TW201929802A - Absorbent and absorbent article - Google Patents

Absorbent and absorbent article Download PDF

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TW201929802A
TW201929802A TW107134777A TW107134777A TW201929802A TW 201929802 A TW201929802 A TW 201929802A TW 107134777 A TW107134777 A TW 107134777A TW 107134777 A TW107134777 A TW 107134777A TW 201929802 A TW201929802 A TW 201929802A
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fiber
absorbent
absorbent body
water
block
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TW107134777A
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TWI817957B (en
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辰巳湧太
松井学
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日商花王股份有限公司
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  • Nonwoven Fabrics (AREA)

Abstract

This absorbent (4) comprises: fiber masses (11) containing synthetic fibers (11F); and water-absorbent fibers (12F). The plurality of fiber masses (11) are entangled with one another, or the fiber masses (11) and the water-absorbent fibers (12F) are entangled with one another. The fiber masses (11) have a main body (110) defined by two principal surfaces (111) which face one another, and skeleton surfaces (112) which intersect with the principal surfaces (111). The synthetic fibers (11F) contain a hydrophilic agent. In addition, the absorbent article (1) of this invention is equipped with the absorbent (4) of this invention.

Description

吸收體及吸收性物品Absorbent body and absorbent article

本發明係關於一種吸收性物品用之吸收體。The present invention relates to an absorbent body for an absorbent article.

拋棄式尿布、經期衛生棉等吸收性物品一般係包含如下而構成,即,配置於距穿著者之肌膚相對較近之位置之正面片材、配置於距穿著者之肌膚相對較遠之位置之背面片材、及介置於兩片材間之吸收體。典型而言,該吸收體多數情況下以木漿等親水性纖維(吸水性纖維)為主體進而包含吸水性聚合物粒子而構成。對於吸收性物品中所使用之吸收體,柔軟性(緩衝性)、壓縮回復性、保形性等各種特性之提高為較大之問題。An absorbent article such as a disposable diaper or a menstrual sanitary napkin is generally configured to be disposed at a position relatively close to the wearer's skin and disposed at a position relatively far from the wearer's skin. The back sheet and the absorber interposed between the two sheets. In many cases, the absorbent body is composed of a hydrophilic fiber (water-absorbent fiber) such as wood pulp and further contains water-absorbing polymer particles. In the absorbent body used for the absorbent article, the improvement of various properties such as flexibility (buffering property), compression recovery property, and shape retention property is large.

作為吸收體之改良技術,例如於專利文獻1中,記載有於以紙漿纖維及吸水性聚合物為主體之吸收體中,使纖維長度較紙漿纖維長之疏水性纖維、例如未進行親水化處理之聚丙烯等合成纖維分散於該紙漿纖維內。認為根據專利文獻1,該吸收體因疏水性纖維之存在,而不存在體液之回滲現象,又,藉由使纖維長度較長之疏水性纖維與紙漿纖維纏繞,可使強度提昇,而良好地維持保形性。For example, Patent Document 1 discloses that a hydrophobic fiber having a fiber length longer than that of a pulp fiber, for example, is not hydrophilized in an absorbent body mainly composed of a pulp fiber or a water-absorbent polymer. Synthetic fibers such as polypropylene are dispersed in the pulp fibers. It is considered that according to Patent Document 1, the absorbent body does not have a back-infiltration phenomenon of the body fluid due to the presence of the hydrophobic fiber, and the strength is improved by entanglement of the hydrophobic fiber having a long fiber length and the pulp fiber. Maintain conformity.

又,於專利文獻2中,記載有於以紙漿纖維及吸水性聚合物為主體之吸收體中,使纖維長度較紙漿纖維長之親水性長纖維、例如嫘縈、棉、羊毛、麻等分散於該紙漿纖維內。認為根據專利文獻2,該吸收體可於體液吸收之前後穩定地維持形狀,又,由於該吸收體為上述親水性長纖維不進行熱處理而分散所得者,故而以該吸收體整體較佳地維持質感,產生體液吸收阻礙之虞較少。Further, in Patent Document 2, it is described that a hydrophilic long fiber having a fiber length longer than that of a pulp fiber, such as enamel, cotton, wool, hemp, etc., is dispersed in an absorbent body mainly composed of a pulp fiber and a water-absorbing polymer. In the pulp fiber. According to Patent Document 2, the absorbent body can stably maintain its shape before and after the body fluid is absorbed, and since the absorbent body is obtained by dispersing the hydrophilic long fibers without heat treatment, the absorbent body is preferably maintained as a whole. The texture is less obstructive to the absorption of body fluids.

又,於專利文獻3中,記載有含有不織布片及親水性纖維之吸收體,該不織布片包含熱熔合纖維且預先使纖維間結合而賦予有三維構造。該三維構造之不織布片係使用切碎機方式等粉碎方法將不織布粉碎成細片狀而製造者,因上述製造方法,導致如該文獻之圖1及圖3所記載般形成不固定形狀,而實質上不具有如可視為平面之部分。於專利文獻3中,記載有使不織布片彼此熱熔合而成者作為該文獻記載之吸收體之較佳之形態。認為根據專利文獻3記載之吸收體,由於不織布片具有三維構造,故而於該吸收體內部形成空隙,從而吸收水分時之恢復性提高,其結果,吸水性能提高。Further, Patent Document 3 discloses an absorbent body comprising a nonwoven fabric sheet and a hydrophilic fiber, which comprises a heat-fusible fiber and is bonded to each other in advance to give a three-dimensional structure. The non-woven fabric of the three-dimensional structure is produced by pulverizing the nonwoven fabric into a fine sheet by a pulverization method such as a chopper method, and the above-described manufacturing method causes an unfixed shape as described in FIGS. 1 and 3 of the document. There is essentially no part that can be considered as a plane. Patent Document 3 describes a preferred embodiment of the absorbent body described in the literature in which the nonwoven fabric sheets are thermally fused. In the absorbent body described in Patent Document 3, since the nonwoven fabric sheet has a three-dimensional structure, voids are formed inside the absorbent body, and the recovery property when moisture is absorbed is improved, and as a result, the water absorption performance is improved.

又,於專利文獻4中,記載有包含相對較稠密之微細纖維核、及自該核向外側延出之纖維或纖維束之微細纖維網,又,記載有可使用將該微細纖維網與木漿或吸水性聚合物粒子混合而成之非織造纖維網作為用於吸收性物品之吸收體。該微細纖維網係將不織布等原料片材拔掉、或拉扯掉而製造者,與專利文獻3記載之不織布片同樣地,形成不固定形狀,而實質上不具有如可視為平面之部分。 先前技術文獻 專利文獻Further, Patent Document 4 describes a fine fiber web including a relatively dense microfiber core and fibers or fiber bundles extending outward from the core, and it is described that the fine fiber web and the wood can be used. A nonwoven web in which pulp or water-absorbing polymer particles are mixed is used as an absorbent for an absorbent article. In the same manner as the non-woven fabric described in Patent Document 3, the microfiber web is formed by forming a non-fixed shape in the same manner as the non-woven fabric described in Patent Document 3, and does not substantially have a portion which can be regarded as a flat surface. Prior Technical Literature Patent Literature

專利文獻1:日本專利特開2004-73698號公報 專利文獻2:日本專利特開平6-98909號公報 專利文獻3:日本專利特開2002-301105號公報 專利文獻4:日本專利特開平1-156560號公報Patent Document 1: Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Bulletin

本發明係關於一種吸收體,其包含含有合成纖維之纖維塊、及吸水性纖維,且複數個該纖維塊彼此相互交絡或該纖維塊與該吸水性纖維相互交絡。上述纖維塊具有由相對向之2個基本面、及與兩基本面交叉之骨架面劃分形成之本體部。上述合成纖維含有親水化劑。 又,本發明關於一種具備上述本發明之吸收體之吸收性物品。The present invention relates to an absorbent body comprising a fiber block containing synthetic fibers and water-absorbent fibers, and a plurality of the fiber blocks are entangled with each other or the fiber block and the water-absorbing fibers are intertwined with each other. The fiber block has a body portion formed by dividing two fundamental faces and a skeleton face that intersects the two basic faces. The above synthetic fiber contains a hydrophilizing agent. Further, the present invention relates to an absorbent article comprising the above absorbent body of the present invention.

專利文獻1及2記載之吸收體均除了含有紙漿纖維等纖維素系纖維以外還含有合成纖維或嫘縈等親水性長纖維,故而剛性高於僅含有纖維素系纖維作為構成纖維之吸收體,因此可期待緩衝性、壓縮回復性等各種特性之提高,但所含有之複數根合成纖維分別獨立地存在,而並非形成彙聚於一起之一塊者,故而該等各種特性之提昇效果並不充分,因此於應用於吸收性物品之情形時,有容易起皺而服貼性變得不充分之虞,尤其是於吸收尿、經血等體液之後,此種不良情況之產生較為顯著。In addition to the cellulose-based fibers such as pulp fibers, the absorbents described in Patent Documents 1 and 2 contain synthetic fibers or hydrophilic long fibers such as hydrazine, and therefore have higher rigidity than those containing only cellulose fibers as constituent fibers. Therefore, various characteristics such as cushioning property and compression recovery property can be expected to be improved. However, the plurality of synthetic fibers contained therein are independently present, and are not formed as one of the aggregated members. Therefore, the improvement effects of these various characteristics are not sufficient. Therefore, when it is applied to an absorbent article, it is easy to wrinkle and the conformability becomes insufficient, and particularly, after absorbing urine or a body fluid such as menstrual blood, the occurrence of such a problem is remarkable.

另一方面,專利文獻3及4記載之吸收體均由於所含有之合成纖維為被稱為不織布片或微細纖維網等之合成纖維集合體,故而可期待緩衝性之提高等。然而,如上所述,專利文獻3及4記載之吸收體所含有之合成纖維集合體如上述般係將以合成纖維為主體之不織布粉碎為細片狀、或者拔掉或拉扯掉而製造者,故而為不固定形狀並且形狀及大小不一致,因此,有與紙漿纖維等混合之情形時難以獲得兩者之均勻之混合而無法獲得所需效果之虞。又,若如專利文獻3記載之吸收體之較佳之形態般,使吸收體所含有之全部合成纖維集合體彼此熱熔合,則其等自身之移動受到制約,結果有吸收體整體之硬度增加而柔軟性等各種特性降低之虞。On the other hand, in the absorbent body described in Patent Documents 3 and 4, since the synthetic fiber contained in the absorbent fiber is a synthetic fiber aggregate called a nonwoven fabric sheet or a fine fiber web, improvement in cushioning properties and the like can be expected. However, as described above, the synthetic fiber assembly contained in the absorbent body described in Patent Documents 3 and 4 is produced by pulverizing a nonwoven fabric mainly composed of synthetic fibers into a fine sheet shape, or pulling it off or pulling it off. Therefore, the shape is not fixed and the shape and size are not uniform. Therefore, when mixed with pulp fibers or the like, it is difficult to obtain uniform mixing of the two and the desired effect cannot be obtained. In addition, as in the preferred embodiment of the absorbent body described in Patent Document 3, when all of the synthetic fiber aggregates contained in the absorbent body are thermally fused to each other, the movement of the synthetic fibers itself is restricted, and as a result, the hardness of the entire absorbent body is increased. Various properties such as softness are reduced.

因此,本發明係關於一種吸收體、及使用該吸收體之吸收性物品,該吸收體係緩衝性及壓縮回復性優異,對外力響應性良好而可靈活地變形,從而於應用於吸收性物品之情形時可使穿著感提高。Therefore, the present invention relates to an absorbent article and an absorbent article using the same, which are excellent in cushioning property and compression recovery property, and are excellent in external force responsiveness and can be flexibly deformed, thereby being applied to an absorbent article. In a situation, the wearing feeling can be improved.

以下,一面參照圖式,一面對本發明之吸收體與具備其之本發明之吸收性物品一併基於其等之較佳之實施形態進行說明。於圖1及圖2中,示出作為本發明之吸收性物品之一實施形態之經期衛生棉1。衛生棉1具備吸收保持體液之吸收體4、配置於該吸收體4之肌膚對向面側而可與穿著者之肌膚接觸之液體透過性之正面片材2、及配置於該吸收體4之非肌膚對向面側之液體難透過性之背面片材3。如圖1所示,衛生棉1具有對應於穿著者之前後方向自穿著者之腹側經由胯間部延伸至背側之縱向X、及與該縱向X正交之橫向Y,又,於縱向X上,區分為包含與穿著者之外陰部等排泄部對向之排泄部對向部(排泄點)之縱中央區域B、配置於較該排泄部對向部更靠穿著者之腹側(前側)之前方區域A、及配置於較該排泄部對向部更靠穿著者之背側(後側)之後方區域C之共3個區域。Hereinafter, a preferred embodiment of the absorbent article of the present invention and the absorbent article of the present invention having the same will be described with reference to the drawings. Fig. 1 and Fig. 2 show a menstrual napkin 1 as an embodiment of the absorbent article of the present invention. The sanitary napkin 1 is provided with an absorbent body 4 that absorbs and retains body fluid, a liquid-permeable front sheet 2 that is disposed on the opposite side of the skin of the absorbent body 4 and that is in contact with the skin of the wearer, and a front sheet 2 that is disposed in the absorbent body 4. The backsheet 3 which is liquid-impermeable to the non-skin facing side. As shown in Fig. 1, the sanitary napkin 1 has a longitudinal direction X extending from the ventral side of the wearer to the back side via the crotch portion, and a transverse direction Y orthogonal to the longitudinal direction X, in the longitudinal direction of the wearer, and X is divided into a longitudinal central region B including an opposing portion (excretion point) of the excretory portion opposite to the excretory portion such as the genitals other than the wearer, and is disposed on the ventral side of the wearer facing the excretory portion (the opposite side of the excretory portion) The front side) is a front area A, and a total of three areas arranged in the rear side (back side) rear side area C of the wearer's opposite side.

於本說明書中,「肌膚對向面」係吸收性物品或其構成構件(例如吸收體4)中之於吸收性物品之穿著時朝向穿著者之肌膚側之面、即距穿著者之肌膚相對較近之側,「非肌膚對向面」係吸收性物品或其構成構件中之於吸收性物品之穿著時朝向與肌膚側相反之側、即距穿著者之肌膚相對較遠之側之面。再者,此處所謂「穿著時」係指維持通常之適當之穿著位置、即該吸收性物品之正確之穿著位置之狀態。In the present specification, the "skin facing surface" is an absorbent article or a constituent member thereof (for example, the absorbent body 4) which faces the skin side of the wearer when worn by the absorbent article, that is, the skin of the wearer. On the near side, the "non-skin opposing surface" is the side of the absorbent article or its constituent member that is worn toward the absorbent article and faces the side opposite to the skin side, that is, the side farther from the wearer's skin. . Here, "when wearing" refers to a state in which a normal wearing position, that is, a proper wearing position of the absorbent article, is maintained.

如圖1所示,衛生棉1具有於縱向X上較長之形狀之吸收性本體5、及自吸收性本體5中之縱中央區域B之沿著縱向X之兩側部分別向橫向Y之外側延出之一對翼部5W、5W。吸收性本體5係形成衛生棉1之主體之部分,具備上述正面片材2、背面片材3及吸收體4,於縱向X上區分為前方區域A、縱中央區域B及後方區域C之共3個區域。As shown in Fig. 1, the sanitary napkin 1 has an absorbent body 5 having a shape elongated in the longitudinal direction X, and a longitudinal central portion B of the self-absorbent body 5 along the longitudinal direction X, respectively, in the lateral direction Y. One pair of wings 5W, 5W is extended on the outside. The absorbent body 5 is a part of the main body of the sanitary napkin 1, and includes the front sheet 2, the back sheet 3, and the absorber 4, and is divided into a front area A, a vertical center area B, and a rear area C in the longitudinal direction X. 3 areas.

再者,本發明之吸收性物品中之縱中央區域於如衛生棉1般吸收性物品具有翼部之情形時係指於該吸收性物品之縱向(長度方向、圖中之X方向)上具有翼部之區域,若以衛生棉1為例,則係夾於一翼部5W之沿著縱向X之根部與另一翼部5W之沿著縱向X之根部之間之區域。又,不具有翼部之吸收性物品中之縱中央區域係指將吸收性物品於縱向上三等分時之位於中間之區域。Further, in the case where the absorbent article of the present invention has a wing portion such as a sanitary napkin, the absorbent article has a longitudinal direction (longitudinal direction, X direction in the drawing) of the absorbent article. In the region of the wing portion, if the sanitary napkin 1 is exemplified, it is sandwiched between the root portion of one wing portion 5W along the root portion of the longitudinal direction X and the root portion of the other wing portion 5W along the longitudinal direction X. Further, the longitudinal center region in the absorbent article having no wing portion means a region in the middle where the absorbent article is equally divided in the longitudinal direction.

於衛生棉1中,吸收體4係包含液體吸收性之吸收性芯體40、及被覆該吸收性芯體40之外表面之液體透過性之包芯片材41而構成。吸收性芯體40與吸收性本體5同樣地,於如圖1所示之俯視下呈於縱向X上較長之形狀,吸收性芯體40之長度方向與衛生棉1之縱向X一致,吸收性芯體40之寬度方向與衛生棉1之橫向Y一致。吸收性芯體40與包芯片材41之間亦可藉由熱熔型接著劑等接著劑而接合。再者,吸收體4亦可不包含包芯片材41,於此情形時,吸收性芯體40直接作為吸收體4用於吸收性物品。In the sanitary napkin 1, the absorbent body 4 is composed of a liquid-absorbent absorbent core 40 and a liquid-permeable core sheet 41 covering the outer surface of the absorbent core 40. Similarly to the absorbent body 5, the absorbent core 40 has a shape elongated in the longitudinal direction X in plan view as shown in Fig. 1, and the longitudinal direction of the absorbent core 40 coincides with the longitudinal direction X of the sanitary napkin 1, and is absorbed. The width direction of the core 40 coincides with the lateral direction Y of the sanitary napkin 1. The absorbent core 40 and the core sheet 41 may be joined by an adhesive such as a hot-melt adhesive. Further, the absorber 4 may not include the packaged core material 41. In this case, the absorbent core 40 is directly used as the absorbent body 4 for the absorbent article.

如此一來,作為本發明之吸收體之一實施形態之吸收體4係藉由裝入於如衛生棉1之吸收性物品而與人之肌膚間接接觸、即經由正面片材2等構件間接緊貼肌膚而使用者,具有肌膚對向面及其相反側之非肌膚對向面,具有對應於衛生棉1之穿著者之前後方向之縱向X及與該縱向X正交之橫向Y,且於縱向X上,區分為前方區域A、縱中央區域B、後方區域C之共3個區域。再者,吸收體4除了此種與人之肌膚間接接觸以外,亦可直接接觸而使用。In this way, the absorbent body 4 which is one embodiment of the absorbent body of the present invention is indirectly in contact with the skin of a person by being incorporated in an absorbent article such as the sanitary napkin 1, that is, indirectly by a member such as the front sheet 2; The skin is applied to the user, and has a non-skin contrast surface on the opposite side of the skin and the opposite side thereof, and has a longitudinal direction X corresponding to the front and rear directions of the wearer of the sanitary napkin 1 and a transverse direction Y orthogonal to the longitudinal direction X, and In the longitudinal direction X, it is divided into three areas of the front area A, the vertical center area B, and the rear area C. Further, the absorbent body 4 can be used in direct contact with the human skin in addition to such contact.

於衛生棉1中,包芯片材41係具有吸收性芯體40之橫向Y之長度之2倍以上3倍以下之寬度的1片連續之片材,如圖2所示,被覆吸收性芯體40之肌膚對向面之整個區域,且自吸收性芯體40之沿著縱向X之兩側緣向橫向Y之外側延出,該延出部被卷下至吸收性芯體40之下方,被覆吸收性芯體40之非肌膚對向面之整個區域。再者,於本發明中,包芯片材亦可並非此種1片之片材,例如亦可包含如下而構成,即,被覆吸收性芯體40之肌膚對向面之1片肌膚側包芯片材、及與該肌膚側包芯片材分開地被覆吸收性芯體40之非肌膚對向面之1片非肌膚側包芯片材之共2片。In the sanitary napkin 1, the packaged core material 41 is a continuous sheet having a width of twice or more and three times or less the length of the lateral direction Y of the absorbent core 40, as shown in Fig. 2, covering the absorbent core 40 across the entire area of the skin facing surface, and extending from the side edges of the absorbent core 40 along the longitudinal direction X to the outside of the lateral direction Y, the extension is rolled down below the absorbent core 40, The entire area of the non-skin opposing surface of the absorbent core 40 is covered. Furthermore, in the present invention, the packaged chip material may not be such a sheet, and may be configured, for example, to cover a skin-side package chip of the skin opposite to the absorbent core 40. A total of two sheets of non-skin side-packaged sheets of the non-skin opposing surface of the absorbent core 40 are coated separately from the skin-side pack core material.

如圖2所示,正面片材2被覆吸收體4之肌膚對向面之整個區域。另一方面,背面片材3被覆吸收體4之非肌膚對向面之整個區域,進而自吸收體4之沿著縱向X之兩側緣向橫向Y之外側延出,與下述側部片材6一起形成側翼部。上述側翼部係衛生棉1中之包含自吸收體4向橫向Y之外側延出之構件之部分。背面片材3與側部片材6於自吸收體4之沿著縱向X之兩側緣之延出部藉由接著劑、熱密封、超音波密封等公知之接合手段而相互接合。正面片材2及背面片材3之各者與吸收體4之間亦可藉由接著劑而接合。作為正面片材2、背面片材3,可無特別限制地使用先前用於經期衛生棉等吸收性物品之各種片材。例如,作為正面片材2,可使用單層或多層構造之不織布、或開孔薄膜等。作為背面片材3,可使用透濕性之樹脂膜等。As shown in Fig. 2, the front sheet 2 covers the entire area of the skin facing surface of the absorbent body 4. On the other hand, the back sheet 3 covers the entire area of the non-skin opposing surface of the absorbent body 4, and further extends from the both sides of the longitudinal direction X of the absorbent body 4 toward the outer side of the lateral direction Y, and the side sheets described below. The materials 6 together form a side flap. The side flap portion is a portion of the sanitary napkin 1 that includes a member that extends from the absorbent body 4 to the outer side of the lateral direction Y. The back sheet 3 and the side sheet 6 are joined to each other at the extending portions of the side edges of the self-absorbent body 4 along the longitudinal direction X by a known joining means such as an adhesive, heat sealing, or ultrasonic sealing. Each of the front sheet 2 and the back sheet 3 may be joined to the absorber 4 by an adhesive. As the front sheet 2 and the back sheet 3, various sheets previously used for absorbent articles such as menstrual napkins can be used without particular limitation. For example, as the front sheet 2, a nonwoven fabric of a single layer or a multilayer structure, an apertured film, or the like can be used. As the back surface sheet 3, a moisture permeable resin film or the like can be used.

如圖1所示,上述側翼部於縱中央區域B向橫向Y之外側大幅度突出,藉此,於吸收性本體5之沿著縱向X之左右兩側延伸設置有一對翼部5W、5W。於圖1所示之俯視下,翼部5W具有下底(較上底長之邊)位於吸收性本體5之側部側之大致梯形形狀,於其非肌膚對向面,形成有將該翼部5W固定於短褲等衣物之翼部黏著部(未圖示)。翼部5W向短褲等衣物之褲襠部之非肌膚對向面(外表面)側回折而使用。上述翼部黏著部於其使用前由包含膜、不織布、紙等之剝離片材(未圖示)被覆。又,於吸收性本體5之肌膚對向面即正面片材2之肌膚對向面之沿著縱向X之兩側部,一對側部片材6、6以於俯視下與吸收體4之沿著縱向X之左右兩側部重疊之方式,遍及吸收性本體5之縱向X之大致全長地配置。一對側部片材6、6分別於在縱向X上延伸之未圖示之接合線,藉由接著劑等公知之接合手段接合於正面片材2等其他構件。As shown in Fig. 1, the side flap portions are largely protruded outward in the lateral direction Y in the longitudinal center region B, whereby a pair of wing portions 5W and 5W are provided on the left and right sides of the absorbent body 5 along the longitudinal direction X. In the plan view shown in FIG. 1, the wing portion 5W has a lower trapezoidal shape (the side longer than the upper base) and has a substantially trapezoidal shape on the side of the side of the absorbent body 5, and the wing is formed on the non-skin opposing surface. The portion 5W is fixed to a wing portion adhering portion (not shown) of clothes such as shorts. The wing portion 5W is used for folding back to the non-skin opposing surface (outer surface) side of the crotch portion of the garment such as a pair of shorts. The wing adhesive portion is covered with a release sheet (not shown) including a film, a nonwoven fabric, or paper before use. Further, the pair of side sheets 6 and 6 are formed on both sides of the longitudinal direction X of the skin facing surface of the absorbent sheet 5, that is, the skin facing surface of the absorbent body 5, and the absorbent body 4 in plan view. The left and right sides of the longitudinal direction X are arranged so as to overlap substantially the entire length of the longitudinal direction X of the absorbent body 5. Each of the pair of side sheets 6 and 6 is joined to another member such as the front sheet 2 by a known joining means such as an adhesive, in a joint line (not shown) extending in the longitudinal direction X.

作為衛生棉1之主要特徵部分之一,可列舉吸收體4、尤其是形成吸收體4之主體之吸收性芯體40。於圖3中,示出吸收性芯體40之一部分。如圖2及圖3所示,吸收體4、更具體而言吸收性芯體40包含含有複數根纖維(合成纖維)11F之纖維塊11、及吸水性纖維12F。纖維塊11係刻意地將纖維11F集聚使其等一體化而成之纖維集合體,相對於此,吸水性纖維12F並不刻意地被一體化,以可分別獨立地存在之狀態存在於吸收性芯體40中。纖維塊11主要有助於吸收性芯體40之柔軟性、緩衝性、壓縮回復性、保形性等之提高。另一方面,吸水性纖維12F主要有助於吸收性芯體40之液體吸收性及保形性等之提高。再者,吸收性芯體40係實質上亦可稱為吸收體4本身者,以下對於吸收性芯體40之說明只要無特殊說明,則適當應用為吸收體4之說明。即,於本發明中,包括吸收體不包含包芯片材而僅由吸收性芯體形成之情形,於此情形時,吸收體與吸收性芯體係相同含義。One of the main features of the sanitary napkin 1 is an absorbent core 4, particularly an absorbent core 40 which forms a main body of the absorbent body 4. In Figure 3, a portion of the absorbent core 40 is shown. As shown in FIGS. 2 and 3, the absorbent body 4, more specifically, the absorbent core 40 includes a fiber block 11 containing a plurality of fibers (synthetic fibers) 11F, and a water absorbent fiber 12F. The fiber block 11 is a fiber assembly in which the fibers 11F are intentionally aggregated and integrated, and the water-absorbent fibers 12F are not intentionally integrated, and are present in an absorbable state in a state in which they can exist independently. In the core 40. The fiber block 11 mainly contributes to an improvement in flexibility, cushioning property, compression recovery property, shape retention property, and the like of the absorbent core 40. On the other hand, the water absorbent fiber 12F mainly contributes to an improvement in liquid absorbability, shape retention, and the like of the absorbent core 40. Further, the absorbent core 40 may be substantially referred to as the absorbent body 4 itself. Hereinafter, the description of the absorbent core 40 will be appropriately applied to the absorbent body 4 unless otherwise specified. That is, in the present invention, the case where the absorber does not include the packaged core material and is formed only of the absorbent core, in this case, the absorber has the same meaning as the absorbent core system.

本說明書中所謂「纖維塊」係複數根纖維彙聚成為一體而成之纖維集合體。作為纖維塊之形態,例如可列舉具有一定大小之自合成纖維片材分割所得之片材片。尤其是,選擇不織布作為合成纖維片材,自該不織布切取為特定大小及形狀之不織布片作為纖維塊而較佳。In the present specification, the "fiber block" is a fiber aggregate in which a plurality of fibers are aggregated together. Examples of the form of the fiber block include a sheet piece obtained by dividing a synthetic fiber sheet having a predetermined size. In particular, it is preferable to select a non-woven fabric as a synthetic fiber sheet, and to cut a nonwoven fabric sheet having a specific size and shape from the nonwoven fabric as a fiber block.

如此一來,作為本發明之纖維塊之較佳之一實施形態之片材片狀的纖維塊並非構成為使複數根纖維集聚形成該片材片者,而是藉由尺寸大於該片材片之纖維片材(較佳為不織布)之切斷製造者(參照圖6)。本發明之吸收體(吸收性芯體)所含有之複數個纖維塊係相較於藉由如專利文獻3及4之先前技術製造者定形性更高之複數個片材片狀的纖維塊。In this manner, the sheet-like fibrous block which is one embodiment of the preferred embodiment of the fiber block of the present invention is not configured to aggregate a plurality of fibers to form the sheet, but is larger in size than the sheet. A cut fabric manufacturer of a fiber sheet (preferably a non-woven fabric) (see Fig. 6). The plurality of fiber blocks contained in the absorbent body (absorbent core) of the present invention are a plurality of sheet-like fiber pieces which are more deformed by the manufacturer of the prior art as disclosed in Patent Documents 3 and 4.

較佳為纖維塊11之構成纖維11F之90質量%以上為合成纖維,更佳為100質量%,即構成纖維11F全部為合成纖維。又,如下所述,進而較佳為作為合成纖維之構成纖維11F為非吸水性者。It is preferable that 90% by mass or more of the constituent fibers 11F of the fiber block 11 are synthetic fibers, more preferably 100% by mass, that is, all of the constituent fibers 11F are synthetic fibers. Further, as described below, it is more preferable that the constituent fibers 11F which are synthetic fibers are non-absorbent.

於吸收性芯體40中,複數個纖維塊11彼此交絡,或纖維塊11與吸水性纖維12F交絡。於本實施形態之吸收性芯體40中,複數個纖維塊11藉由與吸收性芯體40中之構成纖維(纖維11F、12F)之相互纏繞而結合形成1個纖維塊連續體。又,亦可複數個纖維塊11彼此交絡,並且纖維塊11與吸水性纖維12F交絡而結合。進而,通常複數個吸水性纖維12F彼此亦相互交絡。吸收性芯體40所含有之複數個纖維塊11之至少一部分與其他纖維塊11或吸水性纖維12F交絡。於吸收性芯體40中,可能存在其所含有之複數個纖維塊11全部相互交絡形成1個纖維塊連續體之情形,或者可能存在複數個纖維塊連續體相互以非結合之狀態混合存在之情形。In the absorbent core 40, a plurality of fiber blocks 11 are entangled with each other, or the fiber block 11 is entangled with the water-absorbing fibers 12F. In the absorbent core 40 of the present embodiment, a plurality of fiber blocks 11 are bonded to each other by the constituent fibers (fibers 11F and 12F) in the absorbent core 40 to form one fiber block continuous body. Further, a plurality of fiber blocks 11 may be entangled with each other, and the fiber block 11 may be entangled with the water absorbing fibers 12F to be bonded. Further, usually, a plurality of water absorbent fibers 12F are also entangled with each other. At least a part of the plurality of fiber blocks 11 contained in the absorbent core 40 is interlaced with the other fiber block 11 or the water absorbent fibers 12F. In the absorbent core 40, there may be a case where a plurality of the fiber blocks 11 contained therein are entangled with each other to form one fiber block continuum, or there may be a plurality of fiber block continuums mixed with each other in a non-bonded state. situation.

纖維塊11由於其本身為柔軟性等優異者,故而藉由使其含有於吸收體(吸收性芯體),該吸收體成為柔軟性等潛在地優異者。於吸收性芯體40中,由於含有此種纖維塊11,並且纖維塊11彼此或纖維塊11與吸水性纖維12F之間亦相互藉由交絡而結合,故而吸收性芯體40之對外力之響應性更加優異,且保形性、柔軟性、緩衝性、壓縮回復性等優異。例如吸收性芯體40於衛生棉1之穿著時可對於自各種方向受到之外力(例如穿著者之體壓)靈活地變形,而服貼性良好地密接於穿著者之身體。Since the fiber block 11 is excellent in flexibility and the like, it is contained in an absorbent body (absorbent core), and the absorbent body is potentially excellent in flexibility and the like. In the absorbent core 40, since the fiber block 11 is contained, and the fiber blocks 11 or the fiber block 11 and the water-absorbing fiber 12F are also joined to each other by entanglement, the external force of the absorbent core 40 is It is more excellent in responsiveness, and is excellent in shape retention, flexibility, cushioning properties, compression recovery, and the like. For example, when the absorbent core 40 is worn by the sanitary napkin 1, it can be flexibly deformed by external force (for example, the body pressure of the wearer) from various directions, and the conformability is well adhered to the wearer's body.

於圖4中,模式性地示出吸收性芯體40受到外力F而被壓縮時之變形狀態。於作為纖維集合體之纖維塊11與作為非纖維集合體之吸水性纖維12F混合存在之吸收性芯體40中,因兩構件11、12F之剛性差,而於兩構件11、12F之交界BL(圖4中之虛線)尤其容易撓曲,交界BL作為吸收性芯體40之變形時之撓曲部發揮功能,該作為撓曲部之交界BL通常遍及吸收性芯體40之整個區域而存在,故而吸收性芯體40對各種外力響應性良好而靈活變形,又,於解除了該外力之情形時,可藉由纖維塊11所具備之壓縮回復性迅速恢復至原先之狀態。此種吸收性芯體40之變形-回復特性不僅於吸收性芯體40被壓縮之情形顯現,而且於扭轉之情形時亦可同樣地顯現。即,裝入於衛生棉1之吸收性芯體40於衛生棉1之穿著時以夾於穿著者之兩大腿部間之狀態配置,故而存在該吸收性芯體40因穿著者之步行動作時之兩大腿部之移動而繞於縱向X上延伸之假想之旋轉軸扭轉之情形,於此種情形時,吸收性芯體40由於具備較高之變形-回復特性,故而亦對於如促進自兩大腿部之扭轉之外力容易地變形、回復,故而不易起皺,可對衛生棉1賦予相對於穿著者之身體之較高之服貼性。In FIG. 4, the deformed state in which the absorbent core 40 is compressed by the external force F is schematically shown. In the absorbent core 40 in which the fiber block 11 as the fiber assembly and the water-absorbent fiber 12F as the non-fiber assembly are mixed, the rigidity of the two members 11, 12F is poor, and the boundary between the two members 11, 12F is BL. (dashed line in FIG. 4) is particularly easy to flex, and the boundary BL functions as a flexure portion when the absorbent core 40 is deformed, and the boundary BL as the flexure portion generally exists throughout the entire area of the absorbent core 40. Therefore, the absorbent core 40 is responsive to various external forces and is flexibly deformed, and when the external force is released, the compression recovery property of the fiber block 11 can be quickly restored to the original state. The deformation-recovery characteristic of the absorbent core 40 is exhibited not only in the case where the absorbent core 40 is compressed, but also in the case of twisting. In other words, the absorbent core 40 loaded in the sanitary napkin 1 is placed between the two leg portions of the wearer when the sanitary napkin 1 is worn, so that the absorbent core 40 is moved by the wearer. When the two thighs move and twist around the imaginary axis of rotation extending in the longitudinal direction X, in this case, the absorbent core 40 has a higher deformation-recovery characteristic, and thus Since the force is easily deformed and recovered from the twist of the two large legs, it is not easy to wrinkle, and the sanitary napkin 1 can be given a higher conformity with respect to the wearer's body.

如上所述,於吸收性芯體40中,纖維塊11彼此交絡或纖維塊11與吸水性纖維12F交絡,於此處所謂纖維塊11彼此等之「交絡」中,包含下述形態A及B。 形態A:纖維塊11彼此等並非藉由熔合而是藉由纖維塊11之構成纖維11F彼此之相互纏繞而結合之形態。 形態B:於吸收性芯體40之自然狀態(未施加外力之狀態)下纖維塊11彼此等未結合,但於對吸收性芯體40施加有外力之狀態下纖維塊11彼此等可藉由構成纖維11F彼此之相互纏繞而結合之形態。此處所謂「對吸收性芯體40施加有外力之狀態」例如為於應用有吸收性芯體40之吸收性物品之穿著過程中對吸收性芯體40施加有變形力之狀態。As described above, in the absorbent core 40, the fiber blocks 11 are entangled with each other or the fiber block 11 and the water-absorbing fibers 12F are entangled. Here, the "interlacing" of the fiber blocks 11 and the like includes the following forms A and B. . Form A: The form in which the fiber blocks 11 and the like are not joined by fusion but by the entanglement of the constituent fibers 11F of the fiber block 11 with each other. Morphology B: The fiber blocks 11 are not bonded to each other in the natural state of the absorbent core 40 (the state in which no external force is applied), but the fiber blocks 11 and the like can be used in a state where an external force is applied to the absorbent core 40. The form in which the constituent fibers 11F are entangled with each other and joined. Here, the "state in which an external force is applied to the absorbent core 40" is, for example, a state in which a deforming force is applied to the absorbent core 40 during wearing of the absorbent article to which the absorbent core 40 is applied.

如此一來,於吸收性芯體40中,如形態A般,纖維塊11與其他纖維塊11或吸水性纖維12F藉由纖維彼此之相互纏繞即「交絡」而結合,此外如形態B般,亦以可與其他纖維塊11或吸水性纖維12F交絡之狀態存在,該藉由纖維之交絡實現之結合成為對於更加有效地顯現上述吸收性芯體40之作用效果較為重要之方面之一。然而,就保形性之方面而言,吸收性芯體40較佳為具有形態A之「交絡」。藉由纖維之交絡實現之結合由於並非藉由使用接著成分之接著或熔合形成,僅藉由纖維彼此之相互纏繞而形成,故而例如相較於如專利文獻3記載之藉由「纖維之熔合」實現之結合,交絡之各要素(纖維塊11、吸水性纖維12F)之移動之自由度更好,因此該各要素可於能夠維持作為包含其等之集合體之一體性之範圍內移動。如此一來,吸收性芯體40藉由其所含有之複數個纖維塊11彼此或纖維塊11與吸水性纖維12F相對較鬆弛地結合,具有於受到外力時可變形之寬鬆之保形性,而以較高之水準兼顧保形性與緩衝性及壓縮回復性等。As a result, in the absorbent core 40, as in the form A, the fiber block 11 and the other fiber block 11 or the water-absorbent fiber 12F are joined by the mutual entanglement of the fibers, that is, as in the form B, It is also present in a state of being entangled with the other fiber block 11 or the water-absorbent fiber 12F, and the combination by the entanglement of the fibers is one of the important aspects for more effectively exhibiting the effect of the above-described absorbent core 40. However, in terms of conformality, the absorbent core 40 preferably has the "interlacing" of Form A. Since the bonding by the entanglement of the fibers is not formed by the use of the subsequent components or the fusion, and the fibers are formed by being entangled with each other, for example, the fusion of fibers is described as described in Patent Document 3. In combination, the elements of the entanglement (the fiber block 11 and the water absorbing fiber 12F) have a higher degree of freedom of movement, and therefore, the respective elements can be moved within a range capable of maintaining the physical properties of the aggregate including the same. In this way, the absorbent core 40 is relatively loosely bonded to each other by the plurality of fiber blocks 11 or the fiber block 11 and the water-absorbing fibers 12F, and has a loose shape retaining property when deformed by an external force. At a higher level, both shape retention, cushioning and compression recovery are considered.

無須吸收性芯體40中之經由纖維塊11之結合態樣全部為「交絡」,亦可於吸收性芯體40之一部分包含除交絡以外之其他結合態樣、例如藉由接著劑實現之接合等。The combination of the fibrous cores 11 in the absorbent core 40 is entirely "interlaced", and a portion of the absorbent core 40 may be bonded to other portions of the absorbent core 40, such as by an adhesive. Wait.

但是,於將與上述防漏槽等吸收性物品之其他構件成為一體結果形成於吸收性芯體40之「經由纖維塊11之熔合」自吸收性芯體40排除而剩餘之部分、即吸收性芯體40本身,較理想為纖維塊11彼此之結合、或纖維塊11與吸水性纖維12F之結合僅由「纖維之交絡」形成。However, the remaining portion of the absorbent core 40 that is formed by the fusion of the absorbent core 40 and the "absorptive portion of the absorbent core 40" is removed from the absorbent core 40, that is, the absorbent portion is absorbed. The core 40 itself, preferably the fiber block 11 is bonded to each other, or the combination of the fiber block 11 and the water-absorbing fiber 12F is formed only by "cohesion of fibers".

就使上述吸收性芯體40之作用效果更進一步確實地顯現之觀點而言,作為形態A之「藉由交絡而結合之纖維塊11」與作為形態B之「可交絡之狀態之纖維塊11」之合計數相對於吸收性芯體40中之纖維塊11之總數較佳為一半以上,進而較佳為70%以上,更佳為80%以上。 就同樣之觀點而言,具有形態A之「交絡」之纖維塊11之數量較佳為具有與其他纖維塊11或吸水性纖維12F之結合部之纖維塊11的總數之70%以上,尤佳為80%以上。From the viewpoint of further enhancing the effect of the above-described absorbent core 40, the fiber block 11 joined by the entanglement as the form A and the fiber block 11 in the state of the entangled state as the form B The total count is preferably more than half of the total number of the fiber blocks 11 in the absorbent core 40, more preferably 70% or more, and still more preferably 80% or more. From the same point of view, the number of the fiber blocks 11 having the "coincidence" of the form A is preferably 70% or more of the total number of the fiber blocks 11 having the joint portion with the other fiber block 11 or the water absorbent fibers 12F. More than 80%.

作為吸收性芯體40之主要特徵之一,可列舉纖維塊11之外形形狀。於圖5中,示出2種纖維塊11之典型之外形形狀。圖5(a)所示之纖維塊11A形成四角柱形狀更具體而言形成長方體形狀,圖5(b)所示之纖維塊11B形成圓盤形狀。纖維塊11A、11B於具備相對向之2個基本面(base plane)111、及將該2個基本面111連結之骨架面(body plane)112之方面共通。基本面111及骨架面112均為於對以此種纖維為主體之物品中之表面之凹凸程度進行評價時應用之水準下被確認為實質上無凹凸的部分。One of the main features of the absorbent core 40 is an outer shape of the fiber block 11. In Fig. 5, a typical outer shape of the two kinds of fiber blocks 11 is shown. The fiber block 11A shown in Fig. 5(a) is formed into a rectangular column shape, more specifically, a rectangular parallelepiped shape, and the fiber block 11B shown in Fig. 5(b) is formed into a disk shape. The fiber blocks 11A and 11B are common to the two base faces 111 and the body plane 112 connecting the two base faces 111. Both the base surface 111 and the skeleton surface 112 were confirmed to have substantially no unevenness at the level of application when evaluating the degree of unevenness of the surface of the article mainly composed of such fibers.

圖5(a)之長方體形狀之纖維塊11A具有6個平坦面,該6面中具有最大面積之相對向之2面分別為基本面111,剩餘4面分別為骨架面112。基本面111與骨架面112相互交叉、更具體而言正交。 圖5(b)之圓盤形狀之纖維塊11B具有俯視圓形狀之相對向之2個平坦面、及將兩平坦面連結之彎曲之周面,該2個平坦面分別為基本面111,該周面為骨架面112。 纖維塊11A、11B於骨架面112在俯視下呈四邊形形狀、更具體而言長方形形狀之方面亦共通。The fiber block 11A having a rectangular parallelepiped shape in Fig. 5(a) has six flat faces, and the two faces having the largest area among the six faces are respectively the base faces 111, and the remaining four faces are the skeleton faces 112, respectively. The base surface 111 and the skeleton surface 112 intersect each other, more specifically orthogonally. The disk-shaped fiber block 11B of FIG. 5(b) has two flat faces that face each other in a circular shape in plan view, and a curved peripheral surface that connects the two flat faces, and the two flat faces are the basic faces 111, respectively. The circumference is the skeleton surface 112. The fiber blocks 11A and 11B are also common to the skeleton surface 112 in a quadrangular shape, more specifically, a rectangular shape in plan view.

吸收性芯體40所含有之複數個纖維塊11與作為不固定形狀之纖維集合體之專利文獻3及4記載之不織布片或微細纖維網的不同點在於:該等複數個纖維塊11分別為如圖5所示之纖維塊11A、11B之具備2個對向之基本面111及將兩基本面111連結之骨架面112之「固定形狀之纖維集合體」。換言之,於透視吸收性芯體40中之任意1個纖維塊11之情形(例如藉由電子顯微鏡觀察之情形)時,該纖維塊11之透視形狀根據其觀察角度而不同,每一個纖維塊11存在多個透視形狀,吸收性芯體40中之複數個纖維塊11分別具有具備2個對向之基本面111及將兩基本面111連結之骨架面112之特定透視形狀作為其多個透視形狀之一。專利文獻3及4記載之吸收體所含有之複數個不織布片或微細纖維網實質上不具有如基本面111或骨架面112之「面」、即存在擴展之部分,外形形狀互不相同而並非「固定形狀」。The difference between the plurality of fiber blocks 11 included in the absorbent core 40 and the non-woven fabrics or microfiber webs described in Patent Documents 3 and 4 which are fiber assemblies of an unfixed shape is that the plurality of fiber blocks 11 are respectively The fiber blocks 11A and 11B shown in Fig. 5 have a "fixed-shaped fiber assembly" having two opposing base faces 111 and a skeleton face 112 connecting the two base faces 111. In other words, in the case of seeing any one of the fiber blocks 11 in the absorbent core 40 (for example, by observation with an electron microscope), the see-through shape of the fiber block 11 differs depending on the angle of observation thereof, and each of the fiber blocks 11 There are a plurality of perspective shapes, and the plurality of fiber blocks 11 in the absorbent core 40 respectively have a plurality of perspective shapes including two opposing base faces 111 and a skeleton shape 112 connecting the two base faces 111 as a plurality of perspective shapes thereof. one. The plurality of nonwoven fabric sheets or fine fiber webs contained in the absorbent body described in Patent Documents 3 and 4 do not substantially have a "face" such as the base surface 111 or the skeleton surface 112, that is, there are expanded portions, and the outer shape is different from each other, and is not "Fixed shape."

若如此般吸收性芯體40所包含之複數個纖維塊11為由基本面111及骨架面112劃分形成之「固定形狀之纖維集合體」,則相較於如專利文獻3及4所記載之不固定形狀之纖維集合體之情形,吸收性芯體40中之纖維塊11之均勻分散性提高,故而藉由將如纖維塊11之纖維集合體調配於吸收性芯體40,所期待之效果(吸收性芯體之柔軟性、緩衝性、壓縮回復性等之提高效果)穩定地顯現。又,尤其於如圖5(a)所示之長方體形狀之纖維塊11之情形時,由於其外表面包含2個基本面111與4個骨架面112之共6個面,故而相較於如圖5(b)所示之具備3個外表面之圓盤形狀之纖維塊11,可相對較多地具有與其他纖維塊11或吸水性纖維12F之接觸機會,而交絡性提高,亦可帶來保形性等之提高。When the plurality of fiber blocks 11 included in the absorbent core 40 are a "fixed-shaped fiber assembly" formed by the basic surface 111 and the skeleton surface 112, it is compared with those described in Patent Documents 3 and 4. In the case of a fiber assembly of a non-fixed shape, the uniform dispersibility of the fiber block 11 in the absorbent core 40 is improved, so that the desired effect is achieved by blending the fiber assembly such as the fiber block 11 with the absorbent core 40. (The effect of improving the softness, cushioning property, compression recovery property, and the like of the absorbent core) is stably exhibited. Further, in particular, in the case of the rectangular block-shaped fiber block 11 as shown in Fig. 5 (a), since the outer surface includes a total of six faces of the two basic faces 111 and the four skeleton faces 112, it is compared with The fiber block 11 having the three outer surfaces and having the disk shape shown in Fig. 5(b) has a relatively large chance of contact with the other fiber block 11 or the water absorbing fiber 12F, and the entanglement property is improved, and the band may be brought. To improve the shape retention.

於纖維塊11中,較佳為2個基本面111之總面積大於骨架面112之總面積。即,於圖5(a)之長方體形狀之纖維塊11A中,2個基本面111之各者之面積之總和大於4個骨架面112之各者之面積之總和,又,於圖5(b)之圓盤形狀之纖維塊11B中,2個基本面111之各者之面積之總和大於形成圓盤形狀之纖維塊11B之周面之骨架面112之面積。於纖維塊11A、11B之任一者中,基本面111係纖維塊11A、11B所具有之複數個面中之面積最大之面。In the fiber block 11, the total area of the two base faces 111 is preferably larger than the total area of the skeleton faces 112. That is, in the fiber block 11A of the rectangular parallelepiped shape shown in Fig. 5(a), the sum of the areas of the two basic faces 111 is larger than the sum of the areas of the four skeleton faces 112, and is also shown in Fig. 5(b). In the disk-shaped fiber block 11B, the total area of each of the two basic faces 111 is larger than the area of the skeleton face 112 of the peripheral surface of the fiber block 11B forming the disk shape. In any of the fiber blocks 11A and 11B, the fundamental surface 111 is the surface having the largest area among the plurality of faces of the fiber blocks 11A and 11B.

此種作為由2個基本面111及與兩基本面111交叉之骨架面112劃分形成之「固定形狀之纖維集合體」之纖維塊11係可藉由使製造方法與先前技術不同而實現者。如圖6所示,較佳之纖維塊11之製造方法係使用切割器等切斷器件將成為原料之原料纖維片材10bs(與纖維塊11為相同組成且尺寸大於纖維塊11之片材)切斷為固定形狀者。以此方式製成之複數個纖維塊11係形狀及尺寸相較於藉由如專利文獻3及4之先前技術製造者更固定地一致。圖6係說明圖5(a)之長方體形狀之纖維塊11A之製造方法的圖,圖6中之虛線表示切斷線。於吸收性芯體40中,調配有以此方式將纖維片材切斷為固定形狀而獲得之形狀及尺寸均勻之複數個纖維塊11。如上所述,作為原料纖維片材10bs較佳為不織布。The fiber block 11 which is a "fixed-shaped fiber assembly" formed by the two basic faces 111 and the skeleton faces 112 intersecting the two basic faces 111 can be realized by making the manufacturing method different from the prior art. As shown in Fig. 6, the preferred method of producing the fiber block 11 is to cut into a raw material fiber sheet 10bs (a sheet having the same composition as the fiber block 11 and having a size larger than that of the fiber block 11) using a cutting device such as a cutter. Broken to a fixed shape. The plurality of fiber blocks 11 formed in this manner are more uniformly fixed in shape and size than those of the prior art manufacturers as disclosed in Patent Documents 3 and 4. Fig. 6 is a view for explaining a method of manufacturing the fiber block 11A having a rectangular parallelepiped shape in Fig. 5(a), and a broken line in Fig. 6 indicates a cutting line. In the absorbent core 40, a plurality of fiber blocks 11 having a uniform shape and size obtained by cutting the fiber sheet into a fixed shape in this manner are prepared. As described above, the raw material fiber sheet 10bs is preferably a non-woven fabric.

圖5(a)之長方體形狀之纖維塊11A係藉由如圖6所示般將原料纖維片材10bs於第1方向D1及與該第1方向D1交叉(更具體而言正交)之第2方向D2上以特定長度切斷而製造。兩方向D1、D2分別為片材10bs之面方向上之特定之一方向,將片材10bs沿著與該面方向正交之厚度方向Z切斷。於以此方式將原料纖維片材10bs切斷為所謂小四方塊狀而獲得之複數個長方體形狀之纖維塊11A中,通常其切斷面即片材10bs之切斷時與切割器等切斷器件接觸之面為骨架面112,非切斷面即不與該切斷器件接觸之面為基本面111。基本面111係片材10bs中之正背面(與厚度方向Z正交之面),又,如上所述般係纖維塊11A所具有複數個面中之面積最大之面。The fiber block 11A having a rectangular parallelepiped shape in Fig. 5(a) is obtained by crossing the raw material fiber sheet 10bs in the first direction D1 and the first direction D1 (more specifically, orthogonal) as shown in Fig. 6 . It is manufactured by cutting in a 2 direction D2 by a specific length. The two directions D1 and D2 are respectively a specific one direction in the surface direction of the sheet 10bs, and the sheet 10bs is cut along the thickness direction Z orthogonal to the plane direction. In the fiber block 11A in which a plurality of rectangular parallelepiped shapes are obtained by cutting the raw material fiber sheet 10bs into a so-called small four-square shape in this manner, the cut surface of the sheet material 10bs is usually cut off by a cutter or the like. The surface in contact with the device is the skeleton surface 112, and the non-cut surface, that is, the surface not in contact with the cutting device, is the base surface 111. The base surface 111 is a front surface (a surface orthogonal to the thickness direction Z) of the sheet material 10bs, and as described above, the fiber block 11A has a surface having the largest area among the plurality of surfaces.

再者,以上關於纖維塊11A之說明亦基本符合圖5(b)之圓盤形狀之纖維塊11B。與纖維塊11A之實質性之不同僅為原料纖維片材10bs之切斷圖案,於將片材10bs切斷為固定形狀而獲得纖維塊11B時,只要根據纖維塊11B之俯視形狀將片材10bs切斷為圓形狀即可。Furthermore, the above description of the fiber block 11A also substantially conforms to the disk-shaped fiber block 11B of Fig. 5(b). The substantial difference from the fiber block 11A is only the cut pattern of the raw material fiber sheet 10bs. When the sheet 10bs is cut into a fixed shape to obtain the fiber block 11B, the sheet 10bs is formed according to the plan shape of the fiber block 11B. Cut into a round shape.

又,纖維塊11之外形形狀並不限於圖5所示者,基本面111及骨架面112之任一者可如圖5(a)之各面111、112般為不彎曲之平坦面,或者亦可如圖5(b)之骨架面112(圓盤形狀之纖維塊11B之周面)般為彎曲面。又,基本面111與骨架面112亦可互為相同形狀相同尺寸,具體而言,例如纖維塊11A之外形形狀亦可為立方體形狀。Further, the outer shape of the fiber block 11 is not limited to that shown in FIG. 5, and any of the basic surface 111 and the skeleton surface 112 may be a flat surface that is not curved as in the respective faces 111 and 112 of FIG. 5(a), or Further, as shown in FIG. 5(b), the skeleton surface 112 (the circumferential surface of the disk-shaped fiber block 11B) may be a curved surface. Further, the basic surface 111 and the skeleton surface 112 may have the same shape and the same size, and specifically, for example, the shape of the fiber block 11A may be a cubic shape.

如上所述,纖維塊11(11A、11B)所具有之2種面(基本面111、骨架面112)分類為製造纖維塊11時之藉由利用切割器等切斷器件切斷原料纖維片材10bs而形成之切斷面(骨架面112)、及片材10bs原本所具有之面且不與該切斷器件接觸之非切斷面(基本面111)。而且,因是否為該切斷面之不同,作為切斷面之骨架面112具有相較於作為非切斷面之基本面111纖維端部之每單位面積之數量更多之特徵。此處所謂「纖維端部」係指纖維塊11之構成纖維11F之長度方向端部。通常,於作為非切斷面之基本面111亦存在纖維端部,但由於骨架面112係藉由原料纖維片材10bs之切斷而形成之切斷面,故而包含藉由該切斷形成之構成纖維11F之切斷端部之纖維端部多數存在於骨架面112之整體,即,骨架面112之纖維端部之每單位面積之數量多於基本面111之纖維端部之每單位面積之數量。As described above, the two types of surfaces (the basic surface 111 and the skeleton surface 112) of the fiber block 11 (11A, 11B) are classified into the raw material fiber sheets by cutting the device by a cutter or the like when the fiber block 11 is manufactured. The cut surface (skeletal surface 112) formed at 10 bs and the non-cut surface (base surface 111) which is originally provided on the sheet 10bs and which is not in contact with the cutting device. Further, depending on whether or not the cut surface is different, the skeleton surface 112 as the cut surface has a feature that the number of the fiber end portions per unit area of the base surface 111 which is the non-cut surface is larger. Here, the "fiber end portion" means the longitudinal end portion of the constituent fiber 11F of the fiber block 11. Usually, the fiber end portion is also present on the basic surface 111 which is the non-cut surface. However, since the skeleton surface 112 is a cut surface formed by cutting the raw fiber sheet 10bs, it is formed by the cutting. The fiber ends constituting the cut ends of the fibers 11F are mostly present on the entire skeleton surface 112, that is, the number of the fiber ends of the skeleton faces 112 per unit area is larger than the unit area of the fiber ends of the base faces 111. Quantity.

存在於纖維塊11之各面(基本面111、骨架面112)之纖維端部對於該纖維塊11於與吸收性芯體40所包含之其他纖維塊11或吸水性纖維12F之間形成交絡有用。又,一般而言,纖維端部之每單位面積之數量越多則交絡性可越提高,故而可帶來吸收性芯體40之保形性等各種特性之提高。而且,如上所述,纖維塊11之各面中之纖維端部之每單位面積之數量並不均勻,由於關於該纖維端部之每單位面積之數量,「骨架面112>基本面111」之大小關係成立,故而經由纖維塊11之與其他纖維(其他纖維塊11、吸水性纖維12F)之交絡性根據該纖維塊11之面而不同,骨架面112之交絡性高於基本面111。即,藉由經由骨架面112之與其他纖維之交絡實現之結合相較於藉由經由基本面111之與其他纖維之交絡實現之結合,結合力更強,於1個纖維塊11中,在基本面111與骨架面112間可能於與其他纖維之結合力產生差。The fiber ends present on the respective faces (the base face 111, the skeleton face 112) of the fiber block 11 are useful for forming an entanglement between the fiber block 11 and other fiber blocks 11 or water-absorbent fibers 12F contained in the absorbent core 40. . Further, in general, the larger the number of the fiber end portions per unit area, the more the entanglement property can be improved, so that various characteristics such as the shape retention property of the absorbent core 40 can be improved. Further, as described above, the number of per-unit areas of the fiber ends in the respective faces of the fiber block 11 is not uniform, and since the number of the unit area per the fiber end portion, the "skeletal surface 112> the basic surface 111" Since the relationship between the size and the size of the fiber block 11 and the other fibers (the other fiber block 11 and the water-absorptive fiber 12F) is different depending on the surface of the fiber block 11, the symmetry of the skeleton surface 112 is higher than that of the basic surface 111. That is, the bonding achieved by the entanglement with the other fibers via the skeleton face 112 is stronger than the bonding by the entanglement with the other fibers via the base face 111, and is stronger in one fiber block 11, The bond between the base surface 111 and the skeleton surface 112 may be inferior to the bonding force with other fibers.

如此一來,於吸收性芯體40中,其所包含之複數個纖維塊11分別相對於其周邊之其他纖維(其他纖維塊11、吸水性纖維12F)具有2種結合力而交絡,藉此,吸收性芯體40成為兼具適度之柔軟性與強度(保形性)者。而且,於依照慣例使用此種具有優異之特性之吸收性芯體40作為吸收性物品之吸收體之情形時,可對該吸收性物品之穿著者提供舒適之穿著感,並且有效地防止因穿著時之穿著者之體壓等外力破壞吸收性芯體40之不良情況。In this way, in the absorbent core 40, the plurality of fiber blocks 11 included in the absorbent core 40 have two kinds of bonding forces with respect to the other fibers (the other fiber blocks 11 and the water absorbent fibers 12F) at the periphery thereof, thereby being entangled. The absorbent core 40 is a combination of moderate flexibility and strength (shape retention). Moreover, when such an absorbent core 40 having excellent characteristics is conventionally used as an absorbent body of an absorbent article, the wearer of the absorbent article can be provided with a comfortable wearing feeling and effectively prevented from being worn. At the time, the external force such as the body pressure of the wearer destroys the problem of the absorbent core 40.

尤其是,圖5所示之纖維塊11(11A、11B)係如上所述般2個基本面111之總面積大於骨架面112之總面積。因此,纖維端部之每單位面積之數量相對較少,因此意指與其他纖維之交絡性相對較低之基本面111相較於具有與此相反之性質之骨架面112,總面積較大。因此,圖5所示之纖維塊11(11A、11B)相較於在表面整體均勻地存在纖維端部之纖維塊,與周邊之其他纖維(其他纖維塊11、吸水性纖維12F)之交絡容易受到抑制,又,即便與周邊之其他纖維交絡,亦容易以相對較弱之結合力交絡,因此,難以成為較大之塊,而可對吸收性芯體40賦予優異之柔軟性。In particular, the fiber block 11 (11A, 11B) shown in Fig. 5 has a total area of the two base faces 111 larger than the total area of the skeleton faces 112 as described above. Therefore, the number of per unit areas of the fiber ends is relatively small, so that the base surface 111 which is relatively low in complication with other fibers has a larger total area than the skeleton surface 112 having the opposite property. Therefore, the fiber block 11 (11A, 11B) shown in Fig. 5 is easily entangled with other fibers (other fiber block 11, water-absorbing fiber 12F) in the periphery as compared with the fiber block in which the fiber end portion is uniformly present on the entire surface. It is suppressed, and even if it is in contact with other fibers in the periphery, it is easy to entangle with a relatively weak bonding force. Therefore, it is difficult to form a large block, and excellent flexibility can be imparted to the absorbent core 40.

相對於此,專利文獻3及4記載之不織布片或微細纖維網由於如上所述般藉由如銑刀之切斷機將原料纖維片材切斷為不固定形狀等而製造,故而不成為具有如基本面111或骨架面112之「面」之固定形狀之片材片狀之纖維塊,而且,由於在該製造時對纖維塊整體施加切斷處理之外力,故而構成纖維之纖維端部無規地形成於纖維塊整體,而難以充分顯現藉由該纖維端部實現之上述作用效果。On the other hand, the nonwoven fabric sheet or the fine fiber web described in Patent Documents 3 and 4 is manufactured by cutting a raw material fiber sheet into an unfixed shape or the like as described above, and thus does not have For example, the base sheet 111 or the "face" of the skeleton surface 112 has a fixed shape of a sheet-like fiber block, and since the cutting force is applied to the entire fiber block at the time of manufacture, the fiber ends of the fibers are not formed. It is regularly formed on the entire fiber block, and it is difficult to sufficiently exhibit the above-described effects achieved by the fiber end portion.

就使藉由上述纖維端部實現之作用效果更確實地發揮之觀點而言,基本面111(非切斷面)之纖維端部之每單位面積之數量N1 與骨架面112(切斷面)之纖維端部之每單位面積之數量N2 之比率以N1 <N2 為前提,以N1 /N2 計較佳為0以上,進而較佳為0.05以上,而且,較佳為0.90以下,進而較佳為0.60以下。更具體而言,N1 /N2 較佳為0以上0.90以下,進而較佳為0.05以上0.60以下。 基本面111之纖維端部之每單位面積之數量N1 較佳為0個/mm2 以上,進而較佳為3個/mm2 以上,而且,較佳為8個/mm2 以下,進而較佳為6個/mm2 以下。 骨架面112之纖維端部之每單位面積之數量N2 較佳為5個/mm2 以上,進而較佳為8個/mm2 以上,而且,較佳為50個/mm2 以下,進而較佳為40個/mm2 以下。 基本面111、骨架面112之纖維端部之每單位面積之數量藉由以下方法測定。The number N 1 per unit area of the fiber end portion of the base surface 111 (non-cut surface) and the skeleton surface 112 (cut surface) from the viewpoint of more effectively exerting the effect achieved by the fiber end portion ) quantity per unit area of the fiber end portion N ratio of 2 to N 1 <N 2 as a prerequisite to N 1 / N 2 good care is 0 or more, and further preferably 0.05 or more, and preferably 0.90 or less Further, it is preferably 0.60 or less. More specifically, N 1 /N 2 is preferably 0 or more and 0.90 or less, and more preferably 0.05 or more and 0.60 or less. The number N 1 per unit area of the fiber end portion of the base surface 111 is preferably 0 pieces/mm 2 or more, more preferably 3 pieces/mm 2 or more, and further preferably 8 pieces/mm 2 or less, and further Good is 6 / mm 2 or less. The number N 2 per unit area of the fiber end portion of the skeleton surface 112 is preferably 5 pieces/mm 2 or more, more preferably 8 pieces/mm 2 or more, and further preferably 50 pieces/mm 2 or less, and further Good is 40 / mm 2 or less. The number of per unit areas of the fiber ends of the base surface 111 and the skeleton surface 112 was measured by the following method.

<纖維塊之各面中之纖維端部之每單位面積之數量之測定方法> 對於測定對象之包含纖維之構件(纖維塊)使用紙雙面膠帶(米其邦股份有限公司製造之NICETACK NW-15),將測定片貼附於試樣台。繼而,對測定片進行鉑塗佈。對於塗佈使用日立那珂精器股份有限公司製造之離子濺射裝置E-1030型(商品名),濺射時間設為120秒。對於測定片之切斷面,使用JEOL(股)製造之JCM-6000型之電子顯微鏡,以倍率100倍觀察基本面及骨架面。於該倍率100倍之觀察畫面中,於測定對象面(基本面或骨架面)之任意位置設定長1.2 mm、寬0.6 mm之長方形區域,且以該長方形區域之面積占該觀察畫面之面積之90%以上之方式調整觀察角度等,其後測定該長方形區域內所包含之纖維端部之個數。但是於在倍率100倍之觀察畫面中,纖維塊之測定對象面小於1.2 mm×0.6 mm,上述長方形區域之面積占該觀察畫面整體之比率未達90%之情形時,將觀察倍率設為大於100倍,其後,與上述同樣地測定該測定對象面中之上述長方形區域內所包含之纖維端部之數量。此處,成為個數測定之對象之「纖維端部」係纖維塊之構成纖維之長度方向端部,即便該構成纖維之除長度方向端部以外之部分(長度方向中間部)自測定對象面延出,該長度方向中間部亦不成為個數測定之對象。繼而,藉由下述式,算出纖維塊之測定對象面(基本面或骨架面)中之纖維端部之每單位面積之數量。對於10個纖維塊,分別依照上述順序,測定基本面及骨架面之各者中之纖維端部之每單位面積之數量,將該等複數個測定值之平均值設為該測定對象面中之纖維端部之每單位面積之數量。 纖維塊之測定對象面(基本面或骨架面)中之纖維端部之每單位面積之數量(個數/mm2 )=長方形區域(1.2×0.6 mm)中所包含之纖維端部之個數/該長方形區域之面積(0.72 mm2 )<Method for Measuring the Number of Units Per Unit Area of Fiber Ends in Each Side of the Fiber Block> Paper-coated double-sided tape (NICETACK NW-made by Miqibang Co., Ltd.) was used for the fiber-containing member (fiber block) to be measured. 15) Attach the measuring piece to the sample stage. Then, the measurement piece was subjected to platinum coating. For the coating, an ion sputtering apparatus model E-1030 (trade name) manufactured by Hitachi Naruto Co., Ltd. was used, and the sputtering time was set to 120 seconds. The JC-6000 type electron microscope manufactured by JEOL (manufactured) was used to observe the fundamental surface and the skeleton surface at a magnification of 100 times. In the observation screen of 100 times the magnification, a rectangular region having a length of 1.2 mm and a width of 0.6 mm is set at an arbitrary position of the measurement target surface (base surface or skeleton surface), and the area of the rectangular region accounts for the area of the observation screen. The observation angle or the like is adjusted in a manner of 90% or more, and then the number of the fiber end portions included in the rectangular region is measured. However, in the observation screen at a magnification of 100 times, when the measurement target surface of the fiber block is smaller than 1.2 mm × 0.6 mm, and the ratio of the area of the rectangular area to the entire observation screen is less than 90%, the observation magnification is set to be larger than After that, the number of the fiber end portions included in the rectangular region in the measurement target surface was measured in the same manner as described above. Here, in the longitudinal direction end portion of the constituent fibers of the "fiber end portion" fiber block to be measured, the portion of the constituent fiber other than the end portion in the longitudinal direction (the intermediate portion in the longitudinal direction) is measured from the measurement target surface. Excessively, the intermediate portion in the longitudinal direction is not the object of measurement. Then, the number of the fiber end portions per unit area in the measurement target surface (base surface or skeleton surface) of the fiber block was calculated by the following formula. For each of the ten fiber blocks, the number of the fiber end portions per unit area in each of the basic surface and the skeleton surface is measured in accordance with the above procedure, and the average of the plurality of measured values is set in the measurement target surface. The number of units per unit area of the fiber ends. The number per unit area (number/mm 2 ) of the fiber end portion in the measurement target surface (base surface or skeleton surface) of the fiber block = the number of fiber ends included in the rectangular region (1.2 × 0.6 mm) / area of the rectangular area (0.72 mm 2 )

於纖維塊11之基本面111如圖5(a)所示之纖維塊11A般於俯視下呈長方形形狀之情形時,就吸收性芯體40中之纖維塊11之均勻分散性之提高之觀點而言,該長方形之短邊111a較佳為較含有該纖維塊11(11A)之吸收性芯體40之厚度短。 短邊111a之長度與吸收性芯體40之厚度之比率以前者/後者計較佳為0.03以上,進而較佳為0.08以上,而且,較佳為1以下,進而較佳為0.5以下。 吸收性芯體40之厚度較佳為1 mm以上,進而較佳為2 mm以上,而且,較佳為10 mm以下,進而較佳為6 mm以下。吸收性芯體40之厚度藉由以下方法測定。When the basic surface 111 of the fiber block 11 has a rectangular shape in plan view as shown in Fig. 5(a), the uniform dispersibility of the fiber block 11 in the absorbent core 40 is improved. Preferably, the short side 111a of the rectangle is shorter than the thickness of the absorbent core 40 containing the fiber block 11 (11A). The ratio of the length of the short side 111a to the thickness of the absorbent core 40 is preferably 0.03 or more, more preferably 0.08 or more, still more preferably 1 or less, still more preferably 0.5 or less. The thickness of the absorbent core 40 is preferably 1 mm or more, more preferably 2 mm or more, and is preferably 10 mm or less, and more preferably 6 mm or less. The thickness of the absorbent core 40 was measured by the following method.

<吸收體(吸收性芯體)之厚度之測定方法> 將測定對象物(吸收體、吸收性芯體)以不存在皺褶或折彎之方式靜置於水平之地點,測定5 cN/cm2 之負載下之測定對象物之厚度。具體而言,對於厚度之測定例如使用厚度計PEACOCK DIAL UPRIGHT GAUGES R5-C(OZAKI MFG. C0. LTD.製造)。此時,於厚度計之前端部與所切出之測定對象物之間,以對測定對象物之負載成為5 cN/cm2 之方式配置已調整大小之俯視圓形狀或正方形狀之平板(厚度5 mm左右之丙烯酸系樹脂板),並測定厚度。厚度測定係測定10點算出其等之平均值設為測定對象物之厚度。<Measurement method of thickness of absorbent body (absorbent core)> The object to be measured (absorbent body, absorbent core) was placed at a horizontal position without wrinkles or bending, and 5 cN/cm was measured. The thickness of the object to be measured under load of 2 . Specifically, for the measurement of the thickness, for example, a thickness gauge PEACOCK DIAL UPRIGHT GAUGES R5-C (manufactured by OZAKI MFG. C0. LTD.) is used. At this time, a flat circular or square-shaped flat plate (thickness) having a size adjusted to be 5 cN/cm 2 is placed between the end portion of the thickness gauge and the object to be measured. The acrylic resin plate of about 5 mm was measured and the thickness was measured. In the thickness measurement system, the average value of the measurement was calculated at 10 o'clock, and the thickness of the measurement object was determined.

纖維塊11(11A、11B)之各部分之尺寸等較佳為以如下方式設定。纖維塊11之各部分之尺寸可基於下述纖維塊11之外形形狀之特定作業時之電子顯微鏡照片等進行測定。 於基本面111為如圖5(a)所示之俯視長方形形狀之情形時,其短邊111a之長度L1較佳為0.1 mm以上,進而較佳為0.3 mm以上,尤佳為0.5 mm以上,而且,較佳為10 mm以下,進而較佳為6 mm以下,尤佳為5 mm以下。 俯視長方形狀之基本面111之長邊111b之長度L2較佳為0.3 mm以上,進而較佳為1 mm以上,尤佳為2 mm以上,而且,較佳為30 mm以下,進而較佳為15 mm以下,尤佳為10 mm以下。 再者,於基本面111如圖5所示般為纖維塊11所具有之複數個面中之具有最大面積之面的情形時,長邊111b之長度L2與纖維塊11之最大直徑長度一致,該最大直徑長度與圓盤形狀之纖維塊11B中之俯視圓形狀之基本面111之直徑一致。 短邊111a之長度L1與長邊111b之長度L2之比率以前者L1/後者L2計較佳為0.003以上,進而較佳為0.025以上,而且,較佳為1以下,進而較佳為0.5以下。再者,於本發明中,基本面111之俯視形狀並不限定於如圖5(a)所示之長方形形狀,亦可為正方形形狀,即,相互正交之兩邊之長度L1、L2之比率以L1/L2計亦可為1。 纖維塊11之厚度T、即2個對向之基本面111間之長度T較佳為0.1 mm以上,進而較佳為0.3 mm以上,而且,較佳為10 mm以下,進而較佳為6 mm以下。The size and the like of each portion of the fiber block 11 (11A, 11B) are preferably set as follows. The size of each portion of the fiber block 11 can be measured based on an electron micrograph or the like at the time of a specific operation of the shape of the fiber block 11 described below. When the basic surface 111 is a rectangular shape as shown in FIG. 5( a ), the length L1 of the short side 111 a is preferably 0.1 mm or more, more preferably 0.3 mm or more, and particularly preferably 0.5 mm or more. Further, it is preferably 10 mm or less, further preferably 6 mm or less, and particularly preferably 5 mm or less. The length L2 of the long side 111b of the substantially rectangular base surface 111 is preferably 0.3 mm or more, more preferably 1 mm or more, still more preferably 2 mm or more, and further preferably 30 mm or less, and further preferably 15 Below mm, it is preferably less than 10 mm. Further, in the case where the basic surface 111 is the surface having the largest area among the plurality of faces of the fiber block 11 as shown in FIG. 5, the length L2 of the long side 111b coincides with the maximum diameter length of the fiber block 11, The maximum diameter length coincides with the diameter of the base face 111 of the circular shape in plan view of the disk-shaped fiber block 11B. The ratio of the length L1 of the short side 111a to the length L2 of the long side 111b is preferably 0.003 or more, more preferably 0.025 or more, and further preferably 1 or less, and further preferably 0.5 or less. Furthermore, in the present invention, the plan view shape of the basic surface 111 is not limited to the rectangular shape as shown in FIG. 5(a), and may be a square shape, that is, a ratio of lengths L1 and L2 of two sides orthogonal to each other. It can also be 1 in terms of L1/L2. The thickness T of the fiber block 11, that is, the length T between the two opposing basic faces 111 is preferably 0.1 mm or more, more preferably 0.3 mm or more, and further preferably 10 mm or less, and further preferably 6 mm. the following.

又,吸收性芯體40由於纖維塊11高密度且均勻地分佈於吸收性芯體40之整體之情況容易使對外力之響應性具有各向同性故而較佳。就該觀點而言,較佳為:於吸收性芯體40之相互正交之2個方向之投影視圖下,於任意之10 mm見方之單位區域中,存在複數個纖維塊11之重疊部。圖3及圖4中之符號11Z表示複數個纖維塊11之重疊部。作為此處所謂「相互正交之2個方向之投影視圖」,典型而言,可列舉吸收性芯體之厚度方向之投影視圖(即自吸收性芯體之肌膚對向面或非肌膚對向面觀察該吸收性芯體之情形)、及與該厚度方向正交之方向之投影視圖(即自吸收性芯體之側面觀察該吸收性芯體之情形)。Further, the absorbent core 40 is preferable because the fiber block 11 is highly densely distributed and uniformly distributed over the entire absorbent core 40, and the responsiveness of the external force is easily isotropic. From this point of view, it is preferable that in the projection view of the two directions orthogonal to each other of the absorptive core 40, the overlapping portion of the plurality of fiber blocks 11 exists in a unit area of any 10 mm square. Reference numeral 11Z in Figs. 3 and 4 denotes an overlapping portion of a plurality of fiber blocks 11. The "projection view of the two directions orthogonal to each other" is typically a projection view of the thickness direction of the absorbent core (that is, the opposite surface of the skin of the self-absorbent core or the non-skin contrast) A view of the surface of the absorbent core and a direction orthogonal to the thickness direction (ie, the case where the absorbent core is viewed from the side of the absorbent core).

於圖7(a)中,示出本發明之纖維塊之一實例之電子顯微鏡照片,於圖7(b)中,示出將纖維塊11結合其電子顯微鏡照片模式性地表示所得之圖。於吸收性芯體40所包含之複數個纖維塊11中,可包含如圖7所示般具有本體部110及延出纖維部113者,該延出纖維部113係包含自該本體部110向外側延出之纖維11F而構成且相較於該本體部110纖維密度較低(每單位面積之纖維之數量較少)。再者,於吸收性芯體40中,亦可包含不具有延出纖維部113之纖維塊11、即僅包含本體部110之纖維塊11。延出纖維部113係可包含上述存在於纖維塊11之各面(基本面111、骨架面112)之纖維端部之一種者,其係該纖維端部中之自纖維塊11之各面向外側延出之纖維端部。In Fig. 7(a), an electron micrograph of an example of the fiber block of the present invention is shown, and Fig. 7(b) shows a view schematically showing the fiber block 11 in combination with its electron micrograph. The plurality of fiber blocks 11 included in the absorbent core 40 may include a main body portion 110 and an extended fiber portion 113 as shown in FIG. 7, and the extended fiber portion 113 is included from the main body portion 110. The fiber 11F is formed on the outer side and has a lower fiber density (the number of fibers per unit area is smaller) than the body portion 110. Further, the absorbent core 40 may include a fiber block 11 having no extended fiber portion 113, that is, a fiber block 11 including only the body portion 110. The extended fiber portion 113 may include one of the fiber ends existing on each of the faces (the base face 111 and the skeleton face 112) of the fiber block 11, which is the outer side of the fiber block 11 from the outer side of the fiber block 11 Extend the fiber ends.

本體部110係由上述2個對向之基本面111、及將兩基本面111連結之骨架面112劃分形成之部分。本體部110係形成纖維塊11之主體而形成纖維塊11之固定形狀之外形形狀的部分,纖維塊11所具有之較高之柔軟性、緩衝性、壓縮回復性等各種特性基本上較大程度取決於本體部110。另一方面,延出纖維部113主要有助於吸收性芯體40所含有之複數個纖維塊11彼此之交絡性或纖維塊11與吸水性纖維12F之交絡性之提高,直接與吸收性芯體40之保形性之提高相關,此外,亦影響纖維塊11於吸收性芯體40中之均勻分散性等,從而可間接加強藉由本體部110實現之作用效果。The main body portion 110 is a portion formed by dividing the two opposing basic faces 111 and the skeleton faces 112 connecting the two basic faces 111. The main body portion 110 forms a main body of the fiber block 11 to form a portion having a shape other than the fixed shape of the fiber block 11, and the fiber block 11 has a relatively high degree of flexibility, cushioning property, compression recovery property and the like. It depends on the body portion 110. On the other hand, the extended fiber portion 113 mainly contributes to the mutual entanglement of the plurality of fiber blocks 11 contained in the absorbent core 40 or the improvement of the interlinkage property between the fiber block 11 and the water absorbent fiber 12F, directly with the absorbent core. The shape retention of the body 40 is related to the improvement of the conformality of the body 40, and also affects the uniform dispersibility of the fiber block 11 in the absorbent core 40, thereby indirectly enhancing the effect achieved by the body portion 110.

本體部110相較於延出纖維部113,纖維密度更高、即每單位面積之纖維之數量更多。又,通常本體部110本身之纖維密度較均勻。本體部110於纖維塊11之總質量中所占之比率通常為至少40質量%以上,較佳為50質量%以上,進而較佳為60質量%以上,尤佳為85質量%以上。本體部110與延出纖維部113可藉由下述外形形狀之特定作業加以區別。The body portion 110 has a higher fiber density than the extended fiber portion 113, that is, the number of fibers per unit area is larger. Further, generally, the fiber density of the body portion 110 itself is relatively uniform. The ratio of the main body portion 110 to the total mass of the fiber block 11 is usually at least 40% by mass or more, preferably 50% by mass or more, more preferably 60% by mass or more, and still more preferably 85% by mass or more. The main body portion 110 and the extended fiber portion 113 can be distinguished by a specific operation of the following outer shape.

特定出吸收性芯體40中所包含之纖維塊11之本體部110之外形形狀的作業可藉由著眼於纖維塊11及其周邊部之纖維密度之高低差(每單位面積之纖維數之多少)或纖維之種類、纖維直徑之不同等,確認出本體部110與除此以外之部分之「交界」而進行。本體部110之纖維密度高於存在於其周圍之延出纖維部113,又,通常作為本體部110之構成纖維之合成纖維與吸水性纖維12F(典型而言為纖維素系纖維)於本質上及/或尺寸上不同,故而即便為多個纖維塊11及吸水性纖維12F混合存在之吸收性芯體40,亦可藉由著眼於上述方面而容易地確認出上述交界。以此方式確認出之交界為基本面111或骨架面112之周緣(邊),藉由該交界確認作業,特定出基本面111及骨架面112,進而特定出本體部110。該交界確認作業可藉由使用電子顯微鏡並視需要以複數個觀察角度觀察對象物(吸收性芯體40)而實施。尤其是,於吸收性芯體40所包含之纖維塊11係如圖5所示之纖維塊11A、11B之「2個基本面111之總面積大於骨架面112之總面積」者的情形時,尤其是於基本面111成為該纖維塊11之具有最大面積之面之情形時,可相對較容易地特定出該較大之面積之基本面111,故而可順利地進行本體部110之外形形狀之特定作業。The operation of the outer shape of the body portion 110 of the fiber block 11 included in the absorbent core 40 can be determined by focusing on the difference in fiber density of the fiber block 11 and its peripheral portion (the number of fibers per unit area) Or, the type of the fiber, the difference in the fiber diameter, and the like, and the "junction" between the main body portion 110 and the other portions is confirmed. The bulk density of the body portion 110 is higher than that of the extended fiber portion 113 present around it, and in general, the synthetic fiber constituting the fiber of the body portion 110 and the water absorbing fiber 12F (typically cellulose fiber) are in essence Since the size of the absorbent core 40 in which the plurality of fiber blocks 11 and the water-absorbent fibers 12F are mixed is different, the above-described boundary can be easily confirmed by focusing on the above aspects. In this way, the boundary between the basic surface 111 and the skeleton surface 112 is confirmed, and the basic surface 111 and the skeleton surface 112 are specified by the boundary confirmation operation, and the main body portion 110 is specified. This boundary confirmation operation can be performed by observing the object (absorbent core 40) at a plurality of observation angles using an electron microscope as needed. In particular, when the fiber block 11 included in the absorbent core 40 is a case where the total area of the two basic faces 111 is larger than the total area of the skeleton faces 112 of the fiber blocks 11A and 11B as shown in FIG. 5, In particular, when the base surface 111 is the surface having the largest area of the fiber block 11, the base surface 111 of the larger area can be specified relatively easily, so that the outer shape of the body portion 110 can be smoothly performed. Specific assignments.

如圖7所示,延出纖維部113包含自形成本體部110之外表面之基本面111及骨架面112中之至少1個面向外側延出的本體部110之構成纖維11F。圖7係自基本面111(纖維塊11之複數個面中之具有最大面積之面)側俯視纖維塊11所得之圖,多個纖維11F自與該基本面111交叉之骨架面112延出而形成延出纖維部113。As shown in FIG. 7, the extended fiber portion 113 includes constituent fibers 11F of the body portion 110 which are extended from at least one of the base surface 111 and the skeleton surface 112 which form the outer surface of the main body portion 110. 7 is a view of the fiber block 11 viewed from the side of the base surface 111 (the surface having the largest area among the plurality of faces of the fiber block 11), and the plurality of fibers 11F are extended from the skeleton face 112 crossing the basic face 111. The extended fiber portion 113 is formed.

延出纖維部113之形態並無特別限制。延出纖維部113存在包含1根纖維11F之情形,亦存在如下述延出纖維束部113S般包含複數根纖維11F之情形。又,延出纖維部113包含自本體部110延出之纖維11F之長度方向端部,但存在如下情形,即,可除此種纖維端部以外還包含纖維11F之除長度方向兩端部以外之部分(長度方向中間部),或代替包含纖維端部而包含纖維11F之除長度方向兩端部以外之部分(長度方向中間部)。即,於纖維塊11中,存在構成纖維11F之長度方向之兩端部存在於本體部110且除此以外之部分即長度方向中間部自本體部110向外側呈環狀地延出(突出)之情形,此情形時之延出纖維部113係包含該纖維11F之環狀之突出部而構成。換言之,延出纖維部113中之其端部露出者成為纖維端部之1種。The form in which the fiber portion 113 is extended is not particularly limited. In the case where the expanded fiber portion 113 includes one fiber 11F, the plurality of fibers 11F may be included as the fiber bundle portion 113S. Further, the extended fiber portion 113 includes the longitudinal end portion of the fiber 11F extending from the main body portion 110, but may include, in addition to the fiber end portion, the fiber 11F except for both ends in the longitudinal direction. The portion (the intermediate portion in the longitudinal direction) or the portion including the fiber end portion except the both end portions in the longitudinal direction (the intermediate portion in the longitudinal direction) is included instead of the fiber end portion. In other words, in the fiber block 11, both end portions of the longitudinal direction of the constituent fibers 11F are present in the main body portion 110, and the other portion, that is, the intermediate portion in the longitudinal direction, extends annularly outward from the main body portion 110 (protruding). In this case, in this case, the extended fiber portion 113 is formed by including an annular projection of the fiber 11F. In other words, one of the end portions of the fiber portion 113 which is exposed to the fiber portion 113 is exposed.

如上所述,延出纖維部113之主要任務之一係使吸收性芯體40所含有之複數個纖維塊11彼此相互交絡,或使纖維塊11與吸水性纖維12F相互交絡。一般而言,若延出纖維部113之自本體部110之延出長度變長,或延出纖維部113之粗度變粗,或1個纖維塊11所具有之延出纖維部113之數量變多,則經由該延出纖維部113交絡之物體彼此之連結增強而不易解除交絡,故而更進一步穩定地發揮本發明之特定效果。As described above, one of the main tasks of extending the fiber portion 113 is to interconnect the plurality of fiber blocks 11 contained in the absorbent core 40 with each other, or to entangle the fiber block 11 with the water-absorbing fibers 12F. In general, if the length of the extended fiber portion 113 from the main body portion 110 becomes long, or the thickness of the extended fiber portion 113 becomes thick, or the number of the fiber portion 113 which the one fiber block 11 has is extended When the amount is increased, the objects which are entangled by the extended fiber portion 113 are mutually connected and the entanglement is not easily released, so that the specific effects of the present invention are further stably exhibited.

於纖維塊11為如圖6所示般將原料纖維片材10bs切斷為固定形狀而獲得者之情形時,延出纖維部113相對較多地存在於作為其切斷面之骨架面112,相對於此,完全不存在於作為非切斷面之基本面111,或者即使存在於該基本面111,其數量較存在於骨架面112之數量少。如此般延出纖維部113偏集存在於作為切斷面之骨架面112之原因係由於延出纖維部113多數為藉由原料纖維片材之切斷產生之「絨毛」。即,藉由原料纖維片材10bs之切斷形成之骨架面112由於在該切斷時由切割器等切斷器件整體地摩擦,故而容易形成包含片材10bs之構成纖維11F之絨毛,容易所謂起毛。另一方面,作為非切斷面之基本面111由於不存在與此種切斷器件之摩擦,故而不易形成絨毛即延出纖維部113。When the fiber block 11 is obtained by cutting the raw fiber sheet 10bs into a fixed shape as shown in Fig. 6, the extended fiber portion 113 is relatively present in the skeleton surface 112 as the cut surface thereof. On the other hand, the basic surface 111 which is the non-cut surface is not present at all, or even if it exists in the basic surface 111, the number is smaller than the number of the skeleton surface 112. The reason why the fiber portion 113 is unevenly distributed in the skeleton surface 112 as the cut surface is that the extended fiber portion 113 is mostly "fluff" which is generated by the cutting of the raw fiber sheet. In other words, the skeleton surface 112 formed by the cutting of the raw material fiber sheet 10bs is entirely rubbed by the cutting device such as a cutter at the time of cutting, so that it is easy to form the pile fibers 11F including the sheet 10bs. fluff. On the other hand, since the base surface 111 which is a non-cut surface does not have friction with such a cutting device, it is not easy to form a pile, that is, the fiber part 113 is extended.

就促進上述延出纖維部113之形成等觀點、及確保在纖維塊11顯現特定效果方面所需之尺寸之觀點等而言,原料纖維片材10bs切斷時之切斷線之間隔L1a(第1方向之間隔)及間隔L2a(第2方向之間隔)較佳為0.3 mm以上,進而較佳為0.5 mm以上,而且,較佳為30 mm以下,進而較佳為15 mm以下。The distance L1a of the cutting line at the time of cutting the raw material fiber sheet 10bs from the viewpoint of promoting the formation of the above-mentioned extended fiber portion 113 and the size required for securing the specific effect of the fiber block 11 The interval between the one direction and the interval L2a (the interval between the second directions) is preferably 0.3 mm or more, more preferably 0.5 mm or more, and further preferably 30 mm or less, and further preferably 15 mm or less.

如圖7所示,纖維塊11具有包含自本體部110、更具體而言骨架面112延伸至外側之複數根纖維11F之延出纖維束部113S作為延出纖維部113之一種。纖維塊11所具有之延出纖維部113中之至少1個可為該延出纖維束部113S。延出纖維束部113S係自骨架面112延出之複數根纖維11F聚集而構成者,特徵在於相比於延出纖維部113,自本體部110(骨架面112)之延出長度更長之方面。延出纖維束部113S亦可存在於基本面111,但典型而言,如圖7所示般存在於骨架面112,完全不存在於基本面111,或即便存在於該基本面111其數量較存在於骨架面112之數量少。其原因與延出纖維部113主要存在於作為切斷面之骨架面112之原因相同,且已在上文中敍述。As shown in FIG. 7, the fiber block 11 has one of the extended fiber bundle portions 113S including the plurality of fibers 11F extending from the body portion 110, more specifically, the skeleton surface 112 to the outer side, as one of the extended fiber portions 113. At least one of the extended fiber portions 113 of the fiber block 11 may be the extended fiber bundle portion 113S. The fiber bundle portion 113S is formed by collecting a plurality of fibers 11F extending from the skeleton surface 112, and is characterized in that the length from the body portion 110 (the skeleton surface 112) is longer than that of the extended fiber portion 113. aspect. The extended fiber bundle portion 113S may also exist on the base surface 111, but typically exists on the skeleton surface 112 as shown in FIG. 7, and does not exist at the base surface 111 at all, or even if it exists in the base surface 111 The number of skeleton faces 112 present is small. The reason for this is the same as the reason why the extended fiber portion 113 mainly exists in the skeleton surface 112 as the cut surface, and has been described above.

藉由纖維塊11具有此種較長且較粗之亦應稱為大型之延出纖維部113之延出纖維束部113S,纖維塊11彼此之交絡或纖維塊11與吸水性纖維12F之交絡更進一步增強,結果更進一步穩定地發揮因纖維塊11之存在而產生之本發明之特定效果。延出纖維束部113S藉由實施上述容易起毛之條件下之原料纖維片材10bs之切斷(參照圖6)而容易形成。By the fiber block 11 having such a long and relatively thick fiber bundle portion 113S which is also referred to as a large elongated fiber portion 113, the fiber blocks 11 are entangled with each other or the fiber block 11 and the water-absorbent fiber 12F are in contact with each other. Further, as a result, the specific effect of the present invention due to the presence of the fiber block 11 is further stably exhibited. The extended fiber bundle portion 113S is easily formed by performing cutting (see FIG. 6) of the raw material fiber sheet 10bs under the above-described easy raising condition.

延出纖維束部113S之自本體部110之延出長度、即自骨架面112(切斷面)之延出長度較佳為0.2 mm以上,進而較佳為0.5 mm以上,而且,較佳為7 mm以下,進而較佳為4 mm以下。延出纖維束部113S之延出長度可於上述纖維塊11之外形形狀之特定作業(交界確認作業)中測定。具體而言,例如藉由基恩士製造之顯微鏡(50倍率),於將3M(股)製造之雙面膠帶貼合於丙烯酸樹脂製之透明之樣品台之表面,並將纖維塊11載置並固定於其上之後,依照上述外形形狀之特定作業,特定出該纖維塊11之外形形狀,其後,測定自該外形形狀延出之纖維11F中之延出部分之長度,將該所測得之延出部分之長度設為延出纖維束部113S之延出長度。The length of the extension of the fiber bundle portion 113S from the main body portion 110, that is, the length from the skeleton surface 112 (cut surface) is preferably 0.2 mm or more, more preferably 0.5 mm or more, and more preferably 7 mm or less, and further preferably 4 mm or less. The extension length of the extended fiber bundle portion 113S can be measured in a specific operation (intersection confirmation operation) of the shape of the outer shape of the fiber block 11. Specifically, for example, a 3M (manufactured) double-sided tape is attached to the surface of a transparent sample stage made of acrylic resin by a microscope manufactured by KEYENCE (50 magnification), and the fiber block 11 is placed. After being fixed thereto, the shape of the outer portion of the fiber block 11 is specified according to the specific operation of the outer shape, and thereafter, the length of the extended portion of the fiber 11F extending from the outer shape is measured, and the measured portion is measured. The length of the extended portion is set to extend beyond the length of the fiber bundle portion 113S.

延出纖維束部113S較佳為該複數個構成纖維11F相互熱熔合。該延出纖維束部113S之熱熔合部通常相較於該延出纖維束部113S之其他部分(非熱熔合部),與該延出纖維束部113S之長度方向正交之方向之直徑長度(於該熱熔合部之剖面為圓形之情形時為直徑)更長。藉由延出纖維束部113S具有此種亦可稱為大徑部之熱熔合部,延出纖維束部113S本身之強度提昇,藉此,經由延出纖維束部113S交絡之纖維塊11彼此之交絡或纖維塊11與吸水性纖維12F之交絡更進一步增強。又,若延出纖維束部113S具有熱熔合部,則該延出纖維束部113S具有不僅於乾燥狀態之情形時,而且於吸收水分成為濕潤狀態之情形時,該延出纖維束部113S本身之強度、保形性等亦提昇之優點。而且,藉由該優點,於將吸收性芯體40應用於衛生棉1之情形時,吸收性芯體40於處於乾燥狀態之情形時自不必說,而且於吸收穿著者所排泄之尿或經血等體液成為濕潤狀態之情形時,亦可穩定地發揮因上述纖維塊11之存在而產生之作用效果。此種具有熱熔合部之延出纖維束部113S可於如圖6所示之纖維塊11之製造步驟、即纖維塊11之原料纖維片材10bs之切斷步驟中,藉由使用上述「具有構成纖維彼此之熱熔合部之纖維片材」作為原料纖維片材10bs而製造。The extended fiber bundle portion 113S is preferably such that the plurality of constituent fibers 11F are thermally fused to each other. The thermal fusion portion of the extended fiber bundle portion 113S is generally smaller than the other portion of the extended fiber bundle portion 113S (non-thermal fusion portion), and has a diameter length orthogonal to the longitudinal direction of the extended fiber bundle portion 113S. (The diameter is larger when the cross section of the heat fusion portion is circular). By extending the fiber bundle portion 113S having such a heat fusion portion which can also be referred to as a large diameter portion, the strength of the fiber bundle portion 113S itself is increased, whereby the fiber blocks 11 which are entangled via the fiber bundle portion 113S are mutually connected. The entanglement or the intersection of the fiber block 11 and the water-absorbing fiber 12F is further enhanced. Further, when the extended fiber bundle portion 113S has a heat fusion portion, the extended fiber bundle portion 113S has a case where it is not only in a dry state, but also when the moisture absorption becomes a wet state, the extended fiber bundle portion 113S itself The strength, shape retention and the like are also improved. Moreover, by virtue of this advantage, when the absorbent core 40 is applied to the sanitary napkin 1, the absorbent core 40 is self-evident when in a dry state, and absorbs urine or menstrual blood excreted by the wearer. When the body fluid is in a wet state, the effect of the presence of the fiber block 11 can be stably exhibited. The extended fiber bundle portion 113S having the heat fusion portion can be used in the manufacturing step of the fiber block 11 as shown in FIG. 6, that is, in the cutting step of the raw material fiber sheet 10bs of the fiber block 11, by using the above-mentioned "having The fiber sheet constituting the heat fusion portion of the fibers is produced as the raw fiber sheet 10bs.

如上所述,纖維塊11之特徵在於具有由基本面111及骨架面112劃分形成之本體部110(固定形狀之纖維集合體)之方面,此外,特徵亦在於其構成纖維11F為含有親水化劑之合成纖維之方面。本發明中所謂「親水化劑」係於將該親水化劑賦予至纖維之情形時使該纖維之親水度提高、更具體而言使藉由下述方法測定之與水之接觸角降低之劑。As described above, the fiber block 11 is characterized in that it has a body portion 110 (a fiber assembly of a fixed shape) formed by the basic surface 111 and the skeleton surface 112, and is also characterized in that the constituent fiber 11F contains a hydrophilizing agent. The aspect of synthetic fiber. In the present invention, the "hydrophilizing agent" is one which increases the hydrophilicity of the fiber when the hydrophilizing agent is applied to the fiber, and more specifically, the agent which reduces the contact angle with water as measured by the following method. .

可基於藉由下述方法測定之與水之接觸角而判斷纖維為親水性亦或為疎水性,若該與水之接觸角未達90度則為親水性,若為90度以上則為疎水性。藉由下述方法測定之與水之接觸角越小則親水性越高(疎水性越低),該接觸角越大則親水性越低(疎水性越高)。The fiber may be judged to be hydrophilic or hydrophobic based on the contact angle with water measured by the following method, and if the contact angle with water is less than 90 degrees, it is hydrophilic, and if it is 90 degrees or more, it is hydrophobic. Sex. The smaller the contact angle with water as measured by the following method, the higher the hydrophilicity (the lower the water repellency), and the larger the contact angle, the lower the hydrophilicity (the higher the water repellency).

<接觸角之測定方法> 自測定對象(吸收性芯體)取出纖維,測定水相對於該纖維之接觸角。使用協和界面科學股份有限公司製造之自動接觸角計MCA-J作為測定裝置。對於接觸角之測定使用去離子水。將自噴墨方式水滴噴出部(Cluster Technology公司製造之噴出部孔徑為25 μm之脈衝噴射器CTC-25)噴出之液量設定為20微微升,將水滴向纖維之正上方滴加。將滴加之情況錄影於連接於水平地設置之攝影機之高速錄影裝置。就之後進行圖像解析之觀點而言,錄影裝置較理想為裝入有高速捕獲裝置之個人電腦。於本測定中,每隔17 msec對圖像進行錄影。於錄影所得之影像中,藉由附屬軟體FAMAS(軟體之版本設為2.6.2,解析手法設為液滴法,解析方法設為θ/2法,圖像處理演算法設為無反射,圖像處理影像模式設為圖框,臨限位準設為200,且設為不進行曲率修正),對水滴附著於纖維之最初之圖像進行圖像解析,算出水滴之接觸空氣之面與纖維所成之角,設為接觸角。自測定對象物取出之纖維係裁斷為纖維長1 mm,將該纖維載置於接觸角計之樣品台並維持於水平。對於每1根纖維測定不同之2個部位之接觸角。計測N=5根之接觸角至小數點後1位為止,將對合計10個部位之測定值進行平均所得之值(於小數點後第2位進行四捨五入)定義為該纖維與水之接觸角。測定環境設為室溫22±2℃、濕度65±2%RH。<Method for Measuring Contact Angle> The fiber was taken out from the object to be measured (absorbent core), and the contact angle of water with respect to the fiber was measured. An automatic contact angle meter MCA-J manufactured by Kyowa Interface Science Co., Ltd. was used as the measuring device. Deionized water was used for the measurement of the contact angle. The amount of liquid ejected from the inkjet method water droplet discharge unit (pulse ejector CTC-25 having a discharge portion aperture of 25 μm manufactured by Cluster Technology Co., Ltd.) was set to 20 μL, and water droplets were dropped directly above the fibers. The drop is recorded on a high speed video device connected to a horizontally placed camera. In view of the subsequent image analysis, the video recording apparatus is preferably a personal computer loaded with a high speed capturing device. In this measurement, images were recorded every 17 msec. In the video obtained by the video, the software FAMAS is used (the software version is set to 2.6.2, the analysis method is set to the drop method, the analysis method is set to the θ/2 method, and the image processing algorithm is set to no reflection. The image processing mode is set to the frame, the threshold is set to 200, and the curvature correction is not performed. The image of the first image of the water droplets attached to the fiber is analyzed, and the surface of the water contact with the water is calculated. The angle formed is set to the contact angle. The fiber taken out from the object to be measured was cut to have a fiber length of 1 mm, and the fiber was placed on the sample stage of the contact angle meter and maintained at a level. The contact angles of the two different sites were measured for each fiber. When the contact angle of N=5 is measured to 1 after the decimal point, the value obtained by averaging the measured values of the total of 10 parts (rounded to the 2nd place after the decimal point) is defined as the contact angle of the fiber with water. . The measurement environment was set to room temperature 22±2° C. and humidity 65±2% RH.

再者,測定對象之吸收體(吸收性芯體)用作吸收性物品等其他物品之構成構件,於取出該吸收體進行評價測定之情形時,在該吸收體藉由接著劑、熔合等固定於其他構成構件之時,對該固定部分藉由在不影響纖維之接觸角之範圍內吹送冷噴霧之冷風等方法去除接著力,其後取出該吸收體。該順序於本案說明書中之全部測定中共通。In addition, the absorber (absorbent core) to be measured is used as a constituent member of another article such as an absorbent article, and when the absorber is taken out for evaluation and measurement, the absorber is fixed by an adhesive, fusion, or the like. At the time of the other constituent members, the reinforcing portion is removed by a method such as cold air blowing a cold spray within a range that does not affect the contact angle of the fibers, and thereafter the absorbent body is taken out. This sequence is common to all assays in this specification.

作為纖維塊11之構成纖維11F之合成纖維含有親水化劑之情況係指對纖維塊11進行親水化處理。作為藉由對吸收性芯體40所含有之纖維塊11進行親水化處理而獲得之效果之一,可列舉吸收性芯體40吸收保持液體成為濕潤狀態之情形時之物理特性之提高。根據本發明者之見解,有若提高纖維塊之構成纖維(合成纖維)之親水化之程度(降低與水之接觸角)則含有其之吸收性芯體之濕潤狀態下之壓縮工作量(w-WC)增加的傾向。該w-WC之值之增加導致濕潤狀態下之吸收性芯體之緩衝性之提高,故而可謂使纖維塊之構成纖維(合成纖維)含有親水化劑之情況對吸收性芯體之濕潤狀態之緩衝性之提高具有效果。The case where the synthetic fiber constituting the fiber 11F of the fiber block 11 contains a hydrophilizing agent means that the fiber block 11 is hydrophilized. One of the effects obtained by hydrophilizing the fiber block 11 contained in the absorbent core 40 is an improvement in physical properties when the absorbent core 40 absorbs and holds the liquid in a wet state. According to the findings of the present invention, if the degree of hydrophilization of the constituent fibers (synthetic fibers) of the fiber block is increased (reducing the contact angle with water), the compression work amount of the absorbent core containing the absorbent core is wet (w) -WC) The tendency to increase. The increase in the value of w-WC leads to an increase in the cushioning property of the absorbent core in a wet state. Therefore, it can be said that the constituent fibers (synthetic fibers) of the fiber block contain a hydrophilizing agent and the wet state of the absorbent core. The improvement in cushioning has an effect.

又,於吸收性芯體40中,如上所述,作為其構成構件之纖維塊11及吸水性纖維12F於相同種類間、不同種類間藉由交絡而相互結合,因此,相較於該等藉由熔合而結合之情形,體液之移動性(面方向上之液體擴散性、厚度方向上之液體透過性)潛在地提高,若進而對纖維塊11進行親水化處理,則與該等體液之移動相關之優異之特性可更進一步提高。例如,於吸收性芯體40最初於其肌膚對向面中之位於縱中央區域B之中央部之上述排泄部對向部接收衛生棉1之穿著者之體液的情形時,該體液可藉由經親水化處理之纖維塊11之構成纖維11F即含有親水化劑之合成纖維、及與之交絡之吸水性纖維12F,自該排泄部對向部迅速引入至吸收性芯體40之內部,進而於吸收性芯體40內在面方向上迅速擴散,並且朝向非肌膚對向面側(背面片材3側)於厚度方向上迅速透過。Further, in the absorbent core 40, as described above, the fiber block 11 and the water-absorbent fiber 12F as the constituent members are bonded to each other by the entanglement between the same types and between the different types, and therefore, compared with the borrowing When it is bonded by fusion, the mobility of the body fluid (liquid diffusibility in the surface direction and liquid permeability in the thickness direction) is potentially increased, and if the fiber block 11 is hydrophilized, the movement of the body fluid is performed. The relevant superior features can be further improved. For example, when the absorbent core 40 initially receives the body fluid of the wearer of the sanitary napkin 1 in the intermediate portion of the skin-facing surface at the central portion of the longitudinal central region B, the body fluid can be used by The constituent fibers 11F of the hydrophilized fiber block 11 , that is, the synthetic fibers containing the hydrophilizing agent and the water-absorbent fibers 12F entangled therewith, are quickly introduced into the interior of the absorbent core 40 from the opposite portion of the excretion portion, and further The absorbent core 40 is rapidly diffused in the surface direction, and is rapidly transmitted in the thickness direction toward the non-skin opposing surface side (the back sheet 3 side).

又,如上所述,纖維塊11具有由基本面111及骨架面112劃分形成之本體部110,於該等面111、112通常存在多個構成纖維11F之纖維間空隙。若對此種於表面具有多個纖維間空隙之纖維塊11進行親水化處理,則可藉由該纖維間空隙之毛細管作用將存在於纖維塊11(本體部110)之外部之體液引入至纖維塊11之內部,結果吸收性芯體40之吸液性可提高。Further, as described above, the fiber block 11 has the main body portion 110 which is formed by the basic surface 111 and the skeleton surface 112. Generally, a plurality of interfiber spaces constituting the fibers 11F are present on the surfaces 111 and 112. If the fiber block 11 having a plurality of interfiber spaces on the surface is hydrophilized, the body fluid existing outside the fiber block 11 (the body portion 110) can be introduced into the fiber by capillary action of the interfiber space. As a result of the inside of the block 11, the liquid absorbing property of the absorbent core 40 can be improved.

又,如上所述,纖維塊11具有自本體部110向外側延出之延出纖維部113,於該延出纖維部113可存在包含自本體部110延出之複數根纖維11F之延出纖維束部113S,只要纖維11F含有親水化劑,則延出纖維束部113S自然亦含有親水化劑,藉此提高親水度,故而更順利進行體液之經由延出纖維束部113S之移動。即,藉由纖維塊11之構成纖維11F含有親水化劑,除了可期待纖維塊11彼此之交絡強度或纖維塊11與吸水性纖維12F之交絡強度之提高效果,進而亦可期待吸收性芯體40內之體液之移動性之提高效果,即便在對吸收性芯體40施加衛生棉1之穿著者之體壓等施加外力之情形時,亦可使體液於吸收性芯體40內迅速轉移。Further, as described above, the fiber block 11 has the extended fiber portion 113 extending outward from the body portion 110, and the extended fiber portion 113 may have an extended fiber including the plurality of fibers 11F extending from the body portion 110. In the bundle portion 113S, as long as the fiber 11F contains a hydrophilizing agent, the fiber bundle portion 113S naturally contains a hydrophilizing agent, thereby increasing the hydrophilicity, so that the movement of the body fluid through the fiber bundle portion 113S is more smoothly performed. In other words, the constituent fibers 11F of the fiber block 11 contain a hydrophilizing agent, and in addition to the effect of improving the entanglement strength of the fiber blocks 11 or the entanglement strength of the fiber block 11 and the water absorbing fibers 12F, an absorbent core can be expected. The effect of improving the mobility of the body fluid in 40 allows the body fluid to be rapidly transferred into the absorbent core 40 even when an external force is applied to the body pressure of the wearer applying the sanitary napkin 1 to the absorbent core 40.

就更確實地發揮此種因作為纖維塊11之構成纖維11F之合成纖維含有親水化劑而產生之上述作用效果的觀點而言,含有親水化劑之纖維11F較佳為親水性纖維,纖維11F(合成纖維)與水之接觸角較佳為75度以下,進而較佳為70度以下,更佳為60度以下,尤佳為50度以下。纖維11F與水之接觸角可藉由適當調整該纖維11F所含有之親水化劑之種類或含量等而調整。The fiber 11F containing a hydrophilizing agent is preferably a hydrophilic fiber, and the fiber 11F, from the viewpoint of the above-described effects of the synthetic fiber containing the constituent fiber 11F of the fiber block 11 as a hydrophilizing agent. The contact angle of (synthetic fiber) with water is preferably 75 degrees or less, more preferably 70 degrees or less, still more preferably 60 degrees or less, and particularly preferably 50 degrees or less. The contact angle of the fiber 11F with water can be adjusted by appropriately adjusting the kind or content of the hydrophilizing agent contained in the fiber 11F.

纖維塊11之構成纖維11F、即含有親水化劑之合成纖維係藉由使原料纖維含有親水化劑而製造,以此方式製成之纖維11F與水之接觸角低於該原料纖維與水之接觸角。纖維11F中之親水化劑之含有形態並無特別限制,典型而言為纖維11F之表層部為親水化劑之形態、即於原料纖維之表面親水化劑附著於薄膜上之形態,但例如亦可代替上述形態而為於原料纖維之內部混入有親水化劑之形態,或者亦可為於原料纖維之內部混入親水化劑進而於該原料纖維之表面附著有親水化劑之形態。The constituent fiber 11F of the fiber block 11, that is, the synthetic fiber containing the hydrophilizing agent, is produced by causing the raw material fiber to contain a hydrophilizing agent, and the contact angle of the fiber 11F prepared in this manner with water is lower than that of the raw material fiber and water. Contact angle. The form of the hydrophilizing agent in the fiber 11F is not particularly limited. Typically, the surface layer portion of the fiber 11F is in the form of a hydrophilizing agent, that is, a form in which the hydrophilizing agent adheres to the film on the surface of the raw material fiber, but for example, Instead of the above-described form, a form of a hydrophilizing agent may be added to the inside of the raw material fiber, or a hydrophilizing agent may be mixed into the raw material fiber to form a hydrophilizing agent on the surface of the raw material fiber.

本發明中使用之親水化劑只要為用於衛生品用途之一般之親水化劑則無特別限定。作為親水化劑,例如可列舉包含陰離子性界面活性劑、陽離子性界面活性劑、兩性界面活性劑或非離子性界面活性劑者,可單獨使用該等之1種或組合2種以上使用。於該等中,包含選自由陰離子性界面活性劑及非離子性界面活性劑所組成之群中之1種以上之親水化劑由於容易控制親水化之程度故而較佳。親水化劑之對構成纖維塊11之合成纖維之賦予量以該親水化劑所包含之界面計較佳為0.001質量%以上,進而較佳為0.01質量%以上,更佳為0.05質量%以上,又,較佳為10質量%以下,進而較佳為5質量%以下,更佳為2質量%以下。The hydrophilizing agent used in the present invention is not particularly limited as long as it is a general hydrophilizing agent used for sanitary products. The hydrophilizing agent may, for example, be an anionic surfactant, a cationic surfactant, an amphoteric surfactant or a nonionic surfactant. These may be used alone or in combination of two or more. Among these, a hydrophilizing agent containing one or more selected from the group consisting of an anionic surfactant and a nonionic surfactant is preferred because it is easy to control the degree of hydrophilization. The amount of the hydrophilizing agent to be added to the synthetic fiber constituting the fiber block 11 is preferably 0.001% by mass or more, more preferably 0.01% by mass or more, and still more preferably 0.05% by mass or more, based on the interface of the hydrophilizing agent. It is preferably 10% by mass or less, more preferably 5% by mass or less, and still more preferably 2% by mass or less.

作為上述陰離子性界面活性劑,可列舉烷基硫酸鹽、烷基磺酸鹽、烷基羧酸鹽、烷基磺基琥珀酸鹽,尤佳為具有磺酸基作為親水基之陰離子性界面活性劑。The anionic surfactant may, for example, be an alkyl sulfate, an alkyl sulfonate, an alkyl carboxylate or an alkyl sulfosuccinate, and more preferably an anionic interface having a sulfonic acid group as a hydrophilic group. Agent.

作為上述親水基為磺酸或其鹽之陰離子性界面活性劑,例如可列舉二烷基磺酸或其等之鹽作為顯示低濃度且高滲透性之較佳之例。作為二烷基磺酸之具體例,可列舉:二-十八烷基磺基琥珀酸、二癸基磺基琥珀酸、二-十三烷基磺基琥珀酸、二(2-乙基己基)磺基琥珀酸等二烷基磺基琥珀酸、二烷基磺基戊二酸等將二羧酸酯化而將二酯之α位磺化而成之化合物;或2-磺基四癸酸1-乙酯(或醯胺)鈉鹽、或2-磺基十六酸1-乙酯(或醯胺)鈉鹽等將飽和脂肪酸或不飽和脂肪酸酯(或醯胺)之α位磺化而成之α磺基脂肪酸烷基酯(或醯胺);或藉由將烴鏈之內部烯烴或不飽和脂肪酸之內部烯烴磺化而獲得之二烷基烯烴磺酸等。二烷基磺酸之2鏈之烷基之各者之碳數為4個以上14個以下,尤佳為6個以上10個以下。作為二烷基磺基琥珀酸鹽,例如可列舉花王股份有限公司製造之Pelex OT-P(製品名)。Examples of the anionic surfactant in which the hydrophilic group is a sulfonic acid or a salt thereof include a dialkylsulfonic acid or a salt thereof, as a preferred example of exhibiting a low concentration and high permeability. Specific examples of the dialkylsulfonic acid include di-octadecylsulfosuccinic acid, dimercaptosulfosuccinic acid, ditridecylsulfosuccinic acid, and di(2-ethylhexyl). a compound obtained by esterifying a dicarboxylic acid such as sulfosuccinic acid with a dialkyl sulfosuccinic acid or a dialkyl sulfosuccinic acid to sulfonate the α-position of the diester; or 2-sulfotetraindole Acid 1-ethyl ester (or decylamine) sodium salt, or 2-sulfohexadecanoic acid 1-ethyl ester (or decylamine) sodium salt, etc., the alpha position of a saturated fatty acid or an unsaturated fatty acid ester (or guanamine) a sulfonated α-sulfo fatty acid alkyl ester (or decylamine); or a dialkyl olefin sulfonic acid obtained by sulfonating an internal olefin of a hydrocarbon chain or an internal olefin of an unsaturated fatty acid. The carbon number of each of the alkyl groups of the two chains of the dialkyl sulfonic acid is 4 or more and 14 or less, and more preferably 6 or more and 10 or less. Examples of the dialkyl sulfosuccinate include Pelex OT-P (product name) manufactured by Kao Corporation.

作為上述陽離子性界面活性劑之例,可列舉烷基(或烯基)三甲基銨鹵化物、二烷基(或烯基)二甲基銨鹵化物、烷基(或烯基)吡啶鎓鹵化物等,該等化合物較佳為具有碳數6以上18以下之烷基或烯基者。作為上述鹵化合物中之鹵素,可列舉氯、溴等。Examples of the above cationic surfactant include an alkyl (or alkenyl) trimethylammonium halide, a dialkyl (or alkenyl) dimethyl ammonium halide, and an alkyl (or alkenyl) pyridinium. For the halide or the like, these compounds are preferably those having an alkyl group or an alkenyl group having 6 or more and 18 or less carbon atoms. Examples of the halogen in the halogen compound include chlorine, bromine, and the like.

作為上述兩性界面活性劑之例,可列舉:烷基(碳數1~30)二甲基甜菜鹼、烷基(碳數1~30)醯胺烷基(碳數1~4)二甲基甜菜鹼、烷基(碳數1~30)二羥基烷基(碳數1~30)甜菜鹼、磺基甜菜鹼型兩性界面活性劑等甜菜鹼型兩性界面活性劑;或丙胺酸型[烷基(碳數1~30)胺基丙酸型、烷基(碳數1~30)亞胺基二丙酸型]兩性界面活性劑、烷基甜菜鹼等甘胺酸型[烷基(碳數1~30)胺基乙酸型等]兩性界面活性劑等胺基酸型兩性界面活性劑、烷基(碳數1~30)牛磺酸型等胺基磺酸型兩性界面活性劑。Examples of the amphoteric surfactant include an alkyl group (carbon number: 1 to 30) dimethyl betaine, and an alkyl group (carbon number: 1 to 30) decylamino group (carbon number: 1 to 4) dimethyl group. Betaine-type amphoteric surfactants such as betaine, alkyl (carbon number 1 to 30) dihydroxyalkyl (carbon number 1 to 30) betaine, sulfobetaine type amphoteric surfactant; or alanine type [alkane] Base (carbon number: 1 to 30) aminopropionic acid type, alkyl group (carbon number: 1 to 30) imidodipropionic acid type] amphoteric surfactant, glycine type such as alkylbetaine [alkyl (carbon) An amino acid type amphoteric surfactant such as an amphoteric surfactant or an amino acid sulfonic acid type amphoteric surfactant such as an amphoteric surfactant or an alkyl group (toluene 1 to 30) or a taurine type.

作為上述非離子性界面活性劑之例,可列舉:甘油脂肪酸酯、聚(較佳為n=2~10)甘油脂肪酸酯、山梨醇酐脂肪酸酯等多元醇脂肪酸酯(均較佳為脂肪酸之碳數為8~60)、上述多元醇脂肪酸酯之環氧烷加成物(較佳為加成莫耳數為2~60莫耳)、聚氧伸烷基(加成莫耳數2~60)烷基(碳數8~22)醯胺、聚氧伸烷基(加成莫耳數2~60)烷基(碳數8~22)醚、聚氧伸烷基改性矽酮、胺基改性矽酮等。Examples of the nonionic surfactant include polyglycerol fatty acid esters such as glycerin fatty acid esters, poly (preferably n = 2 to 10) glycerin fatty acid esters, and sorbitan fatty acid esters. Preferably, the carbon number of the fatty acid is 8 to 60), the alkylene oxide adduct of the above polyol fatty acid ester (preferably, the molar number of the addition is 2 to 60 moles), and the polyoxyalkylene group (addition) Molar number 2 to 60) alkyl group (carbon number 8 to 22) decylamine, polyoxyalkylene alkyl group (addition molar number 2 to 60) alkyl group (carbon number 8 to 22) ether, polyoxyalkylene alkyl group Modified anthrone, amine-modified anthrone, and the like.

作為纖維塊11之構成纖維11F之原料纖維、即不含有親水化劑之合成纖維,可無特別限制地使用用於衛生品用途之各種合成纖維,較佳為熱塑性纖維。熱塑性纖維作為纖維11F較佳之原因係由於對纖維塊11賦予複數個熱塑性纖維11F相互熱熔合而成之三維構造,而吸收性芯體40於乾燥狀態及濕潤狀態之任一狀態下,均可於保形性、柔軟性、緩衝性、壓縮回復性、不易起皺性等顯現優異之效果。又,如上所述,延出纖維束部113S較佳為具有熱熔合部,藉由纖維塊11之構成纖維11F為熱塑性纖維,亦可獲得該延出纖維束部113S之較佳之形態。為了獲得複數個熱熔合部三維地分散而成之纖維塊11,只要同樣地構成該原料纖維片材10bs(參照圖6)即可,又,如上所述,此種複數個熱熔合部三維地分散而成之原料纖維片材10bs可藉由對以熱塑性纖維為主體之纖維網或不織布實施熱風處理等熱處理而製造。As the raw material fiber of the constituent fiber 11F of the fiber block 11, that is, the synthetic fiber not containing the hydrophilizing agent, various synthetic fibers for sanitary use can be used without particular limitation, and thermoplastic fibers are preferable. The reason why the thermoplastic fiber is preferably used as the fiber 11F is that the fiber block 11 is provided with a three-dimensional structure in which a plurality of thermoplastic fibers 11F are thermally fused to each other, and the absorbent core 40 can be protected in any of a dry state and a wet state. Excellent effects such as formability, flexibility, cushioning properties, compression recovery, and wrinkle resistance are exhibited. Further, as described above, the extended fiber bundle portion 113S preferably has a heat fusion portion, and the constituent fibers 11F of the fiber block 11 are thermoplastic fibers, and a preferred form of the extended fiber bundle portion 113S can be obtained. In order to obtain the fiber block 11 in which a plurality of heat fusion portions are three-dimensionally dispersed, the raw material fiber sheet 10bs (see FIG. 6) may be configured in the same manner, and as described above, the plurality of heat fusion portions may be three-dimensionally The dispersed raw material fiber sheet 10bs can be produced by subjecting a fiber web or a nonwoven fabric mainly composed of thermoplastic fibers to heat treatment such as hot air treatment.

又,如上所述,構成纖維塊11之構成纖維11F為如與水之接觸角較佳為75度以下之親水性,但較佳為非吸水性即具有難以吸收水分(尿或經血等體液)之性質。其與和纖維塊11併用之吸水性纖維12F具有如字面之吸水性之情況成顯著對照。藉由纖維11F為缺乏吸水性之非吸水性纖維,吸收性芯體40不僅於乾燥狀態之情形時,而且於吸收體液而處於濕潤狀態之情形時,亦穩定地發揮因上述纖維塊11之存在而產生之作用效果(保形性、柔軟性、緩衝性、壓縮回復性、不易起皺性等之提高效果)。因此,作為原料纖維,較佳為非吸水性之合成纖維。In addition, as described above, the constituent fibers 11F constituting the fiber block 11 have a hydrophilicity of preferably 75 degrees or less with respect to water, but it is preferably non-absorbent, that is, it is difficult to absorb moisture (body fluid such as urine or menstrual blood). Nature. This is in marked contrast to the case where the water-absorbent fiber 12F used in combination with the fiber block 11 has a literal water absorption property. When the fiber 11F is a non-absorbent fiber lacking water absorption, the absorbent core 40 stably exhibits the presence of the fiber block 11 not only in a dry state but also in a wet state when absorbing body fluid. The effect (the shape retention property, the softness, the cushioning property, the compression recovery property, and the crease resistance) are produced. Therefore, as the raw material fiber, a non-absorbent synthetic fiber is preferred.

於本說明書中,用語「吸水性」係例如所謂紙漿為吸水性般對於業者而言可容易地理解者。同樣地,亦可容易地理解熱塑性纖維為非吸水性。另一方面,合成纖維等纖維之吸水性之程度亦可藉由利用下述方法測定之水分率之值而判定。作為吸水性纖維,該水分率較佳為6%以上,進而較佳為10%以上。另一方面,非吸水性纖維較佳為該水分率未達6%,進而較佳為未達4%。再者,於該水分率未達6.0%之情形時,該纖維被判定為非吸水性纖維,於6.0%以上之情形時,該纖維被判定為吸水性纖維。In the present specification, the term "water absorption" is, for example, a so-called pulp which is easily understood by the manufacturer for water absorption. Similarly, it is also easy to understand that the thermoplastic fiber is non-absorbent. On the other hand, the degree of water absorption of fibers such as synthetic fibers can also be determined by the value of the moisture content measured by the following method. The water-absorbent fiber preferably has a water content of 6% or more, and more preferably 10% or more. On the other hand, the non-absorbent fiber preferably has a moisture content of less than 6%, more preferably less than 4%. In addition, when the moisture content is less than 6.0%, the fiber is judged to be a non-absorbent fiber, and when it is 6.0% or more, the fiber is judged to be a water-absorbent fiber.

<水分率之測定方法> 水分率係運用JIS P8203之水分率試驗方法而算出。即,於將纖維試樣於溫度40℃、相對濕度80%RH之試驗室中靜置24小時後,於該室內測定絕對乾燥處理前之纖維試樣之重量W(g)。其後,於溫度105±2℃之電乾燥機(例如五十鈴製作所股份有限公司製造)內靜置1小時,進行纖維試樣之絕對乾燥處理。於絕對乾燥處理後,在溫度20±2℃、相對溫度65±2%之標準狀態之試驗室中,藉由旭化成(股)製造之Saran Wrap(註冊商標),以包括纖維試樣之狀態,將Si矽膠(例如豐田化工(股)製造)放入至玻璃乾燥器(例如Tech jam(股)製造)內,纖維試樣靜置直至達到溫度20±2℃。其後,稱量纖維試樣之恆量W'(g),並藉由下式求出纖維試樣之水分率。水分率(%)=(W-W'/W')×100<Method for Measuring Moisture Content> The water content was calculated by using the water content test method of JIS P8203. That is, after the fiber sample was allowed to stand in a test chamber at a temperature of 40 ° C and a relative humidity of 80% RH for 24 hours, the weight W (g) of the fiber sample before the absolute drying treatment was measured in the chamber. Thereafter, it was allowed to stand in an electric dryer (for example, manufactured by Isuzu Manufacturing Co., Ltd.) at a temperature of 105 ± 2 ° C for 1 hour to carry out absolute drying treatment of the fiber sample. After the absolute drying treatment, Saran Wrap (registered trademark) manufactured by Asahi Kasei Co., Ltd., in a standard state of a temperature of 20 ± 2 ° C and a relative temperature of 65 ± 2%, to include the state of the fiber sample, A Si silicone (for example, manufactured by Toyota Chemical Co., Ltd.) was placed in a glass drier (for example, manufactured by Tech Jam), and the fiber sample was allowed to stand until the temperature reached 20 ± 2 °C. Thereafter, the constant amount W'(g) of the fiber sample was weighed, and the moisture content of the fiber sample was determined by the following formula. Moisture rate (%) = (W-W'/W') × 100

作為纖維塊11之構成纖維11F之原料纖維,如上所述,較佳為以熱塑性且非吸水性之合成樹脂為素材之合成纖維。作為此種較佳之合成樹脂(熱塑性樹脂),例如可列舉:聚乙烯、聚丙烯等聚烯烴;聚對苯二甲酸乙二酯等聚酯;尼龍6、尼龍66等聚醯胺;聚丙烯酸、聚甲基丙烯酸烷基酯、聚氯乙烯、聚偏二氯乙烯等;可單獨使用該等之1種或組合2種以上使用。再者,纖維11F可為包含1種合成樹脂(熱塑性樹脂)或混合2種以上之合成樹脂而成之共混聚合物之單一纖維,或者亦可為複合纖維。此處所謂複合纖維係藉由紡絲頭將成分不同之2種以上之合成樹脂複合並同時進行紡絲而獲得之合成纖維(熱塑性纖維)且以複數種成分分別於纖維之長度方向上連續之構造於單纖維內相互接著者。於複合纖維之形態中,具有芯鞘型、並列型等,並無特別限制。As the raw material fibers of the constituent fibers 11F of the fiber block 11, as described above, a synthetic fiber made of a thermoplastic and non-absorbent synthetic resin is preferable. Examples of such a preferred synthetic resin (thermoplastic resin) include polyolefins such as polyethylene and polypropylene; polyesters such as polyethylene terephthalate; polyamines such as nylon 6, nylon 66; and polyacrylic acid; The polyalkyl methacrylate, the polyvinyl chloride, the polyvinylidene chloride, and the like may be used alone or in combination of two or more. Further, the fiber 11F may be a single fiber comprising a synthetic resin (thermoplastic resin) or a blended polymer obtained by mixing two or more kinds of synthetic resins, or may be a composite fiber. Here, the composite fiber is a synthetic fiber (thermoplastic fiber) obtained by combining two or more kinds of synthetic resins having different compositions by a spinning head and simultaneously spinning, and each of the plurality of components is continuous in the longitudinal direction of the fiber. Constructed in a single fiber and connected to each other. The form of the conjugate fiber has a core-sheath type, a side-by-side type, and the like, and is not particularly limited.

纖維11F中之親水化劑之含量只要根據原料纖維或親水化劑之種類、所希望之親水化之程度等適當調整即可,並無特別限制,例如於使用以上述熱塑性樹脂為素材者作為原料纖維,且使用用於衛生品用途之一般者作為親水化劑,且將纖維11F與水之接觸角設為75度以下之情形時,相對於纖維11F之總質量較佳為0.2質量%以上,進而較佳為0.4質量%以上,而且,較佳為2.0質量%以下,進而較佳為1.5質量%以下。若親水化劑之含量過少,則有纖維塊11之親水化之程度變低而無法充分發揮上述作用效果之虞,反之若過多,則有產生纖維塊11之製造現場之原料纖維片材之搬送時的生產線污染之虞。The content of the hydrophilizing agent in the fiber 11F is not particularly limited as long as it is appropriately adjusted depending on the type of the raw material fiber or the hydrophilizing agent, the degree of hydrophilization desired, and the like, and is, for example, a raw material using the above thermoplastic resin as a raw material. When the fiber is used as a hydrophilizing agent and the contact angle of the fiber 11F with water is 75 degrees or less, the fiber is preferably 0.2% by mass or more based on the total mass of the fiber 11F. Further, it is preferably 0.4% by mass or more, more preferably 2.0% by mass or less, still more preferably 1.5% by mass or less. When the content of the hydrophilizing agent is too small, the degree of hydrophilization of the fiber block 11 is lowered, and the above-described effects are not sufficiently exhibited. On the other hand, if the amount of the hydrophilizing agent 11 is too large, the raw material fiber sheet at the manufacturing site of the fiber block 11 is transported. When the production line is polluted.

另一方面,作為與纖維塊11併用之吸水性纖維12F,可使用先前用作此種吸收性物品之吸收性芯體之形成材料的親水性且吸水性之纖維,例如可列舉:針葉樹紙漿或闊葉樹紙漿等木漿、棉漿或麻漿等非木漿等天然纖維;陽離子化紙漿、絲光化紙漿等改性紙漿;銅氨纖維、嫘縈等再生纖維等;可單獨使用該等之1種或混合2種以上使用。On the other hand, as the water-absorbent fiber 12F used in combination with the fiber block 11, a hydrophilic and water-absorptive fiber which has been used as a material for forming an absorbent core of such an absorbent article can be used, and for example, conifer pulp or Natural fiber such as wood pulp, cotton pulp or hemp pulp such as broadleaf pulp; modified pulp such as cationized pulp and mercerized pulp; recycled fiber such as copper ammonia fiber and hydrazine; and one of these may be used alone. Or use in combination of 2 or more types.

纖維塊11之構成纖維11F(合成纖維11F)與水之接觸角較佳為吸水性纖維12F與水之接觸角以上。即,合成纖維11F之親水度較佳為與吸水性纖維12F之親水度相同,或低於吸水性纖維12F之親水度。藉由該親水度之大小關係之成立,體液更進一步順利進行自纖維塊11至吸水性纖維12F、或與此相反之方向之移動,而可期待吸收性芯體40之吸液性之進一步之提高。為了如此般關於與水之接觸角,實現「纖維11F≧吸水性纖維12F」之大小關係,只要適當調整纖維11F之藉由親水化劑實現之親水化之程度即可。吸水性纖維12F與水之接觸角以纖維11F與水之接觸角以下為前提,較佳為60度以下,進而較佳為40度以下。The contact angle of the constituent fibers 11F (synthetic fibers 11F) of the fiber block 11 with water is preferably at least the contact angle of the water absorbent fibers 12F with water. That is, the hydrophilicity of the synthetic fiber 11F is preferably the same as the hydrophilicity of the water-absorbent fiber 12F or lower than the hydrophilicity of the water-absorbent fiber 12F. By the relationship of the degree of hydrophilicity, the body fluid can further smoothly move from the fiber block 11 to the water-absorbent fiber 12F or in the opposite direction, and the liquid absorbing property of the absorbent core 40 can be expected to be further improved. improve. In order to achieve the relationship between the size of the fiber 11F and the water-absorbent fiber 12F, the degree of hydrophilicity of the fiber 11F by the hydrophilizing agent can be appropriately adjusted. The contact angle of the water-absorbent fiber 12F with water is premised on the contact angle of the fiber 11F with water, and is preferably 60 degrees or less, more preferably 40 degrees or less.

又,纖維塊11之構成纖維11F(合成纖維)與水之接觸角較佳為小於正面片材2與水之接觸角。即,纖維11F之親水度較佳為高於正面片材2之親水度。藉由該親水度之大小關係之成立,發揮如下效果,即,於衛生棉1中,正面片材2所吸收之液體迅速被取入至吸收性芯體40,又,藉由上述吸收性芯體40內部之平面方向上之液體擴散效果,尤其於位於衛生棉1之縱中央區域B(參照圖1)之中央部之上述排泄部對向部,減少正面片材2及吸收性芯體40之液體保持量,進而,於液體吸收後,該排泄部對向部及其附近之緩衝性亦優異。為了如此般關於與水之接觸角,實現「正面片材2>纖維11F(纖維塊11)≧吸水性纖維12F」之大小關係,只要除了調整纖維11F之藉由親水化劑實現之親水化之程度以外,還視需要對正面片材2實施與纖維11F同樣之親水化處理而適當調整即可。Further, the contact angle of the constituent fibers 11F (synthetic fibers) of the fiber block 11 with water is preferably smaller than the contact angle of the front sheet 2 with water. That is, the hydrophilicity of the fiber 11F is preferably higher than that of the front sheet 2. In the sanitary napkin 1, the liquid absorbed by the front sheet 2 is quickly taken into the absorbent core 40 by the establishment of the relationship of the degree of hydrophilicity, and the absorbent core is further provided by the absorbent core. The liquid diffusion effect in the planar direction of the inside of the body 40, particularly in the above-mentioned portion of the discharge portion located at the central portion of the longitudinal central portion B (see FIG. 1) of the sanitary napkin 1, reducing the front sheet 2 and the absorbent core 40 The liquid holding amount is further excellent in the cushioning property of the opposing portion of the excretory portion and its vicinity after the liquid is absorbed. In order to achieve the contact angle with water, the size relationship between the "front sheet 2" fiber 11F (fiber block 11) and the water-absorbent fiber 12F" is achieved by adjusting the hydrophilicity of the fiber 11F by the hydrophilizing agent. In addition to the degree, the front sheet 2 may be appropriately adjusted by the same hydrophilization treatment as the fiber 11F.

於吸收性芯體40中,纖維塊11與吸水性纖維12F之含有質量比並無特別限定,只要根據纖維塊11之構成纖維11F(含有親水化劑之合成纖維)及吸水性纖維12F之種類等適當調整即可,但就更確實地發揮本發明之特定效果之觀點而言,纖維塊11與吸水性纖維12F之含有質量比以前者(纖維塊11)/後者(吸水性纖維12F)計較佳為20/80~80/20,進而較佳為40/60~60/40。In the absorbent core 40, the mass ratio of the fiber mass 11 to the water-absorbent fiber 12F is not particularly limited as long as the fiber 11F (synthetic fiber containing a hydrophilizing agent) and the water-absorbent fiber 12F are classified according to the fiber block 11. The adjustment may be carried out as appropriate, but the quality of the fiber block 11 and the water absorbent fiber 12F is higher than that of the former (fiber block 11) / the latter (water absorbent fiber 12F) from the viewpoint of more specifically exhibiting the specific effects of the present invention. Preferably, it is 20/80 to 80/20, and further preferably 40/60 to 60/40.

吸收性芯體40中之纖維塊11之含量相對於乾燥狀態之吸收性芯體40之總質量較佳為20質量%以上,進而較佳為40質量%以上,而且,較佳為80質量%以下,進而較佳為60質量%以下。 吸收性芯體40中之吸水性纖維12F之含量相對於乾燥狀態之吸收性芯體40之總質量較佳為20質量%以上,進而較佳為40質量%以上,而且,較佳為80質量%以下,進而較佳為60質量%以下。The content of the fiber block 11 in the absorbent core 40 is preferably 20% by mass or more, more preferably 40% by mass or more, and further preferably 80% by mass based on the total mass of the absorbent core 40 in a dry state. Hereinafter, it is more preferably 60% by mass or less. The content of the water-absorbent fiber 12F in the absorbent core 40 is preferably 20% by mass or more, more preferably 40% by mass or more, and more preferably 80% by mass based on the total mass of the absorbent core 40 in a dry state. % or less is further preferably 60% by mass or less.

吸收性芯體40中之纖維塊11之基重較佳為32 g/m2 以上,進而較佳為80 g/m2 以上,而且,較佳為640 g/m2 以下,進而較佳為480 g/m2 以下。 吸收性芯體40中之吸水性纖維12F之基重較佳為32 g/m2 以上,進而較佳為80 g/m2 以上,而且,較佳為640 g/m2 以下,進而較佳為480 g/m2 以下。The basis weight of the fiber block 11 in the absorbent core 40 is preferably 32 g/m 2 or more, more preferably 80 g/m 2 or more, and further preferably 640 g/m 2 or less, and further preferably 480 g/m 2 or less. The basis weight of the water-absorbent fiber 12F in the absorbent core 40 is preferably 32 g/m 2 or more, more preferably 80 g/m 2 or more, and further preferably 640 g/m 2 or less, and further preferably It is 480 g/m 2 or less.

如上所述,由吸收性芯體40發揮之優異之效果、具體而言例如於乾燥狀態及濕潤狀態之任一狀態下緩衝性、壓縮回復性、液體之引入性、液體擴散性等均優異之效果較大程度取決於包含以含有親水化劑之纖維11F為構成纖維之纖維塊11,吸收性芯體40中之纖維塊11之分佈狀態可對藉由此種吸收性芯體40實現之作用效果之顯現產生相當大之影響。As described above, the excellent effect of the absorbent core 40, specifically, for example, in any of a dry state and a wet state, is excellent in cushioning property, compression recovery property, liquid introduction property, liquid diffusibility, and the like. The effect is largely determined by the fiber block 11 comprising the fiber 11F containing the hydrophilizing agent, and the distribution of the fiber block 11 in the absorbent core 40 can be effected by the absorbent core 40. The appearance of the effect has a considerable impact.

例如,若纖維塊11存在於將吸收性芯體40於厚度方向(與吸收性芯體40之肌膚對向面或非肌膚對向面正交之方向)上二等分之情形時之衛生棉1之距穿著者之肌膚相對較近之側、即吸收性芯體40之肌膚對向面側(正面片材2側),則液體保持性低於吸水性纖維12F之纖維塊11存在於穿著者之肌膚附近,其結果,體液順利地進行自肌膚對向面側向非肌膚對向面側(背面片材3側)之轉移,而吸收性芯體40之液體引入性提高,結果減少正面片材2之肌膚對向面中之液體殘留,故而可抑制不適之潤濕感或黏膩感,而帶來衛生棉1之穿著感之提高。For example, if the fiber block 11 is present in the case where the absorbent core 40 is halved in the thickness direction (the direction orthogonal to the skin facing surface or the non-skin opposing surface of the absorbent core 40), the sanitary napkin is present. 1 is a relatively close side of the skin of the wearer, that is, the skin facing side of the absorbent core 40 (the side of the front sheet 2), and the fibrous block 11 having a liquid retainability lower than that of the absorbent fiber 12F is present in the wearer. In the vicinity of the skin, the body fluid is smoothly transferred from the skin facing surface side to the non-skin facing surface side (the back sheet 3 side), and the liquid introduction property of the absorbent core 40 is improved, resulting in a reduction in the front side. Since the liquid in the facing surface of the sheet 2 remains, the unpleasant moisturizing feeling or the sticky feeling can be suppressed, and the wearing feeling of the sanitary napkin 1 is improved.

又,藉由吸收性芯體40實現之作用效果(緩衝性、吸液性等)之顯現不僅自吸收性芯體40中之纖維塊11之分佈狀態受到影響,而且亦自纖維塊11之配向性受到相當大之影響。基本上,若吸收性芯體40所包含之複數個纖維塊11相對於該吸收性芯體40之厚度方向(與吸收性芯體40之肌膚對向面或非肌膚對向面正交之方向)無規地配向,則能夠以較高之水準兼顧緩衝性尤其是吸收性芯體40之濕潤狀態下之緩衝性及壓縮回復性,故而較佳。此處所謂「纖維塊11相對於吸收性芯體40之厚度方向無規地配向」係指於著眼於複數個纖維塊11(本體部110)之各者之長軸方向即基本面111之長度方向(最大直徑長度方向、直徑方向)之情形時吸收性芯體40所包含之複數個纖維塊11之各者之該長軸方向互不一致。於使用具備轉筒之公知之纖維堆積裝置並依照慣例實施吸收性芯體40之製造之情形時,通常該吸收性芯體40所包含之複數個纖維塊11成為相對於該吸收性芯體40之厚度方向無規地配向之狀態。Moreover, the effect of the action (bufferability, liquid absorbing property, etc.) achieved by the absorbent core 40 is affected not only by the distribution state of the fiber block 11 in the absorbent core 40 but also by the alignment of the fiber block 11. Sex is greatly affected. Basically, if the plurality of fiber blocks 11 included in the absorbent core 40 are oriented in the thickness direction of the absorbent core 40 (the direction perpendicular to the skin facing surface or the non-skin opposing surface of the absorbent core 40) When it is randomly aligned, it is preferable to balance the cushioning property, particularly the cushioning property and the compression recovery property in the wet state of the absorbent core 40, at a high level. Here, "the fiber block 11 is randomly aligned with respect to the thickness direction of the absorbent core 40" means focusing on the long axis direction of each of the plurality of fiber blocks 11 (the main body portion 110), that is, the length of the base surface 111. In the case of the direction (the maximum diameter length direction and the diameter direction), the major axis directions of the plurality of fiber blocks 11 included in the absorbent core 40 do not coincide with each other. In the case where a known fiber stacking device having a rotating drum is used and the manufacture of the absorbent core 40 is carried out according to the conventional practice, usually the plurality of fiber blocks 11 included in the absorbent core 40 are opposed to the absorbent core 40. The thickness direction is randomly aligned.

又,較佳為吸收性芯體40所包含之複數個纖維塊11之至少一部分以其長軸方向(基本面111之長度方向)沿著該吸收性芯體40之厚度方向之方式配向。此時所謂「以沿著厚度方向之方式配向」係指纖維塊11之長軸方向與吸收性芯體40之厚度方向所成之角度為45度以下。若如此般以纖維塊11之長軸方向沿著吸收性芯體40之厚度方向之方式,纖維塊11於吸收性芯體40中配向,則相較於纖維塊11不以此方式配向之情形、例如纖維塊11之長軸方向和與吸收性芯體40之厚度方向正交之方向一致之情形、即纖維塊11以沿著吸收性芯體40之肌膚對向面或非肌膚對向面之面方向之方式配向之情形,吸收性芯體40之濕潤狀態下之回復性尤其可更進一步提高。較佳為吸收性芯體40所包含之全部纖維塊11之較佳為30質量%以上、進而較佳為50質量%以上係此種如纖維塊11之長軸方向沿著吸收性芯體40之厚度方向之配向。Further, it is preferable that at least a part of the plurality of fiber blocks 11 included in the absorbent core 40 is aligned in the longitudinal direction of the longitudinal direction of the absorbent core 40 in the longitudinal direction of the absorbent core 40. In this case, "aligning in the thickness direction" means that the longitudinal axis direction of the fiber block 11 and the thickness direction of the absorbent core 40 are 45 degrees or less. If the fiber block 11 is aligned in the absorbent core 40 in such a manner that the longitudinal direction of the fiber block 11 is along the thickness direction of the absorbent core 40, the fiber block 11 is not aligned in this manner. For example, the long axis direction of the fiber block 11 and the direction orthogonal to the thickness direction of the absorbent core 40, that is, the fiber block 11 is along the skin facing surface or the non-skin facing surface along the absorbent core 40. In the case where the direction of the surface is aligned, the recovery property of the absorbent core 40 in the wet state can be further improved. It is preferable that all the fiber blocks 11 included in the absorbent core 40 are preferably 30% by mass or more, and more preferably 50% by mass or more. Such as the long axis direction of the fiber block 11 along the absorbent core 40 The orientation of the thickness direction.

如上所述,吸收性芯體40之優異之吸液性(液體之引入性、液體擴散性等)較大程度取決於存在於纖維塊11之本體部110之表面即基本面111及骨架面112之構成纖維11F之纖維間空隙。關於此方面,纖維塊11之構成纖維11F較佳為配向於基本面111之面方向。藉由該構成,於纖維塊11(本體部110)之基本面111形成多個構成纖維11F之纖維間空隙,故而吸收性芯體40之吸液性可更進一步提高。此處所謂「纖維11F配向於基本面111之面方向」係指纖維11F沿著基本面111之面方向延伸之狀態。更佳為纖維11F沿著基本面111之長度方向延伸之狀態。又,若存在於基本面111之纖維11F之總數之較佳為30%以上、進而較佳為50%以上配向於基本面111之面方向(較佳為長度方向)則更佳。As described above, the excellent liquid absorbency (liquid introduction property, liquid diffusibility, etc.) of the absorbent core 40 largely depends on the surface of the body portion 110 of the fiber block 11, that is, the base surface 111 and the skeleton surface 112. The interfiber spaces of the fibers 11F are formed. In this regard, the constituent fibers 11F of the fiber block 11 are preferably oriented in the plane direction of the base surface 111. According to this configuration, a plurality of interfiber spaces constituting the fibers 11F are formed on the base surface 111 of the fiber block 11 (main portion 110), so that the liquid absorbing property of the absorbent core 40 can be further improved. Here, "the direction in which the fibers 11F are aligned to the surface of the base surface 111" means a state in which the fibers 11F extend in the surface direction of the base surface 111. More preferably, the fiber 11F extends in the longitudinal direction of the base surface 111. Further, it is more preferable that the total number of the fibers 11F present on the base surface 111 is preferably 30% or more, more preferably 50% or more, in the plane direction (preferably the longitudinal direction) of the base surface 111.

吸收性芯體40亦可含有除纖維塊11及吸水性纖維12F以外之其他成分,可例示吸水性聚合物作為其他成分。作為吸水性聚合物,一般使用粒子狀者,亦可為纖維狀者。於使用粒子狀之高吸水性聚合物之情形時,其形狀可為球狀、塊狀、袋狀或不固定形狀中之任一種。吸水性聚合物之平均粒徑較佳為10 μm以上,進而較佳為100 μm以上,而且,較佳為1000 μm以下,進而較佳為800 μm以下。作為吸水性聚合物,一般可使用丙烯酸或丙烯酸鹼金屬鹽之聚合物或共聚物。作為其例,可列舉聚丙烯酸及其鹽、以及聚甲基丙烯酸及其鹽。The absorbent core 40 may contain other components than the fiber block 11 and the water-absorbent fiber 12F, and examples thereof include a water-absorbent polymer. As the water-absorptive polymer, those which are generally in the form of particles or fibers may be used. In the case of using a particulate superabsorbent polymer, the shape may be any of a spherical shape, a block shape, a bag shape, or an unfixed shape. The average particle diameter of the water-absorptive polymer is preferably 10 μm or more, more preferably 100 μm or more, and is preferably 1000 μm or less, and more preferably 800 μm or less. As the water-absorbing polymer, a polymer or copolymer of an acrylic acid or an alkali metal acrylate can be generally used. As an example, polyacrylic acid and its salt, and polymethacrylic acid and its salt are mentioned.

吸收性芯體40中之吸水性聚合物之含量相對於乾燥狀態之吸收性芯體40之總質量較佳為5質量%以上,進而較佳為10質量%以上,而且,較佳為60質量%以下,進而較佳為40質量%以下。 吸收性芯體40中之吸水性聚合物之基重較佳為10 g/m2 以上,進而較佳為30 g/m2 以上,而且,較佳為100 g/m2 以下,進而較佳為70 g/m2 以下。The content of the water-absorbent polymer in the absorbent core 40 is preferably 5% by mass or more, more preferably 10% by mass or more, and more preferably 60% by mass based on the total mass of the absorbent core 40 in a dry state. % or less, further preferably 40% by mass or less. The basis weight of the water-absorbent polymer in the absorbent core 40 is preferably 10 g/m 2 or more, more preferably 30 g/m 2 or more, and further preferably 100 g/m 2 or less, and further preferably It is 70 g/m 2 or less.

吸收性芯體40可與包含此種纖維材料之吸收性芯體同樣地製造。如上所述,纖維塊11可藉由如圖6所示般將成為原料之原料纖維片材(與纖維塊11為相同組成且尺寸大於纖維塊11之片材)使用切割器等切斷器件於相互交叉(正交)之2個方向上切斷而製造,以此方式製成之複數個纖維塊11係形狀及尺寸均勻之「固定形狀之纖維集合體」(例如本體部110為長方體形狀)。包含纖維塊11及吸水性纖維12F之吸收性芯體40例如可使用具備轉筒之公知之纖維堆積裝置並依照慣例而製造。典型而言,該纖維堆積裝置具備於外周面形成有集聚用凹部之轉筒、及於內部具有將吸收性芯體40之原材料(纖維塊11、吸水性纖維12F)搬送至該集聚用凹部之流路之導管,使該轉筒沿著其滾筒周向繞旋轉軸旋轉,並且使隨著藉由自該轉筒之內部側之抽吸產生於該流路之空氣流(真空空氣)被搬送之原材料纖維堆積於該集聚用凹部。藉由該纖維堆積步驟而形成於集聚用凹部內之纖維堆積物係吸收性芯體40。吸收性芯體40之基重較佳為100 g/m2 以上,進而較佳為200 g/m2 以上,而且,較佳為800 g/m2 以下,進而較佳為600 g/m2 以下。The absorbent core 40 can be produced in the same manner as an absorbent core comprising such a fibrous material. As described above, the fiber block 11 can be cut by a cutter or the like by using a raw material fiber sheet (the same composition as the fiber block 11 and having a size larger than the fiber block 11) as shown in FIG. The fiber block 11 produced in this manner is cut and cut in two directions, and the plurality of fiber blocks 11 are formed into a "fixed shape fiber assembly" having a uniform shape and size (for example, the body portion 110 has a rectangular parallelepiped shape). . The absorbent core 40 including the fiber block 11 and the water absorbent fiber 12F can be produced, for example, by using a known fiber stacking device having a rotary drum. Typically, the fiber stacking device includes a rotating drum having a concave portion for collecting on the outer peripheral surface, and a material for transporting the raw material (fiber block 11 and water-absorbent fiber 12F) of the absorbent core 40 to the collecting recess. a conduit of the flow path that rotates the drum about the axis of rotation along the circumference of the drum and conveys the air flow (vacuum air) generated in the flow path by suction from the inner side of the drum The raw material fibers are deposited in the collecting recess. The fiber deposit formed in the collecting recess by the fiber stacking step is an absorbent core 40. The basis weight of the absorbent core 40 is preferably 100 g/m 2 or more, more preferably 200 g/m 2 or more, and further preferably 800 g/m 2 or less, and further preferably 600 g/m 2 . the following.

具有如上所述之構成之吸收性芯體40(吸收體4)較柔軟而緩衝性優異,並且壓縮回復性亦優異,對於外力響應性良好地變形,若解除外力則迅速恢復至原先之狀態。此種吸收性芯體之特性能夠以壓縮工作量(WC)及壓縮回復率(RC)為尺度進行評價。壓縮工作量係成為吸收性芯體之緩衝性之尺度者,WC值越大,則可將緩衝性評價為越高。壓縮回復率係表示壓縮吸收性芯體而後解除壓縮狀態時之回復之程度之尺度,RC值越大,則可將壓縮回復性評價為越高。又,若考慮吸收保持液體之吸收性芯體40之任務,則不僅於乾燥狀態之情形時,而且即便在吸收體液等成為濕潤狀態之情形時,吸收性芯體40亦較佳為WC值及RC值較大。為了吸收性芯體40於濕潤狀態下具有此種特性,如上所述,有效的是使用含有親水化劑之合成纖維作為纖維塊11之構成纖維11F,若該合成纖維為非吸水性且熱塑性則更佳。The absorbent core 40 (absorbent body 4) having the above-described configuration is soft and excellent in cushioning property, and is excellent in compression recovery property, and is excellent in external force responsiveness, and is quickly restored to its original state when external force is released. The characteristics of such an absorbent core can be evaluated on the basis of a compression workload (WC) and a compression recovery ratio (RC). The compression workload is a measure of the cushioning property of the absorbent core, and the larger the WC value, the higher the cushioning property can be evaluated. The compression recovery ratio is a measure of the degree of recovery when the absorbent core is compressed and then released from the compressed state. The larger the RC value, the higher the compression recovery property can be evaluated. Further, in consideration of the task of absorbing the liquid-absorbing absorbent core 40, the absorbent core 40 preferably has a WC value not only in the dry state but also in the case where the absorbed body fluid or the like is wet. The RC value is large. In order that the absorbent core 40 has such a property in a wet state, as described above, it is effective to use a synthetic fiber containing a hydrophilizing agent as the constituent fiber 11F of the fiber block 11, if the synthetic fiber is non-absorbent and thermoplastic Better.

<壓縮工作量(WC)及壓縮回復率(RC)之測定方法> 眾所周知,吸收性芯體40之壓縮工作量(WC)及壓縮回復率(RC)能夠以加多技術股份有限公司製造之KES(Kawabata evaluation system,川端評價系統)中之測定值表示(參考文獻:質感評價之標準化與解析(第2版);作者川端季雄;1980年7月10日發行)。具體而言,可使用加多技術股份有限公司製造之自動化壓縮試驗裝置KES-FB3-AUTO-A,測定壓縮工作量及壓縮回復率。測定順序如下所述。 準備195 mm×68 mm之俯視四邊形形狀之試樣(未由包芯片材包裹之吸收體、即吸收性芯體),並將其安裝於壓縮試驗裝置之試驗台。繼而,將該試樣於具有面積2 cm2 之圓形平面之鋼板間壓縮。壓縮速度設為0.01 cm/sec,壓縮最大負載設為490.2 mN/cm2 。回復過程亦以同一速度進行測定。壓縮工作量(WC)以下式表示。式中,Tm 、To 及P分別表示490.2 mN/cm2 (4.9 kPa)負載時之厚度、4.902 mN/cm2 (49 Pa)負載時之厚度、及測定時之負載(mN/cm2 )。 又,壓縮回復率(RC)以作為壓縮時之壓縮工作量(WC)與自壓縮狀態恢復至原先之狀態時之壓縮回復工作量(WC')之比的[WC'/WC]×100表示。<Measurement Method of Compression Workload (WC) and Compression Recovery Rate (RC)> It is known that the compression workload (WC) and compression recovery ratio (RC) of the absorbent core 40 can be KES manufactured by Gado Technology Co., Ltd. (Kawabata evaluation system, Kawabata evaluation system) The measured value is expressed (Reference: Standardization and analysis of texture evaluation (2nd edition); author Kawabata Hiroshi; issued on July 10, 1980). Specifically, the compression work amount and the compression recovery rate can be measured using an automated compression test apparatus KES-FB3-AUTO-A manufactured by Addo Technology Co., Ltd. The order of measurement is as follows. A quaternary quadrangular shape of 195 mm × 68 mm (absorber not wrapped by a packaged material, that is, an absorbent core) was prepared and mounted on a test stand of a compression test apparatus. Then, the sample was compressed between steel sheets having a circular plane having an area of 2 cm 2 . The compression speed was set to 0.01 cm/sec, and the maximum compression load was set to 490.2 mN/cm 2 . The recovery process is also measured at the same speed. The compression workload (WC) is expressed by the following equation. In the formula, T m , T o and P respectively represent the thickness at 490.2 mN/cm 2 (4.9 kPa) load, the thickness at 4.092 mN/cm 2 (49 Pa) load, and the load at the time of measurement (mN/cm 2 ) ). Further, the compression recovery ratio (RC) is expressed as [WC'/WC] × 100 as a ratio of the compression workload (WC) at the time of compression to the compression recovery workload (WC') when the self-compression state is restored to the original state. .

[數1] [Number 1]

再者,作為上述測定方法之測定對象之「乾燥狀態之吸收性芯體」係藉由將測定對象之吸收性芯體於氣溫23℃、相對濕度50 %RH之環境下放置24小時而製備。又,作為上述測定方法之測定對象之「濕潤狀態之吸收性芯體」以如下方式進行調整。將乾燥狀態之吸收性芯體以肌膚對向面側成為上側之方式水平地放置,將於底部附有直徑1 cm之注入口之附圓筒之丙烯酸系樹脂板重疊於該吸收性芯體之肌膚對向面,自該注入口注入5.0 g之脫纖維馬血,於注入後保持該狀態1分鐘而製備。再者,注入至作為測定對象之吸收性芯體之脫纖維馬血係日本BIO-TEST(股)製造之脫纖維馬血且液溫25℃下之黏度調整為8 cp所得者,又,該黏度係於東機產業股份有限公司製造之TVB-10M型黏度計中藉由轉子名稱L/Adp(轉子編碼19)之轉子以旋轉速度30 rpm進行測定之情形時之黏度。又,於上述測定方法之實施時,為了不使測定裝置沾濕,藉由將旭化成股份有限公司製造之Saran Wrap(註冊商標)切出為4 cm×4 cm所得之Saran Wrap(註冊商標)片被覆該測定裝置中之對應於測定對象(吸收性芯體)之脫纖維馬血之注入點及其周邊部之部分。In addition, the "absorbent core in a dry state" which is a measurement target of the above-mentioned measurement method is prepared by allowing the absorbent core to be measured to stand in an environment of a temperature of 23 ° C and a relative humidity of 50 % RH for 24 hours. Moreover, the "absorbent core in a wet state" which is the measurement target of the said measuring method is adjusted as follows. The absorbent core in a dry state is horizontally placed so that the opposite side of the skin becomes the upper side, and a cylindrical acrylic resin sheet having an injection opening having a diameter of 1 cm at the bottom is superposed on the absorbent core. On the opposite side of the skin, 5.0 g of defibrinated horse blood was injected from the injection port, and this state was maintained for 1 minute after the injection. Furthermore, the defibrinated horse blood produced by the defibrinated horse blood of Japan, which is an absorbent core to be measured, is adjusted to have a viscosity of 8 cp at a liquid temperature of 25 ° C, and The viscosity is a viscosity when the rotor of the rotor name L/Adp (rotor code 19) is measured at a rotational speed of 30 rpm in a TVB-10M type viscometer manufactured by Toki Sangyo Co., Ltd. In addition, Saran Wrap (registered trademark) piece obtained by cutting Saran Wrap (registered trademark) manufactured by Asahi Kasei Co., Ltd. into 4 cm × 4 cm was used in order to prevent the measurement device from being wet. The injection point of the defibrinated horse blood corresponding to the measurement target (absorbent core) and the portion around the peripheral portion of the measurement device are covered.

以上,對本發明基於其實施形態進行了說明,但本發明並不限於上述實施形態而可適當變更。 例如,於上述實施形態中,吸收體4係包含吸收性芯體40及被覆其之包芯片材41而構成,但亦可無包芯片材41。 又,本發明之吸收性芯體亦可並非其所含有之纖維塊(合成纖維集合體)全部為如纖維塊11之固定形狀之纖維集合體,只要為不脫離本發明之主旨之範圍內,則亦可除了包含該固定形狀之纖維集合體以外還極少量地包含不固定形狀之纖維集合體。 本發明之吸收性物品廣泛地包含用於自人體排出之體液(尿、稀糞、經血、汗等)之吸收之物品,除了包含上述經期衛生棉以外,還包含生理用短褲、具有固定帶之所謂展開型之拋棄式尿布、內褲型之拋棄式尿布、失禁護墊等。關於上述本發明之實施形態,進而揭示以下附錄。The present invention has been described above based on the embodiments, but the present invention is not limited to the above embodiments and can be appropriately changed. For example, in the above embodiment, the absorber 4 includes the absorbent core 40 and the packaged core material 41 coated thereon, but the packaged core material 41 may be omitted. Further, the absorbent core of the present invention may not be a fiber aggregate in which the fiber block (synthetic fiber aggregate) contained therein is a fixed shape such as the fiber block 11, as long as it does not deviate from the gist of the present invention. Further, in addition to the fiber assembly including the fixed shape, a fiber aggregate having an unfixed shape may be contained in a very small amount. The absorbent article of the present invention broadly comprises an absorbent article for exhalation of bodily fluids (urine, dilute, menstrual blood, sweat, etc.) discharged from the human body, in addition to the above-mentioned menstrual sanitary napkin, including physiological shorts and a fixed strap. The so-called unfolding type diaper, the pant type disposable diaper, the incontinence pad, and the like. The following appendix is further disclosed in the above embodiment of the present invention.

<1>一種吸收體,其係包含含有合成纖維之纖維塊、及吸水性纖維且複數個該纖維塊彼此相互交絡或該纖維塊與該吸水性纖維相互交絡者,上述纖維塊具有由相對向之2個基本面、及與兩基本面交叉之骨架面劃分形成之本體部,且上述合成纖維含有親水化劑。 <2>如上述<1>之吸收體,其中上述合成纖維與水之接觸角為75度以下,較佳為70度以下,進而較佳為60度以下,更佳為50度以下。 <3>如上述<1>或<2>之吸收體,其中上述合成纖維與水之接觸角為上述吸水性纖維與水之接觸角以上。 <4>如上述<1>至<3>中任一項之吸收體,其中上述合成纖維為非吸水性纖維。 <5>如上述<1>至<4>中任一項之吸收體,其中上述2個基本面之總面積大於上述骨架面之總面積。 <6>如上述<1>至<5>中任一項之吸收體,其中存在於上述基本面及上述骨架面之各者之纖維端部之每單位面積的數量係存在於該骨架面之上述數量多於存在於該基本面之上述數量。 <7>如上述<6>之吸收體,其中上述基本面之上述纖維端部之每單位面積之數量N1 與上述骨架面之上述纖維端部之每單位面積之數量N2 的比率N1 /N2 為0以上0.90以下,較佳為0.05以上0.60以下。 <8>如上述<6>或<7>之吸收體,其中上述基本面之上述纖維端部之每單位面積之數量為0個/mm2 以上,8個/mm2 以下,較佳為3個/mm2 以上,6個/mm2 以下。 <9>如上述<6>至<8>中任一項之吸收體,其中上述骨架面之上述纖維端部之每單位面積之數量為5個/mm2 以上,50個/mm2 以下,較佳為8個/mm2 以上,40個/mm2 以下。<1> an absorbent body comprising a fiber block containing synthetic fibers and a water-absorbent fiber, wherein a plurality of the fiber blocks are entangled with each other or the fiber block and the water-absorbent fiber are intertwined with each other, and the fiber block has a relative orientation The two basic surfaces and the main body portion formed by dividing the skeleton surface intersecting the two basic surfaces, and the synthetic fiber contains a hydrophilizing agent. <2> The absorbent according to the above <1>, wherein the synthetic fiber has a contact angle with water of 75 degrees or less, preferably 70 degrees or less, more preferably 60 degrees or less, still more preferably 50 degrees or less. <3> The absorbent according to the above <1> or <2>, wherein a contact angle of the synthetic fiber with water is at least a contact angle of the water absorbent fiber with water. The absorbent body according to any one of the above-mentioned <1>, wherein the synthetic fiber is a non-absorbent fiber. The absorbent body according to any one of the above-mentioned items, wherein the total area of the two basic faces is larger than the total area of the skeleton faces. The absorbent body according to any one of the above-mentioned <1> to <5> wherein the number of per unit areas of the fiber end portions of each of the base surface and the skeleton surface is present in the skeleton surface. The above number is more than the above number present in the fundamental plane. <7> The <6> of the absorbent core, wherein said fiber per unit amount of the end portion of the area of the above-described fundamentals. 1 and the number N per unit area of said fiber end face portion of the skeleton is the ratio of N 2 N 1 of /N 2 is 0 or more and 0.90 or less, preferably 0.05 or more and 0.60 or less. <8> The absorbent body according to the above <6> or <7>, wherein the number of the unit ends of the fiber ends of the basic surface is 0/mm 2 or more, 8 pieces/mm 2 or less, preferably 3 / mm 2 or more, 6 / mm 2 or less. The absorbent body according to any one of the above-mentioned <6>, wherein the number of the unit ends of the fiber ends of the skeleton surface is 5 pieces/mm 2 or more and 50 pieces/mm 2 or less. It is preferably 8 pieces/mm 2 or more and 40 pieces/mm 2 or less.

<10>如上述<1>至<9>中任一項之吸收體,其中上述纖維塊具有包含自上述本體部向外側延出之纖維而構成且纖維密度低於該本體部之延出纖維部,且上述延出纖維部中之至少一者為包含自上述本體部延出之複數根纖維之延出纖維束部。 <11>如上述<1>至<10>中任一項之吸收體,其中上述本體部形成長方體形狀。 <12>如上述<1>至<11>中任一項之吸收體,其中上述吸收體所包含之複數個上述纖維塊相對於上述吸收體之厚度方向無規地配向。 <13>如上述<1>至<12>中任一項之吸收體,其中上述基本面具有於一方向上較長之形狀,且上述吸收體所包含之複數個上述纖維塊之至少一部分以該基本面之長度方向沿著該吸收體之厚度方向之方式配向。 <14>如上述<1>至<13>中任一項之吸收體,其中上述纖維塊與上述吸水性纖維之含有質量比以前者/後者計為20/80~80/20。 <15>如上述<1>至<14>中任一項之吸收體,其中上述纖維塊之構成纖維配向於上述基本面之面方向。The absorbent body according to any one of the above aspects, wherein the fiber block has a fiber comprising a fiber extending outward from the body portion and having a fiber density lower than that of the body portion. And at least one of the extended fiber portions is an extended fiber bundle portion including a plurality of fibers extending from the main body portion. The absorbent body according to any one of <1> to <10> wherein the body portion is formed in a rectangular parallelepiped shape. The absorbent body according to any one of the above aspects, wherein the plurality of the fiber blocks included in the absorbent body are randomly aligned with respect to a thickness direction of the absorbent body. The absorbent body according to any one of the above aspects, wherein the base surface has a shape that is longer in one direction, and at least a part of the plurality of the fiber blocks included in the absorbent body is The longitudinal direction of the base surface is aligned along the thickness direction of the absorber. The absorbent body according to any one of the above aspects, wherein the fiber mass and the water-absorbent fiber have a mass ratio of 20/80 to 80/20 as compared with the former/the latter. The absorbent body according to any one of the above aspects, wherein the constituent fibers of the fiber block are aligned in a plane direction of the basic surface.

<16>如上述<1>至<15>中任一項之吸收體,其中上述纖維塊於上述吸收體中,除與其他纖維塊或上述吸水性纖維藉由交絡而結合外,亦以可與其他纖維塊或上述吸水性纖維交絡之狀態存在。 <17>如上述<16>之吸收體,其中上述藉由交絡而結合之纖維塊與上述可交絡之狀態之纖維塊的合計數相對於上述吸收體中之纖維塊之總數較佳為占一半以上,進而較佳為占70%以上,更佳為占80%以上。 <18>如上述<1>至<17>中任一項之吸收體,其中具有與其他上述纖維塊或上述吸水性纖維之結合部之上述纖維塊之總數之較佳為70%以上、進而較佳為80%以上係藉由纖維之交絡而形成有該結合部者。 <19>如上述<1>至<18>中任一項之吸收體,其中上述纖維塊來自於不織布。 <20>如上述<1>至<19>中任一項之吸收體,其中上述親水化劑包含選自由陰離子性界面活性劑、陽離子性界面活性劑、兩性界面活性劑及非離子性界面活性劑所組成之群中的1種或2種以上。 <21>如上述<20>之吸收體,其中上述親水化劑包含陰離子性界面活性劑。 <22>如上述<21>之吸收體,其中上述陰離子性界面活性劑含有烷基磺基琥珀酸鹽。The absorbent body according to any one of the above-mentioned items, wherein the fiber block is combined with the other fiber block or the water-absorbent fiber by entanglement in the absorbent body, It exists in a state of being in contact with other fibrous blocks or the above-mentioned water-absorbing fibers. <17> The absorbent according to the above <16>, wherein the total number of the fiber blocks combined by the entanglement and the entangled state is preferably half of the total number of the fiber blocks in the absorbent body The above is more preferably 70% or more, and still more preferably 80% or more. The absorbent body of any one of the above-mentioned <1> to <17>, wherein the total number of the fiber blocks having a joint portion with the other fiber block or the water absorbent fiber is preferably 70% or more, and further Preferably, 80% or more of the bonds are formed by the entanglement of the fibers. The absorbent body according to any one of <1> to <18> wherein the fiber block is derived from a nonwoven fabric. The absorbent according to any one of the above-mentioned <1>, wherein the hydrophilizing agent comprises an anionic surfactant, a cationic surfactant, an amphoteric surfactant, and a nonionic surfactant. One or two or more of the group consisting of the agents. <21> The absorbent according to <20> above, wherein the hydrophilizing agent comprises an anionic surfactant. <22> The absorbent according to the above <21>, wherein the anionic surfactant contains an alkylsulfosuccinate.

<23>一種吸收性物品,其具備如上述<1>至<22>中任一項之吸收體。 <24>如上述<23>之吸收性物品,其中於上述吸收體之一面側具備液體透過性之正面片材,且上述纖維塊存在於將該吸收體於厚度方向上二等分之情形時之距該正面片材側相對較近之側。 <25>如上述<23>或<24>之吸收性物品,其具備上述吸收體、及配置於該吸收體之肌膚對向面側之正面片材,上述合成纖維與水之接觸角小於上述正面片材與水之接觸角且為上述吸水性纖維與水之接觸角以上。 [實施例]<23> An absorbent article comprising the absorbent body according to any one of the above <1> to <22>. <24> The absorbent article according to the above <23>, wherein the one surface side of the absorbent body is provided with a liquid-permeable front sheet, and the fiber block is present in the case where the absorbent body is halved in the thickness direction. The side closer to the side of the front sheet is relatively close. <25> The absorbent article according to the above <23>, wherein the absorbent article and the front sheet disposed on the opposite side of the skin of the absorbent body, the contact angle of the synthetic fiber with water is less than the above The contact angle between the front sheet and the water is equal to or higher than the contact angle of the water-absorbent fiber with water. [Examples]

以下,藉由實施例更具體地對本發明進行說明,但本發明並不限定於該實施例。Hereinafter, the present invention will be specifically described by way of examples, but the present invention is not limited to the examples.

[實施例1~5] 製造吸收性芯體,設為各實施例之吸收體之樣品。具體而言,使用纖維塊及吸水性纖維作為吸收性芯體之纖維材料,使用公知之纖維堆積裝置並依照慣例而製造。纖維塊之製造係根據圖6,將原料纖維片材切斷為小四方塊狀而製造。 作為纖維塊之原料纖維片材,使用將包含聚乙烯樹脂纖維及聚對苯二甲酸乙二酯樹脂纖維(非吸水性纖維、纖維直徑1.8 μm)之非吸水性之熱塑性纖維作為構成纖維之基重21 g/m2 之厚度0.6 mm之熱風不織布(具有構成纖維彼此之熱熔合部之纖維片材)。纖維塊之構成纖維係於作為原料纖維之非吸水性之熱塑性纖維之表面親水化劑附著於薄膜上之形態者。於實施例1~4中,使用相對於纖維塊之構成纖維質量為0.4質量%之下述組成之組成物A作為親水化劑。又,於實施例5中,使用組成物A及市售之界面活性劑(Pelex OT-P;花王股份有限公司製造)作為親水化劑,該等親水化劑之使用量係相對於纖維塊之構成纖維質量,前者設為0.4質量%,後者設為0.2質量%。使用纖維直徑2.2 μm之針葉樹漂白牛皮紙漿(NBKP)作為吸水性纖維。吸收性芯體中使用之纖維塊(固定形狀之合成纖維集合體)具有如圖5(a)所示之長方體形狀之本體部,其基本面111之短邊111a為0.8 mm,長邊111b為3.9 mm,厚度T為0.6 mm。又,基本面111中之纖維端部之每單位面積之數量為3.2個/mm2 ,骨架面112中之纖維端部之每單位面積之數量為19.2個/mm2 。於各實施例之吸收性芯體中,纖維塊高密度且均勻地分佈。[Examples 1 to 5] An absorbent core was produced, and samples of the absorbent bodies of the respective examples were prepared. Specifically, a fiber block and a water-absorbent fiber are used as the fiber material of the absorbent core, and a known fiber stacking device is used and manufactured in accordance with the conventional practice. The production of the fiber block was carried out by cutting the raw material fiber sheet into a small square shape according to Fig. 6 . As the raw material fiber sheet of the fiber block, a non-absorbent thermoplastic fiber comprising a polyethylene resin fiber and a polyethylene terephthalate resin fiber (non-absorbent fiber, fiber diameter of 1.8 μm) is used as a base of the constituent fiber. A hot air non-woven fabric (having a fiber sheet constituting a heat fusion portion of fibers) having a thickness of 21 g/m 2 and a thickness of 0.6 mm. The constituent fibers of the fiber block are formed by adhering the surface hydrophilizing agent to the film as a non-absorbent thermoplastic fiber as a raw material fiber. In Examples 1 to 4, a composition A having the following composition with respect to the constituent fiber mass of the fiber block was used as a hydrophilizing agent. Further, in Example 5, a composition A and a commercially available surfactant (Pelex OT-P; manufactured by Kao Co., Ltd.) were used as a hydrophilizing agent, and the amount of the hydrophilizing agent used was relative to the fiber block. The fiber mass was set to 0.4% by mass in the former and 0.2% by mass in the latter. A conifer bleached kraft pulp (NBKP) having a fiber diameter of 2.2 μm was used as the water absorbent fiber. The fiber block (fixed-shaped synthetic fiber assembly) used in the absorbent core has a body portion having a rectangular parallelepiped shape as shown in Fig. 5 (a), and the short side 111a of the base surface 111 is 0.8 mm, and the long side 111b is 3.9 mm, thickness T is 0.6 mm. Further, the number of the unit ends of the fiber ends in the base surface 111 was 3.2 / mm 2 , and the number of the fiber ends in the skeleton faces 112 per unit area was 19.2 / mm 2 . In the absorbent core of each of the examples, the fiber masses are densely distributed and uniformly distributed.

(組成物A之組成) ・磷酸烷基酯鉀鹽(花王股份有限公司製造之GRIPPER 4131之氫氧化鉀中和物)25質量% ・磺基琥珀酸二烷基酯鈉鹽(花王股份有限公司製造之Pelex OT-P)10質量% ・烷基(十八烷基)甜菜鹼(花王股份有限公司製造之Amphitol 86B)15質量% ・聚氧乙烯(加成莫耳數:2)十八烷基醯胺(Kawaken Fine Chemicals製造之Amisol SDE)30質量% ・聚氧乙烯、聚氧化丙烯改性矽酮(信越化學工業股份有限公司製造之X-22-4515)20質量%(Composition of the composition A) ・Alkyl phosphate potassium salt (a potassium hydroxide neutralized product of GRIPPER 4131 manufactured by Kao Co., Ltd.) 25% by mass ・Sodium sulfosuccinate sodium salt (Kao Co., Ltd.) Made of Pelex OT-P) 10% by mass ・Alkyl (octadecyl) betaine (Amphitol 86B manufactured by Kao Co., Ltd.) 15% by mass ・Polyoxyethylene (additional molar number: 2) octadecane 30% by mass of amidoxime (Amisol SDE manufactured by Kawaken Fine Chemicals) ・Polyoxyethylene, polyoxypropylene-modified anthrone (X-22-4515 manufactured by Shin-Etsu Chemical Co., Ltd.) 20% by mass

[比較例1] 將市售之經期衛生棉(嬌聯股份有限公司製造之商品名「Tanom Pew Slim 23cm」)之吸收性芯體直接設為比較例1之吸收體。比較例1之吸收性芯體係合成纖維與纖維素系纖維(親水性纖維)混合而成者,不包含纖維塊。[Comparative Example 1] The absorbent core of the commercially available menstrual sanitary napkin (trade name "Tanom Pew Slim 23cm" manufactured by Jiaolian Co., Ltd.) was directly used as the absorbent body of Comparative Example 1. The absorbent core system of Comparative Example 1 was mixed with a cellulose-based fiber (hydrophilic fiber), and did not contain a fiber block.

[比較例2] 使用不固定形狀之不織布片作為纖維塊,且對吸收性芯體實施熱風步驟,使該吸收性芯體所包含之該不織布片彼此相互熱熔合,除此以外,與實施例1~5同樣地製造吸收體。於對上述吸收性芯體實施之熱風步驟中,將不織布片與紙漿纖維之混合集合體(長度210 mm×寬度66 mm)於溫度140℃之電乾燥機(例如五十鈴製作所股份有限公司製造)內靜置30分鐘,而使不織布片彼此熱熔合。所使用之不固定形狀之不織布片係將與實施例中使用之熱風不織布相同者向任意方向拉扯而製造,其俯視下之直徑長度大致為25 mm左右。又,於比較例2中使用上述組成物A作為應用於不織布片之構成纖維之親水化劑。[Comparative Example 2] A nonwoven fabric sheet having an unfixed shape was used as a fiber block, and a hot air step was applied to the absorbent core, and the nonwoven fabric sheets included in the absorbent core were thermally fused to each other. The absorbers were produced in the same manner as in 1 to 5. In the hot air step of the above-mentioned absorbent core, a mixed assembly of non-woven fabric and pulp fibers (length 210 mm × width 66 mm) is placed in an electric dryer (for example, manufactured by Isuzu Manufacturing Co., Ltd.) at a temperature of 140 ° C. The glass sheets were allowed to stand for 30 minutes, and the nonwoven sheets were thermally fused to each other. The non-woven fabric sheet of the unfixed shape to be used is produced by pulling in the same direction as the hot air non-woven fabric used in the embodiment, and has a diameter of approximately 25 mm in plan view. Further, in Comparative Example 2, the above composition A was used as a hydrophilizing agent applied to the constituent fibers of the nonwoven fabric sheet.

[性能評價] 對於各實施例及比較例之吸收體,藉由上述方法,分別測定乾燥狀態下之壓縮工作量(d-WC)、濕潤狀態下之壓縮工作量(w-WC)、乾燥狀態下之壓縮回復率(d-RC)、濕潤狀態下之壓縮回復率(w-RC)。將結果示於下述表1。[Performance Evaluation] With respect to the absorbers of the respective examples and comparative examples, the compression work amount (d-WC) in a dry state, the compression work amount (w-WC) in a wet state, and a dry state were respectively measured by the above method. The compression recovery rate (d-RC) and the compression recovery rate (w-RC) in the wet state. The results are shown in Table 1 below.

[表1] [Table 1]

如表1所示,各實施例之吸收體含有經親水化處理之固定形狀之纖維塊,該纖維塊包含含有親水化劑之合成纖維且由2個基本面及與兩基本面交叉之骨架面劃分形成,因此相較於不包含此種纖維塊之比較例1及2,於乾燥狀態及濕潤狀態之任一狀態下壓縮工作量均較大,又,關於壓縮回復率,亦於乾燥狀態及濕潤狀態之任一狀態下均顯示較高之數值。尤其是,根據各實施例與比較例2之對比,可知:為了獲得即便在濕潤狀態下壓縮工作量亦較大而緩衝性優異之吸收體,有效的是除了對吸收體中之纖維塊進行親水化處理以外,還將纖維塊設為固定形狀且使纖維塊彼此藉由交絡而結合。 [產業上之可利用性]As shown in Table 1, the absorbent body of each of the examples contained a hydrolyzed fixed-shaped fibrous block comprising a synthetic fiber containing a hydrophilizing agent and having two basic faces and a skeleton face intersecting the two basic faces. Since the division is formed, compared with Comparative Examples 1 and 2 which do not include such a fiber block, the compression work amount is large in any of the dry state and the wet state, and the compression recovery rate is also in the dry state and A higher value is displayed in any of the wet states. In particular, according to the comparison between the respective examples and the comparative example 2, it is found that in order to obtain an absorbent body which is excellent in cushioning property even in a wet state, it is effective to carry out hydrophilicity in addition to the fiber mass in the absorbent body. In addition to the chemical treatment, the fiber blocks are also fixed in shape and the fiber blocks are bonded to each other by entanglement. [Industrial availability]

本發明之吸收體係緩衝性及壓縮回復性優異,對外力響應性良好而可靈活地變形,從而於應用於吸收性物品之情形時可使穿著感提高。又,本發明之吸收體不僅於吸液前,而且於吸收保持液體後之濕潤狀態下,亦可顯現該優異之效果。 又,本發明之吸收性物品由於具備該高品質之吸收體,故而穿著感及防漏性優異。The absorption system of the present invention is excellent in cushioning property and compression recovery property, and is excellent in external force responsiveness and can be flexibly deformed, so that the wearing feeling can be improved when applied to an absorbent article. Further, the absorbent body of the present invention exhibits excellent effects not only before the liquid absorption but also in the wet state after the liquid is absorbed and retained. Moreover, since the absorbent article of the present invention has such a high-quality absorbent body, it is excellent in wearing feeling and leakproofness.

1‧‧‧衛生棉1‧‧‧Sanitary cotton

2‧‧‧正面片材2‧‧‧Front sheet

3‧‧‧背面片材3‧‧‧Back sheet

4‧‧‧吸收體4‧‧‧Acceptor

5‧‧‧吸收性本體5‧‧‧Absorbing ontology

5W‧‧‧翼部5W‧‧‧wing

6‧‧‧側部片材6‧‧‧Side sheet

10bs‧‧‧原料纖維片材10bs‧‧‧Material fiber sheet

11‧‧‧纖維塊11‧‧‧Fiber blocks

11A‧‧‧纖維塊11A‧‧‧Fiber block

11B‧‧‧纖維塊11B‧‧‧Fiber block

11F‧‧‧構成纖維11F‧‧‧constituting fiber

11Z‧‧‧複數個纖維塊之重疊部11Z‧‧‧Overlapping of multiple fiber blocks

12F‧‧‧吸水性纖維12F‧‧‧Water-absorbent fiber

40‧‧‧吸收性芯體40‧‧‧Absorbable core

41‧‧‧包芯片材41‧‧‧Package

110‧‧‧本體部110‧‧‧ Body Department

111‧‧‧基本面111‧‧‧ fundamentals

111a‧‧‧短邊111a‧‧‧ Short side

111b‧‧‧長邊111b‧‧‧Longside

112‧‧‧骨架面112‧‧‧Mask face

113‧‧‧延出纖維部113‧‧‧Extension of the fiber department

113S‧‧‧延出纖維束部113S‧‧‧Extension of the fiber bundle

A‧‧‧前方區域A‧‧‧ front area

B‧‧‧縱中央區域B‧‧‧Central Region

BL‧‧‧交界BL‧‧‧ Junction

C‧‧‧後方區域C‧‧‧ rear area

D1‧‧‧第1方向D1‧‧‧1st direction

D2‧‧‧第2方向D2‧‧‧2nd direction

F‧‧‧外力F‧‧‧External force

L1‧‧‧長度L1‧‧‧ length

L1a‧‧‧間隔L1a‧‧ interval

L2‧‧‧長度L2‧‧‧ length

L2a‧‧‧間隔L2a‧‧‧ interval

T‧‧‧厚度T‧‧‧ thickness

X‧‧‧縱向X‧‧‧ portrait

Y‧‧‧橫向Y‧‧‧ horizontal

Z‧‧‧厚度方向Z‧‧‧ Thickness direction

圖1係局部破斷地模式性地表示作為本發明之吸收性物品之一實施形態之經期衛生棉的一例之肌膚對向面側(正面片材側)之俯視圖。 圖2係模式性地表示圖1之I-I線剖面之橫剖視圖。 圖3係圖1所示之吸收性物品所具備之吸收性芯體的局部之模式性之立體圖。 圖4係模式性地表示圖3所示之吸收性芯體之壓縮時之變形狀態的圖。 圖5(a)及圖5(b)分別為本發明之纖維塊中之本體部的模式性之立體圖。 圖6係本發明之纖維塊之製造方法之說明圖。 圖7(a)係本發明之纖維塊之實例之電子顯微鏡照片(觀察倍率25倍),圖7(b)係將該電子顯微鏡照片之纖維塊作為圖2所示之吸收體所包含之纖維塊模式性地表示之圖。Fig. 1 is a plan view schematically showing a skin facing surface side (front sheet side) of an example of a menstrual sanitary napkin which is one embodiment of the absorbent article of the present invention. Fig. 2 is a cross-sectional view schematically showing a cross section taken along line I-I of Fig. 1. Fig. 3 is a schematic perspective view showing a part of an absorbent core provided in the absorbent article shown in Fig. 1. Fig. 4 is a view schematically showing a state of deformation of the absorbent core shown in Fig. 3 during compression. 5(a) and 5(b) are schematic perspective views of the body portion of the fiber block of the present invention, respectively. Fig. 6 is an explanatory view showing a method of producing the fiber block of the present invention. Fig. 7 (a) is an electron micrograph of an example of the fiber block of the present invention (observation magnification: 25 times), and Fig. 7 (b) is a fiber block of the electron micrograph as a fiber contained in the absorber shown in Fig. 2. The block schematically represents the map.

Claims (25)

一種吸收體,其係包含含有合成纖維之纖維塊及吸水性纖維且複數個該纖維塊彼此相互交絡或該纖維塊與該吸水性纖維相互交絡者, 上述纖維塊具有由相對向之2個基本面、及與兩基本面交叉之骨架面劃分形成之本體部,且 上述合成纖維含有親水化劑。An absorbent body comprising a fiber block containing synthetic fibers and a water-absorbing fiber, and a plurality of the fiber blocks are entangled with each other or the fiber block and the water-absorbent fiber are intertwined with each other, and the fiber block has two basic elements The surface and the body portion formed by the skeleton surface intersecting the two basic surfaces are divided, and the synthetic fiber contains a hydrophilizing agent. 如請求項1之吸收體,其中上述合成纖維與水之接觸角為75度以下。The absorbent according to claim 1, wherein the synthetic fiber has a contact angle with water of 75 degrees or less. 如請求項1之吸收體,其中上述合成纖維與水之接觸角為上述吸水性纖維與水之接觸角以上。The absorbent body according to claim 1, wherein the contact angle of the synthetic fiber with water is at least the contact angle of the water absorbent fiber with water. 如請求項1之吸收體,其中上述合成纖維為非吸水性纖維。The absorbent body of claim 1, wherein the synthetic fiber is a non-absorbent fiber. 如請求項1之吸收體,其中上述2個基本面之總面積大於上述骨架面之總面積。The absorbent body of claim 1, wherein the total area of the two basic faces is greater than the total area of the skeleton faces. 如請求項1之吸收體,其中存在於上述基本面及上述骨架面之各者之纖維端部之每單位面積的數量係於該骨架面多於該基本面。The absorbent body according to claim 1, wherein the number of per unit areas of the fiber end portions of each of the base surface and the skeleton surface is greater than the base surface. 如請求項6之吸收體,其中上述基本面之上述纖維端部之每單位面積之數量N1 與上述骨架面之上述纖維端部之每單位面積之數量N2 的比率N1 /N2 為0以上0.90以下。The absorbent body according to claim 6, wherein the ratio N 1 /N 2 of the number N 1 per unit area of the fiber end portion of the base surface to the number N 2 per unit area of the fiber end portion of the skeleton surface is 0 or more and 0.90 or less. 如請求項6之吸收體,其中上述基本面之上述纖維端部之每單位面積之數量為0個/mm2 以上8個/mm2 以下。The absorbent body according to claim 6, wherein the number of the unit ends of the fiber ends of the base surface is 0/mm 2 or more and 8 pieces/mm 2 or less. 如請求項6之吸收體,其中上述骨架面之上述纖維端部之每單位面積之數量為5個/mm2 以上,50個/mm2 以下。The absorbent body according to claim 6, wherein the number of the unit ends of the fiber ends of the skeleton surface is 5 pieces/mm 2 or more and 50 pieces/mm 2 or less. 如請求項1之吸收體,其中上述纖維塊具有包含自上述本體部向外側延出之纖維而構成且纖維密度低於該本體部之延出纖維部,且 上述延出纖維部中之至少一者為包含自上述本體部延出之複數根纖維之延出纖維束部。The absorbent body according to claim 1, wherein the fiber block has a fiber comprising a fiber extending outward from the body portion and having a fiber density lower than that of the body portion, and at least one of the fiber portions The member is a fiber bundle portion including a plurality of fibers extending from the body portion. 如請求項1之吸收體,其中上述本體部形成長方體形狀。The absorbent body of claim 1, wherein the body portion is formed in a rectangular parallelepiped shape. 如請求項1之吸收體,其中上述吸收體所包含之複數個上述纖維塊相對於上述吸收體之厚度方向無規地配向。The absorbent body according to claim 1, wherein the plurality of the fiber blocks included in the absorbent body are randomly aligned with respect to a thickness direction of the absorbent body. 如請求項1之吸收體,其中上述基本面具有於一方向上較長之形狀,且上述吸收體所包含之複數個上述纖維塊之至少一部分以該基本面之長度方向沿著該吸收體之厚度方向之方式配向。The absorbent body of claim 1, wherein the base surface has a shape that is longer in one direction, and at least a portion of the plurality of the fiber blocks included in the absorbent body is along the length of the base surface along the thickness of the absorbent body Directional alignment. 如請求項1之吸收體,其中上述纖維塊與上述吸水性纖維之含有質量比以前者/後者計為20/80~80/20。The absorbent body according to claim 1, wherein the mass ratio of the fiber block to the water-absorbent fiber is 20/80 to 80/20 as compared with the former/the latter. 如請求項1之吸收體,其中上述纖維塊之構成纖維配向於上述基本面之面方向。The absorbent body of claim 1, wherein the constituent fibers of the fiber block are oriented in a plane direction of the above-mentioned basic face. 如請求項1之吸收體,其中上述纖維塊於上述吸收體中,除與其他纖維塊或上述吸水性纖維藉由交絡而結合外,亦以可與其他纖維塊或上述吸水性纖維交絡之狀態存在。The absorbent body according to claim 1, wherein the fiber block is in the absorbent body, and is combined with other fiber blocks or the water-absorbing fibers by entanglement, and is also in a state of being entangled with other fiber blocks or the water-absorbing fibers. presence. 如請求項16之吸收體,其中上述藉由交絡而結合之纖維塊與上述可交絡之狀態之纖維塊的合計數相對於上述吸收體中之纖維塊之總數占一半以上。The absorbent body according to claim 16, wherein the total number of the fiber blocks combined by the entanglement and the entangled fiber block is more than half of the total number of the fiber blocks in the absorbent body. 如請求項1之吸收體,其中具有與其他上述纖維塊或上述吸水性纖維之結合部之上述纖維塊之總數之70%以上係藉由纖維之交絡而形成有該結合部者。The absorbent body according to claim 1, wherein 70% or more of the total number of the fiber blocks having a joint portion with the other fiber block or the water-absorbent fiber is formed by the entanglement of fibers. 如請求項1之吸收體,其中上述纖維塊來自於不織布。The absorbent body of claim 1, wherein the fiber block is derived from a nonwoven fabric. 如請求項1之吸收體,其中上述親水化劑包含選自由陰離子性界面活性劑、陽離子性界面活性劑、兩性界面活性劑及非離子性界面活性劑所組成之群中的1種或2種以上。The absorbent according to claim 1, wherein the hydrophilizing agent comprises one or two selected from the group consisting of an anionic surfactant, a cationic surfactant, an amphoteric surfactant, and a nonionic surfactant. the above. 如請求項20之吸收體,其中上述親水化劑包含陰離子性界面活性劑。The absorbent of claim 20, wherein the hydrophilizing agent comprises an anionic surfactant. 如請求項21之吸收體,其中上述陰離子性界面活性劑含有烷基磺基琥珀酸鹽。The absorbent of claim 21, wherein the anionic surfactant comprises an alkyl sulfosuccinate. 一種吸收性物品,其具備如請求項1至22中任一項之吸收體。An absorbent article comprising the absorbent body according to any one of claims 1 to 22. 如請求項23之吸收性物品,其中於上述吸收體之一面側具備液體透過性之正面片材,且上述纖維塊存在於將該吸收體於厚度方向上二等分之情形時之距該正面片材側相對較近之側。The absorbent article according to claim 23, wherein the front side of the absorbent body is provided with a liquid-permeable front sheet, and the fibrous block is present in the front side when the absorbent body is halved in the thickness direction. The side of the sheet is relatively close. 如請求項23之吸收性物品,其具備上述吸收體、及配置於該吸收體之肌膚對向面側之正面片材,上述合成纖維與水之接觸角小於上述正面片材與水之接觸角且為上述吸水性纖維與水之接觸角以上。The absorbent article according to claim 23, comprising: the absorbent body; and a front sheet disposed on the opposite side of the skin of the absorbent body, wherein a contact angle of the synthetic fiber with water is smaller than a contact angle of the front sheet with water Further, it is at least the contact angle of the water-absorbent fiber with water.
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