TW201927847A - Resin, photosensitive resin composition, resin cured film, and image display device - Google Patents

Resin, photosensitive resin composition, resin cured film, and image display device Download PDF

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TW201927847A
TW201927847A TW107134890A TW107134890A TW201927847A TW 201927847 A TW201927847 A TW 201927847A TW 107134890 A TW107134890 A TW 107134890A TW 107134890 A TW107134890 A TW 107134890A TW 201927847 A TW201927847 A TW 201927847A
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resin
acid
compound
epoxy
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TWI696641B (en
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柳正義
木下健宏
川口恭章
原司
倉本拓樹
青木優介
永井英理
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日商昭和電工股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • C08F290/02Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
    • C08F290/06Polymers provided for in subclass C08G
    • C08F290/064Polymers containing more than one epoxy group per molecule
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • C08F220/26Esters containing oxygen in addition to the carboxy oxygen
    • C08F220/32Esters containing oxygen in addition to the carboxy oxygen containing epoxy radicals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/02Acids; Metal salts or ammonium salts thereof, e.g. maleic acid or itaconic acid
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F290/00Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/02Polycondensates containing more than one epoxy group per molecule
    • C08G59/12Polycondensates containing more than one epoxy group per molecule of polycarboxylic acids with epihalohydrins or precursors thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/14Polycondensates modified by chemical after-treatment
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133509Filters, e.g. light shielding masks
    • G02F1/133512Light shielding layers, e.g. black matrix
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/0005Production of optical devices or components in so far as characterised by the lithographic processes or materials used therefor
    • G03F7/0007Filters, e.g. additive colour filters; Components for display devices
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
    • G03F7/028Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/105Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having substances, e.g. indicators, for forming visible images

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Mathematical Physics (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Optics & Photonics (AREA)
  • General Chemical & Material Sciences (AREA)
  • Materials For Photolithography (AREA)
  • Epoxy Resins (AREA)
  • Macromonomer-Based Addition Polymer (AREA)

Abstract

The present invention provides a resin including a structural component derived from an unsaturated monomer (a-1) having only a functional group which reacts with an acid radical, a structural component derived from an epoxy compound (a-2) having at least two epoxy functions, and a structural component derived from a compound (a-3) having at least three acid radicals.

Description

樹脂、感光性樹脂組成物、樹脂硬化膜及圖像顯示裝置Resin, photosensitive resin composition, resin cured film, and image display device

本發明為關於樹脂、感光性樹脂組成物、樹脂硬化膜及圖像顯示裝置。
本申請案為基於2017年10月10日於日本國所提出申請的特願2017-197128號來主張優先權,並將該內容援用於此。
The present invention relates to a resin, a photosensitive resin composition, a resin cured film, and an image display device.
This application claims priority based on Japanese Patent Application No. 2017-197128 filed in Japan on October 10, 2017, and incorporates this content in this application.

以往,在液晶顯示面板中為了讓2片基板間保持一定的間隔(晶胞間距/cell gap),而使用了間隔件粒子(spacer particles)。作為間隔件粒子係使用具有指定粒徑的玻璃珠粒、塑膠珠粒等。一般而言,間隔件粒子係無規地被配置在玻璃基板等的透明基板上。若在液晶顯示面板的像素形成區域內存在有間隔件粒子時,則會產生間隔件粒子的疊影現象、或入射光因受到散射而使對比度降低之問題。Conventionally, in a liquid crystal display panel, spacer particles have been used in order to maintain a certain distance (cell gap) between two substrates. As the spacer particles, glass beads, plastic beads, and the like having a predetermined particle diameter are used. Generally, the spacer particles are randomly arranged on a transparent substrate such as a glass substrate. When spacer particles are present in the pixel formation area of the liquid crystal display panel, problems such as the ghost phenomenon of the spacer particles or the problem that the incident light is scattered and the contrast is reduced may occur.

為了解決此問題,而逐漸採用藉由光微影並利用感光性樹脂組成物所形成的點狀或條紋狀的間隔件來替代間隔件粒子。該間隔件係可藉由將感光性樹脂組成物塗佈至基板上,並隔著指定的光罩在紫外線曝光後、進行顯影的方法而形成。因此,由感光性樹脂組成物的硬化物所構成的間隔件係可僅形成在液晶顯示面板中的像素形成區域以外的指定位置。因此,以藉由光微影並利用感光性樹脂組成物所形成的間隔件,可解決使用間隔件粒子時的上述問題。In order to solve this problem, a dot-like or stripe-shaped spacer formed by a photolithography and using a photosensitive resin composition is gradually used instead of the spacer particles. This spacer can be formed by applying a photosensitive resin composition to a substrate, and developing it after ultraviolet exposure through a predetermined photomask. Therefore, the spacer composed of the cured product of the photosensitive resin composition can be formed only at a predetermined position other than the pixel formation region in the liquid crystal display panel. Therefore, with the spacer formed by the photolithography and the use of the photosensitive resin composition, the problems described above when using spacer particles can be solved.

在液晶顯示面板所具備的間隔件的材料方面,作為所使用的感光性樹脂組成物,有例如專利文獻1中所記載的感放射線性樹脂組成物。
又,專利文獻2中記載著一種感光性組成物,其係較佳使用作為彩色濾光片形成用的阻劑,特別是較佳使用作為黑色矩陣形成用的阻劑。專利文獻2中所記載的感光性組成物,亦可使用作為黑色柱狀間隔件(black column spacer)用阻劑。
又,專利文獻3中記載著一種黑色柱狀間隔件用感光性樹脂組成物,其含有鹼可溶性樹脂、光聚合性單體、光聚合起始劑及遮光劑。
[先前技術文獻]
[專利文獻]
As a material of the spacer included in the liquid crystal display panel, as a photosensitive resin composition to be used, for example, there is a radiation-sensitive resin composition described in Patent Document 1.
Further, Patent Document 2 describes a photosensitive composition, which is preferably used as a resist for forming a color filter, and particularly preferably used as a resist for forming a black matrix. The photosensitive composition described in Patent Document 2 can also be used as a resist for a black column spacer.
In addition, Patent Document 3 describes a photosensitive resin composition for a black columnar spacer, which contains an alkali-soluble resin, a photopolymerizable monomer, a photopolymerization initiator, and a light-shielding agent.
[Prior technical literature]
[Patent Literature]

[專利文獻1] 日本特開2001-302712號公報
[專利文獻2] 日本特開2011-170075號公報
[專利文獻3] 日本特開2013-134263號公報
[Patent Document 1] Japanese Patent Laid-Open No. 2001-302712
[Patent Document 2] Japanese Patent Application Laid-Open No. 2011-170075
[Patent Document 3] Japanese Patent Laid-Open No. 2013-134263

[發明所欲解決之課題][Problems to be Solved by the Invention]

最近,在液晶顯示元件及形成液晶顯示元件的各構件中,要求著更加嚴格的尺寸精度。因此,對於被使用作為黑色矩陣、彩色濾光片、黑色柱狀間隔件的材料之感光性樹脂組成物,要求著更加優異的顯影性。又,為了提升液晶顯示元件的顯示特性,將上述用途中所使用的感光性樹脂組成物硬化而成的硬化膜,係必須具有良好的著色劑分散性。進而,為了防止液晶顯示元件的劣化,將上述用途中所使用的感光性樹脂組成物硬化而成的硬化膜,係要求著耐溶劑性為良好且具有高的彈性回復率。Recently, stricter dimensional accuracy has been demanded for liquid crystal display elements and various members forming the liquid crystal display elements. Therefore, a photosensitive resin composition used as a material of a black matrix, a color filter, and a black columnar spacer is required to have more excellent developability. In addition, in order to improve the display characteristics of a liquid crystal display element, a cured film obtained by curing the photosensitive resin composition used in the above-mentioned applications must have good dispersibility of a coloring agent. Furthermore, in order to prevent deterioration of a liquid crystal display element, a cured film obtained by curing a photosensitive resin composition used in the above-mentioned applications is required to have good solvent resistance and high elastic recovery.

本發明為有鑑於上述情形所完成之發明,本發明之課題在於提供一種可適合作為感光性樹脂組成物的材料的樹脂,由該感光性樹脂組成物所得到的硬化膜係具有優異的顯影性、且著色劑分散性及耐溶劑性為良好並具有高的彈性回復率。
又,本發明之課題在於提供一種感光性樹脂組成物,其包含本發明的樹脂,由該感光性樹脂組成物所得到的硬化膜係具有優異的顯影性、且著色劑分散性及耐溶劑性為良好並具有高的彈性回復率。
又,本發明之課題係提供本發明的感光性樹脂組成物的樹脂硬化膜、具備有此者的圖像顯示裝置。

[解決課題之手段]
The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a resin suitable as a material for a photosensitive resin composition. The cured film system obtained from the photosensitive resin composition has excellent developability. In addition, the colorant has good dispersibility and solvent resistance and has a high elastic recovery rate.
Another object of the present invention is to provide a photosensitive resin composition including the resin of the present invention, and the cured film system obtained from the photosensitive resin composition has excellent developability, colorant dispersibility, and solvent resistance. Is good and has a high elastic recovery rate.
Moreover, the subject of this invention is providing the resin hardened film of the photosensitive resin composition of this invention, and the image display device provided with the same.

[Means for solving problems]

用來解決上述課題之本發明的構成係如以下般。The constitution of the present invention for solving the above problems is as follows.

[1].一種樹脂,其特徵係包含:
源自僅具有1個與酸基反應的官能基之不飽和單體(a-1)的構成成分、
源自具有2個以上的環氧基之環氧化合物(a-2)的構成成分及
源自具有3個以上的酸基之化合物(a-3)的構成成分。
[1]. A resin, characterized in that:
A component derived from an unsaturated monomer (a-1) having only one functional group that reacts with an acid group,
A component derived from an epoxy compound (a-2) having two or more epoxy groups and a component derived from a compound (a-3) having three or more acid groups.

[2].一種樹脂,其特徵係包含:
源自僅具有1個與酸基反應的官能基之不飽和單體(a-1)的構成成分、
源自具有2個以上的環氧基之環氧化合物(a-2)的構成成分、
源自具有3個以上的酸基之化合物(a-3)的構成成分及
源自具有酸酐基之化合物(a-4)的構成成分。
[2]. A resin, the characteristics of which include:
A component derived from an unsaturated monomer (a-1) having only one functional group that reacts with an acid group,
A component derived from an epoxy compound (a-2) having two or more epoxy groups,
A component derived from the compound (a-3) having three or more acid groups and a component derived from the compound (a-4) having an acid anhydride group.

[3].如[1]或[2]之樹脂,其中,具有第1鍵結部與第2鍵結部,
該第1鍵結部為前述不飽和單體(a-1)中的與酸基反應的官能基、和前述具有3個以上的酸基之化合物(a-3)所具有的酸基經鍵結而成,
該第2鍵結部為前述環氧化合物(a-2)的環氧基、和前述具有3個以上的酸基之化合物(a-3)所具有的酸基經鍵結而成。
[3]. The resin according to [1] or [2], which has a first bonding portion and a second bonding portion,
The first bonding portion is a functional group that reacts with an acid group in the unsaturated monomer (a-1) and an acid group via the acid group in the compound (a-3) having three or more acid groups. To form,
The second bonding portion is formed by bonding an epoxy group of the epoxy compound (a-2) and an acid group of the compound (a-3) having three or more acid groups.

[4].如[1]~[3]中任一項之樹脂,其中,前述具有3個以上的酸基之化合物(a-3)所具有的酸基為羧基。[4]. The resin according to any one of [1] to [3], wherein the acid group contained in the compound (a-3) having three or more acid groups is a carboxyl group.

[5].如[1]~[4]中任一項之樹脂,其中,前述不飽和單體(a-1)係下述式(1)所表示之化合物。[5]. The resin according to any one of [1] to [4], wherein the unsaturated monomer (a-1) is a compound represented by the following formula (1).


(式(1)中,R1 表示氫原子或甲基;R2 表示選自單鍵、亞甲基、碳數2~12的伸烷基之任一者;X1 表示選自環氧基、3,4-環氧基環己基、下述式(2-1)所表示之基、下述式(2-2)所表示之基之任一者;下述式(2-1)及下述式(2-2)中,*表示X1 之與R2 之鍵結部位)。

(In formula (1), R 1 represents a hydrogen atom or a methyl group; R 2 represents any one selected from a single bond, a methylene group, and an alkylene group having 2 to 12 carbon atoms; X 1 represents an epoxy group selected , 3,4-epoxycyclohexyl, any one of the group represented by the following formula (2-1) and the group represented by the following formula (2-2); the following formula (2-1) and In the following formula (2-2), * represents a bonding site between X 1 and R 2 ).

[6].如[1]~[5]中任一項之樹脂,其中,前述不飽和單體(a-1)的與酸基反應的官能基為環氧基。[6]. The resin according to any one of [1] to [5], wherein the functional group that reacts with the acid group of the unsaturated monomer (a-1) is an epoxy group.

[7].如[1]~[6]中任一項之樹脂,其中,前述環氧化合物(a-2)係下述式(2)所表示之化合物。[7]. The resin according to any one of [1] to [6], wherein the epoxy compound (a-2) is a compound represented by the following formula (2).


(式(2)中,A表示-CO-、-SO2 -、-C(CF3 )2 -、-Si(CH3 )2 -、-CH2 -、-C(CH3 )2 -、-O-、9,9-亞茀基或單鍵;B表示伸苯基或具有取代基的伸苯基,前述取代基表示選自碳數1~5的烷基、鹵素原子或苯基之任一者;X2 表示選自環氧基、3,4-環氧基環己基、下述式(2-1)所表示之基、下述式(2-2)所表示之基之任一者;下述式(2-1)及下述式(2-2)中,*表示X2 之與亞甲基之鍵結部位)。

(In formula (2), A represents -CO-, -SO 2- , -C (CF 3 ) 2- , -Si (CH 3 ) 2- , -CH 2- , -C (CH 3 ) 2- , -O-, 9,9-fluorenylene or a single bond; B represents a phenylene group or a phenylene group having a substituent, and the aforementioned substituent group is selected from an alkyl group, a halogen atom or a phenyl group having 1 to 5 carbon atoms Either; X 2 represents any one selected from an epoxy group, a 3,4-epoxy cyclohexyl group, a group represented by the following formula (2-1), and a group represented by the following formula (2-2) In one of the following formulae (2-1) and (2-2), * represents a bonding site between X 2 and a methylene group).

[8].如[1]~[7]中任一項之樹脂,其中,前述具有3個以上的酸基之化合物(a-3)為1,2,4-環己烷三羧酸或1,2,3,4-丁烷四羧酸。
[9].如[1]~[8]中任一項之樹脂,其中,在前述具有3個以上的酸基之化合物(a-3)所具有的酸基的數量當中,和前述環氧化合物(a-2)的環氧基鍵結的酸基的數量之比例為5~60%。
[10].如[2]~[9]中任一項之樹脂,其中,前述具有酸酐基之化合物(a-4)係具有環構造的酐。
[8]. The resin according to any one of [1] to [7], wherein the compound (a-3) having three or more acid groups is 1,2,4-cyclohexanetricarboxylic acid or 1,2,3,4-butanetetracarboxylic acid.
[9]. The resin according to any one of [1] to [8], wherein among the number of acid groups contained in the compound (a-3) having three or more acid groups, and the epoxy resin The proportion of the number of the epoxy group-bonded acid groups of the compound (a-2) is 5 to 60%.
[10]. The resin according to any one of [2] to [9], wherein the compound (a-4) having an acid anhydride group is an anhydride having a ring structure.

[11].一種樹脂,其特徵係將
僅具有1個與酸基反應的官能基之不飽和單體(a-1)、
具有2個以上的環氧基之環氧化合物(a-2)及
具有3個以上的酸基之化合物(a-3)
進行聚合而得到。
[12].一種樹脂,其特徵係將
僅具有1個與酸基反應的官能基之不飽和單體(a-1)、
具有2個以上的環氧基之環氧化合物(a-2)、
具有3個以上的酸基之化合物(a-3)及
具有酸酐基之化合物(a-4)
進行聚合而得到。
[11]. A resin characterized by an unsaturated monomer (a-1) having only one functional group that reacts with an acid group,
Epoxy compound (a-2) having two or more epoxy groups and compound (a-3) having three or more acid groups
Obtained by polymerization.
[12]. A resin characterized by an unsaturated monomer (a-1) having only one functional group that reacts with an acid group,
Epoxy compound (a-2) having two or more epoxy groups,
Compound (a-3) having three or more acid groups and compound (a-4) having an acid anhydride group
Obtained by polymerization.

[13].一種感光性樹脂組成物,其特徵係含有:
如[1]~[12]中任一項之樹脂(A)、
溶劑(B)、
光聚合起始劑(C)及
著色劑(D)。
[14].如[13]之感光性樹脂組成物,其係含有:
前述樹脂(A)1~20質量%、
前述溶劑(B)50~94質量%、
前述光聚合起始劑(C)0.01~5質量%及
前述著色劑(D)3~30質量%。
[15].如[14]之感光性樹脂組成物,其中,進而含有反應性稀釋劑(E)1~20質量%。
[13]. A photosensitive resin composition comprising:
Resin (A) such as any of [1] ~ [12],
Solvent (B),
Photopolymerization initiator (C) and coloring agent (D).
[14]. The photosensitive resin composition according to [13], which contains:
1-20% by mass of the resin (A),
The aforementioned solvent (B) is 50 to 94% by mass,
The photopolymerization initiator (C) is 0.01 to 5% by mass and the colorant (D) is 3 to 30% by mass.
[15]. The photosensitive resin composition according to [14], further comprising a reactive diluent (E) in an amount of 1 to 20% by mass.

[16].一種如[13]~[15]中任一項之感光性樹脂組成物之樹脂硬化膜。
[17].一種圖像顯示裝置,其特徵係具備如[16]之樹脂硬化膜。

[發明的效果]
[16]. A resin cured film of the photosensitive resin composition according to any one of [13] to [15].
[17]. An image display device comprising a resin hardened film as described in [16].

[Effect of the invention]

本發明的樹脂係可適合作為感光性樹脂組成物的材料,由該感光性樹脂組成物所得到的硬化膜係具有優異的顯影性、且著色劑分散性及耐溶劑性為良好並具有高的彈性回復率。
本發明的感光性樹脂組成物係包含本發明的樹脂,因此可得到具有優異的顯影性、且著色劑分散性及耐溶劑性為良好並具有高的彈性回復率的硬化膜。因而,本發明的感光性樹脂組成物係可適合作為黑色矩陣、彩色濾光片、黑色柱狀間隔件的材料。
本發明的樹脂硬化膜係可適合作為圖像顯示裝置的構件的黑色矩陣、彩色濾光片、黑色柱狀間隔件。
The resin system of the present invention can be suitably used as a material of a photosensitive resin composition. The cured film system obtained from the photosensitive resin composition has excellent developability, has good colorant dispersibility and solvent resistance, and has high Flexible response rate.
Since the photosensitive resin composition system of this invention contains the resin of this invention, the hardened film which has the outstanding developability, the colorant dispersibility, and solvent resistance is favorable, and has a high elastic recovery rate can be obtained. Therefore, the photosensitive resin composition of the present invention can be suitably used as a material for a black matrix, a color filter, and a black columnar spacer.
The resin hardened film system of the present invention can be suitably used as a black matrix, a color filter, and a black columnar spacer of a member of an image display device.

[實施發明之最佳形態][Best Mode for Implementing Invention]

以下,對於本發明的樹脂、感光性樹脂組成物、樹脂硬化膜及圖像顯示裝置的實施形態來進行詳細地說明。尚,本發明並非僅被限定於以下所示之實施形態中。Hereinafter, embodiments of the resin, the photosensitive resin composition, the resin cured film, and the image display device of the present invention will be described in detail. However, the present invention is not limited to the embodiments shown below.

[樹脂]
本實施形態的樹脂係將僅具有1個與酸基反應的官能基之不飽和單體(a-1)、具有2個以上的環氧基之環氧化合物(a-2)及具有3個以上的酸基之化合物(a-3)進行反應而得到。本實施形態的樹脂包含:源自僅具有1個與酸基反應的官能基之不飽和單體(a-1)的構成成分、源自具有2個以上的環氧基之環氧化合物(a-2)的構成成分及源自具有3個以上的酸基之化合物(a-3)的構成成分。本實施形態的樹脂,在不損及本發明之效果的範圍內,可含有源自其他的任意成分的構成成分。
[Resin]
The resin system of this embodiment includes an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, an epoxy compound (a-2) having two or more epoxy groups, and three The above-mentioned acid-based compound (a-3) is obtained by a reaction. The resin according to this embodiment includes a constituent component derived from an unsaturated monomer (a-1) having only one functional group which reacts with an acid group, and an epoxy compound (a derived from an epoxy group having two or more epoxy groups. -2) A constituent component and a constituent component derived from a compound (a-3) having three or more acid groups. The resin according to this embodiment may contain a constituent component derived from another arbitrary component within a range that does not impair the effect of the present invention.

推測本實施形態的樹脂具有藉由將僅具有1個與酸基反應的官能基之不飽和單體(a-1)的官能基、具有2個以上的環氧基之環氧化合物(a-2)的環氧基及具有3個以上的酸基之化合物(a-3)的酸基進行反應而形成的三次元構造。據此,推測包含本實施形態的樹脂的感光性樹脂組成物係可得到具有優異的顯影性、且著色劑分散性及耐溶劑性為良好並具有高的彈性回復率的硬化膜。It is estimated that the resin of this embodiment has an epoxy compound (a-) having a functional group of an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, and an epoxy group having two or more epoxy groups. 2) A three-dimensional structure formed by reacting an epoxy group and an acid group of a compound (a-3) having three or more acid groups. From this, it is estimated that the photosensitive resin composition system including the resin of this embodiment can obtain a cured film having excellent developability, good colorant dispersibility and solvent resistance, and high elastic recovery.

<僅具有1個與酸基反應的官能基之不飽和單體(a-1)>
作為僅具有1個與酸基反應的官能基之不飽和單體(a-1)中的與酸基反應的官能基,並無特別限定,可舉出環氧基、氧雜環丁烷基、異氰酸基(isocyanato group)、羥基等,就原料為廉價、用來製造本實施形態的樹脂的反應為容易且反應率為高,因此特別以環氧基為較佳。
<Unsaturated monomer (a-1) having only one functional group that reacts with an acid group>
The functional group that reacts with an acid group in the unsaturated monomer (a-1) having only one functional group that reacts with an acid group is not particularly limited, and examples thereof include an epoxy group and an oxetanyl group. , Isocyanato group, hydroxyl group, etc., since the raw materials are inexpensive and the reaction for producing the resin of this embodiment is easy and the reaction rate is high, an epoxy group is particularly preferred.

作為僅具有1個與酸基反應的官能基之不飽和單體(a-1),具體而言可舉出(甲基)丙烯酸縮水甘油酯、丙烯酸4-羥基丁酯縮水甘油醚等的含有環氧基的(甲基)丙烯酸酯、(甲基)丙烯酸氧雜環丁烷基酯、(甲基)丙烯酸(3-甲基氧雜環丁烷-3-基)甲酯、(甲基)丙烯酸(3-乙基氧雜環丁烷-3-基)甲酯、(甲基)丙烯酸(3-甲基氧雜環丁烷-3-基)乙酯、(甲基)丙烯酸(3-乙基氧雜環丁烷-3-基)乙酯、(甲基)丙烯酸(3-氯甲基氧雜環丁烷-3-基)甲酯、(甲基)丙烯酸(氧雜環丁烷-2-基)甲酯、(甲基)丙烯酸(2-甲基氧雜環丁烷-2-基)甲酯、(甲基)丙烯酸(2-乙基氧雜環丁烷-2-基)甲酯、(1-甲基-1-氧雜環丁烷基-2-苯基)-3-(甲基)丙烯酸酯、(1-甲基-1-氧雜環丁烷基)-2-三氟甲基-3-(甲基)丙烯酸酯、(1-甲基-1-氧雜環丁烷基)-4-三氟甲基-2-(甲基)丙烯酸酯等的含有氧雜環丁烷基的(甲基)丙烯酸酯;(甲基)丙烯酸2-異氰酸基乙酯(2-isocyanatoethyl methacrylate)等的含有異氰酸基的(甲基)丙烯酸酯、(甲基)丙烯酸2-羥基乙酯等的含有羥基的(甲基)丙烯酸酯等。Specific examples of the unsaturated monomer (a-1) having only one functional group that reacts with an acid group include glycidyl (meth) acrylate, glycidyl ether of 4-hydroxybutyl acrylate, and the like. Epoxy (meth) acrylate, oxetanyl (meth) acrylate, (3-methyloxetan-3-yl) methyl (meth) acrylate, (methyl ) (3-ethyloxetane-3-yl) acrylate, (3-methyloxetane-3-yl) ethyl (meth) acrylate, (3) -Ethyloxetane-3-yl) ethyl ester, (3-chloromethyloxetane-3-yl) methyl (meth) acrylate, (oxetane (meth) acrylate Alkyl-2-yl) methyl ester, (2-methyloxetane-2-yl) methyl (meth) acrylate, (2-ethyloxetane-2- (meth) acrylate) ) Methyl ester, (1-methyl-1-oxetan-2-phenyl) -3- (meth) acrylate, (1-methyl-1-oxetanyl) 2-trifluoromethyl-3- (meth) acrylate, (1-methyl-1-oxetanyl) -4-trifluoromethyl-2- (meth) acrylate, etc. (Meth) acrylic acid esters containing oxetanyl group; 2-isocyanate group of (meth) acrylic acid (Meth) acrylate ester containing isocyanate group (2-isocyanatoethyl methacrylate) and the like, (meth) acrylate, 2-hydroxy ethyl (meth) acrylate containing a hydroxyl group.

本說明書中,「(甲基)丙烯酸酯」係指「丙烯酸酯」或「甲基丙烯酸酯」亦或該等之兩者。In this specification, "(meth) acrylate" means "acrylate" or "methacrylate" or both.

作為僅具有1個與酸基反應的官能基之不飽和單體(a-1),上述之中特別以使用選自甲基丙烯酸縮水甘油酯與甲基丙烯酸2-異氰酸基乙酯之中之1種或2種為較佳。
作為僅具有1個與酸基反應的官能基之不飽和單體(a-1)來使用的上述之化合物,可單獨使用、或可混合二種以上來使用。
As the unsaturated monomer (a-1) having only one functional group that reacts with an acid group, among the above, a monomer selected from glycidyl methacrylate and 2-isocyanatoethyl methacrylate is particularly used. One or two of them are preferable.
The above-mentioned compounds used as the unsaturated monomer (a-1) having only one functional group that reacts with an acid group may be used alone or in combination of two or more kinds.

作為僅具有1個與酸基反應的官能基之不飽和單體(a-1),可舉例如僅具有1個與酸基反應的官能基之(甲基)丙烯酸酯。Examples of the unsaturated monomer (a-1) having only one functional group that reacts with an acid group include a (meth) acrylate having only one functional group that reacts with an acid group.

作為僅具有1個與酸基反應的官能基之不飽和單體(a-1)係以下述式(1)所表示之化合物為較佳。若不飽和單體(a-1)為下述式(1)所表示之化合物時,用來製造本實施形態的樹脂的加成反應為容易,因此成為可容易製造的樹脂。又,不飽和單體(a-1)為下述式(1)所表示之化合物的樹脂,由於不飽和單體(a-1)的不飽和基為(甲基)丙烯醯基,因此反應性為良好,故為較佳。The unsaturated monomer (a-1) having only one functional group that reacts with an acid group is preferably a compound represented by the following formula (1). When the unsaturated monomer (a-1) is a compound represented by the following formula (1), the addition reaction for producing the resin of this embodiment is easy, and therefore it is a resin that can be easily produced. The unsaturated monomer (a-1) is a resin of a compound represented by the following formula (1). Since the unsaturated group of the unsaturated monomer (a-1) is a (meth) acrylfluorenyl group, the reaction proceeds. Good properties are preferred.


(式(1)中,R1 表示氫原子或甲基;R2 表示選自單鍵、亞甲基、碳數2~12的伸烷基之任一者;X1 表示選自環氧基、3,4-環氧基環己基、下述式(2-1)所表示之基、下述式(2-2)所表示之基之任一者;下述式(2-1)及下述式(2-2)中,*表示X1 之與R2 之鍵結部位)。

(In formula (1), R 1 represents a hydrogen atom or a methyl group; R 2 represents any one selected from a single bond, a methylene group, and an alkylene group having 2 to 12 carbon atoms; X 1 represents an epoxy group selected , 3,4-epoxycyclohexyl, any one of the group represented by the following formula (2-1) and the group represented by the following formula (2-2); the following formula (2-1) and In the following formula (2-2), * represents a bonding site between X 1 and R 2 ).

式(1)中,R1 表示氫原子或甲基。
式(1)中,R2 表示選自單鍵、亞甲基、碳數2~12的伸烷基之任一者,以選自亞甲基、碳數2~7的伸烷基之任一者為較佳。
式(1)中,X1 表示選自環氧基、3,4-環氧基環己基、上述式(2-1)所表示之基、上述式(2-2)所表示之基(上述式(2-1)及上述式(2-2)中,*表示X1 之與R2 之鍵結部位)之任一者,以環氧基為較佳。
In formula (1), R 1 represents a hydrogen atom or a methyl group.
In the formula (1), R 2 represents any one selected from a single bond, a methylene group, and an alkylene group having 2 to 12 carbon atoms, and any one selected from the group consisting of a methylene group and an alkylene group having 2 to 7 carbon atoms. One is better.
In the formula (1), X 1 represents a group selected from the group consisting of an epoxy group, a 3,4-epoxycyclohexyl group, the group represented by the above formula (2-1), and the group represented by the above formula (2-2) (above In the formula (2-1) and the above formula (2-2), * represents any one of the bonding site of X 1 and R 2 ), and an epoxy group is preferred.

<具有2個以上的環氧基之環氧化合物(a-2)>
作為具有2個以上的環氧基之環氧化合物(a-2),具體而言可舉出新戊二醇二縮水甘油醚、1,6-己二醇二縮水甘油醚、氫化雙酚A二縮水甘油醚、乙二醇二縮水甘油醚、二乙二醇二縮水甘油醚、聚乙二醇二縮水甘油醚、丙三醇聚縮水甘油醚、三羥甲基丙烷聚縮水甘油醚、季戊四醇聚縮水甘油醚、二丙三醇聚縮水甘油醚、山梨糖醇聚縮水甘油醚、間苯二酚二縮水甘油醚、對苯二甲酸二縮水甘油酯、鄰苯二甲酸二縮水甘油酯、雙酚茀(bisphenol fluorene)二縮水甘油醚、或使環氧氯丙烷等的環氧鹵丙烷(epihalohydrin)和以下所示之化合物進行加成之化合物等。
<Epoxy compound (a-2) having two or more epoxy groups>
Specific examples of the epoxy compound (a-2) having two or more epoxy groups include neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, and hydrogenated bisphenol A. Diglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerol polyglycidyl ether, trimethylolpropane polyglycidyl ether, pentaerythritol Polyglycidyl ether, Diglycerol polyglycidyl ether, Sorbitol polyglycidyl ether, Resorcinol diglycidyl ether, Diglycidyl terephthalate, Diglycidyl phthalate, Di A bisphenol fluorene diglycidyl ether or a compound obtained by adding epihalohydrin such as epichlorohydrin to a compound shown below.

作為藉由使環氧鹵丙烷進行加成,從而形成具有2個以上的環氧基之環氧化合物(a-2)之化合物,可舉出雙(4-羥基苯基)酮、雙(4-羥基-3,5-二甲基苯基)酮、雙(4-羥基-3,5-二氯苯基)酮、雙(4-羥基苯基)碸、雙(4-羥基-3,5-二甲基苯基)碸、雙(4-羥基-3,5-二氯苯基)碸、雙(4-羥基苯基)六氟丙烷、雙(4-羥基-3,5-二甲基苯基)六氟丙烷、雙(4-羥基-3,5-二氯苯基)六氟丙烷、雙(4-羥基苯基)二甲基矽烷、雙(4-羥基-3,5-二甲基苯基)二甲基矽烷、雙(4-羥基-3,5-二氯苯基)二甲基矽烷、雙(4-羥基苯基)甲烷、雙(4-羥基-3,5-二氯苯基)甲烷、雙(4-羥基-3,5-二溴苯)甲烷、2,2-雙(4-羥基苯基)丙烷、2,2-雙(4-羥基-3,5-二甲基苯基)丙烷、2,2-雙(4-羥基-3,5-二氯苯基)丙烷、2,2-雙(4-羥基-3-甲基苯基)丙烷、2,2-雙(4-羥基-3-氯苯基)丙烷、雙(4-羥基苯基)醚、雙(4-羥基-3,5-二甲基苯基)醚、雙(4-羥基-3,5-二氯苯基)醚、9,9-雙(4-羥基苯基)茀、9,9-雙(4-羥基-3-甲基苯基)茀、9,9-雙(4-羥基-3-氯苯基)茀、9,9-雙(4-羥基-3-溴苯)茀、9,9-雙(4-羥基-3-氟苯基)茀、9,9-雙(4-羥基-3,5-二甲基苯基)茀、3,3’,5,5’-四甲基-4,4’-雙(環氧丙基氧基)-1,1’-聯苯、1,6-雙(2,3-環氧基丙烷-1-基氧代)萘等。Examples of a compound that forms an epoxy compound (a-2) having two or more epoxy groups by addition of an epoxy halopropane include bis (4-hydroxyphenyl) ketone and bis (4) -Hydroxy-3,5-dimethylphenyl) ketone, bis (4-hydroxy-3,5-dichlorophenyl) ketone, bis (4-hydroxyphenyl) fluorene, bis (4-hydroxy-3, 5-dimethylphenyl) fluorene, bis (4-hydroxy-3,5-dichlorophenyl) fluorene, bis (4-hydroxyphenyl) hexafluoropropane, bis (4-hydroxy-3,5-di (Methylphenyl) hexafluoropropane, bis (4-hydroxy-3,5-dichlorophenyl) hexafluoropropane, bis (4-hydroxyphenyl) dimethylsilane, bis (4-hydroxy-3,5 -Dimethylphenyl) dimethylsilane, bis (4-hydroxy-3,5-dichlorophenyl) dimethylsilane, bis (4-hydroxyphenyl) methane, bis (4-hydroxy-3, 5-dichlorophenyl) methane, bis (4-hydroxy-3,5-dibromobenzene) methane, 2,2-bis (4-hydroxyphenyl) propane, 2,2-bis (4-hydroxy-3 , 5-dimethylphenyl) propane, 2,2-bis (4-hydroxy-3,5-dichlorophenyl) propane, 2,2-bis (4-hydroxy-3-methylphenyl) propane , 2,2-bis (4-hydroxy-3-chlorophenyl) propane, bis (4-hydroxyphenyl) ether, bis (4-hydroxy-3,5-dimethylphenyl) ether, bis (4 -Hydroxy-3,5-dichlorophenyl) ether, 9, 9-bis (4-hydroxyphenyl) fluorene, 9,9-bis (4-hydroxy-3-methylphenyl) fluorene, 9,9-bis (4-hydroxy-3-chlorophenyl) fluorene, 9 , 9-bis (4-hydroxy-3-bromobenzene) fluorene, 9,9-bis (4-hydroxy-3-fluorophenyl) fluorene, 9,9-bis (4-hydroxy-3,5-dimethylformaldehyde) Phenyl) fluorene, 3,3 ', 5,5'-tetramethyl-4,4'-bis (glycidyloxy) -1,1'-biphenyl, 1,6-bis (2 , 3-epoxypropane-1-yloxo) naphthalene and the like.

作為具有2個以上的環氧基之環氧化合物(a-2),上述之化合物中,特別以使用選自乙二醇二縮水甘油醚與雙酚茀二縮水甘油醚、3,3’,5,5’-四甲基-4,4’-雙(環氧丙基氧基)-1,1’-聯苯、1,6-雙(2,3-環氧基丙烷-1-基氧代)萘之中之1種或2種為較佳。
作為具有2個以上的環氧基之環氧化合物(a-2)來使用的上述之化合物,可單獨使用、或可混合二種以上來使用。
As the epoxy compound (a-2) having two or more epoxy groups, among the above compounds, a compound selected from the group consisting of ethylene glycol diglycidyl ether and bisphenol diglycidyl ether, 3,3 ', 5,5'-tetramethyl-4,4'-bis (glycidyloxy) -1,1'-biphenyl, 1,6-bis (2,3-epoxypropane-1-yl One or two of the oxo) naphthalenes are preferred.
The above-mentioned compounds used as the epoxy compound (a-2) having two or more epoxy groups may be used alone or in combination of two or more kinds.

具有2個以上的環氧基之環氧化合物(a-2)係以下述式(2)所表示之化合物為較佳。The epoxy compound (a-2) having two or more epoxy groups is preferably a compound represented by the following formula (2).


(式(2)中,A表示-CO-、-SO2 -、-C(CF3 )2 -、-Si(CH3 )2 -、-CH2 -、-C(CH3 )2 -、-O-、9,9-亞茀基或單鍵;B表示伸苯基或具有取代基的伸苯基,前述取代基表示選自碳數1~5的烷基、鹵素原子或苯基之任一者;X2 表示選自環氧基、3,4-環氧基環己基、下述式(2-1)所表示之基、下述式(2-2)所表示之基之任一者;下述式(2-1)及下述式(2-2)中,*表示X2 之與亞甲基之鍵結部位)。

(In formula (2), A represents -CO-, -SO 2- , -C (CF 3 ) 2- , -Si (CH 3 ) 2- , -CH 2- , -C (CH 3 ) 2- , -O-, 9,9-fluorenylene or a single bond; B represents a phenylene group or a phenylene group having a substituent, and the aforementioned substituent group is selected from an alkyl group, a halogen atom or a phenyl group having 1 to 5 carbon atoms Either; X 2 represents any one selected from an epoxy group, a 3,4-epoxy cyclohexyl group, a group represented by the following formula (2-1), and a group represented by the following formula (2-2) In one of the following formulae (2-1) and (2-2), * represents a bonding site between X 2 and a methylene group).

式(2)中,A表示-CO-、-SO2 -、-C(CF3 )2 -、
-Si(CH3 )2 -、-CH2 -、-C(CH3 )2 -、-O-、9,9-亞茀基或單鍵,以9,9-亞茀基為較佳。
式(2)中,B表示伸苯基或具有取代基的伸苯基,以伸苯基為較佳。若B為具有取代基的伸苯基時,取代基表示選自碳數1~5的烷基、鹵素原子或苯基之任一者。
式(2)中,X2 表示選自環氧基、3,4-環氧基環己基、上述式(2-1)所表示之基、上述式(2-2)所表示之基(上述式(2-1)及上述式(2-2)中,*表示X2 之與亞甲基之鍵結部位)之任一者,以環氧基為較佳。
In formula (2), A represents -CO-, -SO 2- , -C (CF 3 ) 2- ,
-Si (CH 3 ) 2- , -CH 2- , -C (CH 3 ) 2- , -O-, 9,9-fluorenylene or a single bond, and 9,9-fluorenylene is more preferable.
In the formula (2), B represents a phenylene group or a phenylene group having a substituent, and the phenylene group is preferred. When B is a phenylene group having a substituent, the substituent represents any one selected from an alkyl group having 1 to 5 carbon atoms, a halogen atom, or a phenyl group.
In the formula (2), X 2 represents a group selected from the group consisting of an epoxy group, a 3,4-epoxycyclohexyl group, the group represented by the above formula (2-1), and the group represented by the above formula (2-2) (above In the formula (2-1) and the formula (2-2), * represents any one of the bonding site of X 2 and a methylene group), and an epoxy group is preferred.

<具有3個以上的酸基之化合物(a-3)>
具有3個以上的酸基之化合物(a-3)係1分子中具有3個以上的酸基。作為具有3個以上的酸基之化合物(a-3)中的酸基並無特別限定,可舉出磺酸基(sulfo group)、磷酸基、羧基等,以羧基為較佳。若具有3個以上的酸基之化合物(a-3)中的酸基為羧基時,將成為顯影性更加良好的樹脂。又,在用來製造本實施形態的樹脂的加成反應中將不易產生副反應,而可容易地進行製造。
本實施形態中,具有3個以上的酸基之化合物(a-3)中的酸基不包含酸酐基。
<Compound (a-3) having three or more acid groups>
The compound (a-3) having three or more acid groups has three or more acid groups in one molecule. The acid group in the compound (a-3) having three or more acid groups is not particularly limited, and examples thereof include a sulfo group, a phosphate group, and a carboxyl group, and a carboxyl group is preferred. When the acid group in the compound (a-3) having three or more acid groups is a carboxyl group, a resin having better developability will be obtained. In addition, in the addition reaction for producing the resin of this embodiment, side reactions are less likely to occur, and the resin can be easily produced.
In this embodiment, the acid group in the compound (a-3) having three or more acid groups does not include an acid anhydride group.

作為具有3個以上的酸基之化合物(a-3),具體而言可舉出1,2,4-苯三羧酸、1,3,5-苯三羧酸、1,2,3-丙烷三羧酸、1,2,4-環己烷三羧酸、環己烷-1,2,4-三羧酸、3-丁烯-1,2,3-三羧酸、多磷酸、乙烯四羧酸、1,2,4,5-環己烷四羧酸、3,3,4,4-聯苯四羧酸、苯-1,2,4,5-四羧酸、1,1’-雙環己烷-3,3’,4,4’-四羧酸、1,2,3,4-丁烷四羧酸、聚羧酸等。Specific examples of the compound (a-3) having three or more acid groups include 1,2,4-benzenetricarboxylic acid, 1,3,5-benzenetricarboxylic acid, 1,2,3- Propane tricarboxylic acid, 1,2,4-cyclohexane tricarboxylic acid, cyclohexane-1,2,4-tricarboxylic acid, 3-butene-1,2,3-tricarboxylic acid, polyphosphoric acid, Ethylene tetracarboxylic acid, 1,2,4,5-cyclohexanetetracarboxylic acid, 3,3,4,4-biphenyltetracarboxylic acid, benzene-1,2,4,5-tetracarboxylic acid, 1, 1'-Bicyclohexane-3,3 ', 4,4'-tetracarboxylic acid, 1,2,3,4-butanetetracarboxylic acid, polycarboxylic acid, and the like.

作為具有3個以上的酸基之化合物(a-3),上述之化合物中,特別以使用選自1,2,4-環己烷三羧酸與1,2,3,4-丁烷四羧酸之中之1種或2種為較佳。
作為具有3個以上的酸基之化合物(a-3)來使用的上述之化合物,可單獨使用、或可混合二種以上來使用。
尚,具有3個以上的酸基之化合物(a-3)係不具有酸基以外的官能基之化合物。
As the compound (a-3) having three or more acid groups, among the above compounds, a compound selected from 1,2,4-cyclohexanetricarboxylic acid and 1,2,3,4-butanete One or two of the carboxylic acids are preferred.
The above-mentioned compounds used as the compound (a-3) having three or more acid groups may be used alone or as a mixture of two or more kinds.
The compound (a-3) having three or more acid groups is a compound having no functional group other than an acid group.

本實施形態的樹脂,亦可將僅具有1個與酸基反應的官能基之不飽和單體(a-1)、具有2個以上的環氧基之環氧化合物(a-2)、具有3個以上的酸基之化合物(a-3)及具有酸酐基之化合物(a-4)進行反應而來得到。該樹脂包含:源自僅具有1個與酸基反應的官能基之不飽和單體(a-1)的構成成分、源自具有2個以上的環氧基之環氧化合物(a-2)的構成成分、源自具有3個以上的酸基之化合物(a-3)的構成成分及源自具有酸酐基之化合物(a-4)的構成成分。
本實施形態的樹脂,若包含源自具有酸酐基之化合物(a-4)的構成成分時,將成為顯影性更加良好的樹脂。
The resin of this embodiment may include an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, an epoxy compound (a-2) having two or more epoxy groups, and The compound (a-3) having three or more acid groups and the compound (a-4) having an acid anhydride group are obtained by reaction. This resin includes a constituent component derived from an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, and an epoxy compound (a-2) derived from two or more epoxy groups. A constituent component derived from the compound (a-3) having three or more acid groups, and a constituent component derived from the compound (a-4) having an acid anhydride group.
When the resin of this embodiment contains the component derived from the compound (a-4) which has an acid anhydride group, it will become resin with more favorable developability.

作為具有酸酐基之化合物(a-4),以使用具有環構造的酐為較佳。具體而言,作為具有環構造的酐,可舉出四氫鄰苯二甲酸酐、琥珀酸酐等的羧酸酐。As the compound (a-4) having an acid anhydride group, an anhydride having a ring structure is preferably used. Specifically, examples of the anhydride having a ring structure include carboxylic anhydrides such as tetrahydrophthalic anhydride and succinic anhydride.

本實施形態的樹脂,亦可將1分子中具有3個以上的酸基的酸(三官能以上的酸)且具有酸酐基之化合物、僅具有1個與酸基反應的官能基之不飽和單體(a-1)及具有2個以上的環氧基之環氧化合物(a-2)進行反應而來得到。該樹脂包含源自三官能以上的酸且具有酸酐基之化合物的構成成分。三官能以上的酸且具有酸酐基之化合物係兼備具有3個以上的酸基之化合物(a-3)及具有酸酐基之化合物(a-4)。
因此,本實施形態中,包含源自三官能以上的酸且具有酸酐基之化合物的構成成分的樹脂,係視為包含源自具有3個以上的酸基之化合物(a-3)的構成成分及源自具有酸酐基之化合物(a-4)的構成成分。
又,將「和不飽和單體(a-1)中的與酸基反應的官能基鍵結的官能基數(β)、及和環氧化合物(a-2)的環氧基鍵結的官能基數(γ)之合計(β+γ)」對「源自三官能以上的酸且具有酸酐基之化合物的構成成分所具有的官能基數(α)」之比例,視為在源自三官能以上的酸且具有酸酐基之化合物的構成成分之中,源自具有3個以上的酸基之化合物(a-3)的構成成分之比例(δ={(β+γ)/(α)})。將源自三官能以上的酸且具有酸酐基之化合物的構成成分之中,源自具有3個以上的酸基之化合物(a-3)的構成成分予以除去後的比例(1-δ),視為源自具有酸酐基之化合物(a-4)的構成成分之比例。
The resin of this embodiment may be an unsaturated monomer having an acid (a trifunctional or higher acid) compound having three or more acid groups and an acid anhydride group in one molecule, and an unsaturated monomer having only one functional group that reacts with an acid group. The compound (a-1) is obtained by reacting an epoxy compound (a-2) having two or more epoxy groups. This resin contains a constituent component of a compound derived from a trifunctional or higher acid and having an acid anhydride group. The compound having a trifunctional or higher acid and having an acid anhydride group is a compound (a-3) having three or more acid groups and a compound (a-4) having an acid anhydride group.
Therefore, in this embodiment, a resin containing a constituent component derived from a tri- or more-functional acid and having a compound having an acid anhydride group is considered to contain a constituent component derived from a compound (a-3) having three or more acid groups. And a component derived from the compound (a-4) having an acid anhydride group.
In addition, "the number of functional groups (β) bonded to the functional group that reacts with the acid group in the unsaturated monomer (a-1), and the function of the epoxy group (a-2) to the The ratio of the total number of bases (γ) (β + γ) to "the number of functional groups (α) of the constituents of the compound derived from an acid having a trifunctional or higher function and having an acid anhydride group" is regarded as being derived from a trifunctional or higher function Of the constituents of the acid-containing compound having an acid anhydride group, the ratio of the constituent components derived from the compound (a-3) having three or more acid groups (δ = {(β + γ) / (α)}) . The ratio (1-δ) of the constituent components derived from the compound (a-3) having three or more acid groups among the constituent components derived from the trifunctional or more acid-containing compound having an acid anhydride group, The ratio of the component derived from the compound (a-4) which has an acid anhydride group is considered.

本實施形態的樹脂較佳為具有第1鍵結部與第2鍵結部,該第1鍵結部為不飽和單體(a-1)中的與酸基反應的官能基、和具有3個以上的酸基之化合物(a-3)所具有的酸基經鍵結而成,該第2鍵結部為環氧化合物(a-2)的環氧基、和具有3個以上的酸基之化合物(a-3)所具有的酸基經鍵結而成。若藉由具有第1鍵結部與第2鍵結部,則可得到具有優異的硬化性及顯影性、且著色劑分散性及耐溶劑性為良好並具有高的硬度及彈性回復率的硬化膜。The resin of this embodiment preferably has a first bonding portion and a second bonding portion, and the first bonding portion is a functional group that reacts with an acid group in the unsaturated monomer (a-1) and has 3 The acid group of the compound (a-3) having more than one acid group is bonded, and the second bonding portion is an epoxy group of the epoxy compound (a-2) and an acid having 3 or more The acid group of the base compound (a-3) is bonded. By having the first bonding portion and the second bonding portion, it is possible to obtain hardening having excellent hardenability and developability, good colorant dispersibility and solvent resistance, and high hardness and elastic recovery. membrane.

如此般的樹脂,例如,可藉由進行第1步驟及第2步驟而得到,該第1步驟係將環氧化合物(a-2)和具有3個以上的酸基之化合物(a-3),以具有3個以上的酸基之化合物(a-3)所具有的酸基的莫耳數多於環氧化合物(a-2)的環氧基的莫耳數之狀態下進形反應來得到樹脂前驅物;該第2步驟係將不飽和單體(a-1)和樹脂前驅物進行反應。Such a resin can be obtained, for example, by performing the first step and the second step. The first step is an epoxy compound (a-2) and a compound (a-3) having three or more acid groups. The compound (a-3) having three or more acid groups is formed in a state where the number of moles of the acid group is greater than the number of moles of the epoxy group of the epoxy compound (a-2). A resin precursor is obtained; in the second step, the unsaturated monomer (a-1) and the resin precursor are reacted.

藉由進行上述第1步驟,所得到的樹脂前驅物具有環氧化合物(a-2)的環氧基、和具有3個以上的酸基之化合物(a-3)所具有的酸基經鍵結而成的第2鍵結部,且具有未和環氧基鍵結的源自具有3個以上的酸基之化合物(a-3)的酸基。
於上述第1步驟後進行上述第2步驟,藉此來使不飽和單體(a-1)中所包含的與酸基反應的官能基、和上述樹脂前驅物中殘留的源自具有3個以上的酸基之化合物(a-3)的酸基進行加成反應。據此情形,所得到的樹脂將具有不飽和單體(a-1)中所包含的與酸基反應的官能基、和具有3個以上的酸基之化合物(a-3)所具有的酸基經鍵結而成的第1鍵結部、與上述之第2鍵結部。
By performing the first step, the obtained resin precursor has an epoxy group of the epoxy compound (a-2) and an acid group via a bond of the compound (a-3) having three or more acid groups. The second bonded portion formed has an acid group derived from the compound (a-3) having three or more acid groups which is not bonded to the epoxy group.
The second step is performed after the first step, whereby three functional groups that react with the acid group contained in the unsaturated monomer (a-1) and the remaining residues in the resin precursor have three The acid group of the compound (a-3) of the above acid group undergoes an addition reaction. In this case, the obtained resin will have a functional group that reacts with an acid group contained in the unsaturated monomer (a-1) and an acid that the compound (a-3) has three or more acid groups. The first bonding portion bonded to the base and the second bonding portion described above.

本實施形態的樹脂的較佳的構成單位比率係如以下之(I)~(III)所示般。
(I)相對於具有3個以上的酸基之化合物(a-3)所具有的酸基100莫耳,以環氧化合物(a-2)的環氧基成為60~5莫耳之比例來使其反應的樹脂為較佳,以成為50~10莫耳之比例來使其反應的樹脂為又較佳。即,本實施形態的樹脂,在具有3個以上的酸基之化合物(a-3)所具有的酸基的數量當中,和環氧化合物(a-2)的環氧基鍵結的酸基的數量之比例,較佳為5~60%,又較佳為10~50%。如此般的樹脂係充分地包含環氧化合物(a-2)的環氧基、和具有3個以上的酸基之化合物(a-3)所具有的酸基經鍵結而成的第2鍵結部。第2鍵結部係有助於硬化膜的硬度提升。因此,藉由上述樹脂,可得到具有優異的硬化性及顯影性、且著色劑分散性及耐溶劑性為良好並具有高的硬度及彈性回復率的硬化膜。
The preferable constituent unit ratio of the resin in this embodiment is as shown in the following (I) to (III).
(I) The ratio of the epoxy group of the epoxy compound (a-2) to 60 to 5 moles relative to 100 moles of the acid group of the compound (a-3) having three or more acid groups. The resin to be reacted is more preferable, and the resin to be reacted at a ratio of 50 to 10 mol is more preferable. That is, the resin of this embodiment has an acid group bonded to the epoxy group of the epoxy compound (a-2) among the number of acid groups of the compound (a-3) having three or more acid groups. The proportion of the amount is preferably 5 to 60%, and more preferably 10 to 50%. Such a resin system sufficiently contains an epoxy group of the epoxy compound (a-2) and a second bond formed by bonding an acid group of the compound (a-3) having three or more acid groups. Knot. The 2nd bonding part system contributes to the hardness improvement of a hardened film. Therefore, with the above resin, a cured film having excellent curability and developability, good colorant dispersibility and solvent resistance, and high hardness and elastic recovery can be obtained.

(II)相對於具有3個以上的酸基之化合物(a-3)所具有的酸基100莫耳,以不飽和單體(a-1)的與酸基反應的官能基成為40~90莫耳之比例來使其反應的樹脂為較佳,以成為40~60莫耳之比例來使其反應的樹脂為又較佳。即,本實施形態的樹脂,在具有3個以上的酸基之化合物(a-3)所具有的酸基的數量當中,和不飽和單體(a-1)中所包含的與酸基反應的官能基鍵結的酸基的數量之比例,較佳為40~90%,又較佳為40~60%。在如此般的樹脂中,和具有3個以上的酸基之化合物(a-3)所具有的酸基鍵結的不飽和單體(a-1)係有助於硬化膜的硬化性提升。因此,藉由上述樹脂,可得到具有優異的硬化性及顯影性、且著色劑分散性及耐溶劑性為良好並具有高的硬度及彈性回復率的硬化膜。(II) The functional group that reacts with the acid group of the unsaturated monomer (a-1) is 40 to 90 with respect to 100 mol of the acid group of the compound (a-3) having three or more acid groups. It is more preferable that the resin is reacted in a molar ratio, and the resin is reacted in a ratio of 40 to 60 molar. That is, the resin of this embodiment reacts with the acid group contained in the unsaturated monomer (a-1) among the number of acid groups contained in the compound (a-3) having three or more acid groups. The ratio of the number of acid groups bonded to the functional group is preferably 40 to 90%, and more preferably 40 to 60%. In such a resin, the unsaturated monomer (a-1) which is bonded to the acid group of the compound (a-3) having three or more acid groups contributes to improvement of the hardenability of the cured film. Therefore, with the above resin, a cured film having excellent curability and developability, good colorant dispersibility and solvent resistance, and high hardness and elastic recovery can be obtained.

(III)作為樹脂之材料若使用具有酸酐基之化合物(a-4)時,化合物(a-4)所具有的與羥基反應的官能基數,係以成為具有2個以上的環氧基之環氧化合物(a-2)和具有3個以上的酸基之化合物(a-3)經反應所生成的羥基量的10~70%之比例來使其反應的樹脂為較佳,以成為上述羥基量的20~60%之比例來使其反應的樹脂為又較佳。化合物(a-4)所具有的與羥基反應的官能基數若為上述範圍時,將可有效地進行樹脂的加成反應,因此成為生產性為良好的樹脂。又,化合物(a-4)所具有的與羥基反應的官能基數若為上述範圍時,樹脂中的羥基數為適量,因此成為能得到具有良好的塗膜物性的硬化膜之樹脂。(III) When the compound (a-4) having an acid anhydride group is used as the material of the resin, the number of functional groups that the compound (a-4) has to react with the hydroxyl group is to form a ring having two or more epoxy groups. Oxygen compound (a-2) and compound (a-3) having 3 or more acid groups are reacted in a ratio of 10 to 70% of the amount of hydroxyl groups generated by the reaction, and the resin is preferably made to become the above-mentioned hydroxyl group. A resin with a ratio of 20 to 60% of the amount is more preferable. When the number of functional groups that react with a hydroxyl group in the compound (a-4) is within the above range, the addition reaction of the resin can be effectively performed, and thus the resin has good productivity. When the number of functional groups that react with a hydroxyl group in the compound (a-4) is within the above range, the number of hydroxyl groups in the resin is an appropriate amount, and therefore it is a resin that can obtain a cured film having good coating film physical properties.

本實施形態的樹脂,藉由凝膠滲透層析法(GPC)之以聚苯乙烯換算所得到的重量平均分子量,較佳為1000~40000,又較佳為3000~30000。若重量平均分子量為1000以上時,塗佈含有該樹脂之感光性樹脂組成物並曝光後,經顯影所形成的圖型不易產生缺損,故為較佳。另一方面,若重量平均分子量為40000以下時,塗佈含有該樹脂之感光性樹脂組成物並曝光後,進行顯影所需要的時間則為適度,使用上為實用,故為較佳。The weight average molecular weight of the resin of this embodiment obtained by polystyrene conversion by gel permeation chromatography (GPC) is preferably 1,000 to 40,000, and more preferably 3,000 to 30,000. If the weight-average molecular weight is 1,000 or more, it is preferred that the pattern formed by development is less likely to be damaged after the photosensitive resin composition containing the resin is applied and exposed. On the other hand, when the weight-average molecular weight is 40,000 or less, the time required for the development of the photosensitive resin composition containing the resin after application and exposure is moderate, and it is practical for use, so it is preferable.

本實施形態的樹脂的酸價(JIS K6901 5.3),只要是可發揮本發明所期望的效果即可並無限制,一般為20~300KOHmg/g,較佳為30~200KOHmg/g。若酸價為20KOHmg/g以上時,含有該樹脂之感光性樹脂組成物的顯影性為良好,故為較佳。另一方面,若酸價為300KOHmg/ g以下時,藉由塗佈含有該樹脂之感光性樹脂組成物並曝光從而光硬化的部分,對於顯影液變得難以溶解,故為較佳。The acid value (JIS K6901 5.3) of the resin in this embodiment is not limited as long as it can exhibit the desired effect of the present invention, and is generally 20 to 300 KOHmg / g, and preferably 30 to 200 KOHmg / g. When the acid value is 20 KOHmg / g or more, the developability of the photosensitive resin composition containing the resin is good, so it is preferable. On the other hand, if the acid value is 300 KOHmg / g or less, the photosensitive resin composition containing the resin is applied and exposed to light-harden the part, so that it is difficult to dissolve the developer, so it is preferable.

本實施形態的樹脂的不飽和基當量,只要是可發揮本發明所期望的效果即可並無限制,一般為100~ 4000g/莫耳,較佳為200~2000g/莫耳,又較佳為300~500g/莫耳。若不飽和基當量為100g/莫耳以上時,含有該樹脂之感光性樹脂組成物的顯影性為良好。因此,使含有該樹脂之感光性樹脂組成物光硬化的樹脂硬化膜,在作為黑色矩陣、彩色濾光片、黑色柱狀間隔件時,將具有更良好的特性。另一方面,若不飽和基當量為4000g/莫耳以下時,含有該樹脂之感光性樹脂組成物的感度會變得更高,而可形成更細的圖型,故為較佳。The unsaturated group equivalent of the resin in this embodiment is not limited as long as it can exert the desired effect of the present invention, and is generally 100 to 4000 g / mole, preferably 200 to 2000 g / mole, and more preferably 300 ~ 500g / mole. When the unsaturated group equivalent is 100 g / mole or more, the developability of the photosensitive resin composition containing the resin is good. Therefore, a resin-cured film that photocures a photosensitive resin composition containing the resin has better characteristics when used as a black matrix, a color filter, and a black columnar spacer. On the other hand, if the unsaturated group equivalent is 4000 g / mole or less, the sensitivity of the photosensitive resin composition containing the resin becomes higher, and a finer pattern can be formed, which is preferable.

尚,所謂不飽和基當量,係指樹脂中的不飽和鍵(乙烯性碳-碳雙鍵)每1莫耳的樹脂的質量。不飽和基當量係可藉由將樹脂的質量除以樹脂中的不飽和基數而來求得(g/莫耳)。本說明書中,所謂樹脂的不飽和基當量,係指從為了在樹脂中導入不飽和基所使用的原料的裝入量所計算的理論值。The term "unsaturated group equivalent" refers to the mass of the resin per mole of unsaturated bonds (ethylene-carbon-carbon double bonds) in the resin. The unsaturated group equivalent is obtained by dividing the mass of the resin by the number of unsaturated groups in the resin (g / mole). In this specification, the equivalent of an unsaturated group of a resin refers to a theoretical value calculated from the amount of a raw material used to introduce an unsaturated group into a resin.

[樹脂的製造方法]
接下來,對於製造本實施形態的樹脂的方法來進行說明。
本實施形態的樹脂,可藉由利用任意的聚合方法,將僅具有1個與酸基反應的官能基之不飽和單體(a-1)、具有2個以上的環氧基之環氧化合物(a-2)、具有3個以上的酸基之化合物(a-3)及因應所需所使用的具有酸酐基之化合物(a-4)進行聚合的方法而來製造。
[Manufacturing method of resin]
Next, a method for manufacturing the resin of this embodiment will be described.
The resin of this embodiment can use an arbitrary polymerization method to convert an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, and an epoxy compound having two or more epoxy groups. (a-2), a compound (a-3) having three or more acid groups, and a method of polymerizing the compound (a-4) having an acid anhydride group to be used as required.

作為本實施形態的樹脂的聚合方法,以使用以下所示之方法為較佳。
首先,在溶媒中,因應所需使用觸媒,將具有2個以上的環氧基之環氧化合物(a-2)和具有3個以上的酸基之化合物(a-3)進行反應而來合成樹脂前驅物(第1步驟)。第1步驟中的具有2個以上的環氧基之環氧化合物(a-2)及具有3個以上的酸基之化合物(a-3)的使用量,以具有3個以上的酸基之化合物(a-3)中酸基的莫耳數多於環氧化合物(a-2)所具有的環氧基的莫耳數之方式來進行為較佳。具體而言,相對於具有3個以上的酸基之化合物(a-3)所具有的酸基100莫耳,以環氧化合物(a-2)的環氧基成為60~5莫耳之比例來使其反應為較佳,以成為50~10莫耳之比例來使其反應為又較佳。
As a method of polymerizing the resin of this embodiment, it is preferable to use the method shown below.
First, in a solvent, a catalyst is used as required, and an epoxy compound (a-2) having two or more epoxy groups and a compound (a-3) having three or more acid groups are reacted. Synthetic resin precursor (first step). The amount of the epoxy compound (a-2) having two or more epoxy groups and the compound (a-3) having three or more acid groups is used in the first step so that The compound (a-3) is preferably performed such that the number of moles of the acid group is larger than the number of moles of the epoxy group of the epoxy compound (a-2). Specifically, the ratio of the epoxy group of the epoxy compound (a-2) to 60 to 5 mol is 100 mol of the acid group of the compound (a-3) having three or more acid groups. It is better to make it react, and it is more preferable to make it react at a ratio of 50 to 10 mol.

第1步驟中的反應條件,可根據常規方法來適宜設定。
例如,第1步驟中的反應溫度係以設為50~150℃為較佳,又較佳為60~140℃。第1步驟中的反應時間係可例如設為1~6小時。
The reaction conditions in the first step can be appropriately set according to a conventional method.
For example, the reaction temperature in the first step is preferably 50 to 150 ° C, and more preferably 60 to 140 ° C. The reaction time in the first step can be, for example, 1 to 6 hours.

接下來,在溶媒中,因應所需使用聚合抑制劑,將僅具有1個與酸基反應的官能基之不飽和單體(a-1)對於樹脂前驅物進行加成反應(第2步驟)。第2步驟中,相對於作為樹脂的原料所使用的具有3個以上的酸基之化合物(a-3)所具有的酸基100莫耳,以不飽和單體(a-1)中所包含的與酸基反應的官能基成為40~90莫耳之比例來使其反應為較佳,以成為40~60莫耳之比例來使其反應為又較佳。
本實施形態的樹脂的聚合方法中,於第2步驟中,亦可將僅具有1個與酸基反應的官能基之不飽和單體(a-1)及具有酸酐基之化合物(a-4)對於樹脂前驅物進行反應。此情形時,化合物(a-4)所具有的與羥基反應的官能基數,係以成為具有2個以上的環氧基之環氧化合物(a-2)和具有3個以上的酸基之化合物(a-3)經反應所生成的羥基量的10~70%之比例來使其反應為較佳,以成為上述羥基量的20~60%之比例來使其反應為又較佳。
Next, in the solvent, an unsaturated monomer (a-1) having only one functional group that reacts with an acid group is added to the resin precursor using a polymerization inhibitor as needed (step 2). . In the second step, the unsaturated monomer (a-1) is included in the unsaturated monomer (a-1) with respect to 100 mol of the acid group of the compound (a-3) having three or more acid groups used as a raw material of the resin. The functional group that reacts with an acid group is preferably 40 to 90 moles for the reaction, and it is more preferable to be 40 to 60 moles for the reaction.
In the method for polymerizing a resin of this embodiment, in the second step, an unsaturated monomer (a-1) having only one functional group that reacts with an acid group and a compound (a-4 having an acid anhydride group) ) The reaction is performed on the resin precursor. In this case, the number of functional groups that the compound (a-4) has to react with the hydroxyl group is to form an epoxy compound (a-2) having two or more epoxy groups and a compound having three or more acid groups. (a-3) The ratio of 10 to 70% of the amount of hydroxyl groups generated by the reaction is preferably made to react, and the ratio of 20 to 60% of the amount of the hydroxyl group is preferably made to react.

第2步驟中的反應條件,可根據常規方法來適宜設定。
例如,第2步驟中的反應溫度係以設為50~150℃為較佳,又較佳為60~140℃。第2步驟中的反應時間係可例如設為1~6小時。
The reaction conditions in the second step can be appropriately set according to a conventional method.
For example, the reaction temperature in the second step is preferably 50 to 150 ° C, and more preferably 60 to 140 ° C. The reaction time in the second step can be, for example, 1 to 6 hours.

進行第2步驟時所使用的溶媒係可包含第1步驟中所使用的溶媒。即,不除去第1步驟結束後之反應系內所殘留的溶媒,而可於第1步驟後連續進行第2步驟。The solvent used in the second step may include the solvent used in the first step. That is, without removing the solvent remaining in the reaction system after the completion of the first step, the second step can be continuously performed after the first step.

作為用來製造本實施形態的樹脂所使用的溶媒,並無特別限定,可適宜使用周知的種類。作為溶媒的具體例,可舉出乙二醇單甲基醚、乙二醇單乙基醚、二乙二醇單甲基醚、二乙二醇單乙基醚、二乙二醇單-n-丙基醚、二乙二醇單-n-丁基醚、三乙二醇單甲基醚、三乙二醇單乙基醚、丙二醇單甲基醚、丙二醇單乙基醚、二丙二醇單甲基醚、二丙二醇單乙基醚、二丙二醇單-n-丙基醚、二丙二醇單-n-丁基醚、三丙二醇單甲基醚、三丙二醇單乙基醚等的(聚)伸烷基二醇單烷基醚;乙二醇單甲基醚乙酸酯、乙二醇單乙基醚乙酸酯、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯等的(聚)伸烷基二醇單烷基醚乙酸酯;二乙二醇二甲基醚、二乙二醇甲基乙基醚、二乙二醇二乙基醚、四氫呋喃等的其他醚化合物;甲基乙基酮、環己酮、2-庚酮、3-庚酮等的酮化合物;2-羥基丙酸甲酯、2-羥基丙酸乙酯、2-羥基-2-甲基丙酸甲酯、2-羥基-2-甲基丙酸乙酯、3-甲氧基丙酸甲酯、3-甲氧基丙酸乙酯、3-乙氧基丙酸甲酯、3-乙氧基丙酸乙酯、乙氧基乙酸乙酯、羥基乙酸乙酯、2-羥基-3-甲基丁酸甲酯、3-甲基-3-甲氧基丁基乙酸酯、3-甲基-3-甲氧基丁基丙酸酯、乙酸乙酯、乙酸n-丁酯、乙酸n-丙酯、乙酸i-丙酯、乙酸n-丁酯、乙酸i-丁酯、乙酸n-戊酯、乙酸i-戊酯、丙酸n-丁酯、丁酸乙酯、丁酸n-丙酯、丁酸i-丙酯、丁酸n-丁酯、丙酮酸甲酯、丙酮酸乙酯、丙酮酸n-丙酯、乙醯乙酸甲酯、乙醯乙酸乙酯、2-氧代丁酸乙酯等的酯化合物;甲苯、二甲苯等的芳香族烴化合物;N-甲基吡咯啶酮、N,N-二甲基甲醯胺、N,N-二甲基乙醯胺等的羧酸醯胺化合物等。該等的溶媒係可單獨使用、或可混合2種以上來使用。The solvent used for producing the resin of the present embodiment is not particularly limited, and a known type can be suitably used. Specific examples of the solvent include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, and diethylene glycol mono-n. -Propyl ether, diethylene glycol mono-n-butyl ether, triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol mono (Poly) extensions of methyl ether, dipropylene glycol monoethyl ether, dipropylene glycol mono-n-propyl ether, dipropylene glycol mono-n-butyl ether, tripropylene glycol monomethyl ether, and tripropylene glycol monoethyl ether Alkyl glycol monoalkyl ether; ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, etc. (Poly) alkylene glycol monoalkyl ether acetate; other ether compounds such as diethylene glycol dimethyl ether, diethylene glycol methyl ethyl ether, diethylene glycol diethyl ether, and tetrahydrofuran ; Ketone compounds such as methyl ethyl ketone, cyclohexanone, 2-heptanone, 3-heptanone; methyl 2-hydroxypropionate, ethyl 2-hydroxypropionate, 2-hydroxy-2-methylpropionate Methyl ester, ethyl 2-hydroxy-2-methylpropionate, 3-methoxy Methyl ester, ethyl 3-methoxypropionate, methyl 3-ethoxypropionate, ethyl 3-ethoxypropionate, ethyl ethoxyacetate, ethyl hydroxyacetate, 2-hydroxy- Methyl 3-methylbutanoate, 3-methyl-3-methoxybutylacetate, 3-methyl-3-methoxybutylpropionate, ethyl acetate, n-butyl acetate , N-propyl acetate, i-propyl acetate, n-butyl acetate, i-butyl acetate, n-pentyl acetate, i-pentyl acetate, n-butyl propionate, ethyl butyrate, butyl N-propyl acid, i-propyl butyrate, n-butyl butyrate, methyl pyruvate, ethyl pyruvate, n-propyl pyruvate, methyl ethyl acetate, ethyl ethyl acetate, 2 -Ester compounds such as ethyl oxobutyrate; aromatic hydrocarbon compounds such as toluene and xylene; N-methylpyrrolidone, N, N-dimethylformamide, N, N-dimethylethyl Carboxamide compounds such as amidine and the like. These solvents can be used alone or in combination of two or more.

上述之溶媒中,以乙二醇醚系溶媒為較佳。即,作為溶媒以使用丙二醇單甲基醚等的(聚)伸烷基二醇單烷基醚、丙二醇單甲基醚乙酸酯等的(聚)伸烷基二醇單烷基醚乙酸酯為較佳。Among the above solvents, a glycol ether-based solvent is preferred. That is, as the solvent, (poly) alkylene glycol monoalkyl ether such as propylene glycol monomethyl ether and (poly) alkylene glycol monoalkyl ether acetic acid such as propylene glycol monomethyl ether acetate are used. Esters are preferred.

用來製造本實施形態的樹脂所使用的溶媒的使用量並無特別限定,
將裝入量(不飽和單體(a-1)、環氧化合物(a-2)、具有3個以上的酸基之化合物(a-3)及因應所需所含有的具有酸酐基之化合物(a-4)的合計量)設為100質量份時,一般而言為30~1000質量份,較佳為50~800質量份。若上述之溶媒的使用量為1000質量份以下時,可將樹脂的黏度控制在適當的範圍內,故為較佳。另一方面,若上述之溶媒的使用量為30質量份以上時,可防止於反應時所引起的燒灼(burn-in),而可穩定進行合成反應,故為較佳。又,若上述之溶媒的使用量為30質量份以上時,可防止樹脂的著色或凝膠化。
The amount of the solvent used for producing the resin of this embodiment is not particularly limited.
Loading amount (unsaturated monomer (a-1), epoxy compound (a-2), compound (a-3) having three or more acid groups, and compound having acid anhydride group as required When the total amount of (a-4) is 100 parts by mass, it is generally 30 to 1,000 parts by mass, and preferably 50 to 800 parts by mass. When the amount of the above-mentioned solvent is 1000 parts by mass or less, the viscosity of the resin can be controlled within an appropriate range, which is preferable. On the other hand, if the amount of the solvent used is 30 parts by mass or more, it is preferable to prevent burn-in caused during the reaction and to stably proceed the synthesis reaction. In addition, when the amount of the solvent used is 30 parts by mass or more, the coloring or gelation of the resin can be prevented.

本實施形態中,為了促進具有2個以上的環氧基之環氧化合物(a-2)和具有3個以上的酸基之化合物(a-3)的反應,以使用觸媒為較佳。作為本實施形態中所使用的觸媒並無特別限定,可因應樹脂的原料等來進行適宜選擇。In this embodiment, in order to promote the reaction between the epoxy compound (a-2) having two or more epoxy groups and the compound (a-3) having three or more acid groups, it is preferable to use a catalyst. The catalyst used in this embodiment is not particularly limited, and can be appropriately selected depending on the raw material of the resin and the like.

作為本實施形態中所使用的觸媒,可舉例如三乙基胺之類的三級胺、三乙基苄基氯化銨之類的四級銨鹽、三苯基膦之類的磷化合物、鉻的螯合化合物等。該等的觸媒係可單獨使用、或可混合2種以上來使用。
本實施形態中所使用的觸媒的使用量並無特別限定,但若將第1步驟中所合成的樹脂前驅物設為100質量份時,通常為0.01~5質量份,較佳為0.1~2質量份,又較佳為0.2~1質量份。
Examples of the catalyst used in this embodiment include tertiary amines such as triethylamine, quaternary ammonium salts such as triethylbenzyl ammonium chloride, and phosphorus compounds such as triphenylphosphine. , Chelates of chromium, etc. These catalysts can be used alone or in combination of two or more.
The amount of the catalyst used in this embodiment is not particularly limited, but if the resin precursor synthesized in the first step is 100 parts by mass, it is usually 0.01 to 5 parts by mass, preferably 0.1 to 2 parts by mass, and more preferably 0.2 to 1 part by mass.

第2步驟中,為了防止樹脂的凝膠化,以使用聚合抑制劑為較佳。作為第2步驟中所使用的聚合抑制劑並無特別限定,可因應樹脂的原料等來進行適宜選擇。In the second step, in order to prevent gelation of the resin, it is preferable to use a polymerization inhibitor. The polymerization inhibitor used in the second step is not particularly limited, and can be appropriately selected depending on the raw material of the resin and the like.

作為第2步驟中所使用的聚合抑制劑,可舉例如氫醌、甲基氫醌、氫醌單甲基醚、丁基羥基甲苯等。該等的聚合抑制劑係可單獨使用、或亦可使用2種以上。
聚合抑制劑的使用量並無特別限定,但若將前述樹脂前驅物的量設為100質量份時,通常為0.01~5質量份,較佳為0.1~2質量份,又較佳為0.2~1質量份。
Examples of the polymerization inhibitor used in the second step include hydroquinone, methylhydroquinone, hydroquinone monomethyl ether, and butylhydroxytoluene. These polymerization inhibitors may be used alone or in combination of two or more.
The amount of the polymerization inhibitor is not particularly limited, but when the amount of the resin precursor is 100 parts by mass, it is usually 0.01 to 5 parts by mass, preferably 0.1 to 2 parts by mass, and more preferably 0.2 to 1 part by mass.

[感光性樹脂組成物]
本實施形態的感光性樹脂組成物,其含有本實施形態中任一之樹脂(A)、溶劑(B)、光聚合起始劑(C)以及著色劑(D)。
[Photosensitive resin composition]
The photosensitive resin composition according to this embodiment contains the resin (A), the solvent (B), the photopolymerization initiator (C), and the coloring agent (D) according to any one of the embodiments.

<溶劑(B)>
溶劑(B),只要是可溶解樹脂(A)、且不與樹脂(A)反應之惰性溶劑即可並無特別限定,可因應樹脂(A)的種類等來進行任意選擇。溶劑(B),以與後述之反應性稀釋劑為具有相溶性為較佳。
<Solvent (B)>
The solvent (B) is not particularly limited as long as it is an inert solvent that can dissolve the resin (A) and does not react with the resin (A), and can be arbitrarily selected according to the type of the resin (A) and the like. The solvent (B) is preferably compatible with a reactive diluent to be described later.

作為溶劑(B),可使用與能用於製造樹脂(A)時的溶媒為相同者,以使用乙二醇醚系溶媒為較佳。即,作為溶劑(B),以使用丙二醇單甲基醚等的(聚)伸烷基二醇單烷基醚、丙二醇單甲基醚乙酸酯等的(聚)伸烷基二醇單烷基醚乙酸酯為較佳。
作為溶劑(B)以外之感光性樹脂組成物的材料,若使用包含溶媒成分的溶液時,亦可將上述溶液中所包含的溶媒成分作為溶劑(B)來使用。
As the solvent (B), the same solvent as that used when the resin (A) can be used may be used, and a glycol ether solvent is preferably used. That is, as the solvent (B), (poly) alkylene glycol monoalkyl ethers such as propylene glycol monomethyl ether and (poly) alkylene glycol monoalkanes such as propylene glycol monomethyl ether acetate are used. Ether ether acetate is preferred.
When a solution containing a solvent component is used as a material of the photosensitive resin composition other than the solvent (B), the solvent component contained in the solution may be used as the solvent (B).

<光聚合起始劑(C)>
作為光聚合起始劑(C)並無特別限定,可舉例如苯偶姻、苯偶姻甲基醚、苯偶姻乙基醚、苯偶姻丁基醚等的苯偶姻化合物;苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、1,1-二氯苯乙酮、4-(1-t-丁基二氧基-1-甲基乙基)苯乙酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基-丙烷-1-酮、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)丁酮-1等的苯乙酮化合物;2-甲基蒽醌、2-戊基蒽醌、2-t-丁基蒽醌、1-氯蒽醌等的蒽醌化合物;呫噸酮、噻吨酮、2,4-二甲基噻吨酮、2,4-二異丙基噻吨酮、2-氯噻吨酮等的呫噸酮化合物;苯乙酮二甲基縮酮、苄基二甲基縮酮等的縮酮化合物;二苯甲酮、4-(1-t-丁基二氧基-1-甲基乙基)二苯甲酮、3,3’,4,4’-肆(t-丁基二氧基羰基)二苯甲酮等的二苯甲酮化合物;醯基氧化膦化合物、1,2-辛二酮,1-[4-(苯硫基)-,2-(O-苯甲醯肟)]等。該等的光聚合起始劑(C)係可單獨使用、或亦可使用2種以上。
<Photopolymerization initiator (C)>
The photopolymerization initiator (C) is not particularly limited, and examples thereof include benzoin compounds such as benzoin, benzoin methyl ether, benzoin ethyl ether, and benzoin butyl ether; phenethyl Ketone, 2,2-dimethoxy-2-phenylacetophenone, 1,1-dichloroacetophenone, 4- (1-t-butyldioxy-1-methylethyl) benzene Ethyl ketone, 2-methyl-1- [4- (methylthio) phenyl] -2-morpholinyl-propane-1-one, 2-benzyl-2-dimethylamino-1- ( 4-morpholinylphenyl) acetophenone compounds such as butanone-1; anthracenes such as 2-methylanthraquinone, 2-pentylanthraquinone, 2-t-butylanthraquinone, and 1-chloroanthraquinone Quinone compounds; xanthone, thioxanthone, 2,4-dimethylthioxanthone, 2,4-diisopropylthioxanthone, 2-chlorothioxanthone, and other xanthone compounds; acetophenone Ketal compounds such as dimethyl ketal, benzyl dimethyl ketal; benzophenone, 4- (1-t-butyldioxy-1-methylethyl) benzophenone, 3 , 3 ', 4,4'-(t-butyldioxycarbonyl) benzophenone compounds such as benzophenone; fluorenyl phosphine oxide compounds, 1,2-octanedione, 1- [4 -(Phenylthio)-, 2- (O-benzidine oxime)] and the like. These photopolymerization initiators (C) may be used alone or in combination of two or more.

<著色劑(D)>
著色劑(D),只要是能溶解或分散至溶劑(B)中即可,並無特別限定。作為著色劑(D),可舉例如染料及顏料。作為著色劑(D),可僅使用染料、或可僅使用顏料,亦可組合染料與顏料來使用。將本實施形態的感光性樹脂組成物的樹脂硬化膜使用作為黑色矩陣、彩色濾光片、黑色柱狀間隔件之任一者時,因應利用樹脂硬化膜所形成的構件之目的等,上述之著色劑(D)係可單獨或可組合2種以上來使用。例如,作為著色劑(D)若使用黑色種類時,感光性樹脂組成物之樹脂硬化膜係可適合成為黑色矩陣及黑色柱狀間隔件。
<Colorant (D)>
The colorant (D) is not particularly limited as long as it can be dissolved or dispersed in the solvent (B). Examples of the colorant (D) include dyes and pigments. As the colorant (D), only a dye or a pigment may be used, or a dye and a pigment may be used in combination. When the resin-cured film of the photosensitive resin composition of this embodiment is used as any one of a black matrix, a color filter, and a black columnar spacer, the purpose of the member formed from the resin-cured film, etc., is considered as described above. The colorant (D) can be used alone or in combination of two or more. For example, when a black type is used as the colorant (D), the resin cured film system of the photosensitive resin composition can be suitably used as a black matrix and a black columnar spacer.

作為染料之例子,可舉例如acid alizarin violet N;acidblack1、2、24、48;acid blue1、7、9、25、29、40、45、62、70、74、80、83、90、92、112、113、120、129、147;acid chrome violet K;acid Fuchsin;acidgreen1、3、5、25、27、50;acid orange6、7、8、10、12、50、51、52、56、63、74、95;acid red1、4、8、14、17、18、26、27、29、31、34、35、37、42、44、50、51、52、57、69、73、80、87、88、91、92、94、97、103、111、114、129、133、134、138、143、145、150、151、158、176、183、198、211、215、216、217、249、252、257、260、266、274;acid violet 6B、7、9、17、19;acid yellow1、3、9、11、17、23、25、29、34、36、42、54、72、73、76、79、98、99、111、112、114、116;foodyellow3及該等」之衍生物等。Examples of dyes include acid alizarin violet N; acidblack1,2,24,48; acid blue1,7,9,25,29,40,45,62,70,74,80,83,90,92, 112, 113, 120, 129, 147; acid chrome violet K; acid Fuchsin; acidgreen1, 3, 5, 25, 27, 50; acid orange6, 7, 8, 10, 12, 50, 51, 52, 56, 63 , 74, 95; acid red1, 4, 8, 14, 17, 18, 26, 27, 29, 31, 34, 35, 37, 42, 44, 50, 51, 52, 57, 69, 73, 80, 87, 88, 91, 92, 94, 97, 103, 111, 114, 129, 133, 134, 138, 143, 145, 150, 151, 158, 176, 183, 198, 211, 215, 216, 217, 249, 252, 257, 260, 266, 274; acid violet 6B, 7, 9, 17, 19; acid yellow 1, 3, 9, 11, 17, 23, 25, 29, 34, 36, 42, 54, 72 , 73, 76, 79, 98, 99, 111, 112, 114, 116; foodyellow3 and their derivatives.

該等的染料之中,以使用偶氮系、呫噸系、蒽醌系亦或酞藍素系的酸性染料為較佳。
該等的染料係可單獨使用、或可混合2種以上來使用。
Among these dyes, azo-based, xanthene-based, anthraquinone-based, or phthalocyanine-based acid dyes are preferably used.
These dye systems can be used alone or in combination of two or more.

作為顏料的例子,可舉例如C.I.Pigment Yellow1、3、12、13、14、15、16、17、20、24、31、53、83、86、93、94、109、110、117、125、128、137、138、139、147、148、150、153、154、166、173、194、214等的黃色顏料;C.I.Pigment Orange13、31、36、38、40、42、43、51、55、59、61、64、65、71、73等的橘色顏料;C.I.Pigment Red9、97、105、122、123、144、149、166、168、176、177、180、192、209、215、216、224、242、254、255、264、265等的紅色顏料;C.I.Pigment Blue15、15:3、15:4、15:6、60等的藍色顏料;C.I.Pigment violet 1、19、23、29、32、36、38等的violet 色顏料;C.I.Pigment Green7、36、58等的綠色顏料;C.I.Pigment Brown 23、25等的褐色顏料;苯胺黑、苝黑、鈦黑、花藍黑、木質素黑、內醯胺系有機黑、RGB黑、碳黑、氧化鐵等的黑色顏料等。Examples of pigments include CIPigment Yellow1, 3, 12, 13, 14, 15, 16, 17, 20, 24, 31, 53, 83, 86, 93, 94, 109, 110, 117, 125, 128, 137, 138, 139, 147, 148, 150, 153, 154, 166, 173, 194, 214 and other yellow pigments; CIPigment Orange 13, 31, 36, 38, 40, 42, 43, 51, 55, Orange pigments of 59, 61, 64, 65, 71, 73, etc .; CIPigment Red 9, 97, 105, 122, 123, 144, 149, 166, 168, 176, 177, 180, 192, 209, 215, 216 , 224, 242, 254, 255, 264, 265 and other red pigments; CIPigment Blue 15, 15: 3, 15: 4, 15: 6, 60 and other blue pigments; CIPigment violet 1, 19, 23, 29 , 32, 36, 38 and other violet pigments; CIPigment Green 7, 36, 58 and other green pigments; CIPigment Brown 23 and 25 and other brown pigments; aniline black, black, titanium black, flower blue black, lignin Black, black pigments such as organic amine organic black, RGB black, carbon black, iron oxide, etc.

該等的顏料係可單獨使用、或可混合2種以上來使用。
就具備本實施形態的感光性樹脂組成物的樹脂硬化膜的圖像顯示裝置的光學密度之觀點而言,作為黑色顏料係以併用無機黑色顏料與有機黑色顏料為較佳,以併用碳黑與內醯胺系有機黑為又較佳。
These pigments can be used alone or in combination of two or more.
From the viewpoint of the optical density of an image display device including a resin cured film of the photosensitive resin composition of this embodiment, it is preferable to use an inorganic black pigment and an organic black pigment together as a black pigment, and to use a combination of carbon black and Lactamamine organic black is more preferred.

作為著色劑(D)若包含顏料時,就使感光性樹脂組成物中的顏料的分散性提升之觀點而言,感光性樹脂組成物係可含有周知的分散劑。分散劑的含有量,可因應所使用的顏料等的種類來進行適宜設定。When a pigment is contained as a coloring agent (D), the photosensitive resin composition system can contain a well-known dispersing agent from a viewpoint of improving the dispersibility of the pigment in a photosensitive resin composition. The content of the dispersant can be appropriately set according to the type of pigment and the like to be used.

作為分散劑,因為經時的分散穩定性為優異,故以使用高分子分散劑為較佳。高分子分散劑係可任意地選擇,可舉例如聚胺基甲酸酯系分散劑、聚乙烯亞胺系分散劑、聚氧乙烯烷基醚系分散劑、聚氧乙二醇二酯系分散劑、去水山梨醇脂肪族酯系分散劑、脂肪族改質酯系分散劑等。作為高分子分散劑,可使用以EFKA(註冊商標、BASF JAPAN公司製)、Disperbyk(註冊商標、BYK公司製)、DISPARLON(註冊商標、楠本化成股份有限公司製)、SOLSPERSE(註冊商標、Zeneca公司製)等的商品名所市售種類。As a dispersant, since the dispersion stability over time is excellent, it is preferable to use a polymer dispersant. The polymer dispersant system can be arbitrarily selected, and examples thereof include a polyurethane-based dispersant, a polyethyleneimine-based dispersant, a polyoxyethylene alkyl ether-based dispersant, and a polyoxyethylene glycol diester-based dispersion. Agents, sorbitan fatty ester-based dispersants, aliphatic modified ester-based dispersants, and the like. As the polymer dispersant, EFKA (registered trademark, manufactured by BASF JAPAN), Disperbyk (registered trademark, manufactured by BYK), DISPARLON (registered trademark, manufactured by Kusumoto Chemical Co., Ltd.), and SOLSPERSE (registered trademark, Zeneca) can be used. Types) and other commercially available types.

<反應性稀釋劑(E)>
本實施形態的感光性樹脂組成物,除了樹脂(A) 、溶劑(B)、光聚合起始劑(C)及著色劑(D)之外,亦可含有反應性稀釋劑(E)。
反應性稀釋劑(E)係分子內具有至少1個的乙烯性不飽和基之化合物,以具有多個的乙烯性不飽和基之化合物為較佳。
<Reactive Diluent (E)>
The photosensitive resin composition of this embodiment may contain a reactive diluent (E) in addition to the resin (A), the solvent (B), the photopolymerization initiator (C), and the coloring agent (D).
The reactive diluent (E) is a compound having at least one ethylenically unsaturated group in the molecule, and a compound having a plurality of ethylenically unsaturated groups is preferred.

感光性樹脂組成物係藉由包含反應性稀釋劑(E),而使感光性樹脂組成物的黏度及感度的調整變得容易。又,若將包含反應性稀釋劑(E)之感光性樹脂組成物的樹脂硬化膜,使用作為黑色矩陣、彩色濾光片、黑色柱狀間隔件時,樹脂硬化膜的強度會變得良好,故為較佳。又,將包含反應性稀釋劑(E)之感光性樹脂組成物,塗佈至樹脂硬化膜的被形成面上並進行曝光後,經顯影所形成的樹脂硬化膜與被形成面的密著性為良好,故為較佳。The photosensitive resin composition contains a reactive diluent (E), which makes it easy to adjust the viscosity and sensitivity of the photosensitive resin composition. When a resin cured film of a photosensitive resin composition containing a reactive diluent (E) is used as a black matrix, a color filter, and a black columnar spacer, the strength of the resin cured film becomes good. It is better. In addition, after the photosensitive resin composition containing the reactive diluent (E) is applied to the formed surface of the resin cured film and exposed, the adhesion between the formed resin cured film and the formed surface is developed. For good, it is better.

作為反應性稀釋劑(E)所使用的單官能單體(僅具有一個的乙烯性不飽和鍵的單體),可舉例如(甲基)丙烯醯胺、羥甲基(甲基)丙烯醯胺、甲氧基甲基(甲基)丙烯醯胺、乙氧基甲基(甲基)丙烯醯胺、丙氧基甲基(甲基)丙烯醯胺、丁氧基甲氧基甲基(甲基)丙烯醯胺、(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-羥基丙酯、(甲基)丙烯酸4-羥基丁酯、(甲基)丙烯酸2-苯氧基-2-羥基丙酯、2-(甲基)丙烯醯氧基-2-羥基丙基鄰苯二甲酸酯、丙三醇單(甲基)丙烯酸酯、(甲基)丙烯酸四氫糠基酯、(甲基)丙烯酸縮水甘油酯、(甲基)丙烯酸2,2,2-三氟乙酯、(甲基)丙烯酸2,2,3,3-四氟丙酯、鄰苯二甲酸衍生物的半(甲基)丙烯酸酯等的(甲基)丙烯酸酯化合物;苯乙烯、α-甲基苯乙烯、α-氯甲基苯乙烯、乙烯基甲苯等的芳香族乙烯基化合物;乙酸乙烯酯、丙酸乙烯酯等的羧酸酯等。該等的單官能單體係可單獨使用、或可使用2種以上。Examples of the monofunctional monomer (monomer having only one ethylenically unsaturated bond) used as the reactive diluent (E) include (meth) acrylamide, hydroxymethyl (meth) acrylamine Amine, methoxymethyl (meth) acrylamide, ethoxymethyl (meth) acrylamide, propoxymethyl (meth) acrylamide, butoxymethoxymethyl ( (Meth) acrylamide, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, 2- (meth) acrylate 2- Hydroxyethyl ester, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 2-phenoxy-2-hydroxypropyl (meth) acrylate, 2- (meth) propylene Ethoxy-2-hydroxypropyl phthalate, glycerol mono (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, glycidyl (meth) acrylate, (methyl ) (Methyl) such as 2,2,2-trifluoroethyl acrylate, 2,2,3,3-tetrafluoropropyl (meth) acrylate, semi- (meth) acrylate of phthalic acid derivatives, etc. ) Acrylate compounds; styrene, α-methylstyrene, α-chloromethylstyrene, vinyl toluene Aromatic vinyl compounds; vinyl acetate, vinyl propionate and the like carboxylic acid ester. These monofunctional monosystems can be used alone, or two or more kinds can be used.

作為反應性稀釋劑(E)所使用的多官能單體(具有多個的乙烯性不飽和鍵的單體),可舉例如乙二醇二(甲基)丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、四乙二醇二(甲基)丙烯酸酯、丙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、丁二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、甘油二(甲基)丙烯酸酯、季戊四醇二(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、2,2-雙(4-(甲基)丙烯醯氧基二乙氧基苯基)丙烷、2,2-雙(4-(甲基)丙烯醯氧基聚乙氧基苯基)丙烷、2-羥基-3-(甲基)丙烯醯氧基丙基(甲基)丙烯酸酯、乙二醇二縮水甘油醚二(甲基)丙烯酸酯、二乙二醇二縮水甘油醚二(甲基)丙烯酸酯、鄰苯二甲酸二縮水甘油酯二(甲基)丙烯酸酯、甘油三丙烯酸酯、甘油聚縮水甘油醚聚(甲基)丙烯酸酯、胺基甲酸酯(甲基)丙烯酸酯(即,甲苯二異氰酸酯)、三甲基六亞甲基二異氰酸酯與六亞甲基二異氰酸酯等與(甲基)丙烯酸2-羥基乙酯的反應物、參(羥基乙基)異氰脲酸酯的三(甲基)丙烯酸酯等的(甲基)丙烯酸酯化合物;二乙烯基苯、鄰苯二甲酸二烯丙酯、苯膦酸二烯丙基酯等的芳香族乙烯基化合物;己二酸二乙烯基酯等的二羧酸酯化合物;三聚氰酸三烯丙酯、亞甲基雙(甲基)丙烯醯胺、(甲基)丙烯醯胺亞甲基醚、多元醇與N-羥甲基(甲基)丙烯醯胺的縮合物。該等的多官能單體係可單獨使用、或可使用2種以上。Examples of the polyfunctional monomer (a monomer having a plurality of ethylenically unsaturated bonds) used as the reactive diluent (E) include ethylene glycol di (meth) acrylate and diethylene glycol di ( (Meth) acrylate, tetraethylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, polypropylene glycol di (meth) acrylate, butanediol di (meth) acrylate, neopentyl Glycol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, glycerol di (meth) acrylate, pentaerythritol di (meth) acrylate (Meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate, 2,2-bis (4- (meth) acrylic acid) Didiethoxyphenyl) propane, 2,2-bis (4- (meth) acryloxypolyethoxyphenyl) propane, 2-hydroxy-3- (meth) acryloxypropane (Meth) acrylate, ethylene glycol diglycidyl ether di (meth) acrylate, diethylene glycol diglycidyl ether di (meth) acrylate, phthalic acid diglycidyl bis (methyl) Base) acrylate, Oil triacrylate, glycerol polyglycidyl ether poly (meth) acrylate, urethane (meth) acrylate (i.e., toluene diisocyanate), trimethylhexamethylene diisocyanate, and hexamethylene (Meth) acrylic acid ester compounds such as reactants with 2-hydroxyethyl (meth) acrylate and the like, and (meth) acrylic acid compounds such as tris (meth) acrylate of ginsyl (hydroxyethyl) isocyanurate; Aromatic vinyl compounds such as benzene, diallyl phthalate, diallyl phenylphosphonate, etc .; dicarboxylic acid compounds such as divinyl adipate; triallyl cyanurate Ester, methylene bis (meth) acrylamide, (meth) acrylamide methylene ether, polycondensate of polyhydric alcohol and N-methylol (meth) acrylamide. These polyfunctional monosystems can be used alone or in combination of two or more.

進而,本實施形態的感光性樹脂組成物,在不損及本發明之效果的範圍內,亦可含有偶合劑、調平劑、熱聚合抑制劑等的周知的添加劑。作為偶合劑,可舉例如KBM-403(3-環氧丙氧基丙基三乙氧基矽烷、Shinetsu Silicone製)等。該等的添加劑的含有量只要是不損及本發明之效果的範圍內即可,並無特別限定。Furthermore, the photosensitive resin composition of this embodiment may contain well-known additives, such as a coupling agent, a leveling agent, and a thermal polymerization inhibitor, in the range which does not impair the effect of this invention. Examples of the coupling agent include KBM-403 (3-glycidoxypropyltriethoxysilane, manufactured by Shinetsu Silicone) and the like. The content of these additives is not particularly limited as long as it is within a range that does not impair the effect of the present invention.

本實施形態的感光性樹脂組成物係以含有樹脂(A)1~20質量%、溶劑(B)50~94質量%、光聚合起始劑(C)0.01~5質量%及著色劑(D)3~30質量%為較佳。
又,若本實施形態的感光性樹脂組成物包含反應性稀釋劑(E)時,反應性稀釋劑(E)的含有量係以1~20質量%為較佳。
The photosensitive resin composition of this embodiment contains 1 to 20% by mass of the resin (A), 50 to 94% by mass of the solvent (B), 0.01 to 5% by mass of the photopolymerization initiator (C), and a coloring agent (D ) 3 to 30% by mass is preferred.
When the photosensitive resin composition of the present embodiment contains a reactive diluent (E), the content of the reactive diluent (E) is preferably 1 to 20% by mass.

相對於感光性樹脂組成物整體,樹脂(A)的含有量係以1~20質量%為較佳,以5~15質量%為又較佳。若樹脂(A)的含有量為1質量%以上時,將成為具有良好的光硬化性之感光性樹脂組成物,故為較佳。另一方面,若樹脂(A)的含有量為20質量%以下時,將成為具有良好的塗佈性之感光性樹脂組成物,故為較佳。The content of the resin (A) is preferably 1 to 20% by mass, and more preferably 5 to 15% by mass with respect to the entire photosensitive resin composition. When the content of the resin (A) is 1% by mass or more, a photosensitive resin composition having good photocurability is preferable, and therefore it is preferable. On the other hand, when the content of the resin (A) is 20% by mass or less, a photosensitive resin composition having good coatability is preferable, and therefore, it is preferable.

相對於感光性樹脂組成物整體,溶劑(B)的含有量係以50~94質量%為較佳,以60~90質量%為又較佳。若溶劑(B)的含有量為50質量%以上時,將成為具有良好的塗佈性之感光性樹脂組成物,故為較佳。另一方面,若溶劑(B)的含有量為94質量%以下時,藉由塗佈感光性樹脂組成物而可得到具有充分膜厚的塗膜,故為較佳。The content of the solvent (B) is preferably 50 to 94% by mass, and more preferably 60 to 90% by mass with respect to the entire photosensitive resin composition. When the content of the solvent (B) is 50% by mass or more, a photosensitive resin composition having good coatability is preferable, and therefore it is preferable. On the other hand, when the content of the solvent (B) is 94% by mass or less, a coating film having a sufficient film thickness can be obtained by applying the photosensitive resin composition, and therefore, it is preferable.

相對於感光性樹脂組成物整體,光聚合起始劑(C)的含有量係以0.01~5質量%為較佳,以0.1~2質量%為又較佳。若光聚合起始劑(C)的含有量為0.01質量%以上時,感光性樹脂組成物的光硬化性會變得良好,故為較佳。另一方面,若光聚合起始劑(C)的含有量為5質量%以下時,於將感光性樹脂組成物進行曝光並顯影後,將不易產生殘渣,故為較佳。The content of the photopolymerization initiator (C) is preferably 0.01 to 5% by mass with respect to the entire photosensitive resin composition, and still more preferably 0.1 to 2% by mass. When the content of the photopolymerization initiator (C) is 0.01% by mass or more, the photocurability of the photosensitive resin composition is improved, and therefore it is preferable. On the other hand, if the content of the photopolymerization initiator (C) is 5% by mass or less, it is preferred that residues are unlikely to occur after the photosensitive resin composition is exposed and developed.

相對於感光性樹脂組成物整體,著色劑(D)的含有量係以3~30質量%為較佳,以5~20質量%為又較佳。若著色劑(D)的含有量為3質量%以上時,感光性樹脂組成物的樹脂硬化膜將成為具有遮光性,故為較佳。另一方面,若著色劑(D)的含有量為30質量%以下時,於將感光性樹脂組成物進行曝光並顯影後,將不易產生殘渣,故為較佳。The content of the colorant (D) is preferably 3 to 30% by mass, and more preferably 5 to 20% by mass with respect to the entire photosensitive resin composition. When the content of the colorant (D) is 3% by mass or more, the resin cured film of the photosensitive resin composition is preferred to have light-shielding properties. On the other hand, when the content of the colorant (D) is 30% by mass or less, it is preferred that residues are unlikely to occur after the photosensitive resin composition is exposed and developed.

若感光性樹脂組成物包含反應性稀釋劑(E)時,反應性稀釋劑(E)的含有量係以1~20質量%為較佳,以2~10質量%為又較佳。若反應性稀釋劑(E)的含有量為1質量%以上時,將成為具有良好的硬化性之感光性樹脂組成物,故為較佳。另一方面,若反應性稀釋劑(E)的含有量為20質量%以下時,於將感光性樹脂組成物進行曝光並顯影後,將不易產生殘渣,故為較佳。When the photosensitive resin composition contains a reactive diluent (E), the content of the reactive diluent (E) is preferably 1 to 20% by mass, and more preferably 2 to 10% by mass. When the content of the reactive diluent (E) is 1% by mass or more, a photosensitive resin composition having good curability is preferable, and therefore it is preferable. On the other hand, when the content of the reactive diluent (E) is 20% by mass or less, it is preferred that residues are unlikely to occur after the photosensitive resin composition is exposed and developed.

[感光性樹脂組成物的製造方法]
接下來,對於製造本實施形態的感光性樹脂組成物的方法來進行說明。
本實施形態的感光性樹脂組成物係可藉由使用周知的混合裝置,將本實施形態中任一之樹脂(A)、溶劑(B)、光聚合起始劑(C)、著色劑(D)及因應所需所含有的反應性稀釋劑(E)、分散劑、添加劑中任一種以上的成分進行混合的方法而來製造。
[Manufacturing method of photosensitive resin composition]
Next, the method of manufacturing the photosensitive resin composition of this embodiment is demonstrated.
The photosensitive resin composition of this embodiment can use any of the resin (A), the solvent (B), the photopolymerization initiator (C), and the colorant (D) in this embodiment by using a well-known mixing device. ) And a method in which any one or more components of the reactive diluent (E), dispersant, and additive contained are mixed as required.

本實施形態的感光性樹脂組成物係亦可藉由預先調製包含樹脂(A)與溶劑(B)之組成物,之後,在上述之組成物中進而加入光聚合起始劑(C)、著色劑(D)及任意成分的反應性稀釋劑(E)、分散劑、添加劑中任一種以上的成分,並進行混合的方法而來製造。The photosensitive resin composition of this embodiment can also be prepared in advance by a composition containing a resin (A) and a solvent (B), and then a photopolymerization initiator (C) and coloring can be added to the above composition. The agent (D) and any one or more components of a reactive diluent (E), a dispersant, and an additive are produced by a method of mixing.

包含樹脂(A)與溶劑(B)之組成物,可藉由例如下述之方法來製造:從用來合成樹脂(A)的反應結束後的樹脂溶液中離析樹脂(A),對該樹脂(A)添加溶劑(B)並進行混合。
本實施形態中,不一定需要從用來合成樹脂(A)的反應結束後的樹脂溶液中離析目標物之樹脂(A)。因此,作為包含樹脂(A)與溶劑(B)之組成物,無需在用來合成樹脂(A)的反應結束之時間點將樹脂溶液中所包含的溶媒從樹脂溶液中分離,而可直接使用反應結束後的樹脂溶液。又,作為包含樹脂(A)與溶劑(B)之組成物,亦可使用添加其他的溶劑至反應結束後的樹脂溶液中並進行混合者。
The composition containing the resin (A) and the solvent (B) can be produced, for example, by a method in which the resin (A) is isolated from the resin solution after the reaction for synthesizing the resin (A), and the resin (A) The solvent (B) is added and mixed.
In this embodiment, it is not always necessary to isolate the target resin (A) from the resin solution after the reaction for synthesizing the resin (A). Therefore, as the composition containing the resin (A) and the solvent (B), it is not necessary to separate the solvent contained in the resin solution from the resin solution at the time point when the reaction for synthesizing the resin (A) is completed, and the reaction can be used directly. After the resin solution. In addition, as the composition containing the resin (A) and the solvent (B), another solvent may be added to the resin solution after the reaction and mixed.

本實施形態的感光性樹脂組成物包含本實施形態的樹脂(A),因而可得到具有優異的顯影性、且著色劑分散性及耐溶劑性為良好並具有高的彈性回復率的硬化膜。因此,本實施形態的感光性樹脂組成物可適合作為黑色矩陣、彩色濾光片、黑色柱狀間隔件的材料。
又,本實施形態的感光性樹脂組成物,即使是具有良好的著色劑分散性,並充分地包含黑色的著色劑(D),但仍可充分地滿足顯影性等的一般的特性,而可形成對於被形成面的密著性為良好的樹脂硬化膜。因此,藉由本實施形態的感光性樹脂組成物,可形成對於被形成面的密著性為良好並具有充分的遮光性的黑色圖型。
Since the photosensitive resin composition of this embodiment contains the resin (A) of this embodiment, a cured film having excellent developability, good colorant dispersibility and solvent resistance, and high elastic recovery can be obtained. Therefore, the photosensitive resin composition of this embodiment is suitable as a material for a black matrix, a color filter, and a black columnar spacer.
In addition, the photosensitive resin composition of this embodiment can satisfactorily satisfy general characteristics such as developability even if it has a good toner dispersibility and sufficiently contains a black toner (D). A resin cured film having good adhesion to the surface to be formed is formed. Therefore, the photosensitive resin composition according to this embodiment can form a black pattern with good adhesion to the surface to be formed and sufficient light-shielding properties.

[樹脂硬化膜]
本實施形態的樹脂硬化膜係使本實施形態的感光性樹脂組成物光硬化的樹脂硬化膜。
本實施形態的樹脂硬化膜,著色劑分散性、耐溶劑性及彈性回復率為良好,因此適合作為圖像顯示裝置的構件的黑色矩陣、彩色濾光片、黑色柱狀間隔件。
[Resin hardened film]
The resin-cured film of this embodiment is a resin-cured film that photocures the photosensitive resin composition of this embodiment.
Since the resin cured film of this embodiment has good colorant dispersibility, solvent resistance, and elastic recovery, it is suitable as a black matrix, a color filter, and a black columnar spacer as a member of an image display device.

[樹脂硬化膜的製造方法]
本實施形態的樹脂硬化膜係可藉由例如以下所示之方法來製造。
首先,將感光性樹脂組成物塗佈至樹脂硬化膜的被形成面上,並形成樹脂層(塗膜)。接下來,隔著指定圖型的光罩,對於樹脂層進行曝光,使曝光部分光硬化。接下來,利用顯影液對於樹脂層的未曝光部分進行顯影,並製成具有指定圖型的樹脂硬化膜。之後,因應所需進行樹脂硬化膜的後烘烤(熱處理)。
對於樹脂層進行曝光時,亦可使用指定圖型的半色調光罩。此情形時,利用顯影液將未曝光部分及半曝光部分進行顯影,製成具有指定圖型的樹脂硬化膜。
[Manufacturing method of resin hardened film]
The resin cured film system of this embodiment can be manufactured by the method shown below, for example.
First, a photosensitive resin composition is applied to a formation surface of a resin cured film, and a resin layer (coating film) is formed. Next, the resin layer is exposed through a photomask of a predetermined pattern to harden the exposed portion. Next, the unexposed portion of the resin layer is developed using a developing solution, and a resin hardened film having a predetermined pattern is formed. After that, post-baking (heat treatment) of the resin cured film is performed as necessary.
When exposing the resin layer, a halftone mask with a specified pattern can also be used. In this case, the unexposed portion and the semi-exposed portion are developed with a developing solution to produce a resin-hardened film having a predetermined pattern.

作為塗佈感光性樹脂組成物的方法,並無特別限定,可舉例如網板印刷法、輥塗覆法、簾幕塗佈法、噴塗法、旋轉塗佈法等。
於塗佈感光性樹脂組成物後,因應所需藉由使用循環式烘烤箱、紅外線加熱器、加熱板等的加熱手段來進行加熱,亦可使樹脂層中所包含的溶劑(B)揮發。塗佈後的加熱條件並無特別限定,可因應感光性樹脂組成物的組成來進行適宜設定即可。例如,塗佈後的加熱溫度係可設定50℃~120℃,加熱時間係可設為30秒~30分鐘。
The method for applying the photosensitive resin composition is not particularly limited, and examples thereof include a screen printing method, a roll coating method, a curtain coating method, a spray coating method, and a spin coating method.
After coating the photosensitive resin composition, if necessary, heating is performed by using a heating means such as a circulating baking oven, an infrared heater, or a hot plate, and the solvent (B) contained in the resin layer may be volatilized. . The heating conditions after coating are not particularly limited, and may be appropriately set in accordance with the composition of the photosensitive resin composition. For example, the heating temperature after coating can be set from 50 ° C to 120 ° C, and the heating time can be set from 30 seconds to 30 minutes.

作為將樹脂層進行曝光的方法,並無特別限定,可舉例如照射紫外線、準分子雷射光等的活性能量線的方法。
照射在樹脂層的能量線量,可因應感光性樹脂組成物的組成來進行適宜設定即可。例如,照射在樹脂層的能量線量係可設為30~2000mJ/cm2 ,但並不被限定於該範圍內。
作為使用於曝光的光源,並無特別限定,可任意地選擇低壓水銀燈、中壓水銀燈、高壓水銀燈、氙氣燈、金屬鹵素燈等來使用。
The method of exposing the resin layer is not particularly limited, and examples thereof include a method of irradiating active energy rays such as ultraviolet rays and excimer laser light.
The amount of energy rays irradiated onto the resin layer may be appropriately set in accordance with the composition of the photosensitive resin composition. For example, the amount of energy rays irradiated onto the resin layer may be 30 to 2000 mJ / cm 2 , but it is not limited to this range.
The light source used for the exposure is not particularly limited, and a low-pressure mercury lamp, a medium-pressure mercury lamp, a high-pressure mercury lamp, a xenon lamp, a metal halide lamp, or the like can be arbitrarily selected for use.

作為使用於顯影的顯影液,為了得到優異的顯影性,以使用鹼顯影液為較佳。作為鹼顯影液,可舉例如碳酸鈉、碳酸鉀、碳酸鈣、氫氧化鈉、氫氧化鉀等的水溶液;乙基胺、二乙基胺、二甲基乙醇胺等的胺系化合物的水溶液;四甲基銨、3-甲基-4-胺基-N,N-二乙基苯胺、3-甲基-4-胺基-N-乙基-N-β-羥基乙基苯胺、3-甲基-4-胺基-N-乙基-N-β-甲烷磺醯胺乙基苯胺、3-甲基-4-胺基-N-乙基-N-β-甲氧基乙基苯胺及該等的硫酸鹽、鹽酸鹽或p-甲苯磺酸鹽等的p-苯二胺系化合物的水溶液等。
因應所需,顯影液中亦可包含消泡劑、界面活性劑等。
As a developing solution used for development, in order to obtain excellent developability, it is preferable to use an alkali developing solution. Examples of the alkaline developer include aqueous solutions of sodium carbonate, potassium carbonate, calcium carbonate, sodium hydroxide, and potassium hydroxide; aqueous solutions of amine-based compounds such as ethylamine, diethylamine, and dimethylethanolamine; four Methylammonium, 3-methyl-4-amino-N, N-diethylaniline, 3-methyl-4-amino-N-ethyl-N-β-hydroxyethylaniline, 3-methyl Methyl-4-amino-N-ethyl-N-β-methanesulfonamide ethylaniline, 3-methyl-4-amino-N-ethyl-N-β-methoxyethylaniline and An aqueous solution of such a p-phenylenediamine-based compound such as a sulfate, a hydrochloride, or a p-toluenesulfonate.
According to need, the developing solution may also include a defoaming agent, a surfactant, and the like.

利用顯影液進行顯影後,以將具有指定圖型的樹脂硬化膜進行水洗並使其乾燥為較佳。
又,於利用顯影液進行顯影後,以進行具有指定圖型的樹脂硬化膜的後烘烤(熱處理)為較佳。藉由進行後烘烤,從而可更增進樹脂硬化膜的硬化。作為後烘烤之條件並無特別限定,可任意地選擇,因應感光性樹脂組成物的組成來進行適宜設定即可。例如,後烘烤的加熱溫度係可設為130℃~250℃。又,後烘烤的加熱時間係以10分~4小時為較佳,又較佳為20分~2小時。
After developing with a developing solution, it is preferable that the resin cured film having a predetermined pattern is washed with water and dried.
In addition, after developing with a developing solution, post-baking (heat treatment) of a resin-hardened film having a predetermined pattern is preferably performed. By performing the post-baking, the curing of the resin cured film can be further improved. The conditions for the post-baking are not particularly limited, and can be arbitrarily selected, and may be appropriately set in accordance with the composition of the photosensitive resin composition. For example, the post-baking heating temperature can be set to 130 ° C to 250 ° C. The post-baking heating time is preferably 10 minutes to 4 hours, and more preferably 20 minutes to 2 hours.

[圖像顯示裝置]
本實施形態的圖像顯示裝置具備本實施形態的樹脂硬化膜。作為圖像顯示裝置的具體例,可舉例如液晶顯示裝置、有機EL顯示裝置等。
作為圖像顯示裝置,例如,選自黑色矩陣、彩色濾光片、黑色柱狀間隔件之1種以上的構件係以利用本實施形態的樹脂硬化膜來形成者為較佳。
[Image display device]
The image display device of this embodiment includes the resin cured film of this embodiment. Specific examples of the image display device include a liquid crystal display device and an organic EL display device.
As the image display device, for example, one or more members selected from the group consisting of a black matrix, a color filter, and a black columnar spacer are preferably formed by using the resin cured film of this embodiment.

作為形成樹脂硬化膜的被形成面的基材的材質,並無特別限定,可舉例如在玻璃、矽、聚碳酸酯、聚酯、聚醯胺、聚醯胺醯亞胺、聚醯亞胺、鋁、印刷配線基板等的表面上形成有配線圖型的基板、陣列基板等。The material of the base material forming the formed surface of the resin cured film is not particularly limited, and examples thereof include glass, silicon, polycarbonate, polyester, polyimide, polyimide, and polyimide. A wiring pattern substrate, an array substrate, and the like are formed on the surface of aluminum, printed wiring substrate, and the like.

本實施形態的圖像顯示裝置的製造方法,只要是包含利用上述之製造方法所形成的本實施形態的樹脂硬化膜的步驟即可,關於利用樹脂硬化膜所形成的構件以外的構件,則可根據常規方法來予以製造。The method of manufacturing the image display device of this embodiment may be any process as long as it includes a step of the resin cured film of this embodiment formed by the above-mentioned manufacturing method, and members other than those formed by the resin cured film may be used. It is manufactured according to a conventional method.

使本實施形態的感光性樹脂組成物硬化的樹脂硬化膜係具有優異的顯影性、且著色劑分散性及耐溶劑性為良好並具有高的彈性回復率。因此,適合作為圖像顯示裝置中所具備的黑色矩陣、彩色濾光片、黑色柱狀間隔件的材料。

[實施例]
The resin cured film system for curing the photosensitive resin composition of the present embodiment has excellent developability, has good colorant dispersibility and solvent resistance, and has a high elastic recovery rate. Therefore, it is suitable as a material of a black matrix, a color filter, and a black columnar spacer included in an image display device.

[Example]

以下,參考實施例並詳細地說明本發明,但本發明不因實施例而被限定。Hereinafter, the present invention will be described in detail with reference to examples, but the present invention is not limited by the examples.

<實施例1-1>
(第1步驟)
在具備有攪拌裝置、滴液漏斗、冷凝器、溫度計及氣體導入管的燒瓶中,加入作為溶媒的丙二醇單甲基醚乙酸酯98g、作為具有2個以上的環氧基之環氧化合物(a-2)的雙酚茀二縮水甘油醚(BPFG)100g(環氧基的莫耳數0.38莫耳)、作為具有3個以上的酸基之化合物(a-3)的1,2,4-環己烷三羧酸(CHTC)72g(酸基的莫耳數1莫耳)及作為觸媒的三苯基膦(triphenylphosphine)0.7g,一邊吹入空氣一邊攪拌燒瓶內,使其升溫至120℃並反應2小時,從而合成樹脂前驅物。
<Example 1-1>
(Step 1)
In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer, and a gas introduction tube, 98 g of propylene glycol monomethyl ether acetate as a solvent and an epoxy compound having two or more epoxy groups ( a-2) 100 g of bisphenol diglycidyl ether (BPFG) (mole number of epoxy group 0.38 mol), 1, 2, 4 as compound (a-3) having three or more acid groups -72 g of cyclohexane tricarboxylic acid (CHTC) (mole number of acid group 1 mol) and 0.7 g of triphenylphosphine as a catalyst, agitate the inside of the flask while blowing air to raise the temperature to It reacted at 120 degreeC for 2 hours, and the resin precursor was synthesize | combined.

(第2步驟)
接下來,將作為聚合抑制劑的丁基羥基甲苯0.7g溶解在作為僅具有1個與酸基反應的官能基之不飽和單體(a-1)的甲基丙烯酸縮水甘油酯(GMA)56.8g(與酸基反應的官能基(環氧基)為莫耳數0.4莫耳)中,將此者由滴液漏斗經10分鐘滴入至已合成的樹脂前驅物的燒瓶中。滴入結束後,以120℃進而攪拌2小時,從而合成實施例1-1的樹脂(A)。
(Step 2)
Next, 0.7 g of butylhydroxytoluene as a polymerization inhibitor was dissolved in glycidyl methacrylate (GMA) 56.8 as an unsaturated monomer (a-1) having only one functional group that reacts with an acid group. g (the functional group (epoxy group) that reacts with an acid group is 0.4 moles), and this is dropped into the flask of the synthesized resin precursor from the dropping funnel over 10 minutes. After completion of the dropwise addition, the resin (A) of Example 1-1 was synthesized by stirring at 120 ° C for 2 hours.

在反應結束後的樹脂溶液中,加入作為溶劑(B)的丙二醇單甲基醚乙酸酯並進行混合,從而製成包含樹脂(A)與溶劑(B)的調製溶液(固形分濃度40質量%)。尚,所謂固形分,係指以130℃將組成物加熱2小時的加熱殘留成分之涵義,調製溶液的固形分係以樹脂(A)為主成分。To the resin solution after the reaction, propylene glycol monomethyl ether acetate as a solvent (B) was added and mixed to prepare a prepared solution (solid content concentration: 40 mass) containing the resin (A) and the solvent (B). %). The solid content refers to the meaning of the heating residual component that is heated at 130 ° C for 2 hours, and the solid content of the preparation solution is based on the resin (A) as the main component.

<實施例2-1>
採用與實施例1-1相同之方式來進行第1步驟,從而合成樹脂前驅物。

(第2步驟)
將作為聚合抑制劑的丁基羥基甲苯0.7g溶解在作為僅具有1個與酸基反應的官能基之不飽和單體(a-1)的甲基丙烯酸縮水甘油酯(GMA)56.8g(與酸基反應的官能基(環氧基)為莫耳數0.4莫耳)中,將此者由滴液漏斗經10分鐘滴入至已合成的樹脂前驅物的燒瓶中。滴入結束後,以120℃進而攪拌2小時,加入作為具有酸酐基之化合物(a-4)的琥珀酸酐10g((a-4)中的與羥基反應的官能基數為(a-2)和(a-3)反應所生成的羥基量的25%),並以110℃攪拌30分,從而合成實施例2-1的樹脂(A)。
<Example 2-1>
The first step was performed in the same manner as in Example 1-1 to synthesize a resin precursor.

(Step 2)
0.76.8 g of butylhydroxytoluene as a polymerization inhibitor was dissolved in 56.8 g of glycidyl methacrylate (GMA) as an unsaturated monomer (a-1) having only one functional group that reacts with an acid group. The functional group (epoxy group) of the acid group reaction was 0.4 mol), and this was dropped into the flask of the synthesized resin precursor from the dropping funnel over 10 minutes. After the completion of the dropwise addition, the mixture was stirred at 120 ° C for 2 hours, and 10 g of succinic anhydride (a), which is an acid anhydride group-containing compound (in (a-4), the number of functional groups that react with the hydroxyl group are (a-2) (a-3) 25% of the amount of hydroxyl groups produced by the reaction), and stirred at 110 ° C for 30 minutes to synthesize the resin (A) of Example 2-1.

在反應結束後的樹脂溶液中,加入作為溶劑(B)的丙二醇單甲基醚乙酸酯並進行混合,採用與實施例1-1相同之方式,從而製成包含樹脂(A)與溶劑(B)的調製溶液(固形分濃度40質量%)。To the resin solution after the reaction, propylene glycol monomethyl ether acetate as a solvent (B) was added and mixed, and the resin (A) and the solvent (A) were prepared in the same manner as in Example 1-1. B) Prepared solution (solid content concentration: 40% by mass).

<實施例3-1、8-1、9-1、11-1、12-1、14-1>
作為僅具有1個的官能基之不飽和單體(a-1)、具有2個以上的環氧基之環氧化合物(a-2)、具有3個以上的酸基之化合物(a-3)、具有酸酐基之化合物(a-4),除了以表1或表2所示之使用量來使用表1或表2所示之材料以外,採用與實施例2-1相同之方式,從而合成實施例3-1、8-1、9-1、11-1、12-1、14-1的樹脂(A)。
在反應結束後的樹脂溶液中,加入作為溶劑(B)的丙二醇單甲基醚乙酸酯並進行混合,採用與實施例1-1相同之方式,從而製成包含樹脂(A)與溶劑(B)的調製溶液(固形分濃度40質量%)。
<Examples 3-1, 8-1, 9-1, 11-1, 12-1, 14-1>
Unsaturated monomer (a-1) having only one functional group, epoxy compound (a-2) having two or more epoxy groups, and compound (a-3) having three or more acid groups ). The compound (a-4) having an acid anhydride group is the same as that used in Example 2-1, except that the materials shown in Table 1 or Table 2 are used in the amounts shown in Table 1 or Table 2. The resins (A) of Examples 3-1, 8-1, 9-1, 11-1, 12-1, and 14-1 were synthesized.
To the resin solution after the reaction, propylene glycol monomethyl ether acetate as a solvent (B) was added and mixed, and the resin (A) and the solvent (A) were prepared in the same manner as in Example 1-1. B) Prepared solution (solid content concentration: 40% by mass).

<實施例4-1~7-1、10-1、13-1>
作為僅具有1個的官能基之不飽和單體(a-1)、具有2個以上的環氧基之環氧化合物(a-2)、具有3個以上的酸基之化合物(a-3),除了以表1或表2所示之使用量來使用表1或表2所示之材料,並因應所需以表1所示之使用量(括弧內的數值為官能基的莫耳數)來使用己二酸以外,採用與實施例1-1相同之方式,從而合成實施例4-1~7-1、10-1、13-1的樹脂(A)。
在反應結束後的樹脂溶液中,加入作為溶劑(B)的丙二醇單甲基醚乙酸酯並進行混合,並採用與實施例1-1相同之方式,從而製成包含樹脂(A)與溶劑(B)的調製溶液(固形分濃度40質量%)。
<Examples 4-1 to 7-1, 10-1, and 13-1>
Unsaturated monomer (a-1) having only one functional group, epoxy compound (a-2) having two or more epoxy groups, and compound (a-3) having three or more acid groups ), Except that the materials shown in Table 1 or Table 2 are used in the amount shown in Table 1 or Table 2, and the amount shown in Table 1 is used as required (the values in parentheses are the mole numbers of functional groups ) The resin (A) of Examples 4-1 to 7-1, 10-1, and 13-1 was synthesized in the same manner as in Example 1-1 except that adipic acid was used.
To the resin solution after the reaction, propylene glycol monomethyl ether acetate as a solvent (B) was added and mixed, and the resin (A) and the solvent were prepared in the same manner as in Example 1-1. (B) A prepared solution (solid content concentration: 40% by mass).

於表1及表2中,記載實施例1-1~14-1所使用的僅具有1個的官能基之不飽和單體(a-1)、具有2個以上的環氧基之環氧化合物(a-2)、具有3個以上的酸基之化合物(a-3)的材料與使用量。又,於表1及表2中,記載實施例2-1、3-1、8-1、9-1、11-1、12-1、14-1所使用的具有酸酐基之化合物(a-4)的材料與使用量。
於表1及表2中,(a-1)~(a-3)的欄位中括弧內的數值係(a-1)~(a-3)的官能基的莫耳數。
又,(a-4)的欄位中括弧內的數值,係「(a-4)中的與羥基反應的官能基數」對「(a-2)和(a-3)反應所生成的羥基量」之數值。
Tables 1 and 2 describe unsaturated monomers (a-1) having only one functional group and epoxy resins having two or more epoxy groups used in Examples 1-1 to 14-1. Materials and amounts of the compound (a-2) and the compound (a-3) having three or more acid groups. In addition, Tables 1 and 2 describe compounds (a) having an acid anhydride group used in Examples 2-1, 3-1, 8-1, 9-1, 11-1, 12-1, and 14-1. -4) materials and usage.
In Tables 1 and 2, the numerical values in parentheses in the fields of (a-1) to (a-3) are the mole numbers of the functional groups of (a-1) to (a-3).
In addition, the numerical value in parentheses in the field of (a-4) refers to "the number of functional groups that react with a hydroxyl group in (a-4)" versus "(a-2) and (a-3) the hydroxyl group formed by the reaction Value.

對於實施例1-1~14-1所合成的樹脂(A),依據以下所示之測定方法,來測定固形分的酸價、重量平均分子量、不飽和基當量。將該結果表示於表1及表2中。Regarding the resin (A) synthesized in Examples 1-1 to 14-1, the acid value, weight average molecular weight, and unsaturated group equivalent of the solid content were measured according to the measurement methods shown below. The results are shown in Tables 1 and 2.

<酸價的測定法>
根據JIS K6901 5.3.2,使用溴百里酚藍與酚紅(phenol red)的混合指示藥來進行測定。意味著將樹脂(A)1g中所包含之酸性成分進行中和時所需要的氫氧化鉀的mg數之涵義。
<Measurement method of acid value>
The measurement was performed according to JIS K6901 5.3.2 using a mixed indicator of bromothymol blue and phenol red. It means the meaning of mg of potassium hydroxide required when neutralizing the acid component contained in 1g of resin (A).

<不飽和基當量的測定法>
聚合性不飽和鍵的每莫耳數的聚合物的質量(g/莫耳),依據單體的使用量所算出的計算值。
<Method for measuring unsaturated group equivalents>
The mass (g / mole) of the polymer per mole of polymerizable unsaturated bonds is a calculated value based on the amount of monomer used.

<重量平均分子量(Mw)的測定法>
使用凝膠滲透層析法(GPC),藉由下述條件來進行測定之標準聚苯乙烯換算。
管柱:Shodex(註冊商標) LF-804+LF-804(昭和電工股份有限公司製)
管柱溫度:40℃
試樣:共聚物的0.2%四氫呋喃溶液
展開溶媒:四氫呋喃
檢測器:示差折射計(Shodex(註冊商標) RI-71S)(昭和電工股份有限公司製)
流速:1mL/min
<Method for measuring weight average molecular weight (Mw)>
The standard polystyrene conversion was measured using gel permeation chromatography (GPC) under the following conditions.
Column: Shodex (registered trademark) LF-804 + LF-804 (manufactured by Showa Denko Corporation)
Column temperature: 40 ℃
Sample: 0.2% tetrahydrofuran solution of copolymer Development solvent: tetrahydrofuran Detector: Differential refractometer (Shodex (registered trademark) RI-71S) (manufactured by Showa Denko Corporation)
Flow rate: 1mL / min

<比較例1-1>
在具備有攪拌裝置、滴液漏斗、冷凝器、溫度計及氣體導入管的燒瓶中,加入作為溶媒的丙二醇單甲基醚乙酸酯58g、雙酚茀89g、丙烯酸25g、作為觸媒的三苯基膦0.7g及作為聚合抑制劑的丁基羥基甲苯0.7g,一邊吹入空氣一邊攪拌燒瓶內,使其升溫至120℃並反應二小時。
<Comparative Example 1-1>
In a flask equipped with a stirring device, a dropping funnel, a condenser, a thermometer, and a gas introduction tube, 58 g of propylene glycol monomethyl ether acetate as a solvent, 89 g of bisphenol hydrazone, 25 g of acrylic acid, and triphenyl as a catalyst were added. 0.7 g of phosphine and 0.7 g of butylhydroxytoluene as a polymerization inhibitor were stirred in the flask while blowing air, and the temperature was raised to 120 ° C. and the reaction was carried out for two hours.

接下來,在同個燒瓶中,投入1,1’-雙環己烷-3,3’,4,4’-四羧酸-3,4:3’,4’-二酐22.2g,並以120℃進而攪拌2小時。進而,在燒瓶中,加入四氫鄰苯二甲酸酐25g,並以110℃攪拌30分,從而合成比較例1-1的樹脂(A)。
在反應結束後的樹脂溶液中,加入作為溶劑(B)的丙二醇單甲基醚乙酸酯並進行混合,採用與實施例1-1相同之方式,從而製成包含樹脂(A)與溶劑(B)的調製溶液(固形分濃度40質量%)。
Next, in the same flask, put 22.2 g of 1,1'-bicyclohexane-3,3 ', 4,4'-tetracarboxylic acid-3,4: 3', 4'-dianhydride, and It stirred at 120 degreeC for 2 hours. Furthermore, 25 g of tetrahydrophthalic anhydride was added to the flask, and it stirred at 110 degreeC for 30 minutes, and the resin (A) of the comparative example 1-1 was synthesized.
To the resin solution after the reaction, propylene glycol monomethyl ether acetate as a solvent (B) was added and mixed, and the resin (A) and the solvent (A) were prepared in the same manner as in Example 1-1. B) Prepared solution (solid content concentration: 40% by mass).

對於比較例1-1所合成的樹脂(A),採用與實施例1-1相同之方式,測定固形分的酸價、重量平均分子量、不飽和基當量。其結果,比較例1-1所合成的樹脂(A)的酸價為40KOHmg/g,重量平均分子量(Mw)為5000,不飽和基當量為440。Regarding the resin (A) synthesized in Comparative Example 1-1, the acid value, weight average molecular weight, and unsaturated group equivalent of the solid content were measured in the same manner as in Example 1-1. As a result, the resin (A) synthesized in Comparative Example 1-1 had an acid value of 40 KOHmg / g, a weight average molecular weight (Mw) of 5000, and an unsaturated group equivalent weight of 440.

<比較例2-1>
除了使用己二酸來替代具有3個以上的酸基之化合物(a-3)以外,採用與實施例1-1相同之方式,從而合成比較例2-1的樹脂(A)。
在反應結束後的樹脂溶液中,加入作為溶劑(B)的丙二醇單甲基醚乙酸酯並進行混合,採用與實施例1-1相同之方式,從而製成包含樹脂(A)與溶劑(B)的調製溶液(固形分濃度40質量%)。
〈Comparative example 2-1〉
A resin (A) of Comparative Example 2-1 was synthesized in the same manner as in Example 1-1 except that adipic acid was used instead of the compound (a-3) having three or more acid groups.
To the resin solution after the reaction, propylene glycol monomethyl ether acetate as a solvent (B) was added and mixed, and the resin (A) and the solvent ( B) Prepared solution (solid content concentration: 40% by mass).

對於比較例2-1所合成的樹脂(A),採用與實施例1-1相同之方式,測定固形分的酸價、重量平均分子量、不飽和基當量。將該結果表示於表1中。Regarding the resin (A) synthesized in Comparative Example 2-1, the acid value, weight average molecular weight, and unsaturated group equivalent of the solid content were measured in the same manner as in Example 1-1. The results are shown in Table 1.

<實施例1-2~15-2及比較例1-2、2-2>
以成為表3及表4所示之含有量(質量%)之方式來混合表3及表4所示之樹脂(A)、溶劑(B)、光聚合起始劑(C)、著色劑(D)、反應性稀釋劑(E)及添加劑(F),從而得到實施例1-2~15-2及比較例1-2、2-2之感光性樹脂組成物。
尚,表3及表4所示之樹脂(A)的含有量中,未包含含有樹脂(A)的調製溶液(固形分濃度40質量%)中所包含的溶劑及溶媒的含有量。表3及表4所示之樹脂(A)的含有量中,僅包含含有樹脂(A)的調製溶液中的固形分量。含有樹脂(A)的調製溶液中所包含的溶劑及溶媒的量係合併計算在表3及表4所示之溶劑(B)之中。
<Examples 1-2 to 15-2 and Comparative Examples 1-2 and 2-2>
The resin (A), the solvent (B), the photopolymerization initiator (C), and the coloring agent (C) shown in Tables 3 and 4 are mixed so that the content (% by mass) shown in Tables 3 and 4 becomes. D), a reactive diluent (E) and an additive (F) to obtain the photosensitive resin compositions of Examples 1-2 to 15-2 and Comparative Examples 1-2 and 2-2.
The content of the resin (A) shown in Tables 3 and 4 does not include the content of the solvent and solvent contained in the prepared solution (solid content concentration: 40% by mass) containing the resin (A). The content of the resin (A) shown in Tables 3 and 4 includes only the solid content in the preparation solution containing the resin (A). The amounts of the solvent and the solvent contained in the resin (A) -containing preparation solution are combined and calculated in the solvents (B) shown in Tables 3 and 4.

對於實施例1-2~15-2及比較例1-2、2-2之感光性樹脂組成物,分別依據以下之方法,評估光學密度(著色劑分散性)、膜厚減少率(顯影餘裕)、耐溶劑性、彈性回復率、顯影殘渣。將該結果表示於表5~表7中。For the photosensitive resin compositions of Examples 1-2 to 15-2 and Comparative Examples 1-2 and 2-2, the optical density (colorant dispersibility) and film thickness reduction rate (development margin) were evaluated according to the following methods, respectively. ), Solvent resistance, elastic recovery rate, development residue. The results are shown in Tables 5 to 7.

<光學密度(著色劑分散性)的評估>
將實施例1-2~15-2及比較例1-2、2-2之感光性樹脂組成物,以塗膜的厚度成為1.5μm之方式旋轉塗佈至10cm×10cm的IZO(In2 O3 -ZnO)基板(表面上形成有由IZO所構成的配線圖型的基板)上。之後,藉由將IZO基板以90℃加熱3分鐘,從而使塗膜中的溶劑揮發。接下來,將塗膜之整面使用USHIO電機股份有限公司製Multi-light ML-251D/B與照射光學單元PM25C-100來進行曝光(曝光量50mJ/cm2 ),從而使光硬化。之後,使用0.2質量%的氫氧化鉀水溶液進行顯影120秒鐘,進而以230℃後烘烤30分鐘,從而得到目標的樹脂硬化膜。
<Evaluation of optical density (colorant dispersibility)>
The photosensitive resin compositions of Examples 1-2 to 15-2 and Comparative Examples 1-2 and 2-2 were spin-coated to a 10 cm × 10 cm IZO (In 2 O) so that the thickness of the coating film became 1.5 μm. 3- ZnO) substrate (a substrate having a wiring pattern pattern made of IZO formed on the surface). Thereafter, the IZO substrate was heated at 90 ° C. for 3 minutes to evaporate the solvent in the coating film. Next, the entire surface of the coating film was exposed by using Multi-light ML-251D / B made by USHIO Electric Co., Ltd. and an irradiation optical unit PM25C-100 (exposure amount: 50 mJ / cm 2 ) to harden the light. Thereafter, development was performed using a 0.2% by mass potassium hydroxide aqueous solution for 120 seconds, and further post-baking at 230 ° C. for 30 minutes to obtain a target resin cured film.

藉由使用透過濃度計(361T、X-lite公司),對於厚度1.0μm的樹脂硬化膜測定光學密度(Optical Density:OD)。
光學密度越高,可稱為著色劑分散性為越優異。
The optical density (Optical Density: OD) of the resin cured film having a thickness of 1.0 μm was measured by using a transmission densitometer (361T, X-lite).
The higher the optical density, the better the colorant dispersibility.

<膜厚減少率(顯影餘裕)的評估>
採用與光學密度相同的方法,在玻璃基板上製作厚度2.5μm的塗膜,使用小坂研究所製觸針式段差計T4000M,測量從顯影時間100秒至150秒之間的塗膜厚度之減少率。塗膜的厚度減少率越大,則具有優異的顯影餘裕,可稱為顯影性為越良好。
<Evaluation of film thickness reduction rate (development margin)>
Using the same method as the optical density, a 2.5 μm-thick coating film was produced on a glass substrate, and a stylus step meter T4000M manufactured by Kosaka Research Institute was used to measure the reduction rate of the coating film thickness from 100 seconds to 150 seconds of development . The larger the thickness reduction rate of the coating film, the more excellent the development margin, and the better the development property.

<耐溶劑性的評估>
採用與光學密度的評估為相同的方法,在玻璃基板上製作樹脂硬化膜,並切割成1cm×1cm的大小,使用UV光譜儀(UV-1650PC、島津製作所股份有限公司製),測定樹脂硬化膜的極大吸收波長的吸光度。之後,將1cm×1cm大小的樹脂硬化膜放入並浸漬在含有N-甲基吡咯啶酮5mL的玻璃瓶中。之後,從N-甲基吡咯啶酮中取出樹脂硬化膜,使用潔淨的拭除用紙亦或布來進行拭除,並在100℃的烘烤箱中放置15分鐘。之後,採用與浸漬於N-甲基吡咯啶酮前相同之方式,測定樹脂硬化膜的極大吸收波長的吸光度。又,根據下述之基準,從在浸漬於N-甲基吡咯啶酮前與後的吸光度的差,來評估樹脂硬化膜的脫色。吸光度的差越小,則脫色為少,故可稱為耐溶劑性越為優異。
< Evaluation of solvent resistance >
Using the same method as the evaluation of optical density, a resin cured film was produced on a glass substrate, cut into a size of 1 cm × 1 cm, and a UV spectrometer (UV-1650PC, manufactured by Shimadzu Corporation) was used to measure the resin cured film. Absorbance at maximum absorption wavelength. After that, a resin-hardened film having a size of 1 cm × 1 cm was put and immersed in a glass bottle containing 5 mL of N-methylpyrrolidone. After that, the cured resin film was taken out from the N-methylpyrrolidone, wiped with a clean wiping paper or cloth, and left in a 100 ° C baking oven for 15 minutes. Thereafter, the absorbance at the maximum absorption wavelength of the resin cured film was measured in the same manner as before immersion in N-methylpyrrolidone. In addition, based on the following criteria, the discoloration of the resin cured film was evaluated from the difference in absorbance before and after immersion in N-methylpyrrolidone. The smaller the difference in absorbance is, the less discoloration is. Therefore, it can be said that the more excellent the solvent resistance is.

「基準」
◎:吸光度的差未滿5%。
○:吸光度的差為5%以上未滿20%。
△:吸光度的差為20%以上未滿30%。
×:吸光度的差為30%以上。
"Benchmark"
:: The difference in absorbance is less than 5%.
:: The difference in absorbance is 5% or more and less than 20%.
Δ: The difference in absorbance is 20% or more and less than 30%.
×: The difference in absorbance is 30% or more.

<彈性回復率的評估>
對於光學密度的評估中使用的樹脂硬化膜,根據以下之測定條件,使用彈性測定裝置(DUH-W201S、島津製作所股份有限公司製),來測定在25℃的彈性回復率。
作為按壓樹脂硬化膜的按壓體,使用具有50μm的直徑之平坦的按壓體。為了得到在比較之群間為能夠識別的結果,彈性回復率係採用了以施加300mN的荷重的試驗來進行測定。將3gf/秒的荷重速度及3秒的保持時間維持一定。關於彈性回復率,藉由對平坦的按壓體負荷3秒鐘一定的荷重後,除去荷重,使用三次元厚度測定裝置,測定荷重前後的樹脂硬化膜的彈性回復率。彈性回復率係指在10分鐘的回復時間經過後,所回復的距離(回復距離)相對於施加一定的力時而被壓縮的距離(壓縮變位)之比之涵義,以下式所表示。
彈性回復率(%)=(回復距離/壓縮變位)×100
< Evaluation of elastic response rate >
The resin cured film used for the evaluation of the optical density was used to measure the elastic recovery rate at 25 ° C using an elasticity measuring device (DUH-W201S, manufactured by Shimadzu Corporation) under the following measurement conditions.
As the pressing body for pressing the resin cured film, a flat pressing body having a diameter of 50 μm was used. In order to obtain a recognizable result between the comparison groups, the elastic recovery rate was measured by using a test with a load of 300 mN. A load speed of 3 gf / second and a holding time of 3 seconds were maintained constant. Regarding the elastic recovery rate, the elastic recovery rate of the resin cured film before and after the load was measured using a three-dimensional thickness measuring device by removing a load after a constant load was applied to a flat pressing body for 3 seconds. The elastic recovery rate refers to the ratio of the distance returned (recovery distance) to the distance compressed (compression displacement) when a certain force is applied after the recovery time of 10 minutes elapses, which is expressed by the following formula.
Elastic recovery rate (%) = (recovery distance / compression displacement) × 100

<顯影殘渣的評估>
將實施例1-2~15-2及比較例1-2、2-2之感光性樹脂組成物,以塗膜的厚度成為1.5μm之方式旋轉塗佈至10cm×10cm的IZO基板(表面上形成有由IZO所構成的配線圖型的基板)上。之後,藉由將IZO基板以90℃加熱3分鐘,使溶劑從塗膜中揮發。接下來,在塗膜上放置圖型光罩,使用USHIO電機股份有限公司製Multi-light ML-251D/B與照射光學單元PM25C-100,從光罩的上方進行曝光(曝光量50mJ/cm2 ),使其光硬化。之後,利用0.2質量%的氫氧化鉀水溶液進行顯影120秒鐘,並用目視確認殘渣(顯影渣)的有無。
< Evaluation of development residues >
The photosensitive resin compositions of Examples 1-2 to 15-2 and Comparative Examples 1-2 and 2-2 were spin-coated on a 10 cm × 10 cm IZO substrate (on the surface so that the thickness of the coating film became 1.5 μm). A substrate having a wiring pattern made of IZO is formed. Thereafter, the IZO substrate was heated at 90 ° C. for 3 minutes to evaporate the solvent from the coating film. Next, a patterned photomask was placed on the coating film, and exposure was performed from above the photomask using the Multi-light ML-251D / B made by USHIO Electric Co., Ltd. and the irradiation optical unit PM25C-100 (exposure amount 50mJ / cm 2 ) To light harden. After that, development was performed with a 0.2% by mass potassium hydroxide aqueous solution for 120 seconds, and the presence or absence of a residue (development residue) was visually confirmed.

「評估基準」
◎:完全無殘渣。
○:雖有少許殘渣,但將顯影時間延長30秒鐘則會消失。
×:即使將顯影時間延長30秒鐘,仍有殘渣殘留。
"Evaluation benchmark"
:: No residue at all.
○: Although there is a little residue, it disappears when the development time is extended by 30 seconds.
×: Even if the development time is extended by 30 seconds, a residue remains.

如表5~表7所示般,實施例1-2~15-2之感光性樹脂組成物,因樹脂硬化膜的光學密度(著色劑分散性)、膜厚減少率(顯影餘裕)及彈性回復率為高,故耐溶劑性及顯影殘渣的評估為良好。
另一方面,相較於實施例1-2~15-2,比較例1-2之感光性樹脂組成物的樹脂硬化膜的耐溶劑性及顯影殘渣的評估為差。此者係可推測,比較例1-2之感光性樹脂組成物中所包含的樹脂不具有三次元構造,因而具有直鏈狀的構造之緣故。
又,比較例2-2之感光性樹脂組成物的樹脂硬化膜,與實施例1-2~15-2相比較時,樹脂硬化膜的光學密度(著色劑分散性)、膜厚減少率(顯影餘裕)及彈性回復率為低,故耐溶劑性及顯影殘渣的評估為差。此者係可推測,比較例2-2之感光性樹脂組成物中所包含的樹脂,因不包含源自具有3個以上的酸基之化合物(a-3)的構成成分而無法成為具有三次元構造,因而具有直鏈狀的構造之緣故。
As shown in Tables 5 to 7, the photosensitive resin compositions of Examples 1-2 to 15-2 had a reduction in the optical density (colorant dispersibility), film thickness reduction (development margin), and elasticity of the resin cured film. Since the recovery rate was high, the evaluation of the solvent resistance and the development residue was good.
On the other hand, compared with Examples 1-2 to 15-2, the evaluation of the solvent resistance and development residue of the resin cured film of the photosensitive resin composition of Comparative Example 1-2 was inferior. This is presumably because the resin contained in the photosensitive resin composition of Comparative Example 1-2 does not have a three-dimensional structure, and therefore has a linear structure.
In addition, when the resin cured film of the photosensitive resin composition of Comparative Example 2-2 was compared with Examples 1-2 to 15-2, the optical density (colorant dispersibility) and film thickness reduction rate of the resin cured film ( Development margin) and elastic recovery rate were low, so the evaluation of solvent resistance and development residue was poor. This is presumably because the resin contained in the photosensitive resin composition of Comparative Example 2-2 does not contain a constituent component derived from the compound (a-3) having three or more acid groups, and thus cannot be made to have three times. Meta structure, and therefore has a linear structure.

Claims (17)

一種樹脂,其特徵係包含: 源自僅具有1個與酸基反應的官能基之不飽和單體(a-1)的構成成分、 源自具有2個以上的環氧基之環氧化合物(a-2)的構成成分及 源自具有3個以上的酸基之化合物(a-3)的構成成分。A resin characterized by: A component derived from an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, Components derived from an epoxy compound (a-2) having two or more epoxy groups, and A component derived from the compound (a-3) having three or more acid groups. 一種樹脂,其特徵係包含: 源自僅具有1個與酸基反應的官能基之不飽和單體(a-1)的構成成分、 源自具有2個以上的環氧基之環氧化合物(a-2)的構成成分、 源自具有3個以上的酸基之化合物(a-3)的構成成分及 源自具有酸酐基之化合物(a-4)的構成成分。A resin characterized by: A component derived from an unsaturated monomer (a-1) having only one functional group that reacts with an acid group, A component derived from an epoxy compound (a-2) having two or more epoxy groups, Components derived from the compound (a-3) having three or more acid groups, and The component derived from the compound (a-4) which has an acid anhydride group. 如請求項1或請求項2之樹脂,其中,具有第1鍵結部與第2鍵結部, 該第1鍵結部為前述不飽和單體(a-1)中的與酸基反應的官能基、和前述具有3個以上的酸基之化合物(a-3)所具有的酸基經鍵結而成, 該第2鍵結部為前述環氧化合物(a-2)的環氧基、和前述具有3個以上的酸基之化合物(a-3)所具有的酸基經鍵結而成。For example, the resin of claim 1 or claim 2, which has a first bonding portion and a second bonding portion, The first bonding portion is a functional group that reacts with an acid group in the unsaturated monomer (a-1) and an acid group via the acid group in the compound (a-3) having three or more acid groups. To form, The second bonding portion is formed by bonding an epoxy group of the epoxy compound (a-2) and an acid group of the compound (a-3) having three or more acid groups. 如請求項1~請求項3中任一項之樹脂,其中,前述具有3個以上的酸基之化合物(a-3)所具有的酸基為羧基。The resin according to any one of claim 1 to claim 3, wherein the acid group of the compound (a-3) having three or more acid groups is a carboxyl group. 如請求項1~請求項4中任一項之樹脂,其中,前述不飽和單體(a-1)係下述式(1)所表示之化合物, (式(1)中,R1 表示氫原子或甲基;R2 表示選自單鍵、亞甲基、碳數2~12的伸烷基之任一者;X1 表示選自環氧基、3,4-環氧基環己基、下述式(2-1)所表示之基、下述式(2-2)所表示之基之任一者;下述式(2-1)及下述式(2-2)中,*表示X1 之與R2 之鍵結部位)The resin according to any one of claim 1 to claim 4, wherein the unsaturated monomer (a-1) is a compound represented by the following formula (1), (In the formula (1), R 1 represents a hydrogen atom or a methyl group; R 2 represents any one selected from a single bond, a methylene group, and an alkylene group having 2 to 12 carbon atoms; X 1 represents a group selected from an epoxy group , 3,4-epoxycyclohexyl, any one of the group represented by the following formula (2-1) and the group represented by the following formula (2-2); the following formula (2-1) and In the following formula (2-2), * represents a bonding site between X 1 and R 2 ) . 如請求項1~請求項5中任一項之樹脂,其中,前述不飽和單體(a-1)的與酸基反應的官能基為環氧基。The resin according to any one of claim 1 to claim 5, wherein the functional group that reacts with the acid group of the unsaturated monomer (a-1) is an epoxy group. 如請求項1~請求項6中任一項之樹脂,其中,前述環氧化合物(a-2)係下述式(2)所表示之化合物, (式(2)中,A表示-CO-、-SO2 -、-C(CF3 )2 -、-Si(CH3 )2 -、-CH2 -、-C(CH3 )2 -、-O-、9,9-亞茀基或單鍵;B表示伸苯基或具有取代基的伸苯基,前述取代基表示選自碳數1~5的烷基、鹵素原子或苯基之任一者;X2 表示選自環氧基、3,4-環氧基環己基、下述式(2-1)所表示之基、下述式(2-2)所表示之基之任一者;下述式(2-1)及下述式(2-2)中,*表示X2 之與亞甲基之鍵結部位)The resin according to any one of claim 1 to claim 6, wherein the epoxy compound (a-2) is a compound represented by the following formula (2), (In formula (2), A represents -CO-, -SO 2- , -C (CF 3 ) 2- , -Si (CH 3 ) 2- , -CH 2- , -C (CH 3 ) 2- , -O-, 9,9-fluorenylene or a single bond; B represents a phenylene group or a phenylene group having a substituent, and the aforementioned substituent group is selected from an alkyl group, a halogen atom, or a phenyl group having 1 to 5 carbon atoms. Either: X 2 represents any one selected from an epoxy group, a 3,4-epoxy cyclohexyl group, a group represented by the following formula (2-1), and a group represented by the following formula (2-2) One of the following formulae (2-1) and (2-2), * represents a bonding site between X 2 and a methylene group) . 如請求項1~請求項7中任一項之樹脂,其中,前述具有3個以上的酸基之化合物(a-3)為1,2,4-環己烷三羧酸或1,2,3,4-丁烷四羧酸。The resin according to any one of claim 1 to claim 7, wherein the compound (a-3) having three or more acid groups is 1,2,4-cyclohexanetricarboxylic acid or 1,2, 3,4-butanetetracarboxylic acid. 如請求項1~請求項8中任一項之樹脂,其中,在前述具有3個以上的酸基之化合物(a-3)所具有的酸基的數量當中,和前述環氧化合物(a-2)的環氧基鍵結的酸基的數量之比例為5~60%。The resin according to any one of claim 1 to claim 8, wherein among the number of acid groups contained in the compound (a-3) having three or more acid groups, and the epoxy compound (a- 2) The ratio of the number of the epoxy group-bonded acid groups is 5 to 60%. 如請求項2~請求項9中任一項之樹脂,其中,前述具有酸酐基之化合物(a-4)係具有環構造的酐。The resin according to any one of claim 2 to claim 9, wherein the compound (a-4) having an acid anhydride group is an anhydride having a ring structure. 一種樹脂,其特徵係將 僅具有1個與酸基反應的官能基之不飽和單體(a-1)、 具有2個以上的環氧基之環氧化合物(a-2)及 具有3個以上的酸基之化合物(a-3) 進行聚合而得到。A resin characterized by An unsaturated monomer (a-1) having only one functional group that reacts with an acid group, Epoxy compound (a-2) having two or more epoxy groups and Compound (a-3) having 3 or more acid groups Obtained by polymerization. 一種樹脂,其特徵係將 僅具有1個與酸基反應的官能基之不飽和單體(a-1)、 具有2個以上的環氧基之環氧化合物(a-2)、 具有3個以上的酸基之化合物(a-3)及 具有酸酐基之化合物(a-4) 進行聚合而得到。A resin characterized by An unsaturated monomer (a-1) having only one functional group that reacts with an acid group, Epoxy compound (a-2) having two or more epoxy groups, Compound (a-3) having three or more acid groups, and Compound (a-4) with acid anhydride group Obtained by polymerization. 一種感光性樹脂組成物,其特徵係含有: 如請求項1~請求項12中任一項之樹脂(A)、 溶劑(B)、 光聚合起始劑(C)及 著色劑(D)。A photosensitive resin composition comprising: For example, the resin (A) of any one of claim 1 to 12, Solvent (B), Photopolymerization initiator (C) and Colorant (D). 如請求項13之感光性樹脂組成物,其係含有: 前述樹脂(A)1~20質量%、 前述溶劑(B)50~94質量%、 前述光聚合起始劑(C)0.01~5質量%及 前述著色劑(D)3~30質量%。The photosensitive resin composition according to claim 13, which contains: 1-20% by mass of the resin (A), The aforementioned solvent (B) is 50 to 94% by mass, The aforementioned photopolymerization initiator (C) is 0.01 to 5% by mass and The colorant (D) is 3 to 30% by mass. 如請求項14之感光性樹脂組成物,其中,進而含有反應性稀釋劑(E)1~20質量%。The photosensitive resin composition according to claim 14, further comprising a reactive diluent (E) in an amount of 1 to 20% by mass. 一種如請求項13~請求項15中任一項之感光性樹脂組成物之樹脂硬化膜。The resin hardened film of the photosensitive resin composition as described in any one of Claims 13-15. 一種圖像顯示裝置,其特徵係具備如請求項16之樹脂硬化膜。An image display device includes a resin cured film as claimed in claim 16.
TW107134890A 2017-10-10 2018-10-03 Resin, photosensitive resin composition, resin cured film, and image display device TWI696641B (en)

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