TW201907642A - Rotary motor and direct drive motor - Google Patents
Rotary motor and direct drive motor Download PDFInfo
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- TW201907642A TW201907642A TW107122566A TW107122566A TW201907642A TW 201907642 A TW201907642 A TW 201907642A TW 107122566 A TW107122566 A TW 107122566A TW 107122566 A TW107122566 A TW 107122566A TW 201907642 A TW201907642 A TW 201907642A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/12—Stationary parts of the magnetic circuit
- H02K1/14—Stator cores with salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/24—Rotor cores with salient poles ; Variable reluctance rotors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/18—Windings for salient poles
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
- H02K3/28—Layout of windings or of connections between windings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K3/00—Details of windings
- H02K3/46—Fastening of windings on the stator or rotor structure
- H02K3/52—Fastening salient pole windings or connections thereto
- H02K3/521—Fastening salient pole windings or connections thereto applicable to stators only
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2213/00—Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
- H02K2213/03—Machines characterised by numerical values, ranges, mathematical expressions or similar information
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Windings For Motors And Generators (AREA)
- Iron Core Of Rotating Electric Machines (AREA)
Abstract
Description
本發明係有關在齒安裝線圈的旋轉電機及直動電動機。 The present invention relates to a rotary electric machine and a direct-acting motor in which a coil is mounted on a tooth.
習知技術中,已知有種旋轉電機,轉子的極數設為P、定子的槽數設為N、自然數設為n時,令P=2n、N=2n±1、或P=2n、N=2(n±1),並且設定N不成為相數m的整數倍,藉此,使P與N的最小公倍數成為大的數值,以使所產生的齒槽效應轉矩(cogging torque)降低(參照例如專利文獻1)。 In the conventional technology, there is a known rotating electrical machine. When the number of poles of the rotor is set to P, the number of slots of the stator is set to N, and the natural number is set to n, let P = 2n, N = 2n ± 1, or P = 2n. , N = 2 (n ± 1), and set N not to be an integer multiple of the number of phases m, thereby making the least common multiple of P and N a large value to make the cogging torque generated ) (See, for example, Patent Document 1).
專利文獻1:日本國特開平04-208039號公報 Patent Document 1: Japanese Patent Application Laid-Open No. 04-208039
然而,由於各相的電感值相異,會在電樞反應上產生差異,而有產生轉矩漣波之課題。 However, since the inductance values of the phases are different, a difference occurs in the armature response, and there is a problem that a torque ripple is generated.
本發明係為了解決上述課題而研創,目的在於提供能夠使轉矩漣波減小的旋轉電機及直動電動機。 The present invention has been made in order to solve the above-mentioned problems, and an object thereof is to provide a rotary electric machine and a direct-acting electric motor capable of reducing torque ripple.
本發明的旋轉電機係具備定子、及與定子相對向且旋轉自如地設置的轉子;轉子係具有沿旋轉方向亦即周方向排列的屬於2的自然數倍之數的P個磁極;定子係具有定子鐵芯、及線圈,定子鐵芯係含有芯背、及從芯背沿徑方向延伸且沿周方向排列的屬於整數的N個齒,線圈係安裝在齒;齒係安裝有三相的線圈;P及N的最大公因數設為C時,成為N/C=P/C±1且N/C不成為3的倍數之關係;N個齒之中係有安裝有僅一相的線圈之齒、及安裝有複數相的線圈之齒;將安裝有僅一相的線圈之齒且為相鄰的齒安裝有包含同相的線圈之複數相的線圈之齒設為第一齒,將相鄰於第一齒的周方向一方側且安裝有複數相的線圈之齒設為第二齒,將相鄰於第一齒的周方向另一方側且安裝有複數相的線圈之齒設為第三齒時,在第一齒安裝的線圈的匝數係不同於在第二齒安裝的複數個線圈的匝數之合計,且不同於在第三齒安裝的複數個線圈的匝數之合計;在第一齒安裝的線圈的匝數相對於在其他各齒安裝的線圈的匝數之合計的各者為最大,且在第二齒及第三齒安裝的線圈的匝數之合計中,至少一方相對於在其他各齒安裝的線圈的匝數之合計的各者為最小,或者,在第一齒安裝的線圈的匝數相對於在其他各齒安裝的線圈的匝數之合計的各者為最小,且在第二齒及第三齒安裝的線圈的匝 數之合計中,至少一方相對於在其他各齒安裝的線圈的匝數之合計的各者為最大。 The rotating electrical machine system of the present invention includes a stator and a rotor rotatably disposed opposite to the stator; the rotor system has P magnetic poles arranged in a rotation direction, that is, a number of natural multiples of 2; and the stator system has A stator iron core and a coil. The stator iron core system includes a core back and N teeth that belong to an integer extending from the core back in a radial direction and arranged in a circumferential direction. The coil system is installed on the teeth; the gear system is installed with a three-phase coil; When the greatest common factor of P and N is set to C, there is a relationship of N / C = P / C ± 1 and N / C does not become a multiple of 3. Among the N teeth, there are teeth in which only one phase of the coil is installed. And teeth with coils of plural phases installed; teeth of coils with only one phase coil installed and adjacent teeth with coils of multiple phase coils including the same phase coil are set as the first teeth, and adjacent to A tooth having a plurality of phase coils mounted on one side in the circumferential direction of the first tooth is referred to as a second tooth, and a tooth having a plurality of phase coils mounted on the other side in the circumferential direction of the first tooth is referred to as a third tooth. When the number of turns of the coil mounted on the first tooth is different from the plurality of coils mounted on the second tooth The total number of turns is different from the total number of turns of the plurality of coils mounted on the third tooth; each of the number of turns of the coil mounted on the first tooth is relative to the total number of turns of the coil mounted on the other tooth Is the largest, and among the total number of turns of the coils mounted on the second and third teeth, at least one of them is the smallest relative to each of the total number of turns of the coils mounted on the other teeth, or on the first tooth The number of turns of the mounted coil is the smallest relative to the total of the number of turns of the coils mounted on the other teeth, and at least one of the total number of turns of the coils mounted on the second and third teeth is relative to Each of the total number of turns of the coils mounted on the other teeth is the largest.
依據本發明的旋轉電機,由於能夠縮小各相的電感值之差,因此能夠使轉矩漣波減小。 According to the rotating electrical machine of the present invention, since the difference in inductance values between the phases can be reduced, the torque ripple can be reduced.
1‧‧‧定子 1‧‧‧ stator
2‧‧‧轉子 2‧‧‧ rotor
3‧‧‧動子 3‧‧‧ mover
1至7‧‧‧齒號 1 to 7‧‧‧ tooth
11‧‧‧定子鐵芯 11‧‧‧ stator core
12、32‧‧‧線圈 12, 32‧‧‧ coil
13‧‧‧絕緣物 13‧‧‧Insulators
14、23‧‧‧永久磁鐵 14, 23‧‧‧ permanent magnets
21‧‧‧軸 21‧‧‧axis
22‧‧‧轉子鐵芯 22‧‧‧rotor core
31‧‧‧動子鐵芯 31‧‧‧Motor core
111、311‧‧‧芯背 111, 311‧‧‧ core back
112、312‧‧‧齒 112, 312‧‧‧tooth
112a、312a‧‧‧第一齒 112a, 312a‧‧‧first tooth
112b、312b‧‧‧第二齒 112b, 312b‧‧‧Second tooth
112c、312c‧‧‧第三齒 112c, 312c‧‧‧Third tooth
113‧‧‧槽 113‧‧‧slot
121‧‧‧搭接線 121‧‧‧ Tap wiring
131‧‧‧肉薄部 131‧‧‧ thin meat
132‧‧‧肉厚部 132‧‧‧Thick meat
+U、-U、+V、-V、+W、-W‧‧‧相 + U, -U, + V, -V, + W, -W‧‧‧phase
A‧‧‧線圈剖面的重心 A‧‧‧ Center of gravity of the coil profile
B‧‧‧定子的中心 B‧‧‧ Center of stator
C‧‧‧線 C‧‧‧line
D‧‧‧線圈剖面的重心 D‧‧‧ Center of gravity of the coil profile
第1圖係顯示本發明實施形態1的旋轉電機之剖面圖。 Fig. 1 is a sectional view showing a rotary electric machine according to a first embodiment of the present invention.
第2圖係顯示第1圖中在各齒安裝的線圈的匝數之圖。 Fig. 2 is a diagram showing the number of turns of a coil mounted on each tooth in the first diagram.
第3圖係顯示第1圖中在各齒安裝的線圈的各相的匝數的平方和相較於平均值的偏差量之圖。 FIG. 3 is a graph showing the deviation of the sum of squares of the number of turns of each phase of the coil mounted on each tooth from the average value in FIG. 1.
第4圖係顯示匝數的平方和相較於平均值的偏差量與電感值之關係的圖表。 Fig. 4 is a graph showing the relationship between the deviation of the sum of squares of the number of turns from the average value and the inductance value.
第5圖係顯示用以與第1圖的定子比較的定子之剖面圖。 Fig. 5 is a cross-sectional view of a stator for comparison with the stator of Fig. 1;
第6圖係顯示第1圖的旋轉電機產生的轉矩波形之圖表。 Fig. 6 is a graph showing a torque waveform generated by the rotating electric machine of Fig. 1.
第7圖係顯示第1圖的旋轉電機的變形例之剖面圖。 Fig. 7 is a sectional view showing a modification of the rotary electric machine of Fig. 1.
第8圖係顯示第7圖中在各齒安裝的線圈的匝數之圖。 Fig. 8 is a graph showing the number of turns of the coils mounted on each tooth in Fig. 7.
第9圖係顯示第7圖中在各齒安裝的線圈的各相的匝數的平方和相較於平均值的偏差量之圖。 Fig. 9 is a graph showing the deviation of the sum of squares of the number of turns of each phase of the coil mounted on each tooth from the average value in Fig. 7.
第10圖係顯示本發明實施形態2的旋轉電機的定子的線圈的配置之圖。 Fig. 10 is a diagram showing the arrangement of coils of a stator of a rotating electrical machine according to a second embodiment of the present invention.
第11圖係顯示第10圖中在各齒安裝的線圈的匝數之圖。 Fig. 11 is a diagram showing the number of turns of the coils attached to each tooth in Fig. 10;
第12圖係顯示第10圖中在各齒安裝的線圈的各相的匝數的平方和相較於平均值的偏差量之圖。 Fig. 12 is a graph showing the deviation of the sum of squares of the number of turns of each phase of the coil mounted on each tooth from the average value in Fig. 10.
第13圖係顯示匝數的平方和相較於平均值的偏差量與電感值之關係的圖表。 FIG. 13 is a graph showing the relationship between the deviation of the sum of squares of the number of turns from the average value and the inductance value.
第14圖係顯示第10圖的旋轉電機產生的轉矩波形之圖表。 FIG. 14 is a graph showing a torque waveform generated by the rotating electric machine of FIG. 10.
第15圖係顯示本發明實施形態3的旋轉電機的定子之剖面圖。 Fig. 15 is a sectional view showing a stator of a rotary electric machine according to a third embodiment of the present invention.
第16圖係顯示第15圖的定子的變形例之剖面圖。 Fig. 16 is a sectional view showing a modification of the stator of Fig. 15;
第17圖係顯示本發明實施形態4的旋轉電機的定子之剖面圖。 Fig. 17 is a sectional view showing a stator of a rotary electric machine according to a fourth embodiment of the present invention.
第18圖係顯示第17圖的定子的變形例之剖面圖。 Fig. 18 is a sectional view showing a modification of the stator of Fig. 17;
第19圖係顯示實施形態4的旋轉電機的定子的變形例之剖面圖。 Fig. 19 is a sectional view showing a modified example of the stator of the rotary electric machine of the fourth embodiment.
第20圖係顯示第19圖的定子的變形例之剖面圖。 Fig. 20 is a sectional view showing a modification of the stator of Fig. 19;
第21圖係顯示本發明實施形態5的旋轉電機的定子的重點之圖。 Fig. 21 is a diagram showing the main points of a stator of a rotary electric machine according to a fifth embodiment of the present invention.
第22圖係顯示第21圖的定子的另一重點之圖。 Fig. 22 is a diagram showing another important point of the stator of Fig. 21.
第23圖係顯示第21圖的定子的變形例之立體圖。 Fig. 23 is a perspective view showing a modification of the stator of Fig. 21;
第24圖係說明本發明實施形態6的旋轉電機的定子 中的線圈的連接之圖。 Fig. 24 is a diagram illustrating the connection of coils in a stator of a rotary electric machine according to a sixth embodiment of the present invention.
第25圖係說明第24圖的定子的線圈的連接的變形例之圖。 FIG. 25 is a diagram illustrating a modification of the connection of the stator coils of FIG. 24.
第26圖係顯示本發明實施形態7的直動電動機之剖面圖。 Fig. 26 is a sectional view showing a linear motion motor according to a seventh embodiment of the present invention.
第27圖係顯示第26圖的直動電動機的變形例之剖面圖。 Fig. 27 is a sectional view showing a modification of the linear motion motor of Fig. 26.
第28圖係顯示本發明實施形態8的直動電動機之剖面圖。 Fig. 28 is a sectional view showing a linear motion motor according to an eighth embodiment of the present invention.
以下,根據圖式說明本發明各實施形態的旋轉電機。各實施形態中,針對同一或相當之構件、部位係標記同一元件符號來進行說明。另外,本發明不限於以下之記述,在不脫離本發明主旨的範圍內,當能夠適當變形。 Hereinafter, a rotary electric machine according to each embodiment of the present invention will be described with reference to the drawings. In each embodiment, the same or equivalent components and parts are denoted by the same element symbols. The present invention is not limited to the following description, and can be appropriately modified without departing from the scope of the present invention.
第1圖係顯示本發明實施形態1的旋轉電機之剖面圖。本發明實施形態1的旋轉電機係具備定子1、及相對於定子1沿徑方向相對向設置且旋轉自如的轉子2。本例中,轉子2係相對於定子1配置在徑方向內側。 Fig. 1 is a sectional view showing a rotary electric machine according to a first embodiment of the present invention. A rotary electric machine according to a first embodiment of the present invention includes a stator 1 and a rotor 2 that is provided in a radial direction with respect to the stator 1 and can rotate freely. In this example, the rotor 2 is disposed radially inward of the stator 1.
轉子2係具備:軸21;轉子鐵芯22,係固定於軸21;及六個永久磁鐵23,係固定在轉子鐵芯22,沿旋轉方向亦即周方向排列。轉子鐵芯22係藉由積層複數 片電磁鋼板等的磁性體的芯片而構成。轉子鐵芯22係形成為圓筒形狀。永久磁鐵23係配置在轉子鐵芯22的外周面。六個永久磁鐵23係沿周方向排列配置。 The rotor 2 includes: a shaft 21; a rotor core 22 fixed to the shaft 21; and six permanent magnets 23 fixed to the rotor core 22, which are arranged along the rotation direction, that is, the circumferential direction. The rotor core 22 is formed by laminating a plurality of magnetic chips such as electromagnetic steel plates. The rotor core 22 is formed in a cylindrical shape. The permanent magnet 23 is arranged on the outer peripheral surface of the rotor core 22. The six permanent magnets 23 are arranged in a circumferential direction.
定子1係具備定子鐵芯11、及安裝在定子鐵芯11的複數個線圈12。定子鐵芯11係藉由積層複數片電磁鋼板等的磁性體的芯片而構成。定子鐵芯11係具有圓環狀的芯背111、及從芯背111往徑方向內側延伸的七個齒112。七個齒112係沿周方向排列配置。周方向相鄰的齒112之間係形成有槽113。線圈12係配置於槽113。線圈12係藉由將導線集中捲繞於齒112而構成。 The stator 1 includes a stator core 11 and a plurality of coils 12 mounted on the stator core 11. The stator core 11 is configured by laminating a plurality of magnetic chips such as electromagnetic steel plates. The stator core 11 includes a ring-shaped core back 111 and seven teeth 112 extending radially inward from the core back 111. The seven teeth 112 are arranged in a circumferential direction. A groove 113 is formed between the teeth 112 adjacent in the circumferential direction. The coil 12 is arranged in the slot 113. The coil 12 is formed by collectively winding a lead wire around the teeth 112.
定子1係從未圖示的三相交流電源接受施加電壓。當轉子2的磁極的數目亦即極數設為2的自然數倍之數的P時,則極數P為6、定子1的槽數N為7,極數P及槽數N的最大公因數C為1。此時,成為槽數N/最大公因數C=極數P/最大公因數C±1,且N/C不成為相數3的倍數之關係。藉由如上述的構成,可獲得能夠使齒槽效應轉矩降低之效果。 The stator 1 receives an applied voltage from a three-phase AC power source (not shown). When the number of magnetic poles of the rotor 2 is P, which is a natural multiple of two, the number of poles P is 6, the number of slots N of the stator 1 is 7, the maximum common number of the number of poles P and the number of slots N The factor C is 1. At this time, it has a relationship of the number of slots N / the greatest common factor C = the number of poles P / the greatest common factor C ± 1, and N / C does not become a multiple of the phase number 3. With the configuration described above, the effect of reducing the cogging torque can be obtained.
如上述的旋轉電機中,與槽數N/最大公因數C為相數3的倍數之旋轉電機一樣地將各線圈12的匝數設計成均等時,會於電樞反作用產生失衡而產生轉矩漣波。 As in the above-mentioned rotating electrical machine, similar to the rotating electrical machine with the number of slots N / the greatest common factor C being a multiple of phase 3, when the number of turns of each coil 12 is designed to be equal, an armature reaction will generate imbalance and torque Ripples.
第1圖中,為了便於說明,係對各齒112分配齒號。具體而言,第1圖中係對各齒112順時針分配1至7之齒號。七個齒112各者,從1號的齒112起,順 時針依序安裝有+U相的線圈12、-U相及+V相的線圈12、-V相的線圈12、+V相的線圈12、+W相的線圈12、-W相的線圈12、-U相及+W相的線圈12。在此,安裝在各齒112的線圈12的各相的+及-的符號係表示電流流經線圈12時產生的磁通的方向。 In FIG. 1, for convenience of explanation, a tooth number is assigned to each tooth 112. Specifically, in FIG. 1, tooth numbers 1 to 7 are assigned to each tooth 112 clockwise. Each of the seven teeth 112 has a + U-phase coil 12, a -U-phase coil, a + V-phase coil 12, a -V-phase coil 12, and a + V-phase coil clockwise in order from the first tooth 112. Coil 12, Coil 12 of + W phase, Coil 12 of -W phase, Coil 12 of -U phase and + W phase. Here, the + and-signs of each phase of the coil 12 mounted on each tooth 112 indicate the direction of magnetic flux generated when a current flows through the coil 12.
1號的齒112係安裝有僅一相的線圈12,並且,與1號的齒112相鄰的2號的齒112及7號的齒112係安裝有包含與設在1號的齒112的線圈12同相的線圈12之複數相的線圈12。將安裝僅一相的線圈12之齒112且為與該齒112相鄰的齒112安裝有包含同相的線圈12之複數相的線圈12之齒112,設為第一齒112a。此外,將相鄰於第一齒112a的周方向一方側且安裝有複數相的線圈12之齒112設為第二齒112b,並且將相鄰於第一齒112a的周方向另一方側且安裝有複數相的線圈12之齒112設為第三齒112c。第1圖中,1號的齒112係第一齒112a,2號的齒112係第二齒112b,7號的齒112係第三齒112c。本發明實施形態1中,係僅第二齒112b及第三齒112c安裝有複數相的線圈12。 Tooth 112 of No. 1 is equipped with only one phase of coil 12, and No. 112 of No. 112 and No. 7 of No. 112 are adjacent to No. 1 of No. 112. The coil 12 has a plurality of coils 12 in the same phase. The teeth 112 of the coils 12 in which only one phase of the coil 12 is mounted and in which the teeth 112 adjacent to the teeth 112 are mounted with the coils 12 of the plurality of phases including the same phase are set as the first teeth 112 a. In addition, the tooth 112 adjacent to one side in the circumferential direction of the first tooth 112a and on which the plural-phase coil 12 is mounted is referred to as the second tooth 112b, and is mounted adjacent to the other side in the circumferential direction of the first tooth 112a The teeth 112 of the coil 12 having a plurality of phases are set as the third teeth 112c. In the first figure, the first tooth 112 is a first tooth 112a, the second tooth 112 is a second tooth 112b, and the seventh tooth 112 is a third tooth 112c. In the first embodiment of the present invention, only the second teeth 112b and the third teeth 112c are provided with a plurality of coils 12.
第2圖係顯示第1圖中在各齒112安裝的線圈12的匝數之圖。第2圖中,在各齒112安裝的線圈12的匝數係以在第一齒112a安裝的線圈12的匝數為基準進行正規化。如第2圖所示,在第一齒112a安裝的線圈12的匝數係不同於第二齒112b安裝的複數相的各相的線圈12的匝數之合計,且不同於第三齒112c安裝的複數相的 各相的線圈12的匝數之合計。 Fig. 2 is a diagram showing the number of turns of the coil 12 attached to each tooth 112 in the first diagram. In FIG. 2, the number of turns of the coil 12 mounted on each tooth 112 is normalized based on the number of turns of the coil 12 mounted on the first tooth 112 a. As shown in FIG. 2, the number of turns of the coil 12 mounted on the first tooth 112 a is different from the total number of turns of the coil 12 of each phase of the plurality of phases mounted on the second tooth 112 b, and is different from that of the third tooth 112 c. The total number of turns of the coil 12 of each phase of the complex phase.
此外,在第一齒112a安裝的線圈12的匝數係相對於在第一齒112a以外的六個各齒112各者安裝的線圈12各者的匝數之合計為最大。此外,在第二齒112b及第三齒112c安裝的線圈12各者的匝數係相對於在第二齒112b及第三齒112c以外的五個各齒112各者安裝的線圈12各者的匝數之合計為最小。 In addition, the number of turns of the coil 12 mounted on the first tooth 112a is the largest total of the number of turns of each of the coils 12 mounted on each of the six teeth 112 other than the first tooth 112a. In addition, the number of turns of each of the coils 12 attached to the second teeth 112b and the third teeth 112c is relative to the number of turns of each of the coils 12 attached to each of the five teeth 112 other than the second teeth 112b and the third teeth 112c. The total number of turns is the smallest.
藉由採用如第2圖所示的匝數,能夠縮小各相的電感值之差,從而能夠減小轉矩漣波,特別是能夠減小電角度180°週期亦即電角度二次的脈動成分。此外,由於能夠提高繞組因數,故感應電壓變大,能夠達成獲得高轉矩之效果。 By using the number of turns as shown in Figure 2, the difference in inductance between the phases can be reduced, thereby reducing the torque ripple, especially the 180 ° cycle of the electrical angle, that is, the secondary pulsation of the electrical angle. ingredient. In addition, since the winding factor can be increased, the induced voltage becomes large, and the effect of obtaining high torque can be achieved.
此外,由於能夠使各相之間的線圈12的匝數之合計的差異降低,故能夠使諸相彼此間的相電阻的差異降低。此外,由於能夠使在各齒112安裝的線圈12的匝數的差異降低,故能夠抑制定子鐵芯11的局部的發熱。 In addition, since the difference in the total number of turns of the coil 12 between the phases can be reduced, the difference in the phase resistance between the phases can be reduced. In addition, since the difference in the number of turns of the coil 12 mounted on each tooth 112 can be reduced, it is possible to suppress local heat generation of the stator core 11.
本發明實施形態1中,全部的線圈12係以同一線徑的導線構成。因此,能夠縮短定子1的製造所花費的時間,能夠使定子1的製造性提升。 In the first embodiment of the present invention, all the coils 12 are made of wires with the same wire diameter. Therefore, the time taken to manufacture the stator 1 can be shortened, and the manufacturability of the stator 1 can be improved.
將i設為1至7的自然數,i號的齒112安裝的U相的線圈12的匝數設為Nui,i號的齒112安裝的V相的線圈12的匝數設為Nvi,i號的齒112安裝的W相的線圈12的匝數設為Nwi。此外,將U相的線圈12的匝數的平方和ΣNui 2、V相的線圈12的匝數的平方和ΣNvi 2 及W相的線圈12的匝數的平方和ΣNwi 2之平均值設為a。 Let i be a natural number from 1 to 7, the number of turns of the U-phase coil 12 mounted on the tooth 112 of number i be N ui , and the number of turns of the V-phase coil 12 mounted on the tooth 112 of number i as N vi The number of turns of the W-phase coil 12 to which the tooth 112 of the i-number is mounted is N wi . In addition, the average of the sum of the squares of the turns of the U-phase coil 12 and ΣN ui 2 , the sum of the squares of the turns of the V-phase coil 12 and ΣN vi 2, and the sum of the squares of the turns of the W-phase coil 12 and ΣN wi 2 are average values. Set to a.
第3圖係顯示第1圖中在各齒112安裝的線圈12的各相的匝數的平方和相較於平均值的偏差量之圖,第4圖係顯示匝數的平方和相較於平均值的偏差量與電感值之關係的圖表。第4圖中,橫軸表示匝數的平方和相較於平均值的偏差量的絕對值的最大值,縱軸表示三相的電感值的最大值與最小值之比,相較於1的偏差量。 FIG. 3 is a graph showing the deviation of the sum of the squares of the turns of each phase of the coil 12 mounted on each tooth 112 in the first diagram compared to the average. Graph showing the relationship between the deviation of the average value and the inductance value. In Figure 4, the horizontal axis represents the maximum value of the absolute value of the deviation of the sum of the squares of the turns from the average value, and the vertical axis represents the ratio of the maximum value to the minimum value of the three-phase inductance value. The amount of deviation.
通常來說,例如,極數P為10、槽數N為12、相數為3、極數P及槽數N的最大公因數C為2的旋轉電機中,槽數N/最大公因數C為6,為相數3的倍數。因此,各相的齒數係各有四個而彼此相等,故能夠在各齒112安裝相同匝數的線圈12,使各相的電感值相等。結果,電感值的最大值與最小值之比成為1,電感值的最大值與最小值之比,相較於1的偏差量成為0。 Generally speaking, for example, in a rotating electrical machine having the number of poles P of 10, the number of slots N of 12, the number of phases 3, the number of poles P, and the number of slots N of C is 2, the number of slots N / the maximum common factor C It is 6, which is a multiple of phase number 3. Therefore, since the number of teeth of each phase is four and equal to each other, the same number of coils 12 can be attached to each of the teeth 112 to make the inductance values of the phases equal. As a result, the ratio between the maximum value and the minimum value of the inductance value becomes 1, and the ratio between the maximum value and the minimum value of the inductance value becomes 0 compared to 1.
第5圖係顯示用以與第1圖的定子1比較的定子1之剖面圖。第5圖中,七個齒112各者安裝有僅一相的線圈12,且全部的線圈12的匝數均等。第4圖的虛線係顯示七個齒112各者安裝有僅一相的線圈12且全部的線圈12的匝數設為均等時的電感值的最大值與最小值之比相較於1的偏差量。第4圖的一點鏈線係顯示七個齒112各者安裝有僅一相的線圈12且全部的線圈12的匝數設為均等時的電感值的最大值與最小值之比相較於1的偏差量的一半。 Fig. 5 is a sectional view of the stator 1 for comparison with the stator 1 of Fig. 1. In FIG. 5, only one phase of the coil 12 is mounted on each of the seven teeth 112, and the number of turns of all the coils 12 is equal. The dotted line in FIG. 4 shows the deviation of the ratio of the maximum value to the minimum value of the inductance when the number of turns of all the coils 12 of each of the seven teeth 112 is equal to one of the coils 12 and the number of turns is equal. the amount. The one-point chain system in FIG. 4 shows that the ratio of the maximum value to the minimum value of the inductance value when the number of turns of all the coils 12 of the seven teeth 112 each has only one phase of the coil 12 is equal to 1 Half the amount of deviation.
當各相的線圈12的匝數的平方和相較於平 均值a的偏差量為24%以下時,電感值的最大值與最小值之比相較於1的偏差量,成為各齒112僅安裝一相的線圈12時的電感值的最大值與最小值之比相較於1的偏差量以下。此外,當各相的線圈12的匝數的平方和相較於平均值a的偏差量為12%以下時,相較於各齒112僅安裝一相的線圈12的情況,轉矩漣波係能夠減為一半以下。將在各齒112安裝的線圈12的匝數採用如第2圖所示的匝數時,電感值的最大值與最小值之比相較於1的偏差量,成為全部的線圈12的匝數均等時的電感值的最大值與最小值之比相較於1的偏差量的一半以下。 When the deviation of the sum of the squares of the number of turns of the coil 12 of each phase from the average value a is 24% or less, the deviation of the ratio between the maximum value and the minimum value of the inductance compared to 1 becomes only 112 for each tooth. The ratio of the maximum value to the minimum value of the inductance value when the one-phase coil 12 is mounted is equal to or less than a deviation amount of one. In addition, when the deviation of the sum of the squares of the number of turns of the coils 12 of each phase from the average value a is 12% or less, compared to the case where only one phase of the coils 12 is mounted on each tooth 112, the torque ripple system is Can be reduced to less than half. When the number of turns of the coil 12 mounted on each tooth 112 is used as shown in FIG. 2, the ratio of the maximum value to the minimum value of the inductance value is deviated from 1 to obtain the total number of turns of the coil 12 The ratio of the maximum value to the minimum value of the inductance value at the same time is equal to or less than half of the deviation amount of 1.
第6圖係顯示第1圖的旋轉電機產生的轉矩波形之圖表。第6圖的實線係顯示將在各齒112安裝的線圈12的匝數採用如第2圖所示的匝數時的轉矩波形。第6圖的虛線係顯示全部的線圈12的匝數設為均等時的轉矩波形。第6圖中,縱軸表示以平均轉矩進行正規化後的轉矩。如第6圖所示,藉由將線圈12的匝數採用如第2圖所示的匝數,使得電感值的最大值與最小值之比接近1,故能夠使驅動時的轉矩漣波減小,特別是能夠使電角度180°週期亦即電角度二次的脈動成分減小。 Fig. 6 is a graph showing a torque waveform generated by the rotating electric machine of Fig. 1. The solid line in FIG. 6 shows a torque waveform when the number of turns of the coil 12 mounted on each tooth 112 is the number of turns shown in FIG. 2. The dotted line in FIG. 6 shows a torque waveform when the number of turns of all the coils 12 is equal. In FIG. 6, the vertical axis represents the torque normalized by the average torque. As shown in FIG. 6, by using the number of turns of the coil 12 as shown in FIG. 2, the ratio of the maximum value to the minimum value of the inductance is close to 1, so that the torque ripple during driving can be made. Decrease, in particular, it is possible to reduce the pulsation component of the 180 ° period of the electrical angle, that is, the secondary electrical angle.
另外,上述實施形態1中係針對將在各齒112安裝的線圈12的匝數採用如第2圖所示的匝數之構成進行說明,但只要為在第一齒112a安裝的線圈12的匝數相對於在其他齒112安裝的線圈12各者的匝數之合計為最大,且在第二齒112b及第三齒112c安裝的線圈12各者的 匝數相對於在其他齒112安裝的線圈12各者的匝數之合計為最小之構成,或為在第一齒112a安裝的線圈12的匝數相對於在其他齒112安裝的線圈12各者的匝數之合計為最小,且在第二齒112b及第三齒112c安裝的線圈12各者的匝數相對於在其他齒112安裝的線圈12各者的匝數之合計為最大之構成,則即使為不同的匝數組合仍能夠獲得同樣的效果。 In the first embodiment described above, the number of turns of the coil 12 mounted on each of the teeth 112 is described as shown in FIG. 2. The number of turns of each of the coils 12 mounted on the other tooth 112 is the largest, and the number of turns of each of the coils 12 mounted on the second tooth 112b and the third tooth 112c is relative to the number of turns of the coil 12 mounted on the other tooth 112. The total number of turns of each of the 12 coils is the smallest, or the number of turns of the coil 12 mounted on the first tooth 112a is the smallest compared to the total number of turns of each coil 12 mounted on the other tooth 112, and The number of turns of each of the coils 12 mounted on the second tooth 112b and the third tooth 112c is larger than the total number of turns of each of the coils 12 mounted on the other tooth 112, and can be obtained even with different combinations of turns. The same effect.
此外,上述實施形態1中係針對將永久磁鐵23貼附在轉子鐵芯22表面之構成進行說明,但亦可為將永久磁鐵23埋設在轉子鐵芯22內部的構成。 In the first embodiment, the configuration in which the permanent magnet 23 is attached to the surface of the rotor core 22 has been described. However, the configuration in which the permanent magnet 23 is embedded in the rotor core 22 may be used.
此外,上述實施形態1中係針對極數P為6、槽數N為7、相數為3之構成進行說明,但不限於此,極數P、槽數N係亦可為其他數目。第7圖係顯示第1圖的旋轉電機的變形例之剖面圖,第8圖係顯示第7圖中在各齒112安裝的線圈12的匝數之圖,第9圖係顯示第7圖中在各齒112安裝的線圈12的各相的匝數的平方和相較於平均值的偏差量之圖。第8圖中,在各齒112安裝的線圈12的匝數係以在第一齒112a安裝的線圈12的匝數為基準進行正規化。如上述,採用其他槽數N時,亦能夠獲得同樣的效果。第8圖中顯示了在各齒112安裝的線圈12的匝數,但只要為在第一齒112a安裝的線圈12的匝數相對於在其他齒112安裝的線圈12各者的匝數之合計為最大,且在第二齒112b及第三齒112c安裝的線圈12的匝數之合計的各者相對於在其他齒112安裝的線圈12的匝數的各者為最小 之構成,或為在第一齒112a安裝的線圈12的匝數相對於在其他齒112安裝的線圈12的匝數之合計的各者為最小,且在第二齒112b及第三齒112c安裝的線圈12的匝數之合計的各者相對於在其他齒112安裝的線圈12的匝數之合計的各者為最大之構成,則即使為不同的匝數組合仍能夠獲得同樣的效果。 In addition, in the first embodiment described above, a configuration in which the number of poles P is 6, the number of slots N is 7, and the number of phases is 3 is described. Fig. 7 is a sectional view showing a modification of the rotating electric machine of Fig. 1, Fig. 8 is a view showing the number of turns of the coil 12 mounted on each tooth 112 in Fig. 7, and Fig. 9 is a view showing Fig. 7 A graph of the deviation of the sum of squares of the number of turns of each phase of the coil 12 mounted on each tooth 112 compared to the average. In FIG. 8, the number of turns of the coil 12 mounted on each tooth 112 is normalized based on the number of turns of the coil 12 mounted on the first tooth 112 a. As described above, the same effect can be obtained even when other slot numbers N are used. The number of turns of the coil 12 mounted on each tooth 112 is shown in FIG. 8. However, as long as the number of turns of the coil 12 mounted on the first tooth 112 a is relative to the number of turns of each of the coils 12 mounted on the other teeth 112. It is the largest, and each of the total number of turns of the coil 12 mounted on the second tooth 112b and the third tooth 112c is the smallest relative to each of the number of turns of the coil 12 mounted on the other tooth 112, or The number of turns of the coil 12 mounted on the first tooth 112a is the smallest relative to the total of the number of turns of the coil 12 mounted on the other tooth 112, and the number of turns of the coil 12 mounted on the second tooth 112b and the third tooth 112c. Each of the total numbers is the largest configuration with respect to each of the total number of turns of the coil 12 mounted on the other tooth 112, and the same effect can be obtained even with different number of turns combinations.
如上述說明,依據本發明實施形態1的旋轉電機,能夠使轉矩漣波減小,特別是能夠使電角度180°週期亦即電角度二次的脈動成分減小。 As described above, according to the rotary electric machine according to the first embodiment of the present invention, the torque ripple can be reduced, and in particular, the pulsation component of the 180 degree cycle of the electrical angle, that is, the secondary electrical angle can be reduced.
此外,依據此旋轉電機,能夠使每一相的電感值的差異降低,故能夠使轉矩漣波減小,特別是能夠使電角度180°週期亦即電角度二次的脈動成分減小。 In addition, according to this rotary electric machine, the difference in inductance value of each phase can be reduced, so that the torque ripple can be reduced, and in particular, the pulsation component of the 180 degree cycle of the electrical angle, that is, the secondary electrical angle can be reduced.
此外,由於全部的線圈12的導線的線徑為同一線徑,因此,能夠縮短製造所花費的時間,能夠使製造性提升。 In addition, since the wire diameters of the wires of all the coils 12 are the same, the time taken for manufacturing can be shortened, and the manufacturability can be improved.
另外,上述實施形態1中係針對極數P為6、槽數N為7、極數P及槽數N的最大公因數C為1的旋轉電機進行說明,但即使是以上述單位為基本而最大公因數C為2、3等1以外的其他自然數的情形,仍能夠獲得同樣的效果。就最大公因數C為2的情形而言,例如P=12、N=14;就最大公因數C為3的情形而言,例如P=18、N=21。 In the first embodiment described above, the rotating electric machine having the number of poles P being 6, the number of slots N being 7, the maximum common factor C of the number of poles P and the number of slots N being 1 is described, but even if the above unit is used as a basic Even when the greatest common factor C is a natural number other than 1, such as 2, 3, the same effect can be obtained. For the case where the greatest common factor C is 2, for example, P = 112, N = 14; for the case where the greatest common factor C is 3, for example, P = 18, N = 21.
此外,上述實施形態1中係針對極數P為6的旋轉電機進行說明,但不限於此,極數P若為2、4、6、8等的偶數即可,換言之,只要為2的自然數倍之數即可。 此外,槽數N亦同樣地,若為4、5、7、8、10等的自然數且槽數N/最大公因數C不成為相數3的倍數之數即可。即使是此種情況,仍能夠獲得同樣的效果。 In addition, in the first embodiment described above, the rotating electric machine having the number of poles P is 6, but is not limited to this. The number of poles P may be an even number such as 2, 4, 6, 8, etc. In other words, as long as it is 2 Just a few times. In addition, the number of slots N is the same as long as it is a natural number such as 4, 5, 7, 8, 10, etc. and the number of slots N / the greatest common factor C does not become a multiple of the phase number 3. Even in this case, the same effect can be obtained.
第10圖係顯示本發明實施形態2的旋轉電機的定子的線圈的配置之圖。第10圖中,為了便於說明,係對各齒112分配齒號。具體而言,第10圖中係對各齒112順時針分配1至7之齒號。七個齒112各者,從1號的齒112起,順時針依序安裝有+U相的線圈12、-U相及+V相的線圈12、+U相及-V相的線圈12、-W相及+V相的線圈12、-V相及+W相的線圈12、+U相及-W相的線圈12、-U相及+W相的線圈12。在此,安裝在各齒112的線圈12的各相之+及-的符號表示電流流經線圈12時產生的磁通的方向。 Fig. 10 is a diagram showing the arrangement of coils of a stator of a rotating electrical machine according to a second embodiment of the present invention. In FIG. 10, for convenience of explanation, a tooth number is assigned to each tooth 112. Specifically, in FIG. 10, each tooth 112 is assigned a tooth number of 1 to 7 clockwise. Each of the seven teeth 112 has a + U phase coil 12, a -U phase and a + V phase coil 12, a + U phase and a -V phase coil 12, and The coils 12 of the -W and + V phases, the coils 12 of the -V and + W phases, the coils 12 of the + U and -W phases, and the coils 12 of the -U and + W phases. Here, the + and-symbols of the phases of the coil 12 mounted on each tooth 112 indicate the direction of magnetic flux generated when a current flows through the coil 12.
1號的齒112係安裝有僅一相的線圈12,並且,與1號的齒112相鄰的2號的齒112及7號的齒112係安裝有包含與設在1號的齒112的線圈12同相的線圈12之複數相的線圈12。將安裝僅一相的線圈12之齒112且為與該齒112相鄰的齒112安裝有包含同相的線圈12之複數相的線圈12之齒112,設為第一齒112a。此外,將相鄰於第一齒112a的周方向一方側且安裝有複數相的線圈12之齒112設為第二齒112b,並且將相鄰於第一齒112a的周方向另一方側相鄰且安裝有複數相的線圈12之齒112設為第三齒112c。第10圖中,1號的齒112係第一齒112a, 2號的齒112係第二齒112b,7號的齒112係第三齒112c。本發明實施形態2中係僅第一齒112a安裝有僅一相的線圈12,其他齒112係安裝有複數相的線圈12。 Tooth 112 of No. 1 is equipped with only one phase of coil 12, and No. 112 of No. 112 and No. 7 of No. 112 are adjacent to No. 1 of No. 112. The coil 12 has a plurality of coils 12 in the same phase. The teeth 112 of the coils 12 in which only one phase of the coil 12 is mounted and in which the teeth 112 adjacent to the teeth 112 are mounted with the coils 12 of the plurality of phases including the same phase are set as the first teeth 112 a. In addition, the tooth 112 adjacent to one side of the first tooth 112a in the circumferential direction and on which the plural-phase coil 12 is mounted is referred to as the second tooth 112b, and the other side of the circumferential direction adjacent to the first tooth 112a is adjacent The teeth 112 on which the plurality of coils 12 are mounted are referred to as third teeth 112c. In Fig. 10, the first tooth 112 is a first tooth 112a, the second tooth 112 is a second tooth 112b, and the seventh tooth 112 is a third tooth 112c. In Embodiment 2 of the present invention, only the first tooth 112a is provided with the coil 12 having only one phase, and the other teeth 112 are provided with the coil 12 having a plurality of phases.
第11圖係顯示第10圖中在各齒112安裝的線圈12的匝數之圖。第11圖中,在各齒112安裝的線圈12的匝數係以在第一齒112a安裝的線圈12的匝數為基準進行正規化。如第11圖所示,在第一齒112a安裝的線圈12的匝數係不同於在第二齒112b安裝的複數個線圈12的匝數之合計,且不同於在第三齒112c安裝的複數個線圈12的匝數之合計。 FIG. 11 is a diagram showing the number of turns of the coil 12 mounted on each tooth 112 in FIG. 10. In FIG. 11, the number of turns of the coil 12 mounted on each tooth 112 is normalized based on the number of turns of the coil 12 mounted on the first tooth 112 a. As shown in FIG. 11, the number of turns of the coil 12 mounted on the first tooth 112a is different from the total number of turns of the plurality of coils 12 mounted on the second tooth 112b, and is different from the plural number of turns mounted on the third tooth 112c. The total number of turns of each coil 12.
此外,在第一齒112a安裝的線圈12的匝數相對於在第一齒112a以外的六個各齒112各者安裝的線圈12的匝數之合計的各者為最小。此外,在第二齒112b及第三齒112c安裝的線圈12的匝數之合計的各者相對於在第二齒112b及第三齒112c以外的五個各齒112各者安裝的線圈12的匝數之合計的各者為最大。 In addition, the number of turns of the coil 12 mounted on the first tooth 112a is the smallest with respect to each of the total number of turns of the coil 12 mounted on each of the six teeth 112 other than the first tooth 112a. In addition, each of the total number of turns of the coil 12 mounted on the second tooth 112b and the third tooth 112c is different from that of the coil 12 mounted on each of the five teeth 112 other than the second tooth 112b and the third tooth 112c. Each of the total number of turns is the largest.
藉由採用如第11圖所示的匝數,能夠使各相的電感值彼此相等,從而能夠使轉矩漣波減小,特別是能夠使電角度180°週期亦即電角度二次的脈動成分減小。 By using the number of turns as shown in Fig. 11, the inductance values of the phases can be made equal to each other, thereby reducing the torque ripple, especially the electrical angle 180 ° cycle, that is, the pulsation of the electrical angle twice. Reduced composition.
此外,由於能夠使各相之間的線圈12的匝數之合計的差異降低,故能夠使諸相彼此間的相電阻的差異降低。此外,由於能夠使在各齒112安裝的線圈12的匝數的差異降低,故能夠抑制定子鐵芯11的局部的發熱。 In addition, since the difference in the total number of turns of the coil 12 between the phases can be reduced, the difference in the phase resistance between the phases can be reduced. In addition, since the difference in the number of turns of the coil 12 mounted on each tooth 112 can be reduced, it is possible to suppress local heat generation of the stator core 11.
將i設為1至7的自然數,在i號的齒112 安裝的U相的線圈12的匝數設為Nui,在i號的齒112安裝的V相的線圈12的匝數設為Nvi,在i號的齒112安裝的W相的線圈12的匝數設為Nwi。此外,將U相的線圈12的匝數的平方和ΣNui 2、V相的線圈12的匝數的平方和ΣNvi 2及W相的線圈12的匝數的平方和ΣNwi 2之平均值設為a。 Let i be a natural number from 1 to 7, the number of turns of the U-phase coil 12 mounted on the tooth 112 of number i be Nui , and the number of turns of the V-phase coil 12 mounted on the tooth 112 of number i as N vi , and the number of turns of the W-phase coil 12 mounted on the tooth 112 of the i-number is N wi . In addition, the average of the sum of the squares of the turns of the U-phase coil 12 and ΣN ui 2 , the sum of the squares of the turns of the V-phase coil 12 and ΣN vi 2, and the sum of the squares of the turns of the W-phase coil 12 and ΣN wi 2 are average values. Set to a.
第12圖係顯示第10圖中在各齒112安裝的線圈12的各相的匝數的平方和相較於平均值的偏差量之圖,第13圖係顯示匝數的平方和相較於平均值的偏差量與電感值之關係的圖表。第13圖中,橫軸表示匝數的平方和相較於平均值的偏差量的絕對值的最大值,縱軸表示三相的電感值的最大值與最小值之比,相較於1的偏差量。 FIG. 12 is a graph showing the deviation of the sum of the squares of the turns of each phase of the coil 12 mounted on each tooth 112 in FIG. 10 compared to the average value, and FIG. 13 is a diagram showing the sum of the squares of the turns compared to Graph showing the relationship between the deviation of the average value and the inductance value. In Fig. 13, the horizontal axis represents the maximum value of the absolute value of the deviation of the sum of the squares of the number of turns from the average value, and the vertical axis represents the ratio of the maximum value to the minimum value of the three-phase inductance value, compared to 1. The amount of deviation.
通常來說,例如,極數P為10、槽數N為12、極數P及槽數N的最大公因數C為2、相數為3的旋轉電機中,槽數N/最大公因數C為6,為相數3的倍數。因此,各相的齒數係各有四個而彼此相等,故能夠在各齒112安裝相同匝數的線圈12,使各相的電感值相等。結果,電感值的最大值與最小值之比成為1,電感值的最大值與最小值之比,相較於1的偏差量成為0。 Generally speaking, for example, in a rotating electrical machine having the number of poles P being 10, the number of slots N being 12, the maximum common factor C of the number of poles P and the number of slots N being 2, and the number of phases being 3, the number of slots N / the greatest common factor C It is 6, which is a multiple of phase number 3. Therefore, since the number of teeth of each phase is four and equal to each other, the same number of coils 12 can be attached to each of the teeth 112 to make the inductance values of the phases equal. As a result, the ratio between the maximum value and the minimum value of the inductance value becomes 1, and the ratio between the maximum value and the minimum value of the inductance value becomes 0 compared to 1.
第13圖的虛線係顯示七個齒112各者安裝有僅一相的線圈12且全部的線圈12的匝數設為均等時的電感值的最大值與最小值之比相較於1的偏差量。第13圖的一點鏈線係顯示七個齒112各者安裝有僅一相的線圈12且全部的線圈12的匝數設為均等時的電感值的最大值 與最小值之比相較於1的偏差量的一半。 The dotted line in FIG. 13 shows the deviation of the ratio of the maximum value to the minimum value of the inductance when the number of turns of all the coils 12 of the seven teeth 112 each has only one phase of the coil 12 set to equal. the amount. The one-point chain system in FIG. 13 shows that the ratio of the maximum value to the minimum value of the inductance value when the number of turns of all the coils 12 of the seven teeth 112 each has only one phase coil 12 installed is equal to 1 Half the amount of deviation.
當各相的線圈12的匝數的平方和相較於平均值a的偏差量為15%以下時,電感值的最大值與最小值之比相較於1的偏差量,成為各齒112僅安裝一相的線圈12時的電感值的最大值與最小值之比相較於1的偏差量以下。此外,當各相的線圈12的匝數的平方和相較於平均值a的偏差量為7.5%以下時,相較於各齒112僅安裝一相的線圈12的情況,轉矩漣波係能夠減為一半以下。將在各齒112安裝的線圈12的匝數採用如第11圖所示的匝數時,電感值的最大值與最小值之比相較於1的偏差量,成為全部的線圈12的匝數均等時的電感值的最大值與最小值之比相較於1的偏差量的一半以下。 When the deviation of the sum of the squares of the number of turns of the coil 12 of each phase from the average value a is 15% or less, the deviation of the ratio between the maximum value and the minimum value of the inductance compared to 1 becomes each tooth 112 only. The ratio of the maximum value to the minimum value of the inductance value when the one-phase coil 12 is mounted is equal to or less than a deviation amount of one. In addition, when the deviation of the sum of the squares of the number of turns of the coils 12 of each phase from the average value a is 7.5% or less, compared to the case where only one phase of the coils 12 is mounted on each tooth 112, the torque ripple system Can be reduced to less than half. When the number of turns of the coil 12 mounted on each tooth 112 is used as shown in FIG. 11, the ratio of the maximum value to the minimum value of the inductance value is deviated from 1 to obtain the total number of turns of the coil 12 The ratio of the maximum value to the minimum value of the inductance value at the same time is equal to or less than half of the deviation amount of 1.
第14圖係顯示第10圖的旋轉電機產生的轉矩波形之圖表。第14圖的實線係顯示將在各齒112安裝的線圈12的匝數採用如第11圖所示的匝數時的轉矩波形。第14圖的虛線係顯示全部的線圈12的匝數設為均等時的轉矩波形。第14圖中,縱軸表示以平均轉矩進行正規化後的轉矩。如第14圖所示,藉由將線圈12的匝數採用如第11圖所示的匝數,使得電感值的最大值與最小值之比接近1,故能夠使驅動時的轉矩漣波減小,特別是能夠使電角度180°週期亦即電角度二次的脈動成分減小。 FIG. 14 is a graph showing a torque waveform generated by the rotating electric machine of FIG. 10. The solid line in FIG. 14 shows a torque waveform when the number of turns of the coil 12 mounted on each tooth 112 is the number of turns shown in FIG. 11. The dotted line in FIG. 14 shows a torque waveform when the number of turns of all the coils 12 is equal. In FIG. 14, the vertical axis represents the torque normalized by the average torque. As shown in FIG. 14, by using the number of turns of the coil 12 as shown in FIG. 11, the ratio of the maximum value to the minimum value of the inductance is close to 1, so that the torque ripple during driving can be made. Decrease, in particular, it is possible to reduce the pulsation component of the 180 ° period of the electrical angle, that is, the secondary electrical angle.
另外,上述實施形態2中係針對將在各齒112安裝的線圈12的匝數採用如第11圖所示的匝數之構成進行說明,但只要為在第一齒112a安裝的線圈12的匝 數相對於在其他齒112安裝的線圈12的匝數之合計的各者為最大,且在第二齒112b及第三齒112c安裝的線圈12的匝數之合計的各者相對於在其他齒112安裝的線圈12的匝數之合計的各者為最小之構成,或為在第一齒112a安裝的線圈12的匝數相對於在其他齒112安裝的線圈12的匝數之合計的各者為最小,且在第二齒112b及第三齒112c安裝的線圈12的匝數之合計的各者係相對於在其他齒112安裝的線圈12的匝數之合計的各者為最大之構成,則即使為不同的匝數組合仍能夠獲得同樣的效果。 In the second embodiment described above, the number of turns of the coil 12 mounted on each tooth 112 is described as shown in FIG. 11. However, as long as it is the number of turns of the coil 12 mounted on the first tooth 112 a, Each number is the largest relative to the total number of turns of the coil 12 mounted on the other tooth 112, and each of the total number of turns of the coil 12 mounted on the second tooth 112b and the third tooth 112c is relative to the other tooth Each of the total number of turns of the coil 12 mounted on 112 is the smallest configuration, or each of the total number of turns of the coil 12 mounted on the first tooth 112 a with respect to the total number of turns of the coil 12 mounted on the other tooth 112. Is the smallest, and each of the total number of turns of the coil 12 mounted on the second tooth 112b and the third tooth 112c is the largest with respect to each of the total number of turns of the coil 12 mounted on the other tooth 112, The same effect can be obtained even for different combinations of turns.
此外,上述實施形態2中係針對槽數N為7、相數為3之構成進行說明,但不限於此,槽數N係亦可為其他數目。 In addition, in the second embodiment described above, the configuration in which the number of slots N is 7 and the number of phases is 3 is described, but it is not limited thereto, and the number of slots N may be another number.
如上述說明,依據本發明實施形態2的旋轉電機,能夠使轉矩漣波減小,特別是能夠使電角度180°週期亦即電角度二次的脈動成分減小。 As described above, according to the rotating electric machine according to the second embodiment of the present invention, the torque ripple can be reduced, and in particular, the pulsation component of the 180 degree cycle of the electrical angle, that is, the secondary electrical angle can be reduced.
此外,依據此旋轉電機,能夠使每一相的電感值的差異降低,故能夠使轉矩漣波減小,特別是能夠使電角度180°週期亦即電角度二次的脈動成分減小。 In addition, according to this rotary electric machine, the difference in inductance value of each phase can be reduced, so that the torque ripple can be reduced, and in particular, the pulsation component of the 180 degree cycle of the electrical angle, that is, the secondary electrical angle can be reduced.
另外,上述實施形態2中係針對極數P為6、槽數N為7、極數P及槽數N的最大公因數C為1的旋轉電機進行說明,但即使是以上述單位為基本而最大公因數C為2、3等1以外的其他自然數的情形,仍能夠獲得同樣的效果。就最大公因數C為2的情形而言,例如P=12、N=14;就最大公因數C為3的情形而言,例如P=18、N=21。 In the second embodiment described above, the rotating electric machine having the number of poles P of 6, the number of slots N of 7, the maximum common factor C of the number of poles P and the number of slots N of 1 is described, but even if the above-mentioned unit is used as the basic Even when the greatest common factor C is a natural number other than 1, such as 2, 3, the same effect can be obtained. For the case where the greatest common factor C is 2, for example, P = 112, N = 14; for the case where the greatest common factor C is 3, for example, P = 18, N = 21.
此外,上述實施形態2中係針對極數P為6的旋轉電機進行說明,但不限於此,極數P若為2、4、6、8等的偶數即可,換言之,只要為2的自然數倍之數即可。此外,槽數N亦同樣地,若為4、5、7、8、10等的自然數且槽數N/最大公因數C不成為相數3的倍數之數即可。即使是此種情況,仍能夠獲得同樣的效果。 In addition, in the second embodiment described above, the rotating electric machine having the number of poles P is 6, but is not limited to this. The number of poles P may be an even number such as 2, 4, 6, 8, etc. In other words, as long as it is 2 Just a few times. In addition, the number of slots N is the same as long as it is a natural number such as 4, 5, 7, 8, 10, etc. and the number of slots N / the greatest common factor C does not become a multiple of the phase number 3. Even in this case, the same effect can be obtained.
第15圖係顯示本發明實施形態3的旋轉電機的定子之剖面圖,第16圖係顯示第15圖的定子的變形例之剖面圖。第15圖中係與實施形態1同樣地僅在第二齒112b及第三齒112c安裝有複數相的線圈12。此外,第16圖中係與實施形態2同樣地僅在第一齒112a安裝有一相的線圈12。 Fig. 15 is a sectional view showing a stator of a rotating electric machine according to a third embodiment of the present invention, and Fig. 16 is a sectional view showing a modified example of the stator of Fig. 15. In FIG. 15, similarly to the first embodiment, a plurality of coils 12 are mounted on the second teeth 112b and the third teeth 112c. In FIG. 16, similarly to the second embodiment, only one phase of the coil 12 is mounted on the first tooth 112 a.
本發明實施形態3的旋轉電機中,構成線圈12的導線之線徑係相應於一個齒的匝數之合計而相異。具體而言,一個齒的匝數之合計較少的齒112係安裝有以線徑較大的導線構成的線圈12。另一方面,一個齒的匝數之合計較多的齒112係安裝有以線徑較小的導線構成的線圈12。其他構成係與實施形態1或實施形態2相同。 In the rotating electric machine according to the third embodiment of the present invention, the wire diameter of the wire constituting the coil 12 varies according to the total number of turns of one tooth. Specifically, a tooth 112 having a small total number of turns of one tooth is provided with a coil 12 made of a wire having a larger wire diameter. On the other hand, a tooth 112 having a large total number of turns of one tooth is provided with a coil 12 made of a wire having a small wire diameter. The other structures are the same as those of the first embodiment or the second embodiment.
線圈12的電阻值係與導線之線徑的平方成反比。因此,導線之線徑愈小,線圈12的電阻值愈大;導線之線徑愈大,線圈12的電阻值愈小。此外,線圈12的電阻值係與線圈12的導線的長度亦即匝數成正比。因此, 匝數愈多,線圈12的電阻值愈大;匝數愈少,線圈12的電阻值愈小。如上述,藉由相應於匝數來選定構成線圈12的導線之線徑,能夠使一個齒112的電阻值的差異降低。藉此,能夠使線圈發熱量的差異降低,從而能夠使熱對策的可行性提高。此外,由於能夠使每一相的電阻值的差異降低,故能夠使轉矩漣波進一步減小。 The resistance value of the coil 12 is inversely proportional to the square of the wire diameter of the wire. Therefore, the smaller the wire diameter of the wire, the larger the resistance value of the coil 12; the larger the wire diameter of the wire, the smaller the resistance value of the coil 12. In addition, the resistance value of the coil 12 is proportional to the length of the wire of the coil 12, that is, the number of turns. Therefore, the more the number of turns, the larger the resistance value of the coil 12; the less the number of turns, the smaller the resistance value of the coil 12. As described above, by selecting the wire diameter of the wire constituting the coil 12 according to the number of turns, it is possible to reduce the difference in the resistance value of one tooth 112. Thereby, the difference in the amount of heat generated by the coils can be reduced, and the feasibility of thermal countermeasures can be improved. In addition, since the difference in the resistance value of each phase can be reduced, the torque ripple can be further reduced.
如上述說明,依據本發明實施形態3的旋轉電機,各線圈12的導線的線徑係至少兩種以上,因此,能夠縮小安裝在齒112的線圈12的電阻值之差,從而能夠抑制線圈12發熱量的差異。結果,能夠使熱對策的可行性提高。 As described above, according to the rotating electrical machine of Embodiment 3 of the present invention, the wire diameters of the wires of each coil 12 are at least two or more. Therefore, the difference in resistance values of the coils 12 mounted on the teeth 112 can be reduced, and the coils 12 can be suppressed. Calorie difference. As a result, the feasibility of thermal measures can be improved.
第17圖係顯示本發明實施形態4的旋轉電機的定子之剖面圖,第18圖係顯示第17圖的定子的變形例之剖面圖。第17圖中係與實施形態1同樣地僅在第二齒112b及第三齒112c安裝有複數相的線圈12。此外,第18圖中係與實施形態2同樣地僅在第一齒112a安裝有一相的線圈12。 Fig. 17 is a sectional view showing a stator of a rotary electric machine according to a fourth embodiment of the present invention, and Fig. 18 is a sectional view showing a modified example of the stator of Fig. 17. In Fig. 17, similarly to the first embodiment, a plurality of coils 12 are mounted on the second teeth 112b and the third teeth 112c. In addition, in FIG. 18, similarly to Embodiment 2, only one phase of the coil 12 is mounted on the first tooth 112a.
安裝在同一齒112的複數相的線圈12係以安裝複數相的線圈12之齒112為中心排列配置於周方向。安裝在同一齒112的複數相的線圈12之中,配置在齒112的近處的線圈12係匝數多,配置在齒112的遠處的線圈12係匝數少。藉此,安裝在同一齒112的複數相的線圈12 之中,能夠使匝數多的線圈12的導線的長度較短,匝數少的線圈12的導線的長度較長。線圈12的電阻值係與線圈12的導線的長度成正比。以垂直於線圈12軸方向的剖面中之重心作為線圈剖面的重心時,線圈12的導線的長度係相關於線圈剖面的重心與齒112的中央之間的距離,故能夠使起因於每一相的線圈12的匝數之合計的差異而造成的電阻值的差異降低。因此,能夠使施加電壓時流通於各相的電流值的差異降低,從而能夠使流通於閉迴路內的循環電流減少。結果,能夠使轉矩漣波減小。其他構成係與實施形態1至實施形態3相同。 The coils 12 of the plural phases mounted on the same tooth 112 are arranged in the circumferential direction with the teeth 112 of the coils 12 mounted on the plural phases as the center. Among the plurality of coils 12 mounted on the same tooth 112, the number of turns of the coil 12 arranged in the vicinity of the tooth 112 is large, and the number of turns of the coil 12 arranged in the distance of the tooth 112 is small. Thereby, among the plurality of coils 12 of the same tooth 112, the length of the wire of the coil 12 with a large number of turns can be made shorter, and the length of the wire of the coil 12 with a small number of turns can be made long. The resistance value of the coil 12 is proportional to the length of the wire of the coil 12. When the center of gravity of the coil cross section is taken as the center of gravity of the coil cross section, the length of the wire of the coil 12 is related to the distance between the center of gravity of the coil cross section and the center of the tooth 112. The difference in the resistance value caused by the difference in the total number of turns of the coil 12 decreases. Therefore, it is possible to reduce the difference in the value of the current flowing through each phase when the voltage is applied, and it is possible to reduce the circulating current flowing through the closed loop. As a result, the torque ripple can be reduced. The other structures are the same as those of the first to third embodiments.
第19圖係顯示實施形態4的旋轉電機的定子的變形例之剖面圖,第20圖係顯示第19圖的定子的變形例之剖面圖。第19圖中係與實施形態1同樣地僅在第二齒112b及第三齒112c安裝有複數相的線圈12。此外,第20圖中係與實施形態2同樣地僅在第一齒112a安裝有一相的線圈12。 Fig. 19 is a sectional view showing a modification of the stator of the rotary electric machine of the fourth embodiment, and Fig. 20 is a sectional view showing a modification of the stator of Fig. 19. In FIG. 19, similarly to the first embodiment, a plurality of coils 12 are mounted only on the second teeth 112b and the third teeth 112c. In FIG. 20, similarly to the second embodiment, only one phase of the coil 12 is mounted on the first tooth 112a.
安裝在同一齒112的複數相的線圈12,係以連結一方線圈12的線圈剖面的重心A與定子1的中心B之線C不會通過另一方線圈12的線圈剖面的重心D之方式分割。線圈12的導線的長度係相關於配置在槽113內的一相份的線圈剖面的重心與齒112的中央之間的距離,故線圈剖面的重心配置在齒112的近處的線圈12係匝數多,線圈剖面的重心配置在齒112的遠處的線圈12係匝數少。藉此,安裝在同一齒112的複數相的線圈12之中,係能夠 使匝數多的線圈12的導線的長度較短,匝數少的線圈12的導線的長度較長。線圈12的電阻值係與線圈12的導線的長度成正比。以垂直於線圈12軸方向的剖面中之重心作為線圈剖面的重心時,線圈12的導線的長度係相關於線圈剖面的重心與齒112的中央之間的距離,故能夠使起因於每一相的線圈12的匝數之合計的差異而造成的電阻值的差異降低。因此,能夠使施加電壓時流通於各相的電流值的差異降低,從而能夠使流通於閉迴路內的循環電流減少。結果,能夠使轉矩漣波減小。 The coils 12 of plural phases mounted on the same tooth 112 are divided such that the line C of the center of gravity A of the coil cross section of one coil 12 and the center C of the stator 1 do not pass through the center of gravity D of the coil cross section of the other coil 12. The length of the wire of the coil 12 is related to the distance between the center of gravity of the coil section of one phase arranged in the groove 113 and the center of the tooth 112, so the center of gravity of the coil section is arranged near the tooth 112 of the coil 112 turns As the number of coils increases, the number of turns of the coils 12 of the coils with the center of gravity of the coil cross section placed far away from the teeth 112 is small. Thereby, among the plurality of coils 12 mounted on the same tooth 112, the length of the lead wire of the coil 12 having a large number of turns can be made shorter, and the length of the lead wire of the coil 12 having a small number of turns can be made long. The resistance value of the coil 12 is proportional to the length of the wire of the coil 12. When the center of gravity of the coil cross section is taken as the center of gravity of the coil cross section, the length of the wire of the coil 12 is related to the distance between the center of gravity of the coil cross section and the center of the tooth 112, so that it can be caused by each phase. The difference in the resistance value caused by the difference in the total number of turns of the coil 12 decreases. Therefore, it is possible to reduce the difference in the value of the current flowing through each phase when the voltage is applied, and it is possible to reduce the circulating current flowing through the closed loop. As a result, the torque ripple can be reduced.
如上述說明,依據本發明實施形態4的旋轉電機,各線圈12的導線的平均長度係至少兩種以上,因此,能夠縮小安裝在一個齒112的複數相的線圈的電阻值之差異量,從而能夠抑制電阻值的差異。結果,能夠使轉矩漣波減小。 As described above, according to the rotating electrical machine according to Embodiment 4 of the present invention, the average length of the wires of each coil 12 is at least two or more. Therefore, the difference in the resistance values of the coils of plural phases mounted on one tooth 112 can be reduced. The difference in resistance value can be suppressed. As a result, the torque ripple can be reduced.
第21圖係顯示本發明實施形態5的旋轉電機的定子的重點之圖,第22圖係顯示第21圖的定子的另一重點之圖。第21圖中顯示從定子1的中心朝徑方向外側觀看在齒112安裝有匝數之合計大的線圈12之定子1的重點之圖,第22圖中顯示從定子1的中心朝徑方向外側觀看在齒112安裝有匝數之合計小的線圈12之定子1的重點之圖。定子1更具備安裝在齒112的絕緣物13。絕緣物13係以樹脂、絕緣紙等構成。線圈12係隔著絕緣物13安裝於齒112。 安裝有匝數之合計小的線圈12之齒112所安裝的絕緣物13係相較於安裝有匝數之合計大的線圈12之齒112所安裝的絕緣物13,定子1的軸方向的尺寸較大。安裝有匝數之合計小的線圈12之齒112所安裝的絕緣物13係相較於與安裝有匝數之合計大的線圈12之齒112所安裝的絕緣物13相同者,藉由安裝間隔材而構成。安裝有匝數之合計小的線圈12之齒112所安裝的絕緣物13亦可藉由與間隔材一體成型而構成。 Fig. 21 is a diagram showing the main points of the stator of the rotating electrical machine according to Embodiment 5 of the present invention, and Fig. 22 is a diagram showing another point of the stator of Fig. 21. FIG. 21 shows an important point of the stator 1 when the coils 12 with a large number of turns 12 mounted on the teeth 112 are viewed from the center of the stator 1 toward the outside in the radial direction. FIG. 22 shows the radial direction from the center of the stator 1 toward the outside. View the key points of the stator 1 with a small total number of coils 12 mounted on the teeth 112. The stator 1 further includes an insulator 13 attached to the teeth 112. The insulator 13 is made of resin, insulating paper, or the like. The coil 12 is attached to the teeth 112 via an insulator 13. The insulator 13 mounted on the teeth 112 of the coil 12 having a small total number of turns is a dimension in the axial direction of the stator 1 compared to the insulator 13 mounted on the teeth 112 of the coil 12 having a large total number of turns. Larger. The insulators 13 mounted on the teeth 112 of the coils 12 with a small total number of turns are compared with the insulators 13 mounted on the teeth 112 of the coils 12 with a large total number of turns. Material. The insulator 13 to which the teeth 112 of the coil 12 having a small total number of turns are mounted may also be formed by integrally molding with the spacer.
相較於將安裝有匝數之合計大的線圈12之齒112所安裝的絕緣物13安裝到安裝有匝數之合計小的線圈12之齒112的情況,匝數之合計小的線圈12的導線的長度將變得更長。藉此,能夠使匝數之合計小的線圈12與匝數之合計大的線圈12之間的電阻值的差異降低。結果,能夠使一個齒112的發熱量的差異降低,從而能夠使熱對策的可行性提高。其他構成係與實施形態1至實施形態4相同。 Compared with the case where the insulator 13 mounted with the teeth 112 of the coil 12 having a large total number of turns is mounted to the teeth 112 of the coil 12 with a small total number of turns, the coil 12 having a small total number of turns 12 The length of the wire will become longer. This makes it possible to reduce the difference in resistance between the coil 12 having a small total number of turns and the coil 12 having a large total number of turns. As a result, the difference in the amount of heat generated by one tooth 112 can be reduced, and the feasibility of thermal measures can be improved. The other structures are the same as those of the first to fourth embodiments.
第23圖係顯示第21圖的定子的變形例之立體圖。第23圖中並未顯示出線圈12。此外,第23圖中顯示安裝複數相的線圈12之齒112。絕緣物13係具備:肉薄部131,係設在徑方向內側部分;及肉厚部132,係設在徑方向外側部分。肉厚部132相較於肉薄部131,軸方向的尺寸較大。藉此,絕緣物13的軸方向的尺寸係徑方向外側部分比徑方向內側部分大。 Fig. 23 is a perspective view showing a modification of the stator of Fig. 21; The coil 12 is not shown in FIG. 23. In addition, FIG. 23 shows the teeth 112 on which the plurality of coils 12 are mounted. The insulator 13 includes a thin meat portion 131 provided on the inner side portion in the radial direction, and a thick meat portion 132 provided on the outer side portion in the radial direction. The thickness of the thick meat portion 132 is larger in the axial direction than the thin meat portion 131. Thereby, the dimension of the axial direction of the insulator 13 is larger in the radial direction outer part than in the radial direction inner part.
肉厚部132係安裝有匝數之合計小的線圈 12。肉薄部131係安裝有匝數之合計大的線圈12。藉由如上述的構成,能夠使起因於每一相的匝數之合計的差異而造成的電阻值的差異降低。結果,能夠使轉矩漣波減小。 The thick portion 132 is provided with a small number of turns 12 in total. The thin meat portion 131 is provided with a coil 12 having a large total number of turns. With the configuration described above, it is possible to reduce the difference in resistance value caused by the difference in the total number of turns of each phase. As a result, the torque ripple can be reduced.
另外,上述實施形態中係針對將肉薄部131設在絕緣物之徑方向內側部分,將肉厚部132設在絕緣物徑方向外側部分之構成進行說明,但亦可為將肉薄部131設在絕緣物徑方向外側部分,將肉厚部132設在絕緣物徑方向內側部分之構成。 In the above-mentioned embodiment, the configuration in which the thin meat portion 131 is provided on the inner side in the radial direction of the insulator and the thick meat portion 132 is provided on the outer side in the radial direction of the insulator is described. However, the thin meat portion 131 may be provided on A structure in which the thick portion 132 is provided on the inner side in the diameter direction of the insulator is provided on the outer side in the diameter direction of the insulator.
如上述說明,依據本發明實施形態5的旋轉電機,更具備設在齒112的軸方向端部的間隔材,因此,可降低線圈12的導線的長度的差異而抑制每一相的電阻值的差異。結果,能夠使轉矩漣波減小。 As described above, the rotary electric machine according to Embodiment 5 of the present invention further includes a spacer provided at the axial end portion of the tooth 112. Therefore, the difference in the length of the wire of the coil 12 can be reduced and the resistance value of each phase can be suppressed. difference. As a result, the torque ripple can be reduced.
第24圖係說明本發明實施形態6的旋轉電機的定子中的線圈的連接之圖。第24圖中係僅在第二齒112b及第三齒112c安裝有複數相的線圈12。第24圖中,關於安裝在一個齒112的複數相的線圈12,為了便於說明,係將複數個線圈沿周方向個別地排列且分配相同的齒號。 Fig. 24 is a diagram illustrating the connection of coils in a stator of a rotating electrical machine according to a sixth embodiment of the present invention. In FIG. 24, a plurality of coils 12 are mounted only on the second teeth 112b and the third teeth 112c. In FIG. 24, for the sake of convenience, the plural-phase coils 12 mounted on one tooth 112 are arranged in the circumferential direction individually and assigned the same tooth number.
如第24圖所示,U相的線圈12係配置在7號的齒112、1號的齒112及2號的齒112,藉由設置在各個線圈12之間的搭接線121而連續地串聯連接。V相的線圈12係配置在2號的齒112、3號的齒112及4號的齒112,藉由設置在各個線圈12之間的搭接線121而連續地串聯連 接。W相的線圈12係配置在5號的齒112、6號的齒112及7號的齒112,藉由設置在各個線圈12之間的搭接線121而連續地串聯連接。其他構成係與實施形態1至實施形態5相同。 As shown in FIG. 24, the U-phase coil 12 is arranged on the No. 7 tooth 112, the No. 1 tooth 112, and the No. 2 tooth 112, and is continuously connected by the bonding wire 121 provided between each coil 12 Connected in series. The V-phase coils 12 are arranged on the No. 2 tooth 112, the No. 3 tooth 112, and the No. 4 tooth 112, and are continuously connected in series by an overlapping wire 121 provided between each of the coils 12. The W-phase coils 12 are arranged on the No. 5 tooth 112, the No. 6 tooth 112, and the No. 7 tooth 112, and are continuously connected in series by an overlapping wire 121 provided between each of the coils 12. The other structures are the same as those of the first to fifth embodiments.
第25圖係說明第24圖的定子的線圈12的連接的變形例之圖。第25圖中係僅在第一齒112a安裝有一相的線圈12。U相的線圈12係配置在6號的齒112、7號的齒112、1號的齒112、2號的齒112及3號的齒112,藉由設置在各個線圈12之間的搭接線121而連續地串聯連接。V相的線圈12係配置在2號的齒112、3號的齒112、4號的齒112及5號的齒112,藉由設置在各個線圈12之間的搭接線121而連續地串聯連接。W相的線圈12係配置在4號的齒112、5號的齒112、6號的齒112及7號的齒112,藉由設置在各個線圈12之間的搭接線121而連續地串聯連接。 FIG. 25 is a diagram illustrating a modification of the connection of the coils 12 of the stator of FIG. 24. In Fig. 25, only one phase of the coil 12 is mounted on the first tooth 112a. The U-phase coil 12 is arranged on the 6th tooth 112, the 7th tooth 112, the 1st tooth 112, the 2nd tooth 112, and the 3rd tooth 112, and is overlapped between the coils 12 The line 121 is continuously connected in series. The V-phase coil 12 is arranged on the No. 2 tooth 112, the No. 3 tooth 112, the No. 4 tooth 112, and the No. 5 tooth 112, and is continuously connected in series by an overlapping wire 121 provided between each coil 12 connection. The W-phase coils 12 are arranged on the No. 4 tooth 112, the No. 5 tooth 112, the No. 6 tooth 112, and the No. 7 tooth 112, and are serially connected in series by an overlapping wire 121 provided between each coil 12 connection.
連接於同一個串聯迴路的同相的線圈12係在軸方向一方側連接。藉此,搭接線121未配置在接線側。結果,線圈12的接線作業變得容易,能夠使工作性提升。此外,由於能夠將連接在同一個串聯迴路上的線圈12之中的偶數個線圈12的匝數採用Nt±0.5(Nt為自然數),故能夠使用以減少驅動時的轉矩漣波的2f成分的設計的自由度提升。 The same-phase coils 12 connected to the same series circuit are connected on one side in the axial direction. As a result, the patch wiring 121 is not disposed on the wiring side. As a result, the wiring work of the coil 12 becomes easy, and workability can be improved. In addition, since the number of turns of an even number of coils 12 among the coils 12 connected to the same series circuit can be Nt ± 0.5 (Nt is a natural number), it can be used to reduce 2f of torque ripple during driving. Increased freedom in the design of ingredients.
如上述說明,依據本發明實施形態6的旋轉電機,周方向相鄰的同相的線圈12係藉由設在線圈12 之間的搭接線121而連接,因此,線圈12的接線作業變得容易,能夠使工作性提升。 As described above, according to the rotating electrical machine according to Embodiment 6 of the present invention, the coils 12 of the same phase adjacent in the circumferential direction are connected by the bonding wires 121 provided between the coils 12, so that the wiring work of the coils 12 becomes easy. Can improve workability.
此外,搭接線121係配置在齒112的軸方向一方側,因此,安裝線圈12的作業變得容易,能夠使工作性提升,此外,能夠使設計的自由度提升。 In addition, since the bonding wire 121 is disposed on one side of the teeth 112 in the axial direction, the work of mounting the coil 12 is facilitated, the workability can be improved, and the degree of freedom in design can be improved.
第26圖係顯示本發明實施形態7的直動電動機之剖面圖。本發明實施形態7的直動電動機係永久磁鐵式線性電動機。直動電動機係具備定子1、及相對於定子1相對向設置且能夠相對於定子1相對移動的動子3。本例中,定子1為場磁鐵、動子3為電樞。 Fig. 26 is a sectional view showing a linear motion motor according to a seventh embodiment of the present invention. The linear motion motor according to the seventh embodiment of the present invention is a permanent magnet linear motor. The direct-acting motor system includes a stator 1 and a mover 3 which is disposed opposite to the stator 1 and is movable relative to the stator 1. In this example, the stator 1 is a field magnet, and the mover 3 is an armature.
定子1係沿動子3的行進方向延伸配置。動子3係構成為能夠沿定子1的長邊方向相對於定子1移動。定子1係具備定子鐵芯11、及設在定子鐵芯11的複數個永久磁鐵14。複數個永久磁鐵14係沿定子1的長邊方向排列配置。動子3係具備動子鐵芯31、及安裝在動子鐵芯31的複數個線圈32。實施形態7的直動電動機中係動子3具備線圈32,定子1具備永久磁鐵14,但動作原理係與實施形態1的旋轉電機相同。 The stator 1 is arranged to extend in the moving direction of the mover 3. The mover 3 is configured to be movable relative to the stator 1 in the longitudinal direction of the stator 1. The stator 1 includes a stator core 11 and a plurality of permanent magnets 14 provided in the stator core 11. The plurality of permanent magnets 14 are arranged along the longitudinal direction of the stator 1. The mover 3 includes a mover core 31 and a plurality of coils 32 mounted on the mover core 31. In the linear motion motor of the seventh embodiment, the system mover 3 includes the coil 32 and the stator 1 includes the permanent magnet 14. However, the operation principle is the same as that of the rotary electric machine of the first embodiment.
動子鐵芯31係具有沿定子1的長邊方向延伸配置的芯背311、及從芯背311朝定子1延伸的七個齒312。七個齒312係沿定子1的長邊方向排列配置。 The mover core 31 includes a core back 311 extending in the longitudinal direction of the stator 1 and seven teeth 312 extending from the core back 311 toward the stator 1. The seven teeth 312 are arranged along the longitudinal direction of the stator 1.
第26圖中,為了便於說明,係對各齒312 分配齒號。具體而言,第26圖中係對各齒312從左端往右端分配5、6、7、1、2、3、4之齒號。在此,1號的齒312為第一齒312a、2號的齒312為第二齒312b、7號的齒312為第三齒312c。藉由採用如上述的構成,動子3係於行進方向以第一齒312a為中心形成為磁對稱,故可獲得能夠使轉矩漣波減小之效果。安裝在各齒312的線圈32的匝數係參照第2圖,藉此,能夠使每一相的電感值的差異降低。因此,能夠使轉矩漣波減小,特別是能夠使電角度180°週期亦即電角度二次的脈動減小。其他構成係與實施形態1至實施形態6相同。 In FIG. 26, for convenience of explanation, a tooth number is assigned to each tooth 312. Specifically, in FIG. 26, the teeth numbers 5, 6, 7, 1, 2, 3, and 4 are assigned to each tooth 312 from the left end to the right end. Here, the first tooth 312 is the first tooth 312a, the second tooth 312 is the second tooth 312b, and the seventh tooth 312 is the third tooth 312c. By adopting the configuration as described above, the mover 3 is formed in a magnetic symmetry in the traveling direction with the first tooth 312a as a center, so that the effect of reducing the torque ripple can be obtained. The number of turns of the coil 32 mounted on each tooth 312 is referred to FIG. 2, whereby the difference in inductance value of each phase can be reduced. Therefore, the torque ripple can be reduced, and in particular, the pulsation of the electrical angle 180 ° cycle, that is, the electrical angle secondary, can be reduced. The other structures are the same as those of the first to sixth embodiments.
另外,上述實施形態7中係針對齒312的數目為7之構成進行說明,但不限於此,齒312的數目係亦可為其他數目。第27圖係顯示第26圖的直動電動機的變形例之剖面圖。第27圖中,齒312的數目為5。第27圖中係對各齒312從左端往右端分配4、5、1、2、3之齒號。在此,1號的齒312為第一齒312a、2號的齒312為第二齒312b、5號的齒312為第三齒312c。藉由採用如上述的構成,動子3形成為磁對稱,故可獲得能夠使轉矩漣波減小之效果。安裝在各齒312的線圈32的匝數係參照第8圖,藉此,能夠使每一相的電感值的差異降低。因此,能夠使轉矩漣波減小,特別是能夠使電角度180°週期亦即電角度二次的脈動減小。 In addition, in the seventh embodiment, the configuration in which the number of teeth 312 is seven is described, but it is not limited thereto, and the number of teeth 312 may be other numbers. Fig. 27 is a sectional view showing a modification of the linear motion motor of Fig. 26. In Fig. 27, the number of teeth 312 is five. In FIG. 27, each tooth 312 is assigned a tooth number of 4, 5, 1, 2, 3 from the left end to the right end. Here, the first tooth 312 is a first tooth 312a, the second tooth 312 is a second tooth 312b, and the fifth tooth 312 is a third tooth 312c. By adopting the configuration as described above, the mover 3 is formed to be magnetically symmetric, so that the effect of reducing the torque ripple can be obtained. Referring to FIG. 8, the number of turns of the coil 32 mounted on each tooth 312 can reduce the difference in the inductance value of each phase. Therefore, the torque ripple can be reduced, and in particular, the pulsation of the electrical angle 180 ° cycle, that is, the electrical angle secondary, can be reduced.
此外,第26圖及第27圖所示的直動電動機中係針對動子3為電樞,定子1為場磁鐵的直動電動機 進行說明。相對於此,亦可為動子3為場磁鐵,定子1為電樞的直動電動機。 In the linear motion motors shown in FIGS. 26 and 27, a description will be given of a linear motion motor in which the mover 3 is an armature and the stator 1 is a field magnet. On the other hand, a direct-acting motor in which the mover 3 is a field magnet and the stator 1 is an armature may be used.
第28圖係顯示本發明實施形態8的直動電動機之剖面圖。本發明實施形態8的直動電動機係永久磁鐵式線性電動機。直動電動機係具備定子1、及相對於定子1相對向設置且能夠相對於定子1移動的動子3。定子1係沿動子3的行進方向延伸配置。動子3係構成為能夠沿定子1的長邊方向相對於定子1相對移動。定子1係具備定子鐵芯11、及設在定子鐵芯11的複數個永久磁鐵14。複數個永久磁鐵14係沿定子1的長邊方向排列配置。動子3係具備動子鐵芯31、及安裝在動子鐵芯31的複數個線圈32。實施形態8的直動電動機中係動子3具備線圈32,定子1具備永久磁鐵14,但動作原理係與實施形態1的旋轉電機相同。 Fig. 28 is a sectional view showing a linear motion motor according to an eighth embodiment of the present invention. The linear motion motor of Embodiment 8 of the present invention is a permanent magnet linear motor. The direct-acting motor system includes a stator 1 and a mover 3 which is disposed opposite to the stator 1 and is movable with respect to the stator 1. The stator 1 is arranged to extend in the moving direction of the mover 3. The mover 3 is configured to be relatively movable with respect to the stator 1 in the longitudinal direction of the stator 1. The stator 1 includes a stator core 11 and a plurality of permanent magnets 14 provided in the stator core 11. The plurality of permanent magnets 14 are arranged along the longitudinal direction of the stator 1. The mover 3 includes a mover core 31 and a plurality of coils 32 mounted on the mover core 31. In the linear motion motor of the eighth embodiment, the system mover 3 includes the coil 32 and the stator 1 includes the permanent magnet 14. However, the operation principle is the same as that of the rotary electric machine of the first embodiment.
動子鐵芯31係具有沿定子1的長邊方向延伸配置的芯背311、及從芯背311朝定子1延伸的七個齒312。七個齒312係沿定子1的長邊方向排列配置。 The mover core 31 includes a core back 311 extending in the longitudinal direction of the stator 1 and seven teeth 312 extending from the core back 311 toward the stator 1. The seven teeth 312 are arranged along the longitudinal direction of the stator 1.
第28圖中,為了便於說明,係對各齒312分配齒號。具體而言,第28圖中係對各齒312從左端往右端分配5、6、7、1、2、3、4之齒號。在此,1號的齒312為第一齒312a、2號的齒312為第二齒312b、7號的齒312為第三齒312c。藉由採用如上述的構成,動子3係於行進 方向以第一齒312a為中心形成為磁對稱,故可獲得能夠使轉矩漣波減小之效果。安裝在各齒312的線圈32的匝數係參照第11圖,藉此,能夠使每一相的電感值的差異降低。因此,能夠使轉矩漣波減小,特別是能夠使電角度180°週期亦即電角度二次的脈動減小。其他構成係與實施形態1至實施形態6相同。 In FIG. 28, for convenience of explanation, the tooth number is assigned to each tooth 312. Specifically, in FIG. 28, each tooth 312 is assigned a tooth number of 5, 6, 7, 1, 2, 3, 4 from the left end to the right end. Here, the first tooth 312 is the first tooth 312a, the second tooth 312 is the second tooth 312b, and the seventh tooth 312 is the third tooth 312c. By adopting the configuration as described above, the mover 3 is formed in a magnetic symmetry in the traveling direction with the first tooth 312a as the center, so that the effect of reducing the torque ripple can be obtained. The number of turns of the coil 32 mounted on each tooth 312 is referred to FIG. 11, whereby the difference in inductance value of each phase can be reduced. Therefore, the torque ripple can be reduced, and in particular, the pulsation of the electrical angle 180 ° cycle, that is, the electrical angle secondary, can be reduced. The other structures are the same as those of the first to sixth embodiments.
另外,第28圖所示的直動電動機中係針對動子3為電樞,定子1為場磁鐵的直動電動機進行說明。相對於此,亦可為動子3為場磁鐵,定子1為電樞的直動電動機。 In the linear motion motor shown in FIG. 28, a linear motion motor in which the mover 3 is an armature and the stator 1 is a field magnet will be described. On the other hand, a direct-acting motor in which the mover 3 is a field magnet and the stator 1 is an armature may be used.
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