臂的第二橫樑部的第二部分,再整體向上彎折所述第二橫樑部;所述第二步驟可以位於第三步驟之前,或者所述第三步驟位於第二步驟位元之前,再或者第二步驟和第三步驟同時進行;第四步驟,向上彎折所述第二彈性部的第二彈性臂的連接部,令所述第二彈性部豎立於所述基板的上方;及第五步驟,向上彎折所述第一彈性部的第二彈性臂的連接部,令所述第一彈性部豎立於所述基板的上方,令所述壓板位於所述捲曲部的上方。A method for manufacturing a crimping connector includes the following steps: a first step, providing a metal sheet, punching the metal sheet into a substrate having a first elasticity connected to two left and right side edges of the substrate; Part and the second elastic part and the strap of the pressure plate connected to the first elastic part; in the second step, first, the pressure plate is bent upward; then the first elastic arm of the first elastic part is bent upward. A bending portion; and then bending the second bending portion of the first elastic arm of the first elastic portion upward; and then bending the second beam portion of the second elastic arm of the first elastic portion upward. In the second part, the second beam portion is bent upwards as a whole; in the third step, first, the curled portion of the first elastic arm of the second elastic portion is curled and formed; and then the second elastic portion is bent upwards The first bending portion of the first elastic arm of the second elastic portion; and then bending the second bending portion of the first elastic arm of the second elastic portion upward; and then bending the second bending portion of the second elastic portion upward The second part of the second beam portion of the elastic arm is then bent upwards as a whole. The second beam portion; the second step may be located before the third step, or the third step may be located before the second step bit, or the second step and the third step may be performed simultaneously; the fourth step, bending upward A connecting portion of the second elastic arm of the second elastic portion, so that the second elastic portion stands above the substrate; and a fifth step, bending the second elastic arm of the first elastic portion upward The connecting portion allows the first elastic portion to stand above the substrate, and the pressing plate is positioned above the curled portion. 如申請專利範圍第9項所述之壓接連接器製造方法,其中所述壓接連接器進一步包括兩個耳部,所述兩個耳部在所述第二步驟和第三步驟前或者在第五步驟後自所述壓板左、右兩個側邊緣向下彎折形成,令所述兩個耳部分別位於各所述斜板部與第一橫樑部之間。The method for manufacturing a crimp connector according to item 9 of the scope of patent application, wherein the crimp connector further includes two ears, and the two ears are before the second and third steps or before After the fifth step, it is formed by bending downward from the left and right side edges of the pressure plate, so that the two ear portions are respectively located between each of the inclined plate portion and the first beam portion.
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CN102544790A (en) * 2012-01-17 2012-07-04 上海徕木电子股份有限公司 Elastic sheet
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