TW201926224A - Component trend information control device, component trend information control method, and display control device for maintenance terminal - Google Patents

Component trend information control device, component trend information control method, and display control device for maintenance terminal Download PDF

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Publication number
TW201926224A
TW201926224A TW107114484A TW107114484A TW201926224A TW 201926224 A TW201926224 A TW 201926224A TW 107114484 A TW107114484 A TW 107114484A TW 107114484 A TW107114484 A TW 107114484A TW 201926224 A TW201926224 A TW 201926224A
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information
priority
information control
priority index
index
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TW107114484A
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Chinese (zh)
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遠山泰弘
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日商三菱電機股份有限公司
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/20Administration of product repair or maintenance
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y04INFORMATION OR COMMUNICATION TECHNOLOGIES HAVING AN IMPACT ON OTHER TECHNOLOGY AREAS
    • Y04SSYSTEMS INTEGRATING TECHNOLOGIES RELATED TO POWER NETWORK OPERATION, COMMUNICATION OR INFORMATION TECHNOLOGIES FOR IMPROVING THE ELECTRICAL POWER GENERATION, TRANSMISSION, DISTRIBUTION, MANAGEMENT OR USAGE, i.e. SMART GRIDS
    • Y04S10/00Systems supporting electrical power generation, transmission or distribution
    • Y04S10/50Systems or methods supporting the power network operation or management, involving a certain degree of interaction with the load-side end user applications

Abstract

This component trend information control device is provided with: a component information storage unit (101) which stores component information about components used for devices; an index calculation unit (103) which calculates priority indices that are maintenance or inventory priorities for the components, on the basis of the component information; and an output information control unit (104) which uses the priority indices to generate and output component trend information that indicates the maintenance or inventory priorities for the components in such a manner that the priority for one component can be compared with that for another.

Description

零件傾向資訊控制裝置、零件傾向資訊控制方法以及保養終端機之顯示控制裝置 Part tendency information control device, part tendency information control method, and display control device for maintenance terminal

本發明係有關於一種零件傾向資訊控制裝置、零件傾向資訊控制方法以及保養終端機之顯示控制裝置。 The invention relates to a component tendency information control device, a component tendency information control method and a display control device for maintenance terminal.

製造裝置、升降機、空調機、發電廠裝置等之機器係需要保養。因此,提供構成機器之零件的資訊、需要保養之時期的資訊等係有用。 Machines such as manufacturing equipment, elevators, air conditioners, and power plant equipment require maintenance. Therefore, it is useful to provide information on the parts that make up the machine, information on when maintenance is needed, and so on.

例如,在專利文獻1揭示一種保養零件庫存計劃系統,該保養零件庫存計劃系統係在產業機器之保養零件庫存計劃,以建立不會發生保養零件的缺貨或過剩之具有妥當性的保養零件庫存計劃為目的所構成。在專利文獻1所揭示之保養零件庫存計劃系統係將零件故障機率資訊、故障風險資訊、營運基準資訊顯示於畫面。在零件故障機率資訊,係包含零件之故障機率。在故障風險資訊,係包含相關故障風險之迫切度的順位。在營運基準資訊,係包含表示在距離零件變更時多久前必須進行零件庫存儲備的固定期間天數。 For example, Patent Literature 1 discloses a maintenance parts inventory planning system that is a maintenance parts inventory plan for industrial machines to establish a proper maintenance parts inventory that will not cause out-of-stock or excess maintenance parts The plan is composed for the purpose. The maintenance parts inventory planning system disclosed in Patent Document 1 displays parts failure probability information, failure risk information, and operation benchmark information on the screen. The failure probability information of parts includes the failure probability of parts. The failure risk information includes the urgency of the relevant failure risk. The operational benchmark information includes the number of days that indicate how long the parts inventory must be reserved before the parts change.

【先行專利文獻】 【Advanced Patent Literature】 【專利文獻】 【Patent Literature】

[專利文獻1]國際公開第2013/186874號公報 [Patent Document 1] International Publication No. 2013/186874

在專利文獻1所揭示之保養零件庫存計劃系統係如上述所示,將零件故障機率資訊、故障風險資訊、營運基準資訊顯示於畫面者,但是不是根據各零件之零件資訊,算出保養零件或確保庫存之優先度,並以可對各零件比較的形態顯示該優先度者。因此,無法對各零件比較保養零件或確保庫存之優先度,而具有無法採取因應於優先度指標之適當的處置的課題。 The maintenance parts inventory planning system disclosed in Patent Literature 1 is as shown above, and displays the failure probability information, failure risk information, and operation benchmark information of the parts on the screen. The priority of the stock, and the priority is displayed in a form that can be compared with each part. Therefore, it is impossible to compare the priority of maintaining parts or ensuring inventory for each part, and there is a problem that it is impossible to take appropriate measures corresponding to the priority index.

本發明係為了解決如上述所示之課題所開發者,其目的在於根據零件資訊,算出保養零件或確保庫存之優先度,並以可對各零件比較的形態表示該優先度。。 The present invention was developed to solve the above-mentioned problems, and its purpose is to calculate the priority of maintaining parts or ensuring inventory based on part information, and express the priority in a form that can be compared with each part. .

本發明之零件傾向資訊控制裝置係包括:零件資訊儲存部,係儲存機器所使用之零件的零件資訊;指標算出部,係根據該零件資訊,算出是保養零件或確保庫存之優先度的優先度指標;以及輸出資訊控制部,係使用該優先度指標,產生以可對各零件比較之形態表示保養零件或確保庫存之優先度的零件傾向資訊並輸出。 The part tendency information control device of the present invention includes: a part information storage part, which stores part information of parts used by the machine; an index calculation part, based on the part information, calculates the priority of maintaining parts or ensuring the priority of inventory Index; and the output information control unit uses the priority index to generate and output component tendency information indicating the priority of maintaining parts or ensuring inventory in a form comparable to each part.

若依據本發明,對各零件比較保養零件或確保庫存之優先度後,可採取適當的處置。 According to the present invention, after comparing the maintenance parts for each part or ensuring the priority of inventory, appropriate disposal can be taken.

100‧‧‧零件傾向資訊控制裝置 100‧‧‧Part tendency information control device

101‧‧‧零件資訊儲存部 101‧‧‧Part Information Storage Department

102‧‧‧資料輸入部 102‧‧‧Data input department

103‧‧‧指標算出部 103‧‧‧ Indicator Calculation Department

104‧‧‧輸出資訊控制部 104‧‧‧ Output Information Control Department

105‧‧‧通訊部 105‧‧‧Ministry of Communications

106‧‧‧管理伺服器 106‧‧‧ Management Server

107‧‧‧保養終端機 107‧‧‧Maintenance terminal

107a‧‧‧顯示部 107a‧‧‧Display

108‧‧‧監視伺服器 108‧‧‧Monitoring server

200‧‧‧顯示裝置 200‧‧‧Display device

300‧‧‧顯示控制裝置 300‧‧‧Display control device

301‧‧‧通訊部 301‧‧‧Communications Department

302‧‧‧零件資訊取得部 302‧‧‧Part Information Acquisition Department

303‧‧‧顯示控制部 303‧‧‧ Display Control Department

第1圖係表示第1實施形態之零件傾向資訊控制裝置的構成之一例的圖。 FIG. 1 is a diagram showing an example of the configuration of a component tendency information control device according to the first embodiment.

第2圖係表示零件資訊之構成例的圖。 Fig. 2 is a diagram showing a configuration example of part information.

第3圖係表示整形資料之一例的圖。 Fig. 3 is a diagram showing an example of plastic materials.

第4圖係算出優先度指標之流程圖的一例。 Figure 4 is an example of a flowchart for calculating the priority index.

第5圖係表示表示優先度指標之表之一例的圖。 FIG. 5 is a diagram showing an example of a table of priority indexes.

第6圖係表示優先度指標圖形之一例的圖。 Fig. 6 is a diagram showing an example of a priority index pattern.

第7圖係表示優先度指標圖形之一例的圖。 Fig. 7 is a diagram showing an example of a priority index pattern.

第8圖係表示優先度指標圖形之一例的圖。 Figure 8 is a diagram showing an example of a priority index pattern.

第9圖係表示優先度指標圖形之一例的圖。 Fig. 9 is a diagram showing an example of a priority index pattern.

第10圖係表示零件傾向資訊控制裝置之硬體構成例的圖。 Fig. 10 is a diagram showing an example of a hardware configuration of a component tendency information control device.

第11圖係表示第5實施形態之保養終端機的顯示控制裝置及其周邊的構成之一例的圖。 FIG. 11 is a diagram showing an example of the configuration of the display control device of the maintenance terminal of the fifth embodiment and its surroundings.

以下,為了更詳細地說明本發明,根據附加的圖面,說明用以實施本發明的形態。 In the following, in order to explain the present invention in more detail, the form for implementing the present invention will be described based on the attached drawings.

第1實施形態 First embodiment

在第1實施形態,說明產生並輸出零件傾向資訊之零件傾向資訊控制裝置及零件傾向資訊控制方法。零件傾向資訊係以可對各零件比較之形態表示對零件之處置之優先度的資訊。對零件之處置係保養零件或確保庫存。 In the first embodiment, a part tendency information control device and a part tendency information control method that generate and output part tendency information will be described. Part preference information is information indicating the priority of disposal of parts in a form comparable to each part. The disposal of parts is to maintain parts or ensure inventory.

第1圖係表示第1實施形態之零件傾向資訊控制裝置100的構成之一例的圖。 FIG. 1 is a diagram showing an example of the configuration of the component tendency information control device 100 of the first embodiment.

零件傾向資訊控制裝置100包括零件資訊儲存部101、資料 輸入部102、指標算出部103、輸出資訊控制部104以及通訊部105等。零件傾向資訊控制裝置100係經由網路與在管理部門所設置之管理伺服器106、在保養現場所設置之保養終端機107以及在監視中心所設置之監視伺服器108連接成可通訊。 The part tendency information control device 100 includes a part information storage 101 and data The input unit 102, the index calculation unit 103, the output information control unit 104, the communication unit 105, and the like. The component tendency information control device 100 is connected to the management server 106 installed in the management department, the maintenance terminal 107 installed in the maintenance site, and the monitoring server 108 installed in the monitoring center via a network to be communicable.

零件資訊儲存部101係儲存關於從管理伺服器106等所取得之零件的基礎資訊、從保養終端機107、監視伺服器108等所取得之保養資訊等,作為零件資訊。即,在零件資訊,包含基礎資訊、保養資訊。 The part information storage unit 101 stores basic information about parts obtained from the management server 106 and the like, maintenance information obtained from the maintenance terminal 107, the monitoring server 108, and the like as part information. That is, the part information includes basic information and maintenance information.

零件資訊係關於製造裝置、升降機、空調機、發電廠裝置等需要保養之機器的零件之資訊。基礎資訊具體而言,是零件種類、零件金額、準備零件之前置時間的長度、在零件故障的情況之停機時間所造成的損失金額等。保養資訊具體而言,是該零件之故障履歷、使用年數、使用次數、以及測量零件之狀態的值等。 Parts information is information about parts of machines that need maintenance, such as manufacturing equipment, elevators, air conditioners, and power plant equipment. The basic information is specifically the type of parts, the amount of parts, the length of time to prepare the parts, the amount of loss caused by the downtime in the case of parts failure, etc. The maintenance information is specifically the failure history, the number of years of use, the number of times of use, and the value of the state of the measured part.

第2圖係表示零件資訊儲存部101所儲存之零件資訊之構成例的圖。若是可儲存於零件資訊儲存部101,零件資訊之資料的形式係不拘。又,亦可在零件資訊儲存部101,儲存第2圖所示之零件資訊以外的資訊。又,亦可未儲存全部的第2圖所示的零件資訊。即使是相同的零件,亦根據地區、供應商等而資訊相異的情況等,亦可作成將地區、供應商等之資訊附加於基礎資訊的表,而同一零件存在於複數列。又,亦可採用將基礎資訊、保養資訊等各自保持於不同的表,並適當地結合的形式。 FIG. 2 is a diagram showing a configuration example of the part information stored in the part information storage unit 101. If it can be stored in the part information storage 101, the form of the part information data is not limited. In addition, the part information storage unit 101 may store information other than the part information shown in FIG. 2. In addition, all the part information shown in FIG. 2 may not be stored. Even if the parts are the same, the information is different depending on the region, supplier, etc., and a table with the region, supplier, etc. information added to the basic information can be made, and the same part exists in the plural sequence. In addition, it is also possible to adopt a form in which basic information, maintenance information, etc. are kept in separate tables and properly combined.

第2圖係表示零件資訊由序號ID、零件ID、零件種 類、零件金額、前置時間、損失金額、使用年數、保養日期時間以及故障日期時間等所構成之例子。 Figure 2 shows that the part information consists of serial number ID, part ID, part type Examples of types, parts amount, lead time, loss amount, years of use, maintenance date and time, and failure date and time.

資料輸入部102係從零件資訊儲存部101所儲存之零件資訊,取得執行在指標算出部103之處理所需的零件資訊,產生整形成可處理之形式的整形資料。第3圖係表示資料輸入部102所產生的整形資料之一例的圖。整形資料係只要儲存所需的資料,資料的形式係不拘。 The data input unit 102 obtains the part information required to execute the processing in the index calculation unit 103 from the part information stored in the part information storage unit 101, and generates shaped data in a form that can be processed. FIG. 3 is a diagram showing an example of shaping data generated by the data input unit 102. As long as the required data is stored, the plastic data is in any form.

第3圖係按照零件單位集中序號ID是X1之零件的零件金額。資料輸入部102係從零件資訊儲存部101取得X1之零件ID及零件金額,並產生整形資料。資料輸入部102係向指標算出部103輸出所產生之整形資料。此外,例如,在各序號零件ID相異的情況等,不必產生整形資料的情況,資料輸入部102係取得執行在指標算出部103之處理所需的零件資訊,並向指標算出部103輸出。 Figure 3 shows the part amount of the part whose serial number ID is X1 according to the part unit set. The data input part 102 obtains the part ID and part amount of X1 from the part information storage part 101, and generates shaping data. The data input unit 102 outputs the generated shaping data to the index calculation unit 103. In addition, for example, in the case where the IDs of the serial parts are different, it is not necessary to generate plastic data. The data input unit 102 obtains the part information necessary for executing the processing in the index calculation unit 103 and outputs it to the index calculation unit 103.

指標算出部103係根據從資料輸入部102所取得之整形資料或零件資訊,算出是保養零件或確保庫存之優先度的優先度指標。 The index calculation unit 103 calculates a priority index that is the priority of maintaining parts or ensuring inventory based on the shaping data or part information obtained from the data input unit 102.

第4圖係指標算出部103算出優先度指標之流程圖的一例。亦可指標算出部103係從第4圖所示之處理中因應於需要來選擇處理。又,亦可因應於需要,追加任意的處理。 FIG. 4 is an example of a flowchart in which the index calculation unit 103 calculates the priority index. The index calculation unit 103 may select a process according to needs from the processes shown in FIG. 4. In addition, arbitrary processing can be added as needed.

使用第4圖,說明指標算出部103的動作。 The operation of the index calculation unit 103 will be described using FIG. 4.

指標算出部103係判定是否有算出故障率的零件資訊(步驟ST401)。指標算出部103係在判定有算出故障率之零件資訊的情況(步驟ST401:YES),進行故障率算出處理(步驟ST402)。 另一方面,指標算出部103係在判定無算出故障率之零件資訊的情況(步驟ST401:NO),移至步驟ST403的處理。 The index calculation unit 103 determines whether there is part information for calculating the failure rate (step ST401). The index calculation unit 103 determines that there is part information for calculating the failure rate (step ST401: YES), and performs a failure rate calculation process (step ST402). On the other hand, when the index calculation unit 103 determines that there is no component information for which the failure rate is calculated (step ST401: NO), the process moves to step ST403.

此處,說明故障率算出處理(步驟ST402)。 Here, the failure rate calculation process (step ST402) will be described.

故障率算出處理係在優先度指標的算出,在判定使用零件之故障率的情況所實施的處理。故障率的算出係任意的方法都可。例如,將發生因應於該零件之使用年數之故障的機率當作故障率。在此情況,從在市場使用中從各零件的故障履歷對各同種類零件算出使用年數與累積故障發生次數的關係。然後,藉由將累積故障發生次數除以同種類零件的個數,求得對使用年數的故障率變遷,並採用與該零件之使用年數對應的故障率。又,例如,亦可從測量零件之狀態的值推測故障之進行程度,並將該故障之進行程度作為故障率。推測故障之進行程度的方法係使用一般的手法即可。 The failure rate calculation process is a process performed when the priority index is calculated and the failure rate of the used component is determined. Any method can be used to calculate the failure rate. For example, the probability of a failure due to the years of use of the part is taken as the failure rate. In this case, the relationship between the number of years of use and the cumulative number of occurrences of failures is calculated for each part of the same type from the failure history of each part in market use. Then, by dividing the number of cumulative failure occurrences by the number of parts of the same type, the failure rate change over the years of use is obtained, and the failure rate corresponding to the years of use of the part is used. Also, for example, the degree of progress of the fault may be estimated from the value of the state of the measured part, and the degree of progress of the fault may be used as the failure rate. The method of inferring the degree of progress of the fault may be general methods.

又,在將故障率儲存於零件資訊儲存部101的情況,亦可資料輸入部102係從零件資訊儲存部101取得故障率,並向指標算出部103輸出該故障率。又,亦可作成將在指標算出部103所算出之故障率儲存於零件資訊儲存部101或另外準備的資料儲存部,並利用於步驟ST403以後的處理。故障率算出處理(步驟ST402)結束時,移至步驟ST403的處理。 In addition, when the failure rate is stored in the part information storage unit 101, the data input unit 102 may obtain the failure rate from the part information storage unit 101 and output the failure rate to the index calculation unit 103. In addition, the failure rate calculated by the index calculation unit 103 may be stored in the part information storage unit 101 or a separately prepared data storage unit, and may be used in processing after step ST403. When the failure rate calculation process (step ST402) ends, the process moves to step ST403.

接著,指標算出部103係判定是否有實施變換處理的零件資訊(步驟ST403)。指標算出部103係在判定有實施變換處理的零件資訊的情況(步驟ST403:YES),進行變換處理(步驟ST404)。另一方面,指標算出部103係在判定無實施變換處理的零件資訊的情況(步驟ST403:NO),移至步驟ST405的處 理。 Next, the index calculation unit 103 determines whether or not there is part information that performs conversion processing (step ST403). The index calculation unit 103 determines that there is part information for which conversion processing is performed (step ST403: YES), and performs conversion processing (step ST404). On the other hand, when the index calculation unit 103 determines that there is no part information for which conversion processing is performed (step ST403: NO), it moves to step ST405 Management.

此處,說明變換處理(步驟ST404)。 Here, the conversion process (step ST404) will be described.

變換處理係在算出優先度指標時,在判定需要變換零件資訊之比例尺的情況所實施的處理。例如,在零件資訊中有零件之狀態的測量值,在優先度指標之算出使用各零件之聲音之強度的情況,將該零件之狀態的測量值變換成分貝。在不必變換成零件資訊之比例尺的情況係可省略變換處理。變換處理(步驟ST404)結束時,移至步驟ST403的處理。 The conversion process is a process performed when it is determined that the scale of the part information needs to be converted when the priority index is calculated. For example, if there is a measured value of the state of the part in the part information, and when the intensity of the sound of each part is used in the calculation of the priority index, the measured value of the state of the part is converted into decibels. When it is not necessary to convert to the scale of the part information, the conversion process can be omitted. When the conversion process (step ST404) ends, the process moves to step ST403.

接著,指標算出部103係判定是否有實施平均值之算出的零件資訊(步驟ST405)。指標算出部103係在判定有實施平均值之算出的零件資訊的情況(步驟ST405:YES),進行平均值算出處理(步驟ST406)。另一方面,指標算出部103係在判定無實施平均值之算出的零件資訊的情況(步驟ST405:NO),移至步驟ST407的處理。 Next, the index calculation unit 103 determines whether there is part information for calculating the average value (step ST405). The index calculation unit 103 determines that there is component information for which the average value is calculated (step ST405: YES), and performs an average value calculation process (step ST406). On the other hand, when the index calculation unit 103 determines that there is no calculated part information for the average value (step ST405: NO), the process moves to step ST407.

此處,說明平均值算出處理(步驟ST406)。 Here, the average value calculation process (step ST406) will be described.

平均值算出處理係在算出優先度指標時,在判定需要求得零件資訊之值的平均值之情況所實施的處理。在同一零件之特定的零件資訊,複數個值存在的情況,算出該複數個值的平均值。 The average value calculation process is a process performed when determining the average value of the value of the part information when calculating the priority index. In the case of specific part information of the same part and the existence of multiple values, the average of the multiple values is calculated.

例如,由於根據地區而價格相異等的理由,在同一零件之零件金額複數種價格存在的情況,算出該複數種價格的平均值。在不必算出平均值的情況,係可省略平均值算出處理。此外,例如,在直接利用各地區之零件金額的情況,採用即使是同一零件亦在各地區當作不同零件來處理等的對策即可。在平 均值之算出,使用算出中央值之方法或算出其他的平均值的方法即可。平均值算出處理(步驟ST406)結束時,移至步驟ST407的處理。 For example, due to reasons such as different prices depending on the region, when there are multiple prices for the same amount of parts, the average of the multiple prices is calculated. When it is not necessary to calculate the average value, the average value calculation process can be omitted. In addition, for example, when the amount of parts in each region is directly used, countermeasures such as handling the same part in each region as different parts may be adopted. In peace For the calculation of the mean value, the method of calculating the median value or the method of calculating other average values may be used. When the average value calculation process (step ST406) ends, the process moves to step ST407.

然後,指標算出部103係判定是否有實施近似處理的零件資訊(步驟ST407)。指標算出部103係在判定有實施近似處理之零件資訊的情況(步驟ST407:YES),進行近似處理(步驟ST408)。另一方面,指標算出部103係在判定無實施近似處理之零件資訊的情況(步驟ST407:NO),移至步驟ST409的處理。 Then, the index calculation unit 103 determines whether there is part information for performing the approximation processing (step ST407). The index calculation unit 103 determines that there is part information that is subjected to the approximation process (step ST407: YES), and performs the approximation process (step ST408). On the other hand, when the index calculation unit 103 determines that there is no part information for which the approximation process is performed (step ST407: NO), the process moves to step ST409.

此處,說明近似處理(步驟ST408)。 Here, the approximation processing (step ST408) will be described.

近似處理係在算出優先度指標時,在判定需要將零件資訊的值近似成預定之有限個的值位準中最接近之位準之情況所實施的處理。例如,在取從0至1000的整數值之零件資訊的情況,將十位數四拾五入而近似成百位數。例如,零件資訊的值是180,預定之有限個的值位準是0、100、200、...、1000的情況,零件資訊的值係被近似成200。在不必將零件資訊的值進行近似的情況係可省略近似處理。近似處理(步驟ST408)結束時,移至步驟ST409的處理。 The approximation process is a process performed when it is determined that the value of the part information needs to be approximated to the closest level among a predetermined limited number of values when calculating the priority index. For example, in the case of taking part information from an integer value of 0 to 1000, the ten digits are collected into four digits to approximate a hundred digits. For example, if the value of the part information is 180 and the predetermined limited value level is 0, 100, 200, ..., 1000, the value of the part information is approximated to 200. When it is not necessary to approximate the value of the part information, the approximation processing can be omitted. When the approximation process (step ST408) ends, the process moves to step ST409.

接著,指標算出部103係進行優先度指標算出處理(步驟ST409)。 Next, the index calculation unit 103 performs priority index calculation processing (step ST409).

此處,說明優先度指標算出處理(步驟ST409)。 Here, the priority index calculation process (step ST409) will be described.

優先度指標算出處理係對特定之零件資訊對各零件算出對平均值的倍數,並將該倍數作為優先度指標的處理。例如,對零件ID是AA1、AA2、AA3、AA4、AA5之5種零件,特定之 零件資訊的值是30、40、50、60、70的情況,根據(30+40+50+60+70)/5的數學式算出平均值50,再將5種零件之零件資訊的值除以平均值之50,藉此,作為AA1、AA2、AA3、AA4、AA5之優先度指標,得到0.6、0.8、1.0、1.2、1.4。此外,亦可限定算出優先度指標之零件。例如,在有零件種類相同之零件的情況,從該零件種類的零件中選擇一種零件,並根據上述之方法算出優先度指標。 The priority index calculation process is to calculate the multiple of the average value for each part for the specific part information, and use the multiple as the priority index. For example, for the five parts whose parts ID are AA1, AA2, AA3, AA4, and AA5, specific When the value of the part information is 30, 40, 50, 60, 70, calculate the average value 50 according to the mathematical formula of (30 + 40 + 50 + 60 + 70) / 5, and divide the value of the part information of the five types Taking the average value of 50, as a priority index of AA1, AA2, AA3, AA4, and AA5, 0.6, 0.8, 1.0, 1.2, and 1.4 are obtained. In addition, the parts whose priority index is calculated can also be limited. For example, when there are parts with the same part type, select a part from the parts of the part type, and calculate the priority index according to the above method.

又,在使零件資訊的值大的零件之優先度變低的情況,係在算出優先度指標之前,使零件資訊之符號從正反轉成負,再算出優先度指標即可。又,在零件資訊是文字等而不是數值的情況,雖是數值卻是值的資料而在數值之大小無意義的情況等,優先度指標算出處理係省略。例如,在是零件資訊之零件種類是如AA、BB等之文字的情況,優先度指標算出處理係不進行。指標算出部103係向輸出資訊控制部104輸出所算出之優先度指標。 In addition, when the priority of a part with a large value of part information is lowered, before calculating the priority index, the sign of the part information is reversed from positive to negative, and then the priority index may be calculated. In addition, in the case where the part information is text, etc. instead of a numerical value, although it is a numerical value but a value data, and the numerical value size is meaningless, the priority index calculation processing is omitted. For example, when the part type of the part information is text such as AA, BB, etc., the priority index calculation processing is not performed. The index calculation unit 103 outputs the calculated priority index to the output information control unit 104.

輸出資訊控制部104係使用從指標算出部103所取得之優先度指標,產生零件傾向資訊。零件傾向資訊係如上述所示,以可對各零件比較之形態表示保養零件或確保庫存之優先度的資訊。零件傾向資訊係被產生成表示優先度指標之表或優先度指標圖形。輸出資訊控制部104係向顯示裝置200輸出零件傾向資訊。顯示裝置200係例如是液晶顯示器。 The output information control unit 104 uses the priority index obtained from the index calculation unit 103 to generate part tendency information. Part trend information is as shown above, and it shows the priority of maintaining parts or ensuring inventory in a form comparable to each part. Part trend information is generated as a table or priority index graph representing priority indexes. The output information control unit 104 outputs component tendency information to the display device 200. The display device 200 is, for example, a liquid crystal display.

第5圖係表示表示優先度指標之表之一例的圖。 FIG. 5 is a diagram showing an example of a table of priority indexes.

第6圖係表示優先度指標圖形之一例的圖。 Fig. 6 is a diagram showing an example of a priority index pattern.

輸出資訊控制部104係例如在受理來自使用者之顯示命令 的情況,產生零件傾向資訊,並向顯示裝置200輸出。又,在指標算出部103之處理後,輸出資訊控制部104進行處理等,只要是在指標算出部103之處理後,輸出資訊控制部104進行處理之時序係任意的時序都可。 The output information control unit 104 is, for example, accepting a display command from the user In the case of, the part tendency information is generated and output to the display device 200. In addition, after the processing by the index calculation unit 103, the output information control unit 104 performs processing and the like, as long as the processing timing of the output information control unit 104 after the processing by the index calculation unit 103 is any timing.

第5圖係表示輸出資訊控制部104將各序號、各零件之優先度指標匯整成一張表之例子的圖。此外,亦可輸出資訊控制部104係使在指標算出部103算出優先度指標時之零件資訊的值、與所算出之優先度指標的值各自對應,並匯整成表的形式。在此情況,輸出資訊控制部104係製作零件資訊的項目份量之使零件資訊的值與零件資訊之優先度指標對應的表。 FIG. 5 is a diagram showing an example in which the output information control unit 104 aggregates the serial numbers and the priority indexes of the parts into one table. In addition, the output information control unit 104 may make the value of the part information when the index calculation unit 103 calculates the priority index correspond to the calculated priority index value, and aggregate them into a table. In this case, the output information control unit 104 creates a table in which the item weight of the part information corresponds to the value of the part information and the priority index of the part information.

第6圖係表示輸出資訊控制部104使用第5圖中之故障率的優先度指標,產生優先度指標圖形之例子的圖。在各點的旁邊,顯示將序號ID及零件ID組合的文字串。又,亦可作成僅特定之零件顯示該文字串等。在第5圖,對4個零件,表示根據故障率所算出之優先度指標,但是該優先度指標係亦根據其他的零件的故障率所算出。 FIG. 6 is a diagram showing an example in which the output information control unit 104 uses the priority index of the failure rate in FIG. 5 to generate a priority index graph. Next to each point, a text string combining the serial number ID and the part ID is displayed. In addition, the character string may be displayed only for specific parts. In Fig. 5, for four parts, the priority index calculated based on the failure rate is shown, but the priority index is also calculated based on the failure rate of other parts.

在第6圖,橫軸表示故障率之高低。橫軸作成對數顯示,而作成中央成為與平均同程度的1。在第6圖的情況,愈右側優先度愈高。此外,亦可橫軸不作成對數顯示。縱軸係將故障率之優先度指標的值大的零件顯示於故障率之優先度指標的值小的零件的上側,但是不是被限定為此,可任意。在第6圖,對縱軸方向,採用將各零件之文字串錯開成不會重疊的配置,但是亦可優先度指標之值相同的零件係顯示成使對縱軸方向的位置一致。又,亦可在顯示之零件數多的情況等,將顯示之 零件數限制成固定數。 In Figure 6, the horizontal axis represents the level of failure rate. The horizontal axis is displayed as a logarithm, and the center is 1 as the average. In the case of Fig. 6, the higher the right, the higher the priority. In addition, the horizontal axis may not be displayed in logarithm. The vertical axis displays parts with a large value of the priority index of the failure rate on the upper side of parts with a small value of the priority index of the failure rate, but it is not limited to this, and may be arbitrary. In FIG. 6, in the vertical axis direction, the arrangement is such that the character strings of the parts are staggered so as not to overlap, but the parts with the same priority index value may be displayed so that the positions in the vertical axis direction match. In addition, it can also be displayed when there are many parts displayed. The number of parts is limited to a fixed number.

如以上所示,第1實施形態之零件傾向資訊控制裝置100係包括:零件資訊儲存部101,係儲存機器所使用之零件的零件資訊;指標算出部103,係根據零件資訊,算出是保養零件或確保庫存之優先度的優先度指標;以及輸出資訊控制部104,係使用優先度指標,產生以可對各零件比較之形態表示保養零件或確保庫存之優先度的零件傾向資訊並輸出。藉此,對各零件比較保養零件或確保庫存之優先度後,可採取適當的處置。例如,可掌握在對各零件比較零件金額、故障率等的情況之優先度的高低,而可判斷壓縮零件金額高之零件的庫存、或高頻率地實施故障率高之零件的保養等。 As shown above, the component tendency information control device 100 of the first embodiment includes: a component information storage unit 101 that stores component information of components used by the machine; an index calculation unit 103 that calculates maintenance components based on the component information Or the priority index to ensure the priority of the inventory; and the output information control unit 104 uses the priority index to generate and output component tendency information indicating the priority of maintaining the parts or ensuring the inventory in a form comparable to each part. In this way, after comparing the maintenance parts or ensuring the priority of inventory for each part, appropriate disposal can be taken. For example, it is possible to grasp the priority of comparing the amount of parts, failure rate, etc. for each part, and to determine the inventory of parts with a high amount of compressed parts, or to perform maintenance of parts with a high failure rate at a high frequency.

又,輸出資訊控制部104係產生以一個優先度指標為橫軸的優先度指標圖形,並對該橫軸作成對數顯示。藉此,可直覺地掌握根據故障率所算出之優先度指標是平均值之2倍、1/2倍等相對平均值之大小的程度。 In addition, the output information control unit 104 generates a priority index graph with one priority index as the horizontal axis, and displays the logarithmically on the horizontal axis. With this, it is possible to intuitively grasp the degree to which the priority index calculated based on the failure rate is the relative average value such as 2 times, 1/2 times the average value.

第2實施形態 Second Embodiment

對第2實施形態之零件傾向資訊控制裝置100,關於具有與在第1實施形態所說明的構成相同或相當之功能的構成,省略或簡化其說明。在第6圖,表示輸出資訊控制部104使用是一個零件資訊之故障率的優先度指標來產生優先度指標圖形的例子。在第2實施形態,輸出資訊控制部104使用2個零件資訊之優先度指標來產生優先度指標圖形。 Regarding the component tendency information control device 100 of the second embodiment, the description of the configuration having the same or equivalent function as the configuration described in the first embodiment is omitted or simplified. FIG. 6 shows an example in which the output information control unit 104 uses a priority index which is a failure rate of part information to generate a priority index graph. In the second embodiment, the output information control unit 104 uses the priority index of the two parts information to generate the priority index graphic.

第7圖係輸出資訊控制部104所產生之優先度指標圖形的一例。第7圖係輸出資訊控制部104使用2個零件資訊之優先度 指標來產生優先度指標圖形的例子。第7圖之優先度指標圖形係將第5圖中之故障率的優先度指標作為橫軸,並將第5圖中之零件金額的優先度指標作為縱軸的例子。在第5圖,對4個零件,表示根據故障率及零件金額所算出之優先度指標,但是該優先度指標係亦根據其他的零件之故障率及零件金額所算出。在第7圖,在各點的旁邊,顯示將序號ID及零件ID組合的文字串。該顯示係不是被限定為該文字串,例如亦可以記號等顯示。又,亦可作成僅特定之零件顯示該文字串等。 FIG. 7 is an example of the priority index pattern generated by the output information control unit 104. Figure 7 is the priority of the output information control unit 104 using two parts information Indicators to generate examples of priority indicator graphics. The priority index graph of FIG. 7 is an example in which the priority index of the failure rate in FIG. 5 is the horizontal axis, and the priority index of the component amount in FIG. 5 is the vertical axis. In Figure 5, for four parts, the priority index calculated based on the failure rate and the amount of parts is shown, but the priority index is also calculated based on the failure rate and the amount of parts of other parts. In Fig. 7, beside each point, a character string combining the serial number ID and the part ID is displayed. The display system is not limited to the character string, and for example, it may be displayed with a mark or the like. In addition, the character string may be displayed only for specific parts.

橫軸係表示故障率的高低,藉由作成對數表示,而作成中央是與平均值同程度的1。縱軸係表示零件金額的高低,藉由作成對數表示,而作成中央是與平均值同程度的1。此外,亦可橫軸及縱軸係不作成對數表示。又,亦可在表示之零件數多的情況等,將表示之零件數限制成固定數。 The horizontal axis indicates the level of the failure rate, which is represented by the logarithm, and the center is 1 with the same degree as the average value. The vertical axis indicates the level of the part amount, which is represented by the logarithm, and the center is 1 with the same degree as the average value. In addition, the horizontal axis and the vertical axis may not be expressed in logarithm. In addition, when the number of displayed parts is large, the number of displayed parts may be limited to a fixed number.

如以上所示,若依據第2實施形態,例如對零件金額與故障率之2個優先度指標,可同時掌握各零件之優先度指標的高低。藉此,可判斷高頻率地保養故障率高且零件金額高之零件等。 As described above, according to the second embodiment, for example, for the two priority indexes of the component amount and the failure rate, the level of the priority index of each component can be grasped at the same time. Thereby, it can be judged that high-frequency maintenance of parts with a high failure rate and parts cost is high.

又,輸出資訊控制部104係產生將一方之優先度指標作為橫軸,並將另一方之優先度指標作為縱軸的優先度指標圖形,並將橫軸及縱軸作成對數顯示。藉此,例如,可直覺地掌握根據故障率及零件金額所算出之優先度指標為平均值之2倍、1/2倍等相對平均值之大小的程度。 In addition, the output information control unit 104 generates a priority index graph using one priority index as the horizontal axis and the other priority index as the vertical axis, and displays the horizontal axis and the vertical axis as a logarithm. With this, for example, it is possible to intuitively grasp the degree to which the priority index calculated based on the failure rate and the amount of parts is a relative average value such as 2 times or 1/2 times the average value.

第3實施形態 Third embodiment

對第3實施形態之零件傾向資訊控制裝置100,關 於具有與在第1及第2實施形態所說明的構成相同或相當之功能的構成,省略或簡化其說明。 For the component tendency information control device 100 of the third embodiment, the For the configuration having the same or equivalent functions as those described in the first and second embodiments, the description is omitted or simplified.

在第2實施形態,採用即使是AA1之相同的零件ID,亦在序號相異的情況,算出各個零件之優先度指標者。在第3實施形態,在序號間有相同的零件ID之零件的情況,對該零之特定之零件資訊的值,進行第4圖所示之平均值算出處理,再使用零件資訊之值的平均值,算出優先度指標。 In the second embodiment, even if the same part ID of AA1 is used, the priority index of each part is calculated when the serial numbers are different. In the third embodiment, when there are parts with the same part ID between the serial numbers, the average value calculation process shown in FIG. 4 is performed on the value of the specific part information of zero, and then the average value of the part information is used Value, calculate the priority index.

指標算出部103係在序號間有共同之零件ID的情況,對該零件ID之特定之零件資訊的值,進行平均值算出處理,算出零件資訊之值的平均值。在此情況,指標算出部103係使用零件資訊之值的平均值,算出優先度指標(作為第1優先度指標)。 The index calculation unit 103 performs the average value calculation process on the value of the specific part information of the part ID when there is a common part ID between the serial numbers, and calculates the average value of the value of the part information. In this case, the index calculation unit 103 uses the average value of the value of the part information to calculate the priority index (as the first priority index).

第8圖係輸出資訊控制部104所產生之優先度指標圖形之一例的圖。第8圖之優先度指標圖形係將故障率之優先度指標作為橫軸,並將零件金額之優先度指標作為縱軸的例子。第8圖係表示AA1、AA2、BB1之零件ID的零件在序號間共同的情況。在第8圖,對AA1、AA2、BB1之故障率及零件金額,各自進行平均值算出處理,而算出第1優先度指標。在AA1、AA2、BB1之故障率及零件金額,當作各自具有複數個值。第8圖之橫軸及縱軸係表示第1優先度指標之大小。亦可將零件名稱顯示於表示各零件的格子點。又,在第8圖,採用使用2個第1優先度指標者,但是亦可使用任一個。零件ID之顯示係不是被限定為文字串。例如,亦可以記號等顯示。又,亦可作成僅特定之零件,顯示該文字串等。 FIG. 8 is a diagram showing an example of the priority index pattern generated by the output information control unit 104. The priority index graph in FIG. 8 is an example in which the priority index of the failure rate is taken as the horizontal axis, and the priority index of the part amount is taken as the vertical axis. Figure 8 shows the situation where the parts IDs of AA1, AA2, and BB1 are common among the serial numbers. In Figure 8, the failure rate of AA1, AA2, and BB1 and the amount of parts are averaged, and the first priority index is calculated. The failure rate and the amount of parts in AA1, AA2, and BB1 are considered to have multiple values. The horizontal axis and the vertical axis of FIG. 8 indicate the size of the first priority index. The part name can also be displayed on the grid point representing each part. In addition, in FIG. 8, a person using two first priority indicators is used, but any one may be used. The display of the part ID is not limited to text strings. For example, it can also be displayed with a mark. Also, only specific parts can be created, and the character string can be displayed.

藉由橫軸係表示故障率的高低,並作成對數表示,而作成中央成為是與平均值同程度的1。藉由緃軸係表示零件金額的高低,並作成對數表示,而作成中央成為是與平均值同程度的1。亦可橫軸及縱軸不是對數表示。又,亦可在表示之零件數多的情況等,將表示之零件數限制成固定數。 The failure rate is represented by the horizontal axis system, and the logarithmic representation is shown, and the center is made to be the same as the average value of 1. The amount of parts is indicated by the axis of the axis, and it is expressed in logarithm, and the center is 1 which is the same as the average value. It is also possible that the horizontal axis and the vertical axis are not logarithmic. In addition, when the number of displayed parts is large, the number of displayed parts may be limited to a fixed number.

如以上所示,在第3實施形態,指標算出部103係在序號間有共同之零件的情況,對該零件之特定之零件資訊的值算出平均值,且使用平均值,算出第1優先度指標後,輸出資訊控制部104係使用第1優先度指標,產生零件傾向資訊。藉此,在不論序號而僅著眼於零件的情況,比較各零件之優先度指標的高低,可採取適當的處置。 As described above, in the third embodiment, the index calculation unit 103 calculates the average value of the specific part information of the part when there are common parts between the serial numbers, and uses the average value to calculate the first priority After the index, the output information control unit 104 uses the first priority index to generate part tendency information. In this way, regardless of the serial number and focusing only on the parts, the priority index of each part can be compared to take appropriate measures.

第4實施形態 Fourth embodiment

對第4實施形態之零件傾向資訊控制裝置100,關於具有與在第1實施形態、第2實施形態以及第3實施形態所說明的構成相同或相當之功能的構成,省略或簡化其說明。在第3實施形態,採用在序號間有共同之零件ID的情況,對該零件ID之特定之零件資訊的值進行平均值算出處理,再算出第1優先度指標。在第4實施形態,進而,指標算出部103對該零件ID之特定之零件資訊的值,算出在進行平均值算出處理之前之零件資訊的值之優先度指標(作為第2優先度指標)。 Regarding the component tendency information control device 100 of the fourth embodiment, the configuration having the same or equivalent functions as those described in the first embodiment, the second embodiment, and the third embodiment will be omitted or simplified. In the third embodiment, when there is a common part ID between serial numbers, an average value calculation process is performed on the value of the specific part information of the part ID, and then the first priority index is calculated. In the fourth embodiment, the index calculation unit 103 further calculates the priority index (as the second priority index) of the value of the part information before the average value calculation process for the part information of the specific part ID.

指標算出部103係在序號間有共同之零件ID的情況,對該零件ID之特定之零件資訊的值進行平均值算出處理,算出零件資訊之值的平均值,再使用該平均值,算出第1優先度指標,且使用該零件ID之特定之零件資訊的值之各值,算出 第2優先度指標。輸出資訊控制部104係產生重疊地顯示第1優先度指標與第2優先度指標之優先度指標圖形。 The index calculation unit 103, when there is a common part ID between serial numbers, performs an average calculation process on the value of the specific part information of the part ID, calculates the average value of the part information, and then uses the average value to calculate the first 1 Priority index, and use each value of the specific part information of the part ID to calculate The second priority indicator. The output information control unit 104 generates a priority index graph that overlaps and displays the first priority index and the second priority index.

第9圖係輸出資訊控制部104所產生之優先度指標圖形的一例。第9圖之優先度指標圖形係將故障率之優先度指標作為橫軸,並將零件金額之優先度指標作為縱軸的例子。第9圖中的實線係表示算出在序號間共同之AA1、AA2、BB1的故障率及零件金額的平均值,再使用該平均值所算出之第1優先度指標。第9圖中的點係表示使用在序號間共同之AA1、AA2、BB1的故障率及零件金額的值之各值所算出的第2優先度指標。此外,在第9圖,未顯示全部之第2優先度指標,而僅以點表示特定之第2優先度指標。 FIG. 9 is an example of the priority index pattern generated by the output information control unit 104. The priority index graph of FIG. 9 is an example in which the priority index of the failure rate is the horizontal axis, and the priority index of the part amount is the vertical axis. The solid line in Fig. 9 shows the average value of the failure rate and the amount of parts of AA1, AA2, and BB1 that are common between the serial numbers, and then the first priority index calculated by using the average value. The dots in Fig. 9 represent the second priority index calculated using the values of the failure rate of AA1, AA2, and BB1 that are common between the serial numbers and the value of the part amount. In addition, in FIG. 9, not all the second priority indexes are shown, but only the specific second priority indexes are indicated by dots.

亦可將零件名稱顯示於表示各零件的格子點。在第9圖,在各點的旁邊,顯示將序號ID及零件ID組合的文字串。該顯示係不是被限定為該文字串,例如,亦可以記號等顯示。又,亦可作成僅特定之零件,顯示該文字串等。 The part name can also be displayed on the grid point representing each part. In Fig. 9, beside each point, a character string combining a serial number ID and a part ID is displayed. The display system is not limited to the character string, for example, it may be displayed with a mark or the like. Also, only specific parts can be created, and the character string can be displayed.

藉由橫軸係表示故障率的高低,並作成對數顯示,而作成中央成為是與平均值同程度的1。藉由緃軸係表示零件金額的高低,並作成對數表示,而作成中央成為是與平均值同程度的1。亦可橫軸及縱軸不是對數表示。亦可在顯示之零件數多的情況等,將顯示之零件數限制成固定數。 The failure rate is indicated by the horizontal axis system, and a logarithmic display is made, and the center is made to be the same as the average value of 1. The amount of parts is indicated by the axis of the axis, and it is expressed in logarithm, and the center is 1 which is the same as the average value. It is also possible that the horizontal axis and the vertical axis are not logarithmic. You can also limit the number of displayed parts to a fixed number when the number of displayed parts is large.

如以上所示,在第4實施形態,不僅第3實施形態的構成,而且指標算出部103係在序號間有共同之零件的情況,使用該零件之特定之零件資訊的值之各值,算出優先度指標,輸出資訊控制部104係產生重疊地顯示第2優先度指標與使 用平均值所算出之第1優先度指標的零件傾向資訊。因此,可掌握使用以零件單位進行平均化之零件資訊所算出的第1優先度指標,與使用進行該平均化之前之零件資訊的值所算出之第2優先度指標的差。藉此,例如,可採取優先地保養第1優先度指標與第2優先度指標之差大的零件等的對策。 As described above, in the fourth embodiment, not only the configuration of the third embodiment, but also the index calculation unit 103 when there are common parts between the serial numbers, each value of the value of the specific part information of the part is used to calculate Priority index, the output information control unit 104 displays the second priority index and The part preference information of the first priority index calculated by the average value. Therefore, it is possible to grasp the difference between the first priority index calculated using the part information averaged in the unit of parts and the second priority index calculated using the value of the part information before the averaging. As a result, for example, it is possible to take measures to preferentially maintain parts having a large difference between the first priority index and the second priority index.

其次,說明零件傾向資訊控制裝置100之硬體構成例。 Next, an example of the hardware configuration of the component tendency information control device 100 will be described.

第10圖係表示零件傾向資訊控制裝置100之硬體構成例的圖。 Fig. 10 is a diagram showing an example of the hardware configuration of the component tendency information control device 100.

零件傾向資訊控制裝置100之通訊部105係通訊1/F裝置1003。零件傾向資訊控制裝置100之零件資訊儲存部101係儲存裝置1004。 The communication part 105 of the component tendency information control device 100 is a communication 1 / F device 1003. The part information storage part 101 of the part tendency information control device 100 is a storage device 1004.

零件傾向資訊控制裝置100之資料輸入部102、指標算出部103以及輸出資訊控制部104的各功能係藉處理電路所實現。即,零件傾向資訊控制裝置100包括用以實現該各功能的處理電路。處理電路係執行記憶體1002所儲存之程式的處理器1001。 The functions of the data input unit 102, the index calculation unit 103, and the output information control unit 104 of the component tendency information control device 100 are realized by a processing circuit. That is, the component tendency information control device 100 includes a processing circuit for realizing these functions. The processing circuit is a processor 1001 that executes a program stored in the memory 1002.

如第10圖所示,在處理電路是處理器1001的情況,資料輸入部102、指標算出部103以及輸出資訊控制部104的各功能係藉軟體、軔體、或軟體與軔體之組合所實現。軟體或軔體係被記述成程式,並被儲存於記憶體1002。處理器1001係藉由讀出記憶體1002所儲存之程式並執行,實現各部的功能。即,零件傾向資訊控制裝置100係包括用以儲存程式的記憶體1002,而該程式係在藉處理器1001執行時,結果執行第4 圖之流程圖所示的步驟。又,亦可說此程式係使電腦執行資料輸入部102、指標算出部103以及輸出資訊控制部104的程序或方法。 As shown in FIG. 10, when the processing circuit is the processor 1001, the functions of the data input unit 102, the index calculation unit 103, and the output information control unit 104 are implemented by software, firmware, or a combination of software and firmware. achieve. The software or system is written as a program and stored in the memory 1002. The processor 1001 realizes the functions of each part by reading out the program stored in the memory 1002 and executing it. That is, the part tendency information control device 100 includes a memory 1002 for storing a program, and when the program is executed by the processor 1001, the fourth The steps shown in the flow chart of the figure. In addition, it can also be said that this program causes a computer to execute a program or method of the data input unit 102, the index calculation unit 103, and the output information control unit 104.

此處,處理器1001係CPU(Central Processing Unit)、處理裝置、運算裝置、微處理器、或微電腦等。 Here, the processor 1001 is a CPU (Central Processing Unit), processing device, arithmetic device, microprocessor, microcomputer, or the like.

記憶體1002係亦可是RAM(Random Access Memory)、ROM(Read Only Memory)、EPROM(Erasable Programmable Read Only Memory)、或快閃記憶體等之不揮發性或揮發性的半導體記憶體,亦可是硬碟或軟碟等之磁碟,亦可是CD(Compact Disc)或DVD(Digital Versatile Disc)等的光碟。 The memory 1002 may also be a nonvolatile or volatile semiconductor memory such as RAM (Random Access Memory), ROM (Read Only Memory), EPROM (Erasable Programmable Read Only Memory), or flash memory, or may be hard Magnetic disks such as compact disks or floppy disks may also be optical disks such as CD (Compact Disc) or DVD (Digital Versatile Disc).

此外,關於資料輸入部102、指標算出部103以及輸出資訊控制部104的各功能,亦可作成以專用的硬體實現一部分,並以軟體或軔體實現一部分。依此方式,在零件傾向資訊控制裝置100之處理電路係可藉硬體、軟體、軔體、或這些之組合,實現上述之各功能。 In addition, the functions of the data input unit 102, the index calculation unit 103, and the output information control unit 104 may be partially realized by dedicated hardware and partially realized by software or firmware. In this way, the processing circuit of the component tendency information control device 100 can realize the above-mentioned functions by hardware, software, firmware, or a combination of these.

第5實施形態 Fifth embodiment

在第5實施形態,說明構成為經由網路可與零件傾向資訊控制裝置100通訊之保養終端機107的顯示控制裝置300。 In the fifth embodiment, the display control device 300 of the maintenance terminal 107 configured to communicate with the component tendency information control device 100 via the network will be described.

第11圖係表示第5實施形態之保養終端機107的顯示控制裝置300及其周邊的構成之一例的圖。以下,對與第1圖相同的構成,附加與第1圖相同的符號,並省略重複的說明。 FIG. 11 is a diagram showing an example of the configuration of the display control device 300 of the maintenance terminal 107 of the fifth embodiment and its surroundings. Hereinafter, the same configuration as that in FIG. 1 is denoted by the same reference symbol as in FIG. 1, and repeated description is omitted.

如第11圖所示,保養終端機107之顯示控制裝置300包括通訊部301、零件資訊取得部302以及顯示控制部303。 通訊部301係經由網路,在與零件傾向資訊控制裝置100的通訊部105之間收發資訊。零件資訊取得部302係取得機器所使用之零件的零件資訊,並向通訊部301輸出。通訊部301係向零件傾向資訊控制裝置100傳送該零件資訊。顯示控制部303係控制在顯示部107a所顯示之資訊。顯示部107a係例如是液晶顯示器。顯示控制部303係將從零件傾向資訊控制裝置100所取得之零件傾向資訊顯示於保養終端機107的顯示部107a。 As shown in FIG. 11, the display control device 300 of the maintenance terminal 107 includes a communication unit 301, a parts information acquisition unit 302 and a display control unit 303. The communication unit 301 transmits and receives information with the communication unit 105 of the component tendency information control device 100 via a network. The part information acquisition part 302 acquires part information of parts used by the machine and outputs it to the communication part 301. The communication unit 301 transmits the part information to the part tendency information control device 100. The display control unit 303 controls the information displayed on the display unit 107a. The display unit 107a is, for example, a liquid crystal display. The display control unit 303 displays the component trend information obtained from the component trend information control device 100 on the display unit 107 a of the maintenance terminal 107.

第5實施形態之保養終端機107的顯示控制裝置300係將零件傾向資訊顯示於保養終端機107的顯示部107a。藉此,對各零件比較保養零件或確保庫存之優先度後,可採取適當的處置。 The display control device 300 of the maintenance terminal 107 of the fifth embodiment displays the component tendency information on the display unit 107a of the maintenance terminal 107. In this way, after comparing the maintenance parts or ensuring the priority of inventory for each part, appropriate disposal can be taken.

此外,本發明係在本發明的範圍內,可將各實施形態自由地組合,對各實施形態之任意的構成元件進行變形,或省略各實施形態之任意的構成元件。 In addition, the present invention is within the scope of the present invention, and each embodiment can be freely combined to modify any constituent element of each embodiment or omit any constituent element of each embodiment.

【工業上之可應用性】 【Industrial Applicability】

本發明之零件傾向資訊控制裝置係因為作成對各零件比較保養零件或確保庫存之優先度後,可採取適當的處置,所以適合用於需要保養零件或確保庫存之機器。 The component tendency information control device of the present invention is suitable for use in machines that need to maintain parts or ensure inventory because it can take appropriate measures after comparing the parts to maintain parts or ensuring the priority of inventory.

Claims (12)

一種零件傾向資訊控制裝置,其包括:零件資訊儲存部,係儲存在機器所使用之零件的零件資訊;指標算出部,係根據該零件資訊,算出是保養零件或確保庫存之優先度的優先度指標;以及輸出資訊控制部,係使用該優先度指標,產生以可對各零件比較之形態表示保養零件或確保庫存之優先度的零件傾向資訊並輸出。 A part tendency information control device, including: a part information storage part, which stores part information of parts used by the machine; an index calculation part, which calculates the priority of maintaining parts or ensuring the priority of inventory based on the part information Index; and the output information control unit uses the priority index to generate and output component tendency information indicating the priority of maintaining parts or ensuring inventory in a form comparable to each part. 如申請專利範圍第1項之零件傾向資訊控制裝置,其中該零件資訊係包含基礎資訊及保養資訊;在該基礎資訊,包含構成機器之零件的零件種類、該零件的零件金額、準備該零件之前置時間的長度、以及在該零件故障的情況之停機時間所造成的損失金額;在該保養資訊,包含該零件之故障履歷、該零件之使用年數、該零件之使用次數、以及測量該零件之狀態的值。 For example, the part-oriented information control device in the scope of patent application, where the part information includes basic information and maintenance information; in the basic information, it includes the types of parts constituting the machine, the amount of parts of the part, the parts prepared for the part The length of the lead time, and the amount of loss caused by the downtime in the case of failure of the part; the maintenance information includes the failure history of the part, the number of years the part is used, the number of times the part is used, and the measurement of the The value of the state of the part. 如申請專利範圍第1項之零件傾向資訊控制裝置,其中該輸出資訊控制部係對一個該零件資訊,對各零件算出該優先度指標,再使用一個該優先度指標,產生該零件傾向資訊。 For example, in the part 1 of the patent application scope, the part information control device, wherein the output information control unit calculates the priority index for each part information, and then uses the priority index to generate the part tendency information. 如申請專利範圍第3項之零件傾向資訊控制裝置,其中該輸出資訊控制部係產生將一個該優先度指標作為橫軸的優先度指標圖形,並將該橫軸作成對數表示。 For example, a part-oriented information control device according to item 3 of the patent application scope, wherein the output information control unit generates a priority index graph using the priority index as the horizontal axis, and the horizontal axis is expressed in logarithm. 如申請專利範圍第1項之零件傾向資訊控制裝置,其中該輸出資訊控制部係對2個該零件資訊,對各零件算出該優 先度指標,再使用2個該優先度指標,產生該零件傾向資訊。 For example, if the part of the patent scope item 1 is inclined to an information control device, the output information control unit calculates the optimal value for each part for two pieces of part information First index, and then use the two priority indexes to generate the trend information of the part. 如申請專利範圍第5項之零件傾向資訊控制裝置,其中該輸出資訊控制部係產生將一方之該優先度指標作為橫軸,將另一方之該優先度指標作為縱軸的優先度指標圖形,並將該橫軸及該縱軸作成對數表示。 For example, in the part 5 of the patent application scope, the part information control device, wherein the output information control unit generates a priority index graph using the priority index of one side as the horizontal axis and the priority index of the other side as the vertical axis, The horizontal axis and the vertical axis are expressed in logarithm. 如申請專利範圍第1項之零件傾向資訊控制裝置,其中該指標算出部係在序號間有共同之零件的情況,對該零件之特定之零件資訊的值,算出平均值,且使用該平均值,算出第1優先度指標;該輸出資訊控制部係使用該第1優先度指標,產生該零件傾向資訊。 For example, in the part 1 of the patent application scope, the part information control device, in which the index calculation unit has a common part between serial numbers, calculates the average value of the specific part information for the part, and uses the average value To calculate the first priority index; the output information control unit uses the first priority index to generate the part tendency information. 如申請專利範圍第7項之零件傾向資訊控制裝置,其中該輸出資訊控制部係使用該第1優先度指標,產生優先度指標圖形,並將表示該第1優先度指標之大小的軸作成對數表示。 For example, a part-oriented information control device according to item 7 of the patent scope, in which the output information control unit uses the first priority index to generate a priority index graph, and logs the axis indicating the size of the first priority index Said. 如申請專利範圍第7項之零件傾向資訊控制裝置,其中該指標算出部係使用該特定之零件資訊的值之各值,算出第2優先度指標;該輸出資訊控制部係重疊地表示該第2優先度指標、與使用該平均值所算出之該第1優先度指標。 For example, in the part 7 of the patent application scope, the component information control device, wherein the index calculation unit uses the values of the specific component information to calculate the second priority index; the output information control unit overlaps the 2 Priority index and the first priority index calculated using the average value. 如申請專利範圍第9項之零件傾向資訊控制裝置,其中該輸出資訊控制部係產生以實線表示該第1優先度指標,且以點表示該第2優先度指標的優先度指標圖形,並將表示 該第1優先度指標之大小的軸及表示該第2優先度指標之大小的軸分別作成對數表示。 For example, a part-oriented information control device according to item 9 of the patent scope, wherein the output information control unit generates a priority index graph that represents the first priority index with a solid line and the second priority index with a dot, and Will indicate The axis of the size of the first priority index and the axis of the size of the second priority index are shown in logarithm. 一種零件傾向資訊控制方法,其包括:算出步驟,係指標算出部根據該零件資訊儲存部所儲存之在機器所使用之零件的零件資訊,算出是保養零件或確保庫存之優先度的優先度指標;及輸出步驟,係輸出資訊控制部使用該優先度指標,產生以可對各零件比較之形態表示保養零件或確保庫存之優先度的零件傾向資訊並輸出。 A part tendency information control method, which includes: a calculation step, in which the index calculation part calculates the priority index which is the priority of maintaining parts or ensuring inventory based on the part information of the parts used in the machine stored in the part information storage part ; And the output step is that the output information control unit uses the priority index to generate and output component preference information indicating the priority of maintaining parts or ensuring inventory in a form comparable to each part. 一種顯示控制裝置,係控制在保養終端機之顯示部所顯示的資訊之保養終端機的顯示控制裝置,其包括:通訊部,係向如申請專利範圍第1~10項中任一項之零件傾向資訊控制裝置傳送在機器所使用之零件的零件資訊;及顯示控制部,係將經由該通訊部,從該零件傾向資訊控制裝置所接收之零件傾向資訊顯示於該顯示部。 A display control device is a display control device for a maintenance terminal that controls information displayed on the display portion of the maintenance terminal, which includes: a communication part, which is a part of any one of items 1 to 10 of the patent application scope The trend information control device transmits the part information of the parts used in the machine; and the display control part displays the part trend information received from the part trend information control device via the communication part on the display part.
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