TW201928122A - Method for applying a layer on a plating part of a substrate surface - Google Patents
Method for applying a layer on a plating part of a substrate surface Download PDFInfo
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- TW201928122A TW201928122A TW107136565A TW107136565A TW201928122A TW 201928122 A TW201928122 A TW 201928122A TW 107136565 A TW107136565 A TW 107136565A TW 107136565 A TW107136565 A TW 107136565A TW 201928122 A TW201928122 A TW 201928122A
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/02—Electroplating of selected surface areas
- C25D5/022—Electroplating of selected surface areas using masking means
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
- C25D17/06—Suspending or supporting devices for articles to be coated
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D7/00—Electroplating characterised by the article coated
- C25D7/06—Wires; Strips; Foils
- C25D7/0614—Strips or foils
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/04—Electroplating with moving electrodes
- C25D5/06—Brush or pad plating
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- Materials Engineering (AREA)
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- Organic Chemistry (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
Description
本發明是有關一種在基板表面之待鍍部分舖設層狀物之方法,特別意指在過程中,溶解在鍍液中的金屬離子會黏附至該基板表面的待鍍部分者。The present invention relates to a method for laying a layer on a portion of a substrate surface to be plated, and particularly to a method in which metal ions dissolved in a plating solution will adhere to the portion of the substrate surface to be plated.
美國 US2006/0226017 A1專利案所揭示之鍍層方法,其層狀物舖設於基板所能夠達到的精確度,主要由其帶體設置於並抵接於該基板之精確度而定。國際專利申請案WO 92/22685 A1也揭示一個電刷鍍的例子。The accuracy of the plating method disclosed in the United States US2006 / 0226017 A1 patent, which can be achieved by laying a layer on a substrate, is mainly determined by the accuracy with which the strip is placed on and abuts against the substrate. International patent application WO 92/22685 A1 also discloses an example of brush plating.
本發明是有關一種在基板表面之待鍍部分舖設層狀物之方法,該層狀物是藉由鍍層而舖設於該基板表面之該待鍍部分上,該待鍍部分之一端是被攜帶至與一鍍液接觸,該待鍍部分一詞可被理解為意指該基板上意欲被該層狀物所覆蓋以及在使用本方法後會被該層狀物所覆蓋之區域,而鍍液則為一已溶有金屬離子之液體,該藉由鍍層之意思表達可被理解為意指在過程中,該被溶解在鍍液中的金屬離子在舖設該層狀物的過程中會黏附至該基板表面的待鍍部分,該層狀物舉例而言,可由錫、金、銀、鈀、鎳、鎵、銦、鋅、鉛、銅或是鈷所製成,該鍍層可藉由不通電或是藉由電鍍作用來完成,當藉由電鍍作用來舖設該層狀物時,一陰極電壓是被施加至該基板上,以便由該鍍液沉積金屬離子,該待鍍部分並未涵蓋該整個基板之表面,而是只涵蓋到它的一部分,該待鍍部分可由該基板表面上多個彼此未相互緊連的區域所形成,但也可由一連續的區域所形成。The invention relates to a method for laying a layer on a surface of a substrate to be plated. The layer is laid on the surface of the substrate by a plating layer, and one end of the portion to be plated is carried to In contact with a plating solution, the term “part to be plated” can be understood to mean an area on the substrate that is intended to be covered by the layer and will be covered by the layer after using this method. It is a liquid in which metal ions have been dissolved. The expression of the meaning by plating can be understood to mean that in the process, the metal ions dissolved in the plating solution will adhere to the layer during the laying of the layer. The portion to be plated on the surface of the substrate. The layer can be made of tin, gold, silver, palladium, nickel, gallium, indium, zinc, lead, copper, or cobalt, for example. It is accomplished by electroplating. When the layer is laid by electroplating, a cathode voltage is applied to the substrate in order to deposit metal ions from the plating solution. The portion to be plated does not cover the whole The surface of the substrate, but covers only a part of it, A plurality of the plated portion may be formed by tightly connected to each other not on the substrate surface area, but may be formed as a continuous region.
本發明是專指提供一種方法,而利用此方法一方面該層狀物之材料以及在應用此方法前後所使用或消耗的材料,都能以一種有效率的狀態來使用,另一方面,本發明也專指提供一種方法,利用此方法以一高度之精確度將一層狀物舖設於該待鍍部分是可能的,為達此目的,本發明如前所述是提供一種方法,該基板表面位於該待鍍部分以外之部分的一個第一部分是閒置而不與該鍍液接觸,其中,該基板表面位於該待鍍部分以外之部分的一個第二部分,是至少部分地脫離該第一部分,且在舖設該層狀物的過程中,由於一遮蔽層已藉由噴墨印刷而被印刷於其上,而導致該第二部分被遮蔽,該待鍍部分並與該第二部分緊鄰;藉由噴墨印刷,對該基板表面之待鍍部分進行精確界定是可能的,如此一來,以高度精確度將該層狀物舖設於該待鍍部分上也是可能的,該基板表面位於該待鍍部分以外之第二部分之表面是因此而形成該印刷之遮蔽層,藉由維持該基板表面位於該待鍍部分以外的該第一部分閒置,該基板在待鍍部分以外之範圍無需全部表面都藉由噴墨印刷來提供遮蔽層,這實際上以商業觀點而言或許是個沒有吸引力的選項,此外,該層狀物之鍍層若是利用電鍍作用來進行,該基板表面位於該待鍍部分以外之部分的第一部分,可用來提供一電性之接觸,以施加一陰極電壓至該基板,該提供有該遮蔽層的該第二部分,則可在具備高度精確度需求之位置來使用,這可同時提供技術上與成本上之優勢,該第一部分可使用在無高精確度需求之位置;為避免誤解,需注意的是,無論該第一部分或是該第二部分都不會涵蓋該待鍍部分以外的全部表面,該第一部分只會形成於該基板於該待鍍部分以外全部表面的其中一部分,而該第二部分也會形成於該基板於該待鍍部分以外全部表面的另一個部分,於此例中,第一部分與第二部分部分地重疊也是可能的,大體上,採用本發明之方法的目的將是為了降低該第二部分的尺寸,因為藉由印刷之遮蔽層來產生遮蔽,以避免該待鍍區域外非必要的金屬離子沉積,會比同樣可達成此目的的其他方法來得更貴,像是為了達此目的而使該基板表面上位於該待鍍部分以外之部分閒置而不與該鍍液接觸,或是只單純將其位於該鍍液之個別部分之範圍外,或是使用下述之遮蔽體進行遮蔽,然而無論如何,該降低第二部分尺寸之選擇,實際上會十分地取決於基板的形式以及該待鍍部分之位置與尺寸,因此,該第二部分之尺寸實際上無論如何都必須至少佔該基板表面於該待鍍區域以外之部分之尺寸的5%以上,此比例也可以相當高,例如80%以上。The present invention specifically refers to providing a method, and on the one hand, the material of the layer and the material used or consumed before and after the application of the method can be used in an efficient state; on the other hand, the present invention The invention also specifically refers to providing a method by which it is possible to lay a layer on the portion to be plated with a high degree of accuracy. To this end, the present invention provides a method as described above, the substrate A first part whose surface is located outside the part to be plated is idle without contacting the plating solution, wherein a second part whose surface is located outside the part to be plated is at least partially separated from the first part And in the process of laying the layer, because a shielding layer has been printed on it by inkjet printing, the second portion is masked, and the portion to be plated is next to the second portion; By inkjet printing, it is possible to precisely define the portion to be plated on the surface of the substrate. In this way, it is also possible to lay the layer on the portion to be plated with high accuracy. The surface of the substrate located on the second portion other than the portion to be plated is to form a masking layer for the printing. By maintaining the first portion of the substrate outside the portion to be plated to be idle, the substrate is located outside the portion to be plated. It is not necessary that the entire surface be provided with a masking layer by inkjet printing. This may actually be an unattractive option from a commercial point of view. In addition, if the plating of the layer is performed by electroplating, the substrate surface is located at The first part of the part other than the part to be plated can be used to provide an electrical contact to apply a cathode voltage to the substrate, and the second part provided with the shielding layer can be used in a highly accurate Location to use, which can provide both technical and cost advantages. The first part can be used in locations without high accuracy requirements. To avoid misunderstanding, it should be noted that both the first part and the second part are Will not cover all surfaces except the portion to be plated, the first portion will only be formed on all surfaces of the substrate other than the portion to be plated Part, and the second part is also formed on another part of the surface of the substrate except the part to be plated. In this example, it is also possible for the first part and the second part to partially overlap. Generally, the present invention is adopted. The purpose of this method will be to reduce the size of the second part, because the masking is generated by a printed masking layer to avoid unnecessary metal ion deposition outside the area to be plated, which is better than other methods that can also achieve this purpose It is more expensive, such as to make the part of the surface of the substrate outside the part to be plated idle without contacting the plating solution, or to simply place it outside the scope of the individual part of the plating solution, Or use the following shielding body for shielding, but in any case, the choice of reducing the size of the second part will actually depend on the form of the substrate and the position and size of the part to be plated. Therefore, the second part In fact, the size must at least account for more than 5% of the size of the portion of the substrate surface outside the area to be plated. This ratio can also be quite high, such as 80% On.
於一實施例中,該待鍍部分並未緊鄰該第一部分,以達到相對高的精確度。In one embodiment, the portion to be plated is not immediately adjacent to the first portion to achieve relatively high accuracy.
於一實施例中,該基板表面之第一部分與該基板表面之第二部分是部分地重疊,以避免一層狀物於該第一部分與第二部分間意外地生成,於此例中,該重疊的區域建議至少涵蓋該基板表面位於該待鍍部分以外之部分的15%以上,以降低該印刷的遮蔽層所需要的材料。In an embodiment, the first portion of the substrate surface and the second portion of the substrate surface partially overlap to prevent a layer of objects from being accidentally generated between the first portion and the second portion. In this example, the The overlapping area is recommended to cover at least 15% of the surface of the substrate outside the portion to be plated to reduce the material required for the printed masking layer.
特別來說,該基板表面第一部分之尺寸若是大於該基板表面第二部分之尺寸,本發明之商業優勢實際上就能以最佳的方式來發揮,而如果該基板是平板狀,或至少是由平板狀之材料所製成,本發明可進一步更有優勢地被使用,於此例中,該基板並不一定要是平的,本發明也特別適合使用於部分彎折甚至是完全彎折的板狀基板,本發明同時適合於該待鍍部分只位於基板一側之基板,以及該待鍍部分位於基板兩側之基板。In particular, if the size of the first part of the substrate surface is larger than the size of the second part of the substrate surface, the commercial advantages of the present invention can actually be exerted in the best way, and if the substrate is flat, or at least Made of flat material, the present invention can be used even more advantageously. In this example, the substrate does not have to be flat. The present invention is also particularly suitable for partially bent or even completely bent For a plate-shaped substrate, the present invention is suitable for a substrate in which the portion to be plated is only on one side of the substrate, and a substrate in which the portion to be plated is on both sides of the substrate.
而若該待鍍部分至少實質上是位於該基板之一突出部上,就可能發揮本發明之優勢運用,根據本發明,於本例中舖設於該基板待鍍部分之層狀物,舉例而言可作為銲接的結合層,該層狀物為達成此目的舉例而言可則可由錫所組成,也可作為接頭連接之接觸墊,該層狀物為達成此目的則可由一惰性金屬所組成,像是金、銀或是鈀。And if the portion to be plated is at least substantially located on a protruding portion of the substrate, the advantages of the present invention may be used. According to the present invention, in this example, a layer is laid on the portion to be plated of the substrate. It can be used as a bonding layer for welding. The layer can be made of tin, for example, or a contact pad for joints. The layer can be made of an inert metal for this purpose. Like gold, silver or palladium.
於一實施例中,該突出部具有一橫截面,該遮蔽層是被印刷在該橫截面外圍的其中一部分,而該層狀物是藉由鍍層而被舖設在該外圍的另一部分。In one embodiment, the protrusion has a cross section, the shielding layer is printed on a part of the periphery of the cross section, and the layer is laid on the other part of the periphery by plating.
具體而言,該橫截面於本例中也可能是矩形,或是至少在多個縱向側之間具有四個彼此緊鄰的邊,其中該矩形界定出該突出部的四個縱向側,其中該待鍍部分延伸到一第一縱向側的至少一部分上,其中一第三縱向側是位於該第一縱向側的相反側,且該遮蔽層是設置在緊鄰該第一縱向側與第三縱向側的一第二縱向側上,或是在同樣緊鄰該第一縱向側及第三縱向側的一第四縱向側上,因此,在該突出部之全部表面都藉由鍍層來提供層狀物是沒有必要的。Specifically, the cross-section may also be rectangular in this example, or have at least four sides next to each other between at least a plurality of longitudinal sides, where the rectangle defines the four longitudinal sides of the protrusion, where the The portion to be plated extends to at least a portion of a first longitudinal side, wherein a third longitudinal side is located on the opposite side of the first longitudinal side, and the shielding layer is disposed immediately adjacent to the first longitudinal side and the third longitudinal side. On a second longitudinal side, or on a fourth longitudinal side that is also immediately adjacent to the first longitudinal side and the third longitudinal side. Therefore, the entire surface of the protrusion is provided with a layer by plating. unnecessary.
若是該待鍍部分只延伸到該第一縱向側之一部分上,且該遮蔽層也有設置在該第一縱向側上,而且特別來說,若是該待鍍部分與該第一縱向側之整個外圍都相隔有一距離,且/或若是該遮蔽層也有設置在該第三縱向側上,且/或若是該突出部於其一自由端是具有一端側,而該遮蔽層是被印刷於該端側上,該層狀物之尺寸可以縮小到能夠發揮功能的程度,因此,該層狀物的材料例如惰性金屬,通常都相當昂貴,如此就能以就有效率的方式來使用。If the portion to be plated only extends to a portion of the first longitudinal side, and the shielding layer is also provided on the first longitudinal side, and in particular, if it is the entire periphery of the portion to be plated and the first longitudinal side Are separated by a distance, and / or if the shielding layer is also provided on the third longitudinal side, and / or if the protruding portion has an end side at a free end thereof, and the shielding layer is printed on the end side In the above, the size of the layer can be reduced to the extent that it can function. Therefore, the material of the layer, such as an inert metal, is usually quite expensive, so that it can be used in an efficient manner.
本發明也適合使用於,該待鍍部分為該基板表面之一彎折部,且/或該第二部分為該基板表面之一彎折部的實施例上,這樣的設置會產生在例如上述的突出部是彎折的情況下,例如在它自由端的位置彎折;使該突出部彎折的步驟,可在該第二部分被印刷該遮蔽層之前進行,也可在它之後進行。The present invention is also suitable for embodiments in which the portion to be plated is a bent portion of the substrate surface, and / or the second portion is a bent portion of the substrate surface. Such an arrangement may be generated, for example, as described above. In the case where the protruding portion is bent, for example, at the position of the free end thereof, the step of bending the protruding portion may be performed before or after the shielding layer is printed on the second part.
整體而言,本發明也適用使用於帶狀或是長條狀的基板。In general, the present invention is also applicable to a substrate having a strip shape or a strip shape.
根據本發明之方法,該基板於藉由鍍層來舖設該層狀物的過程中是被懸吊於一帶狀之輸送帶上,舉例而言可藉由夾件,而夾件夾抵於該輸送帶,如同相關技術領域中具有通常知識所知悉之技術,且/或該基板於舖設該層狀物的過程中可以被輸送。According to the method of the present invention, the substrate is suspended on a belt-shaped conveyor belt during the process of laying the layer by plating. For example, the substrate can be clamped by the clamp, and the clamp is clamped against the substrate. The conveyor belt is as well known in the related technical field, and / or the substrate can be conveyed during the laying of the layer.
本發明方法之一實際實施例,也可藉由該第一部分於舖設該層狀物的過程中至少部分地是被至少一個遮蔽體所遮蔽之方式來達成,所述之至少一個遮蔽體在舖設該層狀物之前是位於該待鍍部分之一端且抵接該第一部分,而於舖設該層狀物後就由該第一部分被移離,藉由該遮蔽體,該基板表面之該第一部分就能以一非常有效且有效率的方式維持閒置,而不與鍍液接觸。An actual embodiment of the method of the present invention can also be achieved by the first part being at least partially covered by at least one shielding body during the laying of the layer, the at least one shielding body being laid. The layer was previously located at one end of the portion to be plated and abutted against the first portion, and after the layer was laid, it was removed from the first portion, and the first portion of the substrate surface was passed through the shield. It can be maintained in a very effective and efficient manner without contact with the plating solution.
若是所述之至少一個遮蔽體於舖設該層狀物的過程中也有抵接該第二部分的其中一部分,而於舖設該層狀物後也是由該第二部分之該部分被移離,則也可能對墨水用量達到可觀的節省,因此,也有將該表面上印刷的第二部分與該表面上藉由至少一個遮蔽體所遮蔽的第二部分重疊的例子,其重疊之程度,需視該至少一個遮蔽體被設置貼抵於該基板之精確程度而定。If the at least one shielding body also abuts a part of the second part during the laying of the layer, and is also removed by the part of the second part after the laying of the layer, It is also possible to achieve considerable savings in ink usage. Therefore, there is also an example in which the second part printed on the surface overlaps with the second part masked by at least one shielding body on the surface. The degree of overlap depends on the The degree to which the at least one shielding body is placed against the substrate is determined.
特別來說,該基板如為帶狀,且所述之至少一個遮蔽體包含有至少兩個帶體,彼此相隔有一距離,且分別遮蔽該基板上彼此遠離的對邊,本方法即能有效率地實施,在該二帶體之間具有一帶狀區域,而該待鍍部分至少有一部分是位於該帶狀區域中,而除了該待鍍部分之外,該表面之印刷部分至少也有一部分也是位於該長條狀的區域中。In particular, if the substrate is belt-shaped, and the at least one shielding body includes at least two belt bodies, separated from each other by a distance, and respectively shielding opposite sides on the substrate from each other, the method is efficient. There is a strip-shaped area between the two strip bodies, and at least a part of the portion to be plated is located in the strip-shaped area, and in addition to the portion to be plated, at least a portion of the printed portion of the surface is also Located in this strip-shaped area.
若是所述之至少一遮蔽體包含一封閉之帶體,換言之,即未包含任何開口之帶體,該待鍍部分則會完全位於該二帶體之間。If the at least one shielding body includes a closed belt body, in other words, a belt body without any openings, the portion to be plated will be completely located between the two belt bodies.
又或者,對所述之至少一個遮蔽體而言,包含一帶體且該帶體具有多個開口也是可能的,其中該基板表面之第二部分於舖設該層狀物的過程中是部分地延伸至該開口中,該層狀物舖設於該基板所能夠達到的精確度,就不會主要由於該帶體設置於並抵接於該基板之精確度而定,如同先前技術美國 US2006/0226017 A1專利案所揭示的,而是由該遮蔽層印刷於該基板之精確度而定。Alternatively, it is also possible for the at least one shielding body to include a belt body and the belt body having multiple openings, wherein the second portion of the substrate surface is partially extended during the laying of the layer To the opening, the accuracy with which the layer can be laid on the substrate will not be determined mainly by the accuracy with which the strip is placed on and abutting the substrate, as in the prior art US 2006/0226017 A1 What is disclosed in the patent case is determined by the accuracy with which the shielding layer is printed on the substrate.
所述之至少一個遮蔽體於舖設該層狀物的過程中,是與該被輸送的基板一起移動。During the process of laying the layer, the at least one shielding body moves with the substrate to be transported.
再者,該遮蔽體之使用,使遮蔽體完全浸入該鍍液中變為可能,且會因過程之簡化而受益。Moreover, the use of the shielding body makes it possible for the shielding body to be completely immersed in the plating solution, and it will benefit from the simplification of the process.
於一實施例中,該待鍍部分是浸入該鍍液中而且該第一部分至少部分地維持於該鍍液之液面上,以舖設該層狀物,而在該第一部分浸入的範圍內,前述之遮蔽體則可使用於該第一部分上。In an embodiment, the portion to be plated is immersed in the plating solution and the first portion is at least partially maintained on the liquid surface of the plating solution to lay the layer, and within a range where the first portion is immersed, The aforementioned shielding body can be used on the first part.
該第二部分部分地維持於該鍍液之液面上也是可能的,其可避免一層狀物不慎地形成於位於鍍液上方的基板上,或是至少位於鍍液正常液面上方的基板上,該鍍液之實際最高液面很可能會高於正常液面,例於因為波動。It is also possible that the second part is partially maintained on the liquid surface of the plating solution, which can prevent a layer from being accidentally formed on the substrate above the plating solution, or at least above the normal level of the plating solution. On the substrate, the actual highest level of the plating solution is likely to be higher than the normal level, for example because of fluctuations.
於一實施相對簡化的實施例中,一陰極電壓是經由該第一部分施加至該基板,以便舖設該層狀物於該基板表面之待鍍部分上,於該例中,該層狀物之舖設是涉及電鍍作用,該陰極電壓將可減少電鍍液中的金屬離子,從而使其沉積於該待鍍部分上。In a relatively simplified embodiment, a cathode voltage is applied to the substrate via the first portion, so as to lay the layer on a portion to be plated on the surface of the substrate. In this example, the layer is laid It is related to electroplating. The cathode voltage will reduce the metal ions in the plating solution, so that it is deposited on the portion to be plated.
該基板若是部分地或是完全地浸入該鍍液中,並藉由電鍍作用舖設該層狀物,該陰極電壓則建議是經由位於該鍍液上方之一個位置來施加。If the substrate is partially or completely immersed in the plating solution, and the layer is laid by electroplating, the cathode voltage is suggested to be applied through a position above the plating solution.
該基板表面之待鍍部分與鍍液之間的接觸,也可以藉由使該鍍液被供應至該待鍍部分來進行,以便舖設該層狀物,以取代將基板浸入該鍍液的方式。The contact between the portion to be plated on the substrate surface and the plating solution can also be performed by supplying the plating solution to the portion to be plated in order to lay the layer instead of immersing the substrate in the plating solution. .
於此例之一實際例之中,該鍍液是經由一接觸件而被供應至該待鍍部分,該接觸件是與該待鍍部分接觸,且位於其周邊,該接觸件並可旋轉,且部分地延伸進入該鍍液中,在此事項上可選擇的配置,鍍液是連續不斷地被該接觸件吸收,且透過前揭之旋轉供應至位於該鍍液之外的待鍍部分。In one practical example of this example, the plating solution is supplied to the portion to be plated through a contact member, the contact member is in contact with the portion to be plated, and is located at the periphery thereof, and the contact member is rotatable. And partly extends into the plating solution. In this optional configuration, the plating solution is continuously absorbed by the contact, and is supplied to the portion to be plated outside the plating solution through the rotation of the front cover.
又或者,該接觸件維持固定不動其實也是可行的,例如為布料型態、刷具型態或是海棉型態,其中該鍍液是被供應至該固定不動的接觸件,於此例中,該基板是以拖曳之狀態沿著該接觸件被運送,其中,該基板是被攜帶至經由該接觸件木與該鍍液接觸,於此例中,例如藉由所謂的電刷鍍技術。Alternatively, it is also feasible to maintain the contact member in a fixed state, such as a cloth type, a brush type, or a sponge type, in which the plating solution is supplied to the fixed contact member, in this example The substrate is transported along the contact in a dragged state, wherein the substrate is carried to contact the plating solution via the contact wood, in this example, for example, by a so-called brush plating technique.
大致上,該遮蔽層於舖設該層狀物後,就建議由該基板表面被移離,例如藉由所屬技術領域中具有通常知識者所知悉剝離法剝除該遮蔽層也可達成此目的。In general, after the shielding layer is laid, it is recommended that the substrate surface be removed. For example, stripping the shielding layer by a peeling method known to those skilled in the art can also achieve this goal.
本發明之方法,還可包含於將該層狀物舖設於該待鍍部分之前,該遮蔽層就藉由噴墨印刷而被印刷於該基板表面之該第二部分上的實際步驟,於此方法開始時,就已經藉由噴墨印刷而將遮蔽層印刷於其上之方式提供該遮蔽層,如此也是可能的,而這也可交由另一個不同的團隊或是可選擇地於另一個不同的國家來進行。The method of the present invention may further include an actual step of printing the masking layer on the second portion of the substrate surface by inkjet printing before laying the layer on the portion to be plated. Here, At the beginning of the method, the masking layer is provided by printing the masking layer on it by inkjet printing. This is also possible, and this can also be given to a different team or optionally to another Different countries.
特別來說,針對將該層狀物舖設於多個不同的彎折部,以及/或是多個朝向不同角度且彼此相鄰之不同表面而言,例如舖設於一基板之突出部上,於一實施例中,該遮蔽層是利用一噴頭而被印刷於該基板表面之該第二部分上,該噴頭的朝向於印刷的過程中是針對該基板而改變。In particular, for laying the layer on a plurality of different bent portions, and / or on multiple different surfaces facing different angles and adjacent to each other, such as laying on a protruding portion of a substrate, in In one embodiment, the shielding layer is printed on the second portion of the substrate surface by using a nozzle, and the orientation of the nozzle is changed for the substrate during the printing process.
本發明也有關於一種已利用前述本發明之方法而獲得之基板。The present invention also relates to a substrate which has been obtained by the aforementioned method of the present invention.
本發明之技術,將透過多個可行的實施例之描述,配合以下之圖式,進行更詳細的說明。The technology of the present invention will be described in more detail through the description of multiple feasible embodiments and the following drawings.
根據圖1,裝置1揭示一輸送系統,其包含捲繞於二滑輪3,4之一輸送帶2,於使用上,該二滑輪3,4之其中一者是被圖中未顯示任何細節的驅動手段所驅動,而使其相對於一中心軸進行旋轉,而於該滑輪3之直接下游,參考標號24之位置,多個基板5是藉由彈力電線夾件6(見圖2)而以全自動之形態被懸吊於該輸送帶2,而於該滑輪4之直接上游,參考標號44之位置,該等基板5也以全自動之形態而由該輸送帶2再次被移除。According to FIG. 1, the device 1 discloses a conveying system including a conveyor belt 2 wound around one of the two pulleys 3 and 4. In use, one of the two pulleys 3 and 4 is not shown in any detail in the figure. Driven by a driving means to rotate relative to a central axis, and directly downstream of the pulley 3, at the position of reference numeral 24, a plurality of substrates 5 are formed by elastic wire clamps 6 (see FIG. 2). The fully automatic form is suspended on the conveyor belt 2, and directly upstream of the pulley 4, at the position of reference numeral 44, the substrates 5 are also removed from the conveyor belt 2 in a fully automatic form.
圖1揭示了二個基板5,當該等基板5被輸送及被懸吊於該輸送帶2時,他們會通過裝有鍍液8的浴槽7,於該浴槽7的二個相反端,該浴槽7是提供有鎖合件(未揭示任何細節),該等基板經由這些鎖合件是相繼地移入該浴槽7以及再次移出該浴槽7,此係該輸送系統之輸送動作所導致,如上所述,諸如該裝置1之裝置,本身即為所屬技術領域中具有通常知識者所知悉,更細節之說明基於這樣的理由在此將省略不作陳述。Figure 1 reveals two substrates 5. When the substrates 5 are transported and suspended from the conveyor belt 2, they will pass through a bath 7 containing a plating solution 8, and at two opposite ends of the bath 7, the The bath 7 is provided with locks (without revealing any details), and the substrates are sequentially moved into the bath 7 and out of the bath 7 through the locks, which is caused by the conveying action of the conveying system, as described above. It is stated that devices such as the device 1 are known to those having ordinary knowledge in the technical field, and a more detailed description will be omitted here for the reason.
於本實施例中,基板5於其一側是具有一待鍍部分,它被設計為多個小正方形區域9,且排列成三個平行排,這些小區域9意欲藉由鍍層而被覆蓋一金屬層狀物,更具體來說是藉由電鍍作用來覆蓋;與基板5一頂端之長條狀部分10相互分離,該基板5表面位於該小區域9以外之部分,是提供有一遮蔽層11,它是藉由噴墨印刷而被印刷於該基板5上,所有的小區域9都因此被該遮蔽層11所圍繞,該鍍液8之液面是被刻意選擇,使得所有的小區域9無論如何都會浸入該鍍液8中,而使其暴露於該鍍液8的鍍層/電鍍作用下,該基板5未被印刷之部分10是完全地位於浴槽7之鍍液8之上,或者說之外,導致該基板5未被印刷之部分10並未暴露於浴槽7鍍液8的鍍層/電鍍作用下,該遮蔽層11之一頂邊,如同參考標號11’所標示者,是正好位於該鍍液8之上方,該位於鍍液8上方未被印刷之部分10是用來經由前揭之夾件6施加一陰極電壓至該基板5,導致鍍液8中的金屬離子會被位於該小區域9位置之該基板5所吸引,而黏附至這些小區域9。In this embodiment, the substrate 5 has a portion to be plated on one side, which is designed as a plurality of small square regions 9 arranged in three parallel rows. These small regions 9 are intended to be covered by plating. The metal layer is more specifically covered by electroplating; it is separated from the strip-shaped portion 10 at the top end of the substrate 5, and the surface of the substrate 5 is located outside the small area 9 to provide a shielding layer 11 It is printed on the substrate 5 by inkjet printing. All the small areas 9 are therefore surrounded by the shielding layer 11. The liquid level of the plating solution 8 is deliberately selected so that all the small areas 9 In any case, it will be immersed in the plating solution 8 and exposed to the plating / plating action of the plating solution 8. The unprinted portion 10 of the substrate 5 is completely above the plating solution 8 of the bath 7, or In addition, the unprinted portion 10 of the substrate 5 is not exposed to the plating / plating action of the bath 7 plating solution 8. The top edge of the shielding layer 11, as indicated by reference numeral 11 ', is located exactly Above the plating solution 8, the unprinted portion above the plating solution 8 10 is used to apply a cathode voltage to the substrate 5 through the previously-released clips 6, causing the metal ions in the plating solution 8 to be attracted by the substrate 5 located at the small area 9 and adhered to the small areas 9 .
圖2顯示出該裝置1浴槽7之直立橫截面,多個基板15在圖3及圖4將分別顯示其立體圖與前視圖,在此是藉由細線狀之彈力夾件6而被懸吊於該輸送帶2,且彼此在輸送帶2之長軸方向上間隔同樣的距離,基板15與導線架有關,是具有十個朝內的突出部,於其個別之自由端之區域17以及於該等突出部16兩端之間的縱向位置之區域18,必須被金屬化,例如利用錫或是金,使得對該等突出部16進行銲接成為可能,更具體來說,一方面是對每一個區域17,18之間,另一方面則是對一電性導線,或是形成一接觸墊供連接接頭或是進行銲接,前揭之金屬化於該基板15大大地侵入該鍍液19之一端也是利用電鍍作用來進行。Fig. 2 shows the vertical cross-section of the bath 7 of the device. The multiple substrates 15 are shown in perspective and front views in Figs. 3 and 4, respectively. Here, they are suspended from the thin wire-like elastic clips 6. The conveyor belt 2 is spaced at the same distance from each other in the direction of the long axis of the conveyor belt 2. The substrate 15 is related to the lead frame and has ten inwardly protruding portions, at the area 17 of its individual free ends, and at The region 18 in the longitudinal position between the two ends of the protruding portion 16 must be metalized, for example, using tin or gold to make it possible to weld the protruding portions 16. More specifically, on the one hand, each Between the areas 17, 18, on the other hand, an electric wire is formed, or a contact pad is formed for connection joints or soldering. The metallization previously exposed on the substrate 15 greatly invades one end of the plating solution 19 It is also performed by electroplating.
在意欲進行電鍍之區域17,18以外之區域,該基板15實際上會完全地被印刷一遮蔽層20,它是藉由噴墨印刷並依照圖4所揭示之樣式來進行,再者,該基板15之頂部長條21並未被印刷,該長條21是被該等夾件6之底端所咬合,而該基板15即是被該等夾件6夾抵於該輸送帶2之底側,經由該由電性導電材料所製成之夾件6,該區域17,18上藉由電鍍作用舖設金屬層狀物所需要的之陰極電壓,將可因此被施加至該基板15。In areas other than the areas 17, 18 intended to be plated, the substrate 15 is actually completely printed with a masking layer 20, which is performed by inkjet printing in accordance with the pattern disclosed in FIG. 4, and further, the The top strip 21 of the substrate 15 is not printed. The strip 21 is engaged by the bottom ends of the clips 6, and the substrate 15 is clamped against the bottom of the conveyor belt 2 by the clips 6. On the other hand, via the clip 6 made of electrically conductive material, the cathode voltage required for laying the metal layer on the areas 17, 18 by electroplating can be applied to the substrate 15 accordingly.
如圖3及圖4所示,該區域17於該等突出部16之末端並未延伸橫跨其全寬,該等突出部16之末端在邊緣附近也是提供有利用噴墨方式所形成之遮蔽層20,由於這些噴墨印刷之遮蔽層20,該等區域17,18可被非常明確地界定出來,該等區域17,18所鍍上的金屬材料的消耗量也可因此降低,附帶一提,圖2所揭示之遮蔽層20僅用以示意,並不代表真實比例。As shown in FIG. 3 and FIG. 4, the region 17 does not extend across the full width at the ends of the protrusions 16, and the ends of the protrusions 16 are also provided with a mask formed by inkjet near the edges. Layer 20, due to the inkjet printing masking layer 20, these areas 17, 18 can be very clearly defined, and the consumption of metal materials coated on these areas 17, 18 can be reduced accordingly, with a mention The masking layer 20 disclosed in FIG. 2 is for illustration only, and does not represent a true scale.
針對該基板15之鍍液19液面是被刻意選擇,使得該等區域17,18無論如何都會浸入該鍍液19中,該印刷的遮蔽層20仍會有一小部分會延伸至該鍍液19液面之上,以避免該未被印刷之長條21仍會有一小部分不慎地被鍍層,例如由該鍍液19表面之波動所導致。The liquid level of the plating solution 19 for the substrate 15 is deliberately selected so that the areas 17, 18 will be immersed in the plating solution 19 anyway, and a small portion of the printed shielding layer 20 will still extend to the plating solution 19 Above the liquid surface to prevent the unprinted strip 21 from still being inadvertently plated, for example caused by fluctuations in the surface of the plating solution 19.
本實施例雖然根據圖2、3及4,該基板15表面最大的部分都藉由噴墨印刷而提供有一遮蔽層20,然而,對其他基板而言,或是至少對含有其他意欲進行鍍層之區域之基板而言,僅在個別基板的一個特別小的部分藉由噴墨印刷來提供一遮蔽層,而在該基板15表面留下一相當大的部分未被印刷,縱使這個部分並未意欲進行鍍層,其實也是可能的,以本實施例來說,舉例而言,試想只有位於底部的五個突出部16的區域17,18才意欲被鍍層,這樣也是可能的,於此情況下,舉例而言,該基板15就只有位於邊界線22下方之部分會提供有藉由噴墨印刷之一遮蔽層,而該鍍液19之液面也可處於相當於邊界線23之位置。Although the largest portion of the surface of the substrate 15 is provided with a shielding layer 20 by inkjet printing according to FIGS. 2, 3 and 4 in this embodiment, for other substrates, or at least for those containing other intended coatings For the substrate of the area, only a particularly small portion of the individual substrate is provided with a shielding layer by inkjet printing, and a considerable portion is left unprinted on the surface of the substrate 15 even if this portion is not intended It is actually possible to perform plating. In this embodiment, for example, imagine that only the areas 17, 18 of the five protruding portions 16 at the bottom are intended to be coated. This is also possible. In this case, for example, In other words, only a portion of the substrate 15 below the boundary line 22 will be provided with a shielding layer by inkjet printing, and the liquid level of the plating solution 19 may also be at a position corresponding to the boundary line 23.
本發明也適合應用於在具有彎曲外型的特定區域上藉由鍍層來舖設層狀物,如圖5a至5d所示,其顯示一突出部26之一彎折部25,即類似於該基板15之突出部16,該突出部26具有四個縱向側27,28,29,30,其中一縱向側28並未顯示於圖5a至5d中,以其橫截面而言,該突出部26為矩形且是由這四個縱向側27-30所界定,該突出部26更進一步具有一端側31。The present invention is also suitable for laying a layer by plating on a specific area having a curved shape. As shown in FIGS. 5a to 5d, it shows a bent portion 25, which is a protruding portion 26, which is similar to the substrate. 15 of the protruding portion 16, the protruding portion 26 has four longitudinal sides 27, 28, 29, 30, one of which is not shown in Figs. 5a to 5d, in terms of its cross section, the protruding portion 26 is The rectangle is defined by the four longitudinal sides 27-30, and the protrusion 26 further has one end side 31.
就結果而言,該突出部26只有在該突出部26一端之彎折部25第一縱向側27上之區域32需要被電鍍,該區域32之外圍與連接於第一縱向側27及第二、第四縱向側28,30之間的邊界線33, 34,以及連接於第一縱向側27與端側31之間的邊界線35,都分別相隔有一距離,圖5b顯示一遮蔽層36是如何藉由噴墨印刷而印刷於該突出部26之彎折部25上除了該區域32以外之全部表面,該遮蔽層36會因此完全地覆蓋該彎折部25之第二至第四縱向側28,29,30以及該端側31,以及一部分的該第一縱向側27,也就是該區域32以外之範圍;利用噴墨印刷而於各種不同的彎曲表面以及於各種不同的相互垂直的表面上進行印刷,可藉由改變噴墨印刷之噴頭的朝向來達成,如此一來,該噴頭較佳地是垂直朝向或者至少是盡可能垂直朝向意欲列印之表面,並且/或是仰賴個別基板沿著該噴頭所進行之適當操縱。As a result, only the area 32 on the first longitudinal side 27 of the bent portion 25 at one end of the protrusion 26 needs to be plated, and the periphery of the area 32 is connected to the first longitudinal side 27 and the second The boundary lines 33, 34 between the fourth longitudinal sides 28, 30 and the boundary line 35 connected between the first longitudinal side 27 and the end side 31 are separated by a distance, respectively. Figure 5b shows that a shielding layer 36 is How to print on the entire surface of the bent portion 25 of the protruding portion 26 except the area 32 by inkjet printing, the shielding layer 36 will therefore completely cover the second to fourth longitudinal sides of the bent portion 25 28, 29, 30 and the end side 31, and a part of the first longitudinal side 27, that is, the area outside the area 32; using inkjet printing on various curved surfaces and on various mutually perpendicular surfaces Printing can be achieved by changing the orientation of the inkjet printing nozzles. In this way, the nozzles are preferably oriented vertically or at least as vertically as possible towards the surface to be printed, and / or rely on individual substrates Proper operation along the sprinkler vertical.
所採用的墨水無論如何都必須能夠耐受該所採用的鍍液,也必須不導電,這樣該印刷層在電鍍的過程中才不會被該鍍液破壞,而且金屬離子也才不會沉澱,舉例而言,該墨水可以是紫外線固化(UV-curing)墨水,像是以丙烯酸酯(acrylate)或聚氨酯(polyurethane)為基底者,或是以甲基丙烯酸樹脂(methacrylate)或是以天然樹脂為基底之熱熔性(hot-melt)墨水,或是紫外線固化墨水與熱熔性墨水之結合。The ink used must be able to withstand the plating solution used, and it must also be non-conductive, so that the printed layer will not be damaged by the plating solution during plating, and metal ions will not precipitate. For example, the ink can be UV-curing ink, such as those based on acrylate or polyurethane, or methacrylate or natural resin. Hot-melt inks for substrates, or a combination of UV-curable inks and hot-melt inks.
圖5c顯示一金屬層狀物37是如何以上述圖1至圖4所描述之方式而被舖設於該區域32之情形,而圖5d顯示該遮蔽層36是如何被選擇性地移除,像是所屬技術領域中具有通常知識者所知悉而可達成之方式,例如藉由剝離法(stripping),其金屬層狀物37仍然遺留在該突出部26一端彎折部25之縱向側27上,且與邊界線33,34,35相隔有一距離。Figure 5c shows how a metal layer 37 is laid on the area 32 in the manner described in Figures 1 to 4 above, and Figure 5d shows how the shielding layer 36 is selectively removed, like It is a way known to those with ordinary knowledge in the art, for example, by stripping, the metal layer 37 is still left on the longitudinal side 27 of the bent portion 25 at one end of the protruding portion 26, And there is a distance from the boundary lines 33,34,35.
圖6揭示一裝置51,用以於一帶狀基板52之一側或兩側表面舖設一層狀物,該裝置51包含一裝有鍍液54至液面55之浴槽53,裝置51更包含一含有二個輪盤57,58之轉輪單元56,其中心軸是相互重疊(圖7a),於其彼此面對之一側,該二輪盤57,58是相隔一距離d(圖7b) ,二內部遮蔽帶59,60分別環繞於該等輪盤57,58之其中一者,也環繞於位於該轉輪單元56直接上方之一滑輪61,再者,個別之外部遮蔽帶62,63也是環繞於該二輪盤57,58,且位於該二內部遮蔽帶之外側,而且也環繞該等滑輪64-69,於本例中,該等遮蔽帶59,60,62,63的寬度是相同的,但是在其他實施例中也可以彼此不同,該等遮蔽帶59,60,62,63是相對於輪盤57,58進行對準,如此一來,位於其中一側之遮蔽帶59,62之個別的面對內側之一側,與另一側之遮蔽帶60,63(也)會相隔一距離d。FIG. 6 discloses a device 51 for laying a layer on one or both sides of a strip-shaped substrate 52. The device 51 includes a bath 53 containing a plating solution 54 to a liquid surface 55, and the device 51 further includes A runner unit 56 containing two roulettes 57 and 58 has their central axes overlapping each other (Fig. 7a). On the side facing each other, the two roulettes 57 and 58 are separated by a distance d (Fig. 7b). The two inner masking bands 59 and 60 respectively surround one of the wheel discs 57 and 58 and also one of the pulleys 61 directly above the wheel unit 56 and the individual outer masking bands 62 and 63. It also surrounds the two wheel discs 57,58 and is located outside the two inner masking bands, and also surrounds the pulleys 64-69. In this example, the widths of the masking bands 59,60,62,63 are the same , But can be different from each other in other embodiments, the masking bands 59,60,62,63 are aligned relative to the roulette 57,58, so that the masking bands 59,62 on one side The individual faces on one side of the inner side are separated by a distance d from the shielding bands 60, 63 (also) on the other side.
藉由滑輪70,71,該帶狀之基板52會行經該複數對內部遮蔽帶59,60以及該外部遮蔽帶62,63之間而且也會被夾固,這樣該等遮蔽帶59,60,62,63會遮蔽該帶狀基板52之長邊,至少會遮蔽該基板52穿過該鍍液54之區域。By means of the pulleys 70, 71, the strip-shaped substrate 52 will pass between the plurality of pairs of the inner shielding strips 59, 60 and the outer shielding strips 62, 63 and will also be clamped, so that the masking strips 59, 60, 62, 63 will shield the long side of the strip-shaped substrate 52, at least the area where the substrate 52 passes through the plating solution 54.
該基板52具有寬度B(圖7b),於圖7a所揭示之實例中,該基板52是提供有一具備一長條狀中心區域75之主要側,以及另一個也具備長條狀區域76的主要側,兩個主要側都意欲藉由鍍層來舖設一金屬層狀物,從而被金屬化,該基板52表面之兩個主要側在該等區域75,76之外且在寬度b(圖7b)的範圍內,都具有藉由噴墨印刷而舖設於該基板52上之一遮蔽層77,該寬度b是大於該距離d,使得該被印刷之部分77於該等區域75,76之兩個相對外側,是與該基板52被夾固於該等遮蔽帶59,62及60,63之部分重疊,這樣一來,該基板52位於該電鍍作用區域75,76以外之表面,部分是藉由該遮蔽層77,部分是藉由該可被視為遮蔽體之遮蔽帶59,62及60,63,也有部分是同時藉由該遮蔽層77以及遮蔽帶59,62及60,63,而閒置不與該鍍液54接觸。The substrate 52 has a width B (FIG. 7 b). In the example disclosed in FIG. 7 a, the substrate 52 is provided with a main side having a long central area 75 and another main side also having a long area 76. Side, both major sides are intended to be metallized by plating to lay a metal layer. The two major sides of the surface of the substrate 52 are outside these areas 75,76 and at a width b (Figure 7b). In the range, there is a shielding layer 77 laid on the substrate 52 by inkjet printing, and the width b is greater than the distance d, so that the printed portion 77 is in two of these areas 75, 76. On the opposite side, it overlaps with the part of the substrate 52 that is clamped to the shielding tapes 59, 62 and 60, 63. In this way, the substrate 52 is located on the surface outside the plating action areas 75, 76, in part by The shielding layer 77 is partially idled by the shielding tape 59, 62 and 60, 63, which can be regarded as a shielding body, and partly is idled by the shielding layer 77 and the shielding tape 59, 62, and 60, 63 at the same time. It is not in contact with the plating solution 54.
圖7b所揭示的例子並未具備長條狀之電鍍作用區域,而是具備多個在該基板52一側共同排列成一列之方形電鍍作用區域81,以及並未顯示於圖7b而是在該基板52另一側排列成一行之方形電鍍作用區域82。The example disclosed in FIG. 7b does not have a strip-shaped plating action area, but has a plurality of square plating action areas 81 arranged in a row on one side of the substrate 52, and is not shown in FIG. 7b but in the The other side of the substrate 52 is arranged in a square plated action area 82.
若是一金屬層狀物只需被舖設於該基板52之內側,於另一配置中,使用單一一條外部遮蔽帶以取代前揭之兩條外部遮蔽帶,其實也是可能的,這樣的一個遮蔽帶的長邊位置,會和該外部遮蔽帶62,63彼此遠離的長對邊位置重疊,這樣該基板52位於該等輪盤57,58之間的整個外部,也會被該遮蔽帶所保護而與鍍液54隔離。If a metal layer only needs to be laid on the inside of the substrate 52, in another configuration, it is also possible to use a single external masking tape instead of the two external masking tapes that were previously uncovered. Such a masking tape The long side position of will overlap with the long opposite side position where the outer masking strips 62, 63 are far from each other, so that the entire exterior of the substrate 52 between the wheel discs 57, 58 will also be protected by the masking strips. It is isolated from the plating solution 54.
根據另一個實施例,也可能使用一個提供有多個開口的遮蔽帶,並以使一組意欲進行鍍層的多個區域,像是區域81,落入該等開口之凹處之方式來進行對準,如此一來,該被印刷之部分之表面將可顯著減少,且鍍層仍會被精確地完成,而且只要該凹處外圍與該意欲鍍層之區域外圍保有距離,該鍍層無論如何都不會受到該凹處與該進行鍍層之區域間,對位之精確度之直接影響。According to another embodiment, it is also possible to use a masking tape provided with a plurality of openings, and perform the alignment in such a way that a plurality of areas intended for plating, such as area 81, fall into the recesses of the openings. In this way, the surface of the printed part will be significantly reduced, and the plating will still be accurately completed, and as long as the periphery of the recess is at a distance from the periphery of the area intended to be coated, the plating will not be in any way It is directly affected by the accuracy of the alignment between the recess and the area to be plated.
再根據另一個不同的但仍以上述為基礎的實施例,採用兩個相繼的像是裝置51這樣的裝置其實也是可能的,該基板52在這樣的例子中會相繼(建議其間經過沖洗)行經兩個不同的鍍液以便舖設不同的金屬層狀物,於第一個浴槽中,對於意欲藉由上述遮蔽帶之凹處來進行鍍層之區域,以該遮蔽帶保護其一第一部分是可能的,至於該等凹處則使該意欲鍍層之區域的另一個的,也就是第二部分閒置,以便藉由鍍層將一第一金屬之層狀物舖設於其上;在第二浴槽中,特別是該意欲鍍層的區域的第一部分則是利用該遮蔽帶上的凹槽結合該第二裝置而閒置,至於該遮蔽帶則是保護該已完成鍍層的第二部分免於接觸鍍液,如此一來,另一個第二金屬的層狀物則可藉由鍍層而舖設於該即將電鍍的區域的第一部分上。According to another different embodiment that is still based on the above, it is actually possible to use two successive devices such as device 51. The substrate 52 in this example will be successively (recommended to be rinsed) to pass through Two different plating baths for laying different metal layers. In the first bath, it is possible to protect a first part of the area with the above-mentioned masking zone through the recess of the masking zone. As for the recesses, the other part of the area to be coated, that is, the second part is left idle, so that a layer of a first metal is laid on it by the coating; in the second bath, especially The first part of the area that is intended to be plated is idled by using the groove on the masking tape in combination with the second device, while the masking tape is to protect the second part of the completed plating layer from contact with the plating solution. Then, another layer of the second metal can be laid on the first part of the area to be plated by plating.
由圖8所揭示的裝置100,並未具備裝有鍍液的浴槽,裝置100具有一捲輪101,一帶狀之基板102是藉由滑輪103,104以及導引輪105,106穿經捲輪101的上半部,其中該基板102抵靠於該捲輪101之外側,於使用上,由於該捲輪101相對於一個與其中心軸重疊之軸心進行旋轉,故該捲輪101會和該基板102一起動作,而為達成這樣的目的,該捲輪101可提供有自行運轉的動力,也可以利用該捲輪101與該基板102間的摩擦力而被基板102所拉動。The device 100 disclosed in FIG. 8 does not include a bath containing a plating solution. The device 100 has a roller 101, and a belt-shaped substrate 102 passes through the roller 101 through pulleys 103 and 104 and guide wheels 105 and 106. Half of the substrate 102 abuts against the outside of the reel 101. In use, since the reel 101 is rotated relative to an axis that overlaps with its central axis, the reel 101 will be with the substrate 102 In order to achieve this purpose, the reel 101 can be provided with power for self-running, or it can be pulled by the substrate 102 by using the friction between the reel 101 and the substrate 102.
在該捲輪101上半部的區域,該基板102的整個寬度都是被一外部遮蔽帶107所保護,該外部遮蔽帶107是藉由滑輪108, 109,110以及導引輪111而捲繞於該捲輪101外側之基板102上,且使用上也是與該基板102一起移動,如果該基板102具有貫穿的通道,該外部遮蔽帶107之使用就會是必需的。In the area of the upper half of the reel 101, the entire width of the substrate 102 is protected by an external shielding tape 107, which is wound around the pulley 108, 109, 110 and the guide wheel 111 The substrate 102 on the outside of the reel 101 is also moved with the substrate 102 during use. If the substrate 102 has a through passage, the use of the external shielding tape 107 will be necessary.
圖8所揭示的,該基板102於形成其內部之一側,是部分地利用噴墨印刷而提供有一遮蔽層,該印刷之遮蔽層是完全環繞該意欲藉由鍍層而提供一金屬層狀物之基板102的內部表面區域,整體即指待鍍部分,該捲輪101之壁面包含圖8未揭示任何細節之凹處,該凹處使得該待鍍部分之區域閒置,且包含該遮蔽層位於該個別區域周圍在內之部分也閒置,該捲輪可因此作為一個遮蔽體,也可以被稱作是點狀遮蔽,又或者,該捲輪101也可提供一連續的凹處,於此例中,該捲輪101事實上可由兩個同軸且相隔一距離的部分所組成,以便使該基板之一長條狀部分閒置,該長條狀部分在非該待鍍部分之範圍會被印刷一遮蔽層,這樣的一個捲輪也可以被稱作是線狀遮蔽。As shown in FIG. 8, the substrate 102 is partially provided with a shielding layer by using inkjet printing on one side forming the inside thereof. The printed shielding layer completely surrounds the metal layer which is intended to be provided by plating. The inner surface area of the substrate 102 refers to the portion to be plated as a whole. The wall surface of the reel 101 includes a recess that does not disclose any details in FIG. 8. The recess makes the area of the portion to be plated idle, and the shielding layer is located at The area around the individual area is also left idle, so the reel can therefore be used as a shield, which can also be referred to as a point mask, or the reel 101 can also provide a continuous recess, in this example In fact, the reel 101 may actually be composed of two coaxial parts separated by a distance, so that one of the strip-shaped portions of the substrate is left idle, and the strip-shaped portions are printed in a range other than the portion to be plated. The shielding layer, such a reel can also be called a linear shielding.
在基板102內部藉由凹處而維持閒置之區域,可為一個或是多個連同該待鍍部分或是該印刷的遮蔽層的其中一部分在內之區域,該印刷的遮蔽層的另一部分也會延伸到該捲輪101壁面之凹槽外,如此一來,遮蔽會在捲輪本身的壁面與該印刷的遮蔽層的前揭另一部分兩者的重疊處進行,該基板102的外側並未提供一印刷之遮蔽層,而是完全被該遮蔽帶107所保護,因此縱使該基板102本身具有貫穿的通道,鍍液也不可能抵達該基板102外側,而只要基板102被完全封閉,該遮蔽層107之使用就沒有必要。The idle area maintained by the recess in the substrate 102 may be one or more areas including the portion to be plated or a part of the printed masking layer, and the other part of the printed masking layer is also Will extend outside the groove of the wall surface of the reel 101, so that the shielding will be performed at the overlap of the wall surface of the reel itself and the other part of the front cover of the printed masking layer, and the outside of the substrate 102 is not A printed shielding layer is provided, but is completely protected by the shielding tape 107. Therefore, even if the substrate 102 itself has a through channel, the plating solution cannot reach the outside of the substrate 102. As long as the substrate 102 is completely closed, the shielding The use of layer 107 is not necessary.
鍍液會連續不斷地經由該等凹處供應至該基板102之底側,導致一層狀物會沉積於該待鍍部分的區域中,由於該遮蔽層會藉由噴墨印刷而被印刷在該等區域的周圍,因此這些區域會被精確地界定。The plating solution is continuously supplied to the bottom side of the substrate 102 through the recesses, causing a layer of matter to be deposited in the area of the portion to be plated, because the shielding layer is printed on the inkjet printing These areas are around, so they are precisely defined.
再根據另一個不同的設計,本發明也可以與所謂的電刷鍍(brush-plating)或稱棉團電鍍(tampon-plating)一起使用,一基板表面之一部分藉由這些技術可選擇性地藉由鍍層而提供一金屬層狀物,這項技術的精確度是受限的,於電刷鍍的過程中,一接觸件像是刷子或布料是被攜帶至部分地與該基板表面之一個受限的區域接觸,該基板表面於該受限的區域之外,仍維持閒置而不與該接觸件接觸,因此也不與該鍍液接觸;當鍍液供應至該接觸件時,該基板是以拖曳之狀態行經該接觸件,在該接觸件與該基板接觸的區域內,一金屬之層狀物會藉由鍍層而形成,所屬技術領域中具有通常知識者應已相當熟習電刷鍍技術,因此更細節之說明在此將省略不作介紹,國際專利申請案WO 92/22685 A1揭示的一個電刷鍍的例子可作為參考,其圖1即是揭示一個電刷鍍的例子。According to another different design, the present invention can also be used with so-called brush-plating or tampon-plating. A part of a substrate surface can be selectively borrowed by these techniques. A metal layer is provided by plating. The accuracy of this technology is limited. During brush plating, a contact such as a brush or cloth is carried to a part of the substrate surface. Contact the restricted area, the surface of the substrate is outside the restricted area, and remains idle without contacting the contact, so it is not in contact with the plating solution; when the plating solution is supplied to the contact, the substrate is Pass the contact in a dragged state. In the area where the contact is in contact with the substrate, a metal layer will be formed by plating. Those with ordinary knowledge in the technical field should be familiar with brush plating technology. Therefore, a more detailed description will be omitted and not described here. An example of brush plating disclosed in the international patent application WO 92/22685 A1 can be used as a reference, and FIG. 1 is an example of brush plating.
根據本發明,一遮蔽層是藉由噴墨印刷預先舖設於該基板表面除了該待鍍部分,或是該基板表面意欲藉由鍍層而舖設一層狀部以外的那些部分,因此在電刷鍍的過程中,以高度精確度將一金屬之層狀物藉由鍍層而舖設於該基板表面之待鍍部分上,是可能的。According to the present invention, a masking layer is previously laid on the surface of the substrate by inkjet printing except for the portion to be plated, or the substrate surface is intended to be laid by a layer of a layer-like portion by plating. In the process, it is possible to lay a layer of metal on the portion to be plated on the surface of the substrate by plating with high accuracy.
本發明並不侷限於上述實施例,而是被以下之請求項所界定,本發明可被應用於不同種類之基板,像是導線架,可選擇沖壓與/或蝕刻平帶(flat band),也可選擇覆蓋薄膜/箔,與/或電子元件之半成品,像是端子、半導體、太陽能電池、發光二極體與電池。The present invention is not limited to the above embodiments, but is defined by the following claims. The present invention can be applied to different types of substrates, such as lead frames, and can be stamped and / or etched flat band. You can also choose to cover film / foil, and / or semi-finished products of electronic components, such as terminals, semiconductors, solar cells, light-emitting diodes and batteries.
[本發明][this invention]
1‧‧‧裝置 1‧‧‧ device
2‧‧‧輸送帶 2‧‧‧ conveyor belt
3,4‧‧‧滑輪3,4‧‧‧ pulley
5‧‧‧基板5‧‧‧ substrate
6‧‧‧夾件 6‧‧‧ clip
7‧‧‧浴槽7‧‧‧bath
8‧‧‧鍍液8‧‧‧plating solution
9‧‧‧區域 9‧‧‧ area
10‧‧‧部分Section 10‧‧‧
11‧‧‧遮蔽層11‧‧‧ Masking layer
11’ ‧‧‧頂邊 11 ’‧‧‧Top edge
15‧‧‧基板15‧‧‧ substrate
16‧‧‧突出部16‧‧‧ protrusion
17,18‧‧‧區域 17,18‧‧‧area
19‧‧‧鍍液19‧‧‧plating solution
20‧‧‧遮蔽層20‧‧‧ masking layer
21‧‧‧長條 21‧‧‧ strip
22,23‧‧‧邊界線22, 23‧‧‧ boundary
24,44‧‧‧位置24,44‧‧‧Location
25‧‧‧彎折部 25‧‧‧ Bend
26‧‧‧突出部26‧‧‧ protrusion
27,28,29,30‧‧‧縱向側27, 28, 29, 30‧‧‧ longitudinal side
31‧‧‧端側 31‧‧‧ end
32‧‧‧區域32‧‧‧area
33,34,35‧‧‧邊界線33, 34, 35 ‧ ‧ ‧ boundary
36‧‧‧遮蔽層 36‧‧‧ Masking layer
37‧‧‧金屬層狀物37‧‧‧ metal layer
51‧‧‧裝置 51‧‧‧ device
52‧‧‧基板 52‧‧‧ substrate
53‧‧‧浴槽53‧‧‧bath
54‧‧‧鍍液54‧‧‧plating solution
55‧‧‧液面 55‧‧‧Liquid level
56‧‧‧轉輪單元56‧‧‧ runner unit
57,58‧‧‧輪盤57,58‧‧‧ Roulette
59,60‧‧‧內部遮蔽帶 59,60‧‧‧Inner shelter
61‧‧‧滑輪61‧‧‧Pulley
62,63‧‧‧外部遮蔽帶62,63‧‧‧External masking tape
64,65,66,67,68,69,70,71‧‧‧滑輪 64,65,66,67,68,69,70,71‧‧‧ pulley
75,76‧‧‧區域75, 76‧‧‧ area
77‧‧‧遮蔽層 77‧‧‧masking layer
81,82‧‧‧電鍍作用區域81,82‧‧‧Plating area
100‧‧‧裝置 100‧‧‧ device
101‧‧‧捲輪 101‧‧‧roller
102‧‧‧基板102‧‧‧ substrate
103‧‧‧滑輪103‧‧‧Pulley
105,106‧‧‧導引輪 105,106‧‧‧Guide wheels
107‧‧‧外部遮蔽帶107‧‧‧outer masking tape
108,109,110‧‧‧滑輪108,109,110‧‧‧ pulley
111‧‧‧導引輪 111‧‧‧Guide Wheel
B,b‧‧‧寬度B, b‧‧‧Width
d‧‧‧距離d‧‧‧distance
圖1為用以實現本發明方法之裝置之一實施例之立體圖。FIG. 1 is a perspective view of an embodiment of a device for implementing the method of the present invention.
圖2為圖3沿II-II之剖視圖,其顯示圖1裝置中浴槽之剖視圖,該浴槽形成該裝置之一部分。 FIG. 2 is a cross-sectional view taken along line II-II of FIG. 3, which shows a cross-sectional view of the bathtub in the device of FIG. 1, which forms a part of the device.
圖3為於圖2浴槽中進行處理之基板之立體圖。 FIG. 3 is a perspective view of a substrate processed in the bath of FIG. 2.
圖4為圖3基板之前視圖。 FIG. 4 is a front view of the substrate of FIG. 3.
圖5a至5d為當實施本發明之方法時,一基板之柱狀一端於各接續階段之立體圖。 Figures 5a to 5d are perspective views of the columnar end of a substrate at each successive stage when the method of the present invention is implemented.
圖6為用以實現本發明方法之裝置之第二實施例之直立示意圖。 FIG. 6 is an upright schematic view of a second embodiment of the apparatus for implementing the method of the present invention.
圖7a及7b為圖6之兩種不同基板在相同斷面位置之立體圖。 7a and 7b are perspective views of two different substrates of FIG. 6 at the same cross-sectional position.
圖8為用以實現本發明方法之裝置之第三實施例之直立示意圖。 FIG. 8 is an upright schematic view of a third embodiment of the apparatus for implementing the method of the present invention.
Claims (38)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL2019743A NL2019743B1 (en) | 2017-10-17 | 2017-10-17 | Method for applying a layer to a part of the surface of a substrate |
??2019743 | 2017-10-17 |
Publications (1)
Publication Number | Publication Date |
---|---|
TW201928122A true TW201928122A (en) | 2019-07-16 |
Family
ID=60451146
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW107136565A TW201928122A (en) | 2017-10-17 | 2018-10-17 | Method for applying a layer on a plating part of a substrate surface |
Country Status (3)
Country | Link |
---|---|
NL (1) | NL2019743B1 (en) |
TW (1) | TW201928122A (en) |
WO (1) | WO2019078712A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP7333967B2 (en) * | 2020-11-20 | 2023-08-28 | ケーピーエムテック シーオー., エルティーディー. | Substrate transfer device for vertical continuous plating equipment |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US4132617A (en) * | 1973-10-04 | 1979-01-02 | Galentan, A.G. | Apparatus for continuous application of strip-, ribbon- or patch-shaped coatings to a metal tape |
CH684840A5 (en) * | 1991-06-11 | 1995-01-13 | Electroplating Eng Eesa | Cell for selectively plated electrolytically selected areas of metal parts arranged in band. |
US6299749B1 (en) * | 1999-10-25 | 2001-10-09 | Molex Incorporated | Method of fabricating an electrical component |
FR2828890B1 (en) * | 2001-08-24 | 2004-02-13 | Itt Mfg Enterprises Inc | DEVICE FOR CONTINUOUS DEPOSITION BY ELECTRODEPOSITION AND ELECTRICAL OR ELECTRONIC COMPONENTS MADE OF BAND COMPRISING AN ELECTRODEPOSITION PLATING LAYER |
US7655117B2 (en) * | 2005-04-06 | 2010-02-02 | Leviton Manufacturing Co., Inc. | Continuous plating system and method with mask registration |
JP5914083B2 (en) * | 2011-10-19 | 2016-05-11 | Dowaメタルテック株式会社 | Partial plating apparatus and partial plating method |
-
2017
- 2017-10-17 NL NL2019743A patent/NL2019743B1/en not_active IP Right Cessation
-
2018
- 2018-10-16 WO PCT/NL2018/050679 patent/WO2019078712A1/en active Application Filing
- 2018-10-17 TW TW107136565A patent/TW201928122A/en unknown
Also Published As
Publication number | Publication date |
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NL2019743B1 (en) | 2019-04-24 |
WO2019078712A1 (en) | 2019-04-25 |
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